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Pegaso650IE-E.book Page 2 Tuesday, September 26, 2006 5:51 PM
© 2005 Piaggio & C. S.p.A. - Noale (VE) SAFETY WARNINGS TECHNICAL INFORMATION
on behalf of:
Piaggio & C. S.p.A.
via G. Galilei, 1 - 30033 Noale (VE) - Italia
Tel. +39 - 041 58 29 111
Fax +39 - 041 44 10 54
www.aprilia.com
NOTE This manual must be considered The user of the vehicle in these countries In this manual the various versions are
as an integral part of the vehicle and must must: indicated by the following symbols:
always accompany it, even in case of – contact an aprilia Authorised Dealer
resale. J optional
to have the non-homologated
aprilia has carried out this manual with c o m p on e n t s r e pl a c e d w it h o t he r s VERSION:
the maximum attention, in order to supply homologated for use in the country in + Italy 2 Singapore
the user with correct and updated question;
information. However, since aprilia – carry out the required periodical 4 United P Slovenia
Kingdom
constantly improves the design of its inspections.
products, there may be slight NOTE Soon after purchasing the vehicle, > Austria F Israel
discrepancies between the characteristics write down the identification data indicated M Portugal e South Korea
of your vehicle and those described in this on the SPARE PARTS IDENTIFICATION
manual. For any clarification concerning LABEL in the table here below. This label is ( Finland - Malaysia
the information contained in this manual, positioned on the left side of the seat
support; to read it, it is necessary to remove $ Belgium @ Chile
do not hesitate to contact an aprilia
Authorised Dealer. the seat, see page 27 A Germany * Croatia
(UNLOCKING/LOCKING THE SEAT).
For inspections and repair operations not C France # Australia
expressly described in this publication, for
' Spain R United States of
the purchase of aprilia genuine spare America
parts, accessories and other products, as
we ll a s f o r s pe c if i c a dv i c e , c o nt a c t ) Greece g Brazil
exclusively aprilia Authorised Dealers and / Holland 1 South Africa
Service Centres, which guarantee prompt
and accurate assistance. 6 Switzerland K New Zealand
Thank you for choosing aprilia. We wish & Denmark % Canada
you a nice ride. , Japan
All rights as to electronic storage,
reproduction and total or partial adaptation, These data indicate:
with any means, are reserved for all – YEAR = year of manufacture (Y, 1, 2, ...);
Countries. – I.M. = modification code (A, B, C, ...);
NOTE In some countries the – COUNTRY CODES = homologation
antipollution and noise regulations in force country (I, UK, A, ...).
require periodical inspections. and are to be supplied to the aprilia
Authorised Dealer as reference data for
the purchase of spare parts or specific
accessories of the model you have acquired.
TABLE OF CONTENTS
SAFETY WARNINGS................................................. 2 GETTING ON AND OFF THE VEHICLE ........... 44 CHANGING THE HEADLIGHT BULBS ............. 84
TECHNICAL INFORMATION..................................... 2 PRELIMINARY CHECKING OPERATIONS ...... 46 CHANGING THE NUMBER PLATE BULB ........ 86
WARNINGS - PRECAUTIONS - GENERAL ADVICE 2 PRELIMINARY CHECKING OPERATIONS ...... 47 TRANSPORT........................................................... 86
SAFE DRIVE BASIC SAFETY RULES................. 6 STARTING ......................................................... 48 CLEANING .............................................................. 86
CLOTHING ........................................................... 8 MOVING OFF AND RIDING .............................. 50 LONG PERIODS OF INACTIVITY ..................... 88
ACCESSORIES .................................................... 8 RUNNING-IN...................................................... 53 TECHNICAL DATA ................................................. 90
LOAD .................................................................... 9 STOPPING......................................................... 54 LUBRICANT CHART.......................................... 93
ARRANGEMENT OF THE MAIN ELEMENTS ........ 10 PARKING ........................................................... 54 WIRING DIAGRAM - Pegaso 650 I.E. ............... 94
ARRANGEMENT OF THE POSITIONING THE VEHICLE ON WIRING DIAGRAM KEY - Pegaso 650 I.E. ....... 95
INSTRUMENTS/CONTROLS................................... 14 THE STAND....................................................... 55 Authorised Dealers and Service Centres ........... 96
INSTRUMENTS AND INDICATORS........................ 15 SUGGESTIONS TO PREVENT THEFT ............ 56
INSTRUMENTS AND INDICATORS MAINTENANCE ...................................................... 57
TABLE................................................................. 16 REGULAR SERVICE INTERVALS CHART....... 58
MULTIFUNCTION COMPUTER ......................... 18 IDENTIFICATION DATA .................................... 60
MENU ................................................................. 19 JOINTS WITH CLICK CLAMPS AND WITH SCREW
SERVICE INTERVAL.......................................... 24 CLAMPS ............................................................ 60
ALARM DISPLAY ............................................... 24 CHECKING THE ENGINE OIL LEVEL AND
MAIN INDEPENDENT CONTROLS......................... 25 TOPPING UP ..................................................... 61
CONTROLS ON LEFT HANDLEBAR................. 25 FRONT WHEEL ................................................. 62
CONTROLS ON THE RIGHT PART OF REAR WHEEL ................................................... 64
THE HANDLEBAR.............................................. 25 POSITIONING THE VEHICLE ON
IGNITION SWITCH............................................. 26 THE REAR SUPPORT STAND J ................. 67
STEERING LOCK............................................... 27 POSITIONING THE VEHICLE ON
AUXILIARY EQUIPMENT ........................................ 27 THE FRONT SUPPORT STAND J ............... 67
UNLOCKING/LOCKING THE SEAT................... 27 DRIVE CHAIN .................................................... 68
GLOVE COMPARTMENT .................................. 28 REMOVING THE OIL SUMP GUARD ............... 70
TOOL KIT COMPARTMENT .............................. 28 REMOVING THE DRIVE CHAIN GUARDS....... 70
SPECIAL TOOLS J ........................................ 29 REAR SUSPENSION......................................... 70
ACCESSORIES J .......................................... 30 CHECKING THE BRAKE PAD WEAR............... 72
MAIN COMPONENTS .............................................. 31 IDLING ADJUSTMENT ...................................... 73
FUEL................................................................... 31 ADJUSTING THE ACCELERATOR
BRAKE FLUID - recommendations..................... 33 CONTROL.......................................................... 74
DISC BRAKES.................................................... 34 SPARK PLUG .................................................... 75
FRONT BRAKE .................................................. 35 BATTERY........................................................... 77
REAR BRAKE..................................................... 37 CHECKING AND CLEANING THE TERMINALS 78
COOLANT........................................................... 38 REMOVING THE BATTERY.............................. 79
TYRES ................................................................ 40 CHARGING THE BATTERY .............................. 80
ENGINE OIL ....................................................... 41 INSTALLING THE BATTERY ............................ 80
CLUTCH ............................................................. 42 LONG INACTIVITY OF THE BATTERY ............ 81
ADJUSTING THE REAR BRAKE CHECKING THE SWITCHES ............................ 81
CONTROL LEVER CLEARANCE....................... 43 CHANGING THE FUSES................................... 82
EXHAUST SILENCERS...................................... 43 ADJUSTING THE VERTICAL
EXHAUST SILENCERS...................................... 44 HEADLIGHT BEAM ........................................... 83
INSTRUCTIONS FOR USE ...................................... 44 INSTRUMENT PANEL LIGHTING..................... 83
BULBS ............................................................... 84
safe drive
Pegaso650IE-E.book Page 6 Tuesday, September 26, 2006 5:51 PM
SAFE DRIVE BASIC SAFETY Most road accidents are caused by the
RULES rider’s lack of experience. WARNING
NEVER lend the vehicle to beginners and, Always ride with both hands on the
To ride the vehicle it is necessary to be in handlebars and both feet on the
in any case, make sure that the rider has
possession of all the requirements footrests (or on the rider’s footboards),
all the requirements for driving.
p r e s c r i b e d b y l a w ( d r i v i n g l i c e n ce , in the correct driving posture.
minimum age, psychophysical ability, Rigourously observe all road signs and
Avoid standing up or stretching your
insurance, state taxes, vehicle registration, national and local road regulations.
limbs while driving.
number plate, etc.). Avoid abrupt movements that can be
Gradually get to know the vehicle by dangerous for yourself and other people
driving it first in areas with low traffic and/or (for example: wheeling, speeding, etc.);
private areas. and give due consideration to the road
surfac e, visi bi lity and oth er d r ivi ng
The use of medicines, alcohol and drugs or
conditions.
psychotropic substances notably increases
the risk of accidents. Avoid obstacles that could damage the
vehicle or make you lose control.
Be sure that you are in good
psychophysical conditions and fit for riding Avoid riding in the slipstream created by
and pay particular attention to physical preceding vehicles in order to increase
weariness and drowsiness. your speed.
ONLY ORIGINALS
The rider should pay attention and avoid If necessary, have the vehicle inspected by Any modification of the vehicle and/or the
distractions caused by people, things and an aprilia Authorised Dealer who should removal of original components can
movements (never smoke, eat, drink, read, carefully check the frame, handlebars, compromise vehicle performance levels
etc.) while driving. suspensions, safety parts and all the and safety or even make it illegal to ride.
Use only the vehicle’s specific fuels and devices that you cannot check by yourself. We recommend respecting all regulations
lubricants indicated in the “LUBRICANT Always remember to report any and national and local provisions regarding
CHART”; check all oil, fuel and coolant malfunction to the technicians to help them the equipment of the vehicle.
levels regularly. in their work. In particular, avoid all modifications that
If the vehicle has been involved in an Never use the vehicle when the amount of increase the vehicle’s performance levels
accident, make sure that no damage has damage it has suffered endangers your or alter its original characteristics.
occurred to the control levers, pipes, wires, safety. Never race with other vehicles.
braking system and vital parts. Never change the position, inclination or
colour of: number plate, direction
indicators, lights and horns.
Any modification of the vehicle will result in
the invalidity of the guarantee.
Make sure that the equipment is well Avoid hanging bulky, heavy and/or Do not carry any bag if it is not tightly
fastened to the vehicle and not dangerous dangerous objects on the handlebars, secured to the vehicle.
during driving. mudguards and forks, because the vehicle Do not carry bags which protrude too much
Do not install electrical devices and do not might respond more slowly in turns and its from the luggage-rack or which cover the
modify those already existing to avoid manoeuvrability could be unavoidably lights, horn or indicators.
electrical overloads, because the vehicle impaired.
could suddenly stop or there could be a Do not carry animals or children on the
Do not place bags that are too bulky on the glove compartment or on the luggage rack.
dangerous current shortage in the horn vehicle sides and do not ride with the crash
and in the lights. helmet hanging on one side, because they Do not exceed the maximum load allowed
aprilia recommends the use of genuine could hit people or obstacles, making you for each bag.
accessories (aprilia genuine accessories). lose control of the vehicle. When the vehicle is overloaded, its stability
and its manoeuvrability can be
compromised.
LOAD
Be careful and moderate when loading
your luggage. Keep any luggage loaded as
close as possible to the centre of gravity of
the vehicle and evenly distribute the load
on both sides, in order to reduce
unbalance to the minimum. Furthermore,
make sure that the load is firmly secured to
the vehicle, especially during long trips.
use and maintenance Pegaso 650 I.E. STRADA - TRAIL 9
Pegaso650IE-E.book Page 10 Tuesday, September 26, 2006 5:51 PM
STRADA 2 3 10 4 5 8 19 6 16 22 9
1
20
18
21 15 14 13 12 11 17
KEY
1) Headlight 6) Battery 12) Passenger left footrest 17) Drive chain
2) Ignition switch/steering lock 7) Electronic control unit (snapping, closed/open) 18) Engine oil tank
3) Left rear-view mirror 8) Fuse carrier 13) Side stand 19) Tool kit
4) Fuel tank filler cap 9) Passenger grab rail 14) Rider left footrest 20) Idle speed adjuster
5) Fuel tank 10) Glove compartment 15) Gear shift lever 21) Oil drain plugs
11) Swinging arm 16) Seat lock 22) Underseat compartment
2 3 4 5 6 9 8
1 7
10
16
17
15 14 13 12 11 18
KEY
1) Tail light 7) Engine oil level plug-dipstick 11) Engine oil filter 17) Coolant expansion tank
2) Passenger grab rail 8) Front brake fluid tank 12) Rear brake control lever 18) CO sensor plug
3) Seat 9) Right rear-view mirror 13) Rider right footrest
4) Rear brake fluid tank 10) Horn 14) Rear brake master cylinder
5) Air filter 15) Passenger right footrest
6) Rear shock absorber (snapping, closed/open)
16) Coolant expansion tank
cap
TRAIL 2 3 10 4 5 8 19 6 16 22 9
1
20
18
21 15 14 13 12 11 17
KEY
1) Headlight 6) Battery 12) Passenger left footrest 17) Drive chain
2) Ignition switch/steering lock 7) Electronic control unit (snapping, closed/open) 18) Engine oil tank
3) Left rear-view mirror 8) Fuse carrier 13) Side stand 19) Tool kit
4) Fuel tank filler cap 9) Passenger grab rail 14) Rider left footrest 20) Idle speed adjuster
5) Fuel tank 10) Glove compartment 15) Gear shift lever 21) Oil drain plugs
11) Swinging arm 16) Seat lock 22) Underseat compartment
2 3 4 5 6 9 8
1 7
10
16
17
15 14 13 12 11 18
KEY
1) Tail light 7) Engine oil level plug-dipstick 11) Engine oil filter 17) Coolant expansion tank
2) Passenger grab rail 8) Front brake fluid tank 12) Rear brake control lever 18) CO sensor plug
3) Seat 9) Right rear-view mirror 13) Rider right footrest
4) Rear brake fluid tank 10) Horn 14) Rear brake master cylinder
5) Air filter 15) Passenger right footrest
6) Rear shock absorber (snapping, closed/open)
16) Coolant expansion tank
cap
2
1 3 4 5
12 8 6
11 10 9 7
KEY
1) Clutch lever 8) Dimmer switch (-)
2) Instruments and indicators 9) Fuel filler cap cover release switch
3) Ignition switch/steering lock (--) 10) Horn push button ()
4) Front brake lever 11) Direction indicator switch ()
5) Throttle grip 12) MODE switch
6) Emergency flasher button ()
7) Engine start-stop switch (--
)
6 7 8
5 9
KEY
1) Revolution counter 8) Orange ABS light ( ABS ) (only for vehicles equipped with ABS)
2) Red alarm light: vehicle maintenance ( ) 9) Multifunction digital display.
3) Green direction indicator warning light ()
4) Blue high beam warning light ()
5) Orange low fuel warning light ()
6) Green neutral indicator warning light ()
7) Yellow side stand light (h)
Description Function
It comes on to signal a fault in case of: oil pressure alarm, overtemperature alarm, problems with the
injection system or when maximum rpm are exceeded.
It flashes when engine is off to indicate that the antitheft system is active.
It comes on flashing if the maximum rpm are exceeded.
Error warning light
CAUTION If the light remains on after the engine start or comes on during
the normal operation of the engine, together with one of the two
symbols on the display: “efi”, “”, this means that a fault of the injection system was
detected (efi), or low engine oil pressure () was detected. In this case, stop the engine
immediately and contact an aprilia Authorised Dealer.
Direction indicator warning light Blinks when the direction indicators are on.
High beam warning light Comes on when the high beam bulbs are on or when the headlight signaller is operated.
It comes on when the quantity of fuel left in the tank is approx. 3 b.
Low fuel warning light In this case, top up as soon as possible, see page 31 (FUEL).
Refuel with ignition key in stop position in order to get a correct indication of the light.
Neutral indicator warning light Comes on when the gear is in neutral.
Side stand down light h Turns on when the side stand is down.
ABS light (if ABS is fitted) (only for It comes on in case of ABS failure.
vehicles equipped with ABS) ABS
BATTERY VOLTAGE
Diagnosis
This menu interfaces with the systems
fitted to the motorcycle to carry out
Lap time operation diagnosis. To enable the menu, a
password is needed that is available only
To use the lap timer, set the display to the to aprilia service centres.
main page indicating CHRONO, and then
wait to start the lap timer. Language
Briefly press the MODE selector to the This menu allows you to choose the user's
centre position, the lap timer starts interface language.
recording. Press again the MODE selector
to the centre position before 10 seconds ITALIANO
have elapsed from timer start, time ENGLISH
measurement is cancelled and a new one FRANCAIS
is started. Press again the MODE selector
DEUTSCH
to the centre position after 10 seconds
have elapsed from timer start, time ESPAGNOL
measurement is interrupted and a new one
is started. Press the MODE selector for a
certain time to the centre position to
interrupt lap time set.
ECU DISCONNECTED
3) MODE BUTTON
2 4 Move the MODE joystick to the left/right 7
or press it to scroll UP/DOWN and
select the multifunction display pages.
4) DIMMER SWITCH ( - )
When it is in position "" the parking
lights, the instrument panel light and the
low beam are always on.
When it is in left position "", the high
beam comes on.
1 3 5 When it is in right position "", the 6
passing is activated, to be used in case
of danger or emergency.
