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Autosampler
User’s Guide
Agilent Technologies
Notices
No part of this manual may be reproduced in Technology Licenses
any form or by any means (including elec- CAUTION
tronic storage and retrieval or translation The hardware and/or software described in
into a foreign language) without prior agree- this document are furnished under a license A CAUTION notice denotes a haz-
ment and written consent from Agilent and may be used or copied only in accor-
ard. It calls attention to an operat-
Technologies, Inc. as governed by United dance with the terms of such license.
States and international copyright laws.
ing procedure, practice, or the like
Restricted Rights Legend that, if not correctly performed or
Manual Part Number If software is for use in the performance of a adhered to, could result in damage
G8410-90000 U.S. Government prime contract or subcon- to the product or loss of important
tract, Software is delivered and licensed as data. Do not proceed beyond a
Edition "Commercial computer software" as CAUTION notice until the indicated
defined in DFAR 252.227-7014 (June 1995),
Revision A, May 2015 or as a "commercial item" as defined in FAR conditions are fully understood and
Agilent Technologies 2.101(a) or as "Restricted computer soft- met.
9-1 Takakura-cho, Hachioji-shi, ware" as defined in FAR 52.227-19 (June
Tokyo 192-8510 Japan 1987) or any equivalent agency regulation or
contract clause. Use, duplication or disclo-
Printed in Malaysia sure of Software is subject to Agilent Tech- NOTE
© Agilent Technologies, Inc. 2015 nologies' standard commercial license
terms, and non-DOD Departments and A NOTE contains helpful informa-
Warranty Agencies of the U.S. Government will tion on the usage - it does not
The material contained in this docu- receive no greater than Restricted Rights as
defined in FAR 52.227-19(c)(1-2) (June denote a hazard.
ment is provided "as is," and is sub-
1987). U.S. Government users will receive
ject to being changed, without notice,
no greater than Limited Rights as defined in
in future editions. Further, to the max- FAR 52.227-14 (June 1987) or DFAR Agilent products must only be used in the
imum extent permitted by applicable 252.227-7015 (b)(2) (November 1995), as manner described in the Agilent product
law, Agilent disclaims all warranties, applicable in any technical data. user guides. Any other use may result in
either express or implied, with regard damage to the product or personal injury.
to this manual and any information Safety Notices Agilent is not responsible for any damages
contained herein, including but not caused, in whole or in part, by improper use
limited to the implied warranties of of the products, unauthorized alterations,
merchantability and fitness for a par- adjustments or modifications to the prod-
ticular purpose. Agilent shall not be
WA R N I N G ucts, failure to comply with procedures in
liable for errors or for incidental or Agilent product user guides, or use of the
consequential damages in connec-
A WARNING notice denotes a products in violation of applicable laws,
tion with the furnishing, use, or per- hazard. It calls attention to an rules or regulations.
formance of this document or of any operating procedure, practice, or Agilent shall not be liable for errors or dam-
information contained herein. Should the like that, if not correctly per- ages on products or performance due to
Agilent and the user have a separate using non-Agilent genuine parts.
formed or adhered to, could result
written agreement with warranty
terms covering the material in this
in personal injury or death. Do not
document that conflict with these proceed beyond a WARNING
terms, the warranty terms in the sep- notice until the indicated condi-
arate agreement shall control. tions are fully understood and
met.
Contents
Contents
1 Safety Practices and Hazards
Electrical Hazards 8
Flammable Liquids 9
Other Precautions 9
Safety Symbols 10
Warning Symbols 11
CE Compliance 12
Environmental Conditions 12
Electromagnetic Compatibility 13
2 Introduction
Overview 16
Front and Rear Views 17
Front View 17
Rear View 19
Intended Use 21
Specifications 22
Environmental 22
Power 22
Weights and Dimensions 23
Key Specifications 23
Options and Accessories 25
3 Installation
Installation Procedure 30
Orientation 30
Bench Requirements 32
4 Operation
Starting up the Autosampler 54
Shutting Down the Autosampler 55
Flushing the Wash Reservoir and Flow Path 55
Software Control 56
5 Maintenance
Routine Maintenance 58
Cleaning 58
6 Troubleshooting
Troubleshooting Guide 64
Power Supply Problems 65
Operating State Problems 65
Error Indicator Codes 66
Initialization Problems 68
Probing Problems 69
Probe Arm Jam 69
When the Sample Probe Hits an Object 69
Communication Problems 70
A Appendices
Installing the Cover Kit 82
Introduction 82
Tools Required 83
Unpacking your Autosampler Cover 83
Installing your Autosampler Cover 84
Door Operation 91
Connections 92
Care and Maintenance 92
Preventing Earthquake Damage 94
Default Rinse Materials 95
1
Safety Practices and Hazards
Electrical Hazards 8
Flammable Liquids 9
Other Precautions 9
Safety Symbols 10
Agilent Technologies 7
1 Safety Practices and Hazards
Electrical Hazards
The Agilent SPS 4 contains electrical circuits, devices, and components
operating at dangerous voltages. Contact with these circuits, devices and
components can cause death, serious injury, or painful electrical shock.
To reduce the risks of electrical shock, this equipment employs a
three- wire electrical cord and plug to ground the equipment. To use this
safety feature:
• Ensure the matching wall outlet receptacle is properly wired and
grounded correctly.
• Never use a three- wire to two- wire plug adapter.
• Never use a two wire extension cord or a non- grounded multiple outlet
receptacle strip.
• Do not use any power cord other than that supplied with this
equipment.
