CAM RANH INTERNATIONAL PASSENGER TERMINAL

SUBMITTAL COVER
Package Title: Interior Finishing Works Number: CXR-BP09-MAT-0072
Package No: BP09 Type: Material Submittal

Title: Cylinder - Masterkey

Manufacturer: Hafele Location:
Agent: Hafele Discipline: Interior Finishing
Sub Contractor:

Specification: G11
Contract Ref:
BOQ Ref:
Other Ref:

Description: Cylinder - Masterkey - Hafele

Enclosures: 1) Material submission overview

2) Product data
3) Company profile
4) Test report
SUBMITTAL COMMENTS
REV RECEIVED BY COMMENTS STATUS REVIEWED
ENGINEER A B C D E BY
00 - Masterkey system to seek approval from CRTC Airport Operations Team. Quantity of Jeannie
07-12-2017 keys for individual, key alike, sub master key, master key and grand master key to be
discussed and approved by CRTC Airport Operations Team. ✔ 11-12-2017
- refer to additional comments below.
- Turner to review warranty, company profile, quality control and suitability for site
implementation.
✔ CPG
TUR
01

CPG
TUR
02

CPG
TUR
03

CPG
TUR
EMPLOYER COMMENTS (IF ANY): STATUS CODES:
A Approved
B Approved with Comments
C Revise and Resubmit
D Reviewed
E Rejected

CONTRACTOR DETAILS
Prepared By: DANG QUANG VAN Reviewed By: PHAM HOANG TUAN
Title: DEPUTY SITE MANAGER Title: PROJECT MANAGER
Telephone:

Form - Submittal Cover - Rev 00 Page 1 of 1

 Material submission overview
1.0. Material Submission Overview/Tổng thể vể vât liệu đệ trình
Submission No/ Đệ trình số:
Material description/Mô tả vật liệu:
Brand/Thương hiệu:
Country of origin:/Nơi xuất xứ:
Country of Manufacturer/ Assembly/Nơi sản
xuất:
Manufacturer/Tên nhà sản xuất:
Place of manufacturer and test/Nơi sản xuất &
kiểm định:
Supplier/Nhà cung cấp:
Supplier Address/Địa chỉ nhà cung cấp:
Model/ Type/Loại:
Size/ Series applied/Kích thước/ Chủng loại:
System applied/Hệ thống áp dụng:
Applied location/Vị trí lắp đặt:
Origin of design/Thiết kế gốc:
Factor inspection and test:
Nghiệm thu & kiểm định:
Packing, storage, and handling:
Đóng gói, lưu trữ & vận chuyển:
Submission status/ Tình trạng đệ trình:
CXR-BP09-MAT-0072
Lock Cylinder - Master key
Ruột khóa – Chìa khóa chủ
HAFELE
China, Singapore, Germany
China, Singapore, Germany
HAFELE
China, Singapore, Germany
Hafele Viet Nam LLC
09 Doan Van Bo St., Dist.4, HCMC
Lock Cylinder
Cylinder/ruột khoá psm 31.5/31.5mm BC: 916.00.00721
Single Cylinder with thumbturn/ruột khoá 1 đầu vặn 1
đầu chìa 35.5/35.5mm: 916.08.68321
Double Cylinder/ruột khoá 2 đầu chìa PSM:
916.00.01321
Single Cylinder/ruột khóa 1 đầu chìa PSM-GMK
35.5/10mm, keyway bc: 916.00.60321
DIN 18252/EN 1303
916.00.00721 - EGD4, GD1, GD4
916.08.68321 - AC1, MD1, MD2, F2, F3, F5, F6, F7, SD1,
SD2, T1, T2, AC2, F1, MD4, LD1, LD2, S1, MD3, T4
916.00.01321 - F7
916.00.60321 - T3
Germany
Manufacture standard
Keep in dry place, handling by container
Bảo quản nơi khô ráo, vận chuyển bằng container
02
 2.1. Material specification compliance list/Danh sách vật liệu tuân theo quy cách kỹ thuật

Item Specification Clause Comply/ Not comply Remark*

Số Tiêu chuẩn số Phù hợp/ Không phù hợp Ghi chú

Refering to specification
1 DIN 18252/EN 1303 Comply/Phù hợp Tham khảo theo đặc tính kỹ thuật

Note:* Please refer to compliance list for details.

Ghi chú: * Vui lòng tham chiếu danh sách chi tiết tương ứng
3.0. Basis of Selection/Lựa chọn cơ bản: N/A

Equipment Schedules/Specifications
Tiến độ trang thiết bị/ Quy cách kỹ thuật

3.1) Equipment schedule drawing/Bản vẽ tham chiếu:

3.2) Mechanical Specification /Tiêu chí kỹ thuật

SPECIFICATION
ASSESSMENT
NO SPECIFICATION OF MATERIAL RESULT
INDICATOR
STT TIÊU CHÍ KỸ THUẬT THÔNG SỐ KỸ KẾT QUẢ
CHỈ TIÊU ĐÁNH GIÁ
THUẬT VẬT LIỆU
I Masterkey system G11
Material
1 316 stainless steel 304 stainless steel
Vật liệu
Surface Comply
2 satin finish satin finish
Bề mặt Phù hợp
Shape Comply
3 No sharp protrustion No sharp protrustion
Hình dạng Phù hợp
32 pins/tumblers 32 pins/tumblers
Structure Comply
4 positions positions
Cấu trúc Phù hợp
8 rows 5 rows
II Lock Cylinders G11

