INSTALLATION OPERATION &

MAINTENANCE MANUAL

Dust Collector

Revision Date Description of Revision By Approved

A Oct 2012 Issued For Approval RF

 Contents
1.0 INTRODUCTION ........................................................................................................................ 4
1.1 Scope ........................................................................................................................................... 4
1.2 Contact Information .................................................................................................................... 4
1.3 Safety .......................................................................................................................................... 4
1.3.1 General Safety .................................................................................................................................................. 4
1.3.2 Intended application and duty .......................................................................................................................... 4
1.3.3 Inspection and repair ........................................................................................................................................ 4

1.4 General Description .................................................................................................................... 5

1.4.1 Filter Chamber .................................................................................................................................................. 5
1.4.2 Filter Bags & Support Cages.............................................................................................................................. 6
1.4.3 Blow Tubes ....................................................................................................................................................... 6
1.4.4 Control Box ....................................................................................................................................................... 6

1.5 Surface Treatment ...................................................................................................................... 6

2.0 TECHNICAL SPECIFICATIONS ..................................................................................................... 7

2.1 Dust Collector ............................................................................................................................. 7

3.0 STORAGE .................................................................................................................................. 8

4.0 INSTALLATION .......................................................................................................................... 9

4.1 Procedure.................................................................................................................................... 9
4.2 Electrical .................................................................................................................................... 10
4.3 Start-up ..................................................................................................................................... 10
4.3.1 Timer .............................................................................................................................................................. 10
4.3.2 Lids ................................................................................................................................................................. 10
4.3.3 Compressed Air ............................................................................................................................................... 10
4.3.4 Leaks ............................................................................................................................................................... 11

5.0 OPERATION ............................................................................................................................ 12

6.0 MAINTENANCE ....................................................................................................................... 13

6.1 Operational Spot Checks ........................................................................................................... 13
6.2 Routine Checks.......................................................................................................................... 13
6.3 Three Monthly Checks .............................................................................................................. 13
6.4 Yearly Checks ............................................................................................................................ 13
6.5 SERVICE ..................................................................................................................................... 14
6.5.1 Bag Removal ................................................................................................................................................... 14

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 6.6 Diaphragm Valves ..................................................................................................................... 16
6.7 Lid Seals .................................................................................................................................... 16
6.8 Warnings ................................................................................................................................... 16
6.8.1 Electrical ......................................................................................................................................................... 16
6.8.2 Compressed Air ............................................................................................................................................... 16
6.8.3 Under Pressure Suction ................................................................................................................................... 16
6.8.4 Explosive Dust ................................................................................................................................................. 16
6.8.5 Respiration ..................................................................................................................................................... 16

7.0 SPARE PARTS .......................................................................................................................... 17

8.0 TROUBLE SHOOTING .............................................................................................................. 18

8.1 Troubleshooting Guide ............................................................................................................. 19

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1.0 INTRODUCTION

1.1 Scope
This manual is a guide for the safe Installation, Operation and Routine Maintenance of a Lime Systems
Dust Collector.

1.2 Contact Information

The Following Personnel can be contacted at Lime Systems should you require any further information
regarding the safe operation, performance or maintenance of the equipment.
Carey O’Keefe
Tel : (08) 9259 8400
Fax : (08) 9358 0003
Email : carey@limesystems.com.au

1.3 Safety
It is essential for work personnel to thoroughly read this manual before attempting to operate or carry
out any work on this piece of equipment.

1.3.1 General Safety

• During operation always check that all equipment functions normally and report any
malfunctions and/or damage to your supervisor
• Never try to clear, maintain or adjust the equipment when in operation
• Always use the site “tag out” procedures
• All electrical installations/maintenance must be carried out by a suitably qualified electrician.
• Lifting of the equipment or parts must be carried out by personnel suitably trained in safe
lifting procedures.
• Suitable Personal Protective Equipment (PPE) must be worn.

1.3.2 Intended application and duty

This equipment is designed specifically for the application and duty as outlined in this manual. Use of
the equipment in any other manner may cause damage to the equipment and/or injury to personnel.
Lime Systems does not guarantee that this equipment is safe for any application other than that as
specifically stated in this manual.

1.3.3 Inspection and repair

Inspections and repairs which are beyond the technical ability of the user or scope of this manual must
be directed to lime systems.

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1.4 General Description
The Lime Systems - Bulk Storage Solutions SILO VENT FILTER has been designed to suit most
applications for Bulk Storage Silos in the mining industry (from standard applications to Ex’d T6 Rated
hazardous areas)
It has been designed with both service and safety being paramount for the end user.
For the service of the Silo Vent Filter, just one 17mm spanner is required to change the filter bags and
being only 1.2mtrs tall can be accessed internally whilst standing on the silo roof with confident safety.
The Lime Systems - Bulk Storage Solutions SILO VENT FILTER has twin lids with safety locking pins to
prevent premature closure either by the wind or accident. The lids are easily lifted with one hand
leaving the other free for the safety pin installation.

Standard Dust Collector – SVF18

1.4.1 Filter Chamber

The filter chamber is divided into two parts by the tube sheet. Above the tube sheet is the clean air
plenum which houses the blