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A R T I C L E I N F O A B S T R A C T
⁎
Corresponding author.
E-mail address: obot@kfupm.edu.sa (I.B. Obot).
http://dx.doi.org/10.1016/j.susmat.2017.09.001
Received 11 August 2017; Received in revised form 12 September 2017; Accepted 30 September 2017
Available online 30 September 2017
2214-9937/ © 2017 Elsevier B.V. All rights reserved.
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
w × 87600
Corrosion rate(mm/year) =
d×a×t (1)
3.45 × 106 × w
Corrosion rate(mpy) =
d×a×t (2)
Fig. 1. Structures of 8-hydroxyquinoline.
where, w is weight loss (g), A is surface area exposed (cm2), t is ex-
posure time (h), and d is density (7.86 g/cm3).
chelating and outstanding complexing agent [22–25]. In most recent Inhibition efficiency was evaluated from Eq. (3). Corrosion inhibitor
studies, 8-hydroxyquinoline was reported to be mixed-type inhibitor on efficiency is a measurement of the effectiveness of the corrosion in-
aluminum corrosion and was also shown to form complexes with hibitor.
copper and magnesium alloys [26]. Complexes are formed with the
dissolved metals during the inhibition process which in turn forms a CRo − CRi
%IE = × 100
barrier that impedes further corrosion. This barrier blocks active sites CRo (3)
on the surface from further dissolution thereby inhibiting corrosion.
where CRo is corrosion rate of steel without inhibitor and CRi is cor-
Though the inhibitive nature of 8-HQ was studied on magnesium,
rosion rate with inhibitor present.
copper and aluminum alloys corrosion in some recent studies, its effect
on carbon steel corrosion in oil well acidizing condition (15% HCl) has
not been investigated previously. The current research, therefore, in- 2.2.1. Electrochemical measurement
vestigates the inhibition effect of 8-hydroxyquinoline, (molecular In taking the various measurements, a setup consisting of counter
structure is shown in Fig. 1) on X60 steel in 15% HCl. Various techni- electrode (graphite), reference electrode (Ag/AgCl), and working elec-
ques such as weight loss, electrochemical frequency modulation (EFM), trode (X60 steel) were assembled. The readings were carried out on
linear polarization resistance (LPR), potentiodynamic polarization Gamry Potentiostat/Galvanostat/ZRA (Reference 3000) instrument.
(PDP) and electrochemical impedance spectroscopy (EIS) were utilized EFM, PDP, LPR, and EIS, were utilized to investigate corrosion behavior
in the work. FTIR, SEM and EDX were used to characterize the corro- of X60 steel with and without different 8-HQ concentrations in 15%
sion products formed. acid.
EIS measurement was carried out within a frequency range of
2. Experimental 100 kHz – 0.01 Hz and an amplitude of ± 10 mV after 3600 s open
circuit potential. For PDP measurement, the potential ranged between
2.1. Materials − 0.25 V - +0.25 V vs. EOC and 0.125 mV/s scan rate. LPR measure-
ment was taken at Ecorr ± 10 mV and 0.25 mV/s scan rate. EFM was
API X60 steel from a typical pipeline was used as coupons. Chemical conducted with a base frequency of 0.01, multiplier A = 2, B = 5,
compositions of the specimen utilized are illustrated in Table 1. The cycle = 4 and amplitude = 10 mV. Data analysis and curve fitting was
coupons utilized for weight loss tests were of the dimension 3 × 3 cm, done by Gamry EChem Analyst 5.5 software.
and the test coupons for the electrochemical measurements were cy-
lindrical with a 3.14 cm2 surface area. The test coupons were ground
using papers of grit sizes of 120, 240, 320, 400, 600 and 800. After 2.3. Characterization methods
polishing, the coupons were rinsed in distil water, sonicated in acetone
and finally air drying was carried out prior to corrosion measurements. 2.3.1. FTIR
Analytical grade HCl (Sigma Aldrich) was diluted to 15% HCl acid FTIR analysis of the pure inhibitor and that of the corrosion product
using double distilled water. Four different concentrations (0.1, 0.2, 0.3 was performed using utilizing Shimadzu FTIR-8400S spectro-
and 0.4 wt%) of 8-hydroxyquinoline (8-HQ) were prepared in 15% HCl. photometer. The samples were prepared in potassium bromide.
