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239
System
Motor protection and management
for small to medium size motors
Key Benefits
• Enhanced Motor Overload Protection with Thermal • Simplified testing and commissioning with built in
Modeling simulation features
• Simple configuration and system monitoring using • Field upgradable firmware and relay options
EnerVistaTM 239 Setup software • Easy access to system and relay information using
• Reduced cost and commissioning time with Protection, Modbus RTU
Monitoring, and Control in a single device
• Scalable protection with optional RTD inputs and advanced
Motor Protection elements
Applications
• Multiple groups of protection settings allows flexible • Small to Medium sized three phase AC induction and
protection for flexible systems synchronous motors
• Pumps, conveyors, compressors, fans, etc.
Features
Protection and Control Monitoring and Metering
• Thermal Overload (15 selectable curves) - Trip and alarm, • Status/current/temperature display
immediate current overload alarm • Fault diagnosis
• Phase short circuit • Trending
• Mechanical jam • Trip record, last 5
• Thermal memory lockout • Process control
• Single-Phasing /Current unbalance • Optional analog output
• Ground fault - trip and alarm
User Interface
• Overtemperature: via thermistor or optional RTD inputs
• 40 Character backlit display for easy viewing of
• Undercurrent settings and actual values
• Breaker Failure • 6 Motor and relay status LED’s
• Trip/alarm/auxiliary/service outputs • Multiple programming keys to allow easy access to
• Multi-speed motor protection system values and relay settings
• Motor start supervision EnerVistaTM Software
Communications • State of the art software for configuration and
• RS485 Serial Communications commissioning GE Multilin products
• Modbus RTU protocol • Document and software archiving toolset to ensure
reference material and device utilities are up-to-date
g
• EnerVistaTM Integrator providing easy integration of data
in the 239 into new or existing monitoring and control
systems
Multilin
339
239 Motor Protection System
Protection and Control the process criteria require shorter cooling immediate intervention to eliminate the
periods, particularly for small motors, a cause of the sudden overload.
The 239 is a digital motor protection system different time can be used.
designed for three phase AC motors and The minimum level of thermal capacity Phase Short Circuit
associated mechanical equipment . that the relay will calculate under normal This element provides complete phase-to-
Advanced protection features include: operation will be determined by the Hot/ phase and Phase-to-ground protection.
Cold stall time ratio, which distinguishes Trip or Auxiliary contacts can be selected
Thermal Overload
between cold and hot motor conditions. An to operate instantaneously, or with a time
This function calculates the thermal Auto Reset feature resets the overload trip delay up to 60 seconds.
capacity used by the motor during once the thermal capacity has decreased
different stages of the motor operation. to 15% or less. Mechanical Jam
The value is updated based on the time- An immediate overload alarm alerts This function prevents motor damage
current overload characteristics and the the operator. This may be useful for during abnormal operational conditions.
motor overload lockout time setpoints. systems that do not normally experience Quick motor shut down can reduce
overloads. damage to gears, bearings, and other
Motor Starting
mechanical parts associated with the
During acceleration, the motor is protected 239 OVERLOAD CURVES
drive system. A current surge will cause
by an I2t overcurrent curve which passes the relay assigned to the mechanical jam
10,000
through the setpoints “Locked Rotor protection to become active. The user
Current” and cold “Safe Stall Time.” The may set the pickup level, time delay, and
running overload curve is not active during inhibits.
acceleration, therefore providing starting
protection independent of running 1,000
Undercurrent
protection.
This function is typically used to protect
pumps from loss of suction, fans from
TRIP TIME (seconds)
CURVE
this feature can be used as a pre-overload
10
15
12 warning by setting the undercurrent
9
7 pickup above the normal operating
RUN
SAFE
CURVE 4 current but below the rated full load
STALL
TIME
3
current.
