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SR1, SR3 Series Digital Controller

Instruction Manual
Please do not begin operating this product until you have read this instruction manual thoroughly and you
understand its contents.

Safety Rules 1. Introduction


For matters regarding safety, potential damage to equipment 1-1. Check before Use and Confirmation of Model Codes
and/or facilities, additional instructions and notes are indicated by This product has been fully inspected for quality assurance prior to
the following headings. shipment. However, you are requested to make sure that there is
no error, damage or shortage of delivered items by checking the
WARNING model codes and the external view of the product.
This heading indicates hazardous conditions that could cause
injury or death of personnel unless extreme caution is exercised. Confirmation of Model Codes
Check the model codes affixed to the case of the product to
CAUTION ascertain if the respective codes designate what was specified
when you ordered it, referring to the following code table.
This heading indicates hazardous conditions that could cause
damage to equipment and/or facilities unless extreme caution is
exercised. S R 1 - - 1

NOTE
1 2 3 4 5
This heading indicates additional instructions and/or notes.
1 Series code SR1: 48×48mm DIN
WARNING SR3: 96×96mm DIN
The SR1, SR3 series digital controller is designed for 2 Input [8] Thermocouple, R.T.D., mV Voltage,
controlling temperature/humidity and other physical quantities Multi-input
of general industrial equipment. [6] Voltage: -1~1, 0~1, 0~2, 0~5, 1~5,
Avoid using it for control of devices upon which human life is 0~10V DC
dependant. When used, adequate and effective safety measures * Will correspond to external mounting
must be taken. resistance of (250Ω) for current input.
No warranty is valid in the case of an accident arising from the 3 Control output [Y] Contact, [I] Current,
use of this product without having taken such safety measures. [P] SSR drive voltage, [V] Voltage
4 Event [1] 1a×2
5 Remarks [0] Without, [9] With
CAUTION
• To avoid damage to connected equipment, facilities or the
SR1, 3 itself due to a fault of the product, safety measures 2. About Installation
must be taken before usage, such as the installation of a fuse, 2-1. Installation
an overheating protection device and the like.
• As a means to turn the power off, a switch or a breaker This instrument is created with the premise of being used by
(which confirms with IEC 60947) should be installed in the setting on the instrumentation panel. Therefore, please make sure
external power circuit to be connected to the power terminal that the user would not come in contact with the live part of the
of the instrument. power terminals and the like.
• Since the instrument does not have a built-in fuse, do not
forget to install a fuse in the power circuit to be connected to 2-2. Installation Conditions (environmental conditions)
the power terminal.
Fuse rating/characteristics: 250V AC 0.5A/medium lagged or Note:
lagged type. This instrument should not be used in any of the places mentioned
Use a fuse which conforms with IEC 60127. below. Selection of any of the places may result in trouble with
the instrument, damage to it or even a fire.
CAUTION 1 Where flammable gas, corrosive gas, oil mist and particles
• Do not use this instrument other than specified. that can deteriorate electrical insulation are generated or
• Using the instrument other than specified may result in abundant.
trouble with the instrument or may cause a fire. 2 Where the temperature is below -10°C or above 50°C.
• Voltage/current of a load to be connected to the output
terminal should be within a rated range. 3 Where the relative humidity is above 90% RH or below the
• Do not block the draft hole or allow dust and the like to stick dew point.
to the case of the instrument for heat discharge. 4 Where highly intense vibration or impact is generated or
A rise in temperature or insulation failure may result in a
transferred.
reduction of the life of the product and/or problems with it or
may cause a fire. 5 Where the instrument is exposed to dew drops or direct
• Do not operate keys on the front panel with a hard or sharply sunlight.
pointed object. Operate the keys only by softly touching them
by your finger tips.
6 Where the instrument is directly exposed to the air of the
• When cleaning the instrument, wipe it gently with a dry cloth. heater or the air conditioner.
Never use solvent such as thinner. 7 Where the height is above 2000m.

