Chapter 3 Installing Cards and Modules in the Chassis

Connecting Power to the Router

Step 7 Proceed to the “Powering On the Router” section on page 3-32.

Connecting Power to a DC-Powered Router

This section contains the procedures to connect the DC source power cables to a DC-powered router.
The color coding of source DC power cable leads depends on the color coding of the site DC power
source. Because there is no color code standard for source DC wiring, you must be sure that power
source cables are connected to the power module with the proper positive (+) and negative (–) polarity:
• In some cases, the source DC cable leads might have a positive (+) or a negative (–) label. This is a
relatively safe indication of the polarity, but you must verify the polarity by measuring the voltage
between the DC cable leads. Be sure that the positive (+) and negative (–) cable leads match the
positive (+) and negative (–) labels on the power module when making the measurement.
• Green (or green and yellow) cable typically indicates that it is a ground cable.

Caution DC power modules contain circuitry to trip the breaker on the power module if the power module detects
a reverse polarity condition. No damage should occur from reverse polarity, but you should correct a
reverse-polarity condition immediately.

Note The length of the cables depends on the location of your router in relation to the source of DC power.
These cables and the cable lugs used to attach the cables to the router chassis are not available from Cisco
Systems. They are available from any commercial cable vendor. For more information on site power and
source DC cable requirements, see Power Connection Guidelines, page 1-36.

Caution To ensure that power remains off while you are performing this procedure, lock-out/tag-out the DC
circuit breaker switch in the off (0) position until you are ready to turn it on.

Follow these steps to connect the DC source power cables to a DC power tray:

Step 1 Verify that the power tray switch is set to the STANDBY (0) position.
Step 2 Remove the clear plastic safety covers that fit over the DC power connection terminal studs.
Step 3 Connect the DC power cables in the following order (see Figure 3-19 for the version 1 power system,
Figure 3-20 for the version 2 power system, and Figure 3-23 for the version 3 power system.
a. Ground cables first.
b. Positive cables next.
c. Negative cable last.
Step 4 Repeat Step 3 for the other power modules installed in the tray.

Caution To prevent injury and damage to the equipment, always attach the ground and source DC power cable
lugs to power tray terminals in the following order: (1) ground to ground, (2) positive (+) to positive (+),
(3) negative (–) to negative (–).

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 Chapter 3 Installing Cards and Modules in the Chassis
Connecting Power to the Router

Caution Do not overtighten the nuts that secure the DC power cables to the power tray terminals. Using the 7/16
hex socket and torque wrench the nuts should be tightened to a torque of 45 to 50 in-lb.

Figure 3-21 Typical Power Connections to a Power Tray for a Single DC Power Module—Version 1 Power System

243183
PWR A–
–48/60V PWR
RTN A+
PWR B–
–48/60V RTN
–48/60V PWR
RTN B+
Ground
Feed A, Slot M2 –48/60V RTN

Feed B, Slot M2

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Connecting Power to the Router

Figure 3-22 Typical Power Connections to a Power Tray for a Single DC Power Module—Version 2
Power System

M3
M2
M1

M3
M2
M1

344255
PWR A–
–48/60V PWR RTN A+
–48/60V RTN
PWR B–
Feed A, Slot M3 –48/60V PWR RTN B+
–48/60V RTN

Feed B, Slot M3

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Chapter 3 Installing Cards and Modules in the Chassis
Connecting Power to the Router

Figure 3-23 Typical Power Connections to a Power Tray for a Single DC Power Module—Version 3
Power System

PWR A–
–48/60V PWR RTN A+
–48/60V RTN
PWR B–
Feed A, Slot M3 –48/60V PWR RTN B+
–48/60V RTN

364234
Feed B, Slot M3

Figure 3-24 Location of DC Power Switch—Version 2 and Version 3 Power System

1
331402

1 Power switch

Step 5 Replace the clear plastic safety covers over the connection terminal studs. Figure 3-24 shows the plastic
safety cover being installed over the version 2 DC power tray connection terminals. The plastic covers
for the version 2 DC power tray are similar.
Step 6 Proceed to Powering On the Router, page 3-32.

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Powering On the Router

Powering On the Router

Follow these steps to turn on power to an AC-powered or DC-powered router:

Step 1 Power on the circuit breaker to your power sources.

Step 2 Verify that the Power Input LED on each power module in the tray is lit.

Note On the DC power tray, the Power Input LED is lit solid green if both DC feeds are valid and
blinks green if only a single DC feed is valid.

Step 3 Set the power tray switch for Feed A Slots M03 to the ON (1) position. For the feeds, see Figure 3-19
for the version 1 power system and Figure 3-22 for the version 2 power system, and Figure 3-23 for the
version 3 power system. For the locations of the power switch, see Figure 3-22 for the version 1 power
system, and Figure 3-24 for the version 2 and version 3 power systems.
Step 4 Verify that the Power Output LED on each power module in the tray is lit.
Step 5 Repeat Step 3 and Step 4 for Slots M03 for Feed B.

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