START 2
CURVE
1
1 Single-Phase (Unbalance)
0.1 1 10
x1
FLC
LOCKED
ROTOR CURRENT
Full Load
PHASE CURRENT Current unbalance is another significant
Setpoint
MOTOR CURRENT (multiples of full load)
819769A5.cdr
819765A8.cdr
contributor to motor overheating. The
Separate start and run modeling provides unbalance protection function has an
optimum rotor and stator protection. Trip time overload curves, data and formulae
are provided for protection and co-ordination. unbalance pickup level and time delay
that can trigger a trip or an alarm. Typical
Motor Running
An immediate overload pickup setpoint pickup is intended to detect and clear
To protect the motor against overloads is also available. The relay can also be single phasing. Use the alarm level as a
while it is running, select one of 15 ordered with the option to allow the relay warning for system voltage unbalance.
different curves to accurately match to learn the thermal capacity used during
the motor overload characteristic. successful starts. Breaker Failure
Curves automatically adjust for hot
This function allows tripping of all breakers
motor compensation to ensure correct Hot Motor
feeding a fault in the event that the breaker
thermal modeling. For some non-typical This function utilizes thermal capacity used protected by the 239 fails to operate and
applications, the relay can be ordered with (TCU) value to initiate a hot motor alarm clear the fault.
additional custom programmable overload when the TCU is approaching the motor
curves, allowing the user to construct the thermal limit (100% TCU). Ground Fault Protection
precise curve that matches the thermal
Aging and thermal cycling can cause the
characteristics of the protected motor Immediate Overload Alarm
stator insulation to break down, resulting
(MOD 506). This function is used to alarm on a motor in ground faults. Ground faults can also
A user-programmable overload lockout overload condition that requires an occur in motors because of environmental
time controls the motor cooling rate. If
conditions such as moisture or conductive
340 www.GEMultilin.com
239 Motor Protection System
dust. The 239 can trigger a trip or an alarm Overheating • Current unbalance
if the ground pickup level is exceeded. Direct temperature sensing is necessary • Current % of full load
A time delay may be entered for time to detect the effects of motor overheating • Motor load current as a % of full load
coordination of systems with several levels due to blocked ventilation or high
of ground fault detection. There are two • Motor thermal capacity used
ambient temperature. Temperature
ground inputs available in the 239, allowing rise under these types of conditions is • Stator temperature (RTD option)
two methods of ground protection. usually slow enough to allow the accurate • Bearing temperature (RTD option)
sensing of the actual motor temperature.
• Core balance (Zero sequence) High A motor temperature input for a thermistor Multi-Speed Motors
Impedance Ground Fault (HGF) current is standard on the 239. Additionally, three Optional switches allow alternate
transformers with 5A secondary RTDs located in the stator and/or bearings parameters to be activated for protection
• Core balance (Zero sequence) current can be connected to the 239 with the RTD of multi-speed motors. Additional settings
transformers with a 50:0.025 Amp temperature sensing option. This provides provided with multiple speed motor
current ratio for sensitive current displayed temperatures as well as alarm protection include:
detection. and trip settings for both bearing and
stator RTDs. Four RTD types are supported:
• Phase CT primary
100Pt, 120Ni, 100Ni, and 10Cu. A RTD
When the residual connection of the phase • Full load current
failure alarm is also provided.
CTs is used to detect ground currents,
• Overload curve
nuisance trips can occur during start due
• Short circuit trip settings
to unequal saturation of CTs. This may Monitoring and Metering
cause Zero sequence currents to appear,
The 239 provides users with advanced Motor Start Supervision (MOD 505)
of sufficient magnitude to reach the pickup
monitoring and metering functions that
setting of the Ground Fault protection The 239 relay can be furnished with this
include:
function. To avoid this, the 239 has two function, which is an enhanced protection
independent time delay settings, one for against multiple starts. The function
Metering
motor starting, and one for motor running. consist of 2 elements:
Measured values include:
The 239 can be ordered with MOD512 for
1A ground current input and MOD 509 for • Time Between Starts
direction ground fault sensing. • Phase current
• Starts per Hour
• Ground current
www.GEMultilin.com 341
239 Motor Protection System
Troubleshoot motor faults using the 239 Cause Of Last Trip record
Use Viewpoint monitoring to receive instant feedback of the motor and relay status
342 www.GEMultilin.com
239 Motor Protection System
and setpoints to be remotely accessed time. Included in Launchpad is a document • Annunciator Alarming
by a PLC or SCADA system. A front panel archiving and management system that • Trending Reports
LED verifies correct operation of the ensures critical documentation is
communication port. up-to-date and available when needed. EnerVista™ Integrator
The 239 is also capable of being Documents made available include:
EnerVistaTM Integrator is a toolkit that
integrated into a local area network
using the MultinetTM Serial to Ethernet • Manuals
converter. Networking allows easy access
• Application Notes
to information from multiple monitoring
• Guideform Specifications
and control devices such as SCADA’s and
HMI’s. • Brochures
• Wiring Diagrams
User Interface
EnerVistaTM Software
The EnerVista™ Suite is an industry leading
set of software programs that will simplify
every aspect of using the 239 relay. Tools to
monitor the status of your motor, maintain
your relay, and integrate information
measured by the 239 into HMI or SCADA
monitoring systems are available.
