Академический Документы
Профессиональный Документы
Культура Документы
Printed in Germany
Applying the parking brake . . . . . . . 48 Care/cleaning of light-alloy Scope of tools and emergency
Releasing the parking brake . . . . . . 49 wheels . . . . . . . . . . . . . . . . . . . . . . 73 equipment . . . . . . . . . . . . . . . . . . . 99
Emergency braking in the event of Care and cleaning of covers and Location of the fire extinguish-
failure of both brake circuits . . . . . . 49 upholstery . . . . . . . . . . . . . . . . . . . 74 ers . . . . . . . . . . . . . . . . . . . . . . . . 99
EBS brake system . . . . . . . . . . . . . 50 Care/cleaning of fabric covers . . . . 74 Location of the first-aid kits . . . . . . 99
Acceleration skid control (ASR) . . . . 51 Care/cleaning of micro-fibre Location of the tow bar . . . . . . . . . 100
Brake Assist . . . . . . . . . . . . . . . . . 51 covers . . . . . . . . . . . . . . . . . . . . . . 75 Location of spare mirror (op-
Adaptive brake lamps . . . . . . . . . . . 51 Care/cleaning of leather covers . . . . 77 tion) . . . . . . . . . . . . . . . . . . . . . . 100
Electronic Stability Program (ESP) Reversing aid display in the exterior
(system description) . . . . . . . . . . . . 52 mirror (option) . . . . . . . . . . . . . . . 100
At a glance . . . . . . . . . . . . . . . . . . 79 Driver's rest area . . . . . . . . . . . . . 102
Electronic Stability Program (ESP)
(function description) . . . . . . . . . . . 53 Driver's area overview . . . . . . . . . . . 82 Switches/controllers in the driver's
Deactivating the Electronic Stability Switches on the left section of the rest area . . . . . . . . . . . . . . . . . . . 104
Program (ESP) . . . . . . . . . . . . . . . . 55 instrument panel . . . . . . . . . . . . . . 83 Windscreen washer reservoir . . . . . 106
Operating/malfunction displays: Switches on the right section of the Tour guide refrigerator control
brake system . . . . . . . . . . . . . . . . . 55 instrument panel . . . . . . . . . . . . . . 86 panel . . . . . . . . . . . . . . . . . . . . . . 108
Operating 230/400 V systems Instrument cluster . . . . . . . . . . . . . 90 Seat belt reminder display . . . . . . . 109
(option) . . . . . . . . . . . . . . . . . . . . . 62 Tachograph (installation posi- Exterior flaps on S 415 GT-HD . . . . 110
Fitting the skibox (option) . . . . . . . . 63 tion) . . . . . . . . . . . . . . . . . . . . . . . 91 Exterior flaps on S 416 GT-HD . . . 112
Swivelling the skibox (option) . . . . . 65 DTCO tachograph . . . . . . . . . . . . . . 92 Opening/closing the service cover
Further skibox (option) operating Tachograph (display) . . . . . . . . . . . . 94 under the driver's window . . . . . . . 113
instructions . . . . . . . . . . . . . . . . . . 66 Destination display safety precau- Layout and function description:
Note on maintenance work . . . . . . . 66 tions . . . . . . . . . . . . . . . . . . . . . . . 94 fire extinguishing system . . . . . . . . 114
Cleaning the underbody . . . . . . . . . 67 Destination display control panel . . . 96 Fire extinguishing system operating
Care and cleaning . . . . . . . . . . . . . . 71 Door pushbuttons in the driver's and malfunction displays . . . . . . . . 115
area . . . . . . . . . . . . . . . . . . . . . . . 98
Activating/deactivating axle load Panorama camera switch (op- Windscreen heating switch
transfer for trailing axle (3-axle tion) . . . . . . . . . . . . . . . . . . . . . . 196 (option) . . . . . . . . . . . . . . . . . . . . 202
buses only) . . . . . . . . . . . . . . . . . 185 Night lighting switch . . . . . . . . . . . 196 Horn changeover switch (op-
Activating/deactivating the bus Active Brake Assist OFF pushbutton tion) . . . . . . . . . . . . . . . . . . . . . . 203
stop brake (option) . . . . . . . . . . . . 186 (option) . . . . . . . . . . . . . . . . . . . . 196 Central locking switch for the
Important notes on the steering Reading lamps switch . . . . . . . . . . 197 left-side luggage compartment . . . . 203
system . . . . . . . . . . . . . . . . . . . . 187 Passenger-compartment lighting Central locking switch for the right-
Turning the steering wheel when position I+II switch . . . . . . . . . . . . 197 side luggage compartment . . . . . . 204
the bus is stationary . . . . . . . . . . . 187 Roof hatch switch - air in/air Neutral gearshift pushbutton . . . . . 204
Operating the bus stop brake out . . . . . . . . . . . . . . . . . . . . . . . 197 Driver's seat microphone switch
emergency release switch . . . . . . . 188 Attendant call system switch (option) . . . . . . . . . . . . . . . . . . . . 205
Switching on the panorama camera (option) . . . . . . . . . . . . . . . . . . . . 198 Lane assistant warning system
(option) . . . . . . . . . . . . . . . . . . . . 189 Passenger stop request system pushbutton (option) . . . . . . . . . . . 205
enable switch (option) . . . . . . . . . . 198 Reverse warning buzzer switch
Switch for school bus operation (option) . . . . . . . . . . . . . . . . . . . . 205
Switch descriptions . . . . . . . . . . 191 (option) . . . . . . . . . . . . . . . . . . . . 198 Switch for deactivating pedal-
Switch for windscreen roller Headlamp cleaning system OFF activated continuous braking . . . . . 206
sunblind (option) . . . . . . . . . . . . . 194 switch (option) . . . . . . . . . . . . . . . 199 Bus stop brake pushbutton
Switch for upper wiper (option) . . . 194 Driver's power window pushbut- (option) . . . . . . . . . . . . . . . . . . . . 206
Electronic Stability Program (ESP) ton . . . . . . . . . . . . . . . . . . . . . . . 199 Hazard warning lamps pushbut-
OFF pushbutton . . . . . . . . . . . . . . 194 Raise/lower pushbutton (op- ton . . . . . . . . . . . . . . . . . . . . . . . 207
Pushbutton for reversing camera tion) . . . . . . . . . . . . . . . . . . . . . . 199 Door 1 pushbutton . . . . . . . . . . . . 207
washer system (option) . . . . . . . . . 195 Normal-level pushbutton . . . . . . . . 200 Door 2 pushbutton . . . . . . . . . . . . 208
Driver's area lighting switch . . . . . 195 Mirror adjuster . . . . . . . . . . . . . . . 200 Bus stop brake emergency release
Switch for electrical circuits > 100 Switch for the driver's window switch (option) . . . . . . . . . . . . . . . 208
V (option) . . . . . . . . . . . . . . . . . . 195 heating/mirror heating . . . . . . . . . 202 Emergency valve reset pushbutton
(option) . . . . . . . . . . . . . . . . . . . . 208
Kitchenette enable switch (op- Fitting a seat squab (new seat GO 240-8 PowerShift transmis-
tion) . . . . . . . . . . . . . . . . . . . . . . 209 generation) . . . . . . . . . . . . . . . . . 221 sion shift system (option) (system
Lavatory enable switch (option) . . . 209 Cinema-style seating with quick- description) . . . . . . . . . . . . . . . . . 248
Axle load transfer switch (3-axle release locks (option) . . . . . . . . . . 222 GO 240-8 PowerShift transmission
buses only) . . . . . . . . . . . . . . . . . 209 Operating the cinema-style seating shift system (option) gearshift unit
Auxiliary batteries pushbutton with quick-release lock (option) . . . 223 (selector lever) . . . . . . . . . . . . . . . 250
(option) . . . . . . . . . . . . . . . . . . . . 210 Passenger seat service set . . . . . . 224 Operation of the GO 240-8
PowerShift transmission shift
system (option) . . . . . . . . . . . . . . 251
Driver’s seat/passenger Transmission shift systems . . . . 227 Operation of the GO 240-8
seats . . . . . . . . . . . . . . . . . . . . . 211 Transmission shift system safety PowerShift failsafe mode using the
Driver’s seat safety precau- precautions . . . . . . . . . . . . . . . . . 228 steering wheel keypad (option) . . . 262
tions . . . . . . . . . . . . . . . . . . . . . . 212 Operating the PSH (pneumatic shift
Grammer driver's seat controls . . . 214 aid) transmission shift system . . . . 228
ISRI 6860/875 driver's seat control ZF-AS TRONIC transmission shift Driving systems . . . . . . . . . . . . . 265
elements (option) . . . . . . . . . . . . . 216 system (option) safety precau- Driving systems (overview) . . . . . . 267
Operation of the jump seat . . . . . . 218 tions . . . . . . . . . . . . . . . . . . . . . . 229 Automatic speed limiter . . . . . . . . 268
Adjusting a passenger seat (new ZF-AS TRONIC transmission shift Automatic speed limiter (function
seat generation) . . . . . . . . . . . . . . 219 system (option) overview . . . . . . . . 230 description) . . . . . . . . . . . . . . . . . 268
Using the driver's seat belt . . . . . . 220 ZF-AS TRONIC transmission Variable speed limiter (Tem-
Operating the jump-seat seat shift system (option) (system poset) . . . . . . . . . . . . . . . . . . . . . 269
belt . . . . . . . . . . . . . . . . . . . . . . . 220 description) . . . . . . . . . . . . . . . . . 231 Activating the variable speed limiter
Passenger-compartment-seating Operating the ZF-AS TRONIC trans- (Temposet) . . . . . . . . . . . . . . . . . . 269
seat belt . . . . . . . . . . . . . . . . . . . 221 mission shift system (option) . . . . . 232 Drive/brake cruise control . . . . . . 272
Removing a seat squab (new seat ZF-AS TRONIC transmission shift Activating drive/brake cruise
generation) . . . . . . . . . . . . . . . . . 221 system operating/malfunction control . . . . . . . . . . . . . . . . . . . . . 273
displays . . . . . . . . . . . . . . . . . . . . 244
Distance cruise control (ART) Special driving situations with dis- Switching on air-recirculation mode
(option) . . . . . . . . . . . . . . . . . . . . 276 tance cruise control/Active Brake in the driver's area and passenger
Distance sensor for distance cruise Assist . . . . . . . . . . . . . . . . . . . . . 299 compartment . . . . . . . . . . . . . . . . 320
control (ART) . . . . . . . . . . . . . . . . 277 Important information on the Activating the reheat function . . . . 320
Activating distance cruise control lane assistant warning system Activating the auxiliary heating
(ART) (option) . . . . . . . . . . . . . . . . 278 (option) . . . . . . . . . . . . . . . . . . . . 303 unit . . . . . . . . . . . . . . . . . . . . . . . 321
Setting the specified distance . . . . 280 Deactivating the lane assistant Programming auxiliary heating
Vehicle ahead detected . . . . . . . . . 282 warning system . . . . . . . . . . . . . . 305 switch-on times . . . . . . . . . . . . . . 323
How to respond to a distance Operating/malfunction displays: Activating a programmed auxiliary
warning . . . . . . . . . . . . . . . . . . . . 283 lane assistant warning system . . . . 306 heating switch-on time . . . . . . . . . 325
Operating/malfunction displays: Deactivating an activated switch-on
distance cruise control (ART) . . . . . 284 time . . . . . . . . . . . . . . . . . . . . . . 327
Heating/ventilation/air-condi- Programming the auxiliary heating
Active Brake Assist (ABA) (system
tioning . . . . . . . . . . . . . . . . . . . . 309 switch-on duration . . . . . . . . . . . . 327
description) . . . . . . . . . . . . . . . . . 285
Operating instructions for the air- Switches/controllers in the driver's
Activation/deactivation of Active
conditioning system . . . . . . . . . . . 310 rest area (bus with roof-mounted
Brake Assist (automatic) . . . . . . . . 286
Heating/ventilation/air-conditioning air-conditioning system) . . . . . . . . 330
Activating Active Brake Assist (ABA)
(HVAC) control panel . . . . . . . . . . 312
(manually) . . . . . . . . . . . . . . . . . . 287
Manually regulating the blower
Deactivating Active Brake Assist
speed in the driver's area . . . . . . . 315 Opening/locking . . . . . . . . . . . . . 333
(ABA) (manually) . . . . . . . . . . . . . . 287
Preselecting the passenger- Anti-entrapment protection (revers-
Sequence of events when emer-
compartment temperature . . . . . . . 316 ing) as the doors are closed . . . . . 335
gency braking initiated by Active
Brake Assist (ABA) . . . . . . . . . . . . 290 Manually regulating the blower Protection against entrapment in
speed in the passenger compart- the door opening direction . . . . . . 335
Function description: warning levels
ment . . . . . . . . . . . . . . . . . . . . . . 318 Locking the exterior emergency
and emergency braking . . . . . . . . . 291
Activating the air-conditioning . . . . 319 valve at door 2 (option) . . . . . . . . . 336
Operating/malfunction displays:
Active Brake Assist (ABA) . . . . . . . 295
Operating/malfunction displays for Central locking operating and Drawing water from the water
the doors . . . . . . . . . . . . . . . . . . . 336 malfunction displays . . . . . . . . . . . 351 tap . . . . . . . . . . . . . . . . . . . . . . . 371
General information on the central Emergency operation (depres- Switching on the boiler . . . . . . . . . 372
locking system . . . . . . . . . . . . . . . 339 surising the doors using the Descaling the boiler . . . . . . . . . . . 373
Unlocking the door circuit at the emergency valves) . . . . . . . . . . . . 353 Switching on the sausage heat-
front left door . . . . . . . . . . . . . . . 339 Emergency unlocking of the luggage er . . . . . . . . . . . . . . . . . . . . . . . . 375
Unlocking door 2 . . . . . . . . . . . . . 340 compartment flaps in the event of a Cleaning the sausage heater . . . . . 379
Unlocking door 2 (double-leaf) compressed-air supply failure . . . . 354 Descaling the sausage heater . . . . 379
(option) . . . . . . . . . . . . . . . . . . . . 340 Emergency exit through emergency Switching on the 40-cup coffee
Unlocking the door circuit using the operation of the roof hatches . . . . 356 machine . . . . . . . . . . . . . . . . . . . . 379
radio remote control (option) . . . . . 341 Brewing coffee in winter . . . . . . . . 383
Unlocking the luggage compartment Cleaning the 40-cup coffee
flaps using the pushbuttons in the On-board kitchenette (op-
tion) . . . . . . . . . . . . . . . . . . . . . . 359 machine . . . . . . . . . . . . . . . . . . . . 384
driver's area . . . . . . . . . . . . . . . . . 341 Switching on the 2-carafe filter
Unlocking the luggage compartment General information . . . . . . . . . . . 362
system . . . . . . . . . . . . . . . . . . . . 385
flaps using the remote control Instructions for operating a
microwave oven . . . . . . . . . . . . . . 363 Brewing 1/2 a carafe of coffee (10
(option) . . . . . . . . . . . . . . . . . . . . 342 cups of coffee) . . . . . . . . . . . . . . . 385
Forward door leaf of door II Use for the intended purpose . . . . 365
Brewing 1 carafe of coffee (20 cups
disabled by jump seat (option) . . . . 343 Approved personnel . . . . . . . . . . . 365
of coffee) . . . . . . . . . . . . . . . . . . . 386
Locking door 2 . . . . . . . . . . . . . . . 343 First use of the galley . . . . . . . . . . 366
Brewing 2 carafes of coffee (40
Locking door 2 (double-leaf) Switching on the galley . . . . . . . . . 367 cups of coffee) . . . . . . . . . . . . . . . 387
(option) . . . . . . . . . . . . . . . . . . . . 344 Filling the fresh water tank inside Manual operation of the 2-carafe
Locking door 1 . . . . . . . . . . . . . . . 345 the bus . . . . . . . . . . . . . . . . . . . . 368 filter system . . . . . . . . . . . . . . . . . 388
Locking using the radio remote Filling the fresh water tank outside Descaling the coffee machine . . . . 388
control (option) . . . . . . . . . . . . . . 345 the bus . . . . . . . . . . . . . . . . . . . . 370
Winter operation . . . . . . . . . . . . . . 390
Central locking system (option) . . . 348 Checking and cleaning the fresh
Draining the fresh water tank . . . . 390
water filter . . . . . . . . . . . . . . . . . . 370
Draining the water lines . . . . . . . . 391 First use of the galley . . . . . . . . . . 407 Descaling the water heater
Draining the boiler . . . . . . . . . . . . 391 Switching on the galley . . . . . . . . . 408 boiler . . . . . . . . . . . . . . . . . . . . . . 422
Draining the 40-cup coffee Filling the fresh water tank inside Winter operation . . . . . . . . . . . . . . 423
machine . . . . . . . . . . . . . . . . . . . . 392 the bus . . . . . . . . . . . . . . . . . . . . 410 Boiler (option) . . . . . . . . . . . . . . . 424
Draining the 2-carafe filter sys- Filling the fresh water tank outside Draining the fresh water tank . . . . 425
tem . . . . . . . . . . . . . . . . . . . . . . . 393 the bus . . . . . . . . . . . . . . . . . . . . 411 Draining the water lines . . . . . . . . 426
Draining the siphon . . . . . . . . . . . 394 Checking and cleaning the fresh Draining the boiler . . . . . . . . . . . . 427
Replacing fuses . . . . . . . . . . . . . . 394 water filter . . . . . . . . . . . . . . . . . . 411 Draining the siphon . . . . . . . . . . . 428
Malfunctions . . . . . . . . . . . . . . . . 396 Drawing water from the water Replacing fuses . . . . . . . . . . . . . . 428
Restoring boiler operation following tap . . . . . . . . . . . . . . . . . . . . . . . 412 Malfunctions . . . . . . . . . . . . . . . . 431
a malfunction . . . . . . . . . . . . . . . . 396 Switching on the sausage heat- Using the sausage heater again
Using the sausage heater again er . . . . . . . . . . . . . . . . . . . . . . . . 412 after a malfunction . . . . . . . . . . . . 431
after a malfunction . . . . . . . . . . . . 397 Cleaning the sausage heater . . . . . 415 Using the coffee machine again
Using the 40-cup coffee machine Descaling the sausage heater . . . . 415 after a malfunction . . . . . . . . . . . . 432
again after a malfunction . . . . . . . 398 Switching on the coffee ma- Using the water heater (option)
Using the 2-carafe filter system chine . . . . . . . . . . . . . . . . . . . . . . 416 again after a malfunction . . . . . . . 433
again after a malfunction . . . . . . . 399 Brewing 1/2 a carafe of coffee (10 Other malfunctions . . . . . . . . . . . . 435
Other malfunctions . . . . . . . . . . . . 400 cups of coffee) . . . . . . . . . . . . . . . 416 Switching off the galley . . . . . . . . . 436
Switching off the galley . . . . . . . . . 401 Brewing 1 carafe of coffee (20 cups
of coffee) . . . . . . . . . . . . . . . . . . . 417
Descaling the coffee machine . . . . 418 Lavatory . . . . . . . . . . . . . . . . . . . 437
On-board kitchenette (integrated Dispensing cups of hot water Enabling the lavatory . . . . . . . . . . 438
in the lavatory cabin) . . . . . . . . . 403 (alternative to coffee machine) . . . 419 Switchover between water (WC)
Safety precautions/general Water heater (option) . . . . . . . . . . 420 and chemical (CC) operation
information . . . . . . . . . . . . . . . . . 406 Setting the thermostat of the water (option) . . . . . . . . . . . . . . . . . . . . 439
Use for the intended purpose . . . . 407 heater . . . . . . . . . . . . . . . . . . . . . 421 Flushing the WC . . . . . . . . . . . . . . 440
Approved personnel . . . . . . . . . . . 407
Drawing water at the hand Checking the engine oil level with Retreaded tyres . . . . . . . . . . . . . . 485
washbasin . . . . . . . . . . . . . . . . . . 440 the dipstick (option) . . . . . . . . . . . 468 Tyre pressures table 295/80 R
Filling the soap dispenser . . . . . . . 441 Checking the engine oil level with 22.5 . . . . . . . . . . . . . . . . . . . . . . 486
Adding paper hand towels . . . . . . . 441 the dipstick (OM 501/502 LA) Safety measures to be taken in
Adding toilet paper . . . . . . . . . . . . 441 (option) . . . . . . . . . . . . . . . . . . . . 469 the event of a flat tyre or a wheel
Opening the basin undercabin- Safety instructions for working in change . . . . . . . . . . . . . . . . . . . . 487
et . . . . . . . . . . . . . . . . . . . . . . . . 442 the engine compartment . . . . . . . . 470 Fitting anti-skid chains (snow
Changing waste bags . . . . . . . . . . 442 Removing the drive belts chains) . . . . . . . . . . . . . . . . . . . . 488
Filling the fresh water storage (OM 457 LA) . . . . . . . . . . . . . . . . 470 Removing the spare wheel from the
tank . . . . . . . . . . . . . . . . . . . . . . 442 Fitting the drive belts (OM 457 LA) . 473
. spare wheel flap . . . . . . . . . . . . . . 488
Emptying the fresh water storage Removing the drive belts (OM 502 Positioning the jack . . . . . . . . . . . 489
tank . . . . . . . . . . . . . . . . . . . . . . 443 LA) . . . . . . . . . . . . . . . . . . . . . . . 476 Removing the wheel trims . . . . . . . 490
Emptying the holding tank . . . . . . . 444 Fitting the drive belts (OM 502 LA) . 478
. Removing the wheels . . . . . . . . . . 491
Winter operation . . . . . . . . . . . . . . 445 Engine cooling system fan drive Fitting the spare wheel . . . . . . . . . 497
Checking the residual current emergency operation . . . . . . . . . . 480 Fitting the wheel trims . . . . . . . . . 499
device for the 230 V socket Checking the coolant level of the Pneumatic system test ports under
(option) . . . . . . . . . . . . . . . . . . . . 446 engine and heating system . . . . . . 481 the driver's area . . . . . . . . . . . . . . 502
Greasing the impeller of the CC Tyres - operating safety and Pneumatic test ports behind door
pump . . . . . . . . . . . . . . . . . . . . . . 448 roadworthiness . . . . . . . . . . . . . . . 482 2......................... 504
Tyre pressure . . . . . . . . . . . . . . . . 483 Other pneumatic test ports . . . . . . 506
Tyre tread . . . . . . . . . . . . . . . . . . 483 Inflating tyres using the tyre inflator
Practical advice . . . . . . . . . . . . . 449 Tyre condition . . . . . . . . . . . . . . . 484 connection . . . . . . . . . . . . . . . . . . 507
Overview of the operating, function Tyre age . . . . . . . . . . . . . . . . . . . 484 Charging the compressed-air
and malfunction display screen . . . 455 Invisible tyre damage . . . . . . . . . . 484 system of another bus . . . . . . . . . 509
Engine oil level display . . . . . . . . . 462 Tyre load capacity, top speed of Operating the bus stop brake
Oil level alerts . . . . . . . . . . . . . . . 463 tyres and types of tyres . . . . . . . . 485 emergency release switch . . . . . . . 511
Oil level information . . . . . . . . . . . 465
S 415/416 GT-HD right-hand drive (model revision)/04.2012 GB IX
Table of contents
Operating/malfunction displays: Electrical system - overview (illus- Fuse assignment for roof-moun-
steering system . . . . . . . . . . . . . . 512 tration shows S 416 GT-HD as an ted heating, ventilation and air-
Checking the oil level in the power- example) . . . . . . . . . . . . . . . . . . . 526 conditioning system (Webasto) . . . 556
steering expansion tank . . . . . . . . 513 Driver's area interior switch Fuse assignment for roof-moun-
Draining the fuel prefilter . . . . . . . 514 panel . . . . . . . . . . . . . . . . . . . . . . 528 ted heating, ventilation and air-
Replacing the filter element for the Main switch panel (under the conditioning system (Konvekta) . . . 558
fuel prefilter . . . . . . . . . . . . . . . . . 514 driver’s area) . . . . . . . . . . . . . . . . 530 Handling fuses . . . . . . . . . . . . . . . 559
Changing the main fuel filter Auxiliary switch panel . . . . . . . . . . 532 Disconnecting vehicle batteries . . . 560
(OM 457 LA) . . . . . . . . . . . . . . . . 516 Power distribution board (PDB) . . . 534 Recharging vehicle batteries . . . . . 561
Changing the main fuel filter Electrical connection for the Switching to the auxiliary bat-
(OM 502 LA) . . . . . . . . . . . . . . . . 518 roof-mounted system (heating, teries (jump starting batteries)
Changing the water heater fuel ventilation, air-conditioning) . . . . . . 536 (option) . . . . . . . . . . . . . . . . . . . . 562
filter . . . . . . . . . . . . . . . . . . . . . . 521 S 415 GT-HD, S 416 GT-HD battery Notes on jump-starting . . . . . . . . . 563
Bleeding the fuel system . . . . . . . . 521 compartment . . . . . . . . . . . . . . . . 538 Jump-start procedure . . . . . . . . . . 564
Electrical system safety precau- Notes on fuse assignments . . . . . . 539 Activating the on-board dia-
tions . . . . . . . . . . . . . . . . . . . . . . 522 Fuse assignment for driver's area gnostics . . . . . . . . . . . . . . . . . . . . 565
General safety precautions for interior switch panel . . . . . . . . . . . 540 Interpreting the on-board dia-
batteries . . . . . . . . . . . . . . . . . . . 522 Fuse assignment for main switch gnostics screen display . . . . . . . . . 567
Safety precautions for handling panel (under the driver's area) . . . . 544 Clearing the fault memory of the
batteries . . . . . . . . . . . . . . . . . . . 523 Auxiliary switch panel fuse assign- selected system . . . . . . . . . . . . . . 567
Measures required for the pre- ment (S 415/416 GT-HD right-hand Ending on-board diagnostics . . . . . 568
vention of damage to buses or drive) . . . . . . . . . . . . . . . . . . . . . . 546 Changing bulbs . . . . . . . . . . . . . . 568
components during electric welding Power distribution board (PDB) Emergency operation (depres-
work . . . . . . . . . . . . . . . . . . . . . . 523 fuse assignment (S 415/416 GT- surising the doors using the
Changeover of Litronic headlamps HD) . . . . . . . . . . . . . . . . . . . . . . . 550 emergency valves) . . . . . . . . . . . . 576
(option) . . . . . . . . . . . . . . . . . . . . 524 Fuse assignment for ceiling switch
panel, ComfortClass 400 . . . . . . . . 554
Index . . . . . . . . . . . . . . . . . . . . . 598
6 Permissible axle
load for front axle
7 Permissible axle
load for driven
axle
8 Permissible axle
load for trailing
axle
M00_00-0229-01 M00_00-0155-01
M00_00-0241-01
with the permissible type of opera- Stickers Navigation and global positioning
tion of the class concerned. There are various warning stickers af- system
For instance, this means that, in the fixed to your bus. These are intended to If your bus is equipped with a navigation
case of a bus being used in accord- make you and others aware of various system, please observe the following
ance with class 2, it is necessary to dangers. Therefore, do not remove any instructions and information:
ensure that the bus is operated with warning stickers unless it is expressly
seating having no aisle-side sideways stated on the sticker that you may do Danger.
adjustment. so.
Please devote your attention primarily to
road and traffic conditions. Do not at-
Danger. tempt to operate the navigation and pos-
If you remove warning stickers, this could itioning system unless the bus is station-
result in you or other persons failing to ary. Please bear in mind that your bus
recognise dangers. You or others could will cover a distance of 14 metres every
be injured as a result. second at a speed of only 30 mph (50
km/h). The navigation system is unable
to provide information about the maxim-
um load-bearing capacity for bridges or
the maximum permissible height for driv-
ing through underpasses. The driver is
responsible for checking the load-bearing
capacity of bridges and headroom clear-
ances encountered en route.
Washing the outside of the bus in After the washing process, fold the integ-
Note: an automatic vehicle wash ral mirrors outwards again (manually or
Older peripherals (e.g. ticket-printing ma- electrically, depending on vehicle equip-
chines, ticket-cancelling machines, destin- ment).
ation displays, etc.) that are still used in Before the bus is washed, remove any
new buses must comply with the technic- attachment parts that may be fitted (e.g.
al requirements of EC Directive 72/245 satellite receiver on the roof).
EEC.
Danger.
Please observe local legal requirements
governing the use of mobile phones or
on-board telephones/intercoms in force in M88_00-0068-01
the country of vehicle operation.
Before the bus is washed, make sure
that the roof hatches, driver's window
and the doors are closed. Set the heat-
ing/ventilation/air-conditioning system
to air-recirculation mode (Smog button).
Before the bus is washed, fold both
integral mirrors inwards towards the
windscreen either manually by means
of hinge pin (1) on the mirror arm or,
with electric mirrors, using the mirror ad-
justment button on the instrument panel
(option).
Storage space for hand luggage Driver's rest area safety precau- Windscreen wiper system safety
tions precautions
The driver's rest area must only be used
by the bus driver (second driver).
The on-board telephone may only be
used by the driver in accordance with
legal requirements. Observe the legal
requirements of the country concerned.
T68_00-0018-31
Safety precautions for the air- The operator must maintain a logbook Operation of auxiliary heating
conditioning system auditing the consumption of refrigerant
Air-conditioning systems that are op- and refrigerator oils.
erated with refrigerant R 134 a are la- Danger.
belled with appropriate stickers and/or Danger.
plates on the compressor. Risk of fire and burns. There is a risk of
In automatically controlled air-conditioning fires and burns due to the high exhaust
Never mix R 134 a refrigerant and the systems, the ventilation blowers of con- temperatures and the hot exhaust pipe
corresponding Triton SE 55 refrigerator denser or evaporator units may start up for the auxiliary heating. For this reason,
oil with other products. at any time. Therefore, always switch do not stop or park the bus over ignitable
the ignition starter switch to OFF be- materials (e.g. grass) when the auxiliary
In accordance with current good engin- fore any cleaning work is carried out.
eering practices, it is prohibited to allow heating is in operation, has recently been
Do not reach into the fan blades or fan in operation or has been operated by the
refrigerant to escape into the environ- rollers. Avoid any contact with refriger- immediate heating button/preset clock.
ment when operating, servicing or de- ant as there is a risk of frostbite. Treat
commissioning air-conditioning systems. affected skin areas as for frostbite, and
Refrigerants and refrigerator oils must seek medical attention immediately. Carry
out maintenance and repair tasks with the Danger.
be disposed of or recycled separately by
engine switched off whenever possible. Risk of poisoning and suffocation. The
type and nature. Keep a safe distance from moving parts auxiliary heating must not be used in en-
Only persons having the relevant and (e.g. belt drive) when the engine is run- closed spaces such as garages or work-
necessary specialist knowledge, technic- ning. shops due to the risk of poisoning and
al equipment and official approval (by suffocation. It must also not be used in
health and safety inspectorate, local au- timer or preselection mode.
thority, TÜV or equivalent) are permitted
to carry out maintenance work on air-
conditioning systems and take back refri-
gerants and oils.
Danger.
Risk of explosion. The auxiliary heating
must be switched off at filling stations
and fuel dispensing systems due to the
risk of explosion.
Danger.
Risk of fire. The auxiliary heating must
remain switched off in places where ignit-
able vapours or dust can accumulate (e.g.
in the vicinity of filling stations, fuel, coal,
sawdust and grain stores or similar).
Preparation for the journey - daily Check that the emergency equip-
tasks Note: ment is accessible and complete, e.g.
Check the windscreen washer fluid Under certain weather and operating con- first-aid kit, fire extinguisher, warning
level and test the windscreen washer ditions, moisture may form on the inside triangle, emergency hammer for side
system and windscreen wipers. of the headlamps and other lights when windows, jack.
the bus is stationary. This does not in-
Check the position of the rear-view
dicate a fault or defect. The ventilation
Note: openings in the headlamps allow this
mirrors, clean the mirrors, test the
moisture to evaporate soon after the bus mirror heating.
Five times a day.
has pulled away. Check tyre pressures and tyre con-
Check the fuel level for the engine dition (including the spare wheel).
and water heater (option). Check that the luggage compartment
flaps and the service covers are se- Check that the wheel nuts are firmly
curely locked. seated.
Danger.
Check the emergency exits.
Switch off the engine and auxiliary heat-
ing before refuelling. Insert the tachograph recording disc
or the driver card.
Check the AdBlue additive level in
the BlueTec exhaust gas cleaning
system. Note:
If the indicator lamp in the tachograph is
Check the electrical system, paying lit, no disc or driver card has been inser-
particular attention to the headlamps, ted.
turn signals, tail lamps, brake lamps
and licence plate lamps.
Preparation for the journey - weekly Carry out a visual check to ensure
tasks there are no leaks in the engine,
Check the coolant level in the cool- transmission, driven axle, steering
ing system and top it up if necessary. or the cooling and heating systems.
Check the corrosion inhibitor/anti- Drain the fuel prefilter in the engine
freeze concentration each time the compartment.
coolant has been topped up and cor-
Check the acid level in the starter
rect if necessary.
batteries.
Note:
Danger.
M40_00-0115-71 Refer to the Specifications for Service
Products Observe the safety precautions.
Check wheel hubs (1) on all wheels
for leaks inside and out (visual Check the oil level in the hydraulic Check the seat belts (belt arrester).
check). steering system and top it up if ne- Check the belt straps for damage
cessary. (visual check).
Note:
If the wheel hubs are leaking, there may Caution:
be grease or oil residue on the tyres
If the oil level is low, have the steering
themselves or deposits on the parking
system checked at an authorised special-
area on which the bus is standing. Con-
ist workshop.
sult an EvoBus Service Partner in the
event of a leak. Check the belt tension of all belt
drives.
Preparation for the journey - Additional maintenance tasks General bus care and maintenance
monthly tasks dependent on bus use Carry out the work specified in the
Check the residual current device The bus operator must plan further Maintenance Record
for the 230 V socket (option) in the maintenance tasks (filter mainten-
lavatory. ance) for the heating/ventilation/ Caution:
air-conditioning system (driver’s area
Regular maintenance of the chassis and
and passenger compartment) in ad-
drive train is essential to maintaining
dition to those indicated in the Main- the operating safety and roadworthiness
tenance Record. of the bus. The time intervals and the
scope of work required are specified in
the Maintenance Record supplied with the
bus.
Caution:
It is strongly recommended that the spe-
cified maintenance intervals be observed.
Running-in guideline . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Starting the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
Driving . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
Stopping the engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
Towing and tow-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
Trailer towing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
Loading a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Driving with a trailer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
Ball hitch trailer coupling (fixed) (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
Ball hitch trailer coupling and open-jaw trailer coupling (detachable) (option) . . . . . . . . . . . . . . . . . . . . . . . . 32
Connecting the power supply . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
Trailer coupling maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Refuelling (diesel fuel) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
BlueTec exhaust gas cleaning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35
AdBlue service product . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 37
Filling with AdBlue . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39
Running-in guideline to the economic rpm in each gear. Starting the engine
Running in the chassis and drive train During the running-in period, do not The parking brake must be applied.
drive the bus for long distances at the
Transmission in neutral.
same road speed = same rpm. Varying
Note: engine speeds and therefore varying loads
The way in which the chassis and drive demanded of the entire drive train are Note:
train of the new bus are treated during favourable to the running-in of the bus. Do not depress the clutch pedal while
the first 3,000 miles (5,000 km) is critical starting the engine.
to the future performance and service life
of the bus.
Note:
At outside temperatures of below –20 °C,
Note:
preheat the engine with the water heater
The load to which the bus is subjected (refer to “Heating/ventilation/air-condi-
during this period should be increased tioning control panel”).
only gradually. The maintenance and lub-
rication tasks specified in the Mainten-
ance Record should be carried out con-
Note:
scientiously.
The bus is equipped with an immobiliser
as standard. The engine cannot be star-
ted without one of the authorised keys.
Caution:
Do not place the engine under full load
during the running-in period. Up to
1,200 miles (2,000 km): run in with
care. Drive at no higher than 3/4 of
the maximum rpm in each gear. After
1,200 miles (2,000 km): slowly increase
Note: Note:
After a maximum of 3 starting attempts, For emergencies, we recommend that you
wait (about 15 minutes) before trying always carry a spare key to which you
again. have access at all times.
Driving
Danger. Danger.
If there is insufficient pressure in the Environmental protection The freedom of movement of the ped-
compressed-air supply system (supply als must not be restricted. The operat-
Never warm up the engine while the bus
pressure operating displays remain on the ing safety and roadworthiness of the bus
is stationary. Instead, drive off and run
screen), a warning signal sounds until the would otherwise be at risk. Objects could
the engine at moderate speeds.
required pressure has been reached. Do fall and get caught between the pedals if
not release the parking brake until there you were to accelerate or brake suddenly,
is sufficient operating pressure. with the result that you would no longer
Note: be able to brake, depress the clutch ped-
The engine should not be placed under al or accelerate. You could cause an acci-
full load until it has reached normal op- dent and put yourself and other people in
erating temperature (75 °C–90 °C de- danger.
pending on operating conditions and the
outside temperature). Check the freedom of movement of
the pedals
Danger. Danger.
All doors must be unlocked before the Where floormats and carpets are fitted,
bus is driven off. ensure that they are safely secured
against slipping and that there is
sufficient space for the pedals.
Note:
For notes on charging the compressed-air
system of a bus to be towed, refer to the
“Practical advice” section.
M00_00-0152-01 M00_00-0152-01
Note: Note:
Open the spare wheel flap by pulling the To tow the bus, there are some towing
lever in the front left doorway. jaws in the vehicle tool kit that have to M00_00-0596-71
be screwed into locating bore (1) provided
Screw the towing coupling into locat-
behind the front panel or in the rear
member. ing bore (1).
Note:
Front panel (2) that conceals the towing
socket can be removed by undoing the 4
securing screws (1).
If the trailer begins to swing from side to brake pedal with one continuous press, Ball hitch trailer coupling (fixed)
side: but operate it at intervals. (option)
release the accelerator pedal
do not countersteer Danger. Note:
brake if necessary While the vehicle is in motion, never keep Observe the operating instructions issued
the brake pedal continuously depressed, by the trailer manufacturer.
do not attempt to draw the vehicle/ e.g. avoid allowing the brakes to slip as a
trailer combination out by accelerat- consequence of you resting your foot on Secure the trailer against rolling
ing the pedal. This causes the brake system away.
The gradient-climbing capabilities from a to overheat, increases the braking dis-
tance and may result in a complete loss Reverse the vehicle until the towing
standstill refer to sea level. When driv-
of braking effect. ball on the trailer drawbar is posi-
ing in mountainous areas, you should
tioned precisely above the ball end
bear in mind that the power output of
on the vehicle.
the engine and thus its gradient-climb-
ing capability decrease with increasing Hitch the trailer as described in the
altitude. operating instructions issued by the
On long and steep downhill gradients, trailer manufacturer.
select a lower gear/shift range in good
time. This makes use of the braking ef-
fect of the engine, reducing the amount
of braking effort required to maintain a
safe speed. The load on the brake sys-
tem is therefore reduced, which helps to
prevent the brakes from overheating and
wearing too rapidly. If additional brak-
ing effort is required, do not depress the
Ball hitch trailer coupling and open- Connecting the power supply
jaw trailer coupling (detachable)
(option) Note:
Before connecting the cable, check that
Note: the voltage of the consumers on the trail-
Observe the operating instructions issued er is the same as the voltage of the con-
by the trailer manufacturer. sumers on the towing vehicle.
Trailer coupling maintenance Refuelling (diesel fuel) output may be degraded in line with the
Clean the trailer coupling and lubric- The vehicle has a 2-tank system fitted to amount of additive. The amount of ad-
ate it with multipurpose grease. the front of the front axle (2-axle) or to ditive should therefore be kept as low as
the rear of the trailing axle (3-axle). The possible under consideration of expec-
Check the screws securing the trail-
fuel tanks are interconnected through ted outside temperatures. Observe all
er coupling to the end cross member
their bases by a fuel line. The bus can relevant safety regulations.
for firm seating. Look for the inspec-
tion paint. be refuelled from either side. If the fuel Flow improvers are fuel additives that
tanks on your bus are interconnected, it improve the flow characteristics of
is necessary to remove the fuel cap from the fuel. Do not add flow improvers
Danger. to winter diesel fuel rated as effective
each of the fuel tanks.
If the threadlocking paint is damaged, Use only diesel fuels compliant with EN down to -22 °C. Flow improvers could
the trailer coupling must be checked and
590 (refer to the Specifications for Ser- have a negative impact on the cold flow
resecured by a Service Partner. It is pro- characteristics of this fuel. In the case
hibited to use trailer coupling until then. vice Products). Engines with BlueTec
exhaust gas aftertreatment system must of summer diesel fuels or less cold-
be run only on fuels having a fuel sul- resistant winter diesel fuels, add an
phur content of less than 50 ppm. In amount of flow improver appropriate
the cold season, use winter-grade dies- to the expected outside temperature.
el fuel (effective down to approximately Add the fuel additive to the diesel fuel
-20 °C). If outside temperatures fall even well before the flow characteristics of
further, the flow properties of the dies- the diesel fuel have been degraded as a
el fuel could deteriorate to an unusable result of paraffin separation. The only
level due to paraffin separation. As a way to eliminate malfunctions that arise
preventive measure for this situation, it as a direct result of paraffin separation
is permissible to add a specific amount is to raise the temperature across the
of an approved flow improver proportion- entire fuel system.
ate to the outside temperature. Engine Switch off the engine and auxiliary heat-
ing before refuelling. Turn the ignition
BlueTec exhaust gas cleaning The illustration shows filler neck (1) for
Caution: system the AdBlue supply tank (next to the dies-
The biodiesel (FAME) used must comply el tank).
with EN 14214. The use of pure veget-
able oils is not permitted. Note:
AdBlue is consumed at a rate of approx-
imately 5 % of the rate of diesel fuel con-
sumption. It is recommended that the
AdBlue supply tank also be refilled at
every regular refuelling stop.
would no longer be permitted to be oper- surised while the engine is warm. There
ated on public roads. In some countries, Note: is a risk of scalding from hot AdBlue®
operation of the bus without AdBlue may AdBlue freezes at a temperature of spraying out if the line system is suddenly
be considered to be a criminal offence approximately -11 °C. The bus is opened. There is also the risk of skin ir-
or a violation of administrative law pun- equipped with an AdBlue preheating ritation or damage to the eyes if AdBlue®
ishable by fine. Support in the purchase system as standard. Winter operation is comes into contact with the skin or eyes.
or operation of the bus, i.e. tax relief, thus ensured, even at temperatures below Wear protective gloves
road tax, may also be invalidated retro- -11 °C. Wear protective clothing
spectively. This may be the case both Wear safety goggles
in the country in which the vehicle is re- Work on the exhaust gas aftertreat-
gistered and in other countries in which Environmental protection ment system should not be com-
the vehicle is operated. AdBlue is biologically degradable. Unless menced until approximately 4 minutes
it is handled properly, however, AdBlue have passed as individual lines con-
constitutes an environmental hazard. Do tinue to be flushed with compressed
Danger.
not allow AdBlue to enter the sewage sys- air even after the engine has been
It is essential that work relevant to safety tem, surface water, ground water or soil switched off.
or work on safety-related systems be car- in significant volumes. Turn the ignition starter switch to the
ried out at a qualified specialist work- OFF position and remove the key be-
shop. fore work is carried out on the SCR
Danger. Risk of poisoning and
injury. system.
Allow the AdBlue® line system to
Danger. AdBlue® is not classified as a hazardous cool down
substance by German regulations govern-
Always have maintenance work carried ing hazardous substances. Nevertheless, Open line connections and system
out at a qualified specialist workshop certain points should be observed when component covers/caps slowly.
which has the necessary knowledge and handling AdBlue®. Capture any AdBlue® that escapes in
tools. a suitable container and dispose of
The AdBlue® line system and the system
components connected to it are pres-
Note:
Note: AdBlue freezes at a temperature of
approximately -11 °C. The bus is
AdBlue is consumed at a rate of approx-
equipped with an AdBlue preheating M54_00-1372-71
imately 5 % of the rate of diesel fuel con-
system as standard. Winter operation is Read AdBlue fill level (2).
sumption. It is recommended that the
thus ensured, even at temperatures below
AdBlue supply tank also be refilled at
-11 °C.
every regular refuelling stop.
Caution:
Use only AdBlue compliant with DIN 70
070. Special additives are not permitted.
M47_00-0091-71
M47_00-0055-71
refuelled. Yellow warning lamp (3) does and remains lit to remind the driver
not go out until the vehicle has been re- that an AdBlue top-up is due. Yellow Danger.
fuelled. warning lamp (3) does not go out until
Have the malfunction rectified by an
the vehicle has been refilled with AdBlue. EvoBus Service Partner immediately.
AdBlue level
Exhaust gas cleaning malfunction
Fault in the exhaust gas cleaning
system
M47_00-0091-71
low alert (1) displays icon (1.1) and the Engine power reduction acknowledged the “Motor Störung” (En-
message “Motor Störung” (Engine mal- gine malfunction) yellow alert beforehand
function) (1.2). The driver can acknow- (see above). In this situation, a fault is
ledge yellow alert (1) at any time using also present in the exhaust gas clean-
main menu buttons (1.3) on the steering ing system, i.e. malfunction indicator
wheel. If the malfunction message was lamp (2) flashes. If the fault was caused
triggered by AdBlue supply tank (3) run- by AdBlue supply tank (3) running empty,
ning empty, it is necessary to top up the the driver has manually acknowledged
AdBlue level immediately. If the AdBlue the “AdBlue Vorrat zu gering” (AdBlue
supply tank has run empty, the driver level too low) yellow alert (see above) at
must have actively acknowledged the some time previously. The AdBlue supply
“AdBlue Vorrat zu gering” (AdBlue level tank must be filled immediately.
too low) yellow alert (see above) at some M47_00-0096-71
time previously. Danger.
In the event of an NOx fault (display in-
dicating NOx concentration exceeded Have NOx faults rectified immediately by
Danger. significantly) or if the AdBlue supply tank an EvoBus Service Partner.
Have NOx faults rectified immediately by runs empty, engine power is automat-
an EvoBus Service Partner. ically reduced to approximately 60 %
and yellow alert (1) appears on the dis-
play screen. The yellow alert displays
Note: icon (1.1) and the message “Motor Leis-
If the AdBlue supply tank runs empty, tungsreduzierung” (Engine power re-
engine power is automatically reduced to duction) (1.2). The driver can acknow-
approximately 60 %. ledge yellow alert (1) at any time using
main menu buttons (1.3) on the steer-
ing wheel. The driver must have actively
Following any critical traffic or acci- Adjusting the headlamps for driv- Remove the cover (right 4x and left
dent situation, it is possible to record ing on the left or right (Litronic 3x quick-release locks).
an entry manually. headlamps only (option))
Note:
Note: Caution: Covers accessible from the vehicle in-
When pushbutton (1) is pressed follow- Litronic headlamps (option) can be adjus- terior. Fold back the rubber mat on the
ing an accident, the event (approximately ted for driving on the left or driving on right-hand side.
43 seconds before, during and after the the right. Please observe the rules and
accident) is stored and remains write-pro- regulations of the country in which the
tected for an extended period. vehicle is operated.
Danger.
Bulbs and bulb holders may be hot and
bulbs are pressurised.
Note:
Refit in reverse order.
M54_00-0406-01 M54_00-0840-01
Unclip plug (1) of the control module. The headlamp is adjusted with metal
bar (1).
Danger.
The connector must be disconnected Note:
without fail because the gas discharge Push metal bar (1) upwards: driving on
lamps for Litronic headlamps operate at the right.
high voltage.
Brake system safety precautions Braking and stopping Brakes with anti-locking protection
Whenever the bus is driven over long In the event of danger, the brake
downhill stretches, you should make pedal should be fully depressed. This
Caution: use of the braking effect of the en- guarantees that all wheels are regu-
gine by shifting into a lower gear. lated and the bus decelerates optim-
The braking characteristics of the bus
Use the continuous brakes (retarder, ally.
may change if a yellow warning level
malfunction in the brake system is dis- engine brake) to relieve the load on
On a slippery road surface, you
played on the screen in the instrument the service brake.
should also declutch so that the
cluster. Drive with extreme care. Have braking effect of the engine cannot
the fault rectified as soon as possible by Note: affect the ABS control intervention.
an EvoBus Service Partner.
Except for emergencies, the service brake
does not usually need to be applied Note:
sharply.
Danger. The retarder is automatically deactivated
for the duration of an ABS control inter-
The braking characteristics of the bus
vention.
have changed if a red warning level mal- Note:
function in the brake system is displayed.
Always apply the parking brake before
Pedal travel may increase under braking.
you disembark. On uphill and downhill Danger.
ABS is switched off. Stop the bus imme-
gradients, you must also chock the
diately and disable it (traffic conditions The anti-locking protection of ABS does
wheels and turn the steering towards the
permitting). Have an EvoBus Service Part- not relieve the driver of the responsibility
kerb.
ner rectify the fault immediately. for adopting a driving style which takes
traffic and road conditions into account.
The directional stability and steerability
of the bus are improved under braking.
However, the anti-locking protection is
not able to avert the consequences of,
Danger.
The parking brake indicator lamp
Do not apply the parking brake unless the lights up on the instrument panel
bus is stationary. Always apply the park- and this operating symbol appears on
ing brake before you leave the driver's the screen at the same time.
area. On uphill and downhill gradients,
you must also chock the wheels and turn
the steering towards the kerb.
Danger.
A failure in brake circuits 1 and 2 will
jeopardise the operating safety and road-
worthiness of the bus. Stop the vehicle
immediately (traffic conditions permitting).
Have the brake system checked by an
EvoBus Service Partner immediately.
M42_00-0678-71
Electronic Stability Program (ESP) been deactivated and the drive wheels
(system description) start to spin. Note:
Dynamic handling control (FDR) prevents, It is recommended that the Electronic
within the laws of physics, the bus from Stability Program (ESP) be deactivated us-
skidding or tilting, regardless of the load Note: ing ESP OFF pushbutton (1) in the event
status of the bus, road and traffic condi- In wintry conditions, optimum perform- of traction problems when driving with
ance of the Electronic Stability Program snow chains fitted or over loose surfaces
tions or in critical driving situations (e.g.
(ESP) cannot be achieved unless winter (e.g. sand or gravel).
sudden swerving manoeuvre or high cor-
nering speed). This is achieved by se- tyres (M+S) are fitted.
lective braking of individual wheels or,
where necessary, all wheels. Combined
with acceleration skid control (ASR), this
system is called the Electronic Stability
Program (ESP). ESP remains operational
even when the service brake is applied
or a continuous brake is active.
Danger.
RISK OF ACCIDENT. The Electronic Sta-
bility Program (ESP) does not relieve the
driver of the responsibility for adopting a M42_00-0799-71
driving style which takes traffic and road
conditions into account. ESP can restabil-
ise the bus only within the laws of phys-
ics. The bus may skid out of control if
the Electronic Stability Program (ESP) has
Note:
Dynamic handling control (FDR) is active
only at speeds of over 5 mph (10 km/h).
Dynamic handling control (FDR) is deactiv- M42_00-0677-71
ated when reverse gear is selected. Whenever the ignition switch is switched
on, the Electronic Stability Program (ESP)
undergoes an initialisation process that
M42_00-0677-71 lasts until the first few metres have been
The Electronic Stability Program (ESP) driven and the sensors are checked for
is an extension of the Electronic Brake correct function. Dynamic handling con-
trol (FDR) is not yet functional during the rear wheel on the nearside (3) restabil- (5). Selective braking of the front wheel
initialisation phase, although acceleration ises the bus. on the offside (6) restabilises the bus.
skid control (ASR) is operational. If the
system determines that correct operation Note: Note:
is guaranteed, initialisation is completed
The illustration shows a 2-axle bus as an The illustration shows a 2-axle bus as an
and the system is ready for operation.
example. On 3-axle buses with an RAS example. On 3-axle buses with an RAS
Indicator lamp (1) lights up for the dura- axle, the 3rd axle is regulated separately axle, the 3rd axle is regulated separately
tion of the initialisation phase. when necessary. when necessary.
Handling in the event of
Handling in the event of
understeering
oversteering
M42_25_0003_01
M42_25_0002_01
The front axle of the bus deviates from
The bus breaks out at the rear axle. The
steered course (1) towards the offside
bus deviates from steered course (4) and
of the road (2). Selective braking of the
turns towards the near side of the road
Danger.
Danger. The braking characteristics of the bus
may change if a yellow warning level mal-
The braking characteristics of the bus
function in the brake system appears on
may change if a yellow warning level mal-
the instrument cluster display screen. Ad-
function in the brake system appears on
opt a particularly cautious driving style.
the instrument cluster display screen. Ad-
Have the malfunction rectified as soon as
opt a particularly cautious driving style.
possible by an EvoBus Service Partner. M42_00-0677-71
Have the malfunction rectified as soon as
ASR is activated automatically if the
possible by an EvoBus Service Partner.
drive wheels on one or both sides start
to spin. Indicator lamp (1) flashes while Electronic Stability Program (ESP)
an ASR intervention is in progress. If the active Note:
drive wheels on one side start to spin, The indicator lamp flashes in the event
they will be braked automatically. - If of an intervention by dynamic handling
the drive wheels on both sides start to control (FDR) and by acceleration skid
spin, engine output will automatically be control (ASR).
reduced.
Note: Note:
In 3-axle buses, the ASR intervention is During the dynamic handling control ini-
accompanied by activation of the pull- tialisation phase, indicator lamp (1) lights
away aid (axle load transfer). The pull- up permanently. Dynamic handling control
away will be deactivated automatically is not yet functional while acceleration
approximately 4 seconds after the ASR skid control (ASR) is active.
M42_00-0677-71
intervention has completed.
If the Electronic Stability Program (ESP)
is active, the control intervention and Danger.
therefore the critical driving condition
Danger. RISK OF ACCIDENT. The Electronic Sta-
are indicated by a flashing indicator lamp
RISK OF ACCIDENT. Acceleration skid bility Program (ESP) does not relieve the
(1).
control does not relieve the driver of the driver of the responsibility for adopting a
responsibility for adopting a driving style driving style which takes traffic and road
which takes traffic and road conditions conditions into account. ESP can restabil-
into account. ise the bus only within the laws of phys-
ics.
Danger.
RISK OF ACCIDENT. The bus may skid
out of control if the Electronic Stability
Program (ESP) has been deactivated and
M42_00-0677-71
the drive wheels start to spin. M42_00-0677-71
The Electronic Stability Program (ESP) If dynamic handling control (FDR) has
can be deactivated using the ESP OFF malfunctioned, the driver is notified by a
pushbutton on the instrument panel. The yellow alert and indicator lamp (1) lights
dynamic handling control (FDR) and ac- up permanently.
celeration skid control (ASR) functions
are also disabled. Indicator lamp (1) Note:
lights up permanently.
Other brake system functions may con-
tinue to work correctly. If any of these
fail, a separate fault message will be dis-
played.
Note: Note:
Once the vehicle has been brought to a Once the vehicle has been brought to a
M42_00-0681-71
halt and the parking brake has been ap- halt and the parking brake has been ap-
plied, the driver is able to view the pres- The supply pressures in circuits 1 and 2 plied, the driver is able to view the pres-
sure value in main menu 4, submenu 1. are monitored by sensors. A red alert (1) sure value in main menu 4, submenu 1.
is displayed if a sensor in at least one
circuit fails. Red alert (1) displays
icon (1.1) and the message “Bremse Note:
Störung” (Brake malfunction) (1.2). If a data transmission error has occurred,
At the same time, red parking brake the display of the supply pressure con-
indicator lamp (2) lights up in the cerned alternates between the minimum
instrument cluster. In addition, a signal value (0 bar) and maximum value (12 bar)
sounds and STOP lamp (4) and red once every second.
warning lamp (3) light up.
Circuit 3 supply pressure Parking brake applied continuous brake OFF switch on the in-
strument panel. This is indicated in the
“Driving operating display” menu on the
display screen by this icon.
Bus stop brake active
If the supply pressure in circuit 3 falls This symbol appears on the instrument
below 6.3 bar, a yellow warning level cluster display screen while the parking
malfunction is shown on the display brake is engaged.
screen. This malfunction warning is not
cleared until the pressure has risen back Deactivating continuous braking
This symbol is shown on the instrument
above 6.6 bar.
cluster display screen whenever the bus
stop brake is active. It is also shown
Danger. whenever the drive-off lock is active (one
The braking characteristics of the bus or more doors are open).
A retarder installed in the bus is con-
may change if a yellow warning level mal-
function in the brake system appears on trolled in addition to the service brake
whenever the driver depresses the brake Note:
the instrument cluster display screen. Ad-
opt a particularly cautious driving style. pedal (brakes management). The pro- The bus stop brake or the drive-off lock
Have the malfunction rectified as soon as portion of braking output contributed by cannot be deactivated unless the doors
possible by an EvoBus Service Partner. the retarder during this combined brak- are closed. The “Ready to depart” symbol
is shown on the display screen.
ing action is reduced if the speed of the
bus falls below 12 mph (20 km/h). The
braking effect of the retarder is restored
when the bus is subsequently braked at
speeds of over 15 mph (25 km/h). This
function can be switched off using the
Note:
The networks to which the 230/400 V Danger.
system is connected must have protection The installation of a skibox changes the M88_00-0019-01
in the form of a residual current device. bus length and any installed reversing
Otherwise, plug in an external RCD as an The skibox is fitted to the bus by
monitor (park pilot) no longer functions. pinning the four swivel bearings on
adapter.
the left and right-hand side of the
outer frame to the bearing pedestals
Note: on the bus using pins secured with
split pins (1).
Check the correct operation of this RCD
by pressing the test button. Only then
should you connect the 230/400 V sys- Note:
tem of the bus to the mains supply.
A fork lift truck should be used to raise
the box to the correct height to ease as-
sembly onto the bus.
Danger.
Before the bus is driven, it is necessary
to check that all pins (1) are firmly seated
and correctly secured by split pin (2).
Danger.
All lighting equipment must be checked
for correct operation before the bus is
driven. In addition, it is necessary to
M88_00-0021-01 M88_00-0019-01
check that the rear foglamp only works
Only ever stake the lower locating The skibox can only be fitted to on the skibox and no longer on the bus.
eyes with one pin at a time - never buses upon which the correct brack-
two at once. ets are installed.
Danger.
Danger. Note: The skibox cover must be closed and
Risk of injury. Make sure that the rear The electrical connection must be estab- locked when the bus is being driven.
gas strut (1) prestresses the bar. lished between the bus and skibox once
the skibox has been mounted.
Caution:
Before the box is swivelled it must firstly
be unloaded (follow instructions on the
sticker on the skibox frame).
M88_00-0019-01 M88_00-0021-01
Pull both locating pins (1) on the left- This catch (2) (orange-yellow push
hand side when viewed in the direc- handle on the gas strut (1)) must
tion of travel (after removing secur- firstly be raised to allow the box to
ing split pin (2)) and swivel the box swivel back.
to the right side until the gas strut
Reinsert the locating pins and secure
has reached its end position and the
with securing split pins.
catch for preventing the box from
swivelling back unintentionally has
snapped in place.
Further skibox (option) operating Adjust the height of the support arms Note on maintenance work
instructions by removing the securing compon-
ents.
Danger. Note:
Danger.
The permissible total weight of 600 kg All the maintenance work is described in
must not be exceeded. (Follow instruc- After the height has been adjusted the special instructions. The tasks listed here
tions on the sticker inside the skibox) securing component is to be attached to are not subject to any maintenance in-
the support arm and clipped into the wall terval in particular, rather they should be
bracket. carried out as frequently as appropriate
Danger. given the conditions of vehicle use.
Pull the folding step for loading and
Belts over the support arms are to be unloading out of the retaining tubes,
firmly lashed over the retaining frames hook it in using the hooks and fold it
after loading in order to secure the load. out.
If there are defective bulbs in the
Caution: lamp holders, they must be replaced
by pulling out the connector sockets
Corrosive soaps must not be used to
and unscrewing the bayonets fitting.
clean and maintain the box (follow the
manufacturer's instructions). Whenever
there is an excessive amount of dirt the
box may be cleaned with water and car
shampoo. A high-pressure cleaner can
also be used as long as this is operated
carefully.
Setting values
Caution: Danger.
Designation Value
The addition and concentration of the Risk of injury from hot water. The spray
cleaning products should be adjusted ac- lance could rebound if the jet hits the
Maximum permiss- 60 bar cording to the type and level of dirt on surface to be cleaned directly from a
ible water pressure the area to be cleaned. Excess cleaning short distance.
product can cause damage.
Setting values
Turn on the water jet pointing it to- Danger.
Designation Value wards the ground or open-air and
then move it onto the surface to be Risk of injury from high pressure and hot
Maximum permiss- 60 °C water. Do not direct the spray lance at
cleaned. Maintain the maximum per-
animals or people.
ible water temper- mitted jet distance.
ature Setting values Spray the layer of dirt on the under-
Designation Value body thoroughly with the water jet.
Caution:
Spray distance from 30 cm Note:
The protective coating on the underbody
or components may be damaged if the the object at least Let the sprayed water take effect. You
water pressure and/or water temperature may need to spray several times, depend-
are too high or a wrong spray nozzle is ing on the level of dirt.
fitted.
Caution:
We recommend that only tested and ap- Caution:
proved care products should be used. In- Stone chips and areas of soiling, es-
formation about acceptable care products pecially insect remains, bird droppings,
can be obtained from your EvoBus Service tree resins, oils and greases, fuels or tar
Partner. stains should be removed immediately us-
ing approved care products.
Caution:
For cleaning work in the engine compart- Caution:
ment, the use of cleaning agents contain- The bus must be cleaned more frequently
ing acetone or chloroethylene is prohib- in winter to remove salt residues from
ited. road gritting.
Care and cleaning of covers and Care/cleaning of fabric covers Brush the fabric with a soft brush
upholstery following the nap of the fabric.
Special notes on care and cleaning Danger. Basic cleaning - every six months
of covers and upholstery Observe the general information/safety First carry out the weekly basic
notes in this section. cleaning.
Note: Make a foam from a mild, lukewarm
Observe the instructions on your uphol- soap (e.g. from a mild-action deter-
stery fittings and covers in the detailed Note:
gent).
description of the bus. Regular care and basic cleaning help to
maintain the value and high-quality ap-
Apply the foam evenly over all the
pearance of fabric covers. For this reas- covers using a soft, slightly damp
on, carry out basic cleaning regularly. sponge.
Caution:
Carry out basic cleaning more regularly, Wait until the freshly cleaned covers
Do not use cleaning products containing depending on use and the level of dirt. are completely dry.
solvents (e.g. cleaning benzine, acetone,
alcohol, etc.). This would damage covers
and equipment parts made of plastic or
Basic cleaning - weekly
Caution:
foam beyond repair. Vacuum the covers thoroughly follow- The covers must be completely dry before
ing the nap of the fabric. they are used again. Permanent pressure
marks could otherwise form.
Caution:
Caution:
Only use pH neutral care and cleaning Brush following the nap of the fabric
Do not use vacuuming nozzles made of
agents to avoid bleaching out the colours. using a soft brush, without applying
rubber or rubber components. These
could pull threads out of the upholstery
pressure.
covers.
Note:
Caution:
Note: Information about suitable leather
To prevent the formation of permanent care products can be obtained from
To avoid the formation of outlines, not
pressure marks, leather upholstery has to your EvoBus Service Partner or from a
only should the mark be treated but also
be dried off fully before subsequent use. professional leather cleaning company.
the wider area around it.
