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Legal Statement

This manual and its contents are produced and


maintained by Volvo Construction Equipment in
accordance with an agreement with Ingersoll-Rand
regarding the depiction and use of its exclusive
trademarks in support of equipment originally
manufactured under the Ingersoll-Rand brand.
Volvo Construction Equipment is fully responsible for
the maintenance and accuracy of the information
contained in this manual as it relates to applications
for the referenced equipment manufactured exclusively
under the Ingersoll-Rand brand.
HOW TO USE THIS MANUAL
This Parts Manual applies to SD-40 \iibratol1' Compaciors.

When the Description is Known - Use the Word Index:


• Let's assume you need" to replace the PR11"I.A.RY .4.IR CL.fANER ~:l,E~IEN"r

• Ingersoll-Rand's Word Index will make this item easy to locate. The Word Index is found in the very
back of the book. The items listed are in alphabetical order and and may be repeated several times
depending on their functional descriptions.

• Use any of the functional words in the item description to locate the the desired item. Example: The
fIrst listing for the Primary Air Cleaner Element in the Woro Index is: Air Cleaner Elemen~
Primary. The index shows the component will be found on page 83 which is the Parts List page
number for the i\.ir Cleaner (59353862) - Internal Breakdown.

WORD INDEX

4-Way Conuol Valve 43 MOlor. Propulsion. Left 3


AJrCJeaner 83 MOlor. Vibration 113
Air Cleaner Element. Primary 83.85 Muffler 83.85
Air Cleaner Element. Safety 83.85 Negative Battery Cable = 89
Alarm 139 Oil Cooler 81
AlarmSwilch 139 Oil Pressure Sending Unit , 59.
ARCHROPS 135 Positive Battery Cable 89
Axle 23 Primary AirOeaner Element 83.8.5
Battery 89 Propulsion Control Lever 6 1.63
Battery Cable (Negative) 89 Propulsion MOlor 23
Battery Cable (Positi¥e) 89 Propulsion Motor Left 3
Blade 143 Propulsion Pump 61.63

• The item is also listed as:

Elemen4 Air Cleaner, Primary


Primary .AJr Cleaner' Elemenl

Using the Parts Identification Pages:


• The PARTS IDENTIFICATION PAGES consist of the PARTS ILLUSTRATION (even numbered
pages) and the PARTS LIST (odd numbered pages).

• The Parts rnustration shows the assembly with its component parts identified by Item Numbers.

• On the Parts List, the components are listed in Item Number order as found in the ITEM column.
Other information provided by the Parts List is the Conun. Number which will be required to order
Genuine Ingersoll-Rand Replacement Parts, a functional descriptio~ the quantity required to
assemble one complete assembly, and any additional notesl dimensions required to help place your
parts order.

• For the example: The primary element is Item 10, Comm. Number 59431627, Quantity of 1.
Wlle1l the Co/nln. # is flot kll0Wll - Use tIle Table of COlztents:

• Turn to the T.~BLE OF CONTENTS pages in the front of this manual. These pages show the major
systems of the machine divided into FUNCTION.. \L GROUPS (identified by capital letters).

• Find the Functional Group that best describes the area of the machine you are interested in. For
example: f~NGlNf~.

'. See the sample Table of Contents shown belo\\':

ENGINE4~ND RELATED PARTS· Continued

Propulsion Pump (Effective with SIN 5412) ; 63


Steering Pump (59954438 & 59879353) - Internal Breakdown 67
Tandem Pump (59343368, 59940999 & 59869545) - Internal Breakdown - Rear Pump 68
Tandem Pump (59343368,59940999 & 59869545) - Internal Breakdown - Front Pump 72
Tandem Pump (59044636) - Internal Breakdown (Effective with SIN 145498) 68
Radiator and Engine Cowling Installation 80
Radiator (Effective with SIN 55(0) 81
Radiator and Plenum Assembly (Effective with SIN 5172 thru SIN 5499) - 81
Radiator (Effective with SIN 5172) 81
Radiator (Prior to SIN 5172) _ 81
Air Box, Bumper Extension, Doors, Acoustical Foam - Optional Equipment. 81
Air Cleaner (59353862) - Internal Breakdown and Muffler Installation (Effective with SIN 5500)..82
Exhaust Muffler (Effective with SIN 5500) 82
Air Cleaner (59869586) - Internal Breakdown and Muffler Installation (Prior to SIN 5500) 85
Exhaust Muffler (prior to SIN 5500) _ 85
Fue~ine Installation _ _ _ 86
Battery and Cable Installation 89
Throttle Assembly 91

• Listed under the Functional Group of Engine are SECTIONS (identified by numbers that describe
major repairable components of that group. Find the listing that refers to ,A.IR CLEANER

• Since the Primary Air FIlter Element is what needs to be replacecL refer to the internal breakdown
section for the Air Cleaner. The Air Cleaner used on your machine is found in Functional Group on
page 82. Turn to that section of the parts manual and find the parts identification page 83 for the Air
Cleaner and ~tumer Installation.

When the Comm. # is Known - Use the Numerical Index:


• If you already know the CoIllllL Number (part number) for the item requirecL a NUfvffiRICAL
INDEX is provided in the back of the manual to assist you. Look up the Comm. Number desired
and the Numerical Index will show the Functional Group, Section, and Page Number where the
item can be found.

• For our Prinlary £~ir Cleaner Eleme.nt Example: The Comm. Number 59431627 is found in the
Numerical Index, it shows that component will be found on page 83 which is the Parts List page
number for the i\.ir Cleaner (59353862).
T~J\.BLE OF CONTENTS
SD-40 SERIES

TITLE PA.GE

TA.BLE OF CONTENTS .-\


RECOMMENDED SPARE PARTS 0
A.BBREVlATIONS USED IN THIS MANUAL F

AXLE AND RELATED PA.RTS

Torque Hub and Tire Assembly (Effective with SIN 5412) 2


Traction Valve Assembly (58940784) - Internal Breakdown Sa
Traction Valve (59002816) - Internal Breakdown 6
. Traction Valve (58940776) - Internal Breakdown 8
Traction Valve (58798935,58755075, & 59330001) - Internal Breakdown 11
Propulsion Motor (58927930) - Internal Breakdown (Effective with SIN 5767) 13
Propulsion Motor (59976001) - Internal Breakdown (Effective with SIN 5412 thru SIN 5766) 15
Torque Hub (58838137) - Internal Breakdown (Effective with SIN 5640) 17
Torque Hub (59976027) - Internal Breakdown (Effective with SIN 5412 thru SIN 5639) 20
Tire and Axle Assembly (Prior to SIN 5412) 22
Transfer Case (59963595,59969964) - Internal Breakdown (Prior to SIN 5412) 25
Housing and Cover (59963595,59969964) - Internal Breakdown (Prior to SIN 5412) 27
No-Spin Differential (59963595, 59969964) - Internal Breakdown (Prior to SIN 5412) 29
Axle Tube and Planetary (59963595, 59969964) - Internal Breakdown (Prior to SIN 5412) 31
Brake and Disc (59963595,59969964) - Internal Breakdown (Prior to SIN 5412) 33
Propulsion Motor (59744227) - Internal Breakdown (Effective with SIN 5172 thru SIN 5411 *) 35
Propulsion Motor (59869628) - Internal Breakdown (Prior to SIN 5172*) 37
B~ake (59919407) - Internal Breakdown (Prior to SIN 5210) 39

MAIN FRAME AND RELATED PARTS


Main Frame Assembly - 40
Main Frame - Related Clamps 44
Steer and Blade Cylinder (58783507) - Internal Breakdown (Effective with SIN 5616) 47
Steer and Blade Cylinder (59353961) - Internal Breakdown (Effective with SIN 5500 thru 5615) 49
Steer and Blade Cylinder (59978437) - Internal Breakdown (Effective with SIN 5322 thru SIN 5499) 51
Steer and Blade Cylinder (59516062) - Internal Breakdown (Prior to SIN 5322) 53
4-Way Control Valve (59931691) - Internal Breakdown (Effective with SIN 5412) 55

ENGINE AND RELATED PARTS

En~neIns~Ilation-~hnDeere(4039)~~ctivewiiliSIN55~)---------_~ ~56
Water Temperature Sending Unit 57
Electrical Relay 57
Main Wire Harness 57
Engine Installation - John Deere (3179D)(Prior to SIN 5500) 58
Solenoid Starter 59
Wiring Harnesses 59
Hydraulic Pump Assembly (Effective with SIN 5500) 60
Steering Pump (Effective with SIN 5500) 61
Hydraulic Pumps Assembly (Prior to SIN 5500) 62
Steering Pump (Effective with SIN 5278) 63
Steering Pump (Prior to SIN 5278) 63

Continued

A
T~.\BLE OF CONTENTS
SD-40 SERIES

TITLE PA.GE

ENGINE A.ND RELATED PARTS - Continued

Propulsion Pump (Effective with SIN 5412) 63


Steering Pump (59954438 & 59879353) - Internal Breakdown 67
Tandem Pump (59343368, 59940999 & 59869545) - Internal Breakdown - Rear Pump 68
Tandem Pump (59343368, 59940999 & 59869545) - Internal Breakdown - Front Pump 72
Tandem Pump (59044636) - Internal Breakdown (Effective with SIN 145498) 68
Radiator and Engine Cowling Installation 80
Radiator (Effective with SIN 5500) 81
Radiator and Plenum Assembly (Effective with SIN 5172 thru SIN 5499) 81
Radiator (Effective with SIN 5172) 81
Radiator (Prior to SIN 5172) 81
Air Box, Bumper Extension, Doors, Acoustical Foam - Optional Equipment 81
Air Cleaner (59353862) - Internal Breakdown and Muffler Installation (Effective with SIN 5500) 82
Exhaust Muffler (Effective with SIN 5500) 82
Air Cleaner (59869586) - Internal Breakdown and Muffler Installation (Prior to SIN 5500) 85
Exhaust Muffler (Prior to SIN 5500) 85
Fuel Line Installation 86
Battery and Cable Installation 89
Throttle Assembly 91

CONSOLE AND RELATED PARTS


Console Assembly (Effective with SIN 148550) 91a
Console Assembly (Prior to SIN 148550) 92
Console (Effective with SIN 5412) 93
Console (Prior to SIN 5412) 93
Brake Selector Valve (Effective with SIN 5191) 93
Brake Selector Valve (Prior to SIN 5191) 93
Momentary Switch (Effective with SIN 5412 thm SIN 5600) 95
Dimmer Switch (Effective with SIN 5412) 95
Vibratory Reed Tachometer - Optional Equipment 95
Wiring Harnesses and Hom 95
Wiring Installation (Effective with SIN 148554) 95b
Steering Valve (59389981) - Internal Breakdown (Effective with SIN 5500) 97
Steering Valve (59730507) - Internal Breakdown (Prior to SIN 55(0) 99

SEAT AND RELATED PARTS

Seat Support Installation 100


Control 101
Seat (59340133) - Internal Breakdown (Effective with SIN 5383) 103
Seat (59340133) - Internal Breakdown (Effective with SIN 5383) 105
Seat (59804120) - Internal Breakdown (Prior to SIN 5383) 107
Single Lever Propulsion Control (59320663,59401224) - Internal Breakdown (Effective with SIN 5412) 108

DRUM AND RELATED PARTS

DrumandFromFr~eAsrem~y~- ~lIO

Clamp Inserts - Vibration and Traction Hosing Installation 11 1


Drum Assembly 112
Continued
B
TABLE OF CONTENTS
SD-40 SERIES

TITLE PA.GE
DRUM AND RELATED PARTS - Continued

~ibration ~otor (Prior to S~ 5218) ~~~~~~~~~~~~~~~~~~~~~~~~~~ 113


Carrier Assembly 113
Drive ~otor (59844878) - Internal Breakdown 115
~ibratjon Motor (59941799) - Internal Breakdown (Effective with SIN 5218) 117

HOSING

Hosinglnstallation(E~ctivewi~S~55~)-~i~TorqueHub ~~~~~~~~~~~~~~~~~~~118
Propulsion Suction Filter 121
Return Filter 121
Hosing Installation (Effective with SIN 5412 thru SIN 5499) 122
Propulsion Suction Filter 125
Return Filter 125
Hosing Installation (Prior to SIN 5412) 126
Propulsion Suction Filter 129
Return Filter 129

MISCELLANEOUS

Decal Installation 131


ROPS and Seat Belt Installation 133

OPTIONAL EQUIPMENT

Arch ROPS Installation ~~~~~~~_~~_~~~~~~~~~_~ 135


Sunshade Assembly Installation 137
Backup Alann Assembly 139
Light Installation 141
Strike Off Blade Installation (SD-40F) 143
Blade Cylinder 143
Hosing and Wiring Installation - Strike Off Blade (SD-40F) 144
(Effective with SIN 5617, including SIN 5582, 5591, 5596, 5609, and 5613)
Hosing and Wiring Installation - Strike Off Blade (SD-40F) 147
(Prior to SIN 5617, except SIN 5582, 5591, 5596,5609, and 5613)
Steering Pump (59377424) - Internal Breakdown 149
Blade Console Control Assembly (SD-40F) 150
Blade Control Valve 151
Solenoid Valve (91301051)(Prior to SIN 5300 Only) 151
Lever Control (5960 1906)(Prior to SIN 5500) 151
Lever Control (59815449) - Internal Breakdown (Effective with SIN 5500) 152
Air Box, Bumper Extension, Doors, Acoustical Foam (See Engine and Related Parts)
Vibratory Reed Tachometer (See Console and Related Parts)
Bol~OnPad~otShellIns~lation ~_~~~~~_~~_~~~_ _~~~~~~~~~~~~~155
Whisperizing Kit (See Radiator and Engine Cowling)

NUMERICAL INDEX 156


WORD INDEX 172
WARRANTY/BACK COVER

c
SD-40™ RECOI\1MENDED SPi\RE P~~RTS

1-5 6-10 11+


liNIT UNITS UNITS DESCRIPTION COMM. NO. P.A.GE

AIR CLEANER ASSEMBLY


5 10 10 -Element, Primary 59431627 83
5 10 10 -Element, Safety 59431635 83
2 4 8 -Restriction Indicator Switch 59873984 83

ENGINE ASSEMBLY
1 2 4 -Exhaust Stack 59430058 83
0 1 2 -Electrical Relay 59437590 57
2 4 4 -Radiator Cap 50268986 81
0 1 1 -Engine Fan 59408922 57
1 2 2 -Top Radiator Hose 59885285 81
1 2 2 -Bottom Radiator Hose 59390179 81
1 2 2 -Battery Cable - Positive 59876532 89
1 2 2 -Battery Cable - Negative 59876540 89
5 10 20 -Oil Filter 35308030 57
5 10 20 -Fuel Filter 35308048 57
1 2 3 -Water Temperature Sending Uni t 59816322 57
5 10 10 -Elemen~ Suction Filter 59873539 121, 125, 129
5 10 10 -Element, Return Filter 59888990 121, 125, 129
1 2 3 -Alternator 59431601 57
1 2 3 -Starter 59425785 57

CONSOLE ASSEMBLY
1 2 4 -Throttle Cable Assembly 59731711 91
.2 4 4 -Propulsion and Vibration Cable Assembly 59815431 101
1 2 4 -Voltmeter 59816736 95
1 2 4 -Tachometer 59429753 95
1 2 4 -Oil Pressure Gauge 59355602 95
1 2 4 -Water Temperature Gauge 59816728 95
0 1 2 -Single Lever Propulsion Control 59401224 101
1 1 2 -Cireui t Breaker 59811018 93
1 2 2 -Brake Selector Valve 59939538 93
0 0 1 -Seat 59340133 101
0 1 1 -Steering Valve 59389981 93, 97
1 2 3 -Seal Kit, Steering Valve 59752634 99, 101
2 4 6 -Key, Ignition Switch 59502518 95

DRUM ASSEMBLY
12 24 48 -Shock Mount 59600205 113
2 4 8 -Eccentric Shaft Bearing 59623082 113
0 1 1 -Vibration Motor 59941799 113,117
0 1 1 -Carrier Housing 59795104 113
0 1 1 -Drive Motor 59844878 113,115
1 2 3 -Seal Kit, Drive Motor 59888909 115

o
SD-40™ RECOMMENDED SPi\RE P.-\RTS
(CONTINUED)
1-5 6-10 11 +
UNIT UNITS UNITS DESCRIPTION COMM. NO. PAGE

STEER AND BLADE CYLINDER


0 2 -Steer and Blade Cylinder 59353961 41, 49

2 3 -Seal Kit, Steer and Blade Cylinder 59404525 49

STEERING PUMP
0 1 2 -Steering Pump 59372813 61
1 2 3 -Minor Seal Kit 59391169 61
1 2 3 -Major Seal Kit 59424176 61
0 1 2 -Steering Pump (SD-40F with Strike Off Blade Option) 59377424 145, 149
1 2 3 -Seal Kit 59391169 149

PUBLICATIONS
2 4 6 -Parts Man ual 59121624
2 4 6 -Operation and Maintenance Manual 59029934

E
STAND~.\RD ~.\BBREVI~.\ TIONS

.~dj. Adjustable mm millimeter


:\MP .A.rnperes M.S. Machine Screw
air As Required mtg mounting
.-\RC Authorized Rebuilt Component R.H.M.S. ~1achine Screw Round Head
assy assembly N.A. Not Available
BSP British Standard Pipe No. Number
BTU British Thennal Unit NPT National Pipe Thread
CIL Centerline NPTF National Pipe Thread Fine
COMM. NO. Communication Number N.S.S. Not Sold Separately
C.S.F.S.H. Countersunk Flat Socket Head N.SY.A. Not Serviceable as an Assembly
CCW Counterclockwise O.D. Outside Diameter
CW Clockwise ORB O-Ring Boss
DDA Detroit Diesel Allison ORS O-Ring Seal
Dia. Diameter PGE Page
·EEC European Economic Community P.H.C.S. Pan Head Cap Screw
exc except P.H.M.S. Pan Head Machine Screw
Eff. Effective PRESS. Pressure
EXT External PSI Pounds/Square Inch
Fern Female Pt. Point
F.H.C.S. Flat Head Cap Screw Qty. Quantity
FIL Fillister Rad. Radiator
Fil. Hd. Fillister Head R.H. Right Hand
FLR Flare R.H.M.S. Round Head Machine Screw
FOPS Falling Object Protection System ROPS Roll-Over Protection System
ft. Feet Rot. Rotary
Ftg. Fitting RPM Revolutions Per Minute
Ga. Gauge SAE Society of Automotive Engineers
GPH Gallons Per Hour SCR System Check Relief
HD Heavy Duty Sec. Section
Hd. Head SF.H. Slotted Fillister Head
H.H. Hex Head SF.H.M.S. Slotted Fillister Head Machine Screw
H.R.C.S. Hex Head Cap Screw S.H.C.S. Socket Head Cap Screw
H.H.M.S. Hex Head Machine Screw SM.V. Slow Moving Vehicle
H.H.S. Hex Head Screw sin Serial Number
hp horsepower SPST single pulVsingle throw
H.S.B.H.S. Hex Socket Button Head Screw S.T. Self-Tapping
H.S.H.C.S. Hex Socket Head Cap Screw Std. Standard
Hyd. Hydraulic Str. Straight
hp horsepower SW Swivel
incl. included Tach. Tachometer
LD. Inside Diameter Temp. Temperature
Ign. Ignition Thd. Thread
incl. included Thk. Thick
INST Instrument UNe Unified Coarse
INT. BRKD. Internal Breakdown UNF Unified Fine
I-R Ingersoll-Rand Univ. Universal
JIC Joint Industry Conference Var. Variable
19. Long V Volt
L.H. Left Hand VPM Vibrations Per Minute
M Metric wgt weight
MDC Manual Directional Control wi With
Mfg. Manufacturing w/o Without

Revised 9/16/96

F
SD-40 SERIES
r\UAL
P.~RTS i\1Al £

° WI°th SIN 5412)


TIRE ASSE MBLY (EffectIve
TORQUE HUB AND SD-40 SERIES

. 2
TORQUE HUB AND TIRE .-\SSEJ\-IBLY (Effective with SIN 5412)
SD-40 SERIES 100
Tl:.!\'l ITEi\1
NO.
COMM.NO. DESCRIPTION ~ NO.
CO~f~l. NO. DESCRIPTION ~
Y Y

- N.S.V.A. TRACflON VALVE ASSEMBLY - 59922294 -Adapter, 45° (8 ORB x 10 ORS) I


(See Breakdown) (Effective with SIN 5500 thru SIN 5616.
(Effective with SIN 5790) except SIN 5582. 5591, 5596, 5598, 5609,
1 59002816 TRACTION VALVE (See Breakdown) 1 and 5613)
(Effective with SIN 5866 thru ) 95364949 -Adapter. Str. ,8 ORB x 12 lIC) 1
- 58940776 TRA CfION VALVE (See Breakdown) 1 (Effective with SIN 5412 thru SIN 5499)
(Effective with SIN 5790 thru 5865) 16 59903161 -Adapter, Tee SW (12 ORS) I
- 58798935 TRACTION VALVE (See Breakdown) 1 (Effective with SIN 5617, including SIN
(Effective with SIN 5617 thru 5789, 5582., 5591,5596,5598,5609, and 5613)
including SIN 5582, 5591, 5596, 5598, - 95756219 -Adapter, 45° (12 JIC) 1
5609, and 5613) (Effective with SIN 5412 thru SIN 5499)
- 58755075 TRACfION VALVE (See Breakdown) 1 17 95415774 -Adapter, Tee (12 nC) 1
(Effective with SIN 5616 only) (Effective with SIN 5412 thru SIN 5499)
- 59330001 TRACI10N VALVE (See Breakdown) 1 18 59672709 -Adapter, Reducer (12 lIC x 8 lIC) 1
(Effective with SIN 5412 thru SIN 5615, (Effective with SIN 5412 thm SIN 5499)
except SIN 5582, 5591, 5596, 5598, 5609, 19 58858358 -Adapter, Long (4 ORB x 4 ORS) 1
and 5613) (Effective with SIN 5640)
(attaching hardware and related pans) - 59922807 -Adapter, 90° (4 ORB x 4 ORS) 1
2 59922278 -Adapter, 45° (10 ORB x 8 DRS) 2 (Effective with SIN 5500 thru 5639)
(Effective with SIN 55(0) - 95653614 -Adapter, 90° (4 ORB x 6 lIC) 1
- 59922500 -Adapter, Str. (10 ORB x 8 DRS) 2 (Effective with SIN 5412 thru SIN 5499)
(Effective with SIN 5412 thm SIN 5499) 20 95919569 -H.H.C.S. (1/2-13 x 1.5" 19.) 2
3 59923003 -Adapter, 90° (16 ORB x 16 DRS) 1 21 59537266 -Washer, Rat (1/2) 2
4 59922971 -Adapter, 90° (12 ORB x 12 DRS) 1 ------------------
(Effective with SIN 55(0) 22 58927930 PROPULSION MOTOR, RIGHT 1
- 59922336 -Adapter, 45° (12 ORB x 12 ORS) 1 (See Breakdown) (Effective with SIN 5767
(Effective with SIN 5412 thru SIN 5499) - 59976001 PROPULSION MOTOR, RIGHT 1
5 59918532 -Adapter, Tee (6 ORB x 6 ORB) 1 (See Breakdown) (Prior to SIN 5767)
(Effective with SIN 5500 thru SIN 5637) (attaching hardware and related pans)
- 95329975 -Adapter, 900 (6 ORS x 6 nC) 1 23 59903161 -Adapter, Tee (SW) (12 ORS)
(Effective with SIN 5412 thm SIN 5499) 24 59923482 -Adapter, 90° (12 ORS SW)
6 95919213 -H.H.C.S. (318-16 x .88" 19.) 3 25 59922906 -Adapter, 90° (10 ORB x 8 ORS) 1
7 59565036 -Washer, Flat (3/8) 3 (Effective with SIN 5412 thru SIN 5499)
------------------ 26 59922500 -Adapter, Str. (10 ORB x 8 ORS) 2
8 58838137 TORQUE HUB (See Breakdown) 2 (Quantity was 1 Effective with SIN 5412
(Effective with SIN 5640) thru SIN 5499)
- 59976027 TORQUE HUB (See Breakdown) 2 27 59922575 -Adapter, Str. (8 ORB x 12 ORS)
(Prior to SIN 5640) (attaching hardware) (Effective with SIN 5640)
9 95919817 -H.H.C.S. (518-11 x 1.75" Ig.) J2 - 59922492 -Adapter, Str. (8 ORB x 8 ORS) 1
10 59565044 -Washer, flat (5/8) 12 (Effective with SIN 5617 thru 5639,
------------------ including SIN 5582, 5591, 5596, 5598,
11 58927930 PROPULSION MOTOR, LEFT 1 5609, and 5613)
(See Breakdown) - 59922294 -Adapter, 45° (8 ORB x 10 ORS) 1
(Effective with SIN 5767) (Effective with SIN 5500 thru SIN 5616,
- 59976001 PROPULSION MOTOR, LEFT 1 except SIN 5582, 5591,5596,5598,5609,
(See Breakdown) (Prior to SIN 5767) and 5613)
(attaching hardware and related parts) - 95303368 -Adapter, Str. (8 ORB x 8 nC) 1
12 59922500 -Adapter, St!. (10 ORB x 8 ORS) 1 (Effective with SIN 5412 thru SIN 5499)
(Effective with SIN 5500) 28 59922807 -Adapter, 90° (4 ORB x 4 ORS) 1
- 59922278 -Adapter, 45° (10 ORB x 8 ORS) 1 (Effective with SIN 55(0)
(Effective with SIN 5412 thru SIN 5499) - 95653614 -Adapter, 90° (4 ORB x 6 lIC) 1
13 59922328 -Adapter, 45° (10 ORB x 12 ORS) 1 (Effective with SIN 5412 thru SIN 5499)
14 59924027 -Adapter, Reducer (12 ORS x 8 ORS) 1 29 95415667 -Adapter, Tee (6 lIC) 1
15 59922492 -Adapter, Str. (8 ORB x 8 ORS) I (Effective with SIN 5412 thru SIN 5499)
(Effective with SIN 5640) 30 95462750 -H.H.C.S. (1/2-13 x 1.5" 19.) 2
- 59922575 -Adapter, Str. (8 ORB x 12 ORS) 1
(Effective with SIN 5617 thru 5639,
including SIN 5582, 5591, 5596, 5598,
5609, and 5613)

3
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

4
TORQUE HUB AND TIRE ASSErvtBLY (Effective with SIN 5412)
SD-40SERIES

~
ITEM Q fITEM COM.."1. NO.
COMM.NO. DESCRIPTION T DESCRIPTION
~O.
Y NO. Y

31 59537266 -Washer. Flat (1/2) 2 (attaching hardware and related parts)


------------------ 33 59524447 -Valve 2
- 59338095 Wheel and Tire Assembly 34 59929711 -Cap, Valve 2
(Diamond Tread) 35 59976068 .Wheel Assembly (10" width x 5/8" offset) 2
32 59885491 LUG TIRE (12.4 x 24, Rl) 2 36 59329664 -Nut. Hex (1/2-20) 18
- 59360164- -Tube 2 37 59537266 -Washer, Flat (1/2) 18
- 59976175 ALTERNATE TUBE TYPE TIRE 2 ------------------
(10 x 24)
- 59976167 -Tube 2
NOTE: Tires are to be filled with a
mixture of calcium chloride and wale
for ballast.. Contact I-R Se1t'ice Dept
for specifications and instructions.

5
TRACTION V.. \LVE ASSEMBLY (58940784) - INTER.t'1AL BRE.-\KDOWN (Effective with SIN 5790)
5D-40 SERIES

Sa
TRACTION VALVE ASSEf\1BLY (58940784) - INTERNA.L BRE.-\KDO\VN (Effective \yith SIN 5790)
SD-40 SERIES 07
]·El\l TEVf
'{
~O.
COf\'1M.NO. DESCRIPTION
Y NO.
CO~I~L ~o. DESCRIPTION ?
y

1 59002816 Traction Valve 1 7 59921031 -A.dapter 1


2 59922278 -Adapter 45 2 8 59903161 -.A.dapter Tee 1
3 59923003 -Adapter 1 9 59028308 -Check Valve 1
4 59922971 -Fitting 1 10 59922518 -Adapter-Str. 1
5 59922260 -Adapter 45d 1 11 59950832 -i\dapter Str. 1
6 59923078 -.A.dapter 1

5b
TRACTION VALVE (59002816) - INTERNAL BREAKDO\VN (Effective with SIN 5866)
SD-40 SERIES

4a

4b

6
TRACTION VALVE (59002816) - INTERNAL BREAKDO\VN (Effective \\'ith SIN 5866)
SD-40 SERIES 07
Tl:.!\l TEM
NO.
COMM.NO. DESCRIPTION ¥
Y NO.
CO~'1~L ~O. DESCRIPTION ~
Y
1 59379909 Flow Di vider/Combiner Valve 1 5 59110.+78 Relief Valve 1
- 58996174 - Seal Kit 1 6 59110486 Flow Oi vider/Combiner Valve 1
- 59003970 Shuttle Valve 1 7 59379958 Orifice Plug .80mm 1
-1- 59110460 Check Valve 2 8 59110494 Orifice Plug 1.20mm 1

7
TRACTION VALVE (58940776) -INTERNAL BREAKDOWN (Effective with SIN 5790 thru 5865)
SD-40 SERIES

4a

4b

8
TRACTION VALVE (58940776) - INTERNAL BREAKDOWN (Effective ~ith SIN 5790 thru 5865)
SD-40 SERIES
[TI3T ITEM
NO. CO\1\1Nl DESCRIPTION Q
T NO.
COMl\t. ~O. DF.SCR.IPTIO N ~
Y Y

- 59379909 Flow Divider/Combiner Valve I 5 59110478 Re lief Valve 1


- 59438762 - Seal Kit 1 6 59110486 Flow Divider/Combiner Valve 1
- 59003970 Shuttle Valve 1 7 59379958 Orifice Plug .80mm 1
4 59110460 Check Valve 2 8 59110494 Orifice Plug 1.20mm 1

9
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

. 10
SD-40 SERIES
P:\RTS Iv1A~1J~~

10

TRACTION VALVE (58798935, 58755075, & 59330001) • INTERNAL BREAKDOWN


SD-40 SERIES 103
ITEM
NO.
COM1\1. NO. DESCRIPTION ~ ITEM COMM.NO.
NO.
DESCRIPTION ¥Y
Y

1 N.S.S. -Block 1 7 59379958 -Orifice 2


2 59379909 -Divider, Flow 1 8 59379966 -Plug 2
3 59379917 -Valve, Diverter 2 9 59379974 -Plug 2
4 59379925 -Divider, Flow 1 10 58784257 -Plug 3
5 59379933 -Valve, Solenoid 1 ------------------
6 59379941 -Coil 1 - 59438762 -SEAL KIT 1
------._----------

11
SD40 SERIES
PARTS MANU4-\L

**Always use Ingersoll-Rand Replacement parts!**

12
SD-40 SERIES
PARTS MANUAL

~ \\)'"
CJ "15

~. ~
(). \.J---12
(\ "" 14
13
--10

0--"""'16

~"26

PROPUlSION MOTOR (58927930) -'INTERNAL BREAKDOWN (Effective with SIN 5767)


SD-4O SERIFS 13
ITEM COMM.NO. DESCRIPTION Q IfEM ~OMM.NO. DESCRIPTION Q
NO. T NO. T
Y Y
1 58950577 CYLINDER BLOCK KIT 1 15 58950700 -Retaining Ring 1
(Includes Items 2 thru 7) 16 58950718 -Ball Bearing 1
2 58950585 -Piston Assembly 9 17 58950726 -Housing 1
3 58950593 -Slipper Retainer 1 18 59986455 -O-Ring 2
5 58950601 -Washer 2 19 58950734 -Socket Head Plug 2
6 58950619 -Cylinder Block Spring 1 20 58950742 -Slotted Pin (.1875 x .625) 1
7 58950627 -Retaining Ring 1 21 58950759 -Needle Bearing 1
8 58950635 -End Cap Gasket 1 22 58950767 -Screw 4
9 58950643 -Valve Plate 1 23 58950775 -O-Ring 2
10 58950650 -Retaining Ring 1 24 58950783 -Plug 2
11 58950668 -Thrust Plate 1 25 58950791 -End Cap, Twin Ports 1
12 58950676 -O-Ring 1 26 58950809 -Motor Shaft (13 tooth, 16/32) 1
13 58950684 -Lip Seal 1 27 58950817 -Spring Pin 4
14 58950692 -Seal Carrier 1

13
SD-4D SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

14
SD-40 SERIES
PARTSMMLJAL

~ 16
15

PROPULSION MOTOR (59976001)· INTERNAL BREAKDOWN (Effective with SIN 5412 thru SIN 5766)
SD-40 SERIES 102
[ITEM
NO.
COMM.NO. DESCRIPTION ~y ITEM COM1vf.NO.
SO.
DESCRIPTION ~y
1 59373944- -CYLINDER BLOCK KIT 1 14 59374876 -SeaL Lip 1
(Includes Items 2 thru 8): 15 59374884 -Cover, Seal 1
2 59373951 -Piston Assembly 9 16 59374892 -Screw 4
3 59373969 -Retainer, Slipper 1 17 N.s.S. -Housing 1
4 59373944- -Block, Cylinder 1 18 95089355 -Bearing, Kit 1
5 59373985 -Washer 1 19 50882117 -Plug (Includes O-Ring) 1
6 59373993 -Spring 1 20 59554873 -Pin 3
7 59374801 -Retainer, Spring 1 21 59861344- -Shim AIR
8 59374819 -Ring, Retaining 1 22 59861369 -Bearing 1
9 59374827 -Gasket 1 23 59375220 -Screw 4
10 59374835 -Plate, Valve 1 24 59618983 -Plug (Includes O-Ring) 2
11 59374843 -Ring, Retaining (Not Shown) 1 25 59375238 -Shaft 1
12 59374850 -PIau; Thrust 1 26 59375246 -Cap,End 1
13 59374868 -O-Ring 1 ------------------

15
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

16
SD-40 SERIES
PARTS MANUAL

2 3 4 7 5 6 8 9 10 13 14 1 1 40 16 17 18 19 20, 21

22

44

42
29
32

12

TORQUE HUB (58838137) -INTERNAL BREAKDOWN (Effective with SIN 5640)


SD-4O SERIFS 17
ITEM COMMeND. ITEM COMM.NO. DESCRIPTION
~
DESCRIPTION Q
NO. NO. T
V v
1 58950825 Brake~ Input I 22 59554550 -COver, Plate 1
2 59379644 Sea4 Lip 1 23 59554568 -Cover, Cap 1
3 59379669 Bearing, Tapered - Cone I 24 59554576 -Bolt, Hex-UNC 4
4 59379651 Bearing, Tapered - Cup 1 25 59554584 -Disengage, Cap 1
5 59379677 Bearing, Tapered - Cup 1 26 59554592 -Disengage, Rod 1
6 59379685 Bearing, Tapered - Cone 1 27 59554600 -O-Ring 1
7 51215168 Pipe Plug, Magnetiv-NPTF (375-18) 2 28 59554618 -Q-Ring 1
8 59379701 Washer~ Flat-Tanged 1 29 59554626 -Pipe Plug, Std.-NPTF 1
9 59379719 Washer, Lock-Tanged 1 30 59554634 -Plate, ill 1
10 59379727 Nut, Bearing 1 31 59379768 -Gear, Sun 1
11 59379735 l.Gear, Internal 1 32 59554725 -Washer~ Thrust 2
12 59554451 f.Carrier 1 33 59554535 -a-Ring 2
13 59630418 Washer~ Thrust-ranged 6 34 59568675 -Gear, Ring 1
14 59630400 Bearing, NeedJe 96 35 59379776 -Spacer, Input 1
15 59554485 Spacer, Thrust 3 36 59554386 -Pipe Plug, Std.-NPTF 1
16 59568667 KJear, Cluster 3 37 59379750 -Shaft, Input 1
17 59554493 Sh~ Planet 3 38 59554667 -Retainer, Ring-extemal 1
18 58900663 P~ Roll 3 39 59554675 -Spring 1
19 59554766 Washer, Flat 16 40 59554485 -Spacer, Thrust 2
20 59554733 Bolt, Hex-UNC 12 41 59630434 -Stud 9
21 59554741 BoIt. Shldr. 4
17
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

