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OLEH:
ERVAN WIBOWO
NIM : 1707113444
KELAS B
Segala puji dan syukur penulis panjatkan kehadirat Allah SWT dengan rahmat dan
hidayahnya, penulis dapat menyelesaikan tugas ini. Selawat serta salam semoga tetap
tercurah kepada Nabi Muhammad SAW.
Dalam tugas “contoh logam logam dalam typical mechanical properties of metals ”
penulis bermaksud menjelaskan secara singkat akan contoh contoh dari logam terseebut.
Adapun tujuan selanjutnya adalah untuk memenuhi salah satu syarat tugas mata kuliah Bahan
Kontruksi Teknik Kimia .
Akhir kata tak ada gading yang tak retak, penulis mengharapkan kritik dan saran yang
membangun untuk perbaikan penulis dalam menyelesaikan tugas ini.
Penulis,
Mechanical Properties of Metals
1. Introduction
Often materials are subject to forces (loads) when they are used. Mechanical
engineers calculate those forces and material scientists how materials deform
(elongate, compress, twist) or break as a function of applied load, time,
temperature, and other conditions.
To compare specimens of different sizes, the load is calculated per unit area,
also called normalization to the area. Force divided by area is called stress. In
tension and compression tests, the relevant area is that perpendicular to the
force. In shear or torsion tests, the area is perpendicular to the axis of rotation.
= L/L
The change in dimensions is the reason we use A0 to indicate the initial area
since it changes during deformation. One could divide force by the actual area,
this is called true stress (see Sec. 6.7).
For torsional or shear stresses, the deformation is the angle of twist, Fig.
6.1) and the shear strain is given by:
= tg
3. Stress—Strain Behavior
Elastic deformation. When the stress is removed, the material returns to the
dimension it had before the load was applied. Valid for small strains (except
the case of rubbers).
Plastic deformation. When the stress is removed, the material does not return
to its previous dimension but there is a permanent, irreversible deformation.
= E
E = d/d
= G
Elastic moduli measure the stiffness of the material. They are related to the
second derivative of the interatomic potential, or the first derivative of the
force vs. internuclear distance (Fig. 6.6). By examining these curves we can
tell which material has a higher modulus. Due to thermal vibrations the elastic
modulus decreases with temperature. E is large for ceramics (stronger ionic
bond) and small for polymers (weak covalent bond). Since the interatomic
distances depend on direction in the crystal, E depends on direction (i.e., it is
anisotropic) for single crystals. For randomly oriented policrystals, E is
isotropic.
4. Anelasticity
Here the behavior is elastic but not the stress-strain curve is not immediately
reversible. It takes a while for the strain to return to zero. The effect is
normally small for metals but can be significant for polymers.
The elastic modulus, shear modulus and Poisson's ratio are related by E =
2G(1+)
6. Tensile Properties
Yield point. If the stress is too large, the strain deviates from being
proportional to the stress. The point at which this happens is the yield point
because there the material yields, deforming permanently (plastically).
Yield stress. Hooke's law is not valid beyond the yield point. The stress at the
yield point is called yield stress, and is an important measure of the
mechanical properties of materials. In practice, the yield stress is chosen as
that causing a permanent strain of 0.002 (strain offset, Fig. 6.9.)
The reason for plastic deformation, in normal materials, is not that the atomic
bond is stretched beyond repair, but the motion of dislocations, which involves
breaking and reforming bonds.
Tensile strength. When stress continues in the plastic regime, the stress-strain
passes through a maximum, called the tensile strength (TS) , and then falls as
the material starts to develop a neck and it finally breaks at the fracture point
(Fig. 6.10).
Note that it is called strength, not stress, but the units are the same, MPa.
These are measured after fracture (repositioning the two pieces back together).
Resilience. Capacity to absorb energy elastically. The energy per unit volume
is the
When one applies a constant tensile force the material will break after
reaching the tensile strength. The material starts necking (the transverse area
decreases) but the stress cannot increase beyond TS. The ratio of the force to
the initial area, what we normally do, is called the engineering stress. If the
ratio is to the actual area (that changes with stress) one obtains the true stress.
If a material is taken beyond the yield point (it is deformed plastically) and the
stress is then released, the material ends up with a permanent strain. If the
stress is reapplied, the material again responds elastically at the beginning up
to a new yield point that is higher than the original yield point (strain
hardening, Ch. 7.10). The amount of elastic strain that it will take before
reaching the yield point is called elastic strain recovery (Fig. 6. 16).
Compressive and shear stresses give similar behavior to tensile stresses, but in
the case of compressive stresses there is no maximum in the curve, since
no necking occurs.
10. Hardness
Tests do not produce exactly the same result because of variations in the test
equipment, procedures, operator bias, specimen fabrication, etc. But, even if
all those parameters are controlled within strict limits, a variation remains in
the materials, due to uncontrolled variations during fabrication, non
homogenous composition and structure, etc. The measured mechanical
properties will show scatter, which is often distributed in a Gaussian curve
(bell-shaped), that is characterized by the mean value and the standard
deviation (width).
Structural steel
hot rolled, non-alloy steels
material Re [MPa] Rm [MPa]
name nr d<16 ≤40 ≤63 ≤80 ≤100 <3 ≤100
S235JR 1.0038 235 225 215 215 215 360-510 360-510
S235JO 1.0114 235 225 215 215 215 360-510 360-510
S235J2 1.0117 235 225 215 215 215 360-510 360-510
S275JR 1.0044 275 265 255 245 235 430-580 410-560
S275JO 1.0143 275 265 255 245 235 430-580 410-560
S275J2 1.0145 275 265 255 245 235 430-580 410-560
S355JR 1.0045 355 345 335 325 315 510-680 470-630
S355J0 1.0553 355 345 335 325 315 510-680 470-630
S355J2 1.0577 355 345 335 325 315 510-680 470-630
S355K2 1.0596 355 345 335 325 315 510-680 470-630
S450J0 1.0590 450 430 410 390 380 - 550-720
E295 1.0050 295 285 490-660 470-610
E335 1.0060 335 325 590-770 570-710
E360 1.0070 360 355 690-900 670-830
E295...E360: bearing and drive shafts, wear parts in natural hardness.
Structural steel
hot-rolled, non-alloy, normalized, weldable fine grain
material Re [MPa] Rm [MPa] A
name nr d<16 ≤40 ≤63 ≤80 ≤100 ≤100 %
S275N 1.0490 275 265 255 245 235 370-510 23-24
S275NL 1.0491 275 265 255 245 235 370-510 23-24
S355N 1.0545 355 345 335 325 315 470-630 21-22
S355NL 1.0546 355 345 335 325 315 470-630 21-22
S420N 1.8902 420 400 390 370 360 520-680 18-19
S420NL 1.8912 420 400 390 370 360 520-680 18-19
S460N 1.8901 460 440 430 410 400 540-720 17
S460NL 1.8903 460 440 430 410 400 540-720 17
Structural steel
thermo-mechanically rolled, weldable fine grain
material Re [MPa] Rm [MPa] A
name nr <16 ≤40 ≤63 ≤80 ≤100 ≤40 ≤63 ≤80 ≤100 %
S275M 1.8818 275 265 255 245 245 370-530 360-520 350-510 350-510 24
S275ML 1.8819 275 265 255 245 245 370-530 360-520 350-510 350-510 24
S355M 1.8823 355 345 335 325 325 470-630 450-610 440-600 440-600 22
S355ML 1.8834 355 345 335 325 325 470-630 450-610 440-600 440-600 22
S420M 1.8825 420 400 390 380 370 520-680 500-660 480-640 470-630 19
S420ML 1.8836 420 400 390 380 370 520-680 500-660 480-640 470-630 19
S460M 1.8827 460 440 430 410 400 540-720 530-710 510-690 500-680 17
S460ML 1.8838 460 440 430 410 400 540-720 530-710 510-690 500-680 17
Cast iron
Rm Re A E-modulus
name MPa MPa % GPa
EN-GJL-150 150...250 100...165 0.8...0.3 78...103
EN-GJL-200 200...300 130...195 0.8...0.3 88...113
EN-GJL-250 250...350 165...230 0.8...0.3 103...118
EN-GJL-300 300...400 195...260 0.8...0.3 108...137
EN-GJS-350-22-LT 350...400 220...280 30...22 160...185
EN-GJS-400-18-LT 400...450 250...300 27...18 160...185
EN-GJS-400-15 400...550 250...350 27...15 160...185
EN-GJS-450-10 450...600 310...410 20...10 160...185
EN-GJS-500-7 500...650 320...420 18...7 160...185
EN-GJS-600-3 600...750 370...480 8...3 160...185
EN-GJS-700-2 700...850 420...600 6...2 160...185
EN-GJS-800-2 800...1000 480...750 4...2 160...185
GJL (old GG), grey cast iron with lamellar graphite - the 250 and 300 are hard wearing. GJS
(old GGG), grey cast iron with nodular graphite - high ductility, for heath treatment, from 500
hard wearing (Source_1 , Source_2).
