Академический Документы
Профессиональный Документы
Культура Документы
1
1.1.1
1.1.2
1.1.3
1.1.4
1.2
1.3
2
3
4
1.4
1.4.1
1.4.1.1
1.4.1.2
1.4.1.3
1.4.1.4
1.4.1.5
FUNCTION 1 : Marine Enginerring at Operational And Management Level
COMPETENCE NO. 1 : Maintain Safe Engineering Watch.
Principles to be observed in keeping a Safe Engineering Watch
Duties associated with taking over and accepting a watch including
a) watch keeping at sea
b) watch keeping at anchorage
c) watch keeping during maneuvering
d) watch keeping during bad weather and when passing through restricted water
e) recording special instruction received from bridge/chief engineer
Routine duties undertaken during a watch including checks on running parameters of main engine & auxiliaries.
Maintenance of machinery spaces logs and significance of readings taken.
Duties associated with handing over watch. Reason for not taking over watch
Safety And Emergency Procedures during Watchkeeping.
Safety Precautions to be taken during a Watch.
Explain what is meant by Emergency w.r.t companents of machinery, type of impact and Emergencey Procedures
to be followed as established before hand
Change over to Remote/ Automatic to local control of all systems
Safety Precautions to be observed during a watch
Immediate action to be taken in the event of fire or accident with reference to oil system
Engine Room Resource Management
Knowledge of Engine room resource management principles
Allocation, assignment, and prioritization of resources.
a) why ERM necessary b) Resources included for ERM
Effective Communication
Assertiveness and leadership
Obtaining and maintaining situational awareness
Consideration of team experience
Classroom Faculty
Trng hours
7
2.1
2.1.1
2.1.2
2.1.3
2.1.4
FUNCTION 1 : Marine Enginerring at Operational And Management Level
COMPETENCE NO. 2 : Use of English in Written and Oral Form
Adequate knowledge of English language to enable the officer to use engineering publication and to perform Engineering
Duties
Oral Communication
Written Communication and Grammer
Comprehension And Speech
Technical Report writing
Use of maritime Vocabulary and marine technical terminology
Classroom Faculty
Trng hours
6
4
4
6
3.1
1
FUNCTION 1 : Marine Enginerring at Operational And Management Level
COMPETENCE NO. 3 : Use of Internal Communication Systems
Operation of all Internal Communication system on board
Operation of all Internal Communication System on board such as Walkie Talkie, VHF, Telephones and other
systems
Classroom Faculty
Trng hours
3
4.1.1
A
1
3
4
5
6
7
8
10
4.1.1
b
2
3
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6
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8
4.1.2
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4.1.3
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5
4.1.4
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12
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14
4.1.5
4.1.5.1
4.1.5.2
4.1.5.3
4.1.5.4
4.1.5.5
4.1.5.6
4.1.5.7
4.1.6
4.1.6(a)
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4.1.6(b)
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4.1.6(c )
1
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4.1.6(d)
1
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4.1.6 ( e)
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4.1.6(f)
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13
4.1.7
1
2
3
4
4.1.8
1
4.1.9
4
5
7
8
9
10
4.1.10
1
4.2
4.3
4.3.1
4.3.2
4.3.3
4.3.4
4.4
A)
B)
C)
D)
4.5
1
10
11
12
13
14
15
16
17
18
19
20
21
4.6
4.6.1
4.6.2
4.6.3
Function 1: Marine Engineering at Operational and Management Level
COMPETENCE NO 4 : Operate Main & Auxiliary machinery and associated control systems
Marine Diesel Engine
main engine
construction of two stroke crosshead type diesel engine
design / sketches of main parts of diesel engine i.e cylinder head , liner , piston oil cool and water cooled, piston
rod, connecting rod,crosshead,bearing,bottom end bearing , connecting rod,bolts,piston cooling arrangements.
