z and for switching a safety mat to protection device (short-circuit protection 4 .

4 Reset 8 Ordering Data Technical Data UE 48-2 OS

GB EN 1760-1, detecting short circuits, in 4- (Operating Class gG)) should be selected Manual reset min. typ. max.
wire technology. according to the appropriate utilisation A reset button having a normally opened Version Voltage Type Switching elements Order No. General System Data
category and incorporated into the output contact is wired between contacts S 33 and screw terminals 24 V AC/DC UE 48-2 OS 2 D2 2 NO, 1 NC 6 024 915 Supply voltage ( A 1 - A 2)
SICK AG • Industrial Safety Systems 1 . 3 Use in accordance with the paths – see Technical Data (fig. 2, fuse F removable plug-in block terminals 24 V AC/DC UE 48-2 OS 3 D2 2 NO, 1 NC 6 024 916 Output circuit > 25 V AC / 60 V DC PELV to A 1 / A 2
regulations S 34.
Sebastian-Kneipp-Straße 1 2 / F 3). The fuse specification must be of The reset button is to be installed outside the Output circuit < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
D-79183 Waldkirch • www.sick.com For any other use, and in the event of modifi- a quick blow type. hazardous area in such a manner that it Safety category EN 954-1 4
8 009 663/NB58/11-11-03 KW/KE cations to the unit, or if the unit has been ope- z If capacitive or inductive loads are con- cannot be activated from within the hazar- Stop category EN 60 204-1 0
GA-0138 ned, even as part of assembly and installation, nected to the output circuits, a protective dous area. In addition, the operator must L+ Supply voltage U V (A 1 - A 2) 20.4 V AC/DC 24 V AC/DC 26.4 V AC/DC
Printed in Germany (11.03) any warranty claims against SICK AG shall be- circuit (spark suppression) shall be pro- have full visual command of the hazardous F1
F3
Power consumption
F2
All rights reserved come null and void. vided. In doing so, it shall be observed that area. Reset is monitored. AC-Mode 4.6 VA
9 Appendix
Subject to change without prior notice 1.4 Environmentally correct disposal the response times increase depending on Where Emergency Stop is activated, manual A1 S11 S33 S34 S35 13 23 31 DC-Mode 2.1 W
reset must be used. 9 . 1 Approvals AC Ripple during DC operation (within the limits of U V) 2.4 V PP
Unusable and irreparable units should always the type of protection.
UE 48-2 OS Nominal frequency, AC operation 50 Hz 60 Hz
be disposed of in accordance with the applica- z The wires for the input and output signals BG, GS, C CSA US, UL
ble waste disposal regulations specific to the shall be routed outside the control cabinet, Automatic reset
ESPE: A wire link is to be made between S 9.2 Examples of circuits Control voltage S 33 / S 11 and S 21
Safety Relay country concerned. SICK will be pleased to as- according to the safety category to be used A2 S21
S2 S12 S31 S22 14 24 32
Control voltage 17.4 V DC 22 V DC
sist in disposing of units. (EN 954). For example, protected routing, 33 - S 35.
Series UE 48-2 OS Control current 40 mA 100 mA
single sheathed cable with screen etc. Tactile sensors: A wire link is to be made KA KB
2 Product Description Short-circuits between S 33 / S 11 and S 21 300 mA
between S 12 - S 35. M
z The details given in Technical Data must be Fuse electronic circuit
1 Safety 2 . 1 Construction and operation of the unit observed. Response time for cross connection 50 ms
The UE 48-2 OS Safety Relay meets safety- The inputs of the UE 48-2 OS Safety Relay 4.5 EDM Fig. 2: Basic wiring UE 48-2 OS: Voltage Activation time upon detection of cross connection 50 ms
specific requirements up to Safety Category 4 have been prepared for connection to the Information for non-contact (ESPE) This is only effective with Reset in operation. supply, dual-channel output circuit (refer to Electrical separation between
(EN 954-1) and those of Stop Category 0 actuator or Safety Sensors, as described in the operation Connecting the normally closed contacts of the Technical Data) A 1 / A 2 and S 21, S 11, S 33 no
(EN 60 204-1). section ‘Areas of application’. The two normally z If the Electro-Sensitiv Protection System contact elements in series with the Reset
The wires for the input and output signals open outputs serve as safe outputs. The button activates the EDM. Input circuits (S 12, S 31, S 22, S 34, S 35)
connected has time-monitored contactor
shall be routed outside the control cabinet, normally closed output is not a safety-related Input voltage (S 12 and S 31)
control, this must not be activated! 5 Commissioning
according to the safety category to be used. output. HIGH 17.4 V DC 26.4 V DC
z If the Safety Relay and the ESPE connec- Monitor the danger zone! LOW –3 V DC +5 V DC
2.2 Functions of the unit ted are supplied from different voltage 82.5

Prior to commissioning, it must be ensured 63 Input current S 12 and S 31 / S 22 40 mA 100 mA

1.1 Safety regulations Safety ouputs and signal outputs have sources, a connection between S 21 and that nobody is in the danger zone. The safety Input current S 34 / S 35 5 mA 50 mA
S11 S33 S34 S35
opposite logic. When the safety outputs close, 0 volts on the Electro-Sensitiv Protection regulations and test instructions as described Reset time
z Assembly and electrical connection must the signal output opens. System voltage supply must be made.
S11 S33 S34 S35 + +

above are to be heeded. + + Manual reset (S 33 / S 34) 40 ms

only be carried out by competent persons.
z With single-channel connection of Type-2- The following functional tests/checks are to Automatic reset

107.6
z The national and international legal provisi-

114
– CH1 CH2
Actuating the sensor or access into the (ESPE: S 33 / S 35; tactile sensors: S 12 / S 35) 80 ms

93.6
ESPE this Electro-Sensitiv Protection Sy- be carried out during commissioning: – CH1 CH2

ons apply to the use and installation of
safety relays as well as to commissioning
and routine technical checks, in particular
- the Machinery Directive 98/37/EEC
- the Provision and Use of Work
Equipment Regulation 89/655/ EEC
75.3
S21 S12 S31 S22
protective field of the Electro-Sensitive stem must be tested. S21 S12 S31 S22 Synchronisation time 70 ms
Protective Equipment (ESPE) causes the NO- 5.1 Function test Activation period for reset button 50 ms
output to open. Manual or automatic Reset 4 . 1 Wiring of connections After applying the supply voltage (LED SUPPLY Minimum Switch Off Time/Minimum Switch On Time 7 ms
and EDM are implemented by means of 1000 µs / 10 s –1
93.3
A1 Voltage supply (DC-Mode: + 24 V) illuminated), the outputs are open. 96.5 Allowed test pulse width / test frequence
external switching, depending on application A2 Voltage supply (DC-Mode: 0 V) If the connected contact sensor is not Line resistance at inputs 35 Ohm
(see 4.4 Reset and 4.5 EDM).
S 11 / S 33 + 24 V DC (Control voltage) activated or the protective field of the ESPE Fig. 3: Example of a single-channel

22.5
Monitoring of synchronisation: Upon activa- S 21 0 V DC (Control voltage) connected is clear (i. e. the input circuits are Emergency Stop switch with manuel reset Output circuits (13 - 14, 23 - 24, 31 - 32)
- the Low Voltage Directive 73/23/EEC ting the input circuits, synchronisation is S 33 - S 35 Automatic Reset closed, switch output ESPE HIGH), the NO 48.3 Fig. 5: Example for a dual-channel safety Delay K 1 / K 2 (response time of protective function) 25 ms
66.7