Door thickness Comply

1 40-60mm 45-50mm
Độ dày cửa Phù hợp

Cylinder Body Comply

2 Extruded brass Solid brass
Thân khóa Phù hợp

Keys Comply
3 Nickel silver Nickel plated steel
Chìa khóa Phù hợp
Cylinder lengh Comply
4 65mm 111 mm
Chiều dài ruột khóa Phù hợp
Tamper-proof stainless Comply
5 box Yes Yes Phù hợp
Hộp inox chống trộm

Specs called for incremental

toán:increase
N/A up to 60mm for
Calculations/Tính protection against
thicker doors,
Design to coordinate
Specification with doors. kế tham khảo/Mã số: N/A
/ Code/Thiết
4.0 Manufacturers Information & Data Sheet/ Thông số kỹ thuật của nhà sản xuất :
drilling for
Reply : as tender drawing, Door thickness is
5.0 Equipment Installation Plan/ Kế hoạch lắp đặt trang thiết bị external doors.
45-50mm, the length of cylender is 65mm absolutely
6.0 Plant Removal/Kế hoạch di dời, tháo dỡ
complied with door thickness
 Description of location & plant removal strategy: N/A
7.0 Blowdown Tank Maintenance Requirement/Yêu cầu bảo dưỡng: N/A
8.0 Local Technical Support/Thông tin nhân viên kỹ thuật hỗ trợ

Name: Mr. Dang Quang Van

Phone: +0912746263

Address: 137 Nguyen Chi Thanh St., Cam Nghia Ward, Cam Ranh, Khanh Hoa Province

Email: van.dang@lecade.com.vn

9.0 Supplementary Documentation

Reply on contractor:
CRTC has confirmed to follow master key plan as CPG’s design drawing (AD-DR-01)
 CONSTRUCTION

CAM RANH INTERNATIONAL AIRPORT,

VIETNAM

GRAND MASTER KEY

INDIVIDUAL CODE MK1 MK2 MK2 MK3 CPGairport

( NOTE: OPERATOR TO COMMNET &
DISCUSS WITH VARIOUS STAKEHOLDERS)
AIRPORT OPERATIONS -
GRD
AIRPORT OPERATIONS -
1ST
AIRPORT OPERATIONS -
2ND
ENGINEERING
ARCHITECTS + ENGINEERS + PLANNERS CPG
1 GATEWAY DRIVE. #21-01 CONSULTANTS
IMMIGRATION OFFICES
WESTGATE TOWER
AIRLINE OFFICES SINGAPORE 608531
CUSTOMS OFFICE TEL: 65 65475080 FAX: 65 65420406
APRON CUSTOMS
CANINE ROOM PROJECT ADVISOR/ TENG WAI MAN
APRON IMMIGRATION
VISA ON ARRIVAL MK1-KA1 MK1-KA4 MK1-KA6
ON-DUTY OFFICER
D

EXIT DOORS
TE

INSPECTION ROOMS FLIGHT CREW ROOM

D
REMOTE DEPARTURE
TE
DETENTION ROOMS STAFF / FIREMEN
IT

GATE LOUNGE 01 FLIGHT PLANNING ROOM

M

IT

PASSPORT CHECKING ACCESS REMOTE DEPARTURE LOAD CONTROL OFFICE

O

SERVER ROOM & IMMIGRATION GOODS DELIVERY / GATE LOUNGE 02 BAGGAGE HANDLER'S OFFICE
O

SUPERVISION OFFICE WASTED DISPOSAL BAGGAGE CONTROL ROOM

SELECTING TEST ROOM BAGGAGE RECONCILIATION PROJECT DIRECTOR / CHIEF STRUCTURE
& WORKING ROOM (STAFF) SECURITY GUARD OFFICE KUEH LIP KUANG
HEALTH QUARANTINE ROOMS LEFT BAGGAGE
CHIEF ARCHITECT
HANDBAG CHECK LOST & FOUND 01 TANG KAI VERN
& BAGGAGE HOLDING LOST & FOUND 02
CHIEF M&E ENGINEER LEE NGAI HUNG
CUSTOMS MANAGEMENT
CUSTOMS BAG CHECK
ARRIVAL PASSENGER'S
BAGGAGE FOMALITY DRAWN BY
MK1-KA2 MK1-KA3 MK1-KA5
ED

BODY SCAN/ CHECK CHECKED BY JEANNIE CHEW

T

BAGGAGE SECURITY BAGGAGE CLAIM HALL FCC

IT

CLEANER'S ROOM @ GRD

AOC
M

CONTROL ROOM TOILET DUCTS @ GRD ARRIVAL HALL

O

SECURITY CONTROL ROOM CIVIL WORKS CONSULTANT (VIETNAM)

SECURITY OFFICES
PARENTS' ROOM @ GRD GUARD HOUSES
HOTEL LOUNGES STAFF TOILETS @ GRD AIRSIDE SECURITY GATES AIRPORT DESIGN & CONSTRUCTION
RETAILS & LDF STORES INVALID TOILETS @ GRD
CAFE CONSULTANCY LIMITED COMPANY
F&B STORE @ GRD 180 TRUONG CHINH ROAD, DONG DA DISTRICT, HA NOI, VIETNAM
KITCHEN TEL: +84 0438522648 FAX: +84 0438534468

