Bohler Catalog

Tput_HB2007_e_Titel:Tput_HB2005_e_TitelCD 25.05.
2009 12:58 Uhr Seite 1
Welding filler metals

Welding filler metals
Böhler Schweisstechnik
Deutschland GmbH
Unionstr. 1
D-59067 Hamm
Tel.: +49 (0) 23 81-271-02
Fax: +49 (0) 23 81-271-794
www.t-put.com
List of contents List of contents
The data sheets of each main group are in alphabetical order. The data sheets of each main group are in alphabetical order.
You find a complete alphabetical table of contents starting from page 586. You find a complete alphabetical table of contents starting from page 586.
SMAW covered electrodes Page GTAW welding rods (high alloyed) Page
(low and medium alloyed) Summary 169
Summary 7 for the welding of stainless steels
for the welding of unalloyed steels for the welding of duplex stainless steels
for the welding of creep resistant steels for the welding of heat resistant steels
for the welding of fine grained structural steels for the welding of high temperature resistant steels
for the vertical down welding of pipelines for the welding of cryogenic steels
for the welding of weatherproof steels for the welding of austenite ferrite joints
for gauging, chamfering and cutting for the welding of non magnetic steels
for the welding of nickel and nickel base alloys
SMAW covered electrodes (high alloyed) GMAW solid wires

Summary 69 (low and medium alloyed)
for the welding of stainless steels Summary 221
for the welding of duplex stainless steels for the welding of unalloyed steels
for the welding of heat resistant steels for the welding of creep resistant steels
for the welding of high temperature resistant steels for the welding of fine grained structural steels
for the welding of cryogenic steels for the welding of cryogenic steels
for the welding of austenite ferrite joints for the welding of weatherproof steels
for the welding of non magnetic steels
for the welding of cast materials GMAW solid wires (high alloyed)
for the welding of nickel and nickel base alloys Summary 247
for the welding of stainless steels
for the welding of duplex stainless steels
GTAW rods and wires – Gas welding rods for the welding of heat resistant steels
(low and medium alloyed) for the welding of high temperature resistant steels
Summary 149 for the welding of cryogenic steels
for the welding of unalloyed steels for the welding of car exhaust systems
for the welding of austenite ferrite joints
for the welding of creep resistant steels
for the welding of non magnetic steels
for the welding of cryogenic steels/fine grained structural steels for the welding of nickel and nickel base alloys
Gas welding rods for the welding of cast materials
2 Böhler Schweisstechnik Deutschland GmbH – 09/2009 Böhler Schweisstechnik Deutschland GmbH – 09/2009 3
List of contents List of contents
The data sheets of each main group are in alphabetical order. The data sheets of each main group are in alphabetical order.
You find a complete alphabetical table of contents starting from page 586. You find a complete alphabetical table of contents starting from page 586.
Sub arc wires and fluxes Page Appendix Page

(low and medium alloyed) Summary 463
Summary 309 Key to abbreviations
Wires Spools, coils, drum packagings and stacker frames
for the submerged welding of unalloyed steels for wire products
for the submerged welding of creep resistant steels Weights of weld seam of different weld forms
Recommendations for redrying covered electrodes and welding fluxes
for the submerged welding of fine grained structural steels
Joint welding of dissimilar materials
Powders
Diagrams: Rocha, Schaeffler, DeLong, WRC
for the submerged welding of unalloyed steels
The problem of dilution;
for the submerged welding of creep resistant steels Recommendations and examples of calculation
for the submerged welding of fine grained structural steels Weld claddings
Joints on clad products
• Groove preparation
Sub arc wires and fluxes
Welding of cladded plates
(high alloyed)
Material test certificates according to EN 10 204
Summary 353
Comparison chart of approvals for all welding consumables
for the submerged welding of high alloyed and
• Approvals and approval authorities
creep resistant steels and nickel base alloys
Comparison chart of approvals for
Wires
• Covered electrodes
Powders • Flux cored wires
• Wire electrodes, welding wires and welding rods
Flux cored wires • Gas welding rods
(low, medium and high alloyed) • Wire/flux combinations
Summary 377 • SAW wires and welding fluxes
for the welding of low and medium alloyed steels VdTÜV Kennblatt 1000 / included base materials
for the welding of creep resistant steels VdTÜV Kennblatt 1000 / old and new base material designations
for the welding of fine grained structural steels Included base materials - Deutsche Bahn
Recommendations of Thermanit welding consumables
for the welding of high alloyed steels
for high alloyed steels/cast steel grades
Physical values of high alloyed welding materials
Hardness conversion table
Welding rods/bare wire electrodes (aluminium) Welding positions acc. to EN 287 / EN ISO 6947 and ASME
Summary 449 Brands in alphabetical order
for the welding of aluminium alloys T-PUT History & Trade names
SMAW covered electrodes (low and medium alloyed)
The data sheets of each main group are in alphabetical order.
You find a complete alphabetical table of contents starting from page 586.
Page
Summary 8-11
for the welding of unalloyed steels 12, 18-23, 26-30,

32-40, 43-45, 57-59
for the welding of creep resistant steels 13, 31, 41-42,
51-54, 60-64, 66-67
for the welding of fine grained structural steels 38, 46-49, 51-53,
55-56, 58-59, 65
for the vertical down welding of pipelines 14-17
for the welding of weatherproof steels 50
for gauging, chamfering and cutting 24-25
Summary
EN-Assortment AWS-Assortment
Page Brand name EN ISO / EN • EN ISO / EN • Brand name AWS AWS Page
for the welding of unalloyed steels for the welding of unalloyed steels
32....................Phoenix SH Gelb............................2560-A...............E 35 0 A 12............................................2560-B...............E 4320 A................... Phoenix Grün (Sheet metal) ...........A5.1-04......E6012................................................A5.1M-04.........E4312 .........................................................18
35....................Phoenix SH Gelb S ........................2560-A...............E 38 0 RA 12 .........................................2560-B...............E 4313 A................... Phoenix Grün M..............................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................19
36....................Phoenix SH Gelb T.........................2560-A...............E 38 0 RA 12 .........................................2560-B...............E 4313 A................... Phoenix Grün T...............................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................20
33....................Phoenix SH Gelb B ........................2560-A...............E 38 2 RB 12 .........................................2560-B...............E 4303 AU ................ Phoenix SH Grün TB ......................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................40
34....................Phoenix SH Gelb R ........................2560-A...............E 38 2 RB 12 .........................................2560-B...............E 4303 AU ................ Phoenix Blau...................................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................12
18....................Phoenix Grün (Sheet metal)...........2560-A...............E 42 0 R 12............................................2560-B...............E 4312 A................... Phoenix SH Blau.............................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................30
12....................Phoenix Blau ..................................2560-A...............E 42 0 RC 11 .........................................2560-B...............E 4313 A................... Phoenix SH Gelb B.........................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................33
30....................Phoenix SH Blau ............................2560-A...............E 42 0 RR 12 .........................................2560-B...............E 4313 A................... Phoenix SH Gelb R.........................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................34
19....................Phoenix Grün M .............................2560-A...............E 42 0 RR 12 .........................................2560-B...............E 4313 A................... Phoenix SH Gelb S.........................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................35
20....................Phoenix Grün T ..............................2560-A...............E 42 0 RR 12 .........................................2560-B...............E 4313 A................... Phoenix SH Gelb T .........................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................36
40....................Phoenix SH Grün TB......................2560-A...............E 42 0 RR 12 .........................................2560-B...............E 4313 A................... Phoenix SH Lila R...........................A5.1-04......E6013................................................A5.1M-04.........E4313 .........................................................43
44....................Phoenix SH Multifer 130.................2560-A...............E 42 0 RR 53 .........................................2560-B...............E 4914 A................... Phoenix SH Gelb ............................A5.1-04......E6020................................................A5.1M-04.........E4320 .........................................................32
29....................Phoenix Rot R 160 S......................2560-A...............E 42 0 RR 53 .........................................2560-B...............E 4924 A................... Phoenix SH Multifer 130 .................A5.1-04......E7014................................................A5.1M-04.........E4914 .........................................................44
28....................Phoenix Rot R 160 .........................2560-A...............E 42 0 RR 53 .........................................2560-B...............E 4924-1 A................ Phoenix K 50...................................A5.1-04......E7015................................................A5.1M-04.........E4315 .........................................................21
45....................Phoenix SH Multifer 180.................2560-A...............E 42 0 RR 73 .........................................2560-B...............E 4924 A................... Phoenix K 50 R...............................A5.1-04......E7016................................................A5.1M-04.........E4916 .........................................................22
26....................Phoenix Rot AR 160.......................2560-A...............E 42 2 RA 53 .........................................2560-B...............E 4924-1 A................ Phoenix K 90 S ...............................A5.1-04......E7016................................................A5.1M-04.........E4916 .........................................................23
43....................Phoenix SH Lila R ..........................2560-A...............E 42 2 RB 12 .........................................2560-B...............E 4304 AU ................ Phoenix Spezial D...........................A5.1-04......E7016................................................A5.1M-04.........E4916 .........................................................57
27....................Phoenix Rot BR 160.......................2560-A...............E 42 2 RB 53 .........................................2560-B...............E 4928 A................... Phoenix SH Grün K 52 W ...............A5.1-04......E7016-1 ............................................A5.1M-04.........E916-1 ........................................................37
57....................Phoenix Spezial D..........................2560-A...............E 42 3 B 12 H10 ....................................2560-B...............E 4916 AU ................ Phoenix 120 K.................................A5.1-04......E7018-1 ............................................A5.1M-04.........E4918-1.................................................58-59
22....................Phoenix K 50 R ..............................2560-A...............E 42 3 B 32............................................2560-B...............E 4916 AU ................ Phoenix Rot R 160 S ......................A5.1-04......E7024................................................A5.1M-04.........E4924 .........................................................29
21....................Phoenix K 50..................................2560-A...............E 42 4 B 42............................................2560-B...............E 4915 AU ................ Phoenix SH Multifer 180 .................A5.1-04......E7024................................................A5.1M-04.........E4924 .........................................................45
37....................Phoenix SH Grün K 52 W...............2560-A...............E 42 5 B 12 H5 ......................................2560-B...............E 4916-1 AU............. Phoenix Rot AR 160 .......................A5.1-04......E7024-1 ............................................A5.1M-04.........E4924-1 ......................................................26
58-59...............Phoenix 120 K................................2560-A...............E 42 5 B 32 H5 ......................................2560-B...............E 4918-1 AU............. Phoenix Rot R 160..........................A5.1-04......E7024-1 ............................................A5.1M-04.........E4924-1 ......................................................28
23....................Phoenix K 90 S...............................2560-A...............E 46 4 B 32 H5 ......................................2560-B...............E 4916 A................... Phoenix Rot BR 160 .......................A5.1-04......E7028................................................A5.1M-04.........E4928 .........................................................27
39....................Phoenix SH Grün K 70 W...............2560-A...............E 46 4 B 32 H5 ......................................2560-B...............E 5518-GA................ Phoenix SH Grün K 70....................A5.5 ...........E8018-G............................................A5.5M..............E5518-G .....................................................38
38....................Phoenix SH Grün K 70...................2560-A...............E 46 4 B 42 H5 ......................................2560-B...............E 5515-GA................ Phoenix SH Grün K 70 W ...............A5.5 ...........E8018-G............................................A5.5M..............E5518-G .....................................................39
for the welding of creep resistant steels for the welding of creep resistant steels
13....................Phoenix Blau Mo ............................3580-A...............E Mo R 1 1.............................................– ........................–................................ Phoenix Blau Mo.............................A5.5 ...........E7011-A1..........................................A5.5M..............E4911-A1....................................................13
54....................Phoenix SH Schwarz 3 TR.............3580-A...............E Mo R 1 2.............................................– ........................–................................ Phoenix SH Schwarz 3 K................A5.5 ...........E7015-G (E7015-A1 mod.) ...............A5.5M..............E4915-G (E4915-A1 mod.).........................51
52....................Phoenix SH Schwarz 3 K Ni...........2560-A...............E 50 4 1 NiMo B 42 H5..........................2560-B...............E 6218-GA................ Phoenix SH Schwarz 3 MK.............A5.5 ...........E7018-G (E7018-A1 mod.) ...............A5.5M..............E4918-G (E4918-A1 mod.).........................53
51....................Phoenix SH Schwarz 3 K ...............2560-A/3580-A..E 50 4 Mo B 42 / E Mo B 4 2 H5............2560-B...............E 4915-GA................ Phoenix SH Schwarz 3 TR .............A5.5 ...........E8013-G............................................A5.5M..............E5513-G .....................................................54
53....................Phoenix SH Schwarz 3 MK ............2560-A/3580-A..E 50 4 Mo B 42 / E Mo B 4 2 H5............2560-B...............E 4918-GA................ Phoenix SH Chromo 2 KS ..............A5.5 ...........E9015-B3..........................................A5.5M..............E6215-B3....................................................31
31....................Phoenix SH Chromo 2 KS..............3580-A...............E CrMo2 B 4 2 H5..................................– ........................–................................ Phoenix SH Kupfer 1 K...................A5.5 ...........E8018-B2..........................................A5.5M..............E5518-B2....................................................41
41....................Phoenix SH Kupfer 1 K ..................3580-A...............E CrMo1 B 42 H5...................................– ........................–................................ Phoenix SH Kupfer 3 KC ................A5.5 ...........E9015-G............................................A5.5M..............E6215-G .....................................................42
42....................Phoenix SH Kupfer 3 KC................3580-A...............E ZCrMoV1 B 4 2 H5.............................– ........................–................................ Thermanit P23 ...............................A5.5 ...........E9015-G............................................A5.5M..............E6215-G .....................................................66
66....................Thermanit P23...............................3580-A...............E ZCr WV 2 1,5 B 42 H5........................– ........................–................................ Thermanit P24 ...............................A5.5 ...........E9015-G............................................A5.5M..............E6215-G .....................................................67
67....................Thermanit P24...............................3580-A...............E ZCrMo2WVNb B 42 H5......................– ........................–................................ Thermanit MTS 616 .......................A5.5 ...........E9015-G (E9015-B9 mod.) ...............A5.5M..............E6215-G (E6215-B9 mod.).........................63
60....................Thermanit Chromo 9 V...................3580-A...............E CrMo91 B 4 2 H5................................– ........................–................................ Thermanit MTS 911 .......................A5.5 ...........E9015-G (E9015-B9 mod.) ...............A5.5M..............(E6215-B9 mod.) ........................................64
8 Böhler Schweisstechnik Deutschland GmbH – 10_2009 Böhler Schweisstechnik Deutschland GmbH – 10_2009 9
Summary
61....................Thermanit Chromo T 91 .................3580-A...............E CrMo91 B 4 2 H5 ...............................– ........................–................................ Thermanit Chromo 9 V ...................A5.5...........E9015-B9..........................................A5.5M..............E6215-B9....................................................60
62....................Thermanit MTS 4...........................3580-A...............E CrMoWV12 B 4 2 H5..........................– ........................–................................ Thermanit Chromo T 91..................A5.5...........E9018-B9..........................................A5.5M..............E6218-B9....................................................61
63....................Thermanit MTS 616.......................3580-A...............E ZCrMoWVNb9 0,5 2 B 4 2 H5............– ........................–................................ Phoenix SH Schwarz 3 K Ni ...........A5.5...........E9018-G ...........................................A5.5M..............E6218-G .....................................................52
64....................Thermanit MTS 911.......................3580-A...............E ZCrMoWVNb9 1 1 B 4 2 H5...............– ........................–................................ Thermanit MTS 4...........................– ................–........................................................– ......................–..................................................................62
for the welding of fine grained structural steels for the welding of fine grained structural steels
58-59...............Phoenix 120 K................................2560-A...............E 42 5 B 32 H5 ......................................2560-B...............E 4918-1 AU............. Phoenix SH Schwarz 3 K................A5.5...........E7015-G (E7015-A1 mod.)...............A5.5M..............E4915-G (E4915-A1 mod.).........................51
38....................Phoenix SH Grün K 70...................2560-A...............E 46 4 B 42 H5 ......................................2560-B...............E 5515-GA................ Phoenix 120 K ................................A5.1-04......E7018-1 ............................................A5.1M-04.........E4918-1.................................................58-59
56....................Phoenix SH V 370..........................2560-A...............E 46 6 1 Ni B 42 H5...............................2560-B...............E 5518-N2 AU .......... Phoenix SH Schwarz 3 MK.............A5.5...........E7018-G (E7018-A1 mod.)...............A5.5M..............E4918-G (E4918-A1 mod.).........................53
46....................Phoenix SH Ni 2 K 70.....................2560-A...............E 46 6 2 Ni B 42 H5...............................2560-B...............E 5518-N5 AU H5..... Phoenix SH Ni 2 K 70.....................A5.5...........E8018-C1..........................................A5.5M..............E5518-C1 ...................................................46
52....................Phoenix SH Schwarz 3 K Ni...........2560-A...............E 50 4 1 NiMo B 42 H5..........................2560-B...............E 6218-GA................ Phoenix SH V 370 ..........................A5.5...........E8018-C3..........................................A5.5M..............E5518-C3 ...................................................56
51....................Phoenix SH Schwarz 3 K ...............2560-A/3580-A..E 50 4 Mo B 42 / E Mo B 4 2 H5 ...........2560-B...............E 4915-GA................ Phoenix SH Grün K 70 ...................A5.5...........E8018-G ...........................................A5.5M..............E5518-G .....................................................38
53....................Phoenix SH Schwarz 3 MK ............2560-A/3580-A..E 50 4 Mo B 42 / E Mo B 4 2 H5 ...........2560-B...............E 4918-GA................ Phoenix SH V 1 ..............................A5.5...........E8018-G (E8018-C3 mod.)...............A5.5M..............E5518-G (E5518-C3 mod.).........................55
55....................Phoenix SH V 1..............................2560-A...............E 50 6 Mn 1 Ni B 42 H5.........................2560-B...............E 5518-GA................ Phoenix SH Schwarz 3 K Ni ...........A5.5...........E9018-G ...........................................A5.5M..............E6218-G .....................................................52
47....................Phoenix SH Ni 2 K 90.....................•757...................E 55 5 2 NiMo B 42 H5..........................– ........................–................................ Thermanit NiMo 100 .......................A5.5...........E10018-G (E10018-D2 mod.)...........A5.5M..............(E6918-D2 mod.)........................................65
65....................Thermanit NiMo 100.......................•757...................E 62 4 Mn 1 NiMo B 42 H5....................– ........................–................................ Phoenix SH Ni 2 K 90.....................A5.5...........E10018-M .........................................A5.5M..............E6918-M.....................................................47
48....................Phoenix SH Ni 2 K 100...................•757...................E 69 5 Mn 2 NiCrMo B 42 H5................– ........................–................................ Phoenix SH Ni 2 K 100...................A5.5...........E11018-G (E11018-M mod.).............A5.5M..............E7618-G (E7618-M mod.) ..........................48
49....................Phoenix SH Ni 2 K 130...................•757...................E 89 4 Mn 2 Ni 1 CrMo B 42 H5............– ........................–................................ Phoenix SH Ni 2 K 130...................A5.5...........E12018-G (E12018-M mod.) ............A5.5M..............E8318-G (E8318-M mod.) ..........................49
for vertical down welding of pipelines for vertical down welding of pipelines
14....................Phoenix Cel 70...............................2560-A...............E 42 2 C 25............................................2560-B...............E 4310 A................... Phoenix Cel 70 ...............................A5.1-04......E6010 ...............................................A5.1M-04.........E4310 .........................................................14
15....................Phoenix Cel 75...............................2560-A...............E 42 2 C 25............................................2560-B...............E 4910 P1................. Phoenix Cel 75 ...............................A5.5...........E7010-P1..........................................A5.5M..............E4910-P1....................................................15
16....................Phoenix Cel 80...............................2560-A...............E 46 3 C 25............................................2560-B...............E 5510 P1................. Phoenix Cel 80 ...............................A5.5...........E8010-P1..........................................A5.5M..............E5510-P1....................................................16
17....................Phoenix Cel 90...............................2560-A...............E 50 3 1 Ni C 25 ....................................2560-B...............E 5710 G .................. Phoenix Cel 90 ...............................A5.5...........E9010-G ...........................................A5.5M..............E6210-G .....................................................17
for the welding of weatherproof steels for the welding of weatherproof steels
50....................Phoenix SH Patinax Kb..................2560-A...............E 38 3 Z 1 NiCu B 42.............................2560-B...............E 4915 GA................ Phoenix SH Patinax Kb ..................A5.5...........E7015-G ...........................................A5.5M..............E4915-G .....................................................50
for gauging, chamfering and cutting for gauging, chamfering and cutting
24....................Phoenix Nut K ................................– ........................–.............................................................– ........................–................................ Phoenix Nut K.................................– ................–........................................................– ......................–..................................................................24
25....................Phoenix Nut S ................................– ........................–.............................................................– ........................–................................ Phoenix Nut S.................................– ................–........................................................– ......................–..................................................................25
Phoenix electrodes are not sold under this product designation in North America Phoenix electrodes are not sold under this product designation in North America
Phoenix Blau Phoenix Blau Mo
Covered electrode Covered electrode
Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.1-04 AWS A5.1M-04 Classifications EN ISO 3580-A EN ISO 3580-B AWS A5.5 AWS A5.5M
E 42 0 RC 11 E 4313 A E6013 E4313 E Mo R 1 1 E 4911-1M3 E7011-A1 E4911-A1
Characteristics Rutile cellulose covered electrode.
and field of use General purpose; useable in all positions; excellent gap-bridging
and arc-striking ability; for tack-welding and bad fit-ups.
Characteristics Rutile cellulose covered Mo alloyed electrode. Finely riped and
Well suited for welding rusty and primered plates (roughly
40 µm); excellent vertical down characteristics. Useable on small and field of use smooth weld surfaces; easy slag removal; excellent weldability in
transformers (42 V, open circuit). all positions. Preferred applicable for overlaying in the vertical
down position on Mo- and unalloyed steels.
Materials S235JRG2 - S355J2; GS-38; GS-45; St35; St45; St35.8;
boiler steels P235GH, P265GH, P295GH; shipbuilding steels
corresp. to app.-grade 2; fine grained structural steels up to
P355N; weldable ribbed reinforcing steel bars. P235GH, P265GH, StE 255, P295GH, P355GH, 16 Mo 3
ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; Materials
A283 Gr. A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C;
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50;
API 5 L Gr. B, X42-X52 Typical analysis C Si Mn Mo
in % 0.10 0.35 0.50 0.45
Typical analysis C Si Mn
in % 0.09 0.35 0.50
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

treatment 0.2 % strength (L0=5d0) in J Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
ties of the weld MPa MPa % CVN treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld
metal according MPa MPa %
metal according
to EN ISO 15792-1 AW 420 510 22 50
(min. values at RT) to EN ISO 15792-1 U 420 510 22 55
(min. values at RT)
Welding position Polarity = – / ~
TÜV (Certificate No. 00425) DB (Reg. form No. 10.132.19) Welding position Polarity = – / ~
Approvals
ABS BV
LR GL (2Y)
DNV
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A

and amperages 2.0 x 250 400 3.4 50- 60 Approvals TÜV (Certificate No. 06542)
(Tolerances acc. EN ISO 544) 2.5 x 250 275 3.5 60- 90
2.5 x 350 275 4.9 60- 90
3.2 x 350 160 5.0 90-140
4.0 x 350 100 4.7 150-190 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
4.0 x 450 100 6.0 150-190 and amperages
5.0 x 350 70 5.0 190-240 (Tolerances acc. EN ISO 544)
2.5 x 350 275 4.9 60- 90
5.0 x 450 70 6.5 190-240 3.2 x 350 160 5.0 90-140
Phoenix Cel 70 Phoenix Cel 75
Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.1 AWS A5.1M Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.5 AWS A5.5M
E 42 2 C 25 E 4310 A E6010 E4310 E 42 2 C 25 E 4910 P1 E7010-P1 E4910-P1
Characteristics Cellulose covered electrode for vertical down circumferential

welds in pipeline constructions. Characteristics Cellulose covered electrode for vertical down circumferential
and field of use
Excellent weldability in root pass welding (DC ±); and field of use welds in pipeline constructions. Excellent weldability in root, hot,
also in the vertical up position. fill and cap pass welding. Easy slag removal.
CTOD, HIC and HSCC tested. Particularly suitable for root pass welding (DC ±); also in the ver-
Do not redry! tical up position.
CTOD, HIC and HSCC tested. Do not redry!
Materials API5L: Grade A, B, X 42, X 46, X 52,

root pass welding up to X 80; API5L: Grade B, X 42 - X 60 and root pass up to X 70;
Materials
EN 10208-2: L290MB-, L360MB- and root pass welding EN 10208-2: L290MB-, L360MB- and root pass
up to L485MB- and NB-qualities; L485MB- and NB-qualities;
EN 10113-3: S275ML, S355ML, S275NL, S355NL EN 10113-3: S275ML, S355ML, S275NL, S355NL
in % 0.14 0.18 0.55 Typical analysis C Si Mn
in % 0.15 0.20 0.60
treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld MPa MPa % –20 °C –40 °C
metal according Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
to EN ISO 15792-1 AW 420 510 22 80 50 28 ties of the weld MPa MPa % –20 °C –30 °C
(min. values at RT) SR 380 510 22 90 55 28 metal according
to EN ISO 15792-1 AW 420 530 22 80 55 28
(min. values at RT)
Welding position Polarity =+
for root pass = –

for root pass = –
Approvals TÜV (Certificate No. 00247) DB (Reg. form No. 10.132.44)
ABS LR
GL DNV
VNIIST Approvals TÜV (Certificate No. 03199) LR
Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A

and amperages 2.5 x 300 1060 14.6 50- 80 Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
(Tolerances acc. EN ISO 544)
3.2 x 350 660 17.6 80-130 and amperages 3.2 x 350 660 17.6 80-130
4.0 x 350 440 18.0 120-180 4.0 x 350 440 18.0 120-180
5.0 x 350 300 18.4 160-220 5.0 x 350 300 18.4 160-220
Phoenix Cel 80 Phoenix Cel 90
E 46 3 C 25 E 5510 P1 E8010-P1 E5510-P1 E 50 3 1 Ni C 25 E 5710 G E9010-G E6210-G
Characteristics Cellulose covered electrode for vertical down circumferential

Characteristics Cellulose covered electrode for circumferential welds;
and field of use welds; for field welding of higher strength pipeline steels;
and field of use developed for field welding of higher strength pipeline steels in
excellent weldability in root, hot, fill and cap pass welding.
the vertical down position.
Easy slag removal. Particularly suitable for root pass welding
Excellent weldability in root, hot, fill and cap pass welding.
(DC ±), also in the vertical up position. Good bend and radio-gra-
Easy slag removal. Good bend and radiographic test results.
phic test results. High ductility of the welded joint and great
High ductility of the welded joint.
safety against root pass cracking.
Do not redry!
Do not redry!
Materials API5L: X 42, X 46, X 52, X 56, X 60, X 65, X 70 Materials API5L: X 60, X 65, X 70, (X 80)
and root pass up to X 80 EN 10208-2: L415MB-, L450MB-, L485MB-, (L555MB-)
EN 10208-2: L290MB-, L485MB- and root pass up to and NB-qualities;
L555MB- and NB-qualities; Phoenix Cel 90 is overmatching the X 60 and X 65 steels
EN 10113-3: S355ML, S420ML, S460ML
Typical analysis C Si Mn Ni
in % 0.18 0.20 0.85 0.75
in % 0.16 0.20 0.85 0.20

treatment 0.2 % strength (L0=5d0) in J CVN treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld MPa MPa % –20 °C –30 °C ties of the weld MPa MPa % –20 °C –40 °C
metal according metal according
to EN ISO 15792-1 AW 460 550 19 70 60 47 to EN ISO 15792-1 AW 530 630 18 70 55 47
(min. values at RT) (min. values at RT)

for root pass = – Welding position Polarity =+
for root pass = –
Approvals TÜV (Certificate No. 00536)

ABS TÜV (Certificate No. 00105)
Approvals
LR
Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
and amperages 3.2 x 350 660 18.0 80-130 and amperages 3.2 x 350 660 17.8 80-140
(Tolerances acc. EN ISO 544) (Tolerances acc. EN ISO 544)
4.0 x 350 440 18.0 140-190 4.0 x 350 440 17.8 140-190
5.0 x 350 300 18.6 160-220 5.0 x 350 300 18.8 160-220
Phoenix Grün (Sheet metal) Phoenix Grün M
E 42 0 R 12 E 4312 A E6012 E4312 E 42 0 RR 12 E 4313 A E6013 E4313
Rutile covered electrode for general tank construction and Characteristics Rutile covered electrode.
Characteristics
structural engineering. Particularly suitable for welding and field of use Outstanding striking and restriking ability; soft arc; smooth weld
and field of use
sheets in all positions (2.0/2.5 mm Ø also in f-position). appearance; easy slag release and low spatter losses; also
Soft arc; little spatter; excellent striking and restriking ability. useable in the vertical down position in diam. 2.5 mm.
Easy slag release. For use in structural engineering, vehicle manufacture and tank
For use on small transformers (42 V, open circuit). construction.
For use on small transformers (42 V, open circuit).
Materials S235JRG2 - S355J2, weldable sheets S235JRG2 - S355J2, weldable sheet metal, primed metal
Materials
(e.g. zinc-coated, primer-coated, roughly 40 µm)
in % 0.08 0.35 0.50 Typical analysis C Si Mn
in % 0.09 0.30 0.50

ties of the weld
treatment 0.2 % strength (L0=5d0) in J Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
MPa MPa % CVN treatment 0.2 % strength (L0=5d0) in J
metal according ties of the weld MPa MPa % CVN
to EN ISO 15792-1 AW 420 510 22 50 metal according
(min. values at RT) to EN ISO 15792-1 AW 420 510 22 50
(min. values at RT)

Approvals DB (Reg. form No. 10.132.10) Approvals TÜV (Certificate No. 03714) DB (Reg. form No. 10.132.41)
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.0 x 250 350 3.2 50- 75 and amperages 5.0 x 450 60 5.9 220-290
2.5 x 350 250 4.7 65-100
3.2 x 350 160 5.0 80-140
Phoenix Grün T Phoenix K 50
E 42 0 RR 12 E 4313 A E6013 E4313 E 42 4 B 42 E 4915 AU E7015 E4915
Characteristics Rutile covered electrode. Very little spatter, self releasing slag; Characteristics Basic covered electrode.
and field of use finely rippled, smooth welds with notch-free weld metal / parent Good welding characteristics; smooth stable arc; cold toughness
metal interface. Unproblematical welding of general-purpose and field of use
structural steels; also suitable for vertical down welding in diam. at temperatures as low as –40 °C (–40 °F); crack-free welding of
up to 2.0 mm. Outstanding striking and restriking ability. steels with C contents up to 0.4 %; 115 % weld metal recovery.
For use on small transformers (42 V, open circuit). Suitable for use in tank construction, boiler making, apparatus
engineering, vehicle manufacture and shipbuilding.
Materials S235JRG2 - S355J2; St 35; St 45; St 35.8; St 45.8; For welding high grade joints on fine grained strucural steels.
boiler steels P235GH, P265GH, P295GH; shipbuilding steels; Redry for 2 h at 250 - 350 °C (482 - 662 °F).
fine grained structural steels up to P355N- and M-grades.
ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B; Materials S235JRG2 - S355J2, E335, C 35; boiler steels P235GH,
A283 Gr. A, B, C, D; A366; A285 Gr. A, B, C; A500 Gr. A, B, C; P265GH, P295GH, P355GH; fine grained structural steels up to
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; S420N; shipbuilding steels A, B, D, E; pipe steels P235, P265;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50; X 42 - X 60; cast steel GS-38, GS-45, GS-52.
API 5 L Gr. B, X42-X56
Typical analysis C Si Mn Typical analysis C Si Mn
in % 0.08 0.35 0.55 in % 0.06 0.50 1.2
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
treatment 0.2 % strength (L0=5d0) in J treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld ties of the weld MPa MPa % –40 °C
MPa MPa % CVN
to EN ISO 15792-1 AW 420 510 22 60 to EN ISO 15792-1 AW 420 510 22 120 47
(min. values at RT) (min. values at RT) SR 380 490 27 130 47
N 295 440 28 130
Welding position Polarity = +

ABS BV Approvals TÜV (Certificate No. 01586) DB (Reg. form No. 10.132.05)
LR GL ABS BV
DNV GL LR
DNV
and amperages 2.0 x 250 325 3.1 45- 65 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(Tolerances acc. EN ISO 544) 2.0 x 350 325 4.2 45- 65 and amperages 2.5 x 350 225 4.5 65- 95
2.5 x 350 200 4.3 60-100 3.2 x 350 125 4.3 90-130
3.2 x 350 125 4.5 85-140 3.2 x 450 125 5.7 90-130
3.2 x 450 125 5.6 85-140 4.0 x 350 80 4.3 140-180
4.0 x 350 80 4.4 130-200 4.0 x 450 80 5.5 140-180
4.0 x 450 80 5.6 130-200 5.0 x 450 55 6.0 190-250
5.0 x 450 50 5.3 230-300 6.0 x 450 40 6.0 220-315
6.0 x 450 35 5.4 280-370 Also available in “Extra dry” vacuum packaging.
Phoenix K 50 R Phoenix K 90 S
E 42 3 B 32 E 4916 AU E7016 E4916 E 46 4 B 32 H5 E 4916 A E7016 E4916
Characteristics Basic covered electrode. Characteristics Basic covered electrode.

and field of use Very good welding characteristics for pipe root welding; and field of use Good welding characteristics; clean weld metal with good
fine droplet transfer; very pure weld metal; 110 % weld metal toughness characteristics.
recovery; cold toughness at temperatures as low as –30 °C Prefered for rail joints and crossing frogs in railway and tramway
(–22 °F). Good weldability in out of position welding. trackage; suitable for rail grades with a tensile strength up to
Specially intended for pipeline constructions; optimal for 1080 MPa; for mechanical engineering and tank construction.
on site work; for pipe steels, boiler plates, pipeline steels and Redry for 2 h at 300 - 350 °C (572 - 662 °F).
fine grained structural steels.
Redry for 2 h at 250 - 350 °C (482 - 662 °F).
Boiler steels P235GH, P265GH, P295GH; Materials E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60,
Materials
fine grained structural steel up to S355N P295GH, P355GH
fine grained structural steels up to S355N;
rail steels with up to 1080 MPa tensile strength
in % 0.06 0.55 0.95
in % 0.07 0.40 1.35
ties of the weld MPa MPa % –30 °C
to EN ISO 15792-1 AW 420 510 22 120 47
ties of the weld
(min. values at RT) SR 360 490 26 120 47 MPa MPa %
metal according
N 290 420 30 130
to EN ISO 15792-1 AW 470 540 22 120
(min. values at RT) SR 450 520 25 130
N 300 450 28 140
Welding position Polarity = + / ~

ABS GL
LR DNV

and amperages 2.5 x 250 225 3.2 60-110 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(Tolerances acc. EN ISO 544) and amperages
2.5 x 350 225 4.5 60-110 3.2 x 450 125 5.5 100-140
4.0 x 450 80 5.5 140-190
4.0 x 350 90 4.5 120-180 5.0 x 450 60 5.7 170-240
Also available in “Extra dry” vacuum packaging. 6.0 x 450 40 5.5 220-300
Phoenix Nut K Phoenix Nut S
Copper-coated graphite electrode Covered electrode
Characteristics Phoenix Nut K is a copper coated graphite electrode; Characteristics Phoenix Nut S is a special electrode for gouging out grooves
and field of use for preparing and gouging out weld grooves, and also for debur- and field of use and slots and for fusion-cutting unalloyed steels, grey cast iron,
ring and cutting of castings. This electrode can be used on light metals and non-ferrous metals.
metals of all types. It requires a special electrode holder with a This electrode is guided forwards at high amperage at an acute
combined current and compressed air supply and a heavy-duty angle with a slight oscillating motion.
converter or rectifier.
The compressor should be designed to provide a compressed
air pressure of 6 to 8 bar. The electrode is guided forwards at
high amperage at an angle of 25° to 45°.
High alloy steels are gouged with reverse polarity, depending on
the alloy composition.
8.0 x 305 50 1.35 350-500 4.0 x 350 70 3.4 170-230
10.0 x 305 50 1.90 450-600
Phoenix Rot AR 160 Phoenix Rot BR 160
E 42 2 RA 53 E 4924-1 A E7024-1 E4924-1 E 42 2 RB 53 E 4928 A E7028 E4928
Characteristics Rutile acid covered high performance electrode with roughly

and field of use 160 % weld metal recovery. Particularly high deposition rate; Characteristics Rutil basic covered high performance electrode with 160 %
outstanding welding characteristics on alternating current; and field of use weld metal recovery. Easy slag removal; fine rippled smooth
the weld metal exhibits good runout qualities also in tight welds; particularly good welding characteristics on primer-
corners. High radiographic soundness. Useable for gravity and coated plates. Among other applications useable for gravity
autocontact welding; unproblematical for welding rusty and and autocontact welding.
primer-coated plates.
Materials S235JRG2 - S355J2;
Materials S235JRG2 - S355J2; boiler steels P235GH/P265GH/P295GH;
boiler steels P235GH/P265GH/P295GH/P355GH; fine grained structural steels up to P355N- and M-grades;
fine grained structural steels up to P355N- and M-grades; shipbuilding steels acc. A - E-grades, AH 32 to NVE 36
shipbuilding steels acc. A - E-grades, AH 32 - DH 36

in % 0.08 0.28 0.75 in % 0.08 0.30 0.85

ties of the weld
treatment 0.2 % strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
MPa MPa % –20 °C treatment 0.2 % strength (L0=5d0) in J CVN
metal according ties of the weld MPa MPa % –20 °C
to EN ISO 15792-1 AW 420 510 22 75 50 metal according
(min. values at RT) SR 410 470 27 75 to EN ISO 15792-1 AW 430 510 22 90 47
N 295 390 27 80 (min. values at RT) SR 400 470 27 85 47

Welding position Polarity = + / – / ~

ABS BV Approvals TÜV (Certificate No. 01700) DB (Reg. form No. 10.132.36)
GL LR ABS BV
DNV GL LR
DNV
and amperages 3.2 x 450 80 5.0 120-160
5.0 x 450 40 5.9 250-350 and amperages 3.2 x 450 80 5.3 120-170
6.0 x 450 25 5.3 280-450 4.0 x 450 55 5.4 180-230
4.5 x 700 100 18.1 200-260 5.0 x 450 35 5.4 240-300
5.0 x 700 90 21.5 230-300 6.0 x 450 25 5.5 290-390
Phoenix Rot R 160 Phoenix Rot R 160 S
E 42 0 RR 53 E 4924-1 A E7024-1 E4924-1 E 42 0 RR 53 E 4924 A E7024 E4924
Characteristics Rutile covered high performance electrode with 160 % weld Rutile covered high performance electrode with 160 % weld
metal recovery. Little spatter; fine rippled weld pattern; Characteristics
and field of use and field of use metal recovery. Low spatter; fine rippled weld pattern; good
good striking and restriking ability; self releasing slag. striking and restriking ability; self releasing slag. The weld metal
Well suited for thin fillet welds. is outstandingly compressible. The covered electrode can be
used in the vertical down position on inclines as great as 15°.
boiler steels P235GH/P265GH/P295GH/P355GH
fine grained structural steels up to P355N- and M-grades; Materials S235JRG2 - S355J2;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36; ASTM boiler steels P235GH/P265GH/P295GH/P355GH;
A36 Gr. all; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A366; A570 fine grained structural steels up to P355N- and M-grades;
Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B; shipbuilding steels acc. A - E-grades, AH 32 - DH 36
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50
Typical analysis C Si Mn in % 0.07 0.35 0.60
in % 0.07 0.35 0.65
ties of the weld ties of the weld MPa MPa % 0 °C
MPa MPa % 0 °C metal according
metal according
to EN ISO 15792-1 AW 420 510 22 80 47 to EN ISO 15792-1 AW 420 510 22 70 47
SR 410 470 26 85 (min. values at RT) SR 410 470 26 70
(min. values at RT)
N 295 390 27 70 N 295 390 27 65
Welding position Polarity = – / ~ Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 01495) ABS
ABS GL
BV GL
BV DNV
LR DNV
LR
4.0 x 450 55 5.6 160-230 4.0 x 450 55 5.6 160-240
5.0 x 450 40 5.9 250-340 5.0 x 450 40 6.0 250-350
6.0 x 450 25 5.6 300-400 6.0 x 450 25 5.5 280-450
Phoenix SH Blau Phoenix SH Chromo 2 KS
E 42 0 RR 12 E 4313 A E6013 E4313 E CrMo2 B 4 2 H5 E 6215-2C1M E9015-B3 E6215-B3
Characteristics Rutile cellulose covered electrode. Characteristics Basic covered CrMo alloyed electrode.
and field of use Easy striking and restriking; preferred for tack-welding; good and field of use Extra low content of trace elements; step-cooling tested;
gap-bridging capability. For use in general structural engineering not sensitive to long term embrittlement. Manufacture of chemical
and steel, tank and apparatus construction; all purpose. apparatus, hydrocrackers; for welding work on heavy-duty
Also weldable in the vertical down position in diameters boilers, superheaters, superheater lines; for welding
up to 3.2 mm. For universal use. of CrMo and CrMoV alloyed steels for the petrochemical industry.
Redry for 2 h at 300 - 350 °C (572 - 662 °F).
Materials S235JRG2 - S355J2; boiler steels P235GH, P265GH;
ASTM A36 and A53 Gr. all;
Materials 10 CrMo 9-10, 12 CrMo 9-10, 10 CrSiMoV 7, 15 CrMoV 5-10;
A106 Gr. A, B, C; A135 Gr. A, B; A283 Gr. A, B, C, D; A366;
ASTM A335 Gr. P22, A217 Gr. WC9
A285 Gr. A, B, C; A500 Gr. A, B, C; A570 Gr. 30, 33, 36, 40, 45;
A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50; Typical analysis C Si Mn P Cr Mo As Sb Sn S
API 5 L Gr. B, X42-X52 in % 0.07 0.25 0.70 ≤0.012 2.20 0.90 ≤0.010 ≤0.005 ≤0.005 ≤0.010
in % Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
0.08 0.40 0.60 treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld
MPa MPa % –30°C –40°C
metal according
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values to EN ISO 15792-1 SR 440 550 22 130 90 80
treatment 0.2 % strength (L0=5d0) in J (min. values at RT) V 310 460 24 130 – –
ties of the weld
MPa MPa % CVN SR+ step-cooling 440 550 22 130 80 60
metal according
to EN ISO 15792-1 AW 420 510 22 55
(min. values at RT)

GL LR
and amperages 2.5 x 250 225 3.2 70-100
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A (Tolerances acc. EN ISO 544)
3.2 x 350 125 4.2 100-145
and amperages 2.0 x 250 375 3.3 45- 70 3.2 x 450 125 5.4 100-145
(Tolerances acc. EN ISO 544) 4.0 x 350 90 4.5 140-190
2.5 x 350 250 4.7 60- 95
3.2 x 350 150 4.7 90-135 4.0 x 450 90 5.8 140-190
4.0 x 350 100 4.7 140-180 5.0 x 450 60 5.9 160-240
Phoenix SH Gelb Phoenix SH Gelb B
E 35 0 A 12 E 4320 A E6020 E4320 E 38 2 RB 12 E 4303 AU E6013 E4313
Characteristics Rutile basic electrode.

Characteristics Iron oxide covered electrode. and field of use Good weldability for root, fill and cap pass welding; excellent
and field of use Very easy slag release; fine droplet metaltransfer; easy handling vertical up characteristics. Particularly suitable for radiographi-
when making concave fillet welds. cally sound welding in pipeline, boiler and tank construction.
Also suitable for cutting applications; the C-content of the Application prefered with thin diameters.
materials to be welded should not exceed 0.22 %. Suitable for use on primer-coated plates (up to 40 µm).
Materials ASt 35 - ASt 45,

Materials S235JRG2 - S355J2; boiler steels P235GH, P265GH; shipbuilding steels appr.-grade 3H;
GS-38, GS-45, St 35, St 45 boiler steels P235GH, P265GH, P295GH
in % 0.09 0.15 0.50

treatment 0.2 % strength (L0=5d0) in J
ties of the weld MPa MPa % CVN
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values metal according
to EN ISO 15792-1 AW 380 460 22 75
metal according (min. values at RT) SR 360 430 24 55
to EN ISO 15792-1 AW 360 460 22 60
(min. values at RT)

ABS GL
LR DNV

and amperages 2.5 x 250 225 3.0 60-100
2.5 x 350 225 4.5 60-100
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A 3.2 x 350 125 4.1 90-135
and amperages 3.2 x 450 150 6.2 110-160 3.2 x 450 125 5.4 90-135
4.0 x 450 90 5.9 140-200 4.0 x 450 90 5.8 140-190
5.0 x 450 60 6.0 170-280 5.0 x 450 60 6.0 180-250
6.0 x 450 40 5.8 250-330 6.0 x 450 40 5.7 250-290
Phoenix SH Gelb R Phoenix SH Gelb S
E 38 2 RB 12 E 4303 AU E6013 E4313 E 38 0 RA 12 E 4313 A E6013 E4313
and field of use Excellent vertical up welding characteristics; easy handling in Characteristics Rutile acid type mixed electrode.
out of position work; particularly suitable for fabricating radio- and field of use High current carrying capacity and deposition rate; easy
graphically sound circumferential pipe welds; removable, porous slag; high depositing-speed. Useable
good porosity-free root weld fusion, also in tight air gaps. in general purpose structural steel work, machine- and ship-
Useable in pipeline, boiler and tank construction, structural steel building, and boiler and tank constructions; particularly suitable
work and shipbuilding. for fillet welds, narrow “V”angles and rusty workpieces.
Materials S235JRG2 - S355J2; shipbuilding steels appr.-grade 3;
boiler steels P235GH, P265GH, P295GH;
Materials S235JRG2 - S355J2; GS-38, GS-45, GS-52;
ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B;
shipbuilding steels appr.-grade 3;
boiler steels P235GH, P265GH, P295GH
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50;
in % 0.08 0.20 0.55

treatment 0.2 % strength (L0=5d0) in J treatment 0.2 % strength (L0=5d0) in J
ties of the weld MPa MPa % CVN ties of the weld MPa MPa % CVN
to EN ISO 15792-1 AW 380 460 22 75
to EN ISO 15792-1 AW 380 460 22 60


ABS BV
GL LR
DNV Approvals TÜV (Certificate No. 01592) DB (Reg. form No. 10.132.25)
GL LR
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A DNV
and amperages 2.0 x 250 375 3.3 30- 75
2.5 x 250 225 3.1 40- 90
2.5 x 350 225 4.4 40- 90 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
3.2 x 350 125 4.3 90-130 and amperages 3.2 x 450 125 5.5 100-145
4.0 x 350 90 4.6 140-190 4.0 x 450 90 5.9 140-200
4.0 x 450 90 5.8 140-190 5.0 x 450 55 5.8 180-280
5.0 x 450 60 6.2 190-250 6.0 x 450 40 5.9 250-330
Phoenix SH Gelb T Phoenix SH Grün K 52 W
E 38 0 RA 12 E 4313 A E6013 E4313 E 42 5 B 12 H5 E 4916-1 AU E7016-1 E4916-1
Characteristics Basic covered electrode.
Rutile acid type mixed electrode. and field of use Very good welding characteristics on AC (70 V, open circuit)
Characteristics and DC with straight and reverse polarity; good root welding
and field of use High current carrying capacity and deposition rate; high deposi- ability; high toughness at subzero temperatures as low as
ting speed; also useable for semi machine spring loaded and –50 °C (–58 °F); H2-content ≤ 5 ml/100 g.
gravity arc welding (dimensions upon request). Good vertical-up Suitable for use in steel framed structures, shipbuilding,
welding characteristics. Useable for welding joints in general apparatus engineering and pipeline fabrication.
purpose structural steel work, machine and ship building, and Redry for 2 h at 250 - 350 °C (482 - 662 °F).
boiler and tank constructions. S235JRG2 - S355J2, E295, E355, C 35;
Materials
boiler steels P235GH, P265GH, P295GH, P355GH;
shipbuilding steels A - E, AH - EH, pipe steels P265, P295;
Materials S235JRG2 - S355J2; GS-38, GS-45, GS-52; fine grained structural steels up to S355N,
shipbuilding steels appr.-grade 3; API 5L: X 42, X 46, X 53, X 56, X 60; ASTM A27 and A36 Gr. all,
boiler steels P235GH, P265GH, P295GH A53 Gr. A-B, A106 Gr. A-C, A179, A192, A210 Gr. A-1, A214, A242
Gr. 1-5, A266 Gr. 1, 2, 4, A283 Gr. A, B, C, D, A285
Gr. A, B, C, A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70,
A516 Gr. 55, A570 Gr. 30, 33, 36, 40, 45, A572 Gr. 42, 50,
Typical analysis C Si Mn A606 Gr. all, A607 Gr. 45, A656 Gr. 50, 60, A668 Gr. A, B, A907
in % 0.08 0.25 0.60 Gr. 30, 33, 36, 40, A841, A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values in % 0.07 0.40 1.15
to EN ISO 15792-1 AW 380 460 22 60 ties of the weld MPa MPa % –50 °C
(min. values at RT) metal according
to EN ISO 15792-1 AW 420 510 22 120 47
(min. values at RT) SR 400 500 25 130 47
Welding position Polarity ~ / = + / –
Approvals ABS GL
Approvals TÜV (Certificate No. 01593) DB (Reg. form No. 10.132.03) LR Controlas
ABS BV DNV FT
GL LR
DNV Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.5 x 350 240 4.5 60-100
3.2 x 350 145 4.5 80-130
and amperages 3.2 x 350 125 4.3 100-135 4.0 x 450 100 5.9 130-180
3.2 x 450 125 5.6 100-135
Phoenix SH Grün K 70 Phoenix SH Grün K 70 W
E 46 4 B 42 H5 E 5518-GA E8018-G E5518-G E 46 4 B 32 H5 E 5518-GA E8018-G E5518-G
Characteristics Basic covered electrode.
and field of use Outstanding good welding characteristics for the welding of
low alloy steels with high strength; very pure weld metal; Characteristics Basic covered electrode.
high toughness also at low temperatures; weld metal recovery and field of use Very good welding characteristics on AC (70 V, open circuit);
around 115 %; suited for out of position work. Useable in resistant to temperatures as low as –40 °C (–40 °F);
mechanical engineering, tank construction and permanent way 115 % weld metal recovery. Suitable for use on unalloyed and
applications. Good weldability of free cutting steels. Suited for low alloy steels in mechanical engineering, tank construction
steels with high C-content. and railway applications; crack-free weld metal when welding
Redry for 2 h at 250 - 350 °C (482 - 662 °F). carbon steels with high C content.
Materials E295, E335, E360, GS-45 - GS-60, P295GH, P355GH, Redry for 2 h at 250 - 350 °C (482 - 662 °F).
fine grained structural steels up to S420N; ASTM A27 and A36
Gr. all, A214, A225 Gr. C, A242 Gr. 1-5, A266 Gr. 1, 2, 4, A283
Gr. A, B, C, D, A285 Gr. A, B, C, A299 Gr. A, B, A328, A366, Materials E295, E335, E360, C 45, C 60, GS-45, GS-52, GS-60,
A515 Gr. 16, 65, 70, A516 Gr. 55, A517 Gr. A, B, C, E, F, H, J, K, P295GH, P355GH, fine grained structural steels up to S420N
M, P, A570 Gr. 30, 33, 36, 40, 45, A572 Gr. 42, 50, A606 Gr. all,
A607 Gr. 45, A656 Gr. 50, 60, A668 Gr. A, B, A907 Gr. 30, 33,
36, 40, A841, A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50;
API 5 L Gr. B, X42-X60 Typical analysis C Si Mn
in % 0.07 0.40 1.40
in % 0.07 0.35 1.60
MPa MPa % –40 °C metal according
metal according
SR 450 520 25 130 47 (min. values at RT) SR 450 520 25 130 47
(min. values at RT)
N 300 450 28 140 N 300 450 28 140

Welding position Polarity ~ / = +

ABS GL
LR DNV
Approvals DB (Reg. form No. 10.132.13)
and amperages 2.5 x 350 190 4.4 75-100
3.2 x 450 125 6.2 115-150 and amperages 2.5 x 350 200 4.3 65-110
4.0 x 450 90 6.2 130-200 3.2 x 450 125 5.6 100-140
5.0 x 450 60 6.3 190-270 4.0 x 450 80 5.4 125-190
6.0 x 450 40 5.9 220-330 5.0 x 450 55 5.7 180-260
Phoenix SH Grün TB Phoenix SH Kupfer 1 K
E 42 0 RR 12 E 4313 A E6013 E4313 E CrMo1 B 42 H5 E 5518-1CM E8018-B2 E5518-B2
Characteristics Rutile covered universal electrode. Characteristics Basic covered CrMo alloyed electrode.
and field of use Good striking and re-striking ability; easy slag detachability and and field of use Tough, crack free, quenchable weld metal; resistant to coustic
low spatter loss. Finely ripped, smooth welds with notch-free crack; creep resistant in short-term range up to 500 °C (932 °F),
metal/parent metal interface. Easy welding of general purpose in long-term range to 570 °C (1058 °F).
structural steel within the approvals which are mentioned below. Electrode designated for pipe fabrication in heavy duty, steam
Weldmetal shows more ductility than RR6 types. boiler and super heated applications.
Redry: 2 h 300 – 350 °C (572 - 662 °F).

boiler steels P235GH, P265GH, P295GH
Materials 13 CrMo 4-5, GS-22 CrMo 54, 42 CrMo 4
in % 0.08 0.35 0.70 Typical analysis C Si Mn Cr Mo
in % 0.06 0.30 0.90 1.0 0.50

ties of the weld
MPa MPa % CVN
metal according treatment 0.2 % strength (L0=5d0) in J
ties of the weld
MPa MPa % CVN
to EN ISO 15792-1 AW 420 510 22 65 metal according
(min. values at RT) to EN ISO 15792-1 SR 490 580 22 110
(min. values at RT) V 350 450 26 120


and amperages 2.0 x 250 350 3.3 45- 65
3.2 x 350 125 4.5 85-140 and amperages 2.5 x 350 205 4.3 80-100
4.0 x 450 70 5.0 130-195 3.2 x 350 125 4.5 110-145
5.0 x 450 50 5.5 200-290 4.0 x 350 90 4.5 130-190
6.0 x 450 35 5.3 280-370 5.0 x 450 55 5.5 160-230
Phoenix SH Kupfer 3 KC Phoenix SH Lila R
E ZCrMoV1 B 4 2 H5 E 6215-G E9015-G E6215-G E 42 2 RB 12 E 4303 AU E6013 E4313

and field of use Outstanding vertical-up welding characteristics; easy handling
Characteristics Basic covered CrMoV alloyed electrode. in out-of-position; even in small gaps or overhead position good,
and field of use Good welding characteristics; uniform weld pattern; easy slag pore-free welding is possible. Particularly suitable for radiogra-
removal. Useable on low alloy creep resistant cast steel of the phically sound welding of circumferential welds on conduit pipes.
same composition. Suitable for pipeline, boiler, tank, ship construction and general
Redry for 2 h at 300 - 350 °C (572 - 662 °F). structural engineering.
Materials S235JRG2 - S355J2, St45;
fine grained structural steels up to P355N;
shipbuilding steels corresp. to app.-grade 3, boiler steels
Materials GS-17 CrMoV 511, GS-17 CrMo 55; creep resistant and similar P235GH, P265GH, P295GH;
cast steel; 1.7706 – G17CrMoV5-10 ASTM A36 and A53 Gr. all; A106 Gr. A, B, C; A135 Gr. A, B;
A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50;
Typical analysis C Si Mn Cr Mo V API 5 L Gr. B, X42-X52
in % 0.13 0.40 1.0 1.4 1.05 0.25
in % 0.09 0.20 0.65

treatment 0.2 % strength (L0=5d0) in J CVN treatment 0.2 % strength (L0=5d0) in J
ties of the weld MPa MPa % ties of the weld MPa MPa % CVN
to EN ISO 15792-1 SR 520 630 18 40 to EN ISO 15792-1 AW 420 510 22 25
(min. values at RT) V 450 610 18 40 (min. values at RT)

GL LR
DNV
and amperages 2.0 x 250 400 3.4 50- 70
2.5 x 250 250 3.5 60- 90
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A 2.5 x 350 250 4.9 60- 90
and amperages 3.2 x 450 125 5.7 90-140 3.2 x 350 125 4.2 90-130
4.0 x 450 90 5.8 140-190 4.0 x 350 90 4.5 140-190
5.0 x 450 60 6.0 180-240 5.0 x 450 60 6.2 190-250
Phoenix SH Multifer 130 Phoenix SH Multifer 180
E 42 0 RR 53 E 4914 A E7014 E4914 E 42 0 RR 73 E 4924 A E7024 E4924
Characteristics Rutile covered high performance electrode with 180 % weld

Characteristics Rutile covered high performance electrode with 140 % weld and field of use metal recovery.
and field of use metal recovery. Little spatter; self releasing slag; High deposition rate; good strike and restrike ability; low spatter;
useable in diameters up to 4 mm for welding in the overhead partly self releasing slag; finely rippled weld pattern.
and horizontal position; outstanding striking and restriking ability. Preferred for fillet welds. Useable for shipbuilding, mechanical
Well suited for thin fillet welds. and structural engineering.

Materials S235JRG2 - S355J2; boiler steels P235GH/P265GH/P295GH/P355GH;
boiler steels P235GH/P265GH/P295GH/P355GH; fine grained structural steels up to P355N- and M-grades;
fine grained structural steels up to P355N- and M-grades; shipbuilding steels acc. A - E-grades, AH 32 - DH 36;
shipbuilding steels acc. A - E-grades, AH 32 - DH 36 ASTM A36 Gr. all; A283 Gr. A, B, C, D; A285 Gr. A, B, C;
A366; A570 Gr. 30, 33, 36, 40, 45; A607 Gr. 45; A668 Gr. A, B;
A907 Gr. 30, 33, 36, 40; A935 Gr. 45; A936 Gr. 50
in % 0.07 0.40 0.60
in % 0.07 0.33 0.70
ties of the weld Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
MPa MPa % 0 °C treatment 0.2 % strength (L0=5d0) in J CVN
metal according ties of the weld MPa MPa % 0 °C
to EN ISO 15792-1 AW 420 510 22 70 47 metal according
N 295 390 27 60 (min. values at RT)


TÜV (Certificate No. 00583) DB (Reg. form No. 10.132.28) ABS BV
Approvals GL LR
ABS BV
DNV LR DNV
GL
and amperages 3.2 x 450 80 5.4 120-180
4.0 x 450 55 5.8 180-220
and amperages 4.0 x 450 65 6.1 180-220 5.0 x 450 30 5.0 250-330
5.0 x 450 45 6.1 240-320
Phoenix SH Ni 2 K 70 Phoenix SH Ni 2 K 90
Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.5 AWS A5.5M Classifications EN 757 AWS A5.5 AWS A5.5M
E 46 6 2 Ni B 42 H5 E 5518-N5 AU H5 E8018-C1 E5518-C1 E 55 5 2 NiMo B 42 H5 E10018-M E6918-M
Basic covered MnNi alloyed electrode for cryogenic steels. Characteristics Basic covered NiMo alloyed electrode.
Characteristics
Cold tough at subzero temperatures as low as –80 °C (–112 °F); and field of use For cryogenic, high strength, fine grained structural steels.
and field of use
NDT-tested. Useable in tank construction (LPG-tanks). H2-content ≤ 5 ml/100 g (HD); not sensitive to cold cracking.
Redry for 2 h at 300 - 350 °C (572 - 662 °F). For use in structural steel and tank construction;
naval shipbuilding.
Redry for 2 h at 300 - 350 °C (572 - 662 °F).
Materials fine grained structural steels S275N - S420N;
low temperature grades S275NL - S420NL;
Materials High strength, quenched and tempered fine grained structural
low temperature special grades P275NL2 - P355NL2, S420NL,
steels such as S550QL, HY 80, 12 MnNiMo 55 (Welmonil 35),
12 Ni14 G 1, X 12 Ni 5; 11 MnNi 5-3; 13 MnNi 6-3;
11 NiMoV 53 (Welmonil 43);
ASTM A633 Gr. E; A572 Gr. 65; A203 Gr. D,
ASTM A225 Gr. C, A514 and A517 Gr. A, B, C, E, F, H, J, K, M,
A333 and A334 Gr. 3, A350 Gr. LF3
P, A656, A678 Gr. C
Typical analysis C Si Mn Ni Typical analysis C Si Mn Mo Ni

in % 0.06 0.30 1.15 2.10 in % 0.06 0.25 1.40 0.45 1.80
MPa MPa % –80 °C
(min. values at RT) SR 450 540 28 140 47 (min. values at RT) SR 570 650 21 130 47
Polarity =+ Welding position Polarity =+

Welding position

Approvals TÜV (Certificate No. 01599) ABS GL WIWEB (for HY 80 acc. AWS A5.5)
BV GL
LR DNV
and amperages 2.5 x 350 225 4.4 70-100
3.2 x 350 125 4.5 90-140
and amperages 2.5 x 250 225 3.3 70-110 4.0 x 350 90 4.6 140-190
3.2 x 350 125 4.5 100-150 4.0 x 450 90 5.9 140-190
4.0 x 350 90 4.7 140-200 5.0 x 450 55 5.9 180-250
Phoenix SH Ni 2 K 100 Phoenix SH Ni 2 K 130
Classifications EN 757 AWS A5.5 AWS A5.5M Classifications EN 757 AWS A5.5 AWS A5.5M
E 69 5 Mn 2 NiCrMo B 42 H5 E11018-G E7618-G E 89 4 Mn 2 Ni 1 CrMo B 42 H5 E12018-G E8318-G
(E11018-M mod.) (E7618-M mod.) (E12018-M mod.) (E8318-M mod.)
Characteristics Basic covered NiCrMo alloyed electrode.

and field of use Low H2-content ≤ 5 ml/100 g (HD) in the weld metal; Characteristics Basic covered NiCrMo alloyed electrode.
very low moisture pickup during long term storage. and field of use Low H2-content ≤ 5 ml/100 g (HD) in the weld metal.
For high strength fine grained structural steels, for cast steel For high strength fine grained structural steels.
qualities; weld metal insensitive to cold cracking. Suitable for bridge building, steel and crane construction;
Redry for 2 h at 300 - 350 °C (572 - 662 °F). the weld metal is insensitive to cold cracking.
Redry for 2 h at 300 up to 350 °C (572 - 662 °F)
Materials Quenched and tempered fine grained structural steels
up to 720 MPa yield point.
High strength fine grained structural steels S620QL - S690QL, Materials Quenched and tempered high strength fine grained structural
S620QL1, S690QU, HY 100, Suprafort 700, steels, such as X-ABO 90 (S890QL)
N-AXTRA 56, 63, 70
Typical analysis C Si Mn Cr Mo Ni Typical analysis C Si Mn Cr Mo Ni

in % 0.06 0.20 1.60 0.38 0.40 1.85 in % 0.08 0.40 1.45 0.80 0.50 2.20

ties of the weld MPa MPa % –50 °C ties of the weld
metal according MPa MPa % –45 °C
metal according
to EN ISO 15792-1 AW 700 750 18 120 47
to EN ISO 15792-1 AW 880 920 18 90 47
(min. values at RT)


GL WIWEB (for HY100 + Suprafort700)
BV Approvals DB (Reg. form No. 10.132.46)

and amperages 2.5 x 350 225 4.7 70-100 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
3.2 x 350 125 4.3 90-140 and amperages 3.2 x 350 125 4.4 90-140
4.0 x 450 90 6.0 140-190 4.0 x 450 90 6.0 140-190
5.0 x 450 55 5.8 180-250 5.0 x 450 60 6.0 170-240
Also available in “Extra dry” vacuum packaging. Also available in “Extra dry” vacuum packaging.
Phoenix SH Patinax Kb Phoenix SH Schwarz 3 K
Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.5 AWS A5.5M Classifications EN ISO 3580-A EN ISO 3580-B EN ISO 2560-A EN ISO 2560-B AWS A5.5 AWS A5.5M
E 38 3 Z 1 NiCu B 42 E 4915-GA E7015-G E4915-G E Mo B 4 2 H5 E 4915-G E 50 4 Mo B 42 E 4915-GA E7015-G E4915-G
(E7015-A1 mod.) (E4915-A1 mod.)
Characteristics Basic covered electrode for welding high strength and creep
Characteristics Basic covered NiCu alloyed special electrode. and field of use resistant joints.
and field of use For the welding of weathering and fine grained structural steels. High temperature resistant up to 500 °C (932 °F) and creep
Store dry. Redry for 2 h at 250 - 350 °C (482 - 662 °F). resistant up to 550 °C (1022 °F); high strength and cracking
resistance; very low H2-content ≤5 ml/100 g.
For welding creep resistant joints in boilers, tanks and pipeline
constructions, especially suited for boiler steel 16 Mo 3.
Materials S235J0W, S235J2W, S355J2G1W, such as for example Redry for 2 h at 300 - 350 °C (572 - 662 °F).
COR-TEN A, COR-TEN B, Patinax 37 etc.;
ASTM A36, A283 Gr. B, C Materials boiler steels P235GH, P265GH, P295GH, P355GH,
16 Mo 3, 15 NiCuMoNb 5, 17 MnMoV 64, 13 MnNiMo 54,
20 MnMoNi 45;
FK-steels S355N - S460N, P355NH - P460NH, P355NL1 -
Typical analysis C Si Mn Ni Cu P460NL1;
in % 0.05 0.30 0.65 0.60 0.40 pipe steels L360NB - L415NB, L360MB - L485MB
Typical analysis C Si Mn Mo
in % 0.08 0.30 1.20 0.45
treatment 0.2 % strength (L0=5d0) in J CVN Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
MPa MPa % ties of the weld
metal according MPa MPa % –40 °C
metal according
to EN ISO 15792-1 AW 390 480 22 150
N 300 410 30 190
N 295 470 24 130

DB (Reg. form No. 10.132.14 and 20.132.15)
ABS GL
DNV
and amperages 2.5 x 350 225 4.4 70-100
3.2 x 350 125 4.2 110-140
and amperages 3.2 x 350 125 4.4 90-140 5.0 x 450 55 5.6 160-230
3.2 x 450 125 5.7 90-140 6.0 x 450 40 5.7 220-310
Phoenix SH Schwarz 3 K Ni Phoenix SH Schwarz 3 MK
Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.5 AWS A5.5M Classifications EN ISO 3580-A EN ISO 3580-B EN ISO 2560-A EN ISO 2560-B AWS A5.5 AWS A5.5M
E 50 4 1 NiMo B 42 H5 E 6218-GA E9018-G E6218-G E Mo B 4 2 H5 E 4918-G E 50 4 Mo B 42 E 4918-GA E7018-G E4918-G
(E7018-A1 mod.) (E4918-A1 mod.)
Characteristics Basic covered NiMo alloyed electrode with a weld metal Characteristics Basic covered electrode.
and field of use of special metallurgical purity for nuclear reactor construction. and field of use Very good welding characteristics in out of position work;
Quality controlled according to KTA 1408.2; very low H2-content easy slag removal; cold toughness at temperatures as low as
≤ 5 ml/100 g; NDT-tested. Used preferably for the welding of –40 °C (–40 °F). High temperature resistant up to 500 °C
steels in the construction of nuclear reactors, boiler and pressure (932 °F) and creep resistant up to 550 °C (1022 °F).
vessels; for fine grained structural steels up to S500Q. Particularly suitable for circumferential welds in conduit pipes
Redry for 2 h at 300 - 350 °C (572 - 662 °F). as well as boiler, pressure vessel, header and nuclear reactor
fabrication.
Redry for 2 h at 250 - 350 °C (482 - 662 °F).
Materials 20 MnMoNi 55, 22 NiMoCr 37, ASTM A 508 CI 2,
ASTM A 533 Cl 1 Gr. B, 15 NiCuMoNb 5 S 1 (WB 36), Materials Boiler steels P235GH, P265GH, P295GH,16 Mo 3,
GS-18 NiMoCr 37, 11 NiMoV 53 (Welmonil 43), 20 MnMo 45, 16 Mo 5, 15 NiCuMoNb 5, 17 MnMoV 64;
12 MnNiMo 55 (Welmonil 35), S420N - S500Q, P460NH; fine grained structural steels S355N - S460N, P355NH -
ASTM A302 Gr. A-D; A517 Gr. A, B, C, E, F, H, J, K, M, P; P460NH, P355NL1 - P460NL1;
A225 Gr. C; A572 Gr. 65 pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70;
ASTM A 355 Gr. P1; A161-94 Gr. T1; A217 Gr. WC1;
A182M Gr. F1; A204M Gr. A, B, C; A250M Gr. T1
Typical analysis C Si Mn P S Mo Ni Cu
in % 0.06 0.30 1.25 ≤0.01 ≤0.01 0.40 0.95 ≤0.08 Typical analysis C Si Mn Mo
in % 0.06 0.35 1.20 0.45
metal according
SR 500 590 21 140 47 (min. values at RT) SR 480 550 21 120 47
(min. values at RT)
N 295 470 24 130


ABS LR
Approvals TÜV (Certificate No. 00512+08100) DNV

Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A and amperages 2.5 x 250 200 3.2 70-110
and amperages 2.5 x 350 200 4.4 70-110 (Tolerances acc. EN ISO 544)
3.2 x 350 125 4.3 100-140
3.2 x 350 125 4.5 100-150 4.0 x 350 90 4.6 140-190
4.0 x 350 85 4.4 140-200 4.0 x 450 90 6.0 140-190
5.0 x 450 55 5.8 170-250 5.0 x 450 60 6.2 180-250
Phoenix SH Schwarz 3 TR Phoenix SH V 1
Classifications EN ISO 3580-A AWS A5.5 AWS A5.5M Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.5 AWS A5.5M
E Mo R 1 2 E 8013-G E5513-G E 50 6 Mn 1 Ni B 42 H5 E 5518-GA E8018-G E5518-G
(E8018-C3 mod.) (E5518-C3 mod.)
Characteristics Rutile covered Mo alloyed electrode with basic additions. Characteristics Basic covered MnNi alloyed electrode. High toughness
and field of use Very good root welding ability; creep resitant to temperatures as and field of use at temperatures as low as –60 °C (–76 °F). High radio-
high as 500 °C (932 °F); non-porous weld metal and easy graphical soundness; H2-content ≤ 5 ml/100 g (HD).
handling in out of position work. CTOD- and NDT tested.
Useable on unalloyed and Mo-alloyed pipe and boiler steels. Particularly suitable for welding fine grained
Suitable in boiler constructions. structural steels, for steel construction and bridge building
applications, gas storage spheres.
Materials fine grained structural steels S355N - S500Q;
Materials P295GH, P355GH, 16 Mo 3, low temperature fine grained structural steels P355NL1 - S500QL;
X 46, X 52, X 60 low temperature special grades P355NL2 - S500QL1;
ASTM A355 Gr. P1; A161-94 Gr. T1; A182M Gr. F1; general purpose structural steels;
A204M Gr. A, B, C; A250M Gr. T1 pipe steels L360NB - L415NB, L360MB - L485MB, X 52 - X 70;
ASTM A516 Gr. 65; A572 Gr. 55, 60, 65; A633 Gr. E; A612;
A718 Gr. I; A537 Gr. 1-3
in % 0.08 0.25 0.55 0.50 Typical analysis C Si Mn Ni
in % 0.07 0.25 1.50 0.95
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld
treatment 0.2 % strength (L0=5d0) in J CVN MPa MPa % –60 °C
ties of the weld metal according
MPa MPa %
metal according to EN ISO 15792-1 AW 500 580 23 140 50
to EN ISO 15792-1 AW 450 530 22 50 (min. values at RT) SR 470 560 25 140 50
(min. values at RT) SR 430 520 22 55 N 295 440 27 140
N 330 460 24 60
Welding position Stromart =+

GL LR
DNV Controlas
ABS
Approvals TÜV (Certificate No. 01603) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.5 x 350 200 4.4 70-110
3.2 x 350 120 4.3 100-150
and amperages 2.5 x 250 225 3.2 60- 90 4.0 x 450 80 5.3 140-200
2.5 x 350 225 4.5 60- 90 5.0 x 450 60 6.3 170-250
3.2 x 350 125 4.1 90-130 6.0 x 450 40 6.0 220-310
Phoenix SH V 370 Phoenix Spezial D
E 46 6 1 Ni B 42 H5 E 5518-N2 AU E8018-C3 E5518-C3 E 42 3 B 12 H10 E 4916 AU E7016 E4916
Characteristics Double covered basic electrode. Outstanding welding characte-
Characteristics Basic covered Ni alloyed electrode. and field of use ristics on AC and DC in all positions except the vertical down;
and field of use Very pure weld metal quality controlled to KTA 1408.2; stable arc, good radiographic soundness.
H2-content of weld metal ≤ 5 ml/100 g; high toughness values at Useable in handicraft and industry for field and workshop
low temperatures, NDT-tested; CTOD-tested to temperatures as applications.
low as –10 °C (–14 °F). Preferred for welding nuclear reactor Redry for 2 h at 250 - 300 °C (482 - 572 °F).
fabrication steels such as 15 MnNi 63; S235JRG2 - S355J2, boiler steels P235GH, P265GH, P295GH,
Materials
for fine grained steels up to S420N (S420NL and P355NL2). P355GH; fine grained structural steels up to S355N;
Redry for 2 h at 300 - 350 °C (572 - 662 °F). pipe steels St 35, St 35.8, L210 - L360NB, GS-52,
L290MB - L360MB; ASTM A27 and A36 Gr. all, A214, A242
Gr. 1-5, A266 Gr. 1, 2, 4, A283 Gr. A, B, C, D, A285 Gr. A, B, C,
Materials 15 MnNi 63 (TSB 370), C 22.8 S1, GS-C 25; fine grained
A299 Gr. A, B, A328, A366, A515 Gr. 60, 65, 70, A516 Gr. 55,
structural steels S275N - S420N; low temperature fine grained
A570 Gr. 30, 33, 36, 40, 45, A572 Gr. 42, 50, A606 Gr. all,
structural steels S275NL - S420NL;
A607 Gr. 45, A656 Gr. 50, 60, A668 Gr. A, B, A907 Gr. 30, 33,
low temperature special grades P275NL2 - P355NL2;
36, 40, A841, A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50;
general purpose structural steels, boiler plates and pipe steels
in % 0.06 0.65 1.05
in % 0.06 0.25 1.15 0.95
ties of the weld
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values MPa MPa % –30 °C
treatment 0.2 % strength (L0=5d0) in J CVN metal according
ties of the weld MPa MPa % –60 °C to EN ISO 15792-1 AW 440 550 22 80 50
metal according (min. values at RT) SR 400 520 25 80 50
to EN ISO 15792-1 AW 470 550 25 160 50

ABS BV
DNV GL
LR
Approvals TÜV (Certificate No. 02199+08011)
and amperages 2.5 x 350 188 4.0 60- 90
3.2 x 350 117 4.1 95-150
and amperages 2.5 x 350 200 4.4 70-110 3.2 x 450 114 5.2 95-150
3.2 x 350 125 4.4 100-150 4.0 x 450 72 5.1 140-190
4.0 x 350 90 4.6 140-200 5.0 x 450 48 5.0 190-250
Phoenix 120 K
Covered electrode
Classifications EN ISO 2560-A EN ISO 2560-B AWS A5.1 AWS A5.1M

E 42 5 B 32 H5 E 4918-1 AU E7018-1 E4918-1
Characteristics Basic covered electrode. Very good welding characteristics Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
and field of use including out of position work; 120 % weld metal recovery; H2- treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld MPa MPa % –50 °C
content in the weld metal ≤5 ml/100 g; very pure cryogenic weld metal according
metal at temperatures as low as –50 °C (–58 °F); CTOD tested to EN ISO 15792-1 AW 420 510 22 120 47
up to –10 °C (14 °F). Suitable for use in structural steel work, (min. values at RT)
SR 400 500 26 130 47
boiler making, tank construction, ship and bridge building and N 295 440 30 140
vehicle manufacture; particularly suitable for welding fine
grained structural steels. Excellent weldability on offshore steels.
Redry for 2 h at 250 - 350 °C (482 - 662 °F).
Materials S235JRG2 - S355J2, E295, E335, C 35; boiler steels P235GH,

P265GH, P295GH, P355GH; fine grained structural steels Approvals TÜV (Certificate No. 00348) DB (Reg. form No. 10.132.17)
up to S420N; shipbuilding steels A, B, D, E; offshore steels; ABS BV
pipe steels P265, P295, L290NB - L415NB, L290MB - L415MB; GL LR
X 42 - X 60; cast steel GS-38, GS-45, GS-52; DNV
ageing resistant steels ASt 35 - ASt 52;
ASTM A27 and A36 Gr. all, A214, A242 Gr. 1-5, A266 Gr. 1, 2, 4,
A283 Gr. A, B, C, D, A285 Gr. A, B, C, A299 Gr. A, B, A328,
A366, A515 Gr. 60, 65, 70, A516 Gr. 55, A570 Gr. 30, 33, 36, Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
40, 45, A572 Gr. 42, 50, A606 Gr. all, A607 Gr. 45, and amperages
A656 Gr. 50, 60, A668 Gr. A, B, A907 Gr. 30, 33, 36, 40, A841, 2.0 x 250 275 3.0 45- 65
A851 Gr. 1, 2, A935 Gr. 45, A936 Gr. 50; 2.5 x 250 200 3.3 65-110
2.5 x 350 200 4.2 65-110
3.2 x 350 115 4.5 100-145
3.2 x 450 115 5.8 100-145
4.0 x 350 90 4.8 135-200
4.0 x 450 90 6.3 135-200
5.0 x 450 60 6.3 180-280
6.0 x 450 40 6.0 240-375
8.0 x 450 26 6.3 290-420
in % 0.07 0.35 1.20 Also available in “Extra dry” vacuum packaging.
Thermanit Chromo 9 V Thermanit Chromo T 91
Covered electrode Basic covered electrode
Classifications EN ISO 3580-A AWS A5.5 AWS A5.5M Classifications EN ISO 3580-A AWS A5.5 AWS A5.5M
E CrMo91 B 4 2 H5 E9015-B9 E6215-B9 E CrMo 91 B 42 H5 E9018-B9 E6218-B9
Characteristics Basic covered CrMoVNb alloyed electrode.

and field of use Good welding characteristics in out of position work; high Characteristics Thermanit Chromo T 91 is a basic coated, low hydrogen
temperature resistant weld metal. For quenched and tempered and field of use electrode for vertical up welding with very good welding
9 % chromium steels, in particular P 91 / T 91 characteristics on AC and DC ±. Excellent weldability in root
according to ASTM. pass welding on DC.
Redry for 2 h at 300 - 350 °C (572 - 662 °F). Redry for 2 h at 300 - 350 °C (572 - 662 °F)
Materials 1.4903 – X 10 CrMoVNb 91, ASTM A199 Gr. T91;

A 213/213M Gr. T91; A 335-P91 (T91) Materials 1.4903 – X 10 CrMoVNb 91, STM A199 Gr. T91;
A 213/213M Gr. T91; A 335 Gr. P91 (T91)
Typical analysis C Si Mn Cr Mo Ni V Nb N
in % 0.09 0.2 0.6 9.0 1.1 0.8 0.2 0.05 0.04
Typical analysis C Si Mn Cr Mo Ni V Nb N
Creep and stress according to base metal P91 in % 0.09 0.3 0.6 9.0 1.0 0.6 0.2 0.05 0.04
rupture properties
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN treatment 0.2 % strength (L0=5d0) in J CVN
ties of the weld MPa MPa %
metal according MPa MPa %
metal according
to EN ISO 15792-1 760 °C/2 h 550 680 17 47 to EN ISO 15792-1 760 °C* / 2 h 550 680 17 47
(min. values at RT) 760 °C/4 h 530 620 17 47 (min. values at RT)
Welding instruction
Welding instruction
Preheating / Interpass temperature Cooling down before PWHT PWHT
200 - 250 °C / 200 - 300 °C ≤100 °C 760 °C/2 h Preheating / Interpass temperature Cooling down before PWHT PWHT
200 - 250 °C / 200 - 300 °C ≤100 °C 760 °C/2 h
Welding position Polarity = ± / ~

and amperages 2.5 x 250 220 3.3 70-100 Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
3.2 x 350 130 4.6 100-145 and amperages 2.5 x 350 200 4.1 70- 90
4.0 x 350 88 4.6 140-190 3.2 x 350 120 4.1 90-130
5.0 x 450 55 5.8 160-240 4.0 x 350 81 4.2 130-170
Thermanit MTS 4 Thermanit MTS 616
Basic covered electrode Basic covered electrode
Classifications EN ISO 3580-A Classifications EN ISO 3580-A EN ISO 3580-B AWS A5.5 AWS A5.5M
E CrMoWV12 B 4 2 H5 E ZCrMoWVNb9 0,5 2 B 4 2 H5 E 6215-G E9015-G E6215-G
Characteristics High temperature resistant up to 550 °C (1022 °F), resistant to (E9015-B9 mod.) (E6215-B9 mod.)
and field of use scaling up to 600 °C (1112 °F). For surfacing and joining Basic covered CrMoNiVWNb alloyed electrode.
applications on matching/similar high temperature 12 % Cr Characteristics
steels/cast steel grades, suitable for quenching and tempering. and field of use Good welding characteristics in out of position work;
high temperature resistant matching weld metal.
Materials Base materials acc. TÜV approval For the welding of high temperature martensitic steels
1.4922 – X20CrMoV12-1 1.4935 – X20CrMoWV12-1
in particular P 92 according to ASTM A 355.
1.4923 – X22CrMoV12-1 1.4913 – X19CrMoVNb11-1
(Turbotherm, 20MVNb) 1.4931 – GX22CrMoV12-1 Redry for 2 h at 300 - 350 °C (572 - 662 °F).
Typical analysis C Si Mn Cr Mo Ni W V
in % 0.18 0.3 0.6 11.0 1.0 0.6 0.5 0.3
Creep and stress In the range of matching high temperature resistant Materials ASTM A355 Gr. P92 (T92), A213 Gr. T 92, NF 616
rupture properties parent metal
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values Typical analysis C Si Mn Cr Mo Ni V W Nb N
MPa MPa %
in % 0.11 0.2 0.6 8.8 0.5 0.7 0.2 1.6 0.05 0.05
metal according
to EN ISO 15792-1 760 °C / 4 h 590 700 15 35
(min. values at RT) Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
Structure Martensite, suitable for quenching and tempering
MPa MPa %
metal according
Welding instruction to EN ISO 15792-1 760 °C / ≥ 2 h 560 720 15 41
Parent materials Preheating Postweld heat treatment (min. values at RT)
High temperature According to For smaller welding jobs, cool slowly to 120 °C
martensitic wall thickness: (248 °F) (i.e. furnace). Tempering for approx. 4h Welding instruction
steels/cast steel 250 - 450 °C 720 - 760 °C (1328 - 1400 °F) / air or quench
grades (482 - 842 °F) and temper 1050 °C (1922 °F) / air or oil + 4h Preheating / Interpass temperature Cooling down before PWHT PWHT
700 - 760 °C (1292 - 1400 °F) / air. 200 - 250 °C / 200 - 300 °C ≤100 °C 760 °C/2 h
For larger welding jobs: intermediate stress-
relieving at first from welding temperature 2h
550 °C (1022 °F) max. 580 °C (1076 °F) cool
slowly to 120 °C (248 °F), tempering or quenching
and tempering as above

and amperages and amperages 2.5 x 300 220 3.8 70-100
2.5 x 250 240 3.4 60- 80 (Tolerances acc. EN ISO 544)
(Tolerances acc. EN ISO 544) 3.2 x 350 140 4.9 90-120 3.2 x 350 130 4.3 90-140
4.0 x 350 95 4.8 110-140 4.0 x 350 91 4.5 130-180
Thermanit MTS 911 Thermanit NiMo 100
Classifications EN ISO 3580-A EN ISO 3580-B AWS A5.5 AWS A5.5M Wst.-Nr. Classifications EN 757 AWS A5.5 AWS A5.5M
E ZCrMoWVNb9 11 B 4 2 H5 E 6215-G E9015-G E6215-G 1.4905 E 62 4 Mn 1 NiMo B 42 H5 E10018-G E6918-G
(E9015-B9 mod.) (E6215-B9 mod.) (E10018-D2 mod.) (E6918-D2 mod.)
Characteristics Basic covered CrMoNiVWNb alloyed electrode.

and field of use Good welding characteristics in out of position work; Basic covered MnNiMo alloyed electrode.
Characteristics
high temperature resistant matching weld metal. Very low H2-content ≤ 5 ml/100 g; extremely high resistance
and field of use
For the welding of high temperature resistant martensitic steels to cracking and high toughness at temperatures as low as
in particular X11CrMoWVNb9-1-1 (E911). –40 °C (–40 °F).
Redry for 2 h at 300 - 350 °C (572 - 662 °F). For creep resistant steels and cast steel grades, valves and oil
tools according to sour gas specification; postweld heat
treatment: stress relieving according to parent metal.
Redry for 2 h at 300 - 350 °C (572 - 662 °F).
Materials 1.4905 – X11CrMoWVNb9-1-1;
ASTM A355 Gr. P911 (T911), A213 Gr. T91
Typical analysis C Si Mn Cr Mo Ni V W Nb N Materials GS-30CrMoV64, steels acc. ASTM A 487-4Q; AISI 4130
in % 0.11 0.25 0.6 8.8 1.0 0.7 0.2 1.0 0.05 0.05
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values Typical analysis C Si Mn Mo Ni
in % 0.11 0.25 1.85 0.40 0.95
MPa MPa %
metal according
to EN ISO 15792-1 760 °C / ≥ 2 h 560 720 15 41
(min. values at RT)
Welding instruction ties of the weld MPa MPa % –20 °C –40 °C
metal according
Preheating / Interpass temperature Cooling down before PWHT PWHT to EN 1597-1 SR 600 690 18 100 50 47
200 - 250 °C / 200 - 300 °C ≤100 °C 760 °C/2 h (min. values at RT)


and amperages 2.5 x 300 220 3.7 70-100 Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
3.2 x 350 135 4.7 90-140 and amperages 3.2 x 350 360 12.8 100-150
4.0 x 350 95 4.7 130-180 4.0 x 450 255 17.1 140-200
Thermanit P23 Thermanit P24
E ZCr WV 2 1,5 B 42 H5 E 6215-G E9015-G E6215-G E ZCrMo2VNb B 42 H5 E 6215-2C1MV E9015-G E6215-G
Characteristics Creep resistant. Characteristics Creep resistant.

and field of use and field of use Basic covered medium alloyed electrode for the welding of
Basic covered medium alloyed electrode for the welding of
similar creep resistant materials. Good welding characteristics similar creep resistant materials. Good welding characteristics
even in out-of-postion welding. even in out-of-postion welding.
Redry for 2h at 300 - 350 °C ( 572 - 662 °F). Redry for 2h at 300 - 350 °C ( 572 - 662 °F).
Field of use is the welding of creep resistant steels in boiler, Field of use is the welding of creep resistant steels in boiler,
tank and pipeline construction and reactor fabrication. tank and pipe construction and reactor fabrication.
Materials HCM2S; Grade T23 (ASTM A213); Grade P23 (ASTM A335) 1.7378 – 7CrMoVTiB10-10; ASTM Grade T/P24
Materials
7CrWVMoNb9-6 (EN 10216-2)
Typical analysis C Si Mn Cr W V Nb Typical analysis C Si Mn Cr Mo V Nb/Ti

in % 0.06 0.2 0.5 2.2 1.7 0.22 0.04 in % 0.1 0.2 0.5 2.4 1.0 0.22 0.04
ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN ties of the weld treatment 0.2 % strength (L0=5d0) in J CVN
MPa MPa % MPa MPa %
to EN ISO 15792-1 740 °C / 2 h 540 620 19 130 to EN ISO 15792-1 740 °C / 2 h 560 660 18 130
Welding instruction
Welding instruction
Preheating / Interpass temperature Cooling down before PWHT PWHT
Preheating / Interpass temperature Cooling down PWHT
200 - 220 °C / 200 - 280 °C RT 740 °C / 2 h
180 - 220 °C / 200 - 280 °C RT 740 °C / 2 h
Welding position Polarity = + Welding position Polarity = +
Approvals TÜV (Certificate No. 10272) Approvals TÜV (Certificate No. 10156)
3.2 x 350 125 4.2 100-145 3.2 x 350 125 4.2 100-145
4.0 x 350 81 4.2 140-190 4.0 x 350 80 4.0 140-190
SMAW covered electrodes (high alloyed)
Page
Summary 70-75
for the welding of stainless steels 76-78, 88-95, 98-101, 104-126,

130-131, 134-138, 140-141, 146-147
for the welding of duplex stainless steels 130-131, 134-135
for the welding of heat resistant steels 79-86, 96-101, 106-109,

112-113, 127-129, 139, 143-147
for the welding of high temperature resistant steels 60-64, 77, 98-101
145-147
for the welding of cryogenic steels 93-95, 98-101, 118-119,

