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US 20080277083A1

(19) United States


(12) Patent Application Publication (10) Pub. No.: US 2008/0277083 A1
Shevchenko et al. (43) Pub. Date: NOV. 13, 2008

(54) METHOD OF MONITORING AND Publication Classi?cation


INHIBITING SCALE DEPOSITION IN PULP
(51) Int. Cl.
MILL EVAPORATORS AND D21C 7/14 (2006.01)
CONCENTRATORS (52) U.S. Cl. ........................................... .. 162/48; 162/49
(57) ABSTRACT
(76) Inventors: Sergey M. Shevchenko, Aurora, IL
(US); Prasad Y. Duggirala, A method of monitoring and inhibiting scale precipitation
Naperville, IL (U S); Dmitri L. and deposition from spent liquor in pulp mill evaporators and
concentrators is disclosed. The method includes connecting a
Kouznetsov, Aurora, IL (US) black liquor deposition monitor to a pulp mill evaporator or
concentrator and measuring the thermal conductivity on the
Correspondence Address: outer surface of the monitor. A controller interprets the mea
Edward O. Yonter sured thermal conductivity and determines a level of scale
deposition. If the level of scale deposition is above a prede
Patent and Licensing Department termined level, the controller is operable to introduce a scale
Nalco Company, 1601 West Diehl Road inhibiting composition to the spent liquor. The scale-inhibit
Naperville, IL 60563-1198 (US) ing composition may include organic polycarboxylic acids;
organic fatty acids; loW molecular Weight and polymeric aro
(21) App1.No.: 11/746,947 matic acids; organic acid esters, anhydrides, and amides; loW
molecular Weight and polymeric aliphatic and aromatic sul
fonic acids; and loW molecular Weight and polymeric amines;
(22) Filed: May 10, 2007 and any combinations.
US 2008/0277083 A1 Nov. 13, 2008

METHOD OF MONITORING AND precipitates When total solids concentration reaches approxi
INHIBITING SCALE DEPOSITION IN PULP mately 50%, represents a speci?c problem of evaporators and
MILL EVAPORATORS AND concentrators. While burkeite signi?cantly affects productiv
CONCENTRATORS ity, neither monitoring methods nor chemical products exist
for e?icient burkeite control.
TECHNICAL FIELD [0006] Affecting precipitation from a supersaturated solu
tion of inorganic salts as Water-soluble as burkeite is very
[0001] This invention relates generally to methods ofmoni dif?cult. (See US. Pat. Nos. 5,716,496; 5,647,955; 6,090,
toring and inhibiting scale deposition. More speci?cally, the 240). It is knoWn though that sodium polyacrylate acts as a
invention relates to a method of monitoring and inhibiting crystal-groWth modi?er for burkeite (See EP 0289312).
scale deposition from spent liquor in pulp mill evaporators Moreover, polyacrylic acids and methyl vinyl ether/maleic
and concentrators. The invention has particular relevance to a anhydride copolymers may act as inhibitors for soft scale,
method of monitoring and inhibiting scale deposition in pulp such as burkeite (See US. Pat. Nos. 4,255,309 and 4,263,
mill evaporators and concentrators to improve process e?i 092). Anionic/cationic polymer mixtures have also been sug
ciency in pulping operations. gested as scale control agents for evaporators. (See US. Pat.
Nos. 5,254,286 and 5,407,583).
BACKGROUND [0007] Generally, monitoring of inorganic scale is most
[0002] The kraft pulping process is one of the major pulp e?iciently achieved using quartZ crystal microbalance
ing processes in the pulp and paper industry. Spent liquor (“QCM”) based technologies. Applicability of QCM-based
resulting from the kraft pulping process (black liquor or instruments is determined, hoWever, by sensor crystal stabil
“BL”) contains various organic materials as Well as inorganic ity under process conditions. Such instruments cannot be
salts, the deposition of Which detracts from an ef?cient used under high temperature and/or high alkalinity condi
chemical recovery cycle. Inorganic pulping chemicals and tions. This limitation makes the technology useless in digest
energy are recovered by incinerating BL in a recovery boiler. ers and evaporators. Besides a simple gravimetric technique
For an e?icient combustion in the recovery fumace, BL com
and a non-quantitative characterization using Lasentec
ing from the pulp digesters With relatively loW solids concen FBRM®, a laboratory technique based on deposit accumula
tration has to be evaporated and concentrated to at least 60% tion on the heated surface Was proposed for liquors With solid
solids, typically in a multistage process (i.e., a multi-effect content higher than 5 5%. No methods have been proposed for
evaporator). use in spent liquor evaporators or concentrators under normal
[0003] The alkaline pulping process differs from the kraft
operating conditions.
process in that no sodium sul?de is used in alkaline pulping, [0008] There thus exists an ongoing need to develop alter
native and more e?icient methods of monitoring and inhibit
Which results in less sodium sulfate in the spent liquor. In
ing burkeite and other scale deposition in the pulp and paper
contrast, amounts of sodium, ammonium, magnesium, or
calcium bisul?te are used in the sul?te process, resulting in industry. Such inhibition is of particular importance in pulp
mill evaporators and concentrators.
high sulfate concentration in the spent liquor. The neutral
sul?te semichemical (“NSSC”) process combines sodium SUMMARY
sul?te and sodium carbonate. While the ratio betWeen the
inorganic, scale-forming components is different for these [0009] This disclosure provides a method of inhibiting and/
processes, the components are essentially the same. or monitoring scale deposition from spent liquor in a pulp mill
[0004] Inorganic salt scaling in spent liquor evaporators evaporator or concentrator of a papermaking process. Types
and concentrators continues to be one of the most persistent of scale normally include burkeite (soft scale), sodium sulfate
problems encountered in the pulp and paper industry. Con and sodium carbonate (both of Which are typically soft scale
centrated liquor contains calcium, sodium, carbonate, and components), and the like, as Well as entrapped organic mate
sulfate ions at levels high enough to form scales that precipi rial in some cases. In an embodiment, the scale also includes
tate from solution and deposit on heated surfaces. The most hard scale, such as calcium carbonate. The disclosed method
important types of scale in evaporators are hard scale, such as has equal application in any type of pulp mill evaporator or
calcium carbonate (CaCO3), and soft scale, such as burkeite concentrator, such as kraft, alkaline (i.e., soda), sul?te, and
(2(Na2SO4):Na2CO3). The solubility of both types of scale NSSC mill operations.
decreases as temperature increases, Which causes the scales to [0010] The method includes measuring thermal conductiv
adhere to heat transfer surfaces thus drastically reducing the ity changes on a surface of a temperature-regulated sensor or
overall e?iciency of the evaporator (See Smith, J. B. & Hsieh, probe. The thermal conductivity is dependent upon a level of
J. S., Preliminary investigation intofactors afecting second scale deposit formation on the probe. In an embodiment the
critical solids black liquor scaling. TAPPI Pulping/Process, thermal conductivity is measured only on an outer surface of
Prod. Qual. Conf., pp. 1 to 9, 2000 and Smith, J. B. & Hsieh, the probe. The reverse temperature-solubility dependence
J. S., Evaluation ofsodium salt scaling in apilotfalling?lm characteristic of scale deposits alloWs application of such a
evaporator TAPPI Pulping/Process, Prod. Qual. Conf., pp. deposit monitoring technique. The thermal conductivity is
1013 to 1022, 2001; and Smith, J. B. et al., Quantifying inversely proportional to the mass of an accumulated deposit.
burkeite scaling in a pilot falling ?lm evaporator, TAPPI [0011] In an embodiment, the method includes inserting a
Pulping Conf., pp. 898 to 916, 2001). probe having a temperature-regulated outer surface into the
[0005] Solubility of calcium carbonate in Water is very loW, pulp mill evaporator/concentrator line. In an embodiment, the
Whereas burkeite is soluble. Calcium carbonate deposits form method also includes measuring the thermal conductivity of
extensively at many stages of the papermaking process. Con the temperature-regulated outer surface. The thermal conduc
trol of calcium carbonate is a rather developed area outside tivity is dependent upon an amount of scale deposition on the
evaporator applications. On the other hand, burkeite, Which temperature-regulated outer surface. A level of scale deposi
US 2008/0277083 A1 Nov. 13, 2008

tion in the system is determined based upon the measured [0021] It is yet another advantage of the invention to pro
thermal conductivity. In one embodiment, the measured ther vide a method of monitoring the concentration of a scale
mal conductivity is transmitted to a controller. According to inhibiting composition in spent liquor by using an inert ?uo
an embodiment, if the determined level of scale deposition is rescent tracer.
above a predetermined level, an effective amount of a scale [0022] Additional features and advantages are described
inhibiting composition is added to the spent liquor. herein and Will be apparent from the folloWing Detailed
[0012] In alternative embodiments, the invention includes Description and Examples.
adding one or more scale-inhibiting or deposit-controlling
chemistries to the spent liquor. Representative chemistries DETAILED DESCRIPTION
include fatty acids of plant origin; organic fatty acids; aro [0023] In an aspect, the method includes a device for moni
matic acids, such as loW molecular Weight and polymeric toring soft scale in pulp mill evaporators and concentrators.
aromatic acids; organic polycarboxylic acids; organic acid Though any suitable device is contemplated, a preferred
esters, anhydrides, and amides; loW molecular Weight and device is a spent or black liquor deposit monitor (“BLDM”).
polymeric aliphatic and aromatic sulfonic acids; loW molecu The BLDM includes a metal (e. g., stainless steel, alloy, or any
lar Weight and polymeric amines; poly(acrylic/maleic) acid; other suitable material) probe or sensor equipped With a
the like; and any combinations. Strong unexpected synergism
heater and heating controller, such as an electric, electronic,
Was observed With fatty acids of plant origin andpoly(acrylic/ solid state, or any other heater and/or heating controller. The
maleic) acids used in combination. Other preferred chemis thermal conductivity on an outer surface of the device
tries include certain “green chemistries,” such as liquid mix changes relative to scale deposition. The actual metal surface
tures of solid fatty acids and their esters or fatty acids alone temperature can be monitored and controlled. In an embodi
(typically derived from bioproducts including byproducts of ment, the BLDM includes an outer metal sheath and a skin
biodiesel production). thermocouple embedded underneath the outer metal sheath.
[0013] In an aspect, the invention includes using a spent In an embodiment, the temperature of the probe is controlled
liquor monitor device for monitoring scale deposition. The and regulated using components in the control panel. In a
device includes a probe having a temperature regulating preferred embodiment, the BLDM is part of or in communi
mechanism or means and a mechanism or means to measure
cation With a controller.
a thermal conductivity on the outer surface of the probe. The [0024] “Controller system, controller,” and similar terms
measured thermal conductivity on the outer surface is related refer to a manual operator or an electronic device having
to deposit formation on the outer surface. In an embodiment, components such as a processor, memory device, cathode ray
the probe is operable to transmit the measured thermal con tube, liquid crystal display, plasma display, touch screen, or
ductivity to a controller. In an embodiment the device is
other monitor, and/ or other components. In certain instances,
thermo-sensitive and the thermal conductivity on the outer the controller may be operable for integration With one or
surface of the device increases With increased levels of
more application-speci?c integrated circuits, programs, or
deposit formation. It is contemplated that the device may also algorithms, one or more hard-Wired devices, and/or one or
be used in a laboratory setting to test the e?icacy of scale more mechanical devices. Some or all of the controller sys
inhibitors. tem functions may be at a central location, such as a netWork
[0014] LoW solids content (such as beloW 55%) in dilute server, for communication over a local area netWork, Wide
black liquor does not create a limitation for the use of the
area netWork, Wireless netWork, intemet connection, micro
described device in the method of the invention. Scale prob Wave link, infrared link, and the like. In addition, other com
lems begin to occur in spent liquor having solids content ponents such as a signal conditioner or system monitor may
beloW 50%, so it is an important feature of the invention to not be included to facilitate signal-processing algorithms. In an
have such a limitation and to be ef?cient in black liquor embodiment, the controller is integrated With a control panel
having a Wide range of solids content typically encountered in for the papermaking process.
pulp mill evaporators and concentrators. [0025] In one embodiment, the control scheme is auto
[0015] It is an advantage of the invention to provide a mated. In another embodiment, the control scheme is manual
method of monitoring various types of scale deposition from or semi-manual, Where an operator interprets the measured
spent liquor in pulp mill evaporators and concentrators. thermal conductivity signals and determines any chemistry
[0016] An additional advantage of the invention is to pro fed into the spent liquor line, such as scale-inhibiting com
vide a method of inhibiting soft scale deposition from spent position dosage. In an embodiment, the measured thermal
liquor in pulp mill evaporators and concentrators. conductivity signal is interpreted by a controller system that
[0017] A further advantage of the invention is to provide a controls an amount of scale-inhibiting composition to intro
method of inhibiting hard scale deposition from spent liquor duce to the system to keep the measured rate of thermal
in pulp mill evaporators and concentrators. conductivity change Within a predetermined range or under a
[0018] It is another advantage of the invention to prevent predetermined value. In an embodiment, the controller inter
loss of production ef?ciency in pulp mill evaporators associ prets the signal and controls the amount of scale-inhibiting
ated With boilouts caused by scale precipitation and deposi composition to introduce to the spent liquor line to maintain
tion. a rate of change of the measured thermal conductivity.
[0019] It is a further advantage of the invention to provide a [0026] Deposition on the BLDM is typically caused by a
method of continuous monitoring of the effects of process temperature gradient betWeen the spent liquor solution and
changes on scale deposition from spent liquor in pulp mill the heated probe. The skin temperature is regulated using a
evaporators and concentrators. controller that regulates the input Wattage to the probe, result
[0020] Another advantage of the invention is to provide a ing in a constant skin temperature pro?le under a ?xed set of
method of continuous monitoring of scale control program conditions in a non-scaling environment. Skin temperature
performance in pulp mill evaporators and concentrators. increases due to deposit formation on the heat transfer surface
US 2008/0277083 A1 Nov. 13, 2008

are monitored. A scale layer creates an insulating barrier by adding acid to the bottom ef?uent of the esteri?cation
between the metal surface and the bulk Water, preventing stage and/or by adding acid to the Wash water (eg soap
suf?cient cooling, thereby causing a rise in the metal surface Water) of the ester product.
temperature. The probe’s skin thermocouple is typically con [0032] The fatty acid byproduct may also be derived from
nected to a temperature controller/monitor that communi the acidulation of any of the biodiesel manufacturing process
cates With a data logger. In an embodiment, the probe includes streams containing one or more fatty acid salt components.
a core thermocouple connected to the temperature controller/ For example, addition of acid to the fatty acid salts solution of
monitor. a crude fatty acid alkyl esters phase; addition of acid to the
[0027] In an embodiment, the thermal conductivity is mea fatty acid salts solution of a crude glycerin phase; and acidu
sured and/ or transmitted to a controller intermittently. In one lation of at least one biodiesel manufacturing process stream
embodiment, the thermal conductivity is measured and/or containing at least one fatty acid salts component.
transmitted to a controller continuously. In another embodi [0033] In an embodiment, the fatty acid byproduct includes
ment, the thermal conductivity is measured and/or transmit about 1 to about 50 Weight percent of one or more methyl
ted according to a predetermined timescale. In yet another esters and about 50 to about 99 Weight percent of one or more
embodiment, the thermal conductivity is measured according fatty acids. According to alternative embodiments, the fatty
to one timescale and transmitted according to another times acid byproduct includes one or more methyl esters, organic
cale. In alternative embodiments, the thermal conductivity salts, inorganic salts, methanol, glycerin, and Water. Remain
may be measured and/or transmitted in any suitable fashion. ing components may include, for example, unsaponi?able
[0028] In one embodiment, the invention includes a method matter.
of inhibiting scale precipitation and deposition from spent [0034] It should be appreciated that the described deriva
liquor in a pulp mill evaporator or concentrator. “Spent tion methods are exemplary and not intended to be limiting.
liquor” refers to black liquor after a kraft, alkaline, sul?te, or For example, US. patent application Ser. No. 11/355,468,
neutral sul?te semichemical (“NSSC”) mill operation. The entitled “Fatty Acid Byproducts and Methods of Using Same
scale may include burkeite, sodium sulfate, sodium carbon (incorporated herein by reference in its entirety), provides a
ate, and entrapped organic material. Other scales may include more thorough description of such biodiesel manufacturing
calcium carbonate and/ or organic material. It is contemplated process byproducts.
that the method may be implemented to inhibit any type of [0035] Representative free fatty acids derived from biodie
scale in a variety of different systems. sel byproducts include palmitic acid, palmitoleic acid, stearic
[0029] Under conditions Where the amount of scale is acid, oleic acid, linoleic acid, linolenic acid, arachidic acid,
determined to Warrant addition of a scale-inhibiting compo eicosenoic acid, behenic acid, lignoceric acid, tetracosenic
sition, the method includes introducing an effective amount acid, the like, and combinations thereof. The fatty acid
of a scale-inhibiting composition to the spent liquor. The byproduct typically includes one or more of C6 to C24 satu
composition may include one or more compounds, such as rated and unsaturated fatty acids, C6 to C24 saturated and
organic mono- and polycarboxylic acids (e. g., fatty acids and unsaturated fatty acid salts, methyl esters, ethyl esters, the
loW and high molecular Weight aromatic acids); polymeric like, and combinations thereof. The fatty acid byproduct may
aromatic acids; organic acid esters, anhydrides, and amides; further include one or more components, such as C1 to C6
loW and high molecular Weight and polymeric aliphatic and mono-, di-, and tri-hydric alcohols, and combinations thereof.
aromatic sulfonic acids; loW and high molecular Weight and [0036] In another embodiment, suitable fatty acids and
polymeric amines; and the like. alkyl esters are derived from tall oil stock, a Wood processing
[0030] The acids may be used “as is” or in the form of byproduct. Typical tall oil fatty acid stock includes about 1%
precursors, Which result in formation of acid functionalities palmitic acid; about 2% stearic acid; about 48% oleic acid;
When exposed to the process environment. Representative about 35% linoleic acid; about 7% conjugated linoleic acid
precursors include esters, salts, anhydrides, or amides. Com (CH3(CH2 XCH:CHCH:CH(CH2)YCOOH, Where x is
binations of these compounds may also be used and some generally 4 or 5, y is usually 7 or 8, and X+Y is 12); about 4%
combinations have a synergistic effect. For instance, a com other acids, such as 5,9,12-octadecatrienoic acid, linolenic
bination may include a maleic acid/acrylic acid copolymer acid, 5,11,14-eicosatrenoic acid, cis,cis-5,9-octadecadienoic
mixed With fatty acids and/or fatty acid esters, as illustrated in acid, eicosadienoic acid, elaidic acid, cis-11 octadecanoic
the examples beloW. acid, and C-20, C-22, C-24 saturated acids; and about 2%
[0031] In an embodiment, the fatty acids and/or fatty acid unsaponi?able matter.
esters are derived from biodiesel manufacturing processes. [0037] In an embodiment, the scale-inhibiting composition
Inexpensive byproducts may be generated at several stages includes an organic carboxylic acid, such as an acrylic-maleic
during the manufacture of biodiesel, including the crude glyc acid copolymer in a ratio of 1:1 having a molecular Weight
erin-processing phase. Such byproducts are also generated from about 1,000 to about 50,000. In an embodiment, the
from transesteri?cation reactions involving triglycerides. composition includes an individual carboxylic acid or a mix
These byproducts are typically a mixture of fatty acids and ture of fatty acids and/or fatty acid esters With a chain length
fatty acid esters. For example, it may be a 1:1 ratio of fatty from about 5 to about 50 and may originate from biodiesel
acids and fatty acid esters With a viscosity suitable for feeding byproducts, as explained above. In one embodiment, the
into the spent liquor using standard equipment. According to composition includes an ethylene-vinyl acetate-methacrylic
an embodiment, the fatty acid byproduct may be derived from acid copolymer With a molecular Weight from about 1,000 to
the addition of acid to the fatty acid salts solution of a crude about 50,000. In another embodiment, the composition
fatty acid alkyl esters phase during the biodiesel manufactur includes phthalic acid and other aromatic vic-dicarboxylic
ing process. Alternatively, it may be derived from the addition acids. In yet another embodiment, the composition includes
of acid to the fatty acid salts solution of a crude glycerin one or more linseed oil-derived polymers. Suitable linseed
phase. For example, the fatty acid byproduct may be derived oil-derived polymers are prepared by heat polymeriZing lin
US 2008/0277083 A1 Nov. 13, 2008