D
PAX SERVICE

TE
MK2-KA1 MK2-KA2 MK2-KA3 MK2-KA4 MK2-KA5
D

TOLL BOOTHS
TE

DEPUTY DIRECTOR BUI VAN TIEN

IT
GATE LOUNGE 1 OFFICES EXIT DOORS BAGGAGE ROOM CLEANER'S ROOM @ 1ST

M
IT

FIRST AID TOILET DUCTS @ 1ST

O
GATE LOUNGE 2
M

STORE @ 1ST
O

PARENTS' ROOM @ 1ST PAE LIMITED

INVALID TOILETS @ 1ST OSIC BUILDING, 15/F, 8 NGUYEN HUE, VIETNAM
TEL: +84 388222977 FAX: +84 388223152

GENERAL DIRECTOR

D
MK2-KA1 MK2-KA7 MK2-KA8

TE
MK2-KA2 MK2-KA3 MK2-KA4 MK2-KA5 MK2-KA6

IT
SMOKING LOUNGES FIRST AID ROOM BAGGAGE RECONCILIATION CLEANER'S ROOM @ 2ND EXIT DOORS CIP LOUNGE 01 CIP LOUNGE 02 VIP LOUNGE

M
DEPARTURE HALL MAA OFFICE REV ISSUE DATE
ROOM TOILET DUCTS @ 2ND TOILETS @ CIP LOUNGE 02 TOILETS @ VIP LOUNGE

O
TOILETS @ CIP LOUNGE 01
PARENTS' ROOM @ 2ND CB07 - UPDATE SPECIFICATION PER FIRE 07/11/2017
01
INVALID TOILETS @ 2ND
STORE @ 2ND AUTHORITY COMMENT

MK3-KA7 MK3-KA8
MK3-KA1 MK3-KA3 MK3-KA5 (UTILITY CENTRE) (UTILITY CENTRE)
AHU ROOMS LOAD CENTRES GENERATOR ROOM TOILET & STORE
COMMS/ MDF ROOMS
DATA RISERS TX ROOM OFFICE
LT ROOM
HT ROOM
GENERATOR CONTROL ROOM
FUEL TANK
UNDERGROUND WATER TANKS
MK3-KA2 MK3-KA4 MK3-KA6 PUMP ROOMS
1 31
TX ROOMS CV CLOSETS (ANCILLARY BUILDING) CHILLER PLANT ROOM
LT ROOMS MECH RISERS SEWERAGE TREATMENT PLANT MV ROOM
UPS ROOMS A

PASSENGER TERMINAL
BUILDING

Q
ELEVATED DRIVEWAY

N
MASTERKEY LAYOUT 1
DRAWING NO.