And the concentrations of 8-HQ with added potassium iodide (KI) were Analysis of the samples was performed scanning through
0.1 wt% 8-HQ + 0.005 wt% KI, 0.2 wt% 8-HQ + 0.005 wt% KI, 0.3 wt 400–4000 cm− 1 wave number range. FTIR was carried out on both
% 8-HQ + 0.005 wt% KI and 0.4 wt% 8-HQ + 0.005 wt% KI for the pure inhibitor and corrosion products on carbon steel coupon after
weight loss test. immersion in 0.4 wt% solution of 8-HQ with and without the addition
of KI in 15% HCl.
Table 1
Chemical composition of the X60 steel specimen used for the experiment.
Element Fe Cr C Si Mn Cu Ni Mo Al Nb V
Composition (wt%) < 96.2 0.121 0.125 0.52 1.830 0.296 0.091 0.079 0.043 0.053 0.078
2
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
Table 2 of the metal and formation of more complete and stable surface film as
Weight loss results for X60 steel in 15% HCl with and without different concentrations of compared to 8-HQ alone [27,28]. It can be noted from Table 2 that 8-
8-HQ and with the addition of 0.005 wt% KI at 25 °C.
HQ + KI could provide good corrosion protection at 25 °C in 15% HCl
System/conc. of 8-HQ Weight loss Corrosion rate Efficiency up to the test duration of 24 h. Figs. 2 and 3 show the test specimens
immersed in 200 mL solutions before and after the test. No visible
(wt%) (g) mpy mm/y IE (%) pitting was seen on any of the coupons after the tests.
Blank 0.2110 128.63 3.2661 –
0.1 0.1134 69.13 1.7753 46.26 3.2. Electrochemical measurement
0.2 0.0991 60.41 1.5340 53.04
0.3 0.0850 48.65 1.2352 59.71 3.2.1. Electrochemical impedance spectroscopy (EIS)
0.4 0.0813 49.56 1.2414 61.47
Presented in Fig. 4(a) and (b) are Nyquist and Bode impedance
KI 0.0716 43.65 1.0530 66.07
0.1 + KI 0.0587 35.79 0.9086 72.18 curves, respectively, in 15% acid with various 8-HQ concentrations.
0.2 + KI 0.0405 24.69 0.6269 80.18 The Nyquist plot exhibits semicircular arc over the entire range of
0.3 + KI 0.0384 23.41 0.5944 81.80 frequency, this was attributed to transfer of charges that occurred in the
0.4 + KI 0.0353 21.52 0.5464 83.27 solution [29]. The imperfect semicircular nature of the capacitive arcs
could be ascribed to surface inhomogeneities and roughness of coupons.
The radius of the capacitive arc increased with increase in 8-HQ con-
3. Results and discussions
centration. This increase was marked with increasing inhibitor con-
centration, showing that, the inhibitor efficacy is in direct proportion-
3.1. Weight loss
ality to the concentration [30]. Increasing the concentration of the
inhibitor increases the rate of interaction between the N-atoms in 8-HQ
Corrosion rates and inhibitor efficiencies in an acidizing environ-
and the metal at the active sites leading to adsorption on the metal
ment (15% HCl) with different concentrations of 8-HQ was measured
surface [31]. This in effect suggests that, N- atoms formed coordination
with weight loss technique. The corrosion rates and inhibitor effi-
bond with the iron. The nitrogen atoms can also donate pi electrons to
ciencies are presented in Table 2. It is evident from Table 2 that, the
the surface of the metal thereby enhancing the adsorption on the sur-
corrosion rate significantly decreased from 128.63 mpy in the blank
face leading to higher potency of the inhibitor [32]. The stability of the
acid to 69.13 mpy when 0.1 wt% of the inhibitor was added. The effi-
metal complex formed can be ascertained in the extent of the corrosion
ciency of inhibition further increased with increasing inhibitor con-
inhibition process. Stable complexes are more protective. Inhibitor
centration until an optimum concentration was reached. Efficiency of
molecules generally suppress dissolution of the steel by forming metal
61.47% was achieved at 0.4 wt% concentration of the inhibitor alone.
complexes. The metal complexes adsorb to the surface and effectively
This can be attributed to the interaction of the inhibitor molecule and
isolating it from the corrosive media [33]. Differences in radii of ca-
the active sites on the metal surface. Metal atoms at the active sites
pacitive arcs of the Nyquist plot demonstrate that, 8-HQ influenced
form coordination bonds with lone electron pairs from nitrogen. Pi
corrosion rate by inhibition. The radius increases with increase in
electrons can also be donated to the metal surface by nitrogen atoms
concentration. This follows the same trend as efficiency of inhibition.