different piping systems for fuel oil,lubricating oil,cooling fresh water,sea water steem,condensate,feed water
describe means by which lengths of pipes are joined together naming material used for jointings for
a.steam pipes
b.sea water pipes
c.starting air pipes
d.oil pipes
describe how pipes are supported to reduce vibration
describe how expansion and contraction of pipes is cattered for
describe different valves used in the piping system such as globe valva,screw lift valve,screw down non return
valve
describe relief valve and quick closing valves used in the systems
describe how pipe lines are blanked off
describe a mud box
pressure testing of pipes and valves
deck machineary
construction and operation of
a. windlass
b. morning winch
c. cargo winch
d. boat winch
Safety and Emergency procedures for operation of propulsion plant machinery, including control systems
breifly describe
a. main engine auto-slow down & shutdown
b. main boiler auto shut down
c. power failure (black out)
breifly describe
a. emergency steering how can we control from local position
explain precaution to be taken for the following
b. cooling sea water system in case of air ingress
c. backup in case of control air failure
d. strainers / filters
e. operation of purifiers in case of blackout
f. heat exchangers under blackout
Preparation , operation, fault detection and necessary measures to prevent damage for the engine room
machinery
main engine & associated auxiliaries
a. precautions safety measures checking procedures ,preparation before starting up main engine
b. need for warming up / cooling down
c. starting all system & checking the parameters . Malfunction likely to occur if running parameters go out of
normal range
d. shutting down main engine plan
e. procedure for cleaning the turbocharger under way.surging of turocharger
f. running of main engine after cutting of one unit or more
g. procedure & action to be taken in the event of scavange fire
steam boiler & associated steam systems
a. procedures for lighting burner manually / automattically
b. how to build steam pressure & put boiler on service
c. procedure for checking water level in boiler
d. what is meant by blow back & how it is avoided
e. banking the boiler
f. shutting down boiler
g. soot blowing . Operation of soot blower
starting auxiliary prime moveres & associated systems
a. precaution / preparation before starting
b. manual start / auto start
c. normal operating pressure / temperatures
d. starting of purifiers / air compressors
starting & putting in operation referigeration, air conditioning&ventilating systems
a. precaution / preparation for starting
b. malfunction/ trouble likely to occur in system
c. effect of air, moisture & oil
Design features, and operative mechanism of machinery
marine diesel engines
material selection & design features of
1. structure of diesel engine
2. running air
3. fuel injection equipment
4. combustion chamber components
5. cylinder liner , piston rings
6. selection of cylinder lubricating oil
7. engine systems
marine steam turbines
material selection & design features of steam turbines:
1. nozzle & nozzle boxes
2. turbine impulse & reaction
3. pressure & velocity compounding
4. material of blades , casing , diaphragms
operative mechanism of steam turbine:
1. alarm & trips
2. shut down procedures
3. critical speed
marine gas turbine
material selection & design features of marine gas turbine:
1. flow of air & gas through a simple gas turbine
2. material of compressor , combustion system , turbine
operative mechanism :
1. lubricating system
2. fuel system
3. staring system
4. mounting & control system
marine steam boilers
material selection & design features of marine steam boilers:
1.types main steam boilers
2. water & gaas circulation
3. support & expansion
4. air heaters
5. water level indicators
6. boiler fittings & drum intervals
7. operating parameters
8. soot blowers , economizers
9. safety valves
materials selection & design features of marine steam boilers feed water systems
1. main feed systems
2. condensor types
3. air ejectors
4. turbo feed pumps
5. de-aerators
Thermodynamics and heat transmission, mechanics and hydro mechanics
thermodynamic fundamentals
perfect gas
specific heat , internal energy
adiabatic , polytropic , isobaric & isothermal compression / expansion
second law
heat engine
thermal efficiency
engine analysis
reciprocating internal combustion engine performance parameters; indicator diagrams, ppower , mean effective
pressure, thermal efficiency , brake specific fuel consumption , mechanical efficiency , energy balance
combustion
fuel conposition
air- fuel ratio
calorific value.
heat transfer
composite walls. Insulation
interface temperature
mechanics and hydromechanics
stactics
bow's rotation
dynamic
equations of motion
velocity and accleration diagrams
laws of conservation of energy and momentum
flywheels
friction
sliding friction on horizontal and inclined planes
simple harmonic motion
equation of simple harmonic motion
amplitude , frequency and periodic time
torsion
fundamental torsion equation
fluid mechanics
volume and mass flow
venturi meter
bernouilli's equation
propulsive characteristics of diesel engine , steam and gas turbines , including speed , output and fuel
consumption
engine layout and load diagrams
propeller curve
propeller design point
fouled hull , sea margin and heavy propeller
specified fuel oil consumption
marine diesel engine
Thermal efficiency of dual cycle
Heat balance of marine diesel engine
marine steam boiler and steam turbine
heat balance of a marine steam plant
marine gas turbine
thermal efficiency of brayton cycle
heat balance of marine gas turbine plant
refrigeration and air conditioning system
explain the environmental concerns of traditional refrigerants and the methods used to address these concerns.
interpret symptoms , effects and remendial actions for common faults in refrigeration and air conditioning
systems.
procedures for refrigerant charging and oil changing
record keeping of refrigerant consumption
production of oils from crude oil
properties and characteristics of fuels and lubricants
analyse the various properties of fuels and lubricating oils.
