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API Spec 5L
Product Guide
INTRODUCTION
Maruichi Sun Steel Joint Stock Com-
p a ny (SU N SC O), a 10 0 % f o r e i g n
capital company, was established in
1996 with the purpose of supplying
High Quality steel products to Viet-
namese local market.
PY
After starting the operation of Steel
Pipe Mill in 1998, we have continued
CO
to expand our production facilities
such as Bar Rolling Mill, Color Coat-
in g Line, Continuous Gal vanizin g
Line, Cold Rolling Mill and Push-Pull Pickling Line till today, including our own Power Generating Plant.
We also have started our Brand New Steel Pipe Mill in 2010 with which we can produce up to 16” of outside
diameter, so far the largest available size in Vietnam, and also received the certification of API Spec 5L in
2011. API Spec is the most serious specification specified by American Petroleum Institute and used in Pe-
troleum and Natural Gas Industries.
Utilizing all those above mentioned facilities, we are currently manufacturing and selling following products;
- Carbon Steel Pipe&Tube (certified with API and JIS)
- Galvanized Steel Pipe&Tube (certified with JIS)
- Stainles Steel Tube
- Hot-Dip 55%Al-Zn Coated Steel Coil (certified with JIS)
- Prepainted Hot-dip 55%AL-Zn Coated Steel Coil (certified with JIS) ISO 9001 Certificate ISO 14001 Certificate
With regard to above ERW-Piepes&tubes and Coils certified with JIS, we are rhe first and sole manufacture
who is allowed to put JIS-mark " " on the products.
We are supplying those products not only in Vietnamese local market but also to overseas market as well,
such as to ASEAN countries, Australia and USA.
We commit ourselves that, as a subsidiary of MARUICHI STEEL TUBE LTD., Japan, we will exert for further
quality improvement in order to increase our market shares in the high quality market such as in Australia,
Japan and USA and to be more competitive company in the world market.
Hanoi
PY
PY
Capital: 130 million USD
Laos
CO
CO
Others
R&S MEMORIAL
INTERNATIONAL
3.43%
INC.
Thailand
Vietnam 9.49%
JAPAN
JFE STEEL 8%
CORPORATION
Cambodia 87.08%
TOYOTA TSUSHO 9.73% 69.35%
SUNSCO CORPORATION
MARUICHI STEEL
Ho Chi Minh City
TUBE LTD.
2
Maruichi Steel Tube Ltd.
Sales Offices : Sapporo, Tokyo, Nagoya, Osaka, Hiroshima, Fukuoka 8
Mfg. Plants : Tokyo, Nagoya, Osaka, Sakai, Takuma, Kashima 3
4 Sizing
Hokkaido Maruichi Steel Tube Ltd.
Mfg. Plants : Tomakomai, Sapporo 5
USA 10
11
SPECIFICATION
For Gr. X42M / L290M and lower : Inquiry
USC unit SI unit
Specified Specified Specified Specified Mass per Number of pipes
Mass per unit length per one bundle
outside wall outside wall unit length
diameter thickness diameter thickness (pcs)
(in.) (in.) (lb/ft) (kg/m) (mm) (mm) (kg/m)
0.156 9.02 13.41 4.0 13.54
API Specification 5L / ISO 3183 0.188
0.219
10.80
12.51
16.09
18.61
4.8
5.6
16.16
18.74
5.563 141.3 10
Steel Pipe for pipeline transportation system - Petroleum and Natural Gas industries 0.258 14.63 21.77 6.6 21.92
0.281 15.87 23.62 7.1 23.50
0.312 17.51 26.05 7.9 25.99
0.188 12.94 19.27 4.8 19.35
Available Grades 0.219 15.00 22.31 5.6 22.47
0.250 17.04 25.36 6.4 25.55
6.625 0.280 18.99 28.26 168.3 7.1 28.22 10
PSL-1 PSL-1
Mass contents by heat and product analyses (Maximum %) Carbon equivalent (%) Pipe body Weld seam
Grade
C(2) Si Mn(2) P S V Nb Ti Others CE IIW CE Pcm Yield strength(1) Tensile strength Elongation(2) Tensile strength
Grade
A or L210 0.22 - 0.90 0.030 0.030 - - - (1) - - psi (MPa) psi (MPa) (%) psi (MPa)
B or L245 0.26 - 1.20 0.030 0.030 (3)(4) (3)(4) (4) (1) - - Minimum value Minimum value Minimum value Minimum value
X42 or L290 0.26 - 1.30 0.030 0.030 (4) (4) (4) (1) - - A or L210 30500 (210) 48600 (335) 48600 (335)
X46 or L320 0.26 - 1.40 0.030 0.030 (4) (4) (4) (1) - - B or L245 35500 (245) 60200 (415) 60200 (415)
X52 or L360 0.26 - 1.40 0.030 0.030 (4) (4) (4) (1) - - X42 or L290 42100 (290) 60200 (415) 60200 (415)
X56 or L390 0.26 - 1.40 0.030 0.030 (4) (4) (4) (1) - - X46 or L320 46400 (320) 63100 (435) Refer to (2) 63100 (435)
X60 or L415 0.26 (5) - 1.40 (5) 0.030 0.030 (6) (6) (6) (1) - - X52 or L360 52200 (360) 66700 (460) 66700 (460)
X56 or L390 56600 (390) 71100 (490) 71100 (490)
(1) The contents of other elements should be Cu < 0.50 %, Ni < 0.50 %, Cr < 0.50 %, and Mo < 0.15 %. X60 or L415 60200 (415) 75400 (520) 75400 (520)
For the grades up to X52/L350, Cu, Cr, and Ni should not be added intentionally.
