Two Stage Transformer Oil Filtration Plant

Two Stage Transformer Oil Filtration Plant, offered by us, is suitable for degassing, dehydration and
filtration of transformer oil under vacuum and achieve oil test results as per I.S standards. It basically
works on heating, filtration and vacuum treatment. Our Transformer Oil Filtration Plant has flow rates
ranging from 300 LPH to 12000 LPH. We manufacture different models of Transformer Oil Filtration
Plant as per the requirements specified by the buyers. We offer Transformer Oil Filtration Plant for on-
site filtration, castor mounted for factory and site filtration and stationery for filtration of collected oil.
Optional items such as ionic reaction column (for acidity correction), Spirafuge for coarse separation,
transformer evacuation system can also be offered with the product.

Our 2-stage degassing plant has following components :

 Prefilter : Oil comes through Transformer/Tank via inlet valve to Pre-filter. It has powerful magnet
located inside it. So, it adsorbs all magnetic impurities as well as provides protection to inlet pump
which is positive displacement type gear pump.
 Heater Tank : Inlet pump delivers the oil straight towards the heater. Heater tank is designed for
heating of oil through indirect type of heating. Heaters are suitably grouped to achieve power
economy when oil quantity is less.
 Ionic Reaction Column : This part of machine is used to reduce the acidity of oil. We use activated
alumina for the adsorption of acid particles when oil is passed over it.
 Filter Chamber : It has two layers of filters; one is 100 micron rating filter mesh & others are 1
micron rating filter cartridges distributed evenly all over the area. 100 micron mesh is used for
increasing the life of filter cartridges as cartridges are to be replaced when choked. It reduces
running cost of machine.
 Degassing Chamber : The function of this part is to remove moisture & entrapped gases in the
oil. In these type of machines, degassing chamber is divided in 2 stages by siphon. in The first
stage connected to vacuum pump, is used for removal of free moisture present in the oil. Second
stage degassing chamber is connected to the Booster pump which in turn is connected to high
capacity vacuum pump. In this stage, entrapped moisture & gases are removed. In degassing
chamber, arrangements are made in such a way that thin film of oil is exposed to vacuum for
maximum period of time with help of shower arrangements, knitmesh packings, etc.
 Outlet Pump : This pump is glandless centrifugal type. This pump takes of De-acidified, filtered &
dehydrated oil back to the transformer/ tank.
 Safety Interlocks :

 If your inlet pump is not turned on, heaters will not get turned on.
 If by some means, level of oil in degassing chamber rises & in turn rises float, inlet pump is
turned off & in turn are the heaters.
 Value-added services :

 If main supply is connected in reverse rotation, indicator will be glown on panel & no motor
will start.
 Solenoid valves are provided in vacuum lines so as to avoid oil rise into trap when suddenly
vacuum pump is stopped & airing is not done.
 By-pass connection is given in the machine so as to change the positions of hoses, without
shutting down the machine.

Technical Specifications
Working Vacuum : < 0.3 Torr ; Ulimate Vacuum : 0.001 Torr

Flow Rate LPH 3000 4500 6000 8000 12000 18000

Motor Power Inlet HP 1.5 2 5 7.5 10 10

Outlet HP 3 5 5 7.5 12.5 15

Vacuum HP 1 1 2 5 7.5 7.5

–1

Vacuum- HP 1 2 5 7.5 7.5 10

2

Booster HP 1 2 2 5 5 10

Heater Heater – Total Kw 27 36 36 36 36 48

Power 1
Nos x Kw 9x3 9x4 9x4 9x4 9x4 12 x 4

Heater – Total Kw 27 36 36 36 36 48
2
Nos x Kw 9x3 9x4 9x4 9x4 9x4 12 x 4

Heater - Total Kw - - 36 36 36 36
3
Nos x Kw - - - 24 36 36

Heater – Total kw - - - 24 36 36
4
Nos x Kw - - - 6x4 6x4 9x4

Total 54 72 108 132 144 168

(kw)

Vacuum Vacuum M3 / Hr 18 36 60 90 120 160

Pump –1
Displacement
Vacuum M3/Hr 36 60 90 120 120 250
 –2

Booster M3/Hr 150 375 500 1000 1000 2000

Filter Elements (1 µm) Ø63x500L 4 7 10 12 16 20

Suitable for Transformers Upto 75 MVA 150 250 350 500 500 +
MVA MVA MVA MVA Mva