146-147
for the welding of austenite ferrite joints 80-81, 98-101, 106-109, 120-123,
132-133, 136-137, 140, 142,146-147
for the welding of non magnetic steels 116-119, 124-125
for the welding of cast materials 87, 102-103
for the welding of nickel and 98-101, 104-105, 142, 145-147

nickel base alloys
Summary
Page Brand name EN ISO / EN • Mat. No. Brand name AWS Page
for the welding of stainless steels for the welding of stainless steels
110-111 ...........Thermanit 13/04 ..........................................................•1600...............E 13 4 B 2 2 ................................................................1.4351 Thermanit X.............................................................................A5.4... ......E307-15 (mod.)..............................................................................106-107
112-113 ...........Thermanit 17 ...............................................................•1600...............E 17 B 2 2 ...................................................................1.4015 Thermanit XW..........................................................................A5.4... ......E307-16 (mod.)..............................................................................108-109
114-115 ...........Thermanit 17/06 ..........................................................•1600...............E Z17 6 B 2 2..............................................................1.4405 Thermanit JE Spezial ..............................................................A5.4... ......E308L-15 ................................................................................................93
106-107...........Thermanit X.................................................................•1600...............E 18 8 Mn B 2 2 ..........................................................1.4370 Thermanit JEW 308L-17..........................................................A5.4... ......E308L-17...........................................................................................94-95
108-109...........Thermanit XW..............................................................•1600...............E 18 8 Mn R 1 2..........................................................1.4370 Thermanit ATS 4......................................................................A5.4 .........E308H-15................................................................................................77
144..................Thermanit 304 H Cu ....................................................•1600...............E Z18 16 1 Cu H B 22..........................................................– Thermanit 304 H Cu ................................................................A5.4 .........E308H-15 (mod.) ..................................................................................144
116-117 ...........Thermanit 18/17 EW....................................................•1600...............E 18 16 5 N L R 1 2 ....................................................1.4440 Thermanit 20/10 W..................................................................A5.4... ......E308Mo-17 (mod.).........................................................................120-121
77....................Thermanit ATS 4..........................................................•1600...............E 19 9 B H 2 2.............................................................1.4948 Thermanit 20/10 W 140 K........................................................A5.4... ......E308Mo-17 (mod.).........................................................................122-123
93....................Thermanit JE Spezial ..................................................•1600...............E 19 9 L B 2 2 .............................................................1.4316 Thermanit D.............................................................................A5.4 .........E309-15 (mod.)..................................................................................84-85
94-95...............Thermanit JEW 308L-17..............................................•1600...............E 19 9 L R 3 2.............................................................1.4316 Thermanit DW .........................................................................A5.4 .........E309-17 ..................................................................................................86
91....................Thermanit HE Spezial..................................................•1600...............E 19 9 Nb B 2 2...........................................................1.4551 Thermanit 25/14 EW 309L-17 .................................................A5.4... ......E309L-17.......................................................................................136-137
92....................Thermanit HW .............................................................•1600...............E 19 9 Nb R 3 2 ..........................................................1.4551 Thermanit 30/10 W..................................................................A5.4... ......E312-16 (mod.).....................................................................................140
88....................Thermanit GE Spezial .................................................•1600...............E 19 12 3 L B 2 2 ........................................................1.4430 Thermanit GE Spezial .............................................................A5.4... ......E316L-15 ................................................................................................88
90....................Thermanit GEW/F........................................................•1600...............E 19 12 3 L R 1 5........................................................1.4430 Thermanit GEW/F....................................................................A5.4... ......E316L-16 ................................................................................................90
89....................Thermanit GEW 316L-17.............................................•1600...............E 19 12 3 L R 3 2........................................................1.4430 Thermanit GEW 316L-17.........................................................A5.4... ......E316L-17 ................................................................................................89
76....................Thermanit A Spezial.....................................................•1600...............E 19 12 3 Nb B 2 2......................................................1.4576 Thermanit 19/15 H...................................................................A5.4 .........E316L-15 (mod.) ............................................................................118-119
78....................Thermanit AW..............................................................•1600...............E 19 12 3 Nb R 3 2 .....................................................1.4576 Thermanit 20/16 ......................................................................–...............–............................................................................................................124
120-121...........Thermanit 20/10 W......................................................•1600...............E 20 10 3 R 3 2...........................................................1.4431 Thermanit 20/16 SM................................................................–...............–............................................................................................................125
122-123...........Thermanit 20/10 W 140 K............................................•1600...............E 20 10 3 R 5 3...........................................................1.4431 Thermanit 18/17 EW................................................................A5.4... ......E317L-17 (mod.) ............................................................................116-117
118-119 ...........Thermanit 19/15 H.......................................................•1600...............E 20 16 3 Mn N L B 2 2...............................................1.4455 Thermanit A Spezial.................................................................A5.4... ......E318-15 ..................................................................................................76
124..................Thermanit 20/16 ..........................................................•1600...............E Z20 16 3 Mn N L R 1 2 ............................................1.3954 Thermanit AW..........................................................................A5.4... ......E318-17 ..................................................................................................78
125..................Thermanit 20/16 SM....................................................•1600...............E Z22 17 4 Mn N L R 1 2 ............................................1.3954 Thermanit HE Spezial..............................................................A5.4... ......E347-15 ..................................................................................................91
126..................Thermanit 20/25 CuW .................................................•1600...............E 20 25 5 Cu N L R 3 2...............................................1.4519 Thermanit HW .........................................................................A5.4... ......E347-17 ..................................................................................................92
130..................Thermanit 22/09 ..........................................................•1600...............E 22 9 3 N L B 2 2.......................................................1.4462 Thermanit 20/25 CuW .............................................................A5.4... ......E385-16 ................................................................................................126
131..................Thermanit 22/09 W......................................................•1600...............E 22 9 3 N L R 3 2 ......................................................1.4462 Thermanit 25/22 H...................................................................–...............–............................................................................................................138
84-85...............Thermanit D.................................................................•1600...............E 22 12 B 2 2 ..............................................................1.4829 Thermanit 13/04 ......................................................................A5.4... ......E410NiMo-15 .................................................................................110-111
86....................Thermanit DW .............................................................•1600...............E 22 12 R 3 2..............................................................1.4829 Thermanit 17 ...........................................................................A5.4... ......E430-15..........................................................................................112-113
136-137...........Thermanit 25/14 EW 309L-17 .....................................•1600...............E 23 12 L R 1 2...........................................................1.4332 Thermanit 17/06 ......................................................................–...............– .....................................................................................................114-115
135..................Thermanit 25/09 CuW .................................................•1600...............E Z25 9 3 Cu N L R 1 2........................................................– Thermanit 22/09 ......................................................................A5.4... ......E2209-15 ..............................................................................................130
134..................Thermanit 25/09 CuT...................................................•1600...............E 25 9 4 N L B 2 2.......................................................1.4501 Thermanit 22/09 W..................................................................A5.4... ......E2209-17 ..............................................................................................131
138..................Thermanit 25/22 H.......................................................•1600...............E Z25 22 2 L B 2 2......................................................1.4465 Thermanit 25/09 CuT...............................................................A5.4... ......E2553-15 (mod.)...................................................................................134
140..................Thermanit 30/10 W......................................................•1600...............E 29 9 R 1 2................................................................1.4337 Thermanit 25/09 CuW .............................................................A5.4... ......E2553-15 (mod.)...................................................................................135
104-105...........Thermanit Nimo C 24 ..................................................14172..............E Ni 6059 (NiCr23Mo16).............................................2.4609 Thermanit 30/40 E...................................................................–...............–............................................................................................................141
98-99...............Thermanit Nicro 82......................................................14172..............E Ni 6082 (NiCr20Mn3Nb)..........................................2.4648 Thermanit Nicro 182................................................................A5.11 .......ENiCrFe-3......................................................................................100-101
100-101...........Thermanit Nicro 182....................................................14172..............E Ni 6182 (NiCr15Fe6Mn) ..........................................2.4620 Thermanit Nicro 82..................................................................A5.11 .......ENiCrFe-3 (mod.) ..............................................................................98-99
146-147...........Thermanit 625 .............................................................14172..............E Ni 6625 (NiCr22Mo9Nb)..........................................2.4621 Thermanit 625 .........................................................................A5.11... ....ENiCrMo-3.....................................................................................146-147
141..................Thermanit 30/40 E.......................................................14172..............E Ni 8025 (NiCr29Fe30Mo) ........................................2.4653 Thermanit Nimo C 24 ..............................................................A5.11 .......ENiCrMo-13...................................................................................104-105
Summary
for the welding of duplex stainless steels for the welding of duplex stainless steels
130..................Thermanit 22/09 ..........................................................•1600...............E 22 9 3 N L B 2 2.......................................................1.4462 Thermanit 22/09 ......................................................................A5.4... ......E2209-15 ..............................................................................................130
131..................Thermanit 22/09 W......................................................•1600...............E 22 9 3 N L R 3 2 ......................................................1.4462 Thermanit 22/09 W..................................................................A5.4... ......E2209-17 ..............................................................................................131
134..................Thermanit 25/09 CuT...................................................•1600...............E 25 9 4 N L B 2 2.......................................................1.4501 Thermanit 25/09 CuT...............................................................A5.4... ......E2553-15 (mod.)...................................................................................134
135..................Thermanit 25/09 CuW .................................................•1600...............E Z25 9 3 Cu N L R 1 2........................................................– Thermanit 25/09 CuW .............................................................A5.4... ......E2553-15 (mod.)...................................................................................135
for the welding of heat resistant steels for the welding of heat resistant steels
112-113 ...........Thermanit 17 ...............................................................•1600...............E 17 B 2 2 ...................................................................1.4015 Thermanit X.............................................................................A5.4... ......E307-15 (mod.)..............................................................................106-107
144..................Thermanit 304 H Cu ....................................................•1600...............EZ 18 16 1 Cu H B 22..........................................................– Thermanit XW..........................................................................A5.4... ......E307-16 (mod.)..............................................................................108-109
106-107...........Thermanit X.................................................................•1600...............E 18 8 Mn B 2 2 ..........................................................1.4370 Thermanit 304 H Cu ................................................................A5.4 .........E308H-15 (mod.) ..................................................................................144
108-109...........Thermanit XW..............................................................•1600...............E 18 8 Mn R 1 2..........................................................1.4370 Thermanit D.............................................................................A5.4 .........E309-15 (mod.)..................................................................................84-85
128-129...........Thermanit 21/33 So.....................................................•1600...............E Z21 33 Mn Nb B 2 2 ................................................1.4850 Thermanit DW .........................................................................A5.4 .........E309-17 ..................................................................................................86
127..................Thermanit 21/33 ..........................................................•1600...............E Z21 33 Nb B 2 2 ......................................................1.4850 Thermanit 21/33 ......................................................................–...............–............................................................................................................127
84-85...............Thermanit D.................................................................•1600...............E 22 12 B 2 2 ..............................................................1.4829 Thermanit 21/33 So.................................................................–...............–.....................................................................................................128-129
86....................Thermanit DW .............................................................•1600...............E 22 12 R 3 2..............................................................1.4829 Thermanit 25/35 R...................................................................–...............–............................................................................................................139
96....................Thermanit L .................................................................•1600...............E 25 4 B 2 2 ................................................................1.4820 Thermanit L .............................................................................–...............–..............................................................................................................96
97....................Thermanit LW ..............................................................•1600...............E 25 4 R 1 2................................................................1.4820 Thermanit LW ..........................................................................–...............–..............................................................................................................97
79....................Thermanit C.................................................................•1600...............E 25 20 B 2 2 ..............................................................1.4842 Thermanit C.............................................................................A5.4 .........E310-15 (mod.).......................................................................................79
80-81...............Thermanit CM..............................................................•1600...............E 25 20 B 2 2..............................................................1.4842 Thermanit CM..........................................................................A5.4 .........E310-15 (mod.)..................................................................................80-81
83....................Thermanit CW 310-16 .................................................•1600...............E 25 20 R 1 2..............................................................1.4842 Thermanit CW 310-16 .............................................................A5.4 .........E310-16 ..................................................................................................83
82....................Thermanit CR ..............................................................•1600...............E 25 20 H B 2 2...........................................................1.4846 Thermanit CR ..........................................................................A5.4 .........E310H-15 (mod.) ....................................................................................82
139..................Thermanit 25/35 R.......................................................•1600...............E Z25 35 Nb B 2 2 ......................................................1.4853 Thermanit 17 ...........................................................................A5.4... ......E430-15..........................................................................................112-113
145..................Thermanit 617 .............................................................14172..............E Ni 6617 (NiCr22Co12Mo)........................................2.4628 Thermanit 617 .........................................................................A5.11 .......ENiCrCoMo-1 (mod.)............................................................................145
143..................Thermanit 35/45 Nb.....................................................14172..............E Ni Z 6701 (NiCr36Fe15Nb0,8)..........................................– Thermanit 35/45 Nb.................................................................–...............–............................................................................................................143
for the welding of high temperature resistant steels for the welding of high temperature resistant steels
60....................Thermanit Chromo 9 V ................................................•1599...............E CrMo91 B 4 2 H5..............................................................– Thermanit MTS 616................................................................A5.5 .........E9015-G (E9015-B9 mod.).....................................................................63
61....................Thermanit Chromo T 91 ..............................................•1599...............E CrMo91 B 4 2 H5..............................................................– Thermanit MTS 911 ................................................................A5.5 .........E9015-G (E9015-B9 mod.).....................................................................64
62....................Thermanit MTS 4........................................................•1599...............E CrMoWV12 B 4 2 H5........................................................– Thermanit Chromo 9 V ............................................................A5.5 .........E9015-B9................................................................................................60
63....................Thermanit MTS 616....................................................•1599...............E ZCrMoWVNb9 0,5 2 B 4 2 H5 ..........................................– Thermanit Chromo T 91...........................................................A5.5 .........E9018-B9................................................................................................61
64....................Thermanit MTS 911....................................................•1599...............E ZCrMoWVNb9 1 1 B 4 2 H5 ....................................1.4905 Thermanit MTS 4....................................................................–...............–..............................................................................................................62
77....................Thermanit ATS 4..........................................................•1600...............E 19 9 B H 2 2.............................................................1.4948 Thermanit ATS 4......................................................................A5.4 .........E308H-15................................................................................................77
145..................Thermanit 617 .............................................................14172..............E Ni 6617 (NiCr22Co12Mo)........................................2.4628 Thermanit 625 .........................................................................A5.11... ....ENiCrMo-3.....................................................................................146-147
146-147...........Thermanit 625 .............................................................14172..............E Ni 6625 (NiCr22Mo9Nb)..........................................2.4621 Thermanit 617 .........................................................................A5.11 .......ENiCrCoMo-1 (mod.)............................................................................145
Summary
93....................Thermanit JE Spezial ..................................................•1600...............E 19 9 L B 2 2 .............................................................1.4316 Thermanit JE Spezial ..............................................................A5.4... ......E308L-15 ................................................................................................93
94-95...............Thermanit JEW 308L-17..............................................•1600...............E 19 9 L R 3 2.............................................................1.4316 Thermanit JEW 308L-17..........................................................A5.4... ......E308L-17...........................................................................................94-95
118-119 ...........Thermanit 19/15 H.......................................................•1600...............E 20 16 3 Mn N L B 2 2...............................................1.4455 Thermanit 19/15 H...................................................................A5.4 .........E316L-15 (mod.) ............................................................................118-119
for the welding of austenite ferrite joints for the welding of austenite ferrite joints
106-107...........Thermanit X.................................................................•1600...............E 18 8 Mn B 2 2 ..........................................................1.4370 Thermanit X.............................................................................A5.4... ......E307-15 (mod.)..............................................................................106-107
108-109...........Thermanit XW..............................................................•1600...............E 18 8 Mn R 1 2..........................................................1.4370 Thermanit XW..........................................................................A5.4... ......E307-16 (mod.)..............................................................................108-109
120-121...........Thermanit 20/10 W......................................................•1600...............E 20 10 3 R 3 2...........................................................1.4431 Thermanit 20/10 W..................................................................A5.4... ......E308Mo-17 (mod.).........................................................................120-121
122-123...........Thermanit 20/10 W 140 K............................................•1600...............E 20 10 3 R 5 3...........................................................1.4431 Thermanit 20/10 W 140 K........................................................A5.4... ......E308Mo-17 (mod.).........................................................................122-123
136-137...........Thermanit 25/14 EW 309L-17 .....................................•1600...............E 23 12 L R 1 2...........................................................1.4332 Thermanit 23/11 MoZLW .........................................................A5.4 .........E309MoL-17..................................................................................132-133
132-133...........Thermanit 23/11 MoZLW .............................................•1600...............E 23 12 2 L R 3 2........................................................1.4459 Thermanit 25/14 EW 309L-17 .................................................A5.4... ......E309L-17.......................................................................................136-137
80-81...............Thermanit CM..............................................................•1600...............E 25 20 B 2 2..............................................................1.4842 Thermanit CM..........................................................................A5.4 .........E310-15 (mod.)..................................................................................80-81
140..................Thermanit 30/10 W......................................................•1600...............E 29 9 R 1 2................................................................1.4337 Thermanit 30/10 W..................................................................A5.4... ......E312-16 (mod.).....................................................................................140
98-99...............Thermanit Nicro 82......................................................14172..............E Ni 6082 (NiCr20Mn3Nb)..........................................2.4648 Thermanit 30/40 EW................................................................–...............–............................................................................................................142
100-101...........Thermanit Nicro 182....................................................14172..............E Ni 6182 (NiCr15Fe6Mn) ..........................................2.4620 Thermanit Nicro 182................................................................A5.11 .......ENiCrFe-3......................................................................................100-101
146-147...........Thermanit 625 .............................................................14172..............E Ni 6625 (NiCr22Mo9Nb)..........................................2.4621 Thermanit Nicro 82..................................................................A5.11 .......ENiCrFe-3 (mod.) ..............................................................................98-99
142..................Thermanit 30/40 EW....................................................14172..............E Ni 8025 (NiCr29Fe30Mo) ........................................2.4653 Thermanit 625 .........................................................................A5.11... ....ENiCrMo-3.....................................................................................146-147
for the welding of non magnetic steels for the welding of non magnetic steels
116-117 ...........Thermanit 18/17 EW....................................................•1600...............E 18 16 5 N L R 1 2 ....................................................1.4440 Thermanit 19/15 H...................................................................A5.4 .........E316L-15 (mod.) ............................................................................118-119
118-119 ...........Thermanit 19/15 H.......................................................•1600...............E 20 16 3 Mn N L B 2 2...............................................1.4455 Thermanit 18/17 EW................................................................A5.4... ......E317L-17 (mod.) ............................................................................116-117
124..................Thermanit 20/16 ..........................................................•1600...............E Z20 16 3 Mn N L R 1 2 ............................................1.3954 Thermanit 20/16 ......................................................................–...............–............................................................................................................124
125..................Thermanit 20/16 SM....................................................•1600...............E Z22 17 4 Mn N L R 1 2 ............................................1.3954 Thermanit 20/16 SM................................................................–...............–............................................................................................................125
for the welding of cast materials for the welding of cast materials
87....................Thermanit Fe Ni...........................................................1071................E C Z NiFe-1........................................................................– Thermanit Nickel A ..................................................................A5.15.......ENi-CI ...................................................................................................103
102..................Thermanit Ni 55...........................................................1071................E C Z NiFe-1........................................................................– Thermanit Fe Ni.......................................................................A5.15.......ENiFe-CI.................................................................................................87
103..................Thermanit Nickel A ......................................................1071................E C Z Ni Cl...........................................................................– Thermanit Ni 55.......................................................................A5.15.......ENiFe-CI...............................................................................................102
for the welding of nickel and nickel base alloys for the welding of nickel and nickel base alloys
104-105...........Thermanit Nimo C 24 ..................................................14172..............E Ni 6059 (NiCr23Mo16).............................................2.4609 Thermanit 30/40 EW................................................................–...............–............................................................................................................142
98-99...............Thermanit Nicro 82......................................................14172..............E Ni 6082 (NiCr20Mn3Nb)..........................................2.4648 Thermanit 617 .........................................................................A5.11 .......ENiCrCoMo-1 (mod.)............................................................................145
100-101...........Thermanit Nicro 182....................................................14172..............E Ni 6182 (NiCr15Fe6Mn) ..........................................2.4620 Thermanit Nicro 182................................................................A5.11 .......ENiCrFe-3......................................................................................100-101
145..................Thermanit 617 .............................................................14172..............E Ni 6617 (NiCr22Co12Mo)........................................2.4628 Thermanit Nicro 82..................................................................A5.11 .......ENiCrFe-3 (mod.) ..............................................................................98-99
142..................Thermanit 30/40 EW....................................................14172..............E Ni 8025 (NiCr29Fe30Mo) ........................................2.4653 Thermanit Nimo C 24 ..............................................................A5.11 .......ENiCrMo-13...................................................................................104-105
Thermanit A Spezial Thermanit ATS 4
Classifications EN 1600 AWS A5.4 Mat. No. Classifications EN 1600 AWS A5.4 Mat. No.
E 19 12 3 Nb B 2 2 E318-15 1.4576 E 19 9 H B 2 2 E308H-15 앒1.4948
Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics High temperature resistant up to 700 °C (1292 °F); resistant to
Characteristics
up to 400 °C (752 °F). Corrosion resistant similar to matching and field of use scaling up to 800 °C (1472 °F). For surfacing and joining
and field of use
stabilized CrNiMo steels. For joining and surfacing work with applications on matching/similar high temperature resistant
matching and similar stabilized and non stabilized austenitic steels/cast steel grades.
CrNi(N)- and CrNiMo(N) steels and cast steel grades. TÜV certified parent metals
Materials
1.4948 – X6CrNi18-11 1.4878 – X12CrNiTi18-9
Materials TÜV certified parent metal 1.4550 – X6CrNiNb18-10 AISI 304, 304H, 321H, 347H
1.4583 – X10CrNiMoNb18-12; AISI 316L, 316Ti, 316Cb
Typical analysis C Si Mn Cr Ni
Typical analysis C Si Mn Cr Mo Ni Nb in % 0.05 0.3 1.6 18.5 9.5
in % <0.07 <0.5 1.3 19.0 2.8 12.0 >10xC
Creep and stress In the range of matching high temperature resistant parent metals
rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld MPa MPa MPa % Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
metal according treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld
to EN ISO 15792-1 AW 400 440 600 30 70
metal according
MPa MPa MPa %
(min. values at RT) to EN ISO 15792-1 AW 350 390 550 35 70
(min. values at RT)
Structure Austenite with part ferrite
Structure Austenite with approx. 5% ferrite
Welding instruction Welding instruction

Materials Preheating Postweld heat treatment Materials Preheating Postweld heat treatment
Matching/similar None Mostly none. If necessary, solution annealing Matching/similar Up to 25 mm wall thickness: Up to 25 mm wall thickness:
steels/cast steel grades at 1050 °C (1922 °F) – pay attention to steels/cast steel none. Over 25 mm wall thick- none. Over 25 mm wall thickness:
susceptibility to embrittlement grades ness: max. 200 °C to avoid stress corrosion cracking
(392 °F) advisable 1050 °C (1922 °F)/air
Approvals TÜV (Certificate No. 07663) TÜV (Certificate No. 01526)

Approvals
Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
and amperages 2.5 x 300 220 4.1 50- 80 and amperages 2.5 x 300 205 3.7 55- 80
3.2 x 350 140 5.0 80-110 3.2 x 350 145 4.7 80-105
4.0 x 350 100 4.8 110-140 4.0 x 350 95 4.4 90-135
5.0 x 450 60 6.0 140-190 5.0 x 450 65 5.9 150-190
Thermanit AW Thermanit C
Rutile covered electrode Basic covered electrode
E 19 12 3 Nb R 3 2 E318-17 1.4576 E 25 20 B 2 2 E310-15 (mod.) 1.4842
Characteristics Resistant to scaling up to 1150 °C (2102 °F). For surfacing
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion and joining applications on matching/similar heat resistant
and field of use
and field of use up to 400 °C (752 °F). Corrosion resistant similar to matching steels/cast steel grades. For tough fill layers beneath cap
stabilized CrNiMo steels. For joining and surfacing work with passes made with Thermanit L when welding thicker cross
matching and similar stabilized and non stabilized austenitic sections of Cr steels/cast steel grades to permit use of such
CrNi(N)- and CrNiMo(N) steels and cast steel grades. steels in sulphureous
atmospheres. max. application temperature in °C (°F)
Atmosphere sulphur-free max. 2 g S/Nm3
Materials TÜV certified parent metal
Air and oxidizing combustion gases 1150 (2102) 1100 (2012)
Reducing combustion gases 1080 (1976) 1040 (1904)
Typical analysis C Si Mn Cr Mo Ni Nb Materials TÜV certified parent metal 1.4841 – X15CrNiSi25-20;
in % AISI 305, 310, 314; ASTM A297HF, A297HJ
<0.03 <0.9 0.8 19.0 2.8 12.0 >10xC
in % 0.13 1.0 2.5 25.0 20.0
ties of the weld Creep and stress In the range of matching heat resistant parent metals
MPa MPa MPa %
metal according rupture properties
to EN ISO 15792-1 AW 400 440 550 30 60
(min. values at RT) Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
ties of the weld MPa MPa MPa %
Structure Austenite with part ferrite metal according
to EN ISO 15792-1 AW 350 390 550 25 80
(min. values at RT)
Welding instruction
Structure Austenite
Materials Preheating Postweld heat treatment
Welding instruction
Matching/similar None Mostly none. If necessary, solution annealing
steels/cast steel grades at 1050 °C (1922 °F) – pay attention to Materials Preheating Postweld heat treatment
susceptibility to embrittlement Heat resistant Cr steels/cast steel According to According to parent metal
grades parent metal
Welding position Polarity = + / ~ Heat resistant matching/ None None
similar steels/cast steel grades

2.5 x 350 200 4.3 50- 90 and amperages 2.5 x 300 200 3.7 55- 75
3.2 x 350 120 4.2 80-120 3.2 x 350 180 5.2 70-110
4.0 x 350 85 4.5 110-160 4.0 x 350 120 5.1 90-140
5.0 x 450 55 5.5 140-200 5.0 x 450 75 6.5 140-190
Thermanit CM
Basic covered electrode
Classifications EN 1600 AWS A5.4 Mat. No. Welding instruction

E 25 20 B 2 2 E310-15 (mod.) 앒1.4842 Materials Preheating Postweld heat treatment
Heat resistant Cr steels/ According to According to parent metal

Characteristics Resistant to scaling up to 1050 °C (1922 °F). For fabricating cast steel grades parent metal
and field of use tough joints on heat resistant Cr and CrNi steels/cast steel
grades. Suitable for austenitic ferritic joints at max. application Heat resistant CrNi steels/ None None
temperature 300 °C (572 °F). Specially suited for fill and final cast steel grades
pass welding (provided no sulphureous atmosphere is present)
on plates clad with 1.4000 or 1.4002 metals. Joining of CrNi(MoN) According to Max. annealing temperature 300 °C
Maximum application temperature 400 °C (752 °F). austenitic with unalloyed/ ferritic (527 °F), otherwise carbide precipi-ta-
If application temperatures are higher, use of Thermanit Nicro 82 / low alloy steels/ parent metal tion in weld fusion zone, loss of
Thermanit Nicro 182 is advisable. cast steel grades toughness (tendency to hot cracking)
Joining CrNi(MoN) According to According to parent metals. Attention

TÜV certified parent metals austenitic and stainless ferritic must be paid to intercrystalline corro-
Materials and heat resistant parent metal sion resistance and susceptibility
1.4002 – X7CrAl13, austenitic steels to DIN 17440 and
“AD-Merkblatt”/leaflet W2 combined with unalloyed steels to Cr steels/cast steel grades of austenitic side to embrittlement
EN 10025 and EN 10028 as well as steels of the same
strength level and similar composition Cladded plates and According to Attention must be paid to inter-
cast materials ferritic crystalline corrosion resistance
with 14 % Cr metals parent metal and susceptibility of austenitic side
to embrittlement
in % 0.12 1.0 4.5 25.0 20.0

Creep and stress In the range of matching heat resistant parent materials
rupture properties

metal according
to EN ISO 15792-1 AW 380 400 550 30 80
(min. values at RT) and amperages 2.5 x 300 230 3.8 55- 75
3.2 x 350 160 4.7 70-110
4.0 x 350 110 4.9 90-140
Structure Austenite 5.0 x 450 75 6.7 140-190
Thermanit CR Thermanit CW 310-16
Basic covered electrode Rutile covered electrode
E 25 20 H B 2 2 E310H-15 (mod.) 앒1.4846 E 25 20 R 1 2 E310-16 1.4842
Characteristics Resistant to scaling up to 1150 °C (2102 °F). For surfacing and
and field of use joining on matching/similar heat resistant steels/cast steel grades.
Characteristics Resistant to scaling up to 1000 °C (1832 °F). For tough fill layers beneath cap passes made with Thermanit L
and field of use For surfacing and joining applications on matching heat when welding thicker cross sections of Cr steels/cast steel grades to
resistant cast steel grades. permit use of steels in sulphureous atmospheres.
max. application temperature in °C (°F)
Materials 1.4848 – GX40CrNiSi25-20 1.4826 – GX40CrNiSi22-9
1.4837 – GX40CrNiSi25-12 Air and oxidizing combustion gases 1150 (2102) 1100 (2012)
Materials 1.4841 – X15CrNiSi25-20 1.4845 – X12CrNi25-21
Typical analysis C Si Mn Cr Ni 1.4828 – X15CrNiSi20-12
in % 0.40 1.0 2.5 25.5 21.5 AISI 305, 310, 314; ASTM A297 HF; A297 HJ
in % 0.1 0.5 2.0 26.0 21.0
Creep and stress In the range of matching cast steel grades
rupture properties Creep and stress In the range of matching heat resistant parent metals
rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
treatment 0.2% 1.0% strength (L0=5d0) MPa MPa MPa %
ties of the weld MPa MPa MPa % metal according
to EN ISO 15792-1 AW 400 450 600 10 (min. values at RT)
(min. values at RT) Austenite
Structure
Welding instruction
Structure Austenite Postweld heat
Materials Preheating treatment
Heat resistant Cr According to parent metal. Inter-me- According to parent
Welding instruction steels/cast steel grades diate layer 100 °C (212 °F) max. metal
Materials Preheating Postweld heat treatment Heat resistant matching/ None None
similar steels/
Matching heat resistant None None cast steel grades
cast steel grades

and amperages 2.5 x 300 210 3.8 55- 70
3.2 x 350 130 4.6 65-105
and amperages 3.2 x 350 133 4.2 80-105 4.0 x 350 100 4.8 100-140
4.0 x 350 95 4.8 90-135 5.0 x 450 60 5.9 160-200
Thermanit D
Classifications EN 1600 AWS A5.4 Mat. No.

E 22 12 B 2 2 E309-15 (mod.) 1.4829
Characteristics Resistant to scaling up to 950 °C (1742 °F). For joining and Welding instruction
and field of use surfacing applications on matching/similar heat resistant steels/
cast steel grades.
max. application temperature in °C (°F) Heat resistant Cr According to pa- Annealing according to parent metal
Atmosphere sulphur-free max. 2 gS/Nm3 over 2 gS/Nm3 steels/cast steel grades rent metal is not necessary if service temperature
Air and oxidizing combustion gases 950 (1742) 930 (1706) 850 (1562) the same or higher
Reducing combustion gases 900 (1652) 850 (1562) Matching austenitic None
None
steels/cast steel grades

1.4828 – X15CrNiSi20-12; AISI 305; ASTM A297HF

in % 0.11 1.0 0.9 22.0 11.0
Creep and stress In the range of matching heat resistant parent metals
rupture properties TÜV (Certificate No. 01249)
Approvals
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 320 340 550 30 70
(min. values at RT) Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
and amperages 2.5 x 300 260 3.9 55- 75
3.2 x 350 160 4.6 70-110
4.0 x 350 120 5.1 90-140
Structure Austenite with part ferrite 5.0 x 450 75 6.4 140-190
Thermanit DW Thermanit Fe Ni
Classifications EN 1600 AWS A5.4 Mat. No. Classifications EN ISO 1071 AWS A5.15
E 22 12 R 3 2 E309-17 1.4829 E C Z NiFe-1 ENiFe-Cl
Characteristics Resistant to scaling up to 950 °C (1742 °F). For joining and
and field of use surfacing applications on matching/similar heat resistant steels/
cast steel grades. Covered electrode with iron nickel core; for joining of cast iron,
Characteristics
max. application temperature in °C (°F) and field of use nodular cast iron and special higher strength cast iron;
Atmosphere sulphur-free max. 2 gS/Nm3 over 2 gS/Nm3 weldmetal and interface are easily workable.
Air and oxidizing combustion gases, 950 (1742) 930 (1706) 850 (1562) Suitable for hardfacing sealing faces; the strength of the weld
Reducing combustion gases 900 (1652) 850 (1562) metal is higher than that provided by the alloy type with a pure
nickel core; for joining of steel, steel castings and cast materials
as well as surfacing tougher materials; mild preheating is ad-
1.4828 – X15CrNiSi20-12; AISI 305; ASTM A297HF
visable.
in % 0.11 <0.9 0.8 22.5 12.5
Creep and stress In the range of matching heat resistant parent metals Materials GG10 up to GG40, GTS35 up to GTS65,
rupture properties GTW335 up to GTW65, GGG40 up to GGG70
ties of the weld
MPa MPa MPa %
metal according Typical analysis C Si Mn Ni Fe
to EN ISO 15792-1 AW 320 340 550 30 55
in %
(min. values at RT) 1.9 1.3 0.6 53.0 Balance
Welding instruction
Mechanical proper-
Materials Preheating Postweld heat treatment Hardness
ties of the weld HB
Heat resistant Cr According to pa- Annealing according to parent metal metal according
steels/cast steel grades rent metal is not necessary if service temperature to EN ISO 15792-1 180
the same or higher (min. values at RT)
Matching austenitic None None

Welding position Polarity = + / ~ Welding position Polarity = – / ~

3.2 x 350 120 4.0 80-110 and amperages 2.5 x 350 265 5.0 55- 75
4.0 x 350 85 4.3 110-140 3.2 x 350 158 5.0 70-100
4.0 x 350 106 5.0 85-125
Thermanit GE Spezial Thermanit GEW 316L-17
E 19 12 3 L B 2 2 E316L-15 1.4430 E 19 12 3 L R 3 2 E316L-17 1.4430
Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics Stainless; resistant to intercrystalline corrosion and wet
Characteristics corrosion up to 400 °C (752 °). Corrosion resistant similar to
and field of use up to 400 °C (752 °F). Corrosion resistant similar to and field of use
matching low carbon and stabilized austenitic 18/8 CrNiMo
matching low carbon and stabilized austenitic 18/8 CrNiMo
steels/cast steel grades.
For joining and surfacing applications with matching/similar –
For joining and surfacing applications with matching/similar – non stabilized and stabilized – austenitic CrNi(N) and CrNiMo(N)
non stabilized and stabilized – austenitic CrNi(N) and CrNiMo(N) steels/cast steel grades.
steels/cast steel grades. Well suited for out of position welding.
Materials TÜV certified parent metals
Materials TÜV certified parent metals 1.4583 – X10CrNiMoNb18-12 1.4429 – X2CrNiMoN17-13-3
1.4583 – X10CrNiMoNb18-12 1.4429 – X2CrNiMoN17-13-3 S31653; AISI 316L, 316Ti, 316Cb
S31653; AISI 316L, 316Ti, 316Cb Typical analysis C Si Mn Cr Mo Ni
in % <0.04 <0.9 0.8 19.0 2.8 12.5
Typical analysis C Si Mn Cr Mo Ni
in % <0.04 0.2 1.3 18.5 2.8 11.5 Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values metal according
ties of the weld to EN ISO 15792-1 AW 350 380 580 35 60 (+20 °C)
MPa MPa MPa % 40 (–105 °C)
metal according (min. values at RT)
to EN ISO 15792-1 AW 320 350 550 35 70 (+20 °C)
(min. values at RT) 40 (–105 °C)
Welding instruction
Welding instruction Matching and similar None Mostly none. If necessary, solution
Materials Preheating Postweld heat treatment non stabilized and annealing at 1050 °C (1922 °F) –
stabilized steels/cast pay attention to susceptibility to
Matching and similar None Mostly none. If necessary, solution steel grades embrittlement
non stabilized and annealing at 1050 °C (1922 °F) –
stabilized steels/cast pay attention to susceptibility to Welding position Polarity = + / ~
steel grades embrittlement
Welding position Polarity = + Approvals TÜV (Certificate No. 00484) DB (Reg. form No. 30.132.14)
GL LRS
CWB
Approvals TÜV (Certificate No. 06521) DNV Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
and amperages 2.0 x 300 320 3.6 40- 60
Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A (Tolerances acc. EN ISO 544)
2.5 x 350 200 4.1 50- 90
and amperages 2.5 x 300 210 3.7 50- 80 3.2 x 350 120 4.1 80-120
3.2 x 350 140 4.7 80-110 4.0 x 350 85 4.3 110-160
4.0 x 350 100 4.8 110-140 5.0 x 450 55 5.4 140-200
Thermanit GEW/F Thermanit HE Spezial
E 19 12 3 L R 1 5 E316L-16 1.4430 E 19 9 Nb B 2 2 E347-15 1.4551
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion

Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion up to 400 °C (752 °F). Corrosion resistant similar to matching
and field of use
and field of use up to 400 °C (752 °F). Corrosion resistant similar to matching low carbon and stabilized 18/8 CrNi(N) steels/cast steel grades.
low carbon and stabilized austenitic 18/8 CrNiMo steels/cast
steel grades. For joining and surfacing applications with matching and similar –
stabilized and non stabilized – CrNi(N) steels/cast steel grades.
For joining of matching and similar austenitic CrNi(N)- and For joining work on steel clad products and for weld cladding on
CrNiMo(N) steels/cast steel grades. unalloyed/low-alloyed creep-resistant steels/cast steel grades.
Well suited for vertical-down welding position. To be used from the second layer onwards.
Materials 1.4583 – X10CrNiMoNb18-12 Materials TÜV certified parent metal 1.4550 – X6CrNiNb18-10;
S31653; AISI 316L, 316Ti, 316Cb AISI 347, 321, 302, 304, 304L, 304LN; ASTM A296 Gr. CF 8 C;
A157 Gr. C 9; A320 Gr. B8C or D
Typical analysis C Si Mn Cr Mo Ni Typical analysis C Si Mn Cr Ni Nb
in % 0.02 0.7 0.8 18.5 2.6 11.5 in % <0.035 0.5 1.3 19.5 10.0 >13xC
treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld
MPa MPa MPa %
metal according
metal according
to EN ISO 15792-1 AW 400 410 600 30 65
to EN ISO 15792-1 AW 450 480 580 40 55 (+20 °C)
(min. values at RT)
Welding instruction
Welding instruction Materials Preheating Postweld heat treatment
Materials Preheating Postweld heat treatment Joining of matching non- None Mostly none. If necessary,
stabilized and stabilized solution annealing
Matching non stabilized None Mostly none. If necessary, solution 18/8 CrNi(N) steels/cast at 1020 °C (1868 °F)
and stabilized annealing at 1050 °C (1922 °F) – pay at- steel grades
austenitic steels tention to susceptibility to embrittlement
Claddings According to Stress relieving at max. 610 °C
parent metal (1130 °F) max. 25 h

and amperages 2.5 x 300 300 4.5 75- 85 and amperages 3.2 x 350 140 4.5 80-110
3.2 x 300 190 4.6 105-115 4.0 x 350 100 4.8 110-140
Thermanit HW Thermanit JE Spezial
E 19 9 Nb R 3 2 E347-17 1.4551 E 19 9 L B 2 2 E308L-15 1.4316
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion up to 350 °C (662 °F). Corrosion resistant similar to matching
and field of use
and field of use up to 400 °C (752 °F). Corrosion resistant similar to matching low carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
stabilized austenitic CrNi(N) steels/cast steel grades. steel grades. Good resistance to nitric acid.
For joining and surfacing with matching and similar – For joining and surfacing applications with matching and similar
non stabilized and stabilized – austenitic CrNi steels/cast steel – stabilized and non stabilized – CrNi(N) and CrNiMo(N)
steels/cast steel grades. Cold toughness at subzero temperatu-res
grades. as low as –196 °C (–321 °F). For joining and surfacing
work with cryogenic matching/similar austenitic CrNi(N) steels/
Materials TÜV certified parent metal cast steel grades. Well suited for out of position welding.
1.4550 – X6CrNiNb18-10
1.4311 – X2CrNiN18-10; 1.4550 – X6CrNiNb18-10
Typical analysis C Si Mn Cr Ni Nb 1.6903 – X10CrNiTi18-10; AISI 304, 304L, 304LN, 302, 321, 347;
in % <0.07 <0.9 0.8 19.5 10.0 >10xC ASTM A157 Gr. C9; A320 Gr. B8C or D
in % <0.04 0.3 1.0 19.5 10.0
MPa MPa MPa % Mechanical proper- Wärme- 0,2%-Dehn- 1,0%-Dehn- Zug- Dehnung Kerbschlagarbeit
metal according
behandlung grenze grenze festigkeit (L0=5d0) ISO-V in
to EN ISO 15792-1 AW 380 410 550 30 55 ties of the weld
MPa MPa MPa % J
to EN ISO 15792-1 ungeglüht 350 380 550 35 70 (+ 20 °C)
Austenite with part ferrite (min. values at RT) 35 (–196 °C)
Structure
Welding instruction
Welding instruction
Matching/similar steels/ None Mostly none. If necessary, solution an- Matching and similar non stabili- None Mostly none. If necessary, so-
cast steel grades nealing at 1020 °C (1868 °F) zed and stabilized 18/8 CrNi(N) lution annealing at 1000 °C
steels/cast steel grades (1832 °F)
Welding position Polarity = + / ~ Cryogenic austenitic steels/cast None None
steel grades

2.5 x 350 200 4.1 50- 90 and amperages 2.5 x 300 200 3.5 50- 80
3.2 x 350 120 4.0 80-120 3.2 x 350 140 4.7 80-110
4.0 x 350 85 4.3 110-160 4.0 x 350 100 4.8 110-140
5.0 x 450 55 5.4 140-200 5.0 x 450 60 5.8 130-170
Thermanit JEW 308L-17
Rutile covered electrode

E 19 9 L R 3 2 E308L-17 1.4316
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Welding instruction
and field of use up to 350 °C (662 °F). Corrosion resistant similar to matching Materials Preheating Postweld heat treatment
low carbon and stabilized austenitic 18/8 CrNi(N) steels/cast
steel grades. Matching and similar non None Mostly none. If necessary, so-
stabilized and stabilized CrNi(N) lution annealing at 1000 °C
Good resistance to nitric acid. For joining and surfacing steels/cast steel grades (1832 °F)
applications with matching and similar – stabilized and non
stabilized – CrNi(N) steels/cast steel grades. Cold toughness Cryogenic austenitic steels/cast None None
at subzero temperatures as low as –105 °C (–157 °F). steel grades

1.4311 – X2CrNi18-10, 1.4550– X6CrNiNb18-10;
AISI 304, 304L, 304LN, 302, 321, 347; Welding position Polarity = + / ~
ASTM A157 Gr. C9; A320 Gr. B8C or D
in % <0.04 <0.9 0.8 19.5 9.5
CWB
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 320 350 550 35 65 (+ 20 °C)
and amperages 2.0 x 300 320 3.6 40- 60
2.5 x 350 200 4.2 50- 90
3.2 x 350 120 4.1 80-120
4.0 x 350 85 4.3 110-160
Thermanit L Thermanit LW
Classifications EN 1600 Mat. No. Classifications EN 1600 Mat. No.

E 25 4 B 2 2 1.4820 E 25 4 R 1 2 1.4820
Characteristics Stainless; corrosion resistant similar to matching or similar Characteristics Stainless; corrosion resistant similar to matching or similar
and field of use Mo-free 25 % Cr(Ni) steels/cast steel grades. For joining and and field of use Mo-free 25 % Cr(Ni) steels/cast steel grades. For joining and
surfacing with matching and similar (Mo-free) stainless CrNi surfacing with matching and similar (Mo-free) stainless CrNi
steels/cast steel grades. Should parent metal be susceptible steels/cast steel grades. Should parent metal be susceptible
to embrittlement, interpass temperature must not rise above to embrittlement, interpass temperature must not rise above
300 °C (572 °F). Resistant to scaling in air and oxidizing com- 300 °C (572 °F). Resistant to scaling in air and oxidizing com-
bustion gases up to 1150 °C (2102 °F). Good resistance in bustion gases up to 1150 °C (2102 °F). Good resistance in
sulphureous combustion gases at elevated temperatures. sulphureous combustion gases at elevated temperatures. For
For matching and similar heat resistant steels/cast steel grades. matching and similar heat resistant steels/cast steel grades.
Materials 1.4340 – GX40CrNi27- 4 1.4347 – GX8CrNi26-7 Materials 1.4340 – GX40CrNi27-4 1.4347 – G8CrNi26-7
1.4821 – X20CrNiSi25- 4 AISI 327; ASTM A297HC 1.4821 – X20CrNiSi25-4 AISI327; ASTM A 297 H C
Typical analysis C Si Mn Cr Ni Typical analysis C Si Mn Cr Ni

in % 0.08 0.5 1.3 26.0 5.0 in % 0.06 1.0 0.8 26.0 5.0
Mechanical proper- Heat- Yield strength Tensile Elongation Mechanical proper- Heat- Yield strength Tensile Elongation
ties of the weld treatment 0.2 % strength (L0=5d0) Hardness ties of the weld treatment 0.2 % strength (L0=5d0) Hardness
MPa MPa % HB30 MPa MPa % HB30
to EN ISO 15792-1 AW 500 700 20 180 to EN ISO 15792-1 AW 500 700 20 180
Structure Ferrite/austenite Structure Ferrite/austenite

Matching and similar According to wall Cooling in air, possibly quenching at Matching and similar According to wall Cooling in air, possibly quenching at
stainless steels/cast thickness: 150 - 300 °C 980 °C (1796 °F)/air. To restore stainless steels/cast thickness: 150 - 300 °C 980 °C (1796 °F)/air. To restore
steel grades (302 - 572 °F). toughness for cast steel grades steel grades (302 - 572 °F). toughness for cast steel grades
None for steel 1.4347 and 1.4336 quench at None for steel 1.4347 and 1.4336 quench at
grade 1.4347 1050 °C (1922 °F)/water or air grade 1.4347 1050 °C (1922 °F)/water or air
Matching heat- None Mostly none Matching heat- None Mostly none
resistant steels resistant steels
Welding position Polarity = + Welding position Polarity = + / ~
and amperages 3.2 x 350 160 4.9 70-110 and amperages 2.5 x 300 210 3.6 50- 80
4.0 x 350 110 4.7 90-140 3.2 x 350 130 4.4 60-110
Thermanit Nicro 82
Classifications EN ISO 14172 AWS A5.11 Mat. No.

E Ni 6082 (NiCr20Mn3Nb) ENiCrFe-3 (mod.) 2.4648
Characteristics Stainless; heat resistant; high temperature resistant. Welding instruction

and field of use Cold toughness at subzero temperatures as low as –269 °C
(–452 °F). Well suited for welding austenitic ferritic joints. Materials Preheating Postweld heat treatment
No Cr carbide zones that become brittle in the ferrite weld Unalloyed/low alloy steels Ferritic side, According to parent metal. Attention
deposit transition zone, even not as a result of heat treatments to austenitic CrNi(Mo,N) according to parent must be paid to intercrystalline
above 300 °C (572 °F). Well suited for tough joints and steels/cast steel grades metal corrosion and embrittlement in the
surfacing on heat resistant Cr and CrNi steels/cast steel case of stainless austenitic steels/
grades and Ni-base alloys. cast steel grades
Temperature limits: 500 °C (932 °F) in sulphureous atmo-
spheres, 800 °C max (1472 °F) for fully stressed welds. Heat resistant Cr steels According to parent None
Resistant to scaling up to 1000 °C (1832 °F). metal
Heat resistant CrNi steels, None None

Materials TÜV certified parent metals Ni-base alloys
1.4876 – X10NiCrAlTi32-30H; 2.4816 – NiCr15Fe; X8Ni9;
10CrMo9-10;
Combinations between 1.4583 – X10CrNiMoNb18-12, Cryogenic Ni steels According to parent According to parent metal
1.4539 – X2NiCrMoCu25-20 and ferritic boiler steels; metal
Alloy 600, Alloy 600L, Alloy 800 (H)
Typical analysis C Si Mn Cr Ni Nb Fe
in % <0.05 <0.4 4.0 19.5 Bal. 2.0 <4.0 Welding position Polarity = +
Creep and stress According to matching/similar high temperature resistant

rupture properties materials up to 800 °C (1472 °F).
Approvals TÜV (Certificate No. 01775) TÜV (KTA)
GL
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 380 420 620 35 90 (+ 20 °C)
(min. values at RT) 70 (–196 °C) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
50 (–269 °C) and amperages 2.5 x 300 250 4.5 45- 70
3.2 x 300 168 4.7 65-100
4.0 x 350 112 5.6 85-130
Thermanit Nicro 182

E Ni 6182 (NiCr15Fe6Mn) ENiCrFe-3 2.4620
Characteristics Stainless; resistant to scaling up to 950 °C (1742 °F), high Welding instruction
and field of use temperature resistant up to 800 °C (1472 °F). Cold toughness Materials Preheating Postweld heat treatment
at subzero temperatures as low as –196 °C (–321 °F).
Well suited for austenitic ferritic joints. Unalloyed/low alloy steels Ferritic side, According to parent metal. Attention
No Cr carbide zones that become brittle in the ferrite weld depo- to austenitic CrNi(Mo,N) according to parent must be paid to intercrystalline
sit transition zone even not as a result of heat treatments above steels/cast steel grades metal corrosion and embrittlement in the
300 °C (572 °F). Well suited for tough joints and surfacing on case of stainless austenitic steels/
heat resistant Cr- and CrNi steels/cast steel grades and Ni-base cast steel grades
alloys. Temperature limits: 500 °C (932 °F) in sulphureous
atmospheres, 800 °C (1472 °F) max. for fully stressed welds. Stainless/heat resistant According to parent According to parent metal
For welding work on cryogenic steels/cast steel grades including Cr steels/cast steel metal
Ni steels suitable for quenching and tempering. grades to austenitic
For joining applications on steels with a low expansion CrNi(Mo,N) steels/cast
coefficient (Dilavar, Invar). steel grades
TÜV certified parent metals Cryogenic Ni steels According to parent According to parent metal
Materials
1.4876 – X10NiCrAlTi32-20; 2.4816 – NiCr15Fe; metal
Cryogenic 1.5 - 5 % Ni steels; X8Ni9.
Combinations of 1.4583 – X10CrNiMoNb18-12
and ferritic boiler steels up to 16Mo3; Alloy 800 (H)
in % <0.05 <0.5 6.5 16 Bal. 2.0 <6.0
Approvals TÜV (Certificate No. 02073) TÜV (KTA) (Certificate No. 8109)
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 350 380 620 35 90 (+ 20 °C) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(min. values at RT) 70 (–196 °C) and amperages 2.5 x 300 249 4.4 45- 70
3.2 x 300 155 4.5 65-100
4.0 x 350 106 5.4 95-130
Thermanit Ni 55 Thermanit Nickel A
Classifications EN ISO 1071 AWS A5.15 Classifications EN ISO 1071 AWS A5.15
E C Z NiFe-1 ENiFe-Cl E C ZNi Cl ENi-Cl
Characteristics Covered electrode with iron-nickel bimetallic core wire thereby Characteristics Electrode with pure nickel core; the electrode melts slowly due to
and field of use producing an excellent droplet transfer, smooth arc, good and field of use a pulsating arc, thereby achieving very good wetting of the parent
current-carrying capacity. Preferred for ductile cast iron pipes of metal. Particularly suited for welding joints on grey cast iron (old
public water and gas supply networks. For joining cast iron to cast irons).
steel. Peening of the weld metal is advisable in order to reduce Suited for repairing cracks and surface welding on sealing faces;
residual stresses. The general rules of the german welding weld metal interfaces are soft and easily workable. The weld
society for welding cast iron (see DVS leaflet 1502 part 1 and 2) metal should be peened in order to reduce residual stresses.
also apply in this respect. Useable for cold and hot welding on complicated castings.
GG10 up to GG40; GTS35 up to GTS70, Materials GG10 up to GG40; GTS35 up to GTS60; GTW35 up to GTW60;
Materials
GTW35 up to GTW70, GGG40 up to GGG80 GGL Ni 130 up to 170 MPa; GGG Ni up to 375 MPa
Typical analysis C Si Mn Fe Ni
Typical analysis C Si Mn Ni Fe
in % 0.5 0.1 0.2 2.3 Balance
in % 1.3 0.3 0.3 55.0 Balance
Mechanical proper- Hardness

Mechanical proper- Yield strength Tensile Elongation HB
0.2% strength (L0=5d0) Hardness ties of the weld
ties of the weld metal according 155
MPa MPa % HB
metal according to EN ISO 15792-1
to EN ISO 15792-1 350 530 20 155 (min. values at RT)
(min. values at RT)


Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A and amperages 2.5 x 300 262 4.5 55- 90
3.2 x 350 152 5.0 80-120
4.0 x 350 102 5.0 100-145
Thermanit Nimo C 24

E Ni 6059 (NiCr23Mo16) ENiCrMo-13 2.4609
Characteristics Stainless. High corrosion resistance in reducing and, above all, Welding instruction
and field of use in oxidizing environments. Materials Preheating Postweld heat treatment
For joining and surfacing with matching and similar alloys and
cast alloys. Matching and similar None. Cooling in air. Wel- Heat treatment is mostly not ne-
For welding the cladded side of plates of matching and similar metals ding with electrodes of cessary for matching precipi-ta-
alloys. thin diameter, low heat tion insensitive parent metals,
input (stringer beads re- if the recommendations for
commended) welding are observed.
Otherwise solution annealing at
1150 °C (2102 °F) to 1175 °C
2.4602 – NiCr21Mo14W – Alloy C-22 (2147 °F)/water to restore full
Materials
2.4605 – NiCr23Mo16Al – Alloy 59 corrosion resistance
2.4610 – NiMo16Cr16Ti – Alloy C-4
2.4819 – NiMo16Cr15W – Alloy C-276

Typical analysis C Si Mn Cr Mo Ni Fe
in % <0.02 0.10 <0.5 23.0 16.0 Bal. <1.5
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values Approvals TÜV (Certificate No. 09272)
ties of the weld
MPa MPa % CVN
metal according
to EN ISO 15792-1 AW 420 700 40 60
(min. values at RT)

and amperages 2.5 x 250 254 3.6 45- 70
3.2 x 300 157 4.4 65-105
Thermanit X

E 18 8 Mn B 2 2 E307-15 (mod.) 1.4370
Characteristics Stainless. Resistant to scaling up to 850 °C (1562 °F). No ad- Welding instruction
and field of use equate resistance against sulphureous combustion gases at Materials Preheating Postweld heat treatment
temperatures above 500 °C (932 °F). For joining and surfacing
applications with heat resistant Cr steels/cast steel grades and Heat resistant Cr According to wall Tempering at 750 °C (1382 °F) is
heat resistant austenitic steels/cast steel grades. Well suited to steels/cast steel thickness: 150 - 300 °C not necessary if service temperature
fabricating austenitc-ferritic joints – max. application temperature grades (302 - 572 °F) the same or higher
300 °C (572 °F). For joining unalloyed/low alloy or Cr steels/cast
steel grades to austenitic steels. Low heat input required in order Heat resistant None None
to avoid brittle martensitic transition zones. CrNi steels
Not suitable for the welding of buffer layer, cladded sheet metal
or cladding applications. Joining of CrNi(MoN) According to ferritic No postweld heat treatment >300 °C
austenitic steels to parent metal, mostly (572 °F) – risk of carbide precipitation
unalloyed/low alloy unnecessary at grain boundaries in the weld fusion
Materials TÜV certified parent metal steels/cast steel zone, loss of toughness,
1.4583 – X10CrNiMoNb18-12 as well as included parent metals grades fracturing
combined with ferritic steels up to fine grained structural steels
grade StE460 (P 460 N); high tensile, unalloyed and alloyed Joining of CrNi(MoN) According to ferritic According to parent metals.
structural, quenched and tempered, and armour steels, same austenitic steels to parent metal Attention must be paid to the intercry-
parent metal or in combination; unalloyed and alloyed boiler or stainless and heat- stalline corrosion resistance
structural steels with highalloyed Cr and CrNi steels; heat resist- resistant Cr steels/ and embrittlement susceptibility of
ant steels up to 850 °C (1562 °F); austenitic high manganese cast steel grades the austenitic metal side
steel with matching and other steels.
Cryogenic sheet metals and pipe steels in combination with
austenitic parent metals.
Typical analysis C Si Mn Cr Ni N
in % 0.10 0.6 7.0 18.5 8.0 0.12
ties of the weld
MPa MPa MPa %
metal according Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
to EN ISO 15792-1 AW 350 400 600 40 100
and amperages
(min. values at RT) 2.5 x 300 240 3.7 55- 75
3.2 x 350 170 4.9 70-110
4.0 x 350 110 4.7 85-130
Thermanit XW

E 18 8 Mn R 1 2 E307-16 (mod.) 1.4370
Characteristics Stainless. Resistant to scaling up to 850 °C (1562 °F). No Welding instruction

and field of use adequate resistance against sulphureous combustion gases at Materials Preheating Postweld heat treatment
temperatures above 500 °C (932 °F). For joining and surfacing
applications with heat resistant Cr steels/cast steel grades and Heat resistant Cr According to wall Tempering at 750 °C (1382 °F) is not
heat resistant austenitic steels/cast steel grades. Well suited to steels/cast steel thickness: 150 - 300 °C necessary if service temperature the
fabricating austenitc-ferritic joints – max. application temperature grades (302 - 572 °F) same or higher
300 °C (572 °F). For joining unalloyed/low alloy or Cr steels/
cast steel grades to austenitic steels. Heat resistant None None
Low heat input required in order to avoid brittle martensitic CrNi steels
transition zones. Not suitable for the welding of buffer layer,
cladded sheet metal or cladding applications. Joining of CrNi(MoN) According to ferritic No postweld heat treatment >300 °C
austenitic steels to parent metal, mostly (572 °F) – risk of carbide precipita-
unalloyed/low alloy unnecessary tion at grain boundaries in the weld
Materials TÜV certified parent metal steels/cast steel fusion zone, loss of toughness,
1.4583 – X10CrNiMoNb18-12 as well as included parent metals grades fracturing
combined with ferritic steels up to fine grained structural steels
grade StE 355 (P355N); high tensile, unalloyed and alloyed Joining of CrNi(MoN) According to ferritic According to parent metals. Atten-
structural, quenched and tempered, and armour steels, same austenitic steels parent metal tion must be paid to the intercrystal-
parent metal or in combination; unalloyed and alloyed boiler or to stainless and heat line corrosion resistance
structural steels with highalloyed Cr and CrNi steels; heat resist- resistant Cr steels/ and embrittlement susceptibility of
ant steels up to 850 °C (1562 °F); austenitic high manganese cast steel grades the austenitic metal side
steel with matching and other steels.
austenitic parent metals. Welding position Polarity = + / ~
Typical analysis C Si Mn Cr Ni N
in % 0.10 0.6 7.0 18.5 8.0 0.08 TÜV (Certificate No. 01235) DB (Reg. form No. 30.132.08)
Approvals
GL LR
ties of the weld Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
MPa MPa MPa %
metal according and amperages 2.0 x 300 300 3.7 45- 60
to EN ISO 15792-1 AW 350 400 600 40 70 (Tolerances acc. EN ISO 544)
2.5 x 300 190 3.6 55- 70
(min. values at RT)
3.2 x 350 130 4.6 65-105
4.0 x 350 90 4.6 110-140
Thermanit 13/04

E 13 4 B 2 2 E410NiMo-15 1.4351
Characteristics Stainless. Corrosion resistant similar to matching 13 % Cr(Ni) Welding instruction

and field of use steels/cast steel grades. High resistance to corrosion fatigue
cracking. Wear resistant. Cavitation resistant. For joining and
surfacing applications with matching 13 % Cr(Ni) and 13 % Cr Matching steels/ Up to 10 mm wall thick- Tempering or quenching
steels/cast steel grades. cast steel grades ness: none, over 10 mm and tempering, according to
wall thickness: parent metal (8 h 600 °C
100 - 150 °C (212 - 302 °F) (1112 °F), furnace cooling)
13 % Cr steels/ According to parent metal None

cast steel grades
1.4313 – (G)X5CrNi13-4; ACI Gr. CA 6 NM, S41500

in % 0.04 <0.4 0.5 12.0 0.5 4.5
Mechanical proper- Heat- Yield strength Tensile Elongation Impact Approvals TÜV (Certificate No. 01581)
ties of the weld treatment 0.2 % strength (L0=5d0) values Hardness
MPa MPa % in J CVN HB30 HRC
metal according
to EN ISO 15792-1 600 °C /8 h: 600 800 15 50 310
(min. values at RT) AW 38

and amperages 3.2 x 350 160 4.8 90-110
4.0 x 350 105 4.6 120-145
Structure Martensite, suitable for quenching and tempering 5.0 x 450 70 6.1 140-190
Thermanit 17

E 17 B 2 2 E430-15 1.4015
Characteristics Stainless. Corrosion resistant similar to matching 17 % Cr steels/ Welding instruction

and field of use cast steel grades (seawater, diluted organic and inorganic acids). Materials Preheating Postweld heat treatment
Resistant to scaling in air and oxidizing combustion gases up
to 950 °C (1742 °F) and particularly, in sulphureous combustion Joining: matching According to Cooling in air. For the reduction
gases at elevated temperatures. For joining of matching ferritic (ferritic) steels/ wall thickness: of the stresses induced by welding
and similar quenchable and temperable Cr steels/cast steel cast steel grades 150 - 300 °C and for restoration of grain
grades. Lowest possible heat input is required as ferritic 17 % Cr (302 - 572 °F) decomposition resistance annealing
steels are susceptible to embrittlement due to coarse grain at 800 °C (1472 °F), cooling in air.
growth. Often used only for cap passes on tougher austenitic fill Mostly not necessary if annealed
layers, above all in sulphureous com-bustion gases. For sur- during service temperature
facing work on sealing faces of water, steam and gas valves
and accessories, made of unalloyed and low alloy steels/cast Joining: unalloyed Only for greater None; if necessary tempering to re-
steel grades designed for service temperatures up to 450 °C and low alloy steels/ wall thicknesses: quired hardness
(842 °F). cast steel grades 100 - 250 °C
(212 - 482 °F)
1.4057 – X20CrNi17-2 1.4059 – GX22CrNi17 Joining: high strength 100 - 250 °C None; if necessary tempering to re-
Materials steels/cast steel grades (212 - 482 °F) quired hardness
1.4740 – GX40CrSi17 1.4741 – X2CrAlTi18-2
1.4742 – X10CrAl18 AISI 430Ti, 431
in % 0.06 0.5 0.5 17.0 <0.6
rupture properties
Mechanical proper- Heat- Yield strength Tensile Elongation

treatment 0.2 % strength (L0=5d0) Hardness
ties of the weld
MPa MPa % HB30
metal according
to EN ISO 15792-1 800 °C / 1 h: 340 530 20 150 Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
(min. values at RT) AW 240 and amperages 2.5 x 300 220 3.5 60- 80
3.2 x 350 140 4.3 80-110
4.0 x 350 105 4.6 110-140
Structure Ferrite/martensite 5.0 x 450 65 5.7 140-180
Thermanit 17/06
Classifications EN 1600 Mat. No.

E Z17 6 B 2 2 앒1.4405
Welding instruction
Characteristics Stainless. Corrosion resistant similar to matching steels/cast
and field of use steel grades. Higher resistance to corrosion and corrosion Materials Preheating Postweld heat treatment
fatigue cracking than Thermanit 13/04. Matching/similar Up to 10 mm wall thickness: Tempering or quenching
Joining and surfacing on matching 13 - 17 % Cr/Ni(Mo) steels/cast steel 100 - 150 °C (212 - 302 °F). and tempering according
steels/cast steel grades. grades Over 10 mm wall thickness: to parent metal
150 - 200 °C (302 - 392 °F)
Materials 1.4405 – (G)X5CrNiMo16-5; 1.4418 – X4CrNiMo16-5

matching/similar soft martensitic forging and cast steels
in % <0.04 0.3 0.5 17.0 1.0 5.5 Welding position Polarity = +

ties of the weld treatment 0.2 % strength (L0=5d0) in J
MPa MPa % CVN
metal according
to EN ISO 15792-1 620°C / 4 h: 570 800 15 40
(min. values at RT)

and amperages 3.2 x 350 150 4.7 70-110
Structure Martensite, suitable for quenching and tempering (Tolerances acc. EN ISO 544)
4.0 x 350 105 4.8 90-140
Thermanit 18/17 EW

E 18 16 5 N L R 1 2 E317L-17 (mod.) ≈1.4440
and field of use up to 400 °C (752 °F). High Mo content provides elevated Materials Preheating Postweld heat treatment
resistance to Cl-bearing environments and pitting corrosion.
Non magnetic. Well suited for joining and surfacing with matching Matching and similar None. Mostly none; if necessary annealing
and similar austenitic non stabilized and stabilized stainless and non stabilized and stabi- Interpass/service according to parent metal, otherwise
non magnetic CrNiMo(N) steels/cast steel grades. lized as well as non- temperature 150 °C solution annealing at 1050 °C
magnetic steels/cast (302 °F) (1922 °F)
steel grades
Joining of aforementioned According to ferritic According to parent metals.

austenitic steels to un- parent metal Attention must be paid to resistance
Materials TÜV certified parent metals alloyed/low alloy steels/ to intercrystalline corrosion and
1.4439 – (G)X3CrNiMoN17-13-5, 1.4438 – X2CrNiMo18-16, cast steel grades susceptibility to embrittlement
1.4429 – X2CrNiMoN17-13-3
AISI 316Cb, 316LN, 317LN, 317L, UNS S31726 Cladded plates with According to ferritic According to parent metals.
matching/similar metal parent metal Attention must be paid to resistance
to intercrystalline corrosion and
susceptibility to embrittlement
Typical analysis C Si Mn Cr Mo Ni N
in % <0.035 <1.0 1.2 18.0 4.5 17.5 0.15
ties of the weld TÜV (Certificate No. 03842)
MPa MPa MPa % Approvals
metal according
to EN ISO 15792-1 AW 320 350 570 34 50
(min. values at RT)

and amperages 2.5 x 300 210 3.7 50- 80
3.2 x 350 120 4.2 60-110
Thermanit 19/15 H

E 20 16 3 Mn N L B 2 2 E316L-15 (mod.) 1.4455
and field of use up to 350 °C (662 °F). Corrosion resistant similar to low carbon
CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant,
good resistance to nitric acid. Huey test in acc. ASTM A 262-64: Matching/similar steels None None
3.3 µ / 48 h max. (0.54 g/m2h), selective attack 200 µm max. CrNi(N) steels/cast steel
Non magnetic (permeability in field of 8000 A/m 1.01 max.). grades and cryogenic CrNi(N)
Particularly suited to corrosion conditions in urea synthesis
plants for welding work on steel X 2 CrNiMo 1812 and the 21-17E claddings/ According to In case of excessive hardening of
overlay side of Thermanit 21/17 E weld claddings. Well suited high temperature steels/ parent metal the parent metal, stress relieving
for joining and surfacing applications with matching austenitic cast steel grades 150 °C at 510 °C (950 °F) 20 h max.,
CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades. (302 °F) max. annealing above 530 °C (986 °F)
only prior to welding the last pass

1.4429 – X2CrNiMoN17-13-3, X5CrNiN18-9,
1.4561 – X1CrNiMoTi18-13-2, 1.6903 – 10CrNiTi18-10,
cryogenic 3,5 - 5 % Ni steels Welding position Polarity = +
in % <0.04 <0.50 6.0 20.0 3.0 16.5 0.18
Stamicarbon
Snamprogetti
DB (Reg. form No. 30.132.12)
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 430 450 650 30 80
(min. values at RT)
and amperages 2.5 x 300 240 3.8 55- 75
3.2 x 350 180 5.2 70-110
Structure Austenite, part ferrite 0.6 % max. 4.0 x 350 120 5.3 90-140
Thermanit 20/10 W

E 20 10 3 R 3 2 E308Mo-17 (mod.) 1.4431 Materials Preheating Postweld heat treatment
Stainless CrNi steels None None; if necessary solution
annealing at 1050 °C (1922 °F)
Characteristics Stainless; resistant to intercrystalline corrosion and wet corro-
and field of use sion up to 300 °C (572 °F). For joining of stainless Cr and similar
Stainless CrNi steels; According to parent No stress relieving (risk of carbide
austenitic CrNiMo steels/cast steel grades. For joining of
unalloyed/low alloy struc- metal mostly not ne- precipitation in weld fusion zone,
dissimilar materials. For tough joints on high manganese steel
tural steels of elevated cessary loss of toughness, fracturing)
(steel castings), CrNiMn steels/cast steel grades and armour
strength (surfacing and
steels.
repair welding)
For surfacing and repair welding on wear parts: rotors, rails.
Especially suited for austenitic ferritic joints at max. application
Joining CrNi(MoN) According to parent Max. temperature 200 °C (392 °F)
temperature 300 °C (572 °F).
austenitic to unalloyed/ metal mostly not ne- – carbide precipitation in weld
Particularly for tough joints between unalloyed/low alloy steels/
low alloy steels cessary fusion zone
cast steel grades or stainless/heat resistant Cr steels/cast steel
grades to austenitic steels/cast steel grades.
Joining CrNi(MoN) According to ferritic According to parent metal. Atten-
Unsuited for buffer layers on weld claddings or clad plates.
austenitic to stainless parent metal tion must be paid to inter-
and heat resistant crystalline corrosion and
steels/cast steel grades susceptibility to embrittlement
Combinations of stainless and cryogenic austenitic steels, High manganese steel None As this steel becomes very brittle
such as 1.4583 – X10CrNiMo18-10 and at 400 - 600 °C (752 - 1112 °F),
ferritic steels up to boiler plates grade P295GH [17Mn4]; weld as cold as possible.
high tensile, unalloyed and alloyed structural, quenched and Cooling possibly with compressed
tempered, and armour steels, matching parent metal or in com- air, or dip workpiece in water.
bination; unalloyed and alloyed boiler or structural steels with No postweld heat treatment,
high alloyed Cr and CrNi steels; austenitic high manganese with quench if possible
matching and other steels.

in % 0.05 0.9 1.0 20.0 3.3 10.5

LRS GL
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 400 450 650 25 50 Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
3.2 x 350 120 4.1 75-115
4.0 x 350 85 4.4 110-160
Structure Austenite with increased amount of ferrite 5.0 x 450 55 5.5 160-200
Thermanit 20/10 W 140 K

E 20 10 3 R 5 3 E308Mo-17 (mod.) 1.4431
Characteristics Rutile covered electrode with high deposition rate. Welding instruction
and field of use Stainless; resistant to intercrystalline corrosion – wet corrosion Materials Preheating Postweld heat treatment
up to 300 °C (572 °F). For joining of stainless Cr and similar
austenitic CrNiMo steels/cast steel grades. For joining of dissi- Stainless CrNi steels None. None; if necessary solution
milar materials. For tough joints on high manganese steel (steel annealing at 1050 °C (1922 °F)
castings), CrNiMn steels and armour steels. For surfacing and
repair welding on wear parts: rotors, rails. Stainless CrNi steels; According to parent No stress relieving (risk of carbide
Especially suited for austenitic ferritic joints at max. application unalloyed/low alloy struc- metal mostly not ne- precipitation in weld fusion zone,
temperature 300 °C (572 °F). tural steels of elevated cessary loss of toughness, fracturing)
Particularly for tough joints between unalloyed/low alloy steels/ strength (surfacing and
cast steel grades or stainless/heat resistant Cr steels/cast steel repair welding)
grades to austenitic steels/cast steel grades.
Unsuited for buffer layers on weld claddings or clad plates. Joining CrNi(MoN) According to parent Max. temperature 200 °C (392 °F)
austenitic to unalloyed/ metal mostly not ne- – carbide precipitation in weld
low alloy steels cessary fusion zone
Joining CrNi(MoN) According to ferritic According to parent metal. Atten-

Materials Combinations of austenitic steels with ferritic steels austenitic to stainless parent metal tion must be paid to inter-
and heat resistant crystalline corrosion and
steels/cast steel grades susceptibility to embrittlement
High manganese steel None As this steel becomes very brittle

at 400 - 600 °C (752 - 1112 °F),
in % 0.05 0.9 0.8 20.0 3.3 10.5
weld as cold as possible.
Cooling possibly with compressed
air, or dip workpiece in water.
No postweld heat treatment,
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values quench if possible
ties of the weld
MPa MPa MPa %
metal according Welding position Polarity = + / ~
to EN ISO 15792-1 AW 400 450 650 25 50
(min. values at RT)

and amperages 3.2 x 350 85 4.3 90-120
Structure Austenite with increased amount of ferrite (Tolerances acc. EN ISO 544)
4.0 x 350 55 4.2 130-160
Thermanit 20/16 Thermanit 20/16 SM
Rutile covered electrode Rutile covered electrode

E Z20 16 3 Mn N L R 1 2 앒1.3954 E Z22 17 4 Mn N L R 1 2 앒1.3954
Characteristics Non-magentic; permeability in field of 8000 A/m: 1.01 max.;

Characteristics Stainless; resistant to intercrystalline corrosion up to 300 °C and field of use stainless; resistant to intercrystalline corrosion – wet corrosion
and field of use (572 °F). Seawater resistant. Non magnetic (permeability in field up to 350 °C (662 °F). Seawater resistant. High toughness at
of 8000 A/m: 1.01 max.) Resistant to stress corrosion cracking. subzero temperatures. Specially for joining and surfacing work
with matching/similar non magnetic CrNiMo(Mn,N) steels/cast
steel grades.
Materials 1.4311 – X2CrNiN18-10 1.4406 – X2CrNiMoN17-12-2
1.4429 – X2CrNiMoN17-13-3 1.3964 – X2CrNiMnMoNNb21-16-53 Materials 1.3948 – X4CrNiMnMoN19-13-8 1.3951 – X2CrNiMoN22-15
1.3964 – X2CrNiMnMoNNb21-16-5-3 1.3952 – X2CrNiMoN18-14-3
1.4439 – X2CrNiMoN17-13-5 1.5662 – X8Ni9
in % <0.05 0.8 5.0 21.0 3.0 17.0 0.2 Typical analysis C Si Mn Cr Mo Ni N
in % <0.04 1.0 7.0 22.0 3.6 18.0 0.2
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN treatment 0.2% 1.0% strength (L0=5d0) in J CVN
MPa MPa MPa %
ties of the weld
metal according MPa MPa MPa %
metal according
Structure Austenite
Structure Austenite
Welding instruction
Materials Preheating Postweld heat treatment Matching/similar None None
non magnetic steels/
Matching/similar None None cast steel grades
non magnetic steels/
cast steel grades
Welding position Polarity + – / ~

Approvals WIWEB

Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A and amperages 2.5 x 250 210 3.3 55- 70
3.2 x 350 145 4.8 65-105
4.0 x 350 95 4.8 110-140 4.0 x 350 95 4.8 110-140
Thermanit 20/25 CuW Thermanit 21/33
Classifications EN 1600 AWS A5.4 Mat. No. Classifications EN 1600 Mat. No.
E 20 25 5 Cu N L R 3 2 E385-16 1.4519 E Z21 33 Nb B 2 2 앒1.4850
Characteristics Stainless; resistant to intercrystalline corrosion – wet corrosion Characteristics Heat resistant up to 1050 °C (1922 °F). Good resistance to
and field of use up to 350 °C (662 °F). Good corrosion resistance similar to and field of use carburizing atmospheres. For joining and surfacing applications
matching steels/cast steel grades, above all in reducing environ- with matching/similar heat resistant steels/cast steel grades.
ments. For joining and surfacing work with matching austenitic
CrNiMoCu steels/cast steel grades. For joining this steels with max. application temperature in °C (°F)
unalloyed/low alloy steels/cast steel grades. Atmosphere sulphur-free max. 2 g S/Nm3
TÜV certified parent metals Air and oxidizing combustion gases 1050 (1922) 1000 (1832)
Materials
1.4465 – X1CrNiMoN25-25-2 1.4505 – X4NiCrMoCuNb20-18-2 Reducing combustion gases 1000 (1832) 950 (1742)
1.4539 – X2NiCrMoCuN25-20-5 UNS N08904, S31726
Materials TÜV certified parent metals;
Typical analysis C Si Mn Cr Mo Ni Cu X10NiCrAlTi32-20H – Alloy 800 H; 1.4876 – X10NiCrAlTi32-20
in % <0.03 <0.7 1.3 20.0 4.5 25.0 1.5
Typical analysis C Si Mn Cr Ni Nb
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values in % 0.15 0.4 2.8 22.0 33.0 1.2
MPa MPa MPa % According to matching heat resistant parent metals
metal according Creep and stress
to EN ISO 15792-1 AW 350 370 550 35 55 rupture properties
(min. values at RT)
Structure Austenite ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
MPa MPa MPa %
metal according
Welding instruction to EN ISO 15792-1 AW 380 400 600 25 50
Materials Preheating Postweld heat treatment (min. values at RT)
Matching/similar None None. If necessary solution
Structure Austenite
steels/cast steel grades annealing at 1120 °C (2048 °F)
Welding instruction
Combinations with According to unalloyed/ None
unalloyed/low alloy low alloy parent metal Materials Preheating Postweld heat treatment
steels/cast steel grades mostly not necessary Matching/similar None None
Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A Approvals TÜV (Certificate No. 03931)
and amperages 2.5 x 300 210 3.9 50- 80
4.0 x 350 90 4.7 100-135 and amperages 2.5 x 300 245 3.9 55- 80
5.0 x 450 60 6.1 140-180 4.0 x 350 115 5.0 90-135
Thermanit 21/33 So
Classifications EN 1600 Mat. No.

E Z21 33 Mn Nb B 2 2 앒1.4850
Characteristics Heat resistant up to 1050 °C (1922 °F). Good resistance to Welding instruction Postweld heat
and field of use carburizing atmospheres. For joining and surfacing applications
Materials Preheating treatment
with matching/similar heat resistant steels/cast steel grades.
Matching/similar steels/ None; welding with stringer beads None
cast steel grades or limited weaving motion
max. application temperature in °C (°F) advisable. Interpass temperature:
Atmosphere sulphur-free max. 2 g S/Nm3 150 °C (302 °F) max.
Air and oxidizing combustion gases Redu- 1050 (1922) 1000 (1832)
cing combustion gases 1000 (1832) 950 (1742)
Materials 1.4859 – GX10NiCrNb32-20 1.4876 – X10NiCrAlTi32-20

X10NiCrAlTi32-20H Alloy 800(H)
in % 0.12 0.5 4.5 21.0 32.0 1.2
Creep and stress According to matching heat resistant parent metals

rupture properties
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 350 400 600 25 45
(min. values at RT)

and amperages 2.5 x 300 249 4.4 55- 80
Austenite (Tolerances acc. EN ISO 544)
Structure 3.2 x 350 141 4.9 80-105
Thermanit 22/09 Thermanit 22/09 W
E 22 9 3 N L B 2 2 E2209-15 앒1.4462 E 22 9 3 N L R 3 2 E2209-17 앒1.4462
Characteristics Stainless; resistant to intercrystalline corrosion at max. applica- Characteristics Stainless; resistant to intercrystalline corrosion at max. applica-
and field of use tion temperature 250 °C (482 °F). Good resistance to stress and field of use tion temperature 250 °C (482 °F). Good resistance to stress
corrosion cracking in chlorine- and hydrogen sulphide bearing corrosion cracking in chlorine- and hydrogen sulphide bearing
environments. High Cr and Mo contents provide resistance to environments. High Cr and Mo contents provide resistance to
pitting corrosion. For joining and surfacing work with matching pitting corrosion. For joining and surfacing work with matching
and similar austenitc steels/cast steel grades. Attention must be and similar austenitc steels/cast steel grades. Attention must be
paid to embrittlement susceptibility of the parent metal. paid to embrittlement susceptibility of the parent metal.
Materials TÜV certified parent metal Materials TÜV certified parent metal
1.4462 – X2CrNiMoN22-5; UNS 31803, S32205 1.4462 – X2CrNiMoN22-5; UNS 31803, S32205
Typical analysis C Si Mn Cr Mo Ni N Typical analysis C Si Mn Cr Mo Ni N

in % <0.04 0.5 0.9 22.5 3.0 9.0 0.13 in % <0.04 <0.9 0.9 22.5 3.0 9.0 0.15
treatment 0.2% 1.0% strength (L0=5d0) in J CVN ties of the weld
MPa MPa MPa % metal according
metal according
to EN ISO 15792-1 AW 480 520 690 25 50
to EN ISO 15792-1 AW 480 520 690 25 50
(min. values at RT)
(min. values at RT)
Structure Austenite/ferrite
Welding instruction
Welding instruction
Matching/similar None Mostly none; if necessary
Matching/similar None Mostly none; if necessary steels/cast steel grades solution annealing at 1050 °C
steels/cast steel grades solution annealing at 1050 °C (1922 °F)/ water or air
(1922 °F)/ water or air
Approvals TÜV (Certificate No. 03297) GL ABS

Approvals TÜV (Certificate No. 04300) DNV LR
3.2 x 350 140 4.4 80-110 3.2 x 350 140 4.5 70-110
4.0 x 350 90 4.4 100-145 4.0 x 350 95 4.5 110-140
5.0 x 450 60 5.7 140-180 5.0 x 450 60 5.9 140-190
Thermanit 23/11 MoZLW

E 23 12 2 L R 3 2 E309MoL-17 1.4459 Materials Preheating Postweld heat treatment
Joining CrNi(Mo,N) According to Annealing temperature max. 300 °C
austenitic steels to ferritic parent (572 °F), otherwise carbide precipitation
unalloyed/low alloy steels/ metal; mostly in weld fusion zone, loss of toughness
Characteristics Well suited for austenitie-ferrite joints, max. application cast steel grades not necessary (risk of fracturing)
and field of use temperature 300 °C (572 °F). Stainless, wet corrosion up to
350 °C (662 °F). For joining unalloyed/low alloy steels/cast steel Joining CrNi(Mo,N) According to According to parent metals. Attention
grades or stainless/heat resistant Cr steels/cast steel grades to austenitic steels to ferritic must be paid to resistance to inter-
austenitic steels/cast steel grades. stainless/heat resistant parent metal crystalline corrosion and susceptibility
For depositing intermediate layers when welding the clad side Cr steels/cast steel grades of the austenitic metal side to embrittle-
of plates of low carbon, non stabilized or stabilized ment
austenitic CrNiMo(N) austenitic metals.
Cladded plates and cast According to According to parent metals. Attention
materials with austenitic parent metals must be paid to resistance to inter-
Materials TÜV certified parent metals CrNi(Mo,N) metal crystalline corrosion and susceptibility
Combinations of 1.4583 – X10CrNiMoNb18-12, of the austenitic metal side to embrittle-
1.4429 – X2CrNiMoN17-13-3 and ferritic steels ment
up to boiler steel S355N; high tensile, unalloyed and alloyed
structural and quenched and tempered steels of matching
parent metal or in combination; unalloyed and alloyed boiler or
structural steels with high alloyed Cr, CrNi and CrNiMo steels.
Ferrite-austenite-joints for steam boiler and pressure boiler con-
struction. Weld cladding: for first layer of corrosion resistant clat- Welding position Polarity = + / ~
tings on P235GH, P265GH, S255N, P295GH, S355N - S500N;
for first layer of corrosion resistant claddings on creep resistant
quenched and tempered fine grained structural steels acc. to
leaflet “AD-Merkblatt” HPO, group 3.
in % <0.035 <0.9 0.7 23.0 2.6 13.5 Approvals TÜV (Certificate No. 04146) Controlas
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 450 500 620 25 45
3.2 x 350 120 4.2 80-120
Thermanit 25/09 CuT Thermanit 25/09 CuW
Classifications EN 1600 AWS A5.4 Mat. No. Classifications EN 1600 AWS A5.4
E 25 9 4 N L B 2 2 E2553-15 (mod.) 앒1.4501 E Z25 9 3 Cu N L R 1 2 E2553-15 (mod.)
Characteristics Stainless. Resistance to intercrystalline corrosion – wet corro- Characteristics Stainless; resistant to intercrystalline corrosion – wet corrosion
and field of use sion up to 250 °C (482 °F). and field of use at 250 °C (482 °F). Corrosion resistance superior to that of
Very good resistance to pitting corrosion and stress corrosion Thermanit 22/09 (W). Good resistance to stress corrosion
cracking due to the high CrMo(N) content (pitting index >40). cracking in chlorine and hydrogen sulphide bearing environ-
Well suited for offshore applications. ments. The high Cr and Mo contents provide resistance to
pitting corrosion.
Materials 1.4515 – GX3CrNiMoCuN26-6-3 1.4517 – GX3CrNiMoCuN26-6-3-3
25 % Cr-superduplex steels such as SAF 25/07, Zeron 100 Materials 1.4515 – GX3CrNiMoCuN26-6-3 1.4517 – GX3CrNiMoCuN26-6-3-3
Typical analysis C Si Mn Cr Mo Ni N Cu W
Typical analysis C Si Mn Cr Mo Ni N Cu
in % 0.03 0.5 1.2 25.0 3.7 9.0 0.2 0.7 0.6
in % 0.02 0.7 0.9 25.0 3.0 9.0 0.1 2.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact
MPa MPa MPa % in J CVN ties of the weld treatment 0.2% 1.0% strength (L0=5d0) values
metal according MPa MPa MPa % in J CVN
to EN ISO 15792-1 AW 600 650 750 25 70 (+20°C) metal according
(min. values at RT) 50 (–50°C) to EN ISO 15792-1 AW 600 650 800 23 35
(min. values at RT) SR 1120°C / 4 h 480 580 750 25 55
Welding instruction
Welding instruction
Matching/similar steels/ Mostly none Mostly none; if necessary, solution an-
cast steel grades nealing at 1070 °C (1958 °F)/ water. Matching/similar None Mostly none; if necessary
steels/cast steel grades solution annealing at 1120 °C
Welding of root pass with “thick layer”. (2048 °F)/ water
Next two passes with thin layers and
low heat input to avoid precipitation
and too high ferrite content Welding position Polarity = + / ~
3.2 x 350 130 4.4 80-105 3.2 x 350 130 4.5 60-110
4.0 x 350 90 4.5 90-140 4.0 x 350 90 4.5 90-150
Thermanit 25/14 EW 309L-17

E 23 12 L R 1 2 E309L-17 1.4332
Characteristics Well suited for fabricating austenitic/ferritic joints at max. Welding instruction
and field of use application temperature 300 °C (572 °F). Stainless, wet corro- Materials Preheating Postweld heat treatment
sion up to 350 °C (662 °F). Suitable for depositing intermediate
layers when welding clad products. For joining unalloyed/ Joining CrNi(Mo,N) According to ferritic No postweld heat treatment above
low alloy steels/cast steel grades or stainless/heat resistant austenitic steels to un- parent metal; 300 °C (572 °F) – risk of carbide
Cr steels/cast steel grades to austenitic steels/cast steel grades. alloyed/low alloy steels/ mostly not necessary precipitation in the weld fusion zone,
For depositing intermediate layers when welding the clad side cast steel grades loss of toughness, risk of fracturing
of plates of low carbon, unstabilized or stabilized CrNi(Mo,N)
austenitic metals. Joining CrNi(Mo,N) According to ferritic According to the parent metals.
austenitic to stainless/ parent metal Attention must be paid to resistance
heat resistant Cr steels/ to intercrystalline corrosion and to
Materials TÜV certified parent metals cast steel grades susceptibility of the austenitic metal
1.4583 – X10CrNiMoNb18-12 combined with ferritic steels up to side to embrittlement
fine grained structural steel S355N. Weld cladding (1st Layer)
on ferritic steels up to S355N and 20MnMoNi45; Cladded plates and According to ferritic Attention must be paid to resistance
Joints: of and between high-tensile, unalloyed and alloyed quen- parent metals with parent metal to intercrystalline corrosion and to
ched and temered steels, stainless, ferritic Cr and austenitic austenitic CrNi(Mo,N) susceptibility of the austenitic metal
CrNi steels, high manganese steels. cladding side to embrittlement
Weld claddings: for first layer of chemical resistant claddings on
ferritic-pearlitic steels up to fine grained steel S500N used in
steam boiler and pressure boiler construction, moreover for
creep resistant fine grained structural steels 22NiMoCr4-7 acc. Polarity = + / ~
Welding position
to leaflet “SEW-Werkstoffblatt” No. 365, 366, 20MnMoNi5-5 and
G18NiMoCr3-7.
in % <0.04 <0.9 0.8 24.5 13.0
Approvals TÜV (Certificate No. 00424) CWB
MPa MPa MPa %
metal according Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A
to EN ISO 15792-1 AW 400 430 550 30 55 and amperages 2.5 x 350 200 4.3 50- 80
(min. values at RT) (Tolerances acc. EN ISO 544)
3.2 x 350 130 4.4 60-110
4.0 x 350 90 4.6 90-150
Thermanit 25/22 H Thermanit 25/35 R

E Z25 22 2 L B 2 2 앒1.4465 E Z25 35 Nb B 2 2 1.4853
Characteristics Stainless; resistant to intercrystalline corrosion – wet corrosion

Characteristics Resistant to scaling up to 1050 °C (1922 °F).
and field of use up to 350 °C (662 °F). Good resistance to Cl-bearing
and field of use For surfacing and joining work on matching/similar heat
environments, pitting corrosion and nitric acid. Huey test to
resistant cast steel grades.
ASTM A262-64: 1.5 µ/48 h max., (0.25 g/m2h), selective attack
100 µ max. Particularly suited to corrosion conditions in urea
synthesis plants. For joining and surfacing applications with Materials TÜV certified parent metal
matching/similar steels. For weld cladding on high temperature 1.4852 – GX40NiCrNb35-25
steels and for fabricating joints on claddings.
Materials TÜV certified parent metals Typical analysis C Si Mn Cr Ni Nb

1.4465 – X2CrNiMoN25-25 1.4466 – X2CrNiMoN25-22-2 in % 0.40 1.0 1.8 25.0 35.0 1.3
1.4435 – X2CrNiMo18-14-3
Typical analysis C Si Mn Cr Mo Ni N rupture properties
in % <0.035 <0.4 5.0 24.5 2.2 22.0 0.15
ties of the weld treatment 0.2% 1.0% strength (L0=5d0)
ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN MPa MPa MPa %
metal according to EN ISO 15792-1 AW 400 450 600 8
to EN ISO 15792-1 AW 400 430 600 30 80 (min. values at RT)
(min. values at RT)
Structure Austenite, max. ferrite content 0.5 % Structure Austenite

Matching/similar steels None Mostly unnecessary Matching/similar cast steel None None
grades
3.2 x 350 130 4.3 80-105 3.2 x 350 133 4.2 80-105
4.0 x 350 95 4.6 90-135 4.0 x 350 94 4.6 90-135
Thermanit 30/10 W Thermanit 30/40 E
Classifications EN 1600 AWS A5.4 Mat. No. Classifications EN ISO 14172 Wst.-Nr.
E 29 9 R 1 2 E312-16 (mod.) 1.4337 E Ni 8025 (NiCr29Fe30Mo) 2.4653
Characteristics Stainless; wet corrosion up to 300 °C (572 °F). High resistance Characteristics Stainless; resistant to intercrystalline corrosion – wet corrosion
and field of use to hot cracking: goot toughness at high yield strength. up to 450 °C (842 °F). Good corrosion resistance, especially in
For joining and surfacing applications with matching/similar and field of use
reducing environments. In terms of hot cracking resistance (and
steels/cast steel grades. For fabricating tough joints on corrosion resistance) Thermanit 30/40 E is superior to the fully
unalloyed/low alloy structural steels of higher strength, on high austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25
manganese and CrNiMn steels, between dissimilar metals e.g. welding filler metals, which are very sensitive to hot cracking.
between stainless or heat resistant and unalloyed/low alloy For joining and surfacing work with matching and similar, non
steels/cast steel grades. stabilized and stabilized fully austenitic steels/cast steel grades
DB-approved parent metals containing Mo (and Cu). For joining aforementioned steels to
Materials unalloyed/low alloy steels.
1.4006 – X10Cr13, 1.3401 – X120Mn12, S235 [St 37], E295 [St 50];
Useable for joint welding on limited weldable unalloyed and low
alloyed steels of higher strength. Used as stress relieved buffer layer Materials 1.4465 – X1CrNiMoN25-25-2 1.4563 – X1NiCrMoCu31-27-4
when cladding cold and warm machine tools. For joinings on high 1.4577 – X5CrNiMoTi25-25 2.4858 – NiCr21Mo
manganese steel and CrNiMn steel, as well as for combinations on
steels of different chemical composition or strength. Typical analysis C Si Mn Cr Mo Ni Cu
Typical analysis C Si Mn Cr Ni N in % <0.03 <0.5 2.7 28.0 3.8 36.0 1.8
in % 0.10 1.1 0.8 29.0 9.0 0.1
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
treatment 1.0% strength (L0=5d0) in J CVN MPa MPa MPa %
ties of the weld metal according
MPa MPa %
to EN ISO 15792-1 AW 500 750 20 25 (min. values at RT)
(min. values at RT)
Structure Austenit
Welding instruction
Welding instruction
Matching metals None (weld as cold as Mostly none; if necessary, solution
Stainless and heat resistant, unal- According to Mostly unnecessary possible) cooling in air annealing at 1120 °C (2048 °F)
loyed and low alloy steels/cast steel parent metal
grades; combinations Joining of matching According to parent None
austenitic steels to metal
Welding position Polarity = + / ~ unalloyed/low alloy

and amperages 2.0 x 250 334 3.1 45- 60
(Tolerances acc. EN ISO 544) 2.5 x 300 215 3.7 50- 80 Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
3.2 x 350 130 4.5 60-110 and amperages 2.5 x 300 205 3.7 55- 80
4.0 x 350 85 4.4 90-150 3.2 x 350 120 3.9 80-105
5.0 x 450 55 5.7 150-210 4.0 x 350 95 4.8 90-135
Thermanit 30/40 EW Thermanit 35/45 Nb
Classifications EN ISO 14172 Mat. No. Classifications EN ISO 14172

E Ni 8025 (NiCr29Fe30Mo) 2.4653 E Ni Z 6701 (NiCr36Fe15Nb0,8)
Characteristics Stainless; resistant to intercrystalline corrosion – wet corrosion
and field of use up to 450 °C (842 °F). Good corrosion resistance, especially in
reducing environments. In terms of hot cracking resistance (and Characteristics Resistant to scaling up to 1180 °C (2156 °F).
corrosion resistance) Thermanit 30/40 EW is superior to the fully and field of use For surfacing and joining work on matching/similar heat
austenitic X 6 NiCrCuNb 20 18 and X 5 CrNiMoNb 25 25 resistant cast steel grades.
welding filler metals, which are very sensitive to hot cracking.
For joining and surfacing work with matching and similar, non
stabilized and stabilized fully austenitic steels/cast steel grades GX45NiCrNbSiTi45-35
containing Mo (and Cu). For joining aforementioned steels to Materials
unalloyed/low alloy steels.
Materials TÜV certified parent metals Typical analysis C Si Mn Cr Ni Nb

1.4465 – X1CrNiMoN25-25-2 1.4563 – X1NiCrMoCu31-27-4 in % 0.45 1.4 1.0 35.0 45.5 0.8
1.4577 – X5CrNiMoTi25-25 2.4858 – NiCr21Mo
Typical analysis C Si Mn Cr Mo Ni Cu
in % <0.03 <0.9 1.5 28.0 4.3 36.0 1.8
rupture properties
MPa MPa MPa % Mechanical proper- Heat- Yield strength Tensile Elongation
metal according
treatment 0.2% strength (L0=5d0)
to EN ISO 15792-1 AW 350 370 550 30 50 ties of the weld
MPa MPa %
to EN ISO 15792-1 AW 245 450 6
Structure Austenite (min. values at RT)
Welding instruction
Materials Preheating Postweld heat treatment Structure Austenite
Matching metals None (weld as cold as Mostly none; if necessary solution
possible) cooling in air annealing at 1120 °C (2048 °F)
Welding instruction
Joining of matching According to parent None Materials Preheating Postweld heat treatment
austenitic steels to metal
unalloyed/low alloy Matching/similar cast steel None None
steels/cast steel grades grades

3.2 x 350 145 5.2 60-110 and amperages 2.5 x 300 197 4.2 55- 80
4.0 x 350 85 4.5 90-150
Thermanit 304 H Cu Thermanit 617
Classifications EN 1600 AWS A5.4 Classifications EN ISO 14172 AWS A5.11 Mat. No.
EZ 18 16 1 Cu H B 22 E308H-15 (mod.) E Ni 6617 (NiCr22Co12Mo) ENiCrCoMo-1 (mod.) 2.4628
Characteristics Resistant to scaling up to 1100 °C (2012 °F), high temperature

Characteristics Joining and surfacing on matching austenitic creep resistant resistant up to 1000 °C (1832 °F). High resistance to hot gases
CrNi(N)-steels/cast steel grades with good high temperature and field of use
and field of use in oxidizing resp. carburizing atmospheres.
corrosion resistance, stainless
Suited for joining and surfacing applications with matching and
similar heat resistant steels and alloys.
Materials 1.4907 – X10CrNiCuNb18-9-3; EN 10216-5;
18Cr-9Ni-3Cu-Nb-N; ASME SA-213; code case 2328-1
1.4959 – X8NiCrAlTi32-21 2.4663 – NiCr23Co12Mo
and comparable creep resistant, austenitic steels, Super 304 H,
2.4851 – NiCr23Fe
DMV 304 HCu
Typical analysis C Si Mn Cr Mo Ni Co Al Ti
Typical analysis C Si Mn Cr Ni Nb Mo Cu N in % <0.08 0.7 <0.5 21.0 9.0 Bal. 12.0 1.0 0.5
in % 0.1 0.4 3.2 18.0 16.0 0.4 0.8 3.0 0.2
Creep and stress According to matching high temperature steels/alloys
rupture properties
MPa MPa MPa % Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
metal according ties of the weld treatment 0.2% strength (L0=5d0) in J CVN
to EN ISO 15792-1 AW 350 400 590 25 47
metal according
MPa MPa %
(min. values at RT)
to EN ISO 15792-1 AW 400 700 30 100
(min. values at RT)
Structure Austenite
Structure Austenite

Joints on similar/ None Mostly none. If necessary, solution Matching/similar metals None Mostly none. If necessary, solution
matching CrNi(N) steels/ annealing at 1100 °C (2012 °F) annealing at 1150 °C (2102 F)
cast steel grades
3.2 x 350 157 4.6 65- 110 3.2 x 300 142 4.0 65-105
4.0 x 350 111 4.8 75- 145 4.0 x 350 87 4.4 85-130
144 Böhler Schweisstechnik Deutschland GmbH – 09/2009 145
Thermanit 625

E Ni 6625 (NiCr22Mo9Nb) ENiCrMo-3 2.4621
Characteristics Stainless; high resistance to corrosive environments. Resistant Welding instruction

and field of use to stress corrosion cracking. Resistant to scaling up to 1100 °C Materials Preheating Postweld heat treatment
(2012 °F). Temperature limit: 500 °C (932 °F) max. in
sulphureous atmospheres. High temperature resistant up to Matching/similar metals None None; if necessary, solution an-
1000 °C (1832 °F). Cold toughness at subzero temperatures nealing at 1150 °C (2102 °F)
as low as –196 °C (–321 °F). For joining and surfacing work
with matching/similar corrosion resistant materials as well as on Cryogenic CrNi(N) None None
matching and similar heat resistant, high temperature steels steels/cast steel grades
and alloys. For joining and surfacing work with cryogenic
austenitic CrNi(N) steels/cast steel grades and on cryogenic Cryogenic Ni steels/cast According to pa- None
Ni steels suitable for quenching and tempering. steel grades suitable for rent metal
quenching and tempering

