Jaw Crushers

Single-toggle jaw crushers

Double-toggle jaw crushers

ThyssenKrupp

A company of
ThyssenKrupp ThyssenKrupp Fördertechnik
2 Single-toggle- and double-toggle jaw crushers
from ThyssenKrupp Fördertechnik:
because it is the perfected design that does the job.

ThyssenKrupp Fördertechnik
are one of the world's leading
manufacturers of machines
and plants for the processing
industry.

Based on decades of
experience, our research and
development work has become
an integral part of our
processing equipment.

Customers all over the world

benefit from our innovative
power. Whether standard or
customized designs –
ThyssenKrupp Fördertechnik
always offer complex solutions
often developed in cooperation
with the customer.

Reliable, safe, profitable,

innovative...
ThyssenKrupp Fördertechnik.

Over a hundred years of

experience in the
manufacture of jaw crushers

Jaw crushers are mainly
designed for medium-hard to
very hard materials and are used
in quarries for primary crushing
of blasted rockpile, which –
depending on the blasting
method – can achieve edge
lengths of more than 2,000 mm.
For these duties two different jaw
crusher types are available from
ThyssenKrupp Fördertechnik:
single-toggle- and double-toggle
jaw crushers. The distinguishing
feature of these two crushers is
the kinematics of the swing jaw
which the specific advantage of
the respective crusher type also
results from.
1 for all kinds of feed material
Single-toggle jaw crusher
2
Double-toggle jaw crusher
1 2
Fields of application
and design characteristics
Fields of application
• Quarries
•Ore mining
•Ore crushing in metallurgical
plants
• Recycling industry
•Other primary industry areas •Largely dimensioned
Design characteristics
•Crusher frame and swing jaw
made of high-grade steel or
special cast steel subjected to
a stress-relieving heat
treatment in order to avoid
residual stresses from the
welding or casting process
•Front- and back wall
reinforced
•Additional outer reinforcing
ribs coincide with the lines of
force
• The exact position of the axles
towards each other ensures
that neither the driving parts
nor the toggle plates are
jammed or exposed to
unilateral stress
3
•Swing jaws of high-quality
material
•Optimum angle of nip for hard
and tough materials
•Resilient rubber mounting
connects the toggle plates
•swing
Optimised kinematics of the
jaw with a high stroke in
with the back wall the feed- and discharge area
• Toggle plates of special steel
with no need for lubrication
ensuring very high throughput
rates
•Easy adjustment of the
antifriction bearings crushing gap through
hand-operated hydraulic
•Eccentric shafts forged from
equipment and shim plates or
high-strength steel
automatic adjustment of the
• One-part pitman crushing gap
•balance crusher peak loads •The jaw crushers can be used
Two heavy flywheels to
as stationary crushers or be
•Crushing jaws made of
high-grade manganese steel,
integrated into mobile crushing
plants (crawler-mobile or on
cheek plates made of wheels)
high-strength special steel
•ensures
Central lubrication system
•The crushing jaws can freely
expand avoiding the
a reliable grease
supply
transmission of high stresses
to other components
•Developed crushing plate
profiling and geometry of the
crushing chamber optimised
4 Single-Toggle Jaw Crushers

Single-toggle jaw crushers The single-toggle jaw crush-

specially designed for er with the largest antifric-
highest throughput rates for tion bearings and the highest
medium-hard and hard Flywheel flywheel energy.

▲
materials
Eccentric shaft

▲
Terminal strip

▲
with bearing
A typical feature of single- Shim plate

▲
toggle jaw crushers is the
suspension of the swing jaw on Cheek plate

▲
the eccentric drive shaft.
The swing jaw is supported at Front wall

▲
its lower part by a toggle plate
Side wall

▲
positioned against the crusher Back wall
▲

frame. Fixed crushing jaw

▲
Gap setting
▲

Movable crushing jaw

▲
Toggle plate Swing jaw
▲
▲

The kinematics of such a

toggle system results in a Pitman
▲

higher throughput capacity

than that achieved with dou-
Shim
▲

ble-toggle jaw crushers with 3

the same feed opening.
Different feed material
characteristics have led to a
diversification of the single-
toggle jaw crushers by rock
hardness.
Available in four sizes in light
or heavy construction each,
they achieve throughput rates
ranging between 250 t/h and
1,300 t/h.
Depending on the requirement,
our product line ranges from
large-scale single-toggle jaw
crushers to be integrated in
either stationary or semi- throughput capacity, simple
stationary crushing plants to a construction, low weight and
model specially conceived for low space requirement.
being integrated into road-
transportable crushing plants.
Single-toggle jaw crushers
are outstanding
for their high