SR1F-1AE
Jan. 2003

-1-
2-3. Site selection 3-1. Note on Wiring
This instrument is specified to be used in the following 1 In the wiring operation, follow the terminal layout shown in
environment conditions. section 3-2 and make sure to carry out the correct wiring
process.
1 Over voltage category II
2 Use a press fit terminal which fits an M3.5 screw and has a
2 Degree of pollution 2 (IEC60664)/(IEC 61010-1) width of 7mm or less.
3 Where the height is below 2000m 3 In case of thermocouple input, use a compensating wire
compatible with the selected type of thermocouple.
2-4. Mounting 4 In case of R.T.D. input, the resistance of a single lead wire
1 Cut a hole for mounting the controller in the panel by must be 5Ω or less and the three wires must have the same
referring to the cutout drawing in section 2-5. resistance.
2 The panel thickness should be 1.0~4.0mm. 5 When the current input is 0~20mA (0~5V DC), 4~20mA
(1~5V DC), select input [6] (see 1-22) and apply supplied
3 As the instrument is provided with pawls for fixing, just shunt resistor of 250Ω ±0.1% between the input terminals +
press it firmly from the front of the panel. and – for the use of instrument.
4 Please mount vertically in order to satisfy the dust-proof/ 6 The input signal wire must not be accommodated with a
drip-proof (NEMA4X, IP66) specification. high voltage power cable in the same conduit or duct.
7 Shield wiring (single point grounding) is effective against
2-5. External Dimensions and Panel Cutout static induction noise.
SR1 (48×48mm size) 8 Twisting the input wires at short and equal intervals is
111
11 100 Panel cutout drawing effective against electromagnetic induction noise.
45 +0.6
0 (48 × N−3) +10 9 Clamp the screws of terminals firmly.
Clamping torque: 1.0 N · m (10 kgf · cm)
45 +0.6

45 +0.6
0

0
60 or more
44.6
48

In the case of installation 10 If the instrument appears to be easily affected by power


without leaving space
between instruments supply noise, use a noise filter to prevent malfunctioning.
N=The number of instruments
Unit: mm Mount the noise filter on the grounded panel and make the
wire connection between the noise filter output and the
power line terminals of the controller as short as possible.
Note: When installing without leaving space between
instruments, dust-proof/drip-proof, (NEMA4X, IP66)
specification would not be satisfied. Make this wire as short as possible.

SR 3 (96×96mm size) Noise filter Controller


111
11 100 Panel cutout drawing ~
~
130 or more
100-240V AC IN OUT 100-240V AC
92 +0.8
0
50/60Hz
92 +0.8
0

130 or more
96

91

Protective
grounding
Unit: mm Recommended noise filter: TDK’s ZMB2203-13

3-2. Terminal Layout

Note: Extracting the internal portion of the instrument SR1


For safety's sake and to protect the functionality of the
product, do not draw out the body from its case. IEC
OUTPUT + L
61010-1 safety standards request for the use of tools 4-20mA DC 1 6
0-10V DC 100-240V AC~
when extracting the internal portion of this instrument 30mA 12V DC 50/60Hz 10VA
from the case. This is designed to prevent electric shock. 2A 240V AC −
2 7 N
Recommended tools (minus driver, shape of the tip:
width 4.5mm, thickness 0.5mm) + + A
3 8 COM

EV1
DC 4 9 1A240V AC
3. Wiring B
EV2
WARNING 5 10 1A240V AC
− − B
• Make sure to disconnect this product from any power source
during the wiring operation. Otherwise an electric shock may
result.
• To prevent an electric shock, do not touch wired terminals
and other charged elements while they are being energized.

-2-
SR3 Event
Output points 2 points EV1, EV2
L Contact rating 240V AC 1A (resistive load)
1
100-240V AC~
Event type Absolute values, deviations
50/60Hz 10VA (higher, lower, higher/lower,
N 2 within, outside)
Event action On-Off action
OUTPUT +
4-20mA DC 3 Standby action Selectable from the 3-type
0-10V DC
30mA 12V DC standby mode
2A 240V AC −
4 General specifications
Ambient temperature for −10°C~+50°C
COM 5 operational condition
EV1
Supply voltage 100~240V AC±10% 50/60Hz
1A 240V AC 6 Power consumption Approximately 10VA
EV2
1A 240V AC
7
5. Names and Functions of Parts on Front Panel
+ + A
8

DC 9 PV
B
1 Measured value (PV) display

10
− − B
SV 2 Target set value (SV) display
˚C
3-3. Terminal Arrangement Table
OUT EV1 EV2 AT MAN