seed oil in the presence of maleic anhydride With optional for each application. Maintaining a constant ?oW rate is gen
further pentaerythritol-mediated cross-linking. erally accomplished With an automatic ?oW regulator, such as
[0038] In an embodiment, the scale-inhibiting composition a backpres sure regulator.
includes an organic acid anhydride or amide. Representative [0043] A preferred range of scale-inhibiting composition
anhydrides or amides include anhydrides of mono- or dicar for treating the spent liquor is from about 1 to about 2,000
boxylic acids, such as octadecenyl/hexadecenyl-succinic parts per million, based on spent liquor. A more preferred
anhydride, octadecenyl/isooctadecenyl-succinic anhydride, dosage is from about 20 ppm to about 1,000 ppm. Most
fatty acid anhydrides blends, 1,8-naphthalenedicarboxylic preferably, the dosage range is from about 50 ppm to about
acid amides, polyisobutenyl succinic anhydrides, the like, 500 ppm, based on spent liquor.
and their combinations. Suitable polyisobutenyl succinic [0044] In alternative embodiments, monitoring the compo
anhydrides typically have a molecular Weight range from sition dosage and concentration in the system includes using
about 400 Da to about 10 kDa. molecules having ?uorescent or absorbent moieties (i.e., trac
[0039] In one embodiment, the scale-inhibiting composi ers). Such tracers are typically inert and added to the system
tion includes sulfonic acids, such as a styrenesulfonic-maleic in a knoWn proportion to the scale-inhibiting composition.
acid copolymer having a 1:1 ratio With a molecular Weight “Inert” as used herein means that an inert tracer (e.g., an inert
from about 1,000 to about 50,000. In an embodiment, the ?uorescent tracer) is not appreciably or signi?cantly affected
sulfonic acid is a sulfonated naphthalene-formaldehyde con by any other chemistry in the spent liquor, or by other system
densate. In another embodiment, the sulfonic acid is an alkyl parameters, such as temperature, pressure, alkalinity, solids
or alkenyl-sulfonic acid having an alkyl chain length from concentration, and/ or other parameters. “Not appreciably or
about C5 to about C24. signi?cantly affected” means that an inert ?uorescent com
[0040] In a further embodiment, the scale-inhibiting com pound has no more than about 10 percent change in its ?uo
position includes an amine, such as linear or cross-linked rescent signal, under conditions normally encountered in
polyethyleneimine With molecular Weight from about 1,000 spent liquor.
to about 100,000. In an embodiment, the amine is a car [0045] Representative inert ?uorescent tracers suitable for
boxymethyl or dithiocarbamate derivative of linear or cross use in the method of the invention include 1,3,6,8-pyrenetet
linked polyethyleneimine With molecular Weight from about rasulfonic acid, tetrasodium salt (CAS Registry No. 59572
1,000 to about 100,000. In one embodiment, the amine is an 10-0); monosulfonated anthracenes and salts thereof, includ
N-vinylpyrrolidone-diallyldimethylammonium copolymer. ing, but not limited to 2-anthracenesulfonic acid sodium salt
In another embodiment, the amine is a 4-piperidinol, such as (CAS Registry No. 16106-40-4); disulfonated anthracenes
2,2,6,6-tetramethyl-4-piperidinol, or any other aliphatic or and salts thereof (See US. Pat. App. No. 2005/0025659 A1,
cyclic amine. and US. Pat. No. 6,966,213 B2, each incorporated herein by
[0041] Not to be bound to any particular theory, it is theo reference in its entirety); other suitable ?uorescent com
riZed that esters, anhydrides, and amides of certain organic pounds; and combinations thereof. These inert ?uorescent
acids demonstrate activity due to their fast hydrolysis and tracers are either commercially available under the trade
release of free acids. Further, activities of described sulfonic name TRASAR® from Nalco Company® (Naperville, Ill.) or
acids and amines Were unexpected. Their mechanism of may be synthesiZed using techniques knoWn to persons of
action is likely different from those of carboxylic acids, there ordinary skill in the art of organic chemistry.
fore, they may be used as components of synergistic compo [0046] Monitoring the concentration of the tracers using
sitions or as a stand-alone composition. For example, the light absorbance or ?uorescence alloWs for precise control of
combination of acrylic acid-maleic acid copolymer and fatty the scale-inhibiting composition dosage. For example, the
acids/esters is likely due to the different mechanisms of poly ?uorescent signal of the inert ?uorescent chemical may be
carboxylates (blocked crystal groWth) and long-chain fatty used to determine the concentration of the scale-inhibiting
acids/esters (increased agglomeration in solution volume composition or compound in the system. The ?uorescent
decreases likelihood of particles depositing on surfaces). It signal of the inert ?uorescent chemical is then used to deter
should be appreciated that all possible combinations of the mine Whether the desired amount of the scale-inhibiting com
described types of chemistries may be used. position or product is present in the spent liquor and the feed
of the composition can then be adjusted to ensure that the
[0042] In alternative embodiments, the temperature Within
the pulp mill evaporator or concentrator may range Widely. desired amount of scale-inhibitor is in the spent liquor. Such
For example, in certain applications the temperature of the combination With ?uorescence-based concentration monitor
spent liquor may be from about 90° C. to about 120° C., Where ing ensures comprehensive system characterization.
the temperature gradient betWeen the spent liquor and the
heated probe is from about 70° C. to about 80° C. Tempera EXAMPLES
tures from about 170° C. to about 190° are preferred for the [0047] The foregoing may be better understood by refer
probe, though a more preferred range is from about 180° C. to ence to the folloWing examples, Which are intended for illus
about 185° C. Typical ?oW rates in a pulp mill evaporator or trative purposes and are not intended to limit the scope of the
concentrator are from about 0.5 to about 3 gal/min. The invention.
temperature gradient is affected by the ?oW rate and the spent
liquor temperature and is typically adjusted for each applica Express Testing Protocol
tion. The ?oW and composition of the spent liquor affects the
mass and heat transfer to/from the heated surface of the probe. [0048] Black liquor saturated With synthetic burkeite Was
Thus, the time of deposition (i.e., deposit accumulation) and prepared by dissolving premixed 1:2.68 (Weight-to-Weight
the target temperature gradient are accordingly adjusted. ratio) anhydrous sodium carbonate/ sodium sulfate for 3 hours
These parameters are speci?c to particular evaporator condi in approximately 40% black liquor (diluted from 50% black
tions and should be determined empirically or theoretically liquor to reduce viscosity). 1.5 kg of the anhydrous solid
US 2008/0277083 A1 Nov. 13, 2008