Typical Wiring
2 CT CONNECTION RESIDUAL GROUND CONNECTION
(NO GROUND)
PHASE A CT PHASE A CT
L1 L1
PHASE B CT
L2 L2
PHASE C CT PHASE C CT
L3 L3
1 2 3 4 5 6 7 8 9 10 11 12 1 2 3 4 5 6 7 8 9 10 11 12
5A 1A COM 5A 1A COM 5A 1A COM 5A 50:0.025 COM 5A 1A COM 5A 1A COM 5A 1A COM 5A 50:0.025 COM
PHASE A PHASE B PHASE C GROUND PHASE A PHASE B PHASE C GROUND
13 14 36 37 1 2 3 4 5 6 7 8 9 10 11 12
SWITCHGEAR SAFETY FILTER L N 5A 1A COM 5A 1A COM 5A 1A COM 5A 50:0.025 COM
GROUND BUS +
GROUND GROUND -
CONTROL PHASE A PHASE B PHASE C GROUND
CONTROL POWER CURRENT INPUTS
POWER
g
N L
START STOP 23 NO
RELAY #1
Multilin 239
24 COM
CC TRIP Motor Protection System
25 NC USE SHIELDED TWISTED
PAIR WIRE
26 NO RS485 + 15
OUTPUT RELAYS
SERIAL
RELAY #2 RS485
GENERAL ALARM 27 COM
ALARM RS485 - 16
28 NC 485 GROUND 17
THERMAL
29 NO CAPACITY
RELAY #3 18
4-20mA
ANALOG
COM
0-1mA
30 AUXILIARY
OUT
31 NC 19
32 NO SHIELD 20
RELAY #4
33 COM
SERVICE IN+ 21 STATOR
34 NC THERMISTOR
COM 22 THERMISTOR
RTD#1
S2 RTD
RESTART 39 COM RESTART RET 51
EXTERNAL 45 IN EXTERNAL HOT 52
S3
RTD#2
47 IN
COMP 56
STATOR/
OPTION 2 OPTION 2 S5 BEARING RTD
42 COM
RET 57
NOTES: USE SHIELDED WIRE
344 www.GEMultilin.com
239 Motor Protection System
Technical Specifications
PROTECTION PROTECTION communications
THERMAL MODEL / OVERLOAD THERMAL MODEL / OVERLOAD Type: RS485 2 wire, half duplex, isolated
Overload Curves: Separate Start and Run Overload RTDS (OPTION) Baud rate: 1200 – 19,200 bps
Curves Inputs: 3 RTDs, stator/bearing Protocol: ModBus® RTU
Run: 15 Curves, fixed shape programmable Functions: Read/write setpoints, read actual
Start: Per Equation: T(I) = Tsst x I2 Type: 100 Pt (DIN 43760), 100 Ni, 120 values, execute commands
I2LRC Ni 10 Cu programmable
Where: Tsst = Save Stall Time Range: -40 to 200° C/ -40 to 400° F OUTPUTs
Ilrc = Locked Rotor Current Trip/alarm range: 0 to 200° C/ 0 to 400° F analog output (option)
Save Stall Time Range: 1.0 - 600.0 sec Dead band: 2° C/ 4° F
Locked Rotor Current Range: Accuracy: ±2° C/ 4° F Programmable
0.5 - 11.0 x FLC Lead Resistance: Pt or Ni RTD: 25 max Output 0 – 1 mA 0 – 20 mA 4 – 20 mA
Overload Pickup Range (FLC): Cu RTD: 3 max 3-wire lead Max load 2400 600 600
0.1-150 A for CT Pri Set < 50A resistance compensation max output 1.1 mA 21 mA 21 mA
1-1500 A for CT Pri Set > 50 A THERMISTOR Accuracy: ±2% of full scale reading
Accuracy: Type: PTC or NTC programmable Isolation: 36 VDC isolated, active source
Pickup: ± 1% of displayed value Hot resistance: 100 – 30,000 output RELAYS
Time: ± 2% of trip time or ± 1 sec Cold resistance: 100 – 30,000
whichever is greater Delay: 2 sec VOLTAGE M/C M/C 0.2 BREAK
Overload Pickup Inhibit Range: Accuracy: ±5% or 100 (whichever is CONT. SEC
1.0 - 5.0 x FLC greater) DC Resistive 30 VDC 10 A 30 A 10 A
Hot Motor Alarm Pickup Range: 125 VDC 10 A 30 A 0.5 A
1 - 100% METERING 250 VDC 10 A 30 A 0.3 A