CONTROLS ON THE RIGHT PART
CONTROLS ON LEFT HANDLEBAR 5) FUEL TANK CAP COVER RELEASE OF THE HANDLEBAR
NOTE The electrical parts work only BUTTON
Press it to open the cover on fuel tank
NOTE The electrical parts work only
when the ignition switch is in position “”. when the ignition switch is in position “”.
to gain access to the fuel filler.
1) HORN BUTTON () 6) ENGINE START / STOP SWITCH
The horn is activated when the push ( - -
)
button is pressed. Set the switch to and press it in
2) DIRECTION INDICATOR SWITCH position
to start the engine: the
() starter motor cranks the engine. For the
Move the switch to the left to indicate the starting proced ure, see page 48
turn to the left; move the switch to the right
to indicate the turn to the right. (STARTING).
Press the switch to turn off the direction When set to the engine stops.
indicator.
WARNING
Do not set the switch to while riding.
CAUTION 1 3
With the engine stopped and the switch
in position "", the battery may run flat.
When the vehicle has come to rest, after
stopping the engine, leave the switch to
position .
7) EMERGENCY FLASHER BUTTON
()
Press the button to activate all direction
indicators.
Can be enabled or disabled only with 2
ignition switch to "". When activated,
the direction indicators stay active even IGNITION SWITCH
when removing the key. To disable it, 4
set ignition switch back to "". The ignition switch (1) is positioned on the
upper plate of the steering column.
NOTE The key operates the ignition
switch/steering lock, the fuel filler cap
cover (3) release button (2) and the seat
lock (4).
Two keys are supplied together with the
vehicle (one spare key).
NOTE Do not keep the spare key on the
vehicle.
The engine It is possible
cannot be to remove the 3
started. key.
The engine It is not
can be possible to 1 2
STEERING LOCK
started. remove the
key. UNLOCKING/LOCKING THE SEAT
WARNING u Position the vehicle on the stand, see
Never turn the key to position “” in
page 55 (POSITIONING THE VEHICLE
running conditions, in order to avoid
ON THE STAND).
losing control of the vehicle.
u Insert the key (1) in the seat lock (2).
u Turn the key (1) clockwise and raise and
OPERATION
remove the seat.
To lock the steering: To lock the seat:
u Completely turn the handlebar to the u Position the flaps (3) in the seat, lower
right or to the left. and press the seat, making the lock
u Turn the key (1) to position “”. snap.
u Press the key (1) and rotate it to position
“”. WARNING
u Withdraw the key (1). Before leaving, make sure that the seat
is properly locked.
4 5
2
6
1
7
GLOVE COMPARTMENT u Move the red safety hook to the left to
release it.
To gain access to the glove
compartment (2):
u Set the ignition switch to "" and press TOOL KIT COMPARTMENT
the fuel filler cap cover release button
(1). To gain access to the tool kit
compartment: 8
u Remove the seat, see page 27
(UNLOCKING/LOCKING THE SEAT)
The tool kit includes:
– 3, 4 mm bent hexagon spanners (3); Maximum allowed weight: 1.5 kg.
– 8 – 10 mm double fork spanner (4);
– 11 – 13 mm double fork spanner (5);
– 16 mm socket spanner for spark plug (6);
– double-ended, cross-/cut-headed
screwdriver (7);
– tool case (8);
– 13 mm combined wrench.
Tool Operations
Rear support stand (1), see Rear wheel
page 67 (POSITIONING THE disassembly.
VEHICLE ON THE REAR Drive chain
SUPPORT STAND J). adjustment.
Front support stand (2), see Front wheel 1
page 67 (POSITIONING THE disassembly.
VEHICLE ON THE FRONT
SUPPORT STAND J).
Click clamp (3) installation Click clamp
pliers, see page 60 (CLICK
CLAMPS). installation.
SPECIAL TOOLS J
To perform some specific operations, it is 2
advisable to use the following special tools
(to be requested to an aprilia Authorised
Dealer):
STRADA
2 3
ACCESSORIES J
The vehicle may be equipped with the following accessories that - Windshield adjustable in two positions using screws (4)
also fit TRAIL model (to be requested to the aprilia Authorised - Centre stand kit (5).
Dealer):
- Tank cover
- Set of semirigid cases and fasteners (1)
- Tank bag (is secured to the vehicle and fastens to tank cover)
- Dedicated luggage rack (2)
- Raised seat
- 28 lt. Top case (3)
- Adjustable front brake lever
- 45 lt. Top case (3)
MAIN COMPONENTS
FUEL
WARNING WARNING
WARNING Further, prevent fuel from flowing out of Screw th e pl ug up carefull y after
the fuel filler, as it could catch fire when refuelling. Avoid any contact of the fuel
The fuel used for internal combustion
getting in contact with the red-hot with the skin and the inhalation of
engines is extremely inflammable and
surfaces of the engine. vapours; do not swallow fuel or pour it
in particular conditions it can become
from a receptacle into another by
explosive. In case some fuel has accidentally been
means of a tube.
It is important to carry out the refuelling spilt, make sure that the area has
and the maintenance operations in a completely dried and before starting the DO NOT DISPOSE OF FUEL IN THE
well-ventilated area, with the engine off. vehicle verify that there is no fuel inside ENVIRONMENT.
Do not smoke while refuelling or near the fuel filler neck.
KEEP AWAY FROM CHILDREN.
fuel vapours, in any case avoid any Since fuel expands under the heat of Use only unleaded fuel, in conformity with
contact with naked flames, sparks and the sun and due to the effects of sun the DIN 51 607 standard, min. O.N. 95
any other heat source to prevent the radiation, never fill the tank to the brim. (RON) and 85 (MON)
fuel from catching fire or from
exploding.
1 3 4
DISC BRAKES
NOTE This vehicle is provided with disc N OT E Carry out the maintenance
brakes with two -front and rear- braking operations halving the intervals indicated, if
systems having separate hydraulic circuits. the vehicle is used in rainy or dusty areas or
WARNING The front braking system is with single disc on uneven surfaces.
The brakes are the parts that most (left side). Have the brake discs checked by an aprilia
ensure your safety and for this reason Authorised Dealer after the first 1000 km
they must always be perfectly working; The rear brake uses a single disc (fitted to
(625 mi) and successively every 10000 km
check them before every trip. the right side of the wheel). (6250 mi).
The following information refers to a single Before departure, check the brake fluid level
A dirty disc soils the pads, with braking system, but is valid for both.
consequent reduction of the braking in the reservoirs, see page 72 (CHECKING
efficiency. When the disc pads wear out, the level of THE BRAKE PAD WEAR), page 35 (FRONT
Dirty pads must be replaced, while dirty the fluid decreases to automatically BRAKE), and the wear of the pads, see page
discs must be cleaned with a high- compensate for their wear. 37 (REAR BRAKE).
quality degreaser. The front brake fluid tank is positioned on Have the brake fluid changed every two
The brake fluid must be changed every the right handlebar, near the front brake years by an aprilia Authorised Dealer.
two years by an aprilia Authorised lever coupling.
Dealer. WARNING
The rear brake reservoir is positioned on Do not use the vehicle if the braking
Use brake fluid of the type specified in
the right side of the vehicle, near the rear system leaks fluid.
the lubricant chart, see page 93
brake control lever.
(LUBRICANT CHART).
1
2
1 3 7 6
2
4
u Lift and remove the cover (3) with screws u Top up the reservoir (7) by adding brake u Put back the gasket (5) in its seat
(1) and (2) and protection (4). fluid, see page 93 (LUBRICANT correctly.
u Remove the gasket (5). CHART), until reaching the correct level. u Reposition protection (4) with cover (3).
u Screw and tighten the screw (2).
CAUTION CAUTION u Screw and tighten the screw (1).
In order not to spill the brake fluid while Do not exceed the “MAX” level while
topping up, do not shake the vehicle. topping up. WARNING
Do not put additives or other It is advisable to top up until reaching Check the braking efficiency.
substances into the fluid. the “MAX” level only with new pads. In case of excessive stroke of the brake
If you use a funnel or other similar Do not reach the “MAX” level with worn lever or reduced efficiency of the
items, make sure that they are perfectly out pads, since this will cause a fluid braking system, contact an aprilia
clean. outflow when the pads are changed. Authorised Dealer, since it may be
NOTE In order to reach the “MAX” level, necessary to bleed the system.
top up until covering the glass (6)
completely, with the brake fluid reservoir rim
parallel to the ground.
CAUTION
In order not to spill the brake fluid while
topping up, keep the fluid in the tank
parallel to the tank rim (in horizontal
position).
Do not put additives or other
substances into the fluid.
If you use a funnel or other similar
items, make sure that they are perfectly
clean.
u Fill the tank (3) with brake fluid, see page
93 (LUBRICANT CHART), until reaching
REAR BRAKE TOPPING UP the correct level between the “MIN” and
“MAX” marks.
Carefully read page 33 (BRAKE FLUID -
CHECK
recommendations). CAUTION
u Keep the vehicle in vertical position. It is advisable to top up until reaching
u Make sure that the fluid level exceeds CAUTION the “MAX” level only with new pads.
the “MIN” mark. The brake fluid may flow out of the tank. Do not reach the “MAX” level with worn
MIN= minimum level Do not pull the rear brake lever if the out pads, since this will cause a fluid
MAX= maximum level brake fluid tank cover has been outflow when the pads are changed.
removed.
If the fluid does not reach at least the “MIN” Check the braking efficiency.
mark:
WARNING In case of excessive stroke of the brake
CAUTION Avoid any prolonged exposure of the lever or reduced efficiency of the
When the disc pads wear out, the level brake fluid to the air. braking system, contact an aprilia
of the fluid decreases progressively to The brake fluid is hygroscopic and Authorised Dealer, since it may be
compensate for their wear. when in contact with the air it absorbs necessary to bleed the system.
u Check the brake pad wear, see page 72 its humidity.
(CHECKING THE BRAKE PAD WEAR)
and the disc wear. Leave the brake fluid tank open ONLY
for the time necessary for topping up.
If the pads and/or the disc do not need
u Unscrew and remove the plug (1).
replacing, provide for topping up.
u Remove the gasket (2).
COOLANT
WARNING
Be careful not to spill the coolant on the
CAUTION red-hot parts of the engine: it may catch
Do not use the vehicle if the coolant is
fire and send out invisible flames.
below the minimum prescribed level 1
“MIN”. In case any maintenance operation
NOTE Carry out the maintenance should be required, it is advisable to
operations halving the intervals indicated, if use latex gloves.
the vehicle is used in rainy or dusty areas
or on uneven surfaces. CAUTION
Before departure, check the coolant level, Have the pads changed by your aprilia
see page 39 (CHECKING AND TOPPING Authorised Dealer.
UP); have the coolant changed every two The coolant is composed of 50% water and
years: for this operation, contact an 50% antifreeze. For the cooling solution use distilled water,
aprilia Authorised Dealer. in order not to damage the engine.
This mixture is ideal for most operating
temperatures and ensures good protection
WARNING against corrosion.
WARNING
Coolant is toxic when ingested. Contact It is advisable to keep the same mixture Do not remove the expansion tank plug
with eyes or skin may cause irritation. also in the hot season, since in this way (1) when the engine is hot, since the
n the event of contact with eyes or skin, losses due to evaporation are reduced and coolant might be hot.
rinse repeatedly with abundant water it is not necessary to top up very
If it gets in contact with the skin or with
and seek medical advice. In the event of frequently.
clothes it may cause severe burns
ingestion, induce vomiting, rinse mouth The mineral salt deposits left in the radiator and/or damage.
and throat with abundant water and by evaporated water are thus reduced and
seek medical advice immediately. the efficiency of the cooling system
KEEP AWAY FROM CHILDREN. remains unchanged.
DO NOT DISPOSE OF THE FLUID IN If the outdoor temperature is below 0 °C,
THE ENVIRONMENT. check the cooling circuit frequently and if
necessary increase the antifreeze
concentration (up to maximum 60%).
CAUTION
In case of excessive consumption of
coolant and in case the tank remains
empty, make sure that there are no
leaks in the circuit. Have it repaired by
an aprilia Authorised Dealer.
CHECKING AND TOPPING UP
WARNING
WARNING Coolant is toxic when ingested. Contact
Check the coolant level and top up the with eyes or skin may cause irritation.
expansion tank with cold engine. Do not use your fingers or any other
object to check if there is enough
u Stop the engine and wait until it has
coolant.
cooled down.
u Keep the vehicle in vertical position, with
the two wheels resting on the ground.
CAUTION
Do not put additives or other
u Make sure that the level of the fluid
substances into the fluid.
contained in the expansion tank (2) is
included between the “MAX COLD If you use a funnel or other similar
LEVEL” and “MIN”. items, make sure that they are perfectly
clean.
MAX COLD LEVEL= maximum level
MIN= minimum level
If not, proceed as follows:
u Unscrew and remove the filling cap (1).
ENGINE OIL
WARNING
Engine oil may cause serious damage
to the skin if handled daily and for long
periods.
Wash your hands carefully after use.
KEEP AWAY FROM CHILDREN. 1
DO NOT DISPOSE OF THE OIL IN THE
ENVIRONMENT.
Put it in a sealed container and take it to
the filling station where you usually buy
WARNING it or to an oil salvage centre.
CAUTION
For this reason, it is advisable to have In case any maintenance operation Proceed with care.
the above mentioned operations carried should be required, it is advisable to Do not spill the oil!
out by an aprilia Authorised Dealer or use latex gloves. Take care not to smear any component,
by a qualified tyre repairer. the area in which you are working and
If the tyres are new, they may still be CAUTION the surrounding area. Carefully remove
covered with a slippery film: ride If the alarm light (1) on the instrument any trace of oil.
carefully for the first miles. Do not oil panel and the engine oil pressure icon In case of leakage or malfunctions,
the tyres with unsuitable fluids. If the on the display come on during engine contact an aprilia Authorised Dealer.
tyres are old, even if not completely normal operation, it means that the
worn out, they may become hard and engine oil pressure in the circuit is low. Periodically check the engine oil level, see
may not ensure good road holding. page 61 (CHECKING THE ENGINE OIL
In this case, check the engine oil level,
In this case, replace them. LEVEL AND TOPPING UP).
see page 61 (CHECKING THE ENGINE
MINIMUM TREAD DEPTH LIMIT (3): OIL LEVEL AND TOPPING UP); if the For the engine oil change, see page 58
level is not correct, stop the engine (REGULAR SERVICE INTERVALS
front and rear 2 mm and in any case not
immediately and contact an aprilia CHART).
less than prescribed by the regulations in
force in the country where the vehicle is Authorised Dealer. NOTE Use high-quality 15W – 50 oil,
used. see page 93 (LUBRICANT CHART).
2 3 1
10 mm
CAUTION WARNING
Make sure that there is a certain idle Avoid parking the vehicle catalytic
stroke in the movement of the lever (5), version near dry brush wood or in
to prevent the brake from remaining places easily accessible to children, as
4 applied and the consequent untimely the catalytic silencer becomes
wear of the braking elements. extremely hot during use; be very
3 Lever (5) idle stroke: 4 mm (measured at careful and avoid any kind of contact
5 the lever end). until it has completely cooled down.
u Lock the master cylinder control rod (4) The catalytic vehicle is fitted with a silencer
2 with metal catalytic converter of the
by means of the lock nut (3).
“platinum-rhodium” two-way type.
CAUTION This device provides for the oxidation of
After the adjustment, make sure that the the CO (carbon monoxide) and of the HC
ADJUSTING THE REAR BRAKE wheel rotates freely with released (unburned hydrocarbons) contained in the
CONTROL LEVER CLEARANCE brake. exhaust gases, changing them into carbon
The brake control lever is positioned Check the braking efficiency. dioxide and steam, respectively.
ergonomically during the assembly of the If necessary, contact your aprilia
vehicle. Authorised Dealer. CAUTION
If necessary, it is possible to adjust the Do not use leaded fuel, since it
brake control lever clearance: seriously damages the catalytic
EXHAUST SILENCERS converter.
u Screw the brake adjuster (2) completely.
u Screw the lock nut (3) completely on the NOTE The following information refers
master cylinder control rod (4). to a single exhaust silencer, but is valid for
u Screw the master cylinder control rod (4) both.
completely, then unscrew it by giving 3 –
4 turns.
u Unscrew the brake adjuster (2) until the
brake lever reaches the desired height.
u Unscrew the master cylinder control rod
(4) and bring it in contact with the master
cylinder piston.
u Screw the rod in order to ensure a
minimum clearance of 0.5 – 1 mm
between the master cylinder control rod
(4) and the master cylinder piston.
WARNING
Tampering with the noise control
system is prohibited.
Owners are warned that the law may
prohibit:
– the removal or rendering inoperative by
any person, other than for purposes of
maintenance, repair or replacement, of any
device or element of design incorporated
into any new vehicle – for the purpose of
noise control – prior to its sale or delivery to
the ultimate purchaser or while it is in use;
– the use of the vehicle after such device or
element of design has been removed or GETTING ON AND OFF THE The vehicle is provided with two stands:
rendered inoperative by any person. VEHICLE centre stand and side stand.
Check the exhaust silencer and the silencer
pipes, making sure that there are neither The instructions below must be followed
signs of rust, nor holes and that the exhaust with the maximum care in order to avoid CAUTION
system works effectively. any injury to persons and damage to Do not start the engine with the vehicle
property and to the vehicle, caused by the positioned on the centre stand.
If the noise produced by the exhaust system Engaging the gears may make you lose
increases, immediately contact your falling of the rider or the passenger from
control of the vehicle.
aprilia Authorised Dealer. the vehicle and/or the falling or overturning
Do not get on or let the passenger get
of the vehicle itself. on the vehicle if this is positioned on
the centre stand.
WARNING It is forbidden to position the vehicle on
Risk of falling and overturning. the centre stand while seated astride
Proceed with care. the vehicle in riding position.
When getting on and off the vehicle, make Get on and off the vehicle only from the left
sure nothing can impair your movements. side and always with extended side stand.
Also, your hands should be free (replace
any objects, such as your helmet, gloves or CAUTION
dangling glasses before mounting or Do not apply the load of your weight or
dismounting). of the passenger’s weight onto the side
stand.
PRELIMINARY CHECKING
CAUTION OPERATIONS
Risk of falling and overturning.
Make sure that the passenger has got WARNING
off the vehicle. Before departure, always carry out a
Do not load your weight onto the side preliminary checking of the vehicle to
stand. make sure that it functions correctly
u Incline the vehicle until the stand rests and safely, see the table (PRELIMINARY
on the ground. CHECKING OPERATIONS).
u Grasp the handlebar correctly and get off Failure to comply with these checking
the vehicle. operations can cause severe personal
u Rotate the handlebar completely injuries or damages to the vehicle.
leftwards.
Do not hesitate to consult your aprilia
u Lift the passenger footrests.
GETTING OFF THE VEHICLE Authorised Dealer in case there is
u Choose a suitable parking area, see CAUTION something you do not understand about
page 54 (PARKING). Make sure that the vehicle is stable. the operation of some controls or in case
u Stop the vehicle, see page 54 you suspect or discover some failures.
(STOPPING). It does not take long to carry out a check-
up and this operation ensures you much
WARNING more safety.
Make sure that the parking surface is
free from obstacles, firm and flat.
u With the left shoe heel, extend the side
stand completely by acting on the
appropriate lever.
NOTE If it is impossible for you to place
both feet on the ground, place the right foot
on the ground (in case of unbalance, the
left side of the vehicle is prevented from
falling over by the side stand) and keep the
left foot ready to rest on the ground.
u Place both feet on the ground, keeping
the vehicle in balance in riding position.
u Instruct the passenger how to safely get
off the vehicle.
1 3
2 4
STARTING NOTE With the side stand down, the Now all lights on the instrument panel turn
engine can be started only if the gearbox is on and immediately off.
WARNING in neutral; in this case, if you try to engage The fuel pump will pressurise the fuel
Do not position any object inside the the gears, the engine stops. supply circuit, sending out a hum for about
front fairing (between the handlebar and With the side stand up, it is possible to start three seconds.
the instrument panel), in order not to the engine either in neutral gear or with
hinder the rotation of the handlebar and engaged gears and pulled in clutch lever. CAUTION
visibility toward the instrument panel. If the low fuel warning light “” (4) on
u Get on the vehicle in riding position, see the instrument panel comes on, provide
NOTE Before starting the engine, page 44 (GETTING ON AND OFF THE
carefully read chapter “safe drive”, see for topping up as soon as possible, see
VEHICLE). page 31 (FUEL).
page 5 (SAFE DRIVE).
u Make sure that the stand is completely
up.
WARNING u Make sure that the dimmer switch (1) is
Exhaust emissions contain carbon in position “”.
oxide, which is a poisonous gas and u Move the engine start-stop switch (2) to
extremely harmful if inhaled. position “”.
Avoid starting the engine in closed or u Turn the key (3) and move the ignition
badly-ventilated rooms. switch to position “”.
Failure to heed this warning may cause
loss of consciousness or even lead to
death by asphyxia.
9 7
8
6
u Operate the front brake lever completely. u Press the start-stop push button (8) to CAUTION
u Pull the clutch lever (5) completely and “
” without accelerating and release it Never leave abruptly with cold engine.
shift the gearbox lever (6) into neutral as soon as the engine starts.
To reduce the emission of polluting
[green warning light “” (7) on].
CAUTION substances and the consumption of
CAUTION Avoid pressing the start-stop push fuel, warm the engine up by proceeding
To avoid excessive drainage of the button (8) to “
” when the engine is at low speed for the first miles.
battery, do not keep the start-stop push running, since you may damage the
button pressed to “
” for more than starter. CAUTION
fifteen seconds. If the light (9) stays on or comes on
If the engine oil pressure light (9)
If the engine does not start in this lapse during normal engine operation, and at
stays on after the engine is running or
of time, wait ten seconds and press the the same time even the symbol "EFI" on
start-stop push button again to “
”. comes on during normal engine
operation, and at the same time even the display is on, it means that the
control unit has detected a failure.
the symbol on the display is on, it
means that engine oil pressure in the In many cases the engine keeps
circuit is low. running with limited performance;
In this case, stop the engine immediately contact an aprilia
immediately and contact an aprilia Authorised Dealer.
Authorised Dealer.
u Keep at least one brake lever pulled and
do not accelerate until you start.
see page 38 (COOLANT). The use of the engine to keep the vehicle
If the situation on the instrument panel steady may cause the overheating of the
remains the same after the coolant level clutch.
has been checked, do not start the When approaching a bend, slow down or
vehicle and contact an aprilia brake in good time. Take the bend at
Authorised Dealer. moderate, steady speed or accelerate
Do not position the ignition key on “”, slightly. Late braking may put the vehicle
s i n c e t he c o o li n g f a n w ou ld s t op into a skid.
independently of the coolant temperature
and in this case the temperature would If the brakes are operated continuously
increase even further. on downhill stretches, the friction
surfaces may overheat, thus reducing the
If the error message " SERVICE" braking efficiency. Exploit the engine
appears on the display during normal compression and shift down by putting
engine operation, it means that the ECU on both brakes intermittently.
To shift down, proceed as follows: has detected a failure.
u Release the throttle grip (2) (Pos.A). Never ride downhill with the engine off!
In many cases the engine keeps running
u If necessary, pull the brake levers with limited performance; immediately When visibility is insufficient, switch on
moderately and decrease the speed of contact an aprilia Authorised Dealer. the low beam even during the day, in
the vehicle. order to make your vehicle more visible.
u Pull the clutch lever (3) and lower the To avoid the overheating of the clutch, In case of wet ground or scarce wheel
gear shift lever (4) to shift down. keep the engine running with vehicle at grip (snow, ice, mud, etc.), ride slowly,
u If the brake levers are pulled, release rest, engaged gears and pulled clutch avoiding sudden braking or manoeuvres
them. lever for the shortest time possible. that could make you lose grip and fall
u Release the clutch lever and accelerate down.
moderately. WARNING
Avoid opening and closing the throttle
CAUTION repeatedly and continuously, so that you
If the display shows error message "", it do not accidentally lose control of the
means that coolant temperature is over vehicle. If you have to brake, close the
118 °C: stop the vehicle and let the engine throttle and put on both brakes in order to
idle for approximately two minutes, thus obtain uniform deceleration, properly
permitting the regular circulation of the exerting pressure on the braking parts.
coolant in the system; at this point, Using one brake only reduces braking
position the engine start-stop switch on force significantly and may lock a wheel
“” and check the coolant level, resulting in loss of grip.
If you stop uphill, decelerate completely
and use the brakes only to keep the
vehicle steady.
RUNNING-IN
WARNING WARNING
Pay the utmost attention to any The running-in of the engine is essential to After the first 1000 km (625 mi), have an
obstacle or variation of the ground. ensure its life and correct operation. aprilia Authorised Dealer carry out the
If possible, ride on hilly roads and/or roads checks indicated in the column “After
Uneven road surfaces, rails, inspection with many bends, so that the engine, the running-in” of the regular service
covers, painted signals, construction suspensions and the brakes undergo a intervals chart, see page 58 (REGULAR
site metal covers become slippery in more effective running-in. SERVICE INTERVALS CHART), in order
rainy weather and must be negotiated During running-in, change speed. to avoid hurting yourself or other
carefully, smoothly and keeping the In this way the components are first people and/or damaging the vehicle.
vehicle upright. “loaded” and then “relieved” and the
engine parts can thus cool down. u Between the first 1000 (625 mi) and
Always signal your intention to change 2000 km (1250 mi) ride more briskly,
lanes or direction in good time using Even if it is important to stress the engine
components during running-in, take care change speed and use the maximum
the direction indicators. Avoid sudden acceleration only for a few seconds, in
manoeuvres. not to exceed.
order to ensure better coupling of the
Switch off the direction indicators NOTE Only after the first 2000 km (1250 components); never exceed 5500 rpm
mi) of running-in you can expect the best (see table).
immediately after changing direction. performance levels from the vehicle.