leading to enhanced adsorption and hence increased efficiency. It is
Thus, the larger the radius of the semi-circle, the higher the efficiency.
generally accepted that, at a given inhibitor concentration, the effi-
Double layer and film capacitances observed showed that corrosion
ciency decreases with increasing concentration of the acid. Similar
mechanism was mainly controlled by charge transfer processes. The
works on some quinoline derivatives in 1 M HCl by various authors
calculated EIS parameters obtained from Nyquist plot are presented in
showed inhibitor efficiencies between 84 and 91% [16,18,21]. Unlike
Table 3. The equivalent circuit employed in fitting the Nyquist plot is
the previous studies that were conducted in 1 M HCl, our work was
illustrated in Fig. 5. The accuracy of the fit was between 0.16 and
done in 15% HCl, it was therefore apparent that the efficiencies will not
1.5 × 10− 4 in all plots. The model utilized to fit the Nyquist plot in-
be same and it will rather decrease due to the high concentration of the
cludes Rs (solution resistance between working and counter electrodes),
acid. It was also observed from Table 2 that 0.005 wt% KI acted as a
Rf (film resistance), Rct (charge transfer resistance), CPEf (constant
corrosion inhibitor in 15% HCl. Efficiency of 66.07% was achieved by
phase angle element of film) and CPEdl (double layer constant phase
the addition of KI alone. But adding 0.005 wt% KI in combination with
angle element) as illustrated in Fig. 5. Inhibitor efficiency was eval-
different concentrations of 8-HQ led to significant improvement in the
uated from Eq. (4).
efficiency. It is worth noting that corrosion inhibitor efficiency of
83.27% was achieved by adding 0.005 wt% KI to the highest con- R
centration of 8-HQ investigated in this study. The increase in efficiency IE (EIS)% = ⎛1 − P ⎞ × 100
⎜ ⎟
⎝ RPI ⎠ (4)
upon adding KI may be attributed synergistic effect. This was exhibited
through co-adsorption of the iodide and 8-HQ molecule on the surface where Rp [sum of Rct and Rf] and RPI represent polarization resistances
without and with 8-HQ, respectively.
Fig. 2. Carbon steel coupons immediately after immersion in 15% HCl and the various concentrations of 8-HQ. (Note: 1000 ppm ~0.1wt%; 2000 ppm ~ 0.2 wt%; 3000 ppm ~ 0.3 wt%;
and 4000 ppm ~0.4 wt% of 8-HQ).
3
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
Fig. 3. Carbon steel coupons 24 h after immersion in 15% HCl and the various concentrations of 8-HQ. (Note: 1000 ppm ~0.1 wt%; 2000 ppm ~ 0.2 wt%; 3000 ppm ~ 0.3 wt%; and
4000 ppm ~0.4 wt% of 8-HQ).
II ⎞
IE(PDP)% = ⎜⎛1 − corr
B ⎟
× 100
⎝ Icorr ⎠ (7)
Fig. 4. Impedance plots for X60 steel in 15% HCl without and with different con-
where IBcorr
is corrosion current density in blank and IIcorr
is corrosion
centrations of 8-HQ at 25 °C in (a) Nyquist and (b) Bode modulus. current density with an inhibitor present. The data listed in Table 4,
showed that, as the concentration of 8-HQ increased, Icorr, decrease.
Adding various 8-HQ concentrations causes slight alterations in the
CPE was used to accurately fit the curve instead of pure capacitor
cathodic Tafel slopes as illustrated in Fig. 6 indicating that the inhibitor
[34,35]. The impedance of CPE was represented as [36]:
is a cathodic inhibitor. Considering the maximum change in Ecorr values
ZCPE = Y o−1 (jω)−n (5) was − 11 mV which was far less than the ± 85 mV showing that 8-HQ
can a mixed type inhibitor but predominantly cathodic inhibitor. This
where Yo is the magnitude of CPE, j is square root of −1, ω is angular suggests that 8-HQ does not interfere with only the hydrogen evolution
Table 3
Impedance parameters for X60 steel in 15% HCl without and with different concentrations of 8-HQ at 25 °C.
