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COVERS
CHROMEMASTER™ MODEL
CM15000-01
COVERS
CHROMEMASTER™ MODEL
CM15000-01
The products described in this manual are covered by U.S. and foreign Patents and/or pending Patent Applications.
This manual is not a controlled document and is subject to revision
without notice. To receive updates and insure you have access to
the latest information concerning the 15" CLINCHER®
CHROMEMASTER™, we request you complete this form and
return the lower half to SUPERIOR Manufacturing and Hydraulics
by mail or facsimile. Access to our manuals can also be acquired
through our web site www.superior-manf.com. Select the tab
‘CLINCHER® Products’, select the equipment from the list to get
Specs page, select the tab ‘Download Manual’.
Name:
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15"CLINCHER® CHROMEMASTER™
Technical Manual Registration Form
Hazard Warnings 1
Die Information 3
Operational Instructions 4
CHROMEMASTER™ Illustrations 7
HAZARD WARNING
Nomenclature used in this manual: 90 degree angle to the tong and at the same level to insure
proper readout of torque indicator. A SNUBBING LINE
WARNING concerns an operating procedure or practice that, should always be attached even when an integral backup is in
if not strictly observed, can result in injury to use to provide additional safety in the event of a backup
personnel or loss of life slippage. WARNING: Users must provide a means of
safely controlling the tong and backup movements in all
Caution concerns an operating procedure or practice that, directions when it is in use. Failure to account for its size,
if not strictly observed, can result in damage to weight, movement and the amount of torque developed
or destruction of equipment could result in personnel injury or death.
Note concerns an operating procedure or practice that CLINCHER® Tongs, CHROMEMASTER™s and Backups
needs highlighting utilize high pressure hydraulic fluids. Portions of the tong,
CHROMEMASTER™ and backup, control valves, hydraulic
CLINCHER® Tongs, CHROMEMASTER™s and Backups lines and cylinders may contain high pressure fluid even when
are manufactured to provide a means of making up or breaking the power unit is de-energized and the fluid supply hoses are
out high torque tubular connections. They utilize high disconnected. During normal operation the temperature of the
pressure hydraulic fluid power which can cause the tong to hydraulic fluids as well as hoses, piping, valves, etc., can rise
move suddenly and with great force if the tong is not properly to a level which can cause burns. WARNING: Personal
rigged up and operated. CLINCHER® Tongs, protective gear including safety glasses, face shields,
CHROMEMASTER™s and Backups contain rotating and protective gloves and protective clothing must be worn to
guard against the hazards of high pressure fluids. Tight
reciprocating parts which can severely or fatally injure
fitting clothing is required to prevent entanglement in
personnel who are operating, repairing, or near this equipment
rotating components. These tools should be serviced by
during its operation. WARNING: Tongs, thoroughly trained and qualified hydraulic technicians
CHROMEMASTER™s and Backups are not to be using procedures to safely insure hydraulic pressure is bled
operated by untrained personnel or personnel with from these circuits.
diminished physical or mental capacity. No work of any
type, including changing of dies, is to be carried out while The CLINCHER® Tong is equipped with a door interlock
the tong and backup are connected to any hydraulic power system which prevents tong rotation whenever the door is
unit. open. This system is to be tested before each mobilization and
at every shift change. Should this system be determined to be
CLINCHER® Tongs, CHROMEMASTER™S and Backups inoperative, the tong is to be removed from service and tagged
are heavy tools. They should be suspended from a secure, as in-operative until repairs are made. CAUTION: Operating
high strength 7/8" IWRC minimum diameter wire cable with a the tong with the door in the open position could result in
31 ton minimum breaking strength. The wire rope should be severe damage to the equipment and will void all manufacturer
hung as close to the center of the wellbore as possible, without warranties. WARNING: Operating the tong with the door
interfering with drilling equipment operation, to allow the tong open by means of a defective or bypassed door interlock
to be readily swung into the working position. Vertical system exposes the operator and nearby personnel to
position control should be achieved by means of a potentially fatal hazards.