- the Safety Regulations, plus
- the Accident Prevention Regulations
and Safety Rules
z Manufacturers and users of the machine,
monitored. Only if input 2 closes by no later S 33 - S 34 Manual Reset outputs close immediately when automatic door protection with cross circuit monitoring Minimum Switch Off Time 70 ms 130 ms
than 70 ms after input 1 do the ouput S 12 + Input circuit 1 (K 1) reset is activated (LEDs K 1 and K 2 Housing A.1 (screw terminals) and manual reset Relay contacts 2 Output circuits (NO), safe
circuits close. If input 2 closes before input 1, S 31 + Input circuit 2 (K 2) illuminate.) 1 Signal circuit (NC), non-failsafe
the monitoring of synchronisation will not be S 22 – Input circuit 2 (K 2) Where reset is manual, this happens only Contact type positively guided
effected, and the output circuits will close. 13 - 14 Output 1 (safe)
78
Contact material silver alloy; gold plated
after activation and release of the reset 58

on which the safety devices are used, are This monitoring only takes place in Automatic 23 - 24 Output 2 (safe) Load capability of contacts
button.
responsible for agreeing all current safety Reset (see fig. 4 and 5). 31 - 32 Signal circuit (non-failsafe) KA KA Switching voltage 10 V AC/DC 230 V AC / 30 V DC
Activating the contact sensor or access into
regulations and rules with their competent KB
Switching current 10 mA 6 A
the protective field of the ESPE (opening of KB
authority, and for observing them. Total current 12 A
2 . 3 Indicators one of both input circuits) causes the NO

107.6
S11 S33 S34 S35

114
z The operating instructions are to be heeded 4 . 2 Operating modes: ESPE (Electro- outputs to open (LED K 1 and K 2 are off). Application category to EN 60 947-5-1

93.7
+ + S11 S33 S34 S35
and kept for future reference. Description Colour Function Sensitiv Protection System) + +
AC-15 Ue 230 V AC, I e 4 A (360 c/h)
SUPPLY Green Supply voltage present AC-15 Ue 230 V AC, I e 3 A (3600 c/h)
z The tests shall be carried out by competent K1 Grün Relay K 1 energised 4 . 2 . 1 Single-channel operation – CH1 CH2
5.2 Regular inspection/testing of the S21 S12 S31 S22 DC-13 Ue 24 V DC, I e 4 A (360 c/h)
persons or by persons specifically authori- K2 Grün Relay K 2 energised safety devices by trained technical
The switch output of the ESPE is connected 93.3
– CH1 CH2 DC-13 Ue 24 V DC, I e 2.5 A (3600 c/h)
sed and instructed, and they shall be docu- personnel 96.5
to terminals S 12 and S 31. A wire link must Mechanical service life (switching cycles) 1 x 10 7
mented so as they are traceable at any 3 Assembly S21 S12 S31 S22
be made between S 21 - S 22. Electrical service life 1 x 10 5
time. z Test the system within the specified period

22.5
Danger! Only use in a control cabinet! 4.2.2 Dual-channel operation
z The operating instructions shall be made The UE 48-2 OS Safety Relay is only suitable in accordance with current national
Operational data
available to the user of the machine on for assembling in control cabinets having a Both switch outputs of the ESPE must be regulations! Housing A.2 (removable plug-in block Fig. 4: Example of a dual-channel Emergency
Measured transient/surge voltage (U Imp. ) 4 kV
which the safety relay is used. The user of minimum protection of IP 54. connected to S 12 or S 31. A wire link must be z Following major modifications to the terminals) Stop switch with cross circuit monitoring,
Fig. 6: Example for a electro-sensitive Overload voltage category III
the machine shall be instructed by compe- The units are installed by snapping onto a made between S 21 - S 22 (see Fig. 6). machine or the safety device, the system manual reset, contactor monitoring
protective equipment (ESPE) with output Contamination rating of the unit (EN 50 178)
tent persons. mounting rail. 4.3 Operating modes: Contact sensors shall be examined in accordance with the external 3
switching device (OSSD), manual Reset,
commissioning specification given above. internal 2
1 . 2 Areas of application 4 Electrical Installation 4.3.1 Single-channel operation external device monitoring
6 Maintenance Measured voltage 300 V AC
The UE 48-2 OS Safety Relay is intended for Danger! Isolate the system! The voltage free switching element is con- Test voltage U eff (50 Hz) EN 60 439-1 2.0 kV
use with the following systems: The system shall be isolated, to prevent any nected between S 11 and S 12. Wire links In operation, the UE 48-2 OS Safety Relay is Type of protective enclosure
z Electro-Sensitive Protective Equipment inadvertent system startup or electrical are to be made between S 12 - S 31 and maintenance-free. 3.1 3.2 3.3 3.4 Plug-in screw
Steckblockklemme terminal blocks Housing IP 40
(ESPE) with monitored active switch output hazard. 13 23 24 31 Screw terminals
Geräteanschluss
S 21 - S 22 (see Fig. 3). 13 23 24 31
1.1 1.2 1.3 1.4 Plug-in screw
Steckblockklemme terminal blocks Terminals IP 20
(OSSD): single-channel, dual-channel (to 7 Technical Data A1 S33 S34 S35
Interference emission according to DIN EN 61 000-6-4
Contact protection to EN 50 178 4 . 3 . 2 Dual-channel operation A1 A2 S34 S35 S12 S31 13 23 31
A1 S33 S34S35 Screw terminals
Geräteanschluss
EN 61 496-1). Refer to Table + + + + Noise attenuation according DIN EN 61 000-6-2
z Emergency Stop (EN 418): single- or dual- To ensure contact protection to EN 50 178, The two voltage-free switching elements of K1 Ambient operating temperature –25 °C +55 °C
channel observe notes in Technical Data. the safety sensor are to be connnected
+ Control-
K2 Storage temperature –25 °C +75 °C
z Following S ICK devices: between S 33 - S 12 resp. S 21 - S 22. A --
Logic
Cross-section of connections
FGS, PLS, C 2000, M 2000, C 4000, Instructions wire link is to be made between S 31 - S 33
K1 K2 Solid core wire (2 x, identical cross-section) 0.14 mm 2 0.75 mm 2
S 3000, MSL, LSI z Wiring of the contactor monitoring (normally (see Fig. 4). S21 S11 S33
--
S22 14 24 32 Solid core wire (1 x) 0.14 mm 2 2.5 mm 2
S21 S22 S31 A2 Screw terminals
Geräteanschluss
z Safety interlocks (EN 1088): single- or dual-
S21 S22 S31 A2
closed contacts of the switching elements) 14 S11 S12 32
2.1 2.2 2.3 2.4 Plug-in screw terminal blocks
Steckblockklemme Fine multi-stranded flex with terminal sleeves
shall be performed in the same control Screw terminals
Geräteanschluss
channel, such as safety doors 14 S11 S12 32
4.1 4.2 4.3 4.4 Plug-in screw terminal blocks
Steckblockklemme
(2 x, identical cross-section) 0.25 mm 2 0.5 mm 2
z Safety circuits according to EN 60 204-1, cabinet. Fine multi-stranded flex with terminal sleeves (1 x) 0.25 mm 2 2.5 mm 2
e. g. with movable guards z To prevent the contacts of the final Weight 0.2 kg
Fig. 1: Internal wiring UE 48-2 OS
switching relays welding, an overcurrent
 z and for switching a safety mat to protection device (short-circuit protection 4 . 4 Reset 8 Ordering Data Technical Data UE 48-2 OS
GB EN 1760-1, detecting short circuits, in 4- (Operating Class gG)) should be selected Manual reset min. typ. max.
wire technology. according to the appropriate utilisation A reset button having a normally opened Version Voltage Type Switching elements Order No. General System Data
category and incorporated into the output contact is wired between contacts S 33 and screw terminals 24 V AC/DC UE 48-2 OS 2 D2 2 NO, 1 NC 6 024 915 Supply voltage ( A 1 - A 2)
SICK AG • Industrial Safety Systems 1 . 3 Use in accordance with the paths – see Technical Data (fig. 2, fuse F removable plug-in block terminals 24 V AC/DC UE 48-2 OS 3 D2 2 NO, 1 NC 6 024 916 Output circuit > 25 V AC / 60 V DC PELV to A 1 / A 2
regulations S 34.
Sebastian-Kneipp-Straße 1 2 / F 3). The fuse specification must be of The reset button is to be installed outside the Output circuit < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
D-79183 Waldkirch • www.sick.com For any other use, and in the event of modifi- a quick blow type. hazardous area in such a manner that it Safety category EN 954-1 4
8 009 663/NB58/11-11-03 KW/KE cations to the unit, or if the unit has been ope- z If capacitive or inductive loads are con- cannot be activated from within the hazar- Stop category EN 60 204-1 0
GA-0138 ned, even as part of assembly and installation, nected to the output circuits, a protective dous area. In addition, the operator must L+ Supply voltage U V (A 1 - A 2) 20.4 V AC/DC 24 V AC/DC 26.4 V AC/DC
Printed in Germany (11.03) any warranty claims against SICK AG shall be- circuit (spark suppression) shall be pro- have full visual command of the hazardous F1
F3
Power consumption
F2
All rights reserved come null and void. vided. In doing so, it shall be observed that area. Reset is monitored. AC-Mode 4.6 VA
9 Appendix
Subject to change without prior notice 1.4 Environmentally correct disposal the response times increase depending on Where Emergency Stop is activated, manual A1 S11 S33 S34 S35 13 23 31 DC-Mode 2.1 W
reset must be used. 9 . 1 Approvals AC Ripple during DC operation (within the limits of U V) 2.4 V PP
Unusable and irreparable units should always the type of protection.
UE 48-2 OS Nominal frequency, AC operation 50 Hz 60 Hz
be disposed of in accordance with the applica- z The wires for the input and output signals BG, GS, C CSA US, UL
ble waste disposal regulations specific to the shall be routed outside the control cabinet, Automatic reset
ESPE: A wire link is to be made between S 9.2 Examples of circuits Control voltage S 33 / S 11 and S 21
Safety Relay country concerned. SICK will be pleased to as- according to the safety category to be used A2 S21
S2 S12 S31 S22 14 24 32
Control voltage 17.4 V DC 22 V DC
sist in disposing of units. (EN 954). For example, protected routing, 33 - S 35.
Series UE 48-2 OS Control current 40 mA 100 mA
single sheathed cable with screen etc. Tactile sensors: A wire link is to be made KA KB
2 Product Description Short-circuits between S 33 / S 11 and S 21 300 mA
between S 12 - S 35. M
z The details given in Technical Data must be Fuse electronic circuit
1 Safety 2 . 1 Construction and operation of the unit observed. Response time for cross connection 50 ms
The UE 48-2 OS Safety Relay meets safety- The inputs of the UE 48-2 OS Safety Relay 4.5 EDM Fig. 2: Basic wiring UE 48-2 OS: Voltage Activation time upon detection of cross connection 50 ms
specific requirements up to Safety Category 4 have been prepared for connection to the Information for non-contact (ESPE) This is only effective with Reset in operation. supply, dual-channel output circuit (refer to Electrical separation between
(EN 954-1) and those of Stop Category 0 actuator or Safety Sensors, as described in the operation Connecting the normally closed contacts of the Technical Data) A 1 / A 2 and S 21, S 11, S 33 no
(EN 60 204-1). section ‘Areas of application’. The two normally z If the Electro-Sensitiv Protection System contact elements in series with the Reset
The wires for the input and output signals open outputs serve as safe outputs. The button activates the EDM. Input circuits (S 12, S 31, S 22, S 34, S 35)
connected has time-monitored contactor
shall be routed outside the control cabinet, normally closed output is not a safety-related Input voltage (S 12 and S 31)
control, this must not be activated! 5 Commissioning
according to the safety category to be used. output. HIGH 17.4 V DC 26.4 V DC
z If the Safety Relay and the ESPE connec- Monitor the danger zone! LOW –3 V DC +5 V DC
2.2 Functions of the unit ted are supplied from different voltage 82.5

Prior to commissioning, it must be ensured 63 Input current S 12 and S 31 / S 22 40 mA 100 mA

1.1 Safety regulations Safety ouputs and signal outputs have sources, a connection between S 21 and that nobody is in the danger zone. The safety Input current S 34 / S 35 5 mA 50 mA
S11 S33 S34 S35
opposite logic. When the safety outputs close, 0 volts on the Electro-Sensitiv Protection regulations and test instructions as described Reset time
z Assembly and electrical connection must the signal output opens. System voltage supply must be made.
S11 S33 S34 S35 + +

above are to be heeded. + + Manual reset (S 33 / S 34) 40 ms

only be carried out by competent persons.
z With single-channel connection of Type-2- The following functional tests/checks are to Automatic reset

107.6
z The national and international legal provisi-

114
– CH1 CH2
Actuating the sensor or access into the (ESPE: S 33 / S 35; tactile sensors: S 12 / S 35) 80 ms

93.6
ESPE this Electro-Sensitiv Protection Sy- be carried out during commissioning: – CH1 CH2

ons apply to the use and installation of
safety relays as well as to commissioning
and routine technical checks, in particular
- the Machinery Directive 98/37/EEC
- the Provision and Use of Work
Equipment Regulation 89/655/ EEC
75.3
S21 S12 S31 S22
protective field of the Electro-Sensitive stem must be tested. S21 S12 S31 S22 Synchronisation time 70 ms
Protective Equipment (ESPE) causes the NO- 5.1 Function test Activation period for reset button 50 ms
output to open. Manual or automatic Reset 4 . 1 Wiring of connections After applying the supply voltage (LED SUPPLY Minimum Switch Off Time/Minimum Switch On Time 7 ms
and EDM are implemented by means of 1000 µs / 10 s –1
93.3
A1 Voltage supply (DC-Mode: + 24 V) illuminated), the outputs are open. 96.5 Allowed test pulse width / test frequence
external switching, depending on application A2 Voltage supply (DC-Mode: 0 V) If the connected contact sensor is not Line resistance at inputs 35 Ohm
(see 4.4 Reset and 4.5 EDM).
S 11 / S 33 + 24 V DC (Control voltage) activated or the protective field of the ESPE Fig. 3: Example of a single-channel

22.5
Monitoring of synchronisation: Upon activa- S 21 0 V DC (Control voltage) connected is clear (i. e. the input circuits are Emergency Stop switch with manuel reset Output circuits (13 - 14, 23 - 24, 31 - 32)
- the Low Voltage Directive 73/23/EEC ting the input circuits, synchronisation is S 33 - S 35 Automatic Reset closed, switch output ESPE HIGH), the NO 48.3 Fig. 5: Example for a dual-channel safety Delay K 1 / K 2 (response time of protective function) 25 ms
66.7