3
Single-toggle jaw crusher with main components

4
Crushing plant with a single-toggle jaw crusher operated in Austria

5
Working principle of the single-toggle jaw crusher with the toggle system
4
 Technical data 5

Crusher Feed opening width Total Crusher Gap setting Gap setting Weight of Installed Speed of
x weight speed min.1) max.1) flywheel drive power electric motor2)
feed opening length
type [mm x mm] [t] [1/min] [mm] [mm] [kg/unit] [kW] [1/min]
EB 12-10 N 1,200 x 1,000 42 125 275 1,700 110/132 1,000
180-220
EB 12-10 H 1,200 x 1,000 48 125 275 3,120 132/160 1,000
EB 14-11 N 1,400 x 1,100 56 135 285 2,130 132/160 1,000
160-200
EB 14-11 H 1,400 x 1,100 62 135 285 3,980 160/200 1,000
EB 16-12 N 1,600 x 1,200 70 150 300 3,120 160/200 1,000
150-200
EB 16-12 H 1,600 x 1,200 85 150 300 4,350 200/250 1,000
EB 20-15 N 2,000 x 1,500 130 180 330 4,350 250/315 1,000
145-180
EB 20-15 H 2,000 x 1,500 150 180 330 6,200 250/355 1,000

Crusher Transport dimensions

Largest Heaviest Dimensions Weight Max. weight
component component of the largest of heaviest of the
component component crushing jaw
type [m x m x m] [kg] [kg/unit]
EB 12-10 N Housing Housing 3.9 x 2.6 x 2.2 15,050 2,360
EB 12-10 H Housing Housing 3.9 x 2.6 x 2.2 17,200 2,360
EB 14-11 N Housing Housing 4.1 x 2.8 x 2.2 20,330 3,650
EB 14-11 H Housing Housing 4.1 x 2.8 x 2.2 22,500 3,650
EB 16-12 N Housing Housing 4.3 x 2.8 x 2.5 24 ,800 5,500
EB 16-12 H Housing Housing 4.3 x 2.8 x 2.5 29,280 5,500
EB 20-15 N Swing jaw, cpl. Swing jaw, cpl. 5.1 x 4.0 x 2.0 40,000 4,460
EB 20-15 H Swing jaw, cpl. Swing jaw, cpl. 5.1 x 4.0 x 2.0 46,000 4,460
1) with new crushing tools
2) 1,200 1/min possible
E

W
H

A
L
B The stated values are only approximate.
I Machine capacity depends on grain size
distribution, properties and kind of the feed
material.
Binding information can be supplied on
D specification of the operating conditions.
J J G
K To keep pace with technical progress, we
C
F reserve the right to make improvements
without prior notice.

Crusher
A B C D E F G H I n xJ K L W
type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [Ø mm] [mm] [mm] [mm] [mm] [mm]
EB 12-10 N 3,200 2,385 3,750 290 2,760 2,130 1,180 1,600 280 2x1,400 1,950 6,000 1,000
EB 12-10 H 3,340 2,385 3,750 290 2,900 2,130 1,180 1,900 350 2x1,400 1,950 6,000 1,000
EB 14-11 N 3,430 2,565 4,030 320 2,940 2,200 1,370 1,700 310 2x1,450 1,970 6,400 1,100
EB 14-11 H 3,680 2,565 4,030 320 3,040 2,180 1,370 2,200 360 2x1,450 1,970 6 ,400 1,100
EB 16-12 N 3,750 2,835 4,160 330 3,160 2,480 1,570 1,900 350 2x1,590 2,300 6,800 1,200
EB 16-12 H 3,950 2,835 4,160 330 3,220 2,480 1,570 2,300 380 2x1,590 2,300 6,800 1,200
EB 20-15 N 4,720 3,565 5,260 340 4,070 3,120 1,970 2,400 380 4x 980 2,920 8,600 1,500
EB 20-15 H 4,870 3,565 5,260 340 4,110 3,120 1,970 2,700 420 4x 980 2,920 8,600 1,500
6 Throughput rates
and grain size distributions

