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Miniature solenoid directional valves

DG4M4

E
●●Compact solenoid directional valve for use up to max. 21 MPa.
●●Resin molded, 50/60 Hz dual frequency, two terminal coils do not
require rewiring for differing frequencies.
1-1
Model Code
Directional Control Valves

(F3)-DG4M4-30C-100AC-20-(LH)-( M12)-JA-(PG)-(S7/S46/S47)
1 2 3 4 5 6 7 8 9 10

1 Hydraulic fluid DIN43650 connectors


Omit: mineral oil based fluid, water-glycol based fluid * Only ‘Omitted’ applies for the lead wire type (S46/S47).
F3: Phosphate ester 9 Cable ground
2 Miniature solenoid directional valve (gasket mounting) (Option in cases where there are no indicator lamps)
Wet armature type Omit: no cable ground provided (standard)
3 Spool type PG: Cable ground provided
See page E1-2 * Only ‘Omitted’ applies for the lead wire type (S46/S47).
4 Spool/spring arrangement * The indicator lamp (provided with M12/M14) is provided as a
A: Spring offset, A type (2 position, single solenoid) standard feature.
B: Spring offset, B type (2 position, single solenoid) 10 Special feature
C: Spring centered type (3 position, double solenoid) S7: 1.0 mm orifice in P port
Omit: no spring type (2 position, double solenoid) S46: Lead wire type electrical connection (length 300 mm)
5 Solenoid voltage S47: Lead wire type electrical connection
See “Solenoid Specifications” (with surge suppressor, length 300 mm)
6 Design no.
7 Solenoid assembly configuration (for spring sets, type A and B)
Omit: standard (energized, A type: P to B B type: P to A) Table of electrical options
LH: Left hand build (energized, A type: P to A B type: P to B) Cable Special Electrical
Indicator Lamp
8 Indicator lamp (option) Ground Feature Wiring System
Omit: no indicator lamp (standard) Omitted Not provided/S7 2 connectors
M12: With indicator lamp (for AC solenoids) Omitted (not provided) S46/S47 Lead wires
DIN43650 connectors (not provided) PG Not provided/
2 connectors
M14: With indicator lamp and surge suppressor (for DC (provided) S7
solenoids) M12/M14 Omitted Not provided/
DIN 43650 connector
(provided) (provided) S7

Specifications
Max. Working Allowable Tank Max. Switching Frequency (cycles/min) Weight kg
Max. Flow
Model Code Pressure Port Back Pressure
L/min AC Solenoids DC Solenoids Single Solenoids Double Solenoids
MPa MPa
DG4M4 21 See “Pressure-Flow Characteristics” 7 500 400 0.9 1.2

Solenoid Specifications
周波 始動 保持 消費 Allowable Insulation Class
許容電圧
電圧 Frequency Initial Holding Power
Voltage Voltage Voltage 絶縁等級
電源
Power Supply電圧記号 数 Current
電流 電流 Consumption
Current 電力 変動幅
Fluctuation [Allowable
Code V Hz [許容温度] ●●Consult Tokyo Keiki for voltages not listed
Hz A A WW %
% Temperature]
50 0.42 0.3 18 in Table.
100AC 100 ●●Current, power consumption may vary
60 0.36 0.25 15.3 F
F種
交流
AC ±10 according to temperature. Values shown
50 0.21 0.14 18.8 (155ºC)
(155℃)
200AC 200 Table at left are based on 30ºC.
60 0.18 0.12 16.5
12DC 12 1.23 14.8 F
F種
直流
DC - - ±10 (155ºC)
24DC 24 0.56 13.4 (155℃)
DC
直流 12DC 12 1.2 14.5 F
F種
(Lead Wire) - - ±10 (155ºC)
(リード線形) 24DC 24 0.6 14.5 (155℃)
Spool Types and Pressure-Flow Characteristics
* *下記表中、最大流量の上段は直流ソレノイドを、下段は交流ソレノイド使用時を示します。
Max. Flow: upper values for DC solenoids, lower values for AC solenoids.
Solenoid conditions: 90% of rated voltages for both DC and AC during energization. AC solenoids values are for 60 Hz.
ソレノイド条件:印加電圧は直流、交流共に定格電圧の90%です。ただし、交流ソレノイドは60Hz時の値です。

Model
形Code,
式 記 Functional
号 ・ 図 記Symbol
号 Pressure Drop Curve No.
圧力降下特性番号
最 大Max.
流 Flow
量 L/min
L/min
33 Position
位 置 22 Position
位 置 Switched
切 換 Condition
状 態
中Spool
立時 Spring Offset
スプリングオフセット形
Center
スプール スプリング
Position
形 式 Spring Centered ソレノイド
センタ形 Left Hand Build 3.
5MPa 7MPa 105MPa . 21MPa P→A B→T P→B A→T P→T
. 14MPa 175MPa
逆組立
-C- -B- -B-LH-
DG4M4-30C DG4M4-30B DG4M4-30B-LH
20 20 20 20 20 20
AB AB AB
0 1 1 1 1 1
b PT a PT a b PT 20 20 20 20 20 20
DG4M4-31C DG4M4-31B DG4M4-31B-LH
15 13 12 9 9 9

E
AB AB AB
1 1 2 2 1
b PT a PT a b PT 15 13 12 9 9 9
DG4M4-32C DG4M4-32B DG4M4-32B-LH
20
1-2
20 20 20 20 20

Directional Control Valves


AB AB AB
2 2 2 2 2
b PT a PT a b PT 20 20 16 5 5 5
DG4M4-33C DG4M4-33B DG4M4-33B-LH
20 20 20 20 13 11
AB AB AB
3 2 2 2 2
b PT a PT a b PT 20 20 16 5 5 5
DG4M4-34C DG4M4-34B DG4M4-34B-LH
18 13 .
5 9 7 7 4.