18
TORQIJE HUB (588.38137) -INTERNAL BREAKDOWN (Effective with SIN 5(40)
SD-4O SERIES
rrDT
17b
Q liTEM Q
NO. Cll\MNl DESCRIPTION T NO.
COMM.NO. DESCRIPTION T
Y y

41 59576611 -Retainer~ Ring-internal


- 58948696 Brake Lining Kit 1
I
43 58948720 -Coupling - 58948688 Brake O-Ring Kit 1
1
44 51215218 -Washer, Thrust 1 - 58948670 Spring Kit 1
45 59379784 ~ketONotShown) 1 - 58948704 Piston Kit 1
46 59379693 -Hub ONot Shown) 1

19
5D-40 SERIES
P.-\RTS \1.~1\liAL

14
8 -y/
! >J

/~
13 //
15

V 27

V
/
/
/

TORQUE HUB (59976027) • INTERNAL BREAKDOWN (Effective with SIN 5412 thru 5639)
SD-40 SERIES

20
TORQUE HUB (59976027) - INTERNAL BREAKDO"'N (Effective \yith SIN 5412 thru 5639)
SD-40 SERIES 101

~y
I~
trrE!\-1 trrE~l
!'O.
CO!vfM:. ~O. DESCRIPTION
NO.
COMM.:->o·1 DESCRIPTION

1 59379628 -Hub-Spindle Subassembly (Not ShOv..71) 1 23 59554519 -PiR RoUer 3


(Includes Items 2 thru 14) 24 59568675 -Gear. Ring 1
2 59379636 -SpindlelBrake 1 25 59554535 -O-Ring 2
- 58773961 -Brake 1 26 59554543 -Cover Assembly 1
58773979 -Lining Kit 1 (Includes Items 27 thru 35)
- 58773987 -Spring Kit 1 27 59554550 -Cover 1
- 58773995 -O-Ring Kit 1 28 59554568 -Cap, Cover 1
3 59379644 -Seal 1 29 59554576 -Bolt 4
4 59379651 -Cup, Bearing 1 30 59554584 -Cap, Disconnect 1
5 59379669 -Cone, Bearing 1 31 59554592 -RoeL Disconnect 1
6 59379677 -Cup, Bearing 1 32 59554600 -O-Ring 1
7 59379685 -Cone, Bearing 1 33 59554618 -O-Ring 1
8 59379693 -Hub 1 34 59554626 -Plug. Pipe 1
9 59379701 -Washer, Tongued 1 35 N.S.S. -Plal~ 10 -
10· 59379719 -Washer, Lock 1 36 59379743 -Input Shaft Assembly 1
11 59379727 -Nut, Lock 1 (Includes Items 37 thru 40)
12 59630434 -Stud 9 37 59379750 -Shaft, Input 1
13 59554386 -Plug, Pipe 2 38 59554667 -Ring, Retaining 1
14 51215168 -Plug, Magnetic 2 39 59554675 -Spring 1
15 59379735 -Gear, Internal 1 40 59554485 -Spacer 2
16 59568659 -Carrier Assembly 1 41 59379768 -Gear, Input 1
(Includes Iterns 17 thru 23) 42 59379776 -Spacer, Thrust 1
17 59554451 -Carrier 1 43 59554725 -Washer, Thrust 2
18 59630418 -Washer, Thrust 6 44- 59554733 -Bolt 12
19 59630400 -Roller, Needle 96 45 59554741 -Bolt. Shoulder 4
20 59554485 -Spacer 3 46 59554766 -Washer, Flat 16
21 59554493 -Shaa Planet 3 47 59379784 ~asket~otShown) 1
22 59568667 -G ear, elus Ler 3 ------------------

21
SD-40 SERIES
P:\RTS IvlAJ';UAL

16~
f@

15-----'

TIRE AND AXLE ASSEMBLY (Prior to SIN 5412)


SD-40 SERIES

22
TIRE AND AXLE ASSE!\1BL Y (Prior to S/N 5412)
S0-40 SERIES 68

~
I~
crTE\1 lITEM CO~L\1. :\0. DESCRIPTION
CO!\1M. :\0. DESCRIPTION
~O. NO.
Y

1 59969964 PLA1\'ETARY AXLE 1 59868745 -Wheel Assembly 2


(Effective with SIN 5387)(See Breakdo\JI.11) (10" width x 1/2" offset)
59963595 PLA!\ETARY AXLE (Prior to SfN 5387) 1 (Prior to SIN 5387)
(See Breakdo\VTl) 59846931 -Alternate Wheel Assembly 2
(attaching hardware) (8" width x 15/16" offset)
2 59970657 -Pad, Axle (Effective with SIN 5387) 2 (Prior to SIN 5387)
59868109 -Pad, Axle 2 59942474 -Alternate Wheel Assembly 2
(Effective with SIN 5228 thru SIN 5386) (10" width x 3 518" offset)
- 59879916 -Pad. Axle (Prior to SIN 5228) 2 (Prior to SIN 5387)
3 95839676 -H.H.C.S. (518-11 x 8.0" 19.) 8 ---------------
(Effective with SIN 5387) 15 59385872 PROPULSION MOTOR 1
- 95764619 -H.H.C.S. (3/4-10 x 8.0"lg.) 8 (Effective with SIN 5172 thru SIN 5411
(Effective with SIN 5228 thru SIN 5386) plus SMs 4999,5111.5125,5140,5144,
95717401 -H .H.C.S. (3/4-10 x 7.5" 19.) 8 5147,5149 thru 5151 and 5153 thru 5171)
(Prior to SIN 5228) (See Breakdown)
4 95171203 -Nu~ Elastic Lock 8 - 59890806 ARC PROPULSION MOTOR 1
(Effective with SIN 5387) (related parts)
- 95200507 -Nut, Elastic Lock (Prior to SIN 5387) 8 16 95366001 -Adapter, 900 (16 ORB x 12 nC) 2
5 59565044 -Washer, Flat (Effective with SIN 5387) 16 17 95303335 -Adapter. 900 (8 ORB x 8 TIC) 1
- 59544213 -Washer, Flat (Prior to SIN 5387) 16 (Prior to SIN 5347)
(Quantity was 8 Prior to SIN 5228) 18 95364949 -Adapter. Str. (8 ORB x 12 nC) 1
6 59669374 -Reducer 1 ---------------
7 59772814 -Adapter. Str. (M14 x 2.0 x 8 nC) 2 19 59869628 PROPULSION MOTOR 1
8 95489837 -Tee (8 nc x 8 nc x 8 TIC) 1 (Prior to SIN 5172 except SIN 4999.
9 95415667 -Tee, Adapter (6 nc Swivel x 6 nC) 1 5111,5125,5140.5144,5147.5149
--------------- thru 5151 and 5153 thru 5171)
10 59885491 LUG TIRE (12.4 x 24, Rl) 2 (See Breakdown)
- 59360164 -Tube 2 (attaching hardware and related parts)
- 59976175 ALTERNATE TUBE TYPE TIRE 2 20 95469169 -Tee (12 TIC x 12 TIC x 12 ORB) 1
(10 x 24)(Effective with SIN 5387) 21 59672709 -Reducer (12 nc x 8 TIC) 1
- 59976167 -Tube (Effective with SIN 5387) 2 22 95366001 -Adapter. 900 (16 ORB x 12 nC) 2
- 59870584 ALTERNATE ALL WEATHER TIRE 2 23 95302121 -Adapter, 900 (8 rrc x 8 nC) 1
(9.5 x 24, R3)(Prior to SIN 5387) 24 59892257 -S.H.C.S. (Ml4-2.0 x 45mm) 2
- 59846949 ALTERNATE LUG TYPE TIRE 2 (Effective with SIN 5210)
(9.5 x 24. R1)(Prior to SIN 5387) - 59919753 -S.H.C.S. (Ml4-2.0 x 14Ornm) 2
NOTE: Tires are to be filled with a (Prior to SIN 5210)
mixture ofcaIeuim chloride and waJer 25 59901975 -Washer, Flat (Hardened) 2
for ballast. Contact I-R Service Dept. --------------
for speciflCations and instructions. 26 59919407 BRAKE (Prior to SIN 5210) 1
(attaching hardware and related parts) (See Breakdown)
11 59778340 -Nu~ Wheel 12 (related parts)
12 59524447 -Valve 2 27 59585133 -Gasket 1
13 59929711 -Cap, Valve 2 28 95402806 -Adapter. Str. (4 ORB x 6 nC) 1
14 59957308 -Reversible Wheel Assembly 2 ----------------
(10" width x 2 1/16" offset)
(Effective with SIN 5387)

23
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

24
SD-40 SERIES
P~o\RTS MA~U~~

11 12 13 14
I) ~~
/~ i 15
10 /~

~ 26
I
. 31

TRANSFER CASE • INTERNAL BREAKDOWN (Prior to SIN 5412)


NOTE: This Section is Part of Planetary Axle • (59963595 & 59969964)
SD-40 SERIES
~
58
ITEM
NO. COMM.NO. DESCRIPTION ¥
y
[ITEM COMM.NO.
NO.
DESCRIPTION ~
Y

1 59904508 -Seal 1 17 59769992 -Plug 3


2 59904516 -Bearing, Ball 1 18 59904581 -Shaft 1
3 59904524 -Shaft, Input 1 19 59904599 -Gear 1
4 59904532 -Vent 1 20 59904607 -Spacer 1
5 59793489 -Plug 1 21 59904615 -Spacer 1
6 59904540 -Bol~ Cylinder 8 22 59904623 -Case 1
7 59904557 -Gear 1 23 59904631 -Cover 1
8 59790816 -Bearing, Ball 2 24 59904649 -Cover 1
9 59769869 -Dowel 2 25 59904656 -Cover 1
10 59904565 -Cover 1 26 59904664 -Bushing, Reduction 1
11 59769620 -Washer, Spring 12 27 59904672 -S.H.C.S. (M14 x 30) 4
12 59769612 -Bol~ Hexagon 12 28 59904680 -Plate, Cover I
13 59790600 -Washer, Spring 8 29 59904698 -Catcher, Oil 1
14 59793034 -Bol~ Hexagon 8 30 59790931 -Washer, Spring 4
15 59904573 -Cover 1 31 59984864 -Ring,Snap 1
16 59769984 -Plug. Magnet 1 (May not be found on all urn ts)
--------------

25
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

26
5D-40 SERIES
P~t\RTSMMruAL

I I
, 13
8

I I
11 10

HOUSING AND COVER - INTERNAL BREAKDOWN (prior to SIN 5412)


NOTE: This Section is Part of Planetary Axle • (59963595 & 59969964)
SD-40 SERIES 59
[TEM
NO.
COMM.NO. DESCRIPTION ~y ttEM COMM.NO.
NO.
DESCRIPTION ~y

1 59904706 -a-Ring 4 8 59904771 -Plug, Magnet 3


2 59904714 -Cover, Intennediate 1 9 59904789 -Cover, Intennediate 1
3 59904722 -a-Ring 2 10 59769497 -Nut 32
4 59904730 -Case 1 11 59904797 -Stud 4
5 59904748 -a-Ring 1 12 59793489 -Plug 1
6 59904755 -Cover 1 13 59904805 -Stud 28
7 59904763 -Circlip 1 14 59904532 -Vent 1
--------------

27
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

28
5D-40 SERIES
PARTS MANuAL

19 ,/,
V'
"\
'.\ \
\ ; \ 3

(~~' :;1~ 15
\ 2

18 17

10

NO-SPIN DIFFERENTIAL· INTERNAL BREAKDOWN (Prior to SIN 5412)


NOTE: This Section is Part of Planetary Axle - (59963595 & 59969964)
SD-40 SERIES 60
lITEM
NO.
COMM.NO. DESCRIPTION ~ trrEM
NO.
COMM.NO. DESCRIPTION ~y
Y

1 59904813 -Nut, Ring 2 12 59904904- -Seal 2


2 59793752 -Bolt, Hexagon 2 13 59904912 -Spacer 1
3 59904821 -Disc 2 14 59904920 -Shim 1
4 59904839 -Bolt, Hexagon 12 15 59904938 -O-Ring 1
5 59793661 -Washer, Spring 2 16 59904946 -Flange, Intermediate 1
6 59904847 -Case, Differential 2 17 59904953 ' -Nut, Ring 1
7 59904854 -Gear Set, Bevel 1 18 59904961 -Bearing, Ball 1
8 59426361 -Differential, No-Spin 1 19 59904979 -Bolt, Hexagon 16
9 59904870 -Bearing, Taper Roller 2 20 59904987 -Shim 1
10 59904888 -Bolt, Cylinder 16 21 58860057 -Spacer 1
11 59904896 -Bearing, Taper Roller 2

29
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

30
SD-40 SERIES
PARTS~4AL

1
\

8
\

~
~/

\
3

9 7
10

12
16
28
18
'/~
/~
.~20
\
23 22 21

AXLE TUBE AND PLANETARY - INTERNAL BREAKDOWN (Prior to SIN 5412)


NOTE: This Section is Part of Planetary Axle - (59963595 & 59969964)
8D-40 SERIES 61
-~
ttTEM
~O.
COMM.NO. DESCRIPTION
Y
[TEM
NO.
COMM.NO. DESCRIPTION ¥
Y

1 59367227 -Case, Axle (Effective with SIN 5387) 2 15 59917617 -Spacer 6


- 59904995 -Case, Axle (Prior to SIN 5387) 2 16 59917625 -Gear. Planet 6
2 59917500 -Bolt 4 17 59917633 -Bearing. Needle 12
3 59769992 -Plug 4 18 59917641 -Bolt. Cylinder 6
4 59917518 -Seal 2 19 59778225 -Washer, Seal 2
5 59917526 -Ring 2 20 59778217 -Plug 2
6 59917534 -Seal 2 21 59917658 -a-Ring 6
7 59917542 -Bearing. Roller Taper 4 22 59917666 -Pin 6
8 59778365 -S tud. Wheel 12 23 59917674 -Gear Carrier, Planet 2
9 59917559 -a-Ring 2 24 59917682 -Spacer 2
10 59917567 -Ring, Snap 25 59917690 -Bol~ Hexagon 8
2
11 59917575 -Gear Suppo~ Ring 2 26 59917708 -Dowel 8
12 59917583 -Gear, Ring 2 27 59778340 -Nut, Wheel 12
13 59917591 -Plate, Locking 2 28 59917716 -Hub, Wheel 2
14 59917609 -eirclip 2 29 59426379 -Shaft, Half 2
--------------

NOTE: Prior to the currenl half


shaft 59426379 the half shaft
requirements were asfollows:

HalfShaft (59367235)(Effective
with SIN 5387 quaroiry was 1) and
HalfShaft (59917724) (Effective
with SIN 5387 quanJiry was 1 and
Prior to SIN 5387 quanJity was 2)