mixture Was used per 5-liter sample. The solution Was reused, 101° C. (closed lid). The poWer Was applied so that the skin
after resaturation With solid synthetic burkeite. The burkeite temperature initially reached 170° C. A 0.1% (based on Ca2+
saturated synthetic black liquor Was kept until all solids ions) calcium chloride solution Was dosed for 90 minutes at a
settled out of solution, and then decanted. rate of 1 ml/min. Data Was collected in 1-minute intervals.
[0049] Express testing for burkeite precipitation and depo [0055] Selected chemistries Were tested using BLDM
sition included placing a 600 ml sample of the synthetic under laboratory conditions. The results are generally consis
burkeite-saturated black liquor in a stainless steel cylinder tent With the express testing protocol, but more realistically
equipped With a thermocouple and a heating element. The represent the scaling process in evaporators. Therefore, While
heating element Was a stainless steel 100-Watt heating rod. both tests alloW identifying active chemistries, the BLDM test
The rod Was heated at full strength for 20 min to alloW the is more suitable for ?ne differentiation. This test revealed
sample to reach a ?nal temperature of about 95° C., removed synergism betWeen the AM and fatty acids. Optimal results
from the cylinder, and then air-cooled. Burkeite deposits on Were achieved With about a 1:1 AM/fatty acid composition.
the rod Were mechanically removed from the surface of the These chemicals are not mixable, and a single product is not
rod, dried at 105° C., and Weighed. The percent inhibition (“% possible to formulate. HoWever, When fed separately, they
I”) Was gravimetrically determined and each sample Was easily dissolve (AM) or disperse (fatty acid/fatty acid ester
normalized against a control according to the folloWing for composition) in hot black liquor. In separate experiments, it
mula: % I:100><([Control]—[Sample])/[Control]). Was shoWn that the chosen chemistries inhibited not only
burkeite deposition, but also its individual components,
Black Liquor Deposit Monitor (“BLDM”) Testing sodium carbonate and sodium sulfate.
Protocol [0056] In a ?eld test, the BLDM Was installed after the 1st
effect pump (approx. 50% solidsithe deposit sample from
[0050] A black liquor circulation system With a 6-liter
the same site Was earlier identi?ed as burkeite based on ana
digester (available from M/K Systems, Inc. in Bethesda, Md.) lytical data). The instrument Was connected to the system in a
Was setup and connected to a BLDM. The main component of
sidestream arrangement using a 50-ft. curved hose past the
the BLDM device Was a heated mild steel 3/s><6 inch probe
feeding system that provided su?icient mixing and residence
capable of heat ?uxes up to 138 kBtu/hr-ft2 (Watt density 254
time. The liquor had been returned the second effect evapo
W/in2). A skin thermocouple Was embedded underneath an
rator line. TWo products targeted for testing, FA/FAME and
outer metal sheath, centered along the heat transfer length.
AM, are not mixable though they easily disperse in the black
The actual metal surface temperature Was monitored and the
poWer of the heated probe Was controlled and regulated using liquor; therefore, tWo separate feeding systems Were
installed.
the rig’s control panel.
[0057] The conditions for induced burkeite deposition on
[0051] The skin thermocouple Was connected to a tempera
the BLDM sensor from the effect evaporator black liquor
ture controller that Was hooked to a MadgeTech datalogger
Were found, and a reproducible baseline recorded. Accumu
(available from MadgeTech, Inc. in Warner, NH.) The core lation occurred sloWly, With a signi?cant induction period.
thermocouple Was connected to the temperature controller.
Applying excessive poWer to accelerate fouling or deposition
The solution Was pre-heated, and the probe itself maintained
is not recommended because, after an induction period, the
the temperature. TWo thermocouples monitor the probe’s
inlet and outlet Water to ensure that the How is fast enough to
probe temperature increases exponentially. Also, thermolysis
of the organic material on the heated surface should be
provide non-boiling conditions. avoided, so minimal heat application is typically the best
[0052] Deposition on the BLDM probe Was induced by a
practice. The optimal initial temperature for this test Was
temperature gradient betWeen the solution and the probe,
found to be about 183° C. The deposition rate and pattern
Where the skin temperature Was controlled using a Eurotherm
depends on the nature of the liquor, but sloW in the beginning,
2200 Series controller that regulated the input Wattage to the
probe. The skin temperature remained constant under a ?xed
gradually increasing temperature response of the probe is
set of conditions in a non- scaling environment. Under deposit
typical.
[0058] It should be emphasiZed that, because of the nature
formation conditions, the unit displayed increasing skin tem of the monitoring technique (temperature-induced deposi
perature due to the thermal insulating effect of the deposit,
tion), the “exponential” response of the instrument in the end
Which prevented heat exchange betWeen the metal surface
of the experiments does not mean exponential groWth of the
and the bulk solution.
depositiit just indicates passing a certain threshold. A stan
[0053] Test solutions Were synthetic burkeite-saturated dard test lasts for about a day. Milder conditions Would pro
black liquor, as described above. The solution can be reused
vide better differentiation but take more time. Post-testing,
after resaturation With 500 grams of solid synthetic burkeite. the deposit Was collected from the surface of the probe and
Different inhibitors, as indicated in the tables beloW, Were analyZed. According to the analysis, the deposit Was 70%
added to each test solution at the end of the saturation process
burkeite. Inhibition of burkeite scale by tWo of the com
and mixed well. How Was maintained betWeen 0.75 and 1.0
gpm. An immersion heater Was placed in the digester so that
pounds tested above (FA/FAME and AM) and their mixture
Was observed. Both compounds shoWed good performance,
the heating element Was fully immersed and did not touch the
and their mixture appeared to have a synergistic effect (Ex
Walls. The solution Was preheated from about 43° C. to 45°
amples 8 and 9).
C., at Which time the heater Was removed and lid closed. The
[0059] Examples 1 to 6 shoW results of the selected chem
poWer Was applied at 17%, and data Was collected in 1-minute
istries on burkeite scale using the express testing protocol.
intervals.
[0054] In calcium carbonate tests, the test solutions Were Example 1
pulp mill black liquors (about 25% solids). Different inhibi
tors Were added to each test solution and mixed Well While [0060] Table 1 beloW lists results for express testing of
maintaining a How of 0.5 gpm. The solution Was preheated to carboxylic acid compounds. AM is a 40% acrylic/maleic
US 2008/0277083 A1 Nov. 13, 2008