AB AB
4 AB
3 3 3 3 2
a PT b a PT PT b 18 13 .
5 9 7 7 4.

DG4M4-36C DG4M4-36B DG4M4-36B-LH
20 20 20 20 20 20
AB AB AB
6 2 1 2 1
b PT a PT a b PT 20 20 20 20 13 8
DG4M4-37C DG4M4-37B DG4M4-37B-LH
20 20 20 20 20 20
AB AB AB
7 1 2 1 2
b PT a PT a b PT 20 20 20 20 20 20

22 Position
位 置 圧力降下特性番号
Pressure Drop Curve No.
切 換
過Spool
渡期
Transient ノースプリング
No Spring
Spring Offset
スプリングオフセット形 最 大 Max.
流 Flow
量 L/min
L/min 切 換 Condition
Switched 状 態
スプール
Condition
形 式 Left Hand Build
ソレノイド逆組立
Omitted
無記号 -A- P→A B→T P→B A→T P→T
-A-LH-
DG4M4-32 DG4M4-32A DG4M4-32A-LH
20 20 20 20 13 11
2 AB AB AB
2 2 2 2
b PT a b PT PT a 20 20 20 20 13 11
 注)・最大流量とは弁の切換に支障を生じない限界の流量です。
N ote: • Max. flow refers to limit flow without valve malfunction for valve switching.
• In the case of the S47, some of the characteristics may differ from the ones presented in this table.
・S47の場合、本表と異なることがあります。

Characteristics Curve (viscosity 20 mm2/s, specific gravity 0.87) (typical examples)


●●Pressure Drop Characteristics
3 2

10
1. For pressure drops (△P1) of viscosities other than 20 mm2/s, calculate using

08 multiplier coefficients shown in below table.
2. The formula to calculate pressure drops (△P1) for specific gravities other than
Pressure Drop MPa


力 .
06 1 0.87 is as follows.
降 △P1=△P×G1/G
下 △P............Values according to characteristics curve

04
G...........0.87
MPa
G1.........Desired specific gravity value

02

粘度 mm2/s
Viscositymm 2
/s 10 20 30 40 50 60 70 80 90 100 110 120 130 140 150
0 5 10 15 20 Coefficient
係 数 0.85 1.00 1.09 1.17 1.24 1.29 1.34 1.38 1.42 1.46 1.49 1.52 1.56 1.59 1.62
流Flow
量 L L/min
/min
Switching Times
Unit:ms
単位: ms ●●Conditions: No. 2 spool, open loop circuit, flow 10 L/min.,
supply pressure 10.5 MPa, fluid viscosity 20 mm2/s
Power スプリング スプリング
電 源 Operation
動  作 Spring Centered Spring Offset ノ-スプリング形
No Spring
Supply セ ン タ 形 オフセット形 [Circuit Example] [Switching Time Definition]

励  磁
Energize 12~17 7~12 12~17 A B Electrical
電気信号 signal
交AC流 Circuit
回路圧力pressure
スプリング
Spring Return
リタ-ン
17~22 13~18 b P T a

励  磁
Energize 32 29 30 ON OFF
直DC流
スプリング
Spring Return
リタ-ン
18 16

E
Note: Values shown may vary according to spool type and circuit conditions.

Notes on Operation
1-3 ●●Mounting orientation ●●Solenoid indicator lamp
Mount No Spring detented type valves so spool axis is For valves with indicator lamps, the lamps will light when
Directional Control Valves

horizontal. There are no mounting attitude restrictions for current flows to the solenoid.
other spool/spring arrangements.
●●Solenoid energization ●●Electrical wiring
Always ensure that one side of solenoid is deenergized 1 2
before energizing the opposite side. For No Spring 3-端子ねじ(M3)
3-Terminal screw (M3)
detented type valves, one side should always be energized
continuously.