Be very careful when overtaking or u After the first 2000 km (1250 mi) you can
being overtaken. Keep to the following indications: gradually expect better performance
from the engine.
When it rains, large vehicles lift surface u Do not open the throttle completely if the
wa t e r , w hi c h a f f e c t s v is ib i li t y . I n speed is low, both during and after
running-in. Engine maximum rpm recommended
addition, the slip stream may make you
lose control of the vehicle. u During the first 500 km (312 mi) put on Mileage km (mi) rpm
the brakes with caution, avoiding sharp 0 – 500 (0 – 312) 4000
and prolonged braking. This ensures a
correct bedding-in of the pads on the 500 – 1000 (312 – 625) 5000
brake disc. 1000 – 2000 (625 – 1250) 5500
u During the first 500 km (312 mi) never
exceed 4000 rpm.
u When the total number of km covered by
the vehicle is included between 500 km
(312 mi) and 1000 km (625 mi), never
exceed 5000 rpm.
4 WARNING
The fall or excessive inclination of the
vehicle may cause the fuel to flow out of
the tank.
The fuel used for internal combustion
5
engines is extremely inflammable and
in particular conditions it can become
explosive.
CAUTION
Do not apply the load of your weight or
3 of the passenger’s weight onto the side
stand.
STOPPING PARKING To park the vehicle:
It is very important to choose a suitable u Choose a suitable parking area.
WARNING parking area, respecting the road signs and u Stop the vehicle, see page 54
If possible, avoid stopping abruptly, the indications given below. (STOPPING).
sl ow in g do wn su dd enl y and li mit u Move the engine start-stop switch (3) to
braking. WARNING position .
u Release the throttle grip (1) (Pos.A), Park the vehicle on firm and flat ground, u Rotate the key (4) and move the ignition
gradually put on the brakes and at the to prevent it from falling down. switch (5) to position “”.
same time shift down in order to Neither lean the vehicle against walls,
decrease the speed, see page 50 nor lay it on the ground.
WARNING
(MOVING OFF AND RIDING). When getting on or off the vehicle, keep
Make sure that the vehicle and
to the instructions given, see page 44
Once the speed has decreased, before especially its red-hot parts do not
(GETTING ON AND OFF THE VEHICLE).
stopping the vehicle: represent a danger for persons and
children. Do not leave the vehicle u Following the indications, wait until the
u Pull the clutch lever (2) in order to passenger has got off the vehicle before
unattended when the engine is on or the
prevent the engine from stalling. dismounting.
key is inserted into the ignition switch.
When the vehicle has come to rest: u Lock the steering, see page 27
Stay away from the cooling fans even (STEERING LOCK) and extract the key.
u Shift the gear lever to neutral (green when they are not operating. They
warning light “” on). might switch on unexpectedly and your WARNING
u Release the clutch lever (2). clothing or hair might be caught in the Make sure that the vehicle is stable.
u In case of a brief stop, keep at least one fans.
brake on.
MAINTENANCE
CAUTION
If not expressly indicated otherwise, for
the reassembly of the units repeat the
disassembly operations in reverse
order.
In case any maintenance operation
should be required, it is advisable to
use latex gloves.
Routine maintenance operations can
usually be carried out by the user, but
sometimes specific tools and specific
technical skills may be required.
In case periodic maintenance operations,
Carefully read page 2 (SAFETY assistance or technical advice are needed,
WARNINGS), (TECHNICAL WARNING contact an aprilia Authorised Dealer,
INFORMATION) and (WARNINGS - Before proceeding, make sure that the who will ensure you prompt and accurate
PRECAUTIONS - GENERAL ADVICE). room in which you are working is servicing.
properly ventilated. Ask your aprilia Authorised Dealer to
WARNING Keep away from the red-hot parts of the test the vehicle on the road after a repair or
Risk of fire. engine and of the exhaust system, in periodic maintenance operation.
Keep fuel and other flammable order to avoid burns. In any case, personally carry out the
substances away from the electrical “Preliminary checking operations” after any
components. Do not hold any mechanical piece or maintenance operation, see page 47
other parts of the vehicle with your (PRELIMINARY CHECKING
Before beginning any maintenance mouth: the components are not edible
operation or any inspection of the OPERATIONS).
and some of them are harmful or even
vehicle, stop the engine, extract the key toxic.
from the ignition switch, wait until the
engine and the exhaust system have
cooled down and if possible lift the
vehicle by means of the proper
equipment, on firm and flat ground.
FRONT WHEEL
5 4
CAUTION 4
The disassembly and reassembly of the 2
front wheel may be difficult for unskilled
operators.
If necessary, contact your aprilia
Authorised Dealer.
If you want to perform these operations
personally, keep to the following
instructions. 3
Carefully read page 57
(MAINTENANCE). NOTE To facilitate the extraction of the
While disassembling and reassembling DISASSEMBLY wheel shaft, slightly raise the wheel.
the wheel, be careful not to damage the u Position the vehicle on the appropriate u Support the front wheel and manually
brake lines, the disc and the pads. fron t sup po r t stan d, se e p ag e 67 withdraw the wheel shaft (5).
(POSITIONING THE VEHICLE ON THE u Collect the spacers on either side of the
WARNING FRONT SUPPORT STAND J). wheel.
Riding with damaged rims may be u Put a support (1) under the tyre, in such u Remove the wheel by withdrawing it from
dangerous for the rider, other persons a way as to keep the wheel in its position the front.
and the vehicle. after loosening it.
Check the conditions of the wheel rim CAUTION
CAUTION Never pull the front brake lever after
and have it changed it if damaged. Make sure that the vehicle is stable. removing the wheel, otherwise the
u Loosen the retaining screws (2) and calliper pistons may come out of their
CAUTION remove the brake calliper. seats, thus causing the outflow of the
Remove and refit the wheel only if you brake fluid. In this case consult your
have a torque wrench available that CAUTION aprilia Authorised Dealer, who will
could ensure correct tightening Do not touch the front brake calliper. carry out the proper maintenance
torques. operation.
u Unscrew the wheel shaft nut (3).
NOTE Weight without rider: 180 kg. u Partially loosen the clamp screws (4) on
either side of the wheel shaft (5).
u Unscrew the wheel shaft (5) completely.
1 5 6 7 8
2 3 4
REAR WHEEL
NOTE To facilitate the extraction of the
wheel shaft, slightly raise the wheel.
WARNING u Withdraw the wheel shaft (4) from the
CAUTION Riding with damaged rims may be
right side.
The disassembly and reassembly of the dangerous for the rider, other persons
rear wheel may be difficult for unskilled and the vehicle. NOTE Slide the drive chain (5) off the
operators. Check the conditions of the wheel rim sprocket (6).
and have it changed it if damaged. u Make the wheel advance and release the
If necessary, contact your aprilia
DISASSEMBLY drive chain (5) from the rear sprocket (6).
Authorised Dealer.
u Withdraw the wheel from the swinging
u Position the vehicle on the appropriate
If you want to perform these operations arm from behind, carefully withdrawing
rear support stand, see page 67
personally, keep to the following the disc from the brake calliper.
(POSITIONING THE VEHICLE ON THE
instructions. REAR SUPPORT STAND J). u Remove the support plate (7) together
Carefully read page 57 u Put a support (1) under the tyre, in such with brake calliper (8).
(MAINTENANCE). a way as to keep the wheel in its position
after loosening it.
WARNING u Unscrew and remove the nut (2) and
Before carrying out the following retrieve the washer (3).
operations, let the engine and the Wheel nut (2) tightening torque: 100 Nm
silencer cool down until they reach (10 kgm).
room temperature, in order to avoid
burns.
1 5 6 7 8
2 3 4
CAUTION
Carry out the maintenance operations
more frequently if you use the vehicle in
difficult conditions or on dusty and/or
muddy roads.
1 2
1
1 2
REMOVING THE OIL SUMP GUARD REMOVING THE DRIVE CHAIN REAR SUSPENSION
GUARDS The rear suspension consists of a spring-
Carefully read page 57
(MAINTENANCE). Carefully read 57 (MAINTENANCE). shock absorber unit, fixed to the frame by
u Position the vehicle on the stand, see
means of a uni-ball and to the swinging
WARNING page 55 (POSITIONING THE VEHICLE arm by means of lever systems.
