Вы находитесь на странице: 1из 44

Comprehensive Insulation System

And Other Insulation Applications

TECHNICAL SUBMISSION
AND
COMPANY PROFILE
Business Bay , Churchill tower ,Flat: 1801
TEL : +971 4 276 6979
FAX : +971 4 265 3536
P.O.BOX :237747, DUBAI, U.A.E.
E-MAIL : info@unicare-uae.com
WEB : www.unicare-uae.com
e

i. Preface 03

ii. The Comprehensive Insulation System 04

1. Specifications 06

2. Comprehensive Insulation System section 08

3. Water outlet details 09

4. Pipe Penetration Detail 10

5. Installing stages 11

6. Preparation works required by the main 15

7. Compare between the comprehensive insulation system and the Traditional system 16

8. Products data sheets 17


A. Polyurethanes foam 18
B. polytex 19
C. Geotextile 20
D. Polyboard 21
E. Polyseal Ps 22
F. Polybond SBR 23
iii. Wet Areas Insulation 25

1. Specifications 26

2. Polyflex data sheet 27

iv. Company Profile 28


1. Key Personal
29
2. Company Projects
31

v. Trade License 32

2
We are a Leader water and thermal insulation company established by
professionals of considerable expertise in construction and insulation works in
the United Arab Emirates.

Unicare, since establishment, has been renowned for its distinguished,


ambitious and experienced management and staff of technicians. Such
management and staff, with their outstanding experience in the insulations
works, have come out with a dynamic power that is active in all types of
insulation services. Our vision is to achieve excellence in insulation works
through delivering the highest quality standards by using best types of material,
the latest technologies, attracting more, more customers through satisfying
their needs and attaining their trust.

Of our most important objectives is introducing, promoting the real value,


importance of insulation, using the state-of-the-art material and equipment in
this industry.

Aiming at keeping our respected customers and having new or potential ones,
we, managers and staff, are committed to offering highest quality standards,
real time delivery, validity, giving warranties for all our works, selecting the
best types of material and using state-of-the-art equipment.

General Manager

3
COMPREHENSEIVE INSULATION
SYSTEM. - FINAL

The Comprehensive Insulation System (Water and


thermal insulation system)

4
5
6
Water and thermal insulation system (The Comprehensive Insulation System)
includes performing the following works by a trained and experienced working
team and giving a 25 years warranty certificate

1. Inspecting the roof slap to verify applying the comprehensive insulation system
and inform the site superintendent of the works required for accomplishment.
2. Cleaning the roof with compressed air to remove any remnants or dust.
3. Covering the parapet wall and other utilities fixed on the roof to avoid the risk of
over spray.
4. Supply & spray apply Polyurethane foam of average thickness 35- 45mm with
density 40-50 kg/M3 to the whole roof including the UP-stands of 200-mm
height.
5. Supply & apply UV Resistant protective coating above entire foam sprayed. This
layer is to be left 24 hours to dry.
6. Testing the roof with water for a minimum period of 24 hours in order to verify
cohesion against leakage.
7. Supply & loosely lay Geotextile separation and protective layer (120 gsm) with
an overlap of 15 - 30 cm.
8. Fixing expansion joints filler vertically above geo-textile layer in order to divide
the roof into 4x3m squares or 3x3m according to roof area and slops.
Simultaneously tilting should be taken into consideration at the time of fixing for
the disposal of water.
9. Supplying and applying protection concrete layer (screed) inside the previously
formed squares.
10. Filling all the corners between the parapet and the roof with mortar
11. Emptying a depth of 25 mm of the upper parts of the expansion joints filler and
then filling them with backing rods and sealants.
12. Applying a finalizing layer above screed & angle fillet (+5cm vertically) to
gives the final and beautiful appearance of the roof in addition to its function as
water proofing.
13. Performing the final check of the roof, submitting the final report and giving the
25 years warranty certificate.
7
8
WATER OUTLET DETAIL

LEGEND

WATER OUTLET SHOULD BE FIXED WITH MAXIMUM HEIGHT AVERAGE 20 – 25 mm ( BY


MAIN CONTRACTOR)

1- REINFORCED CONCRETE
2- SPRAYED POLYURETHAN FOAM INSULATION OF THICKNISS (35-45mm) OF DENISTY 40-50
KG/M3
3- APPLIED ACRYLIC UV RESISTANT PROTECTIVE COATING ABOVE ENTIRE FOAM SPRAYED
AREA.
4- GEOTEXTILE SEPARATION AND PROTECTIVE LAYER 120 GSM WITH AN OVERLAP OF
30CM.
5- SUPPLIED PROTECTIVE SCREED CONCRETE (M 26/10) TO SLOPE.
6- FINAL COAT ACRYLIC CEMENTATIONS PROTECTIVE COATING ABOVE SCREED & ANGLE
FILLET (+5cm VERTICALLY)

