Академический Документы
Профессиональный Документы
Культура Документы
FOR
TERRAFARM SOLAR RACKING SYSTEM
TerraFarm Features
- ETL Classified to UL2703
- Custom Engineered to Exceed Applicable ASCE, IBC, and UL Standards
- Electrically Bonded System
- 30 Amp Maximum Fuse Rating
- Maximum Clear Span of 40 Feet
- Compatible with any Listed Module with Mounting Flanges Between 1.5mm and 6.0mm Thick
- Landscape Orientation
- Maximum Capacity of PV Modules:
- 12 High x 12 Wide (144 Panels) - THIN FILM (21 -26 X 47 -51 )
- 7 High x 10 Wide (70 Panels) - 54 CELL (37 -41 X 56 -60 )
- 7 High x 9 Wide (63 Panels) - 60 CELL (37 -41 X 63 -67 )
- 7 High x 8 Wide (56 Panels) - 72 CELL (37 -41 X 75 -79 )
2
2013 TERRASMART, LLC.
Required Tools:
Sockets - 7/16", 9/16", and 8mm hex key
Socket Wrench/Impact Driver
Torque Wrench
Adjustable Wrench
Pipe Wrench
Tape Measure - 100' and 35'
Locking Pliers
Permanent Marker/Soapstone
Level - Digital Angle Finding Level and Magnetic Level
String Line & Stakes
Cold Galvanization Compound for repairing exposed steel after installation
Supplied Hardware:
TerraSmart supplies hot dip galvanized steel hardware for the structural components of the TerraFarm
Racking System and stainless steel hardware for PV modules.
Customer Support:
TerraSmart makes every effort to ensure your TerraFarm assembly is quick and easy to install. If you
need assistance at any point during your installation or have suggestions on how we can improve your
experience, please contact us.
COMPONENTS LIST
LONGITUDINAL BEAM
GROUND SCREW TELESCOPING LATERAL BRACE REAR LEG FRONT LEG PURLIN
3
2013 TERRASMART, LLC.
HARDWARE LIST
Stainless Steel PV Panel Mounting Hardware
1/4" - 20 x 1" Hex Tap Bolt, External Tooth Lock
Washer, Flat Washer, Lock Washer, and Hex Nut
4
2013 TERRASMART, LLC.
HARDWARE LIST
5
2013 TERRASMART, LLC.
STEP 1:
INSERT THE LEG INTO THE GROUND SCREW SHANK. POSITION THE LEG SUCH THAT THE DISTANCE FROM THE TOP OF THE LEG TO
SURROUNDING GRADE MATCHES THE PROVIDED DIMENSION ON THE CONSTRUCTION PLANS. INSERT THE SET SCREWS INTO THE
PRE-WELDED NUTS ON THE GROUND SCREW AND TORQUE TO 40 FT-LB. INSTALL THE JAM NUTS ON THE SET SCREWS AND LEAVE FINGER
TIGHT. REPEAT THIS PROCESS FOR THE REMAINING LEGS, ENSURING THAT THE CROSS SLOPE BETWEEN THE FRONT LEGS IS APROXIMATLEY
EQUAL TO THE CROSS SLOPE OF THE REAR LEGS.
A B C
HE
CO IGHT
NS
TR FRO
P L U CT I M
AN O
S N
SET SCREW
40 FT-LB
GRADE
JAM NUT
FINGER
BELOW
TIGHT
GRADE
INSERT LEG ASSEMBLY SET HEIGHT BASED TIGHTEN THE SET SCREW
INTO GROUND SCREW ON CONSTRUCTION PLANS FOLLOWED BY THE JAM NUT
6
2013 TERRASMART, LLC.
STEP 2:
INSTALL CLAMP ON THE REAR LEG AND BOLT THE LATERAL BRACE INTERNAL TUBE TO THE CLAMP. SLIDE THE EXTERNAL TUBE OVER THE
PREVIOUSLY INSTALLED INTERNAL TUBE AND SECURE THEM TO THE FRONT LEG WITH ANOTHER CLAMP. BOLT THE INTERNAL AND EXTERNAL
TUBES BY ALIGNING THE HOLES IN EACH TUBE. THE INTERNAL TUBE HAS MULTIPLE BOLT HOLES FOR EASIER ON-SITE ALIGNMENT. REPEAT
FOR THE REMAINING LATERAL BRACES.
NOTE: REFER TO CONSTRUCTION PLANS AS IT MAY BE NECESSARY TO INSTALL ONLY THE DIAGONAL LATERAL BRACE. LEAVE ALL HARDWARE
FINGER TIGHT.