Removing stains
Then dry the cleaned areas using a
hairdryer set to medium heat, keep-
Caution: ing it moving in a circular motion at a
Remove dirt as soon as possible to pre- distance of 30 cm to 40 cm.
vent permanent stains or damage to the
covers. Caution:
No. Description Page No. Description Page Switches on the left section of the
instrument panel
1 Switches on the 83 8 Right-hand steer-
left section of the ing wheel buttons Note:
instrument panel
9 Tachograph The overview shows the maximum utilisa-
2 Control panel for tion of the instrument panel with switches
10 Left-hand steering in their designated position. To accom-
audio/video sys-
wheel buttons modate the customisation requirements
tem in driver’s
11 Steering column of the customer, the switches may have
area and passen- 125
switch for light been assigned to different positions on
ger compartment the instrument panel.
and wiper func-
3 Instrument cluster tions
4 Switches on the 86 12 Ignition switch
right section of 121
the instrument 13 Adjustable steer-
panel ing column
5 Navigation system 14 Heating/ventila-
312
display screen tion/air-condition-
ing (HVAC) control
6 Parking brake and
181 panel
emergency release
device
7 Steering column
126
switch for retarder
and cruise control
(overview)
37 Horn changeover
switch (option)
Instrument cluster
DTCO tachograph
1 Display screen: Screen dis- 4 Download/calibration inter- 7 Printer drawer release but-
plays vary according to the face: There is an interface ton: This button is used to
operating state of the bus. under the cover. This in- release the printer drawer, for
refer to “Display variants” terface cannot be enabled example, for inserting a new
in the manufacturer's operat- without an inserted company roll of paper.
ing instructions. card, control card or work- 8 Tear-off edge
2 Key panel, driver 1 shop card. 9 Menu buttons: Buttons for
For details, refer to “Access entering, displaying or printing
Note: rights for tachograph cards” data.
in the manufacturer's operat- Refer to “Calling up menu
Activity button, driver 1/card
slot ejector button, driver 1
ing instructions. functions” in the manufac-
5 Key panel, driver 2 turer's operating instructions.
3 Card slot, driver 1: Driver 1,
the current driver of the bus,
inserts his driver card into Note:
card slot 1. Activity button, driver 2/card
slot ejector button, driver 2
Note: 6 Card slot, driver 2: Driver 2,
Insert the card with the chip who is not currently driving
facing upwards in the direc- the bus, inserts his driver
tion of the printed arrow. card into card slot 2.
Note:
Insert the card with the chip
facing upwards in the direc-
tion of the printed arrow.
Tachograph (display) 9 Display field for total distance Destination display safety precau-
recorder/trip meter tions
M68_00-0276-71
7 Speed display
8 Warning lamp
When lit, this means that there is a mes-
sage on the tachograph display screen.
Driver symbol + fault code = operator er-
ror (recording sheet missing or inserted
incorrectly or card missing or inserted
incorrectly). Fault code = system fault
(contact a service centre).
Scope of tools and emergency Location of the fire extinguishers Location of the first-aid kits
equipment
Tools and emergency equipment:
Warning triangle
Hydraulic jack 10 t maximum load
with base board (observe the manu-
facturer's operating instructions).
Hydraulic jack 5 t maximum load
(3-axle buses only) (observe the man-
ufacturer's operating instructions).
Ramp
M86_00-0425-71 M86_00-0424-71
Wheel chock
The portable fire extinguisher (1) is loc- First-aid kits (1) are located on the right-
WAF 27/32 socket spanner
ated under the first row of seats on the hand side behind the driver’s seat.
Towing pins right.
Spatula to open the service covers
on the roof
Crank for emergency operation of the
driver's window
Tool box (containing spare bulbs,
valve connector, tyre inflation hose,
torch and warning lamp, etc.)
Location of the tow bar Location of spare mirror (option) Reversing aid display in the exterior
The tow bar is bolted into the left-side mirror (option)
luggage compartment to the rear of the
front axle.
M88_00-0009-01
left-side luggage compartment immedi- The reversing aid informs the driver of
ately to the rear of the front axle. It is the distance to an obstacle. The revers-
designed to act as an emergency mir- ing aid is activated automatically when
ror only. Undo 4 bolts (2) to remove the reverse gear is engaged. There are three
mirror differently coloured LEDs in the left and
For “Removing the exterior mirror/fit- right-hand sides at the bottom of the
ting the emergency mirror”, refer to the rear-view mirror behind the mirror glass
“Practical advice” section of the Operat- which act as indicators. The mirror is
ing Instructions. transparent at this point.
Caution:
Danger. M82_00-0006-01
Make sure when parking that you pay
When reverse gear is engaged, green attention to objects above and below the
Make sure that there are no persons
or animals in the area in which you are
LED (1) lights up when there is a dis- sensors, e.g. flower pots or trailer tow
manoeuvring. You could otherwise injure tance of 1.5 metres to the obstacle, bars. The reversing aid does not detect
them. yellow LED (2) at 80 cm and red LED such objects at close range. You could
(3) at 40 cm. When reverse gear is en- otherwise damage the bus or the objects.
gaged and the system is fully functional,
the red LED must light up for approxim-
ately 0.5 seconds. If the red LED flashes Note:
twice every 6 seconds, there is a mal- Sources of ultrasonic radiation, e.g the
function in the system. compressed-air brake system or a pneu-
matic hammer, could adversely affect the
reversing aid.
1 Ventilation flaps
2 Intercom (connection to the
driver)
3 Switchable interior lights
4 Not assigned
5 Not assigned
6 Air-conditioning switch (op-
tion)
7 Switch for ventilation blower
speed I and II
8 Heating controller
Note:
The windscreen washer fluid
reservoir is accessible through
the service cover below the
driver's window.
Note:
Antifreeze part number
A 001 986 45 71 11
M00_00-0153-01
1 Spare wheel
2 Main switch panel
3 Fuel tank/AdBlue tank
4 Multi-purpose room (option)
5 Luggage compartment
6 Luggage compartment or lav-
atory
7 Luggage compartment /
multi-purpose room, driver-
's rest area (option)
8 Auxiliary switch panel
9 Stowage compartment
10 Exhaust system / preheater
11 Fuel tank
12 Battery, electrics, battery isol-
ating switch
13 Luggage compartment
14 Air cleaner
15 Stowage compartment
16 Radiator
17 Engine compartment
tank and thus triggers the extinguishing Fire extinguishing system operating
process. The highly pressurised extin- Danger. and malfunction displays
guishing fluid (approximately 100 bar) is
Under unfavourable circumstances, the Fire extinguishing system
forced out of the extinguisher tank into fire extinguishing system may not be able
the extinguisher lines. The extinguish- malfunction
to extinguish the fire completely and per-
ing fluid is sprayed from the extinguisher manently. Further measures will then be
nozzles as a fine mist. The fire extin- required as necessary.
guishing system is monitored by two
pressure switches. A warning message
alerts the driver to the fact that the fire Note: If the fire extinguishing system fails or if
extinguishing system has been triggered. In the GT-HD, the extinguisher tank and there is a malfunction, or even a blaze
the detection agent tank are located on that goes unnoticed, this icon appears in
Caution: the right-hand side to the rear of the rear conjunction with a yellow warning level
bench seat. In the GT, they are located malfunction in the instrument cluster.
Due to the way in which the system inside the right-side air duct in the rear
works, there is a time delay between end.
the start of the fire and the melting of Caution:
the detection line. The possibility of fire In the event of a yellow warning level
damage cannot therefore be completely malfunction occurring with no breakout
ruled out even if the fire extinguishing of vehicle fire, it is permissible to drive on
system is functioning correctly. carefully but the bus should be checked
by an EvoBus Service Partner at the earli-
est opportunity.
Danger.
Risk of accident. If this message is dis-
played, bring the vehicle to an immediate
halt, road and traffic conditions permit-
ting, open all the doors and allow the
passengers to disembark. Then operate
the master safety switch and apply the
parking brake. Leave the vehicle and im-
plement or arrange further measures if
necessary.
Ignition switch 1 Steering unlocked: All con- Adjusting the steering column
sumer units can be switched
on.
Danger.
2 Drive position
Never lock the steering while the bus is 3 Starting position
in motion. Whenever you disembark, even
for a short time, always remove the key
so that the bus cannot be started by chil-
dren or other unauthorised persons.
M46_00-0030-01
Danger.
Only make adjustments when the bus is
stationary. Lock the steering column in
M54_00-0083-01
place after you have adjusted the steering
wheel to match the driver's requirements.
0 Rest position: Insert or re- To do this, press the upper section of
move the key in this posi- pushbutton (1).
tion; the side lamps can be
switched on.
When the engine is running, the dipped- Daytime driving lights (country- Headlamps
beam headlamps, side lamps and licence specific) (option) Dipped-beam or main-beam headlamps
plate lamps switch on and off automatic-
As soon as the engine is switched on, (depending on the steering column
ally.
the side lamps, the dipped-beam head- switch position), side lamps and licence
lamps and the licence plate lamps switch plate lamps switched on.
Danger. on automatically.
If bright light strikes the sensor when the Note:
rotary light switch is in position (A), the Note: Make sure that the key is in position 2
headlamps may switch off temporarily
Turning the rotary light switch to any pos- in the ignition lock or that the engine is
or, in fog, the lights may not switch on
ition other than (A) or (0) switches on the running.
automatically at all. As this would pose
a risk of accident, it is prudent to turn lights assigned to this switch position.
Front foglamps
the rotary light switch to position (2) in
dark or foggy conditions. The automatic For notes on switching the daytime In addition to the side lamps, dipped-
headlamp feature is simply a driving aid. driving lights on and off, refer to the beam headlamps or main-beam head-
The driver is responsible at all times for “Driver's area controls” section of the lamps, the front foglamps switch on
ensuring that the vehicle lighting is con- Operating Instructions. provided the ignition starter switch has
trolled correctly.
been switched to ON. Indicator lamp
(3.1) lights up.
Danger.
Danger.
If it becomes dark or foggy, turn the
rotary light switch from (A) to (2) without In foggy conditions, pull the rotary light
delay. Otherwise, there would be a risk of switch out to the first detent (3).
accident if the headlights were to switch
off temporarily.
Cornering lamps
Danger. Danger.
Special front foglamps that illuminate
If it becomes foggy, turn the rotary light In foggy conditions, pull the rotary light the side of the bend towards which the
switch from (A) to (2) without delay. Oth- switch out to the second detent (4). vehicle is being steered. The cornering
erwise, there would be a risk of accident lamps are activated only when it is dark,
if the headlights were to switch off tem- at a road speed of below 25 mph (40
porarily. Danger. km/h) and if the front foglamps have
If it becomes foggy, turn the rotary light not been switched on. The cornering
switch from (A) to (2) without delay. Oth- lamps are switched on either by the turn
Note:
erwise, there would be a risk of accident signals or by the steering angle sensor.
When the rotary light switch is in position if the headlights were to switch off tem-
(A), neither the front foglamps nor the porarily.
rear foglamp can be switched on. Note:
Make sure that the engine is running
Rear foglamp and that the dipped-beam headlamps are
Note:
switched on (rotary light switch in posi-
The rear foglamp is switched on in ad- When the rotary light switch is in position tion (A) or (2)).
dition to the front foglamps. Indicator (A), neither the front foglamps nor the
lamp (4.1) lights up. When a trailer or rear foglamp can be switched on.
skibox is connected, the rear foglamp on
Note:
the towing vehicle is disabled and only
the rear foglamp connected via the trail- Switch on the turn signals. The corner-
Note:
ing lamp on the same side as the active
er socket is enabled. In respect of rear foglamp operation, the turn signals switches on and it remains
legal requirements of the country con- switched on even if the steering wheel is
cerned must be observed. turned in the opposite direction.
For detailed operating informa- Variable speed limiter (Temposet) 1.4 Tap briefly = function
tion, refer to “Activating combined changeover to speed
drive/brake cruise control” in the “Driv- limiter (LIM). The function
ing systems” section of the Operating changeover is indicated by
Instructions. the “LIM” symbol on the
display screen. If the steering
column switch (A) is now
moved to position (1.1) or
(1.2), the current speed will
be set as the limit speed. The
set value is shown on the
display screen. The driver
M54_00-1003-01
has to continue to use the
accelerator pedal.
Note:
Press and hold (1.1): the set
limit speed will continue to
be increased in increments
of 3 mph (5 km/h) until the
control is released.
Continuous brakes
Note: Note:
In buses with distance cruise Operate the sliding sleeve
control (ART) (option), this (C) briefly = the specified
function is activated auto- distance will be displayed
matically whenever combined
drive/brake cruise control
Note:
is activated. It can be de-
activated and reactivated Operate the sliding sleeve
manually. To do this, slide (C) for longer = the specified
sleeve (C) towards the steer- distance will be increased
ing column.
1.6 Reducing the specified For detailed operating information,
distance refer to “Activating distance cruise con- M54_00-0082-01
trol” in the “Driving systems” section of To activate the continuous brakes:
Note: the Operating Instructions.
Operate the sliding sleeve Danger.
(C) briefly = the specified Do not activate the continuous brake (re-
distance will be displayed tarder) on a slippery road surface. The
wheels could lock - risk of skidding.
Note:
Operate the sliding sleeve
(C) for longer = the specified
distance will be reduced
1.7 Increasing the specified
distance
Permanent displays Permanent display, right-hand side same symbol position, only the most im-
portant braking function is displayed at
Permanent display, left-hand side
any one time. A white symbol indicates
active braking, grey is used for an inact-
ive or preselected brake (example: re-
tarder preselected). Field (3) represents
conditions that may affect the driving
characteristics of the bus. As different
functions compete for the same symbol
position, only the most important func-
tion is displayed at any one time.
Permanent display, lower
M54_00-1394-71
exception to this principle is the “Events” changes to a different main menu, i.e.
main menu. The submenus in this menu Note: the submenu last viewed in a particu-
are not numbered due to the ever-chan- When the “Next” arrow button is pressed lar main menu will be displayed imme-
ging quantity of event notifications. briefly, the display advances to the next diately the next time the driver changes
higher submenu. If the screen is show- back to this main menu. In this way, the
ing the submenu with the highest number driver could select one submenu with-
Note: in each main menu to be a favourite so
when the button is pressed, the display
When the “Next” main menu button is will return to the submenu with the low- that, whenever the main menu buttons
pressed briefly, the display advances est number (looped submenu structure). are pressed, the display would change
to the next higher main menu. If the from one favourite to another.
screen is showing the main menu with
the highest number when the button 1. “Vehicle” main menu
is pressed, the display will return to Note:
The “Vehicle” main menu displays
the main menu with the lowest number When the “Back” main menu button is
(looped main menu structure).
the status of all doors, flaps and roof
pressed briefly, the display goes back to
the previous submenu. If the screen is hatches. It also enables the driver to
showing the submenu with the lowest view the images transmitted by any
Note: number when the button is pressed, the cameras fitted in bus.
display will return to the submenu with
When the “Back” main menu button is the highest number.
pressed briefly, the display goes back to
the previous main menu. If the screen is
showing the main menu with the lowest
number when the button is pressed, the Note:
display will return to the main menu with After an ignition power cycle, the first
the highest number. submenu in the sequence will be dis-
played the first time a main menu is
called up. As soon as the driver selects
a different submenu, this submenu will be
remembered by the system if the driver
Note:
M54_00-1570-71
The image from the door 2 camera ap-
Closed doors, flaps and ramps are pears on the display screen only when
blacked out, while opened ones appear the driver opens door 2.
in white. In addition, operating displays
appear in the lower permanent display 2. “Assistance” main menu
field. The statuses of the engine M54_00-1521-71
In the “Assistance” main menu, the
compartment flap and roof hatches are The bus may be fitted with cameras that driver can view information from all avail-
also displayed. If the parking brake is enable the driver to monitor door 2 and able driving systems and the navigation
applied, the wheel on the driven axle the area behind the bus. The images system (option).
appears in white. from each of these cameras are dis-
played in their own submenu.
“Driver assistance systems and “Driver assistance system” “Navigation” submenu (option)
navigation splitscreen” submenu submenu
M54_00-1400-71
M54_00-1398-71 M54_00-1399-71 A dedicated submenu is available for
In vehicles equipped with a navigation In a separate submenu, only the driver viewing complete navigation information.
system, the splitscreen shows naviga- assistance systems are shown. Not only are manoeuvre symbol (1) and
tion information and the selected driver the distance (2) to the next manoeuvre
assistance system. point displayed but also the current (3)
and next (4) road. In addition, the head-
Note: er contains the distance (5) from the
destination and the calculated time re-
In this mode, the navigation information is
maining (6) before arrival.
reduced to the manoeuvre symbol and a
numerical value indicating the distance to
the next manoeuvre.
M54_00-1405-71
symbols, one for each event notification. Each event notification has its own sub- M54_00-1407-71
The symbol colour indicates the urgency menu in which the notification is ex- Whenever the ignition starter switch is
of the notifications, i.e. red alerts (1) are plained in more detail. In these sub- switched on, the first display to appear
represented by red symbols and yellow menus, symbol (1) is supplemented by on the display screen is the standby
alerts (2) by yellow symbols. Other event two lines of text (2). The display layout screen with the marque logo. If a fault
notifications (3) are represented by white is the same regardless of the notification occurs at this point, a corresponding
symbols. Each notification category is category. fault alert will be displayed. If no fault
designated one line containing a total of occurs, the system checks whether there
four symbol positions. are any event notifications present. If
there are, the associated pop-up window
opens and the driver has to acknowledge
the event notifications in order of their
urgency. The system then verifies wheth- Screen display with bus stationary
er the supply pressures for the various Note:
compressed-air circuits are at accept- The operating pressure can be viewed in
able levels. If so, the bus graphic in the main menu 4, submenu 1.
“Vehicle” main menu is then displayed.
However, if a supply pressure is too low, Menu selection
which may be the case if the vehicle The driver can select menus manually
has been parked up for a long period, using the buttons on the steering wheel.
a pop-up window displaying the supply In addition, provided specific condi-
pressures for the various compressed-air tions are fulfilled, the menus alternate
circuits opens (see illustration). The pop- between the “Doors and flaps” submenu
up window closes automatically as soon and the “Driver assistance systems and
as the necessary operating pressure is navigation splitscreen” or “Driver assist- M54_00-1570-71
reached. If the driver acknowledges the ance system” submenu automatically so The driver is shown the “Doors and
pop-up window using the main menu that the driver is always provided with flaps” submenu if any of the doors or
buttons on the steering wheel before all the necessary information while the flaps are open. The submenu is also dis-
the correct pressure has been reached, bus is stationary or in motion without played immediately after the ignition is
another pop-up window opens and dis- the driver having to select these menus switched on. If the driver changes menu
plays a red alert informing the driver manually. manually, the “Driver assistance systems
once more that the operating pressure
and navigation splitscreen” submenu will
is still too low. If the necessary oper-
no longer appear automatically while the
ating pressure is now reached, or if the
vehicle is in motion.
driver acknowledges the red alert, the
bus graphic in the “Vehicle” main menu
will be displayed.
M54_00-1408-71
and the parking brake has been applied. Yellow alert continues to be displayed in the “Events”
Pop-up window (1) closes when the alert menu.
is acknowledged. For as long as the
alert remains active, it continues to be Caution:
displayed in the “Events” menu.
In the event of a yellow warning level
malfunction, it is permissible to drive on
Danger. carefully but the bus should be checked
by an EvoBus Service Partner at the earli-
In the event of a red warning level mal-
est opportunity.
function, the bus must be stopped imme-
diately (traffic conditions permitting) and
an EvoBus Service Partner must be noti- Service notification
fied.
M54_00-1409-71
10 Trip meter reset button Resetting the trip meter RESET button (to reset trip com-
11 Reset button puter data)
12 Menu button
13 DIAG button Note:
14 SET button The “After start” trip computer data are
15 Dimmer button automatically reset when the ignition is
switched off for longer than four hours.
However, a manual reset is also possible.
Note:
The “After reset” trip computer data con-
M68_00-0279-71 tinue to be incremented until they are
Press and hold selector button (10) reset manually by the driver.
to reset the trip meter to 0.
Note:
The trip computer calculates the distance
covered, driving time, average speed and
average fuel consumption since the start
or last reset.
Note:
The driver can close the pop-up window
at any time using main menu buttons (2)
M54_00-1383-71 on the steering wheel. M54_00-1384-71
Press RESET button (11) on the in- To reset the trip computer data,
strument cluster. either press plus or minus button (4)
Note: on the steering wheel or press RE-
Caution: The pop-up window closes automatically if SET button (11) on the instrument
no button is pressed within 10 seconds. cluster.
If the “Trip computer” main menu is
already open, the trip computer data Using arrow buttons (3) on the steer-
are reset if the driver presses RESET Note:
ing wheel, it is possible to toggle
button (11) on the instrument cluster. Only the trip computer data currently dis-
between “Ab Start” (After start) and
“Ab Reset” (After reset). played are reset.
“Ab Start” (After start) pop-up win-
dow (1) opens.
To close the pop-up window, press Menu button DIAG button (on-board diagnostics)
one of main menu buttons (2) on the If the steering wheel keypad fails, The DIAG button is used to call up
steering wheel. the menu levels last selected can be the on-board diagnostics system.
called up using the menu button.
Note: Note:
The pop-up window closes automatically if Note: For notes on safety and operation, refer
no button is pressed within 10 seconds. to the “Practical advice” section of the
If the ignition is OFF, it is only the first
submenu of a main menu that can be Operating Instructions.
called up.
Note:
There is no defined period for automatic
closing of the “On-board diagnostics” pop-
This symbol appears in conjunction up window. The main menu buttons on
with a yellow alert in the event of the steering wheel are the only means by
which it can be closed.
a steering wheel keypad failure or
malfunction.
Caution:
In the event of a yellow warning level
malfunction, it is permissible to drive on
carefully but the bus should be checked
by an EvoBus Service Partner at the earli-
est opportunity.
Note:
The section below describes how the
driver can change settings using the SET
button and the “SET” pop-up window.
M54_00-1474-71
Note:
The pop-up window closes automatically if
no button is pressed within 10 seconds.
Note:
The pop-up window closes automatically
as soon as the parking brake is released.
M54_00-1376-71 M54_00-1377-71
The language currently set (6) is dis- Using arrow buttons (7) on the steer-
played. This is identifiable by white ing wheel, select the desired lan-
text (6.1) and (6.2) guage (8). Language (8.1) is greyed-
out. Activate the newly selected lan-
guage (8) using plus or minus but-
ton (9) on the steering wheel.
Language (8.1) is active when the
text turns white.
To close the pop-up window, press
one of main menu buttons (10) on
the steering wheel.
Adjusting the volume of the turn To close the pop-up window, press
signal buzzer Note: one of main menu buttons (4) on the
The pop-up window closes automatically if steering wheel.
no button is pressed within 10 seconds.
Note:
Using arrow buttons (3) on the steer-
ing wheel, select “Blinkersummer” The pop-up window closes automatically if
no button is pressed within 10 seconds.
(Turn signal buzzer) (4) and press
plus button (5) to confirm.
Note:
The pop-up window closes automatically
as soon as the parking brake is released.
M54_00-1474-71
Note:
The driver can close the pop-up window M54_00-1381-71
at any time using main menu buttons (2) “Blinkersummer” (Turn signal buzzer)
on the steering wheel. pop-up window (1) opens. It is pos-
sible to adjust the volume using
minus button (2) or plus button (3)
on the steering wheel.
M54_00-1459-71
M54_00-1460-71
To close the pop-up window, press Press SET button (14) on the instru-
one of main menu buttons (5) on the ment cluster.
steering wheel. “SET” pop-up window (1) opens.
Note: Note:
The pop-up window closes automatically if The driver can close the pop-up window
no button is pressed within 10 seconds. at any time using main menu buttons (2)
on the steering wheel.
Note: Note:
The pop-up window closes automatically if The courtesy lighting is deactivated if a
no button is pressed within 10 seconds. switch-on duration of 0 seconds is selec-
ted.
Note:
M54_00-1374-71
The pop-up window closes automatically if
“Nachleuchtdauer” (Night lighting no button is pressed within 10 seconds.
period) pop-up window (1) opens. It
is possible to change the switch-on
duration using minus button (2) or Note:
M54_00-1373-71 plus button (3) on the steering wheel. The pop-up window closes automatically
Using arrow buttons (3) on the steer- as soon as the parking brake is released.
ing wheel, select “Nachleuchtdauer” Note:
(Night lighting period) (4) and press
plus button (5) to confirm. The courtesy lighting has a selectable
switch-on duration of 15, 30, 45, or 60
seconds.
M54_00-1476-71
Note:
The driver can close the pop-up window
at any time using main menu buttons (1)
on the steering wheel.
Note:
The basic value for the display brightness
is adjusted with the headlamps switched
off (daytime brightness).
M54_00-1509-71_tif M54_00-1390-71
Failsafe mode is now active. The Press dimmer button (15) on the in-
“Transmission failsafe mode" pop-up strument cluster.
window opens.
A pop-up window entitled “Dimmung
bei Licht aus” (Dim value with lights
Note: off) (1) opens. The brightness can
For notes on safety and operation, refer now be adjusted using minus but-
to the “Transmission shift systems” sec- ton (2) or plus button (3) on the
tion. steering wheel.
Note:
Note: The basic value for the display brightness
is adjusted with the headlamps switched
The pop-up window closes automatically if on (night brightness).
no button is pressed within 10 seconds.
M54_00-1477-71
Note:
The driver can close the pop-up window
at any time using main menu buttons (4)
on the steering wheel.
Note:
The pop-up window closes automatically if
no button is pressed within 10 seconds.
Note:
The pop-up window closes automatically if
no button is pressed within 10 seconds.
Note:
M54_00-1411-71
If the plus or minus button is pressed and
“Lautstärke Fahrer” (Driver's volume) held, the volume increases or decreases
pop-up window (1) of the radio sys- until the button is released.
tem opens.
Note:
The pop-up window closes automatically if
no button is pressed within 10 seconds.
Press the plus or minus button on
M54_00-1478-71 the steering wheel. To adjust the volume, press minus
Using arrow buttons (5) on the steer- button (3) or plus button (4) on the
ing wheel, it is possible to toggle steering wheel.
between driver and passenger com-
partment. Note:
If the plus or minus button is pressed and
Note: held, the volume increases or decreases
Only the volume of the currently selec- until the button is released.
ted audio zone is adjusted when minus
button (3) or plus button (4) is pressed.
M54_00-1412-71
M54_00-1479-71
Note:
The driver can close the pop-up window
at any time using main menu buttons (2)
on the steering wheel.
Note:
R = Driver's rest area
Note:
D = Upper deck (double-decker buses
only)
Note: Note:
The driver can close the pop-up window It is possible to cancel the connection at-
at any time using main menu buttons (2) tempt using the “hang up the telephone”
on the steering wheel. button on the steering wheel.
The driver can answer the call by Mobile phone Bluetooth link
pressing “pick up the telephone” but- Note:
ton (4) on the steering wheel. Using main menu buttons (5) on the Note:
steering wheel, the driver is able to close
To be able to use the hands-free function,
the pop-up window without ending the
a Bluetooth link must have been estab-
call. This frees up the display screen and
lished between the mobile phone and the
other menus can now be displayed. For
telephone control unit.
as long as the call remains active, the
driver can restore the pop-up window
by pressing the “pick up the telephone”
button on the steering wheel. Note:
Troublefree operation of the Bluetooth
hands-free system cannot always be guar-
anteed with mobile phone software ver-
sions that are older or more recent than
M54_00-1417-71 the approved version because software
version modifications implemented by mo-
While a call is in progress, the mes-
bile phone manufacturers also affect the
sage “Verbindung aktiv” (Call act- functions supported by the mobile phone.
ive) (2) and location (3) of the con-
nected handset are displayed in
“Bordtelefon” (Intercom) pop-up win- Note:
dow (1). The driver can end the call
by pressing “hang up the telephone” A list of compatible mobile phones is
available at your EvoBus Service Partner.
button (4) on the steering wheel.
Initiating an outgoing call using a Using arrow buttons (8) on the steer-
mobile phone (option) Note: ing wheel, it is possible to select
The driver can close the pop-up window the phone book entry you wish to
at any time using main menu buttons (2) call (9).
on the steering wheel. An attempt is made to establish a
Using minus button (3) or plus call connection with this phone book
button (4), it is possible to scroll entry when “pick up the telephone”
through the index of the phone book button (10) on the steering wheel is
to the desired letter (5). pressed.
Note:
Letters are displayed even if there is no
M54_00-1418-71 corresponding entry in the phone book.
Press the “pick up the telephone”
button on the steering wheel.
Note:
“Bordtelefon” (Intercom) or “Mobil-
If the bus is equipped only with a mobile
telefon” (Mobile phone) pop-up win-
phone (no intercom), no bus symbol will
dow (1) opens. displayed, only the index of the phone
book.
Note:
Using main menu buttons (5) on the
steering wheel, the driver is able to close
the pop-up window without ending the
call. This frees up the display screen and
other menus can now be displayed. For
as long as the call remains active, the
driver can restore the pop-up window
by pressing the “pick up the telephone”
button on the steering wheel.
M54_00-1419-71 M54_00-1420-71
Note: M54_00-1424-71
At present, some mobile phone models In the event of a malfunction in the tele-
do not support the transfer of mobile M54_00-1423-71 phone system, this symbol (1) and the
phone numbers. As a result, the name If the bus is not equipped with an message “Telefon Störung” (Telephone
assigned to the destination phone num- malfunction) (2) appear in conjunction
intercom or mobile phone, “Telefon”
ber cannot be displayed. “unbekannter with a yellow alert.
Teilnehmer” (unknown call party) (3) is (Telephone) pop-up window (1) appears
therefore displayed instead. whenever the “pick up the telephone”
button on the steering wheel is pressed. Note:
Message: “nicht vorhanden” (not The driver can close the pop-up win-
available) (2). The driver can close dow using main menu buttons (3) on the
the pop-up window using main menu steering wheel.
buttons (3) on the steering wheel.
Danger.
Caution:
The parking brake spring actuators re- Always apply the parking brake before
quire a release pressure of 5.8 to 6.4 bar. you leave the driver's area.
At low supply pressures, there is a risk
that the brake may not be fully released, M42_00-0792-71
that the friction pads may make slight Danger.
contact while the bus is in motion and For notes on safety and operation,
Check the hand lever for full engagement. refer to the “Operation” section of the
that the brake may be subjected to un-
necessarily high thermal loads. When the Operating Instructions.
parking brake is released, the correspond-
ing icon on the screen must go out. If Danger.
the compressed-air system for the park- The braking effect of ABS is cancelled
ing brake is damaged, it is possible to if you apply the parking brake while the
release the parking brake using the emer- vehicle is in motion.
gency release device: the emergency re-
lease device is combined with the parking
brake valve and is operated in exactly the
same way as the normal parking brake.
The valve automatically switches over to
the air reserve for the emergency release
device and the spring actuators are re-
leased.
Normal level
Danger. Note: Preconditions: ignition switch ON,
The bus is not permitted to be driven As raising the bus increases the approach bus stationary, doors closed, operat-
faster than walking pace whenever it angle, it is advisable to raise the bus ing pressure > 6.5 bar, level control
has been raised or lowered out of nor- above normal level on parts of journeys operational.
mal level. involving numerous hairpin bends, for ex-
ample. Press the pushbutton to return the
bus to normal level.
Note:
Note:
The suspension air bags are deflated or
inflated and the superstructure is lowered The corresponding symbol appears on the
or raised by 70 mm respectively. instrument cluster display screen whenev-
er the bus has been raised or lowered.
Note:
The bus returns to normal level as soon
as its speed exceeds 18 mph (30 km/h).
Operating/malfunction displays: Bus above normal level Level control air pressure too low
level control
Bus raised
This symbol appears in the lower per- This symbol appears in the lower per-
manent display field if the bus has been manent display field if there is insuffi-
This symbol appears in the lower per- raised above normal level. cient air pressure available to lower or
manent display field if the bus has been raise the bus.
Bus below normal level
raised by approximately 70 mm.
Bus lowered
Important notes on the steering Since there is an extremely low probab- Turning the steering wheel when
system ility of this situation occurring - but if it the bus is stationary
The dimensions of the steering system does occur, it often does so completely Adhere to the instructions.
and the mechanical steering transmis- unexpectedly - the driver could wrongly
sion ratio were designed such that, assume that the steering system has
been blocked. In fact, the driver merely Note:
in the event of a malfunction in the
has to use the level of effort required to To prevent damage to the steering
hydraulic power steering system, the
continue steering. column, the following points must be
effort required to turn the steering observed when turning the steering wheel
wheel would not exceed a specific This important information is intended to with the bus stationary, without hydraulic
value deemed by legislators to be the clarify the scenario described and pre- support (engine switched off) and without
maximum reasonable force. vent the driver from possibly misjudging a turntable under the front wheels (tyres
For vehicles above 12t this force is the situation. in direct contact with the ground):
450N (400N for vehicles between 3.5t Release the steering wheel adjuster
and 12t) applied to the steering wheel Danger.
and push the steering wheel fully
circumference when turning the vehicle In the event of a power steering failure, down. Lock the steering wheel ad-
from straight-ahead driving into a circle the bus becomes very difficult to steer. juster in place. Turn the steering
with a 20m radius at a road speed of Have the malfunction rectified immedi- wheel using both hands at an angle
approximately 10 km/h. No more than ately at an EvoBus Service Partner.
of 90° to 180° to one another.
6 seconds must pass from the start of
turning to reaching the 20m radius.
Caution:
The driver must be aware that, in the
event of a sudden failure in the power Never have more than one person turn
the steering wheel. Do not pull the steer-
steering (e.g. due to a pump drive mal-
ing wheel on one side only.
function), the bus will remain steerable
but considerably more effort will be re-
quired.
Danger.
M42_00-0800-71
Make absolutely sure that the parking Raise red cover (1) on the emergency
brake is applied before you operate the release switch.
bus stop brake emergency release switch.
The bus could otherwise roll away.
M42_00-0801-71
Note:
This symbol appears on the instrument
cluster display screen.
M82_00-0122-71
Switch for windscreen roller Switch for upper wiper (option) Electronic Stability Program (ESP)
sunblind (option) On - Off OFF pushbutton
The pushbutton is used to raise or lower This pushbutton deactivates the ESP
the roller sunblind. The roller sunblind is function. The dynamic handling control
active only for as long as the pushbutton (FDR) and acceleration skid control (ASR)
is pressed. functions are also disabled. This is indic-
ated on the screen by a crossed-through
ESP symbol. Pressing the pushbutton
again or switching the ignition starter
switch to OFF and back to ON reactiv-
ates the function.
Pushbutton for reversing camera Driver's area lighting switch Switch for electrical circuits > 100
washer system (option) On - Off V (option)
On - Off Using this switch, it is possible to isol-
ate electrical circuits with an effective
voltage of over 100 V from the main
power supply circuit.
Panorama camera switch (option) Night lighting switch Active Brake Assist OFF pushbutton
With the switch pressed, an image of the Using this switch, it is possible to switch (option)
area to the front of the bus is displayed on the LED night lighting provided the This pushbutton is used to deactivate
on the monitors in the passenger com- side lamps are switched on. Active Brake Assist (ABA). The red LED
partment. in the pushbutton lights up while ABA is
deactivated.
Note:
There must be no objects positioned
between the windscreen and the panor-
ama camera.
For notes on safety and operation,
refer to the “Driving systems” section.
Reading lamps switch Passenger-compartment lighting Roof hatch switch - air in/air out
With the switch in position 1 (down), the position I+II switch It is possible to move the front and
driver can switch on the reading lamps With the switch in position 1 (down), all rear roof hatches individually to either
as additional lighting for the vehicle of the interior lighting can be switched the air-in or air-out position using the
interior provided the ignition starter on provided the ignition starter switch double rocker switch provided the roof
switch has been switched to ON and has been switched to ON and economy hatches have not been forced closed by
economy mode is not active. All the mode is not active. If the ignition starter air-conditioning or smog mode and the
reading lamps are then switched on. switch is OFF, however, it is the night windscreen wipers are not operating at
With the switch in position 2 (up), the lighting that will be switched on, even speed 1 or 2. When the roof hatches are
driver can enable the reading lamps for if economy mode is active. With the open, the indicator lamp in the switch
passengers provided the conditions de- switch in position 2 (up), the night light- lights up and a corresponding operating
scribed above have been fulfilled and, ing in the passenger compartment can symbol (icon) is shown on the display
in addition, the side lamps have been be switched on provided the ignition screen. If the upper section of the push-
switched on. starter switch has been switched to button is pressed only briefly, the roof
ON, even if economy mode is active. hatch moves to the air-in position. If it
With the switch in position 1 (down), the is pressed for longer than 1 second, the
lights in the luggage rack struts are also roof hatch is fully opened. If the lower
switched on. section of the pushbutton is pressed
only briefly, the roof hatch moves to
the air-out position. If it is pressed for
longer than 1 second, the roof hatch is
closed.
Attendant call system switch Passenger stop request system Switch for school bus operation
(option) enable switch (option) (option)
The power supply for the attendant call This switch is used to disable the pas- Pressing this pushbutton switches on
is switched on. A lamp in the switch senger stop request system. all the turn signals on the left and right.
lights up when the switch is pressed. An The school bus warning lights can be
operating symbol (icon) appears on the deactivated using the school bus warn-
display screen whenever the attendant ing lights pushbutton or the turn signal
call button at one of the passenger seats switch on the steering column (indicate
is pressed. left or right).
Headlamp cleaning system OFF Driver's power window pushbutton Raise/lower pushbutton (option)
switch (option) The driver's window can be opened or The bus is raised whenever the upper
This switch is used to switch off the closed. The power window is active only section of the pushbutton is pressed
headlamp cleaning system. This means for as long as the pushbutton is pressed. with the ignition starter switch ON.
that only the windscreen washer will be
activated whenever the wash function is Danger. Note:
operated.
The window's range of movement should Release the pushbutton as soon as the
be kept clear of all obstructions (e.g. any bus has reached the desired height.
part of your body) while the pushbutton is
being pressed (particularly during closing).
Note:
The corresponding symbol appears on the
instrument cluster display screen while
the bus is at raised level.
Note:
At raised level, the bus must not be driv-
en faster than 15 mph (25 km/h).
Note:
M68_00-0255-71
The pushbutton can be disabled by means
of a key switch (option). 0 Rest position
1.1 To adjust the position of the
left-side exterior mirror
Danger.
Check the position of the
mirrors before the start of a
journey and correct if neces-
sary.
1.2 To adjust the position of the 2.1 To retract the left- and right- 2.4 To retract the right-side ex-
right-side exterior mirror side exterior mirror housings: terior mirror housing: For as
For as long as the adjust- long as the adjustment button
Danger. ment button is pressed in the is pressed in the direction of
direction of the arrow, both the arrow, the right-side ex-
Check the position of the
mirrors before the start of a exterior mirror housings re- terior mirror housing retracts
journey and correct if neces- tract towards the windscreen towards the windscreen.
sary. simultaneously.
2 To extend/retract the exterior 2.2 To extend the left- and right-
mirror housings electrically side exterior mirror housings:
(option) For as long as the adjustment
button is pressed in the dir-
ection of the arrow, both ex-
Danger.
terior mirror housings extend
Risk of accident. Fully extend towards the driving position
both exterior mirror housings simultaneously.
to the driving position before 2.3 To retract the left-side ex-
the start of a journey.
terior mirror housing: For as
long as the adjustment but-
Caution: ton is pressed in the direction
It is prohibited to change the of the arrow, the left-side ex-
position of the exterior mirror terior mirror housing retracts
housings by hand because towards the windscreen.
this could cause damage to
the housing drive.
Note:
If the bus is equipped with a central
locking system (option) and the ignition
starter switch is switched to OFF, the
central locking electronics will initiate
forced locking after 43 minutes and cause
the lighting to switch off in order to re-
duce power consumption. Forced lock-
ing does not occur if the ignition starter
switch remains ON.
Note:
If the bus is equipped with a central
locking system (option) and the ignition
starter switch is switched to OFF, the
central locking electronics will initiate
forced locking after 43 minutes and cause
the lighting to switch off in order to re-
duce power consumption. Forced lock-
ing does not occur if the ignition starter
switch remains ON.
Driver's seat microphone switch Lane assistant warning system Reverse warning buzzer switch
(option) pushbutton (option) (option)
This switch activates the microphone This pushbutton is used to disable the Switches off the audible reversing signal.
at the driver's seat to enable the driver lane assistant warning system func-
to speak to passengers through the PA tion, which is otherwise activated once a
system. speed of 50 mph (70 km/h) is reached.
Note:
If the microphone is not being used,
switch off the PA system.
Note:
This switch is for use mainly in wintry
road conditions so that the driver can
moderate the braking effect more effect-
ively.
Door 2 pushbutton Bus stop brake emergency release Emergency valve reset pushbutton
The driver's pushbutton opens or closes switch (option) (option)
the centre right door. The bus must be This switch has a tamper-evident seal If the emergency valve reset pushbut-
stationary for the door to open. The and is intended to be operated only in ton is pressed while the ignition starter
driver is informed that the door is open the event of a malfunction in the bus switch is ON, the emergency valve that
by an indicator in the driver's pushbut- stop brake or drive-off lock. has been operated will be reset to its
ton. initial position.
Danger.
Make absolutely sure that the parking
brake is applied before you operate the
bus stop brake emergency release switch.
For notes on safety and operation, The bus could otherwise roll away.
refer to the “At a glance” section of the
Operating Instructions.
Kitchenette enable switch (option) Lavatory enable switch (option) Axle load transfer switch (3-axle
When the kitchenette is enabled, the All functions in the lavatory cabin are buses only)
water supply, lighting and basic func- available when the lavatory cabin has Pressing the pushbutton on the instru-
tions (computer, attendant call, etc.) can been enabled. ment panel activates the axle load trans-
be used. However, the coffee machine, fer of the 3rd axle provided the bus is
boiler, sausage heater, microwave and travelling at a speed of below 18 mph
drinks centre cannot be switched on un- (30 km/h). If the axle load transfer is
til the engine is running. already active, pressing the pushbutton
deactivates the function. If active, the
axle load transfer will be deactivated
automatically as soon as the bus is trav-
elling faster than 18 mph (30 km/h). A
symbol on the screen and an LED in the
pushbutton indicate whether the axle
load transfer is active.
Danger.
In the interests of road safety, the driver-
's seat must not be adjusted when the
bus is in motion.
Note:
The following descriptions provide a brief
overview of the control elements. The
manufacturer's operating instructions
provided must be observed in all cases.
M91_00-0009-01
Using the driver's seat belt Operating the jump-seat seat belt
Danger. Fastening the seat belt: make sure
Note: The seat belt must not pass over your the seat belt is not twisted, position
The driver's seat that was fitted during neck, be snagged or rub against sharp it tightly over your pelvis and lock it
production has an integrated belt system. edges. It should fit as close to the body so that you can hear it engage in the
Consequently, the user information and as possible. You should therefore avoid belt lock.
instructions apply only to the factory-fit- wearing bulky clothing. Do not route the
ted belts. seat belt over solid or fragile objects
in pockets in your clothing. Frequently Danger.
retighten the seat belt over your shoulder. This seat should only be occupied by the
Note: official person accompanying the bus.
Releasing the seat belt: press the
In Germany, Section 21a of the German red button in the buckle and assist Releasing the seat belt: press the
road traffic regulations (StVO) stipulates the inertia reel by guiding the seat red button in the buckle and assist
that the seat belt must be fastened at belt back. the inertia reel by guiding the seat
all times while the vehicle is in motion.
belt back.
The rules and regulations of the country
in which the vehicle is operated must be
observed.
Passenger-compartment-seating Removing a seat squab (new seat Fitting a seat squab (new seat
seat belt generation) generation)
Fastening the seat belt: make sure Lift the seat squab at the front
the seat belt is not twisted, position slightly and slide the rear into the
it tightly over your pelvis and lock it guide as far as the stop. Press the
so that you can hear it engage in the front of the seat squab down until
belt buckle. you hear it engage.
Note:
In Germany, Section 21a of the German
road traffic regulations (StVO) stipulates
that the seat belt must be fastened at all
times while the vehicle is in motion.
M91.00-0047-71
M91_00-0025-71
1 Reading lamp
2 Air outlet controller
3 Air outlet grille
4 Loudspeaker
5 Reading lamp switch
6 Service call switch (option)
7 Loudspeaker volume control
(option)
Transmission shift system safety Operating the PSH (pneumatic shift much more slowly, i.e. only half as fast
precautions aid) transmission shift system as before. Disengagement of a gear is
just as fast as normal. The best gear-
shifts are achieved by moving the gear
selector lever with gentle force and “wait-
Danger. ing” for the PSH gearshift. Nevertheless,
faster gear changes are possible in diffi-
If it is necessary to disembark with the
cult situations.
engine still running - albeit only briefly -
you must make sure that the transmission Changing gear in the event of PSH
is in position “N” (neutral), the parking
failure
brake has been applied and the vehicle
has been secured by chocks. It is per-
missible to disembark with the engine Note:
still running only if no passengers remain PSH, the pneumatic shift aid, is designed
in the passenger compartment and the M26_00-0004-01
to improve shift comfort. Its pressure is
vehicle has been secured against unau- Changing gear limited to 2.4 bar. If PSH fails, it is still
thorised entry. possible to select any of the gears while
the bus is in motion, but increased effort
Note:
will be required. The gearshift duration
This transmission shift system works (shift lever pressed to gear engaged) will
purely mechanically. At approximately be longer because synchronisation will not
90 mm, the shift throws are only half as be as fast.
long as those of conventional shift sys-
tems. However, the time that is needed
for a gear change in the transmission
while synchronisation takes place is al-
most the same in physical terms. This
means that, to engage the next gear, the
driver has to move the shift lever handle
Caution:
If the bus is stationary and the engine is
running but “N” (neutral) has not been
selected, a yellow alert will be issued
after four minutes and a warning tone
will sound. In addition, the gear indic-
ator and the drive mode begin to flash.
An icon is also displayed. After a further
minute, the transmission system shifts to
1 Transmission actuator with ZF-AS TRONIC transmission shift carried out automatically by the trans-
integrated electronic transmis- system (option) (system descrip- mission system.
sion control tion) The screen in the instrument panel
2 Clutch actuator shows the driver all the essential system
3 ZF-AS TRONIC transmission information (e.g. gear, malfunction, etc.).
The transmission actuator (shift module)
and the clutch control unit (clutch actu-
ator) are the most important compon-
ents for a fully automated transmission.
The transmission actuator comprises the
transmission electronics, shift valves,
shift cylinders and sensors. The trans-
mission electronics process all incom-
ing signals and initiate the gearshift by
M26_00-0053-71 means of the solenoid valves and shift
The ZF-AS TRONIC automated manual cylinders. The clutch actuator is regu-
transmission is adapted to the engine by lated electropneumatically and is entirely
a dry clutch as standard. As the clutch responsible for clutch operation.
is controlled automatically by the trans- It is not necessary to alter the position
mission system, there is no need for a of accelerator pedal (5) at any time dur-
clutch pedal. ing the gearshift. Clutch operation is
The ZF-AS TRONIC consists of a basic regulated by the electronic transmission
transmission with integral splitter and control in relation to accelerator ped-
planetary units. The basic transmission al operation. During the gearshift, the
is claw-shifted; the splitter and planetary engine control is regulated by the elec-
units are synchronised. Gearshifts are tronic transmission control.
In automatic drive mode, the transmis- cessarily high engine speeds. The engine Operating the ZF-AS TRONIC
sion system selects the optimum starting may stall if the accelerator pedal is de- transmission shift system (option)
gear automatically. As soon as the ac- pressed in a gear that is too high.
celerator pedal is depressed, the clutch
Danger.
closes automatically and the bus starts
to move. The transmission system shifts Never leave the driver's area with the
up and down automatically while the bus engine running and a gear engaged. The
is in motion. In automatic mode, the bus could roll away inadvertently. Risk of
accident.
transmission system avoids gearshifts
that would result in the engine overrev-
ving or stalling. The driver can use the
selector lever to intervene manually at
any time – in difficult road situations, for
example – without easing off the accel-
erator pedal. In the process, automatic
mode is inhibited for a maximum of 10
seconds.
Using the selector lever, the driver is
also able to select an alternative starting
gear to the gear proposed by the sys-
tem. As soon as the accelerator pedal
is depressed, the clutch closes automat-
ically and the bus starts to move. The
driver selects the desired gears using the
selector lever. The driver should avoid
uneconomical driving styles character-
ised by long distances driven at unne-
Before the engine is started, the The shift system now carries out a The self-check is completed, the
parking brake must be engaged and self-check and the message “CH” (1) screen display changes from “CH”
selector lever (1) must be in posi- appears on the display screen. to “N” (2) and the transmission is in
tion “N”. the neutral position.
Start the engine
Note: Note:
Press the selector lever to the right as far It is not possible to change gear with the
as the stop. engine switched off.
Depress the brake pedal and press This icon (2) appears on the dis- The automatic drive mode is now en-
selector lever (1) to the left into play screen if you do not operate abled and the display screen shows
centre position (“D”). the brake pedal at the same time as engaged starting gear (1) (the start-
you attempt to engage a gear. ing gear is selected by the system it-
self, the clutch remains disengaged).
Note:
The driver must depress the brake ped- Note:
al in order for the system to be able to Automatic mode is indicated by the “A” in
engage a preselected gear (“D” or “R”). the screen display.
Note:
After an engine start, 3rd gear is selec-
ted as the starting gear by default. How-
ever, the system automatically preselects
a lower gear if the bus is on an uphill
gradient and the selected starting gear is
too high.
The bus starts to move (clutch closes If the driver does not react accordingly
automatically). to this screen display, the system quits
Note: manoeuvring mode and returns to pulling-
Manoeuvring the bus There is no time limit for manoeuvring away mode. The bus may accelerate.
mode. Risk of accident.
Note:
1st, 2nd and reverse gear are manoeuv-
Note:
ring gears intended to support extremely
slow driving. Manoeuvring mode is not If this icon is displayed, the transmission
supported in other gears. Select a suit- The icon above appears on the dis- will, in automatic drive mode, shift into a
able gear by briefly pressing the selector play screen in the event of clutch lower starting gear (e.g. from 3rd to 2nd
lever towards “-”. The system interprets overload. gear) the next time the driver pulls away.
the driver's manoeuvring intention from
the position of the accelerator pedal and
the low driving speed. In manoeuvring
mode, the bus (accelerator pedal) is more
sensitive and clutch control characterist-
ics differ from those of normal mode.
Note:
To change between manual and automatic
mode and vice versa, press selector lever
(1) to the left.
Note:
In automatic drive mode, the driver is
able to intervene manually at any time
by moving selector lever (1) forwards or
M26_00-0053-71 M26_00-0117-71 backwards.
Hill starts To change mode of operation: manu-
al/automatic Gearshifts in automatic drive mode
Danger.
Note: Note:
For a hill start, the parking brake must
It is possible to change between automat- All upshifts and downshifts are carried
be engaged and a gear selected (select-
ic drive mode and manual mode at any out automatically. These take place in re-
or lever in “D” or “R”). Parking brake (4)
time. sponse to the driving situation, engine
must not be released until accelerator
load, accelerator pedal position, road
pedal (5) has been depressed, otherwise
speed and engine speed.
the bus will roll backwards. RISK OF AC-
CIDENT.
Screen display in automatic drive Gearshifts in manual mode Screen display in manual mode (gear
mode (gear indicator 112 with “A”). indicator 112 without “A”).
Note: Skipping gears in manual mode
Move selector lever forwards (up one or
two gears) or to the rear (down one or Note:
two gears).
To skip one gear: press selector lever
(1) through two detents in the desired
direction (forwards or to the rear).
Note: Note:
It is possible to shift from any gear to A shift command is not executed if the
neutral at any time using selector lever gearshift would result in the maximum
(1). This gearshift has priority. engine speed (cut-off speed) being ex-
ceeded.
Danger.
The transmission does not shift into re-
verse gear if the bus is already in motion.
Stop the bus immediately.
Note:
Depress the brake pedal. Move selector
lever (1) from centre position “D” (for-
M26_00-0117-71 M26_00-0116-71
ward travel) through “N” (neutral) to “R”
Selecting reverse gear “R” (2) is displayed on the display (reverse travel).
screen (the clutch remains disen-
Note: gaged).
Danger.
The bus must be stationary
Note: To change the direction of travel (selector
Depress the accelerator pedal and sim- lever from “R” to centre position “D” or
Note: ultaneously release the parking brake vice versa), the bus must be stationary,
(clutch closes automatically). The bus otherwise the transmission will shift into
Depress the brake pedal and move select- neutral. Only the screen display provides
reverses.
or lever (1) to “R”. a reliable indication of which direction of
travel is selected inside the transmission.
Note: Caution:
It is not possible to shift to reverse gear At outside temperatures of between -
when the roller is turning. The clutch will 20 °C and -35 °C, the transmission re-
close if a gear is engaged. quires a warm-up phase after the engine
has started. To warm up the transmis-
sion oil, the engine must be allowed to
Danger. run for at least 10 minutes with the bus
stationary (at an elevated idling speed of
The bus may drive off the roller even if approximately 1,500 rpm).
the accelerator pedal is not depressed.
Bus operation at permanent outside ZF-AS TRONIC transmission shift Transmission malfunction yellow
temperatures of between 0 °C and system operating/malfunction alert
–40 °C displays
ZF-AS TRONIC (option) screen
Note: displays
Special guidelines apply if the bus is to Different icons or alerts are displayed on
be operated at permanently low temperat-
the instrument cluster display screen as
ures. These guidelines must be requested
from an EvoBus Service Partner.
appropriate to the transmission operating
state.
Parking the bus at low temperatures
Note:
The bus may be parked for long periods M26_00-0118-71
at outside temperatures down to –40 °C. The gear indicator and the drive mode
turn yellow if a malfunction occurs in the
transmission system.
Transmission malfunction red alert mission compressed-air system no longer Clutch overloaded, foot off the
has sufficient pressure (compressed-air accelerator pedal
supply lower than 6.2 bar).
Note:
Do not pull away until the bus has
charged the compressed-air system to a This icon appears on the display screen
sufficient level. The engine would stall in conjunction with a yellow warning
if the bus were brought to a halt and
level malfunction message if the clutch
the clutch failed to open because there
was an insufficient supply of compressed is overloaded.
air (transmission shifts only when the
compressed-air supply is higher than Note:
M26_00-0119-71
6.2 bar).
The gear indicator and the drive mode This icon appears on the display screen if
there is a risk of clutch overload due to
turn red if a serious malfunction occurs
several pulling-away movements in quick
in the transmission system. Danger. succession or driving at crawling speed in
Transmission compressed-air If a gearshift is attempted without there a starting gear that is too high.
supply too low being a sufficient supply of compressed
air, the transmission may remain in neut-
ral, which would mean that there would Note:
be no drive force or engine braking effect. An operating state must be selected that
does not cause the clutch to overload, i.e.
you should accelerate the bus (to close
This icon appears on the display screen the clutch), stop or pull away quickly in a
in conjunction with a yellow warning lower gear.
level malfunction message if the trans-
Forced neutral
GO 240-8 PowerShift transmis- driving over mountainous terrain. Auto- and when to control the clutch to the
sion shift system (option) (system matic mode should be used for all nor- nominal position.
description) mal driving conditions. The mechatronic transmission and en-
The GO 240-8 PowerShift transmission is As the basis for selecting the appropri- gine control units then implement the
adapted to the engine by a standard dry ate gear, the intelligent gear selection control commands of the drive control
clutch. The clutch is also controlled by function in automatic mode takes into for the engine and transmission.
the transmission system so that there is consideration the driver's commands (op- The screen in the instrument panel
no need for a clutch pedal. eration of the accelerator pedal and ser- shows all necessary system information
Gears are shifted and the clutch is oper- vice brake), the current engine operating (e.g. gear, malfunction, etc.) to the
ated electropneumatically. An electron- state, uphill or downhill gradients and driver.
ics system connected to the transmis- the load on the bus. An optimum com- The system has a failsafe mode that can
sion controls the valves of the pneumatic promise between comfort, fuel economy be activated in the event of a fault in the
actuating cylinders at the gear, gate and and wear is therefore achieved. transmission shift system. In this mode,
clutch. There are three electronics systems it is possible to drive the bus away from
The driver selects the direction of travel involved in the automation of the drive areas of danger or to the nearest work-
using the gearshift unit and is then able train: shop. Even if no faults are present, how-
to control the forwards and reversing Engine control (MR) ever, it is possible to activate failsafe
motion of the bus using the accelerator mode in order to train drivers how to
Drive control (FR)
and brake pedal. Advantage: the driver proceed if similar situations were to oc-
Transmission control (GS) cur in future.
is relieved of having to change gear and
use a clutch. The drive control coordinates the func- Refer to “Operation of the GO 240-8
Using the gearshift unit, the driver can tions of the drive train by specifying the PowerShift failsafe mode (option)” in this
choose between automatic and manu- engine torque to be generated by the section.
al gear selection. Manual gear selection engine control and by instructing the
should, however, only be used in spe- transmission control which gear to select
cial cases, e.g. to brake the bus or when
M26_00-0114-71 Danger.
In automatic mode, “A” appears next If you were to select the transmission
to gear indicator (1). neutral position while the bus were in mo-
tion, you would lose tractive power or the
braking effect of the engine. It may not
Note:
then be possible to bring the bus to a
In neutral, there is no indication wheth- halt in good time and you could thereby
M26_00-0122-71 er manual or automatic mode has been cause an accident. For this reason, you
Pressing the selector lever to the preselected. should never select the transmission neut-
left switches from manual mode to ral position while the bus is in motion.
automatic mode.
M26_00-0111-71
M26_00-0123-71
Note:
Press neutral button (1). If the bus is coasting in transmission
neutral position “N”, move the gear lever
forwards or back. The PowerShift trans-
mission shift system engages the optim-
um gear.
Press and hold function button (3) “R” appears in gear indicator (2) as Depress the accelerator pedal slowly
and pull the selector lever back (2) soon as reverse gear is selected. and simultaneously release the park-
until resistance can be felt. ing brake.
Note: Danger.
It is possible to shift into reverse gear The bus may roll away if you do not de-
either from transmission neutral position press accelerator pedal (5).
or even directly from 1st gear.
Danger.
There is no engine braking effect if the
bus starts to move without a gear having
been selected. Do not allow the bus to
roll against the direction of travel of the
gear that is currently engaged.
Danger.
+++ Pulling away +++ Keep function button (3) pressed and
move the gear lever forwards (4).
The direction of travel cannot be changed
Note:
unless the bus is stationary, otherwise the
transmission will automatically shift into Press function button (3). Note:
neutral. Only the screen display provides It is possible to shift into the starting
a reliable indication of which direction of gear either from transmission neutral pos-
travel is selected inside the transmission. ition or even directly from reverse gear.
Danger.
There is no engine braking effect if the
bus starts to move without a gear having
been selected. Do not allow the bus to
roll against the direction of travel of the
gear that is currently engaged.
Note:
M26_00-0053-71
M26_00-0127-71
Depress the accelerator pedal slowly Change the starting gear if 1st gear selec-
ted by the PowerShift transmission shift To shift up a gear from the gear se-
and simultaneously release the park- lected, move the selector lever for-
system appears to be an unsuitable gear
ing brake. in which to pull away. wards (4) until resistance can be felt.
To shift down a gear, pull the select-
or lever backwards until resistance
can be felt.
Slowly depress the brake pedal shift up a gear manually or briefly depress +++ Gearshifts in manual mode +++
and/or activate the continuous the accelerator pedal at least once. There
brake. is a risk of consequential engine damage Note:
if the driver fails to react in time.
In either operating mode (manual/auto-
Note: matic), it is possible to intervene manu-
The PowerShift transmission shift system ally to override the gear selected by the
will shift down into a lower gear if neces- PowerShift transmission shift system.
sary (in automatic drive mode).
Note:
All upshifts and downshifts are carried
out automatically. These take place in re-
sponse to the driving situation, engine M26_00-0113-71
load, accelerator pedal position, road
Screen display in automatic drive
speed and engine speed.
mode (gear indicator 1-8 with “A”).
M26_00-0127-71
Press and hold function button (3). To shift down, pull the selector lever Press and hold function button (3).
Move the selector lever forwards (4). back (2) until resistance can be felt. Pull the selector lever back (2).
The PowerShift transmission shift The PowerShift transmission shift The PowerShift transmission shift
system shifts up 2 gears. system shifts down a gear. system shifts down 2 gears.
Caution:
If the target gear is too low, the
PowerShift transmission shift system
shifts down only to a permissible gear
that would not cause the engine to
overrev
Note:
If the vehicle is parked with the engine
running, neutral is selected automatic-
ally after a delay of 5 minutes. After 4.5
minutes, a warning tone begins to sound
and N flashes on the display screen.
After a further 30 seconds, the trans-
mission shifts into neutral if neither the
selector lever nor accelerator pedal has
been operated in the meantime.
M26_00-0123-71 M26_00-0111-71
Stop the bus.
Press neutral button (1). “N” appears in gear indicator (2) as
Apply the parking brake.
soon as the transmission neutral pos-
ition is selected.
Switch off the engine.
Note:
If “Ersatzfahren” (Drive in failsafe mode)
(2) is also displayed, it is possible to
activate failsafe mode. If “Ersatzfahren”
(Drive in failsafe mode) (2) is not
displayed, the malfunction is critical to
safety and it is not permissible to drive
on, even in failsafe mode.
The bus must be stopped immediately The “Getriebe Ersatzbetrieb” (Trans- Pressing the arrow buttons on the
(traffic conditions permitting) if a red mission failsafe mode) pop-up win- steering wheel moves the cursor up
warning level malfunction is displayed. dow opens. or down the list and the correspond-
ing gearshift takes place with no fur-
Bring the bus to a halt and apply the
Note: ther input required.
parking brake.
In this window, it is possible to change
Press plus button (+) on the steering Note:
gear using the arrow buttons. In the list,
wheel. the current gear (N) appears in white and Gearshifts in failsafe mode are carried out
the selectable gears (2 or R) in grey. only while the engine is running.
Note:
If an upshift or downshift is not possible,
the corresponding arrow button symbol
will appear greyed out.
Note:
A gearshift cannot take place while the
bus is in motion. This means that the
driver has to decide on a forward gear (2
or 4) or reverse gear before pulling away. M54_00-1511-71_tif
Note:
In this event, the “ESC” option in the
bottom left of the window will appear in
white. If the parking brake is not applied,
it is not possible to exit failsafe mode and
the “ESC” option will be greyed out.
Driving systems (overview) tion. The symbol for the selected driving
The bus may be equipped with the Caution: system is shown on the display screen.
following driving systems: In the case of buses with manual
transmission, the driver has to change Note:
Automatic speed limiter gear manually in order to regulate engine
Press button (B) to switch between com-
Variable speed limiter (Temposet) speed when the bus is being accelerated
bined drive/brake cruise control or dis-
Combined cruise control (drive/brake or decelerated by drive/brake cruise
tance cruise control (ART) and the vari-
control or distance cruise control (ART).
cruise control) able speed limiter (Temposet). Switch
Distance cruise control (ART) (option) from combined drive/brake cruise control
to active distance cruise control (ART) by
Active Brake Assist (ABA) (option) sliding sleeve (C) on the steering column
switch towards (A).
Danger.
For further notes on operation, refer
The driving systems listed are only an to “Steering column switch for retarder
aid to assist the driver, e.g. to drive at and cruise control” in the “Driver's area
a preselected road speed. The driver
controls” section.
is responsible at all times for the actu-
al speed of the bus and for maintaining
an adequate distance from the vehicle in
front.
M54_00-0993-01
Automatic speed limiter Automatic speed limiter (function and symbol (1) appears on the display
Since 01.01.2005, all our buses in the description) screen.
EU have been limited to a legally spe- Functions: Speed limiter warning message
cified maximum speed of 100 km/h.
Speed limiter active
On steep downhill gradients, this speed
Speed limiter warning message
may be exceeded for various reasons if
the driver does not actively brake the Speed limiter active
bus.
In these cases, the speed limiter would
stabilise the speed of the bus automat-
ically using the continuous brake (re-
tarder).
Note:
M54_00-1442-71
The maximum limit speed corresponds to
the value set in the speed limiter and not This yellow alert is displayed in con-
to the speed controls in force in other junction with the message “Höchst-
countries (i.e. a fixed value that cannot geschwindigkeit überschritten” (Max-
be changed, e.g. during long-distance M54_00-1441-71 imum speed exceeded) if a speed of 65
travel from one country to another). The automatic speed limiter constantly mph (107 km/h) is reached despite use
monitors the maximum permissible of the retarder or if retarder braking per-
speed of the bus. If 60 mph (100 km/h) formance is reduced (due to high coolant
is reached in overrun mode, the engine temperatures).
torque is reduced first. If a speed of
62 mph (104 km/h) is reached despite
this measure, the retarder is activated
Note:
The retarder is automatically activated if Note:
the set limit speed is exceeded by more If at this time the bus is travelling faster
than 4 km/h in overrun mode. than the stored limit speed, the bus will
be decelerated automatically by the re-
tarder.
Danger.
The speed limiter is only an aid designed
to assist driving. You are always respons-
ible for the speed driven and the distance
to be maintained. Only use the speed
limiter when traffic conditions permit a
constant speed to be maintained.