9
PIPE PENETRATION DETAIL

LEGEND

1- REINFORCED CONCRETE
2- SPRAYED POLYURETHAN FOAM INSULATION OF THICKNISS (35-45mm) OF DENISTY 40-50
KG/M3
3- APPLIED ACRYLIC UV RESISTANT PROTECTIVE COATING ABOVE ENTIRE FOAM SPRAYED
AREA.
4- GEOTEXTILE SEPARATION AND PROTECTIVE LAYER 120 GSM WITH AN OVERLAP OF
30CM.
5- SUPPLIED PROTECTIVE SCREED CONCRETE (M 26/10) TO SLOPE.
6- FIXED ANGLE FILLETS (CEMENT SAND MORTAR) ALONG THE PARAPET, MECHANICAL
DUCT OPENING AND PRE-BUILT UTILITY UP STANDS

10
7- FINAL COAT ACRYLIC CEMENTATIONS PROTECTIVE COATING ABOVE SCREED & ANGLE
FILLET (+5cm VERTICALLY)

Comprehensive Insulation System (Installing Stages)

1-Cleaning the roof with compressed air 2- Covering the parapet wall and other utilities
to remove any remnants or dust. fixed on the roof to avoid the risk of over spray.

3- Supply & spray apply Polyurethane


foam of average thickness 35- 45mm
with density 40-50 kg/M3 to the whole
roof including the UP-stands of 200-mm
height.

11
4-Supply & apply UV Resistant 5- Testing the roof with water against leakage
protective coating above entire foam for a minimum period of 24 hours.
sprayed. To be left 24 hours to dry.

6- Supply & loosely lay Geotextile


separation and protective layer 7- Fixing expansion joints filler vertically above
(120 gsm) with an overlap of 15- geo-textile layer in order to divide the roof with
30 cm. consideration fixing it with slope.

12
8- Supplying and applying protection
concrete layer (screed) inside the
previously formed squares.

9- Emptying a depth of 25 mm of the


10- Supply & fix angle fillets (Cement sand
upper parts of the expansion joints filler
mortar) along the parapet, mechanical duct
and then filling them with backing rods
opening and pre-built utility up stands.
and sealants.

13
11- Applying a finalizing layer above
screed & angle fillet (+5cm vertically)
to gives the final and beautiful
appearance of the roof.
Copyright © 2015 Unicare Insulation Cont. L.L.C.
All rights reserved

14
Preparation works required by the main contractor
prior performing the comprehensive insulation system:
1. Accomplishing the internal plaster works of the parapet leaving 20 cm of the lower part
without plaster.
2. Cleaning the roof and removing all obstacles.
3. Completing all electricity installations on the roof.
4. Installing storm water drain filter 25 mm above the service level.
5. Higher edges should be made at the entrance of the roof and also around all the
openings in the roof.
6. Filling all holes and gaps around the pipes that penetrate the roof vertically with
mortar.
7. The height of the pipes of the air conditioners and other pipes should be made more
than 30 cm.
8. All the steel bars protruding out of the roof should be cut.
9. All other works on the roof should be finished completely.
10. Securing access to the roof in order to render the needed materials.

15
Compare between the comprehensive insulation system
and the Traditional system:
Comprehensive insulation system Traditional insulation system
1- Polyurethane foam (35-45 mm) 1- Light Foam concrete
2- A protecting layer against ultraviolet 2-bitumen layer
ray.(Acrylic based coating) 3- 4-mm membrane sheets
3- Geo-textile layer (separation layer) 4- Polystyrene (35- density 5 cm
4- Screed concrete thickness)
5- Finalizing layer (tow part acrylic 5- Separation layer
modified cementations coating) 6- cement sand +tiles
7- Skirting, Aluminum flashing + sealant
1-Without joints. Polyurethane foam is applied
to the whole roof without any separating areas. 1- There are lots of separating and linking
2- Dealing with one subcontractor who areas in all layers.
implements all the works of water and thermal 2- Dealing with several subcontractors:
insulation, coverage and The main contractor deals with several
finalizing works. subcontractors, hence, in the event that any
3- Fully responsible: Unicare bears all the fault or infiltration occurs, it will be a
responsibility as regards difficult task to identify the one responsible.
insulation and coverage works from A - Z. All 3- Partial responsibility is born. Responsibility
such works are implemented by only one is limited to the works only, without, for
subcontractor. instance, bearing the liability of [illegible]. In
the event of any infiltration, the person in
4- Real time execution: Most of the work charge might not be identified.
is machine controlled. 4- Work is done slower: It is
5- Less weight and less thickness implemented manually.
6- Water is not absorbed horizontally 5- More weight and more thickness
due to the polyurethane substance. 6- Water is absorbed horizontally
because of the foam concrete and
7- Ease of performing maintenance works: polystyrene layer.
broken areas are identified easily as they are the 7- Difficulty of performing maintenance
same areas of leakage. works: broken areas are not easily
discovered because it is very likely that
8- Flexibility in dealing with narrow infiltration occurs in a place other than
areas. Because it’s spray apply that of the problem.
9- Giving a 25-year warranty. 8- Difficulty in dealing with narrow areas.
10- Better thermal insulation. Because it’s need a lot of cut and paste
9- Giving a 10-year warranty.
10- Less thermal insulation.
16
Materials Used in
(Comprehensive insulation system)

17
Polyurethanes
Spray Applied Polyurethane Foam System

DESCRIPTION

polyurethane systems are two components based on blended polyol and polymeric MDI.
Polyurethane Resin Component is medium viscosity blend of polyols, fire retardants
blowing agent, surfactants and catalyst. Isocyanate component is a dark brow undistilled
grade diphenyl methane disocyanate (commonly called MDI), Polyurethane systems are
available in four nominal density grades 40, 45, 50 and 55kg.m3. The system have 1: 1
volume mix ratio and the preferred spray equipment is the GRAGO machine (Reactor A-
20) with model Fusion type gun.