(2) The maximum content of Mn may be increased by 0.05 % for the decrease of the maximum content of C
by 0.01 %. However, the maximum content of Mn should be 1.65 % for B/L245 to X52/L360, and 1.75 %
for X56/L390 to X60/L415. PSL-2
(3) Unless otherwise agreed: Nb+V < 0.06 %. Pipe body Weld seam
(4) Nb+V+Ti < 0.15 %. Grade Yield strength(1) Tensile strength
Yield ratio(3)
Elongation(2) Tensile strength
psi (MPa) psi (MPa) (%) psi (MPa)
(5) Unless otherwise agreed
Minimum value Maximum value Minimum value Maximum value Maximum value Minimum value Minimum value
(6) Unless otherwise agreed: Nb+V+Ti < 0.15 %.
35500 65300 (4) 60200 110200 60200
BM or L245M (245) (450)(4) (415) (760) 0.93 (415)
(6) Unless otherwise agreed: Nb+V+Ti < 0.15 %. (3) The yield ratio (= yield strength/tensile strength) shall be applied to the steel pipes whose outside diameter D > 12.750 in (323.9 mm).
(7) Unless otherwise agreed: Cu < 0.50%, Ni < 0.50 %, Cr < 0.50 % and Mo < 0.50 %. (4) For the steel pipes with the outside diameters D < 8.625 in (219.1 mm), the maximum yield strength shall be 71800 psi (495 MPa).
- For the calculation of carbon equivalent, the following equations shall be used. The notations for the Charpy Impact Test
chemical components shall be calculated in units of mass content (%).
CEIIW = C + Mn / 6 + (Cr+ Mo +V) / 5+(Ni+ Cu) / 15 PSL-2 Only Minimum values of absorption energies in the average of 3 test pieces
CEPcm = C + Si / 30 + Mn / 20 + Cu / 20 + Ni / 60 + Cr/20 + Mo /15 +V/10 + 5B
Sizes of the test pieces in units of mm
+
Test temperature
(If the content of B in the heat analysis is less than 0.0005 %, B shall not be included in the product 10 × 10 10 × 7.5 10 × 6.7 10 × 5
analyses, and the B content may be considered to be 0 for CEPcm calculation) 20 ft・lbs (27 J) 15 ft・lbs (20 J) 13 ft・lbs (18 J) 10 ft・lbs (14 J) 0℃ ± 1℃
- Individual test values for any test piece shall be more than 75 % of the values shown in above.
Classification
Distance between flat plates Diameter
Weld Other than Weld Specified outside Tolerances of outside diameter Tolerance of out - of - roundness
Grade of X60 or L415 with t=0.500in(12.7mm) 66% D diameter in (mm)
33% D D
Other than above 50% D in (mm) Pipe except the end a) Pipe end a) Pipe except the end a) Pipe end a)
-0.016, +0.063
D < 6.625 (168.3) ± 0.0075 D
(-0.4, +1.6)
± 0.0075 D ± 0.0005 D 0.020 D 0.015 D
D > 6.625 (168.3) but maximum of but maximum of
Non Destructive Inspection 0.125 (± 3.2) 0.063 (± 1.6)
a) The pipe end is defined in the range of 4.0 in (100 mm) from the pipe extremities.
