Академический Документы
Профессиональный Документы
Культура Документы
Instruction Manual
Please do not begin operating this product until you have read this instruction manual thoroughly and you
understand its contents.
NOTE
1 2 3 4 5
This heading indicates additional instructions and/or notes.
1 Series code SR1: 48×48mm DIN
WARNING SR3: 96×96mm DIN
The SR1, SR3 series digital controller is designed for 2 Input [8] Thermocouple, R.T.D., mV Voltage,
controlling temperature/humidity and other physical quantities Multi-input
of general industrial equipment. [6] Voltage: -1~1, 0~1, 0~2, 0~5, 1~5,
Avoid using it for control of devices upon which human life is 0~10V DC
dependant. When used, adequate and effective safety measures * Will correspond to external mounting
must be taken. resistance of (250Ω) for current input.
No warranty is valid in the case of an accident arising from the 3 Control output [Y] Contact, [I] Current,
use of this product without having taken such safety measures. [P] SSR drive voltage, [V] Voltage
4 Event [1] 1a×2
5 Remarks [0] Without, [9] With
CAUTION
• To avoid damage to connected equipment, facilities or the
SR1, 3 itself due to a fault of the product, safety measures 2. About Installation
must be taken before usage, such as the installation of a fuse, 2-1. Installation
an overheating protection device and the like.
• As a means to turn the power off, a switch or a breaker This instrument is created with the premise of being used by
(which confirms with IEC 60947) should be installed in the setting on the instrumentation panel. Therefore, please make sure
external power circuit to be connected to the power terminal that the user would not come in contact with the live part of the
of the instrument. power terminals and the like.
• Since the instrument does not have a built-in fuse, do not
forget to install a fuse in the power circuit to be connected to 2-2. Installation Conditions (environmental conditions)
the power terminal.
Fuse rating/characteristics: 250V AC 0.5A/medium lagged or Note:
lagged type. This instrument should not be used in any of the places mentioned
Use a fuse which conforms with IEC 60127. below. Selection of any of the places may result in trouble with
the instrument, damage to it or even a fire.
CAUTION 1 Where flammable gas, corrosive gas, oil mist and particles
• Do not use this instrument other than specified. that can deteriorate electrical insulation are generated or
• Using the instrument other than specified may result in abundant.
trouble with the instrument or may cause a fire. 2 Where the temperature is below -10°C or above 50°C.
• Voltage/current of a load to be connected to the output
terminal should be within a rated range. 3 Where the relative humidity is above 90% RH or below the
• Do not block the draft hole or allow dust and the like to stick dew point.
to the case of the instrument for heat discharge. 4 Where highly intense vibration or impact is generated or
A rise in temperature or insulation failure may result in a
transferred.
reduction of the life of the product and/or problems with it or
may cause a fire. 5 Where the instrument is exposed to dew drops or direct
• Do not operate keys on the front panel with a hard or sharply sunlight.
pointed object. Operate the keys only by softly touching them
by your finger tips.
6 Where the instrument is directly exposed to the air of the
• When cleaning the instrument, wipe it gently with a dry cloth. heater or the air conditioner.
Never use solvent such as thinner. 7 Where the height is above 2000m.
SR1F-1AE
Jan. 2003
-1-
2-3. Site selection 3-1. Note on Wiring
This instrument is specified to be used in the following 1 In the wiring operation, follow the terminal layout shown in
environment conditions. section 3-2 and make sure to carry out the correct wiring
process.
1 Over voltage category II
2 Use a press fit terminal which fits an M3.5 screw and has a
2 Degree of pollution 2 (IEC60664)/(IEC 61010-1) width of 7mm or less.
3 Where the height is below 2000m 3 In case of thermocouple input, use a compensating wire
compatible with the selected type of thermocouple.
2-4. Mounting 4 In case of R.T.D. input, the resistance of a single lead wire
1 Cut a hole for mounting the controller in the panel by must be 5Ω or less and the three wires must have the same
referring to the cutout drawing in section 2-5. resistance.
2 The panel thickness should be 1.0~4.0mm. 5 When the current input is 0~20mA (0~5V DC), 4~20mA
(1~5V DC), select input [6] (see 1-22) and apply supplied
3 As the instrument is provided with pawls for fixing, just shunt resistor of 250Ω ±0.1% between the input terminals +
press it firmly from the front of the panel. and – for the use of instrument.
4 Please mount vertically in order to satisfy the dust-proof/ 6 The input signal wire must not be accommodated with a
drip-proof (NEMA4X, IP66) specification. high voltage power cable in the same conduit or duct.