Wait until the engine and the exhaust ON THE STAND). For the setting of the vehicle track
silencer have completely cooled down. u Unscrew and remove the two screws (1). alignment, the shock absorber is
u Position the vehicle on the stand, see u From the opposite side, unscrew and provided:
page 55 (POSITIONING THE VEHICLE remove the screw (2). – with a screw adjuster (1) for the adjustment
ON THE STAND). of the hydraulic rebound damping;
u Unscrew and remove the two screws (1). – with an adjuster ring nut (2) for the
adjustment of the spring preload.
CAUTION
Handle the plastic and painted
components with care to avoid scraping
or damaging them.
u Remove the oil sump guard (2).
NOTE If the deadening material inside
the oil sump guard (2) is deteriorated,
contact an aprilia Authorised Dealer to
have it changed.
3 4
* *
1 * *
* = 1,5 mm * = 1,5 mm
CHECKING THE BRAKE PAD WEAR To carry out a rapid checking of the If the thickness of the friction material
wear of the pads, proceed as follows: [even of one front (3) or rear pad (4) only]
Carefully read page 33 (BRAKE FLUID -
u Position the vehicle on the stand, see has reduced to about 1.5 mm (or even if
recommendations), page 34 (DISC
page 55 (POSITIONING THE VEHICLE only one of the wear indicators is not
BRAKES) and page 57
ON THE STAND). visible any longer):
(MAINTENANCE).
u Carry out a visual check between the – for the front brake calliper have both
NOTE The following information refer to disc and the pads, proceeding: front brake calliper pads changed.
a single braking system, but are valid for
– for the rear brake calliper, have both
both. – from below, on the front part, for the front
brake calliper (1); pads of the calliper changed.
Check the brake pad wear after the first
1000 km (625 mi) and successively every – from above, on the rear part, for the rear
brake callipers (2). WARNING
2000 km (1250 mi) and before every trip. Have the pads changed by an aprilia
The wear of the disc brake pads depends CAUTION Authorised Dealer.
on the use, on the kind of ride and on the The excessive wear of the friction
road. material would cause the contact of the
pad metal support with the disc, with
WARNING consequent metallic noise and
Check the wear of the brake pads, production of sparks from the calliper;
especially before every trip. braking efficiency, safety and
soundness of the disc would thus be
negatively affected.
CAUTION
After the adjustment, make sure that the
rotation of the handlebar does not
modify the engine idling rpm and that
the throttle grip returns smoothly and
automatically to its original position
after being released.
2 3 1
SPARK PLUG For the removal, proceed as follows: For the check and cleaning:
Carefully read page 57 u Remove the cap (1) of the spark plug (2). Key:
(MAINTENANCE). u Remove any trace of dirt from the spark
– centre electrode (3);
plug base. – insulating (4);
Check the spark plug every 10000 km
u Introduce the special spanner provided – side electrode (5).
(6250 mi), change them every 20000 km
in the tool kit on the spark plug.
(12500 mi). u Make sure that there are neither carbon
u Unscrew the spark plug and extract it
Periodically remove the spark plug and from its seat, taking care to prevent dust deposits, nor corrosion marks on the
cle a n it c are fu ll y , r e m o v i n g c a r b o n or other substances from getting inside electrodes and on the insulating
deposits; change it if necessary. the cylinder. material; if necessary, blow with
compressed air to clean them.
To reach the spark plug: If the spark plug has crackings on the
insulating material, corroded electrodes,
WARNING excessive deposits or the tip (6) of the
Before carrying out the following central electrode (3) is rounded, it must be
operations, let the engine and the changed.
silencer cool down until they reach
room temperature, in order to avoid
burns.
0,7 — 0,8 mm
BATTERY CAUTION
Carefully read page 57 Never invert the connection of the
(MAINTENANCE). battery cables.
Connect and disconnect the battery
WARNING with the ignition switch in position “”,
Risk of fire. otherwise some components may be
Keep fuel and other flammable damaged.
substances away from the electrical Connect first the positive cable (+) and
components. then the negative cable (–).
The battery gives off explosive gases; Disconnect following the reverse order.
keep it away from flames, sparks,
cigarettes and any other source of heat.
During the recharging or the use, make
sure that the room is properly ventilated
and avoid inhaling the gases released
during the recharging.
KEEP AWAY FROM CHILDREN.
1 2 2
1 1
5 3 1 3 4
8
2
5
6 4 6
9 7
REMOVING THE BATTERY u Grasp the battery (9) firmly and remove it
from its compartment, by bending it WARNING
Carefully read page 77 (BATTERY). Upon reassembly, connect first the
towards the outside and lifting it.
u Make sure that the ignition switch is in positive cable (+) and then the negative
position “”. WARNING cable (–).
u Remove the seat, see page 27 Once it has been removed, the battery NOTE For the installation of the battery,
(UNLOCKING/LOCKING THE SEAT) must be stored in a safe place and kept see page 80 (INSTALLING THE BATTERY).
u Release and remove the screws (1). away from children.
u Remove the battery cover (2). u Position the battery on a flat surface, in a
u Unscrew and remove the screw (3) on cool and dry place.
the negative terminal (–). u Refit the seat, see page 27
u Move the negative cable (4) aside. (UNLOCKING/LOCKING THE SEAT)
u Unscrew and remove the screw (5) on
the positive terminal (+).
u Move aside the positive cable (6).
u Slide out fuse carrier (7) and starter relay
(8) from the relevant seats and move
them aside.
CAUTION
Do not force the electric cables.
5 2 3
1 2
3 5
LONG INACTIVITY OF THE CHECKING THE SWITCHES u Make sure that there are no dirt or mud
BATTERY deposits on the switch; the pin must be
Carefully read page 57 able to move without interference,
If the vehicle remains unused for more (MAINTENANCE). returning automatically to its initial
than fifteen days, it is necessary to
position.
recharge the battery, in order to prevent its The vehicle is provided with four u Make sure that the cables are connected
sulphation, see page 80 (CHARGING THE switches: correctly.
BATTERY).
u Check the spring (5): it must not be
u Remove the battery, see page 79
1) Stoplight switch on the rear brake
control lever; damaged, worn or weakened.
(REMOVING THE BATTERY) and put it
in a cool and dry place. 2) Stoplight switch on the front brake
I t i s im po r t a n t t o c h ec k t he c ha r g e control lever;
periodically (about once a month), during 3) Safety switch on the side stand;
the winter or when the vehicle remains 4) Switch on the clutch control lever.
unused, in order to prevent the
deterioration of the battery.
u Recharge it completely with a trickle
charge, see p 80 (CHARGING THE
BATTERY).
If the battery remains on the vehicle,
disconnect the cables from the terminals.
20
7.5
15
C B A
CHANGING THE FUSES For the check, proceed as follows: ARRANGEMENT OF THE FUSES
Carefully read page 57 u Turn the ignition switch to position “”, A) Fuse 20 A (yellow) – From battery
(MAINTENANCE). to avoid any accidental short circuit. to:
u Remove the seat, see page 27 ignition switch, voltage regulator,
CAUTION (UNLOCKING/LOCKING THE SEAT). electric cooling fan.
Do not repair faulty fuses. u Extract the fuses one by one and check if B) Fuse 15 A (light blue) – From
Never use fuses different from the the filament (1) is broken. ignition switch to:
recommended ones. u Before replacing a fuse, try to find out the all light loads.
The use of unsuitable fuses may cause cause of the trouble, if possible.
damages to the electric system or, in u Replace the damaged fuse with a new
C) Fuse 7.5 A (red) – From ignition
case of short circuit, even a fire. one having the same amperage. switch to:
ignition, starting safety logic.
NOTE If a fuse blows frequently, there NOTE If you use one of the spare fuses,
probably is a short circuit or an overload in put a new fuse in the proper seat. NOTE Three fuses are spare fuses.
the electric system.
In this case it is advisable to contact an
aprilia Authorised Dealer.
If an electric component does not work or
works irregularly, or if the vehicle fails to
start, it is necessary to check the fuses.
ADJUSTING THE VERTICAL To adjust the headlight beam: INSTRUMENT PANEL LIGHTING
HEADLIGHT BEAM u Position the vehicle on the stand, see If you need assistance or technical advice,
NOTE To check the direction of the page 55 (POSITIONING THE VEHICLE contact an aprilia Authorised Dealer,
headlight beam, specific procedures must ON THE STAND). who can ensure you prompt and accurate
be adopted, in accordance with the u Working from the bottom of the headlight servicing.
regulations in force in the country where fairing, turn knob (1).
the vehicle is used. BY ROTATING IT CLOCKWISE, you set
the beam upwards.
BY ROTATING IT ANTICLOCKWISE,
you set the beam downwards.
