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Steam Turbine and Auxiliary Equipment

Manufacture Shanghai Turbine Co.Ltd


Type Sub critical, Singel Reheat, 3 Sylider
Speed (rpm 3000 rpm
Number Of Extraction 8 (3+1+4)
Material Turbine (rotor) HIP : 30 CR MoV LP: 30 Cr2 NiMoV
Main Steam Pressure 16.67 MPa
Main Steam Temperature 538 C
Exhaust Steam Pressure 8.5 Kpa
Exhaust Steam Flow 1,161 T/h

Boiler Specification

Boiler And Auxiliary Equipment

Manufacturer Shanghai Boiler Words


Type Pulverized Coal (PC)
Design Pressure (Drum) 191.9 Kg/Cm2
Main Steam Flow Rate 2,137 T/h

Coal Handling System

Coal Consumption 8000 MT/day


Max Belt Conveyor Speed 3.5 m/s
Coal yard area 2 x 2 Ha (240000 MT)
Coal Mill Numver 7 Unit, Capacity 74. 6 MT/h
Circulating Water Pump (CWP)

Manufacturer Chang Sa Company


Capacity 37800 M3/h
Rotor blade

Stator Blade

PLTU Banten 1 Suralaya (UBOH BSR) is one of the business Units of PT Indonesia Power Whuch is
Specially in the field of services opration and maintenance (O&M) coal fire Power Plant

Asset owner of UBOH BSR is PT PLN (persero) Which it was one Program acceleration Diversification
Energy (PPDE) 10000 MW phase 1

PLTU PPDE construction --> Base on PP RI No. 71, 2006, Dated July 5, 2006 : About the assignment of
Indonesian Governments to PT PLN (persero) to accelerate the development of power plants that use
coal. This program was initiated to anticipation of growing demand dor electricity and at the same time
to make saving the use of fuek oil

Geography Map

Generator Specification

Model QFSN – 626-2


Rated Capacity 735 MVA
Rated Power 625 MW
Stator Voltage 20 KV
Cooling style Water - Hydrogen - Hydrogen
Rated Speed 3000 rpm

N Milestone Master Schedule Revision Schedule Realization


o
1 Signing the contract March 12, 2007 - March 12, 2007
2 Constuction start April 13, 2007 - May 10, 2007
3 First Piling October 12, 2007 - October 12, 2007
4 Boiler Steam drum Liting June 26, 2008 - October 8, 2008
5 Back Feeding April 8, 2009 - March 7, 2010
6 First Firing August 12, 2009 September 10, 2009 December 1, 2010
7 First Synchron November 6, 2009 December 15, 2010 January 22, 2011
8 Reliability Run Test - - May 14 – June 13,
2011
9 Performance Test - December 29, 2010 July 6 – 9, 2011
10 COD March 12, 2010 January 30, 2011 August 22, 2011
11 FYI - - Oct 14, 2012 – Feb
17, 2013 – Feb 27,
2013
12 FAC March 12, 2011 December, 2011 Not Yet

Locate…

5’45’14’’ South Latitude And 106⁰2’23’’ east longitude.

Physically :

The north of PLTU Banten 1 Suralaya Bordered by sunda strait

The east and South bordered by salira village


The west bordered by suralaya 1-7 Power plant (UBP Suralaya)

Strategic Location :

Subdisrict : Suralaya Village – pulo Merak

City : Cilegon

Province : Banten

PLTU Banten 1 Suralay Have 34 Ha area include 4 Ha reclamation area

Public facilities

 The main facilities was built includes:


 Steam turbine and generator
 Steam Boiler
 Electro-static Precipitator
 Distillation Plant
 Water treatment Plant (WTP)
 Demineralizatio Water
 Fuel Oil Tank
 Fire Fighting System (water, Foam and CO2 , System)
 Step-Up Transformer 150/500 kV
 Instrument and control Equipment
 Powerhouse and Over head Travelling crane
 Pump House And cooling pipe
 Stack and fluw liner (height 275 m)
 Intake and outlet canal

Plant Performance Guarantee

Plant Performance Guarante

 Gross power output, at maximum : 625 MW Continous Rating (TM)


 Gross Plant Heat rate at the above :1,929.4 Kcal/kWh
 Total Power Consumption : 31,000 kW

Net Heat Rate

 Net Plant Heat Rate at the above guarantee TMCR : 2,167 kcal/kWh
 Net Plant Output (at TMCR) : 598,750 kW
 Plant Operating Availablity : 90%

Turbine Capaility (TMCR)

 Generator Output : 625.217 kW


 Turbine Heat Rate (gross) : 1,921.3 kCal/kWh
 Main Steam Pressure at turbine Throttle : 170 kg/cm2
 Main Steam Temperature at Turbine Throttle : 538⁰ C
 Condenser Pressure : 0.085 bar abs
 Power Factor : 0.85
Plant Performance Guarantee

Steam Generator efficiency

 Boiler Efficiency (LHV) Coal at 100% MCR : 92.82%


 Boiler efficiency (HHV) Coal Firing Average Coal at BMCR : 84.42%
 Maximum Steam Generator Capability : 2,137,000 kg/h

Plant Maximum Load

 Generator Output : 656,116 KW


 Main steam pressure at Turbine throttle : 170 Kg/cm2
 Main steam Temperature at Turbine throttle : 538⁰ C
 Condenser Pressure : 0.086 bar abs
 Make up water : 0%

Alat Turbin dan Bensin Steam

Pembuatan Shanghai Turbin Co.Ltd


Mengetik Sub kritis, Singel Panaskan, 3 Sylider
Kecepatan (rpm 3000 rpm
Jumlah Ekstraksi 8 (3 + 1 + 4)
Bahan Turbin (rotor) HIP: 30 CR mov LP: 30 CR2 NiMoV
Tekanan Uap Utama 16.67 MPa
Suhu Uap Utama 538 C
Tekanan Uap Uap 8,5 Kpa
Arus Uap Exhaust 1,161 T / h

Spesifikasi Boiler
Peralatan Boiler Dan Auxiliary

Pabrikan Shanghai Boiler Words


Mengetik Batubara Terurai (PC)
Tekanan Desain (Drum) 191,9 Kg / Cm2
Main Tingkat Arus Uap 2,137 T / h
Sistem Penanganan Batubara

Konsumsi Batubara 8000 MT / hari


Kecepatan Ban Max Belt 3,5 m / s
Area pekarangan batubara 2 x 2 Ha (240000 MT)
Batu bara Numver 7 Unit, Kapasitas 74. 6 MT / h

Pompa Air Beredar (CWP)

Pabrikan Chang Sa Company


Kapasitas 37800 M3 / h

Pisau rotor

Stator Blade
PLTU Banten 1 Suralaya (UBOH BSR) adalah salah satu unit usaha PT Indonesia Power Whuch yang
khusus dibidang jasa opasitas dan perawatan (O & M) pembangkit listrik tenaga batu bara.
Pemilik aset UBOH BSR adalah PT PLN (persero) yang mana merupakan salah satu Program percepatan
Diversifikasi Energi (PPDE) 10000 MW tahap 1
Konstruksi PLTU PPDE -> Berdasarkan PP RI No. 71, 2006, Tanggal 5 Juli 2006: Tentang penugasan
Pemerintah Indonesia kepada PT PLN (persero) untuk mempercepat pengembangan dayaTanaman yang
menggunakan batu bara Program ini diawali untuk mengantisipasi meningkatnya permintaan listrik dan
pada saat yang bersamaan membuat penghematan penggunaan minyak bakar
Peta Geografi
Spesifikasi Generator

Model QFSN - 626-2


Kapasitas yang ternilai 735 MVA
Nilai daya 625 MW
Tegangan Stator 20 KV
Gaya pendinginan Air - Hidrogen - Hidrogen
Kecepatan Terperingkat 3000 rpm