SCALE : NTS CR-PTB- AD-DR-01

GENERAL NOTES NOTES DRAWING TITLE

ROOM NAME - ROOM NAME R.C. STRUCTURE 1. ALL LOCKCASES FOR DOUBLE LEAF DOORS WITH REBATED 5. ALL INDICATING BOLTS SHALL BE SUPPLIED WITH FLAT 8. EXCEPT HINGES FOR TOILET COMPARTMENTS, ALL HINGES 12. WHERE AT IS INCLUDED IN THE " LOCATION " OF THE DOOR 15. ALL KEY SWITCH BOXES SHALL BE SUPPLIED WITH THEFT 1. THE CONTRACTOR SHALL VERIFY ALL DIMENSIONS
100 THK LIGHTWEIGHT MEETING STILES SHALL BE FITTED WITH REBATED KIT TO STRIKING PLATE AND COLOUR TO S.O.'s APPROVAL SHALL BE OF FULL STAINLESS STEEL SATIN FINISH c/w SUCH DOOR SHALL BE INSTALLED WITH ACOUSTIC SEAL RESISTANCE SCREWS BEFORE COMMENCEMENT OF WORKS.
- FINISHED FLOOR LEVEL
FFL +0050
SFL +0000 - STRUCTURAL FLOOR LEVEL BLOCKWALL SUIT THE DOORS
6. DOOR CLOSERS, IF FITTED SHALL BE ONE NUMBER EACH TO
CONCEALED BALL BEARING AND AS PER SPECIFICATION SYSTEM.
16. THE CONTRACTOR SHALL CHECK ALL DIMENSIONS BEFORE
2. ALL DIMENSIONS STATED ON DRAWING ARE IN MM UNLESS
OTHERWISE STATED.
MASTER KEY LAYOUT
200 THK CMU BLOCKWALL 2. ALL LOCKCASES SHALL BE SUPPLIED WITH FACE PLATE & 9. ALL TOILET INDICATORS SHALL BE SUPPLIED WITH CONCEALED COMMENCEMENT OF WORK 3. PROPOSED PLATFORM LEVEL = +11.3M= SFL +0.000
FLOOR FINISH - CM ALP - CEILING FINISH 13. ALL DOORS FITTED WITH ACOUSTIC DOOR SEAL SYSTEM
STRIKING PLATE DOUBLE LEAF DOORS FIXING FROM OUTSIDE 4. DETAILS AS SHOWN ARE INDICATIVE OF DIMENSIONS, SETTING
VENTILATION - A/C CM - WALL FINISH SHALL BE ABLE TO MEET 175mm WATER HEAD AND ACHIEVE 17. ALL EXPOSED METAL DOORS SHALL BE SPRAYED FINISH WITH
EXTINGUISHER 3. ALL LOWER FLUSH BOLTS SHALL BE COMPLETE WITH DUST STC 36 ENAMEL PAINT. OUT AND DESIGN INTENT ONLY ARE BY NO MEANS CONCLUSIVE
7. ALL EXPOSED DOOR CLOSERS FOR DOORS SWINGING 10. ALL FIXING SHALL BE SUPPLIED WITH TROX HEAD BOLT REV NO. :
FIRE-RATED DOOR 2.3kg PORTABLE ABC POWDER PROOF SOCKETS. IN STRUCTURAL ADEQUACY NOR COMPREHENSIVE IN PARTS
OUTWARDS FROM ROOMS (i.e. SWING TOWARDS THROUGH FIXING TO PREVENT TAMPERING 14. ALL FIRE-RATED VISION PANELS SHALL BE CLEAR AND NON
18. FOR ROOMS WITH DOORS SWING TOWARDS PUBLIC /
FIRE EXTINGUISHER FOR LEVER ACTION FLUSHBOLT & DUST PROOF SOCKET AND COMPONENTS FOR FULL INTERFACING WITH THE OTHER
PUBLIC/PASSENGER AREAS/ROOMS) SHALL BE FITTED WITH 11. WHERE STAINLESS STEEL (S.S.) IS SPECIFIED, IT SHALL BE WIRE MESH FIRE GLASS PANELS TESTED AS PART OF THE PASSENGER AREAS, DOOR CLOSERS SHALL BE INSTALLED
NON FIRE-RATED DOOR REFER TO SPEC. ADJACENT TRADES AND FOR FULL COMPLETION. CAD Ref : \\S03c06\U:\Camranh_PTB\01_Working_Folders\AA\02REVIT
OR HEIGHT FROM SFL +0
- PARALLEL ARM BRACKET OTHERWISE THEY SHALL BE FITTED FIRE-RATED DOORS AND APPROVED BY THE RELEVENT INSIDE THE ROOMS.
GLASS SWING DOOR SATIN FINISH 5. DETAILS SHOWN ARE INTENDED TO BE INDICATIVE OF THE DESIGN
OR
HEIGHT FROM SFL OF THAT 4. ALL FLOOR MOUNTED DOOR STOPS SHALL BE INSTALLED WITH WITH SLIDE ARM AND CHANNEL. AUTHORITIES Date :
PART OF THE FLOOR M8 x 50mm LONG TREADED ANCHOR BOLT INTENT, PROFILES AND DETAILING REQUIRED FOR THE WORK. THE
GLASS SLIDING DOOR CONTRACTOR IS TO FOLLOW PROPOSED MANUFACTURER'S C 2016, CPG Consultants Pte Ltd
FH PILLAR HYDRANT
ALL ABBREVIATONS, SYMBOLS AND TAGS ARE TO DETAILS AND INSTALLATION METHODS SO AS TO MAINTAIN THE
WT WATER THROAT OPTIMUM PERFORMANCE AND WARRANTY OF THE PRODUCT. CPG Consultants Pte Ltd reserves all rights to these drawings, designs and/or
BE READ IN CONJUNCTION WITH DRG NO. DWG-002
CONFLICTS BETWEEN THE DRAWN DETAILS AND any other data contained herein. No part of the said drawings, designs and/ or
TR TROLLEY PARKING MANUFACTURER'S DETAILS AND/ OR REQUIREMENTS ARE TO BE other data may be reproduced, modified, transmitted or used in any form or by
any means for any purpose without the prior written consent of CPG
HIGHLIGHTED TO THE DESIGNERS FOR RESOLUTION. ANY COST
Consultants Pte.Ltd, other than the sole purpose for which such drawings
ARISING FROM SUCH RESOLUTION SHALL NOT BE ENTERTAINED designs and/or other data are provided to licensed users on
AND SHALL BE SUFFICIENTLY PRICED/ALLOWED FOR IN THE such terms as CPG Consultants Pte Ltd may prescribe.
TENDER SUM.
Hardware Quotation
Re: SAN BAY CAM RANH

Product Code Description APPLYED

916.00.00721 RUỘT KHOÁ PSM 31.5/31.5MM BC EGD4, GD1, GD4

916.08.68321 RUỘT KHOÁ 1 ĐẦU VẶN 1 ĐẦU AC1, MD1, MD2, F2, F3, F5, F6, F7, SD1, SD2, T1, T2
CHÌA 35.5/35.5MM AC2, F1, MD4, LD1, LD2, S1, MD3, T4

916.00.01321 RUỘT KHOÁ 2 ĐẦU CHÌA PSM F7

916.00.60321 RUỘT KHÓA 1 ĐẦU CHÌA T3

PSM-GMK 35.5/10MM, KEYWAY BC

Häfele VN LLC
Monday, Dec 04, 2017
9 Doan Van Bo street, District 4, HCMC
Page 1 of 5
(Picture of the article may be
different from actual product)
Hardware Quotation
Re: SAN BAY CAM RANH

916.00.00721
RUỘT KHOÁ PSM 31.5/31.5MM BC - SD CHO TOÀN BỘ CỬA KÍNH

Häfele VN LLC
Monday, Dec 04, 2017
9 Doan Van Bo street, District 4, HCMC
Page 2 of 5
(Picture of the article may be
different from actual product)
Hardware Quotation
Re: SAN BAY CAM RANH

916.08.68321
RUỘT KHOÁ 1 ĐẦU VẶN 1 ĐẦU CHÌA 35.5/35.5MM

Häfele VN LLC
Monday, Dec 04, 2017
9 Doan Van Bo street, District 4, HCMC
Page 3 of 5
(Picture of the article may be
different from actual product)
Hardware Quotation
Re: SAN BAY CAM RANH

916.00.01321
RUỘT KHOÁ 2 ĐẦU CHÌA PSM - SD CỬA F7

Häfele VN LLC
Monday, Dec 04, 2017
9 Doan Van Bo street, District 4, HCMC
Page 4 of 5
(Picture of the article may be
different from actual product)
Hardware Quotation
Re: SAN BAY CAM RANH