Terminal No. 3 Action display lamps


Name of terminal
SR1 SR3 ENT 4 Operating keys
Power terminal 100-240V AC–10% 50/60Hz 10VA 6-7 1-2
SR3
Input signal R.T.D.: A, thermocouple/voltage: + 3 8
R.T.D.: B 4 9
R.T.D.: B, thermocouple/voltage: − 5 10
Output terminal Contact: COM, SSR drive voltage/voltage/current: + 1 3
Contact: NO, SSR drive voltage/voltage/current: − 2 4 Name Function
Event output COM: Common terminal 8 5 1 Measured value Displays measured value (PV) or each type of
terminal EV1: Event 1 output terminal (standard) 9 6 display parameter signs (red)
EV2: Event 2 output terminal (standard) 10 7
2 Target set value Displays target set value (SV), each type of
display parameter set value
Note: Shorting across B and B terminal will cause an error Output value is displayed by % on control output
when thermocouple/voltage/current is inputted. monitor screens of the screen group 0 (green)
If used with input current, apply supplied shunt resistor 3 Action display Out (green) /Control output display
of 250Ω ±0.1% between input terminals (+, −). Lights when output turns on during contact or SSR
drive voltage output.
Turns off when output is 0% during voltage or current
and flashes continuously when output is 100%.
4. Outline of Specifications Flashes on a equal basis of 0.5 sec for others.
EV1, EV2 (orange)/ Event output display
Display Lights during event output.
Display accuracy ± (0.5% FS+1digit) AT (green)/ auto tuning action display
Display accuracy maintaining 23±5°C Flashes when ON key is selected by key on the
range AT action selection screen and AT is executed by
E N T key and goes out when AT terminates
Measured value display range Input range or −10~110% of automatically or is released.
measuring range MAN (green) /Manual control action display
Setting Flashes when manual control action mode is selected.
Setting method By operating 4 keys on the 4 Operating keys Parameter key
front panel Pressing this key on any screen of the screen group
Setting limiter Within the measuring range, 0 and the screen group 1 calls the next screen onto
individual setting for higher display.
and lower limits When pressed continuously for 3 seconds, this key
functions to move toward the basic screen of screen
(Lower limit<Higher limit) group 0 and the initial screen of screen group 1.
Input Down key
Input type Multi input (TC, Pt100, Jpt100, When pressed on each of the screen, the decimal
mV) point of the rightmost digit flashes and the set data
V (In case of mA input, decreases or moves backward.
connect reciept resistance Up key
between the input terminals) When pressed on each of the screen, the decimal
PV bias −1999~2000 Unit point of the rightmost digit flashes and the set data
PV filter 0~100 seconds increases or moves forward.
E N T Registration (entry) key
Control
Control mode Auto tuning PID control, Used to register a set data changed by means of
or key on a parameter screen. (The flashing
manual control right most digit turns off.)
Type of control output Relay contact, SSR drive When pressed continuously for 3 seconds on the
voltage, voltage, current control output screens (mode 0 to 1), this key
Output control characteristics RA/DA switching functions to switch between the manual control mode
(Man flashes) and the automatic control mode (Man
Output limiter Lower limit: 0.0~99.9% turns off).
Upper limit: lower limit
+0.1~100.0%
-3-
6. Explanation of Screens and Setting (1) Manual control of control output (manual mode)
6-1. How to change screens 0-1 (Output monitor screen)
To Switch Automatic→Manual, Manual→Automatic, press the
Power on E N T key for 3 seconds continuously on the 0-1 screen. Upon

turning to manual, the MAN lamp flashes and the output value can
Type display Type display ( , ) be selected by the use of and keys. To cancel, press the
Input type display Input type display ( , , , ) *1 E N T key again for 3 seconds continuously and automatic output