Tidak Tonggak Jadwal Guru Jadwal Revisi Realisasi


Menandatangani
1 kontrak 12 Maret 2007 - 12 Maret 2007
2 constuction awal 13 April 2007 - 10 Mei 2007
3 Pertama P iling 12 Oktober 2007 - 12 Oktober 2007
Boiler Steam
4 Drum Liting 26 Juni 2008 - 8 Oktober 2008
Kembali memberi
5 makan 8 April 2009 - 7 Maret 2010
10 September
6 Pertama Memecat 12 Agustus 2009 2009 1 Desember 2010
6 November 15 Desember
7 pertama Synchron 2009 2010 22 Januari 2011
14 Mei - 13 Juni
8 Uji Kehandalan - - 2011
29 Desember
9 Perf ormance Uji - 2010 Juli 6 - 9, 2011
10 IKAN KOD 12 Maret 2010 30 Januari 2011 22 Agustus 2011
14 Oktober 2012 -
Feb 17, 2013 - Feb
11 FYI - - 27, 2013
12 FAC 12 Maret 2011 Desember 2011 Belum
Menemukan…
5'45'14 '' Lintang Selatan dan 106⁰2'23 '' Bujur Timur.
Secara fisik:
Bagian utara PLTU Banten 1 Suralaya Berbatasan dengan selat sunda
Sebelah Timur dan Selatan berbatasan dengan desa salira
Bagian barat berbatasan dengan Suralaya 1-7 Pembangkit listrik (UBP Suralaya)
Lokasi strategis :
Subdisrict: Desa Suralaya - pulo Merak
Kota: Cilegon
Provinsi: Banten
PLTU Banten 1 Suralay Memiliki luas 34 Ha termasuk areal reklamasi 4 Ha
Fasilitas umum

 Fasilitas utama yang dibangun meliputi:

 Turbin uap dan generator

 Uap Boiler

 Presipitator elektro-statis

 Tanaman penyulingan

 Instalasi Pengolahan Air (WTP)

 Demineralizatio Air

 Tangki Bahan Bakar Minyak

 Pemadam Kebakaran System (air, Foam dan CO System)


2,

 Transformer Step-Up 150/500 kV

 Peralatan Instrumen dan Kontrol

 Powerhouse dan Over head Traveling crane

 Rumah Pompa Dan pipa pendinginan

 Stack dan fluw liner (tinggi 275 m)

 Saluran intake dan outlet


Jaminan Kinerja Pabrik
Kinerja Pabrik Guarante

 Output daya bruto, maksimal: 625 MW Continous Rating (TM)

 Tingkat Panas Pabrik Kotor di atas: 1.929,4 Kcal / kWh


 Total Konsumsi Daya: 31.000 kW
Tingkat Panas Bersih

 Tingkat Panas Tumbuhan Bersih pada garansi TMCR di atas: 2.167 kkal / kWh

 Output Pabrik Bersih (di TMCR): 598,750 kW

 Efisiensi Operasi Pabrik: 90%


Turbin Capaility (TMCR)

 Output Generator: 625.217 kW

 Tingkat Panas Turbin (gross): 1,921,3 kKal / kWh

 Main Steam Tekanan di Throttle turbin: 170 kg / cm 2

 Suhu Uap Utama pada Turbin Throttle: 538⁰ C

 Tekanan Kondensor: 0,085 bar abs

 Faktor Daya: 0,85


Jaminan Kinerja Pabrik
Efisiensi Generator Uap

 Efisiensi Boiler (LHV) Batubara pada MCR 100%: 92,82%

 Efisiensi Bahan Bakar Batubara (HHV) Coal Firing Average Coal di BMCR: 84,42%

 Kemampuan Generator Uap Maksimum: 2.137.000 kg / jam


Beban Maksimum Pabrik

 Output Generator: 656.116 KW

 Uap tekanan utama di Turbine throttle: 170 Kg / cm 2

 Suhu uap utama pada turbin throttle: 538⁰ C

 Tekanan kondensor: 0,086 bar abs

 Make up air: 0%