• The power cord set that is shipped with this equipment cannot be used
with other products.
• Position the autosampler so that it is easy to access the mains power
on the wall outlet or to remove the power cord from the autosampler or
wall outlet.
• Only Agilent- trained, Agilent- qualified, or Agilent- approved customer
support representatives may open panels or covers that are secured by
screws. Removal of such panels or covers can expose parts that involve
the risk of electric shock or personal injury.
Application of the wrong supply voltage can create a fire hazard and a
potentially serious shock hazard, and can seriously damage the
autosampler.
Do not connect the autosampler to the mains power supply until all
checks and settings have been completed.
Replace or repair faulty or frayed insulation on power cords.
The autosampler must always be connected to protective earth through the power
WA R N I N G
cord. Position the autosampler so that it is easy to access the mains power switch
on the wall outlet or to remove the power cord from the autosampler or wall outlet.
Flammable Liquids
Observe the following precautions when using your autosampler in
conjunction with flammable liquids.
To reduce the risk of fire:
• Ensure the following autosampler parts do not contact the surface of
the fluid or have parts near the surface of the fluid:
• parts that consume power
• parts that produce heat
• parts that conduct heat from other areas in any form
• Ensure no parts in or near the fluid surface are capable of igniting a
flammable liquid.
• Operators must adhere to standard laboratory practices for the safe
handling of flammable liquids.
Other Precautions
Use of the autosampler in any manner other than that specified by Agilent
may impair the protection provided by the equipment.
Use of the autosampler may involve materials, solvents and solutions that
are flammable, corrosive, toxic or otherwise hazardous.
Careless, improper, or unskilled use of materials, solvents and solutions
can create explosions, fire, toxicity and other hazards that can result in
death, serious personal injury and damage to equipment and property.
Always ensure that laboratory safety practices governing the use, handling
and disposal of such materials are strictly observed. These safety practices
should include the wearing of appropriate safety clothing and safety
glasses.
Components of the autosampler move automatically and at speed.
Keep clear of the probe arm assembly during operation to prevent injury.
WA R N I N G
A protective cover is available to prevent accidental contact with the probe arm assembly.
NOTE Contact your local Agilent representative for further information.
Safety Symbols
The general definitions of safety symbols used on equipment or in
manuals are listed below.
Direct current.
^ On supply.
Off supply.
Hazardous voltage and potential for electrical shock. Do not touch
terminals that have this symbol when the equipment is on.
Caution, refer to accompanying documentation. Equipment marked with
this symbol indicates that it is necessary for the user to refer to the
instruction manual.
The CE mark shows that the product complies with all applicable
European Directives.
Warning Symbols
The following is a list of symbols that appear in conjunction with
warnings in this manual or on the equipment. The hazard they describe is
also shown.
A triangular symbol indicates the warning type. The meanings of the
symbols that may appear alongside warnings in the documentation or on
the instrument itself are as follows:
CE Compliance
Your autosampler has been designed to comply with the requirements of
the Electromagnetic Compatibility (EMC) Directive and the Machinery
Directive (commonly referred to as the MD) of the European Union.
Agilent has confirmed that each product complies with the relevant
Directives by testing a prototype against the prescribed EN (European
Norm) standards.
Proof that a product complies with these directives is indicated by the CE
symbol on the rear of the product, and the documentation that
accompanies the product containing a copy of the Declaration of
Conformity. The Declaration of Conformity (DoC) is the legal declaration
by Agilent that the product complies with the directives listed above, and
shows the EN standards to which the product was tested to demonstrate
compliance.
Environmental Conditions
This equipment meets the following IEC classifications:
• Pollution Degree 2 (See Note.)
• Installation Category II (See Note.)
• Equipment Class 1
The "Pollution Degree" indicates the level to which a solid, liquid, or gas deteriorates
NOTE according to its dielectric strength. The "2" indicates a normal indoor atmosphere.
The "Installation Category" indicates the regulation for impulse withstand voltage and is
also known as the "Over Voltage Category". The "II" indicates electrical equipment.
Electromagnetic Compatibility
EN55011/CISPR11
Group 1 ISM equipment: group 1 contains all ISM equipment in which
there is intentionally generated and/or used conductively coupled
radio- frequency energy which is necessary for the internal functioning of
the equipment itself.
Class A equipment is equipment suitable for use in all establishments
other than domestic and those directly connected to a low voltage power
supply network which supplies buildings used for domestic purposes.
This device complies with the requirements of CISPR11, Group 1, Class A
as professional radiation equipment. Therefore, there may be potential
difficulties in ensuring electromagnetic compatibility in other
environments, due to conducted as well as radiated disturbances.
Operation is subject to the following two conditions:
1 This equipment may not cause harmful interference.
2 This equipment must accept any interference received, including
interference that may cause undesired operation.
If this equipment does cause harmful interference to radio or television
reception, which can be determined by turning the equipment off and on,
the user is encouraged to try one or more of the following measures:
1 Relocate the radio or antenna.
2 Move the equipment away from the radio or television.
3 Plug the equipment into a different electrical outlet, so that the
equipment and the radio or television are on separate electrical circuits.
4 Ensure that all peripheral equipment is also certified.
5 Ensure that appropriate cables are used to connect the equipment to
peripheral equipment.
6 Consult your equipment dealer, Agilent Technologies, or an experienced
technician for assistance.
Changes or modifications not expressly approved by Agilent Technologies
could void the user's authority to operate the equipment.