Note:
The variable speed limiter (Temposet) is
now selected.
M54_00-1440-71
Note:
The maximum speed is reduced in incre-
ments of 3 mph (5 km/h).
Note:
M54_00-0993-01
The selected limit speed is stored. M54_00-1443-71
Hold steering column switch (A) in In buses with distance cruise control
position (1.1) for some time. (option), main menu 2 (1) also dis-
plays the current distance (2) to the
Note: vehicle in front (provided the vehicle
is in range of the sensor).
The maximum speed is increased in incre-
ments of 3 mph (5 km/h).
Note:
The actual distance to a vehicle in front
is displayed even if the variable speed
limiter (Temposet) is not active.
Note:
It is possible to exceed the stored speed,
e.g. when overtaking. To do this, depress
the accelerator pedal. When the overtak-
ing manoeuvre is over, release the accel-
erator pedal again. Cruise control will re-
adjust the speed of the bus to the stored
speed.
Note:
Repeated and brief movement to position
(1.2) (< 0.5 seconds) = reduction in set
speed in 0.5 km/h increments.
Note:
Holding the steering column switch (>
0.5 seconds) in position (1.1) accelerates
the bus. When the combination switch is
M54_00-1003-01 M54_00-1444-71 released, the current speed is set as the
Briefly move the steering column The pop-up window displays “Cruise new value.
switch to position (1.1) or (1.2) (< control” icon (1) and set cruising
0.5 seconds). speed (2). In addition, symbol (3)
for the driving system is displayed in Note:
Note: the form of an operating display in Holding the steering column switch (>
the lower permanent display field. 0.5 seconds) in position (1.2) decelerates
Moving the steering column switch to po-
the bus. When the combination switch is
sition (1.2) enables you to call up a previ-
released, the current speed is set as the
ously stored speed. Note:
new value.
Repeated and brief movement to position
(1.1) (< 0.5 seconds) = increase in set
speed in 0.5 km/h increments.
Note:
- if the bus is braked using the service
brake and cruise control is currently in
operation. The speed set remains stored.
Note:
- if the speed drops below 10 mph (15
km/h), a short warning signal will sound.
The speed set remains stored.
M54_00-1446-71 M54_00-1003-01
In buses with distance cruise control Move the steering column switch to
(option), main menu 2 (1) also dis- position (1.3). Note:
plays the current distance (2) to the - if the clutch pedal is depressed for
The combined drive/brake cruise
vehicle in front (provided the vehicle longer than 5 seconds, e.g. during gear
control is deactivated. The driving
is in range of the sensor). selection. A short warning signal will
system's operating display symbol in
sound.
the lower permanent display field of
Note: the display screen goes out. Cruise
The actual distance to a vehicle in front is control is deactivated automatically:
Note:
displayed even if the cruise control driving
system is not active. - if the transmission is shifted to the
neutral position for longer than 5
seconds. A short warning signal will
sound.
Note:
Check the cover for damage. Replace
damaged covers with new ones.
Note:
Painting or repair work around the dis-
tance sensor is not permissible.
Note:
The system can be activated at speeds of
between 10 mph (15 km/h) and 60 mph
(100 km/h).
Note:
The distance to the vehicle in front can M54_00-1488-71 M54_00-1489-71
be reduced, e.g. to overtake. To do this,
The indicator shown appears on the Distance cruise control on standby
depress the accelerator pedal. When the
overtaking manoeuvre is over, release the display screen if the request to activ-
accelerator pedal again. Distance cruise ate distance cruise control or com- Note:
control will then regulate the speed of bined drive/brake cruise control is
If a cruising speed has already been
the bus to maintain the specified distance invalid.
stored but distance cruise control is not
stored.
currently active, actual distance (1) (if
Note: measured) and stored cruising speed (3)
are displayed in grey.
Distance cruise control cannot be activ-
ated if: - the speed of the bus is less
than 10 mph (15 km/h), - the clutch ped-
al is depressed, - the service brake is de-
pressed, - ABS/ASR or ESP is intervening.
M54_00-0993-01
Note:
Note:
Moving the steering column switch to po-
sition (1.2) enables you to call up a previ- Repeated and brief movement to position
ously stored speed. M54_00-1447-71 (1.2) (< 0.5 seconds) = reduction in set
“Abstandsregeltempomat” (Distance speed in 0.5 km/h increments.
cruise control) pop-up window (1)
opens. The current road speed (2)
is set and now shown as the stored
cruising speed together with sym-
bol (3) for the driving system, which
Note: Note:
The pop-up window closes automatically The specified distance currently set is
if the sleeve is not operated again with- displayed numerically (1) and in the form
in 10 seconds or if the steering column of a radar cone (2).
switch stalk is operated in a different
way. Twist the sleeve (C) on the steering
column switch down (1.7) for longer.
Twist the sleeve (C) on the steering
column switch up (1.6) for longer.
M54_00-1450-71
Note:
The radar cone is subdivided into seven
M54_00-1452-71
segments. The number of bolder seg-
ments is a representation of the specified The specified distance is increased.
M54_00-1451-71
distance set.
The specified distance is reduced.
M54_00-1449-71
Note:
The actual distance is displayed regard-
less of which driving system is currently
selected and whether this driving system
is active or not.
Danger.
This icon and the message “Abstands
No automatic control of distance (auto-
Regel Tempomat Störung” (Distance matic braking) takes place, i.e. it is ne-
cruise control malfunction) are displayed cessary to decelerate the bus manually
on the display screen in conjunction with using the service brake. The system can-
a yellow alert if the sensor for the dis- M54_00-1453-71 not always interpret complex driving situ-
tance cruise control system has malfunc- ations unequivocally. This may result in
Pop-up window (1) appears on the dis- false warnings or no warnings at all.
tioned. The cause may be a dirty sensor
play screen and a double warning tone
or even a fault in the control unit for the
sounds if distance cruise control detects Initialising distance cruise control
drive control system.
that the maximum rate of deceleration (ART)
provided by the system would not be
Note: sufficient to avoid a collision at the cur-
Clean the sensor. If the icon does not go rent road speed. In addition, operating
out even if you switch the ignition off and display (2) in the lower permanent dis-
on again, have the malfunction rectified play field turns red.
by an EvoBus Service Partner. If distance cruise control had a fault the
last time the ignition was switched off,
this icon will be displayed on the instru-
ment cluster display screen after the
ignition is switched on again. The icon Active Brake Assist (ABA) (system
goes out if distance cruise control is op- description) Note:
erating free of malfunctions. Active Brake Assist (ABA) is an assist- If distance cruise control is active, the
ance system for critical driving situ- warnings of distance cruise control are
Note: ations. Active Brake Assist can help to issued before those of Active Brake As-
minimise the risk of colliding with the sist. The warnings of Active Brake Assist
If the icon does not go out, have the mal-
are still issued if distance cruise control is
function rectified at an EvoBus Service vehicle in front or at least reduce the
not active.
Partner. severity of accident.
Active Brake Assist is merely an aid to
assist the driver. Danger. Risk of accident.
Whenever Active Brake Assist detects a Active Brake Assist does not relieve you
hazardous situation, the driver is alerted of the responsibility for adopting a driving
by an audible and a visual warning. style which takes traffic and road condi-
If there is a risk of a collision, the warn- tions into account. Deceleration by Active
ing level is escalated and automatic par- Brake Assist may not be sufficient to pre-
tial braking of the vehicle is initiated. vent a collision with the vehicle in front.
If the driver does not react to the warn- The driver is always responsible for the
speed driven, for initiating braking or
ings, Active Brake Assist automatically
evasive manoeuvres in good time and
initiates emergency braking (full brake for maintaining a safe distance from the
application). vehicle in front. If Active Brake Assist
cannot interpret a traffic situation unequi-
vocally, it always transfers responsibility
for braking the vehicle to the driver. For
this reason, you should never rely on Act-
ive Brake Assist to brake the vehicle in
every situation. Do not wait until Active
Brake Assist initiates full braking. In the either failed to detect the danger, is de- Activation/deactivation of Active
following situations, you should brake the activated or has malfunctioned. Brake the Brake Assist (automatic)
bus manually using the service brake: bus using the service brake. Active Brake
Active Brake Assist is activated
If the distance warning icon appears Assist cannot always interpret complex
driving situations unequivocally. If, in a
automatically.
on the display screen.
non-critical situation, a visual and/or aud- Turn the vehicle key to the drive po-
If a continuous and intermittent warn-
ible warning is issued or partial braking is sition in the ignition lock. The indic-
ing tone sounds.
initiated, you can deactivate the system ator lamp in the Active Brake Assist
If a continuous and intermittent warn- by operating
ing tone sounds and automatic partial pushbutton goes out.
the turn signal switch,
braking has been initiated. Active Brake Assist is deactivated
the brake pedal,
automatically
the accelerator pedal or
Danger. Risk of accident. the Active Brake Assist pushbutton. at a vehicle speed of less than 10
km/h,
Active Brake Assist issues warnings
and brakes the bus only in response to if the chassis frame is not at normal
vehicles travelling in front. It does not level (raised, lowered),
respond to oncoming traffic or stationary in the event of a malfunction in the
obstacles on the road, e.g. broken down Active Brake Assist electronics sys-
vehicles or stationary vehicles at the end tem,
of a traffic jam.
in the event of a malfunction in the
If Active Brake Assist has already initi-
vehicle's brake system.
ated emergency braking, it is possible
to cancel this braking by kickdown (de-
pressing the accelerator pedal beyond the
pressure point) or by pressing the Active
Brake Assist pushbutton. If you do not
receive a visual or audible warning in a
critical situation, Active Brake Assist has
Activating Active Brake Assist (ABA) at a qualified specialist workshop which Deactivating Active Brake Assist
(manually) has the necessary specialist knowledge (ABA) (manually)
and tools to carry out the work required.
EvoBus recommends an EvoBus service
partner for this work. In particular, if
the work is relevant to safety or involves
safety-related systems, it is essential that
the service be carried out at a qualified
specialist workshop.
Note:
Active Brake Assist is activated automat-
ically when the ignition starter switch is
M42_32-0003-71 pressed. M42_32-0001-71
Press and hold Active Brake Assist push- Press Active Brake Assist pushbutton (1).
button (1) for at least 1 second. Active Active Brake Assist is deactivated. Indic-
Brake Assist is activated. Indicator lamp ator lamp (2) in the pushbutton lights up.
(2) in the pushbutton goes out.
Danger.
If Active Brake Assist cannot be activ-
ated, no distance warnings will be issued.
There will be no automatic braking of the
bus in a critical situation. Pay even closer
attention to the traffic situation. Have
Active Brake Assist checked and repaired
Note:
Active Brake Assist is reactivated auto-
matically the next time the engine is star-
ted.
M54_70-0024-71
Danger.
Responsibility for the safe control and
operation of a vehicle always lies with the
driver. The risks of an accident cannot
be effectively reduced unless Active Brake
Assist (ABA) is active.
ART (distance cruise control) ABA warning level: “Critical ABA warning level: “Very critical
warning level (preliminary warning situation” situation” (partial brake
level) application)
M54_70-0021-71
M54_70-0021-71 Red alert (1) appears on the display M54_70-0021-71
Red alert (1) appears on the display screen in conjunction with icon (1.1) and Red alert (1) appears on the display
screen in conjunction with icon (1.1) and red alert (3). screen in conjunction with icon (1.1) and
red alert (3). red alert (3).
Note:
Note: At the same time, an intermittent warning
A double warning tone also sounds. tone sounds continuously.
warnings of Active Brake Assist are sup- Emergency braking (full brake
Note: pressed. application)
At the same time, an intermittent warn- If the driver does not react to the dis-
ing tone sounds continuously. In addition, Note: tance warnings and partial brake applic-
Active Brake Assist brakes the vehicle ation, Active Brake Assist automatically
The visual distance warnings continue to
with an automatic partial brake applica-
be displayed. Partial braking is cancelled. initiates emergency braking (full brake
tion. The vehicle is braked at a rate of
approximately 30 % of the maximum brak- application). Active Brake Assist brakes
ing output available. the vehicle with the maximum braking
output available.
Note:
The brake lamps come on automatically
as soon as partial braking is initiated.
Active Brake Assist OFF pushbutton Red alert (1) continues to be displayed
Accelerator pedal on the display screen together with icon M54_70-0021-71
Kickdown (depressing the accelerator (1.1) and red alert (3) until the hazard- During emergency braking, red alert (1)
pedal beyond the pressure point). ous situation is over. is displayed on the display screen to-
gether icon (1.1) and red alert (3).
If the driver actively intervenes during
an automatic distance warning or partial
brake application, the audible distance
the health and condition of passen- Operating/malfunction displays: Active Brake Assist malfunction
gers. Active Brake Assist (ABA) display icon
Active Brake Assist deactivated
M54_70-0018-71
Danger. Note:
If Active Brake Assist cannot be activ- The content of display screen (1)
ated, no distance warnings will be issued. changes. However, the yellow alert
There will be no automatic braking of the remains present in the background.
bus in a critical situation. Pay even closer
attention to the traffic situation. Have
Active Brake Assist checked and repaired
M54_70-0019-71
at a qualified specialist workshop which
has the necessary specialist knowledge If Active Brake Assist cannot be activ-
and tools to carry out the work required. ated, yellow alert (1) appears on the dis-
EvoBus recommends an EvoBus service play screen in conjunction with icon (1.1)
partner for this work. In particular, if and the message “Active Brake Assist
the work is relevant to safety or involves nicht verfügbar” (Active Brake Assist not
safety-related systems, it is essential that available) (1.2). Yellow alert (3) is also
the service be carried out at a qualified displayed.
specialist workshop.
Distance warning/emergency
Note: Note: braking icon
This message appears if an attempt has The driver can close the pop-up win-
been made to activate Active Brake Assist dow using main menu buttons (2) on the
using the ABA pushbutton on the instru- steering wheel.
ment panel but the system is not avail-
able due to a malfunction.
Note:
The content of display screen (1)
Danger. changes. However, the yellow alert
If Active Brake Assist cannot be activ- remains present in the background.
ated, no distance warnings will be issued.
There will be no automatic braking of the
bus in a critical situation. Pay even closer
M54_70-0021-71
attention to the traffic situation. Have
Active Brake Assist checked and repaired Red alert (1) appears on the display
at a qualified specialist workshop which screen in conjunction with icon (1.1) and
has the necessary specialist knowledge red warning lamp (3) if distance cruise
and tools to carry out the work required. control or Active Brake Assist detects
EvoBus recommends an EvoBus service that the maximum rate of deceleration
partner for this work. In particular, if provided by the system would not be
the work is relevant to safety or involves sufficient to avoid a collision at the cur-
safety-related systems, it is essential that
rent road speed. Similarly, red alert (1)
the service be carried out at a qualified
specialist workshop. appears on the display screen in con-
junction with icon (1.1) and red warn-
ing lamp (3) if Active Brake Assist has
Special driving situations with dis- late. Therefore, pay even more attention only partly in your lane. Therefore, pay
tance cruise control/Active Brake to traffic conditions when cornering. even more attention to traffic conditions
Assist at exit sliproads or where other vehicles
are driving on a different line or are driv-
ing or parked on the hard shoulder.
M54_00-1005-01
M54_00-1004-01
Exit sliproads, driving on a different line,
Cornering, entering and exiting bends hard shoulders
M54_00-1006-01
Danger.
Distance cruise control and Active Brake
Assist may not always detect vehicles
in front unequivocally at entry sliproads
or where other vehicles are driving on
a different line or cut in. The distance
sensor may not detect vehicles that are
driving on a different line or cutting in un-
til it is too late. You must be prepared
where necessary to brake the bus using
the service brake in order to increase the M54_00-1007-01 M54_00-1008-01
distance to the vehicle ahead or cutting
in. Therefore, pay even more attention Vehicles cutting in Vehicles turning off
to traffic conditions at entry sliproads or
where other vehicles are driving on a dif- Danger. Danger.
ferent line or are driving or parked on the
hard shoulder. Vehicles that cut into your lane without At intersections, entry sliproads and exit
maintaining a safe distance will not be sliproads, distance cruise control and Act-
detected by distance cruise control until ive Brake Assist may not always detect
they have encroached into the detection vehicles in front unequivocally. For ex-
range of the sensor. The distance to the ample, your own vehicle may issue warn-
vehicle cutting in is too short. You must ings in response to vehicles turning off
brake the bus using the service brake and could thereby initiate braking unne-
to increase the distance to the vehicle cessarily, or it may brake too late. There-
cutting in. fore, pay even more attention to traffic
conditions at intersections, entry sliproads
and exit sliproads.
Danger. Danger.
Therefore, pay even more attention to Distance cruise control and Active Brake
traffic conditions through bends and when Assist may not always detect vehicles
approaching standing objects because no in front at intersections, entry sliproads
automatic braking is initiated. or exit sliproads unequivocally. Where
vehicles join your lane, warnings may not
be issued at all, and braking may not be
initiated, because the target could not be
acquired in time even though it may have
already encroached into your lane. Where
vehicles leave your lane, the visual loss of M54_70-0031-01
the target could result in brief warnings
and braking being initiated even if the Warning in response to vehicles pulling
vehicle has already arrived in the next out of your lane
lane.
Danger.
In instances where the vehicle in front
M54_70-0032-01 pulls out of your lane, it is common for
Vehicles on entry and exit sliproads or the speed of this vehicle to decrease be-
fore it has fully arrived in the adjacent
intersections
lane. On the one hand, the distance to
this vehicle decreases; on the other hand,
the speed differential increases. This may
result in an ART warning. Since ART re-
sponds very rapidly and promptly by de-
celerating your own vehicle, the situation
is alleviated in time for intervention by
Danger.
The lane assistant warning system is
merely an aid to assist the driver. The
driver is responsible at all times for main-
taining the vehicle's direction of travel
and making sure that it remains in the
correct lane.
M54_70-0030-01
Note:
Danger.
Danger. A vibration test takes place in the driver's
Even when activated, the lane assistant seat as soon as the ignition is switched
Unfavourable weather conditions, such as
warning system does not issue warn- on. The seat cushion vibrates on the left-
snow, slush, heavy rain or heavy soiling of
ings at speeds below 50 mph (70 km/h), and right-hand side. If you do not feel a
the windscreen may impair the function of
when the turn signals are switched on or vibration, the system has malfunctioned.
the lane assistant warning system.
if the bus is being decelerated. In these Have the system checked at an EvoBus
situations, there will be no warning from Service Partner at the earliest opportunity.
the lane assistant warning system if the
Danger. bus is driven on or over the road lane
Note that the function of the lane assist- markings. When driving, you are therefore
ant warning system is limited: if the lane responsible for keeping the bus in the
markings are difficult to detect (e.g. if correct lane and in the correct direction
the road is covered by snow, sand or at all times.
stones), if there are shadows or if the
markings on the road are complex or dif-
ficult to distinguish (e.g. on construction
sites) or on tight bends. In these condi-
tions, the lane assistant warning system
cannot give a warning as intended if the
bus drives on or over the road lane mark-
Note:
The lane assistant warning system is
automatically set to standby when the
bus is started. The LED in the lane as-
sistant warning system pushbutton lights
up. The system is activated from a speed
of 45 mph (70 km/h).
M54_00-1050-71 M54_00-1454-71
Note:
It is advisable to deactivate the lane as-
sistant warning system when driving for
long periods on construction sites.
Operating/malfunction displays: travelling slower than 45 mph (70 km/h) the driver is being actively prompted to
lane assistant warning system or the driver has switched on the turn steer back into the current lane.
signals.
Lane assistant warning system Lane warning
switched on Lane assistant warning system
active
M54_00-1457-71
M54_00-1455-71 In the event of a lane warning, the sens-
Operating display (1) appears in the M54_00-1456-71 ory warning of the vibrating driver's seat
lower permanent display field when Whenever the lane assistant warning sys- is accompanied by a visual warning. Op-
the lane assistant warning system is tem is active, i.e. a warning is issued erating display (1) and line (2), which
switched on. Two continuous lines (2) when the bus is driven over lane mark- represents the line driven over, both turn
are displayed to the left and right of the ings, operating display (1) in the lower yellow. In addition, the lines in the menu
bus symbol. If the lines are greyed out, permanent display field is highlighted are shifted so that the yellow line is now
a warning will not be issued if the bus is and lines (2) to the left and right of the immediately adjacent to the bus symbol.
driven over lane markings because either bus symbol turn white. The lane mark-
the lane assistant warning system can- ings on the road have been detected and
not detect any lane markings, the bus is
Note:
Have the system checked at an EvoBus
Service Partner at the earliest opportunity.
Note:
The driver's window should remain closed
while the vehicle is in motion and the
air-conditioning is operating to ensure
faultless operation of the air-conditioning
system.
Note:
The openings below the spare wheel in
the compartment must not be sealed or
covered by objects as troublefree oper-
ation of the heating, ventilation and air-
conditioning system would no longer be
guaranteed.
Heating/ventilation/air-conditioning
(HVAC) control panel
M54.00-1579-71
Note:
If button (4) is not pressed again with-
in 10 seconds or if a different button
is pressed, the indicator on the display
screen is cleared and the LED in but-
ton (4) stops flashing.
Note:
The setpoint value can be changed up or
down as required with button (12). The
M54_00-1431-71 setpoint value should only be changed in
The desired value currently set is small increments.
M83_00-0117-01 represented by bar graphs (1) on the
Press button (5) on the control panel. display screen.
Note:
Note: If button (12) is not pressed again with-
Note: in 10 seconds or if a different button
The LED in rocker switch (12) begins to In addition, interior temperature (2) is
is pressed, the indicator on the display
flash. displayed on the display screen.
screen is cleared and the LED in the
rocker switch stops flashing. The newly
The setpoint value for the passenger
entered setpoint value is stored.
compartment can now be changed
using rocker switch (12) (+ or -).
Pressing button (5) for longer than When the optimum value has been If no bar graph is displayed and
2 seconds automatically selects the selected, “Komfort” (Comfort) (3) if OFF (4) appears on the display
optimum value. turns white but the LED in pushbut- screen, automatic regulation in the
ton (5) remains unlit. passenger compartment has been
deactivated.
Note:
If button (12) is not pressed again with-
in 10 seconds or if a different button
M54.00-1582-71 is pressed, the indicator on the display
The blower speed currently set is screen is cleared and the LED in rocker
represented by bar graphs (1) on the switch (12) stops flashing.
M83_00-0117-01 instrument cluster display screen.
Press button (9) on the control panel It is now possible to adjust the roof
blower speed to any value between
Note: 20 % and 100 % by pressing rocker
switch (12) (+ or -).
The LED in rocker switch (12) begins to
flash.
Note:
If cooling output is inadequate in air-con-
ditioning mode and no malfunction is in- If this symbol appears when you
Once the LED integrated in button dicated on the display screen, the ventil- press button (6), this indicates that
(6) lights up, this indicates that the ation program is activated in response to the bus does not have an air-condi-
A/C standby switching off. tioning system.
air-conditioning system is enabled. If
this symbol appears on the display
screen, the air-conditioning system is
active (operating). The roof hatches
close automatically whenever the air-
conditioning system is activated.
M83_00-0117-01
The LED integrated in the pushbutton Activating the auxiliary heating unit
lights up and the roof hatches close
automatically.
If this symbol appears when you
Note: press button (8), this indicates that
Reheat mode is available only if the out- the bus does not have an air-condi-
side temperature is above approximately tioning system.
5 °C. Its operating period is limited to ap-
proximately 30 minutes. To switch it off,
press the reheat button again (LED off).
M83_00-0117-01
Danger. Note:
Risk of poisoning and asphyxiation. The With the ignition starter switch OFF, it is
auxiliary heating must not be used in en- possible to switch the auxiliary heating If this symbol appears on the display
closed spaces such as garages or work- unit on directly by pressing button (11)
screen when button (11) is pressed,
shops due to the risk of poisoning and on the control panel. The LED integrated
in button (11) lights up and the auxiliary this indicates that the bus does not
asphyxiation. Timer and preselection
mode are similarly prohibited. heating is activated. The auxiliary heating have an auxiliary heating unit.
unit switches off automatically after 30
minutes or if the button is pressed again;
the LED in button (11) goes out.
Danger.
Risk of fire. The auxiliary heating must The “Temperature lockout” symbol
remain switched off in places where ignit- appears on the display screen if tem-
able vapours or dust can accumulate (e.g.
perature conditions are preventing
in the vicinity of filling stations, fuel de-
pots, or coal, sawdust or grain stores or Whenever the auxiliary heating unit the heating system from switching
similar). is active (ignition starter switch po- on.
sition ON), this symbol appears on
the display screen after a time delay
Note: of approximately 20 seconds. The
The integrated LED indicates when the status in effect at the time the ig-
auxiliary heating unit is ready for oper- nition starter switch is switched to
ation (in standby). The auxiliary heating OFF is retained when the ignition is
unit cannot be switched to standby mode switched back on.
unless automatic control has been en-
abled.
M54_00-1434-71
Briefly press button (10) to change to The minutes can be adjusted using The relevant weekday is selected
setting mode. The hours (1) can now rocker switch (12). (If it is not ne- using button (10) and set or unset
be set using rocker switch (12). (If it cessary to correct the minutes, it is using rocker switch (12).
is not necessary to correct the hours, possible to move on to change the
it is possible to move on to change weekday by pressing button (10).)
the minutes by pressing button (10).)
M54_00-1437-71 M54_00-1480-71
Danger. M54_00-1438-71
Risk of poisoning and asphyxiation. The Screen display when activating the
auxiliary heating must not be used in en- switch-on times.
closed spaces such as garages or work-
shops due to the risk of poisoning and
asphyxiation. Timer and preselection
mode are similarly prohibited.
M54_00-1483-71
Press button (10) briefly and select Keep button (10) pressed until the
“Aktivierung aus” (Activation off) Note: preset time menu (selection menu) is
menu item (1) using rocker switch The driver can close the pop-up win- shown on the display screen.
(12). Confirm the selection by press- dow at any time using main menu but-
ing button (10). tons (2) on the steering wheel. In addi-
tion, it is necessary to press any button
on the HVAC control panel before the
Note: “Auswahlmodus” (Selection mode) or “Ein-
The LED integrated in button (10) goes stellmodus” (Setting mode) pop-up win-
out. No deactivation is possible unless dows can be reopened.
the ignition switch is switched on.
Note:
If rocker switch (12) is pressed and held,
the switch-on duration is adjusted in in-
crements of 10.
Note:
The auxiliary heater switch-on duration is
programmed once and then applies to all
three switch-on times.
M54_00-1481-71 M54_00-1482-71
Press rocker switch (12) (+ or -) re- Screen display when setting the
peatedly until switch-on duration (1) Note: switch-on duration for the auxiliary
on the display screen is selected. Recommended switch-on duration: 30 - heater
Briefly press button (10) to change 40 minutes. A longer switch-on duration
to setting mode. Rocker switch could discharge the vehicle batteries. Note:
(12) can now be used to adjust the
The driver can close the pop-up win-
switch-on duration in the 10-120
dow at any time using main menu but-
minutes range. Confirm the change tons (2) on the steering wheel. In addi-
by pressing button (10). tion, it is necessary to press any button
on the HVAC control panel before the
“Auswahlmodus” (Selection mode) or “Ein-
stellmodus” (Setting mode) pop-up win-
dows can be reopened.
Danger.
If an object or a person becomes trapped
during the opening procedure, the door
valve can be changed back to the clos-
ing direction if the door pushbutton is
M72_00-0159-01
pressed again. The door system can also
Reversing switch (7) be depressurised and thus switched to
reduced-power pushback by the use of
The anti-entrapment protection is ac-
the emergency switch.
tivated if a person or object blocks the
door leaf while the door is closing.
In this event, the door leaf is raised and
the cam (7.1) operates the reversing
switch (7).
The door valve changes to Open.
M72_00-0284-71
Note:
Lock the emergency valve.
If the bus is to be left for a relatively long
period, it is necessary to lock the door It is no longer possible to operate
from the inside. The door will then re- the emergency valve, and unauthor- M72_00-0467-71
main closed, even in the event of a loss ised access to the bus is prevented.
of pressure. Closed doors, flaps and ramps are
Unlock the emergency valve again blacked out, while opened ones appear
before commencing a journey. in white. An open access point is
additionally indicated by an operating
Note: display in the lower permanent display
field. (If the parking brake is applied,
The drive-off lock remains active if the ex-
the wheel on the driven axle appears in
terior emergency valve has not been un-
locked before commencing a journey. It white.)
is not possible to set the bus in motion.
Danger.
The bus may roll away if the parking
brake has not been applied.
M72_00-0156-01
Danger.
Door 2 is not unlocked at the same time.
M72_00-0188-01
Unlocking the door circuit using the Unlocking the luggage compartment
radio remote control (option) Note: flaps using the pushbuttons in the
If a door or luggage compartment flap is driver's area
Danger. not opened within 20 seconds, the circuit
will relock automatically. This prevents
All doors must be unlocked before the the bus from remaining unlocked if it
bus is driven off. was unlocked by accident. If the luggage
compartment flaps are still unlocked 43
minutes after the ignition starter switch
was switched to OFF, forced locking will
be initiated to conserve battery charge.
If the bus is equipped with the optional
anti-theft alarm system (ATA), the ignition
starter switch must be switched to ON
within 30 seconds of the door being un-
locked and opened, otherwise the alarm M82_00-0128-71
will be triggered.
Unlock the left-side luggage compart-
ment flaps using pushbutton (5) and
the right-side flaps using pushbutton
M72_00-0438-71 (6).
Unlock door circuit (door I, door II,
fuel filler flaps) using the remote con-
trol (button 1).
Unlocking of the door circuit is indic-
ated by one long flash (maximum of
3 seconds) of the side-mounted turn
signals.
Luggage compartment flaps can be Forward door leaf of door II Locking door 2
opened (the LED lights up in the cor- disabled by jump seat (option) Close door 2
responding luggage compartment In buses with a jump seat near the
flaps pushbutton in the driver's area forward door leaf of door II, the for-
depending on which side of the bus ward door leaf is disabled automat-
the luggage compartments are un- ically if an attempt is made to open
locked). the door while the seat is down. A
reed contact senses when the seat is
Note: folded back.
There must be sufficient compressed air
available. Danger.
Do not fold the jump seat down unless
the doors are closed. Test the disabling
M72_00-0188-01
of the forward door leaf. If the test is
passed, the jump seat can be authorised To lock door 2, insert the key into
for use. lock (2.1), turn it clockwise and turn
interior handle (2) to the right at the
same time. Then turn the key back
to its initial position and remove it
with the handle in the locked posi-
tion.
Locking door 2 (double-leaf) (option) with the handle in the locked posi-
Note: Close door 2 tion.
Do not turn handle (2) back again, other-
wise you will unlock the door again. Note:
The key is the only means by which the
door can be locked. It must always be
Note: possible to unlock the door by hand
In the case of buses without central lock- (without the key).
ing and with lockable exterior emergency
valve (option), this can be locked from
the outside using the lock provided. Note:
Do not turn interior twist handles (1) and
(2) back again otherwise the doors will be
M72_00-0274-71 unlocked again.
To lock the left-hand leaf of door 2,
insert the key into lock (1.1), turn
it clockwise and turn interior twist
handle (1) to the left. Then turn the
key back to its initial position and re-
move it with the handle in the locked
position. To lock the right-hand leaf
of door 2, insert the key into lock
(2.1), turn it clockwise and turn in-
terior handle (2) to the right at the
same time. Then turn the key back
to its initial position and remove it
Note:
Door 2 has to be locked separately.
M72_00-0156-01
the key into lock (1), turn it clock- When the radio remote control (but-
wise and turn handle (2) to the left ton 1) is pressed, the bus is locked
(arrow position 4). Turn the key and centrally, i.e. doors and luggage
handle (2) back to their initial posi- compartment flap circuits are locked.
tion and remove the key.
Note: Note:
The side-mounted turn signals flash briefly A buzzer sounds for 10 seconds if an at-
3 times (approximately 1 second) to con- tempt is made to lock the bus and the
firm that the bus is locked. bus doors, luggage compartment flaps,
roof hatches or driver's window have
not been closed and locked. The anti-
Note: theft alarm system is not primed (red LED
(ATA) in the driver's area does not flash).