7 Shield wiring (single point grounding) is effective against
2-5. External Dimensions and Panel Cutout static induction noise.
SR1 (48×48mm size) 8 Twisting the input wires at short and equal intervals is
111
11 100 Panel cutout drawing effective against electromagnetic induction noise.
45 +0.6
0 (48 × N−3) +10 9 Clamp the screws of terminals firmly.
Clamping torque: 1.0 N · m (10 kgf · cm)
45 +0.6
45 +0.6
0
0
60 or more
44.6
48
130 or more
96
91
Protective
grounding
Unit: mm Recommended noise filter: TDK’s ZMB2203-13
EV1
DC 4 9 1A240V AC
3. Wiring B
EV2
WARNING 5 10 1A240V AC
− − B
• Make sure to disconnect this product from any power source
during the wiring operation. Otherwise an electric shock may
result.
• To prevent an electric shock, do not touch wired terminals
and other charged elements while they are being energized.
-2-
SR3 Event
Output points 2 points EV1, EV2
L Contact rating 240V AC 1A (resistive load)
1
100-240V AC~
Event type Absolute values, deviations
50/60Hz 10VA (higher, lower, higher/lower,
N 2 within, outside)
Event action On-Off action
OUTPUT +
4-20mA DC 3 Standby action Selectable from the 3-type
0-10V DC
30mA 12V DC standby mode
2A 240V AC −
4 General specifications
Ambient temperature for −10°C~+50°C
COM 5 operational condition
EV1
Supply voltage 100~240V AC±10% 50/60Hz
1A 240V AC 6 Power consumption Approximately 10VA
EV2
1A 240V AC
7
5. Names and Functions of Parts on Front Panel
+ + A
8
DC 9 PV
B
1 Measured value (PV) display
10
− − B
SV 2 Target set value (SV) display
˚C
3-3. Terminal Arrangement Table
OUT EV1 EV2 AT MAN
turning to manual, the MAN lamp flashes and the output value can
Type display Type display ( , ) be selected by the use of and keys. To cancel, press the
Input type display Input type display ( , , , ) *1 E N T key again for 3 seconds continuously and automatic output
will return.
Control output display Output type display ( , , , ) *2
(2) Auto tuning (Initial value: OFF)
Lower limit measured Lower limit measured value ( )
value display 0-2 (Auto tuning execution screen will not be displayed
Upper limit measured Upper limit measured value ( ) when P=OFF is set.)
value display
AT is a function of automatically processing and setting P.I.D.
control.
PV/SV display Pressing the and keys changes to and the
Basic screen mode 0-0
decimal point of the rightmost digit flashes. When E N T key is
pressed the decimal point stops flashing and the AT display lamp
Screen group 0/user screen group
SV, AT, EV (Event) setting
will flash and start auto tuning. When AT finishes, the flashing
3sec.
will turn off. Auto tuning will calculate the PID value and will
Screen group 1/device maker setting
store data by the ON-OFF action in Target Set Value (SV). To
screen group
3sec. stop AT in the middle of execution, select and press the
Parameter for each function type ENT key to release.
Pressing the key continuously for 3seconds calls the 1-0 initial screen of
screen group 1. (3) Event 1 action point setting (Initial value: refer to the
*1: Input type display
below table)
: Thermocouple, : R.T.D, : Voltage (mV),
: Voltage (V) When the and keys are pressed on the setting screen, the
*2: Output type display decimal point of the rightmost digit flashes and the numerical
: Contact, : SSR drive voltage, : Voltage, : Current value can be changed. The set numerical value will be registered
and the digit will go off when the E N T key is pressed.
6-2. Mode 0 screen group
(4) Event 2 action point setting (Initial value: refer to the
0-0
Basic screen PV Division of screens below table)
SV Screens regularly When the and keys are pressed on the setting screen, the
displayed
0-1 action point can be set and the rest is the same as above in Event 1.
Output monitor PV
screen Screens displayed depending
OUT on the specification 6-3. Setting the Event Action Point
0-2
Auto tuning AT Alarm code Action Initial value Setting range
execution screen
OFF None
0-3 (1) Higher limit deviation value 2000 −1999~2000 Unit
Event 1 action
points
Event 1 mode (2) Lower limit deviation value −1999 −1999~2000 Unit
(3) Outside Higher/Lower limit deviation 2000 0~2000 Unit
0-4 (4) Inside Higher/Lower limit deviation 2000 0~2000 Unit
Event 2 action Event 2 mode
points (5) Higher limit absolute value Higher limit value measuring range,
within measuring range
(6) Lower limit absolute value Lower limit value measuring range,
To the 0-0 basic screen within measuring range
(7) Scale over
ENT + 1-1 OFF 1~3 OFF: Key control possible for all screens
Key lock setting (OFF) 1: Key control not possible for screens except user setting screen group
2: Key control not possible for other than SV setting
3: All key control not possible
ENT + 1-2 OFF, 0.1~999.9% The width of proportional band will be set during the time of control.