X10NiCrAlTi32-20 H, 1.4876 – X10NiCrAlTi32-20,
2.4856 – NiCr22Mo9Nb, 1.4539 – X2NiCrMoCu25-20-5,
X2CrNiMoCuN20-18-6, VdTÜV-WBL. 473;
Alloy 600, Alloy 625, Alloy 800, 9% Ni steels
Typical analysis C Si Mn Cr Mo Ni Nb Fe
in % <0.04 <0.7 <1 21.5 9.5 Bal. 3.3 <2.0
Creep and stress As per matching high temperature materials Approvals TÜV (Certificate No. 03463) ABS
rupture properties DNV GL
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 420 450 760 30 75 (+ 20 °C) Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A
(min. values at RT) 60 (–196 °C) and amperages 2.5 x 250 246 3.5 45- 70
3.2 x 300 167 4.5 65-105
4.0 x 350 105 5.0 85-130
GTAW rods and wires – Gas welding rods
(low and medium alloyed)
Page
Summary 150-151
for the welding of unalloyed steels 158
for the welding of creep resistant steels 152-155, 159-163
for the welding of cryogenic steels and
fine grained structural steels 156-157, 161
for oxyacethylene welding of structural steels 164-167
Summary
GTAW rods and wires – Gas welding rods (low and medium alloyed)
for the welding of unalloyed steels for the welding of unalloyed steels
158..................Union I 52.................................................636-A.............................W 42 5 W3Si1....................................................– ........................ Union I 52 ....................................................................A5.18 ..............ER70S-6 ....................................................................................................158
161..................Union I Mo................................................636-A / 21952-A ............W 46 3 W2Mo / MoSi.........................................– ........................ Union I Mo ...................................................................A5.28 ..............ER80S-G(A1).............................................................................................161
159..................Union I CrMo............................................21952-A.........................W CrMo1Si ........................................................1.7339 ............... Union I CrMo ...............................................................A5.28 ..............ER80S-G [ER80S-B2(mod.)].....................................................................159
160..................Union I CrMo 910.....................................21952-A.........................W CrMo2Si ........................................................1.7384 ............... Union I CrMo 910 ........................................................A5.28 ..............ER90S-G ...................................................................................................160
162..................Union I P23 ..............................................21952-A.........................WZ CrWV 2 1,5..................................................– ........................ Union I P23..................................................................A5.28 ..............ER90S-G ...................................................................................................162
163..................Union I P24 ..............................................21952-A.........................WZ CrMo2VTi/Nb...............................................1.4937 ............... Union I P24..................................................................A5.28 ..............ER90S-G ...................................................................................................163
152..................Thermanit MTS 3 .....................................21952-A.........................W CrMo91..........................................................1.4903 ............... Thermanit MTS 3.........................................................A5.28 ..............ER90S-B9..................................................................................................152
153..................Thermanit MTS 4 Si.................................21952-A.........................W CrMoWV12Si.................................................1.4937 .............. Thermanit MTS 616.....................................................A5.28 ..............ER90S-G [ER90S-B9(mod.)].....................................................................154
154..................Thermanit MTS 616 .................................21952-A.........................WZ CrMoWVNb 9 0.5 1.5..................................– ........................ Thermanit MTS 911.....................................................A5.28 ..............ER90S-G [ER90S-B9(mod.)].....................................................................155
155..................Thermanit MTS 911..................................21952-A.........................WZ CrMoWVNb 9 1 1........................................– ........................ Thermanit MTS 4 Si.....................................................A5.9 ................ER505(mod.) .............................................................................................153
for the welding of cryogenic steels and fine grained structural steels for the welding of cryogenic steels and fine grained structural steels
161..................Union I Mo................................................636-A / 21952-A ............W 46 3 W2Mo / MoSi.........................................– ........................ Union I Mo ...................................................................A5.28 ..............ER80S-G(A1).............................................................................................161
156..................Union I 1,2 Ni ...........................................636-A.............................W 46 6 W3Ni1....................................................– ........................ Union I 1,2 Ni...............................................................A5.28 ..............ER80S-G ...................................................................................................156
157..................Union I 2,5 Ni ...........................................636-A.............................W 46 8 W2Ni2....................................................– ........................ Union I 2,5 Ni...............................................................A5.28 ..............ER80S-G [ER80S-Ni2(mod.)]....................................................................157
for oxyacethylene welding of structural steels for oxyacethylene welding of structural steels
164..................Union 37...................................................•12536...........................O I......................................................................– ........................ Union 37 ......................................................................A5.2 ................R45 ............................................................................................................164
167..................Union Schwarz.........................................•12536...........................O II.....................................................................– ........................ Union Schwarz ............................................................A5.2 ................R60 ............................................................................................................167
166..................Union Rot N .............................................•12536...........................O III....................................................................– ........................ Union Rot N.................................................................A5.2 ................R60 ............................................................................................................166
165..................Union Mo..................................................•12536...........................O IV....................................................................– ........................ Union Mo .....................................................................A5.2 ................R60-G ........................................................................................................165
Thermanit MTS 3 Thermanit MTS 4 Si
GTAW rod / wire GTAW rod / wire
Classifications EN ISO 21952-A EN ISO 21952-B AWS A5.28 Wst.-Nr. Classifications EN 12070 AWS A5.9 Mat. No.
W CrMo91 W 62 9C1MV ER90S-B9 1.4903 W CrMoWV12Si ER505(mod.) 1.4937
Characteristics High temperature resistant up to 550 °C (1022 °F),
Characteristics High temperature resistant, resistant to scaling up to 600 °C resistant to scaling up to 600 °C (1112 °F).
and field of use
and field of use (1112 °F). Suited for joining and surfacing applications with For surfacing and joining applications on 12 % Cr steels/cast
quenched and tempered 9 % Cr steels, particularly for steel grades suitable for quenching and tempering.
matching high temperature resistant parent metal T91 / P91 ac-
cording to ASTM. Marks W CrMoWV12Si / 1.4937
(Rods only)
Marks W CrMo91 / ER90S-B9 Materials TÜV certified parent metals
(Rods only) 1.4922 – X20CrMoV12-1 1.4937 – X23CrMoWV12-1
matching high temperature resistant steels:
Materials 1.4903 – X10CrMoVNb9-1; 1.4922 – X20CrMoV12-1 1.4935 – X20CrMoWV12-1;
ASTM A199 Gr. T91; A355 Gr. P91(T91); A213/213M Gr. T91 1.4923 – X22CrMoV12-1 1.4913 – X19CrMoVNb11-1
(Turbotherm, 20MVNb) 1.4931 – GX22CrMoV12-1
Typical analysis C Si Mn Cr Mo Ni Nb V Typical analysis C Si Mn Cr Mo Ni W V
of welding rod in % 0.1 0.3 0.5 9.0 1.0 0.7 0.06 0.2 of welding rod in % 0.20 0.3 0.6 11.0 1.0 0.4 0.5 0.3
Creep and stress According to matching high temperature resistant parent metal Creep and stress In the range of matching high temperature resistant
rupture properties rupture properties parent materials
treatment 0.2% strength (L0=5d0) in J CVN
ties of the weld
treatment 0.2% strength (L0=5d0) in J CVN ties of the weld MPa MPa %
MPa MPa % metal according
metal according
to EN ISO 15792-1 760 °C / 2 h 530 620 17 50 to EN ISO 15792-1 760 °C / 4 h 590 700 15 35
(min. values at RT)
(min. values at RT)
Structure Martensite, suitable for quenching and tempering, ferrite-free
Welding instruction
Welding instruction Materials Preheating Postweld treatment
Materials Preheating / Cool down PWHT High-temperature According to For smaller welding jobs, cool slowly to 120 °C
Interpass temperature before PWHT resistant wall thickness: (248 °F) (i.e. furnace). Tempering for approx. 4h
martensitic 250 - 300 °C 720 - 760 °C (1328 - 1400 °F) / air or quench
Matching steels/ 200 - 250 °C (392 - 482 °F) / ≤100 °C 760 °C (1400 °F) – and temper 1050 °C (1922 °F) / air or oil + 4h
steels/cast steel (482 - 572 °F) 700 - 760 °C (1292 - 1400 °F) / air.
cast steel grades 200 - 300 °C (392 - 572 °F) (≤ 212 °F) at least 2 h / air
grades For larger welding jobs: intermediate stress-
Polarity = – relieving at first from welding temperature 2h
550 °C (1022 °F) max. 580 °C (1076 °F) cool
Shielding gas (EN ISO 14175) I1 slowly to 120 °C (248 °F), tempering or
TÜV (Certificate No. 6166) quenching and tempering as above
Approvals
Polarity = –
Packaging and Diam. x Length (mm) kg/pack Shielding gas (EN ISO 14175) I1
weights 1.6 x 1000 20 TÜV (Certificate No. 2624)
Approvals
2.0 x 1000 20
2.4 x 1000 20 Packaging and Diam. x Length (mm) kg/pack
3.2 x 1000 20 weights 2.4 x 1000 20
Classifications EN ISO 21952-A AWS A5.28 Classifications EN ISO 21952-A AWS A5.28
WZ CrMoWVNb 9 0,5 1,5 ER90S-G WZ CrMoWVNb 9 1 1 ER90S-G
[ER90S-B9(mod.)] [ER90S-B9(mod.)]
Characteristics High temperature resistant. Suited for joining and surfacing ap- Characteristics High temperature resistant.
and field of use plications with matching high temperature resistant parent metal and field of use Suited for joining and surfacing applications with high tempera-
P92 according to ASTM A 335. ture resistant martensitic steels particularly for matching
X11CrMoWVNb9-1-1(E911) parent metal.
Marks P92
(Rods only) Marks E911
(Rods only)
Materials ASTM A 355 Gr. P92, NF 616, ASTM A 355 Gr. P92 (T92);
A213 Gr. 92, 1.4901 – X10CrWMoVNb9-2 Materials 1.4905 – X11CrMoWVNb9-1-1, ASTM A 335 Gr. P911 (T91);
A 213 Gr. T91
Typical analysis C Si Mn Cr Mo Ni W V Nb N
of welding rod in % 0.1 0.25 0.08 8.5 0.4 0.5 1.6 0.2 0.06 0.04 Typical analysis C Si Mn Cr Mo Ni W V Nb N
of welding rod in % 0.1 0.3 0.5 9.0 1.0 0.5 1.0 0.2 0.06 0.07
Creep and stress According to matching high temperature resistant parent metal
rupture properties Creep and stress According to matching high temperature resistant parent metal
rupture properties
ties of the weld MPa MPa % Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
metal according ties of the weld
to EN ISO 15792-1 760°C / ≥ 2 h 560 720 15 41
metal according
MPa MPa %
(min. values at RT) (1400°F / ≥ 2 h)
to EN ISO 15792-1 760°C / ≥ 2 h 560 720 15 41
Welding instruction
Materials Preheating / Cool down PWHT
Welding instruction
Interpass temperature before PWHT
Materials Preheating / Cool down PWHT
Matching steels/ 200 - 250 °C (392 - 482 °F) / ≤100 °C 760 °C (1400 °F) – Interpass temperature before PWHT
cast steel grades 200 - 300 °C (392 - 572 °F) (≤ 212 °F) at least 2 h / air
Matching steels/ 200 - 250 °C (392 - 482 °F) / ≤100 °C 760 °C (1400 °F) –
Polarity = – cast steel grades 200 - 300 °C (392 - 572 °F) (≤ 212 °F) at least 2 h / air
Shielding gas (EN ISO 14175) I1
Polarity = –
Approvals: TÜV (Certificate No. 9290) Shielding gas (EN ISO 14175) I1
Packaging and Diam. x Length (mm) kg/pack Approvals: TÜV (Certificate No. 7992 [SS])
weights 1.6 x 1000 20
(Tolerances acc. EN ISO 544) 2.0 x 1000 20 Packaging and Diam. x Length (mm) kg/pack
2.4 x 1000 20 weights 2.0 x 1000 20
3.2 x 1000 20 (Tolerances acc. EN ISO 544) 2.4 x 1000 20
Union I 1,2 Ni Union I 2,5 Ni
Classifications EN ISO 636-A EN ISO 636-B AWS A5.28 Classifications EN ISO 636-A EN ISO 636-B AWS A5.28
W 46 6 W3Ni1 W 55A 6U W0 ER80S-G W 46 8 W2Ni2 W 55A 8U WN5 ER80S-G
[ER80S-Ni2(mod.)]
Characteristics Ni alloyed welding rod / wire.

and field of use Good flow characteristics in out of position welding. Characteristics Wire and rod for welding of low temperature fine grained
Very good impact toughness of weld metal at low temperatures. and field of use structural steels, medium alloyed cryogenic steels for pipeline,
Tested according to KTA 1408. tank and boiler constructions.
Very good ductility at low temperatures. High quality joints for
tank- and plant constructions.
Marks W VII
(Rods only)
Marks W VI
(Rods only)
Materials P235GH; P265GH; low temperature fine grained
structural steels up to P-,S460NL; Materials 12 Ni 14, X 12 Ni 5
nuclear reactor construction steel 15 MnNi 63 P-,S275NL2 - P-,S500QL1, 13 MnNi 6-3;
ASTM A633 Gr. E; A572 Gr. 65; A203 Gr. D;
A333 and A334 Gr. 3; A350 Gr. LF3
Typical analysis of C Si Mn Ni
rod and wire in % 0.10 0.70 1.40 1.30
Typical analysis of C Si Mn Ni
rod and wire in % 0.08 0.60 1.00 2.35
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
treatment gas 0.2% strength (L0=5d0) in J CVN
ties of the weld
metal according
MPa MPa % –60 °C Mechanical proper- Heat- Shiel- Yield strength Tensile Elongation Impact values
treatment ding 0.2% strength (L0=5d0) in J CVN
to EN ISO 15792-1 AW I1 470 600 25 150 47 ties of the weld gas MPa MPa % –80°C –90°C
to EN ISO 15792-1 AW I1 480 620 24 130 47 –
(min. values at RT) SR I1 440 540 26 140 70 47
SR (580 °C / 4 h)
Welding position Polarity = –
Shielding gas (EN ISO 14175) I 1-3
Approvals TÜV (Certificate No. 0513) KTA 1408.1 (Certificate No. 8012)
DNV Approvals TÜV (Certificate No. 7500)
Packaging and Rod Diam. x Length (mm) kg/pack Packaging and Rod Diam. x Length (mm) kg/pack
weights 2.0 x 1000 20 weights 2.5 x 1000 20
2.5 x 1000 20 2.5 x 1000 20
3.0 x 1000 20 3.0 x 1000 20
Other rod length on request. Other rod length on request.
156 Böhler Schweisstechnik Deutschland GmbH – 09/2009
Union I 52 Union I CrMo
Classifications EN ISO 636-A EN ISO 636-B AWS A5.18 Classifications EN ISO 21952-A EN ISO 21952-B AWS A5.28 Wst.-Nr.
W 42 5 W3Si1 W 49A 5 W6 ER70S-6 W CrMo1Si W 55 1CM3 ER80S-G 1.7339
[ER80S-B2(mod.)]
Characteristics GTAW solid rod and wire for the welding with argon.
and field of use Typical fields of use: boiler, tank and pipeline constructions and
apparatus engineering. Characteristics Welding rod/wire for the welding with argon.
and field of use Suitable for manufacturing creep resistant steels in boiler, tank,
Marks W II pipeline and nuclear reactor construction.
(Rods only)
Materials Unalloyed structural steels acc. to EN 10025: S185, S235JR, Marks W CrMo1Si / W IV
S235JRG1, S235JRG2, S275JR, S235J0, S275J0, S355J0. (Rods only)
Boiler steels P235GH, P265GH, P295GH, P355GH.
Fine grained structural steels up to S420N.
ASTM A27 and A36 Gr. all; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4; Materials 1.7335 – 13CrMo4-5, ASTM A193 Gr. B7;
A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; 1.7357 – G17CrMo5-5, A217 Gr. WC6;
A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A570 Gr. 30, 33, 36, 40, A335 Gr. P11 and P12
45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60;
A668 Gr. A, B; A907 Gr. 30, 33, 36, 40, A841; A851 Gr. 1, 2;
A935 Gr. 45; A936 Gr. 50; API 5 L Gr. B, X42-X56. Typical analysis of C Si Mn Cr Mo
rod and wire in % 0.10 0.60 1.00 1.10 0.50
Typical analysis of C Si Mn
rod and wire in % 0.08 0.85 1.50
ties of the weld
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values MPa MPa %
treatment gas 0.2% strength (L0=5d0) in J CVN metal according
ties of the weld MPa MPa % -50 °C to EN ISO 15792-1 A I1 450 560 22 90
to EN ISO 15792-1 AW I1 440 560 25 130 50
(min. values at RT)
Welding position Polarity = – Shielding gas (EN ISO 14175) I 1-3
Approvals TÜV (Certificate No. 1656) Approvals TÜV (Certificate No. 0906)
DB (Reg. form No. 42.132.11) DB (Reg. form No. 42.132.44)
DNV
Packaging and Rod Diam. x Length (mm) kg/pack Packaging and Wire Diam. (mm) Spools kg/pack
weights 1.6 x 1000 20 weights 0.8 D100 0.7
2.0 x 1000 20 2.0 x 1000 20
2.4 x 1000 20 2.5 x 1000 20
3.0 x 1000 20 3.0 x 1000 20
Other rod length on request. Other rod length and spool types on request.
Union I CrMo 910 Union I Mo
Classifications EN ISO 21952-A EN ISO 21952-B AWS A5.28 Wst.-Nr. Classifications EN ISO 636-A/21952-A EN ISO 636-B/21952-B AWS A5.28
W CrMo2Si W 62 2C1M3 ER90S-G 1.7384 W 46 3 W2Mo/MoSi W 55A 3U W2M31/ ER80S-G(A1)
W 52 1M3
Characteristics Medium alloyed welding rod/wire for the welding with argon. Suit- Medium alloyed welding rod/wire for the welding with argon.
Characteristics
and field of use able for manufacturing creep resistant steels in boiler, tank, pipe- Suited for low alloy and creep resistant steels in pipe and tank
and field of use
line and nuclear reactor construction. construction.
W CrMo2 Si / 1.7384 Marks W MoSi / ER80S-G (A1)

Marks
(Rods only) (Rods only)
Materials P235GH, P265GH, P295GH, 16 Mo 3, 17 MnMoV 64,

Materials 1.7380 – 10 CrMo 910, ASTM A355 Gr- P22; 15 NiCuMoNb 5, 20 MnMo 45, 20 MnMoNi 55,
1.7379 – G17CrMo9-10, A217 Gr. WC9 Fine grained structural steels up to S460N,
Pipe steels acc. to EN 10216 T2: P235GH, P265GH
ASTM A335 Gr. P1; A161-94 Gr. T1 A, A182M Gr. F1;
A204M Gr. A, B, C; A250M Gr. T1; A217 Gr. WC1
Typical analysis of C Si Mn Cr Mo
rod and wire in % 0.07 0.60 1.0 2.55 1.0
Typical analysis of C Si Mn Mo
rod and wire in % 0.10 0.60 1.15 0.50
ties of the weld Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
MPa MPa % treatment gas 0.2% strength (L0=5d0) in J CVN
to EN ISO 15792-1 A I1 470 590 20 80 MPa MPa % –30 °C
metal according
(min. values at RT) to EN ISO 15792-1 AW I1 480 570 23 110 47
(min. values at RT)

TÜV (Certificate No. 0908) Approvals TÜV (Certificate No. 1250)

Approvals
DB (Reg. form No. 42.132.41) DB (Reg. form No. 42.132.43)
Packaging and Rod Diam. x Length (mm) kg/pack

Packaging and Rod Diam. x Length (mm) kg/pack weights 1.6 x 1000 20
weights (Tolerances acc. EN ISO 544)
2.0 x 1000 20 2.0 x 1000 20
(Tolerances acc. EN ISO 544) 2.4 x 1000 20
2.5 x 1000 20
3.0 x 1000 20 3.0 x 1000 20
Other rod length on request Other rod length on request
Union I P23 Union I P24
WZ CrWV 2 1,5 ER90S-G WZ CrMo2VTi/Nb ER90S-G
Characteristics Medium alloyed welding rod / wire for the welding with Argon. Characteristics Medium alloyed welding rod / wire for the welding with Argon.
and field of use Suitable for creep resistant tubes and pipes in power stations. and field of use Suitable for creep resistant tubes and pipes in power stations,
especially 7CrMoVTi B10-10 (T24/P24)
Marks T / P23 / ER90S-G

(Rods only) Marks T / P24 / ER90S-G
(Rods only)
Materials HCM 2S; grade T23 (ASTM A213); grade P23 (ASTM A335);
Materials 1.7378 – 7 CrMoVTiB 10-10; (P24/T24)
7CrWVMoNb9-6 (EN 10216-2)
Typical analysis of C Si Mn Cr Mo V Ti/Nb

Typical analysis of C Si Mn Cr W V Nb N rod and wire in % 0.05 0.3 0.5 2.2 1.0 0.22 0.04
rod and wire in % 0.07 0.3 0.5 2.2 1.7 0.22 0.05 0.01

ties of the weld
treatment 0.2% strength (L0=5d0) in J CVN MPa MPa %
ties of the weld MPa MPa % metal according
metal according to EN ISO 15792-1 AW 600 700 15 47
to EN ISO 15792-1 AW 600 700 15 47 (min. values at RT) 740 °C / 2 h 500 620 20 100
(min. values at RT) 740 °C / 2 h 500 620 17 100

Welding position Polarity = – Shielding gas (EN ISO 14175) I 1-3

Packaging and Wire Diam. (mm) Spools kg / pack

Packaging and Wire Diam. (mm) Spools kg / pack weights 0.8 D100 0.7
weights (Tolerances acc. EN ISO 544)
0.8 D100 0.7 0.8 B300 12.5
(Tolerances acc. EN ISO 544) 1.0 B300 12.5
1.0 B300 15
1.2 B300 15 1.2 B300 15
1.6 x 1000 20 1.6 x 1000 20
2.0 x 1000 20 2.0 x 1000 20
2.4 x 1000 20 2.4 x 1000 20
3.2 x 1000 20 3.2 x 1000 20
Other rod length and spool types on request. Other rod length and spool types on request.
Union 37 Union Mo
Gas welding rod Gas welding rod
Classifications EN 12536 AWS A5.2 Classifications EN 12536 AWS A5.2

OI R45 O IV R60-G
Characteristics Weld pool fluidity: viscous

Characteristics Weld pool fluidity: fluid
and field of use Spatter: none
and field of use Spatter: high
Tendency to porosity: none
Tendency to porosity: yes
Marks IV
Marks I (Rods only)
(Rods only)
Materials Unalloyed structural steels according to EN 10025: S185,

S235JR, S235JRG1, S235JRG2, S275JR, S235J0, S275J0,
Materials Unalloyed structural steels according to EN 10025: S185.
S355J0.
Pipe steels according to EN 10217 T2: P195.
Pipe steels acc. to EN 10216 T2: P195GH, P235GH, P265GH.
Pipe steels acc. to EN 10217 T2: P235, P265.
Steel pipes for pressure stress acc. to EN 10028.T2: 16 Mo 3.
ASTM A335 Gr. P1, A36 Gr. all; A283 Gr. B, C, D; A285 Gr. B;
Typical analysis C Mn A414 Gr. C; A442 Gr. 60; A515 Gr. 60; A516 Gr. 55, 60;
of welding rod in % 0.08 0.45 A570 Gr. 33, 36, 40.
Approvals DB (Reg. form No. 70.132.01) of welding rod in % 0.12 0.10 1.00 0.50
Packaging and Diam. x Length (mm) kg/pack Approvals TÜV (Certificate No. 2188)
weights DB (Reg. form No. 70.132.06)
1.5 x 1000 25
2.0 x 1000 20
2.5 x 1000 20
3.0 x 1000 20
5.0 x 1000 20 weights 2.0 x 1000 20
6.0 x 1000 25 2.5 x 1000 25
8.0 x 1000 25 3.0 x 1000 20
Union Rot N Union Schwarz
Gas welding rod Gas welding rod
Classifications EN 12536 AWS A5.2 Classifications EN 12536 AWS A5.2

O III R60 O II R60
Characteristics Weld pool fluidity: viscous

and field of use Spatter: none Characteristics Weld pool fluidity: less fluid
Tendency to porosity: low and field of use Spatter: low
Tendency to porosity: yes
Marks III
(Rods only)
Marks II
(Rods only)
Materials Unalloyed structural steels according to EN 10025: S185,

S235JR, S235JRG1, S235JRG2, S275JR, S235J0, S275J0,
S355J0.
Pipe steels according to EN 10216 T2: P235GH, P265GH, Materials Unalloyed structural steels according to EN 10025: S185,
EN 10217 T2: P235, P265. S235JR, S235JRG1, S235JRG2, S275JR.
ASTM A 36 Gr. all; A283 Gr. B, C, D; A285 Gr. B; A414 Gr. C; Pipe steels according to EN 10216 T2; P235GH, P265GH,
A442 Gr. 60; A515 Gr. 60; A516 Gr. 55, 60; A570 Gr. 33, 36, 40. EN 10217 T2: P235, P265.
of welding rod in % 0.10 0.10 1.10 0.50 Typical analysis C Si Mn
of welding rod in % 0.17 0.20 0.80
Packaging and Diam. x Length (mm) kg/pack

weights 2.0 x 1000 20
2.5 x 1000 20
4.0 x 1000 20 weights 2.0 x 1000 20
5.0 x 1000 20 3.0 x 1000 20
GTAW welding rods (high alloyed)
Page
Summary 170-175
for the welding of stainless steels 176, 182-201, 204-210,
213, 217-218
for the welding of duplex stainless steels 204-207
for the welding of heat resistant steels 177-181, 186-187,
192-193, 202-203, 211-212
214, 216-217
for the welding of high temperature resistant steels 152-155, 177, 215-217
for the welding of cryogenic steels 184-187, 198-199, 217
for the welding of austenite ferrite joints 186-187, 192-193, 208-209,
213, 217
for the welding of non magnetic steels 196-200
for the welding of nickel and nickel base alloys 186-191, 213, 216-218
Summary
194-195...........Thermanit 13/04 Si......................................................14343-A...........W 13 4..........................................................................1.4351 Thermanit X ............................................................................A5.9.................ER307(mod.) ..........................................................................192-193
192-193...........Thermanit X.................................................................14343-A...........W 18 8 Mn ...................................................................1.4370 Thermanit JE-308L .................................................................A5.9.................ER308L...................................................................................184-185
196-197...........Thermanit 18/17 E Mn.................................................14343-A...........WZ 18 16 5 N L ...........................................................1.4453 Thermanit 25/14 E-309L .........................................................A5.9.................ER309L...................................................................................208-209
184-185...........Thermanit JE-308L......................................................14343-A...........W 19 9 L ......................................................................1.4316 Thermanit 25/22 H ..................................................................A5.9.................ER310(mod.) .................................................................................210
183..................Thermanit H-347 .........................................................14343-A...........W 19 9 Nb....................................................................1.4551 Thermanit GE-316L ................................................................A5.9.................ER316L..........................................................................................182
182..................Thermanit GE-316L.....................................................14343-A...........W 19 12 3 L .................................................................1.4430 Thermanit 19/15* ....................................................................A5.9.................ER316L(mod.) ........................................................................198-199
176..................Thermanit A.................................................................14343-A...........W 19 12 3 Nb...............................................................1.4576 Thermanit 20/16 SM ...............................................................–......................–.....................................................................................................200
198-199...........Thermanit 19/15*.........................................................14343-A...........W 20 16 3 Mn N L........................................................1.4455 Thermanit 18/17 E Mn ............................................................A5.9.................ER317L(mod.) ........................................................................196-197
201..................Thermanit 20/25 Cu.....................................................14343-A...........W 20 25 5 Cu L............................................................1.4519 Thermanit A.............................................................................A5.9.................ER318............................................................................................176
204-205...........Thermanit 22/09 ..........................................................14343-A...........W 22 9 3 N L................................................................1.4462 Thermanit H-347.....................................................................A5.9.................ER347............................................................................................183
200..................Thermanit 20/16 SM....................................................14343-A...........WZ 22 17 8 4 N L ........................................................1.3954 Thermanit 30/40 E ..................................................................A5.9.................ER383(mod.) .................................................................................213
208-209...........Thermanit 25/14 E-309L..............................................14343-A...........W 23 12 L ....................................................................1.4332 Thermanit 20/25 Cu ................................................................A5.9.................ER385............................................................................................201
206-207...........Thermanit 25/09 CuT ..................................................14343-A...........W 25 9 4 N L................................................................1.4501 Thermanit 13/04 Si..................................................................A5.9.................ER410NiMo(mod.)..................................................................194-195
210..................Thermanit 25/22 H.......................................................14343-A...........W 25 22 2 N L..............................................................1.4465 Thermanit 22/09......................................................................A5.9.................ER2209...................................................................................204-205
218..................Thermanit 690 .............................................................18274 ..............S Ni 6052 (NiCr30Fe9) ................................................2.4642 Thermanit 25/09 CuT..............................................................A5.9.................ER2594...................................................................................206-207
190-191...........Thermanit Nimo C 24..................................................18274 ..............S Ni 6059 (NiCr23Mo16) .............................................2.4607 Thermanit Nicro 82 .................................................................A5.14...............ERNiCr-3 ................................................................................186-187
186-187...........Thermanit Nicro 82......................................................18274 ..............S Ni 6082 (NiCr20Mn3Nb)...........................................2.4806 Thermanit 690.........................................................................A5.14...............ERNiCrFe-7 ...................................................................................218
188-189...........Thermanit Nimo C .......................................................18274 ..............S Ni 6452 (NiCr20Mo15) .............................................2.4839 Thermanit Nimo C 24..............................................................A5.14...............ERNiCrMo-13 .........................................................................190-191
217..................Thermanit 625 .............................................................18274 ..............S Ni 6625 (NiCr22Mo9Nb)...........................................2.4831 Thermanit 625.........................................................................A5.14...............ERNiCrMo-3 ..................................................................................217
213..................Thermanit 30/40 E.......................................................18274 ..............S Ni 8025 (NiFe30Cr29Mo) .........................................2.4656 Thermanit Nimo C...................................................................A5.14...............ERNiCrMo-7(mod.).................................................................188-189
204-205...........Thermanit 22/09 ..........................................................14343-A...........W 22 9 3 N L................................................................1.4462 Thermanit 22/09......................................................................A5.9.................ER2209...................................................................................204-205
206-207...........Thermanit 25/09 CuT ..................................................14343-A...........W 25 9 4 N L................................................................1.4501 Thermanit 25/09 CuT..............................................................A5.9.................ER2594...................................................................................206-207
192-193...........Thermanit X.................................................................14343-A...........W 18 8 Mn ...................................................................1.4370 Thermanit X ............................................................................A5.9.................ER307(mod.) ..........................................................................192-193
177..................Thermanit ATS 4..........................................................14343-A...........W 19 9 H......................................................................1.4948 Thermanit ATS 4 .....................................................................A5.9.................ER19-10H......................................................................................177
203..................Thermanit 21/33 So.....................................................14343-A...........WZ 21 33 Mn Nb..........................................................1.4850 Thermanit D ............................................................................A5.9.................ER309(mod.) .................................................................................181
202..................Thermanit 21/33 ..........................................................14343-A...........WZ 21 33 Nb................................................................1.4850 Thermanit 21/33......................................................................–......................–.....................................................................................................202
181..................Thermanit D.................................................................14343-A...........W 22 12 H....................................................................1.4829 Thermanit 21/33 So ................................................................–......................–.....................................................................................................203
178-179...........Thermanit C Si ............................................................14343-A...........W 25 20 Mn .................................................................1.4842 Thermanit 25/35 R ..................................................................–......................–.....................................................................................................211
*also available as Thermanit 19/15 H *also available as Thermanit 19/15 H
Summary
180..................Thermanit CR..............................................................14343-A...........WZ 25 20 H..................................................................1.4846 Thermanit C Si........................................................................A5.9.................ER310(mod.) ..........................................................................178-179
211..................Thermanit 25/35 R.......................................................14343-A...........WZ 25 35 .....................................................................1.4853 Thermanit CR..........................................................................A5.9.................ER310(mod.) .................................................................................180
212..................Thermanit 25/35 Zr......................................................14343-A...........WZ 25 35 Zr.................................................................1.4853 Thermanit Nicro 82 .................................................................A5.14...............ERNiCr-3 ................................................................................186-187
186-187...........Thermanit Nicro 82......................................................18274 ..............S Ni 6082 (NiCr20Mn3Nb)...........................................2.4806 Thermanit 625.........................................................................A5.14...............ERNiCrMo-3 ..................................................................................217
216..................Thermanit 617 .............................................................18274 ..............S Ni 6617 (NiCr22Co12Mo9).......................................2.4627 Thermanit 617.........................................................................A5.14...............ERNiCrCoMo-1..............................................................................216
217..................Thermanit 625 .............................................................18274 ..............S Ni 6625 (NiCr22Mo9Nb)...........................................2.4831 Thermanit 25/35 Zr .................................................................–......................–.....................................................................................................212
214..................Thermanit 35/45 Nb.....................................................18274 ..............S Ni Z (NiCr36Fe15Nb0,8) ...................................................– Thermanit 35/45 Nb ................................................................–......................–.....................................................................................................214
152..................Thermanit MTS 3.........................................................21952-A...........W CrMo91....................................................................1.4903 Thermanit MTS 616 ................................................................A5.28...............ER90S-G [ER90S-B9(mod.)].........................................................154
153..................Thermanit MTS 4 Si ....................................................21952-A...........W CrMoWV12Si...........................................................1.4937 Thermanit MTS 911 ................................................................–......................–.....................................................................................................155
154..................Thermanit MTS 616.....................................................21952-A...........WZ CrMoWVNb 9 0,5 1,5.....................................................– Thermanit MTS 3 ....................................................................A5.28...............ER90S-B9......................................................................................152
155..................Thermanit MTS 911.....................................................21952-A...........WZ CrMoWVNb 9 1 1..................................................1.4905 Thermanit MTS 4 Si................................................................A5.9.................ER505 (mod.) ................................................................................153
215..................Thermanit 304 H Cu....................................................14343-A...........WZ 18 16 1 Cu H..................................................................– Thermanit 304 H Cu................................................................A5.4.................ER304HCu (mod.) .........................................................................215
177..................Thermanit ATS 4 .........................................................14343-A...........W 19 9 H......................................................................1.4948 Thermanit ATS 4.....................................................................A5.9.................ER19-10H......................................................................................177
216..................Thermanit 617 .............................................................18274 ..............S Ni 6617 (NiCr22Co12Mo9).......................................2.4627 Thermanit 617.........................................................................A5.14...............ERNiCrCoMo-1..............................................................................216
184-185...........Thermanit JE-308L......................................................14343-A...........W 19 9 L ......................................................................1.4316 Thermanit JE-308L..................................................................A5.9.................ER308L...................................................................................184-185
198-199...........Thermanit 19/15*.........................................................14343-A...........W 20 16 3 Mn N L........................................................1.4455 Thermanit 19/15*.....................................................................A5.9.................ER316L (mod.) .......................................................................198-199
186-187...........Thermanit Nicro 82......................................................18274 ..............S Ni 6082 (NiCr20Mn3Nb)...........................................2.4806 Thermanit Nicro 82 .................................................................A5.14...............ERNiCr-3 ................................................................................186-187
192-193...........Thermanit X.................................................................14343-A...........W 18 8 Mn ...................................................................1.4370 Thermanit X.............................................................................A5.9.................ER307 (mod.) .........................................................................192-193
208-209...........Thermanit 25/14 E-309L..............................................14343-A...........W 23 12 L ....................................................................1.4332 Thermanit 25/14 E-309L .........................................................A5.9.................ER309L...................................................................................208-209
186-187...........Thermanit Nicro 82......................................................18274 ..............S Ni 6082 (NiCr20Mn3Nb)...........................................2.4806 Thermanit 30/40 E ..................................................................A5.9.................ER383 (mod.) ................................................................................213
217..................Thermanit 625 .............................................................18274 ..............S Ni 6625 (NiCr22Mo9Nb)...........................................2.4831 Thermanit Nicro 82 .................................................................A5.14...............ERNiCr-3 ................................................................................186-187
213..................Thermanit 30/40 E.......................................................18274 ..............S Ni 8025 (NiFe30Cr29Mo) .........................................2.4656 Thermanit 625.........................................................................A5.14...............ERNiCrMo-3 ..................................................................................217
Summary
196-197...........Thermanit 18/17 E Mn.................................................14343-A...........WZ 18 16 5 N L ...........................................................1.4453 Thermanit 19/15* ....................................................................A5.9.................ER316L(mod.) ........................................................................198-199
198-199...........Thermanit 19/15*.........................................................14343-A...........W 20 16 3 Mn N L........................................................1.4455 Thermanit 18/17 E Mn ............................................................A5.9.................ER317L(mod.) ........................................................................196-197
200..................Thermanit 20/16 SM....................................................14343-A...........WZ 22 17 8 4 N L ........................................................1.3954 Thermanit 20/16 SM ...............................................................–......................–.....................................................................................................200
218..................Thermanit 690 .............................................................18274 ..............S Ni 6052 (NiCr30Fe9) ................................................2.4642 Thermanit 30/40 E ..................................................................A5.9.................ER383(mod.) .................................................................................213
190-191...........Thermanit Nimo C 24..................................................18274 ..............S Ni 6059 (NiCr23Mo16) .............................................2.4607 Thermanit Nicro 82 .................................................................A5.14...............ERNiCr-3 ................................................................................186-187
186-187...........Thermanit Nicro 82......................................................18274 ..............S Ni 6082 (NiCr20Mn3Nb)...........................................2.4806 Thermanit 617.........................................................................A5.14...............ERNiCrCoMo-1..............................................................................216
188-189...........Thermanit Nimo C .......................................................18274 ..............S Ni 6452 (NiCr20Mo15) .............................................2.4839 Thermanit 690.........................................................................A5.14...............ERNiCrFe-7 ...................................................................................218
216..................Thermanit 617 .............................................................18274 ..............S Ni 6617 (NiCr22Co12Mo9).......................................2.4627 Thermanit 625.........................................................................A5.14...............ERNiCrMo-3 ..................................................................................217
217..................Thermanit 625 .............................................................18274 ..............S Ni 6625 (NiCr22Mo9Nb)...........................................2.4831 Thermanit Nimo C...................................................................A5.14...............ERNiCrMo-7(mod.).................................................................188-189
213..................Thermanit 30/40 E.......................................................18274 ..............S Ni 8025 (NiFe30Cr29Mo) .........................................2.4656 Thermanit Nimo C 24..............................................................A5.14...............ERNiCrMo-13 .........................................................................190-191
Thermanit A Thermanit ATS 4
GTAW welding rod GTAW welding rod
Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No. Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No.
W 19 12 3 Nb SS318 ER318 1.4576 W 19 9 H SS19-10H ER19-10H 1.4948
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion High temperature resistant up to 700 °C (1292 °F); resistant
Characteristics
and field of use up to 400 °C (752 °F). Corrosion-resistant similar to matching to scaling up to 800 °C (1472 °F). For surfacing and joining
and field of use
stabilized CrNiMo steels. For joining and surfacing application applications on matching/similar high temperature resistant
with matching and similar – stabilized and non-stabilized – steels/cast steel grades.
austenitic CrNi(N) and CrNiMo(N) steels and cast steel grades.
Marks W 19 9 H / ER19-10 H
Marks W 19 12 3 Nb / ER318
TÜV-certified parent metal Materials TÜV-certified parent metal
Materials 1.4948 – X6CrNi18-11 1.4878 – X12CrNiTi18-9
1.4583 – X10CrNiMoNb18-12, AISI 316L, 316Ti, 316Cb
1.4850 – X6CrNiNb18-10 AISI 304H, 321H, 347H
Typical analysis C Si Mn Cr Mo Ni Nb
in % Typical analysis C Si Mn Cr Ni
0.04 0.4 1.7 19.5 2.7 11.5 ≥12xC
in % 0.05 0.4 1.8 18.8 9.3
treatment 0.2% 1.0% strength (L =5d ) in J CVN Creep and stress In the range of matching high temperature resistant
0 0
rupture properties parent metals
metal according
to EN ISO 15792-1 AW 400 430 600 30 100
(min. values at RT)
Structure Austenite with part ferrite metal according
to EN ISO 15792-1 AW 400 430 600 30 100
Welding instruction (min. values at RT)
Materials Preheating Postweld heat treatment Austenite with part ferrite, 5 % max.
Structure
Matching/similar None Mostly none. If necessary, solution
steels/cast steel grades annealing at 1050 °C (1922 °F) – pay Welding instruction
attention to tendency to embrittlement Materials Preheating Postweld heat treatment
Polarity = – Matching/similar Up to 25 mm wall thickness: none. To avoid stress corrosion
Shielding gas (EN ISO 14175) I1 steels/cast steel Over 25 mm: max. 200 °C (392 °F) cracking: 1050 °C
grades adviseable (1922 °F)/air
Polarity = –
Packaging and Diam. x Length (mm) kg/pack Shielding gas (EN ISO 14175) I1
weights 1.0 x 1000 20
1.6 x 1000 20 Approvals TÜV (Certificate No. 1616)
2.0 x 1000 20
3.2 x 1000 20 weights 1.6 x 1000 20
4.0 x 1000 20 2.0 x 1000 20
5.0 x 1000 20 2.4 x 1000 20
Other length upon request 3.2 x 1000 20
Thermanit C Si
GTAW welding rod
Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No.

W 25 20 Mn SSZ310 ER310(mod.) 1.4842
Characteristics Resistant to scaling up to 1050 °C (1922 °F). For tough joints Welding instruction
and field of use with heat resistant Cr and CrNi steels/cast steel grades. Materials Preheating Postweld heat treatment
For surfacing and joining on matching/similar heat resistant
steels/cast steel grades. For tough fill layers beneath final weld Heat resistant Cr-steels/ According to parent According to parent
passes made with Thermanit L and Thermanit 30 when welding cast steel grades metal metal
thicker cross-sections of Cr-steels/cast steel grades to permit Heat resistant matching/ None None
use of such steels in sulphureous atmospheres. similar steels/cast steel grades
Marks W 25 20 Mn / 1.4842
Materials 1.4837 – GX40CrNiSi25-12 1.4840 – GX15CrNi25-20

1.4841 – X15CrNiSi25-20 AISI 305, 310, 314 Polarity = –
ASTM A297 HF, A297 HJ Shielding gas (EN ISO 14175) I1
in % 0.13 0.9 3.2 25.0 20.5
rupture properties
ties of the weld MPa MPa MPa % Packaging and Diam. x Length (mm) kg/pack
metal according weights 1.6 x 1000 20
to EN ISO 15792-1 AW 380 410 580 25 80
(min. values at RT)
2.0 x 1000 20
2.4 x 1000 20
3.2 x 1000 20
Structure Austenite 4.0 x 1000 20
Thermanit CR Thermanit D
WZ 25 20 H SSZ310 ER310(mod.) 1.4846 W 22 12 H SSZ309Si ER309(mod.) 1.4829
Characteristics Resistant to scaling up to 950 °C (1742 °F). For joining
Characteristics Resistant to scaling up to 1000 °C (1832 °F). and field of use and surfacing applications with matching/similar heat resistant
and field of use For surfacing and joining applications on matching heat- steels/cast steel grades.
resistant cast steel grades. max. application temperature in °C (°F)
Atmosphere sulphur-free max. 2 g S/Nm3 over 2 g S/Nm3
Marks 1.4846 Air and oxidizing combustion gases 950 (1742) 930 (1706) 850 (1562)
Materials 1.4848 – GX40CrNiSi25-20 1.4826 – GX40CrNiSi22-9 Marks W 22 12 H / 1.4829

1.4837 – GX40CrNiSi25-12
Materials 1.4828 – X15CrNiSi20-12 AISI 305; ASTM A297HF
Typical analysis C Si Mn Cr Ni Typical analysis C Si Mn Cr Ni

in % 0.45 0.9 1.5 26.0 21.5 in % 0.11 1.2 1.2 22.0 11.0
Creep and stress In the range of matching cast steel grades rupture properties
rupture properties
ties of the weld
metal according
MPa MPa MPa %
treatment 0.2% 1.0% strength (L =5d )
0 0
to EN ISO 15792-1 AW 420 470 600 30 85
to EN ISO 15792-1 AW 500 550 700 10
(min. values at RT) Structure Austenite with part ferrite
Welding instruction
Structure Austenite
Heat resistant Cr-steels/ According to Annealing according to parent metal
Welding instruction cast steel grades parent metal is not necessary if service tempera-
Materials Preheating Postweld heat treatment ture the same or higher
Matching heat resistant cast None None Matching austenitic None None
steel grades steels/cast steel grades
Polarity = –
Polarity = – Shielding gas (EN ISO 14175) I1
weights 1.6 x 1000 20
Packaging and Diam. x Length (mm) kg/pack (Tolerances acc. EN ISO 544)
2.0 x 1000 20
weights 2.4 x 1000 20 2.4 x 1000 20
3.2 x 1000 20 3.2 x 1000 20
180 Böhler Schweisstechnik Deutschland GmbH – 09/2009 181
Thermanit GE-316L Thermanit H-347
W 19 12 3 L SS316L ER316L 1.4430 W 19 9 Nb SS347 ER347 1.4551
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion
and field of use up to 400 °C (752 °F). Corrosion-resistance similar to matching and field of use up to 400 °C (752 °F). Corrosion-resistant similar to matching
low-carbon and stabilized austenitic 18/8 CrNiMo steels/cast stabilized austenitic CrNi steels/cast steel grades.
steel grades. For joining and surfacing application with matching
and similar – non-stabilized and stabilized – austenitic For joining and surfacing application with matching and similar
CrNi(N) and CrNiMo(N) steels and cast steel grades. – stabilized and non-stabilized – austenitic CrNi(N) steels
and cast steel grades.
Marks W 19 12 3L / ER316L
Marks W 19 9 Nb / ER347
Materials TÜV-certified parent metal
1.4583 – X10CrNiMoNb18-12; S31653, AISI 316L, 316Ti, 316Cb Materials TÜV-certified parent metal
1.4550 – X6CrNiNb18-10 and the parent metals also covered by
Typical analysis C Si Mn Cr Mo Ni VdTÜV-Merkblatt 1000.
in % 0.02 0.5 1.7 18.5 2.6 12.3 AISI 347, 321, 302, 304, 304L, 304LN
ASTM A296 Gr. CF8, A157 Gr. C9; A320 Gr. B8C or D
ties of the weld MPa MPa MPa % Typical analysis C Si Mn Cr Ni Nb
metal according in % 0.05 0.5 1.8 19.5 9.5 ≥12xC
to EN ISO 15792-1 AW 450 480 580 35 100
(min. values at RT)
Structure Austenite with part ferrite ties of the weld MPa MPa MPa %
metal according
Welding instruction to EN ISO 15792-1 AW 400 430 570 30 65
Materials Preheating Postweld heat treatment (min. values at RT)
Matching and similar None Mostly none. If necessary, solution Structure Austenite with part ferrite
non-stabilized and stabilized annealing at 1050 °C (1922 °F) – pay
steels/cast steel grades attention to tendency to embrittlement Welding instruction
Polarity = –
Shielding gas (EN ISO 14175) I1 Matching and similar None Mostly none. Otherwise solution
steels/cast steel grades annealing at 1020 °C (1868 °F)
Approvals TÜV (Certificate No. 9500) DNV
CWB (ER 316L) DB (Reg. form No. 43.132.31) Polarity = –
GL (4429) Shielding gas (EN ISO 14175) I1
Packaging and Diam. x Length (mm) kg/pack Approvals TÜV (Certificate No. 9475) DB (Reg. form No. 43.132.21)
weights 1.0 x 1000 20
1.6 x 1000 20 weights 1.0 x 1000 20
2.0 x 1000 20 1.6 x 1000 20
2.4 x 1000 20 2.0 x 1000 20
3.2 x 1000 20 2.4 x 1000 20
4.0 x 1000 20 3.2 x 1000 20
Thermanit JE-308L
GTAW welding rod

W 19 9 L SS308L ER308L 1.4316
and field of use up to 350 °C (662 °F). Corrosion-resistant similar to matching Materials Preheating Postweld heat treatment
low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast steel
grades. High toughness at subzero temperatures as low as Matching and similar non- None Mostly none. If necessary,
–196 °C (– 321 °F). For joning and surfacing applications with stabilized and stabilized autstenitic solution annealing
matching and similar – stabilized and non-stabilized – austenitic CrNi(N) steels/cast steel grades at 1000 °C (1832 °F)
CrNi(N) and CrNiMo(N) steels/cast steel grades. For joining Cryogenic austenitic steels/ None None
and surfacing work on cryogenic matching/similar austenitic cast steel grades
CrNi(N) steels/cast steel grades.
Marks W 19 9L / ER308L
Polarity = –
Shielding gas (EN ISO 14175) I1, I3
1.4301 – X5CrNi18-10
1.4311 – X2CrNiN18-10
1.4550 – X6CrNiNb18-10
AISI 304, 304L, 304LN, 302, 321, 347;
ASTM A157 Gr. C9, A320 Gr. B8G or D Approvals TÜV (Certificate No. 9451) DB (Reg. form No. 43.132.19)
CWB (ER 308L) DNV
in % 0.02 0.5 1.7 20.0 10.0

weights 1.0 x 1000 20
ties of the weld MPa MPa MPa % –196 °C (Tolerances acc. EN ISO 544) 1.2 x 1000 20
metal according 1.6 x 1000 20
to EN ISO 15792-1 AW 400 430 570 35 100 35
2.0 x 1000 20
(min. values at RT) 2.4 x 1000 20
3.2 x 1000 20
4.0 x 1000 20
Structure Austenite with part ferrite 5.0 x 1000 20
Thermanit Nicro 82
GTAW welding rod

S Ni 6082 (NiCr20Mn3Nb) ERNiCr-3 2.4806
Characteristics Stainless; heat resistant; high temperature resistant. Structure Austenite, no ferrite
and field of use Cold toughness at subzero temperatures as low as –269 °C
(– 452 °F). Good for welding austenitic-ferritic joints.
No Cr carbide zone that become brittle in the ferrite weld
deposit transition zone, even as a result of heat treatments Welding instruction
above 300 °C (572 °F). Good for fabricating tough joints and Materials Preheating Postweld heat treatment
surfacing with heat resistant Cr and CrNi steels/cast steel
grades and Ni-base alloys. Unalloyed/low-alloy Ferritic side: According to parent metal. Attention must
Temperature limits: 500 °C (932 °F) in sulphureous atmo- steels to austenitic according to be paid to intercrystalline corrosion resi-
spheres, 800 °C max. (1472 °F) for fully stressed welds. CrNi(Mo,N) steels/ parent metal stance and embrittlement in the case of
Resistant to scaling up to 1000 °C (1832 °F). cast steel grades stainless austenitic steels/cast steel grades
Heat resistant According to According to
Marks 2.4806 / ERNiCr-3 Cr steels parent metal parent metal
Materials TÜV-certified parent metals Heat resistant None None
1.4876 – Alloy 800 – UNS N08800 – X10NiCrAlTi32-20 CrNi steels,
1.4877 – X5NiCrCeNb32-27 Ni-base alloys
1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAlTi31-20
2.4816 – Alloy 600 – UNS N06600 – NiCr15Fe Cryogenic Ni steels According to According to
2.4817 – Alloy 600 L – UNS N06600 – LC-NiCr15Fe parent metal parent metal
2.4858 – Alloy 825 – UNS N08825 – NiCr21Mo
2.4851 – Alloy 601 – UNS N06601 – NiCr23Fe
Combinations of
1.4539 – X1NiCrMoCu25-20-5; 1.4583 – X10CrNiMoNb18-12 Polarity = –
and ferritic boiler steels; Shielding gas (EN ISO 14175) I1
1.5662 – X8Ni9; 1.7380 – 10CrMo9-10
in % 0.02 0.1 3.0 20.0 >67.0 2.5 <2 Approvals TÜV (Certificate No. 1703) DB (Reg. form No. 43.132.11)
Creep and stress According to matching/similar high temperature resistant metals

rupture properties up to 800 °C (1472 °F).
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Packaging and Diam. x Length (mm) kg/pack
ties of the weld treatment 0.2% 1.0% strength (L =5d ) in J CVN
0 0 weights 1.6 x 1000 20
MPa MPa MPa % (Tolerances acc. EN ISO 544)
to EN ISO 15792-1 AW 400 430 620 35 150 2.4 x 1000 20
Thermanit Nimo C
GTAW welding rod

S Ni 6452 (NiCr20Mo15) ERNiCrMo-7 (mod.) 2.4839
Characteristics Nickel based alloy. High corrosion resistance in reducing and, Welding instruction
and field of use above all, in oxidizing environments. Thermanit Nimo C has the Materials Preheating Postweld heat treatment
same corrosion resistance as AWS welding fill metal ERNiCrMo-7.
Thermanit Nimo C contains no W, the Cr content is higher and Matching/similar None. Cooling in air. Heat treatment is mostly
the content of Fe is lower. metals (with or For the new precipitation- not necessary for matching
For joining and surfacing applications with matching and similar without W content) insensitive parent and welding precipitation-insensitive
alloys and cast alloys (Hastelloy C-type). filler metals (very low C and Si parent metals if the recom-
contents) please observe: thin mendations on welding are
electrode diameter, stringer-type observed.
beads, low heat input, additional Otherwise solution annea-
cooling of the weld region to ling at 1150 °C (2102 °F)
Marks 2.4839 avoid precipitations that cause to 1175 °C (2147 °F) /
embrittlement and reduce water, to restore full corro-
corrosion resistance in the sion resistance
TÜV-certified parent metal temperature range from 600 °C
Materials
1.4565 – Alloy 24 – UNS S34565 – X2CrNiMnMoNbN25-18-5-4 (1112 °F) to 1000 °C
2.4610 – Alloy C-4 – UNS N06455 – NiMo16Cr16Ti (1832 °F)
2.4819 – Alloy C-276 – UNS N10276 – NiMo16Cr15W
and combinations of these alloys with boiler steels up to S355J
Polarity = –
Typical analysis C Si Mn Cr Mo Ni Fe V Shielding gas (EN ISO 14175) I1
in % 0.015 0.1 1.0 20.0 15.0 Bal. <1.0 +

metal according
to EN ISO 15792-1 AW 450 480 700 35 120
(min. values at RT)
weights 1.6 x 1000 20
2.0 x 1000 20
Structure Austenite, no ferrite 2.4 x 1000 20
Thermanit Nimo C 24
GTAW welding rod

S Ni 6059 (NiCr23Mo16) ERNiCrMo-13 2.4607
Characteristics Nickel based alloy. High corrosion resistance in reducing and, Welding instruction
and field of use above all, in oxidzing environments. For joining and surfacing Materials Preheating Postweld heat treatment
with matching and similar alloys and cast alloys.
For welding the cladded side of plates of matching and similar Matching and similar metals None None. Otherwise solution annealing:
alloys. 1120 °C (2048 °F)/water
Marks 2.4607 / ERNiCrMo-13
Materials TÜV-certified parent metals Polarity = –

1.4565 – Alloy 24 – UNS S34565 – X2CrNiMnMoNbN25-18-5-4 Shielding gas (EN ISO 14175) I1
2.4602 – Alloy C-22 – UNS N06022 – NiCr21Mo14W
2.4605 – Alloy 59 – UNS N06059 – NiCr23Mo16Al
2.4610 – Alloy C-4 – UNS N06455 – NiMo16Cr16Ti
Typical analysis C Si Mn Cr Mo Ni Fe TÜV (Certificate No. 6462) GL (NiCr23Mo16)

Approvals
in % 0.01 <0.10 <0.5 23.0 16.0 Bal. <1.5

metal according
to EN ISO 15792-1 AW 450 700 35 120
(min. values at RT) Packaging and Diam. x Length (mm) kg/pack
weights 1.6 x 1000 20
2.4 x 1000 20
Structure Austenite, ferrite-free 3.2 x 1000 20
Thermanit X
GTAW welding rod
Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No. Welding instruction
W 18 8 Mn SSZ307 ER307(mod.) 1.4370 Materials Preheating Postweld heat treatment
Heat resistant According to wall Tempering at 750 °C (1382 °F)
Characteristics Stainless. Resistant to scaling up to 850 °C (1562 °F). Cr-steels/cast steel thickness: 150 - 300 °C not necessary if service temperature
and field of use No adequate resistance against sulphureous combustion gases grades (302 - 572 °F) is the same or higher
at temperatures above 500 °C (932 °F). For joining and surfacing
applications with heat resistant Cr-steels/cast steel grades and Heat resistant None None
heat resistant austenitic steels/cast steel grades. Well suited for CrNi steels
fabricating austenitic-ferritic joints – max. application temperature
300 °C (572 °F). For joining unalloyed/low-alloy or Cr-steels/ Joining of CrNi(MoN) According to ferritic No Postweld heat treatment >300 °C
cast steel grades to austenitic steels. austenitic steels to parent metal, mostly (572 °F) – risk of carbide precipita-
Low heat input required in order to avoid brittle martensitic unalloyed/low-alloy not necessary tion at grain boundaries in the weld
transition zones. steels/cast steel fusion zone, loss of toughness,
grades fracturing
Marks W 18 8 Mn / 1.4370
Joining of CrNi(MoN) According to ferritic According to parent metals.
austenitic steels to parent metal Attention must be paid to the inter-
Materials TÜV-certified parent metal stainless and heat- crystalline corrosion resistance
1.4583 – X10CrNiMoNb18-12 and included parent metals resistant Cr-steels/ and embrittlement susceptibility of
combined with ferritic steels up to boiler plate P295GH. cast steel grades the austenitic metal side
High tensile, unalloyed and alloyed structural, quenched and
tempered, and armour steels, same parent metal or in combina-
tion; unalloyed and alloyed boiler or structural steels with high
alloyed Cr and CrNi steels; heat resistant steels up to 850 °C Polarity = –
(1562 °F); austenitic high manganese steel with matching and Shielding gas (EN ISO 14175) I1
other steels.
austenitic parent metals.
DNV
in % 0.08 0.8 7.0 19.0 9.0
ties of the weld MPa MPa MPa % weights 1.0 x 1000 20
metal according (Tolerances acc. EN ISO 544)
1.6 x 1000 20
to EN ISO 15792-1 AW 450 500 620 35 100
2.0 x 1000 20
(min. values at RT)
2.4 x 1000 20
3.2 x 1000 20
Structure Austenite with small amount of ferrite 5.0 x 1000 20
Thermanit 13/04 Si
GTAW welding rod

W 13 4 SSZ410NiMo ER410NiMo(mod.) 1.4351
Characteristics Stainless; corrosion-resistant similar to matching 13 % Cr(Ni) Welding instruction

cracking. For joining and surfacing applications with matching
13 % Cr(Ni) and 13 % Cr-steels/cast steel grades. Matching steels/ Up to 10 mm wall thickness: Tempering or quenching
cast steel grades none, and tempering, according
over 10 mm wall thickness: to parent metal
100 - 150 °C (212 - 302 °F)
Marks W 13 4 13 % Cr-steels/ According to parent metal Tempering or quenching

cast steel grades and tempering, according
to parent metal
Materials 1.4313 – (G)X5CrNi13-4 1.4002 – X6CrAl13

ACI Gr. CA 6 NM
Polarity = –
Typical analysis C Si Mn Cr Mo Ni Shielding gas (EN ISO 14175) I1
in % 0.02 0.7 0.7 12.3 0.5 4.7
Mechanical proper- Heat- Yield str. Tensile Elongation Impact

treatment 0.2% strength (L0=5d0) values Hardness TÜV (Certificate No. 1582)
ties of the weld MPa MPa % in J CVN HB30 HRC Approvals
metal according
to EN ISO 15792-1 600°C / 8 h 720 800 18 50 250
(min. values at RT) (1112 °F / 8 h)
AW 38

Structure Martensite, suitable for quenching and tempering weights 2.4 x 1000 20
Thermanit 18/17 E Mn
GTAW welding rod

WZ 18 16 5 NL SSZ317L ER317L(mod.) 1.4453
and field of use up to 400 °C (752 °F). High Mo content provides high resistance Materials Preheating Postweld heat treatment
to Cl-bearing environment and pitting corrosion. Non magnetic.
Matching and similar aus- None If necessary, solution annealing
Well suited for joining and surfacing to matching and similar aus-
tenitic non-stabilized and at 1050 °C (1922 °F)
tenitic non-stabilized and stabilized stainless and non magnetic
stabilized CrNiMo(N)
CrNiMo(N) steels/cast steel grades.
Non magnetic CrNiMo(N) None; keep inter- If necessary, stress relieving according
steels/cast steel grades pass welding to parent metal, otherwise solution
temperature low annealing at 1050 °C (1922 °F)
Marks W Z 18 16 5 NL / 1.4453

1.4429 – X2CrNiMo17-13-3 Polarity = –
1.4436 – X3CrNiMo17-13-3 Shielding gas (EN ISO 14175) I1
1.4438 – X2CrNiMo18-15-4
1.4439 – X2CrNiMoN17-13-5
1.4583 – X10CrNiMoNb18-12
AISI 316Cb, 316LN, 317LN, 317L; UNS S31726

in % 0.01 0.4 5.5 19.0 4.3 17.2 0.16
ties of the weld MPa MPa MPa % weights
to EN ISO 15792-1 AW 380 410 570 35 100 1.2 x 1000 20
2.0 x 1000 20
2.4 x 1000 20
Structure Austenite, no ferrite 3.2 x 1000 20
Thermanit 19/15*
GTAW welding rod

W 20 16 3 Mn N L SSZ316L ER316L(mod.) 1.4455
and field of use up to 350 °C (662 °F). Corrosion-resistant similar to low-carbon Materials Preheating Postweld heat treatment
CrNiMo(Mn,N) steels/cast steel grades. Seawater resistant, Matching/similar materials None Mostly not necessary
good resistance to nitric acid, selective attack max. 200 µm.
Non magnetic (permeability in field of 8000 A/m 1.01 max.). Type 1.4455 claddings According to In case of excessive hardening of the
Particularly suited for corrosion conditions in urea synthesis parent metal parent metal, stress relieving at 510 °C
plants for welding work on steel X2CrNiMo18-12. Well suited for mostly 150 °C (950 °F) 20 h max., annealing above
(302 °F) 530 °C (986 °F) only prior to welding
joining and surfacing applications with matching and similar the last pass
austenitic CrNi(N) and CrNiMo(Mn,N) steels/cast steel grades.
Marks 1.4455 or 1.4455 / 19/15 H

Polarity = –
1.4429 – X2CrNiMoN17-13-3
1.4315 – X5CrNiN19-9
1.4561 – X1CrNiMoTi18-13-2
1.5662 – X8Ni9
1.6903 – 10CrNiTi18-10
and cryogenic 3.5 - 5 % Ni-steels (Stamicarbon)
in % 0.03 0.5 7.5 20.5 2.8 15.5 0.18
weights 2.0 x 1000 20
metal according
to EN ISO 15792-1 AW 430 450 650 30 80
(min. values at RT)
*also available as Thermanit 19/15 H
(Huey test in acc. ASTM A 262: max. 3.3 µm/48 h (0.54 g/m2h))
Structure Austenite with part ferrite, 0.6 % max. TÜV (Certificate No. 3497)
Thermanit 20/16 SM Thermanit 20/25 Cu
Classifications EN ISO 14343-A Mat. No. Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No.
WZ 22 17 8 4 N L 1.3954 W 20 25 5 Cu L SS385 ER385 1.4519
Non magnetic; Permeability in field of 800 A/m: 1.01 max. Characteristics Stainless; resistant to intercrystalline corrosion and wet corro-
Characteristics sion up to 350 °C (662 °F). Good corrosion resistance similar to
and field of use Specially for joining and surfacing work with matching/similar and field of use
matching steels/cast steel grades, above all in reducing environ-
non magnetic CrNiMo(Mn,N) steels/cast steel grades. ment. For joining and surfacing work with matching austenitic
Stainless; resistant to intercrystalline corrosion and wet corro- CrNiMoCu steels/cast steel grades. For joining these steels
sion up to 350 °C (662 °F). Seawater-resistant. with unalloyed/low-alloy steels/cast steel grades.
High toughness at subzero temperatures.
Marks W 1.4519 / ER385
Marks WZ 22 17 8 4 NL / 1.3954 Materials TÜV-certified parent metal
1.4505 – X4NiCrMoCuNb20-18-2, 1.4539 – X1NiCrMoCu25-20-5
Materials 1.3948 – X4CrNiMnMoN19-13-8 mit 1.4439 – X2CrNiMoN17-13-5, 1.4465 – X1CrNiMoN25-25-2,
1.3951 – X2CrNiMoN22-15 1.4537 – X1CrNiMoCuN25-25-5 and others, as well as ferritic
1.3952 – X2CrNiMoN18-14-3 steels up to S355J; matching high Mo-containing CrNi-steels;
1.3953 – X2CrNiMo18-15 UNS N08904, S31726
1.3964 – X2CrNiMoNNb21-16-5-3 Typical analysis C Si Mn Cr Mo Ni Cu
1.4439 – X2CrNiMoN17-13-5 in % <0.025 0.20 2.5 20.5 4.8 25.0 1.5
Typical analysis C Si Mn Cr Mo Ni N Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
in % treatment 0.2% 1.0% strength (L =5d ) in J CVN
0.03 0.7 7.5 22.0 3.6 17.5 0.24 ties of the weld MPa MPa MPa %
0 0
metal according
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values to EN ISO 15792-1 AW 350 380 550 35 120
treatment 0.2% 1.0% strength (L =5d ) in J CVN (min. values at RT)
0 0
metal according Structure Austenite
to EN ISO 15792-1 AW 450 480 680 30 70
(min. values at RT) Welding instruction
Structure Austenite, no ferrite
Matching/similar None None. If necessary solution
Welding instruction steels/cast steel grades annealing at 1120 °C (2048 °F)
Materials Preheating Postweld heat treatment Combinations with unal- According to unalloyed/ None
Matching/similar non magnetic None None loyed/low-alloy steels/cast low alloy parent metal
steels/cast steel grades steel grades mostly not necessary
Polarity = –
Approvals GL (3954)
Packaging and Diam. x Length (mm) kg/pack weights 1.6 x 1000 20
weights 2.0 x 1000 20
(Tolerances acc. EN ISO 544) 2.4 x 1000 20 2.4 x 1000 20
3.2 x 1000 20
Thermanit 21/33 Thermanit 21/33 So
Classifications EN ISO 14343-A Mat. No. Classifications EN 14343-A Mat. No.

WZ 21 33 Nb ≈1.4850 WZ 21 33 Mn Nb ≈1.4850
Characteristics Resistant to scaling up to 1050 °C (1922 °F). Good resistance
Characteristics Resistant to scaling up to 1050 °C (1922 °F). Good resistance
and field of use to carburizing atmospheres. For joining and surfacing applica-
and field of use to carburizing atmospheres. For joining and surfacing applica-
tions with matching/similar heat resistant steels/
tions with matching/similar heat resistant steels/
cast steel grades.
cast steel grades. max. application temperature in °C (°F)
Atmosphere sulphur-free max. 2 g S/Nm3 Atmosphere sulphur-free max. 2 g S/Nm3
Air and oxidizing combustion gases 1050 (1922) 1000 (1832) Air and oxidizing combustion gases 1050 (1922) 1000 (1832)
Reducing combustion gases 1000 (1832) 950 (1746) Reducing combustion gases 1000 (1832) 950 (1746)
Marks 1.4850 (mod.) / WZ 21 33 Mn Nb

Marks 1.4850 / 21/33
Materials 1.4876 – Alloy 800 – UNS N08800 – X10NiCrAlTi32-20
1.4876 – Alloy 800 – UNS N08800 – X10NiCrAlTi32-20 1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAlTi31-20
Materials
1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAlTi31-20 1.4859 – UNS N08151 – GX10NiCrSiNb32-20
1.4859 – UNS N08151 – GX10NiCrSiNb32-20
in % 0.12 0.20 4.8 21.5 32.5 1.2
in % 0.20 0.20 2.3 21.5 33.0 1.7 Creep and stress According to matching/similar heat resistant parent metals
rupture properties
treatment 0.2% 1.0% strength (L0=5d0) in J CVN treatment 0.2% 1.0% strength (L0=5d0) in J CVN
ties of the weld MPa MPa MPa % ties of the weld
metal according MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 450 480 620 17 50
to EN ISO 15792-1 AW 400 430 600 17 50
Structure Austenite Structure Austenite
Welding instruction
Matching/similar None None
Matching/similar None None steels/cast steel grades
Polarity = –
Shielding gas (EN ISO 14175) I1 TÜV (Certificate No. 7256[SS])
Approvals
Packaging and Diam. x Length (mm) kg/pack Packaging and Diam. x Length (mm) kg/pack
(Tolerances acc. EN ISO 544) 2.4 x 1000 20 (Tolerances acc. EN ISO 544) 2.4 x 1000 20
3.2 x 1000 20 3.2 x 1000 20
Thermanit 22/09
GTAW welding rod

W 22 9 3 N L SS2209 ER2209 ≈1.4462
Characteristics Duplex stainless steel; resistant to intercrystalline corrosion and Welding instruction
and field of use wet corrosion up to 250 °C (482 °F). Good resistance to stress Materials Preheating Postweld heat treatment
corrosion cracking in chlorine- and hydrogen sulphide-bearing
environment. High Cr- and Mo-contents provide resistance to pit- Matching/similar None Mostly none; if necessary solution
ting corrosion. For joining and surfacing work with matching and steels/cast steel grades annealing at 1050 °C (1922 °F)/ water
similar austenitc steels/cast steel grades. Attention must be paid
to embrittlement susceptibility of the parent metal.
Marks W 22 9 3 NL / ER2209
Polarity = –
Materials TÜV-certified duplex stainless steels

1.4462 – X2CrNiMoN22-5-3 and others,
combinations of mentioned steels and ferritic steels up to
S355J, 16Mo3 and 1.4583 – X10CrNiMoNb18-12
Approvals TÜV (Certificate No. 3343) GL (4462)

Typical analysis C Si Mn Cr Mo Ni N ABS DNV
in % 0.02 0.4 1.7 22.5 3.2 8.8 0.15 LR
metal according
to EN ISO 15792-1 AW 600 650 720 25 100
(min. values at RT) Packaging and Diam. x Length (mm) kg/pack
weights 1.6 x 1000 20
2.4 x 1000 20
Structure Austenite/ferrite 3.2 x 1000 20
Thermanit 25/09 CuT
GTAW welding rod / solid wire
Classifications EN ISO 14343-A AWS A5.9 Mat. No.

W 25 9 4 N L ER2594 ≈1.4501
Characteristics Super duplex stainless steel; resistant to intercrystalline corrosion Welding instruction
and field of use (Service temperature: –50 °C up to +220 °C). Materials Preheating Postweld heat treatment
Very good resistance to pitting corrosion and stress corrosion
Matching/similar Mostly none Mostly none; if necessary, solution annealing
cracking due to the high CrMo(N) content (pitting index ≥40).
steels/cast steel grades at 1120 °C (2048 °F)/ water.
Well suited for conditions in offshore application, particularly for
welding of supermartensitic stainless steels (13 % Cr); Welding of root pass with “thick layer”.
extra low hydrogen in the filler material available on request. Next two passes with thin layers and low
heat input to avoid precipitation and too
high ferrite content
Marks W 25 9 4 NL
Materials 1.4515 – GX3CrNiMoCuN26-6-3

1.4517 – GX3CrNiMoCuN25-6-3-3
25 % Cr-superduplex steels such as Zeron 100, SAF 25/07,
FALC 100
Polarity = –
in % 0.02 0.3 0.8 25.3 3.7 9.5 0.22 0.6 0.6
treatment 0.2% 1.0% strength (L =5d ) in J CVN
0 0
– 40 °C
metal according
to EN ISO 15792-1 AW 600 650 750 25 80 50 Packaging and Diam. x Length (mm) kg/pack
(min. values at RT) weights 1.6 x 1000 20
2.4 x 1000 20
3.2 x 1000 20
Structure Austenite/ferrite Spools on request
Thermanit 25/14 E-309L
GTAW welding rod

W 23 12 L SS309L ER309L 1.4332
Characteristics Stainless; wet corrosion up to 350 °C (662 °F). Well suited for Welding instruction
and field of use depositing intermediate layers when welding cladded materials. Materials Preheating Postweld heat treatment
Favourably high Cr- and Ni-contents, low C content. For joining
Joining: CrNi(MoN) According No Postweld heat treatment above
unalloyed/low-alloy steels/cast steel grades or stainless heat resi-
austenitic steels with to ferritic parent 300 °C (572 °F); risk of carbide
stant Cr-steels/cast steel grades to austenitic steels/cast steel
unalloyed/low-alloy steels/ metal; mostly precipitation in weld fusion zone,
grades. For depositing intermediate layers when welding the side
cast steel grades not necessary loss of toughness, fracturing
of plates clad with low-carbon – non-stabilized and stabilized –
austenitic CrNi(MoN) austenitic metals. Joining: CrNi(MoN) According According to the parent metals.
austenitic steels with stain- to ferritic Attention must be paid to resistance
less heat resistant Cr- parent metal to intercrystalline corrosion and to
Marks W 23 12 L / ER309L
steels/cast steel grades susceptibility of the austenitic metal
side to embrittlement
Materials TÜV-certified parent metal.
Combinations between 1.4583 – X10CrNiMoNb18-12 Cladded plates and cast According According to the parent metals.
and ferritic steels up to S355N. materials with austenitic to ferritic Attention must be paid to resistance
Joints of and between high-tensile, unalloyed and alloyed CrNi(MoN) overlay parent metal to intercrystalline corrosion and to
quenched and tempered steels, stainless, ferritic Cr and auste- susceptibility of the austenitic metal
nitic Cr-Ni steels, high manganese steels as well as claddings: side to embrittlement
for the first layer of chemical resistant weld claddings on ferritic-
pearlitic steels up to fine grained structural steels S500N, in
steam boiler and pressure boiler construction, as well as creep
Polarity = –
resistant fine grained structural steels 11NiMoCr4-7 acc. to
leaflet “SEW-Werkstoffblatt” No. 365, 366, 20MnMoNi5-5 and
G18NiMoCr3-7.
Typical analysis C Si Mn Cr Ni Approvals TÜV (Certificate No. 2661) CWB (ER 309L-Si)
in % 0.02 0.5 1.7 24.0 13.0 GL (4332)
metal according Packaging and Diam. x Length (mm) kg/pack
to EN ISO 15792-1 AW 430 460 580 30 80 weights 1.6 x 1000 20
2.4 x 1000 20
Structure Austenite with part ferrite 3.2 x 1000 20
Thermanit 25/22 H Thermanit 25/35 R
Classifications EN ISO 14343-A AWS A5.9 Mat. No. Classifications EN ISO 14343-A Mat. No.
W 25 22 2 N L ER310(mod.) 1.4465 WZ 25 35 1.4853
and field of use sion up to 350 °C (662 °F). Good resistance to Cl--bearing envi- Characteristics Resistant to scaling up to 1050 °C (1922 °F).
ronment, pitting corrosion and nitric acid. Huey test acc. to and field of use For joining and surfacing work with matching/similar
ASTM A262: max. 1.5 µm/48 h (0.25 g/m2h), selective attack heat resistant cast steel grades
max. 100 µm. Particularly suited for corrosion conditions in urea
synthesis plants. For joining and surfacing applications with
matching/similar steels. For weld cladding on high temperature Marks 1.4853 / WZ 25 35
steels and for fabricating joints on claddings.
Marks 1.4465 / 25/22 H Materials TÜV-certified parent metal

1.4852 – GX40NiCrSiNb35-25
1.4466 – X2CrNiMoN25-22-2 and combinations with
1.4465 – X1CrNiMoN25-25-2, 1.4435 – X2CrNiMo18-14-3 Typical analysis C Si Mn Cr Ni Nb
in % 0.42 1.0 1.8 26.0 35.0 1.3
in % 0.02 0.20 6.0 25.0 2.2 22.5 0.13
rupture properties
0 0
metal according
to EN ISO 15792-1 AW 400 430 600 30 80 Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
treatment 0.2% 1.0% strength (L0=5d0)
(min. values at RT) ties of the weld MPa MPa MPa %
metal according
Structure Austenite, max. ferrite 0.5 % to EN ISO 15792-1 AW 450 500 650 8
(min. values at RT)
Welding instruction
Structure Austenite
Matching/similar steels None Mostly not necessary
Claddings and joining According to In case of excessive hardening of the Welding instruction
of cladded creep- parent metal parent metal, stress relieving at 510 °C Materials Preheating Postweld heat treatment
resistant steels/cast mostly 150 °C (950 °F) 20 h max., annealing above
steel grades (302 °F) 530 °C (986 °F) only prior to welding Matching/similar None None
the last pass cast steel grades
Polarity = –
Shielding gas (EN ISO 14175) I1 Polarity = –
Approvals TÜV (Certificate No. 4875) (Stamicarbon) (Snamprogetti)
2.4 x 1000 20 3.2 x 1000 20
Thermanit 25/35 Zr Thermanit 30/40 E
Classifications EN ISO 14343-A Mat. No. Classifications EN ISO 18274 AWS A5.9 Mat. No.
WZ 25 35 Zr ≈1.4853 S Ni 8025 (NiFe30Cr29Mo) ER383(mod.) 2.4656
Characteristics Nickel based alloy; resistant to intercrystalline corrosion and wet
Characteristics Resistant to scaling up to 1150 °C (2102 °F). and field of use corrosion up to 450 °C (842 °F). Good corrosion resistance,
and field of use For joining and surfacing work on matching/similar especially in reducing environment. For joining and surfacing
heat resistant cast steel grades work with matching and similar – non-stabilized and stabilized –
fully austenitic steels/cast steel grades containing Mo (and Cu).
For joining mentioned steels with unalloyed/low-alloy steels.
Marks ≈1.4853 Zr Marks 2.4656
Materials 1.4852 – GX40NiCrSiNb35-25 1.4465 – X1CrNiMoN25-25-2, 1.4577 – X3CrNiMoTi25-25,
2.4858 – NiCr21Mo – Alloy 825 – UNS N08825
and combinations of aforementioned materials with ferritic steels
Typical analysis C Si Mn Cr Ni Nb Zr P265GH and 1.4583 X10CrNiMoNb18-12; Sanicro 28
in % 0.42 1.2 1.8 26.0 35.0 1.3 <0.15
Typical analysis C Si Mn Cr Mo Ni Cu
in % 0.02 0.2 2.6 29.0 4.3 36.0 1.8
rupture properties Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 350 380 550 30 120
ties of the weld 0 0 (min. values at RT)
MPa MPa MPa %
metal according
Structure Austenite, ferrite-free
to EN ISO 15792-1 AW 450 500 650 8
Structure Austenite Matching metals None (weld as cold as Mostly none; if necessary solution
possible) cooling in air annealing at 1120 °C (2048 °F)
Welding instruction Joining of matching According to parent None
Materials Preheating Postweld heat treatment austenitic steels to metal
Matching/similar cast None None unalloyed/low-alloy
steel grades steels/cast steel grades
Polarity = –
Polarity = –
Shielding gas (EN ISO 14175) I1 Approvals TÜV (Certificate No. 118)
weights 2.0 x 1000 20
weights 2.4 x 1000 20 (Tolerances acc. EN ISO 544) 2.4 x 1000 20
3.2 x 1000 20
Thermanit 35/45 Nb Thermanit 304 H Cu
Classifications EN ISO 18274 Classifications EN ISO 14343-A AWS A5.9

S Ni Z (NiCr36Fe15Nb0,8) WZ 18 16 1 Cu H ER304HCu(mod.)
Characteristics Resistant to scaling up to 1180 °C (2156 °F).

Characteristics Joining and surfacing on matching austenitic creep resistant
and field of use For joining and surfacing work on matching/similar CrNi(N)-steels/cast steel grades with good high temperature cor-
heat resistant cast steel grades and field of use
rosion resistance, stainless
Marks 35 45 Nb / Ni 6701 mod. 1.4907 – X10CrNiCuNb18-9-3: EN 10216-5;

Materials
18Cr-9Ni-3Cu-Nb-N: ASME SA-213; code case 2328-1
Materials GX45NiCrNbSiTi45-35 and comparable creep resistant, austenitic steels,
Super 304 H, DMV 304 HCu
in % 0.42 1.5 1.0 35.0 45.5 0.8 Typical analysis C Si Mn Cr Ni Nb Mo Cu N
in % 0.1 0.4 3.2 18.0 16.0 0.4 0.8 3.0 0.2
ties of the weld treatment 0.2% 1.0% strength (L =5d ) in J CVN
0 0
MPa MPa MPa %
Mechanical proper- Heat- Yield strength Tensile metal according
ties of the weld treatment 0.2% strength to EN ISO 15792-1 AW 350 400 590 25 47
MPa MPa (min. values at RT)
metal according
to EN ISO 15792-1 AW 450 450
(min. values at RT)
Structure Austenite
Structure Austenite
Welding instruction
Materials Preheating Postweld heat treatment Joining on matching/similar None. Mostly none. If necessary, solution
Matching/similar cast None None CrNi(N)-steels/cast steel grades annealing at 1100 °C (2012 °F)
steel grades
Polarity = –
(Tolerances acc. EN ISO 544) 2.4 x 1000 20 2.0 x 1000 20
3.2 x 1000 20 2.4 x 1000 20
Thermanit 617 Thermanit 625
Classifications EN ISO 18274 AWS A5.14 Mat. No. Classifications EN ISO 18274 AWS A5.14 Mat. No.
S Ni 6617 (NiCr22Co12Mo9) ERNiCrCoMo-1 2.4627 S Ni 6625 (NiCr22Mo9Nb) ERNiCrMo-3 2.4831
Characteristics Nickel based alloy; high resistance to corrosive environment. Resistant to
Characteristics Resistant to scaling up to 1100 °C (2012 °F), high temperature stress corrosion cracking. Resistant to scaling up to 1100 °C
and field of use resistant up to 1000 °C (1832 °F). High resistance to hot gases and field of use (2012 °F). Temperature limit: 500 °C (932 °F) max. in sulphureous atmos-
in oxidizing resp. carburizing atmospheres. pheres. High temperature resistant up to 1000 °C (1832 °F). Cold tough-
For joining and surfacing applications with matching and similar ness at subzero temperatures as low as –196 °C (–321 °F). For joining
and surfacing work with matching/similar corrosion-resistant materials as
heat resistant steels and alloys. well as on matching and similar heat resistant, high temperature resistant
steels and alloys. For joining and surfacing work on cryogenic austenitic
Marks 2.4627 / ERNiCrCoMo-1 CrNi(N) steels/cast steel grades and on cryogenic Ni steels suitable for
quenching and tempering.
1.4859 – UNS N08810 – GX10NiCrSiNb32-20 Marks 2.4831 / ERNiCrMo-3
1.4876 – Alloy 800 – UNS N08800 – X10NiCrAlTi32-20 Materials TÜV-certified parent metal
1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAlTi31-20 1. 4547 – Alloy 254SMO – UNS S31254 – X1CrNiMoCuN20-18-7
1. 4876 – Alloy 800 – UNS N08800 – X10NiCrAITi32-20
2.4851 – Alloy – 601 – UNS N06601 – NiCr23Fe 1. 4958 – Alloy 800 H – UNS N08810 – X5NiCrAITi31-20
2.4663 – Alloy 617 – UNS N06617 – NiCr23Co12Mo 2. 4816 – Alloy 600 – UNS N06600 – NiCr15Fe
2. 4856 – Alloy 625 – UNS N06625 – NiCr22Mo9Nb
Typical analysis C Si Mn Cr Mo Ni Co Al Ti Fe and combinations of aforementioned materials with ferritic steels up to
in % S355J, 10CrMo9-10 and 9% Ni steels.
0.05 0.1 0.1 21.5 9.0 Bal. 11.0 1.0 0.5 1.0
Typical analysis (%) C Si Mn Cr Mo Ni Nb Fe
Creep and stress According to matching high temperature steels/alloys 0.03 0.1 0.1 22.0 9.0 Bal. 3.6 <1.0
rupture properties Creep and stress According to matching/similar creep resistant materials.
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values rupture properties
treatment 1.0% strength (L =5d ) in J CVN Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
0 0
metal according ties of the weld treatment 0.2% 1.0% strength (L0=5d0) in J CVN
metal according MPa MPa MPa % –196 °C
to EN ISO 15792-1 AW 450 700 30 60
(min. values at RT) to EN ISO 15792-1 AW 460 500 740 35 120 100
(min. values at RT)

Matching/similar metals None None; if necessary, solution
Matching/similar None Mostly none. If necessary, solution annealing at 1150 °C (2102 °F)
metals annealing at 1150 °C (2102 °F) Cryogenic CrNi(N) steels/ None None
cast steel grades
Polarity = – Cryogenic Ni steels (X8Ni9) suitable According to None
Shielding gas (EN ISO 14175) I1 for quenching and tempering parent metal
TÜV (Certificate No. 6845) Polarity = – Shielding gas (EN ISO 14175) I1
Approvals
Approvals TÜV (Certificate No. 3464) DB (Reg. form No. 43.132.25) DNV (W 10652)
Packaging and Diam. x Length (mm) kg/pack Diam. x Length (mm) kg/pack
Packaging and
2.4 x 1000 20 2.4 x 1000 20
3.2 x 1000 20 3.2 x 1000 20
Thermanit 690
GTAW welding rod

S Ni 6025 (NiCr30Fe9) ERNiCrFe -7 2.4642
Characteristics High resistance to stress corrosion cracking in oxidizing acids

and field of use and water at high temperatures.
Particularly suited for the conditions in nuclear fabrication.
Useable for joining matching and similar steels, surfacing with
low-alloy and stainless steels.
Marks ERNiCrFe-7
Materials 2.4642 – NiCr29Fe – Alloy 690 – UNS N06690
Typical analysis C Si Mn Cr Mo Ni Fe Co
in % 0.02 0.2 0.3 29.0 0.1 Bal. 9.0 <0.1

metal according
to EN ISO 15792-1 AW 380 600 35 100
(min. values at RT)
Structure Austenite
Welding instruction
metals
Polarity = –

weights 2.0 x 1000 20
GMAW solid wires
Page
Summary 222-223
for the welding of unalloyed structural steels 229-231, 236-239
for the welding of creep resistant steels 224-227, 243-245
for the welding of fine grained structural steels 232, 234, 240-242
for the welding of cryogenic steels 228, 233
for the welding of weatherproof steels 235
Summary
GMAW solid wires (low and medium alloyed)
for the welding of unalloyed structural steels for the welding of unalloyed structural steels
229 ...............Union K 40........................................14341-A...............G 35 A MZ G2Si ...................................................................– ........................ Union K 40...................................................................A5.18 ..............ER70S-G [ER70S-3(mod.)] .......................................................................229
238 ...............Union SG 2-H ...................................14341-A...............G 38 2 C G3Si1 / G 42 3 M G3Si1 .......................................– ........................ Union SG 2-H..............................................................A5.18 ..............ER70S-6 ....................................................................................................238
230 ...............Union K 52........................................14341-A...............G 42 2 C G3Si1 / G 42 4 M G3Si1 .......................................– ........................ Union K 52...................................................................A5.18 ..............ER70S-6 ....................................................................................................230
236 ...............Union Rob 2......................................14341-A...............G 42 2 C G3Si1 / G 42 4 M G3Si1 .......................................– ........................ Union Rob 2 ................................................................A5.18 ..............ER70S-6 ....................................................................................................236
239 ...............Union SG 3-H ...................................14341-A...............G 46 2 C G4Si1 / G 46 4 M G4Si1 .......................................– ........................ Union SG 3-H..............................................................A5.18 ..............ER70S-6 ....................................................................................................239
231 ...............Union K 56........................................14341-A...............G 46 2 C G4Si1 / G 46 4 M G4Si1 .......................................– ........................ Union K 56...................................................................A5.18 ..............ER70S-6 ....................................................................................................231
237 ...............Union Rob 3......................................14341-A...............G 46 2 C G4Si1 / G 46 4 M G4Si1 .......................................– ........................ Union Rob 3 ................................................................A5.18 ..............ER70S-6 ....................................................................................................237
245 ...............Union I Mo ........................................14341/21952-A....G 46 4 M G2Mo/G MoSi .......................................................1.5424 Union I Mo...................................................................A5.28 ..............ER80S-G(A1).............................................................................................245
243 ...............Union I CrMo ....................................21952-A...............G CrMo1Si ............................................................................1.7339 ............... Union I CrMo ...............................................................A5.28 ..............ER80S-G ...................................................................................................243
244 ...............Union I CrMo 910 .............................21952-A...............G CrMo2Si ............................................................................1.7384 ............... Union I CrMo 910........................................................A5.28 ..............ER90S-G [ER90S-B3(mod.)]....................................................................244
224 ...............Thermanit MTS 3..............................21952-A...............G CrMo91..............................................................................1.4903 ............... Thermanit MTS 3.........................................................A5.28 ..............ER90S -B9.................................................................................................224
225 ...............Thermanit MTS 4 Si..........................21952-A...............G CrMoWV12Si.....................................................................1.4937 ............... Thermanit MTS 616.....................................................A5.28 ..............ER90S-G [ER90S-B9(mod.)].....................................................................226
226 ...............Thermanit MTS 616..........................21952-A...............GZ CrMoWVNb 9 0,5 1,5......................................................– ........................ Thermanit MTS 911.....................................................A5.28 ..............ER90S-G [ER90S-B9(mod.)].....................................................................227
227 ...............Thermanit MTS 911..........................21952-A...............GZ CrMoWVNb9 1 1.............................................................– ........................ Thermanit MTS 4 Si ....................................................A5.9 ................ER505(mod.) .............................................................................................225
for the welding of fine grained structural steels for the welding of fine grained structural steels
232 ...............Union MoNi.......................................16834-A...............G 62 5 M Mn3Ni1Mo.............................................................– ........................ Union MoNi..................................................................A5.28 ..............ER90S-G ...................................................................................................232
234 ...............Union NiMoCr ...................................16834-A...............G 69 6 M Mn4Ni1,5CrMo......................................................– ........................ Union NiMoCr..............................................................A5.28 ..............ER100S-G [ER100S-1(mod.)] ...................................................................234
240 ...............Union X 85........................................16834-A...............G 79 5 M Mn4Ni1,5CrMo......................................................– ........................ Union X 85...................................................................A5.28 ..............ER110S-G .................................................................................................240
241 ...............Union X 90........................................16834-A...............G 89 6 M Mn4Ni2CrMo.........................................................– ........................ Union X 90...................................................................A5.28 ..............ER120S-G .................................................................................................241
242 ...............Union X 96........................................16834-A...............G 89 5 M Mn4Ni2,5CrMo......................................................– ........................ Union X 96...................................................................A5.28 ..............ER120S-G .................................................................................................242
228 ...............Union K 5 Ni .....................................14341-A...............G 46 3 C G3Ni1/G 50 5 M G3Ni1.........................................– ........................ Union K 5 Ni................................................................A5.28 ..............ER80S-G ...................................................................................................228
233 ...............Union Ni 2,5......................................14341-A...............G 50 8 M Z GZNi2 ................................................................– ........................ Union Ni 2,5.................................................................A5.28 ..............ER80S-Ni2(mod.) ......................................................................................233
for the welding of weatherproof steels for the welding of weatherproof steels
235 ...............Union Patinax ...................................14341-A...............G 42 3 C G0 / G 46 4 M G0..................................................– ........................ Union Patinax..............................................................A5.18 ..............ER70S-G ...................................................................................................235
Thermanit MTS 3 Thermanit MTS 4 Si
GMAW solid wire GMAW solid wire
Classifications EN ISO 21952-A EN ISO 21952-B AWS A5.28 Mat. No. Classifications EN ISO 21952-A AWS A5.9 Mat. No.
G CrMo91 G 62 M 9C1MV ER90S-B9 1.4903 G CrMoWV12Si ER505(mod.) 1.4937
High temperature resistant, resistant to scaling up to 600 °C Characteristics High temperature resistant up to 550 °C (1022 °F), resistant to
Characteristics
(1112 °F). Suited for joining and surfacing applications with and field of use scaling up to 600 °C (1112 °F).
and field of use
quenched and tempered 9% Cr steels, particularly for For surfacing and joining applications on 12% Cr steels/cast
matching high temperature resistant parent metal T91 / P91 steel grades suitable for quenching and tempering.
according to ASTM.
Materials 1.4922 – X20CrMoV12-1 1.4937 – X23CrMoWV12-1
Materials 1.4903 – X10CrMoVNb9-1;
ASTM A 199 Gr. T91, A213/213M Gr. T91, A355 Gr. P91 (T91) Typical analysis C Si Mn Cr Mo Ni W V
in % 0.20 0.3 0.6 11.0 1.0 0.4 0.5 0.3
Typical analysis C Si Mn Cr Mo Ni Nb V In the range of matching high temperature resistant parent
Creep and stress
in % 0.1 0.3 0.5 9.0 1.0 0.7 0.06 0.2 materials
rupture properties
Creep and stress According to matching high temperature resitant parent metal Mechanical proper- Heat- Yield strength Tensile Elongation Impact values
treatment 0.2% strength (L =5d ) in J CVN
rupture properties ties of the weld 0 0
MPa MPa %
metal according
to EN ISO 15792-1 760 °C / 4 h 590 700 15 35
metal according Structure Martensite, suitable for quenching and tempering, ferrite-free
to EN ISO 15792-1 760 °C / 2 h 520 620 16 50
Welding instruction
High temperature According to For smaller welding jobs, cool slowly to 120 °C
resistant wall thickness: (248 °F) – (i.e. furnace), tempering for approx.
Welding instruction martensitic 250 - 300 °C 4 h 720 - 760 °C (1328 - 1400 °F) / air or quench
Materials Preheating Cooling Postweld heat treatment steels/cast steel (482 - 572 °F) and temper at 1050 °C (1922 °F) / air or oil
Matching steels/ 200 - 250 °C ≤100 °C Tempering at 760 °C grades and 4 h 700 - 760 °C (1292 - 1400 °F) / air.
cast steel grades (392 - 482 °F) (212 °F) (1400 °F) – at least 2 h / air For larger welding jobs, intermediate stress-
relieving at first from welding temperature 2 h
550 °C (1022 °F) – max. 580 °C (1076 °F), cool
Polarity = +
slowly to 120 °C (248 °F) tempering
Shielding gas (EN ISO 14175) M12, (M13)
or quenching and tempering as above
Packaging and Diam. (mm) Spool kg/pack Polarity = +

weights Shielding gas (EN ISO 14175) M12, (M13)
0.8 B300 12.5
(Tolerances acc. EN ISO 544) Packaging and Diam. (mm) Spool kg/pack
1.0 B300 15
1.2 B300 15 weights 1.2 B300 15
1.6 B300 15 (Tolerances acc. EN ISO 544)
GZ CrMoWVNb 9 0,5 1,5 ER90S-G GZ CrMoWVNb 9 1 1 ER90S-G
ER90S-B9(mod.) ER90S-B9(mod.)
Characteristics High temperature resistant. Suited for joining and surfacing Characteristics High temperature resistant.
and field of use applications with matching high temperature resistant parent and field of use Suited for joining and surfacing applications with high tempera-
metal P92 according to ASTM A 335. ture resistant martensitic steels particularly for matching
X11CrMoWVNb9-1-1(E911) parent metal.
Materials ASTM A 355 Gr. P92, NF 616; 1.4901 – X10CrWMoVNb9-2

Materials 1.4905 – X11CrMoWVNb9-1-1
Typical analysis C Si Mn Cr Mo Ni W V Nb N
in % 0.1 0.25 0.8 8.5 0.4 0.5 1.6 0.2 0.06 0.04 Typical analysis C Si Mn Cr Mo Ni W V Nb N
in % 0.1 0.3 0.5 9.0 1.0 0.5 1.0 0.2 0.06 0.04
Creep and stress According to matching high temperature resistant parent metal
rupture properties Creep and stress According to matching high temperature resistant parent metal
rupture properties
metal according ties of the weld MPa MPa %
to EN ISO 15792-1 760°C / ≥ 2 h 560 720 15 41 metal according
(min. values at RT) (1400°F / ≥ 2 h) to EN ISO 15792-1 760°C / ≥ 2 h 560 720 16 41

Welding instruction
Materials Preheating / Interpass temp. Cooling Postweld heat treatment Welding instruction
Matching steels/ (200 - 250 °C / 200 - 300 °C ≤100 °C Tempering at 760 °C Materials Preheating / Interpass temp. Cooling Postweld heat treatment
cast steel grades (392 - 482 °F / 392 - 572 °F) (212 °F) (1400 °F) – at least 2 h / air Matching steels/ (200 - 250 °C / 200 - 300 °C ≤100 °C Tempering at 760 °C
cast steel grades (392 - 482 °F / 392 - 572 °F) (212 °F) (1400 °F) – at least 2 h / air
Polarity = +
Shielding gas (EN ISO 14175) M12, (M13) Polarity = +
Shielding gas (EN ISO 14175) M12, (M13)
Packaging and Diam. (mm) Spool kg/pack
weights 0.8 B300 15 Packaging and Diam. (mm) Spool kg/pack
(Tolerances acc. EN ISO 544) weights
1.0 B300 15 1.0 B300 15
1.2 B300 15
Union K 5 Ni Union K 40
G 46 3 C G3Ni1/ G 55A 5 C G0 ER80S-G G 35 A MZ G2Si G 43 A YMG0 ER70S-G
G 50 5 M G3Ni1 G 57A 5 M G0 [ER70S-3(mod.)]
Characteristics Ni alloyed solid wire electrode for gas-shielded arc welding

and field of use of cryogenic fine grained structural steels. Characteristics GMAW solid wire electrode for welding unalloyed and low alloy
Shielding gases: CO2 and gas mixture. and field of use steels with shielding gas. Especially suited for electrolytically
Extremely metallurgically pure weld metal with good low and hot-dip galvanized thin sheets. Used primarily in vehicle
temperature toughness when deposited in combination with gas and autobody fabrication in conjunction with gas mixtures M12
mixtures. to M23.
Materials S355NL - S500QL

cryogenic special structural steels 15 MnNi 63 Materials DC01+ZE - DC04+ZE, S220GD+Z - S350GD+Z
in % Typical analysis C Si Mn
0.10 0.70 1.40 1.40
in % 0.10 0.35 1.10
treat- gas 0.2% strength (L0=5d0) in J CVN
ties of the weld
metal according
ment MPa MPa % +20 °C – 30 °C – 50 °C Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
to EN ISO 15792-1 AW CO2 450 570 26 110 47 – ties of the weld MPa MPa %
(min. values at RT) AW M21 500 600 25 130 – 47 metal according
to EN ISO 15792-1 AW M23 360 440 25 80
(min. values at RT)

Shielding gas (EN ISO 14175) M1 - M3 and C1
Shielding gas (EN ISO 14175) M12 - M23
Packaging and Diam. (mm) Spool kg/pack Packaging and Diam. (mm) Spool kg/pack
weights 0.8 B300 15 weights 0.8 B300 15
1.0 B300 18 1.0 B300 18
1.2 B300 18 1.2 B300 18
Other spool types on request Other spool types on request
Union K 52 Union K 56
G 42 2 C G3Si1/ G 49A 2 C G6 ER70S-6 G 46 2 C G4Si1/ G 55A 2 C G6 ER70S-6
G 42 4 M G3Si1 G 49A 4 M G6 G 46 4 M G4Si1 G 55A 4 M G6
Characteristics GMAW solid wire electrode for welding unalloyed and low alloy Characteristics GMAW solid wire electrode for welding unalloyed and low alloy
steels with shielding gas. All-purpose useable with gas mixture and field of use steels with CO2 or gas mixture.
and field of use Low spatter transfer in short and spray arc range. High arc sta-
or CO2, low-spatter transfer in the short and spray arc range. bility also at high welding current amperage. Large application
Used in boiler and pipeline construction, shipbuilding, vehicle range; specially suited for steels of higher strength in boiler and
manufacturing and structural engineering. pipeline construction, shipbuilding, vehicle manufacturing and
structural engineering.
boiler steels P235GH, P265GH, P295GH; Materials S235JRG2 - S355J2;
fine grained structural steels up to S420N; boiler steels P235GH, P265GH, P295GH, P355GH;
ASTM A27 u. A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; fine grained structural steels up to S460N; ASTM A27 and A36
Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4;
A266 Gr. 1, 2, 4; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328;
A299 Gr. A, B; A328; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A366; A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A;
A556 Gr. B2A; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A570 Gr. 30, 33, 36, 40, 45; A572 Gr. 42, 50; A606 Gr. all;
A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907 A607 Gr. 45; A656 Gr. 50, 60; A668 Gr. A, B; A907 Gr. 30,
Gr. 30, 33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50 33, 36, 40; A851 Gr. 1, 2; A935 Gr. 45; A936 Gr. 50

in % in % 0.08 1.05 1.65
0.08 0.85 1.50
Mechanical proper- Heat- Shielding Yield str. Tensile Elongation Impact values
ties of the weld
treatment gas 0.2% strength (L0=5d0) in J CVN ties of the weld ment MPa MPa % +20 °C –20 °C – 40 °C
MPa MPa % +20 °C –20 °C – 40 °C metal according
metal according AW CO2 450 550 25 90 47 –
to EN ISO 15792-1 AW CO2 420 540 25 85 47 – to EN ISO 15792-1
AW M21 440 560 24 95 60 47 (min. values at RT) AW M21 480 580 24 95 65 47
(min. values at RT)

Welding position Polarity = + Shielding gas (EN ISO 14175) M2, M3, C1

Approvals TÜV (Certificate No. 106) DB (Reg. form No. 42.132.02) ABS BV
ABS GL (3YHS) GL (3YHS) LR
LR DNV DNV
0.9 B300 18 0.9 B300 18
1.0 B300 18 1.0 B300 18
1.2 B300 18 1.2 B300 18
1.6 B300 18 1.6 B300 18
Union MoNi Union Ni 2,5
G 62 5 M Mn3Ni1Mo G 69A 5 M N2M2T ER90S-G G 50 8 M ZG2Ni2 G 57A 8 M GN5 ER80S-Ni2(mod.)
Characteristics Medium alloy solid wire electrode for shielded arc welding of
and field of use quenched and tempered and thermomechanically treated fine
and field of use cryogenic fine grained structural steels.
grained structural steels; creep resistant structural steels with
Outstanding toughness values at low temperatures when depo-
higher yield strength.
sited in combination with gas mixture.
Outstanding toughness values of the weld metal at low tempera-
tures when deposited with CO2 and gas mixture.
Materials 12Ni14G1, X12Ni5