If the key is used in the lock on the front
left door in order to lock the bus, only
the door circuit will be locked, i.e. any
unlocked luggage compartment flaps will Note: M72_00-0467-71
not be locked by this action. After the ignition has been switched on, it Always carry out a pre-drive visu-
is also possible to lock and unlock the al check to ensure that all luggage
luggage compartment flaps using two compartment flaps and service cov-
Note: pushbuttons in the driver's area.
ers are properly closed.
The driver's window and service covers
are neither closed nor locked automatic- Note:
ally; these have to be closed or locked Note:
manually. If the luggage compartment flaps are If a luggage compartment flap has not
closed but still unlocked 43 minutes after been closed correctly, the bus graphic
the ignition was switched to OFF, forced shows which luggage compartment flap is
locking will be initiated to conserve the open.
battery charge.
M72_00-0438-71
Note:
Optional automatic arming of the
anti-theft alarm system (ATA) The driver's window and service covers
will not be closed or locked – these must
be closed or locked manually before the
Note: anti-theft alarm system is armed.
When the bus is locked, the optional anti-
theft alarm system (ATA) is primed (red
LED (ATA) in the driver’s area flashes). Note:
It is possible to remain in the bus when
the central locking (ZV) has been activ-
ated. Before the bus is locked using the
radio remote control (button 1), the igni-
tion switch must be switched to position
2 (ignition ON). If the bus is now locked,
the anti-theft alarm system is armed but
the interior motion sensor remains deac-
Central locking system (option) the ignition starter switch in the OFF
The bus may be equipped with one of position.
two central locking system variants: Unlocking/locking of the luggage
compartment flaps in response to
Central locking (ZV). the radio remote control with the
Central locking with anti-theft alarm ignition starter switch in the ON or
system (ZV/ATA). OFF position.
Range of functions: Unlocking/locking of the luggage
compartment flaps in response to the
Complete locking of the open bus in
rocker switches on the instrument
response to the radio remote control
panel with the ignition starter switch
(FFB) with the ignition starter switch M72_00-0156-01
in the ON or OFF position.
OFF. Locking/unlocking of the doors: It is
Relocking of the bus if unlocked by
Simultaneous priming of the anti- possible to lock or unlock the door cir-
an accidental radio remote control
theft alarm system (ATA) in response cuit (front left door, centre right door,
command.
to the remote control (FFB) with the fuel filler flaps) centrally by means of
ignition starter switch in the OFF po- Forced locking of the luggage com- lock (1) on the front left door or by
sition. partment flaps to conserve battery pressing button (1) on the radio remote
charge. control (FFB). A locking of the door cir-
Unlocking of the door circuit (front
left door, centre right door, fuel filler cuit in response to the FFB is always ac-
flaps) in response to the radio re- companied by a simultaneous locking of
mote control. the vehicle's entire central locking sys-
tem. Unlocking of the doors is indicated
Unlocking/locking of the door circuit
by a long flash (maximum 3 seconds)
in response to the key being turned
from the side-mounted turn signals. As
in the lock on the front left door with
soon as the door circuit is unlocked,
the doorway lighting at the front left
The luggage compartment flap circuit doors have been fully locked. If the
can be locked even if a luggage compart- central locking (ZV) is equipped with an
ment flap is open. The luggage compart- anti-theft alarm system (ATA), the ATA
ment flap that was still open will also be will be primed automatically when the
locked once it is closed. bus is fully locked. Change the radio re-
mote control's battery if its operating
Danger. range appears to be deteriorating.
Always carry out a pre-drive visual check
to ensure that all luggage compartment Environmental protection
flaps and service covers are properly Dispose of used batteries in an environ-
closed. mentally responsible manner.
M72_00-0438-71
Luggage compartment lighting function Complete locking of the bus: To have Security functions of the central lock-
description: The luggage compartment all parts of the central locking system ing system: Relocking - relocking is a
lighting switches on whenever a luggage locked simultaneously, it is necessary security feature of the central locking.
compartment flap circuit (left or right) is to use the FFB. To do so, press but- If the unlocking button on the FFB was
unlocked and at least one of the luggage ton (1) on the FFB. If the door circuit pressed accidentally, the bus will be re-
compartment flaps is opened. has already been locked, the entire cent- locked automatically if none of the doors
The luggage compartment lighting is ral locking system cannot be locked in or luggage compartment flaps is opened
switched off again when all luggage com- one step using the FFB. Pressing but- within 20 seconds. Forced locking -
partment flaps are closed or both lug- ton (1) on the FFB for the first time forced locking only affects luggage com-
gage compartment flap circuits (left and simply unlocks the locked door circuit; partment flaps that have been unlocked
right) are locked. In addition, the lug- the complete central locking system is by the central locking system. Forced
gage compartment lighting is automatic- not locked until button (1) is pressed locking is initiated if the luggage com-
ally switched off after 43 minutes (by the a second time. The side-mounted turn partment flaps have still not been locked
forced locking). signals flashing briefly (approximately within 43 minutes of the ignition starter
1 second) three times indicates the switch being switched to OFF (the solen-
oid valves are deactivated to reduce the turn signals in the event of an alarm - Central locking operating and
off-load current in the system). hazard warning function). The alarm is malfunction displays
triggered by forcible opening of a door,
Central locking of the left-side
luggage compartment flap or service cov-
luggage compartment flaps
er, or by the microwave sensor of the
interior motion detection system. If door
1 is unlocked by means of its own lock
and then opened, the ignition starter
switch must be switched to ON within
30 seconds to prevent a triggering of the This symbol is displayed on the screen if
alarm. This function protects against an the left-side luggage compartment flaps
intruder entering the bus with a door key are unlocked using the pushbutton in
that fits the front left door. the driver's area and no feedback is re-
M72_00-0438-71 ceived from the pressure switch within
Anti-theft alarm system (ATA): The ATA Note: 3 seconds. In this case, there is a fault
is primed after the complete bus has in the left-side luggage compartment
The hazard warning and direction indic-
been locked using button (1) on the FFB ation functions have priority over the
flap circuit and it may not be possible to
and the turn signal lamps have flashed ZV/ATA. open the luggage compartment flaps.
3 times. The contacts on the doors
and windows are primed and the ATA Note:
LED in the left-hand section of the in- This symbol also appears if the supply of
strument panel flashes. Interior mon- compressed air in the left-side luggage
itoring is not primed until the ignition compartment flap circuit is too low - start
starter switch is switched to OFF. If the bus and recharge compressed-air supply.
alarm is triggered, the horn sounds for
30 seconds and the turn signals flash
for a period of 5 minutes (flashing of all
Danger.
Risk of injury. Make sure that nobody is
within the sweep of the door leaf when
operation of the door system is restored.
Doors must not move with a jerky or
jolting action after normal operation has
been restored.
Note:
Reinflate the spare wheel to the specified
pressure as soon as possible.
M00_00-0231-01 M40_00-0052-01
Open the front flap of the bus using Take the hose with tyre connection
lever (1) in the front left doorway. (1) from the plate behind the heat-
ing front cabinet and connect it to
Remove the spare wheel.
the tyre inflation valve on the spare
wheel.
Note:
The spare wheel has a pressure of ap-
proximately 8 bar. The compressed air in
the spare wheel passes through shuttle
valves to the cylinders of the luggage
compartment locking system and un-
locks the luggage compartment flaps. The
luggage compartment flaps can then be
opened.
Note:
The roof hatches satisfy the legal
guidelines for emergency exit hatches in
accordance with ECE- R 36.
Danger.
Risk of accident, only operate in an emer- M77_00-0013-01 M77_00-0014-01
gency and when the bus is stationary. Remove cover (1) to gain access to Emergency operation is initiated by
the emergency exit roof hatch (Velcro means of a red exterior or interior
fastening) twist handle (1).
Note:
Both emergency exits (front and rear roof
Note:
hatches) are unlocked as soon as the bus
is unlocked by the central locking system, In an emergency, interior or exterior twist
the lock at door 1 is unlocked or whenev- handle (1) must be turned in the direc-
er the ignition starter switch is switched tion of the arrow (clockwise). The emer-
to ON. They are relocked as soon as gency exit cover can now be secured by
the ignition starter switch is switched to a safety rope and placed to one side out-
OFF and the bus is locked by the central side the bus.
locking system or the lock at door 1 is
locked.
Note: Danger.
The driver is able to acknowledge red The covers for the roof emergency exit
alerts using the main menu buttons on hatches must be fitted by skilled person-
the steering wheel but not until the nel at an EvoBus Service Partner following
vehicle has been brought to a halt and the emergency operation.
the parking brake has been applied.
M54_00-1500-71
Malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Restoring boiler operation following a malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 396
Using the sausage heater again after a malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 397
Using the 40-cup coffee machine again after a malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 398
Using the 2-carafe filter system again after a malfunction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 399
Other malfunctions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 400
Switching off the galley . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 401
General information
Note: Note:
It is advisable to disinfect water-carrying Waste water from the galley flows into
systems at regular intervals or after oper- the lavatory's holding tank.
Caution:
ation has been restored. A sodium hypo-
Never operate the equipment without wa- chloride solution (from camping and cara-
ter. Risk of thermal damage - loss of war- vanning retailers) is particularly suitable; Environmental protection
ranty. observe the manufacturer's instructions.
Dispose of waste in an environmentally
responsible manner. The rules and regu-
Danger. lations of the country in which the vehicle
Caution:
is operated must be observed.
To avoid the risk of fire and damage, it Do not use the coffee machine, water
is prohibited to store anything inside the boiler or sausage heater unless the kit-
sausage heater or microwave oven. chenette is open. Damage caused by
heat and steam when the kitchenette is
closed is not covered by the warranty.
Danger.
Use only clean drinking water.
Danger.
Secure loose objects in the kitchenette
Danger. (cans, cups, lids, etc.) properly during the
journey.
To prevent the growth of microbes in wa-
ter left inside the system, the entire sys-
tem must be drained (refer to “Winter
operation”) if the galley and/or lavatory is
to remain out of service temporarily.
First use of the galley Press button (4) on the control panel
Galley switched on and keep it pressed (yellow LED (6)
flashes) until green LED (5) lights up.
Fresh water tank filled and connec-
ted The boiler has been filled and bled
All packaging materials must be re- and can now be switched on using
moved before the galley is used for control button (9) to draw hot water.
the first time. All utensils must be
thoroughly cleaned and rinsed in Note:
fresh water. To avoid scale and steam, do not turn
control knob (9) to maximum temperature
Environmental protection unless you need very hot water.
Dispose of the packaging material in an Before first use, clean the sausage
environmentally responsible manner. heater tank, the lid and the overflow
pipe thoroughly with hot water and
a commercially available washing-up
liquid, and then rinse well with clean
water. Then wipe the sausage heater
tank dry to avoid scaling.
To clean the coffee machine, fill
it with water and brew the water
without coffee powder but with the
M86_00-0375-73 filter holder fitted, then repeat.
The galley is ready for use.
M86_00-0140-01
M86_00-0426-71 Danger.
Press galley master switch (1). Since the counter protrudes into the
The LED in master switch (1) lights steps area, the kitchenette should be
up. switched off and closed before passen-
gers embark or disembark. Risk of injury.
Switch on the galley lighting using Filling the fresh water tank inside
button (2) on the galley control pan- the bus
el.
The LEDs of the galley lighting come
on and indicator lamp (3) lights up.
The galley is open and ready for use.
Note:
If indicator lamp (3) on the control panel
does not light up, there is insufficient on-
board voltage to operate the kitchenette.
Start the engine and charge the batteries.
M86_00-0142-02
M86_00-0375-73
Filling the fresh water tank outside Release tensioning straps (4.4). Re- Checking and cleaning the fresh
the bus move fresh water tank (4). water filter
Fill fresh water tank (4) with pure
drinking water via cap (4.2). Close
cap (4.2) firm and tight.
Fit fresh water tank (4) into the bus
and secure using tensioning straps
(4.4).
Connect quick-release coupling (5) to
fresh water tank (4).
M86_00-0376-71
M86_00-0142-02
Note:
No hot water can be drawn unless the
boiler is in operation. It takes approxim-
ately 20 minutes for the water to heat up
to a set temperature of 80 °C.
M86_00-0143-01
Note:
The boiler switches off when you turn
control knob (9) back. Green LED (8)
goes out.
Note:
If red LED (7) lights up, the boiler has
overheated and must be switched off
by turning control knob (9) fully anti-
clockwise (position 0) until the boiler has
M86_00-0375-73
cooled down.
temperature set at the control knob Descaling the boiler Disconnect the hose at quick-release
has been reached. LED (8) goes out. coupling (5).
Note: Note:
The boiler has a capacity of approximately How frequently the galley should be de-
5 litres and it takes approximately 20 scaled depends on the water quality but
minutes for the water to heat up to a set the boiler should be descaled immediately
temperature of 80 °C. if there is a noticeable increase in the
length of the heating phase. It is advis-
able to descale the boiler twice a year.
Note:
Use only descalers that are suitable for
domestic appliances. The descaler must
be non-aggressive to plastics and alumini-
um. Observe the information provided by
M86_00-0142-02 the manufacturer.
Note:
The boiler has a capacity of approximately
5 litres and it takes approximately 20
minutes for the water to heat up to a set
temperature of 80 °C.
M86_00-0375-73
Flush the boiler with plenty of fresh Switching on the sausage heater
water. To do this, fill the boiler with Galley switched on
fresh water, heat the water and drain
Fresh water tank filled and connec-
it.
ted
Note:
Danger.
Repeat the last step until the water no
longer tastes or smells of descaler or vin- There is a risk of scalding when using
egar. the sausage heater. Hot steam can rise,
which may cause serious burns to the
face, arms and hands. Keep at a safe
distance, and remove hot sausages using
only heat-resistant kitchen utensils.
Note:
The length of the heating phase depends
on the amount of water, the number of
M86_00-0142-02 sausages, and the temperature of the wa-
Connect the hose to fresh water tank ter at the time it is added to the appli-
(4). ance.
Danger.
Never operate the sausage heater without
water.
Note:
Excess water may run out via overflow
pipe (12).
Note:
The sausage heater switches off when
you turn control knob (10) back. LED
(12) goes out.
M86_00-0165-01
Note:
It is possible to set a temperature of 40,
60, 80 or 95 °C. LED (13.2) indicates the
set temperature.
M86_00-0375-73
Note:
LED (13.2) flashes while the sausage
heater is heating and lights up when the
set temperature has been reached.
M86_00-0149-01 M86_00-0149-01
At the end of the heating phase, re- The water in the sausage heater tank
move the lid. can be drained as soon as the water
has been allowed to cool down. To
Danger. do this, remove overflow pipe (12)
from the discharge hole.
The sausage heater is hot and generates
steam - risk of scalding. Do not remove
overflow pipe (12) until the water in the
tank has cooled sufficiently that there is
no longer a risk of scalding.
Cleaning the sausage heater Descaling the sausage heater Switching on the 40-cup coffee
After use, clean the sausage heater Fill the sausage heater tank 2 cm machine
tank, the lid and the overflow pipe high with descaler. Galley switched on
with warm water and a commer- Fresh water tank filled and connec-
Leave the descaler to work (observe
cially available washing up liquid. ted
the information issued by the manu-
Use a soft sponge without a scour-
facturer).
er or similar abrasive product. Rinse
Note:
with clean water and wipe the saus-
age heater tank dry to avoid scaling. Note: There is a risk of scalding when serving
Clean the overflow pipe with bottle For heavy scaling, it is possible to operate hot drinks. There is a risk of serious
the sausage heater containing descaler burns. Do not pour the coffee until it is
cleaner at regular intervals.
for approximately 30 minutes at 80 °C. safe to do so.
Pulling release handle (3) up makes it Pivot the 40-cup coffee machine out Open the lid. Turn lock ring (17) anti-
possible to pivot the coffee machine of the galley. Close residual drain clockwise and unlock it.
out of the kitchenette valve (24) and tap (23).
Remove lock ring (17) and lid (18) Open tap (1) to fill the 40-cup coffee Insert the filter paper into filter hold-
and take out filter holder (19). machine with water. er (19) and fill filter holder (19) with
the required amount of coffee (1
Pivot the 40-cup coffee machine into
mark ring = 10 cups).
the galley until it engages.
Note:
Note:
The minimum amount of water to fill the
40-cup coffee machine is the equivalent You can also use the machine without
of 10 cups. The maximum amount of paper if the coffee has not been ground
water is the equivalent of 40 cups. The too fine.
number of cups is indicated at water level
Close filter holder (19) and lid (18)
glass (21).
and place it on the riser pipe in the
machine.
Note:
Indicator lamp (22.1) lights up when the
coffee has finished brewing.
Note:
The coffee is kept warm as long as rock-
er switch (22) has not been switched off.
M86_00-0008-01 M86_00-0010-01
Note:
Position lid (18) and lock ring (17) Switch on the 40-cup coffee machine
Do not switch off the coffee machine dur-
on top and engage by turning anti- using rocker switch (22). The brew- ing the keep-warm phase because a new
clockwise: ing process begins. brewing process would begin when the
machine were switched back on - coffee
Note: Danger. quality would be degraded.
Lug (17.1) must be positioned over water Whilst coffee is being brewed, steam es-
level glass (21). capes from the openings in the lid. Do
not open the lid when the coffee machine
is switched on.
M86_00-0159-02
Cleaning the 40-cup coffee machine To clean the tap, unscrew the upper
part with rocker arm and flush with
clean water.
Note:
Regular cleaning after each use ensures Flush the residual drain valve with
optimum coffee quality and full taste. clean water.
Slide left-hand filter (25) back into Brewing 1 carafe of coffee (20 cups Slide left-hand filter (25) back into
position. of coffee) position.
Place an empty carafe (26) under Place an empty carafe (26) under
left-hand filter (25). left-hand filter (25).
M86_00-0151-01
Brewing 2 carafes of coffee (40 Slide left-hand filter (25) and right- An electronic signal sounds when
cups of coffee) hand filter (27) back into position. brewing has finished.
Place two empty carafes (26) and The LED in button (32) goes out.
(28) under left-hand filter (25) and
right-hand filter (27) respectively.
M86_00-0152-01
M86_00-0156-01
Note:
Button (33) is not required for normal
operation. It can be used to drain off
any residual water in the coffee machine
water tank.
Note: Note:
Use only descalers that are suitable for Repeat the last step until the water no
domestic appliances. The descaler must longer tastes or smells of descaler or vin-
not attack plastics and aluminium. egar.
Note:
Clean the filter holder of the 40-cup cof-
fee machine using only a commercially
available washing up liquid and a brush.
M86_00-0142-02
Connect the hose to fresh water tank
Disconnect the hose at quick-release (4).
coupling (5).
Winter operation Draining the fresh water tank Release both tensioning straps (4.4).
Galley switched on Remove fresh water tank (4) from the
Over winter, drain the fresh water bus and open cap (4.1) to completely
tank, water lines, boiler, coffee ma- drain the water.
chines and siphon.
Note:
Note: Use spanner (4.3) if the caps are difficult
To prevent damage to water-carrying in- to turn.
stallations, these must be completely
drained before the first frost. Close cap (4.1) firm and tight. Fit
fresh water tank (4) into the bus and
secure using tensioning straps (4.4).
Connect quick-release coupling (5) to
fresh water tank (4).
The fresh water tank is completely
drained.
M86_00-0142-02
Caution:
There is a risk of overheating if the boiler
is operated with no water. Switch off the
boiler before draining it.
Note:
The drain plug is located on the bottom
left behind the folding cover of the galley.
M86_00-0305-71
Note: M86_00-0144-02
The tap is located in the luggage com- Press and hold button (6) until no
partment next to the fresh water tank or more water flows out of tap (8).
below the water pump.
Press and hold button (7) until no
To drain off the remaining water, more water flows out of tap (8).
force water through the cold/hot The water lines are completely
water lines using the control panel drained.
and run it empty.
Open hose clamp (36.2), remove red Draining the 40-cup coffee machine
or black drain plug (36.1) and drain
all the water from the boiler into the
container underneath.
Seal hose (36) with the red or black
drain plug (36.1). Secure drain
plug (36.1) firmly in place using hose
clamp (36.2). Slide hose (36) back
into the galley.
The boiler is completely drained.
M86_00-0306-71
Turn residual drain valve (24) to the Draining the 2-carafe filter system
open position to drain the residual
water from the 40-cup coffee ma-
Note:
chine.
The 2-carafe filter system is automatically
The residual water drains out. drained after every brewing process.
Turn residual drain valve (24) back to
the closed position. Proceed as follows if you wish to
make sure that there is no more wa-
The 40-cup coffee machine is com- ter in the 2-carafe filter system:
pletely drained and sealed.
M86_00-0156-01
M86_00-0151-01
Draining the siphon Fill the siphon with windscreen anti- Replacing fuses
freeze mat. no. A 001 986 45 71 11
(down to -30 °C) and then reas-
Note: Danger. Risk of fire.
semble it.
The siphon of the galley waste water Do not use fuses with a higher than spe-
drain is located in the 2nd step in door- cified amperage.
way II. The result would be damage to the elec-
trical system or even a fire in the cables.
Always use fuses of the specified am-
perage and never attempt to bridge or
rewire fuses.
Fuses should be replaced only when
the cause of malfunction has been
rectified.
Danger.
Do not replace fuses unless the power
has been switched off.
M86_00-0160-01
Switch off the galley at master Switch off the battery isolating switch Replace the defective fuse.
switch (1). (01S01).
Move the control panel into position
The LED goes out. Remove the control panel by loosen- and secure using the four crosshead
ing the four crosshead screws under screws.
Switch off the engine.
the film.
The galley can be switched on.
Note:
Fill the boiler with water to rectify the
malfunction. Reactivate the overheating
protection by pressing button (11) behind
the control panel.
M86_00-0148-02
Insufficient hot water flow or excess- Using the sausage heater again
ive heating time. after a malfunction
Note:
Symptom of scaling, descale the boiler.
Note:
M86_00-0162-01 No malfunction, because water expands
during the heating process.
The boiler does not heat up.
M86_00-0165-01
Note: The overheating protection is
Replace fuse (44) to rectify the malfunc- triggered if the sausage heater is
tion. operated with no water. The red LED
in button (13.4) lights up.
Note:
Fill the sausage heater with water to
rectify the malfunction. Reactivate the
overheating protection by pressing button
(13.4) on the control panel.
Using the 40-cup coffee machine The brewing process for 40 cups still
again after a malfunction has not finished after approximately
Heating is switched off by a temper- 40 minutes.
ature limiter if the coffee machine
overheats. Note:
The riser pipe is not seated in the centre
Note: of the brewing chamber. Riser pipe or
diaphragm blocked.
Pressing in the red pin at the base of the
appliance reactivates the coffee machine Coffee machine boils over.
(after approximately 5 - 10 minutes cool-
ing down period) M86_00-0162-01
Note:
The indicator lamp does not light up.
Too much water added. Coffee powder
too fine. Filter holder clogged or blocked.
Note: Lid not locked.
Check the power supply or replace fuse
Dripping tap.
(43) if necessary.
Note:
Dirt, e.g. coffee residue, clean the tap.
Screw connection leaking, replace the
seal.
No water level in the water level Using the 2-carafe filter system
glass even though the coffee ma- again after a malfunction
chine is full. A continuous tone indicates that the
fresh water tank is empty.
Note:
Lower inlet opening blocked. Clean the Note:
inlet opening from the inside, remove the
Fill the fresh water tank. Press any but-
water level glass if necessary.
ton on the control panel of the 2-carafe
Water dripping from residual drain filter system. The 2-carafe filter system
resumes the program from the point at
valve.
which it was interrupted.
M86_00-0157-01
Note:
Change bulb (24 V/5 W) or replace fuse
(42).
Note:
Fill the fresh water tank with water. Or
replace fuse (41). Or have the water
M86_00-0162-01
pump replaced by the after-sales service.
2-carafe filter system fills with water M86_00-0162-01
but does not brew. The control panel is not working.
Note: Note:
Replace fuse (43) to rectify the malfunc- Either the fuse or the control panel is
tion. defective. Replace fuse (42) or have the
control panel repaired by the after-sales
service.
Note:
All appliances must be switched off be-
fore the galley can be switched off.
M86_00-0426-71
Use for the intended purpose Approved personnel First use of the galley
The galley and its equipment are inten- The galley may only be used by trained Galley switched on
ded for normal kitchen use during a bus personnel. The personnel must be pro- Fresh water tank filled and connec-
journey. This includes: fessionally qualified and have read and ted
understood this section. All packaging materials must be re-
The safety of the person using the kit- moved before the galley is used for
Sausage heater for preparing saus-
chenette and the security of all kitchen the first time.
ages
utensils are prerequisites for use of the
Coffee machine for brewing coffee kitchenette while the bus is in motion.
Water heater (option) for dispensing Environmental protection
cups of hot water Dispose of the packaging material in an
Danger.
environmentally responsible manner.
Any other use cannot be considered use Objects being thrown out of the kit-
for the intended purpose. chenette can cause injuries. The person Before first use, clean the sausage
using the kitchenette must secure loose heater tank, the lid and the overflow
objects safely while the bus is in motion. pipe thoroughly with hot water and
a commercially available washing up
liquid, and then rinse well with clean
water. Then wipe the sausage heater
tank dry to avoid scaling.
To clean the coffee machine, fill
it with water and brew the water
without coffee powder but with the
filter fitted, then repeat.
water. Start the engine to heat the water Switching on the galley
heater (heating time of approximately 5
minutes).
Note:
The coffee machine, sausage heater and
boiler (option) cannot be operated unless
Note:
the engine is running.
Fill cup dispenser (21) from the front with
cups, approximately 100 cups.
M86_00-0178-71
Note:
Switch on the water heater using the gal-
ley master switch on the instrument pan- M86_00-0426-71
el. Do not start the engine, otherwise the Press galley master switch (1).
boiler will begin to heat. Press and hold
hot water dispensing button (20) until wa- A buzzer sounds in the galley elec-
ter flows out of the dispenser with no air tronics. The LED in master switch (1)
(it takes approximately 2 minutes for the lights up.
boiler to fill). It is advisable to flush the
water heater with fresh water. To do this,
draw approximately 2 to 3 litres of hot
Note:
If battery (1) does not light up in green
on the control panel, there is insuffi-
cient on-board voltage to operate the kit-
chenette. Start the engine and charge the
batteries.
M86_00-0169-71 M86_00-0170-71
Release cover (2) on lock (2.1) by Switch on the galley lighting using
unlocking and removing it. button (3) on the galley control pan-
el.
Note: The galley lighting on the left above
Stow the galley cover safely. the washbasin comes on. The LED in
button (3) on the control panel lights
up.
The galley is open and ready for use.
Filling the fresh water tank outside Release tensioning straps (4.4). Re- Checking and cleaning the fresh
the bus move fresh water tank (4). water filter
Fill fresh water tank (4) with pure
drinking water via cap (4.2). Close
cap (4.2) firm and tight.
Fit fresh water tank (4) into the bus
and secure using tensioning straps
(4.4).
Connect quick-release coupling (5) to
fresh water tank (4).
M86_00-0143-01
M86_00-0142-02
Note:
Disconnect quick-release coupling (5) The fresh water filter is located between
from fresh water tank (4). the fresh water tank and the fresh water
pump.
Drawing water from the water tap Switching on the sausage heater
Galley switched on Note: Galley switched on
Fresh water tank filled and connec- Tap (8) can be pulled out by approxim- Fresh water tank filled and connec-
ted ately 20 cm. ted
Danger.
There is a risk of scalding when using
the sausage heater. Hot steam can rise,
which may cause serious burns to the
face, arms and hands. Keep at a safe
distance, and remove hot sausages using
only heat-resistant kitchen utensils.
Note:
M86_00-0171-71
The heating up time depends on the
Press button (7) to draw cold water amount of water, the number of sausages
from tap (8). and the temperature of the water used to
fill the boiler.
Cold water continues to flow while
button (7) is pressed.
Note:
Note:
Waste water from the galley flows into
the lavatory's holding tank. When adding sausages, there is a risk of
hot water splashing and causing burns
to the face, arms and hands. Add the
M86_00-0336-71 sausages to the water carefully and keep
a safe distance.
Insert overflow pipe (1) into the dis-
charge hole, ensuring leak-tightness.
Danger.
Never use the sausage heater without
water.
Note:
Excess water may run out via overflow
pipe (1).
Note:
It is possible to set a temperature of 40,
60, 80 or 95 °C. LED (17.2) indicates the
set temperature.
Note:
LED (17.2) flashes while the sausage
heater is heating and lights up when the
set temperature has been reached.
M86_00-0337-71 M86_00-0336-71
Switch on the sausage heater using Remove the lid when the sausages
button (17) on the control panel. are heated.
One of LEDs (17.2) flashes or lights
up. Danger.
The sausage heater is hot and generates
Note: steam - risk of scalding. Do not remove
overflow pipe (1) until the water in the
Pressing button (17) again switches off
tank has cooled sufficiently that there is
the sausage heater. LED (17.2) goes out.
no longer a risk of scalding.
Press button (17.1) repeatedly until Take out the sausages using tongs
the desired temperature is set. or a suitable, heat-resistant kitchen
utensil.
Switching on the coffee machine The coffee machine can be used to Brewing 1/2 a carafe of coffee (10
Galley switched on fill a thermal carafe with a capa- cups of coffee)
city of 2 litres. This is sufficient to
Fresh water tank filled and connec-
pour 20 100 ml cups of coffee. It is
ted
possible to brew 1/2 a carafe or 1
carafe of coffee.
Caution:
Running programs cannot be paused. If
there is a power failure, it will be neces-
sary to restart the program. If the carafe
contains coffee from a previous program,
it must be drained first to avoid the risk
of overflowing.
M86_00-0173-71
Slide filter (11) back into the filter Brewing 1 carafe of coffee (20 cups Slide filter (11) back into the filter
holder. of coffee) holder.
Place an empty carafe (12) under Place an empty carafe (12) under
filter (11). filter (11).
M86_00-0173-71
Note:
M86_00-0142-02
Repeat the last step until the water no
Disconnect the hose at quick-release
longer tastes or smells of descaler or vin-
coupling (5). egar.
Note:
The galley is also able to dispense cups
of hot water as an alternative if there is
no filter (11) in the filter holder. The elec-
tronics detect this condition automatically
and dispense cups of hot water when but-
ton (13) or (14) is pressed.
M86_00-0173-71 M86_00-0177-71
Remove filter (11) from the filter To ensure stability of the cups, fit
holder and remove thermal carafe cup holder supplied (15) into the fil-
(12). ter holder. Place cup dispenser sup-
plied (16) with cups underneath.
Remove the cup from cup dispenser
(16) and place it in cup holder (15)
under the opening of the spray head.
Caution:
There is a risk of overheating and thermal
damage if the boiler is operated with no
water. Never operate the boiler without
M86_00-0176-71 water. M86_00-0178-71
To dispense hot water into the cup, To check that the boiler is filled with
press button (13) or (14) on the con- water, press and hold hot water dis-
trol panel. pensing button (20) before starting
the engine until water flows out of
Note: the dispenser.
There is a risk of scalding when dispens- The boiler is filled with water and
ing hot water. Hot steam can rise, which bled.
may cause serious burns to the face,
arms and hands. Do not dispense hot
water unless it is safe to do so.
Note:
It is possible to insert approximately 100
cups into the cup dispenser from the M86_00-0179-71
Note:
How frequently the boiler should be de-
scaled depends on the water quality but
the boiler should be descaled immediately
if the heating time is noticeably longer
or if the openings in the water dispenser
begin to scale up.
Winter operation
Galley switched on
Over winter, drain the fresh water
tank, water lines, water heater boiler
(option) and siphon.
Note:
To prevent damage to water-carrying in-
stallations, these must be completely
drained before the first frost.
M86_00-0178-71
M86_00-0142-02
Note:
Connect the hose to fresh water tank Repeat the last step until the water no
(4). longer tastes or smells of descaler or vin-
egar.
Boiler (option)
Galley switched on
Fresh water tank filled and connec-
ted
Boiler filled
Caution:
There is a risk of overheating and thermal
damage if the boiler is operated with no
water. Never operate the boiler without
water. M86_00-0427-71 M86_00-0413-71
To make sure that the boiler contains The boiler cannot be switched on
water, press and hold hot water dis- unless the engine is started first.
pensing button (1) before the engine
is started until water flows out of tap Note:
(2).
The length of the heating phase is ap-
The boiler has been filled with water proximately 5 minutes.
and bled.