A 급 기기
( 업무용 방송통신기자재 )
이 기기는 업무용 (A 급 ) 전자파적합기기로서 판
매자 또는 사용자는 이 점을 주의하시기 바라
며 , 가정외의 지역에서 사용하는 것을 목적으
로 합니다 .
ICES/NMB-001
This ISM device complies with Canadian ICES- 001.
Cet appareil ISM est conforme à la norme NMB- 001 du Canada.
Sound Emission
This device complies with Machinery Directive 2006/42/EC.
Sound pressure Lp < 70 dB(A)
2
Introduction
Overview 16
Front and Rear Views 17
Intended Use 21
Specifications 22
Options and Accessories 25
Agilent Technologies 15
2 Introduction
Overview
The Agilent SPS 4 autosampler, represents the state- of- the- art in
autosampler design and is the latest generation of autosamplers from
Agilent. The Agilent SPS 4 is a random access, single probe autosampler,
providing front- end automation for several Agilent instruments.
The Agilent SPS 4 can accommodate a variety of fixtures, including a
standards rack, four sample racks, a wash reservoir, a sample probe and
other accessories.
Depending on your application, there is a choice of options. Note that
“diameters” in the following list mean outside diameters (OD):
• Standards Rack:
34 well rack (12 wells for 29 mm diameter tubes + 22 wells for 17 mm
diameter tubes)
5 well rack (for 61 mm diameter bottles)
• Flat Pack Sample Racks:
21 position rack for 30 mm diameter tubes
24 position rack for 25 mm diameter tubes
40 position rack for 20 mm diameter tubes
60 position rack for 17 mm diameter tubes
90 position rack for 13 mm diameter tubes
• Four 96- well microtiter plates with microtiter plate adapter
• Wash Reservoir: single or dual port
• Sample Probe: range of different probe types, probe materials and
internal diameters
Front View
The Agilent SPS 4 has 3 axes of movement for the sample probe —
longitudinal (X- axis), rotary or theta (T- axis) and up and down (Z- axis).
Figure 1 shows the front view of the Agilent SPS 4.
X-Axis 9
T-Axis
Z-Axis
7
4 3 2 1 5
Figure 1 Front view of the Agilent SPS 4
1 Spill Tray
The spill tray sits on the bottom base bars of the Agilent SPS 4, and
catches any spills.
2 Rack Location Mat
The rack location mat sits on top of the spill tray, and positions the
sample racks, standards rack and fixed wash reservoir.
3 Standards Rack
The standards rack is located in the center of the rack location mat.
There are 2 standard rack options.
• 34 well (12 wells for 29 mm OD tubes + 22 wells for 17 mm OD
tubes)
• 5 well (for 61 mm OD bottles)
4 Sample Racks
The sample racks are located on both (left and right) sides of the
standards rack. The rack location mat has a maximum of four sample
rack positions — two rack positions on either side of the standards rack
position.
• 21 position rack for 30 mm OD tubes
• 24 position rack for 25 mm OD tubes
• 40 position rack for 20 mm OD tubes
• 60 position rack for 17 mm OD tubes
• 90 position rack for 13 mm OD tubes
5 Microtiter Plate Adapter
The microtiter plate adapter is used to mount four 96- well microtiter
plates on the rack location mat. It occupies two sample rack positions.
6 Fixed Wash Reservoir
The fixed wash reservoir is located at the rear of the rack location mat.
It is supplied with tubing used to connect the wash reservoir to the
rinse source and the waste container.
7 Probe Arm
The probe arm moves the sample probe on 3 axes — longitudinal
(X- axis), rotary or theta (T- axis) and up and down (Z- axis).
8 Sample Probe
The sample probe is mounted on the probe arm.
9 Power/Error Indicator
The power/error indicator is located on the front panel. The LEDs are
green to indicate power is on and the autosampler is functioning
correctly. The indicator lights change to red when an error occurs in
the equipment. There are 4 error indicators and these illuminate in
different combinations to indicate a specific error condition. See "Error
Rear View
Figure 2 shows the rear view of the Agilent SPS 4.
6 5 4 3 2 1
1 Power Switch
The power switch turns on/off the Agilent SPS 4.
I: Power is ON.
O: Power is OFF.
When the Agilent SPS 4 is turned on, the initialization sequence runs to
check the basic functions and set the probe position. If there are no
errors, the power/error indicator turns green.
2 Power Supply Input
The output connector from the AC adapter is connected to this socket.
Intended Use
The Agilent SPS 4 is designed to automate the presentation of liquid
samples, drawn from tubes held in racks loaded on the rack location mat,
to the instrument for analysis. The Agilent SPS 4 is controlled through
software commands sent via a USB interface.
The Agilent SPS 4 should only be used within the stated specifications.
If the equipment is used in a manner not specified by Agilent, the protection provided
CAUTION
by the equipment may be impaired.
Specifications
Environmental
Your Agilent SPS 4 is designed for indoor use only. It is suitable for
Installation Category II and Pollution Degree 2. The site should be selected
to avoid dusty or corrosive atmospheres.
Power
The power cable that is included with the Agilent SPS 4 has an AC
adapter. It is rated at the following.