CLINCHER® hydraulically operated lift cylinder/spring
hanger. WARNING: Users must insure the entire No attempt should be made to operate the CLINCHER®
suspension system including cables, rig mounting points, Tong, CHROMEMASTER™ and Backup for any purpose
lift cylinders, tong lifting brackets/bridles, winches, pulleys, other than which it is intended. This system is capable of
counter weights, etc., are capable of handling the static generating very large clamping forces and torsional loads
weight of the tong and backup plus any loads which could which, if improperly applied or controlled, could result in
be transferred to it during the makeup or breakout process damage to the tubular, to the tong and backup, or could
PLUS any shock loads which may be seen during possibly result in injury or death of personnel. Do not attempt
operation. This system must readily allow downward to operate the unit without correct dies and the proper size
movement equal to a minimum of the thread makeup tubular being in the tong, CHROMEMASTER™ and backup.
distance to avoid overloading the suspension system and/or See Section 3 for more information concerning the selection
damage to equipment. and use of dies.
CAUTION: Operating this equipment without the correct
A 1 1/8" IWRC minimum diameter wire cable with a 65 ton size, type, and orientation of dies can result in damage to
minimum breaking strength or better, should be attached at a the equipment or tubulars being handled.
VALVE SAFETY: Read and follow instructions carefully. Failure to observe instructions
and guidelines may cause serious injury, death or equipment failure. A sticking valve
(spool bind) may be caused by one or more of the following factors:
DIRTY OIL: Oil must be filtered to a minimum of 25 microns. Filters should be changed regularly -
spin-on types after 50 hours of initial use and then after every two hundred fifty hours of use. Use of
a condition indicator is recommended. Consult your tractor or implement owner=s manual for filtra-
tion and changing recommendations for internal systems.
OIL REQUIREMENTS: Premium quality anti-wear type oil with a viscosity between 100 and 200
SSU at operating temperatures. Certain synthetic oils may cause spool seals to swell and the valve
to stick. If in doubt, call CROSS Engineering.
IMPROPER HOOK UP OR MOUNTING: Always use the proper size fittings. Hook up "in" & "out"
as noted on the valve body. Do not overtorque pipe fittings. Mounting surfaces should be flat and
care should be used when tightening mounting bolts. Over-tightened bolts can cause spool bind
and casting breakage. When hooking a valve in series, always use a power beyond sleeve. Con-
sult your tractor or implement manual to make sure you have the proper quick disconnect line
connected to the inlet of the remote valve.
MISAPPLICATION: Always use the proper valve for the job. CONVERTA, CD, CS or CA valves
should never be used for metered heavy load lifting - loaders or similar applications. Use an open
center valve for open center applications and a closed center valve for closed applications. If in
doubt, check with your tractor dealer. Contact CROSS if the valve allows the hydraulic equipment to
creep excessively.
MAINTENANCE: Make sure all bolts are tightened and torqued to the recommended specification.
Bent or broken parts should not be used. Replace immediately. Always use exact replacements.
Always protect valve spool from paint overspray.
Faulty quick disconnects can cause high back pressures and sticking spools. Check quick discon-
nects periodically to make sure they are functioning properly. If valve spool does not center or
appears to stick, do not use!
CYLINDER SAFETY:
Check clevis clearances before, during and after extending the cylinder and before using the cylinder
under pressure to avoid possible injury, or bent or broken rods caused by binding. Never operatea
cylinder above recommended pressures. Never use a cylinder as a safety device when trans-porting
equipment.
PINHOLE LEAKS:
If you observe a pinhole leak, discontinue use of the component. If oil has penetrated your skin or
contacted your eye, seek medical attention immediately!