will return.
Control output display Output type display ( , , , ) *2
(2) Auto tuning (Initial value: OFF)
Lower limit measured Lower limit measured value ( )
value display 0-2 (Auto tuning execution screen will not be displayed
Upper limit measured Upper limit measured value ( ) when P=OFF is set.)
value display
AT is a function of automatically processing and setting P.I.D.
control.
PV/SV display Pressing the and keys changes to and the
Basic screen mode 0-0
decimal point of the rightmost digit flashes. When E N T key is
pressed the decimal point stops flashing and the AT display lamp
Screen group 0/user screen group
SV, AT, EV (Event) setting
will flash and start auto tuning. When AT finishes, the flashing
3sec.
will turn off. Auto tuning will calculate the PID value and will
Screen group 1/device maker setting
store data by the ON-OFF action in Target Set Value (SV). To
screen group
3sec. stop AT in the middle of execution, select and press the
Parameter for each function type ENT key to release.
Pressing the key continuously for 3seconds calls the 1-0 initial screen of
screen group 1. (3) Event 1 action point setting (Initial value: refer to the
*1: Input type display
below table)
: Thermocouple, : R.T.D, : Voltage (mV),
: Voltage (V) When the and keys are pressed on the setting screen, the
*2: Output type display decimal point of the rightmost digit flashes and the numerical
: Contact, : SSR drive voltage, : Voltage, : Current value can be changed. The set numerical value will be registered
and the digit will go off when the E N T key is pressed.
6-2. Mode 0 screen group
(4) Event 2 action point setting (Initial value: refer to the
0-0
Basic screen PV Division of screens below table)
SV Screens regularly When the and keys are pressed on the setting screen, the
displayed
0-1 action point can be set and the rest is the same as above in Event 1.
Output monitor PV
screen Screens displayed depending
OUT on the specification 6-3. Setting the Event Action Point
0-2
Auto tuning AT Alarm code Action Initial value Setting range
execution screen
OFF None
0-3 (1) Higher limit deviation value 2000 −1999~2000 Unit
Event 1 action
points
Event 1 mode (2) Lower limit deviation value −1999 −1999~2000 Unit
(3) Outside Higher/Lower limit deviation 2000 0~2000 Unit
0-4 (4) Inside Higher/Lower limit deviation 2000 0~2000 Unit
Event 2 action Event 2 mode
points (5) Higher limit absolute value Higher limit value measuring range,
within measuring range
(6) Lower limit absolute value Lower limit value measuring range,
To the 0-0 basic screen within measuring range
(7) Scale over

6-4. Mode 1 (Device maker setting screen group)


Pressing the key continuously for 3 seconds on the basic screen will proceed to the mode 1 screen group.
Mode No. Setting range
Function
Screen title ( ) = initial value
1-0 Initial screen
Initial screen

ENT + 1-1 OFF 1~3 OFF: Key control possible for all screens
Key lock setting (OFF) 1: Key control not possible for screens except user setting screen group
2: Key control not possible for other than SV setting
3: All key control not possible

ENT + 1-2 OFF, 0.1~999.9% The width of proportional band will be set during the time of control.
Proportional band (3.0) The smaller the proportional band, the larger the output difference for the deviation
setting Control output: During (gap between PV and SV).
contact
P=OFF (factory setting)

To 1-3 *When the key is pressed while the ENT key is being pressed, the preceding setting screen is called back.

-4-
To 1-2 Mode No. Setting range
Function
Screen title ( ) = initial value
ENT + 1-3 1~999 Unit The width of hysteresis during ON-OFF control
Hysteresis setting (20) P=OFF Displays while setting.

ENT + 1-4 OFF, 1~6000 sec. Time setting to cancel the offset (deviation) which occurs during proportional control
Integral time (120) Integral action cannot take action when I=OFF.
setting P or P+D control when No display when P=OFF.
OFF setting

ENT + 1-5 OFF, 1~3600 sec. Estimates the fluctuation of the outcome of control and will conduct correction.
Derivative time (30) Integral action cannot take action when d=OFF.
setting P or P+I control when No display when P=OFF.
OFF setting

ENT + 1-6 −50.0~50.0% Will correct the offset which occurred at proportional control manually.
Manual reset (0.0) No display when P=OFF.
setting
When I:OFF is set

ENT + 1-7 OFF, 0.01~1.00 A function which controls the overshoot and undershoot when the target value is
Target value (0.40) reached.
function setting The effect is large when 1.00 and small when 0.00.
No display when P=OFF.

ENT + 1-8 0.0~99.9% Will set the control output of lower limit value.
lower limit output (0.0)
limiter setting

ENT + 1-9 0−L+0.1~100.0% Will set the control output of higher limit value.
higher limit output (100.0)
limiter setting

ENT + 1-10 1~120 sec The output of the proportional cycle will be set when contact and SSR drive voltage
Proportional cycle (Y: 30, P: 3) are outputted.
time setting No display when I, V is No display if the type of the control output is current or voltage.
When Y, P is output
output

ENT + 1-11 OFF, Hd~So : None : Higher limit deviation


EV1 type (HD) : Lower limit deviation : Outside higher/lower limit deviations
Code setting
: Within higher/lower limit deviations : Higher limit absolute value
: Lower limit absolute value : Scale over