S550QL - S620QL, S550MC, P550M, 15 NiCuMoNb 5, P-,S275NL2 - P-,S500QL1; 13 MnNi 6-3; ASTM A633 Gr. E;
Materials
20 MnMoNi 55 etc; API Spec. 5L: X70, X80; A572 Gr. 65; A203 Gr. D; A333 and A334 Gr. 3; A350 Gr. LF3
ASTM A517 Gr. A, B, C, E, F, H, J, K, M, P; A255 Gr. C;
A633 Gr. E; A572 Gr. 65
in % 0.08 0.60 1.00 2.35
Typical analysis C Si Mn Mo Ni
in % 0.10 0.65 1.55 0.40 1.10
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values ties of the weld ment MPa MPa % +20 °C –70 °C – 80 °C
treat- gas 0.2% strength (L =5d ) in J CVN metal according
ties of the weld ment MPa MPa %
0 0
+20 °C – 40 °C – 50 °C AW M21 510 620 24 120 47 –
metal according to EN ISO 15792-1
AW CO2 550 640 20 80 47 – (min. values at RT) SR M21 450 560 24 140 – 47
to EN ISO 15792-1 SR (560 °C (1040 °F) – 4 h)
(min. values at RT) AW M21 620 700 18 100 – 47

Shielding gas (EN ISO 14175) M2, M3 and C1 Shielding gas (EN ISO 14175) M1, M2

Approvals TÜV (Certificate No. 1627) ABS
GL DNV
GL (7YS) LR
WIWEB
BV DNV

1.0 B300 18 weights 1.0 B300 18
1.2 B300 18 1.2 B300 18
Union NiMoCr Union Patinax
Classifications EN ISO 16834-A AWS A5.28 Classifications EN ISO 14341-A EN ISO 14341-B AWS A5.18
G 69 6 M Mn4Ni1,5CrMo ER100S-G G 42 3 C G0/ G 55A 3 C G0 ER70S-G
[ER100S-1(mod.)] G 46 4 M G0 G 55A 4 M G0
and field of use quenched and tempered and thermomechanically treated fine Characteristics Medium alloy solid wire electrode for shielded arc welding of
grained structural steels; for joint welding of wear resistant and field of use weatherproof structural steels. The weld metal has the same
steels. For use with CO2 and gas mixture. Outstanding tough- corrosion properties as matching weatherproof structural steels.
nesss of the weld metal at low temperatures. For use in crane For use with CO2 and gas mixture. Outstanding toughnesss of the
and vehicle manufacturing. weld metal at low temperatures. For use in steel framed
structures, in bridge building and rail vehicle manufacture.
Materials S690QL1 (alform 700 M; aldur 700 QL1; Dillimax 690;

N-A-XTRA 70; Weldox 700),
S620QL1 (Dillimax 620; N-A-XTRA 63), Materials S235J2W - S355K2W; ASTM A36; A36; A283 Gr. B, C
S700MC (alform 700 M; Domex 700 MC; PAS 70)
Typical analysis C Si Mn Cr Mo Ni Typical analysis C Si Mn Ni Cu

in % in % 0.09 0.85 1.50 0.50 0.40
0.08 0.60 1.70 0.20 0.50 1.50
treat- gas 0.2% strength (L =5d ) in J CVN
ties of the weld 0 0
ties of the weld treat- gas 0.2% strength (L0=5d0) in J CVN
ment MPa MPa % +20 °C – 40 °C – 60 °C
metal according ment MPa MPa % +20 °C –30 °C – 40 °C
AW CO2 680 740 18 80 47 – metal according
to EN ISO 15792-1 to EN ISO 15792-1 AW CO2 450 570 26 90 47 –
(min. values at RT) AW M21 720 780 16 100 – 47 AW M21 480 590 24 100 – 47
(min. values at RT)

Shielding gas (EN ISO 14175) M21 and C1 Welding position Polarity = +
Shielding gas (EN ISO 14175) C1 and M21

ABS DNV
BV GL (6Y69S) Approvals TÜV (Certificate No. 337) DB (Reg. form No. 42.132.05)
LR
1.0 B300 18 1.0 B300 18
1.2 B300 18 1.2 B300 18
Union Rob 2 Union Rob 3
Characteristics GMAW solid wire electrode for welding of unalloyed and low Characteristics GMAW solid wire electrode for welding of unalloyed and low
and field of use alloy steels. Especially designed for mechanized gas-shielded and field of use alloy steels. Especially designed for mechanized gas-shielded
arc welding with robots. Comparable metallurgically to Union K 52. arc welding with robots. Comparable metallurgically to Union K 56.
High analysis maintenance and particularly good feeding and High analysis maintenance and particularly good feeding and
electric contact characteristics; spooling quality suitable for electric contact characteristics; spooling quality suitable for
robots. robots.
Materials S235JRG2 - S355J2; Materials S235JRG2 - S355J2;

boiler steels P235GH, P265GH, P295GH; boiler steels P235GH, P265GH, P295GH, P355GH;
fine grained structural steels up to S420N fine grained structural steels up to S460N

in % 0.08 0.85 1.50 in % 0.08 1.00 1.70
Heat- Shielding Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
Mechanical proper-
treat- gas 0.2% strength (L0=5d0) in J CVN treat- gas 0.2% strength (L =5d ) in J CVN
ties of the weld ties of the weld ment MPa MPa %
0 0
+20 °C –20 °C – 40 °C
ment MPa MPa % +20 °C –20 °C – 40 °C
to EN ISO 15792-1 AW CO2 420 540 25 85 50 – to EN ISO 15792-1 AW CO2 470 570 25 90 50 –
(min. values at RT) AW M21 450 570 24 95 60 50 (min. values at RT) AW M21 490 600 24 95 65 50

Shielding gas (EN ISO 14175) M1 - M3 and C1 Shielding gas (EN ISO 14175) M1 - M3 and C1
Approvals TÜV (Certificate No. 4168) DB (Reg. form No. 42.132.16) Approvals TÜV (Certificate No. 4169) DB (Reg. form No. 42.132.17
ABS and 81.132.04)

(Tolerances acc. EN ISO 544) weights
0.9 B300 18 0.8 B300 15
0.9 B300 18
1.2 B300 18 1.0 B300 18
1.6 B300 18 1.2 B300 18
Union SG 2-H Union SG 3-H
Characteristics GMAW solid wire electrode for welding unalloyed and low alloy Characteristics GMAW-solid wire for welding unalloyed and low alloy steels with
and field of use steels with gas mixtures (M1 – M3). Low spatter transfer in the and field of use CO2 and gas mixture. Low spatter transfer in the short and
short and spray arc range. Used in boiler construction, shipbuil- spray arc range. All-purpose usable wire electrode with large
ding, structural engineering and vehicle manufacturing. application range.
Materials S235JRG2 - S355J2; Materials S235JRG2 - S355J2;

boiler steels P235GH, P265GH, P295GH; boiler steels P235GH, P265GH, P295GH, P355GH;
fine grained structural steels up to S355N fine grained structural steels up to S420N

in % 0.08 0.80 1.40 in % 0.08 1.00 1.65
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
treatment gas 0.2% strength (L0=5d0) in J CVN treatment gas 0.2% strength (L0=5d0) in J CVN
ties of the weld ties of the weld
MPa MPa % +20 °C –20 °C –30 °C MPa MPa % +20 °C –20 °C –30 °C
to EN ISO 15792-1 AW M21 450 560 24 120 – 47 to EN ISO 15792-1 AW CO2 440 550 25 90 47 –
(min. values at RT) U CO2 430 510 25 105 47 – (min. values at RT) AW M21 470 580 24 130 – 47

Shielding gas (EN ISO 14175) M1 - M3 and C1 Shielding gas (EN ISO 14175) M2, M3, C1
Approvals TÜV (Certificate No. 3640) DB (Reg. form No. 42.132.15) Approvals TÜV (Certificate No. 7461) DB (Reg. form No. 42.132.29)
GL (3YS) GL (3YS)
1.0 B300 18 1.0 B300 18
1.2 B300 18 1.2 B300 18
1.6 B300 18 1.6 B300 18
Union X 85 Union X 90
G 79 5 M Mn4Ni1,5CrMo ER110S-G G 89 6 M Mn4Ni2CrMo ER120S-G
Characteristics Medium alloy solid wire electrode for shielded arc welding Characteristics Medium alloy solid wire electrode for shielded arc welding of
and field of use of quenched and tempered fine grained structural steels. and field of use quenched and tempered fine grained structural steels.
Outstandingly tough weld metal at low temperatures when Outstandingly tough weld metal at low temperatures when depo-
deposited with gas mixture. sited with gas mixture. Good resistance to cold cracking due to
Good deformability; outstanding mechanical properties even high purity of the wire surface. Used in crane and vehicle manu-
at higher electric heat input per unit length of weld. facture.
Good resistance to cold cracking due to high purity of the wire
surface. For use in crane and vehicle manufacturing.
Materials S890QL (Dillidur 890; Weldox 890; XABO 890),
S960QL (alform 960 M; Dillidur 960; Weldox 960; XABO 960),
Materials S690QL (aldur 700 QL; alform 700M; Dillidur 690; S890MC (alform 900 M; Domex 900),
N-A-XTRA 70; Weldox 690), S960MC (alform 960 M; Domex 960),
S700MC (alform 700 M; Domex 700MC; PAS 70); USS-T1
and higher strength pipe grades (S770QL)
in % 0.10 0.80 1.80 0.35 0.60 2.30
in % 0.09 0.7 1.70 0.30 0.60 1.85
treatment gas 0.2% strength (L =5d ) in J CVN
treatment gas 0.2% strength (L =5d ) in J CVN ties of the weld 0 0
ties of the weld 0 0 MPa MPa % – 60 °C
metal according
to EN ISO 15792-1 AW M21 890 950 15 90 47
to EN ISO 15792-1 AW CO2 720 770 17 80 –
(min. values at RT)
(min. values at RT) AW M21 790 880 16 90 47

Shielding gas (EN ISO 14175) M2, M3, C1 Shielding gas (EN ISO 14175) M2, M3
Approvals DB (Reg. form No. 42.132.21) Approvals TÜV (Certificate No. 7675) DB (Reg. form No. 42.132.12)
1.2 B300 18 1.2 B300 18
Union X 96 Union I CrMo
Norm- EN ISO 16834-A AWS A5.28 Classifications EN ISO 21952-A EN ISO 21952-B AWS A5.28 Mat. No.
bezeichnung G 89 5 M Mn4Ni2,5CrMo ER120S-G G CrMo1Si G 55 M 1CM3 ER80S-G 1.7339
Characteristics Medium alloy solid wire electrode for shielded arc welding of Characteristics Medium alloy solid wire electrode useable both with CO2 and
and field of use quenched and tempered fine grained structural steels in crane and field of use with gas mixture.
and vehicle manufacturing. Good deformability in spite of very Applications include the welding of creep resistant steels in boiler,
high strength values. Good resistance to cold cracking due to tank, pipeline and reactor construction.
high purity of the wire surface.
Materials 1.7335 – 13CrMo4-5; ASTM A193 Gr. B7; A335 Gr. P11 and
Materials S960QL (alform 960; Dillidur 960; Weldox 960; XABO 960), P12; 1.7357 – G17CrMo5-5 – A217 Gr. WC6
S890QL (Dillidur 890; Weldox 890; XABO 890),
S890MC (alform 900 M; Domex 900)
S960MC (alform 960 M; Domex 960)
OX 1002 Typical analysis C Si Mn Cr Mo
in % 0.09 0.60 1.05 1.10 0.50
in % 0.12 0.80 1.90 0.45 0.55 2.35 Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
MPa MPa %
metal according
Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values to EN ISO 15792-1 A M21* 450 560 22 80
treatment gas 0.2% strength (L0=5d0) in J CVN (min. values at RT) *) Also weldable with CO2.
ties of the weld In this case the mechanical properties will change.
MPa MPa % –50 °C
metal according
to EN ISO 15792-1 AW M21 930 980 14 80 47
(min. values at RT)
Shielding gas (EN ISO 14175) M2

weights 0.8 B300 15
Packaging and Diam. (mm) Spool kg/pack (Tolerances acc. EN ISO 544)
1.0 B300 18
weights 1.0 B300 18 1.2 B300 18
1.2 B300 18 1.6 B300 18
Union I CrMo 910 Union I Mo
Classifications EN ISO 21952-A EN ISO 21952-B AWS A5.28 Wst.-Nr. Classifications EN ISO 14341/21952-A EN ISO 14341/21952-B AWS A5.28 Mat. No.
G CrMo2Si G 62 M 2C1M3 ER90S-G 1.7384 G 46 4 M G2Mo/G MoSi G 55A 4 M G1M3/G 52 M 1M3 ER80S-G(A1) 1.5424
[ER90S-B3(mod.)]
Characteristics GMAW solid wire electrode for the welding of low alloy and
and field of use creep resistant steels.
Characteristics Medium alloy solid wire electrode for gas-shielded arc welding
All-purpose, medium-alloyed solid wire electrode, useable both
and field of use both with gas mixture and CO2.
with CO2 and with gas mixture. Applications include the welding of
Applications include the welding of creep resistant steels in boiler,
low alloyed and creep resistant steels in boiler, tank, pipeline and
tank, pipeline and reactor construction.
reactor construction.
Materials 1.7380 – 10CrMo9-10; ASTM A335 Gr. P22; Materials P235GH, P265GH, P295GH, 16 Mo 3;
1.7379 – G17CrMo9-10 – A217 Gr. WC9 fine grained structural steels up to S460N;
pipe steels according to DIN 17 175; ASTM A335 Gr. P1;
A161-94 Gr. T1 A; A182M Gr. F1; A204M Gr. A, B, C;
A250M Gr. T1; A217 Gr. WC1
Typical analysis C Si Mn Cr Mo
in % 0.09 0.55 0.90 2.55 1.00
in % 0.10 0.60 1.15 0.50
ties of the weld
MPa MPa %
metal according Mechanical proper- Heat- Shielding Yield strength Tensile Elongation Impact values
to EN ISO 15792-1 A M21* 460 570 20 65 ties of the weld
MPa MPa % +20 °C – 40 °C
(min. values at RT) *) Also weldable with CO2. metal according
in this case the mechanical properties will change.
to EN ISO 15792-1 AW CO2 450 550 24 80
(min. values at RT) AW M21 490 600 23 90 47

Shielding gas (EN ISO 14175) M1 - M3 and C1 Welding position Polarity = +
Approvals TÜV (Certificate No. 0907) DB (Reg. form No. 42.132.06) TÜV (Certificate No. 1831) DB (Reg. form No. 42.132.14)
Approvals
1.0 B300 18 1.0 B300 18
1.2 B300 18 1.2 B300 18
GMAW solid wires (high alloyed)
Page
Summary 248-253
for the welding of stainless steels 254, 259-266, 272-277,
279-287, 289-291,
296-297, 302-303
for the welding of heat resistant steels 255-258, 264-265,
270-271, 288, 294-295, 298, 302-303
for the welding of high temperature resistant steels 224-227, 255,
264-265, 302-303
for the welding of cryogenic steels 262, 264-265, 278, 282-283, 303
for the welding of exhaust systems 262, 264-265, 270-271,
275, 299-301
for the welding of austenite ferrite joints 264-265, 270-271,
284-285, 292-293, 297, 303
for the welding of non magnetic steels 280-287, 286
for the welding of nickel and nickel base alloys 264-269, 297, 302-305
for the welding of cast iron 306-307
Summary
272-273...........Thermanit 13/04 Si..........................................14343-A ..........G 13 4....................................................................... 1.4351............ Thermanit JE-308L Si.......................................................A5.9 ................ER308LSi..............................................................................................262
274..................Thermanit 14 K Si ...........................................14343-A ..........GZ 13........................................................................ 1.4009............ Thermanit 20/10...............................................................A5.9 ................ER308Mo(mod.) ............................................................................284-285
276-277...........Thermanit 17...................................................14343-A ..........G 17 .......................................................................... 1.4015............ Thermanit 30/10...............................................................A5.9 ................ER312...................................................................................................296
279..................Thermanit 1740...............................................14343-A ..........GZ 17 Mo H .............................................................. 1.4122............ Thermanit 19/15...............................................................A5.9 ................ER316L(mod.) ...............................................................................282-283
275..................Thermanit 1610 Si...........................................14343-A ..........GZ 17 Ti.................................................................... 1.4502............ Thermanit GE-316L Si......................................................A5.9 ................ER316LSi..............................................................................................259
280-281...........Thermanit 18/17 E Mn ....................................14343-A ..........GZ 18 16 5 N L......................................................... 1.4453............ Thermanit 18/17 E Mn .....................................................A5.9 ................ER317L(mod.) ...............................................................................280-281
262..................Thermanit JE-308L Si......................................14343-A ..........G 19 9 L Si................................................................ 1.4316............ Thermanit 20/16 SM.........................................................–......................–............................................................................................................286
260-261...........Thermanit H Si ................................................14343-A ..........G 19 9 Nb Si............................................................. 1.4551............ Thermanit A Si..................................................................A5.9 ................ER318(mod.).........................................................................................254
259..................Thermanit GE-316L Si.....................................14343-A ..........G 19 12 3 L Si........................................................... 1.4430............ Thermanit H Si .................................................................A5.9 ................ER347Si.........................................................................................260-261
254..................Thermanit A Si.................................................14343-A ..........G 19 12 3 Nb Si........................................................ 1.4576............ Thermanit 30/40 E............................................................A5.9 ................ER383(mod.).........................................................................................297
284-285...........Thermanit 20/10..............................................14343-A ..........G 20 10 3.................................................................. 1.4431............ Thermanit 20/25 Cu .........................................................A5.9 ................ER385...................................................................................................287
282-283...........Thermanit 19/15..............................................14343-A ..........G 20 16 3 Mn N L..................................................... 1.4455............ Thermanit 14 K Si ............................................................A5.9 ................ER410(mod.).........................................................................................274
287..................Thermanit 20/25 Cu ........................................14343-A ..........G 20 25 5 Cu L ......................................................... 1.4519............ Thermanit 13/04 Si...........................................................A5.9 ................ER410NiMo(mod.).........................................................................272-273
289..................Thermanit 22/09..............................................14343-A ..........G 22 9 3 N L .............................................................≈1.4462............ Thermanit 1610 Si............................................................A5.9 ................ER430(mod.).........................................................................................275
286..................Thermanit 20/16 SM........................................14343-A ..........GZ 22 17 8 4 N L...................................................... 1.3954............ Thermanit 17....................................................................A5.9 ................ER430(mod.) .................................................................................276-277
263..................Thermanit L.....................................................14343-A ..........G 25 4....................................................................... 1.4820............ Thermanit 1740................................................................–......................–............................................................................................................279
290-291...........Thermanit 25/09 CuT ......................................14343-A ..........G 25 9 4 N L .............................................................≈1.4501............ Thermanit 22/09...............................................................A5.9 ................ER2209.................................................................................................289
296..................Thermanit 30/10..............................................14343-A ..........G 29 9....................................................................... 1.4337............ Thermanit 25/09 CuT .......................................................A5.9 ................ER2594..........................................................................................290-291
268-269...........Thermanit Nimo C 24......................................18274..............S Ni 6059 (NiCr23Mo16) .......................................... 2.4607............ Thermanit L......................................................................–......................–............................................................................................................263
264-265...........Thermanit Nicro 82..........................................18274..............S Ni 6082 (NiCr20Mn3Nb)........................................ 2.4806............ Thermanit Nicro 82...........................................................A5.14 ..............ERNiCr-3 .......................................................................................264-265
266-267...........Thermanit Nimo C...........................................18274..............S Ni 6452 (NiCr20Mo15) .......................................... 2.4839............ Thermanit 617..................................................................A5.14 ..............ERNiCrCoMo-1.....................................................................................302
302..................Thermanit 617.................................................18274..............S Ni 6617 (NiCr22Co12Mo9).................................... 2.4627............ Thermanit 625..................................................................A5.14 ..............ERNiCrMo-3..........................................................................................303
303..................Thermanit 625.................................................18274..............S Ni 6625 (NiCr22Mo9Nb)........................................ 2.4831............ Thermanit Nimo C............................................................A5.14 ..............ERNiCrMo-7(mod.)........................................................................266-267
297..................Thermanit 30/40 E...........................................18274..............S Ni 8025 (NiFe30Cr29Mo) ...................................... 2.4656............ Thermanit Nimo C 24.......................................................A5.14 ..............ERNiCrMo-13 ................................................................................268-269
289..................Thermanit 22/09..............................................14343-A ..........G 22 9 3 N L .............................................................≈1.4462............ Thermanit 22/09...............................................................A5.9 ................ER2209.................................................................................................289
290-291...........Thermanit 25/09 CuT ......................................14343-A ..........G 25 9 4 N L .............................................................≈1.4501............ Thermanit 25/09 CuT .......................................................A5.9 ................ER2594..........................................................................................290-291
Summary
270-271...........Thermanit X.....................................................14343-A ..........G 18 8 Mn................................................................. 1.4370............ Thermanit X......................................................................A5.9 ................ER307(mod.) .................................................................................270-271
255..................Thermanit ATS 4 .............................................14343-A ..........G 19 9 H ................................................................... 1.4948............ Thermanit ATS 4 ..............................................................A5.9 ................ER19-10 H ............................................................................................255
288..................Thermanit 21/33 So.........................................14343-A ..........GZ 21 33 Nb .............................................................≈1.4850............ Thermanit D .....................................................................A5.9 ................ER309(mod.).........................................................................................258
258..................Thermanit D ....................................................14343-A ..........G 22 12 H ................................................................. 1.4829............ Thermanit C Si .................................................................A5.9 ................ER310(mod.).........................................................................................256
256..................Thermanit C Si ................................................14343-A ..........G 25 20 Mn............................................................... 1.4842............ Thermanit CR...................................................................A5.9 ................ER310(mod.).........................................................................................257
257..................Thermanit CR..................................................14343-A ..........GZ 25 20 H ............................................................... 1.4846............ Thermanit 21/33 So..........................................................–......................–............................................................................................................288
294..................Thermanit 25/35 R ..........................................14343-A ..........GZ 25 35................................................................... 1.4853............ Thermanit 25/35 R ...........................................................–......................–............................................................................................................294
295..................Thermanit 25/35 Zr..........................................14343-A ..........GZ 25 35 Zr ..............................................................≈1.4853............ Thermanit 25/35 Zr...........................................................–......................–............................................................................................................295
302..................Thermanit 617.................................................18274..............S Ni 6617 (NiCr22Co12Mo9).................................... 2.4627............ Thermanit 617..................................................................A5.14 ..............ERNiCrCoMo-1.....................................................................................302
303..................Thermanit 625.................................................18274..............S Ni 6625 (NiCr22Mo9Nb)........................................ 2.4831............ Thermanit 625..................................................................A5.14 ..............ERNiCrMo-3..........................................................................................303
298..................Thermanit 35/45 Nb ........................................18274..............S Ni Z (NiCr36Fe15Nb0,8) ....................................... –..................... Thermanit 35/45 Nb .........................................................–......................–............................................................................................................298
224..................Thermanit MTS 3 ............................................21952-A ..........G CrMo91 ................................................................. 1.4903............ Thermanit MTS 616 .........................................................A5.28 ..............ER90S-G...............................................................................................226
225..................Thermanit MTS 4 Si........................................21952-A ..........G CrMoWV12Si ........................................................ 1.4937............ Thermanit MTS 911..........................................................A5.28 ..............ER90S-G...............................................................................................227
226..................Thermanit MTS 616 ........................................21952-A ..........GZ CrMoWVNb9 0,5 1,5........................................... –..................... Thermanit MTS 3 .............................................................A5.28 ..............ER90S-B9.............................................................................................224
227..................Thermanit MTS 911.........................................21952-A ..........GZ CrMoWVNb9 1 1................................................. –..................... Thermanit MTS 4 Si.........................................................A5.9 ................ER505(mod.).........................................................................................225
255..................Thermanit ATS 4 .............................................14343-A ..........G 19 9 H ................................................................... 1.4948............ Thermanit ATS 4 ..............................................................A5.9 ................ER19-10 H ............................................................................................255
302..................Thermanit 617.................................................18274..............S Ni 6617 (NiCr22Co12Mo9).................................... 2.4627............ Thermanit 617..................................................................A5.14 ..............ERNiCrCoMo-1.....................................................................................302
262..................Thermanit JE-308L Si......................................14343-A ..........G 19 9 L Si................................................................ 1.4316............ Thermanit 17/15 TT..........................................................–......................–............................................................................................................278
278..................Thermanit 17/15 TT.........................................14343-A ..........GZ 17 15 Mn W ........................................................ –..................... Thermanit JE-308L Si.......................................................A5.9 ................ER308L Si.............................................................................................262
282-283...........Thermanit 19/15..............................................14343-A ..........G 20 16 3 Mn N L..................................................... 1.4455............ Thermanit 19/15...............................................................A5.9 ................ER316L(mod.) ...............................................................................282-283
Summary
for the welding of exhaust systems for the welding of exhaust systems
299..................Thermanit 409 Cb ...........................................14343-A ..........GZ 13 Nb L ...............................................................≈1.4009............ Thermanit X......................................................................A5.9 ................ER307(mod.) .................................................................................270-271
275..................Thermanit 1610 Si...........................................14343-A ..........GZ 17 Ti.................................................................... 1.4502............ Thermanit JE-308L Si.......................................................A5.9 ................ER308L Si.............................................................................................262
270-271...........Thermanit X.....................................................14343-A ..........G 18 8 Mn................................................................. 1.4370............ Thermanit 409 Cb ............................................................A5.9 ................ER409Nb ..............................................................................................299
300..................Thermanit 430L Cb .........................................14343-A ..........GZ 18 Nb L ...............................................................≈1.4511............ Thermanit 1610 Si............................................................A5.9 ................ER430(mod.).........................................................................................275
301..................Thermanit 439 Ti .............................................14343-A ..........GZ 18 Ti L.................................................................≈1.4010............ Thermanit 430L Cb...........................................................A5.9 ................ER430(mod.).........................................................................................300
262..................Thermanit JE-308L Si......................................14343-A ..........G 19 9 L Si................................................................ 1.4316............ Thermanit 439 Ti ..............................................................A5.9 ................ER439(mod.).........................................................................................301
270-271...........Thermanit X.....................................................14343-A ..........G 18 8 Mn................................................................. 1.4370............ Thermanit X......................................................................A5.9 ................ER307(mod.) .................................................................................270-271
284-285...........Thermanit 20/10..............................................14343-A ..........G 20 10 3.................................................................. 1.4431............ Thermanit 20/10...............................................................A5.9 ................ER308 Mo(mod.) ...........................................................................284-285
292-293...........Thermanit 25/14 E-309L Si .............................14343-A ..........G 23 12 L Si.............................................................. 1.4332............ Thermanit 25/14 E-309L Si ..............................................A5.9 ................ER309L-Si .....................................................................................292-293
264-265...........Thermanit Nicro 82..........................................18274..............S Ni 6082 (NiCr20Mn3Nb)........................................ 2.4806............ Thermanit 30/40 E............................................................A5.9 ................ER383(mod.).........................................................................................297
303..................Thermanit 625.................................................18274..............S Ni 6625 (NiCr22Mo9Nb)........................................ 2.4831............ Thermanit Nicro 82...........................................................A5.14 ..............ERNiCr-3 .......................................................................................264-265
297..................Thermanit 30/40 E...........................................18274..............S Ni 8025 (NiFe30Cr29Mo) ...................................... 2.4656............ Thermanit 625..................................................................A5.14 ..............ERNiCrMo-3..........................................................................................303
280-281...........Thermanit 18/17 E Mn ....................................14343-A ..........GZ 18 16 5 N L......................................................... 1.4453............ Thermanit 19/15...............................................................A5.9 ................ER316L(mod.) ...............................................................................282-283
282-283...........Thermanit 19/15..............................................14343-A ..........G 20 16 3 Mn N L..................................................... 1.4455............ Thermanit 18/17 E Mn .....................................................A5.9 ................ER317L(mod.) ...............................................................................280-281
286..................Thermanit 20/16 SM........................................14343-A ..........GZ 22 17 8 4 N L...................................................... 1.3954............ Thermanit 20/16 SM.........................................................–......................–............................................................................................................286
304-305...........Thermanit 690.................................................18274..............S Ni 6052 (NiCr30Fe9) ............................................. 2.4642............ Thermanit 30/40 E............................................................A5.9 ................ER383(mod.).........................................................................................297
268-269...........Thermanit Nimo C 24......................................18274..............S Ni 6059 (NiCr23Mo16) .......................................... 2.4607............ Thermanit Nicro 82...........................................................A5.14 ..............ERNiCr-3 .......................................................................................264-265
264-265...........Thermanit Nicro 82..........................................18274..............S Ni 6082 (NiCr20Mn3Nb)........................................ 2.4806............ Thermanit 617..................................................................A5.14 ..............ERNiCrCoMo-1.....................................................................................302
266-267...........Thermanit Nimo C...........................................18274..............S Ni 6452 (NiCr20Mo15) .......................................... 2.4839............ Thermanit 690..................................................................A5.14 ..............ERNiCrFe-7 ...................................................................................304-305
302..................Thermanit 617.................................................18274..............S Ni 6617 (NiCr22Co12Mo9).................................... 2.4627............ Thermanit 625..................................................................A5.14 ..............ERNiCrMo-3..........................................................................................303
303..................Thermanit 625.................................................18274..............S Ni 6625 (NiCr22Mo9Nb)........................................ 2.4831............ Thermanit Nimo C............................................................A5.14 ..............ERNiCrMo-7(mod.)........................................................................266-267
297..................Thermanit 30/40 E...........................................18274..............S Ni 8025 (NiFe30Cr29Mo) ...................................... 2.4656............ Thermanit Nimo C 24.......................................................A5.14 ..............ERNiCrMo-13 ................................................................................268-269
for the welding of cast iron for the welding of cast iron
306..................Union FeNi 60 H IG.........................................1071................SC NiFe -2................................................................ –..................... Union FeNi 60 H IG..........................................................–......................–............................................................................................................306
307..................Union FeNi 60 IG ............................................1071................SC NiFe -1................................................................ 2.4560............ Union FeNi 60 IG .............................................................–......................–............................................................................................................307
Thermanit A Si Thermanit ATS 4
GMAW wire GMAW wire
Classifications EN ISO 14343-A AWS A5.9 Mat. No. Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No.
G 19 12 3 Nb Si ER318(mod.) 1.4576 G 19 9 H SS19-10H ER19-10 H 1.4948
Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion Characteristics High temperature resistant up to 700 °C (1292 °F); resistant
and field of use up to 400 °C (752 °F). Corrosion-resistant similar to matching and field of use to scaling up to 800 °C (1472 °F). For surfacing and joining
stabilized CrNiMo steels. For joining and surfacing application applications on matching/similar high temperature resistant
on matching and similar – stabilized and non-stabilized – steels/cast steel grades.
austenitic CrNi(N) and CrNiMo(N) steels and cast steel grades.
Materials 1.4550 – X6CrNiNb18-10 1.4948 – X6CrNi18-1
1.4878 – X12CrNiTi18-9 AISI 304H; 321H; 347H
in % 0.05 0.3 1.8 18.8 9.3
Typical analysis C Si Mn Cr Mo Ni Nb
in % 0.05 0.8 1.5 19.0 2.8 12.0 ≥12xC
Creep and stress In the range of matching high temperature resistant
rupture properties parent metals
0 0
0 0
to EN ISO 15792-1 AW 390 410 600 30 70
metal according
MPa MPa MPa %
(min. values at RT)
to EN ISO 15792-1 AW 350 370 550 35 70
(min. values at RT)
Structure Austenite with part ferrite, 5 % max.
Welding instruction
Materials Preheating Postweld treatment Welding instruction
Matching/similar None Mostly none. If necessary, solution Materials Preheating Postweld treatment
steels/cast steel grades annealing at 1050 °C (1922 °F) – pay Matching/ Up to 25 mm wall thickness: Up to 25 mm wall thickness:
attention to tendency to embrittlement similar steels/ none. Over 25 mm wall- none. Over 25 mm wall thickness:
cast steel thickness: max. 200 °C (392 °F) to avoid stress corrosion
Polarity = + grades advisable cracking 1050 °C (1922 °F)/air
Shielding gas (EN ISO 14175) M12, M13
Polarity = +
Approvals TÜV (Certificate No. 0601) DB (Reg. form No. 43.132.02) Shielding gas (EN ISO 14175) M12

weights 0.8 BS300 15
1.0 B300 15 Packaging and Diam. (mm) Spool kg/pack
1.2 B300 15 weights 1.0 B300 15
1.6 B300 15 1.2 B300 15
Thermanit C Si Thermanit CR
GMAW wire GMAW wire
Classifications EN ISO 14343-A AWS A5.9 Mat. No. Norm- EN ISO 14343-A AWS A5.9 Mat. No.
G 25 20 Mn ER310(mod.) 1.4842 bezeichnung G 25 20 H ER310(mod.) 1.4846
Characteristics Resistant to scaling up to 1150 °C (2102 °F). For surfacing
and field of use and joining on matching/similar heat resistant steels/cast Characteristics Resistant to scaling up to 1000 °C (1832 °F).
steel grades. For tough fill layers beneath cap passes made For surfacing and joining applications on matching heat-
and field of use
with Thermanit L when welding thicker cross-sections of resistant cast steel grades.
Cr steels/cast steel grades to permit use of such steels in
sulphureous atmospheres.
Materials 1.4826 – GX40CrNiSi22-9
1.4837 – GX40CrNiSi25-12
Atmosphere sulphur-free max. 2 g S/Nm3 1.4848 – GX40CrNiSi25-20
Materials 1.4837 – GX40CrNiSi25-12 1.4840 – GX15CrNi25-20 Typical analysis C Si Mn Cr Ni
1.4841 – X15CrNiSi25-20 in % 0.45 1.0 1.5 26.0 21.8
AISI 305, 310, 314; ASTM A297 HF, A297HJ
Typical analysis C Si Mn Cr Ni Creep and stress In the range of matching cast steel grades
in % 0.13 1.0 3.2 25.0 20.5 rupture properties
rupture properties Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
0 0
metal according
ties of the weld MPa MPa MPa % to EN ISO 15792-1 AW 400 450 600 10
to EN ISO 15792-1 AW 350 380 550 25 80
(min. values at RT)
Structure Austenite
Structure Austenite

Materials Preheating Postweld treatment
Heat resistant Cr steels/ According to parent According to parent
cast steel grades metal metal Matching heat resistant cast None None
Heat resistant matching/ None None steel grades
similar steels/cast steel grades
Polarity = + Polarity = +
Shielding gas (EN ISO 14175) M13 Shielding gas (EN ISO 14175) M13
weights 0.8 BS300 15 Packaging and Diam. (mm) Spool kg/pack
1.0 B300 15 weights 1.2 B300 15
1.2 B300 15 1.6 B300 15
Thermanit D Thermanit GE-316L Si
GMAW wire GMAW wire
G 22 12 H SSZ309Si ER309(mod.) 1.4829 G 19 12 3 L Si SS316LSi ER316LSi 1.4430
Characteristics Resistant to scaling up to 950 °C (1742 °F). For joining Characteristics Stainless; resistant to intercrystalline corrosion and wet corrosion
and field of use and surfacing applications with matching/similar heat resistant and field of use up to 400 °C (752 °F). Corrosion-resistance similar to matching
steels/cast steel grades. low-carbon and stabilized austenitic 18/8 CrNiMo steels/cast steel
max. application temperature in °C (°F) grades. For joining and surfacing application with matching and
similar – non-stabilized – austenitic CrNi(N) and CrNiMo(N) steels
Atmosphere sulphur-free max. 2 g S/Nm3 over 2 g S/Nm3
Air and oxidizing combustion gases and cast steel grades.
950 (1742) 930 (1706) 850 (1562)
Materials 1.4828 – X15CrNiSi20-12; AISI 305; ASTM A297HF 1.4583 – X10CrNiMoNb18-12;
UNS S31653; AISI 316Cb, 316L, 316Ti
in % Typical analysis C Si Mn Cr Mo Ni
0.11 1.2 1.2 22.0 11.0 in % 0.02 0.8 1.7 18.8 2.8 12.5
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values metal according
ties of the weld
0 0 to EN ISO 15792-1 AW 380 420 560 35 70
MPa MPa MPa % (min. values at RT)
metal according
to EN ISO 15792-1 AW 350 370 550 30 70
(min. values at RT) Structure Austenite with part ferrite
Structure Austenite with part ferrite Welding instruction

Welding instruction
Matching and similar None Mostly none. If necessary, solution
non-stabilized and stabilized annealing at 1050 °C (1922 °F) – pay
Heat resistant Cr According to Annealing according to parent metal steels/cast steel grades attention to tendency to embrittlement
steels/cast steel grades parent metal is not necessary, if service tempera-
tures are the same or higher Polarity = +
Matching austenitic None None Shielding gas (EN ISO 14175) M12, M13
Polarity = + LR (ftV3R-12) CWB (ER 316L-Si)
Shielding gas (EN ISO 14175) M13 GL (4429S) DNV
weights 0.8 BS300 15 weights 0.8 BS300 15
1.0 B300 15 1.0 B300 15
1.2 B300 15 1.2 B300 15
1.6 B300 15 1.6 B300 15
Thermanit JE-308L Si Thermanit L
GMAW wire GMAW wire
Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No. Classifications EN ISO 14343-A Mat. No.
G 19 9 L Si SS308LSi ER308LSi 1.4316 G 25 4 1.4820
up to 350 °C (662 °F). Corrosion-resistant similar to matching Characteristics Stainless; corrosion-resistant similar to matching or similar
and field of use Mo-free 25 % Cr(Ni) steels/cast steel grades. Should parent
low-carbon and stabilized austenitic 18/8 CrNi(N) steels/cast and field of use
steel grades. Cold toughness at subzero temperatures as low as metal be susceptible to embrittlement interpass temperature
–196 °C (–321 °F). For joining and surfacing applications with must not be allowed to rise above 300 °C (572 °F).
matching and similar – stabilized and non-stabilized – austenitic Resistant to scaling in air and oxidizing combustion gases
CrNi(N) and CrNiMo(N) steels/cast steel grades. up to 1150 °C (2102 °F). Good resistance in sulphureous
For joining and surfacing work on cryogenic matching/similar combustion gases at elevated temperatures. For matching
austenitic CrNi(N) steels/cast steel grades. and similar heat resistant steels/cast steel grades.
1.4301 – X5CrNi18-10 1.4311 – X2CrNiN18-10; Materials 1.4340 – GX40CrNi27-4 1.4347 – GX8CrNi26-7
1.4550 – X6CrNiNb18-10 AISI 304, 304L, 304LN, 302, 1.4821 – X20CrNiSi25-4 AISI 327; ASTM A297HC
321, 347; ASTM A157 Gr. C9, A320 Gr. B8C or D.
Typical analysis C Si Mn Cr Ni in %
in % 0.06 0.8 0.8 26.0 5.0
0.02 0.9 1.7 20.0 10.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
treatment 0.2% 1.0% strength (L =5d ) in J CVN treatment 0.2 % 1.0% strength (L0=5d0) Hardness
ties of the weld 0 0 ties of the weld
MPa MPa MPa % –196 °C MPa MPa MPa % HB30
to EN ISO 15792-1 AW 350 370 570 35 75 35 to EN ISO 15792-1 AW 500 520 650 20 180
Structure Ferrite/austenite
Welding instruction
Materials Preheating Postweld treatment Welding instruction
Matching and similar non- None Mostly none. If necessary, Materials Preheating Post weld treatment
stabilized and stabilized autstenitic solution annealing Matching and similar According to wall Cooling in air, possibly quenching
CrNi(N) steels/cast steel grades at 1000 °C (1832 °F) stainless steels/cast thickness: 100 - 300 °C at 980 °C (1796 °F)/air. To restore
Cryogenic austenitic steels/ None None steel grades (212 - 392 °F). toughness for cast steel grades
cast steel grades None for steel 1.4347 and 1.4336 quench at
grade 1.4347 1050 °C (1922 °F)/water or air
Polarity = +
Shielding gas (EN ISO 14175) M11, M12, M13 Matching heat- None Mostly none
TÜV (Certificate No. 0555) DB (Reg. form No. 43.132.08) resistant steels
Approvals
CWB (ER 308L-Si) DNV
Polarity = +
Packaging and Diam. (mm) Spool kg/pack Shielding gas (EN ISO 14175) M12, M13
1.0 B300 15 Packaging and Diam. (mm) Spool kg/pack
1.2 B300 15 weights 1.2 B300 15
1.6 B300 15 1.6 B300 15
Thermanit Nicro 82
GMAW wire

S Ni 6082 (NiCr20Mn3Nb) ERNiCr-3 2.4806
Characteristics Nickel based alloy; heat resistant; high temperature resistant. Welding instruction
and field of use Cold toughness at subzero temperatures as low as –269 °C Materials Preheating Postweld treatment
(–452 °F). Good for welding austenitic-ferritic joints.
No Cr carbide zone that become brittle in the ferrite weld Unalloyed/low-alloy Ferritic side: According to parent metal. Attention must
deposit transition zone, even as a result of heat treatments steels to austenitic according to be paid to intercrystalline corrosion resi-
above 300 °C (572 °F). Good for fabricating tough joints and CrNi(Mo,N) steels/ parent metal stance and embrittlement in the case of
surfacing with heat resistant Cr and CrNi steels/cast steel cast steel grades stainless austenitic steels/cast steel grades
grades and Ni-base alloys. Heat resistant According to According to
Temperature limits: 500 °C (932 °F) in sulphureous atmo- Cr steels parent metal parent metal
spheres, 800 °C (1472 °F) max. for fully stressed welds.
Resistant to scaling up to 1000 °C (1832 °F). Heat resistant None None
CrNi steels,
Materials TÜV-certified parent metals Ni base alloys
1.4876 – Alloy 800 - UNS N08800 – X10NiCrAlTi32-20
Cryogenic Ni steels According to According to
1.4877 – X5NiCrCeNb32-27
parent metal parent metal
1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAlTi31-20
2.4817 – Alloy 600 L – UNS N06600 – LC-NiCr15Fe
2.4858 – Alloy 825 – UNS N08825 – NiCr21Mo
Combinations of 1.4539 – X1NiCrMoCu25-20-5 Polarity = +
1.4583 – X10CrNiMoNb18-12 and ferritic boiler steels; Shielding gas (EN ISO 14175) I1
1.5662 – X8Ni9; 1.7380 – 10CrMo9-10
in % 0.02 0.2 2.8 19.5 >67 2.5 <2.0 TÜV (Certificate No. 3089) GL (NiCr20Nb)
Approvals
DNV (NV 5 Ni)
Creep and stress According to matching/similar high temperature resistant metals
rupture properties up to 800 °C (1472 °F).
MPa MPa MPa % Packaging and Diam. (mm) Spool kg/pack
metal according
weights
to EN ISO 15792-1 AW 380 420 620 35 90
0.8 BS300 15
(min. values at RT) 1.0 BS300 15
1.2 BS300 15
Structure Austenite, no ferrite 1.6 BS300 15
Thermanit H Si
GMAW wire

G 19 9 Nb Si SS347Si ER347Si 1.4551
and field of use up to 400 °C (752 °F). Corrosion-resistant similar to matching Materials Preheating Postweld treatment
stabilized austenitic CrNi steels/cast steel grades.
For joining and surfacing application with matching and similar Matching and similar None Mostly none. Otherwise solution
– stabilized and non-stabilized – austenitic CrNi(N) steels steels/cast steel grades annealing at 1020 °C (1868 °F)
and cast steel grades.

1.4550 – X6CrNiNb18-10 and the parent metals also covered
by VdTÜV-Merkblatt 1000; Polarity = +
AISI 347, 321, 302, 304, 304L, 304LN; Shielding gas (EN ISO 14175) M12, M13
ASTM A296 Gr. CF 8C; A157 Gr. C9; A320 Gr. B8C or D
in % 0.06 0.8 1.5 19.5 9.5 ≥12xC
DB (Reg. form No. 43.132.06)
metal according
to EN ISO 15792-1 AW 400 430 570 30 65
(min. values at RT)

1.0 B300 15
Structure Austenite with part ferrite 1.2 B300 15
Thermanit Nimo C
GMAW wire

S Ni 6452 (NiCr20Mo15) ERNiCrMo-7(mod.) 2.4839
Characteristics Nickel based alloy. High corrosion resistance in reducing and Welding instruction
and field of use above all in oxidizing environments. Thermanit Nimo C has the Materials Preheating Postweld treatment
same corrosion resistance as AWS welding fill metal ER NiCrMo-7.
Matching/similar None. Cooling in air. Heat treatment is mostly
Thermanit Nimo C contains no W, the Cr content is higher and
metals (with or To be heeded for the new not necessary for matching
the content of Fe is lower.
without W content) precipitation-insensitive parent precipitation-insensitive
For joining and surfacing applications with matching and similar
and welding filler metals (very parent metals if the recom-
alloys and cast alloys (Hastelloy C-type).
low C and Si contents): mendations on welding are
thin electrode diameter, observed.
stringer-type beads, low heat Otherwise solution annea-
input, additional cooling of the ling at 1150 °C (2102 °F)
weld region to avoid precipita- to 1175 °C (2147 °F) /
tions that cause embrittlement water to restore full corro-
1.4565 – Alloy 24 – UNS S34565 – X2CrNiMnMoNbN25-18-5-4
and reduce corrosion sion resistance
2.4610 – Alloy C-4 – UNS N06455 – NiMo16Cr16Ti
resistance in the temperature
range from 600 °C (1112 °F)
to 1000 °C (1832 °F)
Typical analysis C Si Mn Cr Mo Ni Fe V
in % 0.015 0.1 1.0 20.0 15.0 Bal. <1.0 + Polarity = +
Shielding gas (EN ISO 14175) I1, M12 (Ar + 30 % He + 0,5 % CO2)
ties of the weld MPa MPa MPa % TÜV (Certificate No. 4381)
metal according Approvals
to EN ISO 15792-1 AW 450 470 700 40 60
(min. values at RT)

weights 1.0 B300 15
Structure Austenite, no ferrite (Tolerances acc. EN ISO 544)
1.2 B300 15
Thermanit Nimo C 24
GMAW wire

S Ni 6059 (NiCr23Mo16) ERNiCrMo-13 2.4607
Characteristics Nickel based alloy. High corrosion resistance in reducing and,

Welding instruction
and field of use above all, in oxidizing environments. For joining and surfacing
with matching and similar alloys and cast alloys. Materials Preheating Postweld treatment
For welding the cladded side of plates of matching and similar Matching and similar metals None None. Otherwise solution annealing:
alloys. 1120 °C (2048 °F)/water
Materials TÜV-cretified parent metals

1.4565 – Alloy 24 – UNS S34565 – X2CrNiMnMoNbN25-18-5-4
2.4602 – Alloy C-22 – UNS N06022 – NiCr21Mo14W
2.4605 – Alloy 59 – UNS N06059 – NiCr23Mo16Al
2.4610 – Alloy C-4 – UNS N06455 – NiMo16Cr16Ti Polarity = +
2.4819 – Alloy C-276 – UNS N10276 – NiMo16Cr15W Shielding gas (EN ISO 14175) I1, M12 (Ar + 30 % He + 0,5 % CO2)
Typical analysis C Si Mn Cr Mo Ni Fe
in % 0.01 0.10 <0.5 23.0 16.0 Bal. <1.5

metal according
to EN ISO 15792-1 AW 420 700 40 60
(min. values at RT)

1.2 BS300 15
Structure Austenite, no ferrite 1.6 BS300 15
Thermanit X
GMAW wire

G 18 8 Mn ER307(mod.) 1.4370
Characteristics Stainless. Resistant to scaling up to 850 °C (1562 °F). Welding instruction

and field of use No adequate resistance against sulphureous combustion gases Materials Preheating Postweld treatment
at temperatures above 500 °C (932 °F). For joining and surfacing
applications with heat resistant Cr steels/cast steel grades and Heat resistant According to wall Tempering at 750 °C (1382 °F) not
heat resistant austenitic steels/cast steel grades. Well suited for Cr steels/cast steel thickness: 150 - 300 °C necessary if service temperature the
fabricating austenitic-ferritic joints – max. application temperature grades (302 - 572 °F) same or higher
300 °C (572 °F). For joining unalloyed/low-alloy or Cr steels/
cast steel grades to austenitic steels. Heat resistant CrNi None None
Low heat input required in order to avoid brittle martensitic steels/cast steel grades
transition zones.
Joining of CrNi(MoN) According to ferritic No postweld heat treatment ≥300 °C
austenitic steels to parent metal, mostly (572 °F) – risk of carbide precipita-
Materials TÜV-certified parent metal unalloyed/low-alloy not necessary tion at grain boundaries in the weld
1.4583 – X10CrNiMoNb18-12 and included parent metals steels/cast steel fusion zone, loss of toughness,
combined with ferritic steels up to fine-grained structural steel grades fracturing
P460NL2;
on and between high-tensile, unalloyed and alloyed structural Joining of CrNi(MoN) According to ferritic According to parent metals.
steels, quenched and tempered steels and armour steels; unal- austenitic steels to parent metal Attention must be paid to the inter-
loyed as well as alloyed boiler or structural steels with high stainless and heat- crystalline corrosion resistance
alloyed Cr and CrNi steels; heat resistant steels up to 850 °C resistant Cr steels/ and embrittlement susceptibility of
(1562 °F), on austenitic high manganese steels and with other cast steel grades the austenitic metal side
steels; cryogenic plate and pipe steels in combination with cryo-
genic austenitic materials.
Polarity = +
Shielding gas (EN ISO 14175) M12, M13, M21
in % 0.08 0.8 7.0 19.0 9.0
GL (4370 S) DNV
0 0
metal according Packaging and Diam. (mm) Spool kg/pack
to EN ISO 15792-1 AW 370 400 600 35 100
(min. values at RT) (Tolerances acc. EN ISO 544)
1.0 B300 15
1.2 B300 15
Structure Austenite with small amount of ferrite 1.6 B300 15
Thermanit 13/04 Si
GMAW wire

G 13 4 ER410NiMo(mod.) 1.4351
Characteristics Stainless. Corrosion-resistant similar to matching 13 % Cr(Ni) Welding instruction

Materials Preheating Post weld treatment
cracking. For joining and surfacing applications with
matching 13 % Cr(Ni) and 13 % Cr steels/cast steel grades. Matching steels/ Up to 10 mm wall thickness: Tempering or quenching
cast steel grades none, and tempering, according to
over 10 mm wall thickness: parent metal
100 - 150 °C (212 - 302 °F)
13 % Cr steels/ According to parent metal Tempering or quenching

Materials 1.4002 – X6CrAI13 cast steel grades and tempering, according to
1.4313 – (G)X5CrNi13-4 parent metal
ACI Gr. CA 6NM
in % 0.03 0.8 0.7 13.0 0.5 4.7
Polarity = +
Mechanical proper- Heat- Yield str. Tensile Elongation Impact

treatment 0.2 % strength (L0=5d0) values Hardness
ties of the weld MPa MPa % in J CVN HB30 HRC
metal according
to EN ISO 15792-1 600 °C / 8 h 680 800 15 50 250
AW 38

weights 1.0 B300 15
Martensite, suitable for quenching and tempering (Tolerances acc. EN ISO 544)
Structure 1.2 B300 15
Thermanit 14 K Si Thermanit 1610 Si
GMAW wire GMAW wire
Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Wst.-Nr. Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Wst.-Nr.
GZ 13 SSZ410 ER410(mod.) 1.4009 GZ 17 Ti SSZ430 ER430(mod.) 1.4502
Characteristics Stainless; corrosion-resistant similar to matching 13 % Cr(Ni) Characteristics Stainless; corrosion-resistant similar to matching 17 % Cr steels/
steels/cast steel grades. For surfacing applications with matching and field of use cast steel grades (seawater, diluted organic and inorganic
and field of use
or similar 13 % Cr steels/cast steel grades. For surfacing sealing acids). For joining and surfacing work on matching ferritic and
similar Cr steels/cast steel grades, suitable for quenching and
faces of water, steam and gas valves and accessories made of
tempering. Lowest possible heat input is required, as ferritic
unalloyed and low-alloy steels/cast steel grades for service tem- 17 % Cr steels are susceptible to embrittlement due to grain
peratures up to 450 °C (842 °F). growth.
Materials 1.4006 – X10Cr13 1.4000 – X6Cr13 Materials 1.4016 – X6Cr17 1.4502 – X8CrTi17
AISI 410, 420
Typical analysis C Si Mn Cr Ti
Typical analysis C Si Mn Cr Ni in % 0.065 1.0 0.6 17.5 >8xC
in % 0.08 0.9 0.65 14.0 0.4 Mechanical proper- Heat- Yield strength Tensile Elongation
treatment 0.2% strength (L0=5d0) Hardness
ties of the weld
metal according
MPa MPa % HB30
ties of the weld to EN ISO 15792-1 800°C / 1 h 300 500 20 130
MPa MPa % HB30 HRC
metal according (min. values at RT) (1472 °F /1h)
to EN ISO 15792-1 680°C / 8 h 450 650 15 180 AW 170
AW 35 Structure Ferrite
Structure Martensite with part ferrite, suitable for quenching and tempering Welding instruction
Welding instruction Matching ferritic 200 - 300 °C Cooling in air. For reduction of stresses
Materials Preheating Postweld treatment steels (392 - 572 °F) induced by welding and restoration of grain
Surfacing: Acc. to wall thickness: Cooling to around 120 °C decomposition resistance annealing at
martensitic Cr steels/ 200 - 400 °C (248 °F), then tempering or 800 °C (1472 °F), cooling in air.
cast steel grades (392 - 752°F) quenching and tempering Not necessary for single-layer welds under
corresponding service temperatures.
Surfacing: unalloyed/ Larger wall thickness: None; if necessary tempering
low-alloy steels/cast steel 100 - 200 °C to required hardness Matching steels/cast 300 - 400 °C Cooling to roughly 120 °C (248 °F),
grades (212 - 392°F) steel grades, suitable (572 - 752 °F) then temper or quench and temper,
for quenching and according to parent metal
Surfacing: higher-strength 100 - 200 °C None; if necessary tempering tempering
steels/cast steel grades (212 - 392 °F) to required hardness
Polarity = +
Polarity = + Shielding gas (EN ISO 14175) M12, M13
Shielding gas (EN ISO 14175) M12, M13 Zulassungen DB (Reg. form No. 43.132.04)
1.6 B300 15 1.6 B300 15
Thermanit 17
GMAW wire

G 17 ER430(mod.) 1.4015
Characteristics Stainless; corrosion-resistant similar to matching 17 % Cr steels/ Welding instruction

and field of use cast steel grades (seawater, diluted organic and inorganic Materials Preheating Postweld treatment
acids). Resistant to scaling in air and oxidizing combustion
Joining: matching According to Cooling in air. For the reduction of
gases up to 950 °C (1742 °F) and particularly, in sulphureous
(ferritic) steels/ wall thickness: stresses induced by welding and for
combustion gases at elevated temperatures. For joining and
cast steel grades 150 - 300 °C restoration of grain decomposition
surfacing work on matching ferritic and similar quenchable and
(302 - 572 °F) resistance annealing at 800 °C
temperable Cr steels/cast steel grades. Lowest possible heat
(1472 °F), cooling in air.
input is required as ferritic 17 % Cr steels are susceptible to
Mostly not necesssary if annealed with
embrittlement due to coarse grain growth. Often used only for
service temperature
final passes on tougher austenitic fill layers, above all in sul-
phureous combustion gases. For surfacing sealing faces of Surfacing: unalloyed Only for larger wall None; if necessary tempering to
water, steam and gas valves and accessories, made of and low-alloy steels/ thicknesses: 100 - 250 °C required hardness
unalloyed and low-alloy steels/cast steel grades designed cast steel grades (212 - 482 °F)
for service temperatures up to 450 °C (842 °F).
Surfacing: 100 - 250 °C None; if necessary tempering to
high-strength steels/ (212 - 482 °F) required hardness
Materials 1.4057 – X20CrNi17-2
cast steel grades
1.4059 – GX22CrNi 7
1.4740 – GX40CrSi17
1.4742 – X10CrAl18
AISI 430Ti; AISI 431
Typical analysis C Si Mn Cr
in % 0.07 0.8 0.7 17.5
Polarity = +
Creep and stress In the range of matching heat resistant parent metals Shielding gas (EN ISO 14175) M12, M13
rupture properties

ties of the weld MPa MPa % HB30
metal according
to EN ISO 15792-1 800°C / 1 h 340 540 20 150
(min. values at RT) (1472 °F /1h)
AW 240 Packaging and Diam. (mm) Spool kg/pack
weights 1.2 B300 15
Structure Ferrite/martensite 1.6 B300 15
Thermanit 17/15 TT Thermanit 1740
GMAW wire GMAW wire
Classifications EN ISO 14343-A Classifications EN ISO 14343-A Mat. No.

GZ 17 15 Mn W GZ 17 Mo H 1.4122
Characteristics Stainless; corrosion-resistant similar to matching 17 % Cr steels/
Characteristics Permitting toughness at subzero temperatures as low as and field of use cast steel grades (water, steam, seawater, diluted organic
and field of use –196 °C (–321 °F). Suitable for joining applications with acids).
cryogenic austenitic CrNi(N) steels/cast steel grades and For joining and surfacing with matching and similar stainless
cryogenic Ni steels suitable for quenching and tempering. Cr steels/cast steel grades. For surfacing sealing faces of water,
steam and gas valves made of unalloyed/low-alloy steels/cast
TÜV-certified parent metal steel grades.
Materials
1.5662 – X8Ni9 1.4311 – X2CrNiN18-10 Designed for service temperatures up to 450 °C (842 °F).
Materials 1.4122 – (G)X35CrMo17
Typical analysis C Si Mn Cr Ni W
in % 0.20 0.40 10.5 17.5 14.0 3.5 in % 0.40 <0.5 <0.5 16.5 1.0 0.50
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Tensile Elongation
treatment 0.2% 1.0% strength (L =5d ) in J CVN treatment 0.2% strength (L =5d ) Hardness
ties of the weld 0 0 ties of the weld MPa MPa %
0 0
HB30 HRC
MPa MPa MPa % –196 °C metal according
metal according
to EN ISO 15792-1 AW 430 460 600 30 80 50 to EN ISO 15792-1 760 °C / 2 h 600 800 12 230
(min. values at RT)
AW 48
Structure Austenite Structure Martensite, suitable for quenching and tempering

Welding instruction
Joining: matching (ferritic) 300 - 400°C Cooling to around 120 °C
Cryogenic CrNi(N) steels/cast steel None None steels/cast steel grades (572 - 752°F) (248 °F), then tempering or
grades quenching and tempering
Cryogenic Ni steels suitable for According to None Surfacing: unalloyed/low- Acc. to wall thickness: None; if necessary tempering
quenching and tempering parent metal alloy steels/cast steel grades 150 - 350°C (302 - 662°F) to required hardness
Surfacing: higher-strength 350 °C (662 °F) None; if necessary tempering
Polarity = + steels/cast steel grades to required hardness
Shielding gas (EN ISO 14175) M12, M13, M21
Polarity = +
Approvals TÜV (Certificate No. 2890) BV (SAW (-196)) Shielding gas (EN ISO 14175) M12, M13
GL (5680S) LR (ftV13R-12)
DNV (NV 5; [M13])
Packaging and Diam. (mm) Spool kg/pack weights 1.0 B300 15
weights 1.2 B300 15 1.2 B300 15
(Tolerances acc. EN ISO 544) 1.6 B300 15
Thermanit 18/17 E Mn
GMAW wire

GZ 18 16 5 N L ER317L(mod.) 1.4453
and field of use up to 400 °C (752 °F). High Mo content provides elevated Materials Preheating Postweld treatment
resistance to Cl-bearing environment and pitting corrosion. Non
magnetic. Well suited for joining and surfacing to matching and Matching and similar aus- None If necessary, solution annealing
similar austenitic non-stabilized and stabilized stainless and tenitic non-stabilized and at 1050 °C (1922 °F)
non magnetic CrNiMo(N) steels/cast steel grades. stabilized CrNiMo(N)
Recommended for joining matching/similar austenitic and ferritic steels/cast steel grades
steels/cast steel grades with a maximum application temperature
of 300 °C (572 °F). Well suited for depositing intermediate layers Non magnetic CrNiMo(N) None; keep inter- If necessary, stress relieving according
when welding products clad with a matching or similar overlay. steels/cast steel grades pass welding to parent metal, otherwise solution
temperature low annealing at 1050 °C (1922 °F)

1.4429 – X2CrNiMoN17-13-3
1.4436 – X3CrNiMo17-13-3
1.4438 – X2CrNiMo18-16-4
1.4439 – X2CrNiMoN17-13-5
Polarity = +
1.4583 – X10CrNiMoNb18-12
in % 0.02 0.4 5.5 19.0 4.3 17.2 0.16

metal according
to EN ISO 15792-1 AW 320 350 570 34 65
(min. values at RT)
weights 1.0 B300 15
Austenite, no ferrite (Tolerances acc. EN ISO 544)
Thermanit 19/15*
GMAW wire
Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Wst.-Nr.

GZ 20 16 3 Mn N L SSZ316L ER316L(mod.) 1.4455
and field of use up to 350 °C (662 °F). Corrosion-resistant similar to low-carbon Materials Preheating Postweld treatment
CrNiMoMn(N) steels/cast steel grades. Seawater resistant, None
Matching/similar materials Mostly not necessary
good resistance to nitric acid;
Non magnetic (permeability in field of 8000 A/m 1.01 max.).
Type 1.455 claddings According to In case of excessive hardening of the
Particularly suited for corrosion conditions in urea synthesis
parent metal parent metal, stress relieving at 510 °C
plants; well suited for joining and surfacing applications with
mostly 150 °C (950 °F) 20 h max., annealing above
matching and similar austenitic CrNi(N) and CrNiMo(Mn,N)
(302 °F) 530 °C (986 °F) only prior to welding
the last pass

1.4315 – X5CrNiN19-9
1.4429 – X2CrNiMo17-13-3 Polarity = +
1.4561 – X1CrNiMoT i18-13-2 Shielding gas (EN ISO 14175) M12, M13
1.5662 – X8Ni9
1.6903 – 10CrNiT i18-10
and cryogenic 3.5 - 5 % Ni-steels
in % 0.03 0.5 7.5 20.5 3.0 15.5 0.18
weights 1.0 B300 15
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values (Tolerances acc. EN ISO 544)
1.2 B300 15
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 430 450 650 30 80
(min. values at RT)
*also available as Thermanit 19/15 H.

(Huey test acc. ASTM A 262: max. 3,3 µm/48 h (0,54 g/m2h)
Structure Austenite with part ferrite, 0.6 % max. TÜV (Certificate No. 6005); GL; DNV
Thermanit 20/10
GMAW wire

G 20 10 3 ER308Mo(mod.) 1.4431
and field of use up to 300 °C (572 °F). For joining of stainless Cr and similar Materials Preheating Postweld treatment
austenitic CrNiMo steels/cast steel grades. For joining of dissimi- Unalloyed/low-alloy structural According to No stress relieving (risk of carbide
lar materials. For tough joints on high manganese steel (steel steels of elevated strength parent metal precipitation in weld fusion zone, loss
castings), CrNiMn steels/cast steel grades and armour steels. (surfacing and repair mostly not of toughness, fracturing)
For surfacing and repair welding on wear-exposed parts: rotors, welding) necessary
rails. Especially suited for austenitic-ferritic joints at max. applica-
tion temperature 300 °C (572 °F). Particularly for tough joints Stainless Cr steels According to None
of unalloyed/low-alloy steels/cast steel grades or stainless parent metal
heat resistant Cr steels/cast steel grades with austenitic steels/
cast steel grades. Stainless CrNi steels None None
High manganese steel None As this steel becomes very brittle at
400 - 600 °C (752 - 1112 °F), weld
Materials TÜV-certified parent metal as cold as possible, cooling possibly
Combinations of stainless resp. cryogenic austenitic steels such with compressed air, or dip workpiece
as 1.4583 – X10CrNiMoNb18-12 and ferritic steels up to boiler in water. No postweld heat treatment,
plates P295GH; quench if possible
on and between high-tensile, unalloyed and alloyed structural
steels, quenched and tempered steels and armour steels;
unalloyed as well as alloyed boiler or structural steels with high
alloyed Cr and CrNi steels;
on austenitic high manganese steels and with other steels.
Polarity = +
Shielding gas (EN ISO 14175) M12 (max. 3 % CO2), M13
in % 0.05 0.5 1.3 20.5 3.3 10.5
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Approvals TÜV (Certificate No. 1773)
ties of the weld
MPa MPa MPa %
metal according
to EN ISO 15792-1 AW 470 520 670 25 50
(min. values at RT)
weights 1.2 B300 15
Austenite with increased amount of ferrite (Tolerances acc. EN ISO 544)
Thermanit 20/16 SM Thermanit 20/25 Cu
GMAW solid wire GMAW wire
GZ 22 17 8 4 N L 1.3954 G 20 25 5 Cu L SS385 ER385 1.4519
Characteristics Non magnetic; stainless; resistant to intercrystalline corrosion sion up to 350 °C (662 °F). Good corrosion resistance similar to
and wet corrosion up to 350 °C (662 °F). Seawater-resistant. and field of use
and field of use matching steels/cast steel grades, above all in reducing environ-
Cold toughness at subzero temperatures. Specially for joining ment. For joining and surfacing work on matching austenitic
and surfacing work on matching/similar non magnetic CrNiMoCu steels/cast steel grades. For joining these steels
CrNiMo(Mn,N) steels/cast steel grades. with unalloyed/low-alloy steels/cast steel grades.
Materials 1.3948 – X4CrNiMnMoN19-13-8 Materials TÜV-certified parent metal

1.3951 – X2CrNiMoN22-15 1.4505 – X4NiCrMoCuNb20-18-2
1.3952 – X2CrNiMoN18-14-3 1.4539 – X1NiCrMoCu25-20-5 with 1.4439 – X2CrNiMoN17-13-5
1.3953 – X2CrNiMo18-15 1.4465 – X1CrNiMoCuN25-25-2
1.3964 – X2CrNiMnMoNNb21-16-5-3 1.4537 – X1CrNiMoCuN25-25-5 and others, as well as ferritic
1.4439 – X2CrNiMoN17-13-5 steels up to S355J; matching Cr-Ni steels with high Mo content;
UNS N08904, S31726
Typical analysis C Si Mn Cr Mo Ni N Typical analysis C Si Mn Cr Mo Ni Cu
in % 0.03 0.70 7.3 22.2 3.6 18.0 0.24 in % <0.025 0.20 2.5 20.5 4.8 25.0 1.5
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
treatment 0.2% 1.0% strength (L =5d ) in J CVN treatment 0.2% 1.0% strength (L =5d ) in J CVN
ties of the weld 0 0 ties of the weld MPa MPa MPa %
0 0
metal according
Structure Austenite
Structure Austenite, no ferrite
Welding instruction
Materials Preheating Postweld treatment Matching/similar None None. If necessary solution
Matching/similar non magnetic None None steels/cast steel grades annealing at 1120 °C (2048 °F)
steels/cast steel grades Combinations with unal- According to unalloyed/ None
loyed/low-alloy steels/cast low alloy parent metal
Polarity = + steel grades mostly not necessary
Shielding gas (EN ISO 14175) M12 (15%He+2%CO2+83%Ar)
Polarity = +
Approvals WIWEB GL (3954S)
1.2 B300 15 1.2 B300 15
Thermanit 21/33 So Thermanit 22/09
GMAW wire GMAW wire
GZ 21 33 Nb ≈1.4850 G 22 9 3 N L SS2209 ER2209 ≈1.4462
Characteristics Stainless; resistant to intercrystalline corrosion (Application temp.:

Characteristics Resistant to scaling up to 1050 °C (1922 °F). Good resistance – 40 °C (– 40 °F) up to 250 °C (482 °F). Good resistance to stress
and field of use
and field of use to carburizing atmospheres. For joining and surfacing applica- corrosion cracking in chlorine- and hydrogen sulphide-bearing
tions with matching/similar heat resistant steels/ environment. High Cr and Mo contents provide resistance to pit-
cast steel grades. ting corrosion. For joining and surfacing work on matching and
max. application temperature in °C (°F) similar austenitc steels/cast steel grades. Attention must be paid
Atmosphere sulphur-free max. 2 g S/Nm3 to embrittlement susceptibility of the parent metal.
Materials TÜV-certified duplex stainless steels
Materials 1.4876 – Alloy 800 – UNS N08800 – X10NiCrAlTi32-20 1.4462 – X2CrNiMoN22-5-3 and others, also combinations of
1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAlTi31-20 aforementioned steels and ferritic steels up to S355J, 16Mo3
1.4859 – UNS N08151 – GX10NiCrSiNb32-20 and 1.4583 – X10CrNiMoNb18-12 – UNS S31803, S32205
Typical analysis C Si Mn Cr Ni Nb in % 0.025 0.5 1.6 23.0 3.0 9.0 0.14
in % 0.20 0.20 2.3 22.0 33.0 1.7
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values MPa MPa MPa %
treatment 0.2% 1.0% strength (L =5d ) in J CVN metal according
MPa MPa MPa % to EN ISO 15792-1 AW 510 550 700 25 70
to EN ISO 15792-1 AW 380 400 600 25 50
(min. values at RT) Austenite/ferrite
Structure
Structure Austenite Welding instruction

Welding instruction Matching/similar steels/ None Mostly none; if necessary solution
Materials Preheating Postweld treatment cast steel grades annealing at 1050 °C (1922 °F)/ water
Matching/similar None None Polarity = +
steels/cast steel grades Shielding gas (EN ISO 14175) M12, M13
Approvals TÜV (Certificate No. 3342) GL (4462S)

Polarity = +
DNV (W 11132)
Packaging and Diam. (mm) Spool kg/pack weights 0.8 BS300 15
weights 0.8 BS300 15 (Tolerances acc. EN ISO 544)
1.0 B300 15
1.0 B300 15 1.2 B300 15
1.2 B300 15 1.6 B300 15
Thermanit 25/09 CuT
GMAW wire

G 25 9 4 N L ER2594 ≈1.4501
Characteristics Stainless; resistant to intercrystalline corrosion (Application temp.: Welding instruction

and field of use – 50 °C (– 58 °F) up to 220 °C (48 °F). Very good resistance to Materials Preheating Postweld treatment
pitting corrosion and stress corrosion cracking due to the high
CrMo(N) content (pitting index ≥40). Matching/similar Mostly none Mostly none; if necessary, solution annealing
Well suited for the conditions in the offshore field. steels/cast steel grades at 1120 °C (2048 °F)/ water.
Materials 1.4501 – X2CrNiMoCuN25-7-4 – UNS S32760

1.4515 – GX3CrNiMoCuN26-6-3
1.4517 – GX3CrNiMoCuN25-6-3-3
25 % Cr-superduplex steels such as Zeron 100,
SAF 25/07, FALC 100, NIROSTA® 4501
Polarity = +
in % 0.02 0.3 1.5 25.5 3.7 9.5 0.22 0.8 0.6
treatment 0.2% 1% strength (L0=5d0) in J CVN
ties of the weld MPa MPa MPa % – 46 °C
metal according
to EN ISO 15792-1 AW 650 700 750 25 80 50
(min. values at RT)

weights 1.0 B300 15
Austenite/ferrite (Tolerances acc. EN ISO 544)
Thermanit 25/14 E-309L Si
GMAW wire

G 23 12 L Si SS309LSi ER309LSi 1.4332
Characteristics Stainless; (wet corrosion up to 350 °C (662 °F)). Well suited for Welding instruction
and field of use depositing intermediate layers when welding cladded materials. Materials Preheating Postweld treatment
Favourably high Cr and Ni contents, low C content. For joining
unalloyed/low-alloy steels/cast steel grades or stainless heat resi- Joining: CrNi(MoN) According to ferri- No postweld heat treatment above
stant Cr steels/cast steel grades to austenitic steels/cast steel austenitic steels with tic parent metal; 300 °C (572 °F); risk of carbide
grades. For depositing intermediate layers when welding the side unalloyed/low-alloy mostly not neces- precipitation in weld fusion zone,
of plates clad with low-carbon – non stabilized or stabilized – steels/cast steel grades sary loss of toughness, fracturing
austenitic CrNiMo(N) austenitic metals.
Joining: CrNi(MoN) According to ferri- According to parent metals.
austenitic steels with tic parent metal Attention must be paid to resistance
stainless heat resistant to intercrystalline corrosion and to
Materials Joints of and between high-tensile, unalloyed and alloyed Cr steels/cast steel susceptibility of the austenitic metal
quenched and tempered, stainless, ferritic Cr and austenitic grades side to embrittlement
CrNi steels, high manganese steels as well as weld claddings
for the first layer of chemical resistant weld claddings on ferritic- Cladded plates and cast According to ferri- According to parent metals.
pearlitic steels up to fine grained structural steel S500N for materials with austenitic tic parent metal Attention must be paid to resistance
steam boiler and pressure boiler constructions, as well as on CrNi(MoN) overlay to intercrystalline corrosion and to
creep resistant fine grained structural steels 22NiMoCr4-7 axx. susceptibility of the austenitic metal
to leaflet “SEW-Werkstoffblatt” No. 365, 366, 20MnMoNi5-5 and side to embrittlement
G18NiMoCr3-7.
Polarity = +
Typical analysis C Si Mn Cr Ni Shielding gas (EN ISO 14175) M12, M13
in % 0.03 0.9 2.0 24.0 13.0
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values Approvals GL (4332 S) CBW (ER309LSi)
metal according
to EN ISO 15792-1 AW 400 430 550 30 55
(min. values at RT) Packaging and Diam. (mm) Spool kg/pack
1.0 B300 15
Structure Austenite with part ferrite 1.2 B300 15
Thermanit 25/35 R Thermanit 25/35 Zr
GMAW wire GMAW wire
Classifications EN ISO 14343-A Mat. No. Classifications EN ISO 14343-A Mat. No.
GZ 25 35 1.4853 GZ 25 35 Zr ≈1.4853
Characteristics Resistant to scaling up to 1050 °C (1922 °F). Characteristics Resistant to scaling up to 1150 °C (2102 °F).
and field of use For joining and surfacing work on matching/similar and field of use For joining and surfacing work on matching/similar
heat resistant cast steel grades. heat resistant cast steel grades.
Materials 1.4852 – GX40NiCrSiNb35-25 Materials 1.4852 – GX40NiCrSiNb35-25
Typical analysis C Si Mn Cr Ni Nb Typical analysis C Si Mn Cr Ni Nb Zr

in % 0.42 1.2 1.8 26.0 35.0 1.3 in % 0.42 1.2 1.8 26.0 35.0 1.3 <0.15
Creep and stress In the range of matching cast steel grade Creep and stress In the range of matching cast steel grades
rupture properties rupture properties
Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation
treatment 0.2% 1.0% strength (L0=5d0) treatment 0.2% 1.0% strength (L0=5d0)
ties of the weld ties of the weld MPa MPa MPa %
MPa MPa MPa %
to EN ISO 15792-1 AW 400 450 600 8 to EN ISO 15792-1 AW 400 450 600 8

Materials Preheating Postweld treatment Materials Preheating Postweld treatment
Matching/similar None None Matching/similar None None
cast steel grades cast steel grades
Shielding gas (EN ISO 14175) M12, M13 Shielding gas (EN ISO 14175) M12, M13
Thermanit 30/10 Thermanit 30/40 E
GMAW wire GMAW wire
Classifications EN ISO 14343-A EN ISO 14343-B AWS A5.9 Mat. No. Classifications EN ISO 18274 AWS A5.9 Mat. No.
G 29 9 SS312 ER312 1.4337 S Ni 8025 (NiFe30Cr29Mo) ER383(mod.) 2.4656
Characteristics Nickel based alloy; resistant to intercrystalline corrosion and wet

Characteristics Stainless; wet corrosion up to 300 °C (572 °F). High resistance corrosion up to 450 °C (842 °F). Good corrosion resistance,
and field of use
and field of use to hot cracking: good toughness at high yield strength. especially in reducing environment. For joining and surfacing
For joining and surfacing applications with matching/similar work on matching and similar – non-stabilized and stabilized –
steels/cast steel grades. For fabricating tough joints (one layer) fully austenitic steels/cast steel grades containing Mo (and Cu).
on unalloyed/low-alloy structural steels of higher strength, For joining aforementioned steels to unalloyed/low-alloy steels.
on high manganese steel and CrNiMn steels.
1.4577 – X3CrNiMoTi25-25, and combinations of afore-
Materials 1.3401 – X120Mn12, 1.4006 – X10Cr13
mentioned materials with ferritic steels up to S355J
and joints between the forementioned steels, as well as
1.4583 – X10CrNiMoNb18-12 and ferritic structural steels as
S235J, S355J Typical analysis C Si Mn Cr Mo Ni Cu
in % 0.02 0.20 2.6 29.0 4.3 36.0 1.8
Typical analysis C Si Mn Cr Ni Mechanical proper- Heat- Yield strength Yield strength Tensile Elongation Impact values
in % 0.15 0.5 1.6 30.0 9.0 ties of the weld MPa MPa MPa %
0 0
metal according
to EN ISO 15792-1 AW 350 370 550 30 75
Mechanical proper- Heat- Yield strength Tensile Elongation Impact values (min. values at RT)
metal according Structure Austenite, no ferrite
to EN ISO 15792-1 AW 500 750 20 27
Structure Austenite/ferrite Matching metals None (weld as cold as If necessary solution annealing
possible) cooling in air at 1120 °C (2048 °F)
Welding instruction Joining of matching According to parent None

Materials Preheating Postweld treatment austenitic steels to metal
unalloyed/low-alloy
Stainless and heat resistant, unal- According to Mostly not necessary steels/cast steel grades
loyed and low-alloy steels/cast steel parent metal
grades; combinations Polarity = +
Shielding gas (EN ISO 14175) I1, I3,
M12 (29,5%He+0,5%CO2+70%Ar)
Polarity = +
weights 1.0 B300 15 weights 1.0 BS300 15
(Tolerances acc. EN ISO 544) (Tolerances acc. EN ISO 544) 1.2 BS300 15
1.2 B300 15
Thermanit 35/45 Nb Thermanit 409 Cb
GMAW wire GMAW wire
Classifications EN ISO 18274 Classifications EN ISO 14343-A AWS A5.9 Mat. No.
S Ni Z (NiCr36Fe15Nb0,8) GZ 13 Nb L ER409Nb ≈ 1.4009
Characteristics Resistant to scaling up to 1180 °C (2156 °F). Characteristics Stainless. Scaling resistant up to 900 °C (1652 °F).
and field of use For joining and surfacing work on matching/similar and field of use For joining and surfacing of similar and matching steels.
heat resistant cast steel grades Exhaust systems.
Materials GX45NiCrNbSiTi45-35 Materials 1.4006 – X12Cr13

1.4021 – X20 Cr13
1.4024 – X15Cr13
Typical analysis C Si Mn Cr Ni Nb 1.4512 – X2CrTi12 / X6CrTi12 – AISI 409
in % 0.42 1.5 1.0 35.0 45.5 0.8
Typical analysis C Si Mn Cr Nb
In the range of matching cast steel grades in % ≤0.05 0.6 0.6 11.5 ≥10xC
Creep and stress
rupture properties
Mechanical proper- Heat- Hardness

treatment
Mechanical proper- Heat- Yield strength Tensile Elongation ties of the weld HB30
treatment 0.2% strength (L0=5d0) metal according
ties of the weld
metal according
MPa MPa %
to EN ISO 15792-1 AW ≈ 150
AW 245 450 6 (min. values at RT) 750°C / 2 h (1382 °F / 2 h) ≈ 130
to EN ISO 15792-1
(min. values at RT)
Structure Ferrite
Structure Austenite
Welding instruction
Materials Preheating Postweld treatment Matching/similar According to wall According to wall thickness
Matching/similar None None steels thickness 200 - 300 °C 700 - 750 °C (1292 - 1382 °F);
cast steel grades (392 - 572 °F)
weights weights 1.0 B300 15
1.2 BS300 15 (Tolerances acc. EN ISO 544)
(Tolerances acc. EN ISO 544) Other diameters and spool types on request
Thermanit 430L Cb Thermanit 439 Ti
GMAW wire GMAW wire
Classifications EN ISO 14343-A AWS A5.9 Mat. No. Classifications EN ISO 14343-A AWS A5.9 Mat. No.
GZ 18 Nb L ER430(mod.) ≈ 1.4511 GZ 18 Ti L ER439(mod.) ≈ 1.4510
Stainless. Scaling resistant up to 900 °C (1,652 °F). Characteristics Stainless. Scaling resistant up to 900 °C (1652 °F).
Characteristics
For joining and surfacing of similar and matching steels. and field of use For joining and surfacing of similar and matching steels.
and field of use
Exhaust systems. Exhaust systems.
Materials 1.4016 – X6Cr17 – AISI 430

Materials 1.4016 – X6Cr17 AISI 430 1.4502 – X8CrTi18
1.4511 – AISI 430; X3CrNb17 1.4510 – X3CrTi17
AISI 439
Typical analysis C Si Mn Cr Nb
in % Typical analysis C Si Mn Cr Ti
≤0.02 0.5 0.5 18.0 ≥12xC
in % ≤0.03 0.8 0.8 18.0 ≥12xC
Mechanical proper- Heat- Hardness

treatment Mechanical proper- Heat- Yield strength Tensile Elongation Hardness
ties of the weld treatment 0.2% strength (L0=5d0)
HB30 ties of the weld
metal according MPa MPa % HB30
metal according
to EN ISO 15792-1 AW ≈ 150
(min. values at RT) 760 °C / 2 h (1400 °F / 2 h) ≈ 130 to EN ISO 15792-1 AW ≈ 150
(min. values at RT) 800 °C / 1 h 280 430 20 ≈ 130
(1472 °F / 1 h)
Structure Ferrite
Structure Ferrite
Welding instruction
Welding instruction
Matching/similar According to wall According to wall thickness
steels thickness 200 - 300 °C 750 - 800 °C (1,383 - 1,472 °F); Matching ferritic 200 - 300 °C Air cooling. Stress releaving heat treatment
(392 - 572 °F) steels (392 - 572 °F) at 800 °C (1,472 °F), Air cooling is
recommended when multi layer welding.
1.2 B300 15 1.2 B300 15
Other diameters and spool types on request Other diameters and spool types on request
Thermanit 617 Thermanit 625
GMAW wire GMAW wire
S Ni 6617 (NiCr22Co12Mo9) ERNiCrCoMo-1 2.4627 S Ni 6625 (NiCr22Mo9Nb) ERNiCrMo-3 2.4831
Characteristics Nickel based alloy; high resistance to corrosive environment. Resistant to
and field of use stress corrosion cracking. Resistant to scaling up to 1100 °C (2012 °F).
Characteristics Resistant to scaling up to 1100 °C (2012 °F), high temperature Temperature limit: 500°C (932°F) max. in sulphureous atmospheres. High
and field of use resistant up to 1000 °C (1832 °F). High resistance to hot gases temperature resistant up to 1000 °C (1832 °F). Cold toughness at subzero
in oxidizing resp. carburizing atmospheres. temperatures as low as –196 °C (–321 °F). For joining and surfacing work
with matching/similar corrosion-resistant materials as well as with matching
Suited for joining and surfacing applications with matching and and similar heat resistant, high temperature resistant steels and alloys. For
similar heat resistant steels and alloys. joining and surfacing work on cryogenic austenitic CrNi(N) steels/cast steel
grades and on cryogenic Ni steels suitable for quenching and tempering.
Materials 1.4876 – Alloy 800 – UNS N08800 – X10NiCrAlTi32-20 1.4547 – Alloy 254SMO – UNS S31254 – X1CrNiMoCuN20-18-7
1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAlTi31-20 1.4876 – Alloy 800 – UNS N08800 – X10NiCrAITi32-20
1.4859 – UNS N08151 – GX10NiCrNb32-20 1.4958 – Alloy 800 H – UNS N08810 – X5NiCrAITi31-20
2.4851 – Alloy 601 – UNS N06601 – NiCr23Fe 2.4816 – Alloy 600 – UNS N06600 – NiCr15Fe
2.4663 – Alloy 617 – UNS N06617 – NiCr23Co12Mo 2.4856 – Alloy 625 – UNS N06625 – NiCr22Mo9Nb
as well as combinations of forementioned Materials with ferritic steels
up to S355J, 10CrMo9-10 9% Ni steels
Typical analysis C Si Mn Cr Mo Ni Co Al Ti Fe Typical analysis C Si Mn Cr Mo Ni Nb Fe

in % in % 0.03 0.25 0.20 22.0 9.0 Bal. 3.6 <1.0
0.05 0.1 0.1 21.5 9.0 Bal. 11.0 1.0 0.5 1.0
Creep and stress According to matching/similar creep resistant materials
rupture properties
treatment 0.2% strength (L =5d ) in J CVN treatment 0.2% 1.0% strength (L0=5d0) in J CVN
0 0 ties of the weld
metal according MPa MPa MPa % –196 °C
metal according
to EN ISO 15792-1 AW 400 700 40 100 to EN ISO 15792-1 AW 460 500 740 30 60 40
Structure Austenite
Austenite Welding instruction

Structure
Matching/similar metals None None; if necessary, solution annea-
Welding instruction ling at 1150 °C (2102 °F)
Materials Preheating Postweld treatment Cryogenic CrNi(N) steels/ None None
cast steel grades
Matching/similar None Mostly none. If necessary, solution Cryogenic Ni steels (X 8 Ni 9) suitable for According to None
metals annealing at 1150 °C (2102 °F) quenching and tempering parent metal
Polarity = +
Shielding gas (EN ISO 14175) I1, M12 (Ar+30%He+0,5%CO2)
Polarity = +
Shielding gas (EN ISO 14175) I1, M12 (Ar+30%He+0,5%CO2) TÜV (Certificate No. 3462)
Approvals
Packaging and Diam. (mm) Spool kg/pack weights 0.8 BS300 12.5
weights (Tolerances acc. EN ISO 544) 1.0 BS300 15
1.0 BS300 15 1.2 BS300 15
1.2 BS300 15 1.6 BS300 15
Thermanit 690
GMAW wire

S Ni 6052 (NiCr30Fe9) ERNiCrFe -7 2.4642
Characteristics High resistance to stress corrosion cracking in oxidizing acids Welding instruction
and field of use and water at high temperatures. Materials Preheating Postweld treatment
Particularly suited for the conditions in nuclear fabrication.
Useable for joining matching and similar steels, surfacing with
metals
low-alloy and stainless steels.
Materials 2.4642 – Alloy 690 – UNS N06690 – NiCr29Fe
Typical analysis C Si Mn Cr Mo Ni Fe Co Polarity = +

in % 0.03 0.3 0.3 29.0 0.1 Bal. 9.0 <0.1 Shielding gas (EN ISO 14175) I1, M12 (Ar+30%He+0,5%CO2)

metal according
to EN ISO 15792-1 AW 350 600 35 80
(min. values at RT)

Structure Austenite (Tolerances acc. EN ISO 544)
Union FeNi 60 H IG Union FeNi 60 IG
GMAW wire GMAW wire
Classifications EN ISO 1071 Classifications EN ISO 1071 Mat. No.

