Академический Документы
Профессиональный Документы
Культура Документы
by
AJAY SHANKER. B.E., M.Sc.
A DISSERTATION
IN
CIVIL ENGINEERING
Approved
Accepted
December, 1990
Copyright, Ajay Shanker, 1990.
ACKNOWLEDGEMENTS
n
TABLE OF CONTENTS
ACKNOWLEDGEMENTS ii
LIST OF TABLES v
LIST OF FIGURES vi
I INTRODUCTION 1
1.1 Problem Statement 1
1.2 Objectives 4
1.3 Expected Results 6
1.4 Selection of Design Parameters 7
1.5 Marketshare and Sales of Metal Building Systems 10
1.6 Structural Components of Metal Building Systems 11
1.7 Summary of the Remaining Chapters 11
II PROCEDURES 13
2.1 General 13
2.2 Breach in Building Envelope 13
2.3 Omitted Bracing of Compression Flanges 15
2.4 Purlin Anchorage Failures 16
2.5 Unexpected Overload due to High Winds 16
2.6 Tapered Versus Prismatic Members 17
iii
5.2 Conclusions 86
5.3 Recommendations for Further Study 89
BIBLIOGRAPHY 90
GLOSSARY 95
APPENDICES
IV
LIST OF TABLES
3.8 Plot of Moments for Different Wind Load Cases on the Rafter 40
vi
3.12 Plot of Bending Moment on Column for Six Wind Load
Cases 45
Vll
4.13 Unity Check for High-Slope Frame (Variables: All
Braces vs. Two Braces Removed, Unity Checks on
Rafter) 65
vni
CHAPTER I
INTRODUCTION
A
11
1.6 Stmctural Components of Metal Building
Systems
Figure 1.1 shows the typical framing system and various stmctural
components of a metal building system. The main frames are usually
welded up from plate and bar stock having a yield strength of 50 ksi.
Standard hot-rolled sections are generally not used. The frames are
fabricated with pre-punched splice plates for easy field bolting.
Typically, all connections between members in a rigid frame are moment
connections made with end plates. Roofs are typically fabricated from
light gage steel, corrugated for extra strength. Roof sections are
supported by purlins (secondary stmctural members) that transfer the
load from the roof panels to rigid frames. Purlins play a dual role:
anchoring the panels and supporting the roof load. Sheet metal for
roofing is generally attached to purhns by self-tapping screws. Purlins
are usually cold-formed z-sections.
2.1 General
This chapter describes the procedures followed in conducting this
study. The procedures followed in each of the five smdy tasks are briefly
described in this chapter. Preliminary studies showed that the roof slope
is die most important parameter affecting the wind flow pattem and the
wind pressures on the building envelope. Two roof slopes are considered
that bound the range of slopes used in building practice. Frames are
designed for the roof angle of 2.4° (.5/12 roof slope, 0.5 vertical to 12
horizontal) and roof angle of 30.25° ( 7/12 roof slope, 7 vertical to 12
horizontal). Frames are designed and are optimized for weight, using
DESIGN program (Synercom 1988). This program is presently being
used in the metal building industry. The program employs the direct
stiffness method and allowable stress design for stmctural analysis and
design. Frames are designed according to MBMA 1986 and AISC 1980
design criteria.
3.1 Introduction
This Chapter describes the design of the two typical metal building
frames used in this study. The frames are designed using standard
MBMA design practice. An industry produced computer program
(courtesy of Synercom Technology) is used to perform the analysis and
member selection. Use of the program assures that the frames smdied are
typical of those produced in industry practice. A validation of the
computer code is performed prior to using it for the design of the frames.
A discussion of the validation procedures and conclusions is presented in
Appendix B.
Prior to detailed description of the two frame designs, the various
aspects of the MBMA design procedures are described and discussed in
this Chapter. An understanding of the approach and rationale for the
design of metal building rigid frames is presented as background for the
analyses described in Chapter IV.
19
20
incorporated into the system to be permanently supported by main
framing. The four most common forms of insulation for metal buildings
are: flexible blanket, rigid board insulation, spray-on insulation, and
foamed-in-place usually urethane or polysterene foam weighing from one
psf to four psf (MBMA 1981, Ubois 1988). Dead loads for sheet metal,
purlins, and insulation commonly used for the design of metal building
systems are tabulated in Table 3.1.
Roof live loads are the loads that are produced (1) during
maintenance by workers, equipment, and materials, and (2) during the life
of the stmcmre by movable objects, but not including wind, snow, seismic
or dead loads. Roof live loads for the design of metal building systems
are tabulated in Table 3.2. To account for the flucmating namre of and
averaging effects for roof live loads, design roof live loads decrease as
the tributary area increases (Table 3.2).