Page 1 - 2
DESCRIPTION and FEATURES
The CLINCHER® 15" CM1500-01 CHROMEMASTER™ hydraulic power from the stationary section of the tong to the
can be added to a 14" FARR Tong. The addition of this rotating section of the CHROMEMASTER™. This
CHROMEMASTER™ allows the use of smooth, non- completely eliminates the need to connect and disconnect
marking, non-penetrating dies to run CRA (corrosion resistant hoses every time a joint is made up or broken out.
stainless steel alloy) or fiberglass tubing strings. These
smooth dies are manufactured from aluminum to prevent This transfer of hydraulic energy is accomplished by means of
marking and to avoid contaminating CRA tubing strings with a push cylinder which is fixed to the stationary portion of the
materials which could initiate corrosion problems. GRIT tong and operated by the CHROMEMASTER™ directional
FACE™ Dies may also be used with CRA tubulars to provide control valve. The push cylinder’s rod acts against a pump
high torque performance while protecting these tubulars from plunger located on the rotating section of the
damage and contamination. The CHROMEMASTER™ will CHROMEMASTER™. Every time the rod is extended the
also accept fine tooth dies for applications where conventional pump is stroked to generate pressure within the
steel tubulars are being run. CHROMEMASTER™’s hydraulic circuit. The piston areas
in the push cylinder and the pump are sized to cause pressures
The 15" CHROMEMASTER™ has four wrap around dies to be intensified within the CHROMEMASTER™ to 4,500
which provide up to 340 degrees of pipe coverage. These dies psi when the hydraulic power unit pressure is limited to 3,000
are hydraulically activated by means of a system which psi.
transfers
SPECIFICATIONS
Maximum Torque 40,000 ft.lbs. / 54,232 Nm
Maximum Operation Pressure 3,000 psi / 207 bar
Total Overall Length 46 1/4" / 117.5 cm
Major Diameter 29" / 73.7 cm
Height 28" / 71.1 cm
Weight CHROMEMASTER™ (approximate) 1131 lbs. / 513.0 kg
Jaw Capacity for 15" CHROMEMASTER™ 4 1/2" thru 15"
Jaw Capacity with 14" Tong 4 1/2" thru 14"
The torque capability of CLINCHER® In extreme high torque applications it may be necessary to
CHROMEMASTER™, when dressed with fine tooth dies, install silicon carbide paper between aluminum dies and the
matches the rating of its companion FARR tong. Ratings for tubing in the CHROMEMASTER™ as well as in the
the CLINCHER® CLE14000 Tong are tabulated above. CLINCHER® Backup. One piece is required for each
aluminum jaw. Sheets should be folded along one edge to
The torque capacity of the smooth CHROMEMASTER™ die allow it to be hooked over edge of dies. The sheets of silicon
is a function of the radial load applied to the die and the carbide paper should be visually inspected after each joint and
coefficient of friction of the contact interface between the die replaced when torn or worn.
and the tubing. Extremely small differences in this contact
interface caused by pipe varnish, mill scale, eccentricity or
pressure of a lubricant such as thread dope, oil or water can
cause a large variance in the torque capacity of a non-marking
die.
21"
24"
REAR VIEW
29.17" TOP VIEW
28.85"
46-1/4"
DIMENSIONAL ILLUSTRATION
4225 HWY. 90 EAST
FOR FARR TONG THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING &
HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION
REV. # LOG #
06/28/07
DATE
ASSEMBLY NO. CM15000-01
MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY
FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF: P:\Manuals\Equip Manuals\Dwgs\
MANUFACTURING & HYDRAULICS. CM15000-01\Dimensions.wpg
Page 2 - 2
CLINCHER® WRAP AROUND DIES
CLINCHER® Wrap Around Dies are available in three CAUTION: Do not attempt to grip tubular diameters which
types: are larger than the dies being used. Failure to observe this
precaution can result in damage to the tubular or tong jaws.