USES

• Roof water proofing & insulation


• Wall insulation
• Water tank insulation
• Pipe insulation
• External insulation finishing systems
(EIFS)
Technical Data
Polyol Component
Viscosity at 20°C — Approx.
450—1000 cps.
Specific gravity — Approx.
1.14— 1.18gm/cc

ISO component
Viscosity at 25°c — Approz.200-300 cps Specific gravity — Approx. 1.24 gm/cc
Typical Reaction Rate & Density (Laboratory cup mix)

Grade (sprayed density)


40kg/rn3 45kg/m3 50kg/rn3 55kg/m3
Cream time secs
7-10 7-10 7-10 7-10
15
Tack free time secs
15-25 15-25 15-25 15-25

Above cup density kg/m3


30—32 36—4041-42 44—56
Reactivity may vary depending on the ambient conditions and grade.
Typical Physical Properties

Based on 30mm total thickness obtained in three applications to metal or concrete substrates,
using a GRACO (Reactor A-20) proportioning unit and FUSION gun.

Grade
P40 P45 P50 P55

Core Density (kg/m3)


37—43 43—47 48—52 53—57
Comp. Strength (with rise) kg/cm2
2.0—2.5 2.7—3.0 3—3.2 3.5—4.0
Tensile Strength (with rise) kg/cm2
3.0 —3.2 3.2 —3.4 3.4 —3.6 3.6—3.9

Aged Value
0.023 0.023 0.023 0.023
Closed cells %
95—97 96—98 97—98 96-98

Storage
The following precautions are necessary when using Polyurethane spray systems:
The resin component should be stored at
a temperature below 25°C in sealed drums. Drums should be resealed immediately after use to
avoid loss of blowing agent and absorption of moisture. Mix well before use particularly after
long standing. MDI should be stored at room temperature in sealed drums. Moisture readily
reacts with Isocyanides to form insoluble products, which can readily block spray guns and the
equipment. Drums should be resealed immediately after use to prevent moisture absorption.

16
POLYTEX
Elastomeric acrylic waterproofing & protective coating
Polytex is a single component, elastomeric, acrylic waterproofing and protective coating. Polytex
upon curing forms a tough, flexible and durable coating which is resistant to UV and other
weathering agents. Polytex is also used to protect exposed concrete structures against carbonation
and chloride ion diffusion.

Characteristics

 Single component, easy to apply.


 Protects exposed concrete structures against carbonation and ingress of atmospheric gases and
salts.
 Excellent UV resistance.
 Excellent resistance to water borne salts.
 Elastomeric- high crack bridging capability.
 Excellent adhesion to most of the substrates.
 Good resistance to dilute acids, alcohol, hydrocarbons, chloride and sulphate ions.

Fields of application

 Used as waterproofing and protective coating for the following structures:


 Flat & sloped concrete roofs, metal profile roofs & asbestos roofs
 Anti-carbonation coating in car park decks
 Protective coating on underpasses & concrete bridge decks
 Protective coating on polyurethane foam insulation

PROPERTIES VALUES TEST


STANDARDS
Color White/Grey -
Solid Content, [%] 50±2 -
Tensile strength, > 1 ASTM D 638
[N/mm2]
Elongation >50 ASTM D 638
@break, [%]
Hydrostatic pressure No BS EN 12390
@5bar (50m) leakage (Part 8)
Toxicity Non Toxic BS 6920
UV Resistance Passes ASTM G 154
@100 [hrs]
Crack bridging ability, > 0.5 ASTM C 836
[mm]
Application temp, 5 to 45 -[°C]
Service temp, [°C] -5 to 70 -POLYTEX 20
17
Geotextile (Geo)
Non Woven Polyester Separation Layer

DESCRIPTION
Geo separation layer is a high quality geotextile fabric of non woven polyster. It is intended to act
as a separation between products and also to increase the puncture resistance of the waterproofing
assembly.
COMPOSITION
Geo separation layer is a geotextile fabric composed of polyester fibers tightly knit together. The
tight needle punch produces a fabric which is highly resistance to puncture .
INSTALLATION
Geo separation layer is installed by an authorized waterproofing applicator. The separation layer
is typically loosely laid over the waterproofing membrane and lapped 4 inches over the previous
roll.
USES
Geo geotextiles are used for more than 80 application in civil engineering, which can be broadly
classified as :-
• Separation • Reinforcement • Filtration • Drainage • Moisture Barrier
Geo geotextile finds its use in roofing, waterproofing membrane reinforcement, application in
roads, protection system in landfills, filtration and drainage application sub-surface drains,
erosion prevention in waterfront structures, asphaltic overlays, dust filters etc.
TECHNICAL DATA Tolerance: * +1- 10% ** +1- 15%
TECHNICAL CHARACTERISTIC TEST METHOD UNIT VALUE
Mass per unit area * ASTM D 5261 G/M2 100
Thickness (under 2KN/M2) ** ASTM D 5199 MM 1.5
Tensile Strength * EN 29073-3 N/5CM 170/200
Elongation EN29073-3 % >50
Trapazoid tearing* ASTM D 4533 N 100/120
Puncture Strength* ASTM D 4833 N 170
Fabric Colour White

