Ph10-1a-10-33-R-016 66kv Cable Pilot Wire Diff Protection Relay 7sd610 (87c-51-49c) - (Rev-0)

INTERNAL VALIDATION / FAT / SAT
TEST REPORT
QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CONTRACT:
CONTRACT No. GTC/371A/2010
CLIENT: QATAR GENERAL ELECTRICITY & WATER

CONSULTANT:
CORPORATION
SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

BAY NO: NAME : VOLTAGE LEVEL: kV PAGE : 1 of 3
EQUIPEMENT : 66kV CABLE PILOT WIRE DIFF PROTECTION CHAPTER NO:
REVISION: 0
RELAY 7SD610 [87C-51-49C]
LIST OF EQUIPMENT
No.
MANUFACTURER
TYPE OF EQUIPMENT
EQUIPMENT DESIGNATION
SERIAL NUMBER
CALIBRATION DATE/ REPORT No.
USING FOR TEST
No.
MANUFACTURER
TYPE OF EQUIPMENT
EQUIPMENT DESIGNATION
SERIAL NUMBER
CALIBRATION DATE/ REPORT No.
USING FOR TEST
SAT Final
Test Report Used Internal SAT Component
FAT Settings
For Validation Testing
Testing
Tested: Witnessed Verified
ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA
Signature
Name
Date
TEST REPORT

CONTRACT:

CONSULTANT:
CORPORATION

REVISION: 0
RELAY 7SD610 [87C-51-49C]
7SD610 CABLE PILOT WIRE DIFFERENTIAL PROTECTION RELAY.

1. GENERAL DATA AND INFORMATION:
Sub. Name Aux. Voltage
Circuit Ref. Relay Version
Panel No. Designation 87C-51-49C
Make SIEMENS Serial No.
Rated Current MLFB Version
Rated
Dwg & Sh No.
Frequency
Setting Document No.
2. MECHANICAL CHECKS AND VISUAL INSPECTION:

Item Description Checked
1 Inspect for any physical damage or defects.
2 Verify connections as per approved drawings.
3 Check that serial no. of relay matching with serial no. of case.
4 Rating information correct for installation.
5 Case earth installed.
2.1 AUXILLARY DC SUPPLY FAIL CONDITION (WATCHDOG CONTACT):
Item Description Checked

1 (F3-F4) Watchdog contact close condition when relay Auxiliary DC Fail YES/NO
2 (F3-F4) Watchdog contact open condition when relay Auxiliary DC healthy YES/NO
3. SETTING CHECKS:-
Application specific function setting applied?
Signature
Name
Date
TEST REPORT

CONTRACT:

CONSULTANT:
CORPORATION

REVISION: 0
RELAY 7SD610 [87C-51-49C]
Power System Data Local End Remote End

CT star point
CT rated primary current set as
CT rated secondary current set as
Matching Ratio I4/IPH for CT’s
Rated primary voltage set as
Rated secondary voltage (L-L) set as
Bay Name
Relay Address
4. MEASURMENT TEST :
4.1 Inject current in the relay as per the table below and observe the reading on the relay display
Primary Current read on relay
Secondary Current read on relay display
Current display
Phase In Amp
injected In kAmp
injected
(Amps)
IR IY IB 3I0 IR IY IB 3I0
R-E 1.0
Y-E 1.0
B-E 1.0
R-Y 1.0
Y-B 1.0
R-B 1.0
R-Y-B 1.0
4.2 DIFFERENTIAL MEASUREMENTS:
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RELAY 7SD610 [87C-51-49C]
Current of 1.0Amp injected in local end relay only. The differential and restraining currents observed
in both the relays.
I Diff / *I Local End Relay Remote End Relay
Fault Type
Restr.
R Y B 3I0 R Y B 3I0
I diff. %
No Current
I rest. % -- --
I diff. %
R-E
I rest. % -- --
I diff. %
Y-E
I rest. % -- --
I diff. %
B-E
I rest. % -- --
I diff. %
R-Y
I rest. % -- --
I diff. %
Y-B
I rest. % -- --
I diff. %
B-R
I rest. % -- --
I diff. %
R-Y-B
I rest. % -- --
* I Restr = I diff>setting + CT errors (local end) + CT Errors (remote end) + system errors
Signature
Name
Date
TEST REPORT

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CONSULTANT:
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REVISION: 0
RELAY 7SD610 [87C-51-49C]
4.3 VOLTAGE MEASUREMENTS

Apply voltage in the relay as per the table below. Observe the reading on the relay display.
Primary Voltage read on the relay Display