Power Specification
Key Specifications
Table 4 Agilent SPS 4 Key Specifications
Parameter Specification
Probe Wash Options Fixed Wash Reservoir (FWR) — single or optional dual
port
Parameter Specification
Power/Error Indicators 4
Description
Description
Spill tray
Tube anchor
PTFE Tube 2 mm x 3 mm
Description
3
Installation
Installation Procedure 30
Orientation 30
Bench Requirements 32
Inspection and Unpacking 32
Installing the Cover Kit 34
Fitting the Spill Tray 34
Installing the Rack Location Mat 36
Installing the Wash Reservoir 37
Installing the Standards Rack 39
Installing the Sample Racks 40
Fitting the Sample Probe 42
Fitting the Wash Pump Tubing 44
Connecting the Power and the Communications Cable 48
Confirming the Operation 50
Setting up the Instrument Controlling Software for SPS 4 50
Notes on Lifting the Autosampler 51
Agilent Technologies 29
3 Installation
Installation Procedure
Carry out the assembly and test instructions as listed in the order below.
1 Inspection and Unpacking
2 Installing the Cover Kit
3 Fitting the Spill Tray
4 Installing the Rack Location Mat
5 Installing the Wash Reservoir
6 Installing the Standards Rack
7 Installing the Sample Racks
8 Fitting the Sample Probe
9 Fitting the Wash Pump Tubing
10 Connecting the Power and the Communications Cable
11 Confirming the Operation
12 Setting up the Instrument Controlling Software for SPS 4
Position the autosampler so that it is easy to access the mains power switch on the
WA R N I N G
wall outlet or to remove the power cord from the autosampler or wall outlet.
Orientation
Any references to “Front”, “Left”, “Right” or “Rear”, and 3 axes of
movement for the sample probe — longitudinal (X- axis), rotary or theta
(T- axis) and up and down (Z- axis) are as shown in Figure 3.
X-Axis
Front
T-Axis Z-Axis
Left
Right
Rear
Bench Requirements
The autosampler should be placed on a bench with a height between
790 mm (31.1") and 910 mm (35.8") for optimal user ergonomics. A
footprint of 600 mm × 363 mm (23.6" × 14.3") is required. The bench
should be flat with no more than 3 mm (7/64”) variation. If a sampler
cover kit is fitted, additional space should be allowed on the side where
the exhaust hose ducting is located.
The autosampler should be located in close proximity to your instrument
so as to reduce the delay caused by the length of capillary tubing
connecting to the autosampler.
Inspect all items for damage. Any damage or missing items should be reported to
CAUTION
Agilent immediately. Cite the part number and serial number of your autosampler.
Danger to hands and feet. When unpacked the autosampler is heavy. To avoid injury
WA R N I N G
to personnel or damage to equipment, always use at least two people to lift the
autosampler into position.
At least one
person lifting
from front.
Figure 4 Lifting positions for removing the autosampler from shipping carton
Place the unit on a suitable bench and check all of the items you have
received against the packing list. A typical autosampler configuration
could include the following items:
• Spill tray
• Rack location mat
• Sample probe *
• Standards rack *
• Sample racks *
• Wash reservoir kit *
• Communications cable (USB) *
• Power supply cable including an AC adapter (as appropriate for your
location) **
• Tubing (including 3- bridge pump tubing) *
*: These items are packed in an accessory kit box.
**: This item is packed in another box.
When you install the autosampler with the optional Cover Kit, install the Cover Kit before
NOTE installing the autosampler. For instructions on installing the Cover Kit, refer to “Installing
the Cover Kit” on Page 82.
It is recommended that the autosampler is fitted with a Cover kit when handling
WA R N I N G
acidic solutions (samples, standards or rinse solutions), In this case, the fumes
must be extracted continuously and at all times through an exhaust hose, which is
connected to one of the Cover’s side panels.
Ensure that the autosampler does not have a cover kit installed if working with
organic solvents.
Base bars
Spill tray
Front edge
The autosampler has a spill tray underneath the rack location mat to
contain any excess liquid that occurs as a result of an accidental spillage,
for example, from a dropped sample rack or maybe an unanticipated
overflow of the wash reservoir.
Place the spill tray flat on the deepest section located between the base
bars. It should be fitted with the front edge oriented as shown in
Figure 5.
It is recommended that any ingress of liquid into the spill tray is cleaned
up immediately after a spill has occurred. To access the spill tray for
cleaning, the sample racks, the standards rack and the fixed wash
reservoir (together with associated tubing) need to be removed from the
rack location mat (refer to “Installing the Rack Location Mat” on Page 36)
before it can be lifted off the spill tray to access any contained liquid.
If rinse fluid, sample fluid, standard fluid or other liquids spill on the spill tray, wipe
WA R N I N G
up immediately. These liquids may corrode the instruments. Highly alkaline or acidic
fluids can injure the skin and mucus membranes. Exercise caution when handling
these fluids.
Dovetail feature
located at left edge
of frame
The autosampler has a separate rack location mat which sits on top of the
spill tray and positions the sample racks (or a rack adapter for 96- well
microtiter plates), standards rack and fixed wash reservoir.
To fit the rack location mat:
1 Ensure that the spill tray is correctly fitted onto the autosampler base
bars.
2 One end of the rack location mat has a "dovetail" feature as shown in
Figures 6 and 7. Orient the rack location mat so the dovetail feature is
on the left hand side.
3 Ensure that the slot for the fixed wash reservoir is located at the rear
of the unit when installing the rack location mat.
4 Position the rack location mat over the spill tray and align the dovetail
feature in the mat with the dovetail feature in the left end frame before
pressing down firmly.
5 Check that the rack location mat fits firmly in place on the spill tray by
trying to move it from side to side and front to back. There should not
be any movement when fitted correctly.
6 If the rack location mat does not fit correctly even after completing the
steps above, contact your local Agilent office or representative.