Tolerance: * +1- 10% ** +1- 15%

18
POLYBOARD
Technical Data Sheet
Description:
Polyboard consists of compressed wood fibres from timber, impregnated with Bitumen Emulsion.
Polyboard complies in general with the requirements of the American and British Standard Codes
of Practise as listed below.
Uses:
Polyboard is used as general-purpose expansion joint filler in concrete slab and wall construction,
and as a protection board for waterproofing membranes.

Sizes:
Thickness : 10mm , 12mm, 19mm , 25mm
Sheet Size : 2.20m x 1.22m
Cut Strips : l00mm, 150mm, 175mm, 200mm other widths to order

Technical Data:
Complies with ASTM Dl 751 — Compression & Recovery Test BS 1142:1989
(SBI Grade) D.o.T. Specification for highway Works Part 3: Clause 1015: 1991 (application EJF)
Weathering Test Method 800/V.C 1.3
Typical Test Results (BS 1142):
Specimen No. 1 2 Specification
Load required to compress
As supplied Weathered
specimen to 50% of pre-test 0.7— 10.0 N/mm2
1.68 N/mm2 1.21 N/mm2
thickness
Compression & Recovery Test (Test Method 800/V.C1.4)
The specimens tested complied with the Weathering and Compression and Recovery
Requirements.
Test Results on 12mm Thickness — Independently Tested by Namas approved testing
laboratory “Strangers in UK”.
Recovery after 3rd Cycle of Compression 80/82%.
Typical Test Results 12mm (BS1142): 1989
BS 1142 STAND POLYBOARD
Thickness setting No requirement 4,5%
Recovery Min. 70% 83%
Water absorption Max. 45% 25%
Density Max. 400kg!m3 220-270 kg/rn3
Asphalt content No requirement 21-27%
Specification: Polyboard to be used in all Expansion Joints and as a Protection Board to Membranes.

19
POLYSEAL PS
Elastomeric Polysulphide Joint Sealant

DESCRIPTION
Polyseal PS is a two component, low modulus, chemically curing polysulphide joint sealant
developed specifically for dynamic joints. It is based on a liquid polysulphide polymer which
when mixed with the hardener, cures to form a tough rubber like seal. Polyseal PS exhibits
excellent adhesion to most surfaces and has good resistonce to most chemicals & weather
conditions.
Polyseal PS is available in both gun and pouring grades. The gun grade is suitable for vertical or
horizontal application. It is available in a ready to mix, two and a half litre tin containing the base
and curing agent in correct proportions.
The pouring grade is suitable for horizontal application and is available in 4 litre packs with base
and curing agent in separate tins.

ADVANTAGES
• Highly resilient with excellent recovery characteristics.
• Provides permanent and uniform water tight seal.
• Stays flexible — won’t become brittle or crack due to ultra violet exposure.
• Not affected by today’s pool chemicals
• Prevents uncontrolled cracking by allowing expansion and contractions during temperature
changes.
• Excellent adhesive to most common substrate.
• High resistance to ageing, mild chemicals.
• Not harmful to human & environment.
• Can be recycled.
STANDARDS
British Standard BS 4254 - 83

British Standard BS 6920 -88


ASIM C 920-79
US Federal specification TTS- 00 227E
WRC for use in potable water.
JOINT DESIGNS
The width of the joint should be a minimum of 4
times the anticipated movement. Joints with cyclic
movement should have a width to depth ratio of 2:
1. But minimum depth of the sealant should be
maintained as recommended below
20
•10 mm for all porous surface
• 20 mm for joints exposed to traffic & hydrostatic pressure
• 5 mm for impervious surface such as metals, glass etc.
COVERAGE
Length of joints in meters filled per 1 litre of polyseal PS.

Depth
10 15 20 25 30
Width
10 10 6.7 5
15 6.7 4.4 3.3 2.6 2.2
20 5 3.3 2.5 2.0 1.67
25 2.6 2.0 1.6 1.3
PROPERTIES
Solid Content 100%
Specific Gravity 1 .4
Movement Accommodotion factor +/- 25%
Colour White/Grey (Gun Grade) Grey ( Pouring grade)
Pot Life 2 Hrs at 35°C
Initial Curing 24 Hrs at 25°C
Final Curing 7 Days
Appearance after curing Rubber like solid
Application temperature 5°C to 50°C
Service Temperature -20°C to 1 20°C
20 +/- 5 (Pouring Grade)
Shore A Hardness at 25°C
25 +/- 5 (Gun Grade)
Elongation at break 400%
Resistance to UV & Zone Excellent
Resistance to staining Excellent
Resistance to chemicals -
Dilute Acids Excellent
Dilute Alkalis Excellent
Fuels(solvents) Excellent
Oils Excellent
APPLICATION

Joint Preparation
The joint surface must be clean, dry and free from oils, loose mortar, laitance, release agents and
other contaminants.
A thorough wire brushing, grinding, sand blasting or solvent cleaning may be required to expose
clean, sound
surface.