The throughput rates of the

standard version of the single-
Average throughput rate toggle jaw crushers refer to
medium-hard feed material,
of the single-toggle jaw crushers which is easy to crush.
Standard version tolerance ±10% The throughput rates of the
hard rock version of the single-
toggle jaw crushers refer to
hard feed material being difficult
1600 to crush.
Crusher throughput
1400 They are based on theoretical
– after prescreening EB 20-15/N
1200 calculations and verified by The grain size distributions of
– high fines content
practical measurements. the product are approximate
1000
EB 16-12/N Deviations from the average values only. Deviations in the
Throughput rate (t/h)

800 EB 14-11/N
throughput rate are dependent proportional composition are
EB 12-10/N on: material, grain size, dependent on the factors also
600
composition of the feed influencing the throughput rate.
400 material, hardness, tenacity, The stated grain size distri-
200
degree of purity and feeding. butions refer to dry and brittle
Deviations normally to be granite.
0 expected for common materials For a surface-moist and tough
100 150 200 250 300 350 400 and gap settings can be taken basalt the fines content will be
Gap setting CSS [mm] from the diagram. slightly lower and the curve will
move to the right.

Average throughput rate Typical grain size distribution

of the single-toggle jaw crushers of the crushed product
Hard rock version tolerance ±10%
Gap setting CSS
[mm]
1600 100
Crusher throughput 90 90
1400
– after prescreening
Passage [percent in weight]

80 120
1200 – high fines content
70
1000 EB 20-15/H 150
60
Throughput rate (t/h)

800 50 200
600 EB 16-12/H 40
EB 14-11/H 230
400 30
EB 12-10/H
20 270
200
10
0 300
0
100 150 200 250 300 350 400 1 10 100 1000
Gap setting CSS [mm] Mesh size [mm]
 Double-toggle jaw crushers 7

Double-toggle jaw crushers:

specially designed for Bearing of the

▲
swing jaw with
hardest and toughest
swing jaw axle
abrasive materials

▲
Swing jaw

Double-toggle jaw crushers are

equipped with a system of
toggle levers, which are moved
Flywheel

▲
up and down by a pitman via
an eccentric shaft. Eccentric shaft

▲
The alternating stretching and with bearing
bending movements cause an
oscillating motion of the swing
jaw. Since the material to be
crushed falls down by Toggle
lever system
gravitation, the pressure which ▲
is necessary to crush the
material is generated, when the
swing jaw moves forward in the Back wall
▲

narrowing crushing chamber.

This process is intensified by
the toothing on the crushing Side wall
▲

jaw liners.
When the swing jaw retreats,
the crushed material exits the
crushing chamber through the
pre-selected gap at the bottom,
while new material slips down
from the top.The toggle lever
system ensures a very good
power transmission from the
drive unit to the crushing tools
6
making double-toggle jaw
crushers the ideal machines for
the crushing of hardest and
toughest materials. Even with
very abrasive materials, only
minimum wear is observed.

6
Double-toggle jaw crusher with its main
components

7
Crushing plant in operation with a
double-toggle jaw crusher

8
Working principle of the double-toggle
jaw crusher with the toggle-lever system
7
8 Technical data

The stated values are only approximate.