The boiler heats the water to the
temperature set at thermostat (1).
Note:
To drain the boiler, open drain valve (3).
M86_00-0427-71
Danger.
Outflow of hot water - risk of scalding.
M86_00-0142-02
Hot water flows for as long as
hot water dispensing button (1) is Disconnect quick-release coupling (5)
pressed. from fresh water tank (4).
Note:
Use spanner (4.3) if the caps are difficult
to turn.
Note:
The tap is located in the luggage com-
partment next to the fresh water tank or
below the water pump.
Draining the siphon Fill the siphon with windscreen anti- Replacing fuses
freeze mat. no. A 001 986 45 71 11
(down to -30 °C) and then reas-
Note: Danger. Risk of fire.
semble it.
The siphon of the galley waste water Do not use fuses with a higher than spe-
drain is located under the washbasin in cified amperage.
the lavatory. The result would be damage to the elec-
trical system or even a fire in the cables.
Always use fuses of the specified am-
perage and never attempt to bridge or
rewire fuses.
Fuses should be replaced only when
the cause of malfunction has been
rectified.
Danger.
Do not replace fuses unless the power
has been switched off.
M86_00-0039-01
Note:
This description is based on the standard
assignment of fuses in the bus. Bus-spe-
cific assignment may differ from bus to
bus. Not all fuse slots necessarily have
to be assigned on every bus. Further-
more, fuses may occupy unassigned slots
because they are protecting special cus-
tomer options or retrofitted equipment,
for example.
M86_00-0426-71 M54_00-1058-71
Switch off the galley at master Switch off the battery isolating switch
switch (1). (01S01).
The LED goes out.
Switch off the engine.
Note:
30 Water pump (10 A)
Note:
31 Sausage heater (25 A)
Note:
M86_00-0180-71 32 Electronics (5 A) M86_00-0181-71
Replace the defective galley fuse. Replace the defective boiler fuse.
Note:
Note: Note:
33 Coffee machine (40 A)
The fuses for the galley are located on The fuses for the boiler are located under
the back of the galley behind the mir- the plastic cover. To remove the plastic
ror in the lavatory. The mirror can be cover, undo the two screws in the cup
removed (screws, mirror bracket or Velcro recesses and the screw in the carafe re-
fasteners). cess. Lift the back of the plastic cover
approximately 5 cm and slide it forwards
to free the plastic cover from the pipe of
the cup dispenser.
Note:
35 D+ (engine) (5 A)
Note:
36 Water pump (10 A)
M86_00-0337-71
Note:
The overheating protection is
37 Boiler (50 A)
triggered if the sausage heater is
operated with no water. The red LED
in button (17.3) lights up.
Note:
Fill the sausage heater with water to
rectify the malfunction. Reactivate the
overheating protection by pressing button
(17.3) on the control panel.
Using the coffee machine again Coffee machine fills with water but
after a malfunction does not brew.
A continuous tone indicates that the
fresh water tank is empty. Note:
To rectify the malfunction, press overheat-
Note: ing protection (38). Overheating protec-
tion (38) is accessible through an opening
Fill the fresh water tank. Press any but- (arrowed) in the housing.
ton on the control panel of the coffee
machine. The coffee machine resumes
the program from the point at which it
was interrupted.
M86_00-0182-71
M86_00-0180-71 M86_00-0179-71
Temperature of the water too low. Water flows out of the dispenser
when the boiler is heating.
Note:
The heating time has not elapsed, it takes Note:
approximately 5 minutes. No malfunction, because water expands
during the heating process.
Inadequate flow of hot water.
Note:
Symptom of scaling, descale the boiler.
M86_00-0179-71
Note:
Symptom of scaling, descale the boiler.
Or the overheating protection has been
triggered. Reactivate by pressing in push-
button (24).
M86_00-0180-71
Note:
Either change the bulb (24 V/5 W) (prise
the left or right-hand lamp out of the kit-
chenette) or replace fuse (32).
Note:
All appliances must be switched off be-
fore the galley can be switched off.
M86_00-0169-71 M86_00-0426-71
Fit cover (2) and use lock (2.1) to Press galley master switch (1).
secure.
The LED in master switch (1) goes
The galley is locked away. out.
The galley is switched off.
M86_00-0170-71
M86_00-0028-01
Note:
The waste water reaches the holding tank
via a system of hoses.
M86_00-0029-01
Filling the soap dispenser Adding paper hand towels Adding toilet paper
Using square spanner (8.1) supplied Using square spanner (8.1), release Press each end of toilet paper holder
with the soap dispenser, release the the catch by turning lock (8) anti- (7) towards each other to remove
soap dispenser catch by turning lock clockwise and fold the lid towards and refit it.
(8) anti-clockwise and fold the lid you.
towards you.
Note:
Note: Insert the towels as shown on the inside
Remove the red cap from a new bottle. of the dispenser.
Place the new bottle in position with the
writing facing forwards and push it gently
into place. Pull the lever firmly to the
right (closed position). Close the soap
dispenser.
Opening the basin undercabinet Changing waste bags Filling the fresh water storage tank
Remove toilet paper holder (7), open Folding open the basin undercabinet Open the right service cover to the
lock (8) using the supplied square makes it possible to secure a waste front of the centre right door. To fill
spanner (8.1) and fold open the basin bag to the bottom of the waste chute the fresh water storage tank, connect
undercabinet. by means of an elastic strap. a supply line between coupling (1)
and an external water supply and
Note: open the shut-off valve.
Waste chute (9) on the top of the wash-
basin is for disposing of used paper tow-
els.
M86_00-0417-71
M86_00-0037-01 Note:
Ending the filling operation The fresh water storage tank must be
emptied if the bus or lavatory is to re-
main out of service for any considerable
time.
M86_00-0366-71
Winter operation
Environmental protection
Dispose of sewage in an environmentally Note:
responsible manner. The rules and regu- Empty the whole system if there is a risk
lations of the country in which the vehicle of frost.
is operated must be observed.
Empty the fresh water storage tank.
M86_00-0418-71
Note:
Operate the pumps using the pushbuttons
(3 or 4) until all of the water has run out.
Reconnect the lines.
Danger.
The residual current device must be
tested for correct operation monthly
to rule out the risk of endangering
passengers as a consequence of a faulty
electrical system.
Press trip button (1). The RCD must trip. Switch the RCD back on by pressing
make lever (2) back up.
Note: Close the basin undercabinet again.
If the RCD does not trip, take the 230 V
system out of operation by operating
electrical circuits > 100 V switch (1) and
have the system checked by an EvoBus
Service Partner.
Measures required for the prevention of damage to buses or components during electric welding
work . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 523
Changeover of Litronic headlamps (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 524
Electrical system - overview (illustration shows S 416 GT-HD as an example) . . . . . . . . . . . . . . . . . . . . . . . 526
Driver's area interior switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 528
Main switch panel (under the driver’s area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 530
Auxiliary switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 532
Power distribution board (PDB) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 534
Electrical connection for the roof-mounted system (heating, ventilation, air-conditioning) . . . . . . . . . . . . . 536
S 415 GT-HD, S 416 GT-HD battery compartment . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 538
Notes on fuse assignments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 539
Fuse assignment for driver's area interior switch panel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 540
Fuse assignment for main switch panel (under the driver's area) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 544
Auxiliary switch panel fuse assignment (S 415/416 GT-HD right-hand drive) . . . . . . . . . . . . . . . . . . . . . . . . 546
Power distribution board (PDB) fuse assignment (S 415/416 GT-HD) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 550
Fuse assignment for ceiling switch panel, ComfortClass 400 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 554
Fuse assignment for roof-mounted heating, ventilation and air-conditioning system (Webasto) . . . . . . . . . 556
Fuse assignment for roof-mounted heating, ventilation and air-conditioning system (Konvekta) . . . . . . . . 558
Handling fuses . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 559
Disconnecting vehicle batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 560
Recharging vehicle batteries . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 561
Switching to the auxiliary batteries (jump starting batteries) (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 562
Notes on jump-starting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 563
Jump-start procedure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 564
Activating the on-board diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 565
Interpreting the on-board diagnostics screen display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
Clearing the fault memory of the selected system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 567
Ending on-board diagnostics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
Changing bulbs . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 568
Emergency operation (depressurising the doors using the emergency valves) . . . . . . . . . . . . . . . . . . . . . . . 576
Emergency unlocking of the luggage compartment flaps in the event of a compressed-air supply fail-
ure . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 578
Removing the exterior mirror, fitting the emergency mirror (option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 579
Emergency operation for heating in driver's area . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 581
Emergency operation of the passenger compartment heating . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 582
Maintenance tasks on the bus air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 583
Servicing scopes for the air-conditioning system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 585
Cleaning the heating system water filter . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 588
Bleeding the coolant circuit for the heating system . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 590
Alternator malfunction
FPS 4 malfunction
Alternator 1 malfunction
FPS 5 malfunction
Battery overvoltage
Power supply FPS 1
FPS 1 malfunction
Power supply FPS 3 Air cleaner service due Automatic speed limiter
warning message
Engine control (MR) mal- Variable speed limiter Transmission 1st gear
function or failure active
Transmission 3rd gear Transmission 11th gear Depress the brake pedal
Axle load transfer active Trailer turn signals faulty Driver's window open
Trailing axle steering mal- Front foglamps faulty Washer fluid level
function
Trailing axle steering in- Rear foglamp faulty Rain sensor malfunction
active
Antifog mode active Ignition switch malfunc- AdBlue fluid level too low
tion
Note:
Caution:
Oil level alerts of the yellow warning level
There is a risk of engine damage if the can be acknowledged by the driver using
oil level is too low or too high. Therefore, the main menu buttons on the steering
correct the oil level as soon as possible. wheel.
Note: Note:
The oil level alerts that may be displayed To be able to acknowledge oil level alerts
M54_00-1487-71
and the oil level information to which of the red warning level, the driver has to “Service reminder” symbol (1) is dis-
these relate are described in the sections press one of the main menu buttons on played if the engine oil level has reached
that follow. the steering wheel with the parking brake the point where maintenance is required.
applied. To view the oil level information, go to
main menu 4 and submenu 2 using the
main menu buttons and arrow buttons
on the steering wheel (refer to “Oil level
information”).
Danger.
If a critical engine oil level is displayed in
M54_00-1461-71 M54_00-1462-71
conjunction with a red alert, the bus must
be stopped immediately (traffic conditions
If the engine oil level is within the nor- If the engine oil level is too low, this is permitting) and the engine switched off,
mal range, this is indicated by “Engine indicated by “Engine oil level” symbol (1) otherwise there is a risk of severe engine
oil level” symbol (1) and “OK” (2). and the top-up amount in litres (2) damage.
(4.5 litres in this screen display).
Note:
Note: Caution:
If the oil level is OK, it is not possible to
call up any further oil level information. If the top-up amount required is not suf- The bus must be level when the oil level
ficient for a yellow alert to be shown, is measured. If the oil level is measured
the oil level must be corrected within the with the bus on an incline, an incorrect
next 1,200 miles (2,000 km). oil level will be displayed on the display
screen and a yellow or red alert may ap-
pear on the instrument panel.
Engine oil level too high oil level is called up while the vehicle is
Caution: in motion.
The bus must be level when the oil level
is measured. If the oil level is measured Caution:
with the bus on an incline, an incorrect
Check the oil pressure with the engine
oil level will be displayed on the display
running and visit the nearest Service Part-
screen and a yellow or red alert may ap-
ner. Drive carefully.
pear on the instrument panel.
M54_00-1463-71
Caution:
There is a risk of engine damage if the oil
level is too high. Therefore, correct the
oil level as soon as possible.
M54_00-1464-71
Note:
The engines have an electronic oil level
sensor that provides a definitive reading.
M01_00-0126-71
Safety instructions for working in soon as possible to check that the belt Removing the drive belts
the engine compartment tension and the tightening torques are (OM 457 LA)
correct.
Danger.
Danger. Do not carry out work in the engine com-
Never leave the engine running when partment unless the engine has stopped
work is being carried out in the engine running and the ignition key has been
compartment. removed. If the engine is at normal oper-
ating temperature, give it sufficient time
to cool down: risk of burns.
Danger.
Safeguard the engine against being Caution:
switched on without authorisation.
Replacement V-belts and some of the
Remove the key from the ignition switch.
tools listed below are not supplied with
the bus as standard. Only the use of
Omniplus original replacement V-belts is
Danger. permitted.
If the engine is at normal operating tem-
perature, allow it to cool down for some
time - risk of burning.
Removing the fan drive belts Loosen and fully unscrew lock nut
(OM 457 LA) (1.2) on the tensioning screw using
the WAF 19 ring spanner.
Note: Fully unscrew tensioning screw (1.1)
using the WAF 19 ring spanner.
Required tools: 1/2” tommy bar
or ratchet, WAF 18 socket spanner Press down on V-belt (1) with your
(optionally WAF 18 offset ring spanner), hands so that the belt pulley is
WAF 19 straight ring spanner. pushed back.
Remove drive belt (1) from the belt
pulleys.
M01_00-0123-71
Removing the refrigerant
compressor drive belt (OM 457 LA) Unscrew screw (1) and tilt the
damper out of the way. Using the
tommy bar and 1/2-inch extension
Note:
(3), tilt tensioning pulley (2) upwards
Required tools: 6 mm Allen key, 1/2-inch (in the direction of the arrow) and
extension with tommy bar, drift punch or hold it in this position.
a small screwdriver.
M01_00-0073-01
Securing the tensioning pulley Removing the water pump and Release tensioning pulley (3.1) and
alternator 1 drive belt (OM 457 LA) remove drive belt (3) from the belt
pulleys.
Note: Removing the alternator 2 drive
Required tools: 1/2” tommy bar or belt (OM 457 LA)
ratchet, WAF 15 socket spanner.
Note:
Required tools: WAF 19 offset ring
spanner, WAF 19 open-ended spanner,
WAF 17 open-ended spanner.
M01_00-0124-71
Loosen screws (4.2) (2 screws) se- Fitting the drive belts (OM 457 LA) Fitting the alternator 2 drive belt
curing the tensioning spindle using (OM 457 LA)
the WAF 19 ring spanner.
Note:
Loosen lock nut (4.3) of the tension-
During assembly, do not use force (e.g.
ing spindle using the WAF 19 open- with the use of an assembly lever) when
ended spanner and unscrew tension- pulling drive belts over the belt pulley
ing screw (4.4) using the WAF 17 edges. Doing so could result in hidden
open-ended spanner until drive belt damage to the cord, which would consid-
(4) can be removed manually. erably reduce the belts' service life.
M01_00-0075-01
Caution:
Visit your nearest EvoBus Service Partner
to have the drive belt tension adjusted
correctly using a tension meter.
M01_00-0074-01
Tighten lock nut (4.3) on the tension-
ing spindle using the WAF 19 ring Manually lay new drive belt (3) on
spanner. the belt pulleys for the crankshaft,
Tighten securing screws (4.2) (2 water pump and alternator.
screws) for the tensioning spindle Fit the 1/2” tommy bar and WAF 15
using the WAF 19 ring spanner. socket spanner into tensioning pulley
M01_00-0123-71
Tighten securing screws (4.1) (front (3.1), pull the tensioning pulley anti-
Manually lay the new drive belt on
and rear) for the alternator using the clockwise using the tommy bar and
the belt pulleys for the crankshaft
WAF 19 ring spanner. hold in place.
and the refrigerant compressor.
Lay drive belt (3) firstly under ten-
Hold 1/2” socket spanner (3) against
sioning pulley (3.1), then onto idler
belt tensioner (2). Pull belt tensioner
pulley (3.2).
Release tensioning pulley (3.1).
(2) upwards in the direction of the Fitting the fan drive belt
arrow and hold it in this position. (OM 457 LA) Note:
Position the drive belt under tension- The drive belt tension must not be too
ing pulley (2). high under any circumstances. It must
Release belt tensioner (2). still be possible to twist the drive belt
through at least 90° at measuring point
(1.4) using two fingers.
Note:
Belt tensioner (2) is spring-loaded; the
drive belt is therefore adjusted to the cor- Caution:
rect tension automatically.
Visit your nearest EvoBus Service Partner
to have the drive belt tension adjusted
Screw the damper back on using correctly using a tension meter.
screw (1).
M01_00-0073-01
Tighten securing screws (1.3) using
Manually lay new drive belt (1) on the 1/2” ratchet and WAF 18 socket
the belt pulleys for the crankshaft spanner.
and fan drive. Tighten lock nut (1.2) on the tension-
Screw in tensioning spindle (1.1) us- ing spindle using the WAF 19 ring
ing the WAF 19 ring spanner until spanner.
the required belt tension has been
achieved.
Removing the drive belts (OM 502 Removing the fan drive belts (OM Loosen and fully unscrew lock nut
LA) 502 LA) (1.2) on the tensioning screw using
the WAF 19 ring spanner.
Danger. Note: Fully unscrew tensioning screw (1.1)
using the WAF 19 ring spanner.
Do not carry out work in the engine com- Required tools: 1/2” tommy bar, WAF
partment unless the engine has stopped 18 socket spanner (optionally WAF 18 Press down on V-belt (1) with your
running and the ignition key has been offset ring spanner), WAF 19 straight ring hands so that the belt pulley is
removed. If the engine is at normal oper- spanner. pushed back.
ating temperature, give it sufficient time Remove drive belt (1) from the belt
to cool down: risk of burns. pulleys.
Removing the refrigerant
Caution: compressor drive belt (OM 502 LA)
Replacement V-belts and some of the
tools listed below are not supplied with Note:
the bus as standard. Only the use of
Required tools: 1/2” tommy bar, exten-
Omniplus original replacement V-belts is
sion tube, WAF 24 socket spanner, WAF
permitted.
24 open-ended spanner.
M01_00-0070-01
(2) can be removed manually from Remove drive belt (3) from idler pul-
idler pulley (2.1). ley (3.2).
Removing the drive belt for the Release tensioning pulley (3.1) and
water pump and alternators (OM remove drive belt (3) from the belt
502 LA) pulleys.
Note:
Required tools: 1/2” tommy bar.
M01_00-0130-71
ing the WAF 24 open-ended spanner Fit the 1/2” tommy bar into tension-
and fully unscrew. ing pulley (3.1), pull the tensioning
Shorten the tensioning spindle using pulley anti-clockwise in the direction
hexagon head (2.4) and the WAF 24 of the arrow using the tommy bar
open-ended spanner until drive belt and hold in place.
Fitting the drive belts (OM 502 LA) Fitting the drive belt for the water
pump and alternators (OM 502 LA) Note:
Note: Tensioning pulley (3.1) is spring-loaded;
the drive belt is therefore adjusted to the
Do not use force (e.g. with the use of
correct tension automatically.
an assembly lever) when pulling drive
belts over the belt pulley edges. Doing
Fitting the refrigerant compressor
so could result in hidden damage to the
cord, which would considerably reduce drive belt (OM 502 LA)
the belts' service life.
M01_00-0069-01
open-ended spanner until the cor- using the WAF 24 open-ended span-
rect belt tension for drive belt (2) has ner. Note:
been achieved. The drive belt tension must not be too
Fitting the fan drive belt (OM 502
LA) high under any circumstances. It must
Note: still be possible to twist the drive belt
through at least 90° at measuring point
The drive belt tension must not be too
(1.5) using two fingers.
high under any circumstances. It must
still be possible to twist the drive belt
through at least 90° at measuring point
(2.5) using two fingers. Caution:
Visit your nearest EvoBus Service Partner
to have the drive belt tension adjusted
Caution: correctly using a tension meter.
Visit your nearest EvoBus Service Partner
to have the drive belt tension adjusted
Tighten securing screws (1.3) for the
correctly using a tension meter. fan drive using the 1/2” tommy bar
M01_00-0070-01 and WAF 18 socket spanner.
Tighten lock nuts (2.2) (top, left-hand Manually lay new drive belt (1) on Tighten lock nut (1.2) on the ten-
thread; bottom, right-hand thread) the belt pulleys for the crankshaft sioning screw using the WAF 19 ring
on the tensioning spindle using the and fan drive. spanner.
WAF 24 open-ended spanner. Screw in tensioning screw (1.1) us-
Tighten securing screws (2.3) (front ing the WAF 19 ring spanner until
and rear) for the tensioning spindle the correct belt tension has been
using the 1/2” tommy bar, WAF 24 achieved.
socket spanner and extension tube,
whilst countering the retaining nuts
Note:
Required in the event of faulty electrical
control or defective electromagnetic coup-
ling.
Danger.
Secure the engine against being switched M20_00-0036-01 M20_00-0036-01
on without authorisation. Unscrew the 4 emergency screws (1) Start the engine briefly to gain ac-
on fan spider (2). cess to the second angle profile (3).
Switch off the ignition and take out
the key. Turn the fan blades so that one of Switch off the ignition and take out
the 2 angle profiles (3) is positioned the key.
Open the engine compartment flap. with 2 holes over the 2 threaded
Disconnect the electrical connections holes (4).
to the electromagnetic coupling. Screw in the emergency screws and
tighten them.
Close the engine compartment flap.
M20_00-0036-01
Note: Danger.
The fan is now rigidly connected to the
Risk of scalding to skin and eyes from
drive, runs continuously with it and is no
hot coolant spraying out. Wear protect-
longer able to regulate coolant temperat-
ive clothing (gloves/eye protection). Do
ure.
not open the screw cap on the coolant
expansion tank unless the coolant tem-
perature is below 90 °C. Slowly open the
screw cap to the first detent to relieve
the excess pressure. Turn the valve cap
to the second detent and remove it. Risk
of poisoning if coolant is swallowed.
Tyre load capacity, top speed of largest diameter will be overloaded. Tip: Retreaded tyres
tyres and types of tyres the simplest and most reliable measure- EvoBus recommends the use of tyres
ment method is to check circumferences and wheels that have been tested and
using a circumference tape. approved specifically for your vehicle.
Danger.
Note:
Exceeding the specified tyre load capa-
The maximum tolerance for twin tyres
city or the approved maximum tyre speed
is 0.5% of the tyre diameter. The larger
could lead to tyre damage or tyre failure.
tyre must always be fitted in the outboard
This could result in you losing control of
position.
your bus and causing an accident, thereby
injuring yourself and other people. For
this reason, only use the approved tyre
types and sizes for your bus model and
note the required tyre load capacity and
speed index for your bus. Pay particular
attention to country-specific tyre approval
regulations. These regulations may spe-
cify a particular type of tyre for your bus
or prohibit the use of particular tyre types
that may be approved in other countries.
In addition, it may be advisable to use a
specific type of tyre in certain regions or
areas of use. You can obtain information
on tyres from any EvoBus Service Partner.
Fitting anti-skid chains (snow Removing the spare wheel from the
chains) Note: spare wheel flap
Snow chains Check the snow chains for firm seating
after you have driven a certain distance
(dependent on prevailing conditions) and
Note: retighten them if necessary.
Comply with the manufacturer's fitting
instructions and legal requirements.
Note:
Only RUD-MATIC MAXI chains are permit-
ted.
M00_00-0231-01
Danger.
The jacking points on the skeleton are
marked on the outside of the bus by a
jack symbol. Make sure that you follow
the instructions in the relevant section of
this manual for positioning the jack when
changing a wheel. M40_00-0025-01
M40_00-0028-01 M40_00-0011-01
Loosen the wheel nuts using the Place the telescopic jack (10t) on a
wheel nut wrench from the vehicle laminated wood base and jack up the
M40_00-0027-01 tool kit. bus at the control arm jacking point
Position ramp (1) against the defect- (arrowed)
ive wheel and drive the bus onto the Note: Organisational resource
ramp.
Roller bar (3), over which the spare wheel Telescopic jack (10 t)
is pulled from the spare wheel cover,
Note: can be used as an extension. It can be Tools to be self-made
If the ground is very slippery and hard, pulled out of the retaining bracket after Laminated wood base
the ramp may slide out from under the the spring clip has been removed.
wheel when the bus is driven onto it. Ob-
serve the information and instructions on
the ramp instruction plate.
Note:
Extend the telescopic jack the maximum
distance so that there is a gap between
M40_00-0013-01 the wheel and the ramp
Place the telescopic jack (10t) on a
laminated wood base and jack up the Remove the ramp
bus at the jacking point (arrowed) Unscrew and remove all wheel nuts
apart from three offset to one anoth-
er
Do not unscrew the last three wheel
nuts until you have checked that the
M40_00-0028-01 M40_00-0021-01
Loosen the wheel nuts using the First, fully raise the bus at the jack-
wheel nut wrench from the vehicle ing point to the rear of the trailing
M40_00-0012-01
tool kit. axle using telescopic jack (10 t) (3)
Drive the defective wheel onto ramp in order not to overload the trailing
(1) axle.
Note:
Roller bar (3), over which the spare wheel Organisational resource
Note:
is pulled from the spare wheel cover, Telescopic jack (10 t)
If the ground is very slippery and hard, can be used as an extension. It can be
the ramp may slide out from under the pulled out of the retaining bracket after
wheel when the bus is driven onto it. Ob- the spring clip has been removed.
serve the information and instructions on
the ramp instruction plate.
Danger.
If axle stands are not available, the spare
wheel or the defective wheel must be
positioned at a suitable position under the
body for the duration of the tyre change
to provide protection in case the jack
should fail.
M40_00-0028-01 M40_00-0086-71
Loosen the wheel nuts with the First, fully raise the bus at the jack-
wheel nut wrench from the vehicle ing point to the rear of the trailing
tool kit through no more than half a axle using telescopic jack (10 t) (3)
turn. in order not to overload the trailing
axle.
Note: Organisational resource
Roller bar (3), over which the spare wheel Telescopic jack (10 t)
is pulled from the spare wheel cover, M40_00-0087-71
can be used as an extension. It can be Then raise the trailing axle at the
pulled out of the retaining bracket after
transverse link jacking point (ar-
the spring clip has been removed.
rowed) using screw-type jack (5 t)
until the defective wheel is relieved
of load.
Danger. Note:
Always select the correct nuts for the If you do not push the ramp under the
type of wheel concerned. wheel, it will not be possible to remove
the jack.
Fitting the wheel trims ring (5). Attach the lower retaining
Danger. clips and press on. Then press the
wheel trim into the other retaining
The wheel nuts be retightened after a Danger.
distance of 30 to 90 miles (50 - 150 km). clips.
Risk of accident. Secure the bus against
rolling away. Switch the ignition starter
switch to OFF and remove the key. Risk
of injury. Take particular care around hot,
rotating and moving parts.
M40_00-0025-01
Danger.
Make sure that the wheel trim is seated
correctly. All retaining clips (4) must be
fixed behind clamp ring (5). The retaining
clips must not rest on a balance weight.
TP 15 Brake pressure regulated on Inflating tyres using the tyre pedal-operated brake valve until the pres-
the left-hand side of the driv- inflator connection sure regulator switches on again.
en axle (at the axle modulator
of the driven axle, port 21)
TP 16 Brake pressure regulated on Caution:
the left-hand side of the trail- Since the pressure in the system may
ing axle (in the axle modulat- be too high for inflating a tyre, the infla-
or, trailing axle, port 21) tion procedure should be monitored by
Door 2 Pneumatic test port observing the compressed-air supply pres-
sure operating display on the instrument
cluster display screen.
Note:
This test port is located on Drain the compressed-air system by
the door valve in the step of pumping (using the pedal), until the
the doorway of door 2. M40_00-0018-01
supply pressure in circuits 1 and 2 in
Remove protective cap (1) from tyre the supply pressure operating display
inflator connection (2) drops below 6.5–7 bar.
Note:
When the engine is running, a pressure
up to 12 bar (pressure regulator cutoff
pressure) can be drawn off. Compressed
air cannot be drawn off unless the pres-
sure regulator is in the fill position. If
the pressure regulator has switched off
(idle position - blows into the open air),
the pressure must be reduced using the
Note:
Observe the operating display for the sup-
ply pressure in circuits 1 and 2.
M40_00-0020-01 M40_00-0019-01
Screw on valve connector (4), if not Screw tyre inflation hose (3) onto the
already fitted, to the other end of tyre inflator connection to the stop
the tyre inflation hose using the wing using the wing nut (3.1).
nut.
Note:
Position the hose so that the engine com-
M40_00-0019-01
partment flap can be closed.
After you have finished inflating the
Unscrew the protective cap from the tyres, unscrew tyre inflation hose (3)
tyre valve and connect valve connect- and seal the tyre inflator connection
or (4). with the rubber cap.
Close the engine compartment flap
Start the engine and fill the tyres up
to the specified pressure (approx-
Danger.
The bus must not be driven under any
circumstances if the charging hose is still
connected.
Note:
Using an adapter hose suitable for
whichever type of connection is fitted
to the bus, it is possible to charge the
compressed-air system of the bus or of
another vehicle.
Caution:
Do not charge the other vehicle's
M42_00-0105-01 M42_00-0326-01 compressed-air system beyond the
Charging by nipple connector Charging by coupling head cutoff pressure of that vehicle's pressure
regulator.
Note: Note:
Option 1: compressed-air connection by Option 2: compressed-air connection by
means of nipple connector (1/2”) (34) means of coupling head (1) behind the
behind the front cover and in the engine front cover and in the engine compart-
compartment. ment.
Danger.
This switch has a tamper-evident seal and
is intended to be operated only in the
event of a malfunction in the bus stop
brake or drive-off lock.
Danger.
M42_00-0800-71 M42_00-0801-71
Make absolutely sure that the parking Raise red cover (1) on the emergency Pull out switch (1).
brake is applied before you operate the release switch.
bus stop brake emergency release switch.
The bus could otherwise roll away.
Note:
This symbol appears on the instrument
cluster display screen.
Trailing axle steering inactive Checking the oil level in the power-
steering expansion tank Danger.
Power-steering oil must be topped up only
by an authorised specialist and in accord-
ance with the Specifications for Service
Products.
Note:
If the upper level in the steering hydraul-
ic system expansion tank is too low,
a yellow alert is displayed on the dis-
M54_00-1496-71
play screen (option) while the ignition
M46_00-0032-01
is switched on. There is no transparent
Displayed if the steering angle at the reservoir fitted in buses equipped with
trailing axle does is not consistent with Read off the oil level electronic oil level detection (option). The
the steering angle calculated by the con- integrated dipstick is the only means by
trol unit. Note: which a manual oil level check can be
carried out.
The oil level must be seen to be between
the minimum and maximum mark (2) on
expansion tank (1) when the engine is
running.
Draining the fuel prefilter Replacing the filter element for the
Caution: fuel prefilter
Danger. The drain plug has a left-hand thread.
Caution:
The drain plug must not be overtightened
under any circumstances. This can dam-
age the seal.
M47_00-0011-01
Note:
This is necessary to release the excess
pressure.
Note:
The fuel return line runs empty (approxim-
ately 0.5 l fuel).
Caution:
Dirty fuel will enter the engine circuit if
you do not do this.
M47_20-0008-01 M47_00-0010-01
Environmental protection
Place a container underneath Unscrew filter cover (1)
Dispose of the drained fuel in an environ-
mentally responsible manner. Remove filter element (3) and fit a
Caution: new filter element.
Fuel must not come into contact with
drive belts or other parts that are not Environmental protection
fuel-resistant.
Dispose of the old filter element in an
environmentally responsible manner.
Unscrew cap (1) from the filter hous-
ing and remove with the sealing
Replace O-ring (2) with a new one
cone.
and screw filter cover (1) back on.
Danger.
Risk of explosion from ignition of fuel,
risk of poisoning from inhalation and
swallowing of fuel as well as risk of in-
jury if fuel comes into contact with skin
and eyes
Note:
The fuel return line runs empty (approxim-
ately 0.5 l fuel).
Caution:
If you do not do this, dirty fuel will enter
the engine circuit.
M47_00-0011-01 M47_00-0014-01
Environmental protection
Close the fuel supply using shut-off Place a container underneath
valve (2) (Fuel Off position). Dispose of the drained fuel in an environ-
mentally responsible manner.
Caution:
Fuel must not come into contact with
drive belts or other parts that are not
fuel-resistant.
M47_00-0014-01
Danger.
Before you loosen filter cover (1), open
the fuel tank to release any built-up over-
pressure.
Risk of explosion from ignition of fuel, Loosen and remove the filter cart-
risk of poisoning from inhalation and
ridge (1)
swallowing of fuel as well as risk of in-
jury if fuel comes into contact with skin
and eyes Environmental protection
Dispose of the filter cartridge in an envir-
onmentally responsible manner.