Type Applied Reference standard Acceptance limit
Ultrasonic Test Full length(100%) of the weld seam N10 notch 100% of the signal of reference standard
Wall Thickness
Specified wall thickness
t Tolerances
in (mm) in (mm) a)
Hydrostatic Test t < 0.197 (5.0) 0.020 (± 0.5)
0.197 (5.0) < t < 0.500 (12.7) ± 0.1 t
- The hydrostatic test is applied for all products. a) The plus tolerance for wall thickness does not apply to the weld area.
- The pressure in the hydrostatic tests shall be calculated from the following equation.
Note that below table should be referred for the S-value in the equation below.
Dimension of the Weld Seam
P : Pressure in the hydrostatic test, psi (MPa) Specified wall thickness
Portion t Tolerance
S : See the following table. in (mm)
P = 2St / D t : Specified wall thickness, in (mm)
Outside bead-cut - Trim to an essentially flush condition
D : Specified outside diameter, in (mm)
Height - 1.5 mm (0.060 in)
t < 0.156 (4.0) 0.10t
Inside bead-cut 0.156 (4.0) < t < 0.312 (8.0) 0.016 in (0.40 mm)
Percentage of specified Depth
0.312 (8.0) < t 0.05t
minimum YS for determination S-value
S-value
Grade Specified outside diameter
D Standard Alternative Standard Alternative
in (mm) test
pressure
test
pressure
test pressure test pressure Random length Pipe
(STD) (ALT) (STD) (ALT)
Minimum average length
PSL1 PSL2 % % psi (MPa) psi (MPa) Random length designation Minimum length Maximum length
for each order item
A or L210 - All outside diameter 60 a 75 a 18300 (126.00) 22875 (157.50) 20ft (6m) 9.0ft (2.74m) 17.5ft (5.33m) 22.5ft (6.86m)
B or L245 BM or L245M All outside diameter 60 a 75 a 21300 (147.00) 26625 (183.75) 30ft (9m) 13.5ft (4.11m) 26.2ft (8.00m) 33.8ft (10.29m)
5.563 (141.3) 60 b 75 c 25260 (174.00) 31575 (217.50) 40ft (12m) 14.0ft (4.27m) 35.0ft (10.67m) 45.0ft (13.72m)
X42 or L290 X42M or L290M 5.563 < D < 8.625 (219.1) 75 b 75 c 31575 (217.50) 31575 (217.50)
- The length can be usually specified by the random length designation. In Ihis case, the tolerance of length shall
8.625 (219.1)< 85 b 85 c 35785 (246.50) 35785 (246.50)
be (specified length) - 0, + 2 in (- 0, + 50 mm).
5.563 (141.3) 60 b 75 c 27840 (192.00) 34800 (240.00)
X46 or L320 X46M or L320M 5.563 < D < 8.625 (219.1) 75 b 75 c 34800 (240.00) 34800 (240.00)
8.625 (219.1)< 85 b 85 c 39440 (272.00) 39440 (272.00)
5.563 (141.3) 60 b 75 c 31320 (216.00) 39150 (270.00)
Straightness
X52 or L360 X52M or L360M 5.563 < D < 8.625 (219.1) 75 b 75 c 39150 (270.00) 39150 (270.00) Kind of deviation Tolerance
8.625 (219.1)< 85 b 85 c 44370 (306.00) 44370 (306.00) Total deviation from a straight line Less than 0.2 % of the entire pipe length
5.563 (141.3) 60 b 75 c 33960 (234.00) 42450 (292.50) Local deviation from a straight line Less than 0.156 in (4.0 mm)
X56 or L390 X56M or L390M 5.563 < D < 8.625 (219.1) 75 b 75 c 42450 (292.50) 42450 (292.50)
8.625 (219.1)< 85 b 85 c 48110 (331.50) 48110 (331.50)
5.563 (141.3) 60 b 75 c 36120 (249.00) 45150 (311.25)
X60 or L415 X60M or L415M 5.563 < D < 8.625 (219.1) 75 b 75 c 45150 (311.25) 45150 (311.25)
8.625 (219.1)< 85 b 85 c 51170 (352.75) 51170 (352.75) Tolerance of Mass
a : The maximum test pressure P should be 2760 psi (19.0 MPa).
b : The maximum test pressure P should be 2970 psi (20.5 MPa). Category Tolerance
c : The maximum test pressure P should be 7260 psi (50.0 MPa).
Mass of one pipe - 3.5%. + 10.0 %
Mass of car load More than - 1.75 %
The test pressure must be maintained for more than 5 sec, and it must not decrease below the standard
pressure within the holding time.