31
SD-40 SERIES
P.~TS MAJ~1Ji\L

**Always use Ingersoll-Rand Replacement parts!**

32.
SD-.lQ SERIES
PARTS \1A~u,-\L

~6
Q-7
~ ~:
~. @-10
~ H-11
~~~ / i2
/ I IT::"I
13
35 34
~6
33
31
32

2
1

5
I
/
25
/ I ,

26
24
/
/
36

BRAKE AND DISC - INTERNAL BREAKDOWN (prior to SIN 5412)


NOTE: This Section is Part of Planetary Axle· (59963595 & 59969964)
SD-40 SERIES 62

OCTEM COMM.NO.
~o.
DESCRIPTION ~y
ITEM CO MM. NO.
NO.
DESCRIPTION ~
y

1 59917732 -Cylinder 4 21 59917898 -Plug 2


2 59917740 -Disc 4 22 59793265 -Bolt, Exhausting 2
3 59793752 -Bolt, Hexagon 6 23 59917906 -Disc, Brake 10
4 59917757 -Piston 4 24 59917914 -Disc, Intennediate Brake 10
5 59917765 -a-Ring 4 25 59917922 -Disc 1
6 59793216 -Bolt, Cylinder 8 26 59917930 -Disc 1
7 59317222 -Bushing, Reduction 4 27 59917948 -Bolt, Adjusting 2
(Effective with SIN 5210) 28 59769497 -Nut 2
- 59917773 -Bushing, Reduction (Prior to SIN 5210) 4 29 59917955 -Washer, Seal 2
8 59917781 -a-Ring 4 30 58766080 -Spring, Cup 64
9 59917799 -Bearing, Needle 4 31 59317263 -Lever, Brake, Right (Effective with 1
10 59917807 -Washer, Friction 4 SIN 5210)
11 59317230 -Bushing, Reduction (Effective with 4 - 59954503 -Lever, Brake, Right (Prior to SIN 5210) 1
SIN 5210) 32 59317271 -Lever, Brake, Left 1
- 59917815 -Race, Inner (Prior to SIN 5210) 4 (Effective with SIN 5210)
12 59917823 -a-Ring 4 - 59954511 -Lever, Brake, Left (Prior to SIN 5210) 1
13 59317248 -Plug (Effective with SIN 5210) 4 33 59317289 -Pusher (Effective with SIN 5210) 4
- 59917831 -Plug (Prior to SIN 5210) 4 - 59954529 -Pusher (Prior to SIN 5210) 4
14 59917849 -Piston 6 34 59954537 -Bolt, Adjusting (Prior to SIN 5210) 4
15 59793398 -Ring 6 35 59954545 -Nut (Prior to SIN 5210) 4
16 59793380 -Ring 6 36 59954552 -a-Ririg 4
17 59317255 -Bolt (Effective with SIN 5210) 6 37 59954560 -a-Ring 4
- 59917856 -Bolt, Adjusting (Prior to SIN 5210) 6 38 59317214 -Ring 2
18 59917864 -Spring 6 39 59309377 -Pinion 2
19 59917872 -O-Ring (Prior to SIN 5210) (Not Shown) 6 40 59309393 -O-Ring 6
20 59917880 -Nut (Prior to SIN 5210) (Not Shown) 6 41 59317206 -Plate, Locking 2
---- ------ -- -- -

33
SD40SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

34
SD-40 SERIES
PARTS MANUAL

12

13

14

/~
15
5

'~
17

i 18 19 ~,~

PROPULSION MOTOR (59744227) - INTERNAL BREAKDOWN


(Effective with SIN 5172 thru SIN 5411*)
SD-40 SERIES 67
ITEM COMM.NO.
NO. DESCRIPTION ¥Y ITEM COMM.NO.
NO.
DESCRIPTION ¥y
1 59888024 -Screw (Effective with Mfg. date 87-05) 4 14 59779959 -Piston Assembly 7
- 59932442 -Screw (Prior to Mfg. date 87-05) 4 15 59803460 -Shaft 1
2 59871657 -Cap,End 1 16 59932475 -Platc, Thrust 1
3 59803478 -Gasket 1 (Effective with Mfg. date 86-23)
4 59785303 -Bearing 1 - 59871632 -Plate, Thrust (Prior to Mfg. date 86-23) 1
5 59933648 -Pin 1 17 N.S.S. -Housing 1
6 59871665 -Valve, Plate Motor 1 18 59785519 -Ring 2
7 59872010 -Cylinder Block Assembly 1 19 59785295 -Bearing 1
(Includes Iterns 8 thru 14) 20 59861872 -Ring 2
8 59785014 -Ring, Retaining 1 21 59941203 -Seal, Lip 1
9 59785022 -Washer 1
10 59TI9975 -Spring 1 *NOTE: Including SIN's 4999,
11 59785030 -Washer 1 5111,5125,5140,5144,5147,
12 59871681 -Block, Cylinder 1 5149 thru5151, and 5153 thru
13 59871673 -Retainer, Slipper 1 5171.
--------------
35
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

36
SD-40 SERIES
P~ARTS MA~uAL

7~O
-0

~-6
10
I
71-0

~c!:>- 8

PROPULSION MOTOR (59869628) - INTERNAL BREAKDOWN (Prior to SIN 5172*)


SD-40 SERIES 56
~TEM
1'0.
COMM.NO. DESCRIPTION ¥ ~TEM COMM.NO.
NO.
DESCRIPTION ~
Y Y

1 59888339 -Nut, Special 1 19 59933689 -Block, Spring 1


2 59336875 -Stop, Servo 1 20 59337113 -Pin, Slipper Hold Down 3
3 59938373 -Gaske~ Servo (Effective with Mfg. date 2 21 59n9967 -Retainer 1
87-49) 22 59n9991 -Guide, Retainer 1
- 59336826 -Gaske~ Servo (Prior to Mfg. date 87 -49) 2 23 59949495 -Guide, Slipper 1
4 59336859 -Stop (2.14 Cll. in.) 1 24 59n9959 -Piston Assembly 7
5 59336818 -Spring, Servo 1 25 59336842 -Shaft, 15 Tooth Spline 1
6 59336834 -Piston Kit 1 26 59888354 -Pin 1
7 59972877 -Piston Ring and O-Ring Kit 1 27 59785105 -Bearing, Sleeve 1
8 59336867 -Stop, Servo 1 28 59785386 -Pin, Spring 2
9 59933630 -Pin, Spring 1 29 59336800 -Bearing, Journal 1
10 59949511 -Gaske~ Front Cover 1 30 59785519 -Ring 2
11 59785303 -Bearing, Needle 1 31 59785295 -Bearing, Ball 1
12 59871665 -Plate, Motor Valve 1 32 59861872 -Ring 2
13 59933648 -Pin 1 33 59941203 -Seal, Lip 1
14 59933853 -Cylinder Block Kit 1 34 59949461 -Plug 2
(Includes Items 15 thru 24)
15 59785014 -Ring, Retaining 1 *NOTE: Except SIN's 4999,5111,
16 59785022 -Washer 1 5125,5140,5144,5147,5149
17 59779975 -Spring, Cylinder Block 1 thru5151 and5153 thru5171.
18 59785030 -Washer 1 --------------

37
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

38
SD-40 SERIES
PARTS MAl'fUAL

19

28
8
7

13
22

~, I
~j
26

BRAKE (59919407) - INTERNAL BREAKDOWN (prior to SIN 5210)


SD-40 SERIES 87
TEM
TEM
NO
COMM.NO. DESCRIPTION
~v NO.
COMM.NO. DESCRIPTION
~v
1 59961151 O-RING KIT I 15 59860635 -Bearin~ Ball 1
(Includes Items 2 thm 6) 16 N.S.S. -SeaL Oil 1
2 N.S.S. -Gasket 1 17 51013126 -Bearing, Ball I
3 50878594 -Ring, Packing Backup 1 --------------
4 50878602 -Q-Ring I 18 50879501 GASKET KIT (Not Shown) 1
5 50878610 -Rin~ Packing Backup 1 (Includes Item 19)
6 50878628 -Q-Ring I 19 50799675 -Gasket 2
-------------- --------------
7 59961144 STACK KIT I 20 N.S.S. -Housing 1
(Includes Items 8 thm 13) 21 59331033 -Shaft Splined 13 tooth 1
8 59320903 -Spring, Compression 12 - 59046102 -Shaft Splined 15 tooth 1
9 50878537 -Pin.. Torque 2 22 59331041 -Piston 1
10 N.S.S. -Disc. Primary 1 23 50878438 -Screw, Bleeder 1
11 50878560 -Spring. Compression 6 24 59331058 -Plate, Power 1
12 59977355 -Disc.. Rotating 3 25 56907611 f-Plug, Protective I
13 N.S.S. -Disc. Stationary 3 26 59867994 -Valve.. Pressure Relief 1
-------------- 27 50878644 -Screw. Hex Flanged 4
14 59961136 BEARING KIT 1 28 59331025 -Retainer. Spring 1
(Includes Items 15 thru 17) --------------

39
SD- 10 SERIES
PARTS MAt,\;UAL

76
/\
tf 75
\

~/;~ 34
76~
33! 30
\~. /
I

AIN FI~T\,tE ASSEMBLY


M SD-40 SERIK~
40
MAIN FRA1\1E ASSEivlBLY
SD-40 SERIES 69

ITE.\1 CO~11vl.NO. DESCRIPTION CO~1J\f. .•~O. DESCRIPTION


~
lTEJ\-t
NO. NO. ~
Y Y

1 59353953 MAIN FRAME 1 - 95279105 -Adapter, 45° (12 NPT x 12 11C) 1


(Effecti ve with SIN 5500) (Effective with SIN 5500)
- 59363184 lVIAIN FRAME 1 ,-.
-j 59919704 -Adapter. 90° (4 NPT x 6 DRS) 1
(Effective with SIN 5412 thru 5499) (Effective with SIN 5500)
- 59870113 wlAIN FRA1\1E (Prior to SIN 5412) 1 - 95748927 -Adapter, Tee (4 NPT x 61IC) 1
NOTE: The jollo'rving irems are (Effective with SIN 5412 thru SIN 5500)
part oj [he Main Frame - 95250932 -Plug (4 NPT)(Prior to SIN 5412) 1
2 59896217 -Cover, Tank 2 24 59903112 -Adapter, 90° (6 NPT x 60RS) 1
(Effective with SIN 5110) (Effective with SIN 5500)
- 50268721 -Cover, Tank (Prior to SIN 5110) 2 - 95279493 -Adapter, 90° (6 NPT x 6 11 C) 1
3 59896225 -Gasket, Cover 2 (Prior to SIN 5500)
(Effective with SIN 5110) 25 59903211 -Adapter, Str. (8 NPT x 6 DRS) 1
- 59544072 -Gasket, Cover (Prior to SIN 5110) 2 (Effective with SIN 5500)
4 59717702 -Screw, Lock (5/16-18 x 1.0" 19.) 48 - 95279527 -Adapter, 90° (8 NPT x 61IC) 1
(Quantity was 24 Prior to SIN 5110) (Prior to SIN 5500)
5 59868489 -Pipe 1 26 59923391 -Adapter, 90° (12 NPT x 12 DRS) 1
6 95069456 -Elbow, 90° (1 1/2 NPT) 1 (Effective with SIN 5500)
7 59600593 -Plug, Magnetic 2 - 95279402 -Adapter, 90° (12 NPT x 12 lIC) 1
8 95038188 -Bushing, Hex 2 (Prior to SIN 5500)
9 59978858 -Cap, Fuel (Effective with SIN 5500) 1 27 95080719 -Elbow, 90° (24 NPTF x 24·NPTF) 1
- 59710475 -Cap, Fuel (Prior to SIN 5500) 1 28 95048518 -Nipple, Pipe (1 1/2 x 3.50" Ig.) 1
10 59978387 -Cap, Hydraulic (Effective with SIN 55(0) 1 29 95415667 -Adapter, Tee (6 lIC Swivel) 1
- 59848473 -Cap, Hydraulic (Prior to SIN 5500) 1 (Effective with SIN 5412)
lOA 59324392 -Ven t, Filtered 2 ------------------
------------------ 30 59870832 ARTICULATION LOCK PIN 1
11 59353961 STEER CYLINDER 1 (attaching hardware and related parts)
(Effective with SIN 5500) 31 59689927 -Holder, Lock Pin 1
(See Breakdown) 32 95920377 -H.H.C.S. (1/4-20 x 1.0" 19.) 2
- 59978437 STEER CYLINDER 1 33 95922324 -Washer, Lock 2
(Effective with SIN 5322 thru SIN 5499) 34 59327825 -Nu~ Hex 2
(See Breakdown) 35 59607861 -Cable 1
- 59516062 STEER CYLINDER 1 36 59607853 -Ferrule 2
(Prior to SIN 5322) 37 95037248 -Bolt, Plain Eye (7/16-14) 1
(See Breakdown) 38 95264545 -Washer, Rat 1
(attaching hardware and related parts) 39 95081865 -Washer, Lock 1
12 59922898 -Adapter, 90° (8 ORB x 8 lIC) 1 40 59327858 -Nu~ Hex 1
(Effective with SIN 5500) ------------------
- 95303335 -Adapter, 90° (8 ORB x 8 nc) 2 41 59980573 SUCI10N FILTER 1
(Prior to SIN 5500) (related parts)
13 50268127 -Bearing 2
14 58770355 -Pin, Cylinder Pivot 2 42 95048583 -Nipple, Close 1
(Effective with SIN 5641) 43 95038154 -Bushing (1.50" NPT x 1.25" NPTF) 2
- 59646356 -Pin, Cylinder Pivot (Prior to SIN 5641) 2 (Effective with SIN 5500)
15 95098679 -Pin, Roll (.312 x 2.5" 19.) 2 - 95003505 -Tee (24 NPT x 24 NPTF x 24 NPTF) 1
16 95209086 -Adapter, 90° (2 NPT x 4 lIC) 1 (Prior to SIN 5500)
17 95208971 -Fitting, 90° Grease 1 44 59923276 -Adapter, Str. (1.25" NPT x 16 ORS) 1
18 50270248 -Cap, Lube 1 (Effective with SIN 5500)
------------------ - 95286555 -Adapter, 90° (24 NPT x 20 lIC) 1
19 59540526 HYDRAULIC MAl'\1FOLD 1 (prior to SIN 5500)
(attaching hardware and related parts) 45 95465027 -Adapter, Straight (24 NP'f x 16 lIC) 1
20 95048583 -Nipple, Pipe (24 NPl) 1 (Prior to SIN 5500)
21 59923797 -Adapter, Tee (If Equipped) 1 46 59923292 -Adapter, Str. (1.25" NPT x 20 ORS) 1
- 59903138 -Adapter, 45° (8 NPT x 8 lIC) 1 ------------------
(Effective with SIN 5500) 47 95201547 GREASE FITTING 1
- 95279097 -Adapter, 45° (8 NPT x 8 lIC) 1 (related parts)
(Effective with SIN 5347 thm SIN 5500) 48 50270248 -Cap 1
- 95263190 -Plug, (8 NPT)(Prior to SIN 5347) 1 49 95287629 -Adapter, Str. (2 NPT x 4 lIC) 1
22 59923615 -Adapter, 45° (12 NPT x 12 ORS) 1 - 59978395 Filler Neck for Hydraulic and Fuel 1
(Effective with SIN 5500) ------------------

41
SD-40 SERIES
p ARTS MANUl~L

**Always use Ingersoll-Rand Replacement parts!**

42
!\lAIN FRAME ASSE~JIBLY
5D-40 SERIES
69

ITE!\1 COrvIM.l"JO. COrvIM_NO. DESCRIPTION


~ ~
DESCRIPTION ITEM
NO. NO.
Y y

50 59892166 FILTER VENT 1 67 59922823 -Adapter. 90° (6 ORB x 40RS) ::


(attaching hardware) (Effective with SIN 5500)
51 95011086 -Coupling I - 95365094 -Adapter. 90° ,6 ORB x 4 JIC) ,
52 95069308 -Elbow, 90" Street
-
1 (Effective with SIN 5412 thru SIN 5499)
53 95056404 -Nipple, Pipe (3/8 x 3.50" Ig.) I 68 95666996 -Plug (6 ORB )(Effective with S/:\ 541 2) 1
--- -- - - - --- -- - - -- - 69 59983015 -Wire Assembly (Effective with S/~ 5412) 1
54 59892208 TRIM 1 70 59306522 -Plate. Cover (Effective with SIN 54] 2) 1
------------------ 71 95922324 -Washer, Flat (Effective with SIN 5412) 2
55 59875781 SWIVEL 1 72 95571469 -H.H.C.S. (1/4-20 x 2" 19.) 2
(attaching hardware and related parts) (Effective with SIN 5412)
56 58968900 -Bearing, Turntable 1 --- - - -- - ---- --- - - -
57 95763629 -Plug, Pipe (Not Shown) 2 73 59828459 GAUGE COVER (Optional Equipment) 1
58 95571659 -H.H.C.S. (1/2-13 x 2.50" 19.) 16 ------------------
59 95919635 -H.H.C.S. (1/2-13 x 3.0" Ig.) 19 74 59969519 FUEL GAUGE (Optional Equipment) 1
60 95931226 -Washer. Lock 36 ------------------
61 59870303 -Plate, Bearing Retainer 1 75 59419564 LEFT HAND FENDER EXTENSION 1
------------------ (Effective with SIN 5548)
62 59875351 COVER PLATE 1 - 59419572 RIGHT HAND FENDER EXTENSION 1
(attaching hardware) (Not Shown)(Effective with SIN 5548)
63 95432027 -Screw, Socket Button Hd. 4 (attaching hardware)
64 95081824 -Washer, Lock 4 76 59869917 -Bolt (5/16-18 x .75" 19.) 8
------------------ ------------------
65 59931691 4·WAY CONTROL VALVE I 77 59846246 GAUGE COVER 1
(Effective with SIN 5412) ------------------
(See Breakdown) 78 59846188 HYDRAULIC OIL TEMPERATURE 1
(attaching hardware and related parts) GAUGE ·
66 59922864 -Adapter, 90° (6 ORB x 6 DRS) I ------------------
(Effective with SIN 5500)
- 95329975 -Adapter, 90° (6 ORB x 6 lIe) I
(Effective with SIN 5412 thru SIN 5499)

43
5D-40 SERIES
P~-\RTSMANUAL

14 16
p~

MAIN FRAl\1E - RELATED \VIRING CLAl\1PS


SD-40 SERIES
!\1AIN FR.-\!\-1E - RELATED \\'IRING CLA!\1PS
SD-40 SERIES 69A

~ ~y
lITE:\1 trrEM CO~L\i. NO. DESCRIPTION
\0. COMMol'O·1 DESCRIPTION
I'D.
Y

1 59656330 r\SERT CLAMP 2 12 95920484 -H.H.C.S. (318-16 x 1.0" Ig.) 1


(attaching hard\lr'are) ----------------
2 59656322 -Plate. Cover 1 13 59656330 INSERT CLA!\-1P (1 1/4-1 1/4) 2
3 95717427 -H.H.C.S. (5/16-18 x 2.50"lg.) 1 (attaching hardware and related parts)
--------------- 14 59656322 -Plate.. Cover 1
4 59392043 MAr\ \\'1RING HAR!\ESS 1 15 95301867 -Clamp, Hose 1
(Effective with SIN 55(0) 16 95839049 -H.H.C.S. (5/16-18 x 3 1/4" 19.) 1
59886390 MAr\ \\'1RL\G HAR!'ESS 1 17 95064671 -VVasher, Flat (5/16) 1
(Prior to SIN 55(0) 18 95077541 -Nu~ Stop (5/16-18) 1
5 59889782 ENGD\E GROUND HARNESS 1 ----------------
(Prior to SIN 55(0) 19 59393975 BRACKET 1
(attaching hardware and related parts) (attaching hardware)
6 59889741 -Clamp (ll2)(Prior to SIN 5548) 1 20 95335337 -H.H.C.S. (5/8-11 x 2.0" 19.) 1
7 95077574 -Nu~ Elastic Stop (Prior to SIN 5548) 3 21 95077590 -Nut. Stop (5/8-11) 1
8 95462750 -H.H.C.S. (1/2-13 x 1.50" 19.) 1 ----------------
(Prior to SIN 5548) 22 59812594 INSERT CLAMP (1 1/2-1 1/2) 2
--------------- (attaching hardware and related parts)
9 95373973 Tie. Cable 1 23 59656322 -PI~ Covex 1
--------------- 24 95839049 -H.H.C.S. (5/16-18 x 3 1/4" 19.) 1
10 95923314 ELASTIC STOP ~UT (318-16) 1 25 95064671 -VVasher, F1at(5/16) 1
(related pans) 26 95077541 -Nut, Stop (5/16-18) 1
11 95922225 -Washer. Flat (318) 1 27 95301859 -C1am~ Hose 1
----------------

45
SD-tO SERIES
pARTS MANU.~

**Always use Ingersoll-Rand Replacement parts!**

46
SD-40 SERIES
P~ARTS MA~lJ.-\L

o o
9 12 11 10
6 17

STEER AND BlADE CYLINDER (58783507) - INTERNAL BREAKDOWN


(EFFECTIVE WITH SIN 5616)
SD-40 SERIES 304
WfEM
NO. COMM.NO. DESCRIPTION ~ nEM COMM.NO.
NO.
DESCRIPTION ~
Y Y
1 58950833 -TUBE ASSEMBLY 1 12 59994863 -Wear Ring 2
2 58886433 -Rod Assembly 1 13 59752097 -Back-Up 1
3 58886425 -Piston 1 ]4 57163511 -O-Ring 1
4 59404483 -Head 1 15 58886417 -Gland Ring 1
5 59404491 -Cap, Head 1 16 57163487 -Wear Ring 1
6 13048350 -Plug, Port 2 17 57163420 -O-Ring 1
7 57012676 -Plug, Nylon 1 --------------
8 57012684 -Setscrew 1 58866336 SEAL KIT 1
9 56998503 -Lock-nut 1 (Includes Items 10,11,12,13,14,15,16,17)
10 57163461 -Wiper 1 .-------------
11 57]63453 -U-Cup 1

.+7
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

48
SD-40 SERIES
PARTS MANUAIJ

12

15 2

J
STEER AND BLADE CYLINDER (59353961) - INTERNAL BREAKDOWN (Effective \\Tith SIN 5500 thru 5615)
SD-40 SERIES 108

trrEM
NO.
COl\1M. NO. DESCRIPrION ~y ITEM COMM.NO.
NO.
DESCRIPTION ~
Y

1 59404475 -Tube Assembly 1 10 56998503 -Nut 1


2 59752089 -Seal 1 11 59379891 -Seal 1
3 59752097 -Seal 1 12 59404509 -Piston 1
4 59404483 -Head 1 13 59752071 -Seal 1
5 59379800 -U-Cup, Rod 1 14 N.S.S. -Rod 1
6 59752048 -Seal,Wiper 1 15 59994863 -Ring,Wear 1
7 57012676 -Plug 1 ------------------
8 57012684 -Setscrew 1 - 59404525 SEAL KIT 1
9 59404491 -Cap, Head 1 (Includes Items 2, 3, 5, 6, 11, 13 and 15)
------------------

49
SD-40 SERIES
P:\RTS M~LJ.A.L

**Always use Ingersoll-Rand Replacement parts!**

50
5D-40 SERIES
P.~TS M~NUAlJ

STEER AND BLADE CYLINDER (59978437) - INTERNAL BREAKDOWN


(Effective with SIN 5322 thru SIN 5499)
SD-40 SERIES 109

~y ~
ITEM OCTEM COMM.NO.
NO. COMM.NO. DESCRIPTION
NO.
DESCRIPTION
Y

1 N.S.S. -Tube Assembly 1 9 59749002 -Ring, Backup 1


2 59888818 -Nut 1 10 59574210 -Ring, Retaining 1
3 59332619 -Piston Assembly (Includes Item 4) 1 11 59556050 -Spacer 1
4 59749028 -Piston Ring 3 12 59332650 -Ring, Retaining 1
5 59749044 -Head Assembly 1 13 59574186 -Seal 1
(Includes Iterns 6 thru 14) 14 N.S.S. -Rod Assembly 1
6 59677708 -Seal, Rod 1 ------------------
7 59698050 -Wiper, Rod 1 - 59332668 SEAL KIT 1
8 59728311 -O-Ring 1 (Includes Items 4,6,7,8,9,10 and 13)
------------------

51
SD-40 SERIES
P.ARTS M;\NUAL

**Always use Ingersoll-Rand Replacement parts!**

52
SD-40 SERiES
PARTS ~i:\~~u.~

"-

~" 5

~ "'-
5

~ ......
7

.~
"
~ ......

~ I
" I

STEER AND BLADE CYLINDER (59516062) - INTERNAL BREAKDOWN


(Prior to SIN 5322)
SD-40 SERIES 66
ITEM
NO.
COMM.NO. DESCRIPTION ~ ~TEM COMM.NO.
NO.
DESCRIPTION ~y
Y

- 59749077 SEAL KIT 1 6 59677708 -Seal, Rod 1


(Includes Items 4, 6, 7, 8,9, 10 and 13) , 7 59698050 -Wiper, Rod 1
-------------- 8 59728311 -O-Ring 1
1 N.S.S. -Tube Assembly 1 9 59749002 -Ring, Backup 1
2 59556068 -Nut 10 59749051 -Ring, Lock 1
3 59749010 -Piston Assembly (Includes Item 4) 1 11 59556050 -Spacer 1
4 59749028 -Ring, Piston 3 12 59749069 -Ring, Lock 1
5 59749044 -Head Assembly 1 13 59574202 -Seal 1
(Includes Items 6 thru 9) 14 N.S.S. -Rod Assembly 2
--------------

53
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

54
5D-40 SERIES
P/\RTS MANuAL

4-WAY CONTROL VALVE (59931691) - INTERNAL BREAKDOWN (Effective with SIN 5412)
SD-40 SERIES 96
OCTEM
NO. COMM.NO. DESCRIPTION ¥
y
trrEM COMM.NO.
NO.
DESCRIPTION ¥
y

1 59365536 -Cartridge 1 6 59365577 -Nut 1


2 59365544 -Plate. Cover 1 7 N.S.S. -Body, Valve 1
3 59365551 -Coil, Solenoid 1 ------------------
4 59365569 -Housing, Coil 1 - 59365593 SEAL KIT 1
5 N.A. -Plate. Name 1 (Includes 4 O-rings and 3 backup rings)
------------------

55
SD-40 SERIES
PARTS M~t\l'-IUAL

33
/ 38 To Tachometer at Alternator

2
~/
~ 23
~
I
~)?
28

~,

4"" \~ i
©A~]J
~~}-
5-->
7 25

ENGfNE INSTALLATION • JOHN DEERE (4039) (Effective with SIN 5500)


SD·40 SERIES
56
ENGINE INSTALLATION - JOHN DEERE (4039) (Effective with SIN 5500)
SD-40 SERIES 106
lTE1\f COMM.NO
NO.
DESCRIPTION ~y (TEM COMM.NO.
NO.
DESCRIPTION
~y
1 58879396 ENGINE, JOHN DEERE (4039) 1 21 58783432 THROTTLE BRACKET 1
(Item 1 includes the following:) (Effective with SIN 5617)
- 35308048 -Filter, Fuel 1 - 59385930 THROITLE BRACKET 1
- 35308030 -Filter, Oil 1 (prior to SIN 5617)
- 59425777 -Be~ Fan I (attaching hardware)
- 59431601 -Alternator (Effective with SIN 5548) 1 22 59385922 -Spacer 1
- 59425793 -Alternator (prior to SIN 5548) 1 23 95920427 -H.H.C.S. (9/16-12 x 3.25" 19.) 1
- 59425785 -Starter I 24 95839361 -H.H.C.S. (9/16-12 x 1.0" 19.) 1
------------------ ------------------
2 59816322 WATER TEMPERATURE SENDING I 25 59409508 GROUND STRAP I
UNIT (attaching hardware)
------------------ 26 95924189 -H.H.C.S. (9/16-12 x 1.0" 19.) 1
3 59389809 REAR ENGINE MOUNT, L.H. I 27 95922407 -Washer, Flat (9/16) 1
4 59389817 REAR ENGINE MOUNT, R.H. 1 ------------------
(attaching hardware and related parts) 28 95209086 ADAPTE~ 9()- (1/8 NPT x 4 lIe) 1
5 95919619 -H.H.C.S. (112-13 x 2.50" 19.) 4 ------------------
6 95919585 -H.H.C.S. (112-13 x 1.75" 19.) 4 29 95279451 ADAPTE~ 9()0 (1/8 NPT x 6 lIe) 1
7 59537266 -Washer, F1at Hardened (In) 8 ------------------
8 59353995 -Spacer, Rear Engine 1 30 59408922 ENGINE FAN 1
9 59942433 -Mount, Shock 2 (attaching hardware)
10 59919795 -Washer, Snubbing 2 31 95920427 -H.H.C.S. (5/16-18 x .88" 19.) 4
11 95920112 -H.H.C.S. (3/4-10 x 4.50" 19.) 2 32 95931408 -Washer, Lock (5/16) 4
12 95922282 -Washer, Flat (3/4) . 2 ... _------ ------ ---
13 95923363 -Nut, Stop (3/4-10) 2 33 59437590 ELECTRICAL RELAY 1
------------------ (Effective with SIN 5583)
14 59855809 FRONT ENGINE MOUNT I - 59320606 ELECTRICAL RELAY 1
(attaching hardware and related parts) (Prior to SIN 5583)
15 95373585 -H.H.C.S. (5/8-11 x 1.75" 19.) 4 (attaching hardware)
16 59565044 -Washer, Flat Hardened (518) 4 34 95495149 -Tie, Cable (11" 19.) 3
17 59844530 -Shock, Engine I 35 95919221 -H.H.C.S. (3/8-16 x 1.0" 19.) 1
18 ·59844548 -Washer, Snubbing 1 36 59731380 -Washer, Flat Hardened (3/8) 1
19 ·95919890 -H.H.C.S. (5/8-11 x 3.75" 19.) 1 ------------~-----
20 95923355 -Nut, Stop (5/8-11) I 37 59392043 MAIN WIRE HARNESS 1
---~-~------------ 59374256 Alternator Diode 1
38 59431189 -Pickup, Alternator Wire Tachometer 1
(Effective with sIn 5548)

57
SD-40 SERIES
P~TSM~UAL -~~~~~~~~~~~l

31

14

23

15

22 ~_ ," '~-l~\_~
1'-- _~_
- ..... ---

@--21
L
-------~::;:;;~;;~~~~NENGINE INST A~priOr to SIN 5500)
LATION -JOH DEERE (3179D)

58 SD-40 SERIES
ENGll'ffi INSTALLATION - JOHN DEERE (3179D) (prior to SIN 5500)
SD-40 SERIES
76
lTEM
~
COMM.NO Q ITEM COrt-IM. :\0.
DESCRIPTION T DESCRIPTI ON
NO. y NO. Y

1 59869842 ENGINE, JOHN DEERE (31790) 1 20 59565044 -Washer, Flat (Hardened) (5/8") 1
(Item 1 includes the following:) 21 95171203 -Nut, Stop (5/8-11) 1
- 35308048 -Filter~ Fuel 1 22 59844530 -Shock Engine 1
- 35308030 -Filter, Oil 1 ---------------
- 59327304 -Belt, Fan 1 23 95279451 ADAPTER. ~ (1/8 NPT x 6 ]Ie) 1
- 59327312 -Alternator I ---------------
- 59327320 -Starter 1 24 59942466 ENGINE FAN 1
-------------- (attaching hardware)
2 59816322 WA TER TEMPERATURE SENDING 1 25 95782769 -H.H.C.S. (5/16-18 x .875" 19.) 4
UNIT 26 95043188 -Washer, Lock (5/16") 4
-------------- ---------------
3 59638478 OIL PRESSURE SENDING UNIT 1 27 59900928 LEVER EXTENSION 1
--._---------- 28 95571576 -H.H.C.S. (1/4-20 x .62" 19.) 1
4 59855759 REAR ENGINE MOUNT, L.H. 1 29 95077483 -N u~ Elastic Stop 1
5 59855742 REAR ENGINE MOUNT, R.R. I ------------ .. --
(attaching hardware and related parts) 30 59919449 SOLENOID STARTER (12 volt) 1
6 95378667 -H.H.C.S. (112-13 x 1.75" 19.) 8 (attaching hardware and related parts)
7 59537266 -Washer, Flat (Hardened) (112") 8 31 59699843 -Bracket, Solenoid 1
8 95079588 -H.H.C.S. (3/4-10 x 4.50" 19.) 2 32 95571725 -H.H.C.S. (1/4-20 x .75" 19.) 2
9 95069571 -\\'asher, Flat (3/4") 2 33 95064655 -Washer, Flat 2
10 95200507 -Nu~ Stop 2 34 95043196 -Washer, Lock 2
11 59919795 ":Washer, Snubbing 3 35 95077681 -Nut, Hex (1/4-20") 2
(Quantity was 2 prior to SIN 5412) 36 95280863 -Nut, Jam (5/16-24) 2
12 59922146 -Spacer 2 37 95043188 -Washer, Lock (5/16) 2
13 59942433 -Mount, -Shock 2 38 95081840 -Washer, Lock (8) 2
14 59893032 -B racke~ Throttle 1 39 95076725 -Nut (8-32) 2
-_ .. _---------- _ .. _-------------
15 59855809 FRONT ENGINE MOUNT I 40 59884817 WIRING HARNESS 1
(attaching hardware and related parts) ----------------
16 59565044 -Washer, Flat (Hardened) (5/8") 4 41 59886390 MAIN WIRING HARNESS 1
17
18
95373585
59844548
-H.H.C.S. (5/8-11 x 1.75" 19.)
-Washer, Snubbing
4
1
-
42
59374256
59889782
·Alternator Diode
ENGINE GROUND HARNESS
1
1
19 95839627 -H.H.C.S. (5/8-11 x 3.75" Ig.) 1 --------_ .... _----

59
SD-40 SERIES
PARTS MANUAL

36
34 I
!;~

~. ~
~ . 35 32

~ \
~
33

25

40

37

~,~
41 /~......... 0

42

HYDRAULIC PUl\1P ASSEl\1BLY (Effective \\,ith SIN 5500)


5D-40 SERIES

60
HYDRAULIC PUMP ASSEMBLY (Effective "ith SIN 5500)
SD-40 SERIES 107
TEM T~f
NO.
COi\IM. DESCRIPTION ~ NO. COMM.NO.
DESCRIPTION ~y
Y

1 59372813 STEERING PUMP 1 17 59923136 -Adapter, Str. (2 NPT x 4 ORS) 1


NOTE: When ordering pump for 18 59922641 -Adapter, Str. (16 ORB x 16 ORS) 1
SD-40F with BLADE OPTION, 19 59922823 -Adapter, 90° (6 ORB x 4 ORS) 1
59377424 Double Gear Pwnp must 20 59918532 -Adapter, Tee (6 ORB x 60RS) 1
be ordered instead. Refer to ------------------
OPTIONAL EQUIPMENT section for 21 59926618 PROPULSION CONTROL LEVER 1
detailed infonnation. (attaching hardware)
- 59391169 -Minor Seal K.i t 1 22 95920781 -H.H.C.S. (3/8-24 x .75" 19.) 2
(Includes gasket seal, spacer, shaft 23 95923223 -Nut, Stop (3/8-24) 2
seal, woodruff key and pressure ------------------
loading seal) 24 59927764 CABLE MOUNTING BRACKET 1
- 59424176 -Major Seal Kit 1 (attaching hardware)
(Includes gasket seal, thrust plate, 25 95920641 -H.H.C.S. (1/4-20 x 1.38" 19.) 3
wear plate, spacer, shaft seal, 26 95931382 -Washer, Lock (1/4) 3
woodruff key and pressure loading ------------------
seal) 27 59929059 CLEVIS ASSEMBLY 1
(attaching hardware and related parts) (attaching hardware)
2 95055281 -H.H.C.S. (3/8-16 x 1.25" 19.) 2 28 95860052 -Screw, Shoulder (1/4 x .62" 19.) 1
3 59565036 -Washer, Rat Hardened (3/8) 2 29 95094298 -Washer, Rat (1/4) 2
4 59922633 -Adapter, Str. (12 ORB x 16 ORS) 1 30 59826032 -Nut, Stop (10-24) 1
5 59922906 -Adapter, 90° (10 ORB x 8 ORS) 1 31 59588418 -Cable Clamp Kit 1
6 95022117 -O-Ring 1 ------------------
------------------ 32 59891804 PUMP SUPPORT 1
7 59044636 PROPULSION PUMP 1 (attaching hardware and related parts)
(Effective with SIN 145498) 33 95919270 -H.H.C.S. (3/8-16 x 2.0" 19.) 4
(See Breakdown) 34 59565036 -Washer, Rat Hardened (3/8) 6
- 59343368 PROPULSION PUMP 1 35 59385948 -Bracket, Pump Support 1
(See Breakdown) 36 95430534 -H.H.C.S. (3/8-16 x 1.25" 19.) 2
- 59435826 ARC PROPULSION PUMP 1 ------------------
(attaching hardware and related parts) 37 59969527 COUPLING AND DRIVE PLATE 1
8 ·95921979 -Screw, 12 Pt. Hd. (1/2-13 x 1.75" 19.) 2 Includes the following items:
9 59539569 -Washer, Rat Hardened (1/2) 2 - 59327569 -Coupling 1
10 59922385 -Adapter, Str. (20 ORB x 20 ORS) 1 - 59327577 -Plate, Drive 1
11 59923003 -Adapter, 90°(16 ORB x 16 ORS) 2 - 59327585 -Attaching Kit 6
12 59915670 -Adapter, 90° (16 ORB x 60RS) 1 (attaching hardware)
13 59922617 -Adapter, Str. (16 ORB x 12 ORS) 1 38 95055349 -S.H.C.S. (3/8-16 x 1.0" Ig.) 8
14 59903161 -Adapter, Tee (12 DRS x 12 ORS) 1 39 59603852 -Washer, Rat (10rom) 8
15 59922971 -Adapter,9O° (12 ORB x 12 ORS) 1 ------------------
(Effective with SIN 5617, including 40 59855734 PUMP MOUNTING PLATE 1
SIN 5582, 5591, 5596, 5598, 5609, and (attaching hardware)
5613) 41 95919254 -H.H.C.S. (3/8-16 x 1.50" 19.) 8
- 59923094 -Adapter, Tee (12 ORB x 12 ORS) 1 42 59565036 -Washer, Flat Hardened (3/8) 8
(Prior to SIN 5617, except SIN 5582, ------------------
5591, 5596,5598, 5609, and 5613)
16 59923755 -Adapter, Tee (12 DRS x 12 ORS) 1
(Prior to SIN 5617, except SIN 5582,
5591,5596,5598,5609, and 5613 only)

61
5D-40 SERIES
PARTS MA1~'UAL

45

"

1
49~

HYDRAULIC PUMPS ASSEMBLY (Prior to SIN • ·00)


SO-40 SERIES ~~
62
HYDRAULIC PUMPS ,ASSEMBLY (prior to SIN 55(0)
SD-40 SERIES n
ITEl\1
~y
TEM
NO. COMM.NO.
DESCRIPTION
NO.
COMM.~O. DESCRIPTION ~
Y

1 59954438 STEERING PUMP 1 30 59772581 VlBRAnON CONTROL LEVER 1


(Effective with SIN 5278) (attaching hardware)
(See Breakdown) 31 95081857 -\\'asher. Lock (3/8") 2
(attaching hardware and related parts) 32 95208898 -H.H.C.S. (3/8-24 x .75" 19.) 2
2 59565036 -Washer, Flat (3/8") 2 ------------------
3 95475505 -H.H.C.S. (3/8-16 x 1.50" 19.) 2 33 59926618 CONTROL LEVER.. PROPULSION 1
4 95069597 -Washer, Flat (HeaVYX3/8") 2 (attaching hardware)
5 95356978 -Adapter, Str. (16 ORB x 12 lIC) 1 34 95841631 -H.H.C.S. (3/8-24 x .75" 19.) 2
(Effective with SIN 5278) 35 95077400 -Nu~ Stop (3/8-24) 2
6 95480109 -Adapter, 90° (6 ORB x 8 lIe) 1 ------------------
(Effective with SIN 5278) 36 59927764 CABLE MOUNTING BRACKET 1
7 95372173 -Adapter, Str. (16 ORB x 8 lIC) 1 (attach ing hardware)
(Effective with SIN 5278) 37 95685608 -H.H.C.S. (1/4-20 x 1.38" 19.) 3
8 95303335 -Adapter, 90° (8 ORB x 8 lIC) 1 38 95043196 -Washer, Lock (1/4") 3
(Effective with SIN 5278) ------------------
9 95022117 -O-Ring 1 39 59927764 VIBRATION CABLE MOUNTING 1
------------------ BRACKET (prior to SIN 5412)
10 59879353 STEERING PUMP (prior to SIN 5278) 1 (attadllng hardware)
(See Breakdown) 40 95685608 -H.H.C.S. (1/4-20 x 1.38" 19.) 3
(attaching hardware) (prior to SIN 54 12)
11 95081857 -Washer, Lock (318") 2 41 95043196 -Washer~ Lock (1/4")(prior to SIN 5412) 3
12 95475505 -H.H.C.S. (3/8-16 x 1.50"lg.) 2 ------~-----------

13 59565036 -Washer, Flat Hardened (3/8") 2 42 59891804 PUMP SUPPORT 1


14 95329983 -Adapter, Str. (16 ORB x 16 lIC) 1 (attaching hardware and related parts)
(prior to SIN 5278) 43 59565036 -Washer, Flat Hardened (3/8") 4
15 95303335 -Adapter, 90° (8 ORB x 8 lIC) 2 44 95571501 -H.H.C.S. (318-16 x 1.75" 19.) 4
(prior to SIN 5278) ~_ .. _~-------------

16 95022117 -Q-Ring 1 45 59940536 PUMP BRACKET, L.H. 1


~--~-------------- (Effective with SIN 5110)
17 59343368 PROPULSION PUMP 1 - 59891770 PUMP BRACKET, L.H. 1
(Effective with SIN 5412) (Prior to SIN 5110)
(See Breakdown) 46 59940544 PUMP BRACKET, R.H. 1
- 59435826 ARC PROPULSION PUMP 1 (attaching hardware)
- 59940999 PROPULSION PUMP 1 47 ---- -Deleted
(prior to SIN 5412XSee Breakdown) 48 59565036 -Washer, Flat (Hardened) (3/8") 2
- 59343137 ARC PROPULSION PUMP 1 (pm- to SIN 5412)
(attaching hardware and related parts) 49 95430534 -H.KC.S. (318-16 x 1.25" Ig.) 2
18 59539569 -Washer, Flat (112") 2 ~--~--~--~--------
19 95921979 -Screw, 12 Pt. Hd (112-13 x 1.75" Ig.) 2 50 59969521 COUPLING AND DRIVE PLATE 1
20 95357604 -Adapter, 90° (20 ORB x 20 lIC) 1 (Effective with SIN 5279)
21 95280194 -Adapter, Str. (16 ORB x 16 lIC) I (InckKb the following items:)
22 95329975 -Adapter, Str. (6 ORB x 6 lIC) 1 - 59327569 .coupling 1
23 95829263 -Adapter, Tee (12 ORB x 12 lIC) 1 - 59327577 -Drive Plate 1
24 59923102 -Adapter, Tee (16 ORB x 16 ORS) 1 - 59327585 -Attaching Kit
(Effective with SIN 5412) (Six required for complete assembly)
- 95488110 -Adapter, Tee (16 ORB x 16 lIe) 2 - 59869834 COUPLING (Prior to SIN 5279) 1
(Prior to SIN 5412) (attaching hardware)
25 59726778 -Reducer (16 nc Female x 12 Male) 4 51 95055349 -s.H.e.s. (318-16 x 1.0" 19.) 8
(prior to SIN 5412) (Effective with SIN 5279)
26 95287629 -Adapter, Str. (2 NPT x 4 lIC) 1 - 95297586 -H.H.C.S. (318-16 x 1.0" 19.) 8
(Effective with SIN 5412) (PriT to SIN 5279)
27 59922641 -Adapter, Str. (16 ORB x 16 ORS) I 52 59603852 -Washer, Flat (IOmm) 8
(E ffective with SIN 5412) (Effective with SIN 5279)
28 95365094 -Adapter, 90° (6 ORB x 4 lIC) 1 53 95069597 -Washer, Flat (prior to SIN 5279) 8
(Effective with SIN 5412) ------------------
29 95365078 -Adapter, Str. (16 ORB x 6 lIe) I 54 59929059 CLEVIS ASSEMBLY 2
(E ffective with SIN 5412) (attaching hardware and related parts)
-- .. _-------------- 55 95860052 -Screw, Shoulder (1/4 x 5/8" 19.) 2
56 59826032 -Nut, Stop (10-24) 2
57 95094298 -Washer, Flat 2

63
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

64
HYDRA.ULIC PUT\1PS A.SSE~1BL Y (Prior to SIN 5500)
5D-40 SERIES
~ ~
lTE\'l ~TE\1 CO~I~L ~O.
COMM.~O. DESCRIPTION DESCRIPTIO~
~O. ~O.
Y Y

58 59588418 C.~BLE CLAMP KIT 2- 61 59378919 -Engine Suppon. R.H. 1


------------------ (Effective with SIN 5474 including 5440,
59 59855734 PCMPMOlNTING PLA TE 1 5441,5454 thru 5461 and 5469)
(attaching hardware and related pans) 62 95475505 -H.H.C.S. (318-16 x 1.50" 19.) 8
60 59378901 -Engine Support, L.H. 1 63 59565036 -Washer, Flat (H ardened) (3/8) 12
(Effective with SIN 5474 including 5440, 64 95077558 -Nut, Stop (3/8-16) 4
5441,5454 thru 5461 and 5469) - - - - - - - - - - - - - - - - --

65
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

66
SD-40 SERIES
P~ARTS l\1A.l~uAL

12

() I.
/~~ 15 I

\~ ~/

\ 11 /
10/
Effective with SIN 5278 9//
/

STEERING PUMP (59954438 & 59879353) - INTERNAL BREAKDOWN


8D-40 SERIES 313
ITEM
NO. COMM.NO. DESCRIPTION ¥
Y
~TEM COMMa NO.
NO.
DESCRIPTION ~
Y

- 59785949 CARTRIDGE KIT 1 13 59785915 -Ring 1


(Includes Items 8, 11, 12, 13,. 14 and 15) 14 59785923 -Pin 2
- 50409564 SEAL KIT 1 15 N.S.S. ..o-Ring 1
(Includes Items 7,8, 15 and 18) 16 50815463 -H.S.S. 2
-------------- 17 59595512 -Body 1
1 59595447 -Plug (Prior to SIN 5278) 2 18 N.S.S. -Seal, Shaft 1
2 59305391 -Spring (Effective with SIN 5278) 1 19 95223293 -Ring, Retaining 1
- 50276674 -Spring (Prior to SIN 5278) 1 20 95213591 -Bearing 1
3 59888404 -Valve, Control (Prior to SIN 5278) 1 21 50729086 -Ring, Retaining 1
4 59305417 -Cover (Effective with SIN 5278) 1 22 59785956 -Shaft 1
- 59595462 -Cover (Prior to SIN 5278) 1 23 59305433 -Plug, Str. Thread 1
5 59595454 -H.H.S. (Effective with SIN 5278) 2 (Effective with SIN 5278)
- 59785964 -H.H.S. (Prior to SIN 5278) 2 24 59305441 -Shim Kit (Effective with SIN 5278) 1
6 50276641 -Ring, Snap (Prior to SIN 5278) 1 25 59305458 -Spring (Effective with SIN 5278) 1
7 N.S.S. -a-Ring 2 (Add shims for pressure setting)
8 N.S.S. -O-Ring 1 26 50094895 -Poppet (Effective with SIN 5278) 1
9 50729078 -Spring 1 27 59305466 -Seat (Effective with SIN 5278) 1
10 50747468 -Plate, Pressure 1 28 59305409 -Plug (Effective with SIN 5278) 1
11 59785899 -Rotor 1 29 59305474 -Piston (Effective with SIN 5278) 1
12 59785907 -Vane Kit 1 30 59559419 -Plug (Effective with SIN 5278) 1
---------------- 1

67
50-40 SERIES
P~-\RTS MAi~Ui\L

~
~-----4
W

r
~

2 10
57
I

(E)/'8
.......,.

< /'
~
t
fY/9
U
7

31
44~
~
~
18

'- 61
1 11
13~!
12~
~
45
/
~

~
,16--. I --- Q.- 48
51 @ o (/ /'
1 11 - -
~

" /, l~ 62
"- '- I II'"L.
/~ 0 »>"'- ~ ]2
72 53 65 / ' ",

~ ~
()
66 -/!

78 86
55
Yrb~'-' ~
54
/,~'
56
/ 0

~ ~~
" ~ o~,
if .'
0//
I I I
/~
.,/
31~
./ .,/ I
11/,~ r-


(0
/

'64 I 8--17
I;
I
"-
70
r.=.69

79 "- ~ (/ 67 I IllustratIon page.

60 /' ~6 ''A
~
./ ~~ /'
~
/
"
3
30
\
)' 73~ I
I l
I,
I
44--C>
18

\ 29 /'-" ~/ 1920'J,J;) 47-A~ ~I ~


27 '),/'~ F\..4j 49~ ~9 ~46 ~
~./ 21'oQ~ ~ e
'4 50 ------

28 ~I:
22~/J)/
?Q"
/' ~\24 Locate metal tag attached to unit
Find manufactured (Mfg.) date.
!\'\~6·2: J()~ cw 0
/' 26 03·84·3~ ·30695
23-~ "-
25 '{ear - Week
(Mfg. Date)

T.t\NDEM PUMP (59343368, 59940999 & 59869545) . INTERNAL BREAKDOWN


REAR PUMP - VIBRATION
68 8D-40 SERIES
TA.NDEM PUMP (593~3368, 59940999 & 59869545) - INTERNAL BREA.KDO\\'N
REAR PUl\1P - \'IBR."\TION
SD-40 SERIES 111

rD1
~·o. COMM.
1
so. DESCRIPTIOS ~y [ITE~r
~·O.
CO\£\f. ~O. DESCRIPTION ~
Y

1 59933697 -5 washplate. VariabIe Balance 1 (Prior to Mfg. date 86-14)


(Effective with Mfg. date 86-18) 59431841 -Plug. Orifice/Screen (.041) 1
59933705 -5 washplate., VariabIe Balance 1 (Prior to SIN 5412)
(Effective with Mfg. date 86-14 and (Effective with Mfg. date 86-14)
Prior to Mfg. dale 86-18) 59431858 -Plug, Orifice/Screen (.041) 1
- 59949313 -5 washplate., VariabIe Balance 1 (Prior to SIN 5412)
(Prior lo Mfg. date 86-14) (Prior to Mfg. date 86-14)
2 59949305 -Bearing Journal 2 30 59367599 -Sleev~ Control Valve (.250) 1
3 59785360 -O-Ring 1 (Effective with SIN 5412)
4 59949339 -O-Ring 1 (Effective with Mfg. date 86-14)
5 59431692 -Cover, Servo 1 59431825 -Sleeve, Control Valve (.250) 1
(Effective with Mfg. date 87-41) (Effective with SIN 5412)
- 59949362 -Cover, Servo 1 (Prior to Mfg. date 86-14)
(Prior to Mfg. date 87-41) - 59976423 -Sleeve, Control Valve 1
6 59431809 -Cover, Servo 1 (Prior to SIN 5412)
(Effective with Mfg. date 87-41) (Effective with Mfg. date 86-14)
- 59949370 -Cover, Servo 1 - 59949446 -Sleeve, Control Valve 1
(Prior to Mfg. date 87-41) (Prior to SIN 5412)
7 59782151 -Sprin~ Servo 1 (Prior to Mfg. date 86-14)
8 59976332 -Guide, Spring 1 31 59367607 -Plug (Effective with SIN 5412) 2
9 59888289 -Stop, Servo 1 32 59933853 -Cylinder Block Kit 1
10 59888370 -Screw, Special 1 (Effective with Mfg. date 86-18)
11 59871731 -Guide, Spring 1 - 59779900 -Cylinder Block Kit 1
12 59888362 -Ring, Retaining 1 (Prior to Mfg. date 86-18)
13 59431684 -Nu~ Lock 1 (Includes Items 33 thru 42)
14 59976324 -Ring, Piston 2 33 59785014 -Ring, Retaining 2
15 59976316 -O-Ring 2 34 59785022 -Washer 2
16 59888180 -Nut 1 35 59779975 -5pring, Cytinder Block 2
17 . 59779918 -Valve, Bypass 1 36 ·59785030 -Washer ... 2
18 59337063 -Relief Valve Kit 2 37 59779967 -Retainer 2
(Effective with SIN 5172) 38 59337113 -P~ Slipper Hold Dovm 6
(Effective with Mfg. date 87-38) 39 59779959 -Piston Assembly 14
- 59337071 -Relief Valve Kit (Prior to SIN 5172) 2 40 59949495 -Gui~ Slipper 2
(Prior to Mfg. date 87-38) 41 59779991 -Guide, Retainer 2
19 59431676 -Spool, Rotary Valve 1 42 59933689 -Block. Cylinder 2
(Effective with Mfg. date 87-44) 43 599728TI -Piston Ring and O-Ring Kit 2
- 59976415 -Spool, Rotary Valve 1 44 59986463 -O-Ring 4
(Effective with Mfg. date 87-31 and 45 59949461 -Plug. Str. Thread 3
Prior to 87 -44) 46 59949628 -Plug. Str. Thread 4
- 59933812 -Spool, Rotary Valve 1 47 59976340 -Screw, Hex 20
(Effective with Mfg. date 86-14 and (Effective with Mfg. date 87-08)
Prior to Mfg. date 87 -31) - 59949479 -Screw, Hex (Prior to Mfg. date 87-08) 20
- 59785576 -Spool. Rotary Valve 1 48 59949487 -Plug. Plastic 4
(Prior to Mfg. date 86-14) 49 59888339 -Nut, Special 2
20 59986448 -Ring. Backup 1 50 59871756 -Cover, Servo Adjust 2
