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This is the process applicable only on cellulosic fibers especially cotton. John Mercer
invented this process in 1844.
Objectives
improved luster
increased ability to absorb dye
improved reactions with a variety of chemicals
improved strength/elongation
improved smoothness & hand feel
Changes after Mercerization
Before After
Changes after Mercerization
Washing off the caustic soda from the material while keeping
the material still in the stretch state (specially weft) to prevent
shrinkage
WHEN MERCERIZATION CAN BE CARRIED OUT ?
At Grey stage
After Desizing
After Scouring
Mercerization can be carried out on yarn, hanks, and in fabric form for both woven and knitted
fabric
A) Yarn mercerization
Batch: Hank mercerization
Cheese mercerization
Continuous:Single end mercerization
Tow mercerization
Warp mercerization
B) Knit Mercerization
Open mercerization
Closed mercerization (Round mercerization, tubular knit mercerization)
C) Cloth mercerization
Chainless mercerization (Roller mercerization)
Chain mercerization (Stenter mercerization)
Batch-up mercerization
WHAT ARE THE PARAMETERS OF
MERCERIZATION ?
• Concentration of NaOH
• Time of Treatment
• Tension applied
• Temperature
• Impurities of NaOH
Advantages
Highly Luster
High tensile strength
Highly smooth surface
A silky look & better dimensional stability
Highly moisture absorbent
Better crease recovery
Uniform dyeing & good color yield.
Then you have mercerized the fabric from which you design the
apparels because mercerization offer you above advantages over
normal fabric.
Bio-polishing
Process Variables :
To achieve optimum bio-polishing, the process variables have been varied
as mentioned below ......
Concentration : Concentration of enzyme: 0.5%, 1%, 2%, 2.5%, 3% & 4%.
Temperature : Temperatures are 40 0C, 45 0C, 50 0C, 55 0C & 60 0C.
pH : 3 - 4, 4 - 5 & 5 - 6.
M : L : 1:5, 1:10, 1:15 & 10.
Mechanical Agitation: Vigorous Stirring, Medium Stirring & Without
Stirring
Advantages & Disadvantages :
Depth of shade increases when enzyme treatment is
given before dyeing but the depth decreases when
enzyme treatment is given after dyeing.
Wash fastness of the enzyme treated sample after
dyeing is good but Wash fastness of the enzyme
treated sample before dyeing is very poo .
One bath application saves energy, time & cost but
the bio-polishing effect is not as good as the two bath
method .
Decreases the Pilling tendency .
Loss in weight.
Loss in strength.
Whiteness
The standard ceramic tile (Made of MgSO4) is
measured and set to equal 100. The other specimen
are rated against this standard.