21
PRIMING
Primer should be applied only to be clean, dry surface prior to installation of backer rod, bond
breaker tape. POLYPRIME PS is recommended for most common substrates like concrete, tiles
etc. But for non porous substrates like glass & steel special primer can be applied to get optimum
adhesion. Where a particularly neat finish is required, apply masking tape on both side of the
groove before priming and remove it once the sealant application is complete.

BACK UP MATERIAL
Closed cell polyethylene backer rod should be used to control the depth of the joint to the
recommended thickness, where joint design or depth of joint will not permit the use of backing
rod, use a bond breaker tape.

MIXING AND APPLICATION


GUN GRADE
Polyseal PS (Gun grade) is available in a ready to mix container with base and curing agent in a
single tin. Mix thoroughly with a slow speed drill fitted with a paddle, until a uniform color is
obtained . Avoid entrapping air bubbles during mixing by keeping the paddle below the surface
level. After mixing load the sealant to a sealant gun and apply carefully.
POURING GRADE
Transfer part B to part A container and mix thoroughly with a slow speed drill fitted with a
paddle for 3-4 mm until a uniform color is obtained. After mixing it can be poured directly into
the horizontal joints and finish it with a scraper.
Note: - Mix one full kit at a time to avoid improper mix ratio.

FINISHING
Once the sealant has been applied a suitable rounded tool soaked in soapy water shall be used to
achieve a smooth finish. Any masking tape applied should be removed before the sealant cures.

CLEANING
Remove all excess sealant with scraper. Any spillage can be cleaned using solvents like xylol.
Clean all the tools & gun using similar solvents, immediately after the tooling is finished.
SHELF LIFE
Up to 1 2 months in unopened containers kept away from sunlight and at a temperature less than
25°C
MAINTAINANCE
If the Sealant is damaged and bond is intact, cut out the damaged area and recaulk. If the bond
has been affected, remove the sealant, clean and prepare the joint in accordance with instructions
under “Joint Preparation” and recaulk
HEALTH &SAFETY

22
As with all construction chemical products caution should be exercised. Protective clothing such
as gloves and goggles should be worn. Treat any splashes to the skin or eyes with fresh water
immediately. Should any of the products be accidentally swallowed, do not induce vomiting, but
call for medical assistance immediately.

Polybond SBR

DESCRIPTION

Polybond SBR is a Styrene Butadiene Rubber copolymer based liquid, used in mortar and
concrete as an admixture and bonding agent to increase water resistance and durability.

USES
• Bonding: For bonding new concrete to old, tile bedding and fixing of slip bricks.
• Waterproofing Internally: Basements, Swimming pools, Potable water tanks and towers, sludge
tanks & ducts, tunnels and underpasses, computer and plant rooms.
• Waterproofing externally: Walls above ground.
• Waterproofing suspended floors: Patios, Walkways and balconies, Floors for wet areas.
• Waterproof bonding: Bricks slips, copings, Pre- cast treads and risers.
• Waterproof/Protective Slurries: Potable water, sewerage and mild chemical holding tanks,
porous concrete block work or brick work, friable concrete soff its.
• Waterproof non - slip finishes: Car decks, Staircases.
• Bonded and water vapour proof thin screeds: At ground level and on upper floors.
• Protection and repair of spalled or damaged concrete, Beams and panels,Floor patching.
• Topping: A waterproof, weather proof and dust free rendering.
• Admixture: As an admixture for cementitious systems Polybond SBR improves the durability,
water proofing and abrasion resistance of mortars.
FEATURES
• Excellent bond, flexural and tensile strength.
• Excellent resistance to water and water vapour.
• Good abrasion and chemical resistance.
• Excellent bonding to asphalt.
• Thin - screed, which are water/vapor proof.
• Low water/cement ratio.
• Easier site use.
• Compatible with all cements.
• Reduces shrinkage.

• Improved flexibility.
• Prevents bleeding.
23
• Increased durability and toughness.
• Exce ent a esion to stee an concrete.
• Good resistance to salt permeation.
• Good adhesion to brick, glass, asphalt, wood, Expanded Polystyrene and most building
materials.
• Prolonged corrosion protection.
• Similar thermal expansion and modulus properties to concrete (unlike resin mortars and
primers).
• Can be used with potable water.
• More economical than epoxy or polyester resin mortar.

TECHNICAL PROPERTIES
PH 9-10.5
Specific gravity 1 .01
Compressive strength 40 N/mm2,dependent on cement used and workability.
Upto 6.5 N/mrr,dependent on cement used and
Tensile strength
workability.
Flexural strength Up to 1 3 N/mm2
Water vapour permeability 4 mg/m2/24hours; through on 1 . 1 mm2thick test piece.
Service Temperature -20°C to +60°C
Solid Content 47%.