21 59986422 -Ring, Backup 1 51 59785303 -Bearing, Needle 2
22 59976407 -Screw, Hex 1 52 59933630 -p~ Spring 2
23 59431817 -Nu~ Special 1 (Effective with Mfg. date 86-14)
24 59785261 -Spring, Neutral Return 1 - 59785410 -Pin. Spring (Prior to Mfg. date 86-14) 2
25 59785618 -Handle, Control Valve 1 53 59431866 -Screw, 12 Pt. Hd. 2
26 59785279 -Bracke~ Neutral Return 1 54 59785295 -Bearing, Ball 2
27 50278068 -Plug, Pipe 2 55 59861872 -Ring 3
59618983 -Plug 1 56 59368811 -Ring 3
28 59360669 -Washer, Lock 1 57 59785386 -Pin. Spring 4
29 59976381 -Plug, Orifice/Screen (.036) 1 58 59888354 -Pin 2
(Effective with SIN 5412) 59 59785105 -Bearing, Sleeve 2
(Effective with Mfg. date 86-14) 60 59949511 -G aske~ Front Cover 2
- 59976399 -Plug, Orifice/Screen (.036) 1 61 59949529 -Pin (Effective with Mfg. date 86-14) 2
(Effective with SIN 5412) - 59785402 -Pin (Prior to Mfg. date 86-14) 2

69
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

70
TANDE~1 PUMP (59343368, 59940999 & 59869545) - I1'cfP[ERNAL BREAKDO'\~
REAR PU1\1P • \'IBRATION
SO-40 SERIES 111
ITE\1
~O.
CO~L\1. !'O. DESCRIPTION ~ rrrEM
so.
CO~1M. NO. DESCRIPTION ~y
Y

62 N.S.S. -Housing, Rear 1 Prior to Mfg. date 86-27)


63 59933648 -Pin (Effective with Mfg. dale 86-14) 2 59779934 -Plate, Valve, L.H. 1
59785394 -Pin (Prior to Mfg. dale 86-14) 2 (Prior to Mfg. date 86-18)
64 59431882 -O-Ring 2 77 59949792 -Shaft., Pump Internal Splined 1
59431890 -O-Ring 2 78 59972869 -O-Ring 1
65 59949594 -Nut 1 (Effective with Mfg. date 87-02)
66 59949602 -Stud 1 - 59986489 -O-Ring (Prior to Mfg. date 87-02) 1
67 59949628 -Plug, Srr. mead 2 79 59949800 -Cover, Rear "A Flange
II
1
68 59899047 -Gasket 1 (Effective with Mfg. date 87-02)
69 59986422 -Ring, Backup 2 (Was "Cover, Rear" Effective with
70 59986430 -O-Ring 2 86-18 but Prior to 87-02)
71 59938373 -Gasket 4 - 59949818 -Cover, Rear (Non-Balanced) 1
72 59431718 -Screw, 12 Pt Hd. 12 (Prior to Mfg. date 86-18)
73 50279058 -Washer 20 - 59949826 -Cover, Rear (Balanced) 1
74 59431726 -Piston 2 (Prior to Mfg. date 86-18)
75 59422907 -Bearing, Ring 4 80 59422899 -O-Ring 1
76 59949701 -Plate, Valve, L.H. (Balanced) 1 ---------------
(Effective with Mfg. date 86-27)
- 59949719 -Plat~ Valve, L.H. (Non-balanced) 1
(Effective with Mfg. date 86-18 and

71
SD-40 SERIES
PARTS MAt~uAL

8-49 [',544

1
13~ "j ~55

0:
79
80
5--50
°--48
~51
f"52
15
~
I
I ~I
18

~
~.--11
V- 57
O-d-
2
0-21
47

0- 71
/ I I
Continued from
previous illustration page.
ItliiJ
~" 14--U
n
-70

~ ! ~~~ ~7'
' '-....... I
~ ,e- 19~4P- 22 ~ 16
g-5/'
23

~
77
""J
81-<?
0
24 1
64/ I
~" 38
o-.:r'
0-20
47

~" ,~ ,~~3940-~41
~! rC~~~ ~~
I. 50

56
I /'0.. I~ 43 42
l I -...//62 ' - 6 1 dpJ<~/46 45

~~10
\

10 58 73
/ I 37

@~vn» /
~ a~1
/ C)

59~, 72
35
>// -" /

33~ I

91~

4
36 J l
26 \,'yy
25 '~6Y'
27~o}P.
,/ '5 /
~;
r / J 24

V 28 ,fj /~\
34, ~';~~ 3
1
)

29-s"eij, 32
31

TANDEM PUMP (59343368, 59940999 & 59869545) · INTERNAL BREAKDOWN


FRONT PUMP - PROPULSION
5D-40 SERIES
72
TANDEM PUMP (59343368, 59940999 & 59869545) - il'TERNAL BREAKDO\\'N
FRONT PUMP - PROPULSION
SD-40 SERIES 110

~TE!\1
~O.
COMM. NO. DESCRIPTION ~y ITEM COMM.
NO.
~O. DESCRIPTION ~
.y

1 59933697 -Swashplate~ Variable Balance 1 28 59976407 -Scre\\'. Hex 1


(Effective with Mfg. date 86-18) 19 59431817 -N ut, SpeciaJ 1
- 59933705 -Swashplate, Variable Balance 1 30 59785261 -Sprin~ Neutral Return 1
(Effective with Mfg. date 86-14 and 31 59785618 -Handle. Control Valve 1
Prior to Mfg. date 86-18) 32 59785279 -Bracket. Neutral ReOlm 1
- 59949313 -Swashplate~ Variable Balance I 33 50278068 -Plug, Pipe 2
(Prior to Mfg. date 86-14) (Effective \Jiith Mfg. date 86-14)
2 59949305 -Bearing Joumal 2 - 59618983 -Plug (Prior to Mfg. date 86-14) 1
3 59941203 -SeaL Lip 1 34 59360669 -Washer, Lock 1
4 59949321 -a-Ring 1 35 59431841 -Plug, Orifice/Screen 1
5 59949339 -a-Ring 1 (Effective with Mfg. date 86-14)
6 59933754 -Adapter, Suction Filtered Inlet 1 - 59431858 -Plug, Orifice/Screen 1
(Effective with Mfg. date 86-14) (prior to Mfg. date 86-14)
- 59785162 -Adapter, Suction Filtered Inlet 1 36 59976423 -Sleeve, Control Valve I
(prior to Mfg. date 86-14) (E ffective with Mfg. date 86-14)
7 59949347 -Q-Ring (Effective with Mfg. date 86-14) 2 - 59949446 -Sleevl; Control 1
- 59977272 -Q-Ring (Prior to Mfg. date 86-14) 2 (Prior to Mfg. date 86-14)
8 59933762 -Screw (Effective with Mfg. date 86-14) 2 37 59933853 -Cylinder Block Kit 1
- 59949354 -Screw (prior to Mfg. date 86-14) 2 (Effective with Mfg. date 86-18)
9 59933770 -Screw (Effective with Mfg. date 86-14) 2 - 59779900 -Cylindet" B lock Kit 1
- 59949354 -Screw (prior to Mfg. date 86-14) 1 (Prior to Mfg. date 86-18)
10 59785444 -Plug, Str. Thread 3 (Includes Items 38 thru 46 and 66)
11 59431692 -Cover, Servo 1 38 59785014 -Ring, Retaining 2
(Effective with Mfg. date 87-41) 39 59785030 -Washer 2
- 59949362 -Cover, Servo (Prior to Mfg. date 87-41) 1 40 59779975 -Spring, Cylinder Block 2
12 59431809 -Cover, Servo 1 41 59785030 -Washer 2
(Effective with Mfg. date 86-14) 42 59779967 -Retainer 2
- 59949370 -Cover, Servo (prior to Mfg. date 86-14) 1 43 59337113 -P~ Slipper Hold Down 6
13 59976332 -Guide, Spring 1 « 59779959 -Piston Assembly 14
14 59888289 -Stop, Servo 1 45 59949495 ~uide, Slipper 2
15 59785121 -Spring, Servo 1 46 59779991 -Guide, Retainer 2
16 59888370 -Screw, Special 1 47 59972877 -Piston Ring and O-Ring Kit 2
17 59871731 -Guide, Spring 1 48 58220583 -Shim Kit, Relief Valve 1
18 59888362 -Ring, Retaining 1 (Effective with Mfg. date 86-14)
19 59431684 -Nut, Lock 1 - 59698852 -Shim Kit, Relief Valve 1
20 59976324 -Pisto~ Ring 2 (prior to Mfg. date 86-14)
21 59976316 -a-Ring 2 49 59933614 -Plug 1
22 59888180 -Nut 1 SO 59360610 -Q-Ring (Effective with Mfg. date 86-14) 1
23 59779918 -Valve, Bypass (No Orifice) I - 59986455 -a-Ring (Prior to Mfg. date 86-14) 1
24 59337097 -Relief Valve Kit (Effective with SIN 5172) 2 51 58220682 -Spring, Cylinder Relief Valve 1
5000 psi (Effective with Mfg. date 87-38) (Effective with Mfg. date 86-14)
- 59938100 -Relief Valve Kit (Effective with SIN 51 72) 2 - 59558635 -Spring, Cylinder Relief Valve 1
5000 psi(Prior to Mfg. date 87-38) (Prior to Mfg. date 86-14)
- 59337089 -Relief Valve Kit (prior to SIN 5172) 1 52 58220633 -Valve, Relief 1
4350 psi (Effective with Mfg. date 87-38) (Effective with Mfg. date 86-14)
- 59941237 -Relief Valve Kit (Prior to SIN 5172) 1 - 59558627 -Valve, Relief (Prior to Mfg. date 86-14) 1
4350 psi (Prior to Mfg. date 87-38) 53 59933622 -Plug, Str. Thread 2
25 59431676 -Spoo~ Rotary Valve 1 54 59949628 -Plug, Str. Thread 4
(Effective with Mfg. date 87-44) 55 59976340 -Screw, Hex 20
- 59976415 -Spoo~ Rotary Valve 1 (Effective with Mfg. date 87-08)
(Effective with Mfg. date 87-31 and - 59949479 -Screw, Hex (Prior to Mfg. date 87-08) 20
Prior to Mfg. date 87-44) 56 59888339 -N ut, Special 4
- 59933812 -Spoo~ Rotary Valve 1 57 59871756 -Cover, Servo Adjust 2
(Effective with Mfg. date 86-14 and 58 59785303 -Bearing, Needle 2
Prior to Mfg. date 87-3 I) 59 59933648 -Pin (Effective with Mfg. date 86-14) 2
- 59785576 -SPOO4 Rotary Valve I - 59785394 -Pin (prior to Mfg. date 86-14) 2
(prior to Mfg. date 86-14) 60 59949586 -Coupling I
26 59986448 -Ring, Backup I 61 59949610 -Screw, 12 Pt Hd. 2
27 59986422 -Ring, Backup I 62 N.S.S. -Housing I

73
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

74
TANDEM PUMP (59343368, 59940999 & 59869545) - INTERNAL BREAKDOWN
FRONT PlJMP - PROPULSION
5D-40 SERIES 110
trrEM ~y ~y
COMM..NO. DESCRIPTION ITEM CO~{M. NO. DESCRIPTION
~O. NO.

63 59986422 -Ring, Backup 2 75 59949735 -Gerotor Assembly (1.40 Cir) 1


64 59986430 -a-Ring 2 76 59949743 -Pin 1
65 59933671 -Cover, Front I 77 59949750 -Pin, Special 1
66 59949685 -Block, Cylinder 2 78 59949768 -Plug, Plastic 1
(Effective with Mfg. date 86-18) 79 59949784 -O-Ring (Effective with Mfg. date 87-34) 1
- 59779983 -Block Cylinder 2 - 59949776 -a-Ring (Prior to Mfg. date 87-34) I
(prior to Mfg. date 86-18XIncluded with 80 59431734 -Q-Ring (Effective with Mfg. date 87-34) 1
Item 37) - 59949784 -a-Ring (prior to Mfg. date 87-34) 1
67 59938373 -Gasket 4 81 59986463 -Q-Ring 4
68 59431718 -Screw, 12 Pt Hd.. 12 82 59933630 -Pir4 Spring 2
69 50279058 -Washer 20 (Effective with Mfg. date 86-14)
70 59431726 -Piston 2 - 59785410 -P~ Spring (prior to Mfg. date 86-14) 2
71. 59422907 -Ring, Bearing 4 83 59431866 -Screw, 12 Pt Hd 2
72 59949693 -Shaft, Pump (15T Spline) 1 84 59785295 -Bearin~ Ball 2
73 59933721 -Plate, Valve, R. H. (Balanced) 1 85 59861872 -Ring 3
(Effective with Mfg. date 86-27) 86 59368811 -Ring 3
- 59933739 -Plate, Valve, R. H. (Non-balanced) I 87 59785386 -Pin~ Spring 4
(Effective with Mfg. date 86-18 and 88 59888354 -Pin 2
Prior to Mfg. date 86-27) 89 59785105 -Bearing, Sleeve 2
- 59933747 !:I.
-Plate, Valve, R. (prior to Mfg. I 90 59949511 -Gasket, Front Cover 2
date 86-27) 91 59949529 -Pin (Effective with Mfg. date 86-14) 2
74 59431874 -Cover, Gerotor (CW) 1 - 59785402 -Pin (prior to Mfg. date 86-14) 2
(Effective with Mfg. date 86-28) ---------------
- 59949727 -Cover, Gerotor (CW) 1 (Additional for 59343368)
(prior to Mfg. date 86-28) - 58815614 Remote Filter Adaptor 1
- 58815622 Filter Adaptor Seal 1
- 58774860 Overhaul seaL'gasket kit 1

75
TANDEM PUMP (59044636) - INTERNAL BRE.AKDOWN
(Effective with SIN 145498)
SD-40 SERIES

FRONT PUMP

76
T ~1)EM PUMP (59044636) - ~TERNAL BREAKDOWN
(Effective \\ith SIN 145498)
SD-40 SERIES 78
TEl\1 COMM. NO. DESCRIPTION ~ IUM e OMM.~O.
DESCRIPTION
Q
T
~O. NO.
Y \'

1 59933697 15 59110775 Control sleeve 1


Variable Swashplate Assembly 2
2 59021691 Journal Bearing 16 59360610 a-ring 1
4
3 59941203 Lip Seal 17 59871772 Seal nut 2
1
4 59949321 a-ring 18 58799909 Ball bearin g 1
2
19 59785105 Bearing sleeve 2
5 59949339 a-ring 2
20 59949586 Coupling 1
6 13090097 Remote filter adapter seal I 21 13066345 O-ring 1
13090089 Remote filter adapter seal I
22 59986422 Backup ring 1
7 59986422 Backup ring 1 23 59949339 a-ring 1
8 59986422 O-ring 1 24 59431726 Servo piston 2
9 59337097 SCR kit 345bar/5000 psi I 25 59431676 Bearing 4
10 59337097 SCR kit 345bar/5000 psi 1 26 59949693 Pump shaft 1
II 59986463 O-ring 4 27 59110759 Valve plate - RH 1
12 59431696 Spool 1 28 59086181 Valve plate - LH I
13 59986448 Backup ring I 29 59949735 Rotor assembly 1
14 59986422 Backup ring 1 30 59949792 Pump shaft 1

77
T ~1)EM PUMP (59044636) - INTERNAL BREAKDOWN
(Effective with SIN 145498)
SD-40 SERIES

REAR PUMP

78
TANDEM PUMP (59044636) - INTERNAL BREAKDOWN
(Effective ",ith SIN 145498)
SD-40 SERIES 78
TE\1 C OMM.NO.
~O.
DESCRIPTION Q
T
I TE COMM.
NO.
~O. DESCRIPTION ~y
y
36 59986422 Backup ring 1
31 59337063 Relief valve kit 175bar 1
"'j
37 59779959 Piston Assembly 14
j .... 59337063 Relief valve kit 175bar 1 38 59949495 Slipper guide 2
33 59110767 Control Sleeve 1 39 59779991 Retainer guide 2
34 59431676 Spool I 40 59972877 Piston ring and O-ring kit 2
35 59986448 Backup ring 1
58774860 Overhaul seaVgasket kit 1

79
SD-40 SERIES
P.~TS i\1PJ\U.~L

43 /1.
45

L~
V \ . ~ 47

17
y~ 2
(I 14
j \~ -;
'..........

1
48
42
39 ./' y.
41 ~{.~~ ,~~,~ 37

28,
l\ ',~39
~ '.
4 <~ \'

18 '.
':'.-' .. QaY~~
" ~~
5
.~ " " ~\\,,'"
9 ~t ,:

~~ ~ I: :. () 30
-'.,. . I:. /'
.. ""'' '--'' '-- J : ~~(
, .• " . '<". 'I"~

36
;
22 %~: i ~
/'

,i
/'

\ -, <!< 6

l/'~
7

35

34
32
37

RADIATOR AND ENGINE COWLING INSTALLATION


SO-4O SERIES
80
RADIATOR AND ENGINE CO\VLING INSTALLATION
5D-40 SERIES
ITE!\1
NO.
COMM.NO. DESCRIPTION ~ ITEM
NO.
CO~IM. NO. DESCRIPTION ~
Y Y

1 59389973 COWLING HOOD 1 25 50281120 -Valve. Check (25 PSI) 1


(Effective with SIN 5500) 26 95302147 -Adapter, 90° (12 JIC x 12 lIC) 2
- 59875567 COWLING HOOD (Prior to SIN 5500) 1 27 95090106 -Clamp. Hose (Effective wlth SIN 5225) '2
(attaching hardware) 95526653 -Clamp. Hose (Prior to SIN 5225) 2
2 59869917 -Screw, Lock (5/16-18 x .75" 19.) 12 - - - - - - - - - - - - - - - - --
3 59680983 -Screw, Lock 4 28 59885285 RADIATOR HOSE (Top) 1
------------------ (attaching hardware)
4- 59058099 GRILLE (Effective with SIN 148354) 29 95139986 -Clamp, Hose 2
(attaching hardware) --- - - - -- - - - - - -- - --
- 59058099 G~LE (Prior to SIN 148354) I 30 59390179 RADIATOR HOSE (Bottom) 1
(attaching hardware) I (Effective with SIN 5500)
5 59869917 -Screw, Lock (5/16-18 x .75" Ig.) 8 - 59885277 RADIATOR HOSE (Bottom) 1
.----------------- (Prior to SIN 5500)
6 59444356 GUARD I (attaching hardware)
(attaching hardware) 31 95302683 -Clamp, Hose 2
7 59787465 -Screw, Lock (1/2-20 x 1.0" 19.) 8 ------------------
------------------ 32 59999797 AIR BOX (WHISPERIZED) 1
8 59435073 GUARD (Not Shown) 1 (Optional Equipment)
------------------ (related parts)
9 59875542 RADIATOR HOUSING 1 33 59306134 -Foam, Acoustical (Bottom) 1
(attaching hardware) (Optional Equipment)
10 95919593 -H.H.C.S. (1/2-13 x 2.0" 19.) 4 ·34 59306142 -Foam, Acoustical (Front) 1
11 95922399 -Washer, Hat 4 (OptionaJ Equipment)
12 95931226 -Washer. Lock 4 35 59306159 -Foam, Acoustical (RH Side) 1
13 95077798 -Nut, Hex 4 (OptionaJ Equipment)
------------------ 36 59306167 -Foam, Acoustical (LH Side) I
14 59396457 HOOD SUPPORT 1 (OptionaJ Equipment)
(Effective with SIN 5500) ------------------
- 59878181 HOOD SUPPORT (Prior to SIN 55(0) I 37 59999730 BUMPER EXTENSION 1
(attaching hardware) (Optional Equi pment)
IS '59726414 -Nut. Lock (1/2-13) 4 ------------------
16 59848424 -Screw, Lock (1/2-13 x 1.0" Ig.) 3 38 59999763 DOO~ RIGHT HAND 1
17 59764514 -Screw, Lock (1/2-13 x 1.5" Ig.) 1 (Optional Equipment)
------------------ (attaching hardware and related parts)
18 58858325 RADIATOR (Effective with SIN 5500) I 39 59816793 -Latch, Grip (Optional Equipment) 3
- 59942417 RADIATOR AND PLENUM I 40 95571576 -H.H.C.S. (1/4-20 x .62" 19.) 6
ASSEMBLY (Optional Equipment)
(Effective with SIN 5172 thru 5499) 41 95077194 -Nut, Stop (Optional Equipment) 6
- 59878819 -Radiator 1 42 59999789 -Foam, Acoustical (Optional Equipment) 1
- 59942425 -Plenum, Fan I ------------------
- 59644328 -Rivet, Pop 10 43 59999771 DOOR, LEFT HAND 1
- 59389940 RADIATOR (Prior to SIN 5172) 1 (Optional Equipment)
- 50268986 -Cap, Radiator 1 (attaching hardware and related parts)
(attaching hardware) 44 59816793 -Latch, Grip (Optional Equipment) 3
19 95919221 -H.H.C.S. (3/8-16 x 1.0"lg.) 8 45 95571576 -H.H.C.S. (114-20 x .62" 19.) 6
20 95931432 -Washer, Lock 8 (Optional Equipment)
21 95922373 -Washer, Flat 8 46 95077194 -Nut, Stop (Optional Equi pment) 6
------------------ 47 59987396 -Foam, Acoustical (Optional Equipment) 1
22 59972521 OIL COOLER (Effective with SIN 5225) I ------------------
- 59742163 OIL COOLER (Prior to SIN 5225) 1 48 59987388 ACOUSTICAL FOAM 1
(attaching hardware and related parts) (Optional Equipment)
23 95250692 -Valve, Drain 1 ----------.-_._---
24 59364950 -Hose Assembly (Effective with SIN 5225) 2 - 59999706 WHISPERIZING KIT 1
- 59670208 -Hose Assembly (Prior to SIN 5225) 2 (includes items: 32 thru 48)
------------------

81
SD-40 SERIES
PARTS MANUAL

20
21

&~ 22

7 ~28

~
~
\25

" ! 5
,,~,
,
~-~
~
" ~'"~\
2 \ 6
6

AIR CLEANER (59353862) - INTERNAL BREAKDOWN AND MUFFLER INSTALLA TION


(Effective with SIN 5500)
50-40 SERIES
82
AIR CLEANER (59353862) - INTERNAL BREAKDOWN A.ND MUFFLER INSTALLA TION
(Effective with SIN 5500)
SD-40 SERIES 105
lTS\1 COMM.NO.
NO.
DESCRIPTION ~y ITEM COM~f. ~O. DESCRIPTION ~y
NO.

I 59389874 EXHAUST MUFFLER I (attaching hardware and related parts)


(Effective with SIN 5500) 17 59869610 -Band, Mounting :2
(attaching hardware) 18 59680983 -Screw, Lock, Whiz (3/8-16 xl" Ig.) 4
2 95571501 -H.H.C.S. (3/8-16 x 1.75" 19.) 1 J9 59807941 -Nut, Lock, Whiz (3/8-16) 4
3 59565036 -Washer, Flat Hardened (3/8) 1 20 59359265 -Adapter, 90 0 (1/8 NPT Swivel Female x I
4 59327841 -Nut, Hex (3/8-16) 1 1/8 NPT Male)
5 59389932 -Clamp, Exhaust 2 21 59873984 -Switch, Restriction Indicator 1
6 95482949 -H.H.C.S. (5/16-18 x 1.25" Ig.) 2 ------------------
------------------ 22 59869594 AIR INLET STACK CAP 1
7 59428243 EXHAUST STACK 1 (attaching hardware)
(Effective with SIN 5581) 23 95220919 -Clamp (3") 1
- 59390286 EXHAUST STACK (Prior to SIN 5581) I ------------------
(attaching harchvare) 24 59393991 AIR INTAKE HOSE 1
8 59394957 -Clamp, Band 1 (attaching hardware)
------------------ 25 95286266 Damp (2.5") 2
9 59353862 AIR CLEANER I ------------------
(IncIudes Iterns 10 thru 16) 26 59306118 MUFFLER 1
10 59431627 -Element, Primary I (Optional Equipment)
11 59431635 -Element, Safety 1 ------------------
12 59425728 -Valve, Vacuator I 27 59306100 STACK PIPE (Optional Equipment) 1
13 59425702 -E-Ring 1 (attaching hardware and related parts)
14 59431643 -O-Ring 1 28 59748640 -U-Clamp (2.5")(Optional Equipment) 2
15 59431668 -Nut, Wing (M8) 2 29 58793571 -Pipe, Connector (Optional Equipment) 1
16 59431650 -Nu~ Wing (MID) 1 30 59495002 -U-Clamp (2.37")(Optional Equipment) 1
------------------

83
SD-40 SERIES
pARTS tvfANUAL

**Always use Ingersoll-Rand Replacement parts!**

84
SD-40 SERIES
P~ARTS MAl~UAL

'~
r::J 14 (\!
I I

5 j

L
C',~,
~~
24~i
13

22~
i

19
16
18

~U
\

20 7 7

AIR CLEANER (59869586) • INTERNAL BREAKDOWN AND MUFFLER INSTALLATION


(Prior to SIN 5500)
SD-40 SERIES 79
lITEM
NO.
COMM:.NO. DESCRIPTION ¥
y
ITEM COMM:. NO.
NO.
DESCRIPTION ~y

1 59869859 EXHAUST MUFFLER 1 16 59869594 AIR INLET STACK CAP 1


(attaching hardware and related parts) (attaching hardware)
2 95297586 -H.H.C.S. (3/8-16 x 1.0" 19.) 6 17 95220919 -Clamp 1
3 95081857 -Washer, Lock (3/8") 6 ------------------
4 59900324 -G asket, Exhaust 3 18 59873984 RESTRICTION INDICATOR 1
------------------ SWITCH
5 59873976 EXHAUST STACK 1 (related parts)
(attaching hardware) 19 95040069 -Fitting, Tube 90 0 (1/8 NPT x 1/4 G.D.) 1
6 59748640 -Clamp 1 ------------------
--- - - _.- ---- ------ - 20 59873968 AIR Th'TAKE HOSE 1
7 59869586 AIR CLEANER 1 (attaching hardware)
(Includes Items 8 thru 12A) 21 95286266 -Clamp 2
8 59902874 -Element, Primary 1 ------------------
9 59902882 -Element, Safety 1 22 59306118 REAVY DUfY MUFFLER 1
10 59949891 -Valve, Vacuator 1 (Optional Equipment)
11 59949883 -Wing Nut and Gasket 1 ------------------
12 59949875 -Nut and Gasket Assembly 1 23 59306100 STACK PIPE (Optional Equipment) 1
12A 59394510 -End Cap 1 (related parts)
(attaching hardware and related parts) 24 59748640 Damp (Optional Equipment) 2
13 59869610 -BancL Motmting 2 25 58793571 -Pi~ Connector (Optional Equipment) 1
14 59869917 -Screw, Lock (5/16~18 x .75" 19.) 4 26 59495002 -Clamp (2.37")(Optional Equipment) 1
15 59918573 -Nut. Lock (5/16-18) 4 ------------------
------------------

85
SD-40 SERIES
P.~RTS \1.~~l~.-\L

4
/
/

/
(~
~\ Fuel
Tank
II
5 Inlet ~ /~ Fuel
t!lJt> Tank
/ Return
2

10

FUEL LINE INSTALLATION


50-40 SERIES
86
FUEL LINE fNST ALLATION
SD-40 SERIES 81

trrE!\1
~o.
COMM.~O. DESCRIPTION ¥
y
lrrEM COM.M.~O.
NO.
DESCRIPTION ¥
y

I 58857954 HOSE ASSEY1BLY (71" 19. x 1/41.0., 1 (attaching hardv.'are and related pans)
JIC Female Flare Swivel to Same) 8 95301842 -Clamp, Hose (.50 Dia.) 2
(Effective with SIN 5573) (Prior to SIN 5573)(Quantity was 1 Prior
59390294 HOSE ASSEMBLY - (10CY' 19. x 1/4 1.0., I to SIN 55(0)
JIC Female Flare Swivel to Same) 9 95572012 -H.H.C.S. (1/4-20 x 1 1/4" 19.) 1
(Effective with SIN 5500 thru SIN 5572) (Prior to SIN 5573)
59900910 HOSE ASSEMBLY - (79" 19. x 1/4 1.0., I 10 95094298 -Washer. Flat (Quantity 2 under clamp) 3
nc Female Swivel, one end only) (Prior to SIN 5573)
(Prior to SIN 55(0) 11 50274299 -Clamp. Hose (Prior to SIN 5573) 1.
(attaching hardware and related parts) 12 59859884 -Spacer (Prior to SIN 5573) 1
2 95335980 -Elbow, 90° (318 NPT x 4 TIC) 1 - - - - - - -- - - - - - - --
3 95310231 -Clamp (Prior to SIN 55(0) 1 13 95495149 -Tie, Cable (Quantity ~'as 4 Prior to 10
- N.S.S. -Bol~ Flywheel Housing 1 SIN 5500)
-------- ------- ----------------
4 59726984 HOSE ASSEMBLY - (78" 19. x 5/16 1.0., 1 14 59363259 HOSE CLAMP I
JIC Female Flare Swivel to Same) (Effective with SIN 5477 thru SIN 5499)
(Effective with SIN 5500) ----------------
- 59366716 HOSE ASSE!vtBLY - (78" 19. x 5/16 1.0., 1 15 95571451 -H.H.C.S. (3/8-16 x .75"lg.) 1
JIC Female S~:ivel to Same) (Prior to (Effective with SIN 5474 thru 5499
SIN 5500) including 5440, 5441, 5454 thru 5461
(attaching hardware and related parts) and 5469)
5 95279493 -Elbow, 90° (3/8 NPT x 6 TIC) 1 16 95077558 -Nu~ Stop (3/8-16) 1
6 95310231 -Clamp (Prior to SIN 5573) 2 (Effective with SIN 5474 thru 5499
- N.S.S. -Bolt, Flywheel Housing 1 including 5440,5441.5454 thru 5461
-------- ------ and 5469)
7 59429720 FUEL RETURN TUBE 1 -----------------
(Prior to SIN 5573)

87
SO--+O SERIES
P~~TS lviAu.~1JJ~

**Al\.vG}'s use Ingersoll-Rand Replacement parts!**

88
SD-40 SERIES
PARTS MANUAL

8
9
13

d
7 I 11
5
I 12 /
16

18
19 17

BATTERY AND CABLE INSTALLATION


8D-40 SERIES 82
[TEM
NO. COMM.NO. DESCRIPTION
~.

~ lTEM COMM.NO.
NO.
DESCRIPTION ~
Y Y

1 59518175 BATTERY (12V-85 AMP HR.) 1 11 59606558 CLAMP INSERT (1/2") 2


2 59885673 BATTERY STRAP 1 (Prior to SIN 5530)
(attaching hardware) (attaching hardware and related parts)
3 59928606 -Screw, Lock (5/16-18 x 1.25" Ig.) 2 12 59583450 -Plate, Cover (Prior to SIN 5530) 1
59'150177 BATTERY CABLE (Positive 50 -H.H.C.S. (5/16-18 x 1.38"lg.)
ft
4 ) 1 13 95571972 1
(Effective with SIN 148064) - (Effective with SIN 5500 thru 5529)
- . 59876532 BA'fTERT CABLE (Positive 50") 1 - 95765855 -H.H.C.S. (5/16-18 x 2.0" 19.) 1
(Prior to SIN 148064) (Prior to SIN 5500)
5 "59150185 BAITERY CABLE (Negative 48") 1 14 95064671 -Washer, Flat (5/16")(Prior to SIN 5500) 1
(Effective with SIN 148064) - 15 95077541 -Nut, Lock (5/16-18)(Prior to SIN 5500) 1
59086540 BATIERT CABLE (Negative 48") I 16 59583427 -Plate, Weld (Effective with SIN 5500 1
(Prior to SIN 148064) thru SIN 5529)
6 59500348 PLYBOARD 1 ---------------
7 95495149 Tie,Cable 3 17 95301842 CLAMP (1/2") 1
8 59583468 CLAMP INSERT (1/2") 2 (attaching hardware)
(attaching hardware and related parts) 18 95919221 -H.H.C.S. (318-16 x l"lg.) 1
9 59583450 -Plate, Cover 1 19 59731380 -Washer, Flat (Hardened) (318) 1
10 95571972 -H.H.C.S. (5/16-18 x 1.38·'lg.) 1 ---------------
--------------
89
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

90 .
SD-40 SERIES
PARTS M.A.1'WAL

11

10

3
3
~
9

~
3

Engine Cowling

THROTfLEASSEMBLY
SD-40 SERIES 80
ITEM
NO.
COMMeNO. DESCRIPTION ~y lTEM COMM.NO.
NO.
DESCRIPTION ~
Y

1 59646323 LEVER INPUT 1 3A 57176737 -Pin, CI evis 1


(Includes attaching hardware) - N.S.S. -Washer, Flat 1
- 59752741 -Knob 1 (attaching hardware)
- N.S.S. -Bolt (1/4 x 9/16" 19.) 2 4 95571725 -H.H.C.S. (1/4-20 x .75" Ig.) 4
- N.S.S. -Nut 2 5 95246955 -Washer, External Tooth Lock 4
------------ 6 95077681 -Nut, Hex 4
2 59550301 CONTROL HEAD 1 ------------
---._------- 7 59731711 CABLE ASSEMBLY 1
3 59650721 CABLE MOUNTING KIT 1 (attaching hardware)
(Includes the following:) 8 95069589 -Washer, Flat 2
- N.S.S. -Nut, Lock 6 ------------
- N.S.S. -H.H.C.S. (1/4-20 x 3/8" 19.) 2 9 59901306 CLEVIS ASSEMBLY 1
- N.S.S. -H.H.C.S. (1/4-20 x In'' 19.) 4 (attaching hardware)
- N.S.S. -H.H.C.S. (1/4-20 x 5/8" 19.) 2 10 9586Q(j52 -Screw, Shoulder (10-24 x .38"lg.) 1
- N.S.S. -Washer, Star Lock (1/4 LD.) 2 11 59826032 -Nut, Stop 1
- N.S.S. -Pin, Cotter 1 -------------

91
SD-40 SERIES
PARTS MANUAL

SECTION -A - A-
SCAlE t:1

s
IS

r
r
I
t

Brake Selector Valve Assembly

CONSOLE ASSEMBLY (Effective with SIN 148550)


91a
CONSOLE ASSEMBLY (Effective with SIN 148554)
SD-40 SERIES 07
~T~l\l TEl\1
NO.
COMM.NO. DESCRIPTION ¥
y No.
COl\1l\'1. NO. DESCRIPTION ~y
1 59098319 -Sd40 Console Weld 1 26 59813329 -Button Plug 4
2 59010827 -Vandal Cover Weld 1 27 95922373 -Washer Flat 3/8 Dia. 2
3 5901092E -Console Cover Weld 1 28 58877770 -Hom 1
------------ 29 96704218 -Bolt, Lock, Whiz M8 x 16 1
4 N.S.V.A. STEERING VALVE ASSEl\1BLY 1 30 59046938 -Hourmeter 1
(Includes Items 38 - 42) 31 95932117 -R.H.S.M.S. #6-32 x 50 2
5 95920419 -Capscrew 4 32 95931341 -Lock\\'asher #6 Reg. 2
6 95922365 -Washer Flat 4 33 95923025 -H.H.M.N#6-32 2
7 58858564 -Str Wheel 1 34 58901802 -Ignition Switch 1
8 59773770 -Cap Cover 1 - 58917261 -Ignition Key 1
------------ 35 95571428 -H.H.C.S. (1/4-20 x 1.75" 19.) 2
9 N.S.V.A. BRAKE VALVE ASSEMBLY 1 36 95064655 -Washer, Flat 2
(Includes Items 43-52) 37 59327825 -Nut, Hex (1/4-20 UNe) 2
10 59811018 -Breaker 1 38 59058230 STEERING VALVE 1
11 5942981] -Fiber Washer 1 39 50474899 -Column-Camp 1
12 95922324 -Washer Flat 1/4, Dia. 5 40 59731380 -Washer 2
13 95919221 -H.H.C.S 3/8 - ]6 x 1.0 2 41 59344606 -Adapter 2
14 95923298 -Locknut 1/4-20 5 42 59922898 -Adapter 905 2
15 59787465 -Screw, Lock, Whiz 1/4-20 x 1.0 8 43 59939538 BRAKE VALVE 1
16 95919163 -H.H.C.S 1/4-20 x 1.75 2 (See Breakdown)
17 59827642 -Plug Button 2 44 59627315 -Knob 1
18 59327825 -Hex Nut 2 45 95922977 -Hex Nut 2
19 59764514 -Screw 8 46 59090878 -Pressure Switch 1
20 59372862 -Door Weld 1 47 95037347 -Bushing 1
21 59726414 -Lock Nut 8 48 59921031 -Adapter 2
22 59848424 -Whiz Lock 4 49 57041600 -Adapter 1
23 59813329 -Button Plug 1 50 95221065 -Tee 1
24 58751579 -Bushing 2 51 59903112 -Adapter 1
25 59892182 -Bulk Trim 1 52 95043212 -Bushing 1

91b
~o-15
14

13

i
I

18----® 17
19-®

CONSOLE~A:;::::-:-------­
SO
SSEMBLY
-40 SERIES. to SIN 148554)
(P rlor -----
-----
92
CONSOLE ..\ SSEl\,IBLY
50-40 SERIES
trrE!\f
~O.
COMM.NO·I DESCRIPTION ?y ~TEM
NO.
CO~l!\1. SO. DESCRIPTIO!' ~
\'

1 59338079 CONSOLE (Effective v..'ith S/N 5..+ 12) 1 21 594.29811 -\Vasher. Fiber :2
59885889 CONSOLE (Prior to SIN 5412) 1 (Effective With SiN 56G 1)
(attaching hardv..°are 3nd rel3ted pans) 59551978 -\Vasher. Fiber (Prior to S/N 5601) .2
:2 59787..+65 -Screw, Lock (1/-+-20 x 1.0" Ig.) 5 '1""
--' 5S7515 i Q -Spacer .2
3 5976-+514 -Screw, Lock (1/2-13 x 1.5" 19.) 8 (Effective with SIN 5601)
(Effective with S/N 5412) 9506-+655 -\\'asher. Flat (1:"+")(Prior to S:N 5601) '1
-
95378667 -H.H.C.S. (1/2-13 x 1.5" Ig.) 8 24 59680983 -\Vhiz Lock Bolt (3/8-16) 2
(Prior to SIN 5412) (Effective with SIN 5601)
4 59327866 -Nut, Hex (Effective \vith S/N 5412) 8 95910485 -H.H.C.S. (1/-+-20 x 1.0" 19.) 2
59726414 -Nut, Lock (Prior to SIN 5412) 8 (Prior to S/N 5601)
5 59848424 -Screw, Lock (1/2-13 x 1.0" 19.) 4 25 95077483 -Nut. Elastic Stop (1/4-20 UNC) 2
6 59885848 -Cover, Rear Console 1 - - - -- ---- - - - - --- --
- - - - - - -- -- - - -- - - - - 26 59939538 BR-\.KE SELECTOR V.-\LVE 1
7 59389981 STEERING VALVE (See BreakdoVo'n) 1 (Effective with SIN 5191)
(Effective with S/N 5500) 59627323 BRAKE SELECTOR VALVE 1
59730507 STEERING VALVE (See Breakdo~'n) 1 (Prior to SIN 5191)
(prior to SIN 5500) (attaching hardVo'are and related parts)
(attaching hardware and related parts) 27 95571428 -H.H.C.S. (1/4-20 x 1.75" 19.) 2
S 95101804 -H.H.C.S. (5/16-18 x .75" 19.) 4 28 9506.+655 -Washer, Flat (Effective with S/N 5412) 2
9 95064671 -Washer, Flat (Effective Vtrith SIN 5412) 4 - 95043196 -Washer, Lock (Prior to SIN 5412) 2
- 95043188 -Washer. Lock (Prior to SIN 5412) 4 29 59327825 -Nut, Hex (114-20 UNC) 2
10 59922484 -Adapter, Str. (6 ORB x 80RS) .2 30 59627315 -Knob. oPush/Pull 1
(Effective with SIN 5500) 31 59627307 -Nut, Hex 2
- 95372173 -Adapter, Str. (6 ORB x 8 lIC) 2 32 95356903 -Adapter, Str. (8 SAE x 6 lIC) 1
(Prior to SIN 5500) (Effective with SIN 5191 thru SIN 5499)
11 59922880 -Adapter, 90° (6 ORB x 80RS) 2 - 95231031 -Adapter~ Str. (1/2 NPT x 6 lIC) 1
(Effective with SIN 5500) (Prior to SIN 51(1)
- 95302121 -Adapter, 90° (8 lIe x 8 JIC) 2 33 59921031 -Adapter, 90° (8 ORB x 60RS) 1
(Prior to SIN 5500) (Effective with SIN 5500)
12 95480109 -Adapter, 90° (6 ORB x 8 lIC) 2 - 95326930 -Adapter, 90° S~'ivel (6 lIC x 6 llC) 1
(Prior to SIN 5500) (Prior to SIN 5500)
------------------ 34 59921031 -Adapter, 90° (8 ORB x 60RS) 1
13 597737~ STEERING \\'HEEL 1 (Effective with SIN 5191 thru SIN 5500)
.r~i.s-fS ' f
(attaching hardware and related parts) - 95356853 -Adapter, 90° (8 SAE x 6 lIC) 1
14 59420323 -Nut, Steering Wheel (Effective with 1 (Effective \\lith SIN 5191 thru SIN 5500)
SIN 5500)(Included with Item 7) - 95279527 -Adapter, 90° (112 NPT x 6 lIC) 1
- 59752394 -Nut, Steering Wheel (prior to SIN 5500) 1 (Prior to SIN 5191)
(Included with Item 7) 35 57041600 -Adapter, 90° (8 Male ORB x 8 Female 1
15 S9773770 -Cap, Steering Wheel 1 NPTF)(Effecti ve wi th SIN 51 91 )
-rt,l.S'ioo
------------------ - 95264891 -Adapter, 90° (1/2 NPT) 1
16 59811018 CIRCUIT BREAKER 1 (Effective with SIN 5059 thru SIN 51(0)
(Includes the following:) - 95279998 -Adapter, 90° (1/4 NPT) 1
- N.S.S. -Nut, Hex (7/16-28) 1 (Prior to SIN 5059)
- N.S.S. -Nul, Knurled (7/16-28) 1 36 95221065 -Adapter, Tee (3/8 NPTF) 1
------------------ (Effective wi th SIN 5191)
17 59372862 DOOR (Effective with SIN 5480) 1 - 95341079 -Adapter, Tee (1/4 NPT) 1
- 59870949 DOOR (Prior to SIN 5480) 1 (Prior to SIN 5191)
(attaching hardware) 37 59903112 -Adapter, 90° (3/8 NPTF x 6 ORS) 1
18 95922324 -Washer, Flat 3 (Effective with SIN 5500)
(Quantity was 2 Prior to SIN 5480) - 95279493 -Adapter, 90° (3/8 NPTF x 6 lIC) 1
19 95077483 -Nut, Elastic Stop 3 (Effective with SIN 5191 thru SIN 5499)
(Quantity was 2 Prior to SIN 5480) - 95209094 -Adapter, 90° (1/4 NPT x 6 lIC) 1
20 59787465 -Screw, Lock (1/4-20 x 1.0" 19.) 3 (Prior to SIN 5191)
(Quantity was 2 Prior to SIN 5480) 38 95043212 -Bushing (3/8 NPTF x 1/8 NPTF) 1
------------------ (Effective Vo'ith SIN 51(1)
21 59429845 VANDAL COVER (Effective with 1 - 95038030 -Bushing (1/4 NPT x 1/8 NPT) 1
SIN 5601) (Prior to SIN 51(1)
59985481 VANDAL COVER (Effective with ] 39 58820036 -S\\'itch. Pressure 1
SIN 5500 thru SIN 5600») 40 95037347 -Bushing (1/2 NPTF x 3/8 NPTF) 1
- 59885947 VANDAL COVER (Prior (0 SIN 5500) 1 (Effective with SIN 5191)
(attaching hardware) -- - - - - - - - - - - - - - - --

93
SD-40 SER~~L
P.-\RTS \1.\~U.

,..
....... \

.58

52 50
51
49
42
45
48
46

41

, \

.\
\
" , \
\\ \
\ .-
\\ \ ) ....
',\ \" ./, \

"
'\ \
~.c
'. '

)f./ , 77 ,-~ ?~
r , ~ '; ...;.:-.-
~ AI\79 ~80 ~./
::l • "'" ., "';. "'__ •
*\" .., " ....:, / >-/
78 .-. '~"~';' ~ 'i'.. t f / - - -- -l
~ ~ ....... ~ rI 63 I

r :
L
. '...
, ;-, 'l,=,-

... '"
(
1
I : 66
I
I
I
I I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I I
I Effective thru SIN I
I 5616 except 5582, I
I 5591, 5596, 5598, I
IL 5609. _
an<!J613_-.J

CONSOLE ASSEMBLY
SO-40 SERIES
94
CONSOLE .~SEMBLY
SD-40 SERIES
~y
TE"1
~
TEM
COMM.NO. DESCRIP1l0N COl\lM. ~O. DESCRIPTION
~O
y NO

41 59326819 DASH PANEL, LEFT HAND 1 59 58799669 POWER WIRE HARNESS 1


(Effective with SIN 5412) (Effective with SIN 5617 including 5582,
- 59892216 DASH PANEL, LEFT fl~ND 1 5591,5596,5598,5609.5613)
(prior to SIN 5412) - 59343731 POWER WIRE HARNESS 1
42 58924846 DASH PANEL, RIGHT HAND 1 (Effective with SIN 5412 thru SIN 5616)
(Effective with SIN 574 1) ------------------
- 59393934 DASH PANEL, RIGHT HAND 1 60 59343715 \VIRE ASSEMBLY 1
(Effective with SIN 5500 thru 5740) (Effective with SIN 5412)
- 59892224 DASH PANEL, RIGHT HAND 1 ------------------
(prior to SIN 5500) 61 95495149 Cable Tie (11" Ig.) 4
(attaching hardware and related parts) --_._---- ------ ---
43 59918185 -Nu~ Well 8 62 59338954 SWITCH, TRACTION 1
44 59918193 -Screw, Lock (10-32 x 1.0" 19.) 8 (Effective thru SIN 5616 except: 5582,
45 59816736 -Voltmeter 1 5591,5596,5598,5609,5613)
46 59429753 -TachometerlHounneter 1 (attaching hardware and related parts)
- 59431189 -Pickup, Alternator Wire Tack 1 63 95920377 -f-lH..C.S. (1/4-20 x 1.0" 19.) 2
(Effective with SIN 5548) (Effective thru SIN 5616 except: 5582,
47 59546762 -Switc~ Horn 1 5591,5596,5598,5609,5613)
48 59816447 -Ligh~ Indicator 2 64 95064655 -Washer, Flat 2
49 59355602 -Gauge, Oil Pressure 1 (Effective thru SIN 5616 except: 5582,
(Effective with SIN 5500) 5591,5596,5598,5609,5613)
- 59816744 ~uge, Oil Pressure (Prior to SIN 5500) I 65 59343723 -Wire Assembly 1
50 59816728 -Gauge, Water Temperature 1 (Effective thru SIN 5616 except: 5582,
51 ~92406~ -Sw~ Ignitio~ (Includes Item 52) 1 5591,5596,5598,5609,5613)
-S'itJIS" ~
--
~ (Effective with SIN 5741) 66 59478040 -Boot, Switch 1
59680140 -Switch, Ignitio~ (Includes Item 52) 1 (Effective thru SIN 5616 except: 5582,
(prior to SIN 5741) 5591,5596,5598,5609,5613)
52 59502518 -Key, Ignition 1 -~~~~--~---------

- 58892902 Ignition Switch Cover 1 67 59338210 SWITCH, VffiRATION 1


- 59813279 Plastic Plugs 2 (Effective with SIN 5412)
--~--~~~---------- (att.achmg hardware and related parts)
53 59983049 GAUGE GROUND WIRING 1 68 95571923 -H.H..C.S. (1/4-20 x 1.0" 19.) 1
HARNESS, LEFT (Effective with SIN 5412)
(Effective with SIN 5412) 69 95064655 -Washer, Flat (1/4) 2
- 59891085 GAUGE GROUND WIRING 1 (Effective with SIN 5412)
HARNESS, LEFT (Prior to SIN 5412) 70 59478040 -Boot, Switch 1
------------------ -~-~.-------------
54 59891093 GAUGE WIRING HARNESS, LEFT I 71 59606210 HORN 1
--~--~-----------~ (att.achmg hardware and related parts)
55 59889766 WIRE ASSEMBLY 1 72 95920484 -H.H.C.S. (5/16-18 x I 1/4" 19.) 1
------------------ 73 95922225 -Washer, Flat (5/16) 1
56 59325647 WIRE ASSEMBLY 1 74 95923314 -Nut, Elastic Stop (5/16) 1
(Effective with SIN 5588 excluding 75 59819821 -Wire Assembly 1
5589 thru 5646 and 5648 thru 5931) ---~-~------------
- 59325431 WIRE ASSEMBLY 1 76 35895432 VIBRATING REED TACHOMETER 1
(Effective with SIN 5412 thru SIN 5587 (Optional Equipment)
including 5589 thru 5646 and (attaching hardware)
5648 thru 593 1) 77 59387852 -Bracket, Mounting 1
- 59889774 WIRE ASSEMBLY (Prior to SIN 5412) 1 78 95354759 -H.H.C.S. (1/4-20 x .50" 19.) 2
------------------ 79 95043196 -Washer, Lock (1/4) 2
57 59392068 GAUGE WIRING HARNESS, RIGHT 1 80 59787465 -Saew, Lock (1/4-20 x 1.0" 19.) 2
(Effective with SIN 5500) 81 59941682 -Nut, Lock (1/4-20) 2
- 59889634 GAUGE WIRING HARNESS, RIGHT 1 ------------------
(prior to SIN 5500)
------------------
58 59884825 GAUGE GROUND WIRING 1
HARNESS, RIGHT
------------------
- S8'171.~1 - .I'{;.,.J,rJo"'/ ~£ t ,
95
SD-40 SERIES
P~-\RTS ~'L~UAL__ _ ~
--------

VIEw ROTATED
~ ClARITY

ENf:INE RQTATfO 30" CC"N

9Sa
WIRING INST.~L-\TION (Effective \t'ith SIN 148554)
SD-40 SERIES
ITEM Q lITEM Q
COMM. NO. DESCRIPTION T C01\-fl\.1. NO. DESCRIPTION T
~O. NO. v
v
1 59089292 -Wire Harness 1 30 95923322 -Locknut 1
2 59731380 -Washer 2 31 59091892 -Dash Panel Left 1
3 59089359 -Ground Wire R.T 1 32 59089284 -Dash Panel Right 1
4 59089276 -Gage Wire R.T 1 33 59816736 -Voltmeter 1
5 95919221 -Bolt 2 34 59098335 -Gauge Tachometer i\.ssy 1
6 59089342 -Wire .Assy 1 35 58771668 -PIB Switch 1
7 59889766 -Wire Assy 1 36 59816447 -Light 1
8 59089367 -Ground Wire L.T 1 37 59355602 -Pressure Gauge 1
9 59089268 -Gage Wire L.T 1 38 59816728 -Water Gauge 1
11 59431189 -Alt Wire 1 39 59816447 -Light 1
12 59478040 -Switch Boot 1 40 59918185 -Well Nut 8
14 59010744 -Fuse Holder Harness 1 41 59918193 -Whiz Lock Sc 8
15 59325712 -Fuse 1 42 95680880 -.A.dapter 1
16 95495149 -Cable Tie 4 43 59813279 -Plug Button 2
17 59010736 -Fuse Holder Harness 1 44 59813279 -Plug Button 1
18 59398016 -Fuse 1 45 59010637 -Switch:Emergency Stop Swi 1
19 95373973 -Tyrap 11 46 59326827 -Domed Plug 1
20 59437590 -Relay 1 47 58791211 -Lamp 1
22 59338210 -Dimmer Switch 1 48 59108605 -Dust Boot Bottom 1
23 95920377 -Bolt 2 49 59109116 -Washer 1
24 95922324 -Washer Flat 2 50 59108100 -Dust Boot Top 1
29 51052389 -Connector 2

95b
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

96
SD-40 SERIES
PARTS MANUAL

STEERING VALVE (59389981) - INTERNAL BREAKDOWN


(Effective with SIN 5500)
SD-40 SERIES 116
[ITEM
NO.
COMM.NO. DESCRIPTION ~ trrEM COMM.NO.
NO.
DESCRIPTION ~
y
Y

1 59752394 -Nut. Steering Wheel 1 17 59803882 -Spacer 1


2 59752634 -Seal Kit 2 18 59803890 -Bar, Torsion 1
(Includes seals and backup washer) 19 N.S.S. -Housing Assembly 1
- N.S.S. -Seal 1 - N.S.S. -Spool, Valve 1
- N.S.S. -Washer, Backup 1 20 59752527 -Ball (5/16 Dia.) 1
- N.S.S. -Seal 1 21 59752535 -Kit, Preload Spring 1
3 59725267 -Ring, Retaining 1 22 59752360 -Plug and O-Ring Assembly 2
4 59752626 -Screw 4 (Includes Items 23 thru 25)
5 59752600 -Cover, Upper 1 23 59752378 -O-Ring 2
6 59752618 -Ring, Seal 1 24 59445452 -Ball (9(32 Dia.) 2
7 59752469 -Shim (.010) 4 25 N.S.S. -Plug 2
- 59752477 -Shim (.005) 4 26 59752568 -Spacer 1
- 59752485 -Shim (.0025) 1 27 59803908 -Drive Link 1