shore side shipboard sampling and testing
appraise the importance and implications of continual monitoring of quality of fuels and lubricants in efficient
operation of machinery.
explain the procedures available for testing fuels and lubricants , including viscosity , water in oil , pour point ,
total base number (TBN), microbiological contamination and other contamination.
contaminants including microbiological infection
outline procedures for dealing with contamination of oils by water , fuel in lubricating oil, solid debris or other
contaminants, including recognition of unacceptable levels and possilble consequences.
examine the causes , symptoms, effects and methods of teatment of oils that have been infected with
microbiological organisms.
properties and application of material used in machinery on board ships
explain the procedures of materials and how these can be determined by simple tests.
compare common non-metallic used at sea and explain their properties , applications and restrictions on usage.
Examine common metallic materials used at sea, their applications , failure mechanisms and methods to limit or
reduce failures.
Operation of main/ auxiliary machinery
stat up and shutdown of main and auxiliary engines and associated systems
operating limits of propulsion plant
efficient operation , survelliance, performance assessment of main propulsion plant and auxiliary machinery
diesel engines:-
a. indicator and draw diagrams , calculation of power & efficiency
b. condition monitoring
steam turbines , boilers and gas turbbines:-
a. performance data of turbine, comparison with sea trial data.
safety features of propulsion and auxiliary machinery
Classroom Faculty
Trng hours
25
15
15
20
15
30
10
10
10
10
5
10
20
15
17
10
5.1
1
2
5.2
5.2.1
5.2.2
5.3
1
2
3
4
5
5.4
5.4.1
5.4.2
5.4.3
Function 1: Marine Engineering at operational and Management Level
Competence 5: Operate fuel, lubrication, ballast and other pumping systems and associated control systems.
Trng hours
7
6.1.1
1
2
5
6
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
6.1.1 a
4
5
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10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
27
6.1.1 (b)
6.1.1 ( c)
1
2
6
7
10
11
12
13
14
15
6.1.1 (d)
1
2
3
6
7
6.1.1 ( e )
1
2
3
4
5
6.1.2
6.1.2 (a)
2
3
6.1.2 (b)
6.1.2 (c )
5
6
6.1.3
6.1.3 (a)
6.1.3 (b)
3
4
5
6
6.2
1
2
6.3
A
C
C
6.3.1
1
2
3
4
6.3.2
6.4
4
Function 2: Electrical, electronic and control Engineering at operational and management level
Determine the current flows, resistance values, and voltages in (a) Parallel Circuit (b) Series Circuit.
List the factors which govern the variation of resistance of conductors and explain the effect of
temperature on it.
Explain the effect of internal resistance to supply source and its effect (a) emf (b) terminal potential
difference.
State Kirchoff's law (a) Current law (b) Voltage law. Calculate the current flowing and voltage drop across
resistors in simple circuits.
Construct and use of wheatstne bridge and calculate (a) Total or equivalent resistance of a parallel circuit
with voltage and current given. (b) Total resistance with given values of resistance in parallel circuits
Draw a simple circuit showing how a voltmeter and ammeter are connected and explain the need of (a)
High resistance in voltmeter (b) Low resistance in ammeter
Explain the ranges of voltmeter and ammeter can be increased and describe the location of shunt and
series resistance relative to their meters
Explain the implication of power dissipated in a resistor and state where energy is dissipated.
Define efficiency and give basic ratio, also show the symbol.
Describe the transfer of heat energy to electrical energy and vice versa and solve problem involving power
loss in electrical circuit.
Static electricity and its effects, Capacitance its units, capacitor in series and parallel
Magnetism and electromagnetism, MMF, Magnetic Flux, Reluctance, permeability, magnetic Hysteris
Draw a typical system diagram of a typical distribution system showing main generator, emergency
generators, shore supply, 440v supply, 220v supply, circuit breakers and transformers.
Describe in simple terms an AC generator with three phase windings stating the phase difference and
explain star and delta connections.
Explain how excitation of a motor in produced and supplied. Describe how a generator is cooled and
heaters are fitted.
Explain an automatic voltage regulator.
Explain purpose of switches, circuit breakers and fuses.
Various types of circuit breakers, construction and attention required by moulded case circuit breakers.
Sketch the layout of a typical main switch board and explain dangers in the vicinity of bus bars.
Describe the protection normally provided on the doors of switch board cubides
Explain reverse power protection
Explain under voltage protection of generators and motors
Describe preferential tripping.
Explain how status indicator lamps are usually supplied with power
List the ways in which circuit breaker can be tripped and explain purpose of interlocks.