• CURING
Ensure early curing is carried out to all Polybond SBR mortar and screed mixes.
• DOSAGE
For normal use with cement sand screed, the standard doses of 1 0 It. of Polybond SBR for 50 kg
of Portland cement is recommended.
• STORAGE & SHELF LIFE
Store under cover, out of direct sunlight and protect from extreme temperatures. In tropical
climates the product must be stored in air- conditioned environment. The shelf life is 1 2 months
in un-opened conditions.
• PACKING
20 & 200 It. drums.
• HEALTH AND SAFETY
As with all construction chemical products caution should always be exercised. Protective
clothing such as gloves and goggles should be worn. Treat any splashes to the skins or eyes with
fresh water immediately. Should any of the products be accidentally swallowed, do not induce
vomiting, but call for medical assistance immediately.

24
25
26
27
28
29
30
For Kitchens, Bathrooms, Laundries,
Toilets And internal Balconies

31
Wet area insulation such as Kitchens, Bathrooms, Laundries, Toilets And
internal Balconies are done by Supplying & applying Polyflex coating above
entire floor as the following:

1- Inspecting the floor of wet area to verify applying Polyflex Coating and
inform the site superintendent of the works required for accomplishment.
2- Cleaning the floor from any remnants, Oil, grease, dust and other contaminates
which affect the bonding.
3- Supply & apply Polyflex (two part acrylic cementitious waterproofing
coating) in two coats with total thickness not less than 1.3 mm over the entire
floor area including up stands.

32
Polyflex
(Two Part Acrylic Modified cementitious Waterproofing Coating)

Polyflex is a two part acrylic modified cementitious coating for protecting concrete structures
against water, vapor, ingress of chloride ions, attacks of acidic gases and alkalis. It cures to
form a tough flexible coating having excellent waterproofing properties. Polyflex is a blend of
cement, selected fillers, polymers and graded silica sand which is in the powder form. The liquid
contains acrylic co-polymers and wetting agents.

Characteristics

 Good flexibility. Thermal co-efficient of expansion similar to that of concrete.


 Good adhesion to both, porous and non-porous surfaces.
 Good mechanical properties.
 Good abrasion resistance. Suitable for pedestrian traffic.
 Excellent durability to long term weathering effect and UV.
 Nontoxic, therefore suitable for use in potable water applications.
 Resistant to carbon dioxide and chloride ion diffusion. (Forms a film that provides an anti-
carbonation coating over concrete. A 1mm coating provides anti carbonation cover which is
equivalent to over 75 cm of concrete).
 Can be applied to 24 hours old concrete, thereby giving immediate protection to the concrete.
Allows the substrate to breathe.

Fields of application

Used as a waterproofing and protective coating for the following structures:

 Pile heads
 Internal lining for potable water reservoirs and other water retaining structures
 Protection of exposed concrete structures like bridge decks against carbonation and chloride attack
 Inverted roofs, lift and inspection pits, swimming pools, spillways, bathrooms, kitchens and other
wet areas
 Backing on marbles and granites to prevent the ingress of moisture
 General construction waterproofing
 Re-profiling of uneven concrete surfaces
33
34
UNICARE INSULATION CONT. L.L.C

PARTENERS
03

EXECUTIVE
MANAGER
01

FINANCE -
PROJECTS
Sales Marketing SECERTARY ACCOUNTANT
MANAGER
03 01 DEPARTMENT
02
02

SUPERVISORS
02

ORDINARY
TICHNICAL
DRIVERS SKILLED LABOURS MASONS LABOURS
SPRAYERS
02 07 05 (HELPERS)
02
05

35
Details of vehicles & Machinery

Toyota Hilux Dobell cabin 2014


Mitsubishi Dobell cabin 3tn 2014
Bus Nissan Urvan 2014
Nissan Sentra 2013
Nissan Tida 2012
Polyurethane foam Spry machine
(Novac III – Gamma Brand) 2015
Compressor machine (ABAC) 2014
Electricity generator 2015
MITSUBISHI 200L 2016

36
Some Projects

37
No Project Client Contractor Consultant Notes

Ahmed Bin Dasmal Contracting


1 B+3P+16 Building - Moon tower – Business bay , Dubai, UAE Arabian Real-estate Al Khawaja Consult. Going On
co.

2 I mall – Shopping center , Sharjah , UAE Nice Home Real-estate NSCO general cont. Mazaya Consultant Completed

3 Emirates Techno pack , warehouse , Jebel Ali , Dubai , UAE Green House ICC Cont. Emirates Techno pack Completed

Anker Logistics & services ,


4 Anker Logistics & services , Jebel Ali , Dubai , UAE Anker Logistics & services , Jebel Ali Anker Logistics & services Completed
Jebel Ali
st
G+1 + Kitchen Block on plot No#281-5003, Al Khawaneej 1 , Dubai ,
5 Mr. Mohammad Khalifa Suleiman Al Yaseen Contracting L.L.c Emirates Engineers Consultant. Completed
UAW