Table 3.1
Table 3.2
Table 3.3
70 80 90 100 110
0
Mean 15 10.0 13.1 16.6 20.4 24.7
Roof 16 10.2 13.3 16.9 20.8 25.2
Height 17 10.4 13.6 17.2 21.2 25.6
•H' 18 10.5 13.8 17.4 21.5 26.1
in 19 10.7 14.0 17.7 21.9 26.5
feet 20 10.9 14.2 18.0 22.2 26.8
22 11.2 14.6 18.5 22.8 27.6
24 11.5 15.0 18.9 23.4 28.3
26 11.7 15.3 19.4 23.9 28.9
28 12.0 15.6 19.8 24.4 29.6
30 12.2 15.9 20.2 24.9 30.1
where
AQ = sum of openings in dominant wall in square feet (ft').
25
Table 3.4
Interior
Zone
End Zones
(+0.7)
(-0.5)
N«t—1.1
(-•-0.7)
N«t—0.2
TYPICAL INSTANTANEOUS
^ PRESSURE AT ANY POINT
J^
TIME
0.7
WLl (Case I)
0.65 1.0
M3 M1
0.7 0.7
WRl
0.45 X 0.65
WL2 (Case H)
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^i^^^i^i^i^i^i^i^i^^^i^"
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0.30
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WR3
2. Web plate thicknesses and flange plate widths are kept constant in a
particular segment.
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56
Maximum Moments for Partially Enclosed Building.
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connection increased from 31 kips to 50 kips. Design horizontal reaction
also increased from 22.2 kips to 23.2 kips.
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62
Unity Check When Two Braces are RemovedfromRafter.
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„>^.^t-!a!rtr/'jH.>iillll <•' M B m L U M
66
from die knee, die unity check increased from 0.73 to 0..91. No effects are
noted in the moment profile or the unity check of the column.
^
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70
to -261 ft-kips. At diis section the unity check increased from 1.00 to
1.103. Substantial increases in stresses are observed at many odier sections
also (Figure 4.15). The effect of die load redistribution on die rafter had a
neghgible effect on the moments for die column. No increase in design
vertical reaction or horizontal thmst at die base connection is observed.
250
200
150
100
0 5 10 15 20 25 30 35 40 45 65 70
K i . \ _^,'A\i\vviadd3
Unity Check When All Puriins are Active on Rafter. j2
Unity Check When Four Purlins are Inactive on Rafter.
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WHMAfiKiM
75
Figure 4.18 reveals that widi only a 10 mph increase in die design wind
speed, a 32 feet lengdi of die rafter becomes unacceptable as per the
allowable stress design criteria. This unacceptable lengdi increases to 52
feet as die wind speed increases to 140 mph. It is also noted that the rates
of increases are not uniform, e.g., when die design wind speed increases
from 100 to 140 mph, at a 10.3 feet distance an 83%, and at 46.5 feet a
113% increase in the unity check is noted. The variation in die increase in
the imity check is due to the fact diat at 10.3 feet DL + WLR loading
condition gave the highest increase, whereas at 46.5 feet distance DL +
WLL loading condition gave the maximum increase for 140 mph winds.
The effect of a higher wind speed on the design of base connection is
found to be substantial. The vertical reaction on base connection increased
from -44.0 to -94.6 kips for the wind speed increase from 100 to 140 mph.
The horizontal reaction on base connection increased from 50.6 to 108.3
kips. The DL + WLL case gave the maximum horizontal and vertical
reactions. It may be noted that vertical and horizontal reactions increased
by a factor of 2.14, whereas the velocity pressure increases only by a
factor of 1.96. This is because the dead loads are die same for 100 and 140
mph cases. Therefore the ratio of dead load + wind load for 140 mph
winds to that of dead load + wind load for 100 mph winds works out to be
more dian the ratio of velocity pressures.
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Knee Distance along Rafter, Feet. Ridge
14000
•
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90 100 110 120 130 140 150
Moment at Ridge 7
Moment at SP2 5
Moment at SPl ^
Knee Moment 4
Moment at Ridge 7
Moment at SP2 5
Moment at SPl c
Knee Moment 4
sasa
83
Moment at Ridge .,
Moment at SP2 ,
Moment at SPl
5 '
Knee Moment 4
Moment at Ridge ^
Moment at SP2
Moment at SPl
Knee Moment 4
5.1 Summary
The causes of damage to metal building systems in extreme wind-
storms have been known for quite some time. At die present time, die
hteramre available on metal building systems is devoid of studies that show
die changes in the various design parameters for buildings diat become
deficient in wind storms. Such smdies can help designers to design better
wind resistant buildings and code writing bodies to specify better design
criteria. Of course, for this to happen, studies indicating quantitatively the
changes in the design parameters and the related cost increases will be
needed.