- the Safety Regulations, plus
- the Accident Prevention Regulations
and Safety Rules
z Manufacturers and users of the machine,
monitored. Only if input 2 closes by no later S 33 - S 34 Manual Reset outputs close immediately when automatic door protection with cross circuit monitoring Minimum Switch Off Time 70 ms 130 ms
than 70 ms after input 1 do the ouput S 12 + Input circuit 1 (K 1) reset is activated (LEDs K 1 and K 2 Housing A.1 (screw terminals) and manual reset Relay contacts 2 Output circuits (NO), safe
circuits close. If input 2 closes before input 1, S 31 + Input circuit 2 (K 2) illuminate.) 1 Signal circuit (NC), non-failsafe
the monitoring of synchronisation will not be S 22 – Input circuit 2 (K 2) Where reset is manual, this happens only Contact type positively guided
effected, and the output circuits will close. 13 - 14 Output 1 (safe)
78
Contact material silver alloy; gold plated
after activation and release of the reset 58

on which the safety devices are used, are This monitoring only takes place in Automatic 23 - 24 Output 2 (safe) Load capability of contacts
button.
responsible for agreeing all current safety Reset (see fig. 4 and 5). 31 - 32 Signal circuit (non-failsafe) KA KA Switching voltage 10 V AC/DC 230 V AC / 30 V DC
Activating the contact sensor or access into
regulations and rules with their competent KB
Switching current 10 mA 6 A
the protective field of the ESPE (opening of KB
authority, and for observing them. Total current 12 A
2 . 3 Indicators one of both input circuits) causes the NO

107.6
S11 S33 S34 S35

114
z The operating instructions are to be heeded 4 . 2 Operating modes: ESPE (Electro- outputs to open (LED K 1 and K 2 are off). Application category to EN 60 947-5-1

93.7
+ + S11 S33 S34 S35
and kept for future reference. Description Colour Function Sensitiv Protection System) + +
AC-15 Ue 230 V AC, I e 4 A (360 c/h)
SUPPLY Green Supply voltage present AC-15 Ue 230 V AC, I e 3 A (3600 c/h)
z The tests shall be carried out by competent K1 Grün Relay K 1 energised 4 . 2 . 1 Single-channel operation – CH1 CH2
5.2 Regular inspection/testing of the S21 S12 S31 S22 DC-13 Ue 24 V DC, I e 4 A (360 c/h)
persons or by persons specifically authori- K2 Grün Relay K 2 energised safety devices by trained technical
The switch output of the ESPE is connected 93.3
– CH1 CH2 DC-13 Ue 24 V DC, I e 2.5 A (3600 c/h)
sed and instructed, and they shall be docu- personnel 96.5
to terminals S 12 and S 31. A wire link must Mechanical service life (switching cycles) 1 x 10 7
mented so as they are traceable at any 3 Assembly S21 S12 S31 S22
be made between S 21 - S 22. Electrical service life 1 x 10 5
time. z Test the system within the specified period

22.5
Danger! Only use in a control cabinet! 4.2.2 Dual-channel operation
z The operating instructions shall be made The UE 48-2 OS Safety Relay is only suitable in accordance with current national
Operational data
available to the user of the machine on for assembling in control cabinets having a Both switch outputs of the ESPE must be regulations! Housing A.2 (removable plug-in block Fig. 4: Example of a dual-channel Emergency
Measured transient/surge voltage (U Imp. ) 4 kV
which the safety relay is used. The user of minimum protection of IP 54. connected to S 12 or S 31. A wire link must be z Following major modifications to the terminals) Stop switch with cross circuit monitoring,
Fig. 6: Example for a electro-sensitive Overload voltage category III
the machine shall be instructed by compe- The units are installed by snapping onto a made between S 21 - S 22 (see Fig. 6). machine or the safety device, the system manual reset, contactor monitoring
protective equipment (ESPE) with output Contamination rating of the unit (EN 50 178)
tent persons. mounting rail. 4.3 Operating modes: Contact sensors shall be examined in accordance with the external 3
switching device (OSSD), manual Reset,
commissioning specification given above. internal 2
1 . 2 Areas of application 4 Electrical Installation 4.3.1 Single-channel operation external device monitoring
6 Maintenance Measured voltage 300 V AC
The UE 48-2 OS Safety Relay is intended for Danger! Isolate the system! The voltage free switching element is con- Test voltage U eff (50 Hz) EN 60 439-1 2.0 kV
use with the following systems: The system shall be isolated, to prevent any nected between S 11 and S 12. Wire links In operation, the UE 48-2 OS Safety Relay is Type of protective enclosure
z Electro-Sensitive Protective Equipment inadvertent system startup or electrical are to be made between S 12 - S 31 and maintenance-free. 3.1 3.2 3.3 3.4 Plug-in screw
Steckblockklemme terminal blocks Housing IP 40
(ESPE) with monitored active switch output hazard. 13 23 24 31 Screw terminals
Geräteanschluss
S 21 - S 22 (see Fig. 3). 13 23 24 31
1.1 1.2 1.3 1.4 Plug-in screw
Steckblockklemme terminal blocks Terminals IP 20
(OSSD): single-channel, dual-channel (to 7 Technical Data A1 S33 S34 S35
Interference emission according to DIN EN 61 000-6-4
Contact protection to EN 50 178 4 . 3 . 2 Dual-channel operation A1 A2 S34 S35 S12 S31 13 23 31
A1 S33 S34S35 Screw terminals
Geräteanschluss
EN 61 496-1). Refer to Table + + + + Noise attenuation according DIN EN 61 000-6-2
z Emergency Stop (EN 418): single- or dual- To ensure contact protection to EN 50 178, The two voltage-free switching elements of K1 Ambient operating temperature –25 °C +55 °C
channel observe notes in Technical Data. the safety sensor are to be connnected
+ Control-
K2 Storage temperature –25 °C +75 °C
z Following S ICK devices: between S 33 - S 12 resp. S 21 - S 22. A --
Logic
Cross-section of connections
FGS, PLS, C 2000, M 2000, C 4000, Instructions wire link is to be made between S 31 - S 33
K1 K2 Solid core wire (2 x, identical cross-section) 0.14 mm 2 0.75 mm 2
S 3000, MSL, LSI z Wiring of the contactor monitoring (normally (see Fig. 4). S21 S11 S33
--
S22 14 24 32 Solid core wire (1 x) 0.14 mm 2 2.5 mm 2
S21 S22 S31 A2 Screw terminals
Geräteanschluss
z Safety interlocks (EN 1088): single- or dual-
S21 S22 S31 A2
closed contacts of the switching elements) 14 S11 S12 32
2.1 2.2 2.3 2.4 Plug-in screw terminal blocks
Steckblockklemme Fine multi-stranded flex with terminal sleeves
shall be performed in the same control Screw terminals
Geräteanschluss
channel, such as safety doors 14 S11 S12 32
4.1 4.2 4.3 4.4 Plug-in screw terminal blocks
Steckblockklemme
(2 x, identical cross-section) 0.25 mm 2 0.5 mm 2
z Safety circuits according to EN 60 204-1, cabinet. Fine multi-stranded flex with terminal sleeves (1 x) 0.25 mm 2 2.5 mm 2
e. g. with movable guards z To prevent the contacts of the final Weight 0.2 kg
Fig. 1: Internal wiring UE 48-2 OS
switching relays welding, an overcurrent
 z and for switching a safety mat to protection device (short-circuit protection 4 . 4 Reset 8 Ordering Data Technical Data UE 48-2 OS
GB EN 1760-1, detecting short circuits, in 4- (Operating Class gG)) should be selected Manual reset min. typ. max.
wire technology. according to the appropriate utilisation A reset button having a normally opened Version Voltage Type Switching elements Order No. General System Data
category and incorporated into the output contact is wired between contacts S 33 and screw terminals 24 V AC/DC UE 48-2 OS 2 D2 2 NO, 1 NC 6 024 915 Supply voltage ( A 1 - A 2)
SICK AG • Industrial Safety Systems 1 . 3 Use in accordance with the paths – see Technical Data (fig. 2, fuse F removable plug-in block terminals 24 V AC/DC UE 48-2 OS 3 D2 2 NO, 1 NC 6 024 916 Output circuit > 25 V AC / 60 V DC PELV to A 1 / A 2
regulations S 34.
Sebastian-Kneipp-Straße 1 2 / F 3). The fuse specification must be of The reset button is to be installed outside the Output circuit < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
D-79183 Waldkirch • www.sick.com For any other use, and in the event of modifi- a quick blow type. hazardous area in such a manner that it Safety category EN 954-1 4
8 009 663/NB58/11-11-03 KW/KE cations to the unit, or if the unit has been ope- z If capacitive or inductive loads are con- cannot be activated from within the hazar- Stop category EN 60 204-1 0
GA-0138 ned, even as part of assembly and installation, nected to the output circuits, a protective dous area. In addition, the operator must L+ Supply voltage U V (A 1 - A 2) 20.4 V AC/DC 24 V AC/DC 26.4 V AC/DC
Printed in Germany (11.03) any warranty claims against SICK AG shall be- circuit (spark suppression) shall be pro- have full visual command of the hazardous F1
F3
Power consumption
F2
All rights reserved come null and void. vided. In doing so, it shall be observed that area. Reset is monitored. AC-Mode 4.6 VA
9 Appendix
Subject to change without prior notice 1.4 Environmentally correct disposal the response times increase depending on Where Emergency Stop is activated, manual A1 S11 S33 S34 S35 13 23 31 DC-Mode 2.1 W
reset must be used. 9 . 1 Approvals AC Ripple during DC operation (within the limits of U V) 2.4 V PP
Unusable and irreparable units should always the type of protection.
UE 48-2 OS Nominal frequency, AC operation 50 Hz 60 Hz
be disposed of in accordance with the applica- z The wires for the input and output signals BG, GS, C CSA US, UL
ble waste disposal regulations specific to the shall be routed outside the control cabinet, Automatic reset
ESPE: A wire link is to be made between S 9.2 Examples of circuits Control voltage S 33 / S 11 and S 21
Safety Relay country concerned. SICK will be pleased to as- according to the safety category to be used A2 S21
S2 S12 S31 S22 14 24 32
Control voltage 17.4 V DC 22 V DC
sist in disposing of units. (EN 954). For example, protected routing, 33 - S 35.
Series UE 48-2 OS Control current 40 mA 100 mA
single sheathed cable with screen etc. Tactile sensors: A wire link is to be made KA KB
2 Product Description Short-circuits between S 33 / S 11 and S 21 300 mA
between S 12 - S 35. M
z The details given in Technical Data must be Fuse electronic circuit
1 Safety 2 . 1 Construction and operation of the unit observed. Response time for cross connection 50 ms
The UE 48-2 OS Safety Relay meets safety- The inputs of the UE 48-2 OS Safety Relay 4.5 EDM Fig. 2: Basic wiring UE 48-2 OS: Voltage Activation time upon detection of cross connection 50 ms
specific requirements up to Safety Category 4 have been prepared for connection to the Information for non-contact (ESPE) This is only effective with Reset in operation. supply, dual-channel output circuit (refer to Electrical separation between
(EN 954-1) and those of Stop Category 0 actuator or Safety Sensors, as described in the operation Connecting the normally closed contacts of the Technical Data) A 1 / A 2 and S 21, S 11, S 33 no
(EN 60 204-1). section ‘Areas of application’. The two normally z If the Electro-Sensitiv Protection System contact elements in series with the Reset
The wires for the input and output signals open outputs serve as safe outputs. The button activates the EDM. Input circuits (S 12, S 31, S 22, S 34, S 35)
connected has time-monitored contactor
shall be routed outside the control cabinet, normally closed output is not a safety-related Input voltage (S 12 and S 31)
control, this must not be activated! 5 Commissioning
according to the safety category to be used. output. HIGH 17.4 V DC 26.4 V DC
z If the Safety Relay and the ESPE connec- Monitor the danger zone! LOW –3 V DC +5 V DC
2.2 Functions of the unit ted are supplied from different voltage 82.5

Prior to commissioning, it must be ensured 63 Input current S 12 and S 31 / S 22 40 mA 100 mA

1.1 Safety regulations Safety ouputs and signal outputs have sources, a connection between S 21 and that nobody is in the danger zone. The safety Input current S 34 / S 35 5 mA 50 mA
S11 S33 S34 S35
opposite logic. When the safety outputs close, 0 volts on the Electro-Sensitiv Protection regulations and test instructions as described Reset time
z Assembly and electrical connection must the signal output opens. System voltage supply must be made.
S11 S33 S34 S35 + +

above are to be heeded. + + Manual reset (S 33 / S 34) 40 ms

only be carried out by competent persons.
z With single-channel connection of Type-2- The following functional tests/checks are to Automatic reset

107.6
z The national and international legal provisi-

114
– CH1 CH2
Actuating the sensor or access into the (ESPE: S 33 / S 35; tactile sensors: S 12 / S 35) 80 ms

93.6
ESPE this Electro-Sensitiv Protection Sy- be carried out during commissioning: – CH1 CH2

ons apply to the use and installation of
safety relays as well as to commissioning
and routine technical checks, in particular
- the Machinery Directive 98/37/EEC
- the Provision and Use of Work
Equipment Regulation 89/655/ EEC
75.3
S21 S12 S31 S22
protective field of the Electro-Sensitive stem must be tested. S21 S12 S31 S22 Synchronisation time 70 ms
Protective Equipment (ESPE) causes the NO- 5.1 Function test Activation period for reset button 50 ms
output to open. Manual or automatic Reset 4 . 1 Wiring of connections After applying the supply voltage (LED SUPPLY Minimum Switch Off Time/Minimum Switch On Time 7 ms
and EDM are implemented by means of 1000 µs / 10 s –1
93.3
A1 Voltage supply (DC-Mode: + 24 V) illuminated), the outputs are open. 96.5 Allowed test pulse width / test frequence
external switching, depending on application A2 Voltage supply (DC-Mode: 0 V) If the connected contact sensor is not Line resistance at inputs 35 Ohm
(see 4.4 Reset and 4.5 EDM).
S 11 / S 33 + 24 V DC (Control voltage) activated or the protective field of the ESPE Fig. 3: Example of a single-channel

22.5
Monitoring of synchronisation: Upon activa- S 21 0 V DC (Control voltage) connected is clear (i. e. the input circuits are Emergency Stop switch with manuel reset Output circuits (13 - 14, 23 - 24, 31 - 32)
- the Low Voltage Directive 73/23/EEC ting the input circuits, synchronisation is S 33 - S 35 Automatic Reset closed, switch output ESPE HIGH), the NO 48.3 Fig. 5: Example for a dual-channel safety Delay K 1 / K 2 (response time of protective function) 25 ms
66.7

