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1.4.1.2
1.4.1.3
1.4.1.4
1.4.1.5
FUNCTION 1 : Marine Enginerring at Operational And Management Level
COMPETENCE NO. 1 : Maintain Safe Engineering Watch.
Principles to be observed in keeping a Safe Engineering Watch
Duties associated with taking over and accepting a watch including
a) watch keeping at sea
b) watch keeping at anchorage
c) watch keeping during maneuvering
d) watch keeping during bad weather and when passing through restricted water
e) recording special instruction received from bridge/chief engineer

Routine duties undertaken during a watch including checks on running parameters of main engine & auxiliaries.
Maintenance of machinery spaces logs and significance of readings taken.
Duties associated with handing over watch. Reason for not taking over watch
Safety And Emergency Procedures during Watchkeeping.
Safety Precautions to be taken during a Watch.
Explain what is meant by Emergency w.r.t companents of machinery, type of impact and Emergencey Procedures
to be followed as established before hand
Change over to Remote/ Automatic to local control of all systems
Safety Precautions to be observed during a watch
Immediate action to be taken in the event of fire or accident with reference to oil system
Engine Room Resource Management
Knowledge of Engine room resource management principles
Allocation, assignment, and prioritization of resources.
a) why ERM necessary b) Resources included for ERM
Effective Communication
Assertiveness and leadership
Obtaining and maintaining situational awareness
Consideration of team experience
Classroom Faculty
Trng hours

7
2.1

2.1.1
2.1.2
2.1.3
2.1.4
FUNCTION 1 : Marine Enginerring at Operational And Management Level
COMPETENCE NO. 2 : Use of English in Written and Oral Form
Adequate knowledge of English language to enable the officer to use engineering publication and to perform Engineering
Duties
Oral Communication
Written Communication and Grammer
Comprehension And Speech
Technical Report writing
Use of maritime Vocabulary and marine technical terminology
Classroom Faculty
Trng hours

6
4
4

6
3.1

1
FUNCTION 1 : Marine Enginerring at Operational And Management Level
COMPETENCE NO. 3 : Use of Internal Communication Systems
Operation of all Internal Communication system on board
Operation of all Internal Communication System on board such as Walkie Talkie, VHF, Telephones and other
systems
Classroom Faculty
Trng hours

3
4.1.1
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4.1.5.1
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4.1.5.7
4.1.6
4.1.6(a)
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4.4
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4.6
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4.6.3
Function 1: Marine Engineering at Operational and Management Level
COMPETENCE NO 4 : Operate Main & Auxiliary machinery and associated control systems
Marine Diesel Engine
main engine
construction of two stroke crosshead type diesel engine

design / sketches of main parts of diesel engine i.e cylinder head , liner , piston oil cool and water cooled, piston
rod, connecting rod,crosshead,bearing,bottom end bearing , connecting rod,bolts,piston cooling arrangements.

bed plates holding down arrangements,chocking,resin chocks,tie rods,structure of diesel engine.


construction of a crankshaft different types
sketches /describe piston cooling arrangements.
jacket cooling arrangement in liner, cylinder heads
construction of fuel injectors,air starting valve,relief valve,exhaust valve,air distributor,fuel pumps
turbocharger
scavenge pumps and valves
systems:air starting and reversing , fuel oil , jacket cooling,piston cooling,nozzle cooling,crankcase lube
oil,cylinder lubrication,piston cooling oil and water
scavenging systems , types of supercharging
marine diesel engine
auxiliary
auxiliary diesel engine , four stroke trunk type piston engine
design / sketches of main parts of diesel engine
a. piston
b. cylinder head
c. cylinder liner
d. piston rod
e. crank pin bearing bolts
f. main bearings
construction of bed plate and engine structure.
construction of crank shaft
lubrication system internal and external rocker arm lubrication .
jacket cooling system
scavenge and exhaust systems. Inlet and exhaust valves.
turbocharger
procedure for staring the generator
marine steam turbine
layout of main propulsion turbine
construction and pv diagram of impulse turbine
construction and pv diagram of reaction turbine
construction of blades / roots
sealing arrangements
blade tip clearance of reaction turbine
layout of two stage turbine with astern turbine for main propulsion.
operation of main propulsion turbine
lubrication system
types of seals used.
marine gas turbine
types of gas turbine
turboshaft type of gas turbine for marine application
pressure / temperature diagram
lubrication system
layout and operation of turboshaft gas turbine
marine boiler main and auxiliary including economizer(contd)
theoretical knowledge of construction & operation of marine boilers including materials used
list the service provided by boilers & the typical pressure used.
define a. fire tube boiler
b. water tube boiler
c. packeged boiler& briefly explain the differences & why one type of boiler is prefered over other
explain why shells of cylinderical forms are prefered & why end plates of spherical types are to be prefer over flat
end plates
what are different types of stays used in boiler and why ?
explain the advantage of using corrugated furnace.
describe how tubes are expanded in tubeplates & explain the differenes in following
a. plain tube
b. stay tube
c. single flow tubes
d. swirly flow tubes
e. thimble tubes
sketch the path of wate circulation gas path & boilers
list all the boiler mountings :
a. on shell
b. internal & describe breifly their purposes
explain purpose & working of
a. reducing valves
b. steam trapes
c. drains
describe correct procedure of raising steam boilers & coupling them to steam system.
describe how to check correctly the water level in steaming boiler & the dangers of low level & high level &
corrective action required in either case.
explain how water teatment is provided & why it is necessary.
describe the construction of steam plants as fitted on board the ship.
shafting installations,including propellers
describe
a. propeller
b. rope guard
c. stern tube
d. stern tube bearing
e. shaft seal
f. propeller shat
g. intermediate shat
h. aft bearing
i. plumber block
j. thrust bearing
describe details of oil shaft seal and stern tube bearing
describe details of thrust bearing
propellers
a. various types
b. materials used
describe
a. diameter
b. pitch
c. pitch ratio
d. pressure side
e. action side
f. leading edge
g. following edge
how propellers fitted on propeller shaft
controllable pitch propeller
other auxiliary machineary
pumps
classification of pumps
1.1.1 roto dynamic pump
1.1.2 positive displacement pump
component parts of centrifugal pump
construction and working of centrifugal pump
various heads of a pump
losses in centrifugal pumps
multistage in centrifugal pump
characterstics of centrifugal pumps
net positive section head
cavitation
central priming system and individual priming system
main components of reciprocating pump
construction and working of recriprocating pump
air vessels
slip of the pump
gear pump-types,construction,working
screw pump-types, construction , working
other pumps-diaphragm,lobe,vane etc
starting of a centrifugal/other pumps
air compressors
classification of pumps
construction and working of reciprocating compressor
theoretical and actual pv diagram of single stage compressor
volumetric efficiency
effect of clearance volume
free air delivery
multi stage compression,pv diagram
comparision of singlestage with multistage compression
tandem compressor
inter cooler
safeties
compressor characteristics
comparision of centrifugal,axial,reciprocating compressors
starting up an air compressor
centrifuges
principles of purification by use of centrifugs
construction of a purifier and clarifier
manual/automatic desludging system
operation of purifier/clarifier
fresh watre generator
principles of fresh water generation on board
construction of different types of fresh water generators
operation i.e starting up and shutting down
heat exchangers
construction and working of shell and tube heat exchanger
materials used for various parts of the heat exchanger
construction and working of plate type heat exchanger
materials used for above type exchanger
refrigeration/air conditioning and ventilation systems
principles of refrigeration/air conditionong
layout of the system for refrigeration
description of various components such as comperssor,condensor,oil seperatoe/drier; expansion
Valve;evaparator
refrigeration system on board a ship; various cooied rooms for storage of meets/vegetables etc
how different temperatures maintained in different rooms
refrigerants used ; their properites
compressor lubrication system
method of charging refrigerant in the system
method of purging the system
various safeties,cutouts used in the system
air conditioning and ventilation system-basic principles and construction
layout of air conditioning system
layout of ventilation system
steering gear
layout of an electro hydraulic steering system
description of various components such as
a. tele meter, transmitter and receiver
b. two ram/four rams/rotary vane steering gear
c. charging the system
d. heleshaw pump/swash plate type pump/valves etc used in the system
fail safe steering system
emergency steering system
automatic control systems
describe
a. on-off control
b. sequential control
c. pid control
d.program control
describe which control methodologies can be applied to whch control system. Such as automatic motor
,start/stop for on-off control,automatic generator start/stop for sequential control.
describe operation principles of
a. pressure switch
b. temperature switch
c. resistance bulb
d. electric-pneumatic convertor
e. electro mechanical transducer
f. valve positioner
g. control valve
h. relax
fluid flow and characteristics of lubricating oil, fuel iol and cooling systems

different piping systems for fuel oil,lubricating oil,cooling fresh water,sea water steem,condensate,feed water

describe colour coding of pipes for various systems.

describe means by which lengths of pipes are joined together naming material used for jointings for

a.steam pipes
b.sea water pipes
c.starting air pipes
d.oil pipes
describe how pipes are supported to reduce vibration
describe how expansion and contraction of pipes is cattered for
describe different valves used in the piping system such as globe valva,screw lift valve,screw down non return
valve
describe relief valve and quick closing valves used in the systems
describe how pipe lines are blanked off
describe a mud box
pressure testing of pipes and valves
deck machineary
construction and operation of
a. windlass
b. morning winch
c. cargo winch
d. boat winch
Safety and Emergency procedures for operation of propulsion plant machinery, including control systems

breifly describe
a. main engine auto-slow down & shutdown
b. main boiler auto shut down
c. power failure (black out)
breifly describe
a. emergency steering how can we control from local position
explain precaution to be taken for the following
b. cooling sea water system in case of air ingress
c. backup in case of control air failure
d. strainers / filters
e. operation of purifiers in case of blackout
f. heat exchangers under blackout
Preparation , operation, fault detection and necessary measures to prevent damage for the engine room
machinery
main engine & associated auxiliaries
a. precautions safety measures checking procedures ,preparation before starting up main engine
b. need for warming up / cooling down
c. starting all system & checking the parameters . Malfunction likely to occur if running parameters go out of
normal range
d. shutting down main engine plan
e. procedure for cleaning the turbocharger under way.surging of turocharger
f. running of main engine after cutting of one unit or more
g. procedure & action to be taken in the event of scavange fire
steam boiler & associated steam systems
a. procedures for lighting burner manually / automattically
b. how to build steam pressure & put boiler on service
c. procedure for checking water level in boiler
d. what is meant by blow back & how it is avoided
e. banking the boiler
f. shutting down boiler
g. soot blowing . Operation of soot blower
starting auxiliary prime moveres & associated systems
a. precaution / preparation before starting
b. manual start / auto start
c. normal operating pressure / temperatures
d. starting of purifiers / air compressors
starting & putting in operation referigeration, air conditioning&ventilating systems
a. precaution / preparation for starting
b. malfunction/ trouble likely to occur in system
c. effect of air, moisture & oil
Design features, and operative mechanism of machinery
marine diesel engines
material selection & design features of
1. structure of diesel engine
2. running air
3. fuel injection equipment
4. combustion chamber components
5. cylinder liner , piston rings
6. selection of cylinder lubricating oil
7. engine systems
marine steam turbines
material selection & design features of steam turbines:
1. nozzle & nozzle boxes
2. turbine impulse & reaction
3. pressure & velocity compounding
4. material of blades , casing , diaphragms
operative mechanism of steam turbine:
1. alarm & trips
2. shut down procedures
3. critical speed
marine gas turbine
material selection & design features of marine gas turbine:
1. flow of air & gas through a simple gas turbine
2. material of compressor , combustion system , turbine
operative mechanism :
1. lubricating system
2. fuel system
3. staring system
4. mounting & control system
marine steam boilers
material selection & design features of marine steam boilers:
1.types main steam boilers
2. water & gaas circulation
3. support & expansion
4. air heaters
5. water level indicators
6. boiler fittings & drum intervals
7. operating parameters
8. soot blowers , economizers
9. safety valves
materials selection & design features of marine steam boilers feed water systems
1. main feed systems
2. condensor types
3. air ejectors
4. turbo feed pumps
5. de-aerators
Thermodynamics and heat transmission, mechanics and hydro mechanics
thermodynamic fundamentals
perfect gas
specific heat , internal energy
adiabatic , polytropic , isobaric & isothermal compression / expansion
second law
heat engine
thermal efficiency
engine analysis

reciprocating internal combustion engine performance parameters; indicator diagrams, ppower , mean effective
pressure, thermal efficiency , brake specific fuel consumption , mechanical efficiency , energy balance

combustion
fuel conposition
air- fuel ratio
calorific value.
heat transfer
composite walls. Insulation
interface temperature
mechanics and hydromechanics
stactics
bow's rotation
dynamic
equations of motion
velocity and accleration diagrams
laws of conservation of energy and momentum
flywheels
friction
sliding friction on horizontal and inclined planes
simple harmonic motion
equation of simple harmonic motion
amplitude , frequency and periodic time
torsion
fundamental torsion equation
fluid mechanics
volume and mass flow
venturi meter
bernouilli's equation
propulsive characteristics of diesel engine , steam and gas turbines , including speed , output and fuel
consumption
engine layout and load diagrams
propeller curve
propeller design point
fouled hull , sea margin and heavy propeller
specified fuel oil consumption
marine diesel engine
Thermal efficiency of dual cycle
Heat balance of marine diesel engine
marine steam boiler and steam turbine
heat balance of a marine steam plant
marine gas turbine
thermal efficiency of brayton cycle
heat balance of marine gas turbine plant
refrigeration and air conditioning system

explain the environmental concerns of traditional refrigerants and the methods used to address these concerns.

interpret symptoms , effects and remendial actions for common faults in refrigeration and air conditioning
systems.
procedures for refrigerant charging and oil changing
record keeping of refrigerant consumption
production of oils from crude oil
properties and characteristics of fuels and lubricants
analyse the various properties of fuels and lubricating oils.
shore side shipboard sampling and testing
appraise the importance and implications of continual monitoring of quality of fuels and lubricants in efficient
operation of machinery.
explain the procedures available for testing fuels and lubricants , including viscosity , water in oil , pour point ,
total base number (TBN), microbiological contamination and other contamination.
contaminants including microbiological infection

outline procedures for dealing with contamination of oils by water , fuel in lubricating oil, solid debris or other
contaminants, including recognition of unacceptable levels and possilble consequences.

examine the causes , symptoms, effects and methods of teatment of oils that have been infected with
microbiological organisms.
properties and application of material used in machinery on board ships
explain the procedures of materials and how these can be determined by simple tests.

compare common non-metallic used at sea and explain their properties , applications and restrictions on usage.

Examine common metallic materials used at sea, their applications , failure mechanisms and methods to limit or
reduce failures.
Operation of main/ auxiliary machinery
stat up and shutdown of main and auxiliary engines and associated systems
operating limits of propulsion plant

efficient operation , survelliance, performance assessment of main propulsion plant and auxiliary machinery

diesel engines:-
a. indicator and draw diagrams , calculation of power & efficiency
b. condition monitoring
steam turbines , boilers and gas turbbines:-
a. performance data of turbine, comparison with sea trial data.
safety features of propulsion and auxiliary machinery
Classroom Faculty
Trng hours

25

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5.4.2

5.4.3
Function 1: Marine Engineering at operational and Management Level

Competence 5: Operate fuel, lubrication, ballast and other pumping systems and associated control systems.

Operational characteristics of pumps and piping systems, including control systems.


Characteristics of various types of pumps and their interpretations
Requirement of piping system to suit the pumping system.
Operation of pumping systems
Routine pumping operations
Operation of
a) Bilge pumping system
b) Ballast pumping system
c) Cargo Oil pumping system
d) Fuel oil transfer system
e) Hydropher system
Oily- water seprator requirements & operation.
Why oily water seprator required
Construction of oily water seprator - its various components
How to prevent bilges being discharged when oil content exceeds 15 ppm
Operation of an automatic multi stage oily water seprator
Enteries made in oil record book when pumping out bilges
Operation and Maintenance of machinery, including pumps and piping system.
Ballast and Bilge Systems
a) Procedures for evaluating pumps, ejectors and pumping systems including ship side valves. Identify problems
affecting performance and identify common faults
b) Operation of self priming systems
c) Main causes of corrosion and explain marine growth prevention
Fire main
a) Sources of supply to fire main
b) How and when fire pumps tested
c) Uses to which a fire main can be put
d) Puposes of fitting on a fire main
Ballast water Management
Classroom Faculty

Trng hours

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Function 2: Electrical, electronic and control Engineering at operational and management level

Competence 6: Operate Electrical, electronic and control systems


Basic Electrical Engineering and Electrical Equipment:-
Explain the compostion of an atom in terms of electrons, protons & neutrons.
Describe the effect of applying energy to an atom
Describe the flow of current subjected to a potential difference reffering to: Electron flow- conventional
flow
Explain why some materials are conductors, Insulators and name commonly used materials in each
groups.
Explain potential difference, electromotive force stating the symbols and units used.
Explain what is (a) Direct Current (b) Alternating Current
Describe Ohm's law. Compare the effects of adding further resistance to (a) Parallel Circuit (b) Series
Circuit.

Determine the current flows, resistance values, and voltages in (a) Parallel Circuit (b) Series Circuit.

List the factors which govern the variation of resistance of conductors and explain the effect of
temperature on it.
Explain the effect of internal resistance to supply source and its effect (a) emf (b) terminal potential
difference.
State Kirchoff's law (a) Current law (b) Voltage law. Calculate the current flowing and voltage drop across
resistors in simple circuits.

Construct and use of wheatstne bridge and calculate (a) Total or equivalent resistance of a parallel circuit
with voltage and current given. (b) Total resistance with given values of resistance in parallel circuits

Draw a simple circuit showing how a voltmeter and ammeter are connected and explain the need of (a)
High resistance in voltmeter (b) Low resistance in ammeter
Explain the ranges of voltmeter and ammeter can be increased and describe the location of shunt and
series resistance relative to their meters
Explain the implication of power dissipated in a resistor and state where energy is dissipated.
Define efficiency and give basic ratio, also show the symbol.
Describe the transfer of heat energy to electrical energy and vice versa and solve problem involving power
loss in electrical circuit.
Static electricity and its effects, Capacitance its units, capacitor in series and parallel

Magnetism and electromagnetism, MMF, Magnetic Flux, Reluctance, permeability, magnetic Hysteris

Electromagnetic Induction, Self Inductance, Mutual inductance, faraday laws of Electromagnetic


Induction.
state flemings hand rules to determine the direction of magnetic field motion and current.
Explain how alternating current is produced in a simple loop rotating in magnetic field
Fundamentals of alternating current. Equation for alternating voltage, cycle, Frequency, Amplitude, RMS
value, Average value. Form factor.
Alternating current through Resistance, inductance and capacitance. Draw graphs showing variation of
current and applied voltage when AC is applied to these components.Superimpose the voltage and
current graphs to obtain power graph.
Explain impedance and compose it with resistance of a DC circuit. State relation between impedance,
voltage, Current and power factor.
Explain why shipboard installations produced power demand with a lagging power factor.Explain effects
of varying power factor on power consumed.
Solve problems concerning voltage, current impedence, reactance, power and power factor of R,L,C
circuits. Resonance in R,L,C series circuit.
Electrical genrators and power Distribution on board
Identify the parts and explain the functions of the following parts of a DC generator. Armature field poles,
slip rings, field coils, brushes and spring, commutator.
Explain the basic function of commutator
Explain the difference in (a) Shunt coil (B) series coil and name the two types of windings used on
armatures. Various types of DC generator.
Explain what are the factors controlling emf. Equation for finding emf. Armature Reaction.
Alternators principle. Type of alternators. Main parts and their functions.
EMF equation of alternators and explain the factor controlling the emf.
Polyphase circuits. Advantages of three phase systems. Star Delta connection.
Transformer working principle, EMF equation of transformer. Voltage Transformation ratio.

Draw a typical system diagram of a typical distribution system showing main generator, emergency
generators, shore supply, 440v supply, 220v supply, circuit breakers and transformers.

Describe in simple terms an AC generator with three phase windings stating the phase difference and
explain star and delta connections.
Explain how excitation of a motor in produced and supplied. Describe how a generator is cooled and
heaters are fitted.
Explain an automatic voltage regulator.
Explain purpose of switches, circuit breakers and fuses.

Various types of circuit breakers, construction and attention required by moulded case circuit breakers.

Sketch the layout of a typical main switch board and explain dangers in the vicinity of bus bars.

Describe the protection normally provided on the doors of switch board cubides
Explain reverse power protection
Explain under voltage protection of generators and motors
Describe preferential tripping.
Explain how status indicator lamps are usually supplied with power
List the ways in which circuit breaker can be tripped and explain purpose of interlocks.
LIGHTING SYSTEM
Explain the difference between lamps for general lighting and for rough service
Describe principle, application and care of tungston, halogen lamps.
Explain how the fluorescent tubes are started up.

Explain the location, colour and power of navigation lights and how the uninterrupted working ensured

Emergency lights, how are they marked, which lights are connected to emergency power supply system.
What intervals should they be tested.
Cables Materials used for a) Conductors b)Insulation c) Sheathing.
Reaction of Electric cables to fire
Classification of cables
Preparing starting paralleing and changing over generators.

Describe the synchronizing sequence to bring a generator into service in parallel with running one using

a) synchroscope
b) lamps
c) Manual & Auto synchronizing
Describe how load sharing is adjusted,
Explain Excitation control, Speed droop
Emergency generator

List the essential services supplied electrical power. Explain the purpose of emergency power supply.

starting and on load


Machinery and devices connected emergency generator and its reasons
safety devices on emergency switch board
Interconnection between the MSB and emergency switch board
Starting up of generator after Black Out.
Electrical Motors including starting methodologies
Describe the common types of motors used on board ship and give their application
Explain te meanings of all information displayed on motor/ generator name plate
Identify the following and explain the function of the following Rotor, Stator, bearing, Fan, Field windings,
Terminal, methods of lubrication.
Principle of DC motors, types of motors, Back emf. Voltage equation
Equation for finding the Torque of motor. Factor deciding the speed of motor. Various methods of speed
control. Ward leonard speed control. Power losses in DC Motors
Types of DC Motors and their application
Starters for DC Motor. Circuit explanation
Induction motors. Various types. Explain how driving torque is produced in induction motor. Synchrous
speed. Slip. Single phase induction motor. Single phasing and its effect on motor
Synchronous motors. Construction and working principle.
Necessity of starters for AC motors. Various types of starter. Principle of Auto transformer starter and Star-
Delta starter.
Draw graphs showing the following relationships. Speed and load, current and load between full load and
no load, means of producing variable speed.

Explain why starting current is high compared to the load current. Requirement of starter for motors.

Explain what is meant by Single phasing and its effect on motor when running, when starting, if continued
attempts to start are made.

Describe the rewinding process of an AC motor or alternator narrating type of insulation and class used.

Describe standard test carried out on a rewound motor both AC and DC.
High voltage Installations
State that more than 1000V is usually called High voltage
Why high voltage Installation used on a ship
What voltages are mostly used as high voltages on board a ship
Special Characteristics and features of high voltage installations in comparison with less then 1000V
system
Describes equipment/ installations in high voltage system such as Generators, Distribution board, Motors
etc
States that high voltage system are normally earthed via resistor
Safety precautions to be strictly observed while working on high voltage system
Sequential control circuits and assosiated control devices
Explain what a sequential control means
Characteristics of sequential control
How a sequential control utilized
Components comprising of sequential control system
Examples of sequential control
Electronic Equipment
Characteristics of basic electronic circuit elements

Theoretical knowledge of semi conductor components, Diodes, Tyristors, Integrated circuit (IC), large scale
integrated circuit (LSI), Triode, Amplifier, Half wave and full wave rectifier, their function and operation.

Laboratory testing and familiarisation of each electronic component mentioned above.


Amplifiers and Oscillators. Circuit diagram and explanation.
Various Sensors used onboard ship
Pressure sensor
temperature sensor
Level Sensor
RPM sensor
Photo Sensors
Water Salinometer
Flow chart for automatic and control systems

a) Symbol marks used in flow charts such as terminal processing, determination, input/ output etc.

b) Explain flow charts indicating automatic control systems for main engine, generator control system

c) Describe briefly major components in relation to the function found in flow charts
Functions, characteristics and features of control systems for machinery items, including main engines
and boilers
Automatic Control Fundamentals
Different types of control actions
a) On- off action c)Simple proportional action
b) Integral Action d) Derivative action
Pneumatic control systems. Flapper and Nozzle.

Description of electronic monitoring and control system fitted on Auxilliary machinery, including

a)Boilers c) Purifiers
b) Steering gears. D) Generators
Description of electrical controls on Main Engine
Description of operation of controls of oily water Seprator; and oily discharge monitoring system

Control Systems
Various automatic control methodologies and characteristics
Process Control Theory
Open and closed loop-Sensing Elements and Transducers-Monitors- Pneumatic and Electronic controllers
- PLC
On/Off and continous control system- Interdependence of PID control action
Characteristics- Temperature vs Time, Temperature vs Value relationship
Proportional band and gain- Direct acting and reverse acting signal.
Measurement of process Value
Temperature, Pressure, level, Flow, General measurement of processes e.g.
Tachometer, Viscometer, flame detector, oxygen analyser etc.
Transmission of Signals
Transmitters, Pneumatic and Electrical Control equipment
Manipulator Elements
Principles, Operation, Application, Electric & Hydraulic Servomotors
Proportional Integral Derivative (PID) Control characteristics and assosiated system devices for process
control
Explain principles of PID Control
Explain how P,I and D actions can be electrically/ pneumatically available showing simple electronic
circuits and pneumatic diagrams
Explain characteristics of P action as well as proportional band (PB)
Explain characteristics of I and D actions
Explain how P,I and D actions contribute to control systems
Describe components comprising PID control systems
Computer Applications
Basic knowledge of computer, Hardware and software
Operations of software packages applicable to ship board use such as
E-Learning
LAN network
Powerpoint
PMS
Electronics, power Electronics, Automatic Control engineering and Safety Devices
a) Semi Conductor Devices b) Voltage Regulators c) Electronic fault diagrams
Automatic Control Engineering and Safety devices
a) Introduction b)Sensors and transmitters c) Basic control theory
Design features of system configuration of automatic control equipment and safety devices
General Requirements:-
a) Electronic equipment designed for land use often not suitable for ship use
b) All materials should be non-flammable
c) Meaning of flame retardant
d) Effect of temperature changes on i) Electromagnetic devices ii) Generator voltage
e) Maximum temperature of air & sea water used for design purpose
f) Axis of a rotating machine should not be placed athwart ships unless so designed
g) Periodically check the security of all electrical connections.
Design features of high voltage installations.
Generation and distribution of high voltage on ships
High voltage system advantages
Advantages of an Insulated system
High voltage cables, circuit breakers, fuses
Features of pneumatic and hydraulic control equipment.
Hydraulic control equipments
a) System components
b) Hydraulic circuits
Pneumatic control equipment
a) Pneumatic circuits
b) Pneumatic components
Functions and mechanism of automatic control for main engine and auxilliary machinery
Main Engine
a) Control theory
b) Signal transmission system
c) Control elements
main Engine
Generator and Distributor system
a) Safety in Generator and Distribution system
b) Alarm and shut down c) Automatic starting
Steam Boiler
1) Alarms for a) High water level b) Boiler pressure high or low c) Superheater outlet temp high d) uptake
high gas temp e) control system power failure f) flame failure 2) Alarm and Shutdown due to a) low water
level b) failure of air supply c) flame failure

Alarms for oil purifiers, refrigeration system, pumping systems, steering system, Deck machinery
Classroom Faculty
Trng hours

25
10
5

10

5
5

10

5
20

15
5

10
7.1

2
3
4
5
6
7
8
9

7.2

3
4
5

7.3
1

7.4
1
2

5
6
7
8
9
10
11
7.5

7.5.1
1

7.5.2

7.5.3
1
2
7.6
1
2

7.7

2
2

7.7.1
1
2
FUNCTION 2: Electrical, Electronic and control Engineering at Operational and Management Level
Competence 7: Maintainance and Repair of Electrical and Electronic Equipment
Safety requirements for working on shipboard electrical systems
List the safety precautions necessary before commencing of work on electrical machineries. List the materials commonly
used on board ship for following parts of cables (a) Conductor (b) Insulation ( c ) Sheathing and describe the reaction of an
electrical cable to fire.
Do's and Don’t's when working on electrical equipment
Protective clothing, tools & equipment.
Working in machinery spaces
First aid in electrical shocks.
Discuss voltage range and level of current considered safe.
Discuss electro static charging and potential hazards and remedies.
Dangers assosiated with spaces in vicinity of bus bars
Purpose of interlocks fitted to circuit breakers

Maintance and repair of electrical equipment like switchboards, motors, generators including DC equipment & systems

Check and record the following of an alternator in running condition RPM, frequency, voltage, K.W, Amperes, Power Factor,
Condition on bearing and Airflow and cleanliness.
Check and record following in stop condition
Airgap and interval, condition of cleanliness
Insulation of coils and rotor between phase and body
Condition of bearings.
Emergency batteries requirement and maintainance
Describe the maintainance routine of circuit breakers.
Routine checks and maintainance carried out on
a) AC/DC motors d) Alternators
b) Starters e)Switchboards
c)Transformers f) Batteries
State safety isolation precautions necessary before commencing work.
Importance and of checking Insulation of electrical equipment. What is minimum Insulation reading acceptable. Methods of
bring up Insulation reading. Maintenance of cables
Construction and operation of Electrical testing and measuring equipment.
Familiarize yourself with tools used for electrical work.
Pliers
Screw Drivers
Testers
Cutters
Insulation removers
Learn to identify and use

Voltmeter-Ammeter-Different types of Megger-Multimeter-Frequency meter, Ohmmeter, Watt hour meter, clamp meter

Learn to identify and use


Tong Tester, Oscilloscope, Hydrometer, Signal Generator.
Detection of electric malfunction, location of faults and measures to prevent damage
Explain how an earthing in a circuit can be detected and rectified.
Explain following faults
Open circuit Short Circuit
Explain how earth fault occurs and its effect on an insulated distribution system
With the help of a diagram showing earth fault lamos, Describe the appearance of lamps when an earth faults occurs. How
power supplied to indicator lamps
Describe the procedure to locate earth faults. Explain principle of using earth fault instruments.
Describe how to fit cable through gland into a terminal box, earthing the armouring as necessary.
Describe how to replace a fuse
Preferential tripping when overload occurs
Different types of over current protection relay
Purpose of Reverse power protection
under voltage protection of generators and motors
Function and performance tests
Function and performance tests of the following equipment and their configuration.
a. Monitoring systems.
What is a monitoring system or a data logger and How monitoring system configured
Briefly roles of following:-
a) CPU unit
b) I/O Interface
c) Monitoring display
d) Log printer
e) Alarm printer
Function and performance tests of the following equipment and their configuration.
Automatic control devices
Describe how function / performance of automatic control systems incorporated in the following operation systems can be
tested
a) Main Engine
b) Power generation and distribution
c) Boiler
d) Auxiliary machinery
Function and performance tests of the following equipment and their configuration.
Protective Devices
Describe how functions / performance of protective / safety devices can be tested
Explain need of testing in ships statutory survey
The Interpretations of electrical and simple electronic diagrams
Explain major electric / electronic symbols used in circuit diagrams
Explain the function of circuit elements in the circuit diagram
Explain basic difference between following electrical diagrams
a) Block b) System c) Circuit d) Wiring
Troubleshooting of Electrical & Electronic control equipment & monitoring systems. Function test of control Equipment
and safety devices.
Electrical safety
a) Safety procedures to be adopted when working on Electrical Installations
b) Effects of Electrical current on human body.
Trouble shooting procedures
a) Symptom identification
b) Listing of probable faulty function
c) Localising of fault function
d) Symptom analysis
e) Localising trouble to circuit
f) Failure analysis
Software Version control
Basics of PLC Operation- PLC Controls and hardwired
Comparison between hardwired and programmable control operations
Classroom Faculty
Trng hours

5
4

5
5

2
8.1
1

3
4
5

7
8
8.2
1

8.3
1
2
3
4
5
6
8.4

4
5
6
7
8
8.5

1
1

4
5
6
7
8
9
10
11
12
13
8.6
1

8.7
1
2
3
4
5
6
Function 3: Maintenance and repair at operational and management level
Competence 8: Appropriate use of hand tools, machine tools and measuring instruments for fabrication and
repair onboard
Characteristics and limitations of materials used in construction and repair of ships and equipment.
Basic Metallurgy

What are (a) low (b) medium © high carbon steels and compare their tensile strength, ductility and hardness

Describe the uses of low, medium and high carbon steels.


Describe the propeties of Cast iron and its use in engineering.
Non- Metallic materials- plastics-basic properties
LAB TEST;
Conducts or explain the following Mechanical Tests in lab:-
Tensile strength of M.S. sample- round/flat, %elongation, yield strength, UTS.
Izod Impact test; knotch cutting, type of fracture (ductile or brittle)
Types of fracture of material and its grain structure (CI and MS, non ferrous)
Hardness test of materials
Characteristics and limitations of processes used for fabrication and repair
Heat Treatment of carbon steel tools such as Chisels, Knives, Saw drills.
Various types of Lifting gear- Chains, tackles, chain blocks, overhead engine room crane. Their testing and
surveys.
Properties and parameters considered in the fabrication and repair of systems and components
Materials under load
Vibrations
Self secured joints
Permanent joints
Bonding plastics
Pipe work
Method for carrying out safe emergency / temporary repairs
ADHESIVE BONDING:

List the advantages and disadvantages of adhesive bonding and describe basic principles of joining by adhesive.

How are the following bonded:


a) friction lining to steel shoes or discs.
b) smooth surfeces.
Explain the purpose of fusing an activator when using epoxy resin and various types to meet different service
conditions.
REPAIR WELDING
Putting a doubler in a plate and a pipe.
Repairing a holed pipe by filling metal.
Cutting of flange from old pipe and welding it to new pipe
Making a jig to weld pipes.
Method of joining pipes, fitting nipples use of flaring tool
Safety Measures to be taken to ensure safe working environment
Use of a) Safety helmets
b) Eye protection Gear
c) Protective footwear
d) Skin protection Gear
Care of hands-treatment of cuts and abrasions.

Control of power supply for machines. Difference between start & stop Buttons. Emergency stop buttons.

Precautions necessary where welding in closed spaces or near combustible material.


Danger of fumes from welding & how to deal with them.
Precautions and care necessary when handling storing gas cylinders like oxygen, acetylene.
Safety fittings or acetylene gas cylinders. Use of Regulators
Safety features of gas pressure gauges.
Care for a) blow pipe nozzles b) Hoses
Pupose of hose check valve and flash back arrestors
Colour coding of gas cylinders and cylinder outlet threads.
Care necessary when lighting a gas cutter. Adjustment of flame
Safety factors in a) grinding b) welding c) use of lathe & drill machines
Use of hand tools and power tools, measuring instruments
Familiarization with following, enumerate types available.

a. Hammer b. chisel c. vice d. scriber e. Hacksaw f. file g. Scribing Block h. Calliper i. Divider j. Trisquare
k. Steel rule l. Reamer m. Vernier Calliper n. Scrapers o. Taps & dies p. Drill bits q. Screw Driver r. Marking
Tables s. Spring calliper t. Number & letter punch, Tri Square u. Centre Punch

Describe the use of following cold chisels


Flat--Cross cut--Diamond Point-- Round nose
Explain how chiesels are tempered and sharpened.

Describe the care necessary for a) surface plates b) vee blocks c) Scorners d) dividers e) odd leg calipers

List the prossese for which powered hand tools can be used and name the different types of power,
Demonstrate the use of powered tools.
State the practical maximum and minimum capacities of an electric powered hand drill and state the care
necessary for supply cable of powered hand tools.
Use of Micrometer, Vernier calliper, Marking table, Tri Square, Dial gauge.
Explain the use of taper, second and plug taps and what governs the diameter of hole to be drilled before
tapping.
Use of various types of sealants and packings
Types and properties of gland packings; jointing used.
Various sealents used.
Selecting correct joints.
Marking and cutting joints.
Different types of gland packing and process of packing glands
Cold welding of pipes, plates use of epoxy resins.
Classroom Faculty

Trng hours

10

2
5

2
9.1

2
3
4
9.2

9.3

9.3.1

4
5
6
7
8
9
10
11
12
9.3.2
1
2

5
6
7
8
9
10
11
12
9.3.3
1

9.3.4
1
2
3
4
9.3.5
1

3
4
5
6

9.3.6
1
2
3
4
5
6
7
9.3.7

9.3.8

9.4
1
2
3
9.5
1

9.6
9.6.1
1
2
3
4
5
9.6.2
1

9.7
1
2
3
9.8
9.8.1 (A)

9.8.1 (B)

9.9

9.10
1
2
3
4
5
6
7
8
Function 3: Maintenance and repair at operational and management level
Competence 9: Maintenance and repair of shipboard machinery and equipment

Safety measures to be taken for repair and maintenance, including the safe isolation of shipboard machinery
and equipment required before personnel are permitted to work on such machinery or equipment

Methods of safe isolation of machinery i.e. Main Engine, auxilliaries, pumps, compressor, boilers etc.

Safety measures to be taken before dismantling.


Carrying out risk assessment before starting any repair work.
Checking cranes and other lifting equipment like chain blocks, wire slings etc for SWL.
Appropriate basic mechanical knowledge and skills
Basic constructional and operational details of ship's machinery e.g. Diesel engines, pumps, compressors,
purifiers, boilers etc. and acquire basic skills to carry out maintenance and repair

Maintenance and Repair such as dismantling adjustment and reassembling of machinery and equipment

Repair and maintenance of Main Engine.

Procedure for dismantling and assembling of main Engine unit, including all cylinder head mountings.

Inspect condition, wear, clearances etc. of piston, piston rings, cylinder head, cylinder liner, air starting valve, fuel
injectors, relief valve, exhaust valve. Prepare decarbonizing report.
Procedure for dismantling and assembling Main Engine bearings a) Main bearings b) Cross head bearing c)
Bottom end bearing.
Inspect above bearing, check clearances, drops, criteria for rejection of a white metalled bearing.
Crankshaft deflections, purpose, procedure tabulation and interpretation of results.
Causes of crankshaft misalignment.
Main engine maintenance routines, schedules.
Checking adjusting main engine fuel pump timings.
Inspection of holding down bolts
Procedure of pretensioning and checking tie rods.
carrying out crank case inspection and measurement of bearing clearances
Familiarization with special tools and measuring equipment used in overhauling the Engine.
Repair and maintenance of Auxilliary Engine.
Methods of safe isolation of machinery.
Safety measures to be taken before dismantling.

Procedure for dismantling and assembling auxilliary engine for a) Complete Overhaul b) Top overhaul

Inspect cylinder head, Piston, Piston rings, liner, Bottom end bearings, fuel injector, inlet, exhaust valves, air
starting valve, distributor, take clearances, measure wear down, and prepare a report.
Carry out crankcase inspection- tappet clearances, fuel valve priming
Crank Shaft deflections
Generator maintenance routines/ schedules.
Check fuel pump timing.
Starting procedures
Check working of safety cut outs
safe working procedures for various operations
Special tools and measuring instruments used for above work
Repair & maintenance of Auxilliary Machinery
AIR COMPRESSOR

Open and inspect Piston, Piston rings, suction & discharge valves. Crank case bearings, relief valves, Intercooler

PUMPS
Open and inspect, centrifugal pump, screw pump, gear pump, reciprocating pump
HEAT EXCHANGERS

Dismantle and examine for leakages, corrosion, erosion, fouling of tubes, plates etc. Pressure testing.

Repair of tubes, plugging of tubes, renewing sacrificial anodes.


OIL SEPRATORS
Dismantle and examine all components
F.W. GENERATOR
Dismantle and examine all components
TURBOCHARGER
Overhauling, renewal of bearings, oil pumps.
Pressure and Temperature Controllers-overhaul
REFRIGERATION MAINTENANCE
Compressors, Evaporators, Condenser, Expansion valve, Oil Seprator
PROPULSION SHAFTING
Shaft seal, shaft bearing, stern tube.
Taking propeller drop
Repair & maintenance of Auxilliary Boiler including Economiser
Blowing of gauge glasses.
Procedure of setting of safety valves.
Preparing the boiler for complete survey- including pressure testing
Overhauling of F.O. Burner
Boiler water and Engine Cooling water Maintenance and tests.
Explain importance of PH value in soultions & name the additives which can maintain PH value
Explain importance of having gas free condition in the water to feed a steam boiler or to ciculate in engine
cooling systems.
Name the metallic salts found in: fresh water-sea water- distilled water.
Define:- Permanent hardness- temporary hardness
Explain how metallic hydroxide is formed when iron is immersed in an acidic solution.
Explain why boiler water should be alkaline & contain no dissolved oxygen.

By-chemical analysis of known feed water samples, determine its alkalinity, hardness and chloride contents.

Conduct boiler water test.


Conduct Engine cooling water test and state importance of keeping engine cooling water parameters within
limits to prevent corrosion.
Maintenance and Repair in Dry Dock
List of repairs carried out in Dry dock.
Preparing the ship for dry docking.
Making dry docking defect list
Precautions during dry dock.
Measuring Rudder drops; propeller drop; Rudder bearing clearances; and jumping clearances
Inspect of overboard valves; sacrificial anodes; and fittings in sea suctions
Procedure for removing propeller; Intermediate shaft.
Safe Working Practices in Dry dock.
Oil fuels & lubrication system Maintenance.
Filters, purifiers, Settling tanks.
Deck Machinery Maintenance
Routine Maintenance carried out on windlass, Winches, Cranes
Use of appropriate specialized tools and measuring instruments
Name special tools and measuring instruments used in overhauling diesel engine.
Use of wear down gauges for stern tube bearing
Tools used for measuring rudder, propeller drop.
Design characteristics and selection of materials in construction of Equipment
Explain what materials are used in construction of major parts of following equipment
a) Diesel engine: crankshaft, cylinder liner, cylinder head, piston, exhaust valve
b) Steam turbine: casing, rotor, blade, nozzle
c) Gas turbine: casing, rotor, compressor, gas generator
d) Boilers: furnance, steam/ water drum, superheater
e) Shafting : propeller shaft, stern tube, bearing, propeller
f) Pumps
g) Heat Exchangers
h) Compressors & Purifiers
i) Bearings. White metal bearings, thin walled, Trimetal shell bearings
Interpretation of machinery drawing and handbooks
Geometrical & Engineering Drawings
Curves of Intersection.
Interpretation of drawing notations and symbols of machinery drawing
Draw free hand sketches of machine parts
Orthographic projection
Various views of machine drawing.
Marine Equipment Drawings
Linework
Pictorial Projection
Development, Symbols, Dimensioning
Marine Machinery
Isometric views and Assembly drawings.:
1) Air inlet valve 5) Connecting Rod and bearings
2) Crosshead And guide shoe 6) Cylinder relief valve
3) Gear pump 7) Piston (4 Stroke)
4) Piston (Upper and Rod) 8) Starting Air valve
Interpretation of piping, hydraulic, pneumatic diagrams
How to interpret piping diagrams taking a major system as an example.
Major symbol used in piping diagram
Major symbols used In hydraulic and pneumatic diagrams
Marine Engineering Practice
Marine Engineering Practice
1. Planned Maintenance system as per ISM code. Must cover
a) All machinery in Engine room, deck, life saving & fire fighting, automation, electrical etc.
b) Critical Equipment
c) Maintenance schedule d) Updating of maintenance schedule
e) Recording of defects
Manage safe and effective maintenance and repair procedures. Planning maintenance, including statutory and
class verifications.
1. To carry out maintenance and repair work in line with
a) Ship's safety management system guidelines
b) Manufacturers Instruction and operation manual
c) Availability of spare parts and special tools
2. Classification Rules for machinery survey
3. Survey Arrangement Machinery PMS
a) Annual survey and Audit of maintenance under PMS

b) All components can be surveyed by chief Engineer and credited by class surveyor during Annual survey

Detection of machinery malfunctions location of faults and action to prevent damage. Inspection and
adjustment of equipment. Non destructive examination
Comparision between normal operating values and abnormal vaules by observing physical parameters i.e Noise,
vibrations, temperatures, pressures, levels, flow
Initial action to be taken considering vessels safety like notifying Bridge, senior engineers.
Error identified reported and recorded
Corrective action taken
Inspection and adjustment of Equipment to be carried out as per relevant data Provided by the manufacturer's
operating manual
Non-Destructive Examination
Visual Inspection, Dye Penetrant test, Magnetic particle test, Radiography
Safe Working Practices.
Risk Assessment
Personal Protective Equipment
Work Equipment
Fire precautions
Emergency procedures
Entering enclosed or confined spaces
Permit to work systems
Hot work
Classroom Faculty
Trng hours

5
10
2

10

35

5
18

-
10.1
10.1.1
1

10.1.2

3
4
5

6
7
8

9
10
11
12

10.1.3

3
4
Function 4: Controlling the Operation of ship and care for persons on Board at operational and management
level
Competence 10 Ensure compliance with pollution Prevention Requirements
Prevention of pollution of the marine environment
Knowledge of the precautions to be taken to prevent pollution of the marine environment
Typical shiboard oil pollution emergency plan as per Regulation 26 of Annexure 1 MARPOL 73/78
All Annexures of MARPOL 73/78
Antipollution procedures and all assosiated equipment
A) Oily Bilge Seprator
Describe construction and operation of O.B.S. used on board ship
Describe oil level detection and discharge monitoring system and permitted amount of oil discharge overboard in
open sea.
Explain actions to be taken in Port to prevent discharge of oily bilges overboard
Entry in oil record book used for machinery spaces
Precautions taken while bunkering and discharge of oily waste
B) Incinerator
Describe construction and operation of an incinerator as used on board ships.
Records to be maintained of burning oil in Incinerator
Maintenance of the equipment
c) Sewage treatment Plant
Describe a sewage treatment plant installed on board ship
Explain treatment of sewage done and limitations of discharge overboard
Arrangement provided to discharge sewage to shore facility
Precautions to be taken in opening & cleaning sewage plant

Importance of proactive measures to protect the marine environment (+Marine Environmental awareness)

Proactive measures to protect marine environment and their importance

Observe regulations concerned in actual tasks onboard ships which give direct impact on marine environment.

Responsibilities of Master, Officers and ratings onboard for protecting marine environment
Proactive Measures taken while:-
a) Bunkering
b) Transferring oil and other pollution substances
c) Disposing waste
Classroom Faculty
Trng Hours

12
11.1.1

2
3
4
5
6
7
8
9
10
11
12
13
14
15
16

17

18
19

20

21
22
23

24

25
26

27

28
29
30
31

32

33
34
35
11.1.2
1
2
3
4
5
6
7

9
10
11
12
11.1.3
1
2
3
4
11.1.4
1
2
3
4
5
6
7
8
9
10

11

12
13
14

15

16
17
18
19
20
21
22
11.2

11.2.1

4
5
6
7
8
9
10
11
12
13

14

15
16
17
18
19
20
21
22
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Competence 11: maintain seaworthiness of the ship & control trim, stability and stress
Working knowledge and apllication of stability, trim and stress tables, diagrams and stress calculating
equipments.
Define principal terms used in Naval Architecture.
Learn ship's forms and principal dimensions
Define Displacement, buoyancy and deadweight
Explain hydrostatic calculations & statical stability of ships
Form co-efficient
Principal dimension
Law of floatation
Use of hydrometer to find the density of the fluid.(Effect of rain & tide on density of water)
Effect of shifting of weights and suspended weight on center of gravity & Motion of the ship
What causes ship to list when centre of gravity is shifted off centerline.
Lines plan
Fairing of lines
Table of offset
Integration Rules
Simpson's rule
5,8-1 rule
Tchebycheff's rule
Application of integration rules in determining areas, volumes, centroids, first moments and moment of inertia
of water planes of ships
VCB, KB, KM, LCF, LCB, CB, CP, CVP, CM, CWP, MCT, TPC and displacement curves
Use of dead weigth scale.

Define T.P.C. and calculate effect of vertical and horizontal movement of G due to cargo loading operations.

Define inclining experiment and determination of G.M. of floating body.


Type of equillibrium
Initial stability-heeling and righting moment
Statical stability Curve-range of stability initial GM, Maximum GZ, angle of vanishing stability, point of inflection
and angle of loll.
Cross curves of stability
Determination of GZ curves from cross curves
Effect of various factors on stability (range of stability is reduced in listed condition). Calculation of free surface
effect
Longitudinal stability and trim.
Atwoods and wall sided formula
Dynamic Stability
Explain stresses in ship structures.
Longitutudinal Strength - weight curves, buoyancy curve, load curve, shear force and bending moment diagrams
of still water condition
Calculation of hull girder section modules and stresses induced on deck and keel check on mid-ship section
module.
Wave bending moment
Liquid pressure loading on tank structure
Understanding of fundamentals of watertight integrity.
Sub division.
Penetration of pipes and structure i.w.o. watertight bulkhead.
Permeability, margin line, sub division
Effect of flooding
Determination of draft, list, trim, and stability after flooding of vessel of simple configuration.
Floodable length calculations
Freeboard, Reserved buoyancy

Understanding of damaged stability requirements for Type A vessels, Type m (B-60) and Type (B-100) vessels.

Explain reason for damage stability requirements.


Damage stability requirements for passenger vessels.
Load line and its purpose.
Explain fresh water allowance
Understanding of fundamentals of actions to be taken in the event of partial loss of intct stability.
Actions to be taken in the event of partial loss of intact buoyancy.
Closing Appliances used on board ships and rules governing them.
Cross flooding & closing of valve and watertight doors.
Effects of flooding on intact stability.
Resistance and propulsion and powering of ships.
Explain how ship performance of measures in terms of speed, fuel consumption and displacement.
Explain propeller action and calculations of propeller slip.
Describe ship's resistances experienced at sea and powering of ships.
Components of ship resistance.
Froude's and Reynold's number.
Feoude's law of similarity
Determination of frictional resistence and residuary resistance.
Determination of effective horsepower.
Model ship correlation calculation of effective power.
Geometry of the screw propeller, thrust deduction and wake friction.

Law of similitude of propellers, efficiencies such as open water efficiencies, relative efficiency, hull efficiency etc

Propeller slip
Selection of suitable types of propellers.
Special types of propeller.

Relation between power, speed, displacement and fuel consumption, specific fuel consumption for the voyage.

Area of rudder, steering torque, stock diameter


Power requirements for steering.
Heeling of the ship while turning.
Turning circles
Power required for towing . Bollard pull
Determination of size of anchor, cables, ropes
Power for windlass, mooring winch
Ship Construction

General knowledge of principle structural members of as a ship and the proper names for various parts.

Principal types of vessels and their general arrangement plan showing extreme dimensions, bulkheads
cofferdams, pump rooms etc.

Sketch outline of midship section showing camber, rise of floor, tumble home, bilge radius gunwale etc.

explain flare, sheer, rake, parallel middle body enterance, run etc.
Sketch and describe transverse, longitudinal and combined system of framing.
Explain with sketches construction of double bottom & frames in a Bulk carrier & Tanker etc.
Sketch a grid- Section of bulk carrier.
Functions of deck beam and shell plating & methods of securing the shell plating.
Functions of bulkhead and pillars.
Function of stern frame & rudder, different types of rudder, advantages etc.
Stern & bow construction.
Different types of propeller and its geometry. How propeller is attached to tail shaft.
Tonnage.
Outline of ships survey rules & certificates to carry on board.
Arrangement & layout of accommodation, cargo spaces, machinery spaces, etc.

Bottom Structure: Single bottom construction and double bottom construction, keels, types of floors, girders,
bottom frames, transverse and longitudinal framing. Side shell and decks : transverse and longitudinal framing
side, transverse deck/ bilge keel/ longitudinal, stringers, deck girders.

Hold drainage system.


Bulkheads corrugates, ordinary, transverse, longitudinal and stiffening agle pillars.
Hatches and hatch covers. How water tightness is achieved between hatch cover and coaming
superstructures.
Structural strains on ships. (i.e. panting, pounding, racking, torsion, sloshing load etc.)
Material used in construction of ship and standard steel sections.
Describe fitting of air pipe, sounding pipe to tanks on a ship.
Shaft tunnel and stern tube.
Classroom Faculty
Trng Hours

35
15

35
30
12.1.1
12.1.2

12.1.3
1
2
3
4
5
6
7

8
9
10
11
12

13

14

15
16
17
18
19
20
12.1.4
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Competence 12 : Prevent, Control and fight fires on Board
IMO Approved Model Course
a) Explain classes of fire
b) Explain Chemistry of fire
knowledge of fire fighting systems
Knowledge of fire fighting appliances and fire fighting system
IMO rules on safety equipment
describe use of breathing appratus and its function
Knowledge of the fire detecting equipment and fire alarm signals on board ship
Explain the fire fighting organisation on board ship and fire fighting methods
Flammable limits
Inert gas systems
PORTABLE FIRE FIGHTING EQUIPMENT
Chemical type, Mechanical type
water type
Foam type
co2 type
DCP type
FIXED FIRE FIGHTING EQUIPMENT
Fire main

CO2 system and procedure of admitting Co2 in Engine room and entering E.R. after the fire is put off.

Foam system
High expansion foam system
Sprinkler system
International shore connection
Securing of fire hose after use.
Checks made on fire fighting equipment
Action to be taken in the event of fire on a ship including fires involving oil systems
a) Fire in machinery spaces
b) Fire in cargo Spaces
c) Procedure to be followed for injecting CO2 in Enginer room or cargo spaces.
Classroom Faculty
Trng Hours

15

5
13.1.1
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Competence 13: Operate Life Saving Appliances
Approved IMO Model course in survival at sea
Knowledge of alarms and signals onboard
Classroom
Faculty
Trng Hours

5
14.1.1
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Comepetence 14: Apply Medical First Aid on board ship
Approved First Aid course
Seafarers Health Information Programme
a) Food Safety
b) Physical fitness
c) Travel Safety
d) Healthy diet
e) Spread of illness
f) Obesity
g) STD including HIV and AIDS
Classroom
Faculty
Trng Hours

6
15.1
1

2
3
15.2
1

15.3
1
2
15.4
1
2
15.5
1
2
3
4
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And Management Level

COMPETENCE 15 : Monitor Compliance with Legislative Requirements


Basic Knowledge of IMO Conventions, concerning safety of life at sea and peotection of marine environment
Basic Knowledge of following IMO Convention
SOLAS
MARPOL
LOADLINE
STWC
Introduction to Maritime Law
Law of the Sea - on the high seas Force Majeure
ISM Code and Quality Management System
Explain ISM Code, and its objectives, why necessary, its elements and certification
What are the advantages of establishing a SMS
Classification Societies and their role in shipping
Role of Classification societies from construction stage till the life of the ship
Machinery survey schedules
Role of Administration ( Government of India ) in Control of Ships
Role of Administration ( Government of India ) in Control of Ships
Responsibilities of Administration towords shipping/ seafarers / safety of ships
Recruitment and Placement og Indian Seafarers
MS Act 1985
Recruitment & Placement Rules 2005
Articles of Agreement ( Indian Ships )
Articles of Agreement ( Foreign Flag Ships )
Classroom
Faculty
Trng Hours

10

3
16.1

1
2
3
4

16.2

3
16.3
1
2
3
4
16.4
16.4.1
16.4.2
16.4.3
16.4.4
16.4.5
16.5
16.5.1
16.5.2
16.5.3
16.5.4
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And
Management Level
COMPETENCE 16 : Application Of Leadership and Team Working Skills
Shipboard Personnel Management& Training
Introduction to Management
Planning and Co-ordination
Personnel assignment
Time and resource constraints
Prioritzation

Knowledge of related International Maritime Convention and recommendations and national legislation

Objectives and aims of


a) Maritime Labour Convention 2006 (MLC)
b) Outline of relevent provisions in MLC
STWC Convention and code concerning responsibilities of seafarers and shipping Industry including fitness for
duties
Explain how National Legislation are implemented w.r.t relevant regulations
Ability to apply task and workload management
Planning and Coordination
Personnel assignment
Time and resource constraints
Priorization
Knowledge and ability to apply effective resource management
Allocation, assignment, and priorization of resources
Effective communication on board and ashores
Decisions reflect considration of team experiences
Assertiveness and leadership, including motivation
Obtaining an maintaining situational awareness
Knowledge and ability to apply decision making techniques
Situation and risk assessment
Identify and consider generated option
Selecting course of action
Evalution of outcome effetiveness
Classroom
Faculty
Trng Hours

5
17
17.1
17.2
17.3
17.4
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And Management
Level
Competence 17: Contribute to the safety of personnel and ship
Modular Safety Courses as per separate DGS approved training course
Knowledge of presonal survival techniques
Knowledge of fire prevention and ability to fight and extinguish fires
Knowledge of elementary first aid
knowledge of personal safety and social responsiblities
Faculty
18

18.1

18.2

18.3
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And Management
Level
COMPETENCE NO. 18 : Application of Leadership and Team Working Skills
Maintain the conditions set forth in a ship security plan, Recognition of security risks and threats
Undertake regular security inspections of the ship and proper usage of security equipment if any

Working knowledgr of maritime security terms and definitions, maritinme security levels security reporting
procedures, procedures and requriements for drills and exercises under relevent conventions. Codes and IMO
circulars, procedures for conducting inspections and surveys and monitoring of security activities specified in a
ship security plan, security related contingency

Knowledge of security documentation, Knowledge enabling recognition of potential security threats, knowledge
enabling recognition of weapons dangerous substances and devices and awareness of the damage they can
cause; croed management and control techniques, handling security releted information and security related
communications, methods for physical searches and non-instrusive inspection

Knowledge of techniques for monitoring restricted areas. Knowledge of controlling access to the ship and to
restricted areas onboard; methods of efffective monitoring the embarkation and access while onboard of
persons and their effects, General knowledge of various types of security equipment and systems, including their
limitations, need for testing, calibrating and maintaining security syatems and equipments.
Classroom
Faculty
Trng Hours

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