M47_00-0011-01
Lightly oil the sealing ring on the new
filter cartridge (1). Open bleed screw (3)
Fill the filter cartridge (1) with diesel Operate fuel feed pump (1) until fuel
fuel and screw it back into place. flows out of the bleed opening
Screw it on hard by hand. Tighten bleed screw (3)
Start the engine and check the fuel
Note: system for any leaks that may still be
present
Do not use any form of tool.
M47_00-0052-01
Close the fuel feed shut-off valve Switch on the water heater and
(above the filter), if fitted. check for leaks and correct
Place a container underneath operation.
Electrical system safety precautions Use only fuses of the specified amper- General safety precautions for
age. Never replace fuses with those of a batteries
higher ampere rating as this could lead
to damage to the electrical system.
Danger.
Risk of short circuit. Do not place any
metal objects on batteries.
Caution:
Do not loosen or disconnect the terminal
M54_00-1058-71 clamps while the engine is running and
electrical consumers are switched on.
For safety reasons, always switch off the
battery isolating switch (01S01) before
work is carried out on the electrical sys-
Environmental protection
tem or the batteries are disconnected/
reconnected. Dispose of defective batteries in an envir-
onmentally responsible manner. Observe
Do not connect or disconnect wiring
legal requirements.
harness connectors to/from electronic
control units unless the ignition starter
switch is OFF.
During engine washes, always protect
the starter, alternator and electrical plug
connections from moisture.
Never attempt to bridge or repair fuses.
Safety precautions for handling amounts of clean water. Seek medical Measures required for the pre-
batteries attention if necessary. vention of damage to buses or
5 - Wear safety goggles. components during electric welding
6 - Keep children away. work
To prevent damage to various
Danger. components of the bus, the following
measures must be taken before welding
Naked flames and smoking are strictly work is carried out:
prohibited whenever work is being carried
out on the vehicle batteries. Avoid the Have a fire extinguisher on standby.
creation of sparks. Wear safety goggles. The clip on the negative terminal of
Keep children away. There is a risk of the battery must be disconnected
acid burns. The Operating Instructions
and the negative terminal covered.
must be observed. There may be a risk
M54_10-0004-01 of explosion. (Observe the notes on disconnecting
1 - Fire, sparks, naked flames and the vehicle batteries.)
smoking are prohibited. Prevent The pieces of foam fitted in some of
sparking. Danger. the cavities in the body as sound-
2 - Risk of explosion. proofing must be removed before the
Only lead-acid batteries are permitted to
commencement of panel work, weld-
3 - Observe the operating instructions. be fitted, never gel batteries. All cells of
the batteries must be fitted with special ing and tin-plating.
4 - Risk of acid burns. Battery acid is caps that are interlinked by vent hoses, Connect the earth connection of the
corrosive. Always observe the safety in- thereby allowing any gases produced to electric welder directly to the part
structions and safety precautions when be directed into the open air. to be welded. When doing so, make
handling batteries or battery acid. Bat- sure that there are no electrically
tery acid must never come into contact insulating parts between the earth
with skin, eyes or clothing. Rinse off all connection and the weld point.
acid splashes immediately with copious
Heat-sensitive parts, such as plastic rosion, oil, grease and dirt should Changeover of Litronic headlamps
tubes, are to be protected or re- therefore be thoroughly removed. (option)
moved. The earth terminal of the welder
Lines routed in cavities, and contain- must not be connected to the trans-
ers or electronic components that mission. The welding current may
Caution:
have been fitted concealed, must be cause sparking at the bearing points
removed from the danger area before inside the transmission. The result- Litronic headlamps (option) can be adjus-
ted for driving on the left or driving on
the start of welding. ant changes in crystalline structure
the right. Please observe the rules and
The passenger compartment and would lead to premature failure of regulations of the country in which the
glazing must be covered with pro- the assembly. vehicle is operated (refer to “Adjusting
tective mats to protect them from the headlamps for driving on the left or
weld splatter and flying sparks. right” in the “Operation” section).
Danger.
Shield off areas at risk of damage
The heating effects may cause dense
caused by flying sparks and radiant smoke or fires.
heat.
Do not allow electronics housings or
electrical lines to come into contact
with the welding electrode or the
earth connection of the welder.
If two parts are to be welded togeth-
er, both parts must be connected to
the negative clip of the welder.
The seam points of the part on the
bus to be welded and of the earth
terminal on the electric welder must
be as bare as possible – paint, cor-
Note:
Accessible via the 1st service
cover, front right.
03 Auxiliary switch panel (S 416
GT-HD)
Note:
This switch panel also houses
fuses and relays for con-
sumers in the front section
of the bus.
Note:
The cover of the driver's area
switch panel also houses the
bus CD. This CD must remain
in the bus since it contains
important bus-specific data
necessary for maintenance
and service work.
Note:
Various electronic control
units such as the EBS, re-
tarder, etc., are located here.
Various fuses (1) are also
found here.
Note:
The auxiliary switch panel
contains electrical compon-
ents such as fuses and relays
for consumers located to-
wards the rear of the bus.
Note:
On 3-axle buses, the auxiliary
switch panel is located on
the right-hand side above the
trailing axle. On 2-axle buses,
it can be found on the right-
hand side above the driven
axle.
Note:
Power distribution board
(PDB) (1) accommodates main
fuses and various other fuses
including those for the flexibly
programmed controller sys-
tem. Power distribution board
(1) is located behind a cover
in the luggage compartment
to the rear of the front axle
on the left-hand side when
viewed in the direction of
travel.
Note:
The electrical connection for
the roof-mounted system is
located on the right-hand
side in the area above door
II or above the on-board kit-
chenette. This area is only
accessible from the vehicle
interior.
Note:
Various consumers of the
roof-mounted system, such as
the condenser blowers, pas-
senger compartment blowers,
etc., are protected by the
fuses here (2).
Note:
The bus-specific fuse assignment and fuse
ratings can be found on the vehicle data
CD located in the driver's area interior
switch panel.
F1 7.5 A - Intercom (72F18) F14 7.5 A - Co-driver's reading F27 5 A - Ticket-cancelling ma-
F2 15 A - Front coldbox (80F06) lamp (31F01) chine/ticket-printing machine
F3 7.5 A - Fuel level sensor F15 7.5 A - Door 1 door control (74F02)
(65F08) power supply (41F05) F28 25 A - Wiper (33F02)
F16 15 A - Door 1 window heating F29 5 A - Trailing axle NLA RAS-
(32F14) EC (22F05)
Note:
F17 7.5 A - Distance sensor F30 7.5 A - Driver's seat (81F02)
(2-axle buses only) (10F28) F31 Not assigned
F4 15 A - Video monitor 1-4 F18 7.5 A - Accident data record-
(70F03) F32 7.5 A - Accident data record-
er (60F06)
F5 7.5 A - Instrument cluster er terminal 30 (60F05)
F19 15 A - Driver's power window
(60F01) F33 15 A - HVAC heating/ventil-
(32F09)
F6 7.5 A - 24 V cigarette lighter ation/air-conditioning control
F20 3 A - Attendant call system
(02F28) panel (50F01)
(83F01)
F7 7.5 A - Download/diagnostics F34 15 A - 24 V/12 V transformer
F21 7.5 A - Doorway lighting
(05F01) (01F18)
(41F04)
F8 15 A - Front box (50F02) F35 15 A - Sockets for electric-
F22 7.5 A - Destination display
al equipment compartment,
F9 15 A - Driver's seat (81F01) system (71F01)
instrument panel (02F02)
F10 7.5 A - Power supply switch F23 7.5 A - Vibration motor supply
F36 7.5 A - Immobiliser control
(61F01) (81F06)
unit (10F39)
F11 7.5 A - Electrical circuit shut- F24 15 A - Driver's window heat-
F37 5 A - Ticket-cancelling ma-
down > 100 V (03F03) ing (32F07)
chine/ticket-printing machine
F12 15 A - Radio (audio) system F25 5 A - Trailing axle NLA RAS-
(74F01)
(70F01) EC (22F06)
F38 7.5 A - Destination illumina-
F13 7.5 A - Mirror adjustment F26 7.5 A - Co-driver's roller sun-
tion (31F22)
(32F05) blind (32F11)
Fuse block A
F1 15 A - 12-volt sockets (02F08)
F2 7.5 A - Video monitoring sys-
tem (70F06)
F3 7.5 A - Parking aid (70F07)
F4 Not assigned
F5 7.5 A - Illuminated SETRA logo
(31F29)
F6 Not assigned
F7 15 A - 12 V cigarette lighter
(02F15)
F8 7.5 A - 12 V video system
(70F10)
F9 7.5 A - 12 V video system
terminal 15 (70F32)
F10 7.5 A - 12 V video system
terminal 30 (70F33)
F11 Not assigned
F12 Not assigned
F13 Not assigned
F14 7.5 A - 12 V Travel Pilot
(76F02)
F1 7.5 A - Automated manual F16 10 A - Engine oil replenish- F29 15 A - Socket for auxiliary
transmission (12F03) ment (15F02) switch panel/engine compart-
F2 15 A - Coldbox (80F04) F17 15 A - Heating for fuel filter ment lighting (02F01)
F3 7.5 A - Lavatory (80F24) (15F07) F30 7.5 A - Engine compartment
F4 15 A - Lavatory inverter F18 7.5 A - SCR exhaust gas and lighting socket (02F04)
(80F26) aftertreatment supply line F31 20 A - SCR exhaust gas after-
F5 7.5 A - Driver's rest area (17F01) treatment supply line (17F02)
(81F04) F19 7.5 A - Trailer anti-lock brak- F32 15 A - AdBlue line heating
F6 7.5 A - Lavatory (80F05) ing system (ABS) (20F07) resistor (17F03)
F20 7.5 A - Compressed-air supply F33 25 A - Trailer anti-lock brak-
F7 15 A - Lavatory terminal 15
(24F01) ing system (ABS) fuse (20F08)
(80F11)
F21 7.5 A - Blower motor, entry 2 F34 7.5 A - Door 2 door-controller
F8 Not assigned
(53F10) supply (42F05)
F9 Not assigned F22 7.5 A - D+ (01F04) F35 15 A - Heater for fuel-oil filter
F10 7.5 A - On-board kitchenette F23 5 A - Trailing axle steering (54F05)
water pump (80F23) RAS-EC terminal 15 (22F06) F36 7.5 A - Substation 1 (51F30)
F11 7.5 A - Retarder terminal 15 F24 7.5 A - Smoke detection sys- F37 7.5 A - Substation 0 (51F35)
(14F02) tem (64F12) F38 Not assigned
F12 7.5 A - Driver's day-bed in F25 Not assigned
multi-purpose room (81F05) F39 Not assigned
F26 Not assigned F40 Not assigned
F13 Not assigned
F27 7.5 A - Door 2 doorway light- F41 Not assigned
F14 7.5 A - Fire detection sys-
ing (42F02)
tem/fire extinguishing system F42 15 A - Roof mixing circuit
F28 7.5 A - Door 2 door-controller
(64F13) pump (53F16)
supply (42F04)
F15 7.5 A - Flexibly programmed F43 15 A - Automated manual
controller (FPS) terminal 15 transmission (12F04)
(04F17)
Note:
(3-axle buses only)
F46 15 A - Lavatory (winter-proof)
(80F10)
F47 7.5 A - Starter control relay
(10F38)
F48 1 A - Tank data recorder
(65F04)
F49 5 A - Trailing axle steering
RAS-EC terminal 30 (22F05)
F50 7.5 A - Retarder terminal 30
(14F03)
F51 7.5 A - 24 V socket on auxili-
ary switch panel (02F29)
F52 Not assigned
F53 Not assigned
F54 Not assigned
F55 Not assigned
F56 Not assigned
Fuse block A
F1 5 A - Rain sensor for roof
hatch (52F04)
F2 Not assigned
F3 30 A - Destination display, left
(71F06)
F4 Not assigned
F5 7.5 A - Destination display
system (71F01)
F6 15 A - Reading lamps (31F04)
F7 7.5 A - DVD changer terminal
30 (70F15)
F8 7.5 A - Clock, terminal 15
(65F02)
F9 7.5 A - Video system (70F11)
F10 7.5 A - 12 V power supply
(01F16)
F11 15 A - Electrically folding ex-
terior mirrors (32F12)
F12 5 A - Roof hatch (52F01)
F13 15 A - Wipers, upper (33F07)
F14 15 A - Reading lamps (31F03)
Fuse box B
32F03 40 A - Fuse for heated wind-
screen
Danger.
Use only fuses of the specified amper-
age. Never replace fuses with those of a
higher ampere rating as this could lead to
damage to the electrical system.
M54_00-1058-71
Note:
Power is supplied from the auxiliary bat-
teries for as long as the pushbutton is
kept pressed.
Caution:
Use only jump leads that have insulated
terminal clips.
Jump-start procedure
Caution:
Make sure that the protective cover for
the battery terminals is replaced once the
jump-starting process is complete - risk of
short circuit.
Turn the key in the ignition starter cable to the (+) terminal of the dis-
switch back to the stop (position 0). charged battery first, then connect Note:
the other end of the positive cable to As far away from the discharged battery
the (+) terminal of the donor battery. as possible.
Switch off the engine of the donor Activating the on-board diagnostics
vehicle.
Fully disconnect the earth connection Danger.
of the jump leads then disconnect All work carried out on the bus in order
the positive cable. to rectify displayed faults must be per-
formed by authorised personnel only.
Note:
To prevent voltage peaks, switch on the
more powerful consumers of the jump- Note:
started bus, such as the lighting, heated On-board diagnostics cannot be activated
windows or ventilation, before you discon- unless the bus is stationary, the park- M54_00-1385-71
nect the jump leads. ing brake is applied and ignition starter
Press DIAG button (1) on the instru-
switch is switched on.
ment cluster.
“On Board Diagnose” (On-board dia-
Note: gnostics) pop-up window (2) opens.
On-board diagnostics cannot be regarded
as a substitute for off-board diagnostics Note:
(STAR Diagnosis) because off-board
The driver can close the pop-up window
diagnostics is the only means by which
at any time using main menu button (3)
some functions can be monitored and
on the steering wheel.
tested (e.g. the channel assignment for
the sensor system and actuators of the
EBS or ABS/ASR system).
Note:
Fault severity (1.4) (0 = minor, 1 = mod-
erate, 2 = serious)
Note:
Fault code (1.5)
M54_00-1387-71 M54_00-1388-71
Note:
Fault number (1.2)
Danger.
Note:
Bulbs can become extremely hot. There
Protect bulbs from moisture during opera-
is a risk of burns. Before changing bulbs,
tion and do not allow them to come into
allow them to cool off completely.
M54_00-1389-71 contact with fluids.
To quit on-board diagnostics, press
main menu button (1) on the steering Danger.
wheel. Note:
Always wear safety goggles and non-slip Marks on the glass diminish the service
gloves to prevent injury when changing life of the bulb. Do not touch the glass
bulbs. bulb with your bare hands. If you do,
clean the glass bulb while cold using al-
cohol or spirit and rub dry with a lint-free
Caution: cloth.
To prevent a short circuit, always switch
off the lighting before you change a bulb.
Note: Note:
Check the seals for correct seating; re- Danger. The headlamp is accessible from the
place damaged seals with new ones. vehicle interior (left) or via the service
Do not change gas discharge bulbs your-
cover under the driver's area (right). This
self. Always have defective gas discharge
cover can be opened using the handle on
bulbs changed at a qualified specialist
Note: the left next to the driver's seat.
workshop which has the necessary spe-
Keep children away from bulbs. cialist knowledge and tools for the work
required. EvoBus recommends an EvoBus
Service Partner for this purpose.
Note:
Refit in reverse order.
Note:
The covers are accessible from the
M54_00-0836-01 M54_00-0102-01 vehicle interior (left) or via the service
To change the bulb in the dipped- Disconnect bulb cable (5). cover under the driver's area (right). This
beam and main-beam headlamps, cover can be opened using the handle on
Detach retaining spring (6) and take
push wire loop (3) upwards and re- the right next to the driver's seat.
out the bulb.
move plastic cover (4).
Release the cable connection.
Note: Detach the retaining spring and take
Insert the new bulb so that the guides on out the bulb.
the socket plate engage in the recesses
on the headlamp mirror neck.
Note:
Insert the new bulb so that the guides on
the socket plate engage in the recesses
on the headlamp mirror neck.
M54_00-0836-01
Note:
Refit in reverse order.
M54_00-0882-01
Note: Note:
Refit in reverse order. Refit in reverse order.
Changing the bulb in the doorway Changing the halogen lamp in the
lamp exterior mirror
M54_00-0412-01
Note:
1 Brake/tail lamp 2 Turn signal lamp
M54_00-0110-01 M88_00-0011-01
Press the bulb in, turn it anti-clock- Unscrew and remove two securing Turn quick-release locks (1) through
wise and remove. screws (1) and remove the lamp. 90° and remove cover (2).
Take out the bulb.
M54_00-0423-01 M54_00-0901-01
Replacing the interior strip lighting Changing a bulb for the luggage
rack lighting
M54_00-0900-01
Open the left or right service cover. Press bulb (3) in, turn it anti-clock- M54_00-0911-01
wise and replace it with a new one. Press lens (1) of the luggage rack
Note: lighting upwards using a screwdriver,
Note: then remove it by pulling it towards
To do this, press the retaining clip up-
Refit in reverse order. the centre of the bus.
wards using the plastic spatula (supplied
in the vehicle tool kit) so that it is pos-
sible to release the service covers.
Danger.
All doors must remain unlocked while the
bus is in motion. - refer to “Unlocking
the door circuit at the front left door /
Unlocking door 2 / Unlocking the door
circuit using the radio remote control (op-
tion)”.
M54_00-0912-01
Note:
Refit in reverse order.
Note:
3.2 Exterior emergency valve, centre right
door The warning buzzer sounds in the
driver's area. The red warning lamp
in the relevant door pushbutton must
Note: flash. This symbol appears on the
3.3 Interior emergency valve, centre right instrument cluster display screen
door together with a red alert.
Turn interior emergency valve Restoring operation of the door sys-
M72_00-0470-71 (3.1/3.3) or exterior emergency valve tem: - move the emergency valve
Remove the tamper-evident seal from (3/3.2) in the direction of the arrow. into the normal position – the door
the emergency valve. compressed-air system is slowly
Note: refilled through a door actuation
Note: throttle valve and returns to the con-
When the emergency valve is operated,
dition it was in before the emergency
3 Exterior emergency valve, front left door the door valve is vented of air. At the
same time, the emergency valve also re- valve was operated.
leases the air in the door system. The
door system is now depressurised and it Danger.
Note:
must now be possible to move the door
3.1 Interior emergency valve, front left manually. Risk of injury. Make sure that nobody is
door within the sweep of the door leaf when
operation of the door system is restored.
Doors must not move with a jerky or
jolting action after normal operation has
been restored.
M40_00-0052-01
Danger.
Take the hose with tyre connection
Only carry out work using a suitable lad-
(1) from the plate behind the heat-
der. Secure the ladder against sliding
ing front cabinet and connect it to away.
the tyre inflation valve on the spare
wheel.
Note:
The spare wheel has a pressure of ap-
proximately 8 bar. The compressed air in
the spare wheel passes through shuttle
valves to the cylinders of the luggage
compartment locking system and un-
locks the luggage compartment flaps. The
luggage compartment flaps can then be
opened.
Remove the upper protective cap Disconnect electrical plug connec- Unscrew securing screws (1.1) for
from the mirror arm. To do this, tion (2) from the plug. Pull retaining emergency mirror (1) and remove the
push in the two quick-release locks clip (7) outwards, twist through 30°. emergency mirror.
(1) and rotate through 90° (position Loosen clamp bolts (3) a few turns.
Fit the emergency mirror to the at-
transverse to the direction of travel). If lock (8) is installed (option) it must
tachment points on the mirror arm
be unlocked. Pull mirror head (4) for-
and tighten securing screws (10).
wards out of mirror arm (5).
Unscrew securing screws (10) from Danger.
mirror arm (5). Remove mirror arm
(5). Check the emergency mirror is securely
attached, adjust the emergency mirror.
M83_00-0098-01
M83_00-0402-01
M83_00-0505-71
Cleaning and replacing the fresh- Clean or replace the filters with new
air/recirculated-air filters ones.
Assembly in reverse order
Cleaning the fresh-air filter in the
driver's area
M83_00-0796-71
Servicing scopes for the air- Then check condenser fans (4.1) for
conditioning system Danger. correct operation: air drawn in the
opposite direction to the arrow (4.2)
Cleaning the condenser The condenser is accessible for cleaning
only from the roof. Secure the bus in
stationary position so that it cannot be Note:
Note: set in motion by an unauthorised person. A dirty condenser causes an increase in
Check and clean condenser (4) only with Secure against a fall from the roof (safety pressure in the refrigerant system and a
the engine and air-conditioning system belt, scaffold, ladder, etc.). safety switch response (high pressure).
switched off The cleaning interval depends on the
For normal levels of dirt, blow out length of operation and the load to which
the dust that has deposited in the the system is subjected.
fins with compressed air in the direc-
tion of arrow (4.2)
For stubborn dirt, spray into the fins
with a grease-dissolving substance
(cold cleaner), allow it to work and
then spray it off with water. Blow it
dry with compressed air in the direc-
tion of arrow (4.2)
Note:
M83_00-0105-01
Fully unscrew condenser fans (4.1) To prevent deformation of the fins, the
jet of air or water must always be direc-
ted perpendicular (90°) to the condenser
surface.
Carrying out the compressor ing compressor in operation” symbol Checking the oil level in the
maintenance program appears on the screen. The mainten- refrigerant compressor
ance program is ended automatically
after approximately 5 minutes and
the LED in Smog button (7) stops
flashing. The only way to interrupt
the program prematurely is to switch
off the engine (ignition starter switch
OFF).
Note:
The air-conditioning system must be op-
erated at least once a month (even in
M83_00-0117-01 the cold season) in order to maintain the M83_00-0832-71
leak-tightness of the slide ring seal on the
Press and hold A/C standby button Check the inspection glass on the re-
compressor crankshaft.
(6) and rocker switch (12) on the frigerant compressor when the com-
control panel simultaneously with the pressor is running (after approxim-
ignition starter switch OFF. Switch ately 10–15 minutes). The oil level
Note:
the ignition starter switch to ON and should be between the marks (min.
start the engine. Press and hold but- The maintenance program for the com- and max.).
pressor cannot be operated unless the
tons (6) and (12) until the LED in
outside temperature is above 0 °C and
Smog button (7) begins to flash and the coolant temperature (engine circuit) is
the LED in button (6) lights up. The above 50 °C.
air-conditioning system is switched
on after a delay of approximately
60 seconds, and the “Air-condition-
Note:
In order to guarantee the tightness of the Note:
piston ring seal on the compressor crank- Have the underfilled refrigerant topped up
shaft, the air-conditioning system must only by the authorised specialists of an
be operated once a month for approxim- EvoBus Service Partner.
ately 10 - 15 minutes by pressing Reheat
button (8) on the HVAC control panel. At
outside temperatures of below +5 °C, the M83_00-0409-01
procedure should be carried out indoors,
Open the rear right-hand service cov-
otherwise the system will be switched off
by the low-pressure switch or ice sensor.
er on the roof
Heat up the vehicle interior to
> 26 °C
Run the air-conditioning system
Cleaning the heating system water Unscrew cover (1) from the coolant
filter Danger. filter (WAF 32) and remove filter ele-
ment (3) from filter housing (4).
Risk of scalding to skin and eyes from
hot coolant spraying out. Wear protective Clean filter element (3) in running
clothing (gloves/safety goggles). Risk of water.
poisoning if coolant is swallowed.
Environmental protection
Damaged filter elements must always be
replaced with new ones.
M20_00-0003-01 M20_00-0037-01
Reopen shut-off valve (5) on the Check the coolant level in the expan-
coolant filter (WAF 32). sion tank and top it up if necessary.
Note:
Position: A = open; B = closed
M83_00-0719-72
Danger.
There is a risk of scalding to skin and
eyes from hot coolant spraying out. Wear
protective clothing (gloves/eye protec-
tion). Only open the filler cap for the
coolant expansion tank if the coolant tem-
perature is under 50 °C. Risk of poison-
ing if coolant is swallowed.
M20--00-0021-01 M83_00-0117-01
Slowly open radiator cap (1) to the Start the filling program. The filling
Note: first detent to relieve the excess program is started with the ignition
There is a filling program integrated in the
pressure. Turn to the second detent switch in the Off position. Press
heating, ventilation and air-conditioning and remove the cap. and hold smog button (7) and rocker
control panel. This program contains all switch (12) on the control panel sim-
the necessary functions (controlling the ultaneously. Turn the ignition switch
recirculation pumps and coolant valves) to the On position (level 2). Keep
for filling and bleeding the heating system smog button (7) and rocker switch
coolant circuit completely. (12) pressed until the LEDs in but-
tons 6, 7, 8, 11) light up. The LED in
the rocker switch (12) flashes.
Note: Danger.
The filling program is divided into If antifreeze with corrosion inhibitor is not
3 stages. You can switch to the next available, clean water may also be used
program stage using the rocker switch (drinking quality). The bus must be driv-
(12). An LED on the right-hand section en to the nearest EvoBus Service Partner
of the control panel goes out as each to have the corrosion inhibitor/antifreeze
program stage is completed. There is a concentration mixed to the specified ratio.
brief forced pause of 10 seconds between A/C standby for the heating/ventilation/
each stage. The pause lasts 6 minutes in air-conditioning must be disabled at the
stage 2. It is only possible to continue HVAC control panel (LED in the A/C but-
once the forced pauses have elapsed ton not lit) to prevent the air-conditioning
M20--00-0021-01
(LED in rocker switch (12) starts to flash). system from being switched on.
The engine must be running from program Program stage 1 (LEDs in buttons
stage 2, otherwise the program is 6, 7, 8, 11 light up, engine off): add
blocked and will not operate. In program coolant via filler cap (1) until the ex-
stages 2 and 3, set an elevated idling pansion tank is completely filled with
speed (approximately 750 rpm) using the coolant. Press rocker switch (12) on
retarder lever (refer to the retarder lever the control panel - the LED in button
operating instructions).
(6) goes out.
Note: Note:
The coolant level on the engine coolant Use clean and well filtered water with as
expansion tank must be checked and low a lime content as possible (drinking
coolant added if necessary during and water quality) mixed with corrosion inhib-
itor/antifreeze (comply with the Specifica- M83_00-0403-01
after each program stage.
tions for Service Products). Program stage 2 (bus engine running
at an elevated idling speed of approx-
M20_00-0037-01
Engine oil level display . . . . . . . . 462 Ceiling switch panel . . . . . . 554-555 Control panel . . . . . 83, 85, 312-314
Event notifications . . . . . . . 146-148 Driver's area interior switch Electrical connection for the
Exterior flaps panel . . . . . . . . . . . . . . . . . 540-542 roof-mounted system . . . . . 536-537
Three-axle bus . . . . . . . . . . . . . 112 Konvekta roof-mounted system . 558 Filter maintenance . . . . . . . 583-584
Two-axle bus . . . . . . . . . . . 110-111 Main switch panel (under the Manually adjusting the blower
driver’s area) . . . . . . . . . . . 544-545 speed in the driver's area . . . . . 315
F Power distribution board Preselecting the passenger-
Fire extinguishers . . . . . . . . . . . . . 99 (PDB) . . . . . . . . . . . . . . . . . 550-552 compartment temperature . . 316-317
Fire extinguishing system Webasto roof-mounted Servicing scopes . . . . . . . . 585-587
Description . . . . . . . . . . . . . . . 114 system . . . . . . . . . . . . . . . 556-557 Setting the blower speed in the
First-aid kits . . . . . . . . . . . . . . . . . 99 Fuses passenger compartment . . . . . . 318
Fresh water tank Handling . . . . . . . . . . . . . . . . . 559 Horn changeover . . . . . . . . . . . . 203
Draining . . . . . . . . . . . . . . . . . . 390 Switch . . . . . . . . . . . . . . . . . . . . 88
H
Filling inside the bus . . 368-369, 410
Hazard warning lamps . . . . . 87, 207 I
Filling outside the bus . . . . 370, 411
Headlamp cleaning system . . . . . 199 Identification plate . . . . . . . . . . . 1-2
Front foglamps . . . . . . . . . . . . . . 123
Headlamp cleaning system OFF Ignition switch . . . . . . . . . . . 83, 121
Fuel prefilter
Switch . . . . . . . . . . . . . . . . . . . . 87 Instrument cluster . . . . . . . . . . . . 90
draining . . . . . . . . . . . . . . . . . . 514
Headlamps . . . . . . . . . . . . . . . . . 123 Buttons . . . . . . . . . . . . . . . . . . 150
Replacing the filter element . 514-515
Heating system coolant circuit Instrument cluster display screen
Fuel system
bleeding . . . . . . . . . . . . . . . 590-593 Operating, function and
bleeding . . . . . . . . . . . . . . . . . . 521
Cleaning the water filter . . . 588-589 malfunction displays . . . . . . 455-461
Fuse assignment
Heating/ventilation/air-conditioning J
Auxiliary switch pan-
el (S 415/416 GT-HD Activating the air-conditioning . . 319 Jump seat . . . . . . . . . . . . . . . . . . 218
right-hand drive) . . . . . . . . . 546-548 Activating the reheat function . . 320
Central locking . . . . . . . . . . 351-352 Passenger stop request system Diesel fuel . . . . . . . . . . . . . . . 33-34
Distance cruise control . . . . . . . 284 Enable switch . . . . . . . . . . . 85, 198 Reset
Doors . . . . . . . . . . . . . . . . 336-338 Passenger-compartment lighting 197 Button . . . . . . . . . . . . . . . . 151-152
Fire extinguishing system . . 115-116 Switch . . . . . . . . . . . . . . . . . . . . 87 Reverse warning buzzer . . . . . . . 205
Fuel system . . . . . . . . . . . . . . 41-43 Permanent displays . . . . . . . . . . 134 Switch . . . . . . . . . . . . . . . . . . . . 88
Lane assistant warning Pneumatic test ports Reversing aid in the exterior
system . . . . . . . . . . . . . . . 306-307 Axle modulator/door 2 . . . . . . . 506 mirror . . . . . . . . . . . . . . . . . 100-101
Steering . . . . . . . . . . . . . . . . . . 512 Behind door 2 . . . . . . . . . . 504-505 Reversing camera
Telephone . . . . . . . . . . . . . . . . 180 Under the driver’s area . . . . 502-503 Washer system . . . . . . . . . . 88, 195
ZF-AS TRONIC transmission Positioning the jack . . . . . . . . . . 489 Roller sunblind . . . . . . . . . . . . . . 194
shift system . . . . . . . . . . . . 244-247 Power distribution board Roof hatches
(PDB) . . . . . . . . . . . . . . . . . 534-535 Emergency operation . . . . . 356-357
P
Pushbutton . . . . . . . . . . . . 87, 197
PA system R Rotary light switch . . . . . . . . 88, 122
Switch . . . . . . . . . . . . . . . . . . . . 88 Rain sensor Running-in guideline . . . . . . . . . . . 22
Panorama camera . . . . . . . 189-190 Setting the sensitivity . . . . . . . . 157
Parking brake Raising/lowering system S
Applying . . . . . . . . . . . . . . . . . . 48 Pushbutton . . . . . . . . . . . . . . . 199 School bus operation . . . . . . . . . 198
General information . . . . . . 83, 181 Raising/lowering the bus . . . . . . . 87 Seat belt
Releasing . . . . . . . . . . . . . . . . . . 49 Reading lamps . . . . . . . . . . . . . . 197 Driver's seat . . . . . . . . . . . . . . 220
Passenger compartment heating Switch . . . . . . . . . . . . . . . . . . . . 87 Jump seat . . . . . . . . . . . . . . . . 220
Emergency operation . . . . . . . . 582 Rear foglamp . . . . . . . . . . . . . . . 124 Passenger-compartment seating 221
Passenger seat Refrigerator . . . . . . . . . . . . . . . . 108 Seat belt reminder display . . . . . 109
Adjusting . . . . . . . . . . . . . . . . . 219 Refuelling Seat squab
AdBlue . . . . . . . . . . . . . . . . . . 39-40 Fitting . . . . . . . . . . . . . . . . . . . 221