After the adjustment:
WARNING
Make sure that the vertical adjustment
of the headlight beam is correct.
BULBS If you touch the bulb with bare hands, CHANGING THE HEADLIGHT
Carefully read page 57 remove any fingerprint with alcohol, in BULBS
(MAINTENANCE). order to avoid any damage.
Carefully read page 84 (BULBS).
DO NOT FORCE THE ELECTRIC
The headlight contains:
WARNING CABLES.
– one high beam bulb (1) (lower);
Risk of fire. NOTE Before changing a bulb, check – one parking light bulb (2) (left side, centre).
Keep fuel and other flammable the fuses, see page 82 (CHANGING THE
FUSES). – one low beam bulb (3) (upper);
substances away from the electrical
components. To change, proceed as follows:
u Position the vehicle on the stand, see
CAUTION page 55 (POSITIONING THE VEHICLE
Before changing a bulb, move the ON THE STAND).
ignition switch to position “” and wait
a few minutes, so that the bulb cools NOTE Proceed on the side of the bulb to
down. be changed.
Change the bulb wearing clean gloves
or using a clean and dry cloth.
Do not leave fingerprints on the bulb,
since these may cause its overheating
and consequent breakage.
6 7
4 1 1 5 2 3 8
TRANSPORT CLEANING
3 4
2 1
TECHNICAL DATA
DIMENSIONS Max. length Strada / Trail................................... 2173 mm/2232 mm
Max. width Strada / Trail .................................... 810 mm/820 mm
Max. height (front fairing included).....................
1150 mm/1180 mm
Strada / Trail
Seat height Strada / Trail ................................... 780 mm/810 mm
Wheelbase Strada / Trail ................................... 1490 mm/1510 mm
Minimum ground clearance Strada / Trail .......... 200 mm/230 mm
Dry weight Strada / Trail .................................... 179 kg / 183 kg
ENGINE Model ................................................................. MY660
Type ................................................................... one-cylinder, 4-stroke with 4 valves, single overhead camshaft
Number of cylinders ........................................... 1
Total displacement............................................. 660 cu. cm
Bore/stroke......................................................... 100 mm/84 mm
Compression ratio.............................................. 10 ± 0.5: 1
Starting............................................................... electric
Engine idling rpm ............................................... 1500 ± 100 rpm
Clutch................................................................. multi plate in oil bath, with control on the left side of the handlebar
Lubrication system ............................................. dry pan with separate oil tank
Air filter............................................................... with dry filter cartridge
Cooling............................................................... liquid-cooled
TRANSMISSION Type ................................................................... mechanical, 5 gears with foot control on the left side of the engine
CAPACITY Fuel (reserve included) ...................................... 15±0.5 b
Fuel reserve ....................................................... approx. 3 b
Engine oil ........................................................... oil change 2500 cu. cm – oil and oil filter change 2700 cu. cm
Strada fork fluid.................................................. 105 mm of air (per leg, measured without spring and compressed rod)
Trail fork fluid ..................................................... 570 cm3 per leg
Coolant............................................................... 1.2 b (50% water + 50% antifreeze with ethylene glycol)
Seats.................................................................. 2
Vehicle max. load .............................................. 210 kg (rider + passenger + luggage + fluids)
LUBRICANT CHART
WARNING
Use only nitrite-free antifreeze and anticorrosive, ensuring protection at -35°C at least.
(Recommended) Coolant: COOL.
94
46
48
47
45
50
N
N
Bi/N
Bi/N
B
B
N
G
Bi/B
1
1
B
B
R
Az
Az
44
Bi
N
R
G
1
BELONG TO SAME 9-WAY CONNECTOR
N
R
G
Bi
=CONTACTS MARKED WITH THIS SYMBOL
Az
ECU
9
8
7
6
5
4
3
2
1
26
25
24
23
22
21
20
19
18
17
16
15
14
13
12
11
10
B
B
G
Bi
Ar
Ro
B/R
G/V
R/N
G/N
R/M
M/N
V/Bi
M/G
B/Ar
M/Bi
Gr/V
Bi/Vi
Ro/V
Ro/N
G/Ro
Ro/M
1
M B
2
43
42
Bi/Vi
Ar/R M/Vi G
G
3
B/R
AIR T Ro/V
1
1
41
M/Bi M/Bi
B/R B/R B/R BANK ANGLE
4
40
B/R
THROTTLE G/V
1
SENSOR
39
G
M/G M
3 2 1
TPS B V
5
V N
R/N
INJECTOR N
38
Ar/R
1
37
AIR B/Ar Ro
6
B/R N/Bi
+ S -
B/R
MAP M/N
36
SENSOR M/G
1 2 3
1
1
V/Ar KEY +
1
B B/N R/Bi
2 RH DIR IND CONTROL
Bi Ar/N Bi
35
3 HI-BEAM LIGHT "IN"
R R/N
4 RPM
N B
P
4 3 1 2
5 HEATED GRIPS LED
Pegaso650IE-E.book Page 94 Tuesday, September 26, 2006 5:51 PM
Gr/V
6 "K" LINE
34
M
1
7 NEUTRAL "IN"
G/Gr
8 SELECT 1 (UP)
V/Bi B/R Ar/N
9 FUEL SENSOR
B/G Bi
33
10 H2O T SENSOR
Ar/R
11 BATTERY +
Gr/V
Az/Bi
Bi G/N 12 LH DIR IND CONTROL
B
Bi G/N 13 +
2
3
32
Bi G/N 14 S SPEED SENSOR
15 -
B
16 MAIN GROUND
1
51
B
17 ABS LIGHT
G G/N B/N
18 SENSORS GROUND
G G/N
19
G G/N
20
31
7
1
N V/Ar
Bi/R Ar/R Ar/R BATTERY +
21
V N Az LH DIR IND ACTUATOR
22
Az LH DIR IND ACTUATOR
23
Gr/N ANTENNA 1
24
R/M NEUTRAL "OUT"
25
26 CAN "H"
Az/R INDICATOR RESET "IN"
27
V\Ar
30
R Ar/R Ar/R R
20A 32 RH DIR IND ACTUATOR
R RH DIR IND ACTUATOR
33
1
Gr/N
34 ANTENNA 2
29
Ro
35 SIDE STAND "OUT"
R
36 CAN "L"
G/B
37 HAZARD "IN"
Bi/R G\R G/R
R 38 STARTER RELAY ACTUATOR
Bi/Az Ro/N M/Vi
M
28
27
1
52
1
G/Ro N
1 5
G/Gr V
2 3
Ar V/Bi
8
26
3 2
R/N V
5 1
G/Gr
1 B
G
2 Gr
10
Ar/R
25
3
Gr/N
5
V
G
PASSING
V/Bi
G/Gr
G/Gr
G/Ro
RESET
1
SET
UP
1
DOWN
OPEN COMPARTMENT
N B G/Bi
24
G/Bi
G/Ro G/Ro
G/Gr G/Gr
R/Bi R
Az/R Az/R
Az/Bi Az
53
Gr Gr
11
V
LOCK
V
OFF
ON
Ar Ar\R
V V V/N
23
V\Ar
Gr/N Gr/N
G/N G/N
N Gr/N N
N Gr/N Bi Bi
22
V V/Bi
1
Gr/N
B
M
2 1
21
G/Gr G/Gr
V/Ar V/Ar
R
Ro/N Ro/N
1
V B B
12
V/G
20
G/B G/B
B/N B/N
G V V V
G V/G
19
1
1
V\G
13
AZ
B
R
G
1
B
B
R
Az
B G
1
1
1
G\V
B
G
N
N
Bi/N
Bi/N
1
G\V
B
G
17
16
14
15
Pegaso650IE-E.book Page 95 Tuesday, September 26, 2006 5:51 PM
Thanks to ongoing technical updates and product-specific technical training, aprilia Authorised Network engineers are familiar with
every detail of this vehicle and have the special equipment required for correct maintenance and repair.
A vehicle kept in sleek running order is a reliable vehicle. Pre-ride checks, proper maintenance at the recommended intervals and using
aprilia Genuine Parts only are key factors!
To find contact information of the Authorised Dealer and/or Service Centre nearest you, please consult the Yellow Pages or the map
provided at our web site :
www.aprilia.com
When you demand aprilia Genuine Parts, you are purchasing products that have been developed and tested as early as the vehicle
design stage. aprilia Genuine Parts systematically undergo strict quality control procedures to ensure total reliability and long service
life.
Piaggio & C. S.p.A. wishes to thank its customers for the purchase of this vehicle.
– Do not dispose of oil, fuel, polluting substances and components in the environment.
– Do not keep the engine running if it is not necessary.
– Avoid disturbing noises.
– Respect nature.