Crusher Feed opening Total Crusher Gap Gap Weight of Installed Speed of
Machine capacity depends on grain size
width x feed weight speed setting setting flywheel drive electric
opening length distribution, properties and kind of the feed
min.1) max.1) power motor2) material.
type [mm x mm] [t] [1/min] [mm] [mm] [kg/unit] [kW] [1/min] Binding information can be supplied on
DB 6 -4,2 600 x 425 10.6 275 60 90 750 30 1,500 specification of the operating conditions.
DB 8 -5,7 800 x 570 19.9 250 90 110 1,780 55 1,500 To keep pace with technical progress,
DB 10 -8 1,000 x 800 35.5 250 110 190 2,630 75 1,500 we reserve the right to make improvements
DB 12,5 -9 1,250 x 900 56.0 210 150 250 4,620 132 1,500 without prior notice.
DB 15 -12 1,500 x 1,200 117.2 200 170 280 6,780 160 1,500
DB 18 -14 1,800 x 1,400 171.3 160 220 310 8 ,645 250 1,500
DB 21 -16 2,100 x 1,600 217.8 135 220 340 13 ,750 315 1,000 1) with new crushing tools
DB 25 -18 2,500 x 1,800 285.2 125 250 400 14,850 400 1,000 2) 1,200 1/min possible

Crusher Transport dimensions

Largest Heaviest Dimensions Weight Max. weight
component component of the largest of heaviest of the
component component crushing jaw
type [m x m x m] [kg] [kg/unit]
DB 6 -4,2 Housing Housing 2.60 x 1.67 x 1.08 4,590 425
DB 8 -5,7 Housing Housing 3.00 x 2.00 x 1.30 8,360 700
DB 10 -8 Housing Housing 3.90 x 2.65 x 1.57 17,600 1,600
DB 12,5 -9 Housing Housing 4.05 x 2.80 x 1.93 24,200 2,080
DB 15 -12 Housing Housing 5.60 x 3.90 x 2.40 59,070 4,290
DB 18 -14 Side wall Swing jaw 6.65 x 3.10 x 1.00 23 ,950 6,260
DB 21 -16 Swing jaw Swing jaw 5.40 x 3.10 x 1.50 28,710 8,030
DB 25 -18 Swing jaw Swing jaw 5.80 x 3.55 x 1.80 39,380 10,780

M
O N O
G H

E
F

RØ
B C
A
J K L
P

Crusher
A B C D E F G H J K L M N O P R
Ø
type [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm] [mm]
DB 6 -4,2 3,500 1,420 1,060 150 345 425 950 595 200 615 880 1,570 995 220 1,080 1,200
DB 8 -5,7 4,200 1,780 1,350 150 350 570 1,040 780 200 700 1,010 2,020 1,280 320 1,300 1,650
DB 10 -8 5,400 2,400 1,850 150 510 800 1,450 960 200 950 1,250 2,180 1,540 320 1,570 1,820
DB 12,5 -9 5,700 2,510 2,000 200 480 900 1,635 880 250 1,050 1,380 2,730 1,930 400 1,930 2,100
DB 15 -12 7,400 3,475 2,780 300 750 1,200 2,250 1,210 660 1,700 2,090 3,220 2,340 400 2,400 2,500
DB 18 -14 8,700 4,200 3,200 250 865 1,400 2,750 1,280 135 2,020 2,490 3,830 2,830 500 2,960 3,000
DB 21 -16 9,300 4,200 3,450 420 890 1,600 2,960 1,390 950 2,300 2,800 4,320 3,320 500 3,360 3,000
DB 25 -18 10,250 4,860 3,900 420 1,080 1,800 3,460 1,500 1,100 2,250 3,060 4,960 3,860 600 3,820 3,500
 Throughput rates 9
and grain size distributions

The throughput rates of the Deviations normally to be

double-toggle jaw crushers expected for common materials
refer to hard feed material, and gap settings can be taken Average throughput rate
which is easy to crush. from the diagram.
They are based on theoretical
of the double-toggle jaw crushers
calculations and verified by Tolerance ±10%
practical measurements.
Deviations from the average
throughput rate are dependent
on: material, grain size, 1600
composition of the feed Crusher throughput
material, hardness, tenacity, 1400
– after prescreening DB 25-18
degree of purity and feeding. 1200 – high fines content
When crushing a dry, brittle
1000
granite with a low feed material DB 21-16
Throughput rate [t ⁄ h]
portion at the upper grain size 800
DB 18-14
limit, the expected throughput
600 DB 15-12
rate will be higher than that
400 DB 12,5-9
achieved with the crushing of a
surface-moist, tough basalt 200 DB 10-8
with large feed lumps. DB 8-5,7
0 DB 6-4,25
50 100 150 200 250 300 350 400
Gap setting CSS [mm]