The fixed wash reservoir is supplied as a kit with the inlet and outlet
nipples fitted along with some lengths of inlet (2.5 mm ID) tubing and
outlet (5.0 mm ID) tubing. For the single port fixed wash reservoir, rinse
solution flows up through the smaller wash chamber and overflows into
the larger drain chamber to waste. For the dual port fixed wash reservoir,
there are two wash chambers and a common drain chamber.
The fixed wash reservoir is mounted at the rear of the rack location mat
(see Figure 6).
To install the fixed wash reservoir:
1 Put the base of the fixed wash reservoir into the locating hole and twist
it clockwise 60 degrees so it locks into position. The nipples on the
fixed wash reservoir should be facing toward the rear of the
Air locks in the drain line may cause rinse solution in the fixed wash reservoir to back up
NOTE and overflow. To prevent air locks, the drain line should fall freely and drop vertically into the
waste container. The end of the drain line should be suspended above the liquid level in the
waste container.
Figure 9 Feeding tubing through rubber grommet on rear cover (if fitted)
For the materials of the rinse solution, see “Default Rinse Materials” on
Page 95.
The standards racks are located in the center of the rack location mat by
placing the rack’s feet into the holes in the rack location mat. There are 2
standard rack options as shown in Figure 10. Either may be supplied with
the equipment depending on your application.
• 34 well rack (12 wells for 29 mm OD tubes + 22 wells for 17 mm OD
tubes)
• 5 well rack (for 61 mm OD bottles)
To install the standards rack:
1 Locate the holes for the standards rack in the rack location mat.
2 Align the feet from the standards rack with the holes in the rack
location mat. Press down on the rack to ensure it is correctly located
and the bottom of the standards rack is sitting flush with the rack
location mat.
To ensure the sample racks are seated correctly in the rack location mat, it is recommended
NOTE that you use the sample racks supplied with the autosampler. Sample racks from alternative
suppliers may not fit correctly.
Figure 12 Autosampler with 2 sample racks fitted either side of a standard rack
It is important to ensure that the vials sit vertically within the sample rack. If a vial sits
CAUTION
at an angle in the rack, the probe may hit the side of the vial as it enters or leaves the
vial. This can affect the alignment of the probe and/or damage the vial and the probe,
which might lead to loss of sample.
If there is a gap between the diameters of the vial and the rack well, the vials may not
sit vertically, resulting in the probe hitting the edge of a vial. Ensure that the selected
vials fit the rack correctly.
For example, a 60 position rack needs vials that OD is within 16.1 mm to 16.5 mm at a
height of 60 mm. If the diameter is less than or equal to 16.1 mm, you may be able to
use them with optional rack overlays.
Tube restraint
Z-Axis Slide
Mount nut
Eyelet for tube routing
Sample probe
Tube routing this side Accessories plate
6 Slip the tip of the sample probe into the hole in the middle of the
Z- axis slide, through the mount nut and the accessories plate until the
probe mount block is sitting in the z- axis slide.
7 Slide the mount nut up onto the probe mount block and tighten to
secure the sample probe to the Z- axis slide.
8 Route the sample line from the sample probe to the left around the
probe arm housing. When using a carbon fiber sample probe, do not
run the sample line through the hook (or tube restraint) at the top of
the Z- axis slide. Connect the cable tie to the eyelet on the underside of
the probe arm cover and leave a loop of approximately 10 mm. Thread
the sample line through the loop in the cable tie as shown in Figure 14.
Do not use the tube restraint for pre- formed sample probes. It is only
NOTE used for non pre- formed sample probes.
Colored Markers
9 Feed the sample line through the rubber grommet in the middle of the
wash pump tubing ducting and then slot the sample line into the tube
anchor clip between the colored markers on the tubing as shown in
Figure 14. The tube markers on the sample line define the optimal
sample length of sample line from the sample probe to the exit point of
the autosampler.
The following lists the color of the tube markers on the sample probe
tubes.
• Red: Sample probe kit, 0.25 mm ID
• Yellow: Sample probe kit, 0.5 mm ID
• Green: Sample probe kit, 0.8 mm ID
• Blue: Sample probe kit, 1.0 mm ID
• Black: Sample probe kit, 1.2 mm ID
• Red: Sample probe to suit microtiter plate
10 Connect the sample line to the input of your instrument's sample
introduction system, adjusting the length from the exit point as
required.
It is important to ensure that the length of the tubing allows the probe arm to move
CAUTION
freely in all axes. If it is too tight, it will restrict the probe arm and may cause a
movement failure. If it is too loose, the probe arm may become tangled in the tubing as
it moves.
Wash pump tubing is available in different tube materials so ensure that you select a tube
NOTE material that is compatible with the rinse solution. If you are not sure which material to use,
contact your Agilent representative for a recommendation.
When a pump channel is not in use, release the occlusion arm on the channel and remove
the tubing from the guides to extend the life of the tubing.
Pressure plate
Rotor Tube clamping block
Pump tubing
Tube anchor clip
To get access to the wash pump to fit or change the pump tubing, the
autosampler may need to be moved.
Before moving the autosampler, ensure all sample racks and the standards rack have been
NOTE removed. In addition it may be necessary to disconnect the power cable, interface cable,
sample line, inlet line to the wash pump or the drain line from the fixed wash reservoir
depending on the distance moved.