Fine Toothed Steel Dies: for low to ultra high torque In emergencies where correct die sizes are unavailable, some
applications on carbon steel operators have successfully used two different sizes of dies to
tubulars including tubing, casing, accommodate unusual, nonstandard diameters.
and drill pipe
CLINCHER® Wrap Around Dies are manufactured in
Smooth Faced Aluminum Dies: for low to moderate
specific diameters to match standard tubing and casing
torque applications on fiberglass
diameters, API coupling diameters, selected work string
and corrosion resistant alloy
connection diameters and certain commonly used premium
(stainless steel) tubulars
connection coupling diameters. CLINCHER® Wrap Around
Dies should not be used on tubulars which are larger than the
GRIT FACE™ Dies: for low to high torque applications
nominal die size. Steel Toothed Dies can be used on tubulars
on fiberglass and corrosion
which are no smaller than 3/32" (0.093") less than the nominal
resistant alloy (stainless steel)
die size. Aluminum and GRIT FACE™ Dies should be
tubulars where the use of steel dies
matched with the specific tubular diameters required.
is prohibited as well as on carbon
steel tubulars where reduced
Note: Fine Toothed Steel Dies are normally stocked in our
marking is desired
Broussard, Louisiana facility. A partial listing of commonly
manufactured sizes is shown below. Aluminum and GRIT
CLINCHER® Dies are designed to match the OD of the
FACE™ Dies are normally made to order although a limited
tubing, casing, coupling, or accessory being made up or
range of sizes and small quantities may be available from
broken out. Each die is stamped on the top or side to identify
stock. Contact SUPERIOR Manufacturing & Hydraulics for
its size. Using Fine Toothed Steel Dies which are slightly
larger than the tubular is acceptable provided the difference in information concerning availability of stock and special die
sizes.
diameters is less than 3/32" (0.093"). Aluminum and GRIT
FACE™ Dies should be matched with the specific tubular
diameters required. Note: The use of improperly sized dies
can result in reduced torque capacity, increased pipe marking,
and reduced die life.
Packing Adjustment
(For B-Series Ball Valves with Teflon Stem Packing)
1. Rem ove the handle by turning the set screw counter-clockwise with
a 3/32" size hex-socket wrench.
2. Tighten the packing nut 1/8 to 1/4 turn or to 70 in-lbs. using a 7/16"
size hex wrench.
3. Re-install the handle and secure by turning the set screw clockwise
and torque to 15 in-lbs.
Valve Connector Make-Up Instructions
FIGURE 1 – General Two-Way Ball Valve Cross-Sectional CAUTION: Whenever installing or removing a ball valve from a
Assembly with Standard Teflon Packing system, always place a back-up wrench on the ball valves end
connector. NOT the valve body.
Tube Fitting Connectors
1. Insert the tube into the filter port until the tube bottoms out in the
filter body. Care should be exercised to insure the tube is properly
aligned with the filter body and port.
2. Normal m ake-up for port size 4 thru 16 (1/4 thru 1 inch) is 1-1/4 turn
4225 HWY. 90 EAST from finger tight.
BROUSSARD, LA 70518
(318) 837-8847 Please follow the above directions for counting the num ber of turns for
1 04/27/06 proper fitting make-up. Do not m ake-up the tube fittings by torque or
THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING &
HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION
REV. # LOG # DATE "feel". Variables such as tubing and fitting tolerances, tube wall
MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY
FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR REF: P:\Manuals\Equip Manuals\Dwgs\ thickness, and lubricity of nut lubricants can result in an improperly
MANUFACTURING & HYDRAULICS. ILL1089 rev1.wpg assem bled tube fitting connection.
RED
Cardboard Tag
CAUTION - This lifting eyebolt is supplied to aid
handling and installation of the CHROMEMASTER™.
This lifting eyebolt must be removed and
replaced with the attached bolt at the
conclusion of the CHROMEMASTER™ installation
process. Failure to remove this eyebolt can
create a situation where the lifting capacity of
the eyebolt is not adequate to handle the
combined weight of the CHROMEMASTER™ and the
associated power tong. (Caution Tag Part
Number CM7672)
Attach one each 1/2"-13 x 1" HHCS (PN: 1110) in plastic bag to the
EYEBOLT REMOVAL TAG. Wire tag and bagged bolt in place on each
eyebolt P/N 1100.
