PM Checklist

Check List # : Date of Issue or

Approval: Revision #: Frequency:
Revision:
ID-N-SB-CL-4302-0005 COPI 6 MONTH
15 November 2013
Work Centre : IDWI 6 MONTHLY – CONTROL VALVE POSITIONER
Duration : 1.5 HR CALIBRATION AND FUNCTION TEST

1.0 No special tools needed

2.0 Routine

Task 1 Perform Positioner Calibration

√ : OK
NO DESCRIPTION
X : NO
Perform usually inspection of valve body for any abnormalities (erosion/corrosion) on the
1
outside of the valve. Check the mounting bolts for any corrosion. Retighten if necessary.

2 Visual Inspect Leaks from actuator body or stem

Inspect Air Instrument connection / tubing, Tube fittings, Quick Exhaust and Cylinder’s
3 seals for leak. Use SNOOPY (Soap solvent) to confirm any leaking on them and repair or
replace as necessary.
Inspect the limit switches for micro switches and cable terminals condition.
4
Clean up/replace and retighten if necessary.
Inspect the Solenoid Valve and its wiring connection in junction box for loosing and
5
corrosion. Clean up and retighten as necessary, and record the Ohm Resistance (mm Ω).
Inspect instrument air supply Pressure Regulator for proper functionality to supplying
pressure as per Valve operating pressure.
6
Adjust pressure setting as necessary refer to Valve operating pressure and repair or
replace if it is worn out, inspect local Press Gauge. Replace if necessary.
Do stroke & loop tests. Observe and record for any jerk during travelling. Ensure that any
process/line related is dated or free from hazard during function test. Calibrate if need.
7
Activation from engineering work station can perform for individual control valve
performance test.
Check the full opening and closing position are within travel scales with the set
8 pressure of 0% and 100%

For Control Valve with positioner, check the positioner level is parallel with slide
9 rail at 50% open of valve. Adjust as per Manufacturer’s Instruction if necessary.
Check positioner operating pressure and ensure correct supply
10 Supply input signal of 0%, 25%, 50%, 75% and 100% of range. Record
corresponding % opening / closing.
The tolerance for valve w/ positioner shall be; linearity ± 1.030, hysteresis ±1.0%.
11

Ensure all control valves have been inspected and function tested and report to your
12
Supervisor if found any abnormal condition or function to be followed up.

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Task 1 Perform internal leak detection,ultrasonic test.

√ : OK
NO DESCRIPTION X : NO

Remove any surface rust or corrosion that may inhibit valve operation and coat any exposed
1
parts with anti-rust compound
Using the Gas Leakage Detection device (ultrasonic test), check all external leak paths from
2
the valve, including flange joints, stem or gland seals and ancillary piping and connections.

Task 2 Perform function test

√ : OK
NO DESCRIPTION X : NO

Function valve configuration locally (if process conditions permit). This should be repeated 3
1
times. Confirm correct and smooth valve operation
2 Ensure local indicator is showing correct position as per regulating requirements

3.0 MATERIAL REQUIREMENT (to be deleted after upload on to SAP)

MM NO MATERIAL DESCRIPTION QTY UNIT

4.0 Routine Revision History

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Approval
Revision # Revised by Approved by Description
Date

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