SC NiFe -2 SC NiFe-1 2.4560
Characteristics Union FeNi 60 IG is a nickel-iron alloyed wire electrode for the

Characteristics Union FeNi 60 H IG is a nickel-iron-copper alloyed wire welding of joinings and claddings on cast iron.
electrode for the welding of joinings and claddings on cast and field of use
and field of use Suited for joinings between cast iron and high alloyed (stainless,
materials with spherical graphite as well as combinations heat-resistant) steels.
between cast iron and steel
Materials EN-GJS-350-22-LT to EN-GJS-700-2,

Materials EN-GJL-250 to EN-GJL-350 (EN-JS1015 to EN-JS1070; GGG35 to GGG70);
(EN-JL1040 to EN-JL1050; GG25 – GG35) EN-GJMB-350-10 to EN-GJMB-700-2,
EN-GJS-350-22-LT to EN-GJS-700-2 (B35-10; P45-06 to P70-02; GTS35 to GTS70);
(EN-JS1015 to EN-JS1070; GGG35 to GGG70) EN-GJMW-350-4 to EN-GJMW-550-4,
EN-GJMB-350-10 to EN-GJMB-700-2 (W35-04 to W55-04; GTW35 to GTW65)
(B35-10; P45-06 to P70-02; GTS35 to GTS70)
Typical analysis C Si Mn Ni Fe
in % 0.1 0.15 0.9 59.0 Bal.
Typical analysis C Si Mn Ni Cu Fe
in % 0.1 0.25 3.0 55.0 2.0 Bal.
Mechanical proper- Heat- Yield strength Tensile Hardness

treatment 0.2% strength
ties of the weld MPa MPa HB 30
Mechanical proper- Heat- Yield strength Tensile Hardness metal according
ties of the weld
treatment 0.2% strength to EN ISO 15792-1 AW 200 400 180
MPa MPa HB 30 (min. values at RT)
metal according
to EN ISO 15792-1 AW 250 450 200
(min. values at RT)
Polarity = +
Shielding gas (EN ISO 14175) I (Ar); I1, M12
Polarity = +
Shielding gas (EN ISO 14175) M12
weights 1.0 BS300 15 weights 1.0 BS300 15
1.2 BS300 15 1.2 BS300 15
Page
Summary 310-311
Wires 312-319
for submerged arc welding unalloyed steels
for submerged ac welding creep resistant steels
for submerged arc welding fine grained steels
Fluxes
for submerged arc welding unalloyed steels 322-331
for submerged arc welding creep resistant steels 320-321,
335-344, 349-351
for submerged arc welding fine grained steels 332-334, 345-348
Summary – Sub arc wires and fluxes
Page Brand name EN ISO / EN • Brand name AWS Page
Wires ........for submerged arc welding unalloyed steels Wires ........for submerged arc welding unalloyed steels
312-313 ...................Union S 1.......................................................• 756........................S1...................................................................................................................... Union S 3 .............................................................................................A5.17..................EH10K .................................................................................................316-317
312-313 ...................Union S 1 Mo 1,2...........................................• 756........................SZ ..................................................................................................................... Union S 3 Si.........................................................................................A5.17..................EH12K .................................................................................................318-319
314-315 ...................Union S 2.......................................................• 756........................S2...................................................................................................................... Union S 1 .............................................................................................A5.17..................EL12 ....................................................................................................312-313
316-317 ...................Union S 2 Si...................................................• 756........................S2Si .................................................................................................................. Union S 2 .............................................................................................A5.17..................EM12 ...................................................................................................314-315
316-317 ...................Union S 3.......................................................• 756........................S3...................................................................................................................... Union S 2 Si.........................................................................................A5.17..................EM12K.................................................................................................316-317
318-319 ...................Union S 3 Si...................................................• 756........................S3Si .................................................................................................................. Union S 3 Mo Ti B................................................................................A5.23..................EA2TiB.................................................................................................316-317
318-319 ...................Union S 3 Ti B ...............................................• 756........................SZ ..................................................................................................................... Union S 3 Ti B......................................................................................A5.23..................EG........................................................................................................318-319
316-317 ...................Union S 3 Mo Ti B .........................................• 756........................SZ ..................................................................................................................... Union S 1 Mo 1,2.................................................................................A5.23..................EG........................................................................................................312-313
..................for submerged arc welding creep resistant and cryogenic steels ..................for submerged arc welding creep resistant and cryogenic steels
316-318 ...................Union S 3 NiMo .............................................• 756........................S3Ni1,5Mo ........................................................................................................ Union S 3 Mo .......................................................................................A5.23..................EA4......................................................................................................316-317
316-318 ...................Union S 3 NiMo 1 ..........................................• 756........................S3Ni1Mo ........................................................................................................... Union S 3 NiMo 1.................................................................................A5.23..................EG [EF3 (mod.)] ..................................................................................316-317
316-317 ...................Union S 3 Mo.................................................• 756 / 24598-A .......S3Mo / S MnMo................................................................................................ Union S 3 NiMo....................................................................................A5.23..................EG [EF1 (mod.)] ..................................................................................316-317
314-315 ...................Union S 2 CrMo.............................................24598-A...................S CrMo1............................................................................................................ Union S 2 CrMo ...................................................................................A5.23..................EB2R ...................................................................................................314-315
312-313 ...................Union S 1 CrMo 2..........................................24598-A...................S CrMo2............................................................................................................ Union S 1 CrMo 2 ................................................................................A5.23..................EB3R ...................................................................................................312-313
312-313 ...................Union S 1 CrMo 2 V ......................................24598-A...................S ZCrMoV2....................................................................................................... Union S 1 CrMo 2 V.............................................................................A5.23..................EG........................................................................................................312-313
312-313 ...................Union S 1 CrMo 5..........................................24598-A...................S CrMo5............................................................................................................ Union S 1 CrMo 5 ................................................................................A5.23..................EB6......................................................................................................312-313
318-319 ...................Union S P 23 .................................................24598-A...................SZCr2WV.......................................................................................................... Union S P 23........................................................................................A5.23..................EG........................................................................................................318-319
318-319 ...................Union S P 24 .................................................24598-A...................SZCrMo2VNb.................................................................................................... Union S P 24........................................................................................A5.23..................EG........................................................................................................318-319
312-313 ..................Thermanit MTS 3...........................................24598-A...................S CrMo91.......................................................................................................... Thermanit MTS 3 .................................................................................A5.23..................EB9......................................................................................................312-313
312-313 ..................Thermanit MTS 616.......................................24598-A...................S ZCrMoWVNb9 0,5 1,5................................................................................... Thermanit MTS 616 .............................................................................A5.23..................EG [B9 (mod.)].....................................................................................312-313
312-313 ..................Thermanit MTS 911.......................................24598-A...................S ZCrMoWVNb9 1 1......................................................................................... Thermanit MTS 911 .............................................................................A5.23..................EG [B9 (mod.)].....................................................................................312-313
..................for submerged arc welding fine grained structural steels ..................for submerged arc welding fine grained structural steels
314-315 ...................Union S 2 Mo.................................................• 756 / 24598-A .......S2Mo / S Mo..................................................................................................... Union S 2 Mo .......................................................................................A5.23..................EA2......................................................................................................314-315
318-319 ...................Union S 4 Mo.................................................• 756........................S4Mo................................................................................................................. Union S 4 Mo .......................................................................................A5.23..................EA3......................................................................................................318-319
314-315 ...................Union S 2 NiMo 1 ..........................................• 756........................SZ2Ni1.............................................................................................................. Union S 2 NiMo 1.................................................................................A5.23..................ENi1.....................................................................................................314-315
314-315 ...................Union S 2 Ni 370 ...........................................• 756........................S2Ni1,5 ............................................................................................................. Union S 2 Ni 370..................................................................................A5.23..................EG [ENi1 (mod.)] .................................................................................314-315
314-315 ...................Union S 2 Ni 2,5 ............................................• 756........................S2Ni2 ................................................................................................................ Union S 2 Ni 2,5...................................................................................A5.23..................ENi2.....................................................................................................314-315
314-315 ...................Union S 2 Ni 3,5 ............................................• 756........................S2Ni3 ................................................................................................................ Union S 2 Ni 3,5...................................................................................A5.23..................ENi3.....................................................................................................314-315
316-317 ...................Union S 3 NiMoCr..........................................26304-A...................SZ3Ni2,5CrMo .................................................................................................. Union S 3 NiMoCr................................................................................A5.23..................EG [EF6 (mod.)] ..................................................................................316-317
Fluxes ......for submerged arc welding unalloyed steels Fluxes ......for submerged arc welding unalloyed steels
328-329 ...................UV 310 P .......................................................14174 ......................SA AB 1 55 AC H5 ........................................................................................... UV 310 P..............................................................................................–.........................–...........................................................................................................328-329
326 ..........................UV 309 P .......................................................14174 ......................SA AB 1 65 AC H5 ........................................................................................... UV 309 P..............................................................................................–.........................–..................................................................................................................326
322 ..........................UA 600...........................................................14174 ......................SA AB 1 65 DC H5........................................................................................... UA 600 .................................................................................................–.........................–..................................................................................................................322
330-331 ...................UV 400...........................................................14174 ......................SA AB 1 67 AC H5 ........................................................................................... UV 400 .................................................................................................–.........................–...........................................................................................................330-331
323 ..........................UV 305...........................................................14174 ......................SA AR 1 76 AC H5........................................................................................... UV 305 .................................................................................................–.........................–..................................................................................................................323
324-325 ...................UV 306...........................................................14174 ......................SA AR 1 77 AC H5........................................................................................... UV 306 .................................................................................................–.........................–...........................................................................................................324-325
327 ..........................UV 310 D.......................................................14174 ......................SA FB 1 55 DC H5 ........................................................................................... UV 310 D .............................................................................................–.........................–..................................................................................................................327
..................for submerged arc welding creep resistant and cryogenic steels ..................for submerged arc welding creep resistant and cryogenic steels
350 ..........................UV P23 ..........................................................14174 ......................SA FB 1 55 AC ................................................................................................. UV P23.................................................................................................–.........................–..................................................................................................................350
351 ..........................UV P24 ..........................................................14174 ......................SA FB 1 55 AC ................................................................................................. UV P24.................................................................................................–.........................–..................................................................................................................351
349 ..........................UV 430 TTR-W..............................................14174 ......................SA FB 1 57 AC ................................................................................................. UV 430 TTR-W ....................................................................................–.........................–..................................................................................................................349
344 ..........................UV 420 TTRC................................................14174 ......................SA FB 1 65 DC................................................................................................. UV 420 TTRC ......................................................................................–.........................–..................................................................................................................344
340-343 ...................UV 420 TTR / UV 420 TTR-W.......................14174 ......................SA FB 1 65 DC / SA FB 1 65 AC..................................................................... UV 420 TTR / UV 420 TTR-W.............................................................–.........................–...........................................................................................................340-343
335-339 ...................UV 420 TT / UV 420 TT-LH...........................14174 ......................SA FB 1 65 DC / SA FB 1 65 DC H5............................................................... UV 420 TT / UV 420 TT-LH .................................................................–.........................–...........................................................................................................335-339
320-321 ...................Marathon 543 ................................................14174 ......................SA FB 2 55 DC................................................................................................. Marathon 543.......................................................................................–.........................–...........................................................................................................320-321
.................for submerged arc welding fine grained structural steels .................for submerged arc welding fine grained structural steels
332-334 ...................UV 418 TT .....................................................14174 ......................SA FB 1 55 AC H5 ........................................................................................... UV 418 TT............................................................................................–.........................–...........................................................................................................332-334
345-348 ...................UV 421 TT .....................................................14174 ......................SA FB 1 65 DC H5 ........................................................................................... UV 421 TT............................................................................................–.........................–...........................................................................................................345-348
Wires for submerged arc welding of unalloyed, creep resistant, cryogenic
and fine grained structural steels
Sub-arc Classification Typical analysis of the wire electrodes Field of application/Materials

wires (%)
C Si Mn Cr Mo Ni Nb others
Thermanit EN ISO 24598-A S CrMo91 0.12 0.25 0.80 9.0 0.95 0.45 0.06 0.22 V Creep resistant 9 % Cr-Stahl such as X 10 CrMoVNb 9 1,
MTS 3 AWS A5.23 EB9 A 213-T 91, A 335-P 91. ASTM A199 Gr. T91,
A335 Gr. P91 (T91), A213/213M Gr. T91;
Flux: Marathon 543.
Thermanit EN ISO 24598-A S ZCrMoWVNb9 0,5 1,5 0.11 0.25 0.80 8.8 0.45 0.45 0.06 1.65 W Creep resistant martensitic steel of type P 92
MTS 616 AWS A5.23 EG [B9 (mod.)] 0.22 V acc. to ASTM A 335. ASTM A355 Gr. P92 (T92),
A213/213M Gr. T92; Flux: Marathon 543.
Thermanit EN ISO 24598-A S ZCrMoWVNb9 1 1 0.11 0.25 0.45 9.0 1.00 0.45 0.06 1.00 W Creep resistant martensitic steel of type
MTS 911 AWS A5.23 EG [B9 (mod.)] 0.20 V X11CrMoWVNb9-1-1, E 911. Flux: Marathon 543.
Union EN 756 S1 0.10 0.10 0.50 Steels S185 up to S235JR, boiler plates P235GH,
S1 AWS A5.17 EL12 ship building steels, pipe steels up to S275N,
fine grained structural steels up to P275N, S275N.
Union EN ISO 24598-A S CrMo2 0.10 0.10 0.50 2.40 1.00 Creep resistant boiler structural steels 10CrMo9-10 i.g.
S 1 CrMo 2 AWS A5.23 EB3R 12CrMo9-10.
ASTM A335 Gr. P22, A217 Gr. WC9; A387 Gr. 22;
Flux: UV 420 TTR, UV 420 TTR-W.
Union EN ISO 24598-A S ZCrMoV2 0.12 0.10 0.60 2.50 1.00 0.02 0.30 V Creep resistant steel of type 2 1/4 % Cr - 1 % Mo - 0,25 % V.
S 1 CrMo 2 V AWS A5.23 EG
Union EN ISO 24598-A S CrMo5 0.08 0.30 0.50 5.80 0.60 Creep resistant and steels resistant to hydrogene such
S1 CrMo 5 AWS A5.23 EB6 as 12 CrMo 19 5 and similar steels.
ASTM A213 Gr. T5, A217 Gr. C5, A335 Gr. P5;
Flux: Marathon 543, UV 420 TT.
Union EN 756 SZ 0.06 0.20 0.50 1.25 For the welding of pipe steels, e.g. API
S 1 Mo 1,2 AWS A5.23 EG 5LX60-X80, with two-run technique.
Flux: UV 309 P, UV 310 P.
Sub-arc Classification Typical analysis of the wire electrodes Field of application//Materials

wires (%)
C Si Mn Cr Mo Ni
Union EN 756 S2 0.10 0.10 1.00 General structural steels up to S355JR, boiler plates up to P295GH,
S2 AWS A5.17 EM12 shipbuilding steels, pipe steels up to L360 and unalloyed boiler tubes,
fine grained structural steels up to P355N, S355N.
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4;
A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366;
A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr. 30, 33, 36,
40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60;
A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2;
A935 Gr. 45; A936 Gr. 50;
Flux: UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400.
Union EN ISO 24598-A S CrMo1 0.12 0.10 0.80 1.20 0.50 CrMo-alloyed boiler plates and boiler tubes of quality
S 2 CrMo AWS A5.23 EB2R 13CrMo4-5 and similar steels.
ASTM A193 Gr. B7, A355 Gr. P11 u. P12, A217 Gr. WC6;
Flux: UV 420 TTR (UV 420 TTR-W), UV 420 TT.
Union EN 756 S2Mo 0.10 0.10 1.00 0.50 Mo-alloyed steels and boiler plates of quality 16Mo3,
S 2 Mo EN ISO 24598-A S Mo fine grained structural steels up to S460N, P460N, and
AWS A5.23 EA2 corresponding pipeline steels up to StE 480 TM.
ASTM A355 Gr. P1, A161-94 Gr. T1A, A182M Gr. F1,
A204M Gr. A, B, C, A250M Gr. T1, A217 Gr. WC1;
Flux: UV 420 TT, UV 421 TT, UV 418 TT,
UV 400, UV 306, UV 309 P, UV 310 P.
Union EN 756 S2Ni2 0.10 0.10 1.00 2.50 Cryogenic fine grained structural steels up to S460NL, P460NL
S 2 Ni 2,5 AWS A5.23 ENi2 and special structural steels such as 12 Ni 14 G 1.
ASTM A633 Gr. E, A572 Gr. 65, A203 Gr. D, A333 and 334 Gr. 3,
A350 Gr. LF; Flux: UV 421 TT, UV418 TT.
Union EN 756 S2Ni3 0.09 0.15 0.90 3.30 For the welding of cryogenic steels:
S 2 Ni 3,5 AWS A5.23 ENi3 10Ni14, SA350G.LF3, SA 203 Gr. D. Flux: UV 421 TT, UV 418 TT.
Union EN 756 S2Ni1,5 0.08 0.10 0.95 1.30 Fine grained structural steels up to S420NL, P420ML, especially
S 2 Ni 370 AWS A5.23 EG [ENi1 (mod.)] 15MnNi6-3 and other cryogenic steels.
(In combination with UV 421 TT tested acc. to KTA 1408.)
Flux: UV 421 TT, UV 418 TT.
Union EN 756 SZ2Ni1 0.11 0.10 1.00 0.25 0.90 Creep resistant and cryogenic fine grained structural steels up to
S 2 NiMo 1 AWS A5.23 ENi1 S460NL, P460NL and corresponding offshore and pipe steels.

wires (%)
C Si Mn Cr Mo Ni
Union EN 756 S2Si 0.10 0.30 1.00 General structural steels up to S355JR, boiler plates up to P295GH,
S 2 Si AWS A5.17 EM12K especially for pipe steels up to L360 and unalloyed boiler tubes.
Flux: UV 306, UV 400, UV 421 TT, UV 418 TT.
Union EN 756 S3 0.12 0.10 1.50 General structual steels up to S355JR, boiler plates up to P355GH,
S3 AWS A5.17 EH10K ship building steels, fine grained structural steels up to P355N, S355N.
ASTM A36 Gr. all; A106 Gr. A, B; A214; A242 Gr. 1-5; A266 Gr. 1, 2, 4;
A283 Gr. A, B, C, D; A285 Gr. A, B, C; A299 Gr. A, B; A328; A366;
A515 Gr. 60, 65, 70; A516 Gr. 55; A556 Gr. B2A; A570 Gr. 30, 33, 36,
40, 45; A572 Gr. 42, 50; A606 Gr. all; A607 Gr. 45; A656 Gr. 50, 60;
A668 Gr. A, B; A907 Gr. 30, 33, 36, 40; A841; A851 Gr. 1, 2;
A935 Gr. 45; A936 Gr. 50
Flux: UV 420 TT, UV 421 TT, UV 418 TT, UV 306, UV 400.
Union EN 756 S3Mo 0.12 0.10 1.50 0.50 Mo-alloyed steels and boiler plates of quality 16Mo3 and
S 3 Mo EN ISO 24598-A S MnMo fine grained structural steels up to S460N, P460N.
AWS A5.23 EA4 Flux: UV 420 TT, UV 421 TT, UV 418 TT.
Union EN 756 SZ 0.08 0.25 1.20 0.55 + Ti For the welding of pipe steels in two-run technique.
S 3 Mo Ti B AWS A5.23 EA2TiB +B Flux: UV 309 P, UV 310 P.
Union EN 756 S3Ni1,5Mo 0.08 0.10 1.50 0.45 1.50 Creep resistant and cryogenic fine grained structural steels
S 3 NiMo AWS A5.23 EG [EF1 (mod.)] up to S550NL, P550ML and WB 35, WB 36, HY 80.
Flux: UV 420 TTR, UV 421 TT, UV 418 TT.
Union EN 756 S3Ni1Mo 0.12 0.10 1.60 0.60 0.95 Reactor structural steels such as 22 NiMoCr 37, 20 MnMo 44,
S 3 NiMo 1 AWS A5.23 EG [EF3 (mod.)] 20 MnMoNi55, WB 36, Welmonil 35, Welmonil 43,GS-18 NiMoCr 37;
In Combination with UV 420 TTR tested according to KTA 1408.
ASTM A517 Gr. A, B, C, E, F, H, J, K, M, P; A255 Gr. C; A633 Gr. E;
A572 Gr. 65; Flux: UV 420 TT (R), UV 421 TT, UV 418 TT.
With flux UV 310 D also for pipe steels (double joint).
Union EN ISO 26304-A SZ3Ni2,5CrMo 0.14 0.10 1.70 0.35 0.60 2.10 Fine grained structural steels water quenched and tempered
S 3 NiMoCr AWS A5.23 EG [EF6 (mod.)] up to P690Q such as N-A-XTRA 70, T 1 and HY 100.
USS-T 1 etc.; Flux: UV 421 TT, UV 418 TT.

wires (%)
C Si Mn Cr Mo others
Union EN 756 S3Si 0.10 0.30 1.70 General structural steels and fine grained structural steels
S 3 Si AWS A5.17 EH12K up to S460N, P460N.
Expecially for offshore steels with flux UV 418 TT (COD tested).
Union EN 756 SZ 0,08 0,30 1,55 +Ti, +B For the welding of pipe steels in two-run technique.
S 3 TiB AWS A5.23 EG Flux: UV 309 P, UV 310 P.
Union EN 756 S4Mo 0.12 0.10 2.00 0.50 Mo-alloyed steels and boiler plates of quality 16Mo3
S 4 Mo AWS A5.23 EA3 as well as for surfacing and for pipe steels, such as API 5L X60-X80
(two-run technique).
Flux: UV 420 TT, UV421 TT, UV 418 TT, UV 310 D, UV 309 P.
Union EN ISO 24598-A SZCr2WV 0.07 0.35 0.80 2.50 W =1.60 HCM2S: T/P 23
S P 23 AWS A5.23 EG V = 0.22 Flux: UV P23.
Nb=0.05
Union EN ISO 24598-A SZCrMo2VNb 0.10 0.20 0.60 2.50 1.00 V = 0.24 7CrMoVTiB10-10; (1.7378); T/P 24
S P 24 AWS A5.23 EG Ti/Nb=0.05 Flux: UV P24.
Marathon 543
Fluoride basic type
Classifications EN ISO 14174 Typical analysis for wire and weld metal in wt. %:
SA FB 2 55 DC
Designation C Si Mn Cr Mo Ni V Nb N W
Characteristics Marathon 543 is an agglomerated flux of fluoride basic type Thermanit MTS 3 0.12 0.25 0.80 9.00 0.95 0.45 0.22 0.06 0.05 -
and field of use with a high basicity. Weld metal 0.10 0.22 0.80 8.80 0.93 0.45 0.18 0.05 0.04 -
Outstanding good welding properties.
For joining and surfacing applications of creep resistant
Thermanit MTS 616 0.11 0.25 0.80 8.80 0.45 0.45 0.22 0.06 0.05 1.65
CrMo steels such as e.g. 12CrMo19-5 (Mat. No. 1.7362),
P 91/T 91, X10CrMoVNb9-1 (Mat. No. 1.4903), Weld metal 0.09 0.22 0.80 8.70 0.43 0.45 0.18 0.05 0.04 1.65
X20CrMoWV12-1 (Mat. No. 1.4935).
Thermanit MTS 911 0.11 0.25 0.45 9.00 0.98 0.45 0.20 0.06 0.05 1.05
In combination with the new sub arc wires Thermanit MTS 616
Weld metal 0.09 0.22 0.60 8.90 0.96 0.45 0.18 0.05 0.04 1.05
the flux is suited for welding steels of type P 92 according to
ASTM A 335 and with Thermanit MTS 911 for steels of type
X11CrMoWVNb9-1-1 (1.4905), E 911.
Grain size EN ISO 14174: 3 - 20 (0.3 - 2.0 mm)
Packaging 25 kg plastic bag, 500/1000 kg Big-Bag

Mechanical properties of the weld metal:
Designation Heat Test 0.2% Yield Tensile Elongation Impact
Advice It is advisable to redry the welding flux for about 2 h treatment temp. strength strength l0=5d0 value at RT
°C ≥ MPa ≥ MPa ≥% ≥ J (CVN)
at 300 - 350 °C (572 - 662 °F) prior to use.
Thermanit MTS 3 750 °C / 4 h RT 540 700 18 47

Main constituents SiO2+Al2O3 CaF2+CaO+MgO 760 °C / 2 h 400 400 540 14
in % 35 60 460 380 500 14
500 360 480 14
Approvals TÜV Controlas Thermanit MTS 616 760 °C / 4 h RT 560 700 18 41

600 290 350 16
Thermanit MTS 3 6527 1373
Thermanit MTS 616 9391

Thermanit MTS 911 760 °C / 4 h RT 560 700 18 41
600 300 360 16
*Special heat treatment

UA 600 UV 305
Aluminate basic type Aluminate-rutile type
Classifications EN ISO 14174 Classifications EN ISO 14174

SA AB 1 65 DC H5 SA AR 1 76 AC H5
Characteristics UV 305 is an agglomerated flux of aluminate-rutile type for

Characteristics UA 600 is an agglomerated flux of aluminate basic type for and field of use joining and surface welding. Suited for direct and alternating
and field of use surface welding of unalloyed and low alloyed steels. Due to its current. The flux is suited for butt welding in two-run technique
neutral Si and Mn pick-up behaviour it is possible to apply the and for sheet thickness up to 10 mm for fillet welding.
flux with different unalloyed and low alloyed sub arc wires within It is especially suited for welding tube walls.
a large field of use. Very low carbon burn-out of weld metal. Suited sub-arc wires:
If used in combination with corresponding wires it is possible Union S 1, S 2, S 2 Si, S 2 Mo and for boiler walls also
to manufacture crack-free weld metal up to about 50 HRC. Union S 2 CrMo, S 1 CrMo 2, Union S P23, Union S P24,
UA 600 is suited for welding single and multi wire. Outstanding Union MVMoS. It has outstanding good slag detachability (even
low consumption of flux and good slag detachability even at in narrow grooves) and allows high welding speed.
high interpass temperatures.
Grain size EN ISO 14174: 4 - 14 (0.4 - 1.4 mm), Tyler 12 x 42

Packaging 25 kg plastic valve bag

If requested: steel drum – content 200 kg
Packaging 25 kg plastic valve bag, 500/1000 kg Big-Bag
TÜV approvals Union S2 Mo, Union S2 CrMo, Union S1 CrMo2,

(for membrane walls) Union SP 24, Union MVMoS
Advice If transported and stored properly the flux can be used without
redrying directly from the bag. Flux that has become humid
should be redried for aout 2 h at 350 - 400 °C (662-752 °F) prior
to use. Advice If stored properly the flux can be used directly from the bag.
Flux that has become humid should be redried for about 2 h
at 300 - 350 °C (572 - 662 °F) prior to use.
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2

in % 18 36 24 20 Main constituents SiO2+TiO2 Al2O3+MnO CaF2 + CaO + MgO
in % 30 55 8
Basicity Mol.-% Weight % Basicity Mol.-% Weight-%

(Boniszewski) 2.9 2.2 (Boniszewski) 0.7 0.6
UV 306 UV 306
Aluminate-rutile type Aluminate-rutile type
Classifications EN ISO 14174 Mechanical properties of the weld metal, as welded:

SA AR 1 77 AC H5
Wire 0.2%- Tensile Elon- Impact values*
Characteristics UV 306 is an agglomerated flux designed for joining applications electrodes Yield strength gation ≥ J (CVN)
and field of use on general-purpose structural and pipe steels. Suitable for use used strength l0=5d0
on DC and AC. For single- and multi-wire welding with high ≥ MPa ≥ MPa ≥% +20 °C ± 0 °C -20 °C -30 °C
welding speed using the two-run technique as well as for fillet
welding. Very good slag removability. Union S 1 360 460 22 80 60 47 28
Grain size EN ISO 14174: 3 - 16 (0.3 - 1.6 mm) Union S 2 420 530 22 80 60 47 47
Union S 2 Mo 470 550 22 70 60 47 28
Advice If stored properly the flux can be used without redrying directly
from the bag. Flux that has become humid should be redried for Union S 2 Si 420 540 22 70 50 47 28
about 2 h at 300 - 350 °C (572 - 662 °F) prior to use.
Union S 3 420 520 22 80 60 47 47
Main constituents SiO2+TiO2 Al2O3+MnO CaF2+CaO+MgO
in % 24 50 14 * Average values from 3 tests
Basicity Mol.-% Weight %
(Boniszewski) 0.8 0.6
Approvals TÜV DB ABS GL LR DNV
Typical analysis for wire and weld metal in wt. %:
Union S 1 51.132.04
Designation C Si Mn Mo Weld metal classification
acc. to EN 756 Union S 2 2590 51.132.04 2M/2YM 3YTM 2M/2YM IIIYMT
AWS A5.17 - SFA 5.17 •
AWS A5.23 - SFA 5.23 Union S 2 Mo 7739
Union S 1 0.10 0.10 0.50 - S 35 2 AR S1

Weld metal 0.06 0.60 0.90 - • F6A0-EL12
Union S 2 0.10 0.10 1.00 - S 42 3 AR S2

Weld metal 0.06 0.60 1.40 - • F7A2-EM12
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 2 AR S2Mo

Weld metal 0.06 0.60 1.40 0.45 F8A2-EA2-A2
Union S 2 Si 0.10 0.30 1.00 - S 42 2 AR S2Si

Weld metal 0.06 0.75 1.60 - • F7A2-EM12K
Union S 3 0.12 0.10 1.50 - S 42 3 AR S3

Weld metal 0.07 0.60 1.60 - • F7A2-EH10K
UV 309 P UV 310 D
Aluminate basic type Fluoride basic type

SA AB 1 65 AC H5 SA FB 1 55 DC H5
Characteristics UV 310 D is an agglomerated fluoride-basic flux with high basi-
Characteristics UV 309 P is an agglomerated flux of the aluminate basic type
and field of use city and neutral metallurgical behaviour. It is suitable for single
and field of use with neutral metallurgical behaviour. It is especially suited for
electrode (DC+), twin electrodes (DC+) and tandem electrodes
welding single and multi wire (DC and AC) when manufacturing
(DC+ and AC) welding.
longitudinal and spiral-seam pipes with two-run technique.
UV 310 D can especially be used in combination with suitable
For the two-run welding of pipe steels of API Grade A 25, A, B,
wire electrodes (for example: Union S 2, S 3 Si, S 2 Mo, S 3
X 42, X 46, X 52, X 56, X 60, X 65, X 70, X 80 and according to
Mo, S 4 Mo, S 2 NiMo1, S 3 NiMo, S 3 NiMo1) for double joint
EN 10208-2 L290MB up to L555MB if welded in combination
welding of pipe steels acc. to API 5L Gr. X42 to X80 and also
with corresponding sub arc wires such as
for other multilayer welded joints at mild and high tensile steels.
Union S 2, Union S 2 Mo, Union S 4 Mo, Union S 2 NiMo1,
Very good impact toughness of weld metal at low temperatures.
Union S 3 MoTiB, Union S 3 NiMo 1, Union S 1 Mo 1,2.
Remark:
Note:
The mechanical properties of the joint depend on the weld
The mechanical-technological behaviour of the weld metal
preparation, wall thickness, base metal composition and dilution
produced by the two-run technique (mainly the toughness) is not
with the base metal.
only influenced by the wire-/flux-combination but by many other
factors such as:
• the influence of chemical composition of the parent metal Grain size EN ISO 14174: 3 - 16 (0.3 - 1.6 mm); Tyler Mesh: 10 x 48
due to the high dilution (60 up to 70%)
• the influence of the relative long cooling time t 8/5 from the Packaging 30 kg steel container
welding heat by:
– welding parameter (heat input) Advice If stored properly, the flux can be used directly from the contai-
– wall thickness (two resp. three dimensional heat flow) ner. Flux that has picked up moisture should be redried for
– preheat and interpass temperature about 2 h at 350 ± 25 °C (662 ± 77 °F).

Grain size EN ISO 14174: 3 - 20 (0.3 - 2.0 mm) in % 16 36 19 27
Packaging 25 kg plastic valve bag, 500 kg and 1000 kg Big-Bag Basicity Mol.-% Weight %
Advice If transported and stored properly the flux can be used without Weld metal with AWS A5.17 • /A5.23 EN 756
redrying directly from the bag. Flux that has become humid should
be redried for about 2 h at 350-400 °C (662-752 °F) prior to use. Union S 3 • F7A6-EH10K S 42 4 FB S3
Union S 3 Si • F7A6-EH12K S 46 4 FB S3Si
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Union S 2 Mo F8A6-EA2-A2 S 46 2 FB S2Mo
in % 22 24 28 18 Union S 4 Mo F9A6-EA3-A3 S 50 4 FB S4Mo
Union S 2 NiMo1 F8A10-ENi1-Ni1 S 50 6 FB SZ2Ni1
(Boniszewski) 2.0 1.4 Union S 3 NiMo1 F8A8-EG-F3 S 55 6 FB S3Ni1Mo
UV 310 P
Aluminate basic type
Classifications EN ISO 14174

SA AB 1 55 AC H5
Characteristics UV 310 P is an agglomerated aluminate-basic flux with high Packaging 25 kg plastic valve bag, 500 kg and 1000 kg Big-Bag
and field of use basicity and neutral metallurgical behaviour.
It is suitable for single electrode (DC+), twin electrodes (DC+)
and tandem electrodes (DC+ and AC) welding.
The flux is especially suited for Mn-, Mo-, Ti, and B or Mn-, Ti-
and B-alloyed wire electrodes like Union S 3 MoTiB and Union
S 3 TiB. It is suited to achieve optimal charakteristics for the
toughness of the weld metal.
Advice If stored properly, the flux can be used directly from the bag
UV 310 P is suitable for the welding of pipe steels according to (drum). Flux that has picked up moisture should be re-dried for
API X 60, X 65, X 70, X 80 or acc. to EN 10208-2: L415 MB, around 2 h at 350 - 400 °C (662 - 752 °F) prior to use.
L450 MB, L485 MB and L555 MB. Re-drying cycle max. 3 times.
Note:
The mechanical-technological behaviour of the weld metal
produced by the two-run technique (mainly the toughness) is not
only influenced by the wire-/flux-combination but by many other
factors such as:
• the influence of chemical composition of the parent metal
due to the high dilution (60 up to 70%)
• the influence of the relative long cooling time t 8/5 from the
welding heat by: Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
– welding parameter (heat input) in % 18 25 32 18
– wall thickness (two resp. three dimensional heat flow)
– preheat and interpass temperature

Grain size EN 760: 3 - 20 (0.3 - 2.0 mm) (Boniszewski) 2.2 1.5
UV 400 UV 400
Aluminate basic type Aluminate basic type
Classifications EN ISO 14174 Mechanical properties of the weld metal for different treatments:
SA AB 1 67 AC H5 Wire Con- 0.2%-Yield Tensile Elongation Impact values*
Characteristics UV 400 is an agglomerated flux of aluminate basic type designed electrodes dition strength strength l0=5d0 ≥ J (CVN)
and field of use for joining and surfacing applications with general-purpose used ≥ MPa ≥ MPa ≥% +20 °C ± 0 °C -20 °C -40 °C
structural steels, fine grained structural steels, boiler and pipe
Union S 1 AW 355 460 22 100 100 47 28
steels. The flux is characterized by its low silicon and moderate
SR 330 420 25 110 120 80 28
manganese pickup. It can be used on DC and AC. Its good
welding characteristics and the technological properties of the Union S 2 AW 400 480 22 120 100 60 47
weld metal produced with different wires permit universal use. SR 355 480 25 140 120 100 47
N 290 460 22 80 60 47 -
Packaging 25 kg plastic valve bag, 500/1000 kg Big-Bag Union S 2 Mo AW 470 550 22 100 90 47 47
SR 470 550 22 100 100 60 47
Advice If stored properly the flux can be used without redrying directly
from the bag. Flux that has become humid should be redried for Union S 2 Si AW 420 500 22 100 80 47 47
about 2 h at 300 - 350 °C (572 - 662 °F) prior to use. SR 355 480 25 140 120 80 47
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Union S 3 AW 420 500 22 120 120 60 47
in % 20 30 26 16 SR 380 500 25 140 120 100 47
Basicity Mol.-% Weight % * Average values from 3 tests

AW = as welded
Typical analysis for wire and weld metal in wt. %: SR = stress relieved: 580 °C (1076 °F) / 5 h / air
N = normalized: 920 °C (1688 °F) / 1 h / air
Designation C Si Mn Mo Weld metal classification
acc. to EN 756
AWS A5.17 - SFA 5.17 •
AWS A5.23 - SFA 5.23 Approvals TÜV DB ABS BV GL LR DNV
Union S 1 0.10 0.10 0.50 - S 35 3 AB S1 Union S 2 6170 51.132.03 3YTM 4Y40TM 3YTM 3YTM IIIYTM
Weld metal 0.06 0.35 0.90 - • F7A4-EL12
Union S 2 Mo 6233 51.132.03 3YT/4YM 4Y40TM 3YT/4YM 3YTM IIIYT/IVYM
Union S 2 0.10 0.10 1.00 - S 38 4 AB S2
Weld metal 0.06 0.35 1.35 - • F7A4-EM12
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 4 AB S2Mo

Weld metal 0.06 0.35 1.35 0.45 F8A4-EA2-A2
Union S 2 Si 0.10 0.30 1.00 - S 42 4 AB S2Si

Weld metal 0.06 0.35 1.50 - • F7A4-EM12K
Union S 3 0.12 0.10 1.50 - S 42 4 AB S3

Weld metal 0.07 0.35 1.60 - • F7A4-EH10K
UV 418 TT UV 418 TT
Fluoride basic type Fluoride basic type
SA FB 1 55 AC H5 Designation C Si Mn Cr Mo Ni Weld metal
classification acc. to
EN 756 / • EN ISO 26304-A
Characteristics UV 418 TT is an agglomerated flux of fluoride basic type for AWS A5.17 - SFA 5.17 ••
and field of use joining and surfacing and applications with dissimilar steels. AWS A5.23 - SFA 5.23
Mainly for high strength and cryogenic fine grained structural
Union S 2 0.10 0.10 1.00 S 35 4 FB S2
steels. The Si and Mn pick-ups and burn-off rates are neutral
Weld metal 0.07 0.20 0.95 ••F7A5-EM12
because of its metallurgical behaviour.
The flux is weldable with almost every wire electrode. Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 4 FB S2Mo
When used in combination with Union S 3 Si wire electrode, Weld metal 0.07 0.20 0.95 0.45 F8A6-EA2-A2
the weld metal has high toughness properties up to –60 °C (–76
°F) and very good CTOD values up to –30 °C (–22 °F), Union S 2 Ni 2,5 0.10 0.10 1.00 2.30 S 42 8 FB S2Ni2
so that this combination is outstandingly suited for offshore Weld metal 0.07 0.20 0.95 2.20 F8A10-ENi2-Ni2
constructions.
Union S 2 Ni 3,5 0.09 0.15 0.90 3.30 S 46 8 FB S2Ni3
The flux can be used for tandem and multi wire welding Weld metal 0.06 0.20 0.85 3.20 F8A15-ENi3-Ni3
with DC and AC.
Very good slag detachability. Union S 2 Ni 370 0.08 0.10 1.00 1.30 S 42 6 FB S2Ni1,5
Weld metal 0.06 0.25 1.30 1.20 F7A8-EG-G
Union S 2 NiMo1 0.11 0.10 1.00 0.25 0.90 S 50 6 FB SZ2Ni1

Weld metal 0.07 0.20 0.95 0.23 0.85 F8A8-ENi1-Ni1
Union S 2 Si 0.10 0.30 1.10 S 42 5 FB S2Si
Weld metal 0.08 0.30 1.10 ••F7A6-EM12K
Union S 3 0.12 0.10 1.50 S 38 4 FB S3

Packaging 25 kg plastic valve bag, 500/1000 kg Big-Bag Weld metal 0.08 0.20 1.35 ••F7A6-EH10K
Union S 3 Mo 0.12 0.10 1.50 0.50 S 46 4 FB S3Mo

Weld metal 0.08 0.20 1.35 0.45 F8A5-EA4-A4
Advice It is advisable to redry the welding flux for about 2 h Union S 3 NiMo 0.08 0.10 1.50 0.45 1.50 S 50 6 FB S3Ni1,5Mo
at 300 - 350 °C (572 - 662 °F) prior to use. Weld metal 0.06 0.20 1.40 0.40 1.40 F9A8-EG-F1
Union S 3 NiMo 1 0.12 0.10 1.60 0.60 0.95 S 50 6 FB S3Ni1Mo

Weld metal 0.08 0.25 1.55 0.55 0.90 F9A8-EG-F3
Union S 3 NiMoCr 0.14 0.10 1.75 0.35 0.60 2.10 • S 69 6 FB SZ3Ni2,5CrMo
in % 15 35 20 25 Weld metal 0.08 0.20 1.50 0.32 0.58 2.00 F11A8-EG-F6
Union S 3 Si 0.10 0.30 1.70 S 46 6 FB S3Si

Weld metal 0.08 0.30 1.55 ••F7A8-EH12K
Basicity Mol.-% Weight % Union S 4 Mo 0.12 0.10 2.00 0.50 S 50 4 FB S4Mo
(Boniszewski) 3.5 2.6 Weld metal 0.08 0.20 1.65 0.45 F8P6-EA3-A3
UV 418 TT UV 420 TT / UV 420 TT-LH
Mechanical properties of the weld metal, as welded: Classifications EN ISO 14174

Wire 0.2%- Tensile Elon- Impact values* SA FB 1 65 DC / SA FB 1 65 DC H5
electrodes Yield strength gation ≥ J (CVN)
used strength l0=5d0 Characteristics UV 420 TT/ UV 420 TT-LH is an agglomerated flux of fluoride
≥ MPa ≥ MPa ≥% +20 °C ± 0 °C -20 °C - 40 °C - 60 °C -80 °C and field of use basic type for joining and surfacing applications with general
purpose structural steels, fine grained structural steels and
Union S 2 400 480 26 160 140 100 47 creep resistant steels. It is characterized by its neutral metallur-
gical behaviour. When used in combination with suitable wire
Union S 2 Mo 470 550 25 160 140 100 47
electrodes the weld metal has high toughness properties at
Union S 2 Ni 2,5 420 520 25 160 140 120 100 80 47 subzero temperatures.
It is suited for single wire and tandem welding.
Union S 2 Ni 3,5 470 560 25 160 140 120 100 80 47
Union S 2 Ni 370 420 530 25 160 140 100 70 47

Grain size EN ISO 14174: 3 - 20 (0.3 - 2.0 mm); 3 - 25 (0.3 - 2.5 mm)
Union S 2 NiMo 1 500 560 25 180 160 120 100 80 27 Packaging 25 kg plastic valve bag, 500/1000 kg Big-Bag
Union S 2 Si 420 520 26 160 140 100 60 47 Advice It is advisable to redry the welding flux for about 2 h
Union S 3 400 510 26 160 140 100 47 27 at 300 - 350 °C (572 - 662 °F) prior to use.
Union S 3 Mo 470 550 25 160 140 100 47 Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
in % 15 35 21 26
Union S 3 NiMo 550 620 22 160 140 120 80 47 27
Union S 3 NiMo 1 550 640 22 160 140 110 70 47 Basicity Mol.-% Weight %
Union S 3 NiMoCr 690 760 17 120 100 80 47 27
Union S 3 Si 460 550 26 160 140 120 70 47 Typical analysis for wire and weld metal in wt. %:
Union S 4 Mo 550 620 18 140 100 60 47 Designation C Si Mn Cr Mo Ni V W Cu Weld metal classification
acc. to EN 756
* Average values from 3 tests AWS A5.17 - SFA-5.17 ••
AWS A5.23 - SFA-5.23
Approvals TÜV DB DNV GL LR BV Union S 2 0.10 0.10 1.00 S 35 4 FB S2

Weld metal 0.07 0.25 1.05 •• F7A4-EM12
Union S 2 10410 51.132.05
Union S 2 Mo 0.10 0.10 1.00 0.50 S 46 4 FB S2Mo
Union S 3 Si 7276 51.132.05 VY42 (H5) 6Y42M 5Y42H5 5Y46 Weld metal 0.07 0.25 1.05 0.45 F8A4-EA2-A2
5Y42SR
Union S 3 0.12 0.10 1.50 S 38 4 FB S3
Weld metal 0.08 0.25 1.50 •• F7A4-EH10K
Union S 3 Mo 0.12 0.10 1.50 0.50 S 46 4 FB S3Mo

Weld metal 0.08 0.25 1.50 0.45 F8A4-EA4-A4
Union S 4 Mo 0.12 0.10 2.00 0.50 S 50 4 FB S4Mo

Weld metal 0.08 0.25 1.80 0.45 F8P4-EA3-A3
UV 420 TT / UV 420 TT-LH UV 420 TT / UV 420 TT-LH
Typical analysis for wire and weld metal in wt. %: Mechanical properties of the weld metal, as welded:
Designation C Si Mn Cr Mo Ni V W Cu Weld metal Wire 0.2%- Tensile Elon- Impact values*

classification acc. to electrodes Yield strength gation ≥ J (CVN)
EN 756 used strength l0=5d0
EN ISO 26304-A • ≥ MPa ≥ MPa ≥% +20 °C ± 0 °C - 20 °C - 40 °C
EN ISO 24598-A •••
AWS A5.17 - SFA-5.17•• Union Patinax U 400 510 24 100 100 60 47
AWS A5.23 - SFA-5.23
Union S 2 400 510 26 160 140 100 47
Thermanit MTS 4 0.25 0.30 1.00 11.5 1.00 0.50 0.30 0.50 ••• S CrMoWV12 FB
Weld metal 0.15 0.40 1.05 10.5 0.95 0.40 0.25 0.45 F9PZ-EG-G Union S 2 Mo 470 550 24 140 120 80 47
Union Patinax U 0.11 0.10 0.85 0.75 0.50 S 42 2 FB SO Union S 2 Ni 2,5 470 550 24 160 140 100 47
Weld metal 0.08 0.25 0.95 0.70 0.45 F7A2-EG-G
Union S 2 Ni 370 420 510 24 160 140 80 47
Union S 1 CrMo 2 0.10 0.10 0.50 2.40 1.00 ••• S CrMo2 FB
Weld metal 0.07 0.25 0.75 2.25 0.95 F9P0-EB3R-B3 Union S 3 400 510 26 160 140 100 47
Union S 1 CrMo 5 0.08 0.30 0.50 5.80 0.60 ••• S CrMo5 FB Union S 3 Mo 470 550 24 140 120 80 47
Weld metal 0.06 0.30 0.75 5.50 0.55 F8PZ-EB6-B6
Union S 3 NiMo 560 620 22 160 140 80 47
Union S 2 CrMo 0.12 0.10 0.80 1.20 0.50 ••• S CrMo1 FB
Weld metal 0.08 0.25 0.95 1.10 0.45 F8P0-EB2R-B2 Union S 3 NiMo 1 560 620 20 160 140 80 47
Union S 2 Ni 2,5 0.10 0.10 1.00 2.50 S 46 6 FB S2Ni2 Union S 3 NiMoCr 690 760 17 100 80 60 47
Weld metal 0.07 0.25 1.05 2.40 F8A8-ENi2-Ni2
* Average values from 3 tests
Union S 2 Ni 370 0.08 0.10 0.95 1.30 S 42 5 FB S2Ni1,5
Weld metal 0.06 0.25 1.00 1.25 F7A6-EG-G
Union S 3 NiMo 0.08 0.10 1.50 0.45 1.50 S 50 6 FB S3Ni1,5Mo Approvals: TÜV TÜV Wien DB FT
Weld metal 0.06 0.25 1.50 0.40 1.40 F9A8-EG-F1
Union S 3 NiMo 1* 0.12 0.10 1.60 0.60 0.95 S 50 6 FB S3Ni1Mo
Weld metal 0.08 0.25 1.55 0.55 0.90 F9A8-EG-F3 Union Patinax U 1799 51.132.09
Union S 1 CrMo 2 5209 51.132.02 EV19H
Weld metal 0.08 0.25 1.55 0.32 0.58 2.00 F11A6-EG-F6 Union S 2 3358 51.132.02
* Tramp elements Co and Ta, in conformidity with regulations on reactor construction Union S 2 CrMo 1794 EV18H
Union S 2 Mo 1793 177 EV17H
Union S 3 1795
Union S 3 Mo 1796
Union S 3 NiMo 1797
Union S 3 NiMo 1 3020

Union S 3 NiMoCr 2206
UV 420 TT / UV 420 TT-LH
Fluoride basic type
Mechanical properties of weld metal for different heat treatments Mechanical properties of the weld metal at different heat treatments
and test temperatures: and test temperatures:
Test temperature 20 °C (68 °F) * Test temperature 350°C (662 °F)* Test temp. 550°C (1022 °F)*
Wire electrodes Heat 0.2% Yield Tensile Elongation Impact values Wire electrodes Heat 0.2% Yield Tensile Elongation 0.2% Yield Tensile Elongation
used treatment strength strength l0=5d0 ≥ J (CVN) used treatment strength strength l0=5d0 strength strength l0=5d0
≥ MPa ≥ MPa ≥% ≥ MPa ≥ MPa ≥% ≥ MPa ≥ MPa ≥%
Thermanit MTS 4 A** 550 660 15 ≥ 49 Joule/cm2 (DVM) Thermanit MTS 4 A** 450+ 500+ 15+ - - -
Union S 1 CrMo 2 A* 460 560 24 120 Union S 1 CrMo 2 A* 380 500 20 270 360 26
Union S 1 CrMo 5 740 °C / 4 h 500 620 18 47 Union S 1 CrMo 5 740 °C / 4 h 360+ 450+ 18+ - - -
Union S 2 CrMo A* 460 550 24 140 Union S 2 CrMo A* 380 540 22 280 420 26
N + A* 330 480 30 120 N + A* 200 440 19 180 340 24
Union S 2 Mo SR 470 550 24 165 Union S 2 Mo S 370 530 24 280 380 26

N+A 280 440 26 125 N+A 190 420 25 170 210 30

N+A 320 510 26 130 N+A 260 470 20 190 330 30
Union S 3 NiMo SR 560 600 22 150 Union S 3 NiMo S 450 600 20 320 410 24
N+A 380 530 24 120 N+A 320 510 25 220 350 28
Union S 3 NiMo 1 SR 560 620 22 140 Union S 3 NiMo 1 S 420++ 600++ 24++ - - -
SO 500 620 24 150 SO 420++ 580++ 24++ - - -

N+A 360 540 26 130 N+A 270 510 22 210 360 30
A = tempered, 580 - 620 °C (1076 - 1148 °F) / air A = tempered, 580 - 620 °C (1076 - 1148 °F) / air
A* = tempered, 670 - 720 °C (1238 - 1328 °F) A* = tempered, 670 - 720 °C (1238 - 1328 °F)
A** = Special heat treatment, please ask for report A** = Special heat treatment, please ask for report
SR = stress relieved, 580 - 620 °C (1076 - 1148 °F) SR = stress relieved, 580 - 620 °C (1076 - 1148 °F)
SO = 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air SO = 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air
N = normalized, 920 °C (1688 °F) / air N = normalized, 920 °C (1688 °F) / air
* = Average values from 3 tests * = Average values from 3 tests

+ = Values at test temperature 450 °C (842 °F)
++ = Values at test temperature 400 °C (752 °F)
UV 420 TTR / UV 420 TTR-W
Fluoride basic type
SA FB 1 65 DC / SA FB 1 65 AC
Designation C Si Mn Cr Mo Ni Weld metal classification
acc. to EN 756
EN ISO 24598-A •
AWS A5.23 - SFA-5.23
Characteristics UV 420 TTR is an agglomerated flux of fluoride basic type,
and field of use mainly for joining and surfacing applications with creep resistant Union S 1 CrMo 2 0.10 0.10 0.50 2.40 1.00 - • S CrMo2 FB
steels. Weld metal 0.07 0.20 0.75 2.25 0.95 - F9P2-EB3R-B3R
It displays neutral metallurgical behaviour and is characterised
by a high degree of purity. It is particularly suitable for welding Union S 2 CrMo 0.12 0.10 0.80 1.20 0.50 - • S CrMo1 FB
Weld metal 0.08 0.20 1.00 1.10 0.45 - F8P2-EB2R-B2
hydrocrackers because of the low P pick-up of 0.004 % max.
When used in combination with wire electrodes Union S 2 CrMo Union S 2 Mo 0.10 0.10 1.00 - 0.50 - S 46 4 FB S2Mo
and Union S 1 CrMo 2 it is possible to meet the most stringent Weld metal 0.07 0.20 1.05 - 0.45 - F8A4-EA2-A2
toughness requirements at subzero temperatures even after
step-cooling treatment. Union S 3 NiMo 0.08 0.10 1.50 - 0.45 1.50 S 50 6 FB S3Ni1,5Mo
Weld metal 0.05 0.20 1.50 - 0.40 1.40 F9A8-EG-F1
UV 420 TTR-W permits sound welding on AC, by this achieving
Union S 3 NiMo 1 0.12 0.10 1.60 - 0.60 0.95 S 50 4 FB S3Ni1Mo
a higher level of toughness when welding with CrMo-alloyed Weld metal 0.08 0.20 1.55 - 0.55 0.90 F9A6-EG-F3-N
sub arc wires.
Union S 4 Mo 0.12 0.10 2.00 - 0.50 - S 50 3 FB S4Mo
Weld metal 0.08 0.20 1.85 - 0.45 - F8P4-EA3-A3
Grain size EN ISO 14174: 3 - 20 (0.3 - 2.0 mm); 3 - 16 (0.3 - 1.6 mm) Mechanical properties of the weld metal, as welded:
Wire electrodes 0.2% Yield Tensile Elongation Impact values*
used strength strength l0=5d0 ≥ J (CVN)
≥ MPa ≥ MPa ≥% +20 °C ± 0 °C - 20 °C - 40 °C - 60 °C
Union S 2 Mo 470 550 25 140 120 100 47 –
Union S 3 NiMo 560 660 22 140 120 100 47 47

Advice It is advisable to redry the welding flux for about 2 h
Union S 3 NiMo 1 560 680 22 140 120 100 47 27
at 300 - 350 °C (572 - 662 °F) prior to use.
Union S 4 Mo 550 630 18 120 100 80 47 –
* Average values from 3 tests

in % 15 35 21 26

UV 420 TTR / UV 420 TTR-W
Fluoride basic type
Mechanical properties of the weld metal at different heat treatments Mechanical properties of the weld metal of different heat treatments
and test temperatures: and test temperatures:
Test temperature 20 °C (68 °F) * Test temperature 350°C (662 °F)* Test temp. 550°C (1022 °F)*
Wire electrodes Heat 0.2% Yield Tensile Elongation Impact values Wire electrodes Heat 0.2% Yield Tensile Elongation 0.2% Yield Tensile Elongation
used treatment strength strength l0=5d0 ≥ J (CVN) used treatment strength strength l0=5d0 strength strength l0=5d0
≥ MPa ≥ MPa ≥% ≥ MPa ≥ MPa ≥% ≥ MPa ≥ MPa ≥%
Union S 1 CrMo 2 A* 460 560 22 140 Union S 1 CrMo 2 A* 380+ 500+ 20+ 270 360 26
Union S 2 CrMo A* 470 550 24 140 Union S 2 CrMo A* 380 540 22 280 420 26
N + A* 330 480 26 120 N + A* 200 440 19 180 340 24
Union S 2 Mo S 470 550 24 165 Union S 2 Mo S 370 570 24 280 380 26

N+A 290 440 26 120 N+A 220 420 25 170 310 30
Union S 3 NiMo S 560 660 22 150 Union S 3 NiMo S 450 600 20 320 410 24
N+A 420 540 24 120 N+A 320 510 25 220 350 28
Union S 3 NiMo 1 S 560 660 22 140 Union S 3 NiMo 1 S 420++ 590++ 24++ 290 410 25
SO 500 620 24 140 SO 420++ 580++ 24++ 190 330 32
Union S 4 Mo S 500 600 24 140 Union S 4 Mo S 400 590 23 290 410 24

N+A 355 510 26 110 N+A 280 470 20 190 330 30
A = tempered, 580 - 620 °C (1076 - 1148 °F) / air A = tempered, 580 - 620 °C (1076 - 1148 °F) / air
A* = tempered, 670 - 720 °C (1238 - 1328 °F) A* = tempered, 670 - 720 °C (1238 - 1328 °F)
A** = Special heat treatment, please ask for report A** = Special heat treatment, please ask for report
SR = stress relieved, 580 - 620 °C (1076 - 1148 °F)
SR = stress relieved, 580 - 620 °C (1076 - 1148 °F) SO = 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air
SO = 60 h 550 °C (1022 °F) + 40 h 620 °C (1148 °F) / air N = normalized, 920 °C (1688 °F) / air
N = normalized, 920 °C (1688 °F) / air * = Average values from 3 tests
+ = Values at test temperature 450 °C (842 °F)
* = Average values from 3 tests ++ = Values at test temperature 400 °C (752 °F)
Approvals: TÜV Controlas TÜV Wien

Union S 1 CrMo 2* 6541
Union S 1 CrMo 2 2734 0167 574
Union S 2 3437
Union S 2 CrMo 3439 0162
Union S 2 Mo 3438
Union S 3 3440
Union S 3 Mo 3441
Union S 3 NiMo 3442
Union S 3 NiMo 1 3021 / 8015
Union S 3 NiMoCr 3443
* with UV 420 TTR-W, all others only with UV 420 TTR.
UV 420 TTRC UV 421 TT

SA FB 1 65 DC SA FB 1 65 DC H5
Characteristics UV 420 TTRC is an agglomerated fluoride-basic flux with high

and field of use basicity and neutral metallurgical behaviour.
Characteristics Agglomerated fluoride basic flux with high basicity and neutral
UV 420 TTRC is a special variant of flux UV 420 TTR. It sup-
and field of use metallurgical behaviour.
ports the C-content of the wire electrode when DC-welding. In
It is suitable for single (DC) and tandem (DC and AC) welding.
comparison with UV 420 TTR the C-content in the all weld metal
Very good slag detachability. Excellent for narrow gap welding.
is about 0.03 - 0.04 % higher. It is suitable for multipass
UV 421 TT can be used in combination with suitable sub arc
welding, for single- and tandem-wire systems.
wires for joint welding of mild, medium alloyed and high tensile
UV 420 TTRC has prime importance for SAW of the high-tem-
steels.
perature resistant steel, for joining and surfacing applications.
Very good impact toughness of weld metal at low temperatures.
Grain size EN ISO 14174: 3 - 20 (0.3 - 2.0 mm); Tyler Mesh: 8 x 48
Packaging 25 kg plastic valve bag, 200 kg steel drum,

500/1000 kg Big-Bag
Advice Prior to use the flux should be redried for around 2 h

at 300 - 350 °C (572 - 662 °F).
Advice Prior to use the flux should be redried for about 2 h

at 300 - 350 °C (572 - 662 °F).
in % 15 35 21 26

Basicity Mol.-% Weight-% in % 16 34 21 26
Weld metal with AWS A5.23 EN ISO 26304-A Basicity Mol.-% Weight-%
Union S 3 NiMo1 F10A6-EG-F3 S 62 6 FB S3Ni1Mo (Boniszewski) 3.3 2.5
UV 421 TT UV 421 TT
Typical analysis for wire and weld metal in wt. %: Mechanical properties of the weld metal, as welded:
Designation C Si Mn Cr Mo Ni Weld metal classification

acc. to EN 756 Wire electrodes 0.2%Yield Tensile Elongation Impact values* ≥ Joule (CVN)
EN ISO 26304-A • used strength strength l0=5d0
AWS A5.17 - SFA 5.17 •• ≥ MPa ≥ MPa ≥% +20 °C ± 0 °C - 20 °C - 40 °C - 60 °C
AWS A5.23 - SFA-5.23
Union S 2 400 510 26 150 130 100 47 27
Union S 2 0.10 0.10 1.00 - - - S 35 4 FB S2
Weld metal 0.07 0.20 1.05 - - - •• F7A6-EM12 Union S 2 Mo 470 560 24 140 120 100 47 -
Union S 2 Mo 0.10 0.10 1.00 - 0.50 - S 46 4 FB S2Mo Union S 2 Ni 2,5 470 550 24 160 140 120 80 60
Weld metal 0.07 0.20 1.05 - 0.47 - F8A4-EA2-A2
Union S 2 Ni 3,5 470 560 25 160 140 120 100 47
Union S 2 Ni 370 0.08 0.10 0.95 - - 1.30 S 42 6 FB S2Ni1,5 Union S 2 Ni 370 420 530 24 150 130 100 60 47
Weld metal 0.06 0.20 1.00 - - 1.25 F7A8-EG-G
Union S 2 NiMo 1 500 560 24 160 140 120 100 47
Union S 2 Ni 2,5 0.10 0.10 1.00 - - 2.30 S 46 8 FB S2Ni2
Weld metal 0.07 0.20 1.05 - - 2.20 F8A10-ENi2-Ni2 Union S 3 420 530 26 150 150 120 60 27
Union S 2 Ni 3,5 0.09 0.15 0.90 - - 3.30 S 46 8 FB S2Ni3 Union S 3 NiMo 560 620 22 140 120 100 80 47
Weld metal 0.06 0.20 0.90 - - 3.20 F8A15-ENi3-Ni3
Union S 3 NiMo1 560 640 22 140 120 100 70 47
Union S 2 NiMo 1 0.11 0.10 1.00 - 0.25 0.90 S 50 6 FB SZ2Ni1
Weld metal 0.08 0.20 1.05 - 0.22 0.85 F8A8-ENi1-Ni1 Union S 3 NiMoCr 690 780 17 120 100 80 60 47
Union S 3 Si 460 550 26 150 120 80 60 47

Union S 3 0.12 0.15 1.50 - - - S 38 5 FB S3
Weld metal 0.08 0.25 1.50 - - - •• F7A6-EH10K Union S 4 Mo 560 620 22 140 120 80 47 -
Union S 3 NiMo 0.08 0.10 1.50 - 0.45 1.50 S 55 6 FB S3Ni1,5Mo * Average values from 3 tests
Weld metal 0.06 0.20 1.50 - 0.42 1.45 F9A8-EG-F1
Union S 3 NiMo 1 0.12 0.10 1.60 - 0.60 0.95 S 55 6 FB S3Ni1Mo

Weld metal 0.08 0.20 1.55 - 0.55 0.90 F9A8-EG-F3

Weld metal 0.08 0.20 1.60 0.32 0.58 2.00 F11A8-EG-F6
Union S 3 Si 0.10 0.30 1.70 - - - S 46 5 FB S3Si

Weld metal 0.08 0.30 1.55 - - - •• F7A8-EH12K
Union S 4 Mo 0.12 0.10 2.00 - 0.50 - S 50 4 FB S4Mo

Weld metal 0.08 0.20 1.85 - 0.47 - F9A4-EA3-A3
UV 421 TT UV 430 TTR-W
Mechanical properties of the weld metal, annealed Classifications EN ISO 14174

(annealing temperature 580 °C (1076 °F)): SA FB 1 57 AC
Wire electrodes 0.2%Yield Tensile Elongation Impact values* ≥ Joule (CVN) Characteristics UV 430 TTR-W is an agglomerated fluoride basic welding flux
used strength strength l0=5d0 and field of use displaying neutral metallurgical behaviour.
≥ MPa ≥ MPa ≥% +20 °C ± 0 °C - 20 °C - 40 °C - 60 °C It is suited for single (AC) and tandem (DC and AC) welding.
Especially suited for creep resistant steel of type 2 1/4 % Cr -
Union S 2 360 480 26 160 140 120 60 47
1 % Mo - 0,25 % V.
Union S 2 Mo 460 560 24 140 120 100 47 - Very good impact toughness of weld metal at subzero
temperatures, even after step-cooling.
Union S 2 Ni 2,5** 460 560 24 160 150 130 100 60
Union S 2 Ni 3,5** 440 560 25 160 150 120 100 60
Union S 2 Ni 370 420 520 24 160 140 120 80 47
Union S 2 NiMo 1 480 560 24 160 140 120 100 47 at 300 - 350 °C (572 - 662 °F) prior to use.
Union S 3 400 510 26 160 150 130 80 47 SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
Main constituents
Union S 3 NiMo 560 620 22 140 120 110 80 47 in % 16 40 13 26
Union S 3 NiMo1 560 640 22 140 120 100 70 47 Mol.-% Weight %

Basicity
Union S 3 NiMoCr 690 780 18 100 80 60 47 - (Boniszewski) 4.1 3.0
Union S 3 Si 420 510 22 140 120 100 80 47
Union S 4 Mo 560 620 22 140 120 80 47 -

Typical analysis for wire electrodes and weld metal* in wt. %:
* Average values from 3 tests ** (–100 °C (–148 °F) > 27 J)
Designation C Si Mn Cr Mo V Nb W
Approvals: TÜV ABS BV WIWEB GL LR DNV DB
Union S 1 CrMo 2 V 0.12 0.10 0.60 2.45 1.00 0.30 0.020 –
Union S 2 3285 4Y40 51.132.06 Weld metal 0.09 0.15 1.20 2.35 0.98 0.27 0.016 –
Union S 2 Mo 3344 51.132.06
Union S 2 Ni 2,5 2213 Ni2 5Y50UM 7YM 3M/ VYM 51.132.06 Mechanical properties of the weld metal:
5Y40M
Designation Heat Test- Yield Tensile Elongation Impact values
Union S 2 Ni 370 5210 51.132.06 treatment temp. strength strength l0=5d0 ≥ Joule (CVN)
8010 °C ≥MPa ≥MPa ≥% - 20°C - 30°C
Union S 3 5498 51.132.06
Union S 1 CrMo 2 V*) 705 °C / 10 h RT 415 600 18 100 54
Union S 3 Si 10424 5Y46 IVY46 482 365 450 16
Union S 3 NiMo for HY80 5Y55M 705 °C / 30 h RT 415 600 20 100 54
482 365 450 16
Union S 3 NiMo1 10425 5Y50 VY50
Union S 3 NiMoCr 5063 4Y69M for HY100 5Y69M 51.132.06 *) Single wire welding on AC
UV P23 UV P24

SA FB 1 55 AC SA FB 1 55 AC
Characteristics UV P23 is an agglomerated flux for the welding of steel HCM2S Characteristics UV P24 is an agglomerated flux for the welding of steel
and field of use (P23/T23 acc. ASTM A213 code case 2199) with the wire and field of use 7CrMoVTiB10-10 (P24/T24 acc. ASTM A213) with the wire
Union S P23. Union S P24.
Grain size EN ISO 14174: 3 - 16 (0.3 - 1.6 mm) Grain size EN ISO 14174: 3 - 16 (0.3 - 1.6 mm)
Packaging 25 kg plastic valve bag, 500/1000 kg Big-Bag Packaging 25 kg plastic valve bag, 500/1000 kg Big-Bag
(According to agreement also 30 kg steel tanks possible.) (According to agreement also 30 kg steel tanks possible.)
Advice It is recommended, to redry the flux for approx. 4 h Advice It is recommended, to redry the flux for approx. 4 h
at 300 - 350 °C (572 - 662 °F) prior to use. at 300 - 350 °C (572 - 662 °F) prior to use.
Flux from intact sheet metal barrels can be used without back Flux from intact sheet metal barrels can be used without back
drying process. drying process.
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2
in % 15 35 21 26 in % 13 40 24 23
Basicity Mol.-% Weight % Basicity Mol.-% Weight %

(Boniszewski) 3.1 2.6 (Boniszewski) 3.1 2.6
Approvals TÜV Deutschland Approvals TÜV Deutschland
Typical analysis for wire electrodes and weld metal* in wt. %: Typical analysis for wire electrodes and weld metal* in wt. %:
Designation C Si Mn Cr W V Nb Designation C Si Mn Cr Mo V Nb
Union S P23 0,07 0,35 0,80 2,50 1,60 0,22 0,04 Union S P24 0,10 0,20 0,60 2,50 1,00 0,24 0,05
Weld metal 0,06 0,40 0,70 2,40 1,60 0,18 0,03 Weld metal 0,09 0,20 0,75 2,40 0,95 0,22 0,05
Mechanical properties of the weld metal: Mechanical properties of the weld metal:
Designation Heat Test- Yield Tensile Elongation Impact values Designation Heat Test- Yield Tensile Elongation Impact values
treatment temp. strength strength l0=5d0 ≥ Joule treatment temp. strength strength l0=5d0 ≥ Joule
°C ≥MPa ≥MPa ≥% (CVN) °C ≥MPa ≥MPa ≥% (CVN)
Union 740 °C / 2 h 20 500 600 15 47 Union 740 °C / 4 h 20 450 590 15 47
*) Single wire welding on AC *) Single wire welding on AC

(high alloyed)
Page
Summary 354-355
Wires 312-313, 356-365

for submerged welding high alloyed and
Fluxes 320-321, 366-379
for submerged welding high alloyed and
g g
Summary
Sub arc wires and fluxes (high alloyed)
for submerged arc welding high alloyed and for submerged arc welding high alloyed and
creep resistant steels and nickel base alloys creep resistant steels and nickel base alloys
Wires Wires
312-313 .........Thermanit MTS 3 ............................................24598-A ..........S CrMo91..................................................................– ........................ Thermanit X.................................................................A 5.9 ...............ER307 (mod.) .....................................................................................358-359
312-313 .........Thermanit MTS 616 ........................................24598-A ..........S ZCrMoWVNb9 0,5 1,5...........................................– ........................ Thermanit JE-308L......................................................A 5.9 ...............ER308L...............................................................................................356-357
312-313 .........Thermanit MTS 911 ........................................24598-A ..........S ZCrMoWVNb9 1 1.................................................– ........................ Thermanit ATS 4 .........................................................A 5.9 ...............ER19-10H...........................................................................................356-357
358-359...........Thermanit 13/04..............................................14343..............S 13 4 .......................................................................1.4351 ............... Thermanit 20/10 ..........................................................A 5.9 ...............ER308Mo (mod.) ................................................................................362-363
360-361...........Thermanit 17...................................................14343..............S 17...........................................................................1.4015 ............... Thermanit 25/14 E-309L..............................................A 5.9 ...............ER309L...............................................................................................362-363
360-361...........Thermanit 1720...............................................14343..............S Z17 Mo ..................................................................1.4115 ............... Thermanit L .................................................................–......................–..........................................................................................................358-359
360-361...........Thermanit 1740...............................................14343..............S Z17 Mo H...............................................................1.4122 ............... Thermanit 25/22 H.......................................................A 5.9 ...............ER310 (mod.) .....................................................................................364-365
360-361...........Thermanit 17/06..............................................14343..............S Z17 6 .....................................................................1.4405 ............... Thermanit GE-316L.....................................................A 5.9 ...............ER316L...............................................................................................356-357
360-361...........Thermanit 17/15 TT.........................................14343..............S Z17 15 Mn W.........................................................– ........................ Thermanit 19/15 ..........................................................A 5.9 ...............ER316L (mod.) ...................................................................................360-361
358-359...........Thermanit X.....................................................14343..............S 18 8 Mn .................................................................1.4370 ............... Thermanit 18/17 E Mn.................................................A 5.9 ...............ER317L (mod.) ...................................................................................360-361
360-361...........Thermanit 18/17 E Mn ....................................14343..............S 18 16 5 N L............................................................1.4440 ............... Thermanit A.................................................................A 5.9 ...............ER318.................................................................................................356-357
356-357...........Thermanit JE-308L..........................................14343..............S 19 9 L ....................................................................1.4316 ............... Thermanit H-347 .........................................................A 5.9 ...............ER347.................................................................................................356-357
356-357...........Thermanit ATS 4.............................................14343..............S 19 9 H....................................................................1.4948 ............... Thermanit 20/25 Cu.....................................................A 5.9 ...............ER385.................................................................................................362-363
356-357...........Thermanit H-347 .............................................14343..............S 19 9 Nb..................................................................1.4551 ............... Thermanit 13/04 ..........................................................A 5.9 ...............ER410NiMo (mod.).............................................................................358-359
356-357...........Thermanit GE-316L.........................................14343..............S 19 12 3 L ...............................................................1.4430 ............... Thermanit 17 ...............................................................A 5.9 ...............ER430 (mod.) .....................................................................................360-361
356-357...........Thermanit A.....................................................14343..............S 19 12 3 Nb.............................................................1.4576 ............... Thermanit 1720 ...........................................................–......................–..........................................................................................................360-361
362-363...........Thermanit 20/10..............................................14343..............S 20 10 3 ..................................................................1.4431 ............... Thermanit 1740 ...........................................................–......................–..........................................................................................................360-361
360-361...........Thermanit 19/15..............................................14343..............S 20 16 3 Mn N L .....................................................1.4455 ............... Thermanit 17/06 ..........................................................A 5.9 ...............ER630 (mod.) .....................................................................................360-361
362-363...........Thermanit 20/25 Cu ........................................14343..............S 20 25 5 Cu L..........................................................1.4519 ............... Thermanit 17/15 TT.....................................................–......................–..........................................................................................................360-361
362-363...........Thermanit 22/09..............................................14343..............S 22 9 3 N L..............................................................1.4462 ............... Thermanit 22/09 ..........................................................A 5.9 ...............ER2209...............................................................................................362-363
362-363...........Thermanit 25/14 E-309L .................................14343..............S 23 12 L ..................................................................1.4332 ............... Thermanit Nicro 82......................................................A 5.14 .............ERNiCr-3 ............................................................................................358-359
358-359...........Thermanit L.....................................................14343..............S 25 4 .......................................................................1.4820 ............... Thermanit 617 .............................................................A 5.14 .............ERNiCrCoMo-1...................................................................................364-365
364-365...........Thermanit 25/22 H ..........................................14343..............S 25 22 2 N L............................................................1.4465 ............... Thermanit 625 .............................................................A 5.14 .............ERNiCrMo-3 .......................................................................................364-365
358-359...........Thermanit Nicro 82..........................................18274..............S Ni 6082 (NiCr20Mn3Nb)........................................2.4806 ............... Thermanit Nimo C .......................................................A 5.14 .............ERNiCrMo-7 (mod.)............................................................................358-359
358-359...........Thermanit Nimo C...........................................18274..............S Ni 6452 (NiCr20Mo15) ..........................................2.4839 ............... Thermanit MTS 3.........................................................A5.23 ..............EB 9....................................................................................................312-313
364-365...........Thermanit 617.................................................18274..............S Ni 6617 (NiCr22Co12Mo9)....................................2.4627 ............... Thermanit MTS 616.....................................................A5.23 ..............EG [B9 (mod.)]....................................................................................312-313
364-365 .........Thermanit 625.................................................18274..............S Ni 6625 (NiCr22Mo9Nb)........................................2.4831 ............... Thermanit MTS 911.....................................................A5.23 ..............EG [B9 (mod.)]....................................................................................312-313
Fluxes Fluxes
366-369...........Marathon 104..................................................14174..............SA FB 2 55 AC .........................................................– ........................ Marathon 104 ..............................................................–......................–..........................................................................................................366-369

320-321...........Marathon 543..................................................14174..............SA FB 2 55 DC.........................................................– ........................ Marathon 543 ..............................................................–......................–..........................................................................................................320-321
372-373 .........Marathon 431..................................................14174..............SA FB 2 64 DC.........................................................– ........................ Marathon 431 ..............................................................–......................–..........................................................................................................372-373
374-375 .........Marathon 444..................................................14174..............SA FB 2 AC ..............................................................– ........................ Marathon 444 ..............................................................–......................–..........................................................................................................374-375
370-371...........Marathon 213..................................................14174..............SF CS 2 63 DC.........................................................– ........................ Marathon 213 ..............................................................–......................–..........................................................................................................370-371
Wires and fluxes (high alloyed) for submerged arc welding
high alloyed and creep resistant steels and nickel base alloys
Wire Classifications Typical analysis Field of use / Flux

of the wire electrode (%) Materials
EN ISO 14343 / • 18274
AWS A5.9 / • A5.14 C Si Mn Cr Mo Ni Nb others
Thermanit Material No. ≤ ≤ Marathon
A S 19 12 3 Nb 0.05 0.6 1.7 19.5 2.8 11.5 12xC Joints and surfacing with matching 431/213
ER318 stabilized and non stabilized CrNiMo
1.4576 steels such as 1.4571; 1.4583;
AISI 316, 316L, 316Ti, 316 Cb 431
ATS 4 S 19 9 H 0.06 0.5 1.6 18.8 9.3 Joints and surfacing with matching 104
ER19-10H high temperature resistant steels
1.4948 such as 1.4948;
AISI 304H, 321H, 347H
GE-316L S 19 12 3 L 0.02 0.6 1.7 18.5 2.8 12.2 N Joints and surfacing with matching 431/213
ER316L 0.04 CrNiMo steels such as
1.4430 1.4404; 1.4541; 1.4435;
UNS S31653;
AISI 316, 316L, 316Ti, 316Cb
H-347 S 19 9 Nb 0.06 0.6 1.8 19.5 9.5 ≥ 12xC Joints and surfacing with matching 431/213
ER347 stabilized and non stabilized auste-
1.4551 nitic steels such as 1.4301; 1.4541;
AISI 347, 321, 304, 304L, 304LN;
ASTM A296 Gr. CF 8 C, A157 Gr. C9;
A320 Gr. B8C or D
JE-308L S 19 9 L 0.025 0.6 1.8 20.0 9.8 Joints and surfacing with matching 431/213
ER308L stabilized and non stabilized steels
1.4316 such as 1.4301; 1.4306; 1.4311;
AISI 304, 304L, 304LN, 302, 321, 347;
ASTM A 157 Gr. C9;
A320 Gr. B8C or D 431

EN ISO 14343 / • EN 18274
L S 25 4 0.10 0.9 1.2 26.0 4.5 Joints and surfacing with matching 213
– stainless heat resistant CrNi steels
1.4820 such as 1.4340; 1.4821
Nicro 82 • S Ni 6082 (NiCr20Mn3Nb) 0.02 0.2 3.2 20.5 Bal. 2.6 Fe Austenite ferrite joints; joints 444/104
• ERNiCr-3 ≤2 of stainless, heat resistant,
2.4806 creep resistant and cryogenic
steels
Nimo C • S Ni 6452 (NiCr20Mo15) 0.010 0.1 0.9 20.0 15.0 Bal. Fe Joints and surfacings on 444/104
• ERNiCrMo-7 (mod.) ≤1.5 matching and similar alloys
2.4839 V and cast alloys
≤0.4
X S 18 8 Mn 0.10 1.0 7.0 19.0 9.0 Joints and surfacings on high tensile, 104
ER307 (mod.) unalloyed and alloyed structural,
1.4370 quenched and tempered, and armur
steels, same parent metal or in com-
bination; unalloyed and alloyed boiler
or structural steels with highalloyed
Cr and CrNi steels; heat resistant
steels up to 850 °C (1562 °F);
austenitic high manganese steel with
matching and other steels. Cryogenic
sheet metals and pipe steels in com-
bination with austenitic parent metals.
13/04 S 13 4 0.02 0.2 0.6 12.2 0.5 4.7 Joints and surfacings on 104/UV 420 TT
ER410NiMo (mod.) matching 13 % Cr steels such as
1.4351 1.4313; 1.4002;
ACI Gr. CA 6 NM

EN ISO 12072 / • EN 18274
17 S 17 0.08 0.8 0.6 17.5 Surfacings of sealing faces on 213/UA 600

ER430 (mod.) fittings made of low alloyed steels
1.4015
17/06 S Z17 6 0.03 0.6 0.7 17.0 0.9 5.5 Joints and surfacings on matching 213/UA 600
ER630 (mod.) 13 - 17 % CrNi(Mo) steels such as
1.4405 1.4313; 1.4405
17/15 TT S Z17 15 Mn W 0.22 0.5 10.5 17.5 14.0 W Joints on cryogenic-austenitic 104
– 3.5 Ni steels, suitable for quenching and
– tempering such as 1.5662; 1.6903
1720 S Z17 Mo 0.22 0.8 0.40 17.0 1.1 0.40 Joints on matching steels; UA 600
– surfacings of sealing faces on
1.4115 fittings made of low alloyed steels
1740 S Z17 Mo H 0.43 0.8 0.6 16.5 1.1 0.40 Joints on matching steels; UA 600
– surfacings of sealing faces on
1.4122 fittings made of low alloyed steels
18/17 E Mn S 18 16 5 N L 0.02 0.4 3.7 18.5 4.2 17.5 N Joints and surfacings on matching 104
ER317L (mod.) 0.15 steels such as 1.4415; 1.4429;
1.4440 1.4439;
AISI 316CB, 316L, 317LN, 317L;
UNS S31726
19/15 S 20 16 3 Mn N L 0.02 0.6 7.5 20.5 3.0 15.5 N Joints and surfacings on matching 104/213
ER316L (mod.) 0.18 steels such as non magnetic and
1.4455 cryogenic;
1.3965; 1.4404; 1.5662

•
EN 12072 / EN ISO 18274
•
AWS A5.9 / A5.14 C Si Mn Cr Mo Ni Nb others
20/10 S 20 10 3 0.07 0.8 1.3 20.0 3.3 10.0 Joints on stainless CrNiMo steels 431/213
ER308Mo (mod.) and of dissimilar materials
1.4431
20/25 Cu S 20 25 5 Cu L 0.020 0.2 2.3 21.0 4.9 25.0 Cu Joints and surfacings on matching 431/104
ER385 1.5 austenitic CrNiMoCu steels/cast
1.4519 steel grades; N 08904
22/09 S 22 9 3 N L 0.02 0.5 1.6 23.0 3.2 8.8 N Joints on matching Duplex steels 431
ER2209 0.15 such as 1.4462;
≈1.4462 UNS S31803, S32205
25/14 E-309L S 23 12 L 0.02 0.6 1.8 24.0 13.2 Joinings: of and between high-tensile, 431/213
ER309L unalloyed and alloyed quenched and
1.4332 tempered steels, stainless, ferritic
Cr and austenitic CrNi steels, high
manganese steels.
Weld claddings: for first layer of
chemical resistant claddings on
ferritic-pearlitic steels up to fine
grained steel S500N used in steam
boiler and pressure boiler construction,
moreover for creep resistant fine
grained structural steels 22NiMoCr4-7
acc. to leaflet “SEW-Werkstoffblatt”
No. 365, 366, 20MnM0Ni5-5 and
G18NiMoCr3-7.

EN ISO 14343 / • EN 18274
25/22 H S 25 22 2 N L 0.025 0.2 6.0 25.0 2.2 22.5 N Joints and surfacings on matching 431/104
ER310 (mod.) 0.12 steels such as 1.4465; especially
1.4465 suited for urea synthesis plants
617 • S Ni 6617 (NiCr22Co12Mo9) 0.07 0.2 0.2 20.5 8.8 Bal. Co Joints of high temperature resistant 444
• ERNiCrCoMo-1 10.4 steels such as 1.4876 and
2.4627 Fe NiCr23Cu12Mo-, NiCrMo alloys
≤2
625 • S Ni 6625 (NiCr22Mo9Nb) 0.03 0.3 0.20 22.0 9.0 Bal. 3.6 Fe Austenite ferrite joints; joints of 444
• ERNiCrMo-3 ≤ 1.5 stainless, heat resistant, high tem-
2.4831 perature resistant and cryogenic
steels
Marathon 104
Fluoride basic type
SA FB 2 55 AC
Brand name C Si Mn Cr Mo Ni Nb W N others
Characteristics Marathon 104 is an agglomerated fluoride basic flux for welding Thermanit A 0.040 0.50 1.7 19.5 2.8 11.5 0.65 - - -
and field of use of stainless and heat resistant steels and for Ni base alloys. Weld metal 0.042 0.60 1.4 19.2 2.8 11.5 0.50 - - -
This flux is – above all – recommended for highest demands on
Thermanit ATS 4 0.048 0.40 1.6 18.8 - 9.3 - - - -
crack resistance and the mechanical technological properties of Weld metal 0.048 0.50 1.3 18.5 - 9.3 - - - -
the weld metal, especially with heavy wall thickness. The flux is
without Cr support. Its metallurgical behaviour in regard of car- Thermanit GE-316L 0.012 0.50 1.7 18.5 2.8 12.2 - - 0.04 -
bon, silicon and manganese is neutral. Weld metal 0.018 0.60 1.4 18.2 2.8 12.2 - - 0.04 -
Thermanit H-347 0.040 0.50 1.8 19.5 - 9.5 0.65 - - -

Grain size EN ISO 14174: 2 - 20 (0.2 - 2.0 mm) Weld metal 0.042 0.60 1.5 19.2 - 9.5 0.50 - - -
Thermanit JE-308L 0.016 0.50 1.8 20.0 - 9.8 - - - -

Packaging 25 kg plastic valve bag Weld metal 0.018 0.60 1.5 19.8 - 9.8 - - - -
Thermanit Nicro 82 0.010 0.20 3.2 20.5 - Bal. 2.6 - - Fe <2.0

Advice It is advisable to redry the welding flux for about 2 h Weld metal 0.020 0.30 3.0 20.2 - Bal. 2.4 - - Fe <2.0
at 300 - 350 °C (572 - 662 °F) prior to use.
Thermanit Nimo C 0.007 0.04 0.9 20.0 15.0 Bal. - - - Fe <1.5
Weld metal 0.015 0.20 0.7 19.7 15.0 Bal. - - - Fe <1.5
in % 15 36 20 25 Thermanit 13/04 0.010 0.10 0.6 12.2 0.5 4.7 - - - -
Weld metal 0.020 0.25 0.4 12.0 0.5 4.7 - - - -
Mol.-% Thermanit 17/15 TT 0.20 0.40 10.5 17.5 - 14.0 - 3.50 - -

Basicity Weld metal 0.18 0.50 9.3 17.2 - 14.0 - 3.40 - -
(Boniszewski) 2.7
Thermanit 18/17 E Mn 0.011 0.30 3.7 18.5 4.2 17.5 - - 0.15 -
Weld metal 0.016 0.40 2.8 18.2 4.2 17.5 - - 0.15 -
Approvals TÜV TÜV Wien DNV GL LR
Thermanit 19/15 0.016 0.50 7.5 20.5 3.0 15.5 - - 0.18 -
Thermanit A 6086 Weld metal 0.019 0.60 6.9 20.2 3.0 15.5 - - 0.18 -
Thermanit ATS 4 7371 Thermanit 20/25 Cu 0.009 0.10 2.3 21.0 4.9 25.0 - - - Cu 1.50
Weld metal 0.019 0.25 1.8 20.7 4.9 25.0 - - - Cu 1.50
Thermanit GE-316L 6085
Thermanit H-347 6084 Thermanit 22/09 0.015 0.40 1.6 23.0 3.2 8.8 - - 0.15 -
Weld metal 0.020 0.50 1.3 22.7 3.2 8.8 - - 0.15 -
Thermanit JE-308L 6083
Thermanit 25/14 E-309L 0.013 0.50 1.8 24.0 - 13.2 - - - -
Thermanit 17/15 TT 9361 NV5Ni Weld metal 0.019 0.65 1.5 23.7 - 13.2 - - - -
Thermanit 18/17 E Mn 6480 ftV4R-12
Thermanit 25/22 H 0.011 0.10 6.0 25.0 2.2 22.5 - - 0.12 -
Thermanit 19/15 3911 475 NV5Ni Weld metal 0.020 0.25 5.2 24.7 2.2 22.5 - - 0.12 -
Thermanit 20/25 Cu 7213 Thermanit 625 0.010 0.10 0.2 22.0 9.0 Bal. 3.60 - - Fe <1.5
Thermanit 22/09 4462M Weld metal 0.020 0.30 0.2 21.7 9.0 Bal. 3.20 - - Fe <1.5
Marathon 104
Fluoride basic type
Mechanical properties of the weld metal (as welded): Examples of application:
Designation 0.2% Yield Tensile Elongation Impact value Material specification Material No. Designation
strength strength l0=5d0 at RT
≥ MPa ≥ MPa ≥% ≥ J (CVN) X4CrNi13-4 1.4313 Thermanit 13/04
X8Ni9 1.5662 Thermanit 17/15 TT
Thermanit A 380 550 30 65 X2CrNiMoN13-5 1.4439 Thermanit 18/17 E Mn / Thermanit 19/15 / Thermanit 625
Thermanit ATS 4 320 550 35 80 X2CrNiMoN17-12-2 1.4406 Thermanit 19/15
Thermanit GE-316L 350 550 30 70 X10CrNiMoNb18-12 1.4583 Thermanit 19/15
Thermanit H-347 380 550 30 65 X2NiCrMoCu25-20-5 1.4539 Thermanit 20/25 Cu
Thermanit JE-308L 320 550 35 70 X2CrNiMoN22-5 1.4462 Thermanit 22/09
Thermanit Nicro 82 380 600 35 100 X1CrNiMoN25-25-2 1.4465 Thermanit 25/22 H
Thermanit Nimo C 420 700 35 70 NiCr22Mo9Nb 2.4856 Thermanit 625
Thermanit 13/04* 550 800 15 50 X10CrNiMoNb18-12 1.4583 Thermanit A/Thermanit GE-316L
Thermanit 17/15 TT 430 620 30 80 X12CrNiTi18-9 1.4878 Thermanit ATS 4
Thermanit 18/17 E Mn 320 550 34 80 X2CrNiMo18-10 1.4404 Thermanit GE-316L
Thermanit 19/15 380 600 35 80 X5CrNiNb18-10 1.4550 Thermanit H-347
Thermanit 20/25 Cu 320 550 35 80 X2CrNi19-11 1.4306 Thermanit JE-308L
Thermanit 22/09 480 680 25 80 Inconel 800 (H) 1.4876 Thermanit Nicro 82
Thermanit 25/14 E-309L 380 580 30 80 NiMo16Cr16Ti 2.4610 Thermanit Nimo C
Thermanit 25/22 H 350 580 35 80
Thermanit 625 420 720 35 80
*) after heat treatment 600 °C (1112°F) / 8 h / furnace cooling
Marathon 213
Calcium silicate type
Classifications EN ISO 14174 Mechanical properties of the weld metal (as welded):
SF CS 2 63 DC
Designation 0.2% Yield Tensile Elongation Impact value
Characteristics Marathon 213 is a fused calcium silicate welding flux for joining strength strength l0=5d0 at RT
and field of use and surfacing creep resistant, stainless and heat resistant steels ≥ MPa ≥ MPa ≥% ≥ J (CVN)
and dissimilar steels as well as for austenite ferrite joints.
In combination with wire Thermanit JE-308L and Thermanit 19/15 Thermanit A 380 600 30 70
cold toughness up to –196 °C (– 321 °F) has been proved. Thermanit GE-316L 350 560 30 70
Good slag detachability. Thermanit H-347 380 550 30 70
Thermanit JE-308L 320 550 35 70
Thermanit 19/15 380 600 30 80
Thermanit 25/14 E-309L 380 580 30 80
Packaging 25 kg plastic valve bag
Examples of application:
at 250 - 300 °C (482 - 572 °F) prior to use. Material specification Mat. No. Designation
Main constituents SiO2+TiO2 CaO+MgO Al2O3+MnO CaF2 X4CrNiMnMoN19-13-8 1.3948 Thermanit 19/15
in % 30 35 5 20 X2CrNiMoN17-12-2 1.4406
X8Ni9 1.5662
Basicity Mol.-% X5CrMnNiN18-9 1.6909
(Boniszewski) 1.3 X6CrNiMoTi17-12-2 1.4571 Thermanit A
X10CrNiMoNb18-12 1.4583
Typical analysis for wire and weld metal in wt. %: X2CrNiMo17-13-2 1.4404 Thermanit GE-316L
X2CrNiMoN17-12-2 1.4406
Brand name C Si Mn Cr Mo Ni N Nb X2CrNiMo18-14-3 1.4435
X6CrNiTi18-10 1.4541 Thermanit H-347
Thermanit A 0.040 0.50 1.7 19.5 2.8 11.5 - 0.65 X6CrNiTi18-10 1.4550
Weld metal 0.041 0.70 1.1 19.0 2.8 11.5 - 0.50
X2CrNi19-11 1.4306 Thermanit JE-308L
X5CrNi18-8 1.4301
Thermanit GE-316L 0.012 0.50 1.7 18.5 2.8 12.2 0.04 - X2CrNiN18-10 1.4311
Weld metal 0.012 0.70 1.1 18.0 2.8 12.2 0.04 -
Buffer layers for claddings; Thermanit 25/14 E-309L
Claddings and joints
Thermanit H-347 0.040 0.50 1.8 19.5 - 9.5 - 0.65 of unalloyed and medium alloyed steels
Weld metal 0.041 0.70 1.2 19.0 - 9.5 - 0.50 with high alloyed steels
Thermanit JE-308L 0.016 0.50 1.8 20.0 - 9.8 - -

Weld metal 0.016 0.70 1.2 19.5 - 9.8 - - Approvals TÜV GL LR
Thermanit A 9616
Thermanit 19/15 0.016 0.50 7.5 20.5 3.0 15.5 0.18 -
Thermanit GE-316L 9615 4429M ftV7P-12
Weld metal 0.021 0.70 6.5 20.0 3.0 15.5 0.18 -
Thermanit H-347
Thermanit JE-308L 9612
Thermanit 25/14 E-309L 0.014 0.50 1.8 24.0 - 13.2 - -
Thermanit 19/15 4429M
Weld metal 0.021 0.70 1.4 23.5 - 13.2 - -
Thermanit 24/14 E-309L 9617
Marathon 431
Fluoride basic type
SA FB 2 64 DC
Characteristics Marathon 431 is an agglomerated basic welding flux for welding strength strength l0=5d0 at RT
and field of use stainless high alloyed CrNi(Mo) steels. ≥ MPa ≥ MPa ≥% ≥ J (CVN)
The weld seams are smooth and finely rippled without any slag
residues. Thermanit A 380 550 30 70
Besides the good slag detachability the flux also provides good
Thermanit GE-316L 350 550 30 70
fillet weld properties.
The weld metals show high degree of purity and good Thermanit H-347 380 550 30 65
mechanical properties.
Thermanit JE-308L 320 550 35 65
25 kg plastic valve bag, 500/1000 kg Big-Bag Thermanit 20/10 400 650 30 80
Verpackung:
Thermanit 22/09 480 690 25 80
at 300 - 350 °C (572 - 662 °F) prior to use. Thermanit 25/14 E-309L 380 600 30 100
Main constituents SiO2 Al2O3 CaF2
in % 10 38 50
Examples of application:
Basicity Mol.-%
Material specification Material No. Designation
(Boniszewski) 2.3
Typical analysis for wire and weld metal in wt. %: X10CrNiMoNb18-12 / HII 1.4583 / 1.0425 Thermanit 20/10
Brand name C Si Mn Cr Mo Ni Nb N X2CrNiMoN22-5 1.4462 Thermanit 22/09
Thermanit A 0.040 0.50 1.7 19.5 2.8 11.5 0.65 - X6CrNiMoTi17-12-2 1.4571 Thermanit A
Weld metal 0.038 0.60 1.2 19.0 2.8 11.5 0.50 -
X2CrNiMo17-13-2 1.4404 Thermanit GE-316L
Thermanit GE-316L 0.012 0.50 1.7 18.5 2.8 12.2 - -
Weld metal 0.012 0.60 1.2 18.0 2.8 12.2 - - X6CrNiNb18-9 1.4550 Thermanit H-347
Thermanit H-347 0.040 0.50 1.8 19.5 - 9.5 0.65 - X2CrNi19-11 1.4306 Thermanit JE-308L
Weld metal 0.038 0.60 1.3 19.0 - 9.5 0.50 -
Thermanit JE-308L 0.016 0.50 1.8 20.0 - 9.8 - - Approvals TÜV Controlas DNV GL LR
Weld metal 0.015 0.60 1.3 19.5 - 9.8 - -
Thermanit A 6985
Thermanit 20/10 0.055 0.70 1.3 20.0 3.3 10.0 - -
Weld metal 0.040 0.80 1.0 19.5 3.3 10.0 - - Thermanit GE-316L 6113 1372
Thermanit H-347 6479
Thermanit 22/09 0.015 0.40 1.6 23.0 3.2 8.8 - 0.15
Weld metal 0.013 0.50 1.1 22.5 3.2 8.8 - 0.15 Thermanit JE-308L 6114 1428
Thermanit 20/10 7801
Thermanit 25/14 E-309L 0.014 0.50 1.8 24.0 - 13.2 - -
Weld metal 0.013 0.60 1.3 23.8 - 13.2 - - Thermanit 22/09 6112 Duplex CM2 4462TM 4462TM
Marathon 444
Fluoride basic type
SA FB 2 AC
strength strength l0=5d0 at RT
≥ MPa ≥ MPa ≥% ≥ J (CVN)
Characteristics Marathon 444 is an agglomerated fluoride basic welding flux
and field of use with high basic slag characteristics. Thermanit Nicro 82 380 580 35 80
For welding Ni base alloys and special metals if the use of wire
electrodes with high Ni content is requested. The weld metals Thermanit Nimo C 400 700 35 60
show excellent mechanical properties with high hot cracking
resistance. Thermanit 625 420 700 40 80
It is applicable for chemical apparatus construction on high
temperature metals as well as in low temperature sections
up to –196 °C (–321 °F).
Grain size EN ISO 14174: 3 - 16 (0.3 - 1.6 mm) Examples of application:

Material specification Mat. No. Designation
heat resistant alloys
NiCr15Fe 2.4816 Thermanit Nicro 82
X10NiCr32-20 1.4861 Thermanit Nicro 82
X10NiCrAlTi32-20 1.4876 Thermanit Nicro 82
at 300 - 350 °C (572 - 662 °F) prior to use.
high temperature alloys
X3CrNiMoN17-13 1.4910 Thermanit Nicro 82
Main constituents SiO2+TiO2 Al2O3+MnO CaO+MgO CaF2 NiCr20Ti 2.4630 Thermanit Nicro 82
in % 7 30 40 20 NiCr15Fe 2.4815 Thermanit Nicro 82
NiCr23Fe 2.4851 Thermanit Nicro 82
NiCr22Mo9Nb 2.4856 Thermanit 625
Basicity Mol.-% cryogenic steels

(Boniszewski) 4.5 10Ni14 1.5637 Thermanit Nicro 82
X8Ni9 1.5662 Thermanit Nicro 82
Thermanit 625
Typical analysis for wire and weld metal in wt. %:
Brand name C Si Mn Cr Mo Ni Nb Fe
Thermanit Nicro 82 0.010 0.15 3.2 20.5 - Bal. 2.6 <2.0