916.00.60321
RUỘT KHÓA 1 ĐẦU CHÌA PSM-GMK 35.5/10MM, KEYWAY BC - SD CỬA T3

Häfele VN LLC
Monday, Dec 04, 2017
9 Doan Van Bo street, District 4, HCMC
Page 5 of 5
(Picture of the article may be
different from actual product)
Assessment Report

The Fire Resistance Performance

Of A Steel Doorset Fitted With
Ironmongery Supplied by Hafele
Singapore Pte Ltd:
WARRES No. 100357

EWA Report No:

22115-02

Report Sponsor:

Hafele Singapore Pte Ltd

68 Sungei Kadut Loop
#03-00 Nutzcentre
Singapore
729504
 Report No. 22115-02
Page 2 of 13

CONTACT INFORMATION

AUSTRALIA

Exova Warringtonfire Aus Pty Ltd - ABN 81 050 241 524

NATA Registered Laboratory

Unit 2, 409-411 Hammond Road

Dandenong Victoria 3175
Australia

T: +61 (0)3 9767 1000

F: +61 (0)3 9767 1001

New South Wales Queensland

Suite 2002a, 44 Market Street Northpoint, Unit 12, Level 3

Sydney NSW 2000 231 North Quay
Australia Brisbane QLD 4000
Australia
T: +61 (0)2 8270 7600
F: +61 (0)2 9299 6076 T: +61 (0)7 3238 1700
F: +61 (0)7 3211 4833

Victoria Singapore

Unit 2, 409-411 Hammond Road Penthouse Level,

Dandenong Victoria 3175 Suntec Tower 3,
Australia Temasek Boulevard,
Singapore 038988
T: +61 (0)3 9767 1000
F: +61 (0)3 9767 1001 T: +65 6866 3661
F: +65 6866 3662

UNITED KINGDOM

Exova Warringtonfire

UKAS Accredited Laboratory

Holmesfield Road
Warrington, WA1 2DS
United Kingdom

T: +44 (0)1925 655116

F: +44 (0)1925 655419

www.warringtonfire.net

© Exova Warringtonfire Aus Pty Ltd 2007-2013

 Report No. 22115-02
Page 3 of 13

CONTENTS
Main Body Page
1. Introduction 4

2. Requirements 4

3. Conclusions 4

4. Validity 5

5. Declaration by Hafele Singapore Pte Ltd 6

6. Authorisation by Exova Warringtonfire 6

7. Supporting data 7

Appendices

A1 SS332: 2007, Clause 4 9

A2 Alternative ironmongery by Hafele 10

DOCUMENT REVISION STATUS

Date Issued Issue No. Description

13/8/07 22115-00 Initial Issue

31/8/07 22115-01 Typographical corrections

25/7/13 22115-02 Amended scope of application of Appendix 2

© Exova Warringtonfire Aus Pty Ltd 2007-2013

 Report No. 22115-02
Page 4 of 13

1 INTRODUCTION
1.1 This report presents an assessment of the fire resistance performance of the steel
doorset as previously fire tested and described in WARRES No. 100357, if modified as
described in the Appendices of this report.

1.2 The proposed steel doorset is required to be capable of a performance of 240 minutes
integrity with respect to SS 332: 2007, Clause 4.

1.3 The data referred to in Section 7 (Supporting Data) of this report has been considered for
the purpose of this assessment, which has been prepared in general accordance with the
principles of Fire Test Study Group Resolution 82, 2001.

1.4 This report may only be reproduced in full without modifications by the report sponsor.
Copies, extracts, or abridgments of this report in any form shall not be published by other
organisations without permission of Exova Warringtonfire Aus Pty Ltd.

2 REQUIREMENTS
2.1 Doorsets shall be installed into supporting construction of brickwork, concrete blockwork
or, reinforced concrete capable of providing the necessary support for the required period
of 240 minutes.

2.2 Doorsets shall be constructed in a similar manner from materials and components of the
same manufacture and equivalent quality as tested or, as otherwise appraised by Exova
Warringtonfire.

2.3 Door leaf edge clearance gaps will not exceed the tested values as recorded in WARRES
No.100357. Larger gaps will invalidate this report.

3 CONCLUSIONS
3.1 If the tested doorset described in WARRES No. 100357 had been modified as described
in the Appendices of this report, it is expected that it would have been capable of
achieving a performance of 240 minutes integrity with respect to SS 332: 2007, Clause 4.

Validity of supporting data

3.2 This Conclusion is conditional on the supporting test reports being currently valid. An
expired report invalidates this Conclusion.

© Exova Warringtonfire Aus Pty Ltd 2007-2013

 Report No. 22115-02
Page 5 of 13

4 VALIDITY
4.1 This assessment report does not provide an endorsement by Exova Warringtonfire Aus
Pty Ltd of actual products supplied.

4.2 The conclusions of this assessment may be used to directly assess fire hazard, but it
should be recognised that a single test method will not provide a full assessment of fire
hazard under all conditions.

4.3 Because of the nature of fire testing, and the consequent difficulty in quantifying the
uncertainty of measurement, it is not possible to provide a stated degree of accuracy. The
inherent variability in test procedures, materials and methods of construction, and
installation may lead to variations in performance between elements of similar
construction.

4.4 The assessment can therefore only relate to the actual prototype test specimens, testing
conditions and methodology described in the supporting data, and does not imply any
performance abilities of constructions of subsequent manufacture.