This research examines several types of metal building wind damage
and reaches at quantitative conclusions. The following problems are
addressed in diis study:
1. Breach of die building envelope.
2. Bracing omitted from compression flanges.
3. Purlin anchorage failures.
4. Unexpected overload due to high winds.
5. Effect of tapered members.
To smdy the effects of above mentioned problems a low-slope frame
having a roof slope of .5/12 and a high-slope frame having a roof slope of
7/12 are considered in this study. The frames are designed for enclosed
85
86
and partially enclosed conditions, interior zone using 100 mph design wind
speed, for two roof slopes. A 120'-span and 30'-bay spacing is used.
Latest design criteria according to MBMA 1986 is used. Frames are
optimized using computer programs presently used by the metal building
industry. Commercially available plate sizes are specified. Frames
represent typical designs that would have been produced by the metal
building industry.
Effects of the above mentioned problems are dien modelled and studied
by making changes in the loads or stmctural configuration. Changes in die
design moment profile and AISC unity check are computed along columns
and rafters. Results indicate that the frames designed according to the
minimum design criteria of MBMA 1986 are not adequate for resisting the
above changes. The smdy also shows that metal building frames can be
economically designed to resist wind loads on enclosed and partially
enclosed buildings.
5.2 Conclusions
Findings of diis smdy suggest the following conclusions:
4. Overloading die frame due to wind speeds higher than those specified
by the code will initiate yielding at several points on the frame.
Metal buildings are designed to die minimum standards as specified by
MBMA. The owner should be aware diat die buildings are likely to be
overloaded sometimes during dieir life. He should also be aware of die
consequences of designing for the minimum standards. Computations
indicated that a 10 mph increase in the wind speed for die low-slope roof
and a 20 mph increase for the high-slope roof brought working stresses
greater than or equal to yield stress at several points. Frames are
indeterminate to a single degree and yielding at some points will form a
mechanism and subsequent collapse of the frame. The horizontal and
vertical reactions on a base connection increase more than the increase in
the velocity pressure.
Computations based on an initial cost of $12 per square foot indicated
diat cost increases will be $0.78 per square foot for the low-slope and
$1.56 per square foot for the high-slope roof frames when designing for
140 mph wind. These cost increases are based on the main frame only.
Designing for higher wind speeds, therefore, will increase constmction
costs substantially.
89
5. Tlie assumption of using two-hinge and three-hinge frames having
prismatic members for the derivation of die pressure coefficients by UWO
is found to be safe except for the high-slope roof frame used in this study.
95
Base Plate-A plate attached to the bottom of a column which rests on a
foundation or odier support, usually secured by anchor bolts.
Bay-The space between the main frames measured normal to the frame.
Bearing Plate-A steel plate diat is set on die top of a masonry support on
which a beam or purlin can rest.
"C" Section—A member formed from steel sheet in the shape of a block
"C", that may be used either singularly or back to back.
Eave—The line along the sidewaU formed by the intersection of the planes
of the roof and wall.
96
97
End Zone-The surface area of a building along die roof at the endwaU and
at the endwall comers where the wind loads on main frames are
greater than at other areas.
Gable Roof-A roof consisting of two sloping sides that form a ridge and a
gable at each end.
Parts and Portions-Members diat transmit loads to die main frames. They
include girts, joists, purhns, studs, covering, end wall columns and
end wall rafters of bearing end frames, masonry walls when acting
as other dian shear walls, coverings, and fasteners.
Piimed Base—A column base that is designed to direct the flow of water out
through the face of the gutter rather than through a downspout.
Roof Snow Load-That load induced by the weight of snow on the roof of
the stmcture.
Self Tapping Screw-A fastener which taps its own direads in a pre-drilled
hole.
"Z" Section-A member cold formed from steel sheet in die shape of a
block "Z."
KiiAMMM
APPENDIX A
DESIGN WIND AND SNOW LOADS IN
HURRICANE PRONE REGIONS
100
MMMAMSBBaHBI
101
"jBiuiMijjueaB
102
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103
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APPENDIX B
VALIDATION OF THE "DESIGN"
COMPUTER PROGRAM
104
Moment Diagram Using the DESIGN Program 105
* Moment DiagramfromLiteramre
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k.6il.iBW.«>»L<»<lLM f J — i M g
Moment Diagram Using the DESIGN Program 106
7500
5000
! >/^ ^r
2500
•
c/5 0
m y* ! :
^ •
o -2500
•
i-5000 t
-7500
• y
10000
/ /
-12500
15000 20 30 40 50 60
10
iMiiiwywi
APPENDIX C
107