Weld metal 0.012 0.25 3.0 20.2 - Bal. 2.4 <2.0
Thermanit Nimo C 0.007 0.04 0.9 20.0 15.0 Bal. - <1.5 Approvals TÜV
Weld metal 0.011 0.16 0.7 19.7 15.0 Bal. - <1.5
Thermanit Nicro 82 7767
Thermanit 625 0.010 0.10 0.2 22.0 9.0 Bal. 3.6 <1.5
Weld metal 0.012 0.16 0.2 21.7 9.0 Bal. 3.2 <1.5 Thermanit 625 391
Flux cored wires
(low, medium and high alloyed)
Page
Summary 378-383
for the welding of low and medium alloyed steels 384-397

for the welding of creep resistant steels 398-402
for the welding of fine grained structural steels 403
for the welding of high alloyed steels 404-443
Summary
Flux cored wires (low, medium and high alloyed)
for the welding of low and medium alloyed steels for the welding of low and medium alloyed steels
384..................Union BA 70...................................17632-A ..........T 46 4 B M 3 H5 ..........................17632-B..........T556T5-3MA-H5 Union MV 70 .......................................A5.18 ..............E70C-6MH4 ........................................–......................– ....................................................385
T 42 4 B C 3 H5 ..................................................T496T5-3CA-H5 Union BA 70........................................A5.20 ..............E70T-5MJH4.......................................–......................– ....................................................384
385..................Union MV 70 ..................................17632-A ..........T 46 4 M M 2 H5..........................17632-B..........T555T15-1MA-H5 E70T-5CJH4 .......................................–......................– ..........................................................
T 42 3 M C 2 H5..................................................T494T15-1CA-H5 Union RV 71........................................A5.20 ..............E71T-1MJH4.......................................–......................– ....................................................387
387..................Union RV 71...................................17632-A ..........T 42 2 P M 1 H5 ..........................17632-B..........T494T1-1MA-H5 E71T-1CH4 .........................................–......................– ..........................................................
T 42 2 P C 1 H5 ..................................................T494T1-1CA-H5 Union RV Ni 1 .....................................A5.29 ..............E81T1-Ni1MJH4..................................–......................– ....................................................386
386..................Union RV Ni 1 ................................17632-A ..........T 50 6 1Ni P M 1 H5....................17632-B..........T556T1-1MA-N2-H5 E81T1-Ni1CJH4..................................–......................– ..........................................................
T 46 5 1Ni P C 1 H5............................................T555T1-1CA-N2-H5 Union TG 55 Fe ..................................A5.18 ..............E70C-6MH4 ........................................–......................–.............................................392-393
388-389...........Union TG 50 B ...............................17632-A ..........T 42 5 B M 1 H5 ..........................17632-B..........T496T5-1MA-H5 Union TG 50 B ....................................A5.20 ..............E71T-5MJH4.......................................–......................–.............................................388-389
T 42 4 B C 1 H5 ..................................................T495T5-1CA-H5 E71T-5CJH4 .......................................–......................– ..........................................................
392-393...........Union TG 55 Fe .............................17632-A ..........T 46 4 M M 1 H5..........................17632-B..........T555T15-1MA-H5 Union TG 50 C....................................A5.20 ..............E71T-1H8............................................–......................–.............................................390-391
390-391...........Union TG 50 C...............................17632-A ..........T 42 2 P C 1 H10.........................17632-B..........T493T1-1C-H10 Union TG 55 M....................................A5.20 ..............E71T-1MJH8.......................................–......................–.............................................394-395
394-395...........Union TG 55 M...............................17632-A ..........T 46 4 P M 1 H10 ........................17632-B..........T555T1-1MA-H10 E71T-1CH8 .........................................–......................– ..........................................................
T 42 2 P C 1 H5 ..................................................T494T1-1CA-H5 Union TG 55 Ni ...................................A5.29 ..............E81T1-Ni1MJH8..................................–......................–.............................................396-397
396-397...........Union TG 55 Ni ..............................17632-A ..........T 50 5 1Ni P M 1 H5....................17632-B..........T556T1-1MA-N2-H5
Union MV Mo ......................................A5.28 ..............E80C-GH4...........................................–......................– ....................................................400
400..................Union MV Mo .................................17632-A ..........T 46 2 Mo M M 2 H5 ...................17632-B..........T555T15-1M-2M3-H5 Union MV CrMo ..................................A5.28 ..............E80C-B2H4.........................................–......................– ....................................................398
17634-A ..........T Mo M M 2 H5............................17634-B..........T55T15-1M-2M3-H5 Union MV CrMo 910 ...........................A5.28 ..............E90C-B3H4.........................................–......................– ....................................................399
398..................Union MV CrMo..............................17634-A ..........T CrMo 1 M M 2 H5.....................17634-B..........T55T15-1M-1CM-H5 Thermanit MTS 3 MC..........................A5.28 ..............E90C-B9..............................................A5.28M ...........E62C-B9........................................401
399..................Union MV CrMo 910 ......................17634-A ..........T CrMo 2 M M 2 H5.....................17634-B..........T62T15-1M-2C1M-H5 Thermanit MTS 3 PW .........................A5.29-05 .........E91T1-B9M.........................................A5.29M-05 ......E621T1-B9M.................................402
401..................Thermanit MTS 3 MC.....................17634-A ..........–...................................................17634-B..........T69T15-1G-9C1MV
402..................Thermanit MTS 3 PW ....................17634-A ..........–...................................................17634-B..........T69T1-1M-9C1MV for the welding of fine grained structural steels
Union MV NiMoCr...............................A5.28 ..............E110C-K4MH4....................................–......................– ....................................................403
for the welding of fine grained structural steels
403..................Union MV NiMoCr ..........................18276-A ..........T 69 5 Mn2NiCrMo M M H5 ........18276-B..........T766T15-2MA-N4C1M2-H5
Summary
Page Brand name EN ISO / EN • Mat. No. Brand name AWS AWS Page
428-429...........Thermanit 309 L-PW.......................................17633-A..........T 23 12 L P M 1............................................................1.4332............ Thermanit 347 PW..............................A5.22.......E347T1-4 ............................................–......................– ....................................................440-441
T 23 12 L P C 1 ............................................................–..................... E347T1-1 ............................................–......................–..................................................................
412-413...........Thermanit TG 309 Mo L..................................17633-A..........T 23 12 2 L R M 3.........................................................1.4459............ Thermanit TG Nicro 82 .......................A5.34.......ENiCr-T0-4..........................................A5.34M ...........TNi6082-04....................................404-405
T 23 12 2 L R C 3.........................................................–..................... Thermanit 625 PW..............................A5.34.......ENiCrMo-3T1-4...................................A5.34M ...........TNi6625-14....................................442-443
430-431...........Thermanit 309 Mo L-PW.................................17633-A..........T 23 12 2 L P M 1.........................................................1.4459............
T 23 12 2 L P C 1 .........................................................–..................... for the welding of duplex stainless steels
404-405...........Thermanit TG Nicro 82....................................14172..............Ni 6082 (NiCr20Mn3Nb) ...............................................–.....................
Thermanit TG 22/09............................A5.22.......E2209T0-4 ..........................................–......................– ....................................................444-445
442-443...........Thermanit 625 PW ..........................................14172..............Ni 6625 (NiCr22Mo9Nb) ...............................................–.....................
E2209T0-1 ..........................................–......................–..................................................................
Thermanit 22/09 PW...........................A5.22.......E2209T1-4 ..........................................–......................– ....................................................446-447
E2209T1-1 ..........................................–......................–..................................................................
444-445...........Thermanit TG 22/09........................................17633-A..........T 22 9 3 N L R M 3.......................................................1.4462............
T 22 9 3 N L R C 3 .......................................................–.....................
446-447...........Thermanit 22/09 PW .......................................17633-A..........T 22 9 3 N L P M 1 .......................................................1.4462............
T 22 9 3 N L P C 1........................................................–.....................
Summary
for the welding of high alloyed steels for the welding of high alloyed steels
420-421...........Thermanit 307 MC ..........................................17633-A..........T 18 8 Mn M M 1 ..........................................................1.4370............ Thermanit 307 MC ..................................................A5.9 ..................EC307 (mod.)........................................................................................420-421
406..................Thermanit TG 307...........................................17633-A..........T 18 8 Mn R M 3.......................................................≈1.4370............ Thermanit 308 L-MC...............................................A5.9 ..................EC308L ........................................................................................................425
T 18 8 Mn R C 3...........................................................–..................... Thermanit 309 L-MC...............................................A5.9 ..................EC309L ........................................................................................................427
422-423...........Thermanit 307 PW ..........................................17633-A..........T 18 8 Mn P M 2...........................................................1.4370............ Thermanit 316 L-MC...............................................A5.9 ..................EC316L .................................................................................................432-433
T 18 8 Mn P C 2 ...........................................................–..................... Thermanit TG 307...................................................A5.22 ................E307-T0-G....................................................................................................406
425..................Thermanit 308 L-MC .......................................17633-A..........T 19 9 L M M 1 .............................................................1.4316............ Thermanit 307 PW..................................................A5.22 ................E307T1-G..............................................................................................422-423
408-409...........Thermanit TG 308 L........................................17633-A..........T 19 9 L R M 3..............................................................1.4316............ Thermanit TG 308 L................................................A5.22 ................E308LT0-4.............................................................................................408-409
T 19 9 L R C 3 .............................................................–..................... E308LT0-1
426..................Thermanit 308 L-PW...............................................................T 19 9 L P M 1..............................................................1.4316 Thermanit 308 L-PW...............................................A5.22 ................E308LT1-4....................................................................................................426
T 19 9 L P C 1 ..............................................................–..................... E308LT1-1
407..................Thermanit TG 308 H .......................................17633-A..........T Z 19 9 H R M 3 ......................................................≈1.4948............ Thermanit TG 308 H ...............................................A5.22 ................E308HT0-4...................................................................................................407
T Z 19 9 H R C 3 ..........................................................–..................... E308HT0-1
424..................Thermanit 308 H-PW ......................................17633-A..........T Z 19 9 H P M 1 ......................................................≈1.4948 ............ Thermanit 308 H-PW ..............................................A5.22 ................E308HT1-4...................................................................................................424
T Z 19 9 H P C 1 ..........................................................–..................... E308HT1-1
418-419...........Thermanit TG 347...........................................17633-A..........T 19 9 Nb R M 3...........................................................1.4551............ Thermanit TG 318 L................................................–........................– ...................................................................................................................417
T 19 9 Nb R C 3 ...........................................................–..................... Thermanit 318 L-PW...............................................–........................– ............................................................................................................438-439
440-441...........Thermanit 347 PW ..........................................17633-A..........T 19 9 Nb P M 1 ...........................................................1.4551............ Thermanit TG 309 L................................................A5.22 ................E309LT0-4.............................................................................................410-411
T 19 9 Nb P C 1............................................................–..................... E309LT0-1
432-433...........Thermanit 316 L-MC .......................................17633-A..........T 19 12 3 L M M 1 ........................................................1.4430............ Thermanit 309 L-PW...............................................A5.22 ................E309LT1-4.............................................................................................428-429
414-415...........Thermanit TG 316 L........................................17633-A..........T 19 12 3 L R M 3.........................................................1.4430............ E309LT1-1
T 19 12 3 L R C 3.........................................................–..................... Thermanit TG 309 Mo L..........................................A5.22 ................E309LMoT0-4 .......................................................................................412-413
434-435...........Thermanit 316 L-PW.......................................17633-A..........T Z 19 12 3 L P M 1......................................................1.4430............ E309LMoT0-1
T Z 19 12 3 L P C 1......................................................–..................... Thermanit 309 Mo L-PW.........................................A5.22 ................E309LMoT1-4 .......................................................................................430-431
417..................Thermanit TG 318 L........................................17633-A..........T 19 12 3 Nb R M 3 ..................................................≈1.4576............ E309LMoT1-1
T 19 12 3 Nb R C 3 ......................................................–..................... Thermanit TG 316 L................................................A5.22 ................E316LT0-4.............................................................................................414-415
438-439...........Thermanit 318 L-PW.......................................17633-A..........T 19 12 3 Nb P M 1...................................................≈1.4576............ E316LT0-1
T 19 12 3 Nb P C 1.......................................................–..................... Thermanit 316 L-PW...............................................A5.22 ................E316LT1-4.............................................................................................434-435
416..................Thermanit TG 317 L........................................17633-A..........T 19 13 4 L R M 3.....................................................≈1.4440............ E316LT1-1
T 19 13 4 L R C 3.........................................................–..................... Thermanit TG 317 L................................................A5.22 ................E317LT0-4....................................................................................................416
436-437...........Thermanit 317 L-PW.......................................17633-A..........T Z 19 13 4 L P M 1..................................................≈1.4440............ E317LT0-1
T Z 19 13 4 L P C 1......................................................–..................... Thermanit 317 L-PW...............................................A5.22 ................E317LT1-4.............................................................................................436-437
427..................Thermanit 309 L-MC .......................................17633-A..........T 23 12 L M M 1 ...........................................................1.4332............ E317LT1-1
410-411...........Thermanit TG 309 L........................................17633-A..........T 23 12 L R M 3............................................................1.4332............ Thermanit TG 347...................................................A5.22 ................E347T0-4 ..............................................................................................418-419
T 23 12 L R C 3 ............................................................–..................... E347T0-1
Union BA 70 Union MV 70
Flux cored wire Flux cored wire
T46 4 B M 3 H5/ T496T5-3MA-H5 E70T-5MJH4/ T 46 4 M M 2 H5 / T555T15-1MA-H5 / E70C-6MH4
T42 4 B C 3 H5 T496T5-3CA-H5 E70T-5CJH4 T 42 3 M C 2 H5 T494T15-1CA-H5
Characteristics Union MV 70 is a high-efficiency wire, with metal powder
Characteristics Union BA 70 is a high-basic flux cored wire with very good and field of use filling for all position welding, when using mixed gas M21, M31
and field of use properties in means of cracking, elongation and toughness. and C1 according to EN ISO 14175.
According to covered electrode E7018 it provides high mechani- With stable arc and secure penetration the deposition efficiency
cal properties, notch free weld seams and good slag detach- comes up to 98 % approx. It is furthermore characterized by
ability. It is mostly used with mixed gas M21, M33 and C1 acc. almost spatter free welding, good side wall wetting, flat and
to EN ISO 14175. concave weld shape, radiographical soundness and porosity
Good root weldability without wall thickness free weld metal.
limitation, approved for temperatures down to – 40 °C (– 40 °F). It is outstandingly suited for single and multilayers as well as for
Root weldability is proven on ceramic backing strips. manual and mechanized welding.
Materials S185, S235JR, S275JR, S355J2G3 (St 33, St 37-3N, St 44-2,
Materials S185 - S355K2G3 (St 33 - QSt 52-3N), E295 - E335
QSt 52-3N), E295 (St 50-2), P235GH, P265GH, P295GH,
(St 50-2 - St 60-2), P235GH - P355GH (HI - 19 Mn 6), P355GH (HI, HII, 17 Mn 4, 19 Mn 6), P275N, P355N, P355NL2
P275N - P355NL2 (StE 285 - EStE 355), S275N - S355NL (StE 285, EStE 285, EStE 355), S275N, S275NL, S355N,
(StE 285 - TStE 360.7 TM), X42 / StE 290.7 TM - X52 / S355NL (StE 285, TStE 285, StE 355, TStE 355), L210, L240,
StE 360.7 TM (API-5LX), GS-38 - GS-60, L290, L360 (StE 210.7, StE 240.7, StE 290.7, StE 360.7),
shipbuilding steels grade A - E, AH32 - EH36, A40 – F40 L290NB, L360MB, L415MB (StE 290.7 TM, StE 360.7 TM, StE
415.7 TM), X42 / StE 290.7 TM – X60 / StE 415.7 TM (API-
Typical analysis C Si Mn P S 5LX), GS-38 bis GS-52; shipbuilding steel grade A – E, AH32 –
in % EH36, A40 – F40
0.06 0.45 1.4 ≤ 0.020 ≤ 0.020
Typical analysis C Si Mn P S Gas
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values in % 0.05 0.6 1.5 ≤ 0.02 ≤ 0.02 M21
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN
MPa MPa % -20°C -40°C Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
to EN ISO 15792-1 AW M21 460 560 24 120-180 100-140 50-90 MPa MPa % 0°C -20°C -40°C
metal according
(min. values at RT)
to EN ISO 15792-1 AW M21 460 560 24 140 110 80 50
(min. values at RT)
Shielding gas (EN ISO 14175) M21, M31 and C1, Welding position Polarity = +
Consumption: 15 - 18 l/min. Shielding gas (EN ISO 14175) M21, M31 and C1,
Consumption: 15 - 18 l/min.
Approvals TÜV (Certificate No. 07184) DB (Reg. form No. 42.132.31) Approvals TÜV (Certificate No. 07187) DB (Reg. form No. 42.132.33)
ABS, DNV, LR, UDT ABS, DNV, GL, LR, UDT
Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
Packaging, weights Diameter (mm) Spool Weight (kg) Amperage Volts and amperages 1.0 B300 16 90-280 16-30
and amperages 1.2 B300 16 120-350 18-32 (Tolerances acc. EN ISO 544)
1.2 B300 16 120-350 17-32
1.4 B300 16 150-400 18-33 1.4 B300 16 150-400 18-33
1.6 B300 16 200-450 20-34 1.6 B300 16 200-450 20-34
Other diameters and spool types upon request Other diameters and spool types upon request
Union RV Ni 1 Union RV 71
T 50 6 1Ni P M 1 H5 / T556T1-1MA-N2-H5 / E81T1-Ni1MJH4 T 46 4 P M 1 H5 / T555T1-1MA-H5 / E71T-1MJH4 /
T 46 5 1Ni P C 1 H5 T555T1-1CA-N2-H5 E81T1-Ni1CJH4 T 46 2 P C 1 H5 T553T1-1CA-H5 E71T-1CH4
Characteristics Union RV Ni 1 is a seamless copper coated rutile basic flux Union RV 71 is a rutile flux cored wire with fast freezing slag
Characteristics
and field of use cored wire for the welding of cryogenic steels in all positions for all position welding, when using mixed gas M21, M31 and
and field of use
with mixed gas M21 and C1 acc. to EN ISO 14175. The wire is C1, according to EN ISO 14175. It shows good mechanical-
characterised by a low spatter affinity, a fine bead appearance, technological properties. The outstanding welding properties
a good slag detachability and x-ray proof joints. The weld metal are a stable arc, good modelling characteristic, very low spatter
furthermore disposes of excellent mechanical properties as proportion, finely rippled and notch free weld interface, and
welded and annealed. The Ni-alloyed weld metal (acc. to stick- good slag detachability.
electrode E8018-C3) allows the application at petrochemical Due to the fast freezing slag out-of-position welding with increa-
constructions and offshore technics. The fast solidifying slag sed current is possible for manual as well as for mechanized
permits the manual and mechanized position welding with welding. Root weldability is proven on ceramic backing strips.
increased welding current. The welding of root passes in all
positions with ceramic backing strips is proven. Materials S185, S235JR, S275JR, S355JR (St 33, St 37-2, St 44-2,
Materials S185, S235J2G3, S275JR, S355J2G3 (St 33, St 37-3N, St44-2, St 52-3), P235GH, P265GH, P295GH, P355GH (HI, HII,
QSt 52-3N), E295 (St 50-2), P235GH, P265GH, P295GH, 17 Mn 4, 19 Mn 6), P275N - P355NH (StE 285 - WStE 355),
P355GH (HI, HII, 17 Mn 4, 19 Mn 6), P275N, P355N, P355NL2, S275N - S420NL (StE 285 - TStE 420), L210 - L415NB
(StE 210.7 - StE 415.7 TM), X 42 - X 60 (API-5LX)
P460N (StE 285, EStE 285, EStE 355, StE 460), S275N,
(StE 290.7 TM - StE 415.7 TM), St35, St 35.4, St 35.8, St 45.8,
S275NL, S355N, S355NL, S460N (StE 285, TStE 285, St 52.4, GS-38 - GS-52;
StE 355, TStE 355, StE 460), L210, L240, L290, L360 (StE shipbuilding steels grade A - E, AH 32 - EH 36, A40 – F40
210.7, StE 240.7, StE 290.7, StE 360.7), L290NB, L360MB,
L415MB (StE 290.7 TM, StE 360.7 TM, StE 415.7 TM), X42 / Typical analysis C Si Mn P S Gas
StE 290.7 TM – X70 / StE 480.7 TM (API-5LX), GS-38 – GS-52, in % 0.06 0.45 1.35 ≤ 0.020 ≤ 0.020 M21
shipbuilding steels A – E, AH 32 – EH 36, A40 – F40
Typical analysis C Si Mn P S Ni Gas Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
in % ties of the weld 0 0
0.06 0.4 1.4 ≤ 0.015 ≤ 0.015 1.0 M21 MPa MPa % 0°C -20°C -40°C
metal according
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values to EN ISO 15792-1 AW M21 460 530 22 140 100 80 27
ties of the weld treatment gas 0.2% strength (L =5d ) in J CVN (min. values at RT)
0 0
metal according MPa MPa % ±0°C -20°C -40°C -60°C
to EN ISO 15792-1 AW M21 500 560 22 120-150 90-120 70-100 50-80 50-70 Welding position Polarity = +
(min. values at RT) Shielding gas (EN ISO 14175) M21, M31 and C1,
Welding position Polarity = + Consumption: 15 - 18 l/min.
Shielding gas (EN ISO 14175) M21 and C1,
Consumption: 15 - 18 l/min. Approvals TÜV (Certificate No. 07185) DB (Reg. form No. 42.132.32)
ABS, DNV, GL, LR, UDT
GL LR Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts and amperages 1.0 B300 16 130-270 21-30
1.2 B300 16 160-300 22-32
1.4 B300 16 180-350 23-32 1.4 B300 16 180-350 23-32
1.6 B300 16 180-375 24-33 1.6 B300 16 200-375 24-33
Other diameters and spool types upon request Other diameters and spool types upon request
Union TG 50 B
Flux cored wire
Classifications EN ISO 17632-A EN ISO 17632-B AWS A5.20

T 42 5 B M 1 H5 / T496T5-1MA-H5 / E71T-5MJH4 /
T 42 4 B C 1 H5 T495T5-1CA-H5 E71T-5CJH4
Characteristics Union TG 50 B is a basic flux cored wire and according to Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
covered electrode E7018-1 the weld metal provides good prop- ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN
and field of use
MPa MPa % -20°C - 40°C - 60°C
erties in means of cracking, elongation and toughness. It is metal according
applicable for joint welding in all positions in diameter range 1.2 to EN ISO 15792-1 AW M21 420 520 24 140 100 70 50
up to 1.6 mm when using mixed gas M21 acc. to EN ISO 14175. (min. values at RT) 580°C/15h M21 400 500 26 150 110 80 60
It shows outstanding high mechanical properties even in
annealed condition, notch free weld seams and good slag
detachability. Root weldability is proven for all positions and on
ceramic backing strips.
In out-of-position welding it is advisable to use the negative
pole. The flux cored wire is approved for temperatures down to
–50 °C (–58 °F) in as welded and annealed condition without
wall thickness limitation. Polarity = + / = –
Welding position
Materials S185 – S355K2G3 (St 33 – QSt 52-3 N), E295 – E335 (St 50-2
– St 60-2), P235GH – P355GH (HI – 19 Mn 6), P275N –
P355NL2 (StE 285 – EStE 355), P355M – P420ML (BStE 355
TM – BStE 420 TM), S275N – S420NL (StE 285 – TStE 420), Approvals upon request
L210 – L360MB (StE 210.7 – StE 360.7 TM), X42 / StE
290.7TM – X60 / StE 415.7 TM (API-5LX), GS-38 – GS-60,
shipbuilding steels grade A – E, AH32 – EH 36, A40 – F40

and amperages 1.2 B300 15 100-350 18-32
Typical analysis C Si Mn P S Gas (Tolerances acc. EN ISO 544)
1.6 B300 15 160-450 20-34
in % 0.06 0.5 1.4 ≤ 0.02 ≤ 0.015 M21 Other diameters and spool types upon request
Union TG 50 C
Flux cored wire

T 42 2 P C 1 H10 T493T1-1C-H10 E71T-1H8
Characteristics Union TG 50 C is a rutile flux cored wire with fast solidifying Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
slag for GMAW in all positions with shielding gas C1 acc. to treatment gas 0.2% strength (L0=5d0) in J CVN
and field of use ties of the weld MPa MPa % –20°C
EN ISO 14175. The fast solidifying slag and the soft arc allow metal according
excellent properties in position welding with increased welding to EN ISO 15792-1 AW M21 420 520 24 110-140 50-90
current. The wire furthermore disposes of a very low spatter (min. values at RT)
affinity, a wide and deep penetration and a fine bead appearan-
ce with a good slag detachability. The welding of root passes in
all positions with ceramic backing strips is proven.
Welding position Polarity = + / = –

Shielding gas (EN ISO 14175) C1,
Materials S185, S235J2G3, S275JR, S355J2G3 (St 33, St 37-3N, St44-2,
QSt 52-3N), E295 (St 50-2, P235GH, P265GH, P295GH,
P355GH (HI, HII, 17 Mn 4, 19 Mn 6), P275N, P355N, P355NL2,
P460N (StE 285, EStE 285, EStE 355, StE 460), S275N,
S275NL, S355N, S355NL, S460N (StE 285, TStE 285,
StE 355, TStE 355, StE 460), L210, L240, L290, L360 (StE
L415MB (StE 290.7 TM, StE 360.7 TM, StE 415.7 TM), X42 / LR GL
StE 290.7 TM – X65 / StE 445.7 TM (API-5LX), GS-38 – GS-52,
shipbuilding steels grade A – E, AH 32 – EH 36, A40 – F40

and amperages 1.2 B300 15 150-300 23-32
Typical analysis C Si Mn P S Gas (Tolerances acc. EN ISO 544)
1.6 B300 15 180-375 24-32
Union TG 55 Fe
Flux cored wire

T 46 4 M M 1 H5 T555T15-1MA-H5 E70C-6MH4
Characteristics Union TG 55 Fe is a high-efficiency flux cored wire with metal Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
powder filling, for all position welding with mixed gas M21 acc. treatment gas 0.2% strength (L0=5d0) in J CVN
and field of use ties of the weld MPa MPa % – 40°C
to EN ISO 14175. metal according
It features outstanding mechanical properties in temperature to EN ISO 15792-1 AW M21 460 560 22 130-160 50-80
range down to – 40 °C (– 40 °F) with very low fume level and (min. values at RT) 580°C/2h M21 460 560 22 120-150 50-80
oxide build up. The stable arc, the smooth droplet transfer, the
secure penetration, its high deposition rate in the spray arc
range and the high deposition efficiency of 98 % approx. are
only some of the positive properties of this wire.
It is characterized by almost spatter-free welding with good wall
wetting, flat and concave weld shape, radiographical soundness
and porosity free weld metal. It is suited for manual and mecha-
nized welding for single and multilayers and root pass welding is Welding position Polarity = +
proven in all positions. Shielding gas (EN ISO 14175) M21,

P460N (StE 285, EstE 285, EstE 355, StE 460), S275N, Approvals TÜV (Certificate No. 09930), DB (Reg. form No. 42.132.37),
S275NL, S355N, S355NL, S460N (StE 285, TStE 285, BV, DNV, GL, LR, UDT
L415MB (StE 290.7 TM, StE 360.7 TM, StE 415.7 TM), X42 /
shipbuilding steels grade A – E, A32 – F32, A36 – F36, A40 – F40

and amperages 1.2 B300 16 120-350 18-33
1.4 B300 16 150-400 20-33
Typical analysis C Si Mn P S Gas 1.6 B300 16 170-450 20-34
Union TG 55 M
Flux cored wire

T 46 4 P M 1 H10 / T555T1-1MA-H10 / E71T-1MJH8 /
T 42 2 P C 1 H5 T494T1-1CA-H5 E71T-1CH8
Characteristics Union TG 55 M is an all position flux cored wire that displays Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
exceptional high impact properties in the as welded as well as treatment gas 0.2% strength (L0=5d0) in J CVN
and field of use ties of the weld MPa MPa % – 40°C
in the stress relieved condition with mixed gas M21 acc. to metal according
EN ISO 14175. This “welder friendly” wire with its soft, spatter- to EN ISO 15792-1 AW M21 460 560 24 140 80
free arc always operates in the spray arc mode. It is possible to (min. values at RT) 580°C/2h M21 420 500 26 140 50
weld in all positions with one diameter (1.2 mm from 160 A to AW C1 420 520 24 140 70
250 A), so ideal for fit-up work. Deposition rates in vertical-up
welding can reach 2.2 - 5.5 kg/h, making it one of the most pro-
ductive consumables available. Because of spray arc operation,
typical positional welding defects like lack of fusion and slag
inclusions are avoided. The wire has a high tolerance for poor
weld preparations. The slag is easily to detach. Good bead Polarity = +
Welding position
appearance with smooth tie-in. Single sided root runs are made Shielding gas (EN ISO 14175) M21 and C1,
economically on ceramic backing. Commercial application Consumption approx. 15 - 18 l/min.
include construction, shipbuilding railcar and heavy equipment
industries.
Materials S185, S235J2G3, S275JR, S355J2G3 (St 33, St 37-3N, St44-2, Approvals TÜV (Certificate No. 9954) DB (Reg. form No. 42.132.23)
QSt 52-3N), E295 (St 50-2, P235GH, P265GH, P295GH, BS BV
P355GH (HI, HII, 17 Mn 4, 19 Mn 6), P275N, P355N, P355NL2, DNV GL
P460N (StE 285, EstE 285, EstE 355, StE 460), S275N, LR UDT
S275NL, S355N, S355NL, S460N (StE 285, TStE 285,
L415MB (StE 290.7 TM, StE 360.7 TM, StE 415.7 TM), X42 /
shipbuilding steels grade A – E, A32 – F32, A36 – F36, A40 – F40 Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
and amperages 1.0 B300 16 120-230 16-26
1.2 B300 16 150-350 22-32
1.4 B300 16 160-400 23-33
Typical analysis C Si Mn P S 1.6 B300 16 180-450 23-33
in % 0.05 0.45 1.35 ≤ 0.015 ≤ 0.015 Other diameters and delivery types upon request
Union TG 55 Ni
Flux cored wire

T 50 5 1 Ni P M 1 H5 T556T1-1MA-N2-H5 E81T1-Ni1MJH8
Characteristics Union TG 55 Ni is a rutile basic flux cored wire with fast freezing Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
slag characteristic. It is suitable for GMAW welding with mixed treatment gas 0.2% strength (L0=5d0) in J CVN
gas M21 acc. to EN ISO 14175 for welding of structural steels metal according
with a nominal tensile strength of 560 MPa in all positions. The to EN ISO 15792-1 AW M21 500 560 24 120-150 50-70
wire displays exceptional high impact properties in the as weld- (min. values at RT) 580°C/2h M21 460 530 22 120-150 50-70
ed as well as in the stress relieved condition.
This “welder friendly” wire with its soft, spatter-free arc, always
operates in spray arc mode. It is possible to weld in any position
with one Diameter (1.2 mm from 160 A to 250 A), so ideal for
fit-up work. Single sided root runs are made economically on
ceramic backing strips. The nickel alloyed weld metal – corre-
sponding to the stick electrode E8018-C3 – is usable in petro-
chemical plants and in offshore technology. Polarity = +
Areas of application are primarily in the offshore, structural steel Welding position
Mixed gas (EN ISO 14175) M21,
and shipbuilding industries. Consumtion approx. 15 - 18 l/min.

P460N (StE 285, EstE 285, EstE 355, StE 460), S275N,
S275NL, S355N, S355NL, S460N (StE 285, TStE 285, StE 355, Approvals LR
TStE 355, StE 460), L210, L240, L290, L360 (StE 210.7,
StE 240.7, StE 290.7, StE 360.7), L290NB, L360MB, L415MB
(StE 290.7 TM, StE 360.7 TM, StE 415.7 TM), X42 / StE 290.7
TM – X65 / StE 445.7 TM (API-5LX), GS-38 – GS-52,
shipbuilding steels grade A – E, AH 32 – EH 36, A40 – F40

and amperages 1.2 B300 16 150-300 22-32
Typical analysis C Si Mn P S Ni Gas (Tolerances acc. EN ISO 544)
1.6 B300 16 180-350 23-33
in % 0.06 0.45 1.4 ≤ 0.02 ≤ 0.015 0.90 M21 Other diameters and delivery types upon request
Union MV CrMo Union MV CrMo 910
T CrMo 1 M M 2 H5 T55T15-1M-1CM-H5 E80C-B2H4 T CrMo 2 M M 2 H5 T62T15-1M-2C1M-H5 E90C-B3H4
Characteristics Union MV CrMo is a chromium-molybdenum alloyed wire with Characteristics Union MV CrMo 910 is a medium alloyed seamless copper
and field of use metal powder filling. It is suited for welding of CrMo alloyed and field of use coated cored wire with metal powder filling for GMAW with
boiler, pressure vessel and pipe steels with high creep strength mixed gas M21 acc. to EN ISO 14175. It is a metal filled wire
and heat resistance up to 500 °C (932 °F). for the welding of creep resistant steels in boiler-, container- and
It is applicable in position PA, PB, PC, PF with mixed gas M21 pipeline-construction. This flux cored wire is suited for all posi-
according to EN ISO 14175. It provides very low oxide build-up, tion welding. It is characterized by low oxidizing, a stable and
stable and smooth arc, smooth droplet transfer and safe pene- smooth arc, smooth droplet transfer and secure penetration.
tration. It is excellent suited for manual and mechanized single It is excellent suitable for manual and mechanized welding of
and multilayer welding. single and multilayers.
Materials Pressure vessel and pipe steels 13 CrMo 4 5, 15 CrMo 3, 13

CrMoV 42, Materials G18CrMo9-10, 10CrMo9-10, 10CrSiMoV7, 12CrSiMo8
cast steel GS-17 CrMo 55, GS-22 CrMo 5, GS-22 CrMoV 32, and covering base materials of group 7
GS-22 CrMo 54 acc. to VdTÜV-Kennblatt 1000.
Typical analysis C Si Mn P S Cr Mo Gas Typical analysis C Si Mn P S Cr Mo

in % 0.07 0.30 0,9 ≤ 0.010 ≤ 0.010 1.1 0.5 M21 in % 0.07 0.35 0.85 ≤ 0.010 ≤ 0.010 2.25 1.0
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
treatment gas 0.2% strength (L0=5d0) in J CVN treatment gas 0.2% strength (L0=5d0) in J CVN
ties of the weld ties of the weld -10°C
MPa MPa % -10°C -20 °C MPa MPa %
to EN ISO 15792-1 680°C/15 h M21 470 560 22 120-170 60-110 60-90 to EN ISO 15792-1 720°C/1 h M21 400 500 18 80-120 60-100
(min. values at RT) (min. values at RT) 690°C/1 h M21 540 620 17 70-100 50-90
Welding position Polarity = + Polarity = +

Welding position
Shielding gas (EN ISO 14175) M21, Shielding gas (EN ISO 14175) M21,
Consumption: 15 - 20 l/min. Consumption: 15 - 20 l/min.
Approvals TÜV (Certificate No. 07192) UDT

Approvals TÜV

and amperages 1.2 B300 16 120-300 17-32 Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
1.4 B300 16 140-350 18-33 and amperages 1.2 B300 16 120-300 17-31
1.6 B300 16 200-400 20-34 1.6 B300 16 200-400 20-34
Other diameters and delivery types upon request Other diameters and forms of supply on request.
Union MV Mo Thermanit MTS 3 MC
Classifications EN ISO 17632-A EN ISO 17632-B AWS A5.28 Classifications EN ISO 17634-B AWS A5.28 AWS A5.28M
T 46 2 Mo M M 2 H5 T555T15-1M-2M3-H5 E80C-GH4 T69T15-1G-9C1MV E90C-B9 E62C-B9
EN ISO 17634-A EN ISO 17634-B Characteristics Metal cored wire for high temperature, creep resistant marten-
T Mo 2 M M 2 H5 T55T15-1M-2M3-H5 and field of use sitic 9 - 12% chromium steels in turbine and boiler fabrication
and in the chemical industry. Especially designed for the ASTM
Characteristics Union MV Mo is a molybdenum-alloyed wire with metal powder steels T91/P91. For optimised toughness values a welding tech-
and field of use filling, suited for welding on creep resistant boiler, pressure ves- nology should be applied which produces thin welding layers
sel and pipe steels with high creep strength and heat resistance (approx. 2 mm), also a decisive influence on toughness values
up to 500 °C (932 °F). is given by the used shielding gas.
It is applicable in positions PA, PB, PC, PF with mixed gas M21
according to EN ISO 14175. It provides very low oxide forma- Operating data:
tion, stable and smooth arc, smooth droplet transfer and secure Welding with conventional or pulsed power sources (preferably
penetration. It is excellent suited for manual and mechanised slightly trailing torch position, angle appr. 80°). Recommended
single and multilayer welding. stick out 18 - 20 mm and length of arc 3 - 5 mm. Preheating and
interpass temperature 200 - 300 °C (392 - 572 °F). After weld-
ing, the weld joint should cool down below 80 °C (176 °F) to fin-
Materials Pressure vessel steels P235GH, P265GH, P295GH, P355GH, ish the martensite transformation. In case of greater wall thick-
P460NH, 16Mo3 and corresponding TM-grades; ness or complex components the possibility of residual stresses
X52, cast steel GS-52, G20Mo5 and others, must be considered. The following post weld heat treatment
fine-grained structural steels up to S460N; is recommended: annealing 760 °C (1400 °F)/min. 2 hrs, max.
pipe steels L210 - L450MB 10 hrs, heating and cooling rates below 550 °C (1022 °F) max.
(X42-X65) and according TM steels up to 445.7 TM 150 °C (302 °F)/h, above 550 °C (1022 °F) max. 80°C (176 °F).
Materials similar alloyed creep resistant steels

Typical analysis C Si Mn P S Mo Gas 1.4930 – X10CrMoVNb9-1
in % 0.06 0.35 0.75 < 0.015 < 0.015 0.5 M21 ASTM A199 Gr. T91, A335 Gr. P91, A213/213M Gr. T91
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values Typical analysis C Si Mn Cr Ni Mo V Nb N
ties of the weld in % 0.10 0.3 0.6 9.0 0.7 1.0 0.2 0.05 0.04
MPa MPa % -10°C -20°C
metal according
to EN ISO 15792-1 AW M21 490 560 22 100-140 80-120 50-90 Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
(min. values at RT) 620°C/15h M21 480 550 22 100-140 80-120 50-90 ties of the weld treatment gas 0.2% strength (L =5d ) in J CVN
0 0
MPa MPa %
metal according
Polarity = + to EN ISO 15792-1 A M21 650 760 18 55
Welding position (min. values at RT) A = annealed, 760 °C (1400 °F)/3h/furnace, down to 300°C (572 °F)/Air
Shielding gas (EN ISO 14175) M21,
Consumption: 15 - 20 l/min. Polarity = +
Welding position
Approvals TÜV (Certificate No. 7838) UDT Consumption: 15 - 18 l/min.
DB (Reg. form No. 42.132.36)
Approvals on request
and amperages 1.2 B300 16 120-300 17-32 Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
1.6 B300 16 200-400 20-34 and amperages 1.2 B300 15 150-290 18-30
Other diameters and delivery types upon request (Tolerances acc. EN ISO 544)
Other diameters and delivery types upon request
Thermanit MTS 3 PW Union MV NiMoCr
Classifications EN ISO 17634-B AWS A5.29-05 AWS A5.29M-05 Classifications EN ISO 18276-A EN ISO 18276-B AWS A5.28
T69T1-1M-9C1MV E91T1-B9M E621T1-B9M T 69 5 Mn2NiCrMo M M 2 H5 T766T15-2MA-N4C1M2-H5 E110C-K4MH4
Characteristics Thermanit MTS 3 PW is a slagleading rutile-basic flux cored

wire for welding of high temperature, tempered 9 - 12 % chrome Characteristics Union MV NiMoCr is a medium alloyed seamless copper coated
and field of use
steels, particularly for T91/P91-steels in turbine-, boiler- and and field of use cored wire with metal powder filling for GMAW with mixed gas
pipeline-constructions as well as cast technics. This flux cored M21 acc. to EN ISO 14175. The wire is suitable for the welding
wire was designed for welding with plus polarity and mixed gas in all positions of quenched and tempered or thermomechanical
M21 acc. to EN ISO 14175 and is suitable for out of position rolled fine grain structural steels as well as joining of wear-resi-
welding as well. stant steels. It is furthermore characterized by a porosity free
weld metal, soft and stable arc and a secure penetration. It is
Operating data:
Welding with conventional or pulsed power sources (preferably excellent suitable for manual and mechanized welding of single
slightly trailing torch position, angle appr. 80°). Recommended and multilayers.
stick out 18 - 20 mm and length of arc 3 - 5 mm. Preheating and The weld metal deposit offers excellent toughness properties at
interpass temperature 200 - 300°C (392 - 572 °F). After welding, low temperatures.
the weld joint should cool down below 80 °C (176 °F) to finish
the martensite transformation. In case of greater wall thickness
Base materials Fine grain steels S620Q - S690QL1 (StE620V - EStE690V)
or complex components the possibility of residual stresses must
be considered. The following post weld heat treatment is re- (N-A-XTRA 63, N-A-XTRA 70), S700MC (PAS 700; Weldox 700)
commended: annealing 760 °C (1400 °F)/min. 3h, max. 10h, wear-resistant steels 20MnCr6-5, 21MnCr6-5, 20MnCr4-3,
heating and cooling rates below 550 °C (1022 °F) max. 150 °C 28MnCr4-3
(302 °F)/h, above 550 °C (1022 °F) max. 80 °C (176 °F).
Base materials similar alloyed creep resistant steels Typical analysis C Si Mn P S Cr Mo Ni

1.4930 – X10CrMoVNb9-1, G-X12CrMoVNbN9-1 in % 0.07 0.50 1.70 ≤ 0.015 ≤ 0.015 0.25 0.50 1.8
ASTM A199 Gr. T91, A335 Gr. P91, A213/213M Gr. T91
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
Typical analysis C Si Mn Cr Ni Mo V Nb N Gas treatment gas 0.2% strength (L0=5d0) in J CVN
ties of the weld
in % 0.10 0.2 0.7 9.0 0.6 1.0 0.2 0.05 0.04 M12 MPa MPa % -20°C - 40°C -50°C
metal according
to EN ISO 15792-1 none M21 690 760 18 90-130 70-110 60-90 50-80
Mechanical proper- Heat Shielding Yield strength Tensile Elongation Impact values
(min. values at RT)
ties of the weld treatment gas 0.2% strength (L0=5d0) in J CVN
MPa MPa %
metal according
to EN ISO 15792-1 A M12 580 720 17 40
(min. values at RT) A = annealed, 760 °C (1400 °F)/3h/furnace, down to 300°C (572 °F)/Air
Shielding gas (EN ISO 14175) M21 and M12,
Consumption: approx. 15 - 18 l/min. Approvals TÜV, LR (in preparation)
Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts and amperages 1.2 B300 16 120-350 17-32
and amperages (Tolerances acc. EN ISO 544)
1.2 B300 15 160-300 23-35 1.6 B300 16 200-450 20-34
(Tolerances acc. EN ISO 544) Other diameters and spool types upon request
Other diameters and delivery types upon request
Thermanit TG Nicro 82
Flux cored wire
Classifications EN ISO 14172 AWS A5.34 AWS A5.34M

Ni 6082 (NiCr20Mn3Nb) ENiCr-3T0-4 TNi6082-04
Characteristics Thermanit TG Nicro 82 is a rutile basic flux cored wire mainly Mechanical proper- Heat Yield strength Tensile Elongation Impact values
designed for flat and horizontal welding position. Easy handling treatment 0.2% strength (L0=5d0) in J CVN
and high deposition rate of this wire are leading to high produc- metal according
tivity with brilliant welding properties. It produces self detaching to EN ISO 15792-1 AW 400 650 39 135 110
slag, almost spatter and weld oxidation-free welding, fine bead (min. values at RT) AW = untreated, welding condition – Mixed gas 82% Ar, 18% CO2
appearance with good sidewall wetting and secure penetration.
This in turn offers savings in technical processing time and
costs as well as lower cleaning and pickling.
This cored wire ensures a reliably high quality standard as well
as high safety to avoid welding imperfections. In addition to that
it is useable for high-quality welds of nickel-base alloys, high
temperature, heat-resistant, cryogenic materials, difficult-to-weld
steels and mixed structures. Furthermore it is useable for ferrite Welding position Polarity = +
austenite joint welding at service temperatures above 300°C Shielding gas (EN ISO 14175) M21,
(572 °F) or with post weld heat treatment. Consumption: 15 - 18 l/min.
This wire is designed for applications in pressure vessel con-
structions for temperatures from –196°C (–320.8 °F) up to 550°C
(1022 °F). It is resistant to scaling up to 1200°C (2192 °F)
(sulfur free atmosphere).
At high temperatures C-diffusion is almost averted, it is insensi-
tive to embrittlement.
Additionally it is thermal shock resistant, stainless and fully
austenitic with low coefficient of expansion. In few particular Approvals on request
cases pulsed arc welding offers an advantage for out-of-position
welding.
Base materials 2.4816 – Ni Cr 15 Fe, 2.4817 – LC-NiCr 15 Fe, Inconel 600,

Inconel 600L, Nickel and Nickelalloys, low temperature steels
up to 5 % Ni-steels, unalloyed and alloyed, high-temperature,
creep resistant, high alloyed Cr- and CrNiMo-steels particularly
for joint welding of dissimilar steels, and nickel to steel combi-
nations; also recommended for Alloy 800 Packaging, weights Diam. (mm) Spool Weight (kg) Amperage Volts
and amperages 1.2 B300 15 110-210 20-31
Typical analysis C Si Mn Cr Ni Nb Fe 1.6 B300 15 150-350 23-32
in % Other diameters and delivery types upon request
0.03 0.4 3.2 19.5 Bal. 2.5 2.0
Thermanit TG 307 Thermanit TG 308 H
T 18 8 Mn R M 3 / TS307-FB0 (mod.) E307T0-G 1.4370 T Z 19 9 H R M 3 / TS308H-FB0 E308HT0-4 / ≈ 1.4948
T 18 8 Mn R C 3 T Z 19 9 H R C 3 E308HT0-1
Characteristics Thermanit TG 308 H is a strip alloyed flux cored wire with rutile
Characteristics Strip alloyed flux cored wire with rutile slag characteristics mainly
and field of use slag characteristics for the welding of high temperature austenitic
and field of use for flat and horizontal welding position. Easy handling and high
CrNi steels. This flux cored wire electrode is applicable with
deposition rate of Thermanit TG 307 leads to high productivity
mixed gas M21 and 100 % CO2 acc. to ISO 14175 in flat and
with excellent welding behavior, almost spatter and weld oxida-
horizontal position. Easy handling and high deposition rate of
tion-free welding, finely rippled weld shape with good sidewall
Thermanit TG 308 H leads to high productivity with excellent
wetting and secure penetration.
welding behavior, almost spatter and weld oxidation-free weld-
Properties of the weld metal: work hardenable, very good resist-
ing, fine bead appearance with good sidewall fusion and secure
ance to cavitation, crack-resistant, thermal shock resistant,
penetration.
resistant to scaling up to 850 °C (1562 °F), insensitive to sigma
This cored wire ensures a reliably high quality standard as well
phase embrittlement above 500 °C (932 °F), cryogenic to
as high safety to avoid welding imperfections.
–100 °C (–148 °F).
Welding of sheets and pipes with wall thickness of approx. 3 mm
Consultation of the manufacturer is recommended for service
are the main fields of application for this flux cored wire. The
temperatures above 650 °C (1202 °F).
weld metal is suitable for service temperatures up to approx.
700 °C (1292 °F), resistant to scaling and due to the controlled
Materials High strength, unalloyed and alloyed structural steels.
ferrite content it shows good resistance to hot cracking and low
Quenched and tempered and armor steels in unity or mixed
affinity to embrittlement.
structures. Unalloyed as well as alloyed boiler or structural
steels with high alloyed Cr and Cr-Ni steels. Heat resistant Materials similar high temperature resistant steels
steels up to 850 °C (1562 °F). Austenitic high manganese steels 1.4948 – X6CrNi18-11, 1.4878 – X12CrNiTi18-9,
among themselves and with other steels. Cryogenic sheets and AISI 304, 304H, 321H, 347H
pipe steels in joint with cryogenic austenitic materials.
Typical analysis C Si Mn Cr Ni Gas
Typical analysis C Si Mn Cr Ni Gas in % 0.06 0.6 1.2 19.4 10.1 M21
in % 0.1 0.7 6.5 18.5 8.8 M21
Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
Heat treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing
Yield strength Yield strength Tensile Elongation Impact values Shield- ties of the weld 0 0
Mechanical proper- ment MPa MPa MPa % gas
treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing metal according
metal according
ment MPa MPa MPa % –100 °C gas
to EN ISO 15792-1 AW 390 585 42 80 M21
500 °C 310 440 30 M21
to EN ISO 15792-1 AW 420 450 630 35 60 32 M21 (min. values at RT)
AW = as welded. Shielding gas Ar + 18 % CO2
(min. values at RT) Hardenes approx. 175-225 HB – approx. 400 HB (work hardened)
Structure Austenite with part Ferrite (FN 3 – 8)
Shielding gas (EN ISO 14175) M21 and C1, Welding position Polarity = +
Consumption: 15 - 18 l/min. Shielding gas (EN ISO 14175) M21 and C1,
Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
and amperages 1.2 B300 15 140-280 23-35 and amperages
(Tolerances acc. EN ISO 544) 1.2 B300 15 125-280 20-34
1.6 B300 15 200-350 26-38 (Tolerances acc. EN ISO 544)
Thermanit TG 308 L
Flux cored wire

T 19 9 L R M 3 / TS308L-FB0 E308LT0-4 / 1.4316
T 19 9 L R C 3 E308LT0-1
Characteristics Thermanit TG 308 L is an austenitic CrNi flux cored wire with Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
rutile slag characteristic. It is suited for GMAW welding with treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing
and field of use ties of the weld 0 0
mixed gas M21 and C1 acc. to EN ISO 14175 on matching and ment MPa MPa MPa % -196 °C** gas
metal according
similar, non stabilized and stabilized corrosion resistant CrNi(N) to EN ISO 15792-1 AW 350 380 560 35 47 32 M21
steels/cast steel grades. The weld metal is stainless and pro- (min. values at RT) **only with shielding gas M21 acc. to EN ISO 14175
vides good resistance to nitric acid and intercrystalline corrosion
– wet corrosion up to 350 °C (662 °F), cold toughness down to
–196 °C (– 320.8 °F) and resistance to scaling up to 800 °C
(1472 °F).
Weldable almost spatter free and due to the very slow freezing
rutile slag the weld metal shows very fine and smooth bead
appearance. Very good slag detachability and notch free seams Structure Austenite with part ferrite
with low annealing colouring, easy to clean and pickle. The root
welding is proven on ceramic backing bar.

Consumption : 15 - 20 l/min.
Materials 1.4301 – X5CrNi18-10 1.4541 – X6CrNTi18-10
1.4306 – X2CrNi19-11 1.4550 – X6CrNiNb18-10
1.4308 – G-X6CrNi18-9 1.4552 – G-X5CrNiNb18-9
1.4311* – X2CrNiN18-10 1.4948 – X6CrNi18-11
also included materials according to VdTÜV-Kennblatt 1000.26 Approvals TÜV (Certificate No. 7538) DB (Reg. form No. 43.132.15)
* Material No. 1.4311 certified only with shielding gas of group M2 GL, UDT
according to EN ISO 14175
Packaging, weights Diam. (mm) Spool Weight / kg Ampereage Volts

and amperages 0.9 B300 12.5 100-180 18-29
Typical analysis C Si Mn Cr Ni Gas (Tolerances acc. EN ISO 544)
1.2 B300 15 120-280 20-30
in % 0.03 0.7 1.5 18.9 10.5 M21 1.6 B300 15 200-350 25-32
Thermanit TG 309 L
Flux cored wire

T 23 12 L R M 3 / TS309L-FB0 E309LT0-4 / 1.4332
T 23 12 L R C 3 E309LT0-1
Characteristics Thermanit TG 309 L is an austenitic CrNi flux cored wire with or mixed joints between austenitic and heat resistant steels
and field of use rutile slag characteristic. It is suited for GMAW welding with
mixed gas M21 and C1 acc. to EN ISO 14175. 1.4713 – X10CrAl7 1.4828 – X15CrNiSi20-12
For joint welding of high-alloyed CrNi(Mo, N) steels/cast steel 1.4724 – X10CrAl13 1.4832 – G-X25CrNiSi20-14
grades with unalloyed/low alloyed steels (austenite ferrite joints) 1.4742 – X10CrAl18 1.4837 – G-X40CrNiSi25-12
with a maximum application temperature of 300 °C (572 °F). 1.4826 – G-X40CrNiSi22-9
It is also suited for joint welding of high alloyed CrNi(Mo, N) with ferritic steels to pressure boiler steels P295GH and also
steels/cast steel grades with stainless and heat-resistant fine grained structural steels to P355N, shipbuilding steels
Cr steels/cast steel grades. grade A - E, AH 32 - EH 36, A40 – F40.
For intermediate layers when welding the clad side of plates and
cast materials clad with non stabilized and stabilized CrNi(Mo,
N) austenitic metal. The weld metal is stainless (wet corrosion Typical analysis C Si Mn Cr Ni Gas
up to 350 °C (662 °F)). in % 0.03 0.7 1.4 23.0 12.5 M21
Weldable almost spatter-free and due to the very slow
freezing slag the weld metal shows fine and smooth bead Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
appearance. Very good slag detachability and notch free seams treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing
ties of the weld ment MPa MPa MPa %
0 0
- 60 °C gas
with low annealing colouring, easy to clean and pickle. metal according
Root welding is proven on ceramic backing strips. to EN ISO 15792-1 AW 380 400 540 35 47 32 M21
(min. values at RT)

Materials Joints and mixed joints between austenitic steels like: Approvals TÜV (Certificate No. 07540)
DB (Reg. form No. 43.132.14)
1.4301 – X5CrNi18-10 1.4541 – X6CrNiTi18-10 GL
1.4306 – X2CrNi19-11 1.4550 – X6CrNiNb18-10 UDT
1.4308 – G-X6CrNi18-9 1.4552 – G-X5CrNiNb18-9
1.4401 – X5CrNiMo17-12-2 1.4571 – X6CrNiMoTi17-12-2
1.4404 – X2CrNiMo17-13-2 1.4580 – X6CrNiMoNb17-12-2 Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
1.4408 – G-X6CrNiMo 1.4581 – G-XCrNiMoNb18-10 and amperages 0.9 B300 12.5 100-180 18-29
1.4435 – X2CrNiMo18-14-3 1.4583 – X10CrNiMoNb18-12 1.2 B300 15 120-280 20-30
1.4436 – X5CrNiMo17-13-3 1.4948 – X6CrNi18-11 1.6 B300 15 200-350 22-32
Thermanit TG 309 Mo L
Flux cored wire

T 23 12 2 L R M 3 / TS309LMo-FB0 E309LMoT0-4 / 1.4459
T 23 12 2 L R C 3 E309LMoT0-1
Characteristics Thermanit TG 309 Mo L is an austenitic CrNiMo flux cored wire or mixed joints between austenitic and heat resistant steels
and field of use with rutile slag characteristic. It is suited for GMAW welding with
1.4713 – X10CrAl7 1.4828 – X15CrNiSi20-12
mixed gas M21 and C1 acc. to EN ISO 14175. It is appropriate
for joint welding high alloyed CrNi(Mo, N) steels/cast steel 1.4724 – X10CrAl13 1.4832 – G-X25CrNiSi20-14
grades with unalloyed/low alloyed steels (austenite ferrite joints) 1.4742 – X10CrAl18 1.4837 – G-X40CrNiSi25-12
with a maximum application temperature of 300 °C (572 °F). 1.4826 – G-X40CrNiSi22-9
It is also suited for joint welding of high alloyed CrNi(Mo, N) with ferritic steels to pressure boiler steels P295GH and also
steels/cast steel grades with stainless and heat resistant Cr fine grained structural steels to P355N, shipbuilding steels
steels/cast steel grades. For intermediate layers when welding grade A - E, AH 32 - EH 36, A40 – F40.
the clad side of plates and cast materials clad with non stabi-
lized and stabilized CrNi(Mo, N) austenitic metal. In the whole
field of application this flux cored wire provides high resistance Typical analysis C Si Mn Cr Mo Ni Gas
to hot cracking even at high dregree of dilution. in % 0.03 0.6 1.4 23.0 2.7 12.5 M21
The content of molybdenum provides a better corrision resist-
ance and simultaneously increases the ductility of austenitic Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
joining combinations at higher temperatures. Weldable almost ties of the weld
treat- 0.2 % 1.0 % strength (L =5d ) in J CVN
0 0
ing
spatter free and due to the very slow freezing slag the weld ment MPa MPa MPa % - 60 °C gas
metal according
metal shows fine and smooth bead appearance.
Very good slag detachability and notch free seams with low to EN ISO 15792-1 AW 450 500 700 30 47 32 M21
(min. values at RT)
annealing colouring, easy to clean and pickle.
Root welding is proven on ceramic backing strips.


DB (Reg. form No. 43.132.17)
ABS
Materials Joints and mixed joints between austenitic steels like: DNV
GL
1.4301 – X5CrNi18-10 1.4541 – X6CrNiTi18-10 LR
1.4306 – X2CrNi19-11 1.4550 – X6CrNiNb18-10 UDT
1.4308 – G-X6CrNi18-9 1.4552 – G-X5CrNiNb18-9
1.4404 – X2CrNiMo17-13-2 1.4580 – X6CrNiMoNb17-12-2 Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
1.4408 – G-X6CrNiMo 1.4581 – G-XCrNiMoNb18-10 and amperages 0.9 B300 12.5 100-180 18-29
1.4435 – X2CrNiMo18-14-3 1.4583 – X10CrNiMoNb18-12 1.2 B300 15 120-280 20-30
1.4436 – X5CrNiMo17-13-3 1.4948 – X6CrNi18-11 1.6 B300 15 200-350 22-32
Thermanit TG 316 L
Flux cored wire

T 19 12 3 L R M 3 / TS316L-FB0 E316LT0-4 / 1.4430
T 19 12 3 L R C 3 E316LT0-1
Characteristics Thermanit TG 316 L is an austenitic CrNiMo flux cored wire with Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
rutile slag characteristic. It is suited for GMAW welding with treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing
ment MPa MPa MPa % -120 °C gas
mixed gas M21 and C1 acc. to EN ISO 14175 for joining of metal according
matching and similar, non stabilized and stabilized, corrosion to EN ISO 15792-1 AW 350 400 560 35 47 32 M21
resistant CrNi(N) and CrNiMo(N) steels/cast steel grades. (min. values at RT)
The weld metal is stainless and resistant to intercrystalline
corrosion (wet corrosion up to 400 °C / 752 °F), cold toughness
down to –120 °C (–184 °F) and resistant to scaling up to 800 °C
(1472 °F).
Thermanit TG 316 L provides almost spatter free welding Austenite with part ferrite
Structure
behaviour and due to the slow freezing rutile slag, the weld
metal shows very fine and smooth bead appearance.
Very good slag detachability and notch free seams with low
annealing colouring, easy to clean and pickle.
Materials 1.4301 – X5CrNi18-10 1.4550 – X6CrNiNb18-10

1.4306 – X2CrNi19-11 1.4552 – G-X5CrNiNb18-9
1.4308 – G-X6CrNi18-9 1.4583 – X10CrNiMoNb18-12
1.4401 – X5CrNiMo17-12-2 1.4571 – X6CrNiMoTi17-12-2 Approvals TÜV (Certificate No. 7539)
1.4404 – X2CrNiMo17-13-2 1.4573 – X10CrNiMoTi18-12 DB (Reg. form No. 43.132.16)
1.4408 – G-X6CrNiMo18-10 1.4580 – X6CrNiMoNb17-12-2 GL
1.4435 – X2CrNiMo18-14-3 1.4581 – G-XCrNiMoNb18-10 UDT
1.4436 – X5CrNiMo17-13-3 1.4948 – X6CrNi18-11
1.4541 – X6CrNiTi18-10
also included materials according to VdTÜV-Kennblatt 1000.26

and amperages 0.9 B300 12.5 100-180 18-29
Typical analysis C Si Mn Cr Mo Ni Gas (Tolerances acc. EN ISO 544)
1.2 B300 15 120-280 20-30
in % 0.03 0.7 1.5 19.0 2.7 12.0 M21 1.6 B300 15 200-350 22-32
Thermanit TG 317 L Thermanit TG 318 L
Classifications EN ISO 17633-A EN ISO 17633-B AWS A5.22 Mat. No. Classifications EN ISO 17633-A EN ISO 17633-B Mat. No.
T 19 13 4 L R M 3 / TS317L-FB0 E317LT0-4 / 1.4440 T 19 12 3 Nb R M 3 / TS318-FB0 1.4576
T 19 13 4 L R C 3 E317LT0-1 T 19 12 3 Nb R C 3
Characteristics Thermanit TG 317 L is an austenitic CrNiMo flux cored wire with Strip alloyed flux cored wire with rutile containing filling for MAG
Characteristics
and field of use rutile slag characteristic. It is suitable for GMAW welding with welding of Ti or Nb stabilized austenitic CrNiMo steels in mainly
and field of use
mixed gas M21 and C1 acc. to EN ISO 14175 for joining of mat- flat and horizontal position. Easy handling and high deposition
ching and similar, non-stabilized and stabilized, corrosion resi- rate of Thermanit TG 318 L leads to high productivity with excel-
stant stainless steels/cast steels with 3 % molybdenum. High lent welding behavior, almost spatter and weld oxidation-free
Mo-content provides elevated resistance to Cl-bearing environ- welding, fine bead appearance with good sidewall wetting and
ment and pitting corrosion. Thermanit TG 317 L provides almost secure penetration.
spatter free welding behaviour and due to the slow freezing ruti- This in turn offers savings in technical processing time and
le slag, the weld metal shows very fine and smooth bead appe- costs as well as lower cleaning and pickling.
arance. Very good slag detachability and notch free seams with The weld metal is cryogenic to –120 °C (–184 °F) and resistant
low annealing colouring, easy to clean and pickle. to intercrystalline corrosion to 400 °C (752 °F). Processing with
Root welding is proven on ceramic backing strips. conventional MAG machines. With slightly downhand torch
(pitch approx. 80°), with 100 % CO2 increased voltage of 2V
required. Amount of gas should be 15 - 18 l/min.
Materials CrNiMo-steels with higher Mo-content of type AlSi 317L and
resp. corrosion resistant claddings on unalloyed steel grades.. Base materials 1.4571 – X6CrNiMoTi17-12-2, 1.4580 – X6CrNiMoNb17-12-2,
1.4435 – X2CrNiMo18-14-3, 1.4429 – X2CrNiMoN17-11-2, 1.4583 – X10CrNiMoNb18-12, 1.4401 – X5CrNiMo17-12-2,
1.4438 – X2CrNiMo18-15-4; AlSi 316L, 317LN 1.4404 – X2CrNiMo17-12-2, 1.4435 – X2CrNiMo18-14-3,
1.4436 – X3CrNiMo17-13-3, 1.4437 – GX6CrNiMo18-12,
1.4409 – GX2CrNiMo 19-11-2, 1.4581 – GX5CrNiMoNb 19-11-2
Typical analysis C Si Mn Cr Ni Mo UNS S31653, AISI 316, 316L, 316Ti, 316Cb
in % 0.03 0.7 1.3 18.8 13.1 3.4
Typical analysis C Si Mn Cr Ni Mo Nb
in % 0.03 0.6 1.3 18.8 12.2 2.7 +
Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN
ties of the weld
metal according
ment MPa MPa MPa % – 60 °C Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN
to EN ISO 15792-1 AW 420 490 550 30 47 32 ties of the weld ment MPa MPa MPa % – 60 °C
to EN ISO 15792-1 AW 430 490 570 35 65 35
(min. values at RT)
Shielding gas (EN ISO 14175) M21 and C1, Welding positions Polarity = +
Consumption: 15 - 18 l/min. Shielding gas (EN ISO 14175) M21 and C1,
Approvals upon request
and amperages 1.2 B300 15 125-280 20-34 and amperages 1.2 B300 15 125-280 20-34
(Tolerances acc. EN ISO 544) 1.6 B300 15 200-350 25-35
Thermanit TG 347
Flux cored wire

T 19 9 Nb R M 3 / TS347L-FB0 E347T0-4 / 1.4551
T 19 9 Nb R C 3 E347T0-1
Characteristics Thermanit TG 347 is an austenitic CrNi-Nb stabilized flux cored Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
wire with rutile slag characteristic. This flux cored wire finds appli- treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN
and field of use ties of the weld ment MPa MPa MPa % –120 °C
cation in all branches of industry where matching steels as well metal according
as ferrite 13 % chromium steels are in process. Typical fields of to EN ISO 15792-1 AW 420 450 600 35 47 32
application are the chemical apparatus engineering and tank con- (min. values at RT)
struction, the textile and cellulose industry, dye-works enterprises
etc. Simple handling of the flux cored wire leads to a high pro-
ductivity with finely rippled bead appearance, with good sidewall
wetting and evenly secure penetration.
The weld metal is cold tough down to –120 °C (–184 °F) and
resistant to intercrystalline corrosion and wet corrosion up to
400 °C (752 °F). Corrosion resistant similar to matching low-
carbon and stabilised 18/8 CrNi(N) steels/cast steel grades.
For joining and surfacing applications with matching and similar-
stabilised and non-stabilised CrNi(N) steels/cast stell grades.
For joining work on steel clad products and for cladding of un-
alloyed/low-alloyed (creep-resistant) steels/cast steel grades:
mostly for secont layer (cap pass) on higher-alloyed inter-
mediate layer.
1.4550 – X6CrNiNb18-10, 1.4541 – X6CrNiTi18-10, Approvals TÜV

Materials
1.4552 – GS5CrNiNb18-10, 1.4301 – X5CrNi18-10,
1.4312 – GX10CrNi18-8, 1.4546 – X5CrNiNb18-10,
1.4311 – X2CrNiN18-10, 1.4306 – X2CrNi19-11,
AISI 347, 321, 302, 304, 304L, 304LN, ASTM A295 Gr. CF 8 C,
A157 Gr. C 9, A320 Gr. BBC oder D

Typical analysis C Si Mn Cr Ni Nb and amperages 1.2 B300 15 125-280 20-34
in % (Tolerances acc. EN ISO 544)
0.03 0.6 1.4 19.0 10.4 + 1.6 B300 15 200-350 25-35
Thermanit 307 MC
Flux cored wire

T 18 8 Mn M M 1 TS307-MG1 (mod.) EC307 (mod.) 1.4370
Characteristics Thermanit 307 MC is a metal powder flux cored wire with Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
austenic CrNiMn weld metal. treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN
It is used for joint welding and cladding applications. This flux metal according
cored wire is characterized by easy handling, high deposition to EN ISO 15792-1 AW 370 400 600 35 70 32
rate and simultaneously high productivity. In comparison to solid (min. values at RT) Hardness approx. 175-225 HB – after work hardening approx. 400 HB
wire the wider and smoother arc decreases the risk of lack of
fusion. It causes uniform secure penetration with good sidewall
wetting, almost spatter free welding and fine bead appearance.
The weld metal is corrosion resistant and scale resistant to
850 °C (1562 °F). (At temperatures above 500 °C (932 °F) there
is not enough resistance to sulphurous combustion gases.) Structure Austenite with part ferrite
Designed for joints and cladding applications on heat resistant Cr
steels/cast steels and heat resistant austenitic steels/cast steels.
Well suited for austenite-ferrite joints (max. service temperature
300°C (572 °F)). For joint welding of unalloyed / low alloyed or
Cr steels/cast steels with austenitic steels.
Care must be taken to keep the heat input as low as possible to
avoid martensitic transition zones. Welding position Polarity = +
Base materials 1.4583 – X10CrNiMoNb18-12 and all therewith included with

ferritic steels to fine grained structural steels to P460NL2;
High tensile, unalloyed and alloyed structural steels. Quenched
and tempered and armor steels in unity or mixed structures.
Unalloyed as well as alloyed boiler or structural steels with high on request
Approvals
alloyed Cr and CrNi steels. Heat resistant steels up to 850 °C
(1562 °F). Austenitic high manganese steels among themselves
and with other steels. Cryogenic sheets and pipe steels in joint
with cryogenic austenitic materials.

Typical analysis C Si Mn Cr Ni and amperages 1.2 B300 15 120-280 16-29
in % 0.1 0.6 6.3 18.8 9.2 1.6 B300 15 200-350 28-32
Thermanit 307 PW
Flux core wires

T 18 8 Mn P M 2 / TS307-FB1 (mod.) E307T1-G 1.4370
T 18 8 Mn P C 2
Charakteristics Thermanit 307 PW is a strip alloyed flux cored wire with rutile Mechanical proper- Heat Shielding Yield strength Yield strength Tensile Elongation Impact values
slag characteristic and with good position welding features. treat- gas 0.2 % 1.0 % strength (L =5d ) in J CVN
ment MPa MPa MPa % –120 °C
The supportive effect of fast freezing slag enables welding in all metal according
positions. Easy handling and high deposition rate of Thermanit to EN ISO 15792-1 AW M21 420 450 630 35 65 32
307 PW leads to high productivity with excellent welding behav- (min. values at RT) Hardness approx. 175-225 HB – after work hardening approx. 400 HB
ior, self detaching slag, almost spatter and weld oxidation-free
welding, finely rippled bead appearance with good sidewall wet-
ting and secure penetration.
Properties of the weld metal: work hardenable, very good resist-
ance to cavitation, crack-resistant, thermal shock resistant, scale
resistant to scaling up to 850 °C (1562 °F), insensitive to sigma
phase embrittlement above 500 °C (932 °F), heat treatment is Structure Austenite with part ferrite
possible without problems, cryogenic down to –100 °C (–148 °F).
Consultation of the manufacturer is recommended for service
temperatures above 650 °C (1202 °F).

Shielding gas (EN ISO 14175) M21 und C1,
Base materials High tensile, unalloyed and alloyed structural steels. Quenched
and tempered and armor steel in unity or mixed structures.
Unalloyed as well as alloyed boiler or structural steels with high
alloyed Cr and Cr-Ni steels. For heat resistant steels up to
850 °C (1562 °F). Austenitic high manganese steels among
themselves and with other steels. Cryogenic sheets and pipe
steels in joint with cryogenic austenitic materials. Approvals on request
Typical analysis C Si Mn Cr Ni Packaging, weights Abmessung (mm) Spulung Gewicht (kg) Ampere Volt
in % and amperages 1.2 B300 15 125-230 21-29
0.1 0.8 6.8 18.8 9.0 (Tolerances acc. EN ISO 544)
Thermanit 308 H-PW Thermanit 308 L-MC
T Z 19 9 H P M 1 / TS308H-FB1 E308HT1-4 / 1.4948 T 19 9 L M M 1 TS308L-MG1 EC308L 1.4316
T Z 19 9 H P C 1 E308HT1-1
Charakteristics Thermanit 308 H-PW is a strip alloyed flux cored wire with rutile Characteristics Thermanit 308 L-MC is an austenitic CrNi metal flux cored wire
and field of use slag characteristic for position welding of high temperature and field of use electrode. It is used for GMAW welding with mixed gas M11
austenitic CrNi steels. The sustain effect of the fast freezing slag according to EN ISO 14175. For the welding of matching and
enables out of position welding with high current and high weld- similar stabilized and nonstabilized corrosion resistant CrNi(N)
ing speed with mixed gas M21 and 100% CO2 according to steels/cast steels. The weld metal shows good resistance to
EN ISO 14175. Fine droplet, almost spatter free welding, very nitric acid, it is stainless, resistant to intercrystalline corrosion
intensive spray arc, secure penetration, self detaching slag, as (wet corrosion to 350 °C (662 °F)), cryogenic down to –196 °C
well as good wetting bead appearance lead to high welding quali- (–320.8 °F) and resistant to scale to 800 °C (1472 °F).
ty and simultaneously short welding times. Easy handling, low Thermanit TG 308L MC is characterized by spatter free welding
heat input because of higher welding speed and lower cleaning behavior, finely rippled bead appearance, notch free and clean
and pickling are additional user advantages. The weld metal is seams with low annealing colouring. That’s why there is less
suitable for service temperatures to approx. 700 °C (1292 °F). effort for cleaning and pickling. Additionally root welding on
It is resistant to scaling and because of controlled ferrite content ceramic backing strips is proven.
it shows good resistance to hot cracking and low affinity to
embrittlement. Base materials 1.4301 – X5CrNi18-10 1.4550 – X6CrNiNb18-10,
For flat and horizontal welding (PA, PB) Thermanit TG 308 H is 1.4306 – X2CrNi19-11 1.4552 – G-X5CrNiNb18-9,
recommendet. 1.4308 – G-X6CrNi18-9 1.4948 – X6CrNi18-11,
1.4541 – X6CrNTi18-10
Base materials high temperature steels matching also included materials according to VdTÜV-Kennblatt 1000.26
1.4948 – X6CrNi18-11, 1.4878 – X12CrNiTi18-9,
AISI 304, 304H, 321H, 347H Typical analysis C Si Mn Cr Ni
Typical analysis C Si Mn Cr Ni in % 0.03 0.6 1.4 13.8 10.5
in % 0.05 0.6 1.2 19.4 10.1
Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values ties of the weld treatment- 0.2 % 1.0 % strength (L =5d ) in J CVN
0 0
treatment- 0.2 % 1.0 % strength (L =5d ) in J CVN MPa MPa MPa % –196 °C
0 0
–196 °C
metal according
metal according to EN ISO 15792-1 AW 350 380 520 35 47 32
to EN ISO 15792-1 AW 390 – 585 35 90 32 (min. values at RT)
(min. values at RT) AW 500 °C 310 – 440 30
As welded – Shielding gas Ar + 18 % CO2 Welding positions Polarity = +
Welding position Polarity = + Consumption: 15 - 18 l/min.
Consumption: 15 - 18 l/min. Structure Austenite with ferrite
Structure Austenite with part ferrite (FN 3 – 8)
and amperages 1,2 B300 15 120-280 16-29
(Tolerances acc. EN ISO 544) 1,6 B300 15 200-350 28-32
Thermanit 308 L-PW Thermanit 309 L-MC
T 19 9 L P M 1 / TS308L-FB1 E308LT1-4 / 1.4316
T 19 9 L P C 1 E308LT1-1
Characteristics Metal powder wire of Type T 23 12 L / EC309L for the welding
Characteristics Thermanit 308 L-PW is an austenitic CrNi flux cored wire with and field of use of mixed structures between high alloyed Cr- und CrNi(Mo)
and field of use rutile fast freezing slag. It is suited for GMAW welding with mixed steels, unalloyed and low alloyed steels.
gas M21 and C1 acc. to EN ISO 14175 in all positions, on match- Thermanit 309 L-MC is characterized by very good welding,
ing and similar, non stabilized and stabilized, corrosion resistant wetting and travel speed properties as well as high metallurgical
CrNi(N) steels/cast steel grades. safety after penetration of different materials.
The weld metal is stainless and provides good resistance to It is applicable for service temperatures between –120 °C
nitric acid, resistance to intercrystalline corrosion – wet corro- (–248 °F) and 300 °C (572 °F).
sion up to 350 °C (662 °F), cold toughness down to –196 °C In comparison to solid wire the wider arc decreases the risk of
(–320.8 °F) and resistance to scaling up to 800 °C (1472 °F). lack of fusion and it is less susceptible to offset of edges and
Thermanit 308 L-PW provides very fine and smooth bead appear- varying root pass widths.
ance and almost spatter free welding behaviour. Very good slag
detachability and notch free, clean seams with low annealing Materials This filler is used for joints of and between high strength, unal-
colouring, easy to clean and pickle. Root welding is proven on loyed and alloyed quenched and tempered steels, stainless fer-
ceramic backing strips. ritic Cr and austenitic CrNi steels, high manganese steels as
well as plate cladding. For the first layer of chemically resistant
Materials 1.4301 – X5CrNi18-10, 1.4541 – X6CrNTi18-10,
steam boiler and pressure boiler steels made of ferritic-pearlitic
1.4306 – X2CrNi19-11, 1.4550 – X6CrNiNb18-10,
steels to fine grained structural steel S500N, and to creep resist-
1.4308 – G-X6CrNi18-9, 1.4552 – G-X5CrNiNb18-9,
ant fine grained structural steel 22NiMoCr4-7 according to SEW
1.4311 – X2CrNiN18-10, 1.4948 – X6CrNi18-11
data sheet 365, 366, 20MnMoNi5-5 and G18NiMoCr3-7.
and also covered materials acc. to VdTÜV-Kennblatt 1000.26;
Typical analysis C Si Mn Cr Ni Gas Typical analysis C Si Mn Cr Ni Gas

in % in % 0.03 0.6 1.4 23.0 12.5 M21
0.03 0.7 1.5 19.8 10.5 M21
Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield- Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing
0 0
–196 °C gas
0 0
–120 °C gas
to EN ISO 15792-1 AW 350 380 560 35 70 32 M21 to EN ISO 15792-1 AW 400 – 540 32 90 70 M21
Structure Austenite with part ferrite Structure Austenite with part ferrite
Consumption : 18 l/min.
Consumption : 18 l/min.
Approvals TÜV (Certificate No. 09770) UDT
DB (Reg. form No. 43.132.23 GL Approvals TÜV
and amperages 1.2 B300 15 125-230 22-28 and amperages 1.2 B300 15 120-280 16-29
1.6 B300 15 200-350 28-32
Thermanit 309 L-PW
Flux cored wire

T 23 12 L P M 1 / TS309L-FB1 E309LT1-4 / 1.4332
T 23 12 L P C 1 E309LT1-1
Characteristics Thermanit 309 L-PW is an austenitic CrNi flux cored wire with or mixed joints between austenitic and heat resistant steels
and field of use rutile, fast freezing slag. It is suited for all position GMAW
1.4713 – X10CrAl7 1.4828 – X15CrNiSi20-12
welding with mixed gas M21 and C1 acc. to EN ISO 14175. It is
1.4724 – X10CrAl13 1.4832 – G-X25CrNiSi20-14
appropriate for joint welding of high alloyed CrNi(Mo) steels/cast
1.4742 – X10CrAl18 1.4837 – G-X40CrNiSi25-12
steel grades with unalloyed/low alloyed steels (austenite ferrite
1.4826 – G-X40CrNiSi22-9
joints) with a maximum application temperature of 300 °C (572 °F).
For joint welding of high alloyed CrNi(Mo, N) steels/cast steel with ferritic steels to pressure boiler steels P295GH and also
grades with stainless and heat resistant Cr steels/cast steel fine grained structural steels to P355N, shipbuilding steels
grades. grade A - E, AH 32 - EH 36, A40 – F40.
For intermediate layers when welding the clad side of plates
and cast materials clad with non stabilized and stabilized
CrNi(Mo, N) austenitic metals. The weld metal is stainless Typical analysis C Si Mn Cr Ni Gas
(wet corrosion up to 300 °C / 572 °F). in % 0.03 0.7 1.4 23.0 12.5 M21
Thermanit 309 L-PW provides very fine and smooth bead
appearance and almost spatter free welding behaviour. Very
good slag detachability and notch free, clean seams with low Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
annealing colouring, easy to clean and pickle. Root welding is treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing
0 0
– 60 °C gas
proven on ceramic backing strips. metal according
to EN ISO 15792-1 AW 380 400 540 35 65 32 M21
(min. values at RT)

Materials Joints and mixed joints between austenitic steels like:
1.4301 – X5CrNi18-10 1.4541 – X6CrNiTi18-10
1.4306 – X2CrNi19-11 1.4550 – X6CrNiNb18-10 Approvals TÜV (Certificate No. 09772) UDT
1.4308 – G-X6CrNi18-9 1.4552 – G-X5CrNiNb18-9 DB (Reg. form No. 43.132.22) GL
1.4404 – X2CrNiMo17-13-2 1.4580 – X6CrNiMoNb17-12-2
1.4408 – G-X6CrNiMo 1.4581 – G-XCrNiMoNb18-10 Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
1.4435 – X2CrNiMo18-14-3 1.4583 – X10CrNiMoNb18-12 and amperages
1.4436 – X5CrNiMo17-13-3 1.4948 X6CrNi18-11 1.2 B300 15 125-230 22-28
Thermanit 309 Mo L-PW
Flux cored wire

T 23 12 2 L P M 1 / TS309LMo-FB1 E309LMoT1-4 / 1.4459
T 23 12 2 L P C 1 E309LMoT1-1
Characteristics Thermanit 309 Mo L-PW is an austenitic CrNiMo flux cored wire or mixed joints between austenitic and heat resistant steels
and field of use with rutile fast freezing slag. It is suitable for GMAW welding with 1.4713 – X10CrAl7 1.4828 – X15CrNiSi20-12
mixed gas M21 and C1 acc. to EN ISO 14175. It is appropirate 1.4724 – X10CrAl13 1.4832 – G-X25CrNiSi20-14
for joint welding of high alloyed CrNi(Mo, N) steels/cas steel grades 1.4742 – X10CrAl18 1.4837 – G-X40CrNiSi25-12
with unalloyed/low alloyed steels (austenite ferrite joints) with a 1.4826 – G-X40CrNiSi22-9
maximum temperature of 300 °C (572 °F). It is also suited for
service welding of high alloyed stainless steels/cast steel grades. with ferritic steels to pressure boiler steels P295GH and also
For intermediate layers when welding the clad side of plates and fine grained structural steels to P355N, shipbuilding steels grade
cast materials clad with non stabilized and stabilized CrNi(Mo, N) A - E, AH 32 - EH 36, A40 – F40.
austenitic steels.
Moreover for intermediate layers when welding cladding sheets
and cast materials with layers of non-stabilized and stabilized Typical analysis C Si Mn Cr Ni Mo Gas
CrNi(Mo,N) austenite. The weld metal is stainless (wet corrosion in % 0.03 0.7 1.4 23.0 12.5 2.7 M21
to 350°C (662°F)).
This flux cored wire provides high resistance to hot cracking even
at high dilutions. The content of molybdenum provides a better Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values Shield-
treat- 0.2 % 1.0 % strength (L =5d ) in J CVN ing
corrosion resistance and simultaneously increases the ductility of ties of the weld 0 0
ment MPa MPa MPa % – 60 °C gas
austenitic joining combinations of higher temperatures. Very metal according
good slag detachability and notch free seams with low annealing to EN ISO 15792-1 AW 530 580 720 32 47 32 M21
colouring, easy to clean and pickle. (min. values at RT)
Root welding is proven on ceramic backing bar.

Materials Joints and mixed joints between austenitic steels like:
1.4301 – X5CrNi18-10 1.4541 – X6CrNiTi18-10
1.4306 – X2CrNi19-11 1.4550 – X6CrNiNb18-10 Approvals TÜV (Certificate No. 09773)
1.4308 – G-X6CrNi18-9 1.4552 – G-X5CrNiNb18-9 UDT
1.4404 – X2CrNiMo17-13-2 1.4580 – X6CrNiMoNb17-12-2
1.4408 – G-X6CrNiMo 1.4581 – G-XCrNiMoNb18-10 Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
1.4435 – X2CrNiMo18-14-3 1.4583 – X10CrNiMoNb18-12 and amperages 1.2 B300 15 125-230 22-28
1.4436 – X5CrNiMo17-13-3 1.4948 – X6CrNi18-11 (Tolerances acc. EN ISO 544)
Thermanit 316 L-MC
Flux cored wire

T 19 12 3 L M M 1 TS316L-MG1 EC316L 1.4430
Characteristics Thermanit 316 L-MC is an austenitic CrNiMo metal powder flux Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
cored wire for GMAW welding of matching or similar alloyed, treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN
stabilized or non-stabilized, corrosion resistant CrNiMo steels. metal according
It is used for service temperatures of –196 °C (–320.8 °F) up to to EN ISO 15792-1 AW 410 520 560 34 75 32
400 °C (752 °F). Besides high productivity and excellent weld- (min. values at RT)
ability it is possible to produce finely rippled and spatter free
welds. In comparison to solid wire the wider arc decreases the
risk of lack of fusion and is less susceptible to offset of edges
and varying root pass widths.
Welding positions Polarity = +

Shieldig gas (EN ISO 14175) M21 and C1,
Materials 1.4401 – X5CrNiMo17-12-2, 1.4404 – X2CrNiMo17-12-2,
1.4435 – X2CrNiMo18-14-3, 1.4436 – X3CrNiMo17-13-3,
1.4571 – X6CrNiMoTi17-12-2, 1.4580 – X6CrNiMoNb17-12-2,
1.4583 – X10CrNiMoNb18-12, 1.4409 – GX2CrNiMo19-11-2,
UNS S31653, AISI 316L, 316Ti, 316Cb

Typical analyses C Si Mn Cr Mo Ni Gas and amperages 1.2 B300 15 120-280 16-29
in % 0.03 0.6 1.4 18.8 2.7 12.2 M21 1.6 B300 15 200-350 28-32
Thermanit 316 L-PW
Flux cored wire

T Z 19 12 3 L P M 1 / TS316L-FB1 E316LT1-4 / 1.4430
T Z 19 12 3 L P C 1 E316LT1-1
Characteristics Thermanit 316 L-PW is an austenitic CrNiMo flux cored wire Mechanical proper- Heat Shield- Yield strength Yield strength Tensile Elongation Impact values
with rutile, fast freezing slag. It is suited for all position GMAW treat- ing gas 0.2 % 1.0 % strength (L =5d ) in J CVN
and field of use ties of the weld ment MPa MPa MPa %
0 0
–120 °C
welding with mixed gas M21 and C1 acc. to EN ISO 14175 for metal according
joining of matching and similar, non stabilized and stabilized to EN ISO 15792-1 AW M21 350 400 560 38 65 45
corrosion resistant CrNi(N) and CrNiMo(N) steels/cast steel (min. values at RT)
grades. The weld metal is stainless, resistant to intercrystalline
corrosion (wet corrosion
up to 400 °C / 752 °F), cryogenic down to – 60 °C (–76 °F) and
resistant to scaling up to 800 °C (1472 °F).
Thermanit 316 L-PW shows very fine and smooth bead appear-
ance and almost spatter free welding behaviour. Very good slag Austenite with part ferrite
Structure
detachability and notch free and clean seams with low anneal-
ing colouring, easy to clean and pickle. Root welding is proven
on ceramic backing strips.
1.4301 – X5CrNi18-10 1.4550 – X6CrNiNb18-10 Welding position Polarity = +

Materials
1.4306 – X2CrNi19-11 1.4552 – G-X5CrNiNb18-9 Shielding gas (EN ISO 14175) M21 and C1,
1.4308 – G-X6CrNi18-9 1.4583 – X10CrNiMoNb18-12 Consumption: 15 - 18 l/min.
1.4404 – X2CrNiMo17-13-2 1.4573 – X10CrNiMoTi18-12
1.4408 – G-X6CrNiMo18-10 1.4580 – X6CrNiMoNb17-12-2
1.4435 – X2CrNiMo18-14-3 1.4581 – G-XCrNiMoNb18-10
1.4436 – X5CrNiMo17-13-3 1.4948 – X6CrNi18-11
1.4541 – X6CrNiTi18-10 Approvals TÜV (Certificate No. 09771) UDT
and also covered materials acc. to VdTÜV-Kennblatt 1000.26. DB (Reg. form No. 43.132.24) GL
UNS S31653; AISI 316L, 316Ti, 316 Cb.
Typical analysis C Si Mn Cr Mo Ni Gas Packaging, weights Diam. (mm) Spool Weight / kg Amperage Volts
in % 0.030 0.7 1.4 18.1 2.1 12.5 M21 and amperages 1.2 B300 15 125-230 22-28
Thermanit 317 L-PW
Flux cored wire

T Z 19 13 4 L P M 1 / TS317L-FB1 E317LT1-4 / 1.4440
T Z 19 13 4 L P C 1 E317LT1-1
Characteristics Strip alloyed flux cored wire with rutile slag characteristics for Mechanical proper- Heat Shield- Yield strength Tensile Elongation Impact values
position welding of matching and similar austenitic CrNiMo treat- ing gas 0.2 % strength (L0=5d0) in J CVN
and field of use ties of the weld ment MPa MPa % – 60 °C
steels as well as cladding on unalloyed materials. To make sure metal according
to gain a ferrit content of > 3 FN when welding single-layer to EN ISO 15792-1 AW M21 380 560 39 47 32
cladding the process should be carried out with mixed gas M21 (min. values at RT)
acc. to EN ISO 14175.
Suitable for difficult corrosion conditions, such as chemical
industry, for paper, textile and cellulose industry as well as for
chemical tankers. The weld metal disposes adequate chemical
resistance to intercrystalline corrosion as well as high resistance
to pitting corrosion.
The intercrystalline resistance is according to ASTM A 262 / Structure Austenite with part ferrite
Practise E, to 300 °C (572 °F) service temperature. The sup-
portive effect of the fast freezing slag enables out of position
welding with high current and high welding speed.
Fine droplet, spatter free welding, very intensive spray arc,
secure penetration, self detaching slag, as well as good wetting
bead appearance lead to high welding quality and at the same Welding position Polarity = +
time short welding times
Easy handling, low heat input because of higher welding speed Consumption: 15 - 18 l/min.
and lower cleaning and pickling are additional user advantages.
For flat and horizontal welding positions (PA, PB) Thermanit
317L-PW is recommended. Service temperatures from – 60 °C
(–76 °F) to 300 °C (572 °F).
Base materials CrNiMo-steels with higher Mo-content like grade AlSi 317L or
corrosion resistant claddings on mild steels.
1.4435 – X2CrNiMo18-14-3, 1.4429 – X2CrNiMoN17-11-2,
1.4438 – X2CrNiMo18-15-4, AlSi316L, 317LN

Typical analysis C Si Mn Cr Mo Ni Gas and amperages 1.2 B300 15 125-230 22-28
in % 0.035 0.7 1.3 18.8 3.4 13.1 M21 (Tolerances acc. EN ISO 544)
Thermanit 318 L-PW
Flux cored wire
Classifications EN ISO 17633-A EN ISO 17633-B Mat. No.

T 19 12 3 Nb P M 1 / TS318-FB1 ≈ 1.4576
T 19 12 3 Nb P C 1
Characteristics Thermanit 318 L-PW is a strip alloyed flux cored wire with rutile Mechanical proper- Heat Shield- Yield strength Tensile Elongation Impact values
slag characteristic for position welding of Ti or Nb stabilized ties of the weld treat- ing gas 0.2 % strength (L0=5d0) in J CVN
and field of use ment MPa MPa % – 60 °C
austenitic CrNiMo steels. The supportive effect of the fast freez- metal according
ing slag enables out of position welding with high current and to EN ISO 15792-1 AW M21 430 570 35 47 32
high welding speed. Fine droplet, spatter free welding, very (min. values at RT)
intensive spray arc, secure penetration, self detaching slag, as
well as good wetting bead appearance lead to high welding
quality and simultaneously short welding times. Easy handling,
low heat input because of higher welding speed and lower
cleaning and pickling are additional user advantages.
The weld metal is cryogenic down to –120 °C (–184 °F) and Structure Austenite with part ferrite
resistant to intercrystalline corrosion to 400 °C (752 °F).
Weldin positions Polarity = +

1.4571 – X6CrNiMoTi17-12-2 1.4580 – X6CrNiMoNb17-12-2 Shielding gas (EN ISO 14175) M21 and C1,
Base metals
1.4583 – X10CrNiMoNb18-12 1.4401 – X5CrNiMo17-12-2 Consumption: 15 - 18 l/min.
1.4404 – X2CrNiMo17-12-2 1.4435 – X2CrNiMo18-14-3
1.4436 – X3CrNiMo17-13-3 1.4437 – GX6CrNiMo18-12
1.4581 – GX5CrNiMoNb19-11-2 1.4409 – GX2CrNiMo19-11-2
UNS S31653, AISI 316, 316L, 316Ti, 316Cb


Typical analyses C Si Mn Cr Ni Mo Nb Gas and amperages 1.2 B300 15 125-230 22-28
in % 0.03 0.6 1.3 18.8 12.2 2.7 + M21 (Tolerances acc. EN ISO 544)
Thermanit 347 PW
Flux cored wire
Classification EN ISO 17633-A EN ISO 17633-B AWS A5.22 Mat. No.

T 19 9 Nb P M 1 / TS347L-FB1 E347T1-4 / 1.4551
T 19 9 Nb P C 1 E347T1-1
Characteristics Thermanit 347 PW is a strip alloyed flux cored wire with rutile Mechanical proper- Heat Shield- Yield strength Tensile Elongation Impact values
slag characteristic for position welding of stabilized austenitc treat- ing gas 0.2 % strength (L0=5d0) in J CVN
CrNi steels. The supportive effect of the fast freezing slag metal according
enables out of position welding with high current and high weld- to EN ISO 15792-1 AW M21 420 600 35 47 32
ing speed. Applicable in all kind of industry for welding of match- (min. values at RT)
ing as well as ferrite 13 % chromium steels. Typical application
in chemical apparatus and tank fabrication, textile and cellulose
industry, dye-works and many more. Fine droplet, almost spatter
free welding, very intensive spray arc, secure penetration, self
detaching slag, as well as good wetting bead appearance lead
to high welding quality and simultaneously short welding times.
Easy handling, low heat input because of higher welding speed
and lower cleaning and pickling are additional user advantages.
The weld metal is cryogenic down to –120 °C (–184 °F) and
resistant to intercrystalline corrosion to 400 °C (752 °F).
Welding positions Polarity = +

Base materials 1.4550 – X6CrNiNb18-10, 1.4541 – X6CrNiTi18-10,
1.4552 – GX5CrNiNb19-11, 1.4301 – X5CrNi18-10,
1.4312 – GX10CrNi18-8, 1.4546 – X5CrNiNb18-10,
1.4311 – X2CrNiN18-10, 1.4306 – X2CrNi19-11
AISI 347, 321,302, 304, 304L, 304LN;
ASTM A296 Gr. CF 8 C, A157 Gr. C9, A320 Gr. B8C or D Approvals on request

Typical analysis C Si Mn Cr Ni Nb Gas and amperages 1.2 B300 15 125-230 22-28
in % 0.03 0.7 1.4 19.0 10.4 + M21 (Tolerances acc. EN ISO 544)
Thermanit 625 PW
Flux cored wire
Classification EN ISO 14172 AWS A5.34 AWS A5.34M

Ni 6625 (NiCr22Mo9Nb) ENiCrMo-3T1-4 TNi6625-14
Characteristics Nickel-base flux cored wire with rutile filling for high-end welds Mechanical proper- Heat Shield- Yield strength Tensile Elongation Impact values
of high Mo alloyed nickel-base alloys (for example Inconel 625 treat- ing gas 0.2 % strength (L0=5d0) in J CVN
and Incoloy 825) as well as CrNiMo-steels with high Mo content metal according
(such as „6 Mo“steels). to EN ISO 15792-1 AW M21 450 750 30 47 32
Moreover it is useable for creep resistant and high temperature (min. values at RT)
steels, heat resistant and cryogenic materials, mixed structures
and low alloyed difficult-to-weld steels. It is designed for applica-
tions in pressure boiler fabrication for temperatures from –196 °C
(–320.8 °F) to 550 °C (1022 °F), apart from that up to scale
resistance to scaling up to 1200 °C (2192 °F) (S-free atmos-
phere). It is advisable to avoid this temperature range because Structure Austenite with part ferrite
of embrittlement of base material between 600 °C (1112 °F) and
850 °C (1562 °F).
High resistance to hot cracking, additionally c-diffusion at high
temperatures or heat treatment of dissimilar joints is almost
inhibited. Weld metal features extremely high resistance to
stress corrosion cracking and pitting corrosion (PREN 52). It is
thermal shock resistant, stainless, fully austenite. It’s coefficient
of expansion when welding C steels and austenitic CrNi(Mo)
steels is low. Useable for out-of-position welding.
Base materials 2.4856 – NiCr22Mo9Nb, 2.4858 – NiCr21Mo,

2.4816 – NiCr15Fe, 1.4583 – X10CrNiMoNb18-12,
1.4876 – X10 NiCrAlTi32-20H, 1.4876 – X10NiCrAlTi32-20,
1.4529 – X1NiCrMoCuN25-20-7, X2CrNiMoCuN20-18-6, Approvals on request
2.4641 – NiCr21Mo6Cu,
Joints of above mentioned materials with unalloyed and low
alloyed steels for example: P265GH, P285NH, P295GH, 16Mo3,
S355N, X8Ni9, N 08926, ASTM A 553 Gr.1, Alloy 600, Alloy 625,
Alloy 800, 9% Ni-steels
Typical analysis C Si Mn Cr Mo Ni Nb Fe Gas and amperages 1.2 B300 15 125-230 22-28
in % 0.05 0.4 0.4 21.0 8.5 Bal. 3.3 < 1.0 M21 (Tolerances acc. EN ISO 544)
Thermanit TG 22/09
Flux cored wire

T 22 9 3 N L R M 3 / TS2209-FB0 E2209T0-4 / 1.4462
T 22 9 3 N L R C 3 E2209T0-1
Characteristics Thermanit TG 22/09 is an austenitic-ferritic CrNiMo flux cored Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
wire with rutile slag characteristic. It is suited for GMAW welding treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN
and field of use ties of the weld ment MPa MPa MPa % – 40°C
of duplex steels with mixed gas M21 and C1 according to metal according
EN ISO 14175. to EN ISO 15792-1 AW 600 650 800 25 47 32
It is appropriate for joining and surfacing (cladding) applications (min. values at RT, Shielding gas: M21)
on matching and similar austenitic/ferritic steels/cast steel
grades. The weld metal is resistant to intercrystalline corrosion
(wet corrosion up to 250 °C (482 °F)) and provides a good
resistance to pitting corrosion and stress corrosion cracking in
chloride bearing environment. Suitable for use in chemical
apparatus and plant construction, in chemical tank and general Structure Austenite/Ferrite (FN 35 - 50)
construction and on/offshore industry.
The flux cored wire is also suited for mixed structures of differ-
ent steels (“black”/“white”) with high resistance to hot cracking.
Thermanit TG 22/09 provides almost spatter free welding
behaviour and due to the slow freezing rutile slag, the weld
metal shows very fine and smooth bead appearance. Welding position Polarity = +
Very good slag detachability and notch free seams with low Shielding gas (EN ISO 14175) M21 and C1,
annealing colouring, easy to clean and pickle. Consumption: 15 - 18 l/min.
Materials 1.4462 – X2CrNiMoN22-5-3, 1.4463 – GX6CrNiMo24-8-2, Approvals TÜV (Certificate No. 7656)
1.4417 – X2CrNiMoSi19-5, and similar alloyed ferritic-austenitic ABS
materials with higher strength and combinations between DNV
mentioned steels and ferritic steels such as P235GH - P295GH, GL
S255N - S355N, 16Mo3, LR
shipbuilding steels grade A - E, AH32 - EH36, A40 - F40 UDT
and steels corresponding to 1.4583 – X10CrNiMoTi18-12,
UNS S31803, S32205.
Typical analysis C Si Mn Cr Mo Ni N Gas Packaging, weights Diam. (mm) Spool kg/pack Amperage Volts
in % 0.03 0.8 0.9 22.7 3.2 9.0 0.13 M21 and amperages 1.2 B300 15 120-250 22-30
Thermanit 22/09 PW
Flux cored wire

T 22 9 3 N L P M 1 / TS2209-FB1 E2209T1-4 / 1.4462
T 22 9 3 N L P C 1 E2209T1-1
Characteristics Thermanit 22/09 PW is an austenitic-ferritic CrNiMo flux cored Mechanical proper- Heat Yield strength Yield strength Tensile Elongation Impact values
wire with rutile slag characteristic for the welding of Duplex treat- 0.2 % 1.0 % strength (L0=5d0) in J CVN
and field of use ties of the weld ment MPa MPa MPa % – 40°C
steels. Because of fast freezing slag, this filler is useable for all metal according
positions when welding with M21 and C1 according EN ISO to EN ISO 15792-1 AW 600 650 800 25 47 32
14175. It is appropriate for joint and clad welding of matching (min. values at RT, Shielding gas: M21)
and similar steels/cast steels. The weld metal is resistant to
intercrystalline corrosion (wet corrosion to 250 °C (482 °F)) and
displays especially good resistance to pitting corrosion and
stress corrosion cracking in chloride bearing environment (CPT
according to ASTM G 48 ... 25 °C (77 °F)). Above all this type
Structure Austenite + Ferritte (FN 35 - 50)
of filler is used in chemical apparatus and plant construction,
chemical tanker and for on and offshore application. It is also
useable for joint welding of dissimilar steels. In comparison to
stick electrode and solid wire the supportive effect of the fast
freezing rutile slag offers higher deposition efficiency specially
in out-of-position welding. Polarity = +
Root welding is additionally proven on ceramic backing strips. Weldign position
Consumption: 15 l/min.
Base metal 1.4362 – X2CrNiN23-4, 1.4417 – X2CrNiMoSi19-5,

1.4462 – X2CrNiMoN22-5-3, 1.4463 – G-X6CrNiMo24-8-2
and similar alloyed ferrite-austenite materials with higher Approvals TÜV (Certificate No. 09106)
strength, as well as mixed joints between mentioned steels and ABS
ferrite steels like P235GH - P295GH, S255N - S355N, 16Mo3, DNV
shipbuilding steels grade A - E, AH32 - EH36, A40 – F40 GL
and also included materials 1.4583 – X10CrNiMoTi18-12 LR
acc. to VdTÜV-Kennblatt 1000.26 UDT
Typical analysis C Si Mn Cr Mo Ni N Gas Packaging, weights Diam. (mm) Spool kg/pack Amperage Volts
in % and amperages 1.2 B300 15 130-220 18-30
0.03 0.8 0.9 22.7 3.2 9.0 0.13 M21 (Tolerances acc. EN ISO 544)
Welding rods / bare wire electrodes
(aluminium)
Page
Note 451
Summary 452-453
for the welding of aluminium alloys 454-460
Aluminium and aluminium alloy welding filler metals
There is increasing use of aluminium materials in engineering. Especially in modern

vehicle manufacturing the tendency towards lightweight construction is recognizable.
The quality of welds depends upon the fill metals and the auxilary materials used
(e.g. shielding gases).
When welding tungsten inert gas (TIG) and metal inert gas (MIG) high quality
standards can be achieved if welded competently and the right fill metal is chosen.
Increasingly the pulsed MIG welding method is applied. Important informations
refering to MIG welding of aluminium are shown on "DVS-Merkblätter”/leaflets 0913,
0933 and 0961".
The shielding gases preferably used are welding-grade argon or argon/helium mixes.
All mentioned welding filler metals conform to EN ISO 18273.