6 Ground Villa , On Plot No# 4231868 , at Al Warqa third , Dubai , UAE Mr. Tahir Mohammad Al Yaseen Contracting L.L.c GECECO Engineering Consultant Completed
nd
G+1 + service Block on plot No#282-8266 , at Al Khawaneej 2 ,
7 Mr. Noah Mohammad Al Yaseen Contracting L.L.c GECECO Engineering Consultant Completed
Dubai, UAE
G+1 Villa and Service Block on Plot No#617-4706 at Nad Al Sheba 4th Mr. Mohamed Obaid Rashid Sultan M/S Sharaf Building Contracting
8 Amcon Engineering Consultants. Completed
, UAE. AL Sewidi. L.L.C.
Proposed Office Store & factory block on plot no 0070 at Al Jurf Mr. Abdul Rahman Mohamed Al
9 M/s Amoon Building Cont. Mazaya Consulting Engineer Completed
Sanaya 3 , Ajman , UAE Banafiya
Green House , Food Production Factory warehouse and offices G+M Emirates Engineer Consulting
10 M/s Green House IMPEX L.L.C. Al Maten Building Cont. Completed
on plot number 5970428 at DIP 2 , Dubai,UAE Engineering
Waterproofing of Villa G+1 and Service Block on Plot No#423-2047 at M/S Sharaf Building Contracting
11 Mr. Saleh abdullah Mohamed Ali Amcon Engineering Consultants. Going On
Al Warqaa 3rd L.L.C.
Waterproofing of Proposed School ( G + One storey ) , plot no : M/S AL FAROOQ PAKISTANIAN
12 Stride Construction Co. L.L.C. Yaghmour architects planners engineers Completed
2343606 @ Al Qusais ISLAMIC SCHOOL
4B+G+14 STOREY RESIDENTIAL & COMMERCIAL BUILDING ON PLOT M/S FUTURE TOWERS FUTURE TOWERS LACASA ARCHITECTS & ENGINEERING
13 Completed
NUMBER 3730869 AT AL BARSHA FIRST , DUBAI , UAE CONTRACTING L.L.C CONTRACTING L.L.C CONSULTANTS
AL UMMAH CONTRACTING Co.
14 G+1 Villa on plot No 648-6933 at wadi Al Safa , Dubai , UAE Mr . Ragy Roshdy Al Walan Al Araby Eng . Consultants Completed
L.L.C.
DIP2. EAST. STP 1000 M3/DAY ON PLOT NO#5970617 AT DIP II ,
15 M/s METITO OVERSEAS ART LINES Contracting Co. L.L.C. ORCHID ENGINEERING CONSULTANT Completed
DUBAI,UAE
DIP2. EAST. STP 1000 M3/DAY ON PLOT NO#5970617 AT DIP II ,
16 MR . Abdullah Ali ART LINES Contracting Co. L.L.C. ORCHID ENGINEERING CONSULTANT Completed
DUBAI,UAE

17 Villa G+1 Plot No – RF. 039 ( 6487368 ), the Villa at Dubai Land GHAIDA KADDAHA Al Hattir Contracting Co. L.L.C. Winner Consultant Engineering Completed

18 P-138-Metito Stp- DIP Metito ART LINES Contracting Co. L.L.C. ORCHID ENGINEERING CONSULTANT Completed

Waterproofing roof of Villa G+1 on plot No: 263-667 Al Mezhar ADWAR


19 Stride Construction Co. L.L.C. Completed
Second, Dubai. Engineering Consultant

20 2B+G+9Building Al qusais Plot No 2480259 Mr . Salem Ali Sultan Helal Al Subosi Sajaya Contracting L.L.C. RENDERS ENGINEERING CONSULTANTS Completed

MOSTAFA BIN MOHAMMED BIN MOSTAFA BIN MOHAMMED BIN


21 Al Daghaya Dubai, plot no 1130255, Dubai, UAE. Yaghmour architects planners engineers Completed
HUSSAIN BANAFA HUSSAIN BANAFA

22 Mosque in Aweer Impect Building Contracting Yaghmour architects planners engineers Completed

MR MOHD KHALIFA BIN HAIDHER


23 PROPOSED OFFICE BLOCK Al Maten Building Cont. ORCHID ENGINEERING CONSULTANT Completed
HARIB
Mr. Khalifa Dhahi Salmin Ahmed Bin
24 Villa GR +One plot No 423-928 al warqaa third ALWAED CONTRACTING L L C SCOPE ENGINEERING CONSULTANTS Going On
Salmin
MR. MOHAMED Yousef Ahmed Al AL UMMAH CONTRACTING Co.
25 Jumeriah Village Project [B+G+4F] BUILDING PLOT NO JVC120MRP004 EMIRATES ENGINEERING CONSULTANT Completed
balooshi L.L.C.
Repton School – Block E - Plot no (616-4745-
26 Repton School FZ. LLC Repton School FZ.llc ACG Arch. Consulting Group Completed
01) at Nad Al Sheba , Dubai ,UAE
Proposed ( G+4 floor + roof ) residential building plot NO 232-469 al Mr. Mohamed Ali Ahmed Bin Zayed
27 Al Awtan Contrcting Next Rngineering consultants Going On
Qusais 1st , Dubai Alfalasi
Proposed Office, Store. & Factory Blocks on plot ni 0070 , Al jurf Mr. Abdul Rahman Mohamed Al
28 Amoon Building Cont. M/S. Mazaya Consulting Engineers Completed
Sanaya 3 Ajman - UAE Banafiya