Hot Motor Alarm Time: Instantaneous PHASE CURRENT INPUTS DC Inductive 30 VDC 10 A 30 A 5A
Cooling Features: Separate stop and run cooling Conversion: True RMS, 16 samples/cycle 125 VDC 10 A 30 A 0.25 A
rates. Exponential cool down CT Input: 1 A and 5 A secondary (L/R = 7 ms) 250 VDC 10 A 30 A 0.15 A
Lockout Time (cool down Rate): Range: 0.1 to 11 x phase CT primary AC Resistive 120 VAC 10 A 30 A 10 A
Stop: 1-5000 min programmable Frequency: 20 – 300 Hz 250 VAC 10 A 30 A 10 A
± 20% power ON or OFF Accuracy: ±2% of full scale AC Inductive 120 VAC 10 A 30 A 10 A
Run: 50% of stopped cooling time Ground Current Inputs PF = 0.4 250 VAC 10 A 30 A 10 A
Hot/Cold Stall Time Ratio Range: Conversion: True RMS, 16 samples/cycle Configuration: Form C NO/NC
5 - 100% CT input: 5 A secondary and 50:0.025 Contact Material: Silver Alloy
Overload Curves trip time Range: 0.03 to 1.4 x CT primary (5 A CT)
Curves: 15 curves, fixed shape 0.05 to 16.0 A (50:0.025 CT)
Overload pickup inhibit: 1.0 – 5.0 x FLC Frequency: 20 – 300 Hz production tests
Pickup level: 1 – 1500 A Accuracy Dielectric strength: 1.836 kVAC for 1 sec to relays,
Accuracy: 5A CT: ±2% of full scale (5 A CT) CTs, power supply
Pickup: ±1% of displayed value 50:0.025 CT: ±0.03 A (0 – 0.49 A)
Time: ±2% of trip time or ±1 sec ±0.07 A (0.50 – 3.99 A) fuse type/rating
whichever is greater ±0.20A (4.00 – 16.00 A) 5 x 20 mm, 2.5 A, 250 V
SHORT CIRCUIT and Ground Trip Slow blow, high breaking capacity
Ground trip level: 0.05 – 15 A (50:0.025 CT) INPUTs
3 – 100% (5 A CT) SWITCH INPUTS
S/C trip level: 1 – 11 x CT PRI/OFF environmental
Type: Dry contacts Temperature range
Intentional delay: INST. or 10 ms to 60000 ms Output: 29 VDC, 10 mA (pulsed)
programmable Operating: 0° C to 60° C
Duration: 100 ms minimum Storage: -40° C to 70° C ambient
Instantaneous: 20 – 45 ms
*Total delay: Instantaneous + intentional Humidity: 95% non-condensing
CT INPUT BURDEN Pollution degree: 2
*trip time accuracy guaranteed if current >1.4 x trip (A) (VA) (Ž)
level setting Overvoltage category: 2
1 0.009 0.01 IP class: 40
breaker failure timing Phase CT (1 A) 5 0.2 0.01
Delay: INST. or 10 ms to 60000 ms Insulation voltage: 300 V
20 3.5 0.01 Note: LCD contrast impaired below -20° C
programmable 5 0.04 0.002
Instantaneous: 20 – 45 ms Phase CT (5 A) 25 0.9 0.002
*Total delay: Instantaneous + intentional 100 16 0.002 TYPE TESTS
*trip time accuracy guaranteed if current >1.4 x trip 5 0.04 0.002 Insulation resistance: IEC 255-5 500 VDC
level setting Ground CT (5 A) 25 1.1 0.002 Transients: ANSI C37.90.1 oscillatory
START PROTECTION 100 17 0.002 2.5 kV/1 MHz
Thermal: Separate start and run 0.025 0.07 116 ANSI C37.90.1 fast rise 5 kV/10 ns
protection Ground CT Ontario Hydro A-28M-82
0.1 1.19 119
Activation: Inrush 3 phase current increase (50:0.025) IEC 255-4 impulse / high frequency
0.5 30.5 122