- 59752493 -Shim (.030) 1 28 59803916 -Rotor Set 1
8 59752451 -Ring, Retaining 1 29 59752584 -Manifold 1
9 59752501 -Washer, Thrust 1 30 59752592 -Commutator Assembly 1
10 59725135 -Bearing, Thrust 1 31 59803924 -Retainer Set 1
11 59725143 -Race, Bearing 1 32 59803932 -Seal, Rotor 1
12 59752519 -Washer, Wave 1 33 59752345 -Washer 1
13 59752543 -Spacer 1 34 59752337 -End Cover Assembly 1
14 59752386 -Shm Input 1 35 59445445 -Screw 7
15 59752444 -Roller, Needle 1 36 58951047 -Plug and O-Ring 1
16 59752428 -Ring, Drive 1 37 59752352 -Ball. Steel (1/4 Dia.) 1
---------------

97
SD--+O SERIES
P.-\RTS ivi-\NL:.-\L

**~411va}'s use Ingersoll-Rand Replacen1ent parts!**

98
SD-40 SERIES
Pi\RTS MANuAL

STEERING VALVE (59730507) - INTERNAL BREAKDOWN (Prior to SIN 5500)


SD-40 SERIES 44

[TEM
NO.
COMM.NO. DESCRIPTION ~
y
ITEM COMM.NO.
NO.
DESCRIPTION ~y

1 59752394 -Nut, Steering Wheel 1 17 59803882 -Spacer 1


2 59752634 -Seal Kit 2 18 59803890 -Bar, Torsion 1
3 59725267 -Ring, Retaining 1 19 N.S.S. -Housing Assembly 1
4 59752626 -Screw 4 20 59752527 -Ball (5/16 Dia-) 1
5 59752600 -Cover, Upper 1 21 59752535 -Kit, Preload Spring 1
6 59752618 -Ring, Seal 1 22 59752360 -Plug and O-Ring Assembly 2
7 59752469 -Shim (.010) 4 (Includes Item 23)
- 59752477 -Shim (.005) 4 23 59752378 -O-Ring 2
- 59752485 -Shim (.0025) 1 24 59752352 -Ball, Steel (1/4 Dia.) 1
- 59752493 -Shim (.030) 1 25 59752568 -Spacer 1
8 59752451 -Ring, Retaining 1 26 59803908 -Drive Link 1
9 59752501 -Washer, Thrust 1 27 59803916 -Rotor Set 1
10 59725135 -Bearing, Thrust 1 28 59752584 -Manifold 1
11 59725143 -Race, Bearing 1 29 59752592 -Commutator Assembly 1
12 59752519 -Washer, Wave 1 30 59803924 -Retainer, Seal 1
13 59752543 -Spacer 1 31 59803932 -Seal. Rotor 1
14 59752386 -Shaft, Input 1 32 59752345 -Washer 1
15 59752444 -Roller, Needle 1 33 59752337 -End Cover Assembly 1
16 59752428 -Ring, Drive 1 34 59803940 -Screw 7
- - - - - -- - -- - - - -

99
SD-40 SERI~S
NUAL
PARTS MAl·

10

I
~32
... , I

'''-! ®-33

20
~~ 21

20
\
~/
Prior to SIN 5412

20
#
1 _-=~~~'~~S/:N~54:1=-2_~2:,,:2_-::~;
Effective WI INSTALLAnON

SEAT S~~~~TSERIES

100
SEAT SUPPORT INSTA.LLA TION
SD-40 SERIES 75

~~:ICOMM. NO. DESCRIPTION


I~
ITE~1 COMN!. ~O.
NO.
DESCRIPTION ~y

1 59875310 PUMP COVER 1 21 59885590 -Box, Control 1


(attaching hardware) 22 59806372 -Plate.. Cover 1
2 59848424 -Screw, Lock (112-13 x 1.0" 19.) 8 23 59815431 -Cable (Quantity was 2 Prior to SIN 5412) 1
3 59726414 -Nut, Lock (1(2-13) 4 24 95064663 -Washer, Flat 1
------------------ 25 59343426 -Bracke~ Support 2
4 59875914 SEAT PLATE 1 (Effective with SIN 5412)(Not Sho\\f11)
(attaching hardware and related parts) 26 95184990 -Screw, Self-Tapping Hex Head 4
5 59680983 -Screw, Lock (3/8-16 x 1.0" 19.) 6 (10-24 x .5" 19.)(Effective with SIN 5412)
(Quantity was 3 Prior to SIN 55(0) (Not Shown)
6 59869917 -Screw, Lock (5/16-18 x .75" 19.) 7 ------------------

7 59875930 -Hinge 1 27 59876466 GRABR~ 2


8 59878454 -Hinge 1 (attaching hardware)
9 59875955 -Door, Access 1 28 95919569 -H.H.C.S. (1f2-I3 x 1.5" 19.) 12
10 59816793 -Latch 2 29 95931226 -Washer. Lock 12
11 95446332 -H.H.C.S. (3/8-16 x 1.0" 19.) 3 30 59327866 -Nut, Hex 12
(Prior to SIN 5500) ------------------
12 95064689 -Washer, Flat (Prior to SIN 5500) 3 31 59876482 RAILING 2
------------------ (attaching hardware)
13 59340133 SEAT (Effective with SIN 5383) 1 32 95931226 -Washer, Lock 4
(See Breakdown) 33 59327866 -Nu~ Hex 4
- 59804120 SEAT (Prior to SIN 5383) 1 34 95919593 -H.H.C.S. (1/2-13 x 2.0" 19.) 4
(See Breakdown) 35 59107011 -U -Bolt (Includes Item 37) 2
(attaching hardware) 36 95931432 -Washer, Lock 4
14 59869917 -Screw, Lock (5/16-18 x .75" 19.) 4 37 59442004 -Spacer, Railing Clamp 2
------------------ 2 38 -------- -Nu~ Hex (Included with Item 34) 4
15 35600287 GAS SPRThTG 1 ------------------
(attaching hardware) 39 59876474 TOE BOARD 2
16 35337328 -StucL Ball (5/16-18) 2 (attaching hardware)
17 95923314 -NU4 Elastic Stop (5/16-18) 2 40 95919197 -H.H.C.S. (318-16 x .75" 19.) 4
------------------ 41 95931432 -Washer. Lock 4
18 59401224 SINGLE LEVER PROPULSION 1 42 95922373 -Washer. Flat 4
C01\TTROL (Effective with SIN 55(0) ------------------
(See Breakdown) 43 59392043 MAIN WIR..lJ\TG HARNESS 1
- 59320663 SINGLE LEVER PROPULSION 1 (Effective with SIN 55(0)
CONTROL - 59886390 MAIN WIRmG HARNESS 1
(Effective with SIN 5412 thru SIN 5499) (Prior to SIN 5500)
(See Breakdown) 44- 51052389 -Connector, Male 2
- 59815449 CO~TTROL (Prior to SIN 5412) 1 (Effective with SIN 5412)
(See Breakdown) ------------------
- 59752279 -Decal (Effective with SIN 5110 1 45 95922233 -Washer. Rat (318) 1
thru SIN 5411) 46 58874397 -Washer, Formed 1
(attaching hardware and related parts) 47 58880311 -Safety Manual Chain 1
19 59680983 -Screw, Lock (3/8-16 x 1.0" 19.) 4 48 58880303 -Split Ring 1
20 59965962 -Screw, Lock (1/4-20 x .75" 19.) 6 49 58813296 -Safety Manual (Not Shown) 1
(Effective with SIN 5412)
- 59787465 -Screw, Lock (1/4-20 x 1.0" 19.) 6
(Prior to SIN 5412)

101
SD--+O SERIES
P.-\RTS MAJ~TL~ ..\.L

**..41ways use Ingersoll-Rand Replacen1ent parts!**

102
50-40 SERIES
P/\RTS \1~~UAL

34 ~5 36
""//~)~'
h/\
. 37

b/r-----
/, / \ ,
1,/ ,
/ / ~ ~ \ /
/ I, ~,r<'. /
36/ / I 'I '/ 1,1 ",I
1/ I // II i, ~
/, /

I ' I~~(----J/ :! Ii

19/
~II
~
20
I

NOTE: Use visu.al represenJa1ion of main


components such as the Housing Suspension,
Backrest and Armrest to assist in idetzlifying
seat used under this nwnber on y~u.r SD40. ,
If your assembly does not look like ~ #"' __
this, see the next page. ' ~., .~ ...
~/~. 33

SEAT (59340133) - INTERN..-\L BREAKDOW1i (Effective with SIN 5383)


SD-40 SERIES 118

ITEM
ITEM
NO
COMM.NO. DESCRIPTION
¥ NO.
COMM.NO. DESCRIPTION
~y
V
1 59370726 -Suspension, Housing 1 22 59445528 -Bracket "L u 1
2 59920207 -Bushing 6 23 59445536 -Washer 2
3 59920025 -Pin 1 24 59445544 -Knob 2
4 59370759 -Spindle, Adjustment 1 25 59445551 -Nut 2
5 59370742 -Grommet 2 26 59445569 -Bolt 5
6 59920298 -Screw 2 27 59920066 -Retainer. Spring 1
7 59370734 -Yoke, Spring 1 28 59920033 -Pin 1
8 59370544 -Arm., Swing 1 29 59920058 -Fo~ Adjustment 1
9 59920009 -Shaft 1 30 59920017 -Bracke~ "U" 4
10 59920280 -Retainer 4 31 59919969 -Knob 1
11 59920272 -Washer 2 32 59445577 -Lever 1
12 59919985 -Shaft 1 33 59445585 -Plate, Slide 1
13 59920215 -Grommet 3 34 59445593 -Annpad, R.H. 1
14 59370692 -Rivet 3 35 59445601 -Bracke~ Arm 1
15 59370577 -Pin 1 36 59445619 -Screw 2
16 59370569 -Spring 2 37 59445627 -Annpaci L.H. 1
17 59920223 -Washer, Lock 8 38 59445635 -Spacer 2
18 59920199 -Roller 2 39 59445643 -Frame I
19 59370528 -Cushion. Back 1 40 59445650 -Absorber. Shock 1
20 59370536 -Cushion. Seat 1 41 59445569 -Bolt 4
21 59919944 -Bolt 2 42 59920264 -Bolt 4
------------------
103
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts! * *

104
SD-40 SERIES
PARTS MANUAL

NOTE: Use visual represenlalion of main 19


componems such as the Housing Suspension, I~

~
Backrest and Armrest to assist in idenJifying
seal used under this number on your SD40.
If your assembly does not look like
this, see the previous page. '. j
12

SEAT (59340133) - INTERNAL BREAKDOWN (Effective with SIN 5383)


5D-40 SERIES 97
~TEM
NO.
COMM.NO. DESCRIPTION ~ ITEM
NO.
COMM.~O. DESCRIPTION ~
Y Y

1 59370528 -Cushion, Backrest 1 23 59370759 -Spindle, Adjustment 1


2 59370536 -Cushion, Seat 1 24 59920025 -Pin 1
3 59370502 -Armrest Kit 1 25 59370734 -Yoke, Spring 1
(Includes Items 4 thru 11) 26 59370742 -Grommet 2
4 59920389 -Bracket 1 27 59920298 -Screw 2
5 59920371 -Bolt 2 28 59370569 -Spring 2
6 59920363 -Retainer, Threaded 2 29 59370577 -Pin 1
7 59920355 -Screw 2 30 59370585 -Absorber, Shock 1
8 59920330 -Cover, R.H. 1 31 59370700 -Rail, Slide 1
9 59920322 -Cover, L.H. 1 32 59370718 -Rail, Adjuster 1
10 59920348 -Armres~ R.H. 1 33 59370601 -Bolt 3
11 59920314 -Armres~ L.H. 1 34 59370593 -NUl 7
12 59370551 -Carrier 1 35 59920272 -Washer 2
13 59920264 -Bolt 8 36 59919985 -Shaft 1
14 59920223 -Washer, Lock 8 37 59370684 -Handle 1
15 59920199 -Roller 2 38 59370676 -Handle 1
16 59920215 -Grommet 3 39 59370668 -Pin 1
17 59370692 -Rivet 3 40 59370650 -Stop, Adjuster 1
18 59920009 -Shaft 1 41 59370643 -Spring 1
19 59920280 -Retainer 4 42 59370635 -Stud, Grooved 1
20 59370544 -Ann, Swing 1 43 59370627 -Plate, Mounting 1
21 59920207 -Bushing 6 44 59370619 -Screw 4
22 59370726 -Housing, Suspension 1 -- ---- - -- - - - - -

105
SD-40 SERIES
P.-\RTS M.:\i~L;.:\.L

**AIWQ}Js use Ingersoll-Rand Replacement parts!**

106
SD-40 SERIES
PARTS MANUAL

48
46 /
\ _ ... - 49
~-. / /150
~l
I ~
/1
.... - I

47 / · -- J-

-e- --

\-- 25
30
33

SEAT (59804120) - INTERNAL BREAKDOWN (prior to SIN 5383)


80-40 SERIES 52
ITEM
NO. COMM.NO. DESCRIPTION ~ [TEM
NO.
COMM.NO. DESCRIPTION ~y
Y

1 59919902 -Spacer 4 27 59920157 -Housing, Suspension 1


2 59919910 -Pin 1 28 59920165 -Ann, Swing 1
3 59919928 -Washer 2 29 59920173 -Plate, MOWlting 1
4 59919936 -Washer 2 30 59903740 -Cushion, Seat/Pan 1
5 59919944 -Screw 1 31 59920181 -Carrier 1
6 59919951 -Nut 3 32 599201g:; -Roller 2
7 59919969 -Knob 1 33 59920207 -Bushing 6
8 59919977 -Guide 1 34 59920215 -Grommet 2
9 59919985 -Shaft 1 35 59920223 -Washer 1
10 59919993 -Knob 1 36 59920231 -Bolt 4
11 59920009 -Shaft 1 37 59920249 -Washer 2
12 59920017 -V-Bearing 4 38 59920256 -Bolt 2
13 59920025 -Pin 1 39 59920264 -Bolt 1
14 59920033 -Pin 1 40 59920272 -Washer 2
15 59920041 -Cover 1 41 59920280 -Retainer 4
16 59920058 -Yoke 1 42 59920298 -Screw 2
17 59920066 -Clip, Spring 1 43 59920306 -Cover 1
18 59920074 -Spindle, Adjustment 1 44 59920314 -Annrest, Left Hand 1
19 59920082 -Absorber, Shock 1 45 59920322 -Cover 1
20 59920090 -Spring 2 46 59920330 -Cover 1
21 59920108 -Grommet 2 47 59920348 -Annrest, Right Hand 1
22 59920116 -Rivet 2 48 59920355 -Screw 2
23 59920124 -Bolt 4· 49 59920363 -Retainer, Threaded 2
24 59920132 -Handle 1 50 59920371 -Bolt 2
25 59903732 -Cushion, Backrest/Pan 1 51 59920389 -Bracket 1
26 59920140 -Adjuster, Height 1 - - - - - - - - - - - - - --

107
50-40 SERIES
Pi\R TS Miu"JUAL

12 e
\
\
\
e /24
~Q
///
4 a
'~

t1

6~
8

13 27
\ 26

.- ~ 17 ~
3 < ....
~

", >
/
16
14

32
\
\ I~
18 ./'

I
19
\
28

23
\10
\5

SINGLE LEVER PROPULSION CONTROL (59320663 & 59401224) - INTERNAL BREAKDOWN


(Effective ""ith SIN 5412)
SD-40 SERIES
108
SINGLE LE\TER PROPULSION CONTROL (59320663 & 59401224) -
INTERNAL BRE,A.KDO\\'N (Effective \\,ith SIN 5412)
SD-40 SERIES 98
lTE\1
'0.
CO~1M. ~O. DESCRIPTION ~y ITEM CO~1'1. '0.
~O.
DESCRIPTIO' ~
Y

1 59362012 -Lever, Output 1 16 59445700 -Spring 1


2 59445742 -Adapter, Input 1 17 59445692 -Nul. Lock 5
3 59445734 -Lever, Input 1 18 59445684 -Nut. Lock 1
4 58146762 -Angle, Bracket 1 19 59445965 -Washer 1
5 58146770 -Clamp 1 20 59445809 -Nut. Lock 2
6 58146655 -Housing 1 21 59445973 -H.H.C.S. (1/4-20 x .58" 19.) 2
7 51050201 -Cable, Strap 1 22 59445999 -H.H.C.S. (1/4-20 x .38" 19.) 2
8 59362053 -Spacer, Switch 1 23 59445676 -H.H.C.S. (1/4-20 x .12" 19.) 3
9 59445726 -Bolt 1 24 59445981 -Screw, Button Hd. 0/2-20 x .58" 19.) 4
10 59445957 -H.H.C.S. 1 25 59446005 -H.H.C.S. (1/4-20 x 1.0" 19.) 2
11 58146747 -Swivel 1 26 59349456 -Nut. Hex (1/4-20) 4
12 59362038 -Plate, Gate 1 27 59446013 -Washer. Star 6
13 58146721 -Knob. Handle 1 28 95349072 -Nut. Hex 1
14 59431767 -Switch Assembly 1 29 51050029 -Washer 2
(Effective with SIN 5500) 30 51050011 -Pin, Caner 1
- 59362046 -Switch Assembly (Prior to SIN 5500) 1 31 95381711 -Pin, Cotter 1
15 59445718 -Control 1 32 59446021 -Washer, Star 1
- - - - - - - - - - - - --

109
110 SERIES
SD--,- "VIAL
PARTS MAl" 4

Drum ,.Assembly
..

5 Main Frame
6
7

12
13
14

RONT FRA1\
~ 1E ASSE~dBLY
DRU1\1 AND F -40 SERIES
SD
110
DRlJ!\.1 AND FRONT FRA~IE ASSEMBLY
SO-40 SERIES 85

~y ~
[ITEM ITEM COM!\1.
COlVL\1. NO. DESCRIPTION ~O. DESCRIPTION
NO. r\O. Y

1 59390203 FROI\! FRAME 1 34 95571535 -H.H.C.S. (1/4-20 x 2.50" 19.) 2


(Effective with SIN 5500) 35 95077483 -Nu~ Stop (1/4-20) 2
- 59848291 FRO!'! FRAME (Prior to SIN 5500) 1 36 59393983 -Plate, Hose Clamp 1
(attaching hardware) 37 95267258 -H.H.C.S. (5/16-18 x 2 1/4"lg.) 2
2 95920286 -H.H.C.S. (1-8 x 3.5" 19.) 8 38 95077541 -Nu~ Stop (5/16-18) 2
3 59630798 -Washer, Flat (Hardened) (1") 8 - - - - - - -- - -- - - -- -
4 59327916 -Nut, Hex 8 39 59895540 CLAMP INSERT (718) 2
5 59796979 -Shim (12 ga.) 3 (attaching hardware and related parts)
6 59796961 -Shim (16 ga.) 3 40 95571535 -H.H.C.S. (1/4-20 x 2.50" 19.) 2
7 59796953 -Shim (.250) 3 41 59587816 -Plate, Cover 1
------------- ----------------
8 59848333 SCRAPER (SD-40D) 1 42 59583666 CLAMP INSERT (1 1/4) 4
- 59818633 SCRAPER (SD-40F) 1 (attaching hardware and related parts)
(attaching hardware and related parts) 43 59393942 -Plate, Mounting 1
9 95920070 -H.H.C.S. (3/4-10 x 3.0" 19.) 8 44 95839205 -H.H.C.S. (318-16 x 5 1(2" 19.) 2
10 59544213 -Washer, Flat (Hardened) (3/4) 8 45 95077558 -Nu~ Stop (3/8-16) 2
11 59327890 -N~ Hex (3/4-10) 8 46 59393959 -Su~ Hose 1
12 59818674 -Shim (12 ga.) 2 47 95297586 -H.H.C.S. (318-16 x 1.0" 19.) 2
13 59818682 -Shim (16 ga.) 2 48 95077558 -Nut, Stop (318-16) 2
14 59818690 -Shim (.250) 1 ----------------
15 59901397 -Plate Mounting (~tional Equipment)
y 1 49 59583674 CLAMP INSERT (1 1(2) 4
(NotSho\VTl) (attaching hardware and related parts)
------------- 50 59583658 -Plate, Cover 2
16 59875385 SWIVEL LOCK PLATE 1 51 95402970 -H.H.C.S. (3/8-16 x 3 1(2" 19.) 4
(attaching hardware and related parts) 52 95077558 -Nu~ Stop (3/8-16) 4
17 95412821 -H.H.C.S. (112-13 x 1.0" 19.) 6 -----------------
18 95081824 -Washer, Lock 6 53 59680413 CLAMP INSERT (3/4) 2
19 59875575 -Shim (16 ga.) 6 (attaching hardware and related parts)
20 59875583 -Shim (26 ga.) 6 54 59587816 -Plate, Cover 1
-------------- 55 95571535 -H.H.C.S. (1/4-20 x 2.50" 19.) 2
21 '59875401 SWIVEL PIN 1 56 59393983 -Plate, Hose Clamp 1
(attaching hardware and related parts) 57 95267258 -H.H.C.S. (5/16-18 x 2 1/4" Ig.) 2
22 59667725 -Seal, Dust 2 58 95077541 -Nu~ Stop (5/16-18) 2
23 50268242 -Bearing. 1brust 2 ----------------
24 95208963 -Washer, Flat 1 59 59583674 CLAMP INSERT (1 1/2) 4
25 50268267 -Nu~ Nylon Collar Lock 1 (attaching hardware and related parts)
26 95201547 -Fitting, Straight Grease 1 60 95839205 -H.H.C.S. (318-16 x 5 In" 19.) 2
27 50270248 -Cap, Lube 1 61 95077558 -Nut, Stop (3/8-16) 4
-------------- 62 59393942 -Plat~ MOWlting 1
28 59583666 CLAMP INSERT (1 1/4) 4 63 95297586 -H.H.C.S. (3/8-16 xl" 19.) 2
(attaching hardware and related parts) 64 59393959 -Suppor~ Hose 1
29 59583658 -Plat~ Cover 2 ------------------
30 95402970 -H.H.C.S. (318-16 x 3 1/2" 19.) 4 65 59680413 CLAMP INSERT (3/4) 2
31 95077558 -N~ Stop (3/8-16) 4 (attaching hardware and related parts)
--------------- 66 59587816 -Plat~ Cover 1
32 59895540 CLAMP INSERT (7/8) 2 67 95571535 -H.H.C.S. (1/4-20 x 2.50" Ig.) 2
(attaching hardware and related pans) 68 95077483 -Nut, Stop (1/4-20) 2
33 59587816 -Pl~ Cover 1 ------------------

III
.---_._._-_.-
......
l"-J .. ~,- /,- / ~ ;.
I~-;·,·,
/ / ,,' I
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~\ ~, ~ I ,I ',I I '"
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/":, ', " ' ' . . '). . wool/ /' L~,¥. ~
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co , , - I - . /; I . '--------
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tv I / /
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'f~~==A~ ~/?
'\~ -~ L ._ - .-_.
DRUM ASSEMBLY
SD-40 SERIES
36

ITENl COrvIM.J~O. lITEM DESCRIPTION


~
DESCRIPTION COl'vU\1.NO.
~O. ~ NO.
y y

1 59941799 VmRATION MOTOR 1 35 95373585 -H.H.C.S. (5/8-11 x 1.75" Ig.) 12


(Effecti ve with SIN 5218)(See Breakdown) 36 59565044 -Washer. Rat 12
59869636 VIBRA. TION MOTOR I 37 950870 II -O-Ring 1
(Prior to SIN 5218) - - - - - - - - - - - - - - - - --
59888974 -Seal Kit (Prior to SIN 5218) I 38 59846675 CARRIER SUPPORT PLA.TE I
(Includes a-rings, shaft seal kit, (attaching hardware and related parts)
anti-extrusion ring and seal) 39 59600205 -Mount, Shock 6
59932491 -Shaft Seal Kit 1 40 59692822 -Gasket, Carrier 1
(attaching hardware and related pans) 41 95378667 -H.H.C.S. (1/2- 13 x 1. 75" Ig. ) 8
:2 95086567 -O-Ring (Prior to SIN 5218) 2 42 95494563 -H.H.C.S. (1/2-13 x 2.25" Ig.) 8
3 59876508 -Manifold (Prior to SIN 5218) 2 43 95922746 -Washer, Lock External Tooth 16
4 95490033 -H.H.C.S. (1/2-13 x 2.25" Ig.) 8 44 59548792 -Washer, Lock Internal Tooth 16
(Prior to SIN 5218) 45 59327866 -Nut, Hex 16
S 59673137 -Washer, Rat (Prior to SIN 5218) 8 ------------------
6 59923003 -Adapter, 90° (16 ORB x 16 ORS) 2 46 59846717 ECCENTRIC SHAFf I
(Effective with SIN 55(0) (attaching hardware and related parts)
- 95280194 -Adapter, 90° (16 ORB) 2 47 59685321 -Coupling, Spline 1
(Prior to SIN 5500) 48 59647388 -Shaft, Splined 1
7 95279071 -Adapter, 45° (4 NPT x 6 ORS) 1 49 95280871 -Pin, Roll (3/16 Dia. x 1.38" Ig.) 1
- 95279071 -Adapter, 45° (4 NPT x 6 lIC) 1 50 59795021 -Coupling, Shaft 1
(Effective with SIN 5218 thru SIN 5500) 51 95223558 -Ring, Retaining 1
- 95329975 -Adapter, 90° (6 ORB)(Prior to SIN 5218) 1 52 95055307 -Screw, Soc. Hd. (3/8-16 x 2.0" 19.) 4
8 95378667 -H.H.C.S. (1/2-13 x 1.75" Ig.) 2 53 95081857 -Washer, Lock 4
9 95931226 -Washer, Lock 2 ------------------
10 59673137 -Washer, Flat 2 54 59811661 BEARING HOUSING 1
11 95023081 -a-Ring 1 (attaching hardware and related parts)
------------------ 55 59623082 -Bearing, Screen-Roller 1
12 59846816 MOUNTING SHOCK PLATE I 56 95087011 -O-Ring 1
(attaching hardware) 57 95373585 -H.H.C.S. (5/8-11 x 1.75" 19.) 6
13 .95373585 -H.H.C.S. (5/8-11 x 1.75" 19.) 2 58 95081790 -Washer, Lock: 6
14 95081790 -Washer, Lock 6 59 59804658 -Bearing, Cover 1
15 95335345 -H.H.C.S. (5/8-11 x 2.50" Ig.) 4 60 95097929 -O-Ring 1
------------------ 61 95571980 -H.H.C.S. (5/16- 18 x 1.50" Ig.) 6
16 59795120 CARRIER ASSEMBLY (Not Shown) 1 62 9593]242 -Washer, Lock 6
(Includes Items 17 thru 34) ------------------
17 58817008 -Carrier Housing 1 63 59846691 SHOCK MOUNTING PLATE 1
18 59896415 -Carrier 1 (attaching hardware and related parts)
18A 59478164 -Band, Dust I 64 59600205 -Moun~ Shock 6
19 59647461 -Seal, Oil 2 65 95919544 -H.H.C.S. (112-13 x 1.0" 19.) 16
20 59647479 -Sleeve, Wear 2 66 95378667 tt
-H.H.C.S. (112-13 x 1.75 19.) 16
21 59647867 -Bearing, Cone 2 67 95922746 -Washer, Lock External Tooth 32
22 59647859 -Bearing, Cup 2 68 59548792 -Washer, Lock Internal Tooth 16
23 59623082 -Bearing, Screen-Roller 1 69 59327866 -Nut~ Hex 16
24 95201356 -Ring, Retaining-Inside 1 ------------------
25 59600593 -Plug, Pipe-Magnetic (112-14 NPT) 3 70 59883942 MOTOR MOUNTING PLATE 1
26 59560185 -Plug 2 (attaching hardware and related parts)
27 95919239 -H.H.C.S. (3/8- I6 x 1.25" Ig.) 6 71 95920229 -H.H.C.S. (718-9 x 2.75" 19.) 8
28 59114330 -Valve, Relief (1/4-18 NPT) 1 72 95931283 -Washer, Lock 8
29 59896365 -Plate, Lock 3 73 59327908 -Nut, Hex 8
30 59918128 -Ring, Retainer-Bearing I ------------------
31 59789362 -Shim (.005 thick) 2 74 59844878 DRIVE MOTOR (See Breakdown) 1
32 59789370 -Shim (.007 thick) 2 ------------------
33 59789388 -Shim (.020 thick) 2 75 59846667 MACHINED DRUM (SD-40D) 1
34 95069316 -Elbow, Street (1/4-18 NPT) I - 59878942 MACHINED DRUM (SD-40F) 1
(attaching hardware and related parts) (Not Shown)
- 59696666 Pad, Tamping 1
(Not Shown)
------------------

11.3
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

114
SD-40 SERIES
PARTS MANU~~
,.--.
I
__ ._.----...
I

! 4 I

'"J ~l
23~0)1
-J
I

(~\--r-I
1

l®~j I :

J
!
J----- - \;:;SJ.j) I

--- ---- .- '---; .-~ j

DRIVE MOTOR (59844878) - INTERNAL BREAKDOWN


SD-40 SERIES 47
.TEM
lTE!\-I
NO
CO~1!\t. NO. DESCRIPTION
¥ NO.
CO~tM. NO. DESCRIPTION
~
V Y
1 58815705 CYLINDER BLOCK ASSEMBLY I 16 59902726 BEARING SUPPORT ASSEMBLY 1
(Effective \\'ith Manufacturer's (Includes Items 17 thm 26)
SIN 9308) 17 59902734 -Support, Bearing 1
- 59367276 CYLINDER BLOCK ASSEMBLY 1 18 59902742 -SeaL Shaft (inner) 1
(Prior to Manufacturer's SIN 9308) 19 59902759 -Bearing 1
(Includes Items 2 thru 4) 20 59902767 -Bearing I
2 59937979 -Piston, C1.0 I 21 59902775 -Shim 1
3 59937987 -Piston, CL I 1 22 59902783 -'V.Tasher 1
4 59902619 -Repair Kit 1 23 58815713 -Ring.. Snap 1
NOTE: Item 3 is an oversized piston. (Effective with Manufacturer's
Class ofpiston will be found stamped SIN 9308)
near port hole into which piston goes - 59902791 -Washer (prior to Manufacturer's
and on roller end ofpiston. SIN 9308) 1
------------------ 24 58815721 -SeaL Shaft (outer) 1
5 59902627 CAM (Includes Item 6) 1 25 ---------- -Deleted -
6 59902635 -a-Ring 2 26 59902825 -Shaft 1
--------------- --- (attaching hardware)
7 59902643 VALVE HOUSING ASSEMBLY 1 27 59902833 -Stud 5
(Includes Items 8 thru 15) 28 59431775 -Nut, Lug 5
8 N.S.S. -Valve Housing 1 ------------------
9 59902650 -Screw. Cap I 29 59902841 PLATE 1
10 59902668 -SeaL Bleed Screw 1 (attaching hardware)
11 59902676 -Scre\\', Bleed 1 30 59902858 -Screw, Cap 5
12 59902684 -O-Ring 1 ------------------
13 59902692 -Valving 1 - 59888909 SEAL KIT 1
14 59902700 -V aJving Ring 1 (Includes Items 11. 13, 15. 19. 25.
15 59902718 -Springs (12) 1 and 26)
------------------

115
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

116
SD-40 SERIES
PARTS 1\l~~f\lr. \L

19
I

5
I
4tffJ
18
i
I

16 15

~
I
!
i
I

VIBRAnON MOTOR (59941799) - INTERNAL BREAKDOWN


(Effective with SIN 5218)
SD-40 SERIES 51
ITEM
NO.
COMM.NO. DESCRIPTION ~ rrEM COMM. NO.
NO.
DESCRIPTION ¥
y
Y

1 59637272 -Ring, Snap 1 13 52254505 -Screw, Cap 4


2 59637280 -Seal 1 14 50716893 -Washer 4
3 59949842 -Spacer 1 15 50804228 -Cover, Port End 1
4 59637256 -Retainer, Seal 1 16 50804145 -Gear, Housing 1
5 50796184 -Plug, Pipe 1 17 ----------- -Deleted
6 50638303 -Seal, Ring 2 18 59949859 -Cover, Shaft End 1
7 50717008 -Bearing, Roller 4 19 59949867 -Driven Gear/Shaft Gear (Matched Set) 1
8 50717016 -Plat~ Thrust 2 20 50277524 -Check Assembly 2
9 50804079 -Seal, Pocket 12 -------------
10 50638329 -Seal 2 - 59489112 SEAL KIT (Includes shaft lip seal. gasket 1
11 N.S.S. -Plate, Name 1 seals and pocket lip seal)
12 N.S.S. -Screw, Drive 2 -------------

117
SD-40 SERIES
PARTS lvl1\i~UAL

5 To Steering Return!
Vibration Fil ter

~
'.~'
28
------- -- To
6 t.zi5 Brake
16
Engine Valve

17

29

I)
To Tank
Traction
Valve

19 1
To Tank

34
To
Tandem Pump
T 32

42
49~---
.)
---" To 41 To
/~ Tank
~ Steering
~ ... VaIV~9

HOSING INSTALLATION WITH TORQUE HUB DRIVE (Effective with· SIN 5500)
118
SD-40 SERIES
HOSING INSTALLATION WITH TORQUE HUB DRI\'E (Effective with SIN 5500)
SD-40 SERIES 112

~ ITEM ~y
ITEl\1
;\0. COMl\1. NO. DESCRIPTION DESCRIPTION
NO. COMM.NO.
y

1 59394999 ST'EERING HOSE ASSEMBLY· 198-8 I 16 58799602 TRACfION HOSE ASSEMBLY - 1


x. 56" 19. (8-90° O-Ring Seal to 8 Str. 198-12 x 24.5" 19. (6-45° ORS Female to
O-Ring Seal) 10 Str. ORS Female)(Effective with
- -- - -- -- - - - -- -- - - - SIN 5617, including SIN 5581. 5591.
:2 59090530 STEERING HOSE ASSEMBLY· 198-8 1 5596, 5598, 5609, and 5613)
x. 69" Ig. (8-90° O-Ring Seal to 8 Str. (Quantity was 2 Prior to SIN 5617)
O-Ring Seal)(Effective with SIN 147783) 17 58798984 TRACTION HOSE ASSEMBL Y - I
59392142 STEERING HOSE ASSEMBLY - 198-8 I 198-12 x 40" Ig. (6-45° ORS Female to
x 69" 19. (8-90° O-Ring Seal to 8 Str. 10 Str. DRS Female)(Effective with
O-Ring Seal)(Effective from SIN 5500 SIN 5617, including SIN 5582,5591.
to 147783) 5596, 5598, 5609, and 5613)
------------------ ------------------
3 59393868 STEERING HOSE ASSEMBLY - 198-8 1 18 59392571 TRACTION HOSE ASSEMBLY - 1
x 56" 19. (8 Str. O-Ring Seal to Same) 198-8 x 93 19. (8-90° O-Ring Seal to
II

(Effective with SIN 147783) 8 Str. O-Ring Seal)


59392159 STEERING HOSE ASSEMBLY - J 98-8 1 ------------------
x 56" 19. (8 Str. O-Ring Seal to Same) 19 59392639 TRACfION HOSE ASSEMBLY - 1
(Effective from SIN 5500 to 147783) 198-12 x 74" Ig. (12 Str. ORS Female
------------------ to 12 Str. JIC Female)
4 95424586 Tie, Cable (Not Shown) 2 ------------------
------------------ 20 59392647 TRACfION HOSE ASSEMBLY - 1
5 59895706 STEERING HOSE ASSEMBLY. 1 198-12 x 60" Ig. (12 Str. ORS Female
3130-2 x 27" Ig. (4 lIe Female Swivel to 12 Str. lIe Female)
to Same) ------------------
------------------ 21 95495149 Tie, Cable (11 ") (Not Shown) 1
6 58964768 BRAKE HOSE ASSEMBLY - 198-6 x I ------------------
60" 19. (6 Str. ORS to 6-45° DRS) 22 95175881 SPLIT FLANGE HALF 4
------------------ (attaching hardware and related parts)
7 59392183 BRAKE HOSE ASSEMBLY - 198-6 x 1 23 95028528 -O-Ring (.984 J.D. x 1.262 O.D. x 2
92" Ig. (Str. ORS Female to Same) .139 Dia.)
._---------------- 24 59859629 -Screw, 12 Pt. Hd. (MIO-I.5 x 35mm) 8
8 58964727 BRAKE HOSE ASSEMBLY· 198-6 x I 25 59510065 -Washer, Lock (M 10) 8
72" 19. (Str. ORS Female to Same) ------------------
------------------ 26 59392548 TRACfION HOSE ASSEMBLY - 1
9 59392506 BRAKE HOSE ASSEMBLY - 198-4 x 2 250A-12 x 17"Ig. (12-90 0 0RS to
16" 19. (6-90° ORS Female to 6 Str. ORS 12 Str. ORS)
Female) ------------------
------------------ 27 59392555 TRACTION HOSE ASSEMBLY - 1
10 95373973 -Tie, Cable (11") (Not Shown) 2 250A-8 x 16.5" Ig. (8-90° ORS Short
II 59393892 -Adapter, Tee (6 ORS) I Drop to 8 Str. DRS Female)
------------------ ------------------
12 59767640 OIL PRESSURE GAUGE HOSE 1 28 59392589 TRACI10N HOSE ASSEMBLY - I
ASSEMBLY - 3130-2 x 250A-8 X 32" 19. (8-45° ORS Female to
87" Ig. (4 lIe Female Swivel to Same) 8 Str. DRS Female)
------------------ ------------------
13 59392563 TRACTION HOSE ASSEMBLY - I 29 59392597 TRACTION HOSE ASSEMBLY - 1
250A- t 2 x 110" 19. (12 Str. ORS Female 11
250A-8 x 24 Ig. (8-45° DRS Female to
Swivel to 12-45° Split Flange) 8 Str. ORS Female)
-------_ ... _-------- ------------------
14 59392530 TRACTION HOSE ASSEMBLY - I 30 58802885 TRACIlON HOSE ASSEMBLY -
250A-12 X 99" Ig. (12 Str. Split Flange 198-6 X 26" 19. (Str. DRS Female to
to 12-45° ORS Female) Same) (Effective with SIN 5638)
------------------ ------------------
15 59419523 TRACTION HOSE ASSEMBLY- 1 - 59393835 TRACTION HOSE ASSEMBLY - 1
250A-16 x 23" Ig. (16 SAE ORS 45° 198-6 x 16" 19. (Str. DRS Female to
Swivel to 16 SAE DRS Str.) Same) (Prior to SIN 5638)
--- ..... _------------ ------------------

119
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

120
HOSING INSTALLATION WITH TORQUE HUB DRI,rE (Effective with SIN 5500)
SD-40 SERIES
112
ITEI\1
NO. ~OMM.NO. DESCRIPTION 9
y
ITEl\l
NO. COM~f. NO. DESCRIPTION ~y

31 59392654 TRACTION HOSE ASSEMBLY - 1 42a 58953951 FILTER AI\'D SUCTION HOSE 1
198-6 x 16" 19. (6-90° DRS to 6 Str. ORS) A.SSEMBLY - 17" 19. (Not Shown)
(Qty. was 2 prior to SIN 5638) (From Suction Filter to Tandem Pump
------------------ Assembly)
32 59392662 VffiRAnON HOSE ASSEMBLY - 1 ------------------
250A-16 x 100" 19. (16 Str. SAE DRS 43 58953936 PROPULSION SUCTION FILTER 1
Female Flare Swivel SAE ORS to Same) (Effective with SIN 5790)
------------------ - 58858811 -Element 1
33 59392670 VmRATION HOSE ASSEMBLY - 1 (attaching hardware and related parts)
250A-16 x 108" 19. (16 Str. SAE ORS ~VOTE: The folloYl.,.'ing items not
Female Rare Swivel to Same) shown. (Located under Seat Plate)
------------------ 44 59462796 -Screw, Lock, Whiz (3/8 -16 x .75" 19.) 2
34 59392688 VffiRATION HOSE ASSEMBLY- 1 45 59922989 -Adapter 2
198-6 x 98" 19. (6-90° DRS to 6 Str. ORS) 46 58777434 -Adapter 2
------------------ 47 59924027 -Adapter. Reducer 1
35 95495149 Tie, Cable (11 ") (Not Shown) 1 48 59923797 -Adapter. Tee 1
------------------ ------------------
36 58782772 VffiRATION HOSE ASSEMBLY- 1
198-4 x 33" 19. (4 Str. DRS to Same) 49 59919829 STEERING RETURNI 1
------------------ VmRATION FILTER ASSEMBLY
37 58952532 VIBRATION HOSE ASSEMBLY - 1 - 59390252 -Filter 1
198-4 x 32" 19. (4-90° Female to 4 Str. - 59888990 -Element 1
DRS Female) (attaching hardware and related parts)
------------------ NOTE: The following items not
38 58954546 FILTER AND SUCfION HOSE 1 shown. (Located under Seat Plate)
ASSEMBLY - 318-20 X 30. 19. 1
50 59456269 -H.H.C.S. (5/16-18 x .75" 19.) 2
(Elbow 90° to Str. ORS) 51 95064671 -Washer, Rat 2
- - - -- - - - - - - - '- - - - - - 52 59919829 -Adapter, 90°(12 ORB x 12 ORS) 1
39 59012971 FILTER AND SUCTION HOSE 1 53 59924480 -Bushing (20 ORB x 12 ORB) 2
ASSEMBLY - 318-20 x 11.25" 19. 54 59409193 -Tee, Adapter (12 ORS x 8 ORS) 1
(Elbow 90° to Str. DRS) 55 59924068 -Cap, Adapter (8 ORS) 1
- - -- - - - - - - -' - - --- - - 56 95416731 -Tee, Swivel Run (8 lIe) 2
40 58954009 FILTER AND SUCTION HOSE 1 ------------------
ASSEMBLY - 318-16 x 22" 19. (Str. DRS 57 59497685 HOSE ASSEMBLY - 25" 1
Female to Same) (Effective with SIN 5790)
------------------ (Not Shown)(From Propulsion Control
41 58964743 FILTER AND SUCfION HOSE 1 Valve relief valve to the Return Manifold)
ASSEMBLY - 318-12 x 27" 19. (Str. ORS 58 58953977 HOSE ASSEMBLY - 26" 1
Female to Same) (Effective with SIN 5790)
------------------ (Not Shown) (From Steering Pump relief
42 59058289 FILTER AND SUCI10NHOSE I valve to the Return Manifold)
ASSEMBLY - 198-8 x 80" 19. (8-90° ------------------
O-Ring Seal and 8 Str. O-Ring Seal)
------------------

121
SD-~O SERIES
PAATS f\'fA'\l.Jt\L

Steer Cylinder

.:"..
...........

- Ii~ -"-
.';':Ii... -",~.

-'~
6 Brake
Valve

Propulsion
Motor
Drum
Drive

31
28

35 30

".'//~ C
To Tank
,-,\ \o:~
Vibration
Motor

36

HOSING INSTALLA ~ION (Effective \"ith SIN 5412 thru SIN 5499)
122
SD-40 SERIES
HOSING INSTALLATION (Effective \vith S/N 5412 thru SIN 5499)
SD-40 SERIES ~ ~ 114
ITE\l
'0.
CO\'[\f. ~O. DESCRIPTION ~y ITE\'I
\0.
CO\l\L '0. DESCRIPTIO' ¥
y

1 59886432 STEERI?\G HOSE ASSE:YIBLY - 1 16 59676270 TRACTIO\" HOSE ASSE\lBL Y - 1


215-8 x 58" 19. (8 Str. SAE 37° Female 198-12 x 74" 19. (l2-90oSAE 37° nc
Flare Swivel to Same) Female Flare Swivel to 12 Str. SAE 37°
- - - - - - - - - - - - - - - - -- DC Female Flare Swivel)
2 59703835 STEERI1'G HOSE ASSE~1BLY - 1 - - - - - - - - - - - - - - - - --
215-8 x 66" 19. (8 Str. SAE 37° Female 17 59816942 TRACTIO\· HOSE ASSE\1BL Y - 1
Flare Swivel to Same) 198-12 x 63" 19. (12 Str. SAE 37° lIC
- - - - - - - - - - - - - - - - -- Female Flare Swivello Same)
3 59606343 STEERD'JG HOSE ASSEMBLY- 1 - - - - - - - - - - - - ... - - - --
215-8 x 55" 19. (8 Str. SAE 37° Female 18 95495149 Tie, Cable (11") (Not Shown) 1
Flare Swivel to Same) ... - - .................. _ ........................

- - - - - - - - - - - - - - - - -- 19 95175881 SPLIT FLA\"GE HALF 4


4 59895706 STEER~G HOSE ASSE~BLY- 1 (attaching hardware and related parts)
3130-2 x 27" 19. (4 JIC Female Swivel 20 95028528 -O-Ring (.984 1.D. x 1.262 O.D. x 2
to Same) .139 Dia.)
- - - -- - - - - - - - - - - - - - 21 59510065 -Washer, Lock (MID) 8
5 95424586 Tie, Cable (Nol Shown) 2 22 59859629 -Screw, 12 Pt. Hd. (M 10-1.5 x 35mrn) 8
- - --- - - - - - - - - - - - -- ... - ..........................................

6 59631663 BRAKE HOSE ASSEMBL Y, Str. - 1 23 59338293 TRACTION HOSE ASSE:\,'IBLY - 1


215-6 x 60"lg. (6 Str. SAE 37° DC 250A-12 x 22"lg. (12 Str. ORS to 12 ORS)
Female Flare Swivel to Same) ......................................................

- - - --- - -- - ---- - - - - 24 59343301 TRACTION HOSE ASSE:\IBLY - 1


7 59886374 BRAKE HOSE ASSEMBLY, Str. 90°- 1 250A-18 x 46"1g. (12-90 0 0RS to
215-6 x 96" 19. (6-9CP SAE 37° TIC 8 Str. ORS)
Female Flare Swivel to 6 Str. SAE 37° ......... - ...... - ... - ..................... - ...

TIC Female Flare Swivel) 25 59343319 TRACTION HOSEASSEMBLY - 1


------------------ 250A-S x 38"lg. (12-9000RS to
8 59641043 BRAKE HOSE ASSEMBLY, Str. - 1 8 Str. ORS)
215-6 x 78" 19. (6 Str. SAE 370 TIC ----- ------ ............ ---
Female Rare Swivel to Same) 26 59343335 TRACTION HOSEASSEMBLY - 1
------------------ 198-6 x 27" Ig. (12-9CPORS to
9 59338178 BRAKE HOSE ASSEMBLY, Str. 90°- 1 8 Str. ORS)
215-8 x 28" 19. (6-900 19. SAE 37° TIC ------------------
Female Flare Swivel to 6 Str. SAE 37° 27 59709717 TRACTION HOSE ASSEMBLY - 1
TIC Female Flare Swivel) 198-6 x 27"lg. (6 Str. SAE 37° rrc
------------------ Female Flare Swivel to Same)
10 95373973 Tie, Cable (II") (Not Shown) 2 ------------------
------------------ 28 59338285 TRACTION HOSE ASSEMBLY - 1
11 59338236 TRACTION HOSE ASSEMBLY - 1 198-8 x 24·' Ig. (8 Str. SAE 37° rrc
250A-12 X 104" 19. (12 Str. ORS Female Female Flare Swivel to 8 Universal
Swivel to 1245° Split Range) Female Flare Swivel)
------------------ ------------------
12 59338251 TRACTION HOSE ASSEMBLY - 1 29 59886952 VIBRATION HOSE ASSEMBLY - 1
250A-12 x lOl"lg. (12 Str. Split Flange 250A-16 x 104.5" 19. (6 Str. SAE 370
to 12 Str. DRS Female Swivel) Female Flare Swivel to Same)
------------------ ------------------
13 59338277 TRACTION HOSE ASSEMBLY - 1 30 59886945 VIBRA TION HOSE ASSEMBL Y - 1
250A-16 x 40" 19. (16 SAE 9f1J to 250A-16 x 114.5"lg. (6 Str. SAE 370
6 Str. ORS) Female Flare Swivel to S arne)
------------------ ------------------
14 59886382 TRACTIO~ HOSE ASSEMBLY - 1 31 59895607 VIBRA nON HOSE ASSEMBLY - 1
250A-12 x 28" 19. (12-900 SAE 37° nc 198-6 x 110" 19. (6-9lfJ SAE 37° nc
Female Rare Swivel to 12 Str. SAE 37° Female Flare Swivel to 6 Str. SAE 370
rrc Female Flare Swivel) nc Female Flare Swivel)
- - - - - - - - - .. - - - - - - - - ------------------
15 59320697 TRACTIOr\ HOSEASSEMBLY- 1 32 59585299 VIBRATION HOSE ASSEMBLY - 1
198-8 x 96"lg. (8 Str. SAE 370 nc 198-4 x 31"lg. (4 Str. SAE 37° TIC
Female Flare Swivel to 8 Universal Female Flare Swivel to Same)
Female Flare Swivel) ---- - -- - -- -- - - - -- -
- - - - - - - - - - - - - - - - --

123
SD-4D SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

124
HOSING INSTA.LLATION (Effective \vith S/~ 5412 thru SIN 5499)
50-40 SERIES 114

~y
lTE\I
~o.
COM\-!. ~O. DESCRIPTIO~
ITE~1
SO.
CO~l~L ~O. DESCRIPTIO!' ¥
Y

33 59327692 VIBRATION HOSE ASSE'·ffiLY - 1 41 59887505 FILTER A~D SLCTIO~ HOSE 1


198-4 x 30" 19. (4-9()0 Universal Female ASSEMBLY - 219-16 x 23"lg. (16-90°
Flare S\.\/ivel to 4 SAE 37° TIC Female SAE 370 TIC Female Flare Swivel to 16
Flare Swivel) Str. SAE 37° nc Female Flare Swivel)
--------- --- - - - - - - - - - - - - - - - - - - - - - - --
34 59817965 \'IBRA TION HOSE ASSE\-ffiLY - 1 42 59851378 FILTER A~D SCCTIO~ HOSE 1
198-4 x 17" 19. (6 Str. SAE 37° nc ASSE:\1BL Y - 198-8 x 29" 19. (8 Str.
Female Flare Swivel to Same) SAE 370 DC Female Flare Swivel to 8
------------------ Universal Female Flare Swivel)
35 59979989 VIBRATION HOSE ASSE~1BLY - 1 - - - - - - - - - - - - - - - - --
198-6 x 30" 19. (6 Str. SAE 370 nc 43 59873521 PROPULSION SUCTION FILTER 1
FemaleFlare Swivel to 12-45° SAE 37° - 59873539 -Element 1
TIC Female Flare Swivel) (attaching hardware and related pans)
------------------ NOTE: Thefollowing items not
36 59887794 FILTER AND SUCTION HOSE 1 shown.
ASSEMBLY - 219-20 x 41"lg. (20 Str. 44 95101804 -H.H.C.S. (5/16-18 x .75" Ig.) 2
SAE 37° TIC Female Flare Swivel) 45 95064671 -Washer. Flat 2
------------------ 46 95043188 -Washer. Lock 2
37 59887810 FILTER AND SUCTION HOSE 1 47 95357604 -Adapter. 900 (20 ORB x 20 nC) 2
ASSEMBLY - 219-20 x 23.5" 19. (20 Str. --- ---- ----- - -- ---
SAE 37° TIC Female Flare Swivel) 48 59919829 STEERING RETURNfVIBRA TIO~ 1
------------------ FILTER
38 59852392 FILTER AND SUCTION HOSE 1 59888990 -Element 1
ASSEMBLY - 219-12 x SIttIg. (12-45° (attaching hardware and related parts)
SAE 370 nc Female Flare Swivel to 12 NOTE: The following items not
Str. SAE 37° TIC Female Flare Swivel) shown.
------------------ 49 95101804 -H.H.C.S. (5/16-18 x .75"lg.) 2
39 59606640 FILTER AND SUCTION HOSE 1 50 95064671 -Washer. Flat 2
ASSEMBLY - 215-8 X 77" 19. (8 Str. 51 59919829 -Adapter. 9fP (12 ORB x 12 ORS) 1
SAE 370 Female Flare Swivel to Same) 52 59924480 -Bushing (20 ORB x 12 ORB) 2
------------------ 53 59409193 -Tee. Adapter (12 DRS x 8 DRS) 1
40 59594390 FILTER AND SUCTION HOSE 1 54 59924068 -Cap, Adapter (8 ORS) 1
ASSEMBLY - 215-8 x 15.5"lg. (8 Str. 55 95416731 -Tee, Swivel Run (8 TIC) 2
SAE 370 nc Female Flare Swivel to 8 ------------------
Universal Female Rare Swivel)
------------------

125
SD-40 SERIES
P.~TS ?vlAl'\U:\L

Frame 2

4 8

~~, 'J r3'l 3

V/~~~teer
,'
Cylinder Brake Valve

Tank Steer Pump


.. To
lKanifOld
13
32

Propulsion Motor
Drum Drive

11
25

23
33
To
Steer Pump

(~.
~
~~~u~~
-I' '~
~ifOld.. 39 ,.-, -, To
24