BOTTOM VIEW
APPROX. WEIGHT (LBS.) = 1131
15" CHROMEMASTER™
4225 HWY. 90 EAST
BROUSSARD, LA 70518
(318) 837-8847
FOR FARR TONG THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & 06/28/07
Page 7 - 3
16
18
17
15
Page 7 - 6
Item Qty. Part Number Description
1 1 CLE1209-B LATCH HANDLE
2 1 CM7601-A SHANK
3 2 103 1/4"-20 x 1/2" HHCS
4 2 102 1/4" FLAT WASHER
5 1 CM15005-S3 LATCH CATCH
6 1 1028 3/8"-16 x 1/4" SET SCREW
7 1 CM7653 0-126 COMPRESSION SPRING
8 1 CM7651 PLUNGER
9 1 CM15005-S1 LATCH HOUSING
10 1 CM7602-A SPRING
11 2 231 5/16"-18 x 3" SHCS
12 -- ----- -----
13 1 CM15005-S2 LATCH PIN
14 -- ----- -----
A: USE NEVER SEEZ ON ITEM # 11
B: USE LOCTITE ON ITEM # 2
1 1
11 2
2 3
3 A
6 4
4
5 7 5
8
9 11 9
10 13
13
Page 7 - 7
APPROX. WEIGHT (LBS.) = 55
4225 HWY. 90 EAST
BROUSSARD, LA 70518
(318) 837-8847
ADAPTER ASSEMBLY THIS DOCUMENT IS THE PROPERTY OF SUPERIOR MANUFACTURING & 07/02/07
HYDRAULICS AND IS CONSIDERED CONFIDENTIAL. THIS INFORMATION DATE
MAY NOT BE USED, DISCLOSED, COPIED, OR REPRODUCED IN ANY REV. # LOG #
ASSEMBLY NO. CM15009-01 FORM, WITHOUT THE EXPRESS WRITTEN CONSENT OF SUPERIOR
MANUFACTURING & HYDRAULICS.
REF: P:\Manuals\Equip Manuals\Dwgs\
CM15000-01\CM15009-01 Adapt.wpg
Page 7 - 8
P:\Manuals\Equip Manuals\Dwgs\CM15000-01\CM15001-01 Lower Assy.wpg 07/02/07
6
3
7
4
8 2
5
1
WARNING: The CHROMEMASTER™ Pump Assembly
(P/N: CM15010) contains a spring which is compressed,
storing approximately 150 to 210 lbs. force. DO NOT
ATTEMPT TO REMOVE the snap ring unless the spring
has been fully compressed with a C-Clamp, press or
similar device which will allow the operator to safely
relax the spring over a distance of 6 inches (152mm)
after the snap ring is removed.
Page 7 - 10
P:\Manuals\Equip Manuals\Dwgs\CM15000\CM15007 Push Cyl rev1.wpg 06/29/07
5
2
4
Page 7 - 12
NOT SHOWN:
X, Y
O U
MID PLATE TANK
O
G V O
O SUCTION
T RETURN
R P
3/8 TUBING
SEE ASSEMBLY 1
-- ----- -----
ASSEMBLY 1 3/8 TUBING TYP. 3/8 TUBING BAC-6M25RCFF
O
C
CHROMEMASTER™ CIRCUIT INTENSIFIER
PUMP
X 1 CM4020 FILTER-SS-6TF2-LE
Y 1 CM4021 STRAINER-SS-8F-K4-230
S M Z 1 CM7654 PSI REDUCING VALVE 3/8 NPT PORTS
CHROMEMASTER™
CYLINDER N
ASSEMBLY 2
B B
H C A H
G A
E
B
I G F K
Z
3/8 TUBING W
L G
PRESSURE 1/4 TUBING
MID PLATE
G G
Q V S
LIFT CHROME BACKUP
TONG
CYLINDER MASTER™ RETURN
R OUTLET RETURN RETURN
Page 7 - 14
SECTION 8 VALVE TECHNICAL DATA