Voltage IN KV
Phase applied applied(Volts
)
VR VY VB VRY VYB VBR VN
R-E 63.5
Y-E 63.5
B-E 63.5
R-Y 110
Y-B 110
R-B 110
R-Y-B 110
5. DIFFERENTIAL PROTECTION:
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TEST REPORT

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RELAY 7SD610 [87C-51-49C]
Relay Address Settings Value Range Tolerance
1201 Differential Protection On/Off
1210 87-1 Pickup 0.1<=…<=20.0 5%
1213 87-1 Value Under Switch On 0.1<=…<=20.0 5%

0.0<=…
1217A 87-1 Trip Time Delay 39ms
<=60.0, oo
0.1<=…
1219A 87-1 min. Local current to release trip ---
<=20.0, 0
0.8<=…
1233 87-2 Pickup 5%
<=100.0, oo
0.8<=…
1235 87-2 Value Under Switch On 5%
<=100.0, oo
253 CT Error in % at k_alf/ k_alf nominal 0.5<=…<=50.0 ----
4513A Minimum permissible error rate 0.5<=…<=20.0 ----
5.1 87-1 FUNCTIONALITY TEST:
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TEST REPORT

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REVISION: 0
RELAY 7SD610 [87C-51-49C]
Expected Trip
Expected Trip Actual Trip Actual Trip Time
Fault Type Time
In Amp In Amp at 2 x I Pickup
In msec
In msec
R-E <39 mSec
Y-E <39 mSec
B-E <39 mSec
R-Y <39 mSec
Y-B <39 mSec
B-R <39 mSec
R-Y-B <39 mSec
* Correction factor is applicable when transformer is in protection zone.

Expected PU = (87-1 setting x correction factor* + 2 x relay internal errors) / (1 – CT errors)
Ph – E pickup :
Ph – Ph pickup :
3Ph pickup :
5.2 87-1 DURING SWITCHING ON CONDITION FUNCTIONALITY TEST:
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Name
Date
TEST REPORT

CONTRACT:

CONSULTANT:
CORPORATION

REVISION: 0
RELAY 7SD610 [87C-51-49C]
87-1 During Switch on

87-1 Stage
Condition
Current inject
87-1 Switch on Exp Current inject
Fault 87-1 Switch on in Amp =
Pickup in Amp =
Type Actual Pickup
in Amp Actual
in Amp Exp Time Exp Time Actual Time
Time
(mS) (mS) (mS)
(mS)
R-E <139 <39
Y-E <139 <39
B-E <139 <39
R-Y <139 <39
Y-B <139 <39
B-R <139 <39
R-Y-B <139 <39
* Correction factor is applicable when transformer is in protection zone.
Expected PU = (87-1 during switch on condition setting x correction factor* + 2 x relay internal errors) / (1 – CT
errors)
Ph – E pickup :
Ph – Ph pickup :
3Ph pickup :
 While testing the 87-1 switch on condition pickup the seal in timer settings kept as 10 Sec
 While testing the operating time of 87-1 stage, first the pole dead current [0.1 Amps] was applied up to
the seal in time, after the expiry of seal time the current increased more than differential stage-1 pickup
value and the results taken.
5.3 87-2 PICKUP FUNCTIONALITY TEST :
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REVISION: 0
RELAY 7SD610 [87C-51-49C]
Expected Trip Actual Trip Time

Expected Pickup Actual Pickup
Fault Type Time In msec at 2 x I
In Amp In Amp
In msec Pickup)
R-E < 22
Y-E < 22
B-E < 22
R-Y < 22
Y-B < 22
B-R < 22
R-Y-B < 22
5.4 BIAS CHARACTERISTIC CHECK :

Fault Current Current Ratio (R1) Ratio (R2) Measured Measured Diff
Type (Relay1) (Relay2) Amps Amps Bias in % in %
R-E
Y-E
B-E
R-Y-B
I Diff = I rest (45 degree Curve)

5.5 COMMUNICATION TEST :
Current diff. Inhibit Current injection (A) Relay operation
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REVISION: 0
RELAY 7SD610 [87C-51-49C]
Ch1 IN ,Ch2 IN 1.0 Trip

Ch1 IN ,Ch2 Out 1.0 Trip
Comm. fail
Ch1 Out ,Ch2 IN 1.0 Trip
Ch1 Out ,Ch2 Out 1.0 No Trip
5.6 STABLITY CHECK:

External Through Fault:
Current is injected in both Relay 1 and Relay 2 simultaneously.
The Differential and Restraining currents are observed in both the Relay 1 & Relay 2 with 180 deg phase
shift between the two currents being injected in both the relays.
Current Injected in Relay 1 Relay1 Relay 2
Fault Differenti Restrain Differenti Restrain Relay
Relay Phase Relay Phase
Type al Current Current al Current Current in Action
1 angle 2 angle
in % in % in % %
R-E 1.0 0 1.0 180 NO TRIP
Y-E 1.0 -120 1.0 60 NO TRIP
B-E 1.0 120 1.0 300 NO TRIP

In Zone Fault:
Current is injected in both Relay 1and Relay 2 simultaneously.
The Differential and Restraining currents are observed in both the Relay 1 & Relay 2 with 0 deg phase
shift between the two currents being injected in both the relays.
Current Injected in Relay 1 Relay1 Relay 2
Fault Differenti Restrain Differenti Restrain Relay
Relay Phase Relay Phase
Type al Current Current in al Current Current in Action
1 angle 2 angle
in % % in % %
R-E 1.0 0 1.0 0 TRIP
Y-E 1.0 -120 1.0 -120 TRIP
B-E 1.0 120 1.0 120 TRIP

6. BACK-UP OVERCURRENT PROTECTION:
6.1 Settings:
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TEST REPORT

CONTRACT:

CONSULTANT:
CORPORATION

REVISION: 0
RELAY 7SD610 [87C-51-49C]
2601 Over Current protection On/Off
0.10<=…<=25.00, 3 % of setting value or

2610 50-B1 Pickup
oo 1 % nominal current

2611 50-B1 Delay
oo 10 ms
2612 50N-B1 Pickup
2613 50N-B1 Delay
oo 10 ms

2620 50-B2 Pickup

2621 50-B2 Delay
oo 10 ms
2622 50N-B2 Pickup
2623 50N-B2 Delay
oo 10 ms
Pickup values at 1.05 ≤

0.10<=…<=4.00,
2640 51-B Pickup I/IP ≤ 1.15
oo or 1.05 ≤ I/3I0P ≤ 1.15
5 % ± 15 ms for 2 ≤
51-B Time dial for IEC 0.03<=…<=3.00, I/IP ≤ 20 and DIP/s ≥
2642
characteristic oo 1or 2 ≤ I/3I0P ≤ 20 and
D3I0P/s ≥ 1
Pickup values at 1.05 ≤

0.10<=…<=4.00,
2650 51N-B Pickup I/IP ≤ 1.15
oo or 1.05 ≤ I/3I0P ≤ 1.15
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Name
Date
TEST REPORT

CONTRACT:

CONSULTANT:
CORPORATION

REVISION: 0
RELAY 7SD610 [87C-51-49C]
5 % ± 15 ms for 2 ≤
51N-B Time dial for IEC 0.03<=…<=3.00, I/IP ≤ 20 and DIP/s ≥
2652
characteristic oo 1or 2 ≤ I/3I0P ≤ 20 and
D3I0P/s ≥ 1
Normal Inverse ,
Very Inverse ,
2660 IEC Curve
Extremely Inverse ,
Long Time Inverse
6.2 DEFINITE TIME : 50[N]-B1 FUNCTIONALITY TEST:
Expected Trip
Expected Trip Actual Trip Actual Trip Time
Fault Type Time
In Amp In Amp at 2 x I Pickup
In msec
In msec
R-E
Y-E
B-E
6.3 INVERSE TIME : 51[N]-B FUNCTIONALITY TEST :

Phase Actual Pickup Actual Drop out Operating Time (s) Operating Time (s)
current current (A) @ 2 x Setting @ 5 x Setting
(A) Calculated Measured Calculated Measured
R-E
Y-E
B-E
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TEST REPORT

CONTRACT:

CONSULTANT:
CORPORATION

REVISION: 0
RELAY 7SD610 [87C-51-49C]
7. THERMAL PROTECTION:
7.1 Settings:
Thermal Overload
4201 On/Off/Alarm Only
protection
4202 K-Factor 0.10<=…<=4.00

3 % or 1 s for I/(k ·IN) >
4203 Time Constant 1.0 <=…<=999.9 1.25; class 3 % per IEC
60255-8
4204 Thermal Alarm Stage 50.0 <=…<=100
Current Overload Alarm
4205 0.10 <=…<=4.00
Setpoint
Measured operating time

Calculated Operating
( in Sec)
time (in Sec)
Current Applied @ I thermal
Alarm Trip Alarm Trip
2 times
5 times
8. BINARY INPUTS: THRESHOLD VOLTAGE CHECKS:

Binary Input Binary Input
Binary Input Signal Description Pickup DC Drop off DC Remark
voltage (V) voltage (V)
BI 1
BI 2
BI 3
BI 4
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TEST REPORT

CONTRACT:

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REVISION: 0
RELAY 7SD610 [87C-51-49C]
BI 5
BI 6
BI 7
9. BINARY INPUTS: ASSIGNMENTS

BI 1 Tested :
BI 2 Tested :
BI 3 Tested :
BI 4 Tested :
BI 5 Tested :
BI 6 Tested :
BI 7 Tested :
10. BINARY OUTPUTS: - ASSIGNMENTS
BO-1 Tested :
BO-2 Tested :
BO-3 Tested :
BO-4 Tested :
BO-5 Tested :
11. LED INDICATORS: - ASSIGNMENTS

LED1 Tested :
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TEST REPORT

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CONSULTANT:
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REVISION: 0
RELAY 7SD610 [87C-51-49C]
LED2 Tested :
LED3 Tested :
LED4 Tested :
LED5 Tested :
LED6 Tested :
LED7 Tested :
12. OPERATIONAL CHECKS:
Disturbance recorder setting

Pre fault setting
Post fault setting
Recording duration
Digital signals
Current Channel Check
Diff start / trip signal
Backup over current start /trip signal
Inter trip send / received signal
Thermal Over Load Stage-1 / Stage-2 Alarm
13. FUNCTIONAL TEST:

Tripping of Trip Relay _ _on Diff. Protection Trip
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CONSULTANT:
CORPORATION

REVISION: 0
RELAY 7SD610 [87C-51-49C]
Tripping of Trip Relay_ _ on Over Current Protection Trip
Differential Protection is Blocked when the communication Channel Fails
Inter Trip Send Function Checked
Inter Trip send signal delay of 10 ms verified
Inter Trip Receive Function Checked
Test Switch operation checked for Blocking of Trip

REMARKS: :
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Ph10-1a-10-33-R-016 66kv Cable Pilot Wire Diff Protection Relay 7sd610 (87c-51-49c) - (Rev-0)

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INTERNAL VALIDATION / FAT / SAT

QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CLIENT: QATAR GENERAL ELECTRICITY & WATER

SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

CALIBRATION DATE/ REPORT No.

USING FOR TEST

CALIBRATION DATE/ REPORT No.

USING FOR TEST

Tested: Witnessed Verified

ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA

QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CLIENT: QATAR GENERAL ELECTRICITY & WATER

SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

7SD610 CABLE PILOT WIRE DIFFERENTIAL PROTECTION RELAY.

2. MECHANICAL CHECKS AND VISUAL INSPECTION:

2.1 AUXILLARY DC SUPPLY FAIL CONDITION (WATCHDOG CONTACT):

Item Description Checked

Tested: Witnessed Verified

ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA

QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CLIENT: QATAR GENERAL ELECTRICITY & WATER

SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

Power System Data Local End Remote End

4.2 DIFFERENTIAL MEASUREMENTS:

Tested: Witnessed Verified

ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA

QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CLIENT: QATAR GENERAL ELECTRICITY & WATER

SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

Tested: Witnessed Verified

ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA

QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CLIENT: QATAR GENERAL ELECTRICITY & WATER

SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

4.3 VOLTAGE MEASUREMENTS

Primary Voltage read on the relay Display

Tested: Witnessed Verified

ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA

QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CLIENT: QATAR GENERAL ELECTRICITY & WATER

SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

Relay Address Settings Value Range Tolerance

1201 Differential Protection On/Off

1210 87-1 Pickup 0.1<=…<=20.0 5%

1213 87-1 Value Under Switch On 0.1<=…<=20.0 5%

4513A Minimum permissible error rate 0.5<=…<=20.0 ----

5.1 87-1 FUNCTIONALITY TEST:

Tested: Witnessed Verified

ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA

QATAR POWER TRANSMISSION SYSTEM EXPANSION PHASE 10

CLIENT: QATAR GENERAL ELECTRICITY & WATER

SUBSTATION NAME: DRAWING NO: PH10-1A-10-33-R-016

R-E <39 mSec

Y-E <39 mSec

B-E <39 mSec

R-Y <39 mSec

Y-B <39 mSec

B-R <39 mSec

R-Y-B <39 mSec

* Correction factor is applicable when transformer is in protection zone.

5.2 87-1 DURING SWITCHING ON CONDITION FUNCTIONALITY TEST:

Tested: Witnessed Verified

ALSTOM GRID PARSONS BRINCKERHOFF KAHRAMAA