Spring steel
Material nr Rm [MPa] E [GPa] G [GPa]
Spring steel (Music wire) 1.1200 2220 - 820 log d 206 81.5
Stainless steel (ANSI 301) 1.4310 0.85(2220 - 820 log d) 190 73
The mechanical properties relate to the diameter of the wire. As a rule of thumb Rm=2220 -
820 log d, according EN 10270-1-SH for steel nr. 1.1200. For stainless steel 1.4310 the
tensile strength is 15% less, according EN 10270-3-NS. The max bending stress is taken
0.7Rm, the max torsional stress 0.4Rm, when statically loaded. Statically loaded is defined
for up to 20 to 50 thousand load cycles. The max stress is taken 40% less when loaded for
more than 10 million load cycles.
Bearing steels
material Untreated Quenched and tempered
name nr Rm [MPa] Re [MPa] Rm [MPa] Re [MPa]
100Cr2 1.3501
100Cr6 1.3505
100CrMn6 1.3520
16CrNoMo6 1.3531
19MnCr5 1.3523
44Cr2 1.3561
Bearing bronze
Bronze EN Re Rm HB oil lubricated
CuSn7ZnPb 2.1090 120 270 >70 general bearing bronze
Cu Sn12 2.1052 140 280 >90 tin bronze for high load
CuSn12Pb 2.1061 140 280 >85 lead bronze, improved slide ability
CuSn12Ni 2.1060 170 300 >90 with nickel, for worm gears
CuPb15Sn 2.1182 110 220 >65 soft, suitable for water lubrication
Shaft-hardness >HB165, shaft material E335, roughness Ra<1µm, pmax<10MPa (<0.2m/s)
Cast iron
Grade Rm 0.2% YS E-modulus
MPa MPa % GPa
EN-GJL-150 150...250 100...165 0.8...0.3 78...103
EN-GJL-200 200...300 130...195 0.8...0.3 88...113
EN-GJL-250 250...350 165...230 0.8...0.3 103...118
EN-GJL-300 300...400 195...260 0.8...0.3 108...137
EN-GJS-350-22-LT 350...400 220...280 30...22 160...185
EN-GJS-400-18-LT 400...450 250...300 27...18 160...185
EN-GJS-400-15 400...550 250...350 27...15 160...185
EN-GJS-450-10 450...600 310...410 20...10 160...185
EN-GJS-500-7 500...650 320...420 18...7 160...185
EN-GJS-600-3 600...750 370...480 8...3 160...185
EN-GJS-700-2 700...850 420...600 6...2 160...185
EN-GJS-800-2 800...1000 480...750 4...2 160...185
GJL (old GG), grey cast iron with lamellar graphite - the 250 and 300 have very good wear
resistance. GJS (old GGG), grey cast iron with nodular graphite - high ductility, suitable for
heat treatment, from 500 hard wearing, gears (Source_1 , Source_2).
CU1 240
CU2 440
CU3 440
CU4 470
CU5 590
CU6 440
CU7 640
(Source)
DAFTAR PUSTAKA
http://www.tribology-
abc.com/calculators/uts.htm
http://www.virginia.edu/bohr/
mse209/chapter6.htm