Today the filler materials are designated with numerical codes. Additionally the
previously used chemical symbols (according to DIN 1732, part 1, withdrawn) can
be added in brackets.
References to registrations of classification societies or inspection companies are

shown on the respective data sheet.
Summary
Welding rods / bare wire electrodes (aluminium)
for the welding of aluminium alloys for the welding of aluminium alloys
460.............Union AISi 5.............................................18273..............S AI 4043A (AlSi5(A))............................................................3.2245 ............... Union AISi 5 ....................................................A5.10 ..............ER4043..................................................................................................................460
456.............Union AIMg 3 ...........................................18273..............S AI 5754 (AlMg3).................................................................3.3536 ............... Union AIMg 3...................................................–......................–.............................................................................................................................456
457.............Union AIMg 4,5 Mn ..................................18273..............S Al 5183 (AIMg4,5Mn0,7(A))...............................................3.3548 ............... Union AIMg 4,5 Mn .........................................A5.10 ..............ER5183..................................................................................................................457
458.............Union AIMg 4,5 MnZr...............................18273..............S AI 5087 (AlMg4,5MnZr) .....................................................3.3546 ............... Union AIMg 4,5 MnZr......................................A5.10 .............ER5183(mod.)........................................................................................................458
459.............Union AIMg 5 ...........................................18273..............S AI 5356 (AlMg5Cr(A)) ........................................................3.3556 ............... Union AIMg 5...................................................A5.10 ..............ER5356..................................................................................................................459
455.............Union AIMg 2,7 Mn 0,8............................18273..............S AI 5554 (AlMg2,7Mn).........................................................3.3538 ............... Union AIMg 2,7 Mn 0,8 ...................................A5.10 ..............ER5554..................................................................................................................455
454.............Union AI 99,5 ...........................................18273..............S AI Z (Al 99,5) .....................................................................3.0259 ............... Union AI 99,5...................................................A5.10 ..............ER1100(mod.)........................................................................................................454
Union Al 99,5 Union AlMg 2,7 Mn 0,8
Welding rod / bare wire electrode Welding rod / bare wire electrode
Classifications EN ISO 18273 AWS A5.10 Wst.-Nr. Classifications EN ISO 18273 AWS A5.10 Mat. No.
S Al Z (Al99,5) ER1100(mod.) 3.0259 S Al 5554 (AlMg2,7Mn) ER5554 3.3538
Characteristics Welding rods and bare wire electrodes for GTAW and GMAW. Characteristics Welding rods and bare wire electrodes for GTAW and GMAW
and field of use and field of use of AlMg alloys. For producing the needed resistance to inter-
Thorough cleaning of the workpiece bevels is necessary. cristalline corrosion the Mg content is limited to 2.8 %.
Thicker plate materials require preheating to 150 °C (302 °F). The weld metal is sea water resistant. For welding almost identi-
cally coloured joints on anodically oxidziable materials.
Marks 3.0259 / Al 99,5 Marks 3.3538 / AlMg2,7Mn0,8

(rods only) (rods only)
Materials EN AW-1200 [Al 99,0] EN AW-1050 A [Al 99,5] Materials EN AW-5754 [AlMg 3] EN AW-3004 A [AlMn 1 Mg 1]
(EN 753) EN AW-1070A [Al 99,7] EN AW-1350 [E-Al 99,5] (EN 753/1706) EN AW-5454 [AlMg 3 Mn] EN AW-5251 [AlMg 2]
EN AW-5005A [AlMg 1 (C)] EN AC-51100
Typical analysis Al Others

Typical analysis Mg Mn Cr Ti Al
in % >99.5 <0.5 in % 2.4-2.8 0.5-0.9 0.05-0.20 0.05-0.15 Bal.
Mechanical Yield strength Tensile Elongation Electrical Yield strength Tensile Elongation Electrical
0.2 % strength (L0=5d0) conductivity Mechanical
properties of the properties of the
0.2 % strength (L0=5d0) conductivity
MPa MPa % Sm/mm2 MPa MPa % Sm/mm2
weld metal acc. weld metal acc.
to DIN 1732-3 40 70 25 33-36 90 200 17 19-21
to DIN 1732-3
Welding position Polarity GTAW ~ / GMAW = + Welding position Polarity GTAW ~ / GMAW = +
Shielding gas (EN ISO 14175) I Shielding gas (EN ISO 14175) I
Packaging Diam. x Length (mm) Spool kg/pack Packaging Diam. x Length (mm) Spool kg/pack Drum (kg)
and weights 1.6 x 1000 – 10 and weights 1.6 x 1000 – 10 –
2.0 x 1000 – 10 2.0 x 1000 – 10 –
2.4 x 1000 – 10 2.4 x 1000 – 10 –
3.2 x 1000 – 10 3.2 x 1000 – 10 –
4.0 x 1000 – 10 4.0 x 1000 – 10 –
0.8 B300 5 0.8 B300 5 –
1.0 B300 7 1.0 B300 7 –
1.2 B300 7 1.2 B300 7 80
1.6 B300 7 1.6 B300 7 80
Other spool types upon request Other spool types upon request
Union AlMg 3 Union AlMg 4,5 Mn
Classifications EN ISO 18273 Mat. No. Classifications EN ISO 18273 AWS A5.10 Mat. No.
S Al 5754 (AlMg3) 3.3536 S Al 5183 (AlMg4,5Mn0,7(A)) ER5183 3.3548
Welding rods and bare wire electrodes for GTAW and GMAW Characteristics Welding rods and bare wire electrodes for GTAW and GMAW
Characteristics
of AlMg alloys containing up to 3 % Mg. Seawater resistant weld and field of use of AlMg alloys. Seawater resistant weld metal.
and field of use
metal. Thorough cleaning of the workpiece bevels is necessary.
For welding almost identically coloured joints on anodically oxid- Thicker plate materials require preheating to 150 °C (302 °F).
ziable materials.
Thorough cleaning of the workpiece bevels is necessary. Marks 3.3548 / AlMg4,5Mn
(rods only)
Thicker plate materials require preheating to 150 °C (302 °F).
Materials EN AW-5083 [AlMg 4,5 Mn 0,7] EN AW-5086 [AlMg 4]
Marks 3.3536 / AlMg3 (EN 573/1706) EN AW-5019 [AlMg 5] EN AW-6060 [AlMgSi]
(rods only) EN AW-6005A [AlSiMg(A)] EN AW-6082 [AlSi 1 MgMn]
EN AW-6061 [AlMg 1 SiCu] EN AW-7020 [AlZn 4,5 Mg 1]
Materials EN AW-5754 [AlMg 3] EN AW-5251 [AlMg 2] EN AC-51300 EN AC-51400
(EN 573/1706) EN AW-5005A [AlMg 1 (C)] EN AW-6060 [AlMgSi]
EN AW-5454 [AlMg 3 Mn] EN AC-51100 Typical analysis Mg Mn Cr Ti Al
in % 4.3-5.2 0.6-1.0 0.05-0.25 <0.15 Bal.
Typical analysis Mg Mn Cr Ti Al Yield strength Tensile Elongation Electrical
Mechanical
in % 2.6-3.6 0.10-0.6 <0.3 <0.15 Bal. 0.2 % strength (L0=5d0) conductivity
properties of the
MPa MPa % Sm/mm2
weld metal acc.
Mechanical Yield strength Tensile Elongation Electrical 125 275 16 15-19
to DIN 1732-3
properties of the MPa MPa % Sm/mm2
(min. values at RT)
weld metal acc.
to DIN 1732-3 80 180 18 16-22 Welding position Polarity GTAW ~ / GMAW = +
(min. values at RT) Shielding gas (EN ISO 14175) I
Welding position Polarity GTAW ~ / GMAW = + Approvals TÜV (Certificate No. 2196 [GTAW] and 2195 [GMAW])
Shielding gas (EN ISO 14175) I DB (Reg. form No. 61.132.03 [GTAW and GMAW])
GL [GMAW], DNV [GMAW], LR [GMAW], BV [GMAW]
Packaging Diam. x Length (mm) Spool kg/pack Packaging Diam. x Length (mm) Spool kg/pack Drum (kg)
and weights 1.6 x 1000 – 10 and weights 1.6 x 1000 – 10 –
2.0 x 1000 – 10 2.0 x 1000 – 10 –
2.4 x 1000 – 10 2.4 x 1000 – 10 –
3.2 x 1000 – 10 3.2 x 1000 – 10 –
4.0 x 1000 – 10 4.0 x 1000 – 10 –
0.8 B300 5 0.8 B300 5 –
1.0 B300 7 1.0 B300 7 –
1.2 B300 7 1.2 B300 7 80
1.6 B300 7 1.6 B300 7 80
Union AlMg 4,5 MnZr Union AlMg 5
S Al 5087 (AlMg4,5MnZr) ER5183 (mod.) 3.3546 S Al 5356 (AlMg5Cr(A)) ER5356 3.3556
Characteristics Zirconium micro alloyed welding rods and bare wire electrodes. Characteristics Welding rods and bare wire electrodes for GTAW and GMAW
and field of use The weld metal is insusceptible to hot cracking. Particularly and field of use of AlMg alloys containing up to 5 % Mg. Seawater resistant weld
advantageous for complicated weldments involving infavourable metal.
clamping conditions. Thorough cleaning of the workpiece bevels is necessary.
Thorough cleaning of the workpiece bevels is necessary. Thicker plate materials require preheating to 150 °C (302 °F).
Thicker plate materials require preheating to 150 °C (302 °F). 3.3556 / AlMg5
Marks
3.3546 / AlMg4,5MnZr (nur bei Stäben)
Marks
(rods only) Materials EN AW-5019 [AlMg 5] EN AW-5754 [AlMg 3]
EN AW-5083 [AlMg 4,5 Mn 0,7] EN AW-5086 [AlMg 4] (EN 573/1706) EN AW-5086 [AlMg 4] EN AW-6060 [AlMgSi]
Materials
EN AW-5019 [AlMg 5] EN AW-6060 [AlMgSi] EN AW-6005A [AlSiMg(A)] EN AW-6082 [AlSi 1 MgMn]
(EN 573/1706)
EN AW-6005A [AlSiMg(A)] EN AW-6082 [AlSi 1 MgMn] EN AW-6061 [AlMg 1 SiCu] EN AW-7020 [AlZn 4,5 Mg 1]
EN AW-6061 [AlMg 1 SiCu] EN AW-7020 [AlZn 4,5 Mg 1] EN AW-5454 [AlMg 3 Mn] EN AC-51300
EN AC-51300 EN AC-51400 EN AC-51400 EN AC-51100
Typical analysis Mg Mn Cr Ti Al
Typical analysis Mg Mn Cr Ti Zr Al
in % 4.5-5.5 0.1-0.5 <0.3 <0.15 Bal.
in % 4.3-5.2 0.6-1.0 0.05-0.25 <0.15 0.1-0.2 Bal.
Mechanical Yield strength Tensile Elongation Electrical
Mechanical Yield strength Tensile Elongation Electrical 0.2 % strength (L0=5d0) conductivity
0.2 % strength (L =5d ) conductivity properties of the MPa MPa % Sm/mm2
properties of the 0 0
weld metal acc.
MPa MPa % Sm/mm2
weld metal acc. to DIN 1732-3 110 235 18 14-19
to DIN 1732-3 125 275 16 15-19
(min. values at RT)
(min. values at RT)
Welding position Polarity GTAW ~ / GMAW = +
Welding position Polarity GTAW ~ / GMAW = + Shielding gas (EN ISO 14175) I
Shielding gas (EN ISO 14175) I
Approvals TÜV (Certificate No. 2198 [GTAW] and 2197 [GMAW])

Approvals DB (Reg. form No. 61.132.04 [GMAW and GTAW]) DB (Reg. form No. 61.132.01 [GTAW and GMAW])
GL [GMAW and GTAW] GL [GMAW], LR [GMAW]
Packaging Diam. x Length (mm) Spool kg/pack Drum (kg) Packaging Diam. x Length (mm) Spool kg/pack Drum (kg)
and weights 1.6 x 1000 – 10 – and weights 1.6 x 1000 – 10 –
2.0 x 1000 – 10 – 2.0 x 1000 – 10 –
2.4 x 1000 – 10 – 2.4 x 1000 – 10 –
3.2 x 1000 – 10 – 3.2 x 1000 – 10 –
4.0 x 1000 – 10 – 4.0 x 1000 – 10 –
0.8 B300 5 – 0.8 B300 5 –
1.0 B300 7 – 1.0 B300 7 –
1.2 B300 7 80 1.2 B300 7 80
1.6 B300 7 80 1.6 B300 7 80
Union AlSi 5
Welding rod / bare wire electrode

S Al 4043 A (AlSi5(A)) ER4043 3.2245
Characteristics Welding rods and bare wire electrodes for GTAW and GMAW.
and field of use Oxyacetylene welding or brazing is possible with suitable fluxes.
Very fluid weld pool. The weld metal is not suitable for anodizing
for decorative purposes.
Thorough cleaning of the workpiece bevels is necessary.
Thicker plate materials require preheating to 150 - 200 °C
(302 - 392 °F).
Do not use for welding hardenable alloys in high stressed
zones.
Marks 3.2245 / AlSi5

(rods only)
Materials EN AW-6060 [AlMgSi] EN AW-6005A [AlSiMg(A)]

(EN 573/1706) EN AW-6082 [AlSi 1 MgMn] EN AW-6061 [AlMg 1 SiCu]
EN AC-45000
Typical analysis Si Al
in % 4.5-5.5 Bal.
Mechanical Yield strength Tensile Elongation Electrical
properties of the MPa MPa % Sm/mm2
weld metal acc.
to DIN 1732-3 70 130 16 15-19
(min. values at RT)
Welding position Polarity GTAW ~ / GMAW = +

Shielding gas (EN ISO 14175) I
Approvals DB (Reg. form No. 61.132.02 [GTAW and GMAW])
Packaging Diam. x Length (mm) Spool kg/pack Drum (kg)

and weights 1.6 x 1000 – 10 –
2.0 x 1000 – 10 –
2.4 x 1000 – 10 –
3.2 x 1000 – 10 –
4.0 x 1000 – 10 –
0.8 B300 5 –
1.0 B300 7 –
1.2 B300 7 80
1.6 B300 7 80
Other spool types upon request
Appendix
Content Page
Key to abbreviations 464-465
Spools, coils, drum packagings and stacker frames
for wire products 466-475
Weights of weld seam of different weld forms 476-477
Recommendations for redrying covered electrodes
and welding fluxes 478-479
Joint welding of dissimilar materials 480-481
Diagrams 482-485
The problem of dilution;
Recommendations and examples of calculation 486-490
Weld claddings 491
Joints on cladded products 492-496
• Groove preparation 497-499
Welding of clad plates 500-501
Material test certificates according to EN 10 204 502-503
Comparsion chart of approvals for all welding consumables 504-505
• Approvals and approval authorities 506-507
Approvals and qualification tests for:
• Covered electrodes 508-517
• Flux cored wires 518-521
• Wire electrodes, welding wires and welding rods 522-535
• Gas welding rods 536-537
• Wire/flux combinations 538-549
• SAW wires and welding fluxes 550-551
VdTÜV – Group classification of steels 552-553
VdTÜV – ferritic steels 554-563
VdTÜV – austenitic steels 564-567
Included base materials - Deutsche Bahn 569-570
Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades 571-577
Physical properties of high alloyed weld metals 578-579
Hardness conversion table 580-581
Welding positions acc. to EN 287 / EN ISO 6947 and ASME code 582-585
Content consumables (alphabetical) 586-607
T-PUT History & Trade names 608-609
Key to abbreviations
PA Welding positions acc. to EN 287 / EN ISO 6947

PE
PB PB PA Horizontal welding of butt weld and
PC fillet weld in flat position
PB Horizontal welding of fillet weld
PC PC PF PG (downhand position)
PB PC Transverse position
PD PD PD Horizontal overhead position

PE PA PE Overhead position
PF Vertical up position
PG Vertical down position
Heat treatment
AW as welded
SR stress relieved
N normalised
V quenched and tempered
A tempered
RT room temperature
Hardness
HB Brinell hardness (EN ISO 6506)
HRC Rockwell hardness (EN ISO 6508)
HV Vickers hardness (EN ISO 6507)
Type of current
=– DC – direct current (electrode negative)
=+ DC – direct current (electrode positive)
~ AC – alternating current
Standard packing for stick electrodes Vakuum packing “ExtraDry” for stick electrodes
Dimensions
Length of stick
Unit 1) Quantity [mm] Material
electrode
L x H x W
250 mm Folded carton
VPE 1 Box 255 x 75 x 57 Dimensions
in shrink foil Length of stick
Unit1) Quantity [mm] Material
electrode
VKE 4 Boxes 260 x 80 x 246 Corrugated cardboard L x H x W
300 mm Folded carton 350 mm
VPE 1 Box 305 x 75 x 57 Plastic bowl,
in shrink foil
VPE 1 Bowl 365 x 27 x 75 wrapped in aluminum-
VKE 4 Boxes 310 x 80 x 246 Corrugated cardboard laminated foil
350 mm Folded carton
VPE 1 Box 355 x 75 x 57 VKE 9 Bowls 390 x 105 x 255 Corrugated cardboard
in shrink foil
450 mm
VKE 4 Boxes 360 x 80 x 246 Corrugated cardboard Plastic bowl,
450 mm Folded carton VPE 1 Bowl 465 x 27 x 75 wrapped in aluminum-
VPE 1 Box 455 x 75 x 57 laminated foil
in shrink foil
VKE 4 Boxes 460 x 80 x 246 Corrugated cardboard VKE 9 Bowls 490 x 105 x 255 Corrugated cardboard
Packing cans for stick electrodes Tube packing for GTAW welding rods
Length of stick Dimensions

Unit1) Quantity Material
electrode [mm]
250/350 mm VPE 1 Can Ø 75 x 362 Tinplate can, painted Dimensions
Length of stick
VKE 3 Cans 88 x 240 x 375 Corrugated cardboard Unit 1) Quantity [mm] Material
electrode
450 mm L x H xW
VPE 1 Can Ø 75 x 462 Tinplate can, painted
1000 mm
VKE 3 Cans 88 x 240 x 475 Corrugated cardboard Cardboard tube with
5 kg VPE 1 Tube L 1015 x Ø 45
integrated VCI foil
Number and weight units of stick electrodes depends on each type of electrodes
and can not be advised jet. Please ask for further information. 20 kg
1) VPE = smallest packaging unit; VKE = smallest sales unit 4 Tubes 1025 x 54 x 190 Corrugated cardboard
VKE
Spools for GMAW-wires Spools for GMAW-wires
(acc. to EN ISO 544) (acc. to EN ISO 544)
52
Designation: B 300 Designation: BS 300 Designation: S 100 Designation: S 200

Wire weight: 12.5 / 15 / 18 kg Wire weight: 12.5 / 15 / 18 kg Wire weight: 0.7 / 1.0 kg Wire weight: 4.5 / 5.0 kg
Material: Steel wire, Material: Steel wire, Material: Plastic Material: Plastic
coppered coated
Use: Disposable Use: Disposable Use: Disposable Use: Disposable
ø 180 mm
40,5 mm 40,5 mm
106
mm
Designation: S 760 E Designation: S 760 E Designation: S 300 Designation: Adapter

Wire weight: 250 / 300 kg Wire weight: 250 / 300 kg Wire weight: 12.5 / 15 kg for B 300
Material: Wood Material: Sheet steel, Material: Plastic Material: Plastic
coated
Use: Disposable Use: Returnable Use: Disposable Use: Returnable
Long Life R250 for GMAW wire electrodes (small) Long Life R400 for GMAW wire electrodes (large)
Wire electrode: Ø 0.9 / 1.0 / 1.2 mm Wire electrode: Ø 1.0 / 1.2 / 1.6 mm
Wire weight: 150 / 250 kg Wire weight: 250 / 400 kg
Pallet: 2 drums / Europallet (1200 x 800 mm) Pallet: 1 drum / One way pallet (680 x 680 mm)
Material: Fibre drum (Cardboard) with metal ring Material: Fibre drum (Cardboard)
Use: Disposable Use: Disposable
Accessories (not shown on this page) for the connection of the drums, Accessories (not shown on this page) for the connection of the drums,
like perspex covers, liners and connecting elements are also available. like perspex covers, liners and connecting elements are also available.
Additional packing units on request. Additional packing units on request.
One way spools for sub-arc welding wires Returnable spools for sub-arc welding wires
D
d
Spool- Spool type Dimensions [mm] Weight

Material
designation EN ISO 544 D d B [kg]
K 415-100 1) Basket ring spool B 450 415 300 103 25 steel wire
K 300 2) Basket ring spool B 300 300 180 103 15 / 18 steel wire Spool- Spool types Dimensions [mm] Weight
Material
1) for wire diameter 2.0 - 4.0 mm designation EN ISO 544 D d B [kg]
2) for wire diameter 1.2 - 2.0 mm K 800 – 825 600 115 100 steel wire
Drum packings for sub-arc welding wires Coil dimensions for sub-arc welding wires
Coil- Dimensions [mm] Weight

Designation A I B [kg]
AA* 770 570 100 100
Wire electrode: Ø 2.0 - 5.0 mm C 320 220 50 10
Wire weight: 150 / 250 / 350 kg
Pallets: 2 Drums / Euro pallet (1200 x 800 mm) *on request
Material: Fiber drum (Cardboard) with metal ring
Use: One Way
Dispensers for sub-arc wires Delivery packings for welding fluxes
Sheet 10 mm
In plastic bags of 25 kg each
In steel drums of 200 kg each
m 65
225 mm
ø1
m
In large packings (Big Bag) of 500 / 1000 kg each
1625 In plastic bags

mm of 25 kg each
1400 Dimensions: appr. 540 x 330 x 150 mm
mm
4 mm
ø 500 mm 50 mm
ø 900 mm
Spool type Wire weight [kg] Material In steel drums

of 200 kg each
Heavy duty steel dispenser, large 800 Steel sheet diameter 600 mm, height 860 mm
In large packings (Big Bag)

of 500 / 1000 kg each
Gaps between hanging up latches

appr. 800 x 800 mm
Dimensions of Big Bags

standing on pallet
500 kg: 1000 x 1000 x 550 mm
1000 kg: 1000 x 1000 x 1050 mm
Dimensions are reference values, because of

Spool type Wire weight [kg] Material more or less bulge of Big Bags.
Tubular dispenser appr. 750 Steel tubes
Weights of weld seam of different weld forms
(Guide values)
The values allow a weld

reinforcement of 1.5 mm V-butt weld 70°
V-butt weld 60°
10 V-butt weld 50°
9 DV-butt weld 70°
8
DV-butt weld 60°
7
6 DV-butt weld 50°
5 5
4 4
3 3
2 2
1.5 1.5
1.0 1.0
0.9 0.9
0.8 0.8
0.7 0.7
Weld weight kg/m

Weld weight kg/m
0.6 0.6
0.5 0.5
0.4 0.4
0.3 0.3
0.2 0.2
0.15 0.15
0.10 0.10
0.09 0.09
0.08 0.08
0.07 0.07
0.06 Fillet weld 120° 0.06
0.05 0.05
Fillet weld 90°
0.04 0.04
Fillet weld 60°
0.03 0.03
0.02 0.02
0.01 0.01
1 2 3 4 5 6 7 7 8 9 10 12 15 18 20 22 25 30 35 40 45 50
Wall thickness mm
Recommendations for redrying covered electrodes and
welding fluxes
Covered electrodes and welding fluxes can absorb moisture, depending on their Vakuum packaging “EXTRA DRY”
coating, grain composition as well as the surrounding atmosphere.
Covered electrodes can also be supplied vacuum-packed upon request.
The necessity to redry these filler metals prior to welding is dependent upon the type
of coating or flux as well as upon the yield strength and thickness of the steel With this type of packaging the covered electrodes can be used without problems
sheet/plate to be welded. With increasing content of alloys, yield strength of the within 8 hours (1 shift) without redrying after opening the packaging.
base material and stress condition of the construction, the risk of hydrogen-induced In this case H2 contents of < 5 ml/100 g in the deposited weld metal can be achieved.
cracking will increase too.
Electrodes stored in opened packaging a longer time can be regenerated by redrying
In general low alloyed basic covered electrodes and basic welding fluxes, which for 2 hours at 300 - 350 °C (572 - 662 °F).
are used predominantly for welding higher-strength steels, should be redried.
For low alloyed basic covered electrodes and welding fluxes used for welding steels
with a minimum yield strength of ≤ 355 N/mm, a redrying time of 2 hours at 250 °C
(482 °F) is generally sufficient.
Very low H2 contents of < 5 ml/100 g in the weld deposit of covered electrodes and
submerged-arc weld metal, as often required for welding creep resistant steels and
fine grained structural steels with yield strengths of ≤ 355 N/mm, can be achieved only
by redrying for at least 2 hours at 300 - 350 °C (572 - 662 °F).
Low alloyed iron-oxide, rutile and rutile basic covered electrodes (according to EN
499: A, R, RR, RC, RA, RB) do generally not require any redrying, provided that the
covered electrodes are stored dry in undamaged packages. If, as a result of inproper
storage, the covering of the aforementioned electrode type has an excessibly high
moisture content, which is recognizable by their varying behaviour during welding,
redrying can be performed for one hour at 100 - 110 °C (212 - 230 °F).
Cellulose covered electrodes require a defined moisture content to display optimum

welding properties. It is for this reason that they are packed mainly in tins.
These electrodes must not be redried.
For security reasons, to avoid any start pores it is advisable to redry high alloyed
electrodes for 2 hours at 300 °C (572 °F) ± 25 °C (77 °F). Intermediate storage
temperature of the redried consumables should be around 150 °C (302 °F).
Redrying can be repeated several times for all types of electrodes and fluxes
(except cellulose electrodes) within a maximum drying time of 10 hours.
Joint welding of dissimilar materials
Austenite-ferrite joints 3. Heat treatment
Stress relieving may only be carried out on austenitic or austenitic-ferritic welding

1. Requirements consumables at temperatures up to max. 300 °C (572 °F), as at higher temperatures
a Cr-carbide zone arises in the transition zone of the weld deposit, dangerously redu-
Most important is the structure of the dilution zone – martensite-free (poor in martensite) cing the strength of the joint. Naturally higher (service) temperatures should not occur
and adherence to the strength values of the component. during use.
2. Welding consumables and processes 4. The special status of Thermianit Nicro 82, 182 and 625
The most critical point in austenite-ferrite joints is the transition/dilution zone between The Ni-based alloys Thermanit Nicro 82, 182 and 625 are much less critical with refe-
the ferritic base material (ferrite) and the high alloyed austenitic or austenitic-ferritic rence to dilution because of their high alloy content and also allow “proper” stress
welding consumable (austenite). This zone should by no means contain high marten- relieving. However, these welding consumables should not only be used for “inter-
site proportions, as the resulting brittleness of the structure will endanger the welded mediate layers”. In the event that the seam is filled up with an austenitic-ferritic wel-
joint and can lead to cracking. ding material, a ferrite-free, fully austenitic zone with a high hot cracking tendence
would arise in the transition zone due to Ni-absorption from the Ni-based alloy.
The following Thermanit welding consumables meet this requirement:
2.1 Austenitic (ferrite-free and ferrite-containing) welding consumables with composi-

tions of which the structure points are favorably located in the Schaeffler-Diagram
(see page 457). They are mainly welded by using processes with a low dilution ten-
dency (GTAW and SMAW).
Thermanit X, 20/10, 22/09, 23/11 MoZL, 25/14 E, 30/10.
For Thermanit X also the GMAW process can be used and for Thermanit 20/10 it is
possible to use either the GMAW or SAW wire provided that the instructions shown
under section B.2.2 are strictly observed.
2.2 The nickel-based welding consumables Thermanit Nicro 82, Nicro 182 and 625.
*Ferritic base material – or in short form ferrite – means the unalloyed and low alloy-
ed and ferritic stainless/heat resistant Cr steels/cast steel grades.
Rocha Intergranular Corrosion Diagram Schaeffler Diagram
850 30
ite
28 rr
Nickel-Equivalent = % Ni + 30 x % C + 0,5 x % Mn
Fe
800 26 0%
0,09 % C 24 5
750 Austenite
22 10
Annealing temperature [°C]
0,06 % C 20
700 20
18
0,04 % C
16 40
650 A+M A+F
0,03 % C 14
80
600 12
0,02 % C
10
Martensite
550 8 100
A+M+F
6
500
4 F
M+F Ferrite
+
2
450 M
0
0,01 0,1 1 10 100 1000 10000 100000
0 2 4 6 8 10 12 14 16 18 20 22 24 26 28 30 32 34 36 38 40
Annealing time [h]
Chromium-Equivalent = % Cr + % Mo + 1,5 x % Si + 0,5 x % Nb + 2 x % Ti
Range of intergranular corrosion for 18/8 chromium-nickel steels
in relation to the free carbon content (acc. to H.J. Rocha )
Schaeffler - Diagram
(acc. to A. L. Schaeffler, Metal Progress Nov. 1949, page 680 up to 680-B)
DeLong Diagram WRC 92 Diagram
21 18
x % Cu
Nickel-Equivalent = % Ni + 30 x % C + 30 x % N + 0,5 x % Mn
20
x % Cu
17 0
N + 0,25
19 2 4
WRC
16
Austenite 8
+ 0,25
Ferrite A 6
18 Number 12
0 10
15 16
N%
17 2 14 20
%x
Prior 4 AF 18 24
C +x 20
22
16 Magnetic 6 14 28
8 26 35
Percent
+ 20
10 30 45
Ferrite
15 12 13 40
% xC %
[%] 14
Sc 0 50 55
h 16
14 A + aeffl 65
35+x35
2 60
M er 4
18 12 FA 70 75
L in 6
13 e 85
alent = % =Ni%+Ni
80
7.6 Austenite
9.2 11 90 95
12 10.7 +
12.3 Ferrite F 100
Nickel-Equivalent
11
13.8 10
10 9
16 17 18 19 20 21 22 23 24 25 26 27 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Chromium-Equivalent = % Cr + % Mo + 1,5 x % Si + 0,5 x % Nb Chromium-Equivalent = % Cr + % Mo + 0,7 x % Nb
DeLong - Diagram WRC - 92 - Diagram

(acc. to W. T. DeLong, Welding Journal, July 1974, page 273-s up to 286-s) (acc. to D. J. Kotecki und T. A. Siewert, Welding Journal; May 1992, page 171-s up to 178-s)
The problem of dilution
Recommendations and examples of calculation
A. With regard to three fields of application Similar effects occur with regard to hardfacing alloys for surfacing/hard-surfacing and
welding consumables for tool steels etc. where the dilution with the low/unalloyed
• austenite-ferrite joints base materials leads to similarly negative property changes of the weld deposit. This
• weld claddings can only be compensated by multiple-layer surfacing.
• joints on cladded products
the diluting effect causes problems which strongly resemble each other and thus lead 2. Influencing factors
to comparable choice criteria for welding consumables, welding processes and wor-
king sequences. 2.1 Dependence on the welding process
As it is well known, the degree of dilution depends on the welding process

B. Fundamentals (acc. to EN 24063). The typical values are as follows:
1. Penetration and dilution RES strip (72) 8 - 15 %

SAW strip (122) 15 - 23 %
1.1 During each welding operation a certain quantity of the surface layer of the base GTAW rod/wire( (141) 15 - 30 %
material is melted due to the arc and dilutes with the fluid filler material. In this con- SMAW covered electrodes (111) 15 - 30 %
nection penetration is defined as the depth of melting which e.g. can be measured in GMAW wire (13) 25 - 40 %
mm (metallographic section). In practice, however, this measurable variable is of no SAW wire (121) roughly 50 %
importance. In comparison, the dilution which is quantifiable as the percentage of mel-
ted base material in the weld deposit is a suitable means to evaluate the properties of Thus, the GMAW and SAW wires show the poorest results for the direct use of high
the weld deposit. Furthermore, it is relatively simple to determine the degree of dilu- alloyed welding consumables on ferritic base materials.
tion: either by means of a chemical analysis of the weld deposit or – even in advance
– with sufficient precision by graphic or mathematical determination.
2.2 Influence of the welding parameter
1.2 When welding with a matching filler material, the dilution has no perceptible
influence on the weld seam. However, a strong influence can be recognized when The strongly differing dilution percentages result from the various possible parameter
welding with austenitic (ferrite-containing) welding consumables on ferritic base ranges of the individual processes.
materials. In order to achieve acceptable results, especially when using processes with a strong
In this case the result is a diluted weld deposit with following characteristics: inclination to dilution, it is indispensable to keep the electric heat input low by means
of optimum welding conditions (low amperage, stringer bead welding – no weaving,
• decrease in the Cr, Ni (Mo, ...) alloy-contents use of welding consumables in small diameters, possibly intermediate cooling and
• increase in the C-content and highest possible welding speed). The welding speed is limited by the following con-
• structural changes. ditions:
(a) the arc should prefereably burn on the already deposited weld metal and not on
The consequences are: a reduced corrosion resistance and possibly even embrittle- the ferritic base material;
ment and danger of cracking due to martensite formation. (b) a faultless fusion should be guaranteed.
3. The choice of welding processes C. Graphic and mathematical determination of the structure and the chemical
composition of the weld deposit
Taking into account the special conditions and requirements and based on the values
as per section 2.1, it is possible to derive for the three applications the following 1. The structure
recommendations with regard to the respectively most suitable welding processes.
1.1 The Schaeffler Diagram (see page 483) offers the possibility to read off structu-
3.1 Austenite-ferrite joints: res – in most cases with sufficient precision – and to easily determine base metal,
Covered electrodes, GTAW rod/wire, welding material and weld deposit structure graphically. It is, therefore, necessary to
GMAW and SAW wire only with especially suitable alloyed welding consumables. know the chemical composition of the materials in question.
The structure points are calculated from the chemical composition of the welding
3.2 Weld cladding: materials with the help of the formulas for the so-called Cr- and Ni-equivalents which
RES strip, SAW strip, covered electrodes, GTAW rod/wire. are indicated on the abscisse and ordinate. When joining these points in the diagram,
the “dilution straight line” is obtained from where it is possible to read off the structure
3.3 Joints on clad products: for any percentage of dilution whatsoever.
In order to obtain the point for the required mixed structure, the length of the straight
Single-layer welding: RES strip, SAW strip, covered electrodes, line is equated to 100 % and – from the welding material - base material – the per-
GTAW rod/wire. centage of dilution for the used welding process (e.g. the average value of the ranges
mentioned in section B 2.1) is laid off.
Multiple-layer welding: 1st or intermediate layers: According to the location of this point in the diagram it is possible to estimate the sui-
Covered electrodes, GTAW rod/wire, tability of the chosen conditions (welding materials, processes and parameter) with
(possibly RES strip or SAW strip). regard to the requirements the seam has to meet.
Top-layer(s): 1.2 The DeLong Diagram (see page 484), a further development of the Schaeffler-
RES strip, SAW strip, covered electrodes, Diagram, additionally considers the austenitzing effect of nitrogen. Thus, a more
GTAW rod/wire, GMAW wire. precise structure determination in the austenite-ferrite range is possible. As this
diagram only comprises a small section, it is in most cases not or only seldom
suitable for the estimation of mixed joints as these are generally not in this range.
1.3 For the determination of ferrite-contents (> 18 FN) for Duplex and Superduplex
stainless steels the WRC Diagram developed in 1992 (see page 485) can be used.
2. The composition
The chemical composition can only be estimated very roughly from the coordinates of
the mixed structure point in the Schaeffler Diagram as it is very difficult to convert
the Cr- and Ni-equivalents to Cr-,Ni- (Mo, ...) contents. In particular, it is impossible to
determine the C-content which is of importance for the corrosion behaviour.
Weld claddings
On the other hand, it is possible to determine all alloy constituents with sufficient preci- Besides explosive and roll cladding a likewise important manufacturing process is the
sion by means of a simple “dilution calculation”. In this connection, the dilution factor weld cladding. This procedure is universally applicable as it renders the production of
M = percentage of Dilution : 100 is used. As the diluted weld deposit consists to high alloyed claddings on all kinds of base materials (steels and cast steels) possible
M parts of base material and to (1 – M) parts of welding material, the consequence is: without any restrictions regarding sizes or constructional forms.
Alloy constituents of the base material x M 1. Requirements

+ Alloy constituents of the welding material x (1 – M)
1.1 Corrosion
= Alloy constituents of the diluted weld deposit
With regard to all applications it is necessary to adhere to a stipulated clad surface
composition (more precisely: a certain layer thickness of the surface).
Example:
.
1.2 Mechanical-technological values
1. Ferritic parent material: 19 Mn 5
Usually, the base material is the structural wall part. The strength values of the clad-
2. Overlaying with covered electrode: Thermanit 25/14 EW 309L-17
ding material are, therefore, only to be considered by means of choosing welding
Dilution 25 % so that M = 0.25 consumables with higher strength values if the static calculation requires this.
In both cases, however, the cladding combination has to meet the ductility require-
Alloy contents C Si Mn Cr Ni Factor ments. Consequently, neither hard martensitic structure proportions or Cr-carbide
1. 0.20 0.50 1.2 - - 0.25 (= 1a) precipitations in the transition zone nor an embrittlement of the weld deposit should
2. 0.04 0.90 0.8 24.5 13 0.75 (= 2a) arise.
1a 0.05 0.13 0.3 - -
2. Heat treatment
2a 0.03 0.68 0.6 18.4 9.8
1a + 2a *) 0.08 0.81 0.9 18.4 9.8 Heat treatments (annealing time and temperature, heating and cooling speed) have
Cr-equivalent - 1.2 - 18.4 - = 19.6 to be stipulated in such a manner that the aforementioned conditions are observed.
Ni-equivalent 2.4 - 0.5 - 9.8 = 12.7 The following has to be considered: the tempering curve of the base material, resi-
stance to intercrystalline corrosion and the embrittlement behaviour of the austenitic
Result: cladding (see also the Intergranular Corrosion Diagram acc. to H. J. Rocha,
Structure according to Schaeffler-Diagram: austenite with approximately 3 % ferrite. page 482). In case of multiple-layer cladding, stress relieving may possibly be carried
out before welding the last layer.
*) Chemical composition of the mixed structure: 0.08 C, 0.81 Si, 0.9 Mn, 18.4 Cr, 9.8 Ni 3. Welding consumables and processes
Due to the diluting effect, the welding consumables for single-pass surfacing or for
welding of intermediate layers (multiple-layer welding) have to be accordingly over-
alloyed. Only welding processes which result in low dilution come into consideration.
Determination of required number of layers can be calculated by (repeating) the
“dilution calculation” according to page 490.
Joints on cladded products
General hints 2. Mechanical values
The following advice and recommendations for the welding of high alloyed claddings The mechanical-technological values of the welded joint may not impair the strength
are – independent of the manufacturing process – valid for all products manufactured of the component.
either by roll, explosive or weld cladding.
The tables P1 and P2 only show the Thermanit welding consumables and processes When joining the overlaying materials of claddings, “austenite-ferrite” fusions are
for the claddings, but not for the ferritic base materials. unavoidable. In order to prevent a critical “dilution” of the alloy constituents as well as
a brittle martensitic structure in the transition zone due to dilution, it is necessary to
A. Clad plates / material combinations work with optimum welding conditions (welding processes and parameter) and to use
the highest possible alloyed welding consumables for single layer joints and for the
Clad plates are to be understood as clad products made of boiler structural and fine- first or intermediate layer when multiple-layer welding.
grained structual steels as base material and with claddings of high alloyed stainless
or heat-resistant steels or Ni-based alloys in any desired combinations. See the follo- The second requirement regarding the strength is almost only valid for which seams
wing tables. are only accessible on one side (page 497) and less for those accessible on both
sides. The base material is usually the structural wall part and the clad layer is not
Usual base materials and cladding materials considered. In both cases, however, the ductility values have to be adhered to.
Base materials Cladding materials (material No.)

C. Welding consumables
P235GH StE 255, WStE 255, TStE 255 1.4000 1.4439
P265GH P275N, P275NH, P275NL 1.4002 1.4462 Austenitic (ferrite-containing) clad layers
H III StE 315 1.4301 1.4539
P295GH P355N 1.4306 1.4571 When evaluating the suitability of welding consumables for joining clad layer materi-
19 Mn 5 StE 380 1.4311 1.4573 als, the various weld shapes have to be considered separately.
16Mo3 S420N 1.4541 1.4580
16 Mo 5 15MnNi6-3 1.4550 1.4876 1. Seams accessible on both sides
13CrMo4-5 20MnMoNi4-5 1.4404 2.4816
10CrMo9-10 20MnMoNi5-5 1.4429 2.4856 Where weld seams are accessible on both sides, the base material should first be
1.4435 2.4858 welded with a matching or similar welding consumable. The clad side is then welded
1.4438 2.4610 with the corresponding welding consumable.
B. Requirements for joint weldings Under no circumstances should low or unalloyed welding consumables be welded on
to the cladding material or the matching or higher alloyed welding metal, as this will
Generally, two requirements should be observed: certainly lead to formation of non-permissible martensitic mixed zones which are hard
and difficult to form.
1. Corrosion resistance
The side of the welded joint subject to corrosion attack must fulfil the same require- See “groove preparation” section F 1 and “ working sequence” section G.
ments for corrosion resistance as the cladding material.
1.1 Single-layer welding 2.2 Welding the base material side
Only welding consumables are to be used which are alloyed as high as possible For welding the base material side the recommendations of dissimilar materials are to
(higher than the cladding layer). Corresponding Thermanit welding consumables are be observed.
mentioned in table P1. They have to be welded by means of the indicated processes When choosing the welding consumable, care must of course, be taken to ensure that
which cause low dilution. Of course, attention should additionally be paid to optimum the mechanical-technological values of the seam are sufficient for the component.
welding parameters. For further details regarding these welding consumables see the See section B.
corresponding Thermanit data sheets
Groove preparation according to section F2.
1.2 Multiple-layer welding
1.2.1 First layer / interpass layer Note:
Preferably, only very high alloyed welding consumables are to be used. Basically, The “Schaeffler-Diagram” as well as the “dilution calculation” give a sufficiently safe
however, only austenitic (ferrite-containing) welding consumables should be applied, idea of the structure occuring in the austenite-ferrite interface and of the composition
but never Ni-based consumables such as e.g. Thermanit Nicro 82/182. Due to the of the diluted weld deposit.
Ni-pickup from the weld deposit of such a consumable the ferritic top layer would
become fully austenitic and susceptible to hot cracking. When welding Ni-base Ferritic chromium steel clad layers
claddings, the intermediate layer should be welded with Ni-base consumables.
For “ferritic” chromium steel clad layers, the clad sides can usually be welded com-
Thermanit welding consumables best suited for intermediate layers are described pletely with austentitic welding consumables – if not ruled out for chemical corrosion
in the data sheets. For further information on the application ranges see table P2. reasons, e.g. sulphur-containing environment. For this application we can especially
recommend Thermanit CM. Thermanit Nicro 82 and 182 can also be used.
1.2.2 Top layer(s) For atmospheres containing sulphur with service temperatures above 450 °C (842 °F),
we recommend Thermanit 17 for welding the layer material.
All Thermanit welding consumables which correspond to the cladding material. See
table P2 and the relevant data sheets Thermanit.
D. Welding processes
2. Seams only accesssible from the base material side
Covered electrodes are suitable for all single and multiple-layer finishes and for
2.1 Welding the cladded side seams which are only accessible from the base material side.
When welding the layer material side, any dilution with the base material must be As far as Rutile-covered electrodes are available within the delivery programme,
avoided. Normaly the welding can only be done by GTAW with matching or in special these are to be preferred due to the lower penetration.
cases higher alloyed consumables, whilst protecting the root with shielding gas at the
same time. The GTAW process is mainly used for welding the roots of seams which are only
accessible from the base material side.
This process is also very suitable for the welding of clad sides, particularly of low-
C-types. Because of the low C-content of the welding rods (max. 0.025 %) a few
welding layers are sufficient to adhere to the low C-specification (max. 0.04 % in the
weld deposit).
Calculation of the required number of layers by means of the repeated “dilution calcu- F. Groove preparation
lation” as per page 490.
For the base material side the grooves are prepared, according to choice, in a V or
The GMAW process, however, should not be used for welding the 1st layer on the U form. The included angle on the single V-joint is approximately 60°, the angle of
base material in case of single-layer finishes or as intermediate layer in case of slope on the U-joint approximately 10°. The following sketches only show the prepara-
multiple-layer finishes. The welding of the top layer on a sufficiently alloyed intermedi- tion for the single V-joint.
ate layer is possible with optimized welding parameters.
1) Seams accessible on both sides
SAW (especially suitable for welding thick base materials) is completely unsuitable
for welding the clad side due to the high diluting effects (martensite formation, Finish A Finish B
carburization, “dilution of the alloy contents”). any clad material thickness clad material thickness ≥ 2,5 mm
E. Heat treatment
If a heat treatment is necessary, the properties of all the materials “involved” must
be observed (in order to meet the aforementioned requirements) when considering
annealing temperature and time, heating and cooling rates. This includes the tempe-
ring temperature of the base material and its welding consumables, the sensibility,
the suceptibility to intercrystalline corrosion (see Intergranular Corrosion Diagram
acc. to H. J. Rocha, page 482) and the tendency towards embrittlement of the clad
Size b can be up to 2 mm. Size c is aligned in accordance with the chosen weld pro-
material and the relevant welding consumable.
cess. For finish B the cladding material should be machined only so far on the side edge
of root face that cladding material will definitely not be melted by the consumable for
See also AD-Data sheet W 8.
the base material.
2) Seams only accessible on the base material side

Finish A – single V-joint Finish B – V-joint upon V-root
The safety distance of min. 3 mm is indispensable for both finishes in order to avoid
that the dilution of the weld deposit with the base material affects the clad joint.
Size b is aligned in accordance with the chosen weld process.
Welding of the seam: the whole seam is welded with the consumable for the
cladding material.
G. Work sequences during welding of seams accessible on both sides 3) Welding of cladding
The following sketches show the work sequences for the single V-joint finishes
F. 1A and F. 1B.
1) Welding of parent material

Finish A Finish B
Finish welding of the joint on the clad side with a consumable matching to or higher
alloyed than the cladding, which is sufficient to meet the demands made on the clad-
ding with regard to durability.
The parent material is welded with suitable matching or similar consumable.

The cladding must not be melted by the root layer.
2) Preparation on the clad side and welding of cap pass
The root is machined out until perfect weld deposit of the parent material is achieved.
Basically the cap pass for both finishes can be welded with a high alloyed consuma-
ble sufficient for the cladding (as long as the strength of the joint is not adversely
affected) as well as with the consumable for the parent material. If the cap pass for
finish A is welded with the chosen consumable for the parent material, then a safety
distance e is necessary, in order to avoid melting the cladding material.
Welding of clad plates Welding of clad plates
Single-layer finishes – table P 1 Multiple-layer finishes – table P 2
Layer materials Layer 1st layer or intermediate layer Top layer
materials
AISI/SAE Welding consumables Welding process Welding consumables Welding Welding consumables Welding
Mat. No. Short name UNS/Alloy Thermanit Mat. No. Thermanit process Thermanit process
1.4000 X6Cr13 403 CM 111 1.4000 CM 111 CM 111
1.4002 X6CrAl13 405 Nicro 82 111, 141 1.4002 Nicro 82 111, 141 Nicro 82 111, 131, 141
Nicro 182 111 Nicro 182 111 Nicro 182 111
14 K 111, 141 14 K 111, 141 14 K 111
1.4301 X5CrNi18-10 304 25/14 E 111, 141 1.4301 25/14 E 111, 141 H, HE 111, 135, 141
1.4306 X2CrNi19-11 304L 25/14 E 111, 141 1.4306 25/14 E 111, 141 JE, H, HE 111, 135, 141
1.4311 X2CrNiN18-10 304LN 1.4311
1.4401 X5CrNiMo17-12-2 316 18/17 E Mn 111, 141 1.4401 23/11 MoZl 111, 141 GE, A, 18/17 E Mn 111, 135, 141
1.4404 X2CrNiMo17-12-2 316L 19/15 1) 111, 141 1.4404 23/11 MoZl 111, 141 GE, A, 18/17 E Mn 111, 135, 141
1.4429 X2CrNiMoN17-13-3 316LN 1.4429 25/14 E 111, 141
1.4435 X2CrNiMo18-14-3 316L 1.4435 18/17 E Mn 111, 141
1.4438 X2CrNiMo18-15-4 317L 30/40 E 111, 141 1.4438 18/17 E Mn 111, 141 18/17 E Mn 111, 135, 141
1.4439 X2CrNiMoN17-13-5 S31726 625 1.4439
1.4571 X6CrNiMoTi17-12-2 316 Ti 18/17 E Mn 1) 111, 141 1.4462 22/09 111, 141 22/09 111, 141
1.4573 X10CrNiMoTi18-12 316 Ti 1.4541 25/14 E 111, 141 H, HE 111, 135, 141
1.4580 X6CrNiMoNb17-12-2 316 Cb 1.4550
2.4610 NiMo16Cr16Ti C-4 Nimo C 111, 141 1.4571 23/11 MoZl 111, 141 A, GE, 18/17 E Mn 1) 111, 135, 141
2.4816 NiCr15Fe 600 Nicro 82 111, 141 1.4573 25/14 E 111, 141
Nicro 182 111 1.4580
2.4856 NiCr22Mo9Nb 625 625 111, 141 2.4610 Nimo C 111, 141 Nimo C 111, 131, 141
2.4858 NiCr21Mo 825 30/40 E 111, 141 2.4816 Nicro 82 111, 141 Nicro 82 111, 131, 141
1.4876 X10NiCrAlTi32-20 800 (H) 21/33 (So) 111, 141 Nicro 182 111 Nicro 182 111
Nicro 82 111, 141 2.4856 625 111, 141 625 111, 131, 141
Nicro 182 111 2.4858 30/40 E 111, 141 30/40 E 111, 141
617 111, 141
625 111, 141 1.4876 21/33 111, 141 21/33 111, 141
Nicro 82 111, 141 Nicro 82 111, 131, 141
Nicro 182 111 Nicro 182 111
Heat treatment: Mostly none. If necessary, see section E. 625 111, 141 625 111, 131, 141
617 111, 141 617 111, 131, 141
1) Service temperatures up to max. 300 °C (572 °F) – due to C-pickup
from the parent material. Heat treatment: Mostly none. If necessary, see section E.
Welding process according to EN24063: 111 = SMAW 1) Service temperatures up to max. 300 °C (572 °F).
141 = GTAW
Welding process according to EN24063: 111 = SMAW
131 = GMAW-pulsed method
135 = GMAW-pulsed method
141 = GTAW
Material test certificates according to EN 10 204
Increasingly, certificates attesting the characteristics and property values of the wel- Confirmation Content
ding filler metals are required by customers or inspection authorities within the frame- Type of certificate of certificate by of the certificate
work of the acceptance testing of weldments.
Test report Manufacturer Non specific values,
A few explanatory notes are given below with the request that they be kept in mind 2.2 based on continuous
when making inquiries or ordering. production records
The EN standard 10 204 is taken as a basis to determine the schedule of such Inspection certificate The manufacturer’s Specific test results determined
certificates in the case of inquiries and orders. EN 10 204 defines who is responsible 3.1 authorized representative from the consignment
for testing and authorized to sign, and whether the certificates must contain details independent of the or representative lot of this
concerning general typical values or specific test results relating to the particular manufacturing department consignment
delivery in question.
Inspection certificate The manufacturer’s Specific test results determined
We would like to emphasize strongly that the EN standard 10 204 does not contain 3.2 authorized representative from the consignment
the following details and that these must be specified by the customer when ordering: independent of the or representative lot of this
manufacturing department consignment
Scope of testing: e.g. type and number of tests,
and the purchaser’s
individual elements in case of chemical analyses
authorized representative
or inspector designated
Consumables: e.g. type of shielding gas, etc.
by the official regulations.
Test paramenters: e.g. postweld heat treatment of the test piece,
test temperature
Requirements: e.g. minimum values for yield strength, tensile strength,

elongation, impact values, chemical composition tolerances
Inspection society: e.g. TÜV, Germanischer Lloyd, DB
All certificates issued in conformity with EN 10 204 must be paid for and are charged
separately.
On next page are examples of standard certificates

issued for filler metals:
Comparsion chart of approvals for all welding consumables
The following comparsion charts of qualification tests and approvals should allow In addition to the approval authorities mentioned in the tables the following approvals
you to find out quickly by which authorithy or classification companies the welding also exist:
consumable you are searching for is approved.
1.) CE-sign
For each society the grade or number of approvals or the Kennblatt-Nr. is mentioned.
With reference to TÜV registrations we would like to draw your attention to the fact All welding consumables and auxiliary products which are registered by “Deutsche Bahn”
that among VdTÜV approvals there are some with “preliminary approval”. They have or TÜV are delivered with “CE-sign”.
the same validity, because normaly they are a substitute for the original when some-
thing has been changed. The period of validity is shown on the preliminary approval 2.) VNIIST-approval
(at present 2 years max.). During this time they will be replaced by the final approval.
Type Quality
If required please ask for the approval certificate in question.
SE Phoenix K 50 R Mod.
The VdTÜV approval certificates as well as the Deutsche Bahn approval certificates SE Phoenix SH V 1
specify only some base materials/groups which are listed in the approval range as SE Phoenix SH Schwarz 3 K Mod.
“Bescheinigte Werkstoffe”. DE K 600
DE TS 6
In CR ISO 15608 base materials are listed under “Miterfasste Werkstoffe” – included DE Union K Nova Ni
materials – which are also approved by testing.
The chart old and new material designations shows the comparsion of previous
material designations according to DIN and the new one according to EN.
Followed by the table “Included base materials – Deutsche Bahn” this shows for each
approval group those materials that are included in the approval range – “Miterfasste
Werkstoffe”.
Definition of shortcuts for the table of approvals

DE = Wire electrodes SD = Welding wires
DEU = Sub-arc wire electrodes SE = Covered electrodes
DPK = Wire/flux combinations SS = Welding rods
FDE = Flux cored wires PUL = Welding fluxes
GS = Gas welding rods
Approvals and approval authorities
TÜV WIWEB
Verband des Technischen Wehrwissenschaftliches Institut
Überwachungsvereins e. V. für Werk-, Explosiv-, und Betriebsstoffe
DB RR
Deutsche Bahn AG Russian Maritime Register of Shipping
CE-Zertifikat über die werkseigene Produktionskontrolle

(Konformität zur EG-Richtlinie nach EN 13479) CWB
Canadian Welding Bureau
ABS
American Bureau of Shipping Rina
Registro Italiano Navale
Seproz, Ukraine
UDT
URZEDU DOZURU TECHNICZNEGO,
BV Warschau/Polen
Bureau Veritas
Sicherheitstechnische Regeln
des Kerntechnischen Ausschusses
GAZPROM
Russland Stamicarbon, Niederlande
GL
Germanischer Lloyd
VNIIST VNIIST, Russland
DIN EN ISO 9001: 2000 Qualitätsmanagementsysteme

LR
Lloyd’s Register of Shipping ISO/TS 16949: 2002 Qualitätsmanagementsysteme in der Automobilindustrie
DIN EN ISO 14001: 2004 Umweltmanagementsysteme
DNV
Det Norske Veritas
Gaz de France
Snamprogetti, Italien
G R O U P
Statoil
ÖBB
Österreichische Bundesbahnen
Defence Procurement Agency, Großbritannien
The American Society of Mechanical Engineers
(Rules for Construction of Nuclear Facility Components)
The approval range concerning the base metals, welding positions, heat treatment
conditions, diameter of the welding consumables, shielding gases, welding fluxes etc.
are shown on the applicable certificate.
AREVA, Frankreich
Approvals and qualification tests for welding consumables
Covered electrodes
Product
Designation ABS BV CWB DNV GL LR TÜV DB Note
Phoenix 120 K SE 3H10/3Y 4Y40H5 3YH10 3YH10 3m, 3Ym, H5 00348 10.132.17 AWS E 7018
Phoenix 300 Blau K SE 82.132.02
Phoenix 350 Rosa SE 82.132.01
Phoenix 6013 SE 2 2 2m, 2Ym 09448
Phoenix 7018 SE 3H10/3Y 3YH10 3YH10 3m, 3Ym, H5 09449
Phoenix Blau SE 2/2Y 2Y 2 2Y 2m, 2Ym 00425 10.132.19 AWS E 6013
Phoenix Blau Mo SE 06542
Phoenix Cel 70 SE E6010 3 3 3m, 3Ym 00247 10.132.44
Phoenix Cel 75 SE 3m, 3Ym 03199
Phoenix Cel 80 SE E8010-P1 3m, 3Ym 00536
Phoenix Cel 90 SE 00105
Phoenix Chromo 1 SE 01752
Phoenix Chromo 2 V SE 10230
Phoenix Chromo 5 SE 09182
Phoenix E 7018 LH SE 3m, 3Ym, H5 07250
Phoenix Grün SE 10.132.10
Phoenix Grün M SE 03714 10.132.41
Phoenix Grün T SE 2 2Y 2 2 2m 00350 10.132.58 AWS E 6013
Phoenix K 50 SE 3H10 4Y40H10 3YH10 3YH10 3m, 3Ym, H5 01586 10.132.05
Phoenix K 50 R SE 3H10/3Y 3YH10 3YH10 3m 01587 10.132.18
Phoenix K 50 R Mod. SE 06987
Phoenix K 90 S SE 01807 81.132.01
Phoenix Nautica 20 SE ~AWS D 3.6
Phoenix Rot AR 160 SE 2/2Y 3Y40 3 3Y 3m, 3Ym 00535 10.132.29
Phoenix Rot BR 160 SE 3/3Y 3Y40 3 3Y 3m, 3Ym 01700 10.132.36
Phoenix Rot R 160 SE 2 3Y 2 2Y 2m 00349 10.132.09 AWS E 7024
Phoenix Rot R 160 S SE 2 2Y 2 2Y 2m, 2Ym 01495
Phoenix SH Blau SE 2Y 2m 00342 10.132.60
Phoenix SH Chromo 2 KS SE 01823
Phoenix SH Gelb SE 01589 10.132.01
Phoenix SH Gelb B SE 3H15 3 3H15 3m 01590 10.132.08
Phoenix SH Gelb R SE 3/3Y 3Y 3 3Y 3m, 3Ym 01591 10.132.20
Phoenix SH Gelb S SE 3 2 2m 01592 10.132.25
Phoenix SH Gelb T SE 3 3Y 3 3 3m 01593 10.132.03
Covered electrodes
Product
Phoenix SH Grün K 45 SE 01594 10.132.33

Phoenix SH Grün K 50 W SE 3H10/3Y 4Y40H5 3YH10 3YH10 3m, 3Ym 01824 10.132.12
Phoenix SH Grün K 52 W SE 3H10/3Y 3YH10 3YH10 3m, 3Ym
Phoenix SH Grün K 70 SE 3H10/3Y 3YH10 3Y38H10 3m, 3Ym 01751 10.132.06
Phoenix SH Grün K 70 W SE 10.132.13
Phoenix SH Grün TB SE 01496 10.132.23
Phoenix SH Kupfer 1 K SE 01756 10.132.15
Phoenix SH Kupfer 1 TR SE 01595
Phoenix SH Kupfer 3 K SE 00546
Phoenix SH Kupfer 3 KC SE 03187
Phoenix SH Lila R SE 2 2 2m 01596 10.132.22
Phoenix SH Multifer 130 SE 2 2Y 2 2Y 2m 00583 10.132.28
Phoenix SH Multifer 180 SE 2 2Y 2 2Y 2m, 2Ym 01598 10.132.07
Phoenix SH Ni 2 K 100 SE E11018-G 4Y69H5 4Y69H5 6Y69H5 00548 10.132.35 WIWEB
Phoenix SH Ni 2 K 130 SE 10.132.46
Phoenix SH Ni 2 K 70 SE 2Ni (-60) 5Y40 5YH10 7Y42H10 3Ym 01599
Phoenix SH Ni 2 K 90 SE 6Y55H5 00547 10.132.34 WIWEB
Phoenix SH Patinax Kb SE 01600 10.132.24
Phoenix SH Schwarz 3 SE 01828 10.132.04
Phoenix SH Schwarz 3 K SE 3H15 3YH10 3Y46H10 01829 10.132.14
20.132.15
Phoenix SH Schwarz 3 K Ni SE 00512
08100
Phoenix SH Schwarz 3 MK SE 3H15 3YH15 3Y40m 00902 10.132.31
Phoenix SH Schwarz 3 TR SE 01603
Phoenix SH V 1 SE 4YQ460 5Y42H10 6Y46H10 5Y40m, H5 00531 10.132.37
Phoenix SH V 370 SE 02199
08011
Phoenix Spezial D SE 3H10, 3Y 4Y40H10 3YH10 3YH10 3m, 3Ym 10572 10.132.42 RINA
Thermanit 13/04 SE 01581
Covered electrodes
Product
Thermanit 13/65 TTW 150 SE 5680 09379

Thermanit 14 K SE 01436
Thermanit 14 Mn SE 20.132.16
Thermanit 18/17 E Mn SE 02070
Thermanit 18/17 EW SE 03842
Thermanit 19/15 H SE 01813 30.132.12
Thermanit 19/15 W SE 02849
Thermanit 20/10 W SE 4431 guV4P-12 01772 30.132.10
Thermanit 20/16 SM SE WIWEB
Thermanit 20/25 Cu SE 03990
Thermanit 20/25 CuW SE 04112
Thermanit 21/33 So SE 07255
Thermanit 22/09 W SE E2209-17 -H10 4462 Duplex/
CMn steel 03297
Thermanit 23/11 MoZLW SE 04146
Thermanit 25/09 CuW SE 05200
Thermanit 25/14 E SE 00423
Thermanit 25/14 EW 309 L-17
SE E309L-17 00424
Thermanit 25/22 H SE 04171
Thermanit 25/35 R SE
Thermanit 30/10 W SE 30.132.11
Thermanit 30/40 EW SE 04587
Thermanit 617 SE 06844
Thermanit 600 Violett SE 20.132.04
Thermanit 600 Violett T SE 20.132.10
Thermanit 600 Violett W SE 20.132.05
Thermanit 625 SE ENiCrMo-3 -H10 NiCr20Mo9Nb 03463
Covered electrodes
Product
Thermanit A SE 00603
Thermanit A Spezial SE 07663
Thermanit ATS 4 SE 01526
Thermanit AW SE 00607 30.132.09
Thermanit C SE 01232
Thermanit Chromo 9 V SE 06173
Thermanit CM SE 01314
Thermanit CW 310-16 SE
Thermanit D SE 01249
Thermanit DW SE 01315
Thermanit GE SE 00487
Thermanit GE Spezial SE 316 06521
Thermanit GEW 316L-17 SE E316L-17 4429 316L 00484 30.132.14
Thermanit GEW/F SE 09092
Thermanit HE Spezial SE 07665
Thermanit HEW SE 02074
08076
Thermanit HW SE 00608
Thermanit JE Spezial SE 06523 30.132.13
Thermanit JEW 308 L-17 SE E308L-17 00558 30.132.07
Thermanit MTS 3 SE 09168
Thermanit MTS 5 Co T SE 10577
Thermanit Nicro 182 SE 02073
08109
Thermanit Nicro 82 SE NiCr 19 Nb 01775
Thermanit Nimo C 24 SE 09272
Thermanit P23 SE 10272
Thermanit P24 SE 10156
Covered electrodes
Product
Thermanit X SE 05650 30.132.01

Thermanit XW SE 4370 fuV4R-12 01235 30.132.08
Thermanit XW 140 K SE 00120
Flux cored wires
Designation Product ABS BV CWB DNV GL LR TÜV DB Note
Thermanit 22/09-PW FDE Duplex/ 4462S Duplex/

Gas: C1 E2209T1- 4 CMn steel CMn steel
Thermanit 22/09-PW FDE Duplex/ 4462S Duplex/
Gas: M21 E2209T1- 4 CMn steel CMn steel 09106
Thermanit 308 L-PW FDE 09770
Gas: C1, M2, M32 4550S
Gas: C1, M2, M32 4332S
Thermanit 309 MoL-PW FDE 09773
Gas: C1, M2, M32
Gas: C1, M2, M32 4571S
Thermanit TG 22/09 Duplex/ 4462 Duplex/
Gas: C1, M21 FDE E2209T0-4 CMn steel CMn steel 07656
Thermanit TG 308 L
Gas: C1, M21 FDE 4550 07538 43.132.15
Thermanit TG 309 L
Gas: C1, M21 FDE 4332 07540 43.132.14
Thermanit TG 309 Mo L FDE E 309 Mo L/ 4459
Gas: M32, C1, M21 T0-4 309MoL SS/CMn 07688 43.132.17
Thermanit TG 316 L
Gas: C1, M21 FDE 4571 07539 43.132.16
Thermanit TG 347
Gas: C1, M2, M32 FDE 10693
Union BA 70
Gas: C1, M21 FDE 4YSAH5 IV YMS(H5) 3S, 4YS 07184 42.132.31
Union MV 70
Gas: C1, M21- M33 FDE 4YSAH5 Y4YMS(H5) 4YH5S 3S, 4YS 07187
Union MV CrMo
Gas: M21 FDE 07192
Union MV CrMo 9 10
Gas: M21 FDE 09628
Union MV Mo
Gas: M21 FDE 07838 42.132.36
Union RV 71
Gas: C1, M21- M33 FDE 3YSAH5 III YMS(H5) 3YH5S 3S, 4YS 07185 42.132.32
Union TG 55 Fe
Gas: M21 FDE SA4YMHHH IVYMS(H5) 4YH5S 06538 42.132.48
Flux cored wires
Designation Product ABS BV CWB DNV GL LR TÜV DB Note
Union TG 55 M 3SA
Gas: C1, M21 FDE 3YSA(H5) 3YSH10 IIIYMS(H5) 3YH10S 3S,3YS 9954 42.132.47
Union RV Ni1
Gas: C1, M21 4YH5S 4Y40 10882 42.132.40
Union TG 50 C FDE
Gas: C1 3YH10S 3S/3YS 10870 42.132.39
Union TG 55 Ni
Gas: M21 5Y46S
Union TG 56 Fe FDE 10835
Gas: M21
Wire electrodes, welding wires and welding rods
Product
Thermanit 13/04 Si SS/

Gas: I1 SD 01582
Thermanit 14 K SS
Gas: I1 01437
Thermanit 1610 Si DE
Gas: M11 43.132.04
Thermanit 17/15 TT SS
Gas: I1 03090
Thermanit 17/15 TT DE NV5Ni
Gas: M13-M21 (M13) 5680S guV13R-12 02890
Thermanit 17/15 TT DE
Gas: M13 N50BT NV5Ni 02890
Thermanit 17/15 TT DE
Gas: M21 N50BT 5680S 02890
Thermanit 1720 DE
Gas: M11, I1 08107
Thermanit 1740 DE
Gas: M11 43.132.07
Thermanit 18/17 E Mn SS
Gas: I1 02071
Thermanit 18/17 E Mn DE
Gas: M11, M12 02077 43.132.09
Thermanit 19/15 H SS
Gas: I1 03497
Thermanit 19/15 DE
Gas: M11, M12 10267 43.132.12
Thermanit 19/15 DE
Gas: M12 5680S 10267 43.132.12
Thermanit 19/15 DE
Gas: M13 NV5Ni 10267 43.132.12
Thermanit 19/15 SS/
Gas: I1 SD 10266 43.132.32
Thermanit 20/10 SS/
Gas: I1, I3 SD 308Mo 01774
Thermanit 20/10 DE
Gas: M11, M12 01773
Thermanit 20/16 SM SS
Gas: I1 3954 WIWEB
Product
Thermanit 20/16 SM DE
Gas: M11 bzw. M22 3954S WIWEB
Thermanit 20/25 Cu SS
Gas: I1 04301
Thermanit 20/25 Cu DE
Gas: M12 04302
Thermanit 21/33 So SS
Gas: I1 07256
Thermanit 22/09 SS Duplex Duplex/
Gas: I1 ER2209 CMn steel 4462 CMn steel 03343
Thermanit 22/09 SS/
Gas: I1 SD 03343
Thermanit 22/09 DE
Gas: M11 + M12 03342
Thermanit 22/09 DE Duplex
Gas: M12 CMn steel 4462S 03342
Thermanit 25/09 CuT SS
Gas: I1
Thermanit 25/14 E-309L SS
Gas: I1 ER309L 4332 02661
Thermanit 25/14 E-309L DE
Gas: M12, M13 ER309L 309L 09362
Thermanit 25/14 E-309L Si DE ER309L-Si 4332S
Gas: M12 02661
Thermanit 25/22 H SS
Gas: I1 04875
Thermanit 25/35 R SS
Gas: I1
Thermanit 25/35 R DE
Gas: M11
Thermanit 30/40 E SS/
Gas: I1 SD 00118
Thermanit 30/40 E DE *s. TÜV
Gas: I1, I3, M* 05588 Kennblatt
Thermanit 617 SS
Gas: I1 06845
Thermanit 625 DE
Gas: I1 03462
Product
Thermanit 625 Gas: I1 SS X 03464

Thermanit 625 Gas: I1 SS/SD 03464 43.132.25
Thermanit A SS/
Gas: I1, I3, R1 SD 09474 43.132.27
Thermanit A Si SS/
Gas: I1 bis I3 SD 04149 43.132.34
Thermanit A Si DE
Gas: M11, M12 00601 43.132.02
Thermanit ATS 4 SS/
Gas: I1, R1 SD 01616
Thermanit ATS 4 DE
Gas: M12 06522
Thermanit GE-316L SS
Gas: I1 ER316L 316L 4429 09500 43.132.31
Thermanit GE-316L SS/
Gas: I1, I3, R1 SD ER316L 09500 43.132.31
Thermanit GE-316L Si SS
Gas: I1 ER316L-Si 00488 43.132.35
Thermanit GE-316L Si SS/
Gas: I1 SD ER316L-Si 316L 00488 43.132.35
Thermanit GE-316L Si DE
Gas: M11 ER316L-Si 00489 43.132.10
Thermanit GE-316L Si DE 316L
Gas: M11, M12 ER316L-Si (M13) 00489 43.132.10
Thermanit GE-316L Si DE
Gas: M12 ER316L-Si 4429S ftV3R-12 00489 43.132.10
Thermanit H Si SS/
Gas: I1 bis I3 SD 04163 43.132.29
Thermanit H Si DE
Gas: M11, M12 00604 43.132.06
Thermanit H-347 SS/
Gas: I1, I3, R1 SD 09475 43.132.21
Thermanit JE-308L SS
Gas: I1 ER308L 308L 09451 43.132.19
Thermanit JE-308L SS/
Gas: I1, I3, R1 SD ER308L 09451 43.132.19
Thermanit JE-308L Si SS/
Gas: I1, I3 SD ER308L-Si 04164 43.132.28
Product
Thermanit JE-308L Si DE 308L

Gas: M11 ER308L-Si (M23) 00555 43.132.08
Thermanit JE-308L Si DE
Gas: M11, M12, Corgon1 ER308L-Si 00555 43.132.08
Thermanit MTS 3 SS/
Gas: I1 SD 06166
Thermanit MTS 4 Si SS/
Gas: I1 SD 02624
Thermanit MTS 5 CoT SS
Gas: I1 10578
Thermanit MTS 616 SS
Gas: I1 09290
Thermanit MTS 911 SS
Gas: I1 07992
Thermanit Nicro 82 SS/
Gas: I SD 01703
Thermanit Nicro 82 DE
Gas: I1 NV5Ni NiCr 20 Nb 03089
Thermanit Nicro 82 SS
Gas: I1 01703 43.132.11
Thermanit Nimo C DE
Gas: I1 04381
Thermanit Nimo C SS
Gas: I1 01790
Thermanit Nimo C 24 DE
Gas: I1 06461
Thermanit Nimo C 24 SS/
Gas: I1 SD NiCr23Mo16 06462
Thermanit X SS/
Gas: I SD 18 8 Mn 6 01234 43.132.26
Thermanit X DE C steel/
Gas: M11 bis M21 18 8 Mn (M13) 05651 43.132.01
Thermanit X DE
Gas: M12 4370S 05651
Union A 600 IG DE
Gas: C1, M21 20.132.17
Union AlMg 4,5 Mn DE S-AlMg
Gas: I1 WC 5183 4,5Mn WC/I-1S 02195 61.132.03 WIWEB
Product
Union AlMg 4,5 Mn SS

Gas: I1 02196 61.132.03 WIWEB
Union AlMg 4,5 MnZr DE S-AlMg
Gas: I1 4,5MnZr 61.132.04 WIWEB
Union AlMg 4,5 MnZr SS
Gas: I1 61.132.04 WIWEB
Union AlMg 5 DE
Gas: I1 S-AlMg5 WC/I-1S 02197 61.132.01
Union AlMg 5 SS
Gas: I1 02198 61.132.01
Union AlSi 5 DE/
SS 61.132.02
Union FeNi 60 IG DE
62.132.02
Union I 1,2 Ni SS/ VY46 00513
Gas: I1 SD 08012
Union I 2,5 Ni SS/
Gas: I1 SD 07500
Union I 52 SS/
Gas: I1 SD IIIYS 01656 42.132.11
Union I CrMo DE
Gas: C, M1, M2, M3 00905 42.132.19
Union I CrMo SS/
Gas: I SD 00906 42.132.44
Union I CrMo 5 SS/
Gas: I1 SD 09107
Union I CrMo 910 SS/
Gas: I SD 00908 42.132.41
Union I CrMo 910 DE
Gas: M1, M21 00907 42.132.06
Union I Mo DE
Gas: C, M21 01831 42.132.14
Union I Mo SS/
Gas: I SD 01250 42.132.43
Union I P23 SS/
Gas: I1 SD 10271
Union I P24 SS/
Gas: I1 SD 10157
Product
Union K 5 Ni DE
Gas: C, M21 00514 42.132.13
Union K 52 DE
Gas: C, M1, M2, M3 00106 42.132.02
Union K 52 DE
Gas: C1 3SA/2YSA IIIYMS 3YH15S 3S, 3YS 00106 42.132.02
Union K 52 DE
Gas: M21 3SA/3YSA IIIYMS 3YH15S 3S, 3YS 00106 42.132.02
Union K 52 DE
Gas: M24 3YH15S 3S, 3YS 00106 42.132.02
Union K 52 S DE
Gas: C1 3SA/2YSA IIIYMS 3S, 3YS 09333
Union K 52 S DE
Gas: M21 3SA/3YSA IIIYMS 3S, 3YS 09333
Union K 52 S DE
Gas: M24 3S, 3YS 09333
Union K 52 T DE
Gas: TIME-Gas 42.132.20
Union K 56 DE
Gas: C, M1, M2, M3 00376 42.132.01
Union K 56 DE
Gas: C1 3SA/2YSA 3Y40 ER480S-6 IIIYMS 3Y46H15S 3S, 3YS 00376 20.132.12
Union K 56 DE LR:
Gas: M21 3SA/3YSA 4Y40 IIIYMS 3YH15S 3S, 3YS 00376 ceram. back.
Union K 58 DE
Gas: C, M1, M2, M3 02537 42.132.07
Union K Nova DE
Gas: C, M21 05926
Union K Nova Ni DE
Gas: M21 IVY46MS
Union MoNi DE
Gas: M21 IIIY55MS 3Y55S 00926 WIWEB
Union MoNi DE
Gas: M21 + M32 42.132.09
Union Ni 2,5 DE
Gas: M21 x (-60) 5Y46 VY46MS 6Y40S 3YS 01627
Union NiMoCr DE
Gas: C1, M21, M33 42.132.09
Product
Union NiMoCr DE
Gas: M21 x (-60) 4Y69 VY69MS 6Y69S 4Y69/5Y69 02760
Union Patinax DE
Gas: C, M21 00337 42.132.05
Union Rob 2 DE
Gas: C, M1, M2, M3 04168 42.132.16
Union Rob 3 DE
Gas: C, M1, M2, M3 04169 42.132.17
Union Rob 3 DE
Gas: C1 3SA/2YSA 04169 20.132.08
Union SG 2-H DE 3YSA
Gas: C1, M21/23/24, M32 3YS 03640 42.132.15
Union SG 3-H DE
Gas: C1, M21/23, M32 3YS 07461 42.132.29
Union X 85 DE
Gas: M21 42.132.21
Union X 90 DE
Gas: M21 07675 42.132.12
Union X 96 DE
Gas: M21 42.132.26
Gas welding rods
Product
Union 37 GS 70.132.01
Union Mo GS 02188 70.132.06
Union Rot N GS 02191 70.132.05
Union Schwarz GS 70.132.04
Wire/flux combinations
Product
Marathon 104 /
Thermanit 17/15 TT DPK NV5Ni 09361
Marathon 104 /
Thermanit 18/17 E Mn DPK ftV74R-12 06480
Marathon 104 /
Thermanit 19/15 DPK NV5Ni 03911
Marathon 104 /
Thermanit 22/09 DPK
Marathon 104 /
Thermanit A DPK 06086
Marathon 104 /
Thermanit ATS 4 DPK 07371
Marathon 104 /
Thermanit GE-316L DPK 06085
Marathon 104 /
Thermanit H-347 DPK 06084
Marathon 104 /
Thermanit JE-308L DPK 06083
Marathon 111 /
Thermanit 19/15 DPK 05805
Marathon 213 /
Thermanit 19/15 DPK 4429M
Marathon 213 /
Thermanit 20/10 DPK 4431M hvV4R-12
Marathon 213 /
Thermanit 25/14 E-309L DPK 09617
Marathon 213 /
Marathon 213 /
Thermanit GE-316L DPK 4429M ftV7R-12 09615
Marathon 213 /
Product
Marathon 213 /
Marathon 431 /
Marathon 431 /
Thermanit 22/09 DPK ER2209 Duplex 4462TM S31803M 06112
Marathon 431 /
Marathon 431 /
Thermanit GE-316L DPK 06113
Marathon 431 /
Marathon 431 /
Marathon 444 /
Thermanit 625 DPK NiCr21Mo9Nb 10173
Marathon 444 /
Thermanit Nicro 82 DPK 07767
Marathon 543 /
Thermanit MTS 3 DPK 06527
Marathon 543 /
Marathon 543 /
OP 33 /
ATS 4 DPK 06879
OP 33 /
Product
UV 305 /
Union MV Mo S DPK 10210
UV 305 /
Union S 1 CrMo2 DPK 10284
UV 305 /
Union S 2 CrMo DPK 10290
UV 305 /
Union SP24 DPK 10457
UV 306 /
Union S 1 DPK 51.132.04
UV 306 /
Union S 2 DPK 2M/2YM IIIYTM 3YTM 2M/2YM 02590 51.132.04
UV 306 /
Union S 2 Mo DPK 07739
UV 400 /
Union S 2 DPK 3YTM 4Y40TM IIIYTM 3YTM 3YM/3YT 06170 51.132.03
UV 400 /
Union S 2 Mo DPK 3YT/4YM 4Y40TM IIIYT/IVYM 3YT/4YM 3YM/3YT 06233 51.132.03
UV 418 TT /
Union S 2 10410
UV 418 TT /
Union S 3 Si DPK 5Y46 VY42(H5) 6Y42M 4Y42srM 07276 51.132.05
Product
UV 420 TT /
Union S 1 CrMo 2 DPK 05209 51.132.02
UV 420 TT /
UV 420 TT /
UV 420 TT /
Union S 3 NiMo 1 DPK 03020
UV 420 TT R /
Union S 1 CrMo 2 DPK 02734
UV 420 TT R /
Union S 2 DPK 03437
UV 420 TT R /
UV 420 TT R /
UV 420 TT R /
Union S 3 DPK 03440
UV 420 TT R /
UV 420 TT R /
Union S 3 NiMo DPK 03442
UV 420 TT R / 03021
UV 420 TT R /
Union S 3 NiMoCr DPK 03443
UV 420 TT R-W /
UV 420 TT/UV 420 TT-LH /
UV 420 TT-LH /
Union Patinax U DPK 01799 51.132.02
Product
UV 420 TT-LH /
UV 420 TT-LH /
Union S 2 DPK 03358 51.132.02
UV 420 TT-LH /
UV 420 TT-LH /
UV 420 TT-LH /
Union S 3 DPK 01795
UV 420 TT-LH /
UV 420 TT-LH /
Union S 3 NiMo DPK 01797
UV 420 TT-LH /
UV 420 TT-LH /
Union S 3 NiMoCr DPK 02206
UV 421 TT /
Union S 2 DPK 4Y40M 05497 51.132.06
UV 421 TT /
Union S 2 Mo DPK 4Y46M 03344 51.132.06
UV 421 TT /
Union S 2 Ni 2,5 DPK Ni2 5Y42UM VYM 7YM 5Y40M 02213 51.132.06
UV 421 TT / 08010
Union S 2 Ni 370 DPK 05210 51.132.06
UV 421 TT /
Union S 3 DPK IVYM 4Y40M 05498
UV 421 TT / WIWEB
Union S 3 NiMo DPK 5Y55M DPA England
Product
UV 421 TT /
Union S 3 NiMoCr DPK 4YQ690M 4Y69M IVY69(H5) 5Y69M 4Y69M 05063 51.132.06 WIWEB
UV 421 TT /
Union S 3 NiMo1 DPK VY50M 5Y50M 10425
UV 421 TT /
Union S 3 Si DPK IVY46M 4Y46M 10424
UV 430 TTR-W /
Union S 1 CrMo2V DPK 10231
UV 430 TTR-W /
Union S P 23 DPK 10294
UV 430 TTR-W /
Union S P 24 DPK 10293
SAW wires and welding fluxes
Product
UV 306 PUL 51.132.04

UV 400 PUL 51.132.03
UV 418 TT PUL 51.132.05
UV 420 TT/LH PUL 51.132.02
UV 421 TT PUL 51.132.06
Thermanit 18/17 E Mn UP 52.132.12
Thermanit A UP 52.132.11
Thermanit H-347 UP 52.132.10
Union Patinax U UP 52.132.09
Union S 1 UP 52.132.01
Union S 1 CrMo 2 UP 52.132.13
Union S 2 UP 52.132.02
Union S 2 CrMo UP 52.132.08
Union S 2 Mo UP 52.132.06
Union S 2 Ni 2,5 UP 52.132.15
Union S 3 UP 52.132.03
Union S 3 NiMoCr UP 52.132.16
Union S 3 Si UP 52.132.14
Union S 6 UP 52.132.05
*Product:: DE = wire electrode FDE = flux cored wire SD = welding wire SS = welding rods
DEU = sub-arc-wire electrode GS = gas welding rods SE = covered electrode PUL = welding flux
DPK = wire / flux combination
VdTÜV – Group classification of steels
CR ISO 154608 : 2000
1000.52 / 06.07 / Chapter 5.1
CR ISO EN CR ISO EN
Steel grades Examples Steel grades Examples
15606 288-3 15606 288-3
1.1 Steels with ReH ≤ 275 MPa S235J0, P295GH, 16Mo3 high-vanadium-alloyed Cr-Mo-(Ni) steels
P355N, P355Q, S355N, 6.3 with 3,5 % < Cr ≤ 7,0 %, Mo ≤ 0,7 % and 20CrMoV13-5-5
1.2 Steels with 275 < ReH ≤ 360 MPa 0,45 % ≤ V ≤ 0,55 %
S355M, 20MnNb6 6
1 high-vanadium-alloyed Cr-Mo(Ni) steels
normalised fine-grained steels X20CrMoV11-1,
1.3
with ReH > 360 MPa
P460N, S460N 6.4 with 7,0 % < Cr ≤ 12,5 %, 0,7 % < Mo ≤
X10CrMoVNb9-1
1,2 % and V ≤ 0,35 %
1.4 weaterproof steels S355J2G1W
X6Cr13, X6Cr17,
TM steel and cast steel 7.1 ferritic stainless Cr-steels
2.1 S420M, S460M X19CrNi17-2
with 360 < ReH ≤ 460 MPa
2 7.2 martensitic stainless Cr-steels X12Cr13, X20Cr13 8
TM steel and cast steel
2.2 precipitation hardening stainless
with ReH > 460 MPa 7.3 X8CrNiMoAl15-7-2
Cr-steels
S460Q, P460Q, P500Q,
3.1 quenched steels with 360 < ReH ≤ 690 MPa austenitic steels X5CrNi18-10 (1.4301),
S690Q
8.1
Cr ≤ 19 % X6CrNiMoTi17-12-2 (1.4571)
3.2 quenched steels with ReH > 690 MPa S890Q, S960Q 3
austenitic steels X1CrNiMoN25-22-2 (1.4466),
precipitation hardening steels, X2NiCoMo18-8-5 (1.6359), 8.2 9
3.3 Cr > 19 % X1NiCrMoCu25-20-5 (1.4539)
however, no stainless steels X2CrNiCoMo12-8-5 (1.6980)
austenitic steels X2CrNiMoN20-16 (1.4455),
low-vanadium-alloyed Cr-Mo-(Ni) steels 8.3
4.1 18MnMoNi5-5 4 < Mn ≤ 9 % X15CrNiMn18-8 (1.4370)
with Cr ≤ 0,3 % and Ni ≤ 0,7 %
4 11MnNi5-3,15NiMn6,
low-vanadium-alloyed Cr-Mo-(Ni) steels 9.1 Ni-alloyed steels, Ni ≤ 3 %
4.2 13MnNi6-3
with Cr ≤ 0,7 % and Ni ≤ 1,5 %
7
vanadium-free Cr-Mo steels 13CrMo4-5, 25CrMo4, 9.2 Ni-alloyed steels, 3 % < Ni ≤ 8 % 12Ni14, 12Ni19
5.1
with 0,75 % ≤ Cr ≤ 1,5 % und Mo ≤ 0,7 % 26CrMo4-2 9.3 Ni-alloyed steels, 8 % < Ni ≤ 10 % X8Ni9, X10Ni9
vanadium-free Cr-Mo steels with 10CrMo9-10, austenitic-ferritic stainless steels X2CrNiMoN22-5-3 (1.4462)
5.2 10.1
1,5 % < Cr ≤ 3,5 % and 0,7 % < Mo ≤ 1,2 % 11CrMo9-10 (Duplex), Cr ≤ 24 % X2CrNiN23-4 (1.4362)
5 10
vanadium-free Cr-Mo steels with austenitic-ferritic stainless steels
5.3 X11CrMo5 10.2 X2CrNiMoN25-7-4 (1.4410)
3,5 % < Cr ≤ 7,0 % and 0,4 % < Mo ≤ 0,7 % (Duplex), Cr > 24 %
vanadium-free Cr-Mo steels with Steels, such as group 1,
5.4 X11CrMo9-1 11.1
7,0 % < Cr ≤ 10,0 % and 0,7 % < Mo ≤ 1,2 % but 0,25 < C ≤ 0,35 %
11
high-vanadium-alloyed Cr-Mo-(Ni) steels Steels, such as group 1,
11.2 C 45
6.1 with 0,3 % ≤ Cr ≤ 0,75 %, Mo ≤ 0,7 % 14MoV6-3 but 0,35 < C ≤ 0,5 %
and V ≤ 0,35 %
6
high-vanadium-alloyed Cr-Mo-(Ni) steels with
6.2 0,75 % < Cr ≤ 3,5 %, 0,7 % < Mo ≤ 1,2 %
and V ≤ 0,35 %
VdTÜV – ferritic steels
1000.52 / 06.07 / Chapter 5.2, Page 1
Grp. Grp.
Designation Mat. No. Standard Old designation Withdrawn standard Notes CR ISO VdTÜV
15608 1153
S185 1.0035 EN 10025 St 33 DIN 17100 1.1 1
DIN 17100, 17119,
S235JRG2 1.0038 EN 10025, 10250-2 RSt 37-2 1.1 1
17120,17121
P235S 1.0112 EN 10207 SPH 235 EN 10207:1992-01 1.1 1
S235J2G3 1.0116 EN 10025, 10250-2 St 37-3 DIN 17100 1.1 1
P265S 1.0130 EN 10207 SPH 265 EN 10207:1992-01 1.1 1
1.0253 U St 37.0 DIN 1626 not included in EN 10217-1 1.1 1
P235TR1 1.0254 EN 10216-1, 10217-1 St 37.0 DIN 1626, 1629 1.1 1
P235TR2 1.0255 EN 10216-1, 10217-1 St 37.4 DIN 1628, 1630 1.1 1
replaces St 44.0 / 1.0256
P265TR1 1.0258 EN 10216-1, 10217-1 St 44.0 / 1.0256 DIN 1626, 1629 1.1 1
DIN 1626 / DIN 1629
replaces St 44.4 / 1.0257
P265TR2 1.0259 EN 10216-1, 10217-1 St 44.4 / 1.0257 DIN 1628, 1630 1.1 1
DIN 1628 / DIN 1630
1.0307 StE 210.7 DIN 17172 not included in EN 10208 1.1 1
St 35 DIN 1629-3 replaced by
1.0308 St 35 DIN 1629-3:1961-01 1.1 1
St 37.0 DIN 1629
L210GA 1.0319 EN 10208-1 RRStE 210.7 DIN 17172 1.1 1
other material No., but comparable
P235GH 1.0345 EN 10217-2, 10217-5 St 37.8 / 1.0315 DIN 17177 1.1 1
with St 37.8
P235GH 1.0345 EN 10028-2, 10273 HI DIN 17155 1.1 1
P235GH 1.0345 EN 10216-2 St 35.8 / 1.0305 DIN 17175 1.1 1
with St 35.8
DIN 17155,
P195GH 1.0348 EN 10216-2, 10217-2 UH I / St 34-2 1.1 1
DIN 1626-3:1964-01
P245GH 1.0352 EN 10222-2 1.1 1
GS 38 1.0420 DIN 1681 1.1 1
P265GH 1.0425 EN 10028-2, 10273 H II DIN 17155 1.1 1
P265GH 1.0425 EN 10217-2, 10217-5 St 42.8 / 1.0498 DIN 17177 replaces St 42.8 / 1.0498 DIN 17177 1.1 1
P265GH 1.0425 EN 10216-2 St 45.8 / 1.0405 DIN 17175 replaces St 45.8 / 1.0405 DIN 17175 1.1 1
1000.52 / 06.07 / Chapter 5.2, Page 2
Grp. Grp.
15608 1153
C 22.3 1.0427 DIN 2528, VdTÜV-Wbl. 364 1.1 1
GS 45 1.0446 DIN 1681 1.1 1
P215NL 1.0451 EN 10216-4, 10217-4 TTSt 35 N / 1.0356 DIN 17173, 17174 1.1 1
with TTSt35N
P255QL 1.0452 EN 10216-4 TTSt 35 V / 1.0356 DIN 17173, 17174 1.1 1
with TTSt35V
material No. as C 16.8
P265NL 1.0453 EN 10217-4 1.1 1
(VdTÜV-Wbl. 370, withdrawn)
P250GH 1.0460 EN 10273 C 22.8 DIN 17243 1.1 1
C 22.8 1.0460 DIN 2528, VdTÜV-Wbl. 350 1.1 1
1.8960 WTSt 37-2 SEW 087 not included in EN 10155 1.4 1
SEW 087 withdrawn,
S235J2W 1.8961 EN 10155 WTSt 37-3 SEW 087 1.4 1
replaced by EN 10155
C 22.8 S1 VdTÜV-Wbl. 453 1.1 1
St 35.4 / 1.0309 replaced by
St 35.4 DIN 1629-4:1961-01 1.1 1
St 37.4 / 1.0255 DIN 1630
S275JR 1.0044 EN 10025 St 44-2 DIN 17100 1.1 2
S275J2G3 1.0144 EN 10025 St 44-3 DIN 17100 1.1 2
L245MB 1.0418 EN 10208-2 1.1 2
St 45.4 DIN 1629-4 replaced by
1.0418 St 45.4 DIN 1629-4:1961-01 1.1 2
St 44.4 DIN 1630
C 21 1.0432 DIN 2528, VdTÜV-Wbl. 399 1.1 2
L245NB 1.0457 EN 10208-2 StE 240.7 DIN 17172 1.1 2
L245GA 1.0459 EN 10208-1 RRStE 240.7 DIN 17172 1.1 2
DIN 17102, 17103, W/T/E/StE 255 not been
1.0461 StE 255 1.1 2
17178, 17179 accepted in EN standards
DIN 17102, 17103,
P275N 1.0486 EN 10028-3 StE 285 1.1 2
17178, 17179
S275N 1.0490 EN 10113-2 1.1 2
1000.52 / 06.07 / Chapter 5.2, Page 3
Grp. Grp.
15608 1153
S275NL 1.0491 EN 10113-2 1.1 2
GP240GH 1.0619 EN 10213-2 GS-C 25 DIN 17245 1.1 2
P275SL 1.1100 EN 10207 SPH 275 EN 10207:1992-01 1.1 2
as a substitute for 1.0481
P280GH 1.0426 EN 10222-2 17 Mn 4 / 1.0481 DIN 17243 1.2 3
as forging material
L290MB 1.0429 EN 10208-2 StE 290.7 TM DIN 17172 1.2 3
1.0481 no longer standardised
P295GH 1.0481 EN 10028-2, 10273 17 Mn 4 DIN 17155, 17175 1.2 3
as a pipe material
L290NB 1.0484 EN 10208-2 StE 290.7 DIN 17172 1.2 3
X 42 ANSI / API 5 L (EN 10208-2) 1.2 3
1.0409 StE 320.7 DIN 17172 not included in EN 10208-2 1.2 4
St 52.0 1.0421 DIN 1626, 1628 not included in EN 10216, 10217 1.2 4
1.0430 StE 320.7 TM DIN 17172 not included in EN 10208-2 1.2 4
as a substitute for 1.1133
P305GH 1.0436 EN 10222-2 20 Mn 5 / 1.1133 DIN 17243 1.2 4
as forging material
P355GH 1.0473 EN 10028-2, 10273 19 Mn 6 DIN 17155 1.2 4
1.0482 19 Mn 5 DIN 17175 not included in EN 10216 1.2 4
W/T/E/StE 315 not been
1.0505 StE 315 DIN 17102 1.2 4
accepted in EN standards
S355N 1.0545 EN 10113-2 1.2 4
S355NL 1.0546 EN 10113-2 1.2 4
DIN 17102, 17103,
P355N 1.0562 EN 10028-3, 10216-3, 10217-3 StE 355 1.2 4
17178, 17179
DIN 17102, 17103,
P355NL1 1.0566 EN 10028-3, 10216-3, 10217-3 TStE 355 1.2 4
17178, 17179
S355J2G3 1.0570 EN 10025, 10250-2 St 52-3 DIN 17100 1.2 4
L360MB 1.0578 EN 10208-2 StE 360.7 TM DIN 17172 1.2 4
St 52.4 1.0581 DIN 1628, 1630 not included in EN 10216, 10217 1.2 4
L360NB 1.0582 EN 10208-2 StE 360.7 DIN 17172 1.2 4
1000.52 / 06.07 / Chapter 5.2, Page 4
Grp. Grp.
15608 1153
G21Mn5 1.1138 SEW 685 1.2 4
SEW 087 withdrawn,
S355J2G1W 1.8963 EN 10155 WTSt 52-3 SEW 087 1.4 4
substituted by EN 10155
21 Mn 6 VdTÜV-Wbl. 373 1.2 4
X 52 ANSI / API 5 L (EN 10208-2) 1.2 4
G20Mo5 1.5419 EN 10213-2 GS-22 Mo 4 DIN 17245 1.1 5
G17CrMo5-5 1.7357 EN 10213-2 GS-17 CrMo 5-5 DIN 17245 5.1 6
G17CrMo9-10 1.7379 EN 10213-2 GS-18 CrMo 9-10 DIN 17245 5.2 7
12 CrMo 9-10 1.7382 VdTÜV-Wbl. 404 5.2 7
StE 380 not been
1.8900 StE 380 DIN 17102 1.3 8
TStE 380 not been
1.8910 TStE 380 DIN 17102 1.3 8
WStE 380 not been
1.8930 WStE 380 DIN 17102 1.3 8
StE 385.7 not been
1.8970 StE 385.7 DIN 17172 1.3 8
StE 385.7 TM not been
1.8971 StE 385.7 TM DIN 17172 1.3 8
X 56 API 5 LX (DIN 17172) 8
DIN 17102, 17103,
S420N 1.8902 EN 10113-2 StE 420 1.3 9
17178, 17179
DIN 17102, 17103,
S420NL 1.8912 EN 10113-2 TStE 420 1.3 9
17178, 17179
DIN 17102, 17103,
P420NH 1.8932 EN 10222-4 WStE 420 1.3 9
17178, 17179
L415NB 1.8972 EN 10208-2 StE 415.7 DIN 17172 1.3 9
L415MB 1.8973 EN 10208-2 StE 415.7 TM DIN 17172 2.1 9
X 60 ANSI / API 5 L (EN 10208-2) 9
1000.52 / 06.07 / Chapter 5.2, Page 5
Grp. Grp.
15608 1153
S460N 1.8901 EN 10113-2 1.3 10
S460NL 1.8903 EN 10113-2 1.3 10
DIN 17102, 17103,
P460N 1.8905 EN 10028-3, 10216-3, 10217-3 StE 460 1.3 10
17178, 17179
DIN 17102, 17103,
P460NL1 1.8915 EN 10028-3, 10216-3, 10217-3 TStE 460 1.3 10
17178, 17179
DIN 17102, 17103,
P460NH 1.8935 EN 10028-3, 10216-3, 10217-3 WStE 460 1.3 10
17178, 17179
L450MB 1.8975 EN 10208-2 StE 445.7 TM DIN 17172 2.1 10
X 65 ANSI / API 5 L (EN 10208-2) 10
DIN 17102, 17103, StE 500 not been
1.8907 StE 500 1.3 10
DIN 17102, 17103, TStE 500 not been
1.8917 TStE 500 1.3 11
DIN 17102, 17103, WStE 500 not been
1.8937 WStE 500 1.3 11
L485MB 1.8977 EN 10208-2 StE 480.7 TM DIN 17172 2.2 11
X 70 ANSI / API 5 L (EN 10208-2) 11
VdTÜV – austenitic steels
1000.52 / 06.07 / Chapter 5.3, Page 1
Grp. Grp.
Designation Mat. No. Standard Old designation Withdrawn standard CR ISO VdTÜV
15608 1153
X5CrNi18-10 1.4301 EN 10028-7, 10222-5, 10272, 10088-2 X 5 CrNi 18 10 DIN 17440 8.1 21
X4CrNi18-12 1.4303 EN 10088-1 X5 CrNi 18 12 DIN 17440 8.1 21
GX5CrNi19-10 1.4308 EN 10213-4, 10283 G-X 6 CrNi 18 9 DIN 17445 VdTÜV-Wbl. 286 8.1 21
X6CrNi18-10 1.4948 EN 10028-7, 10222-5 X6CrNi 18 11 DIN 17459, 17460 8.1 21
– 1.6900 – X 12 CrNi 18 9 SEW 680, DIN 17280 8.1 21
– 1.6901 – G-X 8 CrNi 18 10 SEW 685 8.1 21
GX6CrNi18-10 1.6902 SEW 685, März 2000 G-X 6 CrNi 18 10 SEW 685 8.1 21
X2CrNi19-11 1.4306 EN 10028-7, 10088-2, 10272 X 2 CrNi 19 11 DN 17440 8.1 22
X2CrNiN18-10 1.4311 EN 10028-7, 10088-2, 10222-5, 10272 X 2 CrNiN 18 10 DIN 17440 8.1 23
– 1.4949 – X 3 CrNiN 18 11 DIN 17459, 17460 8.1 23
X5CrNiMo17-12-2 1.4401 EN 10088-2, 10222-5, 10272 X 5 CriMo 17 12 2 DIN 17440 8.1 24
GX5CrNiMo19-11-2 1.4408 EN 10213-4, 10283 G-X 6 CrNiMo 18 10 DIN 17445 VdTÜV-Wbl. 286 8.1 24
X2CrNiMo17-12-2 1.4404 EN 10028-7, 10088-2, 10222-5, 10272 X 2 CrNiMo 17 13 2 DIN 17440 8.1 25
X2CrNiMoN17-11-2 1.4406 EN 10028-7, 10088-2, 10222-5, 10272 X 2 CrNiMoN 17 12 2 DIN 17440 8.1 26
X2CrNiMoN17-13-3 1.4429 EN 10028-7, 10088-2, 10222-5, 10272 X 2 CrNiMoN 17 13 3 DIN 17440 8.1 26
X2CrNiMoN17-13-5 1.4439 EN 10028-7, 10088-2, 10272 X 2 CrNiMoN 17 13 5 DIN 17440 8.1 26
X2CrNiMo18-15-4 1.4438 EN 10028-7, 10088-2 X 2 CrNiMo 18 16 4 DIN 17440 8.1 27
X6CrNiTi18-10 1.4541 EN 10028-7, 10088-2, 10222-5, 10272 X 6 CrNiTi 18 10 DIN 17440 8.1 29
X6CrNiNb18-10 1.4550 EN 10028-7, 10088-2, 10222-5, 10272 X 6 CrNiNb 18 10 DIN 17440 8.1 29
GX5CrNiNb19-11 1.4552 EN 10213-4, 10283 G-X 5 CrNiNb 18 9 DIN 17445 8.1 29
X8CrNiNb16-13 1.4961 EN 10028-7 X 8 CrNiNb 16 13 DIN 17460 8.1 29
X6CrNiTiB18-10 1.4941 EN 10028-7, 10222-5 X 8 CrNiTi 18 10 DIN 17460 8.1 29
VdTÜV – austenitic steels
1000.52 / 06.07 / Chapter 5.3, Page 2
Grp. Grp.
Designation Mat. No. Norm Old designation Withdrawn standard CR ISO VdTÜV
15608 1153
– 1.6903 – X 10 CrNiTi 18 10 SEW 685 8.1 29
X6CrNiMoTi17-12-2 1.4571 EN 10028-7, 10088-2, 10222-5, 10272 X 6 CrNiMoTi 17 12 2 DIN 17440 8.1 30
X6CrNiMoNb17-12-2 1.4580 EN 10028-7, 10088-2, 10272 X 6 CrNiMoNb 17 12 2 DIN 17440 8.1 30
GX5CrNiMoNb19-11-2 1.4581 EN 10213-4, 10283 G-X 5 CrNiMoNb 18 10 DIN 17445 VdTÜV-Wbl. 286 8.1 30
– 1.4583 – X 10 CrNiMoNb 18 12 SEW 400 8.1 30
X2CrNiMoN22-5-3 1.4462 EN 10222-5, 10272 X 2 CrNiMoN 22 5 3 VdTÜV-Wbl. 418 10.1 31
X2CrNiN23-4 1.4362 EN 10272 X 2 CrNiN 23 4 VdTÜV-Wbl. 496 10.1 31
GX2CrNiMoN25-7-3 1.4417 EN 10283 10.1 31
X2CrNiMoSi18-5-3 1.4417 EN 10216-5 X 2 CrNiMoSi 19 5 VdTÜV-Wbl. 385 10.1 31
Included base materials – Deutsche Bahn
Besides those materials specified in the scope of “Übereinstimmungszertifikat” certificate of