ENT + 1-12 1~999 Unit The width of hysteresis when alarm relay is ON and OFF.
EV 1 (5)
Hysteresis setting Alarm code
No display when So
(So: scale over, see 6-3)

ENT + 1-13 1~4 1: No standby action


EV 1 (1) 2: Standby action only when power is applied
Standby action Alarm code 3: Standby action when power is applied or when changed to SV
setting No display when So 4: Control mode (no standby)

ENT + 1-14 OFF, Hd~So Same as EV1


EV 2 type (LD)
Code setting

ENT + 1-15 1~999 Unit Same as EV1


EV 2 (5)
Hysteresis setting Alarm code
No display when So

To 1-16 *When the key is pressed while the ENT key is being pressed, the preceding setting screen is called back.
-5-
To 1-15 Mode No. Setting range
Function
Screen title ( ) = initial value
ENT + 1-16 1~4 Same as EV1
EV 2 (1)
Standby action Alarm code
setting No display when So

ENT + 1-17 rA/dA Switching the characteristics of control action


Control output (rA) rA : heating/humidify (reverse action)
characteristics dA: cooling/dehumidify (direct action)
setting

ENT + 1-18 Lower limit value of In case a narrower setting range of target value than a measuring range is used, a
SV lower limiter measuring range lower limit value is set.
setting (0.0)

within measuring range


SV_L<SV_H
ENT + 1-19
SV higher limiter Higher limit value of In case a narrower setting range of target value than a measuring range is used, a
setting measuring range higher limit value is set.
(800.0) (It can prevent erroneous setting in a risky range and has some other advantageous
effect.)

ENT + 1-20 −1999~2000 Unit This value is used to correct an input error from a sensor or the like.
PV bias value (0/0.0) The displayed value will change based on the set number.
Setting Screen When a bias is given, control is also carried out with a corrected value.

ENT + 1-21 0~100 sec Incase input changes conspicuously or noise continues, PV filter is used to mitigate
PV Filter (0) such undesirable effect.
time setting When 0 second is set, filter does not function.
screen

ENT + 1-22 Multi: 01~76 (05) Each code represents a combination of an input type and a measuring range.
Measuring range HV: 81~86 (86) (Refer to 9. Table of Measuring Range Codes)
code setting ((05), (86): Default value)
screen

ENT + 1-23 C/F Select the temperature unit for sensor input and register by E N T key.
Input unit setting (˚C) This screen is not displayed when linear input (mV, V or mA) is set.
screen

ENT + 1-24 −1999~9999 unit A lower limit value of scaling of linear input is set and registered by E N T key.
Input scaling (0.0) (For sensor input, the screen is for monitoring only and setting is not possible.)
Lower limit value
setting

ENT + 1-25 SCL+10~SCL+5000 A higher limit value of scaling of linear input is set and registered by E N T key.
Input scaling (100.0) (For sensor input, the screen is for monitoring only and setting is not possible.)
Higher limit value
setting

ENT + 1-26 None~0.001digit on the The position of decimal point during linear input scaling is set and is registered by
Input scaling right of decimal point E N T key.

Decimal point (0.0) (For sensor input, the screen is for monitoring only and setting is not possible.)
setting

*Sensor Input: Thermocouple, R.T.D. input


Mode 1 return to the initial screen Linear Input : Voltage (mV, V) input

-6-
7. Event Action 6 No-standby action is where the alarm is output any time the
measured value (PV) reaches the alarm action point whether
7-1. Deviation Alarm power is applied or not.
The alarm action point will change along with the Target set value
(SV). For example, when the target set value is 20°C, +10 should 7-4. Standby action code table
be set for higher limit deviation alarm in order to put an alarm in
action at 30°C and higher. To put an alarm action at 30°C and 1: No standby action
lower when the target set value is 100°C, −70°C should be set for 2: Standby action only when power is applied
higher limit deviation alarm. 3: Standby action when power is applied or when changed to SV
4: Control mode (no standby)
7-2. Absolute Value Alarm
An alarm action point is set by an absolute value. For example, 8. Before starting up
when the measured value exceeds 100°C, 100°C should be set for
Before operation, check the wiring and set the items listed below
higher limit absolute alarm in order to put an alarm in action at
by the setting methods of the screen groups. However, for factory-
100°C and higher. To put an alarm in action at 70°C and lower
set items and items already set by equipment manufacturers,
70°C should be set for lower limit absolute alarm.
preparation is unnecessary.
In case of absolute value alarm, the alarm only works for the
measured value (PV) with no relation to the target set value (SV).
(1) Checking of Wiring