- the Safety Regulations, plus
- the Accident Prevention Regulations
and Safety Rules
z Manufacturers and users of the machine,
monitored. Only if input 2 closes by no later S 33 - S 34 Manual Reset outputs close immediately when automatic door protection with cross circuit monitoring Minimum Switch Off Time 70 ms 130 ms
than 70 ms after input 1 do the ouput S 12 + Input circuit 1 (K 1) reset is activated (LEDs K 1 and K 2 Housing A.1 (screw terminals) and manual reset Relay contacts 2 Output circuits (NO), safe
circuits close. If input 2 closes before input 1, S 31 + Input circuit 2 (K 2) illuminate.) 1 Signal circuit (NC), non-failsafe
the monitoring of synchronisation will not be S 22 – Input circuit 2 (K 2) Where reset is manual, this happens only Contact type positively guided
effected, and the output circuits will close. 13 - 14 Output 1 (safe)
78
Contact material silver alloy; gold plated
after activation and release of the reset 58

on which the safety devices are used, are This monitoring only takes place in Automatic 23 - 24 Output 2 (safe) Load capability of contacts
button.
responsible for agreeing all current safety Reset (see fig. 4 and 5). 31 - 32 Signal circuit (non-failsafe) KA KA Switching voltage 10 V AC/DC 230 V AC / 30 V DC
Activating the contact sensor or access into
regulations and rules with their competent KB
Switching current 10 mA 6 A
the protective field of the ESPE (opening of KB
authority, and for observing them. Total current 12 A
2 . 3 Indicators one of both input circuits) causes the NO

107.6
S11 S33 S34 S35

114
z The operating instructions are to be heeded 4 . 2 Operating modes: ESPE (Electro- outputs to open (LED K 1 and K 2 are off). Application category to EN 60 947-5-1

93.7
+ + S11 S33 S34 S35
and kept for future reference. Description Colour Function Sensitiv Protection System) + +
AC-15 Ue 230 V AC, I e 4 A (360 c/h)
SUPPLY Green Supply voltage present AC-15 Ue 230 V AC, I e 3 A (3600 c/h)
z The tests shall be carried out by competent K1 Grün Relay K 1 energised 4 . 2 . 1 Single-channel operation – CH1 CH2
5.2 Regular inspection/testing of the S21 S12 S31 S22 DC-13 Ue 24 V DC, I e 4 A (360 c/h)
persons or by persons specifically authori- K2 Grün Relay K 2 energised safety devices by trained technical
The switch output of the ESPE is connected 93.3
– CH1 CH2 DC-13 Ue 24 V DC, I e 2.5 A (3600 c/h)
sed and instructed, and they shall be docu- personnel 96.5
to terminals S 12 and S 31. A wire link must Mechanical service life (switching cycles) 1 x 10 7
mented so as they are traceable at any 3 Assembly S21 S12 S31 S22
be made between S 21 - S 22. Electrical service life 1 x 10 5
time. z Test the system within the specified period