?1 "" ~
.' ~ 29 28
T~ "our To Tank
~ .~
-J . .
A
Port on
,,0 Steering Valve
3~tJ
27

HOSING INSTALLATION (Prior to SIN 5412)


126
SD-40 SERIES
HOSU"G r~ST:\LLATION (Prior to S/N 5~12)
50-40 SERIES 113

~
I~
lrrE\1 ITE\f CO~[\L ~O.
C01\1..\1. ~O. DESCRIPTION
I ~O. DESCRIPTION
~·O. Y

1 59886432 STEERTh'G HOSE ASSE~1BLY - 1 15 59320697 TRACfIO!\ HOSE ASSE~IBLY - 1


215-8 x 58" 19. (8 SO". SAE 37° Female 215-12 x 96" 19. (8 Str. SAE 37° TIC
Flare Swivel to Same) Female Flare to 8 Universal Female
- - - - - - - .. - - - - - - - - -- Flare Swivel)
2 59703835 STEERI~G HOSE ASSEMBLY - 1 - - - -- - - --- -- - - - - - -
215-8 x 66" 19. (8 Str. SAE 37° Female 16 59676270 TRACfION HOSE ASSE~1BLY - 1
Flare Swivel to Same) 215-12 x 74"lg. (l2-900SAE 37° TIC
-- -- --- -- ----- -- -- Female Flare Swivel to 12 SO". SAE 370
3 59606343 STEERING HOSE ASSEMBLY - 1 nc Female Flare Swivel)
215-8 x 55" 19. (8 Str. SAE 37° Female ------------------
Flare Swivel to Same) 17 59816942 TRACTION HOSE ASSEMBLY - 1
------------------ 215-12 x 63" 19. (12 Str. SAE 37° JIC
4 59895706 STEERING HOSE ASSEMBLY - 1 Female Flare Swivel to Same)
3130-2 x 27" 19. (4 TIC Female Swivel ------------------
to Same) 18 95495149 Tie., Cable (11·') (Not Shown) 1
------------------ - - - - - - - - - - - - - --- ...
5 95424586 Tie. Cable (Not Shown) 2 19 95175881 SPLIT FLANGE HALF 4
------------------ (attaching hardware and related parts)
6 59631663 BRAKE HOSE ASSE~1BLY, Str.- 1 20 95028528 -O-Ring (.984 1.0. x 1.262 0.0. x . 2
215-6 x 60" 19. (6 Str. SAE 37° nc 139 Dia.)
Female Flare Swivel to Same) 21 59859629 -Screw, 12 Pt. Hd. 8
- - - - .. - - - - - ... - .. - - - .... 22 59510065 -Washer, Lock (M 10) g
7 59886374 BRAKE HOSE ASSE!\1BLY, Str. 90°- 1 ------------------
215-6 x 96" 19. (6-900 SAE 37° TIC 23 59886952 VIBRATION HOSE ASSEMBLY- 1
Female Flare Swivel to 6 Srr. SAE 370 3270-16 x 104.5" 19. (6 Srr. SAE 37°
TIC Female Flare Swivel) TIC Female Flare Swivel to Same)
------------------ .----------------
8 59641043 BRAKE HOSE ASSEMBLY, Str. - 1 24 59886945- VIBRATION HOSE ASSEMBLY- 1
215-6 x 78" 19. (6 Srr. SAE 37° JlC 3270-16 x 114.5" 19. (6 SIr. SAE 37°
Female Flare Swivel to Same) nc Female Flare Swivel to Same)
------------------ .-----------------
9 59886366 BRAKE HOSE ASSEMBLY, Str. 90° - 1 25 59895607 VIBRATION HOSE ASSEMBLY- 1
215-8 x 10" 19. (8 Srr. SAE 37° Female 215-6 x 110" Ig. (6-90° SAE 37° nc
Flare Swivel to g Universal Female Female Flare Swivel to 6 Str. SAE 370
Flare Swivel) nc Female Flare Swivel)
------------------ .-----------------
10 95373973 Tie. Cable (11 It) (Not Shown) 2 26 95495149 Tie, Cable (II") (Not Shovm) 1
------------------ ------------------
11 59928697 TRACfION HOSE ASSEMBLY- 1 27 59887794 FILTER AND SUCfION HOSE 1
3270-12 x 109·'Ig. (12 SAE 370 nc ASSEMBLY - 219-20 x 41"lg. (20 Str.
Female Flare Swivel to 12-45° Split SAE 37° nc Female Rare Swivel to Same)
Flange) ------------------
------------------ 28 59887810 FILTER AND SUCTION HOSE 1
12 59931014 TRACfION HOSE ASSEMBLY- 1 ASSEMBLY - 219-20 x 41" 19. (20 Str.
3270-12 x 101"lg. (12 Str. Flange to 12 SAE 370 TIC Female Flare Swivel to Same)
SAE 37° nc Srr. Female Flare Swivel) ------------------
---------------._. 29 59852392 FILTER AND SUCTION HOSE 1
13 59843763 TRACfION HOSE ASSEMBLY- 1 ASSEMBLY - 219-12 x 51"lg. (12-45°
3270-12 x 33"lg. (l 2-90° SAE 37° TIC SAE 37° nc Female Flare Swivel to 12
Female Flare Swivel to 12 SAE 37° nc SIr. SAE 37° nc Female Flare Swivel)
Female Flare Swivel) .-----------------
- - - - - - - - - - - - - - - - -- 30 59606640 FILTER AND SUCfION HOSE 1
14 59886382 TRACTION HOSE ASSEMBLY - 1 ASSEMBLY - 215-8 x 77" 19. (8 Str.
215-12 x 28"lg. (l2-900SAE 37° nc SAE 37° Female Flare Swivel to Same)
Female Flare Swivel to 12 SO". SAE 37° ------------------
nc Female Flare Swivel) 31 59594390 FILTER AND SUCfION HOSE 1
- - - - - - - - - - - - - - - - -- ASSEMBLY· 215-8 x 15.5·'lg. (8 Str.
SAE 370 Female Flare Swivel to 8
Universal Female Flare Swivel)
------------------

127
SD-40 SERIES
P.-\RTS \t-\l~LT.:.\L

**~4111)ays use Ingersoll-Rand Replacen1ent parts.'**

128
HOSING INSTA.LLATION (Prior to SIN 5412)
50-40 SERIES 113
lTE~I
~O.
CO:\'IM. ~O. DESCRIPTION ~ ITEM COl\1~L ~o.
1'0.
DESCRIPTIO~ ¥
y
Y

32 59887505 FILTER AND SUCTION HOSE 1 37 95043188 -\\'asher, Lock 2


ASSE:\1BLY - 219-12 x 51" 19. (16-900 38 95357604 -Adapter, 90° (20 ORB x 20 nC) 2
SAE 37° nc Female Flare Swivel to 16 - - - - - - - - - - - - - - - - --
Stro SAE 37° nc Female Flare Swivel) 39 59844480 STEERI\oG RETCR:\/VIBRATIO~ 1
- - - - - - - - - - - - - - - - -- FILTER
33 59851378 FILTER AI\·D SUCTION HOSE 1 59888990 -Element 1
ASSEMBL Y - 198-8 X 29" 19. (8 Str. (attaching hardware and related parts)
SAE 37° Female Flare Swivel to 8 NOTE: The/ollowing ilcms not
Universal Female Flare Swivel) shown.
- - - - - - - - - - - - - - - -- - 40 95101804 -H.H.C.S. (5/16-18 x .75" 19.) 2
34 59873521 PROPULSION SUCTION FILTER 1 41 95064671 -Washer, Flat 2
- 59873539 -Element 1 42 95043188 -Washer, Lock 2
(anaching hardware and related parts) 43 95279436 -Adapter, 9rP (I" NPT x 8 nC) 1
NOTE: The following ilems not 44 95038097 -Bushing (1 1/4" NPT x I" NPT) 2
shown. 45 95279428 -Adapter, 90° (l"NPT x 8 JIC) 1
35 95101804 -H.H.C.S. (5/16-18 x .75"lg.) 2 46 95416731 -Tee, Swivel Run (8ITe) (Effective with 2
36 95064671 -Washer, Flat 2 SIN 5278) (Qty was 1 prior [0 SIN 5278)
_ .......... _ ......................