(A) For Single Port Wash Reservoir (B) For Dual Port Wash Reservoir
Single Port Wash Pump Dual Port Wash Pump
Wash Reservoir Wash Reservoir
OUT
OUT
OUT
OUT
OUT
IN
IN
IN
Flow
Flow
OUT
FWD
IN
ROTATION
OUT
IN
Flow
Waste Out
Application of the wrong supply voltage can create a fire hazard, or a potentially
WA R N I N G
serious shock hazard, and can seriously damage the instrument and any attached
ancillary equipment. Do not connect the instrument to the mains power until you
have ensured that the mains power supply from the outlets in your laboratory is
within the range stated in “Power” on Page 22.
The rear panel of the autosampler contains the peristaltic pump, purge
input, the power socket and switch, and a USB port for communication
between the autosampler and the computer that is running instrument
control software, as shown in Figure 2 on Page 19.
To connect the power:
1 Ensure that the power switch is turned off.
2 Connect the barrel output connector of the AC adapter to the power
supply input on the rear panel of the autosampler.
3 Connect the input plug of the AC adapter to a suitable mains power
outlet.
Ensure the autosampler is always connected to the protective grounding of
the mains supply.
Do not switch on the autosampler until all checks and settings for the
operation have been completed.
The autosampler should never be carried by the probe carriage or the wash pump
CAUTION
tubing ducting.
4
Operation
Starting up the Autosampler 54
Shutting Down the Autosampler 55
Flushing the Wash Reservoir and Flow Path 55
Software Control 56
Agilent Technologies 53
4 Operation
The initialization sequence moves the probe arm through the four corners of the rack
NOTE location mat and finishes with the probe repositioned above the fixed wash reservoir. This
process takes about 30 seconds.
If you are flushing the wash system during initial startup, first use a 2% nitric acid solution
NOTE as the rinse agent, followed by deionized water.
2 Run the rinse solution through the wash reservoir and flow path for 5
to 10 minutes.
Once the wash system has been flushed, you can proceed with the
sampling sequence or drain the wash system as part of the shutdown
procedure.
Software Control
All operations of the autosampler can be controlled by commands from
the instrument control software. For details on how the software interface
interacts with the autosampler, consult the relevant section of the manuals
or instrument Help.
5
Maintenance
Routine Maintenance 58
Cleaning 58
Replacing the Wash Pump Tubing 59
Lubrication 60
Service 60
Spare Parts 60
Agilent Technologies 57
5 Maintenance
Routine Maintenance
The following parts of the instrument require routine maintenance.
Daily
• Confirm that the capillary tubing from the probe to the nebulizer is
secure and kink free.
• Rinse the probe and transfer tubing by pumping rinse solution or
distilled water at the end of analysis.
• Clean up any spills and wipe the rack location mat and the probe arm
with a damp cloth. Refer to “Cleaning” on Page 58 for further details.
• Check the probe and capillary tubing for blockages.
Weekly
• Check the wash pump flow rates, and replace the pump tubing if
necessary. Alternatively, move the tubing so that the other set of
bridges are secured in the peristaltic pump.
Cleaning
The probe arm of the autosampler can move without warning that may pose a
WA R N I N G
potential hazard due to its moving parts. Always switch off the power to the
autosampler before cleaning the autosampler.
Clean any sample spills immediately to preserve the life of the instrument.
CAUTION
The exterior surfaces of the autosampler, spill tray, rack location mat and
accessories should be kept clean. All cleaning should be done with a soft,
lint- free cloth. If necessary, this cloth can be dampened with water or a
mild detergent.
Do not use organic solvents or abrasive cleaning agents. This will help to preserve the
CAUTION
plastic components and painted surfaces.
If necessary, the probe can be removed from the autosampler and placed
in an ultrasonic bath for cleaning.
A rinse solution should always be pumped through the autosampler at the end of a run.
NOTE
Lubrication
The autosampler is self lubricating and does not need the user to apply
lubrication.
Service
An authorized Agilent customer support representative must perform all
servicing of the autosampler. For contact information, refer to the Agilent
Technologies website for your local representative’s contact details:
www.agilent.com
Spare Parts
For ordering information of the consumable spare parts, see the Agilent
website at www.agilent.com.
Description
Spill tray
Tube anchor
Cable ducting
Description
Tubing, PVC, 8 mm OD x 5 mm ID
6
Troubleshooting
Troubleshooting Guide 64
Power Supply Problems 65
Operating State Problems 65
Error Indicator Codes 66
Initialization Problems 68
Probing Problems 69
Communication Problems 70
Agilent Technologies 63
6 Troubleshooting
Troubleshooting Guide
The Agilent SPS 4 is equipped with diagnostic tools such as power/error
indicator and initialization sequence on startup to assist in identifying the
problems.
Power/Error
Indicator: Provides useful information on the error state of the
autosampler.
Initialization
Sequence: Tests that the probe arm functions in all its movement
axes by moving through the standard and sample
positions for the currently loaded mat and rack settings.
To identify your problem:
• If the autosampler appears to have no power and the power/error
indicator is not illuminated, refer to “Power Supply Problems” on
Page 65.
• If the power/error indicator is not lit or the LEDs are lit RED, refer to
“Operating State Problems” on Page 65. For the error state indicated by
the power/error indicator, refer to “Error Indicator Codes” on Page 66.
• If the autosampler fails in the initialization sequence, refer to
“Initialization Problems” on Page 68.
• If the initialization sequence is successful but the autosampler has a
malfunction in the probing operation, refer to “Probing Problems” on
Page 69.