Proportional band (3.0) The smaller the proportional band, the larger the output difference for the deviation
setting Control output: During (gap between PV and SV).
contact
P=OFF (factory setting)
To 1-3 *When the key is pressed while the ENT key is being pressed, the preceding setting screen is called back.
-4-
To 1-2 Mode No. Setting range
Function
Screen title ( ) = initial value
ENT + 1-3 1~999 Unit The width of hysteresis during ON-OFF control
Hysteresis setting (20) P=OFF Displays while setting.
ENT + 1-4 OFF, 1~6000 sec. Time setting to cancel the offset (deviation) which occurs during proportional control
Integral time (120) Integral action cannot take action when I=OFF.
setting P or P+D control when No display when P=OFF.
OFF setting
ENT + 1-5 OFF, 1~3600 sec. Estimates the fluctuation of the outcome of control and will conduct correction.
Derivative time (30) Integral action cannot take action when d=OFF.
setting P or P+I control when No display when P=OFF.
OFF setting
ENT + 1-6 −50.0~50.0% Will correct the offset which occurred at proportional control manually.
Manual reset (0.0) No display when P=OFF.
setting
When I:OFF is set
ENT + 1-7 OFF, 0.01~1.00 A function which controls the overshoot and undershoot when the target value is
Target value (0.40) reached.
function setting The effect is large when 1.00 and small when 0.00.
No display when P=OFF.
ENT + 1-8 0.0~99.9% Will set the control output of lower limit value.
lower limit output (0.0)
limiter setting
ENT + 1-9 0−L+0.1~100.0% Will set the control output of higher limit value.
higher limit output (100.0)
limiter setting
ENT + 1-10 1~120 sec The output of the proportional cycle will be set when contact and SSR drive voltage
Proportional cycle (Y: 30, P: 3) are outputted.
time setting No display when I, V is No display if the type of the control output is current or voltage.
When Y, P is output
output
ENT + 1-12 1~999 Unit The width of hysteresis when alarm relay is ON and OFF.
EV 1 (5)
Hysteresis setting Alarm code
No display when So
(So: scale over, see 6-3)
To 1-16 *When the key is pressed while the ENT key is being pressed, the preceding setting screen is called back.
-5-
To 1-15 Mode No. Setting range
Function
Screen title ( ) = initial value
ENT + 1-16 1~4 Same as EV1
EV 2 (1)
Standby action Alarm code
setting No display when So
ENT + 1-18 Lower limit value of In case a narrower setting range of target value than a measuring range is used, a
SV lower limiter measuring range lower limit value is set.
setting (0.0)
ENT + 1-20 −1999~2000 Unit This value is used to correct an input error from a sensor or the like.
PV bias value (0/0.0) The displayed value will change based on the set number.
Setting Screen When a bias is given, control is also carried out with a corrected value.
ENT + 1-21 0~100 sec Incase input changes conspicuously or noise continues, PV filter is used to mitigate
PV Filter (0) such undesirable effect.
time setting When 0 second is set, filter does not function.
screen
ENT + 1-22 Multi: 01~76 (05) Each code represents a combination of an input type and a measuring range.
Measuring range HV: 81~86 (86) (Refer to 9. Table of Measuring Range Codes)
code setting ((05), (86): Default value)
screen
ENT + 1-23 C/F Select the temperature unit for sensor input and register by E N T key.
Input unit setting (˚C) This screen is not displayed when linear input (mV, V or mA) is set.
screen
ENT + 1-24 −1999~9999 unit A lower limit value of scaling of linear input is set and registered by E N T key.
Input scaling (0.0) (For sensor input, the screen is for monitoring only and setting is not possible.)
Lower limit value
setting
ENT + 1-25 SCL+10~SCL+5000 A higher limit value of scaling of linear input is set and registered by E N T key.
Input scaling (100.0) (For sensor input, the screen is for monitoring only and setting is not possible.)
Higher limit value
setting
ENT + 1-26 None~0.001digit on the The position of decimal point during linear input scaling is set and is registered by
Input scaling right of decimal point E N T key.