129
S0-40 SERIES
P.~RTS MANUAL

15 17 20
10
4

I
16
"8
--+---
I
I 3

10

VlEW c-c

6ITJ
Ilanoga:
Y1EWa-a
19 7

DECAL INSTALLATION (Effective with SIN 148554)


SD-40 SERIES
ITEM
COMM.NO.
Q lITEM Q
NO. DESCRIPTION T COMM.NO. DESCRIPTION T
v NO. v
1 58786377 -Checklist 1 11 59615872 -Decal:Hydraulic Oil 1
2 58965542 -Decal:Crush Area 2 12 59731257 -Decal:Fuel 1
3 59820837 -Decal :Throttle 1 13 59037622 -Lube Chart 1
4 59048967 -Decal:Operation Warning 2 14 59605915 -Decal:Grease 1
5 59050880 -Decal:Signature 1 15 59667287 -Decal:Warning Rail 2
6 58782392 -Decal:Operators Manual 1 16 59343640 -Decal 1
7 59086405 -Decal:Stripe 190" 1 17 58965690 -Decal:Roll Over Harzard Warning 1
8 59050864 -Decal: Ir Signature:610 4 18 59020040 -Decal:Pressure Hazard Warning 1
9 58876582 -Decal: Oil Shc 630 1 20 59006205 -Decal:Ignition Switch 1
10 58999103 -Decal:Warning-Rotating 2

130
SD-..+O SERIES
P/\RTS MA1~l.J.~

View A-A

22
~ -~-l--------i++-+-."'-~ - - - - -,- -

I View B-B
19 2 18

DECAL INSTALLATION (Prior to SIN 148554)


SD-40 SERIES 43
TEM
~
TE!\1 DESCRIPTION DESCRIPTION Q
COl\1~1. NO. COMM.NO. T
~O x NO. V

1 58786377 -Decal: Checklist 1


- 59878629 -Decal: Lube Chart. (Prior to SIN 52 10) 1
14 59605915 -Decal: Grease 50 Hrs. I
2 59985663 -Decal: Frame Clearance 2
15 59667287 -Decal: Sit on Rail v..:aming 2
3 59820837 -Decal: Throttle I
16 59878652 -Decal: SD-40D 2
4 58778796 -Decal: Misoperation Warning I
5 59437624 -Decal: I-R Corp. Monogram - Red 2
- 59878660 -Decal: SD-40F 2
17 59945931 -Decal: Rollover Danger I
- 58880865 -Decal: I-R Corp. Monogram - Black 2
(Effective with SIN 5198)
6 58753625 -Decal: Stripe - 73" 19. 2
18 59876870 -Decal: Blade Danger 1
7 59878710 -Decal: Ingersoll-Rand 3
19 59776625 -Decal: Blade Control 1
8 59878728 -Decal: Ingersoll-Rand I
20 59343640 -Decal: Vibration 1
9 58876582 -Decal: Use SHC~30 Oil 1
(Effective ~'ith SIN 5412)
(Effective \vith SIN 5771)
21 59343632 -Decal: Differential Lock 1
- 59605873 -Decal: Oil SAE-90 (Prior to SIN 5771) 1 (Effective \vith SIN 5412 thru SIN 5616
10 59878686 -Decal: \\~iring Diagram I
only)
(Prior to SIN 54 I2)
11 59615872 -Decal: Hydraulic Oil
22 58782392 -Decal: Operator's Manual 1
1
12 59731257 -Decal: Diesel Fuel 1
------------------
13 58939067 -Decal: Lube Chart
- 59947507 BEIGE PAINT (1 Gallon) 1
1
(Effective ~'ith SIN 5771) - 35304286 BEIGE PAINT (Spray Can) 1

- 59366617 -Decal: Lube Chart I


------------------
23 58878109 -Decal: Maintenance \\.'arning 1
(Effective with SIN 5412 thru SIN 5770)
(Effective with S/N 5771)
- 59966382 -Decal: Lube Chart 1
24 58812439 -Decal: \\Taming Rotating Fan ]
(Effective \\'jth SIN 5210 thru SiN 5411)
(Effective \Nith SIN 5771)
131
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

132
SD-40 SERIES
PARTS MANUAL

20 19

Detail of ROPS Stowage

'~~
9 8
10

ROPS AND SEAT BELT INSTALLAnON · OPTIONAL EQUIPMENT


SO-40 SERIES 02
~TE!\.1
~O.
CO!\'llVl. NO. DESCRIPTION 9
Y
~TEM
NO.
COl\1l\1. NO. DESCRIPTION ~y
1 58765488 SEA.T BELT 1 II 59630798 -Washer. Flat 12
(Includes Items 2 thru 5A) 12 95077533 -Nut, Hex (1-8) 6
:2 ~.S.S. -Bolt, Eye 2 - - ---- -- - - - - - - - - - -
3 N.S.S. -Washer, Floor 2 13 59347427 BRACKET, ROPS STOWAGE ]
-+ N.S.S. -\Vasher. Lock 2 SUPPORT
5 :\.5.5. -;'\Jut, Hex 2 14 59347401 -Spacer, Wood I
6 59644328 -Rivet. Pop 2 15 95839296 -H.H.C.S. (1/2-13 x 7" Ig.) 2
- - - - - - - - - - - - - - - - -- 16 59537266 -Washer, Flat Hardened
..., -J
I .599553..+4 ROPS 1 17 59673137 -Washer, Flat Hardened :2
(attaching hardware) 18 95077574 -Nut, Stop (1/2-13) :2
~ )~786658 -Shi 111 (. 12Th j ck) :2 19 95424586 -Tie. Cable 6
l) ::;~7S6641 -ShIITI (.06 Thick) :2 --- - - - - - - - - - - - - - --
!O l))~954S9 -H.H.C.S. ( 1-8 x 3 112" 19.) 6 20 599648()6 ROPS InstallJtion
(Effective with SIN Sf> 17)

1""''''
.).)
SD-40 SERlES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

134
SD-40 SERIES
p i\RTS ~1.~~U~~

10

I
I'
I ,

I,
\

I I

,
\

~~~ . == L:_= _== __== __ == __ ~~~

ARCH ROPS INSTALLATION· OPTIONAL EQUIPMENT


SD-40 SERIES 119
ITEM
NO.
COM:M.NO. DESCRIPTION ¥y ITEM COMM.NO.
NO.
DESCRIPTION ~
Y

1 58776337 ARCH ROPS 1 7 58786583 MOUNTING BAR, ARCH ROPS 1


(attaching hardware) STOWAGE
2 58786658 -Shim (.12 Thick) 2 (attaching hardware)
3 58786641 -Shim (.06 Thick) 2 8 58786591 -Washer, Nylon 2
4 95379582 -H.H.C.S. (1-8 x 4.0" 19.) 6 9 58786617 -Spacer 2
5 59630798 -Washer, Flat Hardened 12 10 58786526 -Plate, Tie Down 1
6 95077533 -Nut. Hex (1-8) 6 11 95919288 -H.H.C.S. (3/8-16 x 2.25" Ig.) 2
--_ ... ------------ 12 95922233 -Washer, Flat (318") 4
13 95923322 -Nut (3/8-16) 2
14 58786609 -Tie, Cable 4
15 58776329 -Protector, Sheet 1
------------------

135
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

136
SD-40 SERIES
PARTS U~~uAL

\
3 4

SUNSIiMlE ASSEMBLY (OPTION.-\L EQUIPMENT)


SD·40 SERIES 305
ITEM
~O.
COt\IM. NO. DESCRIPTION ~y trrEM COt\1!\1. NO.
NO.
DESCRIPTION ~y
1 58950841 SUNSHADE 1 4 58950866 -Support Tube 2
(a naching hardv.'are) - N.S.S. -5 unshade 801 t l(j t 1
2 58950858 -Brackets 2 (with isolation mounts)
3 N.S.S. -V-Bolts (1/2-13 UNe) 4 --------------
- N.S.S. -Nut 8 58950874 BRACKET KIT
- N.S.S. -Lock Washer 8 (Includes items 2,3,4)
--------------

137
SD-40 SERIES
PARIS MANl)6A.L

**..41l-vG}'s use Ingersoll-Rand Replacen1ent parts!**

138
50-40 SERIES
P.A.RTS \1..\NUA.L

Proru lsion Pump

14

To Limit Switch ~ I
I

~15

BACKUP ALARM ASSEMBLY· OPTIONAL EQUIPMENT


SD-40 SERIES 88

ITE:\l
~O.
COrvlM.7'O. DESCRIPTION ~y ttTEM
NO.
CO~I~1. NO. DESCRIPTION ~y

1 59573725 ALA.RM I 7 95818845 -H.H.C.S. (1/4-20 x 2.75" Ig.) 2


(attaching hardware) 8 59931097 -Plate, Spacer 1
2 95919361 -H.H.C.S. (3/8-16 x 4.0" Ig.) 2 9 95931382 -Washer, Lock (114") 2
3 95931432 -Washer, Lock (3/8") 2 --------------
-+ 59327841 -Nul. Hex (3/8-16) 2 10 59823849 WIRE ASSEMB LY 1
-- - - -- - - -- --- - -- -- - - --- - - - - -
5 58951557 !\1ECHANICAL S\VITCH 1 11 59892893 WIRE ASSEMBLY I
IYOTE: The following Jl1olt/1ting (related parts)
hardu:are is included l-vit/z irenl 5. 12 59599704 -Grommet (Not Shown) 1
59862070 -Switch 1 .------._-----
51051389 -Connector 1 13 59625905 GROUND \VIRE ASSE!\1BLY 1
95371266 -Disconnect I --------------
~.S.S. -Screw 2 14 95373973 CABLE TIE 8
N.S.S. -Plate. Mounting 1 (attaching hardware)
N.S.S. -Clamp, Wire I 15 59670554 -Base, Adhesive Mounting 2
-- - - - - - - - - - - -- --------------
6 59892869 MOUNTING BRACKET 1 16 59395012 WIRE ASSEl\tlBLY 1
(Effective with SIN 5500 including 5470 (Effective with SIN 5500)
thru 5473. 5462 thru 5468. 5442 thru 59892901 WIRE A.SSEIvlBLY (Prior to SIN 5500) 1
5453 ~nd Prior to SIN 5440) (From Limit Sv,,'itch to Fuel SolenoId)
58850009 ~lOU!\TI~G BRACKET I (Not Shown)
(Prior lO S/~ SIlO) ------------ --
( ~HlJchlng :1Jrd w are)

- I
139
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

140
SD-40 SERIES
PARTS MA1~1JAL

LIGHT INSTALLATION· OPTIONAL EQUIPMENT


SD-40 SERIES 14
Q
lTEI\1
~O.
COMM.NO. DESCRIPTION T
lITEM COMM.l'O.
NO.
DESCRIPTION ~
y
Y

1 59717959 HALOGEN FLOOD LIGHTS 4 13 59919605 WIRING HARNESS 1


(related pans) (attaching hardware)
2 95365623 -Coupler, Female 4 14 59670554 -Base, Adhesive Mounting 5
3 95365615 -Tenninal, Ring Tongue 4 ------------
4 95384871 -Screw, Machine (10-32 x .50"lg.) 4 15 59818203 WIRING HARNESS 1
5 95246930 -Washer, Lock 4 (attaching hardware)
6 95209003 -Nut, Hex 4 16 95424586 -Tie, Cable 5
7 59895011 -Guard, Wire 4 ------------
8 95424586 -Tie, Cable 4 17 59818203 GAUGE LIGHT ASSEMBLY 3
------------ ------------
9 59818229 LIGHT BRACKET 4 18 59096461 LIGHT KIT - TACH/HOUR METER 1
(attaching hardware) ------------
10 59680983 -Screw, Lock (3/8-16 x 1.0" 19.) 8 19 59826768 CIR CUlT BREAKER 1
11 95081857 -Washer, Lock 8 ------------
12 95077764 -Nut, Hex 8 20 59634105 TOGGLE SWITCH 2
-. - -- -- -- --- ------------
21 59919613 WIRE ASSEMBLY 1
------------
141
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

142
SD-40 SERIES
PARTS MANuAL
6

3
2
\~~~/
b
5
7

""'-~~/?P~,~~
( i/
il
I 4

20

10

(Effective with SIN 5616)

STRIKE OFF BLADE INSTALLATION - OPTIONAL EQUIPMENT


SD-40 S ]~RJES 11
TEM
TEM
COMM.NO. DESCRIPTION ~ NO. COMM.NO.
DESCRIPTION ~
NO. Y Y

1 59409656 BLADE 1 - 59353961 BLADE CYLINDER (See Breakdown) 1


(Effective with SIN 5616) (Effective SIN 5500 thru SIN 5615)
- 59879080 BLADE I - 59978437 BLADE CYLINDER (See Breakdown) 1
(Prior to 5616) (Prior to SIN 5500)
(attaching hardware and related parts) (attaching hardware and related parts)
2 59646356 -Pin, Cylinder Pivot 2 10 58770355 -Pin, Cylinder Pivot 2
(Prior to 5616) (Effective with SIN 5616)
3 50268127 -Bearing 2 - 59646356 -Pin, Cylinder Pivot 2
(Prior to 5616) 2 (Prior to SIN 5616)
4 95929675 -Cotter Pin 2 II 50795954 -Bearing 2
- 95098679 -Pin, Roll (Prior to 5616) 2 12 95098679 -Pin, Roll 2
5 95201547 -Fining, Grease 2 13 95201547 -Fitting, Grease 2
(Prior to 5616) 14 50270248 -Cap, Lube 2
6 50270248 Cap, Lube 2 15 59922898 -Adapter, 90 0 (8 ORB x 8 lIC) 2
(Prior to 5616) --------------
7 59447367 BLADE MOUNTING PLATE (R.H.) I 16 59340075 CYLINDER LUG 1
(Effective with SIN 5616) --------------
- 59447375 BLADE MOUNTING PLATE (L.IL) 1 17 58753146 BALL SOCKET (Eff. wi sin 5616) 2
(Effective with SIN 5616) (includes nut and cotter pin)
- 59343624 BLADE MOUNTING PLATE 2 18 95925129 HEX JAM NUT 1-1/8-12 2
(Prior to SIN 5616) (Effective with SIN 5616)
(attaching hardware) 19 59565069 FLAT WASHER (7/8) 2
8 95920302 -H.H.C.S. (1-8 x 4.50" 19.) 4 (Effective with SIN 5616)
9 58783507 -BLADE CYLINDER (See Breakdown) I 20 59447383 SHIM 4
(Effective with SIN 5616) (Effective with SIN 5616)

143
SD-40 SERIES
PARTS MANUAL

16
Typical 4 Places Typical 6 Places

15

Steering Pump 9

17 28

Control Valve

22

14

11

Blade Lift Cylinder

Steering Return Filter

HOSING AND WIRING INSTALLAnON • STRIKE OFF BLADE • OPTIONAL EQUIPMENT


(Effective with SIN 5617, including 5582, 5591, 5596, 5598, 5609, and 5613)
SD-40F

144
HOSING AND WIRING INSTALLATION - STRIKE OFF BLADE· OPTIONAL EQUIPMENT
(Effective with SIN 5617, including ,5582, 5591, 5596,5598,5609, and 5613)
SD-40F 90
OCTEM
NO.
COMM.NO. DESCRIPTION ¥
y
ITEM COMM.NO.
NO.
DESCRIPTION ~y

1 59394981 HOSE ASSEMBLY - 198-8 x 177"lg. 2 12 58798976 CHECKVALVE 1


(Effective with SIN 5500) (related parts)
- 59851451 HOSE ASSEMBLY - 177"lg. x .50 I.D. 2 13 59923581 -Adapter, 45° (8 ORS x 6 NPT) 1
(Str. nc Female Swivel to Same) 14 59923185 -Adapter, Str. (8 ORS x 6 NPT) 1
(Prior to S(N 5500) ------------------
(attaching hardware) 15 59377424 STEERING PUMP (See Breakdown) 1
2 59895540 -Inse~ Clamp 20 (Effective with SIN 5500)
3 59691907 -Plate, Clamp Safety 4 (attaching hardware and related parts)
4 59590026 -Bolt. Stacking 8 16 59922906 -Adapter, 90° (10 ORB x 80RS) 2
5 59587808 -Plate, Welding 6 17 59922641 -Adapter, Str. (16 ORB x 16 ORS) 1
6 59587816 -Plate,Cover 6 (Effective with SIN 5501)
7 95685608 -H.H.C.S. (114-20 x 1.375" Ig.) 12 18 95430534 -H.H.C.S. (3/8-16 x 1.25" 19.) 2
------------------ (Not Shown)
8 58798943 HOSE ASSEMBLY - 198-8 x 32"lg. 1 19 59565036 -Washer, Rat Hardened (3/8") 2
(8-90° DRS Female to 8 Str. DRS Female) (Not Shown)
------------------ 20 95022117 -O-Ring (Not Shown) 1
9 59395004 HOSE ASSEMBLY -198-8 x 26" Ig. 1 21 59923813 -Adapter, Tee SW (16 ORS) 1
(Effective wirh SIN 5500) 22 59923466 -Adapter, 90° SW (80RS) 1
- 59554188 HOSE ASSEMBLY - 23.5" Ig. x .50 LD. 1 23 59924035 -Adapter, Reducer (8 ORS x 16 ORS) 1
(Str. ne Female Swivel to 90° Universal 24 59378612 -Adapter, Str. SW (8 ORB x 8 ORS) 1
Female Swivel) (Prior to SIN 5500) 25 58TI6576 -Check Valve 1
------------------ 26 59922898 -Adapter, 90° (8 ORB x 8 ORS) 1
10 58798950 HOSE ASSEMBLY - 198-8 x 18 tt lg. 1 27 59923797 -Adapter, Tee SW (8 ORS) 1
(8-90° ORS Female to 8 Str. DRS Female) 28 95396776 -Clamp, Hose 1
------------------ ------------------
11 58772021 HOSE ASSEMBLY - 198-8 x 29" 19. 1 29 95495149 -CABLE TIE (Not Shown) 10
(8-45° DRS Female to 8 Str. DRS Female) ------------------
------------------

145 .
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

146
SD-40 SERIES
P,ARTS M~~~1J~~L

14
\"
Steering Pump _ ~
~~~
/13

Typical 4 Places

c~
7
6
10

l
~
~
~8--/ ~2
I I u
, 5 / Solenoid
.V
~0 Valve
II 1

I
I! ~
~

Typical 6 Places . ie Lift Cylinder Steering Return Filter

HOSING AND WIRING INSTALLATION • STRIKE OFF BLADE· OPTIONAL EQUIPMENT


(prior to SIN 5617, except SIN 5582, 5591,5596,5598, 5609, AND 5613)
SD-40F 90A
~TEM
NO.
COMM.NO. DESCRIPTION ¥
y
ITEM COMM.NO.
NO.
DESCRIPTION ¥
y

1 59394981 HOSE ASSEMBLY -198-8 x 177" Ig. 2 10 59594390 HOSE ASSEMBLY -15.5" 19. x .501.0. 2
(Effective with SIN 55(0) nc
(Str. Female Swivel to 90° Universal
- 59851451 HOSE ASSEMBLY - 177" 19. x .50 LD. 2 Female Swivel) (Prior to SIN 5300)
(Str. nc Female Swivel to Same) ------------------
(Prior to SIN 5500) 11 59843953 WIRE ASSE1\1BLY (Prior to SIN 5300) 1
(attaching hardware) ------------------
2 59895540 -Insert, Clamp 20 12 95495149 Tie, Cable (Not Shown) 10
3 59691907 -Plate, Clamp Safety 4 ------------------
·4 59590026 -Bolt, Stacking 8 13 59377424 STEERING PUMP 1
5 59587808 -Plate, Welding 6 (Effective with SIN 55(0)
6 59587816 -Plate, Cover 6 (See Breakdown)
7 95685608 -H.H.C.S. (1/4-20 x 1.375" 19.) 12 (attaching hardware and related parts)
------------------ 14 59922906 -Adapter, 90° (10 ORB x 80RS) 2
8 59394999 HOSE ASSEMBLY - 198-8 x 54" Ig. 1 15 59922641 -Adapter, Str. (16 ORB x 16 DRS) 1
- 59618199 HOSE ASSEMBLY - 38" 19. x .50LD. 1 (Effective with SIN 5501)
(Str. TIC Fem~e Swivel to 90° Universal 16 95430534 -H.H.C.S. (318-16 x l.25"lg.) 2
Fema1~ Swivel) (Not Shown)
------------------ 17 59565036 -Washer, Rat Hardened (318) 2
9 59395004 HOSE ASSEMBLY - 198-8 x 26"lg. 1 (Not Shown)
(Effective with SIN 5500) 18 95022117 -O-Ring (Not Shown) 1
- 59554188 HOSE ASSEMBLY - 23.5" 19. x .50 LD. 1 ------------------
CStr. rrc Female Swivel to 90° Universal
Female Swivel) (Prior to SIN 55(0)
------------------

147
SD-40 SERIES
PARTS MANUAL

**Always use Ingersoll-Rand Replacement parts!**

148
SD-40 SERIES
PARTS MAt~AL

STEERING PUMP (59377424) . INTERNAL BREAKDOWN· OPTIONAL EQUIPMENT


SD-40F 115
[TEM
NO.
COMM.NO. DESCRIPTION ¥ ITEM COMM.NO.
NO.
DESCRIPTION ~
y
Y

- 59391169 SEAL KIT 2 8 59375642 -Seal, Gasket (1 Per Kit) 2


(lncludes Items 8, 9, 11, 12 and 14) 9 59375626 -Plate, Thrust (1 Per Kit) 2
-------------- 10 59375683 -Pin, Dowel 2
1 59391128 -H.H.C.S. 4 11 59391102 -Plate, Wear (1 Per Kit) 2
2 59375667 -Washer 4 12 59391110 -Spacer (1 Per Kit) 2
3 N.S.S. -Cover, Side Port 1 13 59375634 -Seal, Shaft 1
4 59391136 -Gear, Driven 2 14 59391177 -Seal. Pressure Loading (1 Per Kit) 2
5 59391144 -Gear, Drive (9 Tooth Spline) 1 15 N.S.S. -Body, Center 1
6 59391151 -Gear, Drive (Rear) 1 16 N.S.S. -Body, Front 1
7 59375675 -Plug, Pipe 1 --------------

149
SD-40 SERIES
Pi\RTS i\;IAi"JUAL

Effective with SIN 5500

6---~
Z
3

4 \
5 ' /'
1 ~~-1 / /

~~
I~\iJ~ ~
~
\

8
7
~1
/ A\ 10
10 ~ Prior to SIN 5500
9

,
,
/
I
: 14
40

'~
31
30
20
16 23

17
~ 29
24

BLADE CONSOLE CONTROL ASSEMBLY - OPTIONAL EQUIPMENT


SD-40F

150
BLADECONSOLECONTROL~EMrnLY-O~ONALEQUWMENT
SD-40F
ITEl\l lTE~t
NO.
COMM.~O. DESCRIPTION ~ NO.
COMM.~O. DESCRIPTION
~y
Y

1 59815449 LEVER CONTROL (See Breakdown) 1 20 59617746 -Lever.. VaJve 1


(Effective with SIN 5500) 21 59922518 -Adapter, Str. (Effective with SIN 5500) 2
- 59601906 LEVER CONTROL (Prior to SIN 5500) 1 - 95285946 -Adapter Fining, Str. (l0 ORB x8 lIe) 2
(lncludes the fol~'ing:) (prior to SIN 5500)
- 59596452 -Knob - 22 59922500 -Adapter, Str. (12 0 RB x 18 0 RS) 2
- 59681718 -Ball Joint I (Effective with SIN 5500)
2 59776625 -Decal, B lade Control I - 95357570 -Adapter.. Str. (12 ORB x 8 lIC) 2
3 59940957 -Bracket, Stop 1 (prior to SIN 5500)
4 95037131 -Washer, Lock 3 ------------------
5 95076733 -Nu~ Hex 3 23 91301051 SOLENOID VALVE (prior to SIN 5300) 1
6 95051728 -Screw, F1a1 Hd. (10-24 x .75" 19.) 3 (Consists of the following):
------------------ - N.S.S. -Body 1
7 59815431 PUSH PULL CABLE (66") I - 59445460 -{:artridge 1
(attaching hardware and related parts) - 59445478 -{:oil 1
8 59901348 -Bo~ Control Mount (prior to SIN 5500) I - 59445486 -Plug 1
9 95477162 -H.H.C.S. (10-32 x .75" 19.) 2 (attaching hardware)
10 95246930 -Washer, Lock 2 24 59900225 -p~ Mounting 1
11 95043196 -Washer, Lock (Prior to SIN 5500) 4 25 95571469 -H.H.C.S. (1/4-20 x 2.0" 19.) 2
12 95074282 -Screw, Self-Tapping (1/4-20 x .75" !g.) 4 26 95043196 -Washer, Lock 2
(prior to SIN 55(0) 27 95064655 -Washer, Flat 2
13 59588418 -Clamp Kit I 28 95263398 -Adapter Fittin~ Str. 1
14 59604835 -Clevis Assembly I (318-18 NPT x 3/4-16 lIe)
15 59617704 -Plate, Cable Anchor 1 29 95279501 -Adapter Fitting, 90° 1
--~~-------------- (318-18 NPT x 3/4-16 JIC)
16 59621623 BLADE CONTROL VALVE I 30 95373841 -TenninaJ, Ring 1
Note: Listed below are the available 31 95444071 -Spli~ Butt 1
service pans. ------------------
- 59769018 -2350 P.S.L Non-Adjustable Relief 1 32 59815431 CABLE 1
Valve -~-------~--------
- 50980614 -Main Relief Seal Kit I 33 59885590 CONTROL BOX 1
- 59769026 ..1500 P.S.L Work Port Relief Valve 2 (Effective with SIN 5500)
- 59785873 -R. C. Relief Valve Seal Kit 2 (attaching hardware and related parts)
- 59686006 ..Sectional Seal Kit 2 34 59806372 -Plate, Cover I
- 59785865 -Spool Seal Kit I 35 59965962 -Screw, Lock (1/4-20 x .75" 19.) 6
- 50673789 -Float Detent Positioner Kit 1 ------------------
- 59686402 -Seal for Float Detent 1 36 50849876 CABLE HANGER, L.H. 1
- 50662790 -R.C. Relief Poppet Kit 2 37 50849918 CABLE HANGER, R.H. 1
- 59785881 -Turnaround Plug Kit I (attaching hardware)
(attaching hardware) 38 95103701 -H.H.C.S. (1/4-20 x 1.5" 19.) 4
17 59565036 -Washer, Flat (318) 3 39 50849686 -Washer, Star (1/4) 4
(Effective with SIN 5500) 40 95592234 -Screw, Fit Hd. (10-32 x .75" 19.) 3
- 95043188 -Washer, Lock 3 41 59686741 -Nut, Elastic Stop (32) 3
18 95572004 -H.H.C.S. (5/16-18 x 2.75" Ig.) 3 42 58059650 -Clamp, Cable 1
19 59900258 -Plate, Mounting 1 ----~-------------
Note: Welded to Frame

151
SD-40 SERIES
PARTS lvlA1~UAL

12 ____

Propulsion Control

____ 2

4_____ ~-----3
~'l·
5 ____
il ~
11
\.--11

10

20

37

38
A
LEVER CONTROL (59815~49) - INTERNAL BREAKDO\VN (Effective with SIN 5500)
SD-40F
152
LEyrER CONTROL (59815449) - INTERNAL BREAKDO\VN (Effective yt,ith SIN 5500)
SD-40F 45
~TE~f
!\O.
COMM.!\O. DESCRIPTION ~y lTE~1
SO.
COM\!. ~O. DESCRIPTION ¥
y

1 59899641 -Knob 1 22 50849579 -Cap, Access 2


2 59652057 -Lever 1 23 50849686 -Washer, Lock 2
3 50849744 -Detent, Lever 2 24 59686691 -H.H.C.S. 2
4 50849751 -Pin, Spring 2 25 59666271 -Washer, Lock 4
5 95571576 -H.H.C.S. 4 26 59666289 -H.H.C.S. 4
6 59652099 -Spring, Torsion, R.H. 1 27 50849637 -Shaft 1
7 59652081 -Spring, Torsion, L.H. 1 28 50849645 -Spacer 1
8 59652107 -Shaft, Spring 1 29 50849652 -Ring, Retainer 2
9 50849801 -Rivet 4 30 50849660 -Spacer 2
10 50849827 -Plate, Actuator 4 31 50849603 -Spacer, Extruded 2
11 50849819 -Actuator 4 32 59648543 -Neutral Safety Switch Kit 1
12 59648394 -Knob 1 33 95103701 -Screw, Hex Hd. (1/4-20 x 1/2" 19.) 4
13 59652065 -Lever 1 34 58059635 -Tenninal, Cable 2
14 50849769 -Slug, Spring Retainer 1 35 95337978 -Pin, Coner 2
15 50849777 -Spring 1 36 50849835 -Pin, Clevis 2
16 50849785 -Ball 1 37 50849918 -Hanger, Cable, R.H. 1
17 58059601 -Knob, Spring Tension 1 38 95592234 -Screw, Fillister Hd. (10-32 x 3/4" 19.) 3
18 58059619 -Spring, Compression 1 39 58059650 -Clamp, Cable 1
19 58059627 -Brake Shoe Assembly 1 40 59686741 -Nut, Self-Locking (10-32) 3
20 59686709 -Plate, Gate 1 41 50849876 -Hanger, Cable, L.H. 1
21 50849678 -Housing 2 42 50849686 -Washer, Star (1/4) 4
------------

153
SD-40 SERIES
pARTS MANU~~

**Always use Ingersoll-Rand Replacement parts!**

154
SD-40SERIES
PARTS MANUAL

~~"\
~ \
" ~~ ~,

I ~~~ \ L~~H3rdW=
~~ \ 7
\5 6
BOLT·ON PADFOOT SHELL INSTALLAnON - OPTIONAL EQUIPl\1ENT
SD-40 SERIES

!TEIVI COIVIM.NO. DESCRIPTION Q ITEl\JI COl\JIM.NO. DESCRIPTION Q


NO. T NO. T

1 58947367 Padfoot Drum Shell 1


2 58770702 Hardened Flatwasher 12
3 95922928 Hex Nut 6
4 59818633 Scraper 1
5 59818674 Shim (12ga) 3
6 59818682 Shim (16ga) 3
7 59818690 Shim (.250) 3
8 95920070 H.H.C.S. 6

155
NUMERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGENO.j COMM.NO. PAGE NO. COMM.NO. PAGE NO.
13048350 47 50799675 39 51052389 101 143
13066345 77 50804079 117 95b 58770702 155.
13000089 77 50804145 117 139 58771(i)8 95b
13CfXXfJ7 77 50804228 117 51215168 17 58772021 145
35304286 131 50815463 67 21 58773961 21
35308030 ED ' 50849579 153 52254505 117 58773979 21
35337328 101 50849ffi3 153 56907611 39 58773987 21
35600287 101 50849637 153 ! 56998503 47 58773Cf95 21
35895432 95 50849645 153 49 58774860 75
500)4895 67 50849652 153 57012676 47 79
~0268127 41 50849660 153 49 58776329 135
143 50849678 153 57012684 47 58776337 135
50268242 III 50849686 151 49 58776576 145
50268267 III 153 57041(iX) 91b 58778796 131
50268721 41 50849744 153 93 58782392 130
50268986 :ED 50849751 153 57163420 47 131
81 50849769 153 57163453 47 58782772 121
50270248 41 50849777 153 57163461 47 58783432 57
111 50849785 153 57163487 47 58783507 143
143 50849801 153 57163511 47 58784257 11
50274299 87 50849819 153 57176737 91 58785542 130
50276641 67 50849827 153 58059({)1 153 58786377 130
50276674 67 50849835 153 5805%19 153 131
50277524 117 50849876 151 5805%27 153 58786526 135
50278CXJ8 (f) 153 58059635 153 58786583 135
73 50849918 151 58059650 151 58786591 135
50279058 71 153 153 58786ffl9 135
75 50878438 39 58146655 IOO 58786617 135
50281120 81 50878537 39 58146721 IOO 58786641 133
50409564 67 50878560 39 58146747 IOO 135
50474899 91b 50878594 39 58146762 IOO 58786658 133
50638303 117 50878ffi2 39 58146770 IOO 135
50638329 117 50878610 39 58220583 73 58791211 95b
5CXS62790 151 50878628 39 58220633 73 58793571 83
50673789 151 50878644 39 58220682 73 85
50716893 117 50879501 39 58751579 91b 58798935 3
50717008 117 50882117 15 93 58798943 145
50717016 117 50980614 151 58753146 143 58798950 145
50729078 67 51013126 39 58753625 131 58798976 145
50729086 67 51050011 IOO 58755075 3 58798984 119
50747468 67 51050029 IOO 58765488 133 58799ff>2 119
50795954 143 51050201 100 58766080 33 58799fXJ9 95
50796184 117 58770355 41 58799909 77