• If the initialization sequence is successful but you cannot control the
autosampler from the instrument control software, refer to
“Communication Problems” on Page 70.
If these diagnostic tools do not assist you in identifying your problem,
contact an authorized Agilent representative. Refer to the Agilent
Technologies website for your local representative’s contact details:
www.agilent.com
G G G G 0 No error —
0 0 0 R 1 Main PCB Error Reinitialize the SPS 4. If
error persists, contact
your authorized Agilent
representative.
R R R 0 14 Reserved. —
R R R R 15 CPU exception error Reinitialize the SPS 4. If
error persists, contact
your authorized Agilent
representative.
Initialization Problems
The initialization sequence is a powerful self- diagnostic tool. It runs
immediately after the autosampler is powered on and tests the
functionality of the autosampler. The probe arm goes through a sequence
of movements and stops above the fixed wash reservoir position on the
rack location mat. If there is a problem with the autosampler, then it will
likely manifest itself at some stage during the initialization sequence.
The correct initialization sequence can be seen on Page 50.
If the autosampler fails to complete initialization, the power/error
indicator illuminates to display the error condition. See Table 7 for the
error indicator codes.
Check the Agilent SPS 4 by doing the following:
1 Turn the power off and move each axis manually until they stop and
determine if there is any mechanical obstruction preventing full travel.
2 If no mechanical obstruction can be identified turn the unit back on
and allow it to attempt the initialization process again.
3 If unsuccessful, contact your Agilent customer service representative.
Probing Problems
Communication Problems
1 Check that the computer and the autosampler have the same
communication settings.
2 Disconnect the USB cable and initialize the autosampler to ensure that
it is in a working state. To do this, turn off the power switch, wait
10 seconds and then turn the power switch on. If the Agilent SPS 4
completes the initialization sequence with no error indicators, then this
usually indicates that the autosampler is working fine.
3 Reconnect the USB cable and ensure it is firmly seated at both ends.
4 Using the instrument control software, send a command to the Agilent
SPS 4. If the Agilent SPS 4 responds when the command is sent, this
means it has received the command from the computer. If unsuccessful,
contact your authorized Agilent representative for further instructions.
7
Running the Calibration Wizard
Before User Calibration 72
Calibration Wizard Overview 72
Performing User Calibration 74
Error List 79
Agilent Technologies 71
7 Running the Calibration Wizard
Com Port: This area is used to connect this wizard to your autosampler. When
the wizard starts, select the relevant COM port, and then click
Connect. Refer to the instrument Help for more information.
Undo button: Reverts to the original calibration values and restarts the calibration
process.
Reset button: Starts the calibration process.
Mat Layout: The area under the Com Port area shows the information on the rack
layout specific to your autosampler when the calibration wizard has
successfully connected to your autosampler.
Z Axis Position: This area is used to adjust the Z-axis position of the sample probe at
each calibration point. The indicator shows the present height of
the sample probe. The Up/Down bottoms move the sample probe
height.
Probe Arm: This area is used to adjust the X and Y-axes positions of the sample
probe at each calibration point.
“Rear Left”, “Rear Right”, “Front Left”, and “Front Right”
buttons: Moves the probe to the calibration point “Rear Left”,
“Rear Right”, “Front Left”, or “Front Right”. Since the general
calibration process automatically moves the probe in the correct
order, you do not need to use these buttons. If you want to try again
after performing general calibration, we recommend moving the
probe to the calibration point you want to recalibrate.
The indicators next to the “Rear Left”, “Rear Right”, “Front Left”,
and “Front Right” buttons indicate the following status.
Orange: Ready to calibrate at this point.
Green: Calibration successful at this point.
Red: Not ready or calibration error.
Arrow buttons: Adjusts the XY position. Use the single arrow
buttons to move the sample probe 0.1 mm for fine adjustments and
the double arrow buttons to move it 1 mm for larger adjustments.
Capture button: Stores the calibration data at each calibration
point. Press this when the probe is centered in a good position in the
sample.
3 Select the appropriate COM port from the drop- down list, and then
click Connect in the Com Port field.
If you chose the wrong one, an error message appears. If the
appropriate COM port number is not listed, check the autosampler
power, the USB connection, and the COM port setting in the instrument
control software.
4 If the calibration wizard can connect to your autosampler successfully,
the field under the Com Port field shows the information on the rack
layout specific to your autosampler. Ensure that the sample rack types
displayed on the screen correspond to those loaded into their respective
positions on the rack location mat.
During the calibration process, it is important that you do not click the Capture button while
NOTE moving to the different calibration points. If you have adjusted the position to be too far
away from the theoretical XY position at any point during the calibration, an error message
is displayed to instruct you to try again.
6 The button labeled “Rear Left” changes to orange and the sample probe
moves to point “Rear Left” above the far left sample well in the sample
rack or microtiter plate in that position. The sample probe is at the top
of the Z- Axis stroke (i.e., the Z- axis position is zero).
7 When point “Rear Left” is captured, the sample probe moves to point
“Rear Right” above the far right sample well in the sample rack or
microtiter plate in that position, and the indicator next to the button
labeled “Rear Right” changes to orange.
8 When point “Rear Right” is captured, the sample probe moves to point
“Front Left” above the front left sample well in the sample rack or
microtiter plate in that position, and the indicator next to the button
labeled “Front Left” changes to orange.
9 When point “Front Left” is captured, the sample probe moves to point
“Front Right” above the front right sample well in the sample rack or
microtiter plate in that position, and the indicator next to the button
labeled “Front Right” changes to orange.