compliance the following materials are also included.
1. Unalloyed and low-alloy steels, cast steel, fine-grained structural steels
and stainless steels
Material Certified materials Materials also covered

category
1 S355J2G3 DIN EN 10 025 S235JR bis S355J2G3 DIN EN 10 025

S275N, M bis S355N, M DIN EN 10 113
GS 38, GS 45, GS 38.3, GS 45.3, GS 52,
GS 52.3 DIN 1681
BSt 420S, BSt 500S, BSt 500M DIN 488
2 E335 DIN EN 10 025 E295, E335 DIN EN 10 025
3 E360 DIN EN 10 025 E295, E335, E360 DIN EN 10 025
GS 60, GS 52, GS 52.3, GS 60.3, GS 62.3
DIN 1681
4 S420N DIN EN 10 113 like category 1, additionally:
5 S460N DIN EN 10 113 like category 4, additionally:
6 S550Q DIN EN 10 137-2 NAXTRA 56, DSE 550 VB, VT, VE
7 S620Q DIN EN 10 137-2 like category 6, additionally:
NAXTRA 63, XABO 63, DSE 620 VB, VT, VE
8 S690Q DIN EN 10 137-2 like category 6 and 7, additionally:
DSE 690 VB, VT, VE, NAXTRA 70, T1,
OX 812 M2
9 X 5 CrNi 18 10 (1.4301) X 5 CrNi 18 10 (1.4301)
10 X 6 CrNiTi 18 10 (1.4541) X 5 CrNi 18 10 (1.4301)
11 X6CrNiMoTi17-12-2 X 5 CrNi 18 10 (1.4301)
(1.4571) 1) DIN EN 10 088 X 5 CrNiMo 17 12 2 (1.4401)
X 6 CrNiTi 18 10 (1.4541)
X 5 CrNiMo 17 12 2 (1.4571)
DIN 17 440, DIN 17 441
X5CrNi18-10 (1.4301)
X5CrNiMo17-12-2 (1.4401)
X6CrNiTi18-10 (1.4541)
X6CrNiMo17-12-2 (1.4571)
DIN EN 10 088
1)
also still valid 1.4583 – alternatively
Included base materials – Deutsche Bahn Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades
* = Data upon request
2. Aluminium and aluminium-wrought alloys Parent material Thermanit filler metal
Mat. Short name AISI/SAE/ Weld- Equivalent or Higher alloyed
Material Weld. consumable Certified Materials also covered No. UNS/Alloy ability similar
category acc. to DIN 1732 materials
Materials with special physical properties (non magnetic)
1.3805 X35Mn18 + 19/15 20/16 SM
12 SG-AlMg5 bzw. AlZn4,5Mg1 AlMgSi 0,5 - AlMgSi 1, AlMg1,8,
1.3914 X2CrNiMnMoNNb21-15-7-3 + 20/16 SM
SG-AlMg5Zr AlMg4,5Mn AlMg 3, AlMg2Mn0,8, AlMg2,7,
or AlMg 5, AlMg4,5Mn, AlZn4,5Mg1, 1.3941 (G-)X4CrNi18-13 + 18/17 E Mn, 19/15 20/16 SM
SG-AlMg4,5Mn AlMn1Mg1, AlCuMg1, 1.3945 X2CrNiN18-11 + 19/15
or AlZnMgCu0,5 DIN 1712 1.3948 X4CrNiMnMoN19-13-8 + 19/15 20/16 SM
SG-AlMg4,5MnZr
EN AW-AlMg, EN AW-AlSiMg, 1.3951 X2CrNiMoN22-15 /
EN AW-AlSiMgMn, DIN EN 573 GX4CrNiMoN22-15 + 20/16 SM
EN AW-AlMg3, EN AW-AlMg2,5, 1.3952 (G)X2CrNiMoN18-14-3 + 18/17 E Mn, 19/15
EN AW-AlMg2Mn0,8, EN AW-AlMg5, 1.3953 (G-)X2CrNiMo18-15 + 18/17 E Mn, 19/15 20/16 SM
EN AW-AlMg4,5Mn0,7,
EN AW-AlZn4,5Mg1 DIN EN 573 1.3955 GX12CrNi18-11 + 18/17 E Mn, 19/15 20/16 SM
13 SG-AlMg 3 AlMg3 AlMg2Mn0,8 DIN 1712 1.3957 X2CrNiMoNbN21-15 + 20/16 SM
EN AW-AlMg3 DIN EN 573 1.3958 X5CrNi18-11 + 18/17 E Mn
14a SG-AlSi 5 AlMgSi1 AlMgSi 0,5 - AlMgSi 1 DIN 1712 1.3964 (G-)X2CrNiMnMoNNb21-16-5-3 50 + 20/16 SM
AlSi-Cast- EN AW-AlMg, EN AW-AlSiMg, 1.3965 X8CrMnNi18-8 + 19/15 20/16 SM
alloy EN AW-AlSi1MgMn DIN EN 573
14b AlSi- and AlSiMg cast alloy Stainless steels
acc. DIN 1725-2
1.4000 X6Cr13 403 + 14 K CM, Nicro 82
14c Category 14b in combination with Category 12
1.4001 X7Cr14 / G-X7Cr13 429 + 14 K CM, Nicro 82
15 SG-Al 99,5 or Al99,5 Al99,5 - Al99,8 DIN 1712
SG-Al 99,5 Ti 1.4002 X6CrAl13 405 + 14 K CM, Nicro 82
EN AW-Al99,5, 1.4003 X2CrNi12 / X2Cr11 + 14 K JE, X, Nicro 82
EN AW-Al99,8 DIN EN 573 1.4006 (G)X12Cr13 410 + 14 K JE, X, Nicro 82
1.4008 GX8CrNi13 (GX7CrNiMo12-1) + 14 K 13/04, Nicro 82
1.4016 X6Cr17 430 o 1610, 17 JE
1.4021 X20Cr13 420 o 14 K Nicro 82
1.4024 X15Cr13 o 14 K Nicro 82
1.4027 GX20Cr14 o 14 K Nicro 82
1.4057 X17CrNi16-2 431 o 17
1.4059 GX22CrNi17 o 17
1.4107 GX8CrNi12 o MTS 4
1.4113 X6CrMo17-1 434 o JE, HE, X
1.4120 (G)X20CrMo13 o Nicro 82
1.4122 X39CrMo17-1 / (G)X35CrMo17 440C o 1740
570 Böhler Schweisstechnik Deutschland GmbH – 09_2009 + = good weldability / o = poor weldability / – = no weldability BSGD 10_2009 571
Recommendations of Thermanit welding consumables Recommendations of Thermanit welding consumables
for high alloyed steels/cast steel grades for high alloyed steels/cast steel grades
* = Data upon request * = Data upon request
Parent material Thermanit filler metal Parent material Thermanit filler metal
Mat. Short name AISI/SAE/ Weld- Equivalent or Higher alloyed Mat. Short name AISI/SAE/ Weld- Equivalent or Higher alloyed
No. UNS/Alloy ability similar No. UNS/Alloy ability similar
1.4301 X5CrNi18-10 304 + JE H, HE 1.4438 X2CrNiMo18-15-4 317L + 18/17 E Mn 20/25 Cu, 30/40 E
1.4303 X4CrNi18-12 308 + JE H, HE 1.4439 X2CrNiMoN17-13-5 31726 + 18/17 E Mn 30/40 E, 625
1.4306 X2CrNi19-11 304L + JE H, HE 1.4446 GX2CrNiMoN17-13-4 + 18/17 E Mn
1.4308 GX5CrNi19-10 / 1.4448 GX6CrNiMo17-13 + 18/17 E Mn
GX6CrNi18-9 CF-8 + JE H, HE 1.4460 X3CrNiMoN27-5-2 329 + 22/09
1.4311 X2CrNiN18-10 304LN + JE H, HE 1.4462 X2CrNiMoN22-5-3 2205 + 22/09
1.4312 GX10CrNi18-8 + JE H, HE 1.4463 GX6CrNiMo24-8-2 + 22/09
1.4313 X3CrNiMo13-4 / 1.4464 GX40CrNiMo27-5 o 22/09
X4CrNi13-4 / GX5CrNi13-4 CA6-NM + 13/04 17/06
1.4465 X1CrNiMoN25-25-2 /
1.4315 X5CrNiN19-9 + JE 19/15 GX2CrNiMoN25-25-2 + 25/22 H 30/40 E
1.4318 X2CrNiN18-7 + JE, HE GE, 19/15 1.4466 X1CrNiMoN25-22-2 + 25/22 H 30/40 E
1.4335 X1CrNi25-21 + 25/22 H, 30/40 E 1.4467 X2CrMnNiMoN26-5-4 + 25/09 CuT
1.4339 GX32CrNi28-10 + 30/10 1.4468 GX3CrNiMoN26-6-3
1.4340 GX40CrNi27-4 o L 30/10 (GX2CrNiMoN25-6-3) + 25/09 CuT
1.4347 GX8CrNiN26-7 1.4469 GX2CrNiMoN26-7-4 /
(GX6CrNiN26-7) + L 30/10 G-X2CrNiMoN25-7-4 SX + 25/09 CuT
1.4362 X2CrNiN23-4 32.304 + 22/09 1.4500 GX7NiCrMoCuNb25-20 + 20/25 Cu 30/40 E
1.4401 X5CrNiMo17-12-2 316 + GE, A 18/17 E Mn 1.4501 X2CrNiMoCuWN25-7-4 32760 + 25/09 CuT
1.4404 X2CrNiMo17-12-2 / 1.4503 X3NiCrCuMoTi27-23 + 30/40 E
GX2CrNiMoN18-10 316L + GE, A 18/17 E Mn, 19/15 1.4505 X4NiCrMoCuNb20-18-2 + 20/25 Cu 30/40 E
1.4405 X5CrNiMo16-5 / 1.4506 X5NiCrMoCuTi20-18 + 20/25 Cu 30/40 E
GX4CrNiMo16-5-1 + 17/06
1.4507 X2CrNiMoCuN25-6-3 32550 + 25/09 CuT
1.4406 X2CrNiMoN17-11-2 316LN + GE, A 18/17 E Mn, 19/15
1.4509 X2CrTiNb18 o HE, X
1.4407 GX5CrNiMo13-4 + 13/04 17/06
1.4510 X3CrTi17 439 o 1610 H, JE
1.4408 GX5CrNiMo19-11-2 /
1.4511 X3CrNb17 o 1610 H
GX6CrNiMo18-10 CF-8M + GE, A 19/15
1.4512 X2CrTi12 / X6CrTi12 409 + 409 Cb X
1.4410 X2CrNiMoN25-7-4 32750 + 25/09 CuT
1.4515 GX3CrNiMoCuN26-6-3 + 25/09 CuT
1.4414 GX4CrNiMo13-4 + 13/04 17/06
1.4517 GX2CrNiMoCuN25-6-3-3 /
1.4418 X4CrNiMo16-5-1 + 17/06
GX3CrNiMoCuN26-6-3-3 + 25/09 CuT
1.4420 X5CrNiMo18-11 + GE, A 19/15
1.4529 X1NiCrMoCuN25-20-7 31254 + 26/22/5* 625, Nimo C,
1.4429 X2CrNiMoN17-13-3 316LN + GE, A 18/17 E Mn, 19/15 (X1NiCrMoCuN25-20-6) Nimo C 24
1.4435 X2CrNiMo18-14-3 316L + GE, A 18/17 E Mn, 19/15 1.4531 GX2NiCrMoCuN20-18 + 20/25 Cu 30/40 E, 625
1.4436 X3CrNiMo17-13-3 316 + GE, A 18/17 E Mn, 19/15 1.4536 GX2NiCrMoCuN25-20 + 20/25 Cu 30/40 E
1.4437 GX6CrNiMo18-12 + GE, A 18/17 E Mn, 19/15
572 BSGD 10_2009 + = good weldability / o = poor weldability / – = no weldability + = good weldability / o = poor weldability / – = no weldability BSGD 10_2009 573
1.4538 X2NiCrMoCuN20-18 + 20/25 Cu 30/40 E 2.4642 NiCr29Fe 690 + 690
1.4539 X1NiCrMoCu25-20-5 904L + 20/25 Cu 30/40 E, 625 1.4652 X1CrNiMoN24-22-7 32654 + Nimo C 24
1.4541 X6CrNiTi18-10 321 + H, HE, JE A 2.4660 NiCr20CuMo 20Cb3 + 30/40 E 625, Nimo C
1.4550 X6CrNiNb18-10 347 + H, HE, JE A 2.4663 NiCr23Co12Mo 617 +/o 617
1.4552 GX5CrNiNb19-11 /
GX5CrNiNb18-9 + H, HE, JE A Heat resistant steels
1.4558 X2NiCrAlTi32-20 + Nicro 82, 625, 617 1.4710 GX30CrSi6 o 17 X, D
1.4561 X1CrNiMoTi18-13-2 + 19/15 1.4712 X10CrSi6 o 17 X, D
1.4562 X1NiCrMoCu32-28-7 31 + Nimo C 1.4713 X10CrAl7 (X10CrAlSi7) o 17 X, D
1.4563 X1NiCrMoCu31-27-4 / 1.4724 X10CrAl13 (X10CrAlSi13) Sicromal 9 o 17 L, D
X1NiCrMoCuN31-27-4 Sanicro 28 + 30/40 E Nimo C, 625 1.4729 GX40CrSi13 o 17 D
1.4565 X2CrNiMnMoNbN25-18-5-4 34565 + 26/22/5* Nimo C, 1.4740 GX40CrSi17 o 17 D
Nimo C 24
1.4742 X10CrAl18 (X10CrAlSi18) Sicromal 10 o 17 L, D
1.4569 GX2CrNiMnMoNNb21-15-4-3 + 20/16 SM
1.4745 GX40CrSi23 o L, C
1.4571 X6CrNiMoTi17-12-2 316Ti + A, GE 19/15
1.4746 X8CrTi25 o L, C
1.4573 X10CrNiMoTi18-12 316Ti + A, GE 19/15
1.4762 X10CrAl24 (X10CrAlSi25) 446 o L, C
1.4577 X3CrNiMoTi25-25 + 25/22 H 30/40 E
1.4776 GX40CrSi29 o L, CR
1.4580 X6CrNiMoNb17-12-2 316Cb + A, GE 19/15
1.4815 GX8CrNi19-10 + ATS 4 X, D
1.4581 GX5CrNiMoNb19-11-2 /
2.4816 NiCr15Fe (NiCr15Fe8) 600 + Nicro 82 625, 617
GX5CrNiMoNb18-10 + A, GE
2.4817 LC-NiCr15Fe 602 + Nicro 82
1.4582 X4CrNiMoNb25-7 + 22/09 25/09 CuT
2.4819 NiMo16Cr15W C-276 + Nimo C 24
1.4583 (G)X10CrNiMoNb18-12 318 + A, GE
1.4821 X20CrNiSi25-4
1.4585 GX7CrNiMoCuNb18-18 + 20/25 Cu 30/40 E
(X15CrNiSi25-4) o/+ L C
1.4586 X5NiCrMoCuNb22-18 + 20/25 Cu 30/40 E
1.4822 GX40CrNi24-5 o L C, CR
1.4589 X5CrNiMoTi15-2 + JE, X
1.4823 GX40CrNiSi27-4 o L C, CR
1.4825 GX25CrNiSi18-9 + X, D
Creep resistant and/or corrosion resistant steels / alloys
1.4826 GX40CrNiSi22-9 + D CM, CR
2.4602 NiCr21Mo14W C-22 + Nimo C 24
1.4827 GX8CrNiNb19-10 + ATS 4
2.4605 NiCr23Mo16Al 59 + Nimo C 24
1.4828 X15CrNiSi20-12 309 + D C, CM
2.4606 NiCr21Mo16W 686 + Nimo C 24
1.4832 GX25CrNiSi20-14 + D CM
2.4610 NiMo16Cr16Ti C-4 + Nimo C Nimo C 24
1.4833 X7CrNi23-14 / X12CrNi24-12
2.4630 NiCr20Ti 75 + Nicro 82 625
(X12CrNi23-13) 309S + CM
2.4631 NiCr20TiAl 80A + Nicro 82 625
1.4837 GX40CrNiSi25-12 + C, CR
2.4633 NiCr25FeAlY 602CA + 617
1.4840 GX15CrNi25-20 + C, CR 25/24 R 1.4923 X22CrMoV12-1 o MTS 4
1.4841 X15CrNiSi25-20 1.4926 X21CrMoV12-1 o MTS 4
(X15CrNiSi25-21) 310 + C, CR 1.4931 GX23CrMoV12-1 o MTS 4
1.4845 X12CrNi25-21 1.4935 X20CrMoWV12-1 422 o MTS 4
(X8CrNi25-21) 310S + C, CR
1.4948 X6CrNi18-11 (X6CrNi18-10) 304H + ATS 4 Nicro 82
1.4847 X8CrNiAlTi20-20 334 o 21/33 (So)
1.4949 X3CrNiN18-11 + ATS 4 Nicro 82
1.4848 GX40CrNiSi25-20 HK + CR
2.4951 NiCr20Ti 75 + Nicro 82 617, 625
1.4849 GX40NiCrSiNb38-18 + 21/33 25/35 R
2.4952 NiCr20TiAl 80A + Nicro 82 617, 625
2.4851 NiCr23Fe 601 + Nicro 82 617, 625
1.4959 X8NiCrAlTi32-21 800HT + 21/33 617
1.4852 GX40NiCrSiNb35-25 + 25/35 R
1.4961 X8CrNiNb16-13 + Nicro 82
2.4856 NiCr22Mo9Nb 625 + 625 617
1.4968 GX7CrNiNb16-13 + Nicro 82
1.4857 GX40NiCrSi35-25 + 25/35 R
1.4981 X8CrNiMoNb16-16 + Nicro 82
2.4858 NiCr21Mo 825 + 30/40 E 625
1.4988 (G)X8CrNiMoVNb16-13 + Nicro 82
1.4859 GX10NiCrNb32-20 + 21/33 (So) Nicro 82
1.4861 X10NiCr32-20 + 21/33 (So) Nicro 82, 625 Alloyed stainless steels
1.4864 X12NiCrSi36-16 1.5637 12Ni14 / 10Ni14 A350-LF3 + 17/15 TT, 19/15,
(X12NiCrSi35-16) 330 + 21/33 Nicro 82/182
1.4865 GX40NiCrSi38-18 + 21/33 25/35 R 1.5638 G9Ni14 / GS-10Ni14 + 17/15 TT, 19/15,
1.4876 X10NiCrAlTi32-20 Nicro 82/182
(X10NiCrAlTi32-21) 800(H) + 21/33 (So) Nicro 82, 617 1.5662 (G)X8Ni9 A353 + 13/65 TTW 150,
1.4877 X6NiCrNbCe32-27 AC66 o 617, 625 17/15 TT,
1.4878 X12CrNiTi18-9 Nicro 82, 625
(X10CrNiTi18-10) 321 + ATS 4 X, D 1.5680 12Ni19 / X12Ni5 2515 + 17/15 TT, 19/15,
Nicro 82, 625
1.4885 X12CrNiMoNb20-15 + CM
1.5681 GX10Ni5 / GS-10Ni19 + 17/15 TT, 19/15,
1.4893 X8CrNiSiN21-11 30815 + D C
Nicro 82, 625
1.6902 G-X6CrNi18-10 (GX6CrNi18-10) + JE, 17/15 TT, Nicro 82, 625
High temperature resistant steels 19/15
1.4903 X10CrMoVNb9-1 P91 + MTS 3 1.6905 GX5CrNiNb18-10 + JE, 17/15 TT, Nicro 82, 625
1.4905 X11CrMoWVNb9-1-1 + MTS 911 19/15
1.4919 X6CrNiMo17-13 316H + Nicro 82 1.6907 X3CrNiN18-10 + JE, 17/15 TT, Nicro 82, 625
1.4921 X19CrMo12-1 o MTS 4 19/15
1.4922 X20CrMoV12-1 o MTS 4 1.6909 X5CrMnNiN18-9 + JE, 17/15 TT, Nicro 82, 625
19/15
1.6967 X3CrNiMoN18-14 + JE, 17/15 TT, Nicro 82, 625
19/15
Physical properties of high alloyed weld metals
THERMANIT Density Specific Specific Heat Thermal expansion THERMANIT Density Specific Specific Heat Thermal expansion
heat electrical conduc- coefficient (10–6/°C) heat electrical conduc- coefficient (10–6/°C)
capacity resistance tivity between +20 °C and capacity resistance tivity between +20 °C and
at +20 °C at +20 °C at +20 °C at +20 °C at +20 °C at +20 °C
g/cm3 J/g· °C Ohm· mm2/m W/m· °C 100 °C 500 °C 800 °C 1000 °C g/cm3 J/g· °C Ohm· mm2/m W/m· °C 100 °C 500 °C 800 °C 1000 °C
Alphabetical order: 1610 7.7 0.46 0.70 25 8.4 11.5 12.0 –

A 7.9 0.50 0.75 15 14.6 16.5 17.9 –
ATS 4 7.9 0.50 0.74 15 14.5 17.2 18.3 – 17 7.7 0.46 0.70 25 8.1 11.4 12.2 –
17/06 7.7 0.46 0.70 25 7.7 11.6 – –
C 7.9 0.50 0.73 15 14.2 17.2 18.0 18.8 17/15 TT 7.9 0.50 0.73 14 16.8 – – –
CM 7.9 0.50 0.73 15 14.2 17.2 18.0 18.8 1720 7.7 0.46 0.70 25 7.8 11.5 11.8 –
CR 7.9 0.50 0.73 15 14.0 17.0 18.0 19.0 1740 7.7 0.46 0.70 25 7.9 11.0 11.3 –
D 7.9 0.50 0.85 15 14.4 17.1 18.2 19.1

18/17 E Mn 8.0 0.50 0.85 17 15.1 17.3 18.5 –
GE 7.9 0.50 0.75 15 15.0 17.1 18.3 –
HE 7.9 0.50 0.73 15 14.8 16.7 18.1 – 19/15 (H) 7.9 0.50 0.85 15 14.5 17.3 18.7 –
JE 7.9 0.50 0.73 15 14.5 17.2 18.3 – 20/10 7.9 0.50 0.75 15 15.0 17.1 18.3 –
20/16 7.9 0.50 0.85 15 14.5 17.3 18.7 –
L 7.7 0.50 0.80 17 8.7 12.6 13.6 – 20/16/510 7.9 0.50 0.85 15 14.6 17.5 18.9 –
20/25 Cu 7.9 0.50 0.78 15 15.5 18.3 – –
MTS 4 7.8 0.46 0.75 25 9.1 11.6 12.0 –
(600 °C)
21/33 (So) 8.0 0.50 0.90 15 13.7 16.0 17.1 17.8
NICRO 82 8.2 0.46 1.10 13 10.4 14.8 16.3 –
NICRO 182 8.1 0.46 1.15 13 10.0 15.2 16.4 – 22/09 7.9 0.50 0.73 15 14.5 17.1 18.6 –
NIMO C 8.9 0.38 1.33 13 11.1 13.2 14.3 – 23/11 MoZL 7.9 0.50 0.85 15 15.1 17.3 18.5 –
X 7.9 0.50 0.75 15 14.6 18.3 19.3 – 25/14 E 7.9 0.50 0.85 15 14.3 16.8 17.8 –
25/22 H 7.9 0.50 0.85 15 14.4 16.9 17.9 –
25/35 R 8.0 0.50 0.90 15 13.5 15.1 17.0 19.5
Numerical order:
13/04 7.7 0.46 0.70 25 7.8 11.8 – – 30/10 7.8 0.50 0.80 16 10.0 15.0 16.2 –
13/65 TTW 150 8.2 0.46 1.09 13 11.5 13.8 – – 30/40 E 8.2 0.42 0.90 15 14.7 17.5 18.4 –
14 H 7.7 0.46 0.75 25 8.7 11.3 12.3 –

625 8.4 0.44 1.19 11.5 12.0 13.5 15.1 16.1
14 K 7.7 0.46 0.75 25 8.2 11.7 12.5 –
Hardness conversion table Hardness conversion table
Rm = Tensile strength (MPa) HB = Brinell hardness Rm = Tensile strength (MPa) HB = Brinell hardness
HV = Vickers hardness HRC = Rockwell hardness HV = Vickers hardness HRC = Rockwell hardness
Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC Rm HV HB HRC
200 63 60 – 545 170 162 – 890 278 264 1260 392 372 40 1620 497 49 1980 596 55
210 65 62 – 550 172 163 – 900 280 266 27 1270 394 374 1630 500 1990 599
220 69 66 – 560 175 166 – 910 283 269 1280 397 377 1640 503 1995 600
225 70 67 – 570 178 169 – 915 285 271 1290 400 380 1650 506 2000 602
230 72 68 – 575 180 171 – 920 287 273 28 1300 403 383 41 1660 509 2010 605
240 75 71 – 580 181 172 – 930 290 276 1310 407 387 1665 510 2020 607
250 79 75 – 590 184 175 – 940 293 278 29 1320 410 390 1670 511 2030 610
255 80 76 – 595 185 176 – 950 295 280 1330 413 393 42 1680 514 50 2040 613
260 82 78 – 600 187 178 – 960 299 284 1340 417 396 1690 517 2050 615 56
270 85 81 – 610 190 181 – 965 300 285 1350 420 399 1700 520 2060 618
280 88 84 – 620 193 184 – 970 302 287 30 1360 423 402 43 1710 522 2070 620
285 90 86 – 625 195 185 – 980 305 290 1370 426 405 1720 525 2080 623
290 91 87 – 630 197 187 – 990 308 293 1380 430 409 1730 527 51 2090 626
300 94 89 – 640 200 190 – 995 310 295 31 1390 431 410 1740 530 2100 629
305 95 90 – 650 203 193 – 1000 311 296 1400 434 413 44 1750 533 2105 630
310 97 92 – 660 205 195 – 1010 314 299 1410 437 415 1760 536 2110 631
320 100 95 – 670 208 198 – 1020 317 301 32 1420 440 418 1770 539 2120 634
330 103 98 – 675 210 199 – 1030 320 304 1430 443 421 45 1775 540 2130 636
335 105 100 – 680 212 201 – 1040 323 307 1440 446 424 1780 541 2140 639 57
340 107 102 – 690 215 204 – 1050 327 311 33 1450 449 427 1790 544 52 2145 640
350 110 105 – 700 219 208 – 1060 330 314 1455 450 428 1800 547 2150 641
360 113 107 – 705 220 209 – 1070 333 316 1460 452 429 1810 550 2160 644
370 115 109 – 710 222 211 – 1080 336 319 34 1470 455 432 1820 553 2170 647
380 119 113 – 720 225 214 – 1090 339 322 1480 458 435 46 1830 556 2180 650
385 120 114 – 730 228 216 – 1095 340 323 1485 460 437 1840 559 2190 653
390 122 116 – 740 230 219 – 1100 342 325 1490 461 438 1845 560 53 2200 655 58
400 125 119 – 750 233 221 – 1110 345 328 35 1500 464 441 1850 561 675 59
410 128 122 – 755 235 223 – 1120 349 332 1510 467 444 1860 564 698 60
415 130 124 – 760 237 225 – 1125 350 333 1520 470 447 1870 567 720 61
420 132 125 – 770 240 228 – 1130 352 334 1530 473 449 47 1880 570 745 62
430 135 128 – 780 243 231 21 1140 355 337 36 1540 476 452 1890 572 773 63
440 138 131 – 785 245 233 1150 358 340 1550 479 455 1900 575 800 64
450 140 133 – 790 247 235 1155 360 342 1555 480 456 1910 578 54 829 65
460 143 136 – 800 250 238 22 1160 361 343 1560 481 1920 580 864 66
465 145 138 – 810 253 240 1170 364 346 37 1570 484 48 1930 583 900 67
470 147 140 – 820 255 242 23 1180 367 349 1580 486 1940 586 940 68
480 150 143 – 830 258 245 1190 370 352 1590 489 1950 589
490 153 145 – 835 260 247 24 1200 373 354 38 1595 490 1955 590
495 155 147 – 840 262 249 1210 376 357 1600 491 1960 591
500 157 149 – 850 265 252 1220 380 361 1610 494 1970 594
510 160 152 – 860 268 255 25 1230 382 363 39
520 163 155 – 865 270 257 1240 385 366 Caution: Because of their approximate nature, conversion tables must be regarded as only an esti-
mate of comparative values. It is recommended that hardness conversions be applied primarily to
530 165 157 – 870 272 258 26 1250 388 369 values such as specification limits, which are established by agreement or mandate, and that the
540 168 160 – 880 275 261 1255 390 371 conversion of test data be avoided whenever possible.
Welding positions according to EN 287 / EN ISO 6947
and ASME code, section IX
Butt welds
PG pipe: fixed
PA pipe: rotated pipe axis: horizontal
pipe axis: horizontal ASME: 5Gd
ASME: 1G
PC ASME: 2G
PA ASME: 1G
PF pipe: fixed
pipe axis: horizontal
ASME: 5Gu
PE ASME: 4G
PF ASME: 3Gu
Variable axis
PC pipe: fixed
pipe axis: vertical
ASME: 2G
H-LO45 pipe: fixed
pipe axis: inclined (e.g. 45°)
PG ASME: 3Gd ASME: 6G
Welding positions according to EN 287 / EN ISO 6947
and ASME code, section IX
Fillets welds
PG pipe: fixed
ASME: 5Fd
PB ASME: 2F
PB pipe: rotated
PA ASME: 1F ASME: 2F
PF pipe: fixed
ASME: 5Fu
PD ASME: 4F
PB pipe: fixed PD pipe: fixed

pipe axis: vertical pipe axis: vertical
PG ASME: 3Fd PF ASME: 3Fu ASME: 2F ASME: 4F
Consumables
(alphanumerical)
Page Type M.-No. EN ISO / • EN AWS Product* Page

366-369.......Marathon 104.............................– ................14174..............SA FB 2 55 AC .........................................................– .......................–......................................................................PUL ...........................366-369
370-371.......Marathon 213.............................– ................14174..............SF CS 2 63 DC.........................................................– .......................–......................................................................PUL ...........................370-371
372-373 ......Marathon 431.............................– ................14174..............SA FB 2 64 DC.........................................................– .......................–......................................................................PUL ...........................372-373
374-375 ......Marathon 444.............................– ................14174..............SA FB 2 AC ..............................................................– .......................–......................................................................PUL ...........................374-375
320-321.......Marathon 543.............................– ................14174..............SA FB 2 55 DC.........................................................– .......................–......................................................................PUL ...........................320-321
58-59...........Phoenix 120 K............................– ................2560-A............E 42 5 B 32 H5.........................................................A5.1-04.............E7018-1..........................................................SE..................................58-59

12 ................Phoenix Blau..............................– ................2560-A............E 42 0 RC 11............................................................A5.1-04.............E6013 .............................................................SE.......................................12
13 ................Phoenix Blau Mo........................– ................3580-A............E Mo R 1 1 ...............................................................A5.5..................E7011-A1........................................................SE.......................................13
14 ................Phoenix Cel 70...........................– ................2560-A............E 42 2 C 25 ..............................................................A5.1-04.............E6010 .............................................................SE.......................................14
15 ................Phoenix Cel 75...........................– ................2560-A............E 42 2 C 25 ..............................................................A5.5..................E7010-P1........................................................SE.......................................15
16 ................Phoenix Cel 80...........................– ................2560-A............E 46 3 C 25 ..............................................................A5.5..................E8010-P1........................................................SE.......................................16
17 ................Phoenix Cel 90...........................– ................2560-A............E 50 3 1 Ni C 25.......................................................A5.5..................E9010-G .........................................................SE.......................................17
18 ................Phoenix Grün (sheet metal).......– ................2560-A............E 42 0 R 12 ..............................................................A5.1-04.............E6012 .............................................................SE.......................................18
19 ................Phoenix Grün M .........................– ................2560-A............E 42 0 RR 12............................................................A5.1-04.............E6013 .............................................................SE.......................................19
20 ................Phoenix Grün T..........................– ................2560-A............E 42 0 RR 12............................................................A5.1-04.............E6013 .............................................................SE.......................................20
21 ................Phoenix K 50..............................– ................2560-A............E 42 4 B 42...............................................................A5.1-04.............E7015 .............................................................SE.......................................21
22 ................Phoenix K 50 R..........................– ................2560-A............E 42 3 B 32...............................................................A5.1-04.............E7016 .............................................................SE.......................................22
23 ................Phoenix K 90 S ..........................– ................2560-A............E 46 4 B 32 H5.........................................................A5.1-04.............E7016 .............................................................SE.......................................23
24 ................Phoenix Nut K ............................– ................–......................–................................................................................– .......................–......................................................................SE.......................................24
25 ................Phoenix Nut S ............................– ................–......................–................................................................................– .......................–......................................................................SE.......................................25
26 ................Phoenix Rot AR 160 ..................– ................2560-A............E 42 2 RA 53 ............................................................A5.1-04.............E7024-1..........................................................SE.......................................26
27 ................Phoenix Rot BR 160 ..................– ................2560-A............E 42 2 RB 53 ............................................................A5.1-04.............E7028 .............................................................SE.......................................27
28 ................Phoenix Rot R 160.....................– ................2560-A............E 42 0 RR 53............................................................A5.1-04.............E7024-1..........................................................SE.......................................28
29 ................Phoenix Rot R 160 S .................– ................2560-A............E 42 0 RR 53............................................................A5.1-04.............E7024 .............................................................SE.......................................29
30 ................Phoenix SH Blau........................– ................2560-A............E 42 0 RR 11............................................................A5.1-04.............E6013 .............................................................SE.......................................30
31 ................Phoenix SH Chromo 2 KS .........– ................3580-A............E CrMo2 B 4 2 H5 ....................................................A5.5..................E9015-B3........................................................SE.......................................31
32 ................Phoenix SH Gelb .......................– ................2560-A............E 35 0 A 12...............................................................A5.1-04.............E6020 .............................................................SE.......................................32
33 ................Phoenix SH Gelb B....................– ................2560-A............E 38 2 RB 12 ............................................................A5.1-04.............E6013 .............................................................SE.......................................33
34 ................Phoenix SH Gelb R....................– ................2560-A............E 38 2 RB 12 ............................................................A5.1-04.............E6013 .............................................................SE.......................................34
35 ................Phoenix SH Gelb S....................– ................2560-A............E 38 0 RA 12 ............................................................A5.1-04.............E6013 .............................................................SE.......................................35
36 ................Phoenix SH Gelb T ....................– ................2560-A............E 38 0 RA 12 ............................................................A5.1-04.............E6013 .............................................................SE.......................................36
37 ................Phoenix SH Grün K 52 W..........– ................2560-A............E 42 5 B 12 H5.........................................................A5.1-04.............E7016-1..........................................................SE.......................................37
38 ................Phoenix SH Grün K 70 ..............– ................2560-A............E 46 4 B 42 H5.........................................................A5.5..................E8018-G .........................................................SE.......................................38
39 ................Phoenix SH Grün K 70 W..........– ................2560-A............E 46 4 B 32 H5.........................................................A5.5..................E8018-G .........................................................SE.......................................39
40 ................Phoenix SH Grün TB .................– ................2560-A............E 42 0 RR 12............................................................A5.1-04.............E6013 .............................................................SE.......................................40
Consumables
(alphanumerical)

41 ................Phoenix SH Kupfer 1 K..............– ................3580-A............E CrMo1 B 42 H5 .....................................................A5.5..................E8018-B2........................................................SE.......................................41
42 ................Phoenix SH Kupfer 3 KC ...........– ................3580-A............E ZCrMoV1 B 4 2 H5................................................A5.5..................E9015-G .........................................................SE.......................................42
43 ................Phoenix SH Lila R......................– ................2560-A............E 42 2 RB 12 ............................................................A5.1-04.............E6013 .............................................................SE.......................................43
44 ................Phoenix SH Multifer 130 ............– ................2560-A............E 42 0 RR 53............................................................A5.1-04.............E7014 .............................................................SE.......................................44
45 ................Phoenix SH Multifer 180 ............– ................2560-A............E 42 0 RR 73............................................................A5.1-04.............E7024 .............................................................SE.......................................45
48 ................Phoenix SH Ni 2 K 100..............– ................•757 ................E 69 5 Mn 2 NiCrMo B 42 H5 ..................................A5.5..................E11018-G (E11018-M mod.)..........................SE.......................................48
49 ................Phoenix SH Ni 2 K 130..............– ................•757 ................E 89 4 Mn 2 Ni 1 CrMo B 42 H5 ..............................A5.5..................E12018-G (E12018-M mod.)..........................SE.......................................49
46 ................Phoenix SH Ni 2 K 70................– ................2560-A............E 46 6 2 Ni B 42 H5 .................................................A5.5..................E8018-C1 .......................................................SE.......................................46
47 ................Phoenix SH Ni 2 K 90................– ................•757 ................E 55 5 2 NiMo B 42 H5 ............................................A5.5..................E10018-M.......................................................SE.......................................47
50 ................Phoenix SH Patinax Kb .............– ................2560-A............E 38 3 Z 1 NiCu B 42 ...............................................A5.5..................E7015-G .........................................................SE.......................................50
51 ................Phoenix SH Schwarz 3 K...........– ................2560-A............E 50 4 Mo B 42.........................................................A5.5..................E7015-G (E7015-A1 mod.).............................SE.......................................51
..........................................................................................3580-A............E Mo B 4 2 H5
52 ................Phoenix SH Schwarz 3 K Ni ......– ................2560-A............E 50 4 1 NiMo B 42 H5 ............................................A5.5..................E9018-G .........................................................SE.......................................52
53 ................Phoenix SH Schwarz 3 MK........– ................2560-A............E 50 4 Mo B 42.........................................................A5.5..................E7018-G (E7018-A1 mod.).............................SE.......................................53
..........................................................................................3580-A............E Mo B 4 2 H5
54 ................Phoenix SH Schwarz 3 TR ........– ................3580-A............E Mo R 1 2 ...............................................................A5.5..................E8013-G .........................................................SE.......................................54
55 ................Phoenix SH V 1 .........................– ................2560-A............E 50 6 Mn 1 Ni B 42 H5 ...........................................A5.5..................E8018-G (E8018-C3 mod.) ............................SE.......................................55
56 ................Phoenix SH V 370 .....................– ................2560-A............E 46 6 1 Ni B 42 H5 .................................................A5.5..................E8018-C3 .......................................................SE.......................................56
57 ................Phoenix Spezial D......................– ................2560-A............E 42 3 B 12 H10.......................................................A5.1-04.............E7016 .............................................................SE.......................................57
62 ................Thermanit MTS 4 ......................– ................3580-A............E CrMoWV12 B 4 2 H5 ............................................– .......................–......................................................................SE.......................................62

63 ................Thermanit MTS 616 ..................– ................3580-A............E ZCrMoWVNb9 0,5 2 B 4 2 H5 ..............................A5.5..................E9015-G (E9015-B9 mod.).............................SE.......................................63
64 ................Thermanit MTS 911 ..................– ................3580-A............E ZCrMoWVNb9 1 1 B 4 2 H5 .................................A5.5..................E9015-G (E9015-B9 mod.).............................SE.......................................64
66 ................Thermanit P23 ..........................– ................3580-A............E ZCr WV 2 1,5 B 42 H5..........................................A5.5..................E9015-G .........................................................SE.......................................66
67 ................Thermanit P24 ..........................– ................3580-A............E ZCrMo2WVNb B 42 H5.........................................A5.5..................E9015-G .........................................................SE.......................................67
358-359.......Thermanit 13/04.........................1.4351 .......14343..............S 13 4 .......................................................................A 5.9.................ER410NiMo (mod.).........................................DEU...........................358-359
110-111.......Thermanit 13/04.........................1.4351 .......•1600 ..............E 13 4 B 2 2..............................................................A5.4..................E410NiMo-15..................................................SE..............................110-111
194-195.......Thermanit 13/04 Si.....................1.4351 .......14343-A..........W 13 4 ......................................................................A5.9..................ER410NiMo(mod.)..........................................SS..............................194-195
272-273.......Thermanit 13/04 Si.....................1.4351 .......14343-A..........G 13 4.......................................................................A5.9..................ER410NiMo(mod.)..........................................DE .............................272-273
274 ..............Thermanit 14 K Si ......................1.4009 .......14343-A..........GZ 13........................................................................A5.9..................ER410(mod.) ..................................................DE.....................................274
275 ..............Thermanit 1610 Si......................1.4502 .......14343-A..........GZ 17 Ti....................................................................A5.9..................ER430(mod.) ..................................................DE.....................................275
276-277.......Thermanit 17..............................1.4015 .......14343-A..........G 17..........................................................................A5.9..................ER430(mod.) ..................................................DE .............................276-277
360-361.......Thermanit 17..............................1.4015 .......14343..............S 17 ..........................................................................A 5.9.................ER430 (mod.) .................................................DEU...........................360-361
112-113.......Thermanit 17..............................1.4015 .......•1600 ..............E 17 B 2 2.................................................................A5.4..................E430-15..........................................................SE..............................112-113
114-115.......Thermanit 17/06.........................1.4405 .......•1600 ..............E Z17 6 B 2 2 ...........................................................– .......................–......................................................................SE..............................114-115
360-361.......Thermanit 17/06.........................1.4405 .......14343..............S Z17 6 .....................................................................A 5.9.................ER630 (mod.) .................................................DEU...........................360-361
Consumables
(alphanumerical)

278 ..............Thermanit 17/15 TT ...................– ................14343-A..........GZ 17 15 Mn W ........................................................– .......................–......................................................................DE.....................................278
360-361.......Thermanit 17/15 TT ...................– ................14343 .............S Z17 15 Mn W ........................................................– .......................–......................................................................DEU...........................360-361
360-361.......Thermanit 1720..........................1.4115 .......14343 .............S Z17 Mo ..................................................................– .......................–......................................................................DEU...........................360-361
360-361.......Thermanit 1740..........................1.4122 .......14343 .............S Z17 Mo H ..............................................................– .......................–......................................................................DEU...........................360-361
279 ..............Thermanit 1740..........................1.4122 .......14343-A..........GZ 17 Mo H..............................................................– .......................–......................................................................DE.....................................279
196-197.......Thermanit 18/17 E Mn ...............1.4453 .......14343-A..........WZ 18 16 5 N L ........................................................A5.9..................ER317L(mod.) ................................................SS..............................196-197
360-361.......Thermanit 18/17 E Mn ...............1.4440 .......14343 .............S 18 16 5 N L ...........................................................A 5.9.................ER317L (mod.) ...............................................DEU...........................360-361
280-281.......Thermanit 18/17 E Mn ...............1.4453 .......14343-A..........GZ 18 16 5 N L.........................................................A5.9..................ER317L(mod.) ................................................DE .............................280-281
116-117 .......Thermanit 18/17 EW ..................1.4440 .......•1600 ..............E 18 16 5 N L R 1 2..................................................A5.4..................E317L-17 (mod.) ............................................SE ..............................116-117
282-283.......Thermanit 19/15.........................1.4455 .......14343-A..........G 20 16 3 Mn N L.....................................................A5.9..................ER316L(mod.) ................................................DE .............................282-283
360-361.......Thermanit 19/15.........................1.4455 .......14343 .............S 20 16 3 Mn N L .....................................................A 5.9.................ER316L (mod.) ...............................................DEU...........................360-361
118-119 .......Thermanit 19/15 H .....................1.4455 .......•1600 ..............E 20 16 3 Mn N L B 2 2............................................A5.4..................E316L-15 (mod.) ............................................SE ..............................118-119
198-199.......Thermanit 19/15* .......................1.4455 .......14343-A..........W 20 16 3 Mn N L ....................................................A5.9..................ER316L(mod.) ................................................SS..............................198-199
362-363.......Thermanit 20/10.........................1.4431 .......14343 .............S 20 10 3 ..................................................................A 5.9.................ER308Mo (mod.) ............................................DEU...........................362-363
284-285.......Thermanit 20/10.........................1.4431 .......14343-A..........G 20 10 3..................................................................A5.9..................ER308 Mo(mod.) ............................................DE .............................284-285
120-121.......Thermanit 20/10 W ....................1.4431 .......•1600 ..............E 20 10 3 R 3 2 ........................................................A5.4..................E308Mo-17 (mod.) .........................................SE..............................120-121
122-123.......Thermanit 20/10 W 140 K..........1.4431 .......•1600 ..............E 20 10 3 R 5 3 ........................................................A5.4..................E308Mo-17 (mod.) .........................................SE..............................122-123
124 ..............Thermanit 20/16.........................1.3954 .......•1600 ..............E Z20 16 3 Mn N L R 1 2 .........................................– .......................–......................................................................SE.....................................124
125 ..............Thermanit 20/16 SM ..................1.3954 .......•1600 ..............E Z22 17 4 Mn N L R 1 2 .........................................– .......................–......................................................................SE.....................................125
200 ..............Thermanit 20/16 SM ..................1.3954 .......14343-A..........WZ 22 17 8 4 N L .....................................................– .......................–......................................................................SS.....................................200
286 ..............Thermanit 20/16 SM ..................1.3954 .......14343-A..........GZ 22 17 8 4 N L......................................................– .......................–......................................................................DE.....................................286
362-363.......Thermanit 20/25 Cu ...................1.4519 .......14343 .............S 20 25 5 Cu L .........................................................A 5.9.................ER385.............................................................DEU...........................362-363
201 ..............Thermanit 20/25 Cu ...................1.4519 .......14343-A..........W 20 25 5 Cu L ........................................................A5.9..................ER385.............................................................SS.....................................201
287 ..............Thermanit 20/25 Cu ...................1.4519 .......14343-A..........G 20 25 5 Cu L.........................................................A5.9..................ER385.............................................................DE.....................................287
126 ..............Thermanit 20/25 CuW................1.4519 .......•1600 ..............E 20 25 5 Cu N L R 3 2............................................A5.4..................E385-16..........................................................SE.....................................126
202 ..............Thermanit 21/33.........................1.4850 .......14343-A..........WZ 21 33 Nb ............................................................– .......................–......................................................................SS.....................................202
127 ..............Thermanit 21/33.........................1.4850 .......•1600 ..............E Z21 33 Nb B 2 2....................................................– .......................–......................................................................SE.....................................127
203 ..............Thermanit 21/33 So ...................1.4850 .......14343-A..........WZ 21 33 Mn Nb ......................................................– .......................–......................................................................SS.....................................203
288 ..............Thermanit 21/33 So................≈ 1.4850 .......14343-A..........GZ 21 33 Nb.............................................................– .......................–......................................................................DE.....................................288
128-129.......Thermanit 21/33 So ...................1.4850 .......•1600 ..............E Z21 33 Mn Nb B 2 2 .............................................– .......................–......................................................................SE..............................128-129
289 ..............Thermanit 22/09 .....................≈ 1.4462 .......14343-A..........G 22 9 3 N L.............................................................A5.9..................ER2209...........................................................DE.....................................289
130 ..............Thermanit 22/09.........................1.4462 .......•1600 ..............E 22 9 3 N L B 2 2....................................................A5.4..................E2209-15........................................................SE.....................................130
362-363.......Thermanit 22/09.........................1.4462 .......14343 .............S 22 9 3 N L .............................................................A 5.9.................ER2209...........................................................DEU...........................362-363
204-205.......Thermanit 22/09.........................1.4462 .......14343-A..........W 22 9 3 N L ............................................................A5.9..................ER2209...........................................................SS..............................204-205
446-447.......Thermanit 22/09 PW ..................1.4462 .......17633-A..........T 22 9 3 N L P M 1 ...................................................A5.22................E2209T1-4......................................................FDE ...........................446-447
131 ..............Thermanit 22/09 W ....................1.4462 .......•1600 ..............E 22 9 3 N L R 3 2....................................................A5.4..................E2209-17........................................................SE.....................................131
Consumables
(alphanumerical)

132-133.......Thermanit 23/11 MoZLW ...........1.4459 .......•1600 ..............E 23 12 2 L R 3 2 .....................................................A5.4..................E309MoL-17...................................................SE..............................132-133
206-207.......Thermanit 25/09 CuT .................1.4501 .......14343-A..........W 25 9 4 N L ............................................................A5.9..................ER2594...........................................................SS..............................206-207
134 ..............Thermanit 25/09 CuT .................1.4501 .......•1600 ..............E 25 9 4 N L B 2 2....................................................A5.4..................E2553-15 (mod.) ............................................SE.....................................134
290-291.......Thermanit 25/09 CuT .............≈ 1.4501 .......14343-A..........G 25 9 4 N L.............................................................A5.9..................ER2594...........................................................DE .............................290-291
135 ..............Thermanit 25/09 CuW................– ................•1600 ..............E Z25 9 3 Cu N L R 1 2............................................A5.4..................E2553-15 (mod.) ............................................SE.....................................135
208-209.......Thermanit 25/14 E-309L ............1.4332 .......14343-A..........W 23 12 L .................................................................A5.9..................ER309L...........................................................SS..............................208-209
362-363.......Thermanit 25/14 E-309L ............1.4332 .......14343..............S 23 12 L ..................................................................A 5.9.................ER309L...........................................................DEU...........................362-363
292-293.......Thermanit 25/14 E-309L Si........1.4332 .......14343-A..........G 23 12 L Si .............................................................A5.9..................ER309L-Si ......................................................DE .............................292-293
136-137.......Thermanit 25/14 EW 309L-17....1.4332 .......•1600 ..............E 23 12 L R 1 2 ........................................................A5.4..................E309L-17........................................................SE..............................136-137
364-365.......Thermanit 25/22 H .....................1.4465 .......14343..............S 25 22 2 N L ...........................................................A 5.9.................ER310 (mod.) .................................................DEU...........................364-365
210 ..............Thermanit 25/22 H .....................1.4465 .......14343-A..........W 25 22 2 N L ..........................................................A5.9..................ER310(mod.) ..................................................SS.....................................210
138 ..............Thermanit 25/22 H .....................1.4465 .......•1600 ..............E Z25 22 2 L B 2 2 ...................................................– .......................–......................................................................SE.....................................138
139 ..............Thermanit 25/35 R .....................1.4853 .......•1600 ..............E Z25 35 Nb B 2 2....................................................– .......................–......................................................................SE.....................................139
294 ..............Thermanit 25/35 R .....................1.4853 .......14343-A..........GZ 25 35...................................................................– .......................–......................................................................DE.....................................294
211 ..............Thermanit 25/35 R .....................1.4853 .......14343-A..........WZ 25 35 ..................................................................– .......................–......................................................................SS.....................................211
295 ..............Thermanit 25/35 Zr.................≈ 1.4853 .......14343-A..........GZ 25 35 Zr ..............................................................– .......................–......................................................................DE.....................................295
212 ..............Thermanit 25/35 Zr ....................1.4853 .......14343-A..........WZ 25 35 Zr..............................................................– .......................–......................................................................SS.....................................212
296 ..............Thermanit 30/10.........................1.4337 .......14343-A..........G 29 9.......................................................................A5.9..................ER312.............................................................DE.....................................296
140 ..............Thermanit 30/10 W ....................1.4337 .......•1600 ..............E 29 9 R 1 2 .............................................................A5.4..................E312-16 (mod.) ..............................................SE.....................................140
141 ..............Thermanit 30/40 E .....................2.4653 .......14172..............E Ni 8025 (NiCr29Fe30Mo)......................................– .......................–......................................................................SE.....................................141
213 ..............Thermanit 30/40 E .....................2.4656 .......18274..............S Ni 8025 (NiFe30Cr29Mo)......................................A5.9..................ER383(mod.) ..................................................SS.....................................213
297 ..............Thermanit 30/40 E .....................2.4656 .......18274..............S Ni 8025 (NiFe30Cr29Mo)......................................A5.9..................ER383(mod.) ..................................................DE.....................................297
142 ..............Thermanit 30/40 EW ..................2.4653 .......14172..............E Ni 8025 (NiCr29Fe30Mo)......................................– .......................–......................................................................SE.....................................142
144 ..............Thermanit 304 H Cu ..................– ................•1600 ..............E Z18 16 1 Cu H B 22..............................................A5.4..................E308H-15 (mod.)............................................SE.....................................144
215 ..............Thermanit 304 H Cu ..................– ................14343-A..........E Z 18 16 1 Cu H .....................................................A5.9..................E304HCu (mod.).............................................SS.....................................215
420-421.......Thermanit 307 MC .....................1.4370 .......17633-A..........T 18 8 Mn M M 1 ......................................................A5.9..................EC307 (mod.) .................................................FDE ...........................420-421
422-423.......Thermanit 307 PW .....................1.4370 .......17633-A..........T 18 8 Mn P M 2.......................................................A5.22................E307T1-G.......................................................FDE ...........................422-423
..................................................................................................................T 18 8 Mn P C 2
424 ..............Thermanit 308 H-PW..............≈ 1.4948 .......17633-A..........T Z 19 9 H P M 1......................................................A5.22................E308HT1-4 / E308HT1-1................................FDE ..................................424
..................................................................................................................T Z 19 9 H P C 1
425 ..............Thermanit 308 L-MC ..................1.4316 .......17633-A..........T 19 9 L M M 1 .........................................................A5.9..................EC308L...........................................................FDE ..................................425
426 ..............Thermanit 308 L-PW..................1.4316 ...............................T 19 9 L P M 1..........................................................A5.22................E308LT1-4 / E308LT1-1.................................FDE ..................................426
..................................................................................................................T 19 9 L P C 1
427 ..............Thermanit 309 L-MC ..................1.4332 .......17633-A..........T 23 12 L M M 1 .......................................................A5.9..................EC309L...........................................................FDE ..................................427
428-429.......Thermanit 309 L-PW..................1.4332 .......17633-A..........T 23 12 L P M 1........................................................A5.22................E309LT1-4 / E309LT1-1.................................FDE ...........................428-429
..................................................................................................................T 23 12 L P C 1
430-431.......Thermanit 309 Mo L-PW............1.4459 .......17633-A..........T 23 12 2 L P M 1.....................................................A5.22................E309LMoT1-4 / E309LMoT1-1.......................FDE ...........................430-431
..................................................................................................................T 23 12 2 L P C 1
Consumables
(alphanumerical)

432-433.......Thermanit 316 L-MC ..................1.4430 .......17633-A..........T 19 12 3 L M M 1 ....................................................A5.9..................EC316L...........................................................FDE ...........................432-433
434-435.......Thermanit 316 L-PW..................1.4430 .......17633-A..........T Z 19 12 3 L P M 1 .................................................A5.22................E316LT1-4 / E316LT1-1 .................................FDE ...........................434-435
..................................................................................................................T Z 19 12 3 L P C 1
436-437.......Thermanit 317 L-PW..................1.4440 .......17633-A..........T Z 19 13 4 L P M 1 .................................................A5.22................E317LT1-4 / E317LT1-1 .................................FDE ...........................436-437
..................................................................................................................T Z 19 13 4 L P C 1
438-439.......Thermanit 318 L-PW..................1.4576 .......17633-A..........T 19 12 3 Nb P M 1 ..................................................– .......................–......................................................................FDE ...........................438-439
..................................................................................................................T 19 12 3 Nb P C 1
440-441.......Thermanit 347 PW .....................1.4551 .......17633-A..........T 19 9 Nb P M 1 .......................................................A5.22................E347T1-4 / E347T1-1.....................................FDE ...........................440-441
..................................................................................................................T 19 9 Nb P C 1
214 ..............Thermanit 35/45 Nb ...................– ................18274 .............S Ni Z (NiCr36Fe15Nb0,8) .......................................– .......................–......................................................................SS.....................................214
298 ..............Thermanit 35/45 Nb ...................– ................18274 .............S Ni Z (NiCr36Fe15Nb0,8) .......................................– .......................–......................................................................DE.....................................298
143 ..............Thermanit 35/45 Nb ...................– ................14172 .............E Ni Z 6701 (NiCr36Fe15Nb0,8) ..............................– .......................–......................................................................SE.....................................143
299 ..............Thermanit 409 Cb...................≈ 1.4009 .......14343-A..........GZ 13 Nb L...............................................................A5.9..................ER409Nb........................................................DE.....................................299
300 ..............Thermanit 430L Cb.................≈ 1.4511 .......14343-A..........GZ 18 Nb L...............................................................A5.9..................ER430(mod.) ..................................................DE.....................................300
301 ..............Thermanit 439 Ti ....................≈ 1.4010 .......14343-A..........GZ 18 Ti L.................................................................A5.9..................ER439(mod.) ..................................................DE.....................................301
145 ..............Thermanit 617............................2.4628 .......14172 .............E Ni 6617 (NiCr22Co12Mo) .....................................A5.11 ................ENiCrCoMo-1 (mod.)......................................SE.....................................145
302 ..............Thermanit 617............................2.4627 .......18274 .............S Ni 6617 (NiCr22Co12Mo9) ...................................A5.14................ERNiCrCoMo-1...............................................DE.....................................302
216 ..............Thermanit 617............................2.4627 .......18274 .............S Ni 6617 (NiCr22Co12Mo9) ...................................A5.14................ERNiCrCoMo-1...............................................SS.....................................216
364-365.......Thermanit 617............................2.4627 .......18274 .............S Ni 6617 (NiCr22Co12Mo9) ...................................A 5.14...............ERNiCrCoMo-1...............................................DEU...........................364-365
303 ..............Thermanit 625............................2.4831 .......18274 .............S Ni 6625 (NiCr22Mo9Nb)........................................A5.14................ERNiCrMo-3 ...................................................DE.....................................303
217 ..............Thermanit 625............................2.4831 .......18274 .............S Ni 6625 (NiCr22Mo9Nb)........................................A5.14................ERNiCrMo-3 ...................................................SS.....................................217
146-147.......Thermanit 625............................2.4621 .......14172 .............E Ni 6625 (NiCr22Mo9Nb)........................................A5.11... .............ENiCrMo-3......................................................SE..............................146-147
364-365 ......Thermanit 625............................2.4831 .......18274 .............S Ni 6625 (NiCr22Mo9Nb)........................................A 5.14...............ERNiCrMo-3 ...................................................DEU...........................364-365
442-443.......Thermanit 625 PW .....................– ................14172 .............Ni 6625 (NiCr22Mo9Nb) ...........................................A5.34................ENiCrMo-3T1-4 ..............................................FDE ...........................442-443
304-305.......Thermanit 690............................2.4642 .......18274 .............S Ni 6052 (NiCr30Fe9).............................................A5.14................ERNiCrFe-7....................................................DE .............................304-305
218 ..............Thermanit 690............................2.4642 .......18274 .............S Ni 6052 (NiCr30Fe9).............................................A5.14................ERNiCrFe-7....................................................SS.....................................218
356-357.......Thermanit A................................1.4576 .......14343 .............S 19 12 3 Nb ............................................................A 5.9.................ER318.............................................................DEU...........................356-357
176 ..............Thermanit A................................1.4576 .......14343-A..........W 19 12 3 Nb ...........................................................A5.9..................ER318.............................................................SS.....................................176
254 ..............Thermanit A Si............................1.4576 .......14343-A..........G 19 12 3 Nb Si........................................................A5.9..................ER318(mod.) ..................................................DE.....................................254
76 ................Thermanit A Spezial ...................1.4576 .......•1600 ..............E 19 12 3 Nb B 2 2...................................................A5.4..................E318-15..........................................................SE.......................................76
77 ................Thermanit ATS 4 ........................1.4948 .......•1600 ..............E 19 9 B H 2 2..........................................................A5.4..................E308H-15 .......................................................SE.......................................77
356-357.......Thermanit ATS 4 ........................1.4948 .......14343 .............S 19 9 H....................................................................A 5.9.................ER19-10H.......................................................DEU...........................356-357
177 ..............Thermanit ATS 4 ........................1.4948 .......14343-A..........W 19 9 H...................................................................A5.9..................ER19-10H.......................................................SS.....................................177
255 ..............Thermanit ATS 4 ........................1.4948 .......14343-A..........G 19 9 H ...................................................................A5.9..................ER19-10 H......................................................DE.....................................255
78 ................Thermanit AW ............................1.4576 .......•1600 ..............E 19 12 3 Nb R 3 2 ..................................................A5.4..................E318-17..........................................................SE.......................................78
Consumables
(alphanumerical)

79 ................Thermanit C ...............................1.4842 .......•1600 ..............E 25 20 B 2 2 ...........................................................A5.4..................E310-15 (mod.) ..............................................SE.......................................79
256 ..............Thermanit C Si ...........................1.4842 .......14343-A..........G 25 20 Mn...............................................................A5.9..................ER310(mod.) ..................................................DE.....................................256
178-179.......Thermanit C Si ...........................1.4842 .......14343-A..........W 25 20 Mn ..............................................................A5.9..................ER310(mod.) ..................................................SS..............................178-179
60 ................Thermanit Chromo 9 V ..............– ................3580-A............E CrMo91 B 4 2 H5 ..................................................A5.5..................E9015-B9........................................................SE.......................................60
61 ................Thermanit Chromo T 91.............– ................3580-A............E CrMo91 B 4 2 H5 ..................................................A5.5..................E9018-B9........................................................SE.......................................61
80-81...........Thermanit CM ............................1.4842 .......•1600 ..............E 25 20 B 2 2 ...........................................................A5.4..................E310-15 (mod.) ..............................................SE..................................80-81
257 ..............Thermanit CR.............................1.4846 .......14343-A..........GZ 25 20 H...............................................................A5.9..................ER310(mod.) ..................................................DE.....................................257
82 ................Thermanit CR.............................1.4846 .......•1600 ..............E 25 20 H B 2 2........................................................A5.4..................E310H-15 (mod.)............................................SE.......................................82
180 ..............Thermanit CR.............................1.4846 .......14343-A..........WZ 25 20 H ..............................................................A5.9..................ER310(mod.) ..................................................SS.....................................180
83 ................Thermanit CW 310-16................1.4842 .......•1600 ..............E 25 20 R 1 2 ...........................................................A5.4..................E310-16..........................................................SE.......................................83
84-85...........Thermanit D ...............................1.4829 .......•1600 ..............E 22 12 B 2 2 ...........................................................A5.4..................E309-15 (mod.) ..............................................SE..................................84-85
181 ..............Thermanit D ...............................1.4829 .......14343-A..........W 22 12 H.................................................................A5.9..................ER309(mod.) ..................................................SS.....................................181
258 ..............Thermanit D ...............................1.4829 .......14343-A..........G 22 12 H .................................................................A5.9..................ER309(mod.) ..................................................DE.....................................258
86 ................Thermanit DW............................1.4829 .......•1600 ..............E 22 12 R 3 2 ...........................................................A5.4..................E309-17..........................................................SE.......................................86
87 ................Thermanit Fe Ni .........................– ................1071 ...............E C Z NiFe-1.............................................................A5.15................ENiFe-CI.........................................................SE.......................................87
88 ................Thermanit GE Spezial................1.4430 .......•1600 ..............E 19 12 3 L B 2 2 .....................................................A5.4..................E316L-15........................................................SE.......................................88
182 ..............Thermanit GE-316L ...................1.4430 .......14343-A..........W 19 12 3 L ..............................................................A5.9..................ER316L...........................................................SS.....................................182
356-357.......Thermanit GE-316L ...................1.4430 .......14343 .............S 19 12 3 L ...............................................................A 5.9.................ER316L...........................................................DEU...........................356-357
259 ..............Thermanit GE-316L Si ...............1.4430 .......14343-A..........G 19 12 3 L Si ..........................................................A5.9..................ER316LSi .......................................................DE.....................................259
89 ................Thermanit GEW 316L-17 ...........1.4430 .......•1600 ..............E 19 12 3 L R 3 2 .....................................................A5.4..................E316L-17........................................................SE.......................................89
90 ................Thermanit GEW/F ......................1.4430 .......•1600 ..............E 19 12 3 L R 1 5 .....................................................A5.4..................E316L-16........................................................SE.......................................90
260-261.......Thermanit H Si ...........................1.4551 .......14343-A..........G 19 9 Nb Si.............................................................A5.9..................ER347Si .........................................................DE .............................260-261
356-357.......Thermanit H-347 ........................1.4551 .......14343 .............S 19 9 Nb..................................................................A 5.9.................ER347.............................................................DEU...........................356-357
183 ..............Thermanit H-347 ........................1.4551 .......14343-A..........W 19 9 Nb.................................................................A5.9..................ER347.............................................................SS.....................................183
91 ................Thermanit HE Spezial ................1.4551 .......•1600 ..............E 19 9 Nb B 2 2........................................................A5.4..................E347-15..........................................................SE.......................................91
92 ................Thermanit HW............................1.4551 .......•1600 ..............E 19 9 Nb R 3 2........................................................A5.4..................E347-17..........................................................SE.......................................92
93 ................Thermanit JE Spezial.................1.4316 .......•1600 ..............E 19 9 L B 2 2...........................................................A5.4..................E308L-15........................................................SE.......................................93
356-357.......Thermanit JE-308L ....................1.4316 .......14343 .............S 19 9 L ....................................................................A 5.9.................ER308L...........................................................DEU...........................356-357
184-185.......Thermanit JE-308L ....................1.4316 .......14343-A..........W 19 9 L ...................................................................A5.9..................ER308L...........................................................SS..............................184-185
262 ..............Thermanit JE-308L Si ................1.4316 .......14343-A..........G 19 9 L Si................................................................A5.9..................ER308LSi .......................................................DE.....................................262
94-95...........Thermanit JEW 308L-17 ............1.4316 .......•1600 ..............E 19 9 L R 3 2 ..........................................................A5.4..................E308L-17........................................................SE..................................94-95
358-359.......Thermanit L................................1.4820 .......14343 .............S 25 4 .......................................................................– .......................–......................................................................DEU...........................358-359
96 ................Thermanit L................................1.4820 .......•1600 ..............E 25 4 B 2 2 .............................................................– .......................–......................................................................SE.......................................96
263 ..............Thermanit L................................1.4820 .......14343-A..........G 25 4.......................................................................– .......................–......................................................................DE.....................................263
97 ................Thermanit LW.............................1.4820 .......•1600 ..............E 25 4 R 1 2 .............................................................– .......................–......................................................................SE.......................................97
Consumables
(alphanumerical)

152 ..............Thermanit MTS 3 .......................1.4903 .......21952-A..........W CrMo91.................................................................A5.28................ER90S-B9.......................................................SS.....................................152
312-313 ......Thermanit MTS 3 .......................– ................21952-A..........S CrMo91..................................................................A5.23................EB9.................................................................DEU...........................312-313
224 ..............Thermanit MTS 3 .......................1.4903 .......21952-A..........G CrMo91 .................................................................A5.28................ER90S -B9 .....................................................DE.....................................224
401 ..............Thermanit MTS 3 MC ................– ................17634-A..........–................................................................................A5.28................E90C-B9.........................................................FDE ..................................401
402 ..............Thermanit MTS 3 PW ................– ................17634-A..........–................................................................................A5.29-05...........E91T1-B9M ....................................................FDE ..................................402
225 ..............Thermanit MTS 4 Si...................1.4937 .......21952-A..........G CrMoWV12Si ........................................................A5.9..................ER505(mod.) ..................................................DE.....................................225
153 ..............Thermanit MTS 4 Si...................1.4937 .......21952-A..........W CrMoWV12Si........................................................A5.9..................ER505 (mod.) .................................................SS.....................................153
312-313 ......Thermanit MTS 616 ...................– ................21952-A..........S ZCrMoWVNb9 0,5 1,5...........................................A5.23................EG [B9 (mod.)] ...............................................DEU...........................312-313
154 ..............Thermanit MTS 616 ...................– ................21952-A..........WZ CrMoWVNb 9 0,5 1,5.........................................A5.28................ER90S-G [ER90S-B9(mod.)]..........................SS.....................................154
226 ..............Thermanit MTS 616 ...................– ................21952-A..........GZ CrMoWVNb9 0,5 1,5 ..........................................A5.28................ER90S-G ........................................................DE.....................................226
312-313 ......Thermanit MTS 911 ...................– ................21952-A..........S ZCrMoWVNb9 1 1.................................................A5.23................EG [B9 (mod.)] ...............................................DEU...........................312-313
227 ..............Thermanit MTS 911 ...................– ................21952-A..........GZ CrMoWVNb9 1 1 ................................................A5.28................ER90S-G ........................................................DE.....................................227
155 ..............Thermanit MTS 911 ...................1.4905 .......21952-A..........WZ CrMoWVNb 9 1 1...............................................– .......................–......................................................................SS.....................................155
102 ..............Thermanit Ni 55 .........................– ................1071................E C Z NiFe-1.............................................................A5.15................ENiFe-CI.........................................................SE.....................................102
103 ..............Thermanit Nickel A.....................– ................1071................E C Z Ni Cl ...............................................................A5.15................ENi-CI .............................................................SE.....................................103
100-101.......Thermanit Nicro 182 ..................2.4620 .......14172..............E Ni 6182 (NiCr15Fe6Mn)........................................A5.11................ENiCrFe-3.......................................................SE..............................100-101
358-359.......Thermanit Nicro 82 ....................2.4806 .......18274..............S Ni 6082 (NiCr20Mn3Nb)........................................A 5.14...............ERNiCr-3 ........................................................DEU...........................358-359
264-265.......Thermanit Nicro 82 ....................2.4806 .......18274..............S Ni 6082 (NiCr20Mn3Nb)........................................A5.14................ERNiCr-3 ........................................................DE .............................264-265
98-99...........Thermanit Nicro 82 ....................2.4648 .......14172..............E Ni 6082 (NiCr20Mn3Nb)........................................A5.11................ENiCrFe-3 (mod.) ...........................................SE..................................98-99
186-187.......Thermanit Nicro 82 ....................2.4806 .......18274..............S Ni 6082 (NiCr20Mn3Nb)........................................A5.14................ERNiCr-3 ........................................................SS..............................186-187
65 ................Thermanit NiMo 100 ..................– ................•757 ................E 62 4 Mn 1 NiMo B 42 H5 ......................................A5.5..................E10018-G (E10018-D2 mod.) ........................SE.......................................65
358-359.......Thermanit Nimo C......................2.4839 .......18274..............S Ni 6452 (NiCr20Mo15) ..........................................A 5.14...............ERNiCrMo-7 (mod.)........................................DEU...........................358-359
266-267.......Thermanit Nimo C......................2.4839 .......18274..............S Ni 6452 (NiCr20Mo15) ..........................................A5.14................ERNiCrMo-7(mod.).........................................DE .............................266-267
188-189.......Thermanit Nimo C......................2.4839 .......18274..............S Ni 6452 (NiCr20Mo15) ..........................................A5.14................ERNiCrMo-7(mod.).........................................SS..............................188-189
104-105.......Thermanit Nimo C 24.................2.4609 .......14172..............E Ni 6059 (NiCr23Mo16) ..........................................A5.11................ENiCrMo-13....................................................SE..............................104-105
190-191.......Thermanit Nimo C 24.................2.4607 .......18274..............S Ni 6059 (NiCr23Mo16) ..........................................A5.14................ERNiCrMo-13 .................................................SS..............................190-191
268-269.......Thermanit Nimo C 24.................2.4607 .......18274..............S Ni 6059 (NiCr23Mo16) ..........................................A5.14................ERNiCrMo-13 .................................................DE .............................268-269
444-445.......Thermanit TG 22/09...................1.4462 .......17633-A..........T 22 9 3 N L R M 3...................................................A5.22................E2209T0-4 / E2209T0-1.................................FDE ...........................444-445
..................................................................................................................T 22 9 3 N L R C 3
406 ..............Thermanit TG 307......................1.4370 .......17633-A..........T 18 8 Mn R M 3 ......................................................A5.22................E307-T0-G......................................................FDE ..................................406
..................................................................................................................T 18 8 Mn R C 3
407 ..............Thermanit TG 308 H ..................1.4948 .......17633-A..........T Z 19 9 H R M 3......................................................A5.22................E308HT0-4 / E308HT0-1................................FDE ..................................407
..................................................................................................................T Z 19 9 H R C 3
408-409.......Thermanit TG 308 L...................1.4316 .......17633-A..........T 19 9 L R M 3 .........................................................A5.22................E308LT0-4 / E308LT0-1.................................FDE ...........................408-409
..................................................................................................................T 19 9 L R C 3
Consumables
(alphanumerical)

410-411.......Thermanit TG 309 L...................1.4332 .......17633-A..........T 23 12 L R M 3 .......................................................A5.22................E309LT0-4 / E309LT0-1.................................FDE ...........................410-411
..................................................................................................................T 23 12 L R C 3
412-413.......Thermanit TG 309 Mo L.............1.4459 .......17633-A..........T 23 12 2 L R M 3 ....................................................A5.22................E309LMoT0-4 / E309LMoT0-1.......................FDE ...........................412-413
..................................................................................................................T 23 12 2 L R C 3
414-415.......Thermanit TG 316 L...................1.4430 .......17633-A..........T 19 12 3 L R M 3 ....................................................A5.22................E316LT0-4 / E316LT0-1.................................FDE ...........................414-415
..................................................................................................................T 19 12 3 L R C 3
416 ..............Thermanit TG 317 L...................1.4440 .......17633-A..........T 19 13 4 L R M 3 ....................................................A5.22................E317LT0-4 / E317LT0-1.................................FDE ..................................416
..................................................................................................................T 19 13 4 L R C 3
417 ..............Thermanit TG 318 L...................1.4576 .......17633-A..........T 19 12 3 Nb R M 3..................................................– .......................–......................................................................FDE ..................................417
..................................................................................................................T 19 12 3 Nb R C 3
418-419.......Thermanit TG 347......................1.4551 .......17633-A..........T 19 9 Nb R M 3.......................................................A5.22................E347T0-4 / E347T0-1.....................................FDE ...........................418-419
..................................................................................................................T 19 9 Nb R C 3
404-405.......Thermanit TG Nicro 82 ..............– ................14172..............Ni 6082 (NiCr20Mn3Nb) ...........................................A5.34................ENiCr-T0-4 .....................................................FDE ...........................404-405
192-193.......Thermanit X ...............................1.4370 .......14343-A..........W 18 8 Mn ................................................................A5.9..................ER307 (mod.) .................................................SS..............................192-193
270-271.......Thermanit X ...............................1.4370 .......14343-A..........G 18 8 Mn.................................................................A5.9..................ER307(mod.) ..................................................DE .............................270-271
106-107.......Thermanit X ...............................1.4370 .......•1600 ..............E 18 8 Mn B 2 2 .......................................................A5.4..................E307-15 (mod.) ..............................................SE..............................106-107
358-359.......Thermanit X ...............................1.4370 .......14343..............S 18 8 Mn .................................................................A 5.9.................ER307 (mod.) .................................................DEU...........................358-359
108-109.......Thermanit XW ............................1.4370 .......•1600 ..............E 18 8 Mn R 1 2 .......................................................A5.4..................E307-16 (mod.) ..............................................SE..............................108-109
322 ..............UA 600 .......................................– ................14174 .............SA AB 1 65 DC H5...................................................– .......................–......................................................................PUL...................................322
164 ..............Union 37.....................................– ................•12536 ............O I.............................................................................A5.2..................R45.................................................................SS.....................................164

454 ..............Union AI 99,5 .............................3.0259 .......18273..............S AI Z (Al 99,5).........................................................A5.10................ER1100(mod.) ................................................DE/SS...............................454
455 ..............Union AIMg 2,7 Mn 0,8 ..............3.3538 .......18273..............S AI 5554 (AlMg2,7Mn) ............................................A5.10................ER5554...........................................................DE/SS...............................455
456 ..............Union AIMg 3 .............................3.3536 .......18273..............S AI 5754 (AlMg3) ....................................................– .......................–......................................................................DE/SS...............................456
457 ..............Union AIMg 4,5 Mn ....................3.3548 .......18273..............S Al 5183 (AIMg4,5Mn0,7(A)) ..................................A5.10................ER5183...........................................................DE/SS...............................457
458 ..............Union AIMg 4,5 MnZr.................3.3546 .......18273..............S AI 5087 (AlMg4,5MnZr).........................................A5.10 ...............ER5183(mod.) ................................................DE/SS...............................458
459 ..............Union AIMg 5 .............................3.3556 .......18273..............S AI 5356 (AlMg5Cr(A))............................................A5.10................ER5356...........................................................DE/SS...............................459
460 ..............Union AISi 5 ............................... .................18273..............S AI 4043A (AlSi5(A))...............................................A5.10................ER4043...........................................................DE/SS...............................460
384 ..............Union BA 70...............................– ................17632-A..........T 46 4 B M 3 H5 .......................................................A5.20................E70T-5MJH4 / E70T-5CJH4 ..........................FDE ..................................384
..................................................................................................................T 42 4 B C 3 H5
306 ..............Union FeNi 60 H IG ...................– ................1071................SC NiFe -2................................................................– .......................–......................................................................DE.....................................306
307 ..............Union FeNi 60 IG .......................2.4560 .......1071................SC NiFe -1................................................................– .......................–......................................................................DE.....................................307
156 ..............Union I 1,2 Ni .............................– ................636-A..............W 46 6 W3Ni1 ..........................................................A5.28................ER80S-G ........................................................SS.....................................156
157 ..............Union I 2,5 Ni .............................– ................636-A..............W 46 8 W2Ni2 ..........................................................A5.28................ER80S-G [ER80S-Ni2(mod.)].........................SS.....................................157
158 ..............Union I 52...................................– ................636-A..............W 42 5 W3Si1...........................................................A5.18................ER70S-6.........................................................SS.....................................158
Consumables
(alphanumerical)

243 ..............Union I CrMo..............................1.7339 .......21952-A..........G CrMo1Si................................................................A5.28................ER80S-G ........................................................DE.....................................243
159 ..............Union I CrMo..............................1.7339 .......21952-A..........W CrMo1Si ...............................................................A5.28................ER80S-G [ER80S-B2(mod.)]..........................SS.....................................159
160 ..............Union I CrMo 910.......................1.7384 .......21952-A..........W CrMo2Si ...............................................................A5.28................ER90S-G ........................................................SS.....................................160
244 ..............Union I CrMo 910.......................1.7384 .......21952-A..........G CrMo2Si................................................................A5.28................ER90S-G [ER90S-B3(mod.)].........................DE.....................................244
245 ..............Union I Mo..................................1.5424 .......14341 .............G 46 4 M G2Mo........................................................A5.28................ER80S-G(A1) .................................................DE.....................................245
..........................................................................................21952-A..........G MoSi
161 ..............Union I Mo..................................– ................636-A..............W 46 3 W2Mo...........................................................A5.28................ER80S-G(A1) .................................................SS.....................................161
..........................................................................................21952-A..........MoSi
162 ..............Union I P23 ................................– ................21952-A..........WZ CrWV 2 1,5 ........................................................A5.28................ER90S-G ........................................................SS.....................................162
163 ..............Union I P24 ................................1.4937 .......21952-A..........WZ CrMo2VTi/Nb .....................................................A5.28................ER90S-G ........................................................SS.....................................163
229 ..............Union K 40 .................................– ................14341-A..........G 35 A MZ G2Si .......................................................A5.18................ER70S-G [ER70S-3(mod.)] ............................DE.....................................229
228 ..............Union K 5 Ni...............................– ................14341-A..........G 46 3 C G3Ni1........................................................A5.28................ER80S-G ........................................................DE.....................................228
..................................................................................................................G 50 5 M G3Ni1
230 ..............Union K 52 .................................– ................14341-A..........G 42 2 C G3Si1 ........................................................A5.18................ER70S-6.........................................................DE.....................................230
..................................................................................................................G 42 4 M G3Si1
231 ..............Union K 56 .................................– ................14341-A..........G 46 2 C G4Si1 ........................................................A5.18................ER70S-6.........................................................DE.....................................231
..................................................................................................................G 46 4 M G4Si1
165 ..............Union Mo....................................– ................•12536 ............O IV...........................................................................A5.2..................R60-G.............................................................SS.....................................165
232 ..............Union MoNi ................................– ................16834-A..........G 62 5 M Mn3Ni1Mo ................................................A5.28................ER90S-G ........................................................DE.....................................232
385 ..............Union MV 70 ..............................– ................17632-A..........T 46 4 M M 2 H5 ......................................................A5.18................E70C-6MH4....................................................FDE ..................................385
..................................................................................................................T 42 3 M C 2 H5
398 ..............Union MV CrMo .........................– ................17634-A..........T CrMo 1 M M 2 H5..................................................A5.28................E80C-B2H4 ....................................................FDE ..................................398
399 ..............Union MV CrMo 910 ..................– ................17634-A..........T CrMo 2 M M 2 H5..................................................A5.28................E90C-B3H4 ....................................................FDE ..................................399
400 ..............Union MV Mo .............................– ................17632-A..........T 46 2 Mo M M 2 H5 ................................................A5.28................E80C-GH4......................................................FDE ..................................400
..........................................................................................17634-A..........T Mo M M 2 H5
403 ..............Union MV NiMoCr ......................– ................18276-A..........T 69 5 Mn2NiCrMo M M H5 .....................................A5.28................E110C-K4MH4................................................FDE ..................................403
233 ..............Union Ni 2,5 ...............................– ................14341-A..........G 50 8 M Z GZNi2....................................................A5.28................ER80S-Ni2(mod.) ...........................................DE.....................................233
234 ..............Union NiMoCr ............................– ................16834-A..........G 69 6 M Mn4Ni1,5CrMo .........................................A5.28................ER100S-G [ER100S-1(mod.)] ........................DE.....................................234
235 ..............Union Patinax.............................– ................14341-A..........G 42 3 C G0/G 46 4 M G0 .......................................A5.18................ER70S-G ........................................................DE.....................................235
236 ..............Union Rob 2 ...............................– ................14341-A..........G 42 2 C G3Si1 ........................................................A5.18................ER70S-6.........................................................DE.....................................236
..................................................................................................................G 42 4 M G3Si1
237 ..............Union Rob 3 ...............................– ................14341-A..........G 46 2 C G4Si1 ........................................................A5.18................ER70S-6.........................................................DE.....................................237
..................................................................................................................G 46 4 M G4Si1
166 ..............Union Rot N ...............................– ................•12536 ............O III...........................................................................A5.2..................R60.................................................................SS.....................................166
387 ..............Union RV 71...............................– ................17632-A..........T 42 2 P M 1 H5 .......................................................A5.20................E71T-1MJH4 / E71T-1CH4.............................FDE ..................................387
..................................................................................................................T 42 2 P C 1 H5
386 ..............Union RV Ni 1 ............................– ................17632-A..........T 50 6 1Ni P M 1 H5.................................................A5.29................E81T1-Ni1MJH4 / E81T1-Ni1CJH4................FDE ..................................386
..................................................................................................................T 46 5 1Ni P C 1 H5
Consumables
(alphanumerical)
312-313.......Union S 1 ...................................– ...........• 756 ....................S1 .............................................................................A5.17................EL12 ...............................................................DEU...........................312-313

312-313.......Union S 1 CrMo 2 ......................– ...........24598-A ...............S CrMo2....................................................................A5.23................EB3R ..............................................................DEU...........................312-313
312-313.......Union S 1 CrMo 2 V...................– ...........24598-A ...............S ZCrMoV2...............................................................A5.23................EG ..................................................................DEU...........................312-313
312-313.......Union S 1 CrMo 5 ......................– ...........24598-A ...............S CrMo5....................................................................A5.23................EB6.................................................................DEU...........................312-313
312-313.......Union S 1 Mo 1,2 .......................– ...........• 756 ....................SZ .............................................................................A5.23................EG ..................................................................DEU...........................312-313
314-315.......Union S 2 ...................................– ...........• 756 ....................S2 .............................................................................A5.17................EM12 ..............................................................DEU...........................314-315
314-315.......Union S 2 CrMo .........................– ...........24598-A ...............S CrMo1....................................................................A5.23................EB2R ..............................................................DEU...........................314-315
314-315.......Union S 2 Mo .............................– ...........• 756 / 24598-A .....S2Mo / S Mo.............................................................A5.23................EA2.................................................................DEU...........................314-315
314-315.......Union S 2 Ni 2,5.........................– ...........• 756 ....................S2Ni2 ........................................................................A5.23................ENi2................................................................DEU...........................314-315
314-315.......Union S 2 Ni 3,5.........................– ...........• 756 ....................S2Ni3 ........................................................................A5.23................ENi3................................................................DEU...........................314-315
314-315.......Union S 2 Ni 370........................– ...........• 756 ....................S2Ni1,5 .....................................................................A5.23................EG [ENi1 (mod.)]............................................DEU...........................314-315
314-315.......Union S 2 NiMo 1.......................– ...........• 756 ....................SZ2Ni1......................................................................A5.23................ENi1................................................................DEU...........................314-315
316-317.......Union S 2 Si...............................– ...........• 756 ....................S2Si ..........................................................................A5.17................EM12K............................................................DEU...........................316-317
316-317.......Union S 3 ...................................– ...........• 756 ....................S3 .............................................................................A5.17................EH10K ............................................................DEU...........................316-317
316-317.......Union S 3 Mo .............................– ...........• 756 / 24598-A .....S3Mo / S MnMo........................................................A5.23................EA4.................................................................DEU...........................316-317
316-317.......Union S 3 Mo Ti B......................– ...........• 756 ....................SZ .............................................................................A5.23................EA2TiB ...........................................................DEU...........................316-317
316-318.......Union S 3 NiMo..........................– ...........• 756 ....................S3Ni1,5Mo ................................................................A5.23................EG [EF1 (mod.)] .............................................DEU...........................316-317
316-318.......Union S 3 NiMo 1.......................– ...........• 756 ....................S3Ni1Mo ...................................................................A5.23................EG [EF3 (mod.)] .............................................DEU...........................316-317
316-317.......Union S 3 NiMoCr......................– ...........26304-A ...............SZ3Ni2,5CrMo ..........................................................A5.23................EG [EF6 (mod.)] .............................................DEU...........................316-317
318-319.......Union S 3 Si...............................– ...........• 756 ....................S3Si ..........................................................................A5.17................EH12K ............................................................DEU...........................318-319
318-319.......Union S 3 Ti B............................– ...........• 756 ....................SZ .............................................................................A5.23................EG ..................................................................DEU...........................318-319
318-319.......Union S 4 Mo .............................– ...........• 756 ....................S4Mo ........................................................................A5.23................EA3.................................................................DEU...........................318-319
318-319.......Union S P 23..............................– ...........24598-A ...............SZCr2WV..................................................................A5.23................EG ..................................................................DEU...........................318-319
318-319.......Union S P 24..............................– ...........24598-A ...............SZCrMo2VNb ...........................................................A5.23................EG ..................................................................DEU...........................318-319
167 ..............Union Schwarz...........................– ...........•12536 .................O II............................................................................A5.2..................R60.................................................................SS.....................................167
238 ..............Union SG 2-H.............................– ...........14341-A ...............G 38 2 C G3Si1 ........................................................A5.18................ER70S-6.........................................................DE.....................................238
..................................................................................................................G 42 3 M G3Si1
239 ..............Union SG 3-H.............................– ...........14341-A ...............G 46 2 C G4Si1 ........................................................A5.18................ER70S-6.........................................................DE.....................................239
..................................................................................................................G 46 4 M G4Si1
388-389.......Union TG 50 B ...........................– ...........17632-A ...............T 42 5 B M 1 H5 .......................................................A5.20................E71T-5MJH4 / E71T-5CJH4...........................FDE ...........................388-389
..................................................................................................................T 42 4 B C 1 H5
390-391.......Union TG 50 C...........................– ...........17632-A ...............T 42 2 P C 1 H10 .....................................................A5.20................E71T-1H8 .......................................................FDE ...........................390-391
392-393.......Union TG 55 Fe .........................– ...........17632-A ...............T 46 4 M M 1 H5 ......................................................A5.18................E70C-6MH4....................................................FDE ...........................392-393
394-395.......Union TG 55 M ..........................– ...........17632-A ...............T 46 4 P M 1 H10 .....................................................A5.20................E71T-1MJH8 / E71T-1CH8.............................FDE ...........................394-395
..................................................................................................................T 42 2 P C 1 H5
396-397.......Union TG 55 Ni ..........................– ...........17632-A ...............T 50 5 1Ni P M 1 H5.................................................A5.29................E81T1-Ni1MJH8.............................................FDE ...........................396-397
604 605
Consumables
(alphanumerical)

240 ..............Union X 85 .................................– ................16834-A..........G 79 5 M Mn4Ni1,5CrMo .........................................A5.28................ER110S-G ......................................................DE.....................................240
241 ..............Union X 90 .................................– ................16834-A..........G 89 6 M Mn4Ni2CrMo ............................................A5.28................ER120S-G ......................................................DE.....................................241
242 ..............Union X 96 .................................– ................16834-A..........G 89 5 M Mn4Ni2,5CrMo .........................................A5.28................ER120S-G ......................................................DE.....................................242
323 ..............UV 305 .......................................– ................14174 .............SA AR 1 76 AC H5...................................................– .......................–......................................................................PUL...................................323

324-325.......UV 306 .......................................– ................14174 .............SA AR 1 77 AC H5...................................................– .......................–......................................................................PUL ...........................324-325
326 ..............UV 309 P....................................– ................14174 .............SA AB 1 65 AC H5 ...................................................– .......................–......................................................................PUL...................................326
327 ..............UV 310 D ...................................– ................14174 .............SA FB 1 55 DC H5 ...................................................– .......................–......................................................................PUL...................................327
328-329.......UV 310 P....................................– ................14174 .............SA AB 1 55 AC H5 ...................................................– .......................–......................................................................PUL ...........................328-329
330-331.......UV 400 .......................................– ................14174 .............SA AB 1 67 AC H5 ...................................................– .......................–......................................................................PUL ...........................330-331
332-334.......UV 418 TT..................................– ................14174 .............SA FB 1 55 AC H5 ...................................................– .......................–......................................................................PUL ...........................332-334
335-339.......UV 420 TT / UV 420 TT-LH .......– ................14174 .............SA FB 1 65 DC.........................................................– .......................–......................................................................PUL ...........................335-339
..................................................................................................................SA FB 1 65 DC H5
340-343.......UV 420 TTR / UV 420 TTR-W ...– ................14174 .............SA FB 1 65 DC.........................................................– .......................–......................................................................PUL ...........................340-343
..................................................................................................................SA FB 1 65 AC
344 ..............UV 420 TTRC ............................– ................14174 .............SA FB 1 65 DC.........................................................– .......................–......................................................................PUL...................................344
345-348.......UV 421 TT..................................– ................14174 .............SA FB 1 65 DC H5 ...................................................– .......................–......................................................................PUL ...........................345-348
349 ..............UV 430 TTR-W ..........................– ................14174 .............SA FB 1 57 AC .........................................................– .......................–......................................................................PUL...................................349
350 ..............UV P23.......................................– ................14174 .............SA FB 1 55 AC .........................................................– .......................–......................................................................PUL...................................350
351 ..............UV P24.......................................– ................14174 .............SA FB 1 55 AC .........................................................– .......................–......................................................................PUL...................................351
T-PUT History & Trade name
Welding consumables for all demanding industries T- PUT – The Trade name
1873 – Foundation of the Westfälische Union AG for the iron and wire industry Trade name Phoenix
Alloy type low and medium alloyed
SMAW covered
electrodes
1975 – 1978 –
Thyssen Edelstahl AG, Bochum / Germany Thyssen Draht AG, Hamm / Germany
Trade name Union

Alloy type low and medium alloyed
Gas welding – GTAW /
rods and wires
1870 – 1990 –
Foundation of Gebr. Böhler & Co. Thyssen Schweißtechnik GmbH GMAW solid wires
Vienna / Austria Hamm / Germany
Wire electrodes (SAW)
1991
Flux cored wires
1992
+ UTP + Fontargen
+ Soudokay
Welding rods /
bare wire electrodes (Al)
1996 – 2004 –
Böhler Thyssen Schweißtechnik GmbH Labelchange
Trade name Thermanit

a joint venture of the Böhler-Uddeholm AG
Thyssen Brand high alloyed
and the Thyssen Stahl AG Alloy type
changes into T- PUT
2003 – 100 % owned by Böhler-Uddeholm AG
Covered electrodes
GTAW welding rods
Wire electrodes (GMAW)
2007 – 2007 –
Böhler Welding Group/ New Group Logo Acquisition by voestalpine AG Wire electrodes (SAW)
Flux cored wires
With the publication of this edition of the “Welding filler metals” welding guide
all earlier editions cease to be valid.
Due to the continual improvement of the consumables, we reserve the right to

change data given in this handbook without notice.
Details regarding the nature and application purpose of our products are
intended for the information of the user. The data concerning the mechanical
properties always refer to the all-weld metal deposit in accordance with the
applicable standards.
In the area of the weld joint, the weld metal properties are influenced by the
base metal, the welding position and the welding parameters.
A guarantee of the suitability for a specific type of application requires in each

individual case an implicit agreement in writing.
Edition September 2009

Welding guide of Böhler Schweisstechnik Deutschland GmbH
Printed in Germany · BSGD HB · E 09.09 · 5500
612 Böhler Schweisstechnik Deutschland GmbH – 09_2009

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Tput_HB2007_e_Titel:Tput_HB2005_e_TitelCD 25.05.

2009 12:58 Uhr Seite 1

Welding filler metals

SMAW covered electrodes (high alloyed) GMAW solid wires

Sub arc wires and fluxes Page Appendix Page

for the welding of unalloyed steels 12, 18-23, 26-30,

for the welding of weatherproof steels 50

for gauging, chamfering and cutting 24-25

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A

Characteristics Cellulose covered electrode for vertical down circumferential

Materials API5L: Grade A, B, X 42, X 46, X 52,

Welding position Polarity =+

Packaging, weights Dimensions (mm) pcs./can kg/can Amperage A

Characteristics Cellulose covered electrode for vertical down circumferential

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity =+

Approvals TÜV (Certificate No. 00536)

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 00350) DB (Reg. form No. 10.132.58)

Characteristics Basic covered electrode. Characteristics Basic covered electrode.

Welding position Polarity = + / ~

Approvals TÜV (Certificate No. 01587) DB (Reg. form No. 10.132.18)

Packaging, weights Dimensions (mm) pcs./pack kg/pack Amperage A

Welding position Polarity = – / ~

Welding position Polarity = +

Characteristics Rutile acid covered high performance electrode with roughly

Typical analysis C Si Mn Typical analysis C Si Mn

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = + / ~

Approvals TÜV (Certificate No. 00535) DB (Reg. form No. 10.132.29)

Welding position Polarity = – / ~ Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 00349) DB (Reg. form No. 10.132.09)

Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 01823)

Characteristics Rutile basic electrode.

Materials ASt 35 - ASt 45,

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 01589) DB (Reg. form No. 10.132.01)

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 01591) DB (Reg. form No. 10.132.20)

Welding position Polarity = + / ~

Approvals TÜV (Certificate No. 01751) DB (Reg. form No. 10.132.06)

Materials S235JRG2 - S355J2;

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 01496) DB (Reg. form No. 10.132.23)

Approvals TÜV (Certificate No. 01756) DB (Reg. form No. 10.132.15)

Characteristics Rutile basic electrode.

Mechanical proper- Heat- Yield strength Tensile Elongation Impact values

Welding position Polarity = – / ~

Welding position Polarity = +

Approvals TÜV (Certificate No. 01596) DB (Reg. form No. 10.132.22)

Characteristics Rutile covered high performance electrode with 180 % weld

Materials S235JRG2 - S355J2;

Welding position Polarity = – / ~

Approvals TÜV (Certificate No. 01598) DB (Reg. form No. 10.132.07)

Typical analysis C Si Mn Ni Typical analysis C Si Mn Mo Ni

Polarity =+ Welding position Polarity =+

Approvals TÜV (Certificate No. 00547) DB (Reg. form No. 10.132.34)

Characteristics Basic covered NiCrMo alloyed electrode.