The grain size distributions of

the product are approximate
values only. Deviations in their Typical grain size distribution
proportional composition are
dependent on the factors also of the crushed product
influencing the throughput rate.
The stated grain size
distributions refer to dry and
brittle granite. Gap setting CSS
For a surface-moist and tough [mm]
100
basalt the fines content will be 90
90
slightly lower and the curve will
Passage [percent in weight]

move to the right. 80 120

70
60 150
50 200
40
230
30
20 270
10
300
0
1 10 100 1000
Mesh size [mm]
10
ThyssenKrupp Fördertechnik are
attaching great importance to
research and development.
Committed employees,
experience and the ability to
tread new paths together with
the innovative power, flexibility
and know-how are the
foundation on which the
successful co-operation with our
customers is built.
This ranges from basic analyses
to measurements on new and
old crushers.
At first analyses of the deposits
or the feed material are carried
out by means of up-to-date
methods allowing a material
characterization and based
10
Research, Development
and Services
thereon the right choice of a
suitable crusher.
Furthermore, by these basic
analyses the best possible
adaptation of the crusher
can be ascertained,
like e.g. the correct
sizing of individual
components by
means of the finite
element analysis.
9
9
Example of the finite element analysis for
correct sizing of the main components like
crusher housing and crushing jaw
10
Installation of the powerful single-toggle
jaw crusher aimed at a modernization of
the quarry
 11

The computed values will then • Inspection services

be field-tested using a newly • Stand-by
services
emergency
developed control- and
diagnosis system which allows • – on siteservices
Repair
the control of the most
important operating data. – in the workshop of the
service centre
Our services include project • Diagnosis systems
research, damage analyses, • Maintenance contracts
planning and modification • Spare parts services.
aimed at a modernization and
an increase of the output of
machines and plants in
conjunction with a worldwide
after-sales service which also
covers the equipment of other
manufacturers.

Maintenance and repair services

offered by ThyssenKrupp
Fördertechnik include expert
on-site consultancy. Repairs are
carried out by highly qualified
staff using high-quality and
11
tested spare parts. Increase the
productivity of your machinery
and equipment.
Compressive strength [MPa]

Get in touch with

ThyssenKrupp Fördertechnik –
wherever you are.

10 100 1000
Grain size De [mm]

12 13

11
Equipment for material analysis

12
Control- and diagnosis system, online recording of the main operating data

13
Material assessment with regard to its tenacity as a safe means for the selection of the
most suitable crusher

14
Local diagnosis by means of the control- and diagnosis system
14
ThyssenKrupp Fördertechnik
Partners of the
processing industry

Delivery program
Crushing technology
• Stationary, semi-mobile and mobile
crushing plants
• Gyratory crushers
• KUBRIA® cone crushers
• Double-toggle jaw crushers
• Single-toggle jaw crushers
• Impact jaw crushers
• MAMMUT® single-shaft hammer crus-
hers
• TITAN® double-shaft hammer crushers
• Impact crushers
• Roll crushers
• RollSizer
• SIEBRA® swivel-arm crushers
Screening technology
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•FineScreener
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•Unbalance drive units
Grinding technology
•Ball mills
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•Roll mills
Feeders and conveyors
• Apron feeders
• Chain conveyors
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• Vibrating feeders
• Roller screens
Magnetic separators
Dryers
Vacuum belt filters
Technical details subject to changed. Printed in Germany.

Disc filters
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Service

ThyssenKrupp Fördertechnik GmbH

Aufbereitungstechnik
Jaw Crushers 01 GB 07.05

Schleebergstraße 12
D-59320 Ennigerloh
Tel.: +49 (25 24) 30 - 0
Fax: +49 (25 24) 22 52
E-mail: info.tkfen@thyssenkrupp.com
http: //www.eprocessingplants.com