from <5% to >101% FLC in disturbance class III level
1 sec WITHSTAND Impulse test: IEC 255-5 0.5 J 5 kV
Deactivation: Current drops to <100% FLC 1 SEC CONTINUOUS RFI: 50 MHz/15 W transmitter
running if current >5% FLC 5 SEC x CT EMI: C37.90.2 electromagnetic
x CT x CT
Locked rotor: 0.5 – 11.0 x FLC Phase CT (1 A) 100 40 3 interference
Safe stall time: 1.0 – 600.0 sec Phase CT (5 A) 100 40 3 @ 150 MHz and 450 MHz, 10 V/m
UNBALANCE Ground CT (5 A) 100 40 3 Static: IEC 801-2 static discharge
Range: 5 – 100% / OFF Environment: IEC 68-2-38 temperature/humidity
Accuracy: ±2% 50:0.025 GROUND INPUT WITHSTAND cycle
Delay: 0 – 60 sec Continuous 150 mA Dust/moisture: NEMA 12/IP53
Calculation: Maximum 12 A for 3 cycles Dielectric strength: 2.0 kVAC for 1 min to relays, CTs,
Im - Iav power supply
if Iav > IFLC UB% = |______| x 100 50:0.025 input can be driven by a 50:0.025 CT Temperature: -10° C to 60° C ambient
Iav
POWER SUPPLY Packaging
I m - Iav
Input: 90 – 300 VDC or 70 – 265 VAC, Shipping box: 8.5” L x 6” H x 6” D
if Iav < IFLC UB% = |______| x 100 50 / 60 Hz (215 mm x 152 mm x 152 mm)
IFLC
Power: 10 VA (nominal), 20 VA (max) Ship weight: 5 lbs (2.3 kg)
Holdup
where: Iav = average phase current Non-failsafe trip: 200 ms
Im = current in phase with maximum installation
Failsafe trip: 100 ms both times Warning: Hazard may result if the product is
deviation from Iav at 120 VAC / 125 VDC not used for its intended purpose.
IFLC = full load current setting Note: It is recommended that all 239 relays be powered Ventilation requirements: None
up at least once per year to avoid deterioration of Cleaning requirements: None
UNDERCURRENT electrolytic capacitors in the power supply.
Range: 5 – 100% FLC / OFF
Delay: 0 – 250 sec approvals
Manufactured under an ISO9001 registered system
UL: Recognized under E83849
CSA: Approved under LR41286
*Specifications subject to change without notice.
www.GEMultilin.com 345
239 Motor Protection System
Ordering
239 * * *
239 Basic unit
RTD 3 RTDs: stator/bearing; programmable type: platinum, nickel, copper
AN Single isolated, analog output: 0 – 1, 0 – 20, 4 – 20 mA
Programmable output parameters: thermal capacity, % full load,
phase current, RTD1, RTD2, RTD3 temperature
H Harsh enviornment conformal coating
Modifications
MOD601: 240 VAC switch inputs – allows the use of external 240 VAC supply to power switch inputs
MOD602: 24 – 48 VDC switch inputs – allows the use of external 24 – 48 VDC supply to power switch inputs
MOD603: ESD relay – converts AUX 2 relay into an emergency shutdown relay
MOD605: Removable rear terminals – allows terminals 13 – 58 to be unplugged from the 239
MOD613: 240 VAC VT input
MOD614: VT primary setpoint up to 7200 V and variable overload curve setting
MOD615: VT primary setpoint up to 7200 V and backspin timer
MOD616: 239 with remote display
0307-v4
346 www.GEMultilin.com