4.5 This assessment is based on information and experience available at the time of
preparation. The published procedures for the conduct of tests and the assessment of
test results are the subject of constant review and improvement and it is recommended
that this report be reviewed on or, before, the stated expiry date.

4.6 The technical content of this report remains the intellectual property of Exova
Warringtonfire. Therefore to maintain its applicability, if contradictory evidence becomes
available the assessment will be unconditionally withdrawn and Hart Industries Pte Ltd
will be notified in writing. Similarly, the assessment is invalidated if the assessed
construction is subsequently tested because actual test data is deemed to take
precedence over an expressed opinion.

4.7 The information contained in this report shall not be used for the assessment of variations
other than those stated in the conclusions above. The assessment is valid provided no
modifications are made to the systems detailed in this report. All details of construction
should be consistent with the requirements stated in the relevant test reports and all
referenced documents.

4.8 This assessment is only valid if accompanied by full copies of the indicated supporting
data.

© Exova Warringtonfire Aus Pty Ltd 2007-2013

 Report No. 22115-02
Page 6 of 13

5 DECLARATION BY:
HART INDUSTRIES PTE LTD
By distributing copies of this report we, Hart Industries Pte Ltd confirm that:

to our knowledge the component or element of structure, which is the subject of

this assessment, has not been subjected to a fire test to the Standard against
which this assessment is being made,

we agree to withdraw this assessment from circulation should the component or

element of structure be the subject of a fire test to the Standard against which this
assessment is being made,

we are not aware of any information that could adversely affect the conclusions of
this assessment; if we subsequently become aware of any such information, we
agree to ask the assessing authority to withdraw the assessment.

6 AUTHORISATION BY:
EXOVA WARRINGTONFIRE AUS PTY LTD
6.1 Signatures

Prepared by: Reviewed by:

S M Kettle K Nicholls

6.2 Date of Issue

23rd July 2013

6.3 Date of Expiry

st
31 July 2018

© Exova Warringtonfire Aus Pty Ltd 2007-2013

 Report No. 22115-02
Page 7 of 13

7 SUPPORTING DATA
7.1 The following report summary is provided for information only. Reference shall be made
to complete copies of the reports for full specimen and performance details.

7.2 WARRES No. 100357 + Addendum

A report of a fire resistance test by Exova Warringtonfire Centre in accordance with BS
476: Part 22: 1987 performed on an uninsulated, double-leaf, single-acting, steel doorset.
The leaves were generally formed from 1.2mm thick mild steel, and were internally
stiffened by vertical, omega section profiles.

The passive leaf was fitted with a glazed aperture based on a pane of Firelite of 312mm
by 162mm. The leaves were each hung on four hinges. The active leaf was latched to the
passive leaf, which was bolted.

Integrity : 255 minutes*

Test Date : 17th December 1997
Joint Test Sponsor : Hart Industries Pte Ltd, who has given permission to
use this data.

*The performance indicated in the Addendum to the test report, on the condition that only
Dorma TS83 door closers are fitted.

7.3 Warrington Certification Ltd Certificates of Conformity (CoC’s)

1121-CPD-AC0134 Hafele 2BB st/st butt hinges, 100~127mm x 75~100mm x 3mm
1121-CPD-AA0002 Briton 376E series panic exit device
1121-CPD-AAA026 PED100 series panic exit device with mortise lock
1121-CPD-AD0302 Hafele DCL 11 overhead closer
1121-CPD-AD0204 Hafele DCL 15 overhead closer
1121-CPD-AD0240 Hafele DCL 32 Size 3 overhead closer
1121-CPD-AD0254 Hafele DCL 33 Size 2-4 concealed overhead closer
1121-CPD-AD0277 Hafele DCL 55 Size 2-4 overhead closer
1121-CPD-AD0255 Hafele DCL 83 Size 2-4 overhead closer
1121-CPD-AD0261 Hafele DCL 83 Size 3 overhead closer
1121-CPD-AGO127 Hafele 911 and 166 series mortice sash locks

7.4 IFT Rosenheim Certificates of Conformity

0757-BPR-229-07-001 Tectus TE510 3D and TE510 HU full solid steel hinges

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7.3 TUV SUD PSB Certificates of Conformity (CoC’s)

011515 Hafele DCL 31 EN3 overhead closer
insulated leaves
012698 Hafele DCL 34 EN3 overhead closer
insulated leaves

CLS1A 121280371006 Hafele DCL 51 EN2-5 overhead closer

insulated leaves

012054 Hafele 1803 BC overhead closer

insulated leaves

CLS1A 121082544001 Geze Boxer GR2045 overhead concealed closer

240 minutes, uninsulated leaves

CLS1A 121082544002 Geze TS5000 Size 2 - 6 overhead closer

120 minutes, uninsulated leaves

CLS1A 121082544003 Geze TS4000 Size 1 - 6 overhead closer

120 minutes, uninsulated leaves

CLS1A 121082544004 Geze TS1000C EN3 overhead closer

240 minutes, uninsulated leaves

CLS1A 121082544005 Geze TS1000V EN2/4/5 overhead closer

120 minutes, uninsulated leaves

CLS1A 121082544006 Geze TS1500 EN3 overhead closer

240 minutes, uninsulated leaves

CLS1A 130180656008 Geze TS2000V 2/4/5 door closer

120 minutes integrity

7.6 SS 332: 2007 hardware test reports

Hafele 916/912 series thumbturn cylinder 7191049616-MEC12/01-DA
Hafele 931.99.900 st/st door coordinator (plastic roller) 7191049616-MEC12/02-DA
Hafele 911 mortice lock case with roller latch 7191049616-MEC12/03-DA
Hafele 900 mortice lock case 7191049616-MEC12/04-DA
Hafele 950 series extension flush bolts 7191051532-MEC13-DA
Hafele 950.08.200/950.08.300 lever action flush bolt 719190819-MEC11-JC
TS/Keifer 1620.216 st/st auto flush bolt 719174959-MEC10/04-JC