co-polymer 50150, MW 4K to 10K. C-810L fatty acid blend Example 4


is available from P&G Chemicals, in Cincinnati, Ohio.
FA/ FAME is a commercial biodiesel byproduct mixture of C6 [0063] Table 4 beloW shoWs express testing protocol results
to C18 fatty acids/ fatty acid methyl esters in a 60:40 ratio for scale inhibitors having polymeric amines. Polymin® P is
(available from Purada Processing, LLC. in Lakeland, Fla). a 50% cross-linked polyethyleneimine having a molecular
Oxicure 300 is a fatty acid ester product available from Weight of approximately 70 kD (available from BASF® Cor
Cargill, Inc, in Minneapolis, Minn. The EVA-MA copolymer poration in Florham Park, N.J.). PEI-1 is a loWer molecular
is poly(ethylene-co-vinyl acetate-co-methacrylic acid), 25% Weight polyethyleneimine With 35% EDC-ammonia. PEI-2 is
vinyl acetate. LOP is a 100% linseed oil polymer prepared by a higher MW polyethyleneimine With 35% EDC-ammonia.
heat polymerizing linseed oil in the presence of maleic anhy PEI-3 represents a 23% solution of 60% carboxymethylated
dride With further cross-linking using pentaerythritol. PEI-1 and PEI-4 represents a 23% solution of carboxymethy
lated PEI-2. PDC is a polyethyleneimine dithiocarbamate.
TABLE 1
Poly (DADMAC-co-NVP) is a 25% N-vinylpyrrolidone-di
Additive Dose, ppm %I allyldimethylammonium chloride/ 10% DADMAC copoly
mer.
AM 500 54
C-810L Fatty Acid 1000 50
FA/FAME 1000 71 TABLE 4
FA/FAME 500 30
Oxicure 300 1000 73 Additive Dose, ppm %I
Oxicure 300 500 25
Polymin ® P 1000 37
Polyacrylate (MW > 1M, emulsion) 1000 20
Phthalic acid 1000 30 2,2,6,6-Tetramethyl-4-piperidinol 1000 38
“Ester bottoms” (fatty acids, high MW) 1000 36 PEI-1 1000 47
EVA-MA copolymer 1000 49 PEI 2 1000 33
LOP 1000 43 PEI 3 1000 43
LOP 500 14 PEI 4 1000 36
PDC 1000 41
Poly (DADMAC-co-NVP) 1000 28

Example 2
[0061] Table 2 beloW shoWs results for express testing of
Example 5
scale-inhibiting compositions including organic acid anhy [0064] Table 5 beloW list results from express protocol
drides and amides. OHS and OIS are 25% octadecenyl/71% testing of various mixtures of scale-inhibiting additives. AM
hexadecenyl-succinic anhydride and 47% octadecenyl/47% and FA/FAME are as de?ned above. SX is 40% sodium
isooctadecenyl-succinic anhydride, respectively. NDH is 1,8 xylenesulfonate. PP is a viscosity modi?er including 25%
naphthalenedicarboxylic acid 2-dimethylaminoethyleneam oxidiZed ethene homopolymer (polyalkylene-polycarboxy
ide hydrochloride. late), potassium salt; 9% ethoxylated nonylphenol; and 1%
propylene glycol. TTP is 6% triethanolamine tri(phosphate
TABLE 2
ester), sodium salt; 9% acrylic acidimethyl acrylate copoly
Additive Dose, ppm %I mer, sodium salt; 3% ethoxylated tert-octylphenol phosphate;
and 3% ethylene glycolipropylene glycol copolymer.
OHS 1000 60
OIS 1000 54
Fatty Acid Anhydrides 1000 59 TABLE 5
NDH 1000 31
Additive Dose, ppm %I