●●T (tank) port piping 2 1
Prevent abnormal pressure surges above the allowable


3 Connected
DINコネクタ by
back pressure rating from being generated in T port. Valve 3 SOL. DIN connector
により接続


is wet armature type so ensure that valve is always filled されています。

with oil. In cases of direct In cases where the DIN Coil and DIN
●●Malfunctions due to surge pressure wiring connector is used connector
Avoid combining flows of tank lines prone to surge * Terminals 1 and 2 have no polarities.
pressures. Surge pressures in valve T port may lead to
spool malfunctions.
●●Using valves as two-way and three-way
Valve is designed as four-way and max. flow is limited when
used as two or three-way valves. Consult Tokyo Keiki for No Spring
ノースプリング
details.
Spring centered, spring offset
スプリングセンタ,スプリングオフセット
●●Long periods of solenoid energization
Care should be paid as long periods of solenoid
30
energization at high pressure may cause spool sticking and
switching malfunction.
Actuation Force


●●Manual operation 20

Valve is solenoid pull type. For manual switching, push
N


the manual override pin on the opposite side. This differs 10

from push type solenoid switching valves. Also as shown in
graph below, required actuation force increases with higher 0 1 2 3 4 5
tank line back pressure. Back
背 圧Pressure
MPa
MPa

Subplate Mounting Bolts (JIS B 1176, Strength Class 12.9)


Connection
接続口径 Hex Socket Bolts
六角穴付きボルト
Valve
弁形式 サブプレ-ト形式 Port Dia. 取付ボルト Qty
本数
Subplate Mounting Bolts
Model Rc Metric Thread
メ-トルねじ Unified Thread
ユニファイねじ
側 DGME-02-JA-20-B-J 1/4 M6×45 1/4-20UNC×44.5 4
1/4-20UNC
Side Piping


DGME-03-JA-20-B-J 3/8 ●●Mounting bolts must be ordered separately.

管 DGME-02-JA-20-R-J 1/4 ●●Tightening torque of mounting bolts: 8 to 10 N•m
M6
用 DGME-03-JA-20-R-J 3/8
DG4M4
裏 DGM-02-JA-20-B-J 1/4
Bottom Piping

面 1/4-20UNC
DGM-03-JA-20-B-J 3/8

管 DGM-02-JA-20-R-J 1/4
M6
用 DGM-03-JA-20-R-J 3/8
●●Subplate must be ordered separately.
●●See page R6-6 for dimensions.
●●See page R6-6 for plural mount subplates.
●●Mounting bolts are not included.
Dimensions

Spring Centered DG4M4-3*C


No Spring DG4M4-32

69.
2 28.
6 8 Electrical wiring connection ø16.1



34.


Manual override pin
P (both ends)

44.
5 24.

93.

4-ø6.8 hole, ø11
counterbore depth With cable gland (inner diameter ø8)
E
1-4
167
Solenoid, 360º rotation
(83.
5) possible

Directional Control Valves


Solenoid b 22.
3 Solenoid a

8)
Solenoid a Solenoid b

(89.
for type 4 for type 4


67.


41.

33.


25.
ø3.2 locating pin 25.


3.

50.

With Indicator Lamp (Option)


172

Cable gland, inner diameter ø6 to 9 ●Mounting Dimensions


4-M6, 15 deep 44.

or 4-1/4-20UNC, 15 deep 8

34.

4-max. ø6 T 30.

B A

50.

17.45
110

Solenoid b Solenoid a
98

11.1
Solenoid a Solenoid b ø3.6, 4.8 deep
for type 4 for type 4 4.8
P 0






28.
20.
14.

(167)

Spring Offset, A Type DG4M4-32A Spring Offset, B Type DG4M4-3*B


(112.
3) (124.
9)
72.
6 39.
7 52.
3 72.

LH
Solenoid b Solenoid a
LH
Solenoid a Solenoid b
Solenoid b Solenoid a
for type 4 for type 4-LH

Manual override pin Manual override pin


Dimensions
Spring Centered DG4M4-3*C-S46/S47
No Spring DG4M4-32-S46/S47

69.
2 28.
6 8



34.

P Manual override pin (both ends)


44.
5 21.

4-ø6.8 hole,
ø11 counterbore depth 87.

E 167 50.

1-5
(83.
5) Lead wire AVX wire (0.75 mm) 25.

Directional Control Valves

22.


Solenoid b Solenoid a

61.


41.
Solenoid a Solenoid b

33.

for type 4 for type 4


25.
ø3.2 locating pin

3.

Construction
※*22
*2 18-2
※2
*2 15-2
※2
32A 14-2
13-2 *22
※ 32A
26
19-2

S46/47
17-2
16-2 20
8-2

*11

3* 11-2 3*B
3*C 2-1
21
10-2
9-2 23
24
*11
※ 19-2 22 3*
13-2 3*C
2-2 *11

7-2 3*B 25
1-1
32A 6-2 9-1 3-1
5-2 10-1 4-1
12
3*B
4-2 5-1
3*
3-2
3*C ※
*1

*22

1-2 *22
※ 6-1
S46/47
*22 13-1

14-1 7-1
15-1
16-1
*22

18-1 8-1
3*
19-1 11-1
3*C
17-1
O-ring
Qty
個  数
No.
照号 Part No.
部品番号 Standard
規  格
3*A/B 3*/3*C
Note: 9 007901217 AS568-012(NBR,Hs70) 1 2
*1 Tightening torque of <1> and <2> nuts: 4 to 6 N•m
10 007901617 AS568-016(NBR,Hs70) 1 2
*2 <13>, <14>, <15> and <19> are not used with no spring types.
22 007901117 AS568-011(NBR,Hs70) 4 4

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