A CLAMP C E
INTERNAL TUBE SLIDE
EXTERNAL TUBE
SLIDE
INSTALL CLAMPS
ON REAR LEG LATERAL BRACE BOLTS
CARRIAGE
BOLTS
INSTALL INTERNAL LATERAL INSTALL CLAMPS ON FRONT LEGS AND BOLT LATERAL
BRACE TUBES AND BOLTS BOLT TO EXTERNAL LATERAL BRACE TUBE BRACES BY ALIGNING HOLES
7
2013 TERRASMART, LLC.
STEP 3:
INSTALL THE FRONT LONGITUDINAL BEAM BY PLACING IT ON TOP OF EACH OF THE FRONT LEGS. USE PROVIDED U-BOLTS TO LOOSELY
SECURE THE BEAM TO THE LEG. CENTER THE BEAM BETWEEN THE TWO LEGS BY MEASURING EACH CANTILEVER TO ENSURE THEY ARE EQUAL.
INSTALL THE REAR BEAM USING THE SAME PROCESS AS ABOVE. WITH BOTH BEAMS IN PLACE TAKE CENTER TO CENTER AND DIAGONAL
MEASUREMENTS FROM EACH CORNER TO VERIFY THE TWO BEAMS ARE PARALLEL AND SQUARE. LEAVE HARDWARE FINGER TIGHT.
A LONG BEAM B UA
L
EQ LIVER
E
NT
CA
U-BOLT
L
UA R
EQ LIVE
E
NT
CA
FRONT LEG
C EQ
UA
EQUAL T O L CEN
DIAGONALLY CE T E R
NT
ER
EQ
UA
T O L CE N
CE N T E R
TE
R
INSTALL THE REMAINING REAR LONGITUDINAL BEAM AND TAKE CENTER TO CENTER AND DIAGONAL MEASURMENTS.
ADJUST FRONT AND/OR REAR LONGITUDINAL BEAM UNTIL THEY ARE EQUAL. LEAVE ALL HARDWARE FINGER TIGHT.
BOTH LONGITUDINAL
BEAMS INSTALLED
8
2013 TERRASMART, LLC.
STEP 4:
INSTALL CROSS BRACE BY CLAMPING AN EYELET TO TOP OF REAR LEG. CLAMP TURNBUCKLE TO BOTTOM OF OPPOSITE REAR LEG. REPEAT FOR
OTHER CROSS BRACE TO FORM AN "X." NOTE: EXTRA MATERIAL IS SUPPLIED WITH THE PRE-FABRICATED CROSS BRACE ASSEMBLY AND MAY
REQUIRE PRE-TENSIONING BY LOOSENING WIRE ROPE CLIPS AND PULLING THE LOOSE END TAUGHT. RE-TIGHTEN WIRE ROPE CLIPS. ROTATE
TURN BUCKLE BODY, WHILE PREVENTING THE EYELET ATTACHED TO THE WIRE ROPE FROM ROTATING, UNTIL THE CROSS BRACE ASSEMBLY
IS TAUGHT.
A B C
WIRE ROPE
CLIPS
REAR LEG
WIRE ROPE
CLAMP
TURNBUCKLE
WIRE
ROPE CLAMP
TURNBUCKLE ROTATE TURNBUCKLE
TO TIGHTEN
CARRIAGE
BOLT
WIRE ROPE
CLIPS
CARRIAGE BOLT
INSTALL CLAMP ON THE REAR LEG INSTALL A CLAMP ON THE OPPOSITE LEG REPEAT PREVIOUS STEPS FOR THE OTHER
AND BOLT THE CROSS BRACE TO AND SECURE THE FREE END OF THE CROSS CROSS BRACE AND TIGHTEN THE
THE CLAMP BRACE TO THE CLAMP TURNBUCKLE ON EACH BRACE
9
2013 TERRASMART, LLC.
STEP 5:
INSTALL Z-PURLINS ON TOP OF LONGITUDINAL BEAMS BY LAYING OUT THE Z-PURLINS PER THE CONSTRUCTION PLANS. FASTEN EACH
Z-PURLIN TO THE LONGITUDINAL BEAMS WITH U-BOLTS AND WASHER PLATES. STRING LINE THE BOTTOM EDGE OF THE Z-PURLINS TO
ENSURE THEY ARE ALIGNED. CHECK THE TILT ANGLE AND FRONT EDGE CLEARANCE AGAINST CONSTRUCTION PLANS AND ADJUST AS
NECESSARY. TORQUE ALL PREVIOUSLY INSTALLED BOLTS TO THE TORQUE SPCIFICATIONS PROVIDED ON PAGE 3.