156
NUMERICAL INDEX
-----

COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.
.-. __ ._~_._---_. ----

58802885 119 58940776 3 58965690 130 59000878 91b


58812439 131 58940784 3 58968~ 43 59091892 95b
58813296 101 58947367 15~ 58996174 7 59000530 119
58815614 75 58948720 19 58999103 130 59096461 141
58815622 75 58950577 13 59002816 5b 59098319 91b
58815705 115 58950593 13 59002846 3 59098335 95b
58815713 115 5895()({)1 13 59003970 7 59107011 101
58815721 115 58950619 13 9 59108100 95b
58817008 113 58950627 13 59006205 130 59108ffi5 95b
58820036 93 58950635 13 59010637 95b 59109116 95b
58838137 3 58950C>43 13 59010736 95b 59110460 7
5885CXX)9 139 58950650 13 59010744 95b 9
58857954 ~ 58950668 13 59010827 91b !
59110478 7
58858325 81 58950676 13 59010926 91b 9
58858358 3 58950684 13 59012971 121 59110486 7
58858564- 91b 58950692 13 59020040 130 9
93 58950700 13 59021691 77 59110494 7
58860057 'E 58950718 13 59028308 5b 9
58866336 47 58950726 13 59037622 130 59110759 TI
58874397 101 58950734 13 590431% 41 59110767 7)
58875964 FE 58950742 13 59044636 61 59110775 TI
58876582 130 58950759 13 TI 59114330 113
1311 58950767 13 7)
59128900 91b
58877770 91b 58950775 13 59046102 39 93
58878109 131 58950783 13 59046938 91b 59150177 89
58879396 57 58950791 13 59048%7 130 59150185 89
58880303 101 58950809 13 59050864 130 59305391 67
58880311 101 58950817 13 59050880 130 59305409 67
58880865 131 58950825 17' 59058230 91b 59305417 67
58886417 47 58950833 47 59058248 91b 59305433 67
58886425 47 58950841 137 59058289 121 59305441 67
58886433 47 58950858 137 59058(1)9 81 59305458 67
58892902 95 58950866 137 59086181 TI 59305466 67
58898131 FE 58950874 137 59086405 130 59305474 67
58900663 17 58951047 en 59089268 95b 59306100 83
58901802 91b 58952557 139 59089276 95b 85
95 58953928 61 59089284 95b 59306118 83
58917261 91b 58953977 121 59089292 95b 85
95 58954009 121 59089342 95b 59306134 81
58924846 95 58954546 121 59089359 95b 59306142 81
58927930 3 58954743 121 59089367 95b 59306159 81
13 58964727 119 59089383 91b 59306167 81
58939(X)7 131 58964768 119

157
NUMERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.
I

59306522 43 59327890 III 103 59364950 81


593(J)377 33 59327908 113 lOS 59365536 55
59309393 33 59327916 III 59343137 6.~ 59365544 55
59317206 33 59329664 5 59343301 123 59365551 55
159317214 33 5933(xx)] 3 59343319 123 59365569 55
59317222 33 59331025 39 59343335 123 59365577 55
59317230 33 59331033 39 59343368 61 59365593 55
59317248 33 59331041 39 63 59366617 131
59317255 33 59331058 39 59343426 101 59366716 '<fl
59317263 33 59332619 51 59343624 143 59367227 31
59317271 33 59332650 51 59343632 131 59367235 31
59317289 33 59332668 51 59343640 130 59367276 115
5932()(i)6 57 59336800 37 131 59367599 ff)

59320663 101 59336818 37 59343715 95 59367ffJ7 (f)

100 59336826 37 59343723 95 59368811 (f)

59320697 123 59336834 J7 59343731 95 75


127 59336842 37 59344606 91b 59370502 105
59320903 39 59336859 37 59347401 133 59370528 103
59324392 41 59336867 37 59347427 133 105
59325431 95 59336875 37 59349456 100 59370536 103
59325647 95 59337(Xj3 ff) 59353862 83 105
59325712 95b 79 59353862 83 59370544 103
59326819 95 59337071 ff) 59353953 41 105
59326827 95b 59337089 73 59353961 IE 59370551 105
59327304 '3f) 59337007 73 41 59370569 103
59327312 59 T7 143 105
59327320 '3f) 59337113 37 59353995 57 59370577 103
59327569 61 ff) 59355till ED 105
63 73 95b 59370585 105
59327577 61 59338079 93 95 59370593 105
63 59338005 5 59359265 83 59370ffil 105
59327585 61 59338178 123 59360164 5 5937fYJl9 105
63 59338210 95b 23 5937fYJ27 105
59327692 123 95 59360610 73 5937fYJ35 105
59327825 41 59338236 123 T7 5937(X)43 105
91b 59338251 123 59360669 ff) 5937fYJ50 105
93 59338277 123 73 59370668 105
59327841 83 59338285 123 59362012 100 5937fYJ76 105
139 59338293 123 59362038 100 59370684 105
59327858 41 59338954 95 59362046 100 5937fXJ92 103
59327866 93 59340075 143 59362053 100 105
101 59340133 ED 59363184 41
113 101 59363259 ff7

158
NUMERICAL INDEX

I
-I
COMM.NO. PAGE NO. ! COMM.NO; PAGE NO. CO!\1M. NO. PAGE NO. COMM.NO. PAGE NO.
I

59370700 105 I
59378919 65 9 59392555 119
59370718 105 59379628 21 11 59392563 119
59370726 103 59379636 21 59379966 11 59392571 119
105 59379644 17 59379974 11 59392589 119
59370734 103 21 59385872 2~ 59392597 119
105 59379651 17 59385922 57 59392639 119
59370742 103 21 59385930 57 59392647 119
105 59379f{)9 17 59385948 61 59392654 121
59370759 103 21 59387852 95 59392662 121
105 59379677 17 59389809 57 59392670 121
59372813 IE 21 59389817 57 59392688 121
61 59379685 17 59389874 8..~ 59393819 121
59372862 91b 21 59389932 83 59393835 119
93 59379693 19 59389940 81 59393867 119
59373944 15 21 59389973 81 59393892 119
59373951 15 59379701 17 59389981 ED 59393934 95
59373%9 15 21 93 59393942 III
59373985 15 59379719 17 59390179 ED 59393959 111
59373993 15 21 81 59393975 45
59374801 15 59379727 17 59390203 III 59393983 111
59374819 15 21 59390286 83 59393991 83
59374827 15 59379735 17 59390294 f57 59394510 85
59374835 15 21 59391102 149 59394957 83
59374843 15 59379743 21 59391110 149 59394981 145
59374850 15 59379750 17 59391128 149 147
59374868 15 21 59391136 149 59394999 119
59374876 15 59379768 17 59391144 149 147
59374884 15 21 59391151 149 59395004 145
59374892 15 59379776 17 59391169 IE 147
59375220 15 21 61 59395012 139
59375238 15 59379784 21 149 59396457 81
59375246 15 59379800 49 59391177 149 59398016 95b
59375626 149 59379891 49 59392043 45 59401224 ED
59375634 149 59379900 7 57 101
59375642 149 9 101 100
59375667 149 II 59392CXS8 95 59404475 49
59375675 149 59379917 II 59392142 119 59404483 47
59375683 149 59379925 II 59392159 119 49
59377424 IE 59379933 11 59392183 119 59404491 47
145 59379941 II 593925CXS 119 49
147 59379958 7 59392530 119 59404509 49
59378612 145 59392548 119 59404525 :EE
59378901 65 49

159
NUMERICAL INDEX

COMM. NO. PAGE NO. COMM. NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.
59408922 ED 59431668 83 59444356 81 59447383 143
57 59431676 (j) 59445445 <J7 59456269 121
59400193 121 73 59445452 <J7 59462796 121
125 T7 594454ffi 151 59478040 95b
59409508 57 19 59445478 ) 95
59400656 143 59431684 ff) 59445486 151 59478164 113
59412379 73 73 59445528 103 59489112 117
59419523 119 59431692 ff) 59445536 103 59495002 83
59419564 43 73 59445544 103 85
59419572 43 59431696 77 59445551 103 59497685 121
59420323 93 59431718 71 59445569 103 59500348 89
59422899 71 75 59445577 103 59502518 8)

59422907 71 59431726 71 59445585 103 I 95


75 75 59445593 103 5951~5 119
59424176 FE 77 59445ffi1 103 123
61 59431734 75 59445619 103 127
59425702 83 59431767 100 59445627 103 5951fiXJ2 41
59425728 83 59431775 115 59445635 103 59518175 89
59425777 57 59431809 (f) 59445643 103 59524447 5
59425785 8) T3 59445650 103 Z3
57 59431817 (f) 59445676 100 59537266 3
59425793 57 73 59445684 100 5
59426361 2) 59431825 (f) 59445692 100 57
59426379 31 59431841 (f) 59445700 100 '39
59428243 83 73 59445718 100 133
59429720 fr7 59431858 (f) 59445726 100 59539569 61
59429753 PD 73 59445734 100 63
95 59431866 (f) 59445742 100 59540526 41
59429811 91b 75 59445809 100 59544072 41
93 59431874 75 59445957 100 59544213 Z3
59429845 93 59431882 71 59445%5 100 III
59430058 ED 59431890 71 59445973 100 59546762 95
59431189 57 59435073 81 59445981 100 59548792 113
95b 59435826 61 59445999 100 59550301 91
95 63 59446005 100 59551978 93
59431ffil ED 59437590 8) 59446013 l(J) 59554188 145
57 57 59446021 100 147
59431627 ED 95b 59447367 143 59554386 17
83 59437624 131 59447375 143 21
59431635 ED 59438762 9 59554451 17
83 11 21
59431643 83 59442004- 101 59554485 17
59431650 83

160
NUMERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.

21 59559419 67 151 59627307 93


59554493 17 59560185 113 59590026 145 59627315 91b
21 59565036 3 147 93
59554519 21 61 59594390 125 59627323 93
59554535 17 6..1 127 59630400 17
21 !
65 147 i
21
59554543 21 83 59595447 67 59630418 17
59554550 17 145 59595454 67 21
21 147 59595462 67 59630434 17
59554568 17 151 59595512 67 21
21 59565044 3 59596452 151 59630798 111
59554576 17 23 59599704 139 133
21 57 59600205 8) 135
59554584 17 g:) 113 59631663 127
21 113 59600593 41 59634105 141
59554592 17 113 59637256 117
21 59565CX59 143 596019<XJ 151 59637272 117
59554ffX> 17 59568659 21 59603852 61 59637280 117
21 59568667 17 63 59638478 g:)
59554618 17 21 59604835 151 59641043 123
21 59568675 17 59605873 131 127
59554626 17 21 59605915 130 59644328 81
21 59573725 139 131 133
59554634 17 59574186 51 59606210 95 59646323 91
59554667 17 59574202 53 59606343 123 59646356 41
21 59574210 51 127 143
59554675 17 59576611 19 59606640 125 59647388 113
21 59583427 89 127 59647461 113
59554725 17 59583450 89 59607853 41 59647479 113
21 59583468 89 59607861 41 59647859 113
59554733 17 59583658 111 59615872 130 59647867 113
21 59583666 111 131 59648394 153
59554741 17 59583674 111 59617704 151 59648543 153
21 59585133 23 59617746 151 59650721 91
59554766 17 59585299 123 59618199 147 59652057 153
21 59587808 145 59618983 15 59652CX55 153
59554873 15 147 (f) 59652081 153
59556050 51 59587816 111 73 59652W9 153
53 145 59621623 151 59652107 153
59556CX58 53 147 59623082 FD 59656322 45
59558627 T3 59588418 61 113 59656330 45
59558635 73 65 59625905 139 59666271 153

161
NUMERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. CO~1M.NO. PAGE NO. COMM.NO. PAGE NO.
59666289 153 59710+75 41 59749CXJ9 53 59752535 CJ7
59667287 130 59717702 41 5974<XJ77 53 g:)
131 : 59717959 141 597520-+8 ~9 59752543 97
59667725 III 59725135 g-; 59752071 49 g:)
59669374 23 9) 59752089 49 59752568 97
59670208 81 59725143 CJ7 59752007 47 g:)
59670554 139 9) 49 59752584 97
141 59725267 97 59752279 101 g:)
596727(J) 3 g:) 59752337 97 59752592 97
23 59725747 ED g:) g:)
59673137 113 57 59752345 97 59752ff1J 97
133 '5f) g:) g:)
59676270 123 59725754 57 59752352 97 59752618 CJ7
127 '5f) g) g:)
59677708 51 59726414 81 597523ffJ 97 59752626 CJ7
53 91b g) g:)
59680140 95 93 59752378 97 59752634 ED
59680413 111 101 g) 97
59680983 81 59726778 63 59752386 97 g)
83 59726984 ff7 g) 59752741 91
93 59728311 51 59752394 93 59764514 81
101 53 97 91b
141 59730507 93 g) 93
59681718 151 59731257 130 59752428 en 59767640 119
59685321 113 131 g) 59769018 151
59686006 151 59731380 57 59752444 en 59769fJ26 151
59686402 151 91b g) 59769497 T7
59686691 153 95b 59752451 en 33
59686709 153 59731711 ED g) 5976%12 25
59686741 151 91 59752469 en 59769620 25
153 59742163 81 g) 59769869 25
59689927 41 59748640 83 59752477 en 59769984 25
59691907 145 85 g) 59769992 25
147 59749Cm 51 59752485 en 31
59692822 113 53 g) 59772582 63
59696666 113 59749010 53 59752493 en 59772814 23
59698050 51 59749028 51 g) 59776625 131
53 53 59752501 en 151
59698852 73 59749044 51 g) 59778217 31
59699843 ':f)
53 59752519 en 59778225 31
59703835 123 59749051 53 g) 59778340 23
127 59752527 en 31
597(J)717 123 g) 59778365 31

162
NUl\1ERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMI\1. NO. PAGE NO. COMM.NO. PAGE NO.

597799fJJ 6) 59785279 6) 59789362 113 91b


73 73 59789370 113 93
59779918 6) 59785295 35 59789388 113 59811661 113
73 37 5979C«JJ 25 59812594 45
59779934 71 (j) 59790816 25 59813279 95b
59779959 35 75 5979OJ31 25 95
37 59785303 35 59793034 2"') 59813329 91b
ff) 37 59793216 33 59815431 ED
:

73 6) 59793265 33 i 101
79 73 59793380 33 151
. 59779967 37 59785360 6) 59793398 33 59815449 101
ff) 59785386 37 59793489 25 151
73 6) Tl 59816322 ED

I 59779975 35 75 59793661 'E 57


TI 59785394 71 59793752 'E ::f)

ff) 73 33 59816447 95b


73 59785402 (f) 59795021 113 95
59779983 75 75 59795104 ED 59816728 ED
59779991 TI 59785410 (f) 59795120 113 95b
ff) 75 59796953 III 95
73 59785444 73 59796%1 111 59816736 ED
79 59785519 35 597%979 III 95b
59782151 (f) TI 59803460 35 95
59785014 35 59785576 (f) 59803478 35 59816744 95
37 73 59803882 en 59816793 81
ff) 59785618 (f) g:) 101
73 73 59803890 en 59816942 123
59785022 35 59785865 151 g:) 127
37 59785873 151 59803908 en 59817%5 125
(f) 59785881 151 g:) 59818203 141
59785030 35 59785899 67 59803916 en 59818229 141
TI 59785CXJ7 67 g:) 59818633 111
(f) 59785915 67 59803924 en 155
73 59785923 67 g:) 59818674 111
59785105 TI 59785949 67 59803932 en 155
(f) 59785956 67 g:) 59818682 111
75 59785%4 67 59803940 g:) 155
77 59787465 81 59804120 101 59818690 111
59785121 73 91b 59804658 113 155
59785162 73 93 59806372 101 59819821 95
59785261 (f) 95 151 59820837 130
73 101 59807941 83 131
59811018 ED

163
NUMERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.

73 59895011 141 59902825 115 59904763 7J


59888339 J7 59895540 III 59902833 115 59904771 7J
ff) 145 59902841 115 59904789 Tl
73 147 59902858 115 59904797 II
59888354 37 5989Sffi7 123 59902874 85 5990480S 7J
(f) 127 59902882 85 59904813 'E
75 59895706 119 59903112 41 59904821 2)
59888362 (f) ]23 91b 59904839 2)
73 127 93 59904847 2)
59888370 (f) 59896217 41 59903138 41 59904854 2)
73 59896225 41 59903161 3 59904870 2)
59888404 67 59896365 113 5b 59904888 2)
59888818 51 59896415 113 61 59904896 2)
59888909 ED 59899047 71 59903211 41 59904904 2)
115 59899641 153 59903732 107 59904912 2)
59888974 113 59900225 151 59903740 107 59904920 2)
59888990 ED 599CX)258 151 59904508 25 59904938 2)
121 59900324 85 59904516 25 59904946 2)
125 59900910 f57 59904524 25 59904953 2)
129 59900928 g:) 59904532 25 59904961 29
59889634 95 59901306 91 Tl 59904979 29
59889741 45 59901348 151 59904540 25 59904987 2)
59889766 95b 59901397 III 59904557 25 59904995 31
95 59901975 23 59904565 25 59915670 61
59889774 95 59902619 115 59904573 25 59917500 31
59889782 45 59902627 115 59904581 25 59917518 31
g:) 59902635 115 59904599 25 59917526 31
59890806 23 59902643 115 59904607 25 59917534 31
59891085 95 59902650 115 59904615 25 59917542 31
59891003 95 59902668 115 59904623 25 59917559 31
59891770 63 59902676 115 59904631 25 59917567 31
59891804 61 59902684 115 59904649 25 59917575 31
63 59902692 115 59904656 25 59917583 31
59892166 43 59902700 115 59904664 25 59917591 31
59892182 91b 59902718 115 59904672 25 59917ED9 31
59892208 43 59902726 115 59904680 25 59917617 31
59892216 95 59902734 115 59904698 25 59917625 31
59892224 95 59902742 115 59904706 Tl 59917633 31
59892257 23 59902759 115 59904714 Tl 59917641 31
59892869 139 59902767 115 59904722 Tl 59917658 31
59892893 139 59902775 115 59904730 Tl 59917666 31
59892901 139 59902783 115 59904748 Tl 59917674 31
59893032 g:) 59902791 115 59904755 Tl

165
NUMERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.
!

59917682 31 59919795 57 59920165 107 59920371 105


59917690 31 y:) 59920173 107 107
59917708 31 59919829 121 59920181 107 59920389 105
59917716 31 125 59920199 103 107
59917724 31 59919902 107 105 59921031 5b
59917732 33 59919910 107 107 91b
59917740 33 59919928 107 59920207 103 93
59917757 33 59919936 107 105 59922146 5)

59917765 33 59919944 103 107 59922260 5b


59917773 33 107 59920215 103 59922278 3
59917781 33 59919951 107 105 5b
59917799 33 59919969 103 107 59922294 3
59917807 33 107 59920223 103 59922328 3
59917815 33 59919977 107 105 59922336 3
59917823 33 59919985 103 107 59922385 61
59917831 33 105 59920231 107 121
59917849 33 107 59920249 107 59922484 93
59917856 33 59919993 107 59920256 107 59922492 3
59917864 33 5992cxm 103 59920264 103 59922500 3
59917872 33 105 105 151
59917880 33 107 107 59922518 5b
59917898 33 59920017 103 59920272 103 151
599179fXJ 33 107 105 59922575 3
59917914 33 59920025 103 107 59922617 61
59917922 33 105 59920280 103 59922633 61
59917930 33 107 105 59922641 61
59917948 33 59920033 103 107 63
59917955 33 107 59920298 103 145
59918128 113 5992CX)41 107 105 147
59918185 95b 59920058 103 107 59922674 61
95 107 59920306 107 59922807 3
59918193 95b 5992CXXJ6 103 59920314 105 59922823 43
95 107 107 61
59918532 3 59920074 107 59920322 105 59922864 43
61 59920082 107 107 61
59918573 85 599200)() 107 59920330 105 59922880 93
59919407 23 59920108 107 107 59922898 41
39 59920116 107 59920348 105 91b
59919449 5) 59920124 107 107 145
59919W5 141 59920132 107 59920355 105 59922906 3
59919613 141 59920140 107 107 61
59919704 41 59920157 107 59920363 105 145
59919753 23 107 147

166
NUMERICAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO. COMM.NO. PAGE NO.

59922971 3 2'1 75 59949461 TI


5b 59931014 127 59939538 ED ff)
61 91b 59949479 ff)
59922989 121 59931007 139 93 73
59923003 3 59931691 43 59940536 63 59949487 ff)
5b 55 59940544 63 59949495 TI
61 59932442 35 59940957 151 ff)

113 I
59932475 35 59940999 63 73
59923037 121 59932491 113 59941203 35 7J
59923078 5b 59933614 73 37 59949511 TI
. 59923004 61 59933622 73 73 i ff)
59923102 63 59933630 37 77 75
59923136 61 ff) 59941682 95 59949529 ff)
59923185 145 75 59941799 ED 75
59923276 41 59933648 35 113 59949586 73
59923292 41 37 59942417 81 T7
59923391 41 71 59942425 81 59949594 71
59923466 145 73 59942433 57 59949ffi2 71
59923482 3 59933671 75 '39 59949610 73
59923581 145 59933689 37 59942466 '39 59949628 (f)
59923615 41 (f) 59942474 23 71
59923755 61 59933697 ff) 59945931 131 73
59923797 41 73 59947507 131 59949685 75
121 T7 59949305 (f) 59949693 75
145 59933705 ff) 73 T7
59923813 145 73 59949313 (f) 59949701 71
59924027 3 59933721 75 73 59949719 71
121 59933739 75 59949321 73 59949727 75
59924035 145 59933747 75 T7 59949735 75
59924(Xj8 121 59933754 73 59949339 ff) T7
125 59933762 73 73 59949743 75
59924480 121 59933770 73 77 59949750 75
125 599338]2 ff) 59949347 73 59949768 75
59926618 61 73 59949354 73 59949776 75
63 59933853 TI 59949362 (f) 59949784 75
59927764 61 (f) 73 59949792 7]
63 73 59949370 ff) T7
59928ffi6 89 59937979 115 73 59949800 71
59928697 127 59937987 ]]5 59949446 (f) 599498]8 7]
59929059 61 59938100 73 73 59949826 71
63 5993.8373 TI 59949842 ]]7
59929711 5 7]

167
NUMERICAL INDEX

I . i
COMM. NO. PAGE NO. I COMM. NO. PAGE No.1 COt\1M. NO. PAGE NO. COMM.NO. PAGE NO.
1
59949859 117 59976324 ff) i
T7 151
59949867 117 73 59986-+89 71 95043212 91b
59949875 85 59976332 f9 59987388 81 93
59949883 85 73 59987396 81 95048518 41
59949891 ~~ 59976340 ff) 5999.+863 47 95048583 41
59950832 5b 73 49 95051728 151
59954438 63 59976381 ff) 599997rtJ 81 95055281 61
59954503 33 59976399 (f) 59999730 81 95055307 113
59954511 33 599764D7 (f) 59999763 81 95055349 61
59954529 33 73 59999771 81 63
59954537 33 59976415 (f) 59999789 81 95056404 43
59954545 33 73 59999797 81 95064655 '3)

59954552 33 59976423 (f) 91301051 151 91b


59954560 33 73 95003505 41 93
59955344 133 59977272 73 95011086 43 95
59957308 23 59977355 39 95022117 61 151
59961136 39 59978387 41 63 95064663 101
59961144 39 59978437 41 145 95064671 45
59961151 39 143 147 89
59963595 23 59978858 41 95023081 113 93
59964866 133 59979989 125 95028528 119 121
59965962 101 59980573 41 123 125
151 59983015 43 127 129
59966382 131 59983049 95 95037131 151 95064689 101
59969519 43 59984864 25 95037248 41 95069308 43
59969527 61 59985481 93 95037347 91b 95069316 113
63 59985663 131 93 95069456 41
59969964 23 59986422 (f) 95038030 93 95069571 '3)

59970657 23 71 95038007 129 95069589 91


59972521 81 73 95038154 41 95069597 63
59972869 71 75 95038188 41 95074282 151
59972877 J7 77 95()4(XXj9 85 95076725 '3)

(f) fj 95043188 '3) 95076733 151


73 59986430 71 93 95077194 81
5997ff1Jl 3 75 121 95077400 63
59976027 3 59986448 (f) 125 95077483 '3)

5997m>8 5 73 129 93
59976167 5 77 151 III
23 fj 95043196 41 95077533 133
59976175 5 59986455 13 '3) 135
23 73 63 95077541 45
59976316 (f) 59986463 (f) 93 89
73 75 95 III

168
NUl\/IERI CAL INDEX

COMM.NO. PAGE NO. COMM.NO. PAGE NO. I CO~1M.NO. PAGE NO. ; COMM.NO. PAGE NO. I

95077558 65 95200507 21 95279527 41 95354759 95


ffl 59 93 95356853 93
111 95201356 113 95279998 93 95356903 93
95077574 45 95201547 41 95280194 63 95356978 63
133 III 113 95357570 151
95077590 45 143 95280863 ::f) 95357ffi4 63
95077681 59 95208898 63 95280871 113 12.')
91 95208963 111 95285946 151 129
95077764 141 95208971 41 95286266 83 95364949 3
95077798 81 95209003 141 85 23
-95079588 59 95209086 41 95286555 41 95365078 63
95080719 41 57 95287629 41 95365004 43
95081790 113 952(1)004 93 63 63
95081824 111 95213591 67 95297586 63 95365615 141
95081840 59 95220919 83 85 95365623 141
95081857 . 63 85 b9 95366001 23
85 95221cx)5 91b 111 95371266 139
113 93 95301842 ff7 95372173 63
141 95223293 67 b9 93
95081865 41 95223558 113 95301859 45 95373585 57
95086567 113 95231031 93 95301867 45 59
95087011 113 95246930 141 95302121 23 113
95089355 15 151 93 95373841 151
95090106 81 95246955 91 95302147 81 95373973 45
95094298 61 95250692 81 95302683 81 95b
63 95250932 41 95303335 23 119
ff7 95263190 41 41 123
95097929 113 95263398 151 63 127
95098679 41 95264545 41 143 139
143 95264891 93 95303368 3 953786fJ7 59
95101804 93 95267258 111 95310231 ffl 93
121 95279071 113 95326930 93 113
125 95279(1)7 41 95329975 3 95379582 135
129 95279105 41 43
95103701 151 95279402 41 63 95381711 100
153 95279428 129 113 95384871 141
95139986 81 95279436 129 95329983 63 95395489 133
95171203 23 95279451 57 95335337 45 95395497 143
59 59 95335345 113 953%776 145
95175881 119 95279493 41 95335980 87 95402806 23
123 ffl 95337978 153 95402970 111
127 93 95341079 93 95412821 111
95184990 101 95279501 151 95349072 100 954156fJ7 3

169
NUMERICAL INDEX

I
COMM.NO. PAGE NO. COMM.NO. PAGE NO. I COMM.NO. PAGE NO. COMM.NO. PAGE NO.
I
i
125 95571469 43 95860052 61 95921979 61
129 151 63
23
95424586 119 95571501 6.'1 91
41
123 83 95910485 93
95415774 3
127 95571535 III 95919163 9Ib
95416731 121
133' 95571576 59 95919197 101
63
141 81 95919213 3
95922225 45
95430534 61 153 95919221 57
95
63 95571659 43 81
95922233 101
145 95571725 59 91b
135
147 91 95b
95922282 57
95432027 43 95571923 95 95919239 113
95922324 41
95444071 151 95571972 89 95919254 61
43
95446332 101 95571980 113 95919270 61
91b
95462750 3 95572004- 151 95919288 135
93
45 95572012 ~, 95919361 139
95b
95465027 41 95592234 151 95919569 3
95922365 91b
95469169 Z3 153 101
95922373 81
95475505 63 95653614 3 95919585 57
91b
65 95655536 43 95919593 81
101
95477162 151 95666996 43 101
95922399 81
95480109 63 95680880 95b 95919619 57
95922407 57
93 95685ffi8 63 95919635 43
95922746 113
95482949 83 145 95919817 3
95922928 15:
95488110 63 147
95922977 91b
95489837 Z3 95717401 23 95919890 57
95923025 91b
95490033 113 95717427 45 95920070 111
95923181 143
95494563 113 95748927 41 155
95923223 61
95495149 57 95756219 3 95920112 57
95923298 91b
ffI 95763629 43 95920229 113
95923314 45
89 95764619 23 95920294 111
95
95b 95765855 89 95920302 143
101
95 95782769 59 95920377 41
95923322 95b
119 95818845 139 95b
135
121 95829263 63 95
95923355 57
123 95839049 45 95920419 91b
95923363 57
127 95839205 111 95920427 57
95923991 143
145 95839296 133 95920484 45
95924189 57
147 95839361 57 95
95925129 143
95526653 81 95839627 59 95920641 61
95929675 143
95571428 91b 95839676 23 95920781 61
95931226 81
93 95839809 113 95920377 95b
101
95571451 ffI 95841631 63 95922977 91b

170
NUMERICAL INDEX

I
I
I COMM.NO. PAGE NO. COMM.NO. PAGE NO. I COMM. NO. PAGE NO. I
I COMM.NO. PAGE NO.
! I

I
113
95931242 113

95931382 61
139
95931408 57
95931432 81
101
113
95931259 155
95931283 113
95931341 91b
95931382 61 I

139
95931408 57
95931432 81
101
139
95932117 91b
96704218 91b

171
WORD INDEX

4-Way Control Valve 43 !viotor, Propulsion, Left 3


Air Cleaner 83 ~1otor. \libration 1 13
Air Cleaner Element, Primary 83.85 !vi uftler 83,85
,Ajr Cleaner Element, Safety 83.85 Negative Banery Cable 89
Alarm 139 Oil Cooler 8I
Al ann Switch 139 Oil Pressure Sending Unit 59.
ARCH RaPS 135 Positive Battery Cable 89
Axle 23 Primary Air Cleaner Element 83,85
Battery 89 Propulsion Control Lever 61,63
Battery Cable (Negative) 89 Propulsion Motor 23
Battery Cable (Positive) 89 Propulsion Motor Left 3
Blade 143 Propulsion Pump 61.63
Blade Control Valve 151 Propulsion Suction Filter 121,125,129
. Blade Cylinder 143 Propulsion Suction Filter Element 121,125,129
Brake 23 Pump, Propulsion 61.63
Brake Selector Valve 93 Pump, Steering 61,63,147
Breaker, Circuit 93 Radiator 81
Cable, Battery (Negative) 89 Radiator Hose (Bottom) 81
Cable, Battery (Positive) 89 Radiator Hose (Top) 81
Circuit Breaker 93 Railing 101
Console 93 Relay, Electrical 57
Control Valve, 4-Way 43 ROPS 133
Cooler, Oil 81 Safety Air Cleaner Element 83,85
Cylinder, Steer 41 Scraper 111
Cylinder, Blade 143 Se~ 101
Decal Installation 13 1 Seat Belt 133
Drive Motor 113 Sending Unit, Oil Pressure 59
Drum 113 Sending Unit, Water Temperature 57,59
Electrical Relay 57 SolenoicL Starter 59
Element, Air Cleaner, Primary 83,85 Starter, Solenoid 59
Element, Air Cleaner, Safety 83,85 Steer Cylinder 41
Element, Propulsion Suction Filter 121 ,125,129 Steering Pump 61,63,147
Element, Steering ReturnNibration Filter_121,125,129 Steering ReturnNibration Filter 121 , 125,129
Engine, John Deere (3179D) 59 Steering ReturnNibration Filter Element _ 121,125,129
Engine, John Deere (4039) 57 Steering Valve 93
Filter, Propulsion Suction 121,125,129 Suction Filter 41
Filter, Steering ReturnNibration 121 ,125,129 Sunshade 137
Filter, Suction 41 Switch, AI ann 139
Flood Lights 141 Switch, Rood Lights 141
Flood Lights Switch 141 Tire 5,23
Fuel Gauge 43 Torque Hub 3
Gauge, Fuel 43 Traction Valve 3
Gauge, Hydraulic Oil Temperature 43 Valve, 4-Way Control 43
Hom 95 Valve, Blade Control 151
Hose, Radiator (Bottom) 81 Valve, Brake Selector 93
Hose, Radiator (Top) 81 Valve, Steering 93
Hub, Torque 3 Valve, Traction 3
Hydraulic Manifold 41 Vibration Control Lever 63
Hydraulic Oil Temperature Gauge 43 Vibration Motor 113
Lever, Propulsion Control 61,63 Water Temperature Sending Unit 57,59
Lever, Vibration Control 63
Lights, Flood 141
Mani.fold, Hydraulic 41
Motor, Drive 113
Motor, PropUlsion 23
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PARTS WARRANTY

Ingersoll-Rand Company ("Company") through its distributor warrants that parts manufactured by it will be as
specified and will be free from defects in material and workmanship. The Company's liability under this warranty
shall be limited to the repair or replacement of any part which was defective at the time of shipment provided
Purchaser notifies the Company of any such defect promptly upon discovery, but in no event later than three (3)
months from the date of shipment of such part by the Company.

Repairs and replacements shall be made by the Company F:O.B. point of shipment. The Company shall not be
responsible for costs of tr~nsportatjon, removal, or installation.

Warranties applicable to material and equipment supplied by the Company but wholly manufactured by others,
shall be limited to the warranties extended to the Company by the manufacturer which are able to be conveyed
to the Purchaser.

This warranty does not apply to failures occurring as a result of abuse, misuse, negligent repairs, corrosion,
erosion, and normal wear and tear, alterations, or modifications made to the part without express written consent
of Ingersoll-Rand.

THIS WARRANTY IS IN LIEU OF ALL OTHER WARRANTIES (EXCEPT OF TITLE), EXPRESSED OR IM-
PLIED, AND THERE ARE NO WARRANTIES OF MERCHANTABILITY OR OF FITNESS FOR A PARTICULAR
PURPOSE.

LIMITATION OF LIABILITY

The remedies of the user set forth under the provisions of warranty outlined above are exclusive and the total
liability of Ingersoll-Rand; or its distributor with respect to this sale; or the equipment and service furnished
hereunder, in connection with the performance or breach thereof, or from the sale, delivery, installation, repair or
technical direction covered by or furnished under this sale, whether based on contract warranty, negligence,
indemnity, strict liability or otherwise shall not exceed the purchase price of the unit of equipment upon which
such liability is based.

Ingersoll-Rand and its distributor shall in no event be liable to the user, any successors in interest, or any
beneficiary of assignee relating to this sale for any consequential, incidental, indirect, special, or punitive dam-
ages arising out of this sale; or any breach upon lost goodwill, lost profits or revenue, interest, work stoppage,
impairment of other goods, loss by reason of shutdown or non-operation, increased expenses of operation of the
equipment, loss of use of power system, cost of purchase of replacement power; or claims of user or customer
of the user for service interruption whether or not such loss or damage is based on contract, warranty, negli-
gence, indemnity, strict liability or otherwise.

INGERSOLL-RAND COMPANY - - - - 4/81


Ingersollfland®

Road Development
Ingersoll-Rand Company
312 Ingersoll Drive
Shippensburg, PA 17257
©2000 Ingersoll-Rand Company
Printed in U.S.A.

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