7.7 IFT Rosenheim hardware test reports

Tectus TE 520/525 3D full solid steel hinge 205 34404
Tectus TE 210 3D full solid steel hinge 205 33886
Tectus TE 310 3D full slid steel hinge 205 30711
Tectus TE 630 3-D full solid steel hinge 205 33887

7.8 Exova Warringtonapt hardware test reports

Hafele 903 series sprung lever handles 304626ass
(PDH4170/71/72/73/74/75/76/77/78/79/80/81)

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A1 APPENDIX 1
SS332: 2007, Clause 4
A1.1 Proposal
A1.1.1 It is proposed that the performance achieved by the doorset assembly as described in
WARRES No. 100357 and tested in accordance with BS 476: Part 22: 1987, may be
considered to indicate a similar notional performance of 240 minutes integrity is possible
with respect to SS332: 2007, Clause 4.

A1.2 Discussion
A1.2.1 The critical testing procedures, temperature/time regime, performance criteria, and
instrumentation in BS 476: Part 22: 1987 and SS332: 2007, Clause 4, are similarly
expressed, and are technically comparable. However, there is a significant difference
relating to furnace overpressure.

A1.2.2 For BS: 476: Part 22, the furnace overpressure is controlled so that the neutral axis, or
ambient atmospheric pressure, occurs at 1000mm above the notional floor level. For
SS332: 2007 the neutral axis is set at 500mm above the notional floor level.

A1.2.3 At a given height above the notional floor level, this change in pressure effectively
increases the atmospheric furnace pressure to which test specimens are exposed relative
to the ambient pressure.

A1.2.4 Depending on the nature of the specimen, such an increase in pressure can produce
significantly different results, caused by an increased tendency for hot gases and flames
to pass to the unexposed face.

A1.2.5 Specimens that include any combustible materials are particularly at risk from either direct
ignition of the materials themselves or, ignition of evolved vapours as they exit on the
unexposed side of the specimen. In addition, the greater tendency for hot gases to flow
within gaps and voids within a specimen may affect temperature sensitive materials and
materials prone to thermal degradation or erosion by charring.

A1.2.6 The test specimen under consideration is a doorset entirely of steel construction.
Performance in a fire resistance test is expected to be determined by thermal response
alone and not complicated by thermal degradation or significant erosion, or softening as
might occur with combustible or relatively low melting point specimens, which are
generally more sensitive to variations in test methods.

A1.2.7 The thermal properties of steel are therefore expected to compensate for the increased
furnace overpressure specified in SS332: 2007: Clause 4

A1.2.8 In this case, the achieved test performance is considered to indicate a notionally similar
performance with respect to SS332: 2007: Clause 4 is possible, and the proposal is
positively appraised for the required period of 240 minutes.

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A2 APPENDIX 2
Alternative ironmongery by Hafele
A2.1 Proposal
A2.1.1 It is proposed that the following items of ironmongery may be fitted in place of the
corresponding items as originally tested. The Installation Notes shall apply:

A2.1.2 Closers for applications requiring up to 240 minutes integrity

Geze Boxer GR2045 overhead concealed closer
Geze TS1000C EN3 overhead closer
TS1500 EN3 overhead closer

A2.2.3 Closers for applications requiring up to 120 minutes integrity

Geze TS5000 Size 2 - 6 overhead closer
Geze TS4000 Size 1 - 6 overhead closer
Geze TS1000V EN2/4/5 overhead closer
Geze TS2000V 2/4/5 door closer

A2.1.4 Closers requiring additional fire resistance test data

Hafele DCL 31 EN3 overhead closer
Hafele DCL 34 EN3 overhead closer
Hafele DCL 51 EN2-5 overhead closer
Hafele 1803 BC overhead closer
Hafele DCL 11 overhead closer
Hafele DCL 15 overhead closer
Hafele DCL 32 Size 3 overhead closer
Hafele DCL 33 Size 2-4 concealed overhead closer
Hafele DCL 55 Size 2-4 overhead closer
Hafele DCL 83 Size 2-4 overhead closer
Hafele DCL 83 Size 3 overhead closer

Installation notes
• Closers shall be supported by separate and specific test evidence in accordance
with BS 476: Part 22: 1987, SS 332: 2000 or, SS 332: 2007 to show they have
been fitted on the unexposed face of a completely uninsulated steel doorset that
achieved an integrity performance of at least the required period.

• If fire test data is not available, the closers shall only be fitted on the exposed face
of doorsets when the direction of risk can be clearly identified as being from one
side only.

A2.1.5 Locks, cylinders, handles

Hafele 911 and 166 series mortice sash locks
Hafele 900 mortice lock case
Hafele 916/912 series thumbturn cylinder
Hafele 903 series sprung lever handles

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A2.1.6 Hafele 911 mortice lock case with roller latch

Installation note:
Except during periods of planned maintenance or access, the dead bolt shall be
engaged.