A MIRRORED MIRRORED
A C
B REPEAT
END OF BEAM TO DISTANCE BETWEEN B C
DISTANCE BETWEEN U-BOLT PAIRS PATTERN
FIRST U-BOLT ADJACENT U-BOLTS
LOCATE DIMENSIONS A,B AND C ON CONSTRUCTION PLANS AND LAYOUT Z-PURLINS AS SHOWN. IN THE EVENT
OF A CONFLICT, A Z-PURLIN MAY BE INVERTED. IF A Z-PURLIN IS INVERTED THE OPPOSITE PURLIN IN THE PAIR
MUST ALSO BE INVERTED SUCH THAT THE TWO Z-PURLINS SUPPORTING A COLUMN OF PANELS ARE MIRRORED TO EACH OTHER.
B C
Z-PURLIN
WASHER PLATE
CHECK TILT ANGLE
U-BOLT
STRING LINE HERE TO
ENSURE Z-PURLINS ARE
ALIGNED
ADJUST LEG
WITHING PROVIDED ADJUST LATERAL BRACE
TOLERANCE WITHIN TOLERANCE
7 FT-LB ADJUST LEG
WITHIN PROVIDED
TOLERANCE .
LONGITUDINAL
CHECK FRONT
BEAM GRADE
EDGE HEIGHT
10
2013 TERRASMART, LLC.
STEP 6:
INSTALL PV MODULES TO Z-PURLINS BY INSERTING THE MOUNTING HARDWARE THROUGH FOUR PRE-PUNCHED HOLES IN THE PV MODULE
FRAME AND Z-PURLIN. Z-PURLINS ARE PRE PUNCHED TO MATCH THE MOUNTING HOLE LOCATIONS ON THE PV MODULE FRAME. ONCE ALL
HARDWARE IN INSTALLED AND RACK IS ERECTED SATISFACTORILY, TORQUE ALL REMAINING HARDWARE TO SPECIFICATIONS ON PAGE 3 AND
TOUCH UP ANY BLEMISHES IN THE STEEL WITH COLD GALVANIZING COMPUND TO PREVENT RUSTING.
A B
PV MODULE
PV MODULE FRAME FRAME
PV MODULE
MOUNTING HOLE
PRE PUNCHED
Z-PURLIN
MOUNTING HOLE
LONGITUDINAL BEAM
Z-PURLIN
Z-PURLIN
11
2013 TERRASMART, LLC.
TERRATRAY INSTALLATION:
EACH TERRAFARM RACK TYPICALLY REQUIRES TWO STICKS OF TERRATRAY PRE-CUT TO APPROXIMATELY HALF OF THE EAST-WEST LENGTH OF
THE RACK. DETERMINE THE NORTH-SOUTH LOCATION ON THE PURLIN WHERE THE TERRATRAY IS TO BE INSTALLED. ALIGN THE EDGE OF THE
TERRATRAY WITH THE OUTER EDGE OF THE PANEL AND LEAVE A TYPICALLY 4" GAP BETWEEN THE STICKS AT THE CENTER OF THE RACK.
SECURE THE TERRATRAY WITH PROVIDED SELF TAPPING SCREWS AT EACH PURLIN ENSURING THE TERRATRAY IS NOT LEVEL TO ALLOW FOR
WATER DRAINAGE.
A B TERRATRAY
4 in GAP
(TYP)
ALIGN TERRATRAY
WITH EDGE OF PANEL
TERRATRAY
DISTANCE ESTABLISHED
BY OTHERS
PANEL
GRADE
TERRATRAY
POSITION TERRATRAY SUCH THAT THE ENDS ARE APPROXIMATELY ALIGNED
ESTABLISH THE LOCATION OF THE TERRATRAY. WITH THE OUTER EDGE OF THE PANEL AND THAT THERE IS A TYPICAL 4"
GAP BETWEEN TERRATRAYS.
C
TERRATRAY PURLIN (TYP) SELF TAPPING SCREW AT EACH PURLIN (TYP)
SECURE THE TERRATRAY TO THE RACK WITH A SELF TAPPING SCREW AT EACH PURLIN. ENSURE THAT THE TERRATRAY MAINTAINS
A 0.1 MINIMUM SLOPE TO ENSURE PROPER DRAINAGE. NOTE: TYPICAL INSTALLATIONS WILL LIKELY HAVE AN E-W PITCH ALREADY IN
THE RACK AND NO SPECIAL CONSIDERATION WILL BE NECESSARY.
AMDT