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Quick Guide
SAFETY INSTRUCTIONS
When using electric products, basic precautions
should be followed:
❑ THIS EQUIPMENT MUST BE EARTH GROUNDED.
❑ Always disconnect the equipment from the mains,
by pulling the plug, before opening it for installation,
service etc.
❑ Do not use this product near water.
INSTALLATION HARDWARE
Figure 1 Figure 2
1. Display
2. OK LED
1 4 3. n x OK LED
4. Lock LED
2 7
5. NOK LED
3 8 6. Alarm LED
11 7. Graph LED
5 12 8. IRDA
9. Function button
6 13 10. AutoSet button
9 14 11. Plus button (+)
15 12. Question mark
10 button
13. Enter key button
14. Minus button (-)
15. Power
3
KEY PAD FUNCTIONS
AutoSet Programming:
The AutoSet Programming
feature allows the DS Drive to
recognise a joint’s stiffness and
adjust the tool for maximum
performance for that particular
joint accordingly.
4
Fine – Tuning Final Target
This enables personnel to fine the final target.
4. When a new final target has been found within above limits,
the DS Drive is ready to run that program.
Torque Tuning
This is used when a tool is controlled against an external torque
reference. If the torque value on the DS differs from the
traceable value, a Torque Tuning should be performed.
1. Perform a number of tightenings with the external torque
transducer connected, preferably 20 tightenings or more in
order to achieve a good mean value. Calculate the mean value
from the tightenings.
2. Press the FUNCTION button twice and tunE/F3
appears on the display.
3. Press the +/- button until you have the
external mean value on the display.
/
4. Press the ENTER button and the display starts
to flash.
5
Motor Tuning
This function will optimize the performance of the motor and
minimize losses, i.e. after service.
1. Press the FUNCTION button three times and
tool/F4 appears on the display.
2. Press the ENTER button until the display starts
to flash.
3. Press the trigger on the tool and the tool will turn both in
forward and reversed direction (about 35-45 seconds).
The tool has now been motor tuned and is ready to use.
6
FULL PROGRAMMING
Tightening strategy
You can select strategy choices as shown.
Soft Start Time
In order to facilitate screw engagement the tool starts by
turning at a very low speed during the soft start time.
Targets
At First Target the tool will shift from Step 1 Speed to Step 2
Speed. Final Target is the level where the tool stops and the
tightening is finished.
Speeds
Step 1 Speed is the speed used during the rundown. When First
Target is reached, the tool slows down to Step 2 Speed to
tighten the second stage. To finish the tightening the tool goes
in to Zoom Step Speed for operator comfort and minimization
of overshoot.
Step 2 Ramp
In Step 2 Ramp you can select the acceleration of the tool in
step 2 speed between 0 and 100%.
7
RUNDOWN MONITORING
Rundown Monitoring is a function to detect bad rundowns. The
angle in both first and second step is monitored. See graph
below.
Cycle Start
Cycle Start is the
torque limit from
which the angle is
measured. The
maximum limit for
Cycle Start is First
Target.
Search Speed
The Search Speed is
the speed with which the tool will run until Cycle Start limit is
reached. The min limit is 0%. Max limit is Step 1 Speed. When
Cycle Start is reached the tool immediately accelerates to Step 1
Speed.
Step 1 Turns
The angle in the first step is measured from cycle start level until
1st target is reached. Program min (0 turns) and max (200 turns)
levels for when the angle is OK. The angle is defined in 1/10 of a
full turn.
Clamp Angle
The angle in 2nd step is measured from the point where 1st
target is reached until final target is reached. The angle in
between is called Clamp Angle. Program min (0 degrees) and
max (10000 degrees) levels for when the Clamp Angle is OK. The
angle is defined in steps of 10 degrees.
8
HIGH SPEED RUNDOWN
High Speed Rundown allows the tool to make the rundown at a
higher speed than Step 1 Speed. The function is used when a
fastener has a long rundown angle and there is a risk for
overshooting when the joint is hard.
SELF TAP
The Self Tap function is used for thread forming screws and
other fasteners with a torque pulse in the beginning of the
rundown higher than the desired 1st target or final target, see
graph below.
9
CONFIGURATION
The Configuration window has three different subgroups:
System Administration, I/O Configuration (containing I/O Setup
and RE-Alarm Setup) and Tool Service Setup.
10
INPUTS AND RELAYS
Figure 1 shows how to connect in order to obtain a signal on one of
the digital inputs. The power source can either be built in 24 VDC or
an external power source. Figure 2 shows how to connect to obtain
OK and NOK signals using relay outputs RE1 & RE2.
Figure 1 Figure 2
Parameter
set
Selector bit 0 1 2 3 4 5 6 7 8
0 0 1 0 1 0 1 0 1 0
1 0 0 1 1 0 0 1 1 0
2 0 0 0 0 1 1 1 1 0
3 0 0 0 0 0 0 0 0 1
11
TOOL SERVICE SETUP
In the Tool Service Setup window you can see information about
last service date and number of tightenings after service. It is
also the start window to set the service date in the tool and the
service interval. You activate the service indicator by changing
the pull down menu to ON.
12
ERROR CODES
Error codes are displayed with four characters, beginning with an E.
All error codes are found in the DS Drive Manual.
Group 0 Rundown failures, E000-E031
Group 1 Event related errors, E100-E131
Group 2 User input error, E200-E231
Group 4 Communication errors, E400-E431
Group 5 Hardware errors TOOL, E500-E531
Group 6 Hardware errors DC3000/MC3000, E600-E631
Ack-
Error now- Help
code Description ledge What to do? text
Start button was probably released to early. Let ”Torque
E001 Torque LO No
the tool ”finish” the tightening. value”
The programming is bad. Please check the
programming and make sure that you have ”Torque
E002 Torque HI No
some movement on the socket in the second value”
stage.
E004 Angle1 LO No Check programming or the joint. LO°1
E005 Angle1 HI No Check programming or the joint. HI°1
E006 Angle2 LO No Check programming or the joint. LO°2
E007 Angle2 HI No Check programming or the joint. HI°2
Pset invalid Change Final target by the F2 function on the
E101 (Check sum Yes Drive Key Pad and store it. Afterwards change
error) it back to its original value.
Rundown
prohibited Press on the SET or ENTER button on the key
E108 due to key- No pad until you see four dashes or dots on the
pad usage display.
13
ERROR CODES
Ack-
Error now- Help
code Description ledge What to do? text
IO device not
E403 No Check cables and restart drive.
responding
Multiple devices
E408 of same type on Yes You are only allowed to use one.
IO bus
Multiple selectors
E409 Yes
on IO bus
Connect the Selector and restart
No selector
the drive or choose None
E410 found and pset Yes
on Selector Source in TTDS/
source is IO bus
Configuration.
IO expander has
E412 Yes
ID <> 2
RE Alarm has ID
E413 Yes
<> 3
4 socket selector
E415 Yes
has ID <> 5
8 socket selector
E416 Yes
has ID <> 6
E501 Tool overheated No Let the tool cool down and restart.
Tool maxtorque
E517 or Gear Ratio out Yes Check tool memory.
of range
Restart drive. If problem still
E601 Dcbus LO Yes
remains check line voltage.
Restart drive. If problem still
E602 Dcbus HI Yes
remains check line voltage.
9833 1424 01
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