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MODIFICATION JOBS
METHOD STATEMENT No : 04
(For Train-06)
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METHOD STATEMENT No : 04
INDEX
1. PURPOSE
2. SCOPE
3. REFERENCES
4. DEFINITIONS
5. RESPONSIBILITIES
6. PROCEDURE
8. SAFETY INSTRUCTIONS
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METHOD STATEMENT No : 04
1. PURPOSE.
The purpose of this method statement is to define the procedure for shop fabrication
and installation of steel structure for 52-K0624 Train 6
2. SCOPE
The scope of this method statement covers following activities of shop fabrication
and installation of steel structure:
Material handling
Cutting
Grinding
Fit Up
Welding
Painting
3. REFERENCES
Shop drawings.
Supporting structure detail drawing.
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METHOD STATEMENT No : 04
4. RESPONSIBILITIES
It is overall responsibility of PM to organize resources to perform fabrication activities
as per project specification, in compliance with quality, schedule & safety
requirements.
DESCON will ensure that all the works are performed safely as per latest Approved
for Construction (IFC) drawings & specifications.
The relevant Engineer and Supervisor will ensure that all the work is conducted in
accordance with this method statement and project specification.
The QC Inspector will ensure that all work is executed according to QCP and that
requirements of quality dossier are full filled.
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METHOD STATEMENT No : 04
5.2 STRAIGHTENING
Steel structure raw material shall be checked as per standards and specifications
for straightness before shifting from warehouse to fabrication shop.
Steel may be repaired or corrected subject to the prior approval of the client.
The use of chisels or center punches for marking on materials shall be such that
the material is not damaged.
Completed member shall be tagged with drawing no. and member no.
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METHOD STATEMENT No : 04
5.6 CUTTING
Cut dimension shall be according to the drawings and specifications with due
consideration given to allowance for finishing, shrinkage etc, which may occur
during shop fabrication.
Steel shall be cut by friction saw, cold saw, mechanically guided flame.
In case hand cutting is required, it shall be conducted with appropriate margins
for removing notches and gouges in conformance with the specified shape and
dimensions.
5.8 ASSEMBLING
The component part shall be assembled in such a manner that they are neither
twisted nor damaged.
5.9 TOLERANCES
Tolerances for shop fabrication of steel structure shall be according to the design
drawing and steel structure specifications.
6. WELDING
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Surfaces and edges shall be welded smooth, uniform and free from fins, tears,
cracks and other discontinuities that affect the quality or strength of the weld.
Surfaces to be welded and adjacent areas shall be free from loose or thick
scale, slag, moisture, grease, rust, paint, and other foreign material.
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6.0.7 GALVANIZING
After final acceptance of structure by quality control shall be released for
Galvanizing as per QG specification 003/00/00/SP/TS/00/014.
7.2 SAFETY
Safety helmet.
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METHOD STATEMENT No : 04
Safety Goggles
Safety Shoes
Escape hood
Gloves
Welders Helmet
Fire Extinguishers (if required)
8. SAFETY INSTRUCTIONS
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