LIGHTING SYSTEM
Explain the difference between lamps for general lighting and for rough service
Describe principle, application and care of tungston, halogen lamps.
Explain how the fluorescent tubes are started up.
Explain the location, colour and power of navigation lights and how the uninterrupted working ensured
Emergency lights, how are they marked, which lights are connected to emergency power supply system.
What intervals should they be tested.
Cables Materials used for a) Conductors b)Insulation c) Sheathing.
Reaction of Electric cables to fire
Classification of cables
Preparing starting paralleing and changing over generators.
Describe the synchronizing sequence to bring a generator into service in parallel with running one using
a) synchroscope
b) lamps
c) Manual & Auto synchronizing
Describe how load sharing is adjusted,
Explain Excitation control, Speed droop
Emergency generator
List the essential services supplied electrical power. Explain the purpose of emergency power supply.
Explain why starting current is high compared to the load current. Requirement of starter for motors.
Explain what is meant by Single phasing and its effect on motor when running, when starting, if continued
attempts to start are made.
Describe the rewinding process of an AC motor or alternator narrating type of insulation and class used.
Describe standard test carried out on a rewound motor both AC and DC.
High voltage Installations
State that more than 1000V is usually called High voltage
Why high voltage Installation used on a ship
What voltages are mostly used as high voltages on board a ship
Special Characteristics and features of high voltage installations in comparison with less then 1000V
system
Describes equipment/ installations in high voltage system such as Generators, Distribution board, Motors
etc
States that high voltage system are normally earthed via resistor
Safety precautions to be strictly observed while working on high voltage system
Sequential control circuits and assosiated control devices
Explain what a sequential control means
Characteristics of sequential control
How a sequential control utilized
Components comprising of sequential control system
Examples of sequential control
Electronic Equipment
Characteristics of basic electronic circuit elements
Theoretical knowledge of semi conductor components, Diodes, Tyristors, Integrated circuit (IC), large scale
integrated circuit (LSI), Triode, Amplifier, Half wave and full wave rectifier, their function and operation.
a) Symbol marks used in flow charts such as terminal processing, determination, input/ output etc.
b) Explain flow charts indicating automatic control systems for main engine, generator control system
c) Describe briefly major components in relation to the function found in flow charts
Functions, characteristics and features of control systems for machinery items, including main engines
and boilers
Automatic Control Fundamentals
Different types of control actions
a) On- off action c)Simple proportional action
b) Integral Action d) Derivative action
Pneumatic control systems. Flapper and Nozzle.
Description of electronic monitoring and control system fitted on Auxilliary machinery, including
a)Boilers c) Purifiers
b) Steering gears. D) Generators
Description of electrical controls on Main Engine
Description of operation of controls of oily water Seprator; and oily discharge monitoring system
Control Systems
Various automatic control methodologies and characteristics
Process Control Theory
Open and closed loop-Sensing Elements and Transducers-Monitors- Pneumatic and Electronic controllers
- PLC
On/Off and continous control system- Interdependence of PID control action
Characteristics- Temperature vs Time, Temperature vs Value relationship
Proportional band and gain- Direct acting and reverse acting signal.
Measurement of process Value
Temperature, Pressure, level, Flow, General measurement of processes e.g.
Tachometer, Viscometer, flame detector, oxygen analyser etc.
Transmission of Signals
Transmitters, Pneumatic and Electrical Control equipment
Manipulator Elements
Principles, Operation, Application, Electric & Hydraulic Servomotors
Proportional Integral Derivative (PID) Control characteristics and assosiated system devices for process
control
Explain principles of PID Control
Explain how P,I and D actions can be electrically/ pneumatically available showing simple electronic
circuits and pneumatic diagrams
Explain characteristics of P action as well as proportional band (PB)
Explain characteristics of I and D actions
Explain how P,I and D actions contribute to control systems
Describe components comprising PID control systems
Computer Applications
Basic knowledge of computer, Hardware and software
Operations of software packages applicable to ship board use such as
E-Learning
LAN network
Powerpoint
PMS
Electronics, power Electronics, Automatic Control engineering and Safety Devices
a) Semi Conductor Devices b) Voltage Regulators c) Electronic fault diagrams
Automatic Control Engineering and Safety devices
a) Introduction b)Sensors and transmitters c) Basic control theory
Design features of system configuration of automatic control equipment and safety devices
General Requirements:-
a) Electronic equipment designed for land use often not suitable for ship use
b) All materials should be non-flammable
c) Meaning of flame retardant
d) Effect of temperature changes on i) Electromagnetic devices ii) Generator voltage
e) Maximum temperature of air & sea water used for design purpose
f) Axis of a rotating machine should not be placed athwart ships unless so designed
g) Periodically check the security of all electrical connections.