Decimal point (0.0) (For sensor input, the screen is for monitoring only and setting is not possible.)
setting
-6-
7. Event Action 6 No-standby action is where the alarm is output any time the
measured value (PV) reaches the alarm action point whether
7-1. Deviation Alarm power is applied or not.
The alarm action point will change along with the Target set value
(SV). For example, when the target set value is 20°C, +10 should 7-4. Standby action code table
be set for higher limit deviation alarm in order to put an alarm in
action at 30°C and higher. To put an alarm action at 30°C and 1: No standby action
lower when the target set value is 100°C, −70°C should be set for 2: Standby action only when power is applied
higher limit deviation alarm. 3: Standby action when power is applied or when changed to SV
4: Control mode (no standby)
7-2. Absolute Value Alarm
An alarm action point is set by an absolute value. For example, 8. Before starting up
when the measured value exceeds 100°C, 100°C should be set for
Before operation, check the wiring and set the items listed below
higher limit absolute alarm in order to put an alarm in action at
by the setting methods of the screen groups. However, for factory-
100°C and higher. To put an alarm in action at 70°C and lower
set items and items already set by equipment manufacturers,
70°C should be set for lower limit absolute alarm.
preparation is unnecessary.
In case of absolute value alarm, the alarm only works for the
measured value (PV) with no relation to the target set value (SV).
(1) Checking of Wiring
7-3. Standby Action (Mode 1-13) Check that the wiring connected to the terminals is carried out
properly.
This is used to withhold alarm action even when an alarm action
point is reached when power is applied and to put the alarm in (2) Application of Operating Power
action on the alarm action point after a target set value (SV) is
reached. Apply operating power. The controller is energized and the data
display and other lamps light.
: Higher limit deviation : Lower limit deviation
ON ON (3) Setting of Measuring range and input type
Hysteresis Hysteresis
Select input type, code and register by E N T from the setting range
codes of Mode 1 screen (1-22) "Measuring range selection setting
screen." In the case of current and voltage input, the measuring
range of lower limit values, higher limit values opposed to input
: Higher limit absolute value : Lower limit absolute value
signals and the position of decimal point will be set.
ON ON
(4) Setting of control type
In the case of ON-OFF (two positions) action, call the mode 1 (1-
2) "Proportional band setting" screen and select and register
. If used with PID auto tuning, setting can remain
unchanged.
: Outside higher/lower limit : Within higher/lower limit
deviations deviations (5) Setting of Control Output Characteristics
ON ON
Select either heating (RA) or cooling (DA) characteristics from
mode 1 (1-17) "Control output characteristics setting" screen.
-7-
9. Table of Measuring Range Codes operation, event output, set value of position, etc.at the time
when an error occurs) is necessary or not.
Input type Code Measuring range (°C) Measuring range (°F) 3 Confirmation of Present Wiring Condition:
B *1 0 ~ 1800 0 ~ 3300 Check and record the present wiring condition. Please note
R *2 0 ~ 1700 0 ~ 3100 that in case input data is necessary for control, the same
control operation as before is not possible with a replaced
S 0 ~ 1700 0 ~ 3100
product unless such data is input.
−199.9 ~ 400.0 −300 ~ 750
4 Confirmation of Present Input Data:
K 0.0 ~ 800.0 0 ~ 1500
When data is not known, call the input date for the product,
Thermocouple
0 ~ 1200 0 ~ 2200 check and record it. In case input data is required, the same
E 0 ~ 700 0 ~ 1300 control operation as before is not with a replaced product
J 0 ~ 600 0 ~ 1100 unless such data is input.
T *2 −199.9 ~ 200.0 −300 ~ 400 5 Repair of Present Product or Procurement of New
N 0 ~ 1300 0 ~ 2300 Product:
In case the product in trouble is removable from the site of
PLII *3 0 ~ 1300 0 ~ 2300
installation, remove and have it repaired. If it is not
WRe5-26*4 0 ~ 2300 0 ~ 4200 possible, arrange to acquire a new product for replacement.
U *5 *2 −199.9 ~ 200.0 −300 ~ 400 6 Setting before Starting Operation:
L *5 0 ~ 600 0 ~ 1100 When replaced by a new product, check the wiring, apply
Multi
−200 ~ 600 −300 ~ 1100 power and set items as described in 8. Before Starting Up.
−100.0 ~ 100.0 −150.0 ~ 200.0
Pt100
−50.0 ~ 50.0 −50.0 ~ 120.0 10-2. Cause of Trouble and Troubleshooting
R.T.D.
-8-