29 Proposed ( GRD+3 )Building MR. MOHAMED Yousef Ahmed AL Tawareq Construction Alabbasi Consultant Completed

KHALIFA HAMAD SAEED BIN SHAFYA AL Shandagha architects&ENGINEERING


30 PROPOSED G+3+GYM BUILDING Al Satwa, Dubai AL Tawareq Construction Completed
AL AMERI CONSULTANTS
In Line Image ENGINEERING
31 PROPOSED Villa G+1 Khalid Saeed Salem Bin Hazim FIMX Contracting LLC Going On
CONSULTANTS

32 Chalet Jabel Dannah plot No. P2 Completed

Proposed 2B+G+7+Roof Proposed 4 Star Hotel Plot No. 3160467


34 Al Raffa, Dubai Mr. Sulaiman Abdul Wahab Al Awtan Contrcting Next Rngineering consultants Going On

‫ اول‬+ ‫مبني تجاري ) محالت ( طابق ارضي‬


36 ‫ الشارقة‬/ 11 ‫المنطقة الصناعية‬ ‫يوسف عبد هللا سعيد المرزوقي‬ top Speed Contracting ‫الماسة لالستشارات الهندسية‬ Completed

Portsaeed Transport & building


37 Warsan ( R1061)+Al Ttay (R1062) Completed
contracting Co L. L. C
proposed G+2 Labor Accommodation & Mosque located in Free Zone
38 Al fakher Tobacco Factory Amoon Building Cont. Yaghmour architects planners engineers Going On
Gate 4

38
No Project Client Contractor Consultant Notes

17 Villa G+1 Plot No – RF. 039 ( 6487368 ), the Villa at Dubai Land GHAIDA KADDAHA Al Hattir Contracting Co. L.L.C. Winner Consultant Engineering Completed

18 P-138-Metito Stp- DIP ART LINES Contracting Co. L.L.C. ORCHID ENGINEERING CONSULTANT Completed

Waterproofing roof of Villa G+1 on plot No: 263-667 Al Mezhar ADWAR


19 Stride Construction Co. L.L.C. Completed
Second, Dubai. Engineering Consultant

20 2B+G+9Building Al qusais Plot No 2480259 Mr . Salem Ali Sultan Helal Al Subosi Sajaya Contracting L.L.C. RENDERS ENGINEERING CONSULTANTS Completed

MOSTAFA BIN MOHAMMED BIN MOSTAFA BIN MOHAMMED BIN


21 Al Daghaya Dubai, plot no 1130255, Dubai, UAE. Completed
HUSSAIN BANAFA HUSSAIN BANAFA

22 Mosque in Aweer Impect Building Contracting Completed

MR MOHD KHALIFA BIN HAIDHER


23 PROPOSED OFFICE BLOCK Al Maten Building Cont. ORCHID ENGINEERING CONSULTANT Completed
HARIB
Mr. Khalifa Dhahi Salmin Ahmed Bin
24 Villa GR +One plot No 423-928 al warqaa third ALWAED CONTRACTING L L C SCOPE ENGINEERING CONSULTANTS Going On
Salmin
MR. MOHAMED Yousef Ahmed Al AL UMMAH CONTRACTING Co.
25 Jumeriah Village Project [B+G+4F] BUILDING PLOT NO JVC120MRP004 EMIRATES ENGINEERING CONSULTANT Completed
balooshi L.L.C.
Repton School – Block E - Plot no (616-4745-
26 Repton School FZ. LLC Repton School FZ.llc ACG Arch. Consulting Group Going On
01) at Nad Al Sheba , Dubai ,UAE

Proposed ( G+4 floor + roof ) residential building plot NO 232-469 al


27 Al Awtan Contrcting Next Rngineering consultants Going On
Qusais 1st , Dubai

28 Amoon Building Cont. Yaghmour architects planners engineers Going On

29 Proposed ( GRD+3 )Building MR. MOHAMED Yousef Ahmed AL Tawareq Construction Alabbasi Consultant Completed

KHALIFA HAMAD SAEED BIN SHAFYA AL Shandagha architects&ENGINEERING


30 PROPOSED G+3+GYM BUILDING Al Satwa, Dubai AL Tawareq Construction
AL AMERI CONSULTANTS
In Line Image ENGINEERING
31 PROPOSED Villa G+1 Khalid Saeed Salem Bin Hazim FIMX Contracting LLC Going On
CONSULTANTS

32 Chalet Jabel Dannah plot No. P2 Completed

Mraimeeth Met.Insta.Gen.
33 CMWI4008-C001 Completed
Cont.Est – S&H
Proposed 2B+G+7+Roof Proposed 4 Star Hotel Plot No. 3160467
34 Al Raffa, Dubai Mr. Sulaiman Abdul Wahab Al Awtan Contrcting Next Rngineering consultants Going On

35 70 ‫ منطقة محمد بن زايد قطعة رقم‬/ ‫ عائشة القبسي‬/ ‫فيال السيدة‬ Going On

36 10 ‫ الشرقة‬5541 ‫ اول قطعة رقم‬+ ‫محالت‬ top Speed Contracting Going On

Portsaeed Transport & building


37 Warsan ( R1061)+Al Ttay (R1062) Going On
contracting Co L. L. C

39
40
41

Вам также может понравиться