22.5
Danger! Only use in a control cabinet! 4.2.2 Dual-channel operation
z The operating instructions shall be made The UE 48-2 OS Safety Relay is only suitable in accordance with current national
Operational data
available to the user of the machine on for assembling in control cabinets having a Both switch outputs of the ESPE must be regulations! Housing A.2 (removable plug-in block Fig. 4: Example of a dual-channel Emergency
Measured transient/surge voltage (U Imp. ) 4 kV
which the safety relay is used. The user of minimum protection of IP 54. connected to S 12 or S 31. A wire link must be z Following major modifications to the terminals) Stop switch with cross circuit monitoring,
Fig. 6: Example for a electro-sensitive Overload voltage category III
the machine shall be instructed by compe- The units are installed by snapping onto a made between S 21 - S 22 (see Fig. 6). machine or the safety device, the system manual reset, contactor monitoring
protective equipment (ESPE) with output Contamination rating of the unit (EN 50 178)
tent persons. mounting rail. 4.3 Operating modes: Contact sensors shall be examined in accordance with the external 3
switching device (OSSD), manual Reset,
commissioning specification given above. internal 2
1 . 2 Areas of application 4 Electrical Installation 4.3.1 Single-channel operation external device monitoring
6 Maintenance Measured voltage 300 V AC
The UE 48-2 OS Safety Relay is intended for Danger! Isolate the system! The voltage free switching element is con- Test voltage U eff (50 Hz) EN 60 439-1 2.0 kV
use with the following systems: The system shall be isolated, to prevent any nected between S 11 and S 12. Wire links In operation, the UE 48-2 OS Safety Relay is Type of protective enclosure
z Electro-Sensitive Protective Equipment inadvertent system startup or electrical are to be made between S 12 - S 31 and maintenance-free. 3.1 3.2 3.3 3.4 Plug-in screw
Steckblockklemme terminal blocks Housing IP 40
(ESPE) with monitored active switch output hazard. 13 23 24 31 Screw terminals
Geräteanschluss
S 21 - S 22 (see Fig. 3). 13 23 24 31
1.1 1.2 1.3 1.4 Plug-in screw
Steckblockklemme terminal blocks Terminals IP 20
(OSSD): single-channel, dual-channel (to 7 Technical Data A1 S33 S34 S35
Interference emission according to DIN EN 61 000-6-4
Contact protection to EN 50 178 4 . 3 . 2 Dual-channel operation A1 A2 S34 S35 S12 S31 13 23 31
A1 S33 S34S35 Screw terminals
Geräteanschluss
EN 61 496-1). Refer to Table + + + + Noise attenuation according DIN EN 61 000-6-2
z Emergency Stop (EN 418): single- or dual- To ensure contact protection to EN 50 178, The two voltage-free switching elements of K1 Ambient operating temperature –25 °C +55 °C
channel observe notes in Technical Data. the safety sensor are to be connnected
+ Control-
K2 Storage temperature –25 °C +75 °C
z Following S ICK devices: between S 33 - S 12 resp. S 21 - S 22. A --
Logic
Cross-section of connections
FGS, PLS, C 2000, M 2000, C 4000, Instructions wire link is to be made between S 31 - S 33
K1 K2 Solid core wire (2 x, identical cross-section) 0.14 mm 2 0.75 mm 2
S 3000, MSL, LSI z Wiring of the contactor monitoring (normally (see Fig. 4). S21 S11 S33
--
S22 14 24 32 Solid core wire (1 x) 0.14 mm 2 2.5 mm 2
S21 S22 S31 A2 Screw terminals
Geräteanschluss
z Safety interlocks (EN 1088): single- or dual-
S21 S22 S31 A2
closed contacts of the switching elements) 14 S11 S12 32
2.1 2.2 2.3 2.4 Plug-in screw terminal blocks
Steckblockklemme Fine multi-stranded flex with terminal sleeves
shall be performed in the same control Screw terminals
Geräteanschluss
channel, such as safety doors 14 S11 S12 32
4.1 4.2 4.3 4.4 Plug-in screw terminal blocks
Steckblockklemme
(2 x, identical cross-section) 0.25 mm 2 0.5 mm 2
z Safety circuits according to EN 60 204-1, cabinet. Fine multi-stranded flex with terminal sleeves (1 x) 0.25 mm 2 2.5 mm 2
e. g. with movable guards z To prevent the contacts of the final Weight 0.2 kg
Fig. 1: Internal wiring UE 48-2 OS
switching relays welding, an overcurrent
 z and for switching a safety mat to protection device (short-circuit protection 4 . 4 Reset 8 Ordering Data Technical Data UE 48-2 OS
GB EN 1760-1, detecting short circuits, in 4- (Operating Class gG)) should be selected Manual reset min. typ. max.
wire technology. according to the appropriate utilisation A reset button having a normally opened Version Voltage Type Switching elements Order No. General System Data
category and incorporated into the output contact is wired between contacts S 33 and screw terminals 24 V AC/DC UE 48-2 OS 2 D2 2 NO, 1 NC 6 024 915 Supply voltage ( A 1 - A 2)
SICK AG • Industrial Safety Systems 1 . 3 Use in accordance with the paths – see Technical Data (fig. 2, fuse F removable plug-in block terminals 24 V AC/DC UE 48-2 OS 3 D2 2 NO, 1 NC 6 024 916 Output circuit > 25 V AC / 60 V DC PELV to A 1 / A 2
regulations S 34.
Sebastian-Kneipp-Straße 1 2 / F 3). The fuse specification must be of The reset button is to be installed outside the Output circuit < 25 V AC / 60 V DC PELV or SELV to A 1 / A 2
D-79183 Waldkirch • www.sick.com For any other use, and in the event of modifi- a quick blow type. hazardous area in such a manner that it Safety category EN 954-1 4
8 009 663/NB58/11-11-03 KW/KE cations to the unit, or if the unit has been ope- z If capacitive or inductive loads are con- cannot be activated from within the hazar- Stop category EN 60 204-1 0
GA-0138 ned, even as part of assembly and installation, nected to the output circuits, a protective dous area. In addition, the operator must L+ Supply voltage U V (A 1 - A 2) 20.4 V AC/DC 24 V AC/DC 26.4 V AC/DC
Printed in Germany (11.03) any warranty claims against SICK AG shall be- circuit (spark suppression) shall be pro- have full visual command of the hazardous F1
F3
Power consumption
F2
All rights reserved come null and void. vided. In doing so, it shall be observed that area. Reset is monitored. AC-Mode 4.6 VA
9 Appendix
Subject to change without prior notice 1.4 Environmentally correct disposal the response times increase depending on Where Emergency Stop is activated, manual A1 S11 S33 S34 S35 13 23 31 DC-Mode 2.1 W
reset must be used. 9 . 1 Approvals AC Ripple during DC operation (within the limits of U V) 2.4 V PP
Unusable and irreparable units should always the type of protection.
UE 48-2 OS Nominal frequency, AC operation 50 Hz 60 Hz
be disposed of in accordance with the applica- z The wires for the input and output signals BG, GS, C CSA US, UL
ble waste disposal regulations specific to the shall be routed outside the control cabinet, Automatic reset
ESPE: A wire link is to be made between S 9.2 Examples of circuits Control voltage S 33 / S 11 and S 21
Safety Relay country concerned. SICK will be pleased to as- according to the safety category to be used A2 S21
S2 S12 S31 S22 14 24 32
Control voltage 17.4 V DC 22 V DC
sist in disposing of units. (EN 954). For example, protected routing, 33 - S 35.
Series UE 48-2 OS Control current 40 mA 100 mA
single sheathed cable with screen etc. Tactile sensors: A wire link is to be made KA KB
2 Product Description Short-circuits between S 33 / S 11 and S 21 300 mA
between S 12 - S 35. M
z The details given in Technical Data must be Fuse electronic circuit
1 Safety 2 . 1 Construction and operation of the unit observed. Response time for cross connection 50 ms
The UE 48-2 OS Safety Relay meets safety- The inputs of the UE 48-2 OS Safety Relay 4.5 EDM Fig. 2: Basic wiring UE 48-2 OS: Voltage Activation time upon detection of cross connection 50 ms
specific requirements up to Safety Category 4 have been prepared for connection to the Information for non-contact (ESPE) This is only effective with Reset in operation. supply, dual-channel output circuit (refer to Electrical separation between
(EN 954-1) and those of Stop Category 0 actuator or Safety Sensors, as described in the operation Connecting the normally closed contacts of the Technical Data) A 1 / A 2 and S 21, S 11, S 33 no
(EN 60 204-1). section ‘Areas of application’. The two normally z If the Electro-Sensitiv Protection System contact elements in series with the Reset
The wires for the input and output signals open outputs serve as safe outputs. The button activates the EDM. Input circuits (S 12, S 31, S 22, S 34, S 35)
connected has time-monitored contactor
shall be routed outside the control cabinet, normally closed output is not a safety-related Input voltage (S 12 and S 31)
control, this must not be activated! 5 Commissioning
according to the safety category to be used. output. HIGH 17.4 V DC 26.4 V DC
z If the Safety Relay and the ESPE connec- Monitor the danger zone! LOW –3 V DC +5 V DC
2.2 Functions of the unit ted are supplied from different voltage 82.5

Prior to commissioning, it must be ensured 63 Input current S 12 and S 31 / S 22 40 mA 100 mA

1.1 Safety regulations Safety ouputs and signal outputs have sources, a connection between S 21 and that nobody is in the danger zone. The safety Input current S 34 / S 35 5 mA 50 mA
S11 S33 S34 S35
opposite logic. When the safety outputs close, 0 volts on the Electro-Sensitiv Protection regulations and test instructions as described Reset time
z Assembly and electrical connection must the signal output opens. System voltage supply must be made.
S11 S33 S34 S35 + +

above are to be heeded. + + Manual reset (S 33 / S 34) 40 ms

only be carried out by competent persons.
z With single-channel connection of Type-2- The following functional tests/checks are to Automatic reset

107.6
z The national and international legal provisi-

114
– CH1 CH2
Actuating the sensor or access into the (ESPE: S 33 / S 35; tactile sensors: S 12 / S 35) 80 ms

93.6
ESPE this Electro-Sensitiv Protection Sy- be carried out during commissioning: – CH1 CH2

ons apply to the use and installation of
safety relays as well as to commissioning
and routine technical checks, in particular
- the Machinery Directive 98/37/EEC
- the Provision and Use of Work
Equipment Regulation 89/655/ EEC
75.3
S21 S12 S31 S22
protective field of the Electro-Sensitive stem must be tested. S21 S12 S31 S22 Synchronisation time 70 ms
Protective Equipment (ESPE) causes the NO- 5.1 Function test Activation period for reset button 50 ms
output to open. Manual or automatic Reset 4 . 1 Wiring of connections After applying the supply voltage (LED SUPPLY Minimum Switch Off Time/Minimum Switch On Time 7 ms
and EDM are implemented by means of 1000 µs / 10 s –1
93.3
A1 Voltage supply (DC-Mode: + 24 V) illuminated), the outputs are open. 96.5 Allowed test pulse width / test frequence
external switching, depending on application A2 Voltage supply (DC-Mode: 0 V) If the connected contact sensor is not Line resistance at inputs 35 Ohm
(see 4.4 Reset and 4.5 EDM).
S 11 / S 33 + 24 V DC (Control voltage) activated or the protective field of the ESPE Fig. 3: Example of a single-channel

22.5
Monitoring of synchronisation: Upon activa- S 21 0 V DC (Control voltage) connected is clear (i. e. the input circuits are Emergency Stop switch with manuel reset Output circuits (13 - 14, 23 - 24, 31 - 32)
- the Low Voltage Directive 73/23/EEC ting the input circuits, synchronisation is S 33 - S 35 Automatic Reset closed, switch output ESPE HIGH), the NO 48.3 Fig. 5: Example for a dual-channel safety Delay K 1 / K 2 (response time of protective function) 25 ms
66.7