Design features of high voltage installations.
Generation and distribution of high voltage on ships
High voltage system advantages
Advantages of an Insulated system
High voltage cables, circuit breakers, fuses
Features of pneumatic and hydraulic control equipment.
Hydraulic control equipments
a) System components
b) Hydraulic circuits
Pneumatic control equipment
a) Pneumatic circuits
b) Pneumatic components
Functions and mechanism of automatic control for main engine and auxilliary machinery
Main Engine
a) Control theory
b) Signal transmission system
c) Control elements
main Engine
Generator and Distributor system
a) Safety in Generator and Distribution system
b) Alarm and shut down c) Automatic starting
Steam Boiler
1) Alarms for a) High water level b) Boiler pressure high or low c) Superheater outlet temp high d) uptake
high gas temp e) control system power failure f) flame failure 2) Alarm and Shutdown due to a) low water
level b) failure of air supply c) flame failure
Alarms for oil purifiers, refrigeration system, pumping systems, steering system, Deck machinery
Classroom Faculty
Trng hours
25
10
5
10
5
5
10
5
20
15
5
10
7.1
2
3
4
5
6
7
8
9
7.2
3
4
5
7.3
1
7.4
1
2
5
6
7
8
9
10
11
7.5
7.5.1
1
7.5.2
7.5.3
1
2
7.6
1
2
7.7
2
2
7.7.1
1
2
FUNCTION 2: Electrical, Electronic and control Engineering at Operational and Management Level
Competence 7: Maintainance and Repair of Electrical and Electronic Equipment
Safety requirements for working on shipboard electrical systems
List the safety precautions necessary before commencing of work on electrical machineries. List the materials commonly
used on board ship for following parts of cables (a) Conductor (b) Insulation ( c ) Sheathing and describe the reaction of an
electrical cable to fire.
Do's and Don’t's when working on electrical equipment
Protective clothing, tools & equipment.
Working in machinery spaces
First aid in electrical shocks.
Discuss voltage range and level of current considered safe.
Discuss electro static charging and potential hazards and remedies.
Dangers assosiated with spaces in vicinity of bus bars
Purpose of interlocks fitted to circuit breakers
Maintance and repair of electrical equipment like switchboards, motors, generators including DC equipment & systems
Check and record the following of an alternator in running condition RPM, frequency, voltage, K.W, Amperes, Power Factor,
Condition on bearing and Airflow and cleanliness.
Check and record following in stop condition
Airgap and interval, condition of cleanliness
Insulation of coils and rotor between phase and body
Condition of bearings.
Emergency batteries requirement and maintainance
Describe the maintainance routine of circuit breakers.
Routine checks and maintainance carried out on
a) AC/DC motors d) Alternators
b) Starters e)Switchboards
c)Transformers f) Batteries
State safety isolation precautions necessary before commencing work.
Importance and of checking Insulation of electrical equipment. What is minimum Insulation reading acceptable. Methods of
bring up Insulation reading. Maintenance of cables
Construction and operation of Electrical testing and measuring equipment.
Familiarize yourself with tools used for electrical work.
Pliers
Screw Drivers
Testers
Cutters
Insulation removers
Learn to identify and use
Voltmeter-Ammeter-Different types of Megger-Multimeter-Frequency meter, Ohmmeter, Watt hour meter, clamp meter
5
4
5
5
2
8.1
1
3
4
5
7
8
8.2
1
8.3
1
2
3
4
5
6
8.4
4
5
6
7
8
8.5
1
1
4
5
6
7
8
9
10
11
12
13
8.6
1
8.7
1
2
3
4
5
6
Function 3: Maintenance and repair at operational and management level
Competence 8: Appropriate use of hand tools, machine tools and measuring instruments for fabrication and
repair onboard
Characteristics and limitations of materials used in construction and repair of ships and equipment.
Basic Metallurgy
What are (a) low (b) medium © high carbon steels and compare their tensile strength, ductility and hardness
List the advantages and disadvantages of adhesive bonding and describe basic principles of joining by adhesive.
Control of power supply for machines. Difference between start & stop Buttons. Emergency stop buttons.
a. Hammer b. chisel c. vice d. scriber e. Hacksaw f. file g. Scribing Block h. Calliper i. Divider j. Trisquare
k. Steel rule l. Reamer m. Vernier Calliper n. Scrapers o. Taps & dies p. Drill bits q. Screw Driver r. Marking
Tables s. Spring calliper t. Number & letter punch, Tri Square u. Centre Punch
Describe the care necessary for a) surface plates b) vee blocks c) Scorners d) dividers e) odd leg calipers
List the prossese for which powered hand tools can be used and name the different types of power,
Demonstrate the use of powered tools.