7-3. Standby Action (Mode 1-13) Check that the wiring connected to the terminals is carried out
properly.
This is used to withhold alarm action even when an alarm action
point is reached when power is applied and to put the alarm in (2) Application of Operating Power
action on the alarm action point after a target set value (SV) is
reached. Apply operating power. The controller is energized and the data
display and other lamps light.
: Higher limit deviation : Lower limit deviation
ON ON (3) Setting of Measuring range and input type
Hysteresis Hysteresis
Select input type, code and register by E N T from the setting range
codes of Mode 1 screen (1-22) "Measuring range selection setting
screen." In the case of current and voltage input, the measuring
range of lower limit values, higher limit values opposed to input
: Higher limit absolute value : Lower limit absolute value
signals and the position of decimal point will be set.
ON ON
(4) Setting of control type
In the case of ON-OFF (two positions) action, call the mode 1 (1-
2) "Proportional band setting" screen and select and register
. If used with PID auto tuning, setting can remain
unchanged.
: Outside higher/lower limit : Within higher/lower limit
deviations deviations (5) Setting of Control Output Characteristics
ON ON
Select either heating (RA) or cooling (DA) characteristics from
mode 1 (1-17) "Control output characteristics setting" screen.

(6) Setting of Event (EV1, EV2) Action Type


Select and register a code for either mode 1 (1-11, 1-13, 1-14, 1-
: Scaleover 16) "Alarm code" or "Alarm standby code".
ON ON

Note: When input types, measuring range is selected and


: Target set SV value changed, all the set data concerning measuring range
−10% 110% : Alarm action point will be initialized.
[Event action figure]

1 Select an action code from the standby action code table


when event output is used as an alarm and standby becomes
necessary.
2 Set and select code 4 when event output is used for control.
However, note that setting 4 will turn event output OFF if
input goes out of order.
3 When code 2 is selected, the standby function is put in
action only when power is applied.
4 When code 3 is selected, standby function is put in action
when power is applied and when SV in execution is
changed.
5 When a standby code is changed while standby action is in
execution, it may be possible for the standby action to be
released.

-7-
9. Table of Measuring Range Codes operation, event output, set value of position, etc.at the time
when an error occurs) is necessary or not.
Input type Code Measuring range (°C) Measuring range (°F) 3 Confirmation of Present Wiring Condition:
B *1 0 ~ 1800 0 ~ 3300 Check and record the present wiring condition. Please note
R *2 0 ~ 1700 0 ~ 3100 that in case input data is necessary for control, the same
control operation as before is not possible with a replaced
S 0 ~ 1700 0 ~ 3100
product unless such data is input.
−199.9 ~ 400.0 −300 ~ 750
4 Confirmation of Present Input Data:
K 0.0 ~ 800.0 0 ~ 1500
When data is not known, call the input date for the product,
Thermocouple

0 ~ 1200 0 ~ 2200 check and record it. In case input data is required, the same
E 0 ~ 700 0 ~ 1300 control operation as before is not with a replaced product
J 0 ~ 600 0 ~ 1100 unless such data is input.
T *2 −199.9 ~ 200.0 −300 ~ 400 5 Repair of Present Product or Procurement of New
N 0 ~ 1300 0 ~ 2300 Product:
In case the product in trouble is removable from the site of
PLII *3 0 ~ 1300 0 ~ 2300
installation, remove and have it repaired. If it is not
WRe5-26*4 0 ~ 2300 0 ~ 4200 possible, arrange to acquire a new product for replacement.
U *5 *2 −199.9 ~ 200.0 −300 ~ 400 6 Setting before Starting Operation:
L *5 0 ~ 600 0 ~ 1100 When replaced by a new product, check the wiring, apply
Multi

−200 ~ 600 −300 ~ 1100 power and set items as described in 8. Before Starting Up.
−100.0 ~ 100.0 −150.0 ~ 200.0
Pt100
−50.0 ~ 50.0 −50.0 ~ 120.0 10-2. Cause of Trouble and Troubleshooting
R.T.D.