Error List
On running the calibration wizard software, you may encounter any error
listed below:
• Serial Port Error
Example: Autosampler did not respond.
A serial port error occurs if the software cannot communicate with the
autosampler. Check that the power is on, and no error lights are
illuminated. Also confirm the USB connection and the COM port setting
in the instrument control software. If the problem still remains
unresolved, contact your Agilent customer support representative.
• Envelope Error
Example: Probe reached the maximum Y limit.
An envelope error occurs if you try to move the sample probe outside
its motion envelope limits. If the well position is outside the motion
envelope, contact your Agilent customer support representative.
• Capture Failure
Example: Probe is too far from starting point.
A capture failure occurs if the point you are trying to capture is too far
away from the expected position. Check that the sample probe positions
above the correct well position, and the sample racks you are using
match the description in the Calibration Wizard. If the problem still
remains unresolved, contact your Agilent customer support
representative.
• Autosampler Error
Example: Move Z failed with ERR(8).
An autosampler error occurs if the arm has a collision, such as if the
probe hits the sample rack. If this happens, click the Reset button. The
autosampler will reset, and the calibration process can be continued. If
the problem still remains unresolved, contact your Agilent customer
support representative.
• Skipping Calibration
Example: None of the positions were adjusted. Skipping calibration.
If all four captured positions are within 0.5 mm of their original
position, the existing calibration is deemed to be accurate, so the
calibration does not be adjusted. In this case, any problems you are
having are unlikely to be caused by alignment. Contact your Agilent
customer support representative.
A
Appendices
Installing the Cover Kit 82
Preventing Earthquake Damage 94
Default Rinse Materials 95
Agilent Technologies 81
A Appendices
Introduction
The Autosampler Cover covers an Agilent SPS 4 autosampler and can be
used to:
• Help protect the operator and the laboratory environment from sample
vapors.
• Protect the samples from drafts, dust and possible airborne
contamination.
• Protect the autosampler from corrosive vapors arising from handling
acidic samples, standards or rinse solution.
Tools Required
The tools required are:
• Cotton or rubber gloves are recommended to avoid fingerprints on the
cover as a result of assembly.
Ensure you open the box from the top. Remove each component in its
individual wrapping and arrange these on a clean flat bench so they can
be recognized from the images in Figure 21.
Do not slide the clear panels across the bench or against each other to avoid
CAUTION
scratching.
The autosampler cover kit is supplied as an easy- to- fit kit and consists of
the following components:
1x Front Cover 1x Rear Cover 1x Side Cover with a hole 1x Side Cover (Blank)
1x Grommet
1x Duct Hose 1x Nut 1x Screw (fitted to rear cover)
Connection
4 Slide the Rear Cover into the slots in the bottom of the end frames
with the fitted grommet to the right side of the wash pump tubing
ducting as shown below.
Grommet in pump
ducting to align with
hole in cover
5 Lift the top of the end cover up over the edge of the chassis as shown
below.
6 Align the hole in the wash pump tubing ducting with the hole in the
rear cover — a small amount of force may be applied as shown below.
7 Fasten the Rear Cover to the wash pump tubing ducting using the
plastic screw and nut supplied as shown below. Tighten by hand only.
8 Re- fit the cable ducting to the right end frame. Route the power and
communication cables through the cable ducting and clip onto the right
end frame on the rear of the autosampler.
a Flare the bottom end of the cable ducting and fit to bottom of end
frame cover slot as shown below.
b Move along the ducting pushing into place so that it clips over the
outer edge of the end frame as shown below.
9 Stand the autosampler back up onto its feet and re- position. The rear
cover is now fitted as shown below.
2 Take the side cover with the exhaust hose connection fitted and fit to
the side of the autosampler that suits connection to an exhaust hose.
The side cover is pushed into the recesses of the end frame from the
inside and slides down to lock in place.
3 Fit the other side cover (blank) to the other end of the autosampler
using the same process.
2 Supporting the front cover underneath, gently guide the front cover
down until it sits on the rack location mat.
Door Operation
The door (front cover) has two positions:
1 In the Closed position, the door creates an enclosure around the
samples.
2 In the Open position, sample racks and standard racks/tubes can be
loaded or unloaded.
Dropping the front cover can cause liquid to splash from sample tubes which could
WA R N I N G
potentially be harmful to the operator. Gently slide the front cover down.
The door is held in the open position by a step in the end frame slots.
Do not remove samples racks or standard racks or vials while the autosampler is
WA R N I N G
operating.
Connections
General
There is an entry/exit point to the fixed wash reservoir through a rubber
grommet on the rear cover.
Exhaust Ducting
On the side cover there is a ducting connection for connecting exhaust
ducting. The hole will suit ducting with an internal diameter of 50 mm
(1.97”) used in conjunction with a cable tie or hose clamp.
Ensure that the autosampler DOES NOT have a cover kit installed if working with
WA R N I N G
organic solvents. Any failure in the extraction system could present a fire hazard.
Failure to provide adequate extraction at all times will potentially concentrate the
CAUTION
corrosive fumes and damage the autosampler. This damage is not covered by warranty.
Seismic brackets are not supplied by Agilent. Prepare these items separately.
NOTE
8 mm
Bracket
(example)
188 mm
75 mm
Part Material
In This Book
This book explains the
procedures necessary to use
the Agilent SPS 4
Autosampler to enhance
sample analysis.
Printed in Malaysia
Revision A, May 2015
*G8410-90000*
G8410-90000
Agilent Technologies