State the practical maximum and minimum capacities of an electric powered hand drill and state the care
necessary for supply cable of powered hand tools.
Use of Micrometer, Vernier calliper, Marking table, Tri Square, Dial gauge.
Explain the use of taper, second and plug taps and what governs the diameter of hole to be drilled before
tapping.
Use of various types of sealants and packings
Types and properties of gland packings; jointing used.
Various sealents used.
Selecting correct joints.
Marking and cutting joints.
Different types of gland packing and process of packing glands
Cold welding of pipes, plates use of epoxy resins.
Classroom Faculty
Trng hours
10
2
5
2
9.1
2
3
4
9.2
9.3
9.3.1
4
5
6
7
8
9
10
11
12
9.3.2
1
2
5
6
7
8
9
10
11
12
9.3.3
1
9.3.4
1
2
3
4
9.3.5
1
3
4
5
6
9.3.6
1
2
3
4
5
6
7
9.3.7
9.3.8
9.4
1
2
3
9.5
1
9.6
9.6.1
1
2
3
4
5
9.6.2
1
9.7
1
2
3
9.8
9.8.1 (A)
9.8.1 (B)
9.9
9.10
1
2
3
4
5
6
7
8
Function 3: Maintenance and repair at operational and management level
Competence 9: Maintenance and repair of shipboard machinery and equipment
Safety measures to be taken for repair and maintenance, including the safe isolation of shipboard machinery
and equipment required before personnel are permitted to work on such machinery or equipment
Methods of safe isolation of machinery i.e. Main Engine, auxilliaries, pumps, compressor, boilers etc.
Maintenance and Repair such as dismantling adjustment and reassembling of machinery and equipment
Procedure for dismantling and assembling of main Engine unit, including all cylinder head mountings.
Inspect condition, wear, clearances etc. of piston, piston rings, cylinder head, cylinder liner, air starting valve, fuel
injectors, relief valve, exhaust valve. Prepare decarbonizing report.
Procedure for dismantling and assembling Main Engine bearings a) Main bearings b) Cross head bearing c)
Bottom end bearing.
Inspect above bearing, check clearances, drops, criteria for rejection of a white metalled bearing.
Crankshaft deflections, purpose, procedure tabulation and interpretation of results.
Causes of crankshaft misalignment.
Main engine maintenance routines, schedules.
Checking adjusting main engine fuel pump timings.
Inspection of holding down bolts
Procedure of pretensioning and checking tie rods.
carrying out crank case inspection and measurement of bearing clearances
Familiarization with special tools and measuring equipment used in overhauling the Engine.
Repair and maintenance of Auxilliary Engine.
Methods of safe isolation of machinery.
Safety measures to be taken before dismantling.
Procedure for dismantling and assembling auxilliary engine for a) Complete Overhaul b) Top overhaul
Inspect cylinder head, Piston, Piston rings, liner, Bottom end bearings, fuel injector, inlet, exhaust valves, air
starting valve, distributor, take clearances, measure wear down, and prepare a report.
Carry out crankcase inspection- tappet clearances, fuel valve priming
Crank Shaft deflections
Generator maintenance routines/ schedules.
Check fuel pump timing.
Starting procedures
Check working of safety cut outs
safe working procedures for various operations
Special tools and measuring instruments used for above work
Repair & maintenance of Auxilliary Machinery
AIR COMPRESSOR
Open and inspect Piston, Piston rings, suction & discharge valves. Crank case bearings, relief valves, Intercooler
PUMPS
Open and inspect, centrifugal pump, screw pump, gear pump, reciprocating pump
HEAT EXCHANGERS
Dismantle and examine for leakages, corrosion, erosion, fouling of tubes, plates etc. Pressure testing.
By-chemical analysis of known feed water samples, determine its alkalinity, hardness and chloride contents.
b) All components can be surveyed by chief Engineer and credited by class surveyor during Annual survey
Detection of machinery malfunctions location of faults and action to prevent damage. Inspection and
adjustment of equipment. Non destructive examination
Comparision between normal operating values and abnormal vaules by observing physical parameters i.e Noise,
vibrations, temperatures, pressures, levels, flow
Initial action to be taken considering vessels safety like notifying Bridge, senior engineers.
Error identified reported and recorded
Corrective action taken
Inspection and adjustment of Equipment to be carried out as per relevant data Provided by the manufacturer's
operating manual
Non-Destructive Examination
Visual Inspection, Dye Penetrant test, Magnetic particle test, Radiography
Safe Working Practices.