0.0 ~ 200.0 0.0 ~ 400.0


Problem Cause Remedy
−200 ~ 500 −300 ~ 1000
1 Error code is Refer to "Error Codes, Causes Refer to "Error Codes,
−100.0 ~ 100.0 −150.0 ~ 200.0 displayed. and Remedies." Causes and Remedies."
JPt100
−50.0 ~ 50.0 −50.0 ~ 120.0 2 Displayed PV 1 Set measuring range code 1 Check if set measuring
value seems to is different from that of range code is correc
0.0 ~ 200.0 0.0 ~ 400.0 be incorrect. input sensor/input signal. for input signal.
2 Erroneous wiring to input 2 Correct wiring to input
−10~ 10 terminals of sensor terminals of sensor.
0~ 10 3 Display on the 1 Problem with power 1 Inspect portions related
front panel goes supply and wiring to power source and
0~ 20 connection. wire connection.
out and the
mV

instrument does Check wiring.


0~ 50 2 Deterioration of the 2 Examine the product
not operate.
Initial value: 0.0 ~ 100.0 product. and repair or replace.
10~ 50
Span: 10 ~ 5000 count Key unable to 1 Release keylock.
4 1 Keylock is in effect.
0~100 Position of decimal point: None be operated. 2 Deterioration of the product. 2 Examine and repair or
−1~ 1 1, 2 or 3 digits on the right of decimal point replace the product.
Lower limit valute<Higher limit value
0~ 1 5 ON-OFF action of 1 ON-OFF is set for P of PID. 1 Change the OFF set for
control output is P to two-position type
too fast. ON-OFF action.
Voltage

0~ 2 2 Too small a value set for 2 Increase the hysteresis


V

0~ 5 hysteresis of ON-OFF value of ON-OFF


action. action.
1~ 5
0~10
10-3. Error Codes, Causes and Remedies
Thermocouple B, R, S, K, E, J, T, N: JIS/IEC
R.T.D. Pt100: JIS/IEC JPt100/Former JIS Input measured value problems
*1 Thermocouple B: Accuracy guarantee not applicable to 400˚C (752˚F) and
Screen display Problem Cause Remedy
below.
1 A break of 1 Check thermocouple input wiring for a
*2 Thermocouple K, T, U: Accuracy of those whose readings are below −100˚C is Higher limit side
thermocouple possible break.
scaleover
±1.0% FS (HHHH) input wiring
2 Check R.T.D. input A wiring for a possible
2 A break of R.T.D.
break. If wiring has no problem, replace
*3 Thermocouple PLII Platinel input wiring
R.T.D.
3 Input measured
*4 Thermocouple WRe5-26 (ASTM988) value exceeded 3 For voltage or current input, check the
higher limit of transmitting unit of measured values.
*5 Thermocouple U, L (DIN 43710) Check if set code of measuring range is
measuring range
by 10%. correct for input signal.
Lower limit side Input measured value Check wiring of inversed polarity for
10. Maintenance and Troubleshooting (LLLL)
scale over fell from lower limit
of measuring range
measured value input.
by 10%.
10-1. Procedure of Maintenance Replacement and Matters A break of 1 A break of B Check R.T.D. input terminals A, B and B
Be Attended to (Steps for replacing defective items) (b---)
R.T.D. input
wiring. 2 Breaks of ABB
for breaks. If wiring has no problem, replace
R.T.D.
Higher limit side Ambient temperature 1 Reduce ambient temperature to the level
1 Confirmation of Model Code: scaleover of of the product has provided in the environment conditions
Check the model code of the component part in trouble. (CJHH) cold junction exceeded 80˚C. for the product.
(CJ) of 2 In case ambient temperature has not
(Open the control box, and you can find an appropriate code thermocouple
input. exceeded 80˚C, examine the product.
in the model label affixed to the instrument case.) Lower limit side Ambient temperature 1 Raise ambient temperature to the level
scaleover of of the product has provided in the environment conditions
2 Inquiry on Input Data: (CJLL) cold junction fallen to -20˚C or for the product.
(CJ) of lower.
thermocouple 2 In case ambient temperature has not
Ask the manufacturer if input data (control date of external input. fallen to -20˚C, examine the product.

The contents of this manual are subject to change without notice.


Temperature and Humidity Control Specialists

Head Office: 2-30-10 Kitamachi, Nerima-Ku, Tokyo 179-0081 Japan


Phone: +81-3-3931-7891 Fax: +81-3-3931-3089
E-MAIL: exp-dept@shimaden.co.jp URL: http://www.shimaden.co.jp PRINTED IN JAPAN

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