CPEf CPEdl
Blank 0.62 135.4 1.00 1.73 1529.0 0.62 20.35 22.08 0.33 –
0.1 0.73 205.5 0.94 3.81 1279.0 0.58 30.93 34.74 0.31 34.70
0.2 0.66 101.9 1.00 2.49 1348.0 0.63 40.04 42.53 1.55 49.17
0.3 0.47 98.20 1.00 3.21 829.1 0.66 45.64 48.85 0.16 55.41
0.4 0.42 85.09 1.00 3.60 816.6 0.66 58.37 61.97 0.23 65.13
4
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
⎛ RpB ⎞
IE(LPR)% = ⎜1 − I ⎟ × 100
⎝ Rp ⎠ (8)
where RBpis the polarization resistance with no inhibitor present and RIp
is polarization resistance with an inhibitor present. The values pre-
Fig. 6. Potentiodynamic polarization plots for X60 steel in 15% HCl without and with sented in Table 4 indicate increasing polarization resistance with an
different concentrations of 8-HQ at 25 °C.
increase in concentration. Relative to the uninhibited acid, the polar-
ization resistance values increased upon adding an inhibitor. This be-
but also interferes with the anodic reaction [38]. Inhibitor efficiency havior corroborates the fact that 8-HQ impedes corrosion of steel in this
increasing with concentration indicates that, inhibition actions are as a high acidic environment. At an inhibitor concentration of 0.4 wt%,
result of adsorption on the surface. The inhibitor is adsorbed onto the polarization resistance value of 62.8 Ω cm− 2 was obtained. This con-
surface thereby blocking further corrosion reaction. The observed de- trasts with the polarization resistance value of 20.1 Ω cm− 2 obtained in
crease in corrosion current densities, Icorr, with increased concentration the uninhibited solution. This indicates a clear inhibition of the cor-
of 8-HQ in Table 4, indicates increased protection of X60 steel surface. roding steel in the aggressive 15% acid. It is apparent that PDP and LPR
The inhibitor also forms metal complexes with the dissolve metal in- values are in perfect agreement. Both show similar trends in decreased
hibiting the anodic dissolution and consequently increasing the Tafel corrosion rates and increased inhibition efficiencies with increasing
slopes for the reaction. This is an indication that, the corrosion process inhibitor concentrations [42].
Table 4
Potentiodynamic polarization (PDP) and linear polarization resistance (LPR) parameters for X60 steel in 15% HCl without and with different 8-HQ concentrations at 25 °C.
5
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
Fig. 7. Intermodulation Spectra for X60 steel in 15% HCl without and with different concentrations of 8-HQ at 25 °C.
Table 5 intermodulation spectra for X60 steel with various 8-HQ concentrations
Electrochemical frequency modulation parameters for X60 steel in 15% HCl in the ab- in 15% HCl at 25 °C. The response of the current consists of frequencies
sence and presence of 8-HQ at 25 °C.
that are multiples, differences, and sums of the two-frequency inputs.
System/ Icorr βa βc CF–2 CF–3 CR IE
The two-frequency inputs were very small and were multiples of a base
conc. 8- (μA cm− 2) (mV dec− 1) (mV dec− 1) (mpy) (%) frequency used throughout the duration of the test. The smaller fre-
HQ (wt%) quency must be at least a factor of two lower than the highest. The
current response between peaks was very small. Corrosion parameters
Blank 1305.0 100.5 146.0 1.97 3.67 381.4 –
0.1 847.0 104.4 128.3 2.03 2.25 247.5 35.1
illustrated in Table 5 were calculated utilizing Eqs. (9)–(13) [46,47];
0.2 709.9 105.4 124.0 2.09 2.90 207.5 45.6
0.3 591.9 103.3 122.6 2.06 3.89 173.0 54.6
Iω2
Icorr =
0.4 496.0 104.7 124.0 2.09 3.26 144.9 62.0 48(2I3ω Iω − I2ω ) (9)
Iω2 Uo
3.2.4. Electrochemical frequency modulation βa =
Electrochemical frequency modulation is a type of nondestructive 2I2ω + 2 3 2I3ω Iω − I22ω (10)
method that gives corrosion current directly without resorting to Tafel
extrapolation. Sine waves with two frequencies that are different are Iω2 Uo
βc =
simultaneously used in the cell [43–45]. Fig. 7 illustrates 2 3 2I3ω Iω − I22ω − I2ω (11)
6
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
II ⎞
%IE(EFM ) = ⎜⎛1 − corr
B ⎟
× 100
⎝ Icorr ⎠ (14)
where IBcorr and IIcorr are corrosion current densities without and with an
inhibitor, respectively.