SX &AM 500 each 54


SX &AM 250 each 31
Example 3 PP &AM 500 each 18
TTP & AM 500 each 27
[0062] Table 3 beloW lists results for sulfonic acid scale FAJFAME & AM 250 each 39
inhibiting additives using the express testing protocol. The
approximate molecular Weight of the poly(styrenesulfonic
acid-co-maleic acid 1:1), sodium salt Was about 20 kD. Deh
so?x-920 is naphthalenesulfonate-formaldehyde condensate, Example 6
sodium salt (available from Tenneco Espana, SA). Lomar D is [0065] Table 6 beloW shoWs the ability of various fatty
sulfonated naphthalene condensate, sodium salt (available acids and mixtures of fatty acids With fatty acid esters to
from Cognis Corp. in Cincinnati, Ohio). inhibit scale formation using the express testing protocol
described above. Properties and compositions of fatty acid
TABLE 3 mixtures produced from agricultural raW materials can vary
signi?cantly, including seasonal variations and changes
Additive Dose, ppm %I
expected When a neW supplier is introduced. A series of
Poly(styrenesulfonic acid-co-maleic 1000 37 individual fatty acids Were examined, and, in a separate
acid), sodium salt experiment, compared to fatty acid/methyl ester composi
Dehso?x-920 1000 50
Lomar D 1000 51
tions from different suppliers. The data indicated that com
1-Octanesulfonic acid 1000 20 positional variations Will unlikely signi?cantly affect perfor
mance, and optimal composition is typically about a 1:1 ratio
of fatty acids and fatty acids methyl esters. This product is a
US 2008/0277083 A1 Nov. 13, 2008

liquid that provides good performance and may also be used


in combination With a polycarboxylate (high molecular TABLE 7-continued
Weight fatty acids are typically solid or highly viscous). The
results indicate that variations in the composition of fatty 600 ppm1:1 350 ppm1:1
Baseline 600 ppm Scale-Guard ® Scale-Guard ®
acid/ fatty acid ester mixtures originating from different agri Time (min) %F PP23-3389 60116 60116
cultural sources Will unlikely affect performance.
[0066] TOFA 1 and TOFA 2 Were light-colored tall oil fatty 300 181.2 21.7 6.5 13.8
400 i 28.3 7.9 15.4
acid produced via fractional distillation of crude tall oil 500 i i 8.9 17.6
(available under the trade names XTOL® 101 and XTOL® 1,000 i i 9.2 23.9

300, respectively, from Georgia-Paci?c Chemicals inAtlanta,


Ga.).
Example 8
TABLE 6
[0068] Laboratory-testing results of selected chemistries
Chemical Dose, ppm %I
on burkeite scale using the BLDM are illustrated. ShoWn in
Experiment 1 Table 8 are results from burkeite scale inhibition in the labo
ratory experiments. The black liquor source Was a Southern
Hexanoic Acid 1000 66
Myristic Acid 1000 22 mill evaporator.
Dodecanoic Acid 1000 74
Stearic Acid 1000 60 TABLE 8
Nonanoic Acid 1000 47
TOFA 1 500 95 1,000 1,000 ppm
Undecanoic Acid 1000 57 Time Baseline 1,000 ppm Baseline ppm Baseline 2:1 AM
FA/ FAME 500 58 (min) %F FA/FAME %F AM %F FA/FAME
Heptadeconoic Acid 1000 49
Palmitic Acid 1000 46 30 272 193 109 65 123 43
TOFA 1 500 60 60 432 277 154 110 N/A 75
Experiment 2 120 N/A N/A 235 153 N/A 105

TOFA 1 500 22
TOFA 1 1000 57
TOFA 2 500 40 Example 9
TOFA 2 1000 55
FA/ FAME 500 73 [0069] In this Example, selected chemistries Were tested in
FA/ FAME 1000 72
Experiment 3 Softwood a mill setting using the BLDM and With sidestream arrange
FA/ FAME 1000 92 ment. Table 9 shoWs the effect of scale inhibitors on burkeite
AM 1000 91 deposition from ?eld-testing is illustrated. Southern mill
FA/ FAME 1000 95
black liquor Was used under mill conditionsihardWood,
AM 1000 95
Experiment 4 Hardwood sidestream arrangement, With chemicals fed into the side
AM 1000 61 stream line.
AM 1000 78
FA/ FAME 1000 90
TABLE 9
Baseline 1,000 ppm 1,000 ppm 1,000 ppm 1:1
Time (min) %F AM FNFAME AM-FNFAME
Example 7
300 21 5 10 1
[0067] This Example illustrates performance of selected 500 33 8 15 4
600 65* 9 20 5
chemistries on calcium carbonate scale using the BLDM.
800 i 13 30 8
Table 7 illustrates results from a calcium carbonate scale 1,000 i 21 i 15
inhibition laboratory experiment With a comparative param 1,100 i 25 i 20

eter (% fouling or “% F”) characterizing thermal conductiv 1,200 i 88* i 20

ity. PP23-3389 and Scale-Guard® 60119 are commercial 1,500 i i i 25

1,700 i i i 166*
calcium carbonate scale inhibitors (available from Nalco
Company® in Naperville, 111.). Evaporator black liquor from *indicates exponential growth
a MidWest mill derived from standard maple kraft Was used in
the experiments. [0070] It should be understood that various changes and
modi?cations to the embodiments described herein Would be
TABLE 7 apparent to those skilled in the art. Such changes and modi
?cations can be made Without departing from the spirit and
600 ppm1:1 350 ppm1:1 scope of the invention and Without diminishing its intended
Baseline 600 ppm Scale-Guard ® Scale-Guard ® advantages. It is therefore intended that such changes and
Time (min) %F PP23-3389 60116 60116
modi?cations be covered by the appended claims.
75 19.9 0 0.2 0
100 53 2.8 1.8 2.9
The claimed invention is:
150 112.4 7.6 5.5 7.5
200 153.8 12.7 2.8 9.7 1. A method of inhibiting scale deposition from spent
250 172.9 17.3 5.4 11.6 liquor in a pulp mill evaporator or concentrator, the method
comprising:
US 2008/0277083 A1 Nov. 13, 2008

(a) determining a level of scale deposition in the pulp mill 13. The method of claim 1, Wherein the organic carboxylic
evaporator or concentrator; and acid, organic fatty acid, and/or fatty acid ester is derived from
(b) adding an effective amount of a scale-inhibiting com one or more phases of biodiesel manufacturing processes
position to the black liquor, if the determined level of selected from the group consisting of: addition of acid to the
scale deposition is above a predetermined level; fatty acid salts solution of a crude fatty acid alkyl esters phase;
(c) Wherein the scale-inhibiting composition includes one addition of acid to the fatty acid salts solution of a crude
or more compounds selected from the group consisting glycerin phase; acidulation of at least one biodiesel manufac
of: monocarboxylic acids; polycarboxylic acids; fatty turing process stream containing at least one fatty acid salts
acids; loW and high molecular Weight aromatic aliphatic component; transesteri?cation reactions involving triglycer
and aromatic sulfonic acids acids; esters, anhydrides, ides; and combinations thereof.
and amides thereof; loW and high molecular Weight 14. The method of claim 1, Wherein the organic carboxylic
amines; and combinations thereof. acid, organic fatty acid, and/or fatty acid ester includes a
2. The method of claim 1, further comprising: component selected from the group consisting of: methyl
(a) inserting a probe having a temperature-regulated outer
esters, ethyl esters, salts, methanol, ethanol, glycerin, Water,
surface into the pulp mill evaporator or concentrator; and combinations thereof.
(b) contacting the temperature-regulated outer surface With
the spent liquor; 15. The method of claim 1, Wherein the organic carboxylic
(c) measuring a thermal conductivity of the temperature acid, organic fatty acid, and/ or fatty acid ester includes one or
regulated outer surface, Wherein the thermal conductiv more components selected from the group consisting of: C6
ity is dependent upon an amount of scale deposition on to C24 saturated and unsaturated fatty acids; C6 to C24 satu
the temperature-regulated outer surface; rated and unsaturated fatty acids salts; esters thereof With C1
(d) transmitting the measured thermal conductivity to a to C6 mono-, di-, and trihydric alcohols; and one or more
controller; inorganic salts.
(e) determining a level of scale deposition in the pulp mill 16. The method of claim 1, Wherein the organic fatty acid is
evaporator or concentrator, based upon the measured selected from the group consisting of: palmitic acid, palmi
thermal conductivity; and toleic acid, stearic acid, oleic acid, linoleic acid, linolenic
(f) adding an effective amount of the scale-inhibiting com acid, arachidic acid, eicosenoic acid, behenic acid, lignoceric
position to the spent liquor, if the determined level of acid, tetracosenic acid, and combinations thereof.
scale deposition is above the predetermined level. 17. The method of claim 1, Wherein the organic acid anhy
3. The method of claim 2, including intermittently measur dride or amide is selected from the group consisting of: octa
ing the thermal conductivity on the temperature-regulated decenyl/hexadecenyl-succinic anhydride; octadecenyl/isooc
outer surface of the probe. tadecenyl-succinic anhydride; fatty acid anhydride blends;
4. The method of claim 2, including continuously measur 1,8-naphthalenedicarboxylic acid amides; and combinations
ing the thermal conductivity on the temperature-regulated thereof.
outer surface of the probe. 18. The method of claim 1, Wherein the sulfonic acid is
5. The method of claim 1, Wherein the spent liquor has a selected from the group consisting of: styrenesulfonic-maleic
solids content beloW about 50%. acid copolymers having a 1:1 ratio and molecular Weight
6. The method of claim 1, Wherein the spent liquor is from about 1,000 to about 50,000; sulfonated naphthalene
derived from a process selected from the group consisting of: formaldehyde condensates; alkylsulfonic acids With the alkyl
kraft, alkaline, sul?te, and neutral sul?te semichemical. chain length from about C5 to about C18; and combinations
7. The method of claim 1, Wherein the scale includes one or thereof.
more scales selected from the group consisting of: burkeite, 19. The method of claim 1, Wherein the amine is selected
sodium sulfate, sodium carbonate, entrapped organic mate from the group consisting of: linear or cross-linked polyeth
rial, calcium carbonate, and combinations thereof. yleneimines With molecular Weight from about 1 ,000 to about
8. The method of claim 1, including adding about 1 ppm to 100,000; carboxymethyl or dithiocarbamate derivatives of
about 2,000 ppm of one or more of the compounds, based on linear or cross-linked polyethyleneimine With molecular
black liquor. Weight from about 1,000 to about 100,000; N-vinylpyrroli
9. The method of claim 1, Wherein the organic carboxylic done-diallyldimethylammonium copolymers; 4-piperidi
acid is selected from the group consisting of: acrylic-maleic nols; and combinations thereof.
acid copolymers in about a 1:1 ratio and having molecular 20. The method of claim 1, Wherein the pulp mill evapora
Weight from about 1,000 to about 50,000; ethylene-vinyl tor is a multiple-effect evaporator.
acetate-methacrylic acid copolymers having molecular 21. The method of claim 1, including monitoring the con
Weight from about 1,000 to about 50,000; phthalic acid and centration of the scale-inhibiting composition in the spent
other aromatic vic-dicarboxylic acids; linseed oil polymer; liquor by using an inert ?uorescent tracer.
and combinations thereof.
22. A method of monitoring scale deposition from spent
10. The method of claim 9, Wherein the linseed oil polymer
liquor in a pulp mill evaporator or concentrator, the method
is heat polymeriZed in the presence of maleic anhydride and
optionally cross-linked With pentaerythritol. comprising:
11. The method of claim 1, Wherein the organic carboxylic (a) inserting a probe having a temperature-regulated outer
acid includes one or a mixture of fatty acids and/or fatty acid surface into the pulp mill evaporator or concentrator;
esters With chain length from about C5 to about C50. (b) contacting the temperature-regulated outer surface With
12. The method of claim 1, Wherein the organic carboxylic the spent liquor;
acid, organic fatty acid, and/ or fatty acid ester is derived from (c) measuring a thermal conductivity on the temperature
a biodiesel manufacturing process. regulated outer surface, Wherein the thermal conductiv
US 2008/0277083 A1 Nov. 13, 2008

ity is dependent on an amount of scale deposition on the 24. The method of claim 22, Wherein the scale includes one
temperature-regulated outer surface; or more scales selected from the group consisting of:
(d) transmitting the measured thermal conductivity to a burkeite, sodium sulfate, sodium carbonate, entrapped
controller; and organic material, calcium carbonate, and combinations
(e) determining a level of scale deposition in the pulp mill thereof.
evaporator or concentrator, based upon the measured 25. The method of claim 22, including intermittently or
thermal conductivity. continuously measuring the thermal conductivity on the tem
23. The method of claim 22, including a temperature gra perature-regulated outer surface of the probe.
dient betWeen the spent liquor and the temperature-regulated
* * * * *
outer surface of the probe from about 70° C. to about 80° C.

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