Risk Assessment
Personal Protective Equipment
Work Equipment
Fire precautions
Emergency procedures
Entering enclosed or confined spaces
Permit to work systems
Hot work
Classroom Faculty
Trng hours
5
10
2
10
35
5
18
-
10.1
10.1.1
1
10.1.2
3
4
5
6
7
8
9
10
11
12
10.1.3
3
4
Function 4: Controlling the Operation of ship and care for persons on Board at operational and management
level
Competence 10 Ensure compliance with pollution Prevention Requirements
Prevention of pollution of the marine environment
Knowledge of the precautions to be taken to prevent pollution of the marine environment
Typical shiboard oil pollution emergency plan as per Regulation 26 of Annexure 1 MARPOL 73/78
All Annexures of MARPOL 73/78
Antipollution procedures and all assosiated equipment
A) Oily Bilge Seprator
Describe construction and operation of O.B.S. used on board ship
Describe oil level detection and discharge monitoring system and permitted amount of oil discharge overboard in
open sea.
Explain actions to be taken in Port to prevent discharge of oily bilges overboard
Entry in oil record book used for machinery spaces
Precautions taken while bunkering and discharge of oily waste
B) Incinerator
Describe construction and operation of an incinerator as used on board ships.
Records to be maintained of burning oil in Incinerator
Maintenance of the equipment
c) Sewage treatment Plant
Describe a sewage treatment plant installed on board ship
Explain treatment of sewage done and limitations of discharge overboard
Arrangement provided to discharge sewage to shore facility
Precautions to be taken in opening & cleaning sewage plant
Importance of proactive measures to protect the marine environment (+Marine Environmental awareness)
Observe regulations concerned in actual tasks onboard ships which give direct impact on marine environment.
Responsibilities of Master, Officers and ratings onboard for protecting marine environment
Proactive Measures taken while:-
a) Bunkering
b) Transferring oil and other pollution substances
c) Disposing waste
Classroom Faculty
Trng Hours
12
11.1.1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
11.1.2
1
2
3
4
5
6
7
9
10
11
12
11.1.3
1
2
3
4
11.1.4
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
11.2
11.2.1
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Competence 11: maintain seaworthiness of the ship & control trim, stability and stress
Working knowledge and apllication of stability, trim and stress tables, diagrams and stress calculating
equipments.
Define principal terms used in Naval Architecture.
Learn ship's forms and principal dimensions
Define Displacement, buoyancy and deadweight
Explain hydrostatic calculations & statical stability of ships
Form co-efficient
Principal dimension
Law of floatation
Use of hydrometer to find the density of the fluid.(Effect of rain & tide on density of water)
Effect of shifting of weights and suspended weight on center of gravity & Motion of the ship
What causes ship to list when centre of gravity is shifted off centerline.
Lines plan
Fairing of lines
Table of offset
Integration Rules
Simpson's rule
5,8-1 rule
Tchebycheff's rule
Application of integration rules in determining areas, volumes, centroids, first moments and moment of inertia
of water planes of ships
VCB, KB, KM, LCF, LCB, CB, CP, CVP, CM, CWP, MCT, TPC and displacement curves
Use of dead weigth scale.
Define T.P.C. and calculate effect of vertical and horizontal movement of G due to cargo loading operations.
Understanding of damaged stability requirements for Type A vessels, Type m (B-60) and Type (B-100) vessels.
Law of similitude of propellers, efficiencies such as open water efficiencies, relative efficiency, hull efficiency etc
Propeller slip
Selection of suitable types of propellers.
Special types of propeller.
Relation between power, speed, displacement and fuel consumption, specific fuel consumption for the voyage.
General knowledge of principle structural members of as a ship and the proper names for various parts.
Principal types of vessels and their general arrangement plan showing extreme dimensions, bulkheads
cofferdams, pump rooms etc.
Sketch outline of midship section showing camber, rise of floor, tumble home, bilge radius gunwale etc.
explain flare, sheer, rake, parallel middle body enterance, run etc.
Sketch and describe transverse, longitudinal and combined system of framing.
Explain with sketches construction of double bottom & frames in a Bulk carrier & Tanker etc.
Sketch a grid- Section of bulk carrier.
Functions of deck beam and shell plating & methods of securing the shell plating.
Functions of bulkhead and pillars.
Function of stern frame & rudder, different types of rudder, advantages etc.
Stern & bow construction.
Different types of propeller and its geometry. How propeller is attached to tail shaft.