Fig. 9. SEM micrograph of (a) Polished X60 steel sample, (b) X60 Steel sample immersed in 15% HCl blank after 24 h (c) X60 Steel sample immersed in 0.4 wt% 8-HQ in 15% HCl after
24 h, (d) X60 Steel sample immersed in 0.4 wt% 8-HQ in 15% HCl with added KI after 24 h.
7
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
Fig. 10. EDX spectra of X60 steel specimens (a) polished (b) After immersion in 15% HCl without inhibitor (c) with 0.4 wt% 8-HQ (d) with 0.4 wt% 8-HQ + KI.
Table 6 24 h are illustrated in Fig. 9. The result shows that the polished X60
Elemental composition of the X60 steel specimen before and after immersion in 15% HCl steel specimen (Fig. 9(a)) was considerably smooth with no corrosion.
in the absence and presence of 8-HQ at 25 °C. The X60 Steel sample immersed in 15% HCl blank after 24 h (Fig. 9(b))
Element Mirror X60 immersed X60 immersed X60 immersed in
shows a highly corroded surface. However, upon adding 8-HQ, there
polished X60 in blank in 0.4 wt% 8-HQ 0.4 wt% 8-HQ was a marked reduction in the corrosion of the coupon. The specimen
steel + KI immersed in 0.4 wt% 8-HQ (Fig. 9(c)) was relatively smooth compared
to that in the 15% HCl blank. Additionally, specimen immersed in the
wt% wt% wt% wt%
inhibitor solution containing KI (Fig. 9(d)) showed relatively less pits as
Fe 98.54 88.47 85.80 93.58 compared to that of 0.4 wt%. This demonstrates that addition of in-
Mn 0.93 0.95 1.25 0.73 hibitor reduced corrosion that occurs in the uninhibited solution.
Si 0.53 – – 0.57 EDX was utilized to extract information regarding the surface ele-
O – 9.17 11.19 4.38
mental composition. Fig. 10 illustrates the EDX spectrum of X60 steel
Cl – 1.41 1.75 0.74
specimens 24 h immersion with and without an inhibitor. The EDX
spectrum for an uncorroded polished X60 steel specimen (Fig. 10(a))
was shifted to higher values of 1633 cm− 1 for both 0.4 wt% 8-HQ, and shows the characteristic peak of iron which is the major constituent
0.4 wt% 8-HQ + KI. The peak at 1370 cm− 1 was ascribed to in-plane element in X60 steel specimen. In 15% HCl (blank), the EDX spectrum
OeH bends [48] and diminished for both 0.4 wt% 8-HQ, and 0.4 wt% illustrated in Fig. 10(b) shows the characteristics peak of iron and small
8-HQ + KI. The peak at 1284 cm− 1 was ascribed to in-plane OeH peaks characterizing chloride and oxygen; these peaks represent cor-
deformations. The peak at 1087 cm− 1 was ascribed to CeO stretching. rosion products (chloride and oxide). Peaks of Fe are largely suppressed
The peaks at 694, 632, 463 and 406 cm− 1 were ascribed to out of plane relative to coupons immersed in the blank acid with 0.4 wt% 8-HQ
OeH bonds. The presence of eOH, eC]N, and eC]Ce and aromatic alone (Fig. 10(c)) and 0.4 wt% 8-HQ with KI (Fig. 10(d)). This clearly
ring provide active sites for inhibitor interaction with surface of steel. indicates metal complex formation on the surface (Table 6).
8
I.B. Obot et al. Sustainable Materials and Technologies 14 (2017) 1–10
adsorption onto surface of the steel. Adsorption of organic compounds Innovation Plan (NSTIP) grant No. 14-ADV2448-04. Also, the support
usually works by both physical or chemical processes and sometimes provided by the Deanship of Scientific Research (DSR) and the Center of
both processes of adsorption on the surface of the steel. Numerous Research Excellence in Corrosion (CORE-C), at King Fahd University of
factors such as inhibitor charge, molecular structure and the surface of Petroleum & Minerals (KFUPM) are gratefully acknowledged.
the metal determine the adsorption process. 8-HQ contains functional
groups such as aromatic ring, OH and eN]Ce that act as centers of References
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