- the Safety Regulations, plus
- the Accident Prevention Regulations
and Safety Rules
z Manufacturers and users of the machine,
monitored. Only if input 2 closes by no later S 33 - S 34 Manual Reset outputs close immediately when automatic door protection with cross circuit monitoring Minimum Switch Off Time 70 ms 130 ms
than 70 ms after input 1 do the ouput S 12 + Input circuit 1 (K 1) reset is activated (LEDs K 1 and K 2 Housing A.1 (screw terminals) and manual reset Relay contacts 2 Output circuits (NO), safe
circuits close. If input 2 closes before input 1, S 31 + Input circuit 2 (K 2) illuminate.) 1 Signal circuit (NC), non-failsafe
the monitoring of synchronisation will not be S 22 – Input circuit 2 (K 2) Where reset is manual, this happens only Contact type positively guided
effected, and the output circuits will close. 13 - 14 Output 1 (safe)
78
Contact material silver alloy; gold plated
after activation and release of the reset 58

on which the safety devices are used, are This monitoring only takes place in Automatic 23 - 24 Output 2 (safe) Load capability of contacts
button.
responsible for agreeing all current safety Reset (see fig. 4 and 5). 31 - 32 Signal circuit (non-failsafe) KA KA Switching voltage 10 V AC/DC 230 V AC / 30 V DC
Activating the contact sensor or access into
regulations and rules with their competent KB
Switching current 10 mA 6 A
the protective field of the ESPE (opening of KB
authority, and for observing them. Total current 12 A
2 . 3 Indicators one of both input circuits) causes the NO

107.6
S11 S33 S34 S35

114
z The operating instructions are to be heeded 4 . 2 Operating modes: ESPE (Electro- outputs to open (LED K 1 and K 2 are off). Application category to EN 60 947-5-1

93.7
+ + S11 S33 S34 S35
and kept for future reference. Description Colour Function Sensitiv Protection System) + +
AC-15 Ue 230 V AC, I e 4 A (360 c/h)
SUPPLY Green Supply voltage present AC-15 Ue 230 V AC, I e 3 A (3600 c/h)
z The tests shall be carried out by competent K1 Grün Relay K 1 energised 4 . 2 . 1 Single-channel operation – CH1 CH2
5.2 Regular inspection/testing of the S21 S12 S31 S22 DC-13 Ue 24 V DC, I e 4 A (360 c/h)
persons or by persons specifically authori- K2 Grün Relay K 2 energised safety devices by trained technical
The switch output of the ESPE is connected 93.3
– CH1 CH2 DC-13 Ue 24 V DC, I e 2.5 A (3600 c/h)
sed and instructed, and they shall be docu- personnel 96.5
to terminals S 12 and S 31. A wire link must Mechanical service life (switching cycles) 1 x 10 7
mented so as they are traceable at any 3 Assembly S21 S12 S31 S22
be made between S 21 - S 22. Electrical service life 1 x 10 5
time. z Test the system within the specified period

22.5
Danger! Only use in a control cabinet! 4.2.2 Dual-channel operation
z The operating instructions shall be made The UE 48-2 OS Safety Relay is only suitable in accordance with current national
Operational data
available to the user of the machine on for assembling in control cabinets having a Both switch outputs of the ESPE must be regulations! Housing A.2 (removable plug-in block Fig. 4: Example of a dual-channel Emergency
Measured transient/surge voltage (U Imp. ) 4 kV
which the safety relay is used. The user of minimum protection of IP 54. connected to S 12 or S 31. A wire link must be z Following major modifications to the terminals) Stop switch with cross circuit monitoring,
Fig. 6: Example for a electro-sensitive Overload voltage category III
the machine shall be instructed by compe- The units are installed by snapping onto a made between S 21 - S 22 (see Fig. 6). machine or the safety device, the system manual reset, contactor monitoring
protective equipment (ESPE) with output Contamination rating of the unit (EN 50 178)
tent persons. mounting rail. 4.3 Operating modes: Contact sensors shall be examined in accordance with the external 3
switching device (OSSD), manual Reset,
commissioning specification given above. internal 2
1 . 2 Areas of application 4 Electrical Installation 4.3.1 Single-channel operation external device monitoring
6 Maintenance Measured voltage 300 V AC
The UE 48-2 OS Safety Relay is intended for Danger! Isolate the system! The voltage free switching element is con- Test voltage U eff (50 Hz) EN 60 439-1 2.0 kV
use with the following systems: The system shall be isolated, to prevent any nected between S 11 and S 12. Wire links In operation, the UE 48-2 OS Safety Relay is Type of protective enclosure
z Electro-Sensitive Protective Equipment inadvertent system startup or electrical are to be made between S 12 - S 31 and maintenance-free. 3.1 3.2 3.3 3.4 Plug-in screw
Steckblockklemme terminal blocks Housing IP 40
(ESPE) with monitored active switch output hazard. 13 23 24 31 Screw terminals
Geräteanschluss
S 21 - S 22 (see Fig. 3). 13 23 24 31
1.1 1.2 1.3 1.4 Plug-in screw
Steckblockklemme terminal blocks Terminals IP 20
(OSSD): single-channel, dual-channel (to 7 Technical Data A1 S33 S34 S35
Interference emission according to DIN EN 61 000-6-4
Contact protection to EN 50 178 4 . 3 . 2 Dual-channel operation A1 A2 S34 S35 S12 S31 13 23 31
A1 S33 S34S35 Screw terminals
Geräteanschluss
EN 61 496-1). Refer to Table + + + + Noise attenuation according DIN EN 61 000-6-2
z Emergency Stop (EN 418): single- or dual- To ensure contact protection to EN 50 178, The two voltage-free switching elements of K1 Ambient operating temperature –25 °C +55 °C
channel observe notes in Technical Data. the safety sensor are to be connnected
+ Control-
K2 Storage temperature –25 °C +75 °C
z Following S ICK devices: between S 33 - S 12 resp. S 21 - S 22. A --
Logic
Cross-section of connections
FGS, PLS, C 2000, M 2000, C 4000, Instructions wire link is to be made between S 31 - S 33
K1 K2 Solid core wire (2 x, identical cross-section) 0.14 mm 2 0.75 mm 2
S 3000, MSL, LSI z Wiring of the contactor monitoring (normally (see Fig. 4). S21 S11 S33
--
S22 14 24 32 Solid core wire (1 x) 0.14 mm 2 2.5 mm 2
S21 S22 S31 A2 Screw terminals
Geräteanschluss
z Safety interlocks (EN 1088): single- or dual-
S21 S22 S31 A2
closed contacts of the switching elements) 14 S11 S12 32
2.1 2.2 2.3 2.4 Plug-in screw terminal blocks
Steckblockklemme Fine multi-stranded flex with terminal sleeves
shall be performed in the same control Screw terminals
Geräteanschluss
channel, such as safety doors 14 S11 S12 32
4.1 4.2 4.3 4.4 Plug-in screw terminal blocks
Steckblockklemme
(2 x, identical cross-section) 0.25 mm 2 0.5 mm 2
z Safety circuits according to EN 60 204-1, cabinet. Fine multi-stranded flex with terminal sleeves (1 x) 0.25 mm 2 2.5 mm 2
e. g. with movable guards z To prevent the contacts of the final Weight 0.2 kg
Fig. 1: Internal wiring UE 48-2 OS
switching relays welding, an overcurrent