Tonnage.
Outline of ships survey rules & certificates to carry on board.
Arrangement & layout of accommodation, cargo spaces, machinery spaces, etc.
Bottom Structure: Single bottom construction and double bottom construction, keels, types of floors, girders,
bottom frames, transverse and longitudinal framing. Side shell and decks : transverse and longitudinal framing
side, transverse deck/ bilge keel/ longitudinal, stringers, deck girders.
35
15
35
30
12.1.1
12.1.2
12.1.3
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
20
12.1.4
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Competence 12 : Prevent, Control and fight fires on Board
IMO Approved Model Course
a) Explain classes of fire
b) Explain Chemistry of fire
knowledge of fire fighting systems
Knowledge of fire fighting appliances and fire fighting system
IMO rules on safety equipment
describe use of breathing appratus and its function
Knowledge of the fire detecting equipment and fire alarm signals on board ship
Explain the fire fighting organisation on board ship and fire fighting methods
Flammable limits
Inert gas systems
PORTABLE FIRE FIGHTING EQUIPMENT
Chemical type, Mechanical type
water type
Foam type
co2 type
DCP type
FIXED FIRE FIGHTING EQUIPMENT
Fire main
CO2 system and procedure of admitting Co2 in Engine room and entering E.R. after the fire is put off.
Foam system
High expansion foam system
Sprinkler system
International shore connection
Securing of fire hose after use.
Checks made on fire fighting equipment
Action to be taken in the event of fire on a ship including fires involving oil systems
a) Fire in machinery spaces
b) Fire in cargo Spaces
c) Procedure to be followed for injecting CO2 in Enginer room or cargo spaces.
Classroom Faculty
Trng Hours
15
5
13.1.1
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Competence 13: Operate Life Saving Appliances
Approved IMO Model course in survival at sea
Knowledge of alarms and signals onboard
Classroom
Faculty
Trng Hours
5
14.1.1
Function 4 : Controlling the operation of ship and care for persons on board at operational and management
level
Comepetence 14: Apply Medical First Aid on board ship
Approved First Aid course
Seafarers Health Information Programme
a) Food Safety
b) Physical fitness
c) Travel Safety
d) Healthy diet
e) Spread of illness
f) Obesity
g) STD including HIV and AIDS
Classroom
Faculty
Trng Hours
6
15.1
1
2
3
15.2
1
15.3
1
2
15.4
1
2
15.5
1
2
3
4
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And Management Level
10
3
16.1
1
2
3
4
16.2
3
16.3
1
2
3
4
16.4
16.4.1
16.4.2
16.4.3
16.4.4
16.4.5
16.5
16.5.1
16.5.2
16.5.3
16.5.4
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And
Management Level
COMPETENCE 16 : Application Of Leadership and Team Working Skills
Shipboard Personnel Management& Training
Introduction to Management
Planning and Co-ordination
Personnel assignment
Time and resource constraints
Prioritzation
Knowledge of related International Maritime Convention and recommendations and national legislation
5
17
17.1
17.2
17.3
17.4
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And Management
Level
Competence 17: Contribute to the safety of personnel and ship
Modular Safety Courses as per separate DGS approved training course
Knowledge of presonal survival techniques
Knowledge of fire prevention and ability to fight and extinguish fires
Knowledge of elementary first aid
knowledge of personal safety and social responsiblities
Faculty
18
18.1
18.2
18.3
FUNCTION 4 : Controlling the Operationof Ship and Care for Persons on Board at Operational And Management
Level
COMPETENCE NO. 18 : Application of Leadership and Team Working Skills
Maintain the conditions set forth in a ship security plan, Recognition of security risks and threats
Undertake regular security inspections of the ship and proper usage of security equipment if any
Working knowledgr of maritime security terms and definitions, maritinme security levels security reporting
procedures, procedures and requriements for drills and exercises under relevent conventions. Codes and IMO
circulars, procedures for conducting inspections and surveys and monitoring of security activities specified in a
ship security plan, security related contingency
Knowledge of security documentation, Knowledge enabling recognition of potential security threats, knowledge
enabling recognition of weapons dangerous substances and devices and awareness of the damage they can
cause; croed management and control techniques, handling security releted information and security related
communications, methods for physical searches and non-instrusive inspection
Knowledge of techniques for monitoring restricted areas. Knowledge of controlling access to the ship and to
restricted areas onboard; methods of efffective monitoring the embarkation and access while onboard of
persons and their effects, General knowledge of various types of security equipment and systems, including their
limitations, need for testing, calibrating and maintaining security syatems and equipments.
Classroom
Faculty
Trng Hours