A2.1.7 Hinges
Hafele 2BB st/st butt hinges, 100~127mm x 75~100mm x 3mm
Tectus TE 520/525 3D full solid steel hinge
Tectus TE 210 3D full solid steel hinge
Tectus TE 310 3D full slid steel hinge
Tectus TE 630 3-D full solid steel hinge
Tectus TE510 3D and TE510 HU full solid steel hinges

A2.1.8 Flush bolts

Hafele 950 series extension flush bolts
Hafele 950.08.200/950.08.300 lever action flush bolt
TS/Keifer 1620.216 st/st auto flush bolt

A2.1.9 Door coordinator

Hafele 931.99.900 st/st door coordinator (plastic roller)

Installation notes
• The coordinator shall only be used when the plastic roller is replaced by a roller of
non-combustible material.

• If the plastic rollers are retained, the coordinator shall only be fitted on the exposed
face of doorsets when the direction of exposure can be clearly identified as being
from one side only, and the doorset opens towards the fire risk.

A2.1.10 Panic device with mortice lock

PED100 series panic exit device with mortise lock

A2.1.11 Panic device, surface mounted

Briton 376E series panic exit device

Installation note
• The panic device shall be supported by separate and specific test evidence in
accordance with BS 476: Part 22: 1987, SS 332: 2000 or, SS 332: 2007 to show it
has been fitted on the exposed face of a completely uninsulated steel doorset that
achieved an integrity performance of at least the required period.

• If fire resistance test data is not available, the panic devices shall be fitted in
addition to a mortice or cylindrical lock and top and bottom bolts, as originally
tested or, as otherwise assessed by Exova Warringtonfire.

A2.1.12 Pull handles

Hafele 903 Series pull handles

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A2.1.13 Automatic threshold seals

Hafele 950.05 series
Athmer: Stadi L24 Series, Schall-Ex Ultra, Schall-Ex L15 series

Installation note
• Seals shall be fitted in the centre of the bottom edges of leaves.

A2.2 Discussion
A2.2.1 All the items have been tested in accordance with methods described in the appropriate
Annexes of SS 332: 2007, which requires hardware be tested for mechanical
performance in addition to acceptability with respect to fire resistance performance. The
relevant test data is summarised in the Supporting Data section of this report.

A2.2.2 The critical specifications of the proposed items have been compared against the
corresponding items as originally tested on the target doorset described in WARRES No.
100357.

A2.2.3 The proposed items have been appraised for risk in terms of:
§ quantity and configuration of leaf or frame material removed for installation
§ the melting point of critical components
§ degree of restraint of leaf in the closed position
§ potential ignition source of materials of construction

A2.2.4 In some cases, particular installation conditions are considered necessary, as discussed
below.

Overhead surface mounted door closers

A2.2.5 Ignition of hydraulic fluid escaping from a heated door closer on the unexposed face of an
uninsulated steel doorset can occur in a manner constituting loss of integrity. Fluid from a
closer on the exposed face of a doorset is more likely to be consumed within the furnace
chamber.

A2.2.6 Consistent with the available certificates of conformity (CoC’s), the application of the
proposed closers is limited to the periods stated in the certificates.

A2.2.7 Where there is no specific reference to applicability to uninsulated steel doorsets, the
Installation Note requires additional appropriate fire resistance test data be made
available.

Hafele roller latch

A2.2.8 As a basic premise, in the absence of specific fire test data, roller latches cannot be
accepted as appropriate means of providing positive mechanical restraint in fire resisting
applications.

A2.2.9 It is for this reason that the relevant Installation Note requires that doorsets fitted with the
proposed roller latch are normally locked except for planned maintenance or access.

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Door coordinator

A2.2.10 The proposed item includes an arm and a plastic roller. The roller bears directly against
an uninsulated steel leaf of the target doorset. In view of the uninsulated nature of the
leaves and the required period of 240 minutes, there is a notional risk of ignition of the
roller material.

A2.2.11 The risk associated with the roller is avoided if it is replaced by a roller of non-combustible
material, in which case the selector would be acceptable for applications requiring 240
minutes integrity.

A2.2.12 If the plastic roller is retained, the coordinator is to be fitted only on the exposed side of
doorsets.

Panic devices, rod-operated

A2.2.13 Because rod-operated panic devices may not provide latching and bolting functions
directly comparable with a standard latch and flush bolts as originally tested, the proposal
requires specific supporting test data relating to uninsulated steel doorsets. Such test data
will be an acceptable means of providing the necessary confidence to support their use.

Automatic threshold seals

A2.2.14 When fitted, the aluminium seal carriers will occur between steel door leaf skins, and the
elastomeric components will occur at mid-thickness of the leaf.

A2.2.15 The elastomeric components are combustible and may flame during a standard fire test.
However, the seals are set back from the leaf faces, and the specified furnace pressure
condition at the floor level is negative, which tends to draw air into the furnace chamber.

A2.2.16 This airflow is therefore expected to reduce the risk that flaming associated with the
elastomeric components would be observed on the unexposed side for a sustained
period of 10 seconds, which would be required to constitute loss of integrity as defined in
the testing standard.

A2.2.17 in view of the relatively small mass of combustible material, its location, and the prevailing
furnace pressure condition, the proposed seals are not considered to present a significant
risk of integrity weakness for the required period of 240 minutes

Overall performance

A2.2.18 Consistent with the available certificates of conformity (C0C’s), the application of the
particular closers is limited to applications requiring 120 minutes integrity, as indicated in
the certificates.

A2.2.19 The Proposal includes Installation Notes that when satisfied, support a positive
assessment for the required period of 240 minutes.

A2.2.20 Where no Installation Notes or other conditions are stated in the Proposal, the proposed
items of ironmongery effectively replace the corresponding items as originally tested on a
like-with-like basis and are positively assessed for period of 240 minutes.

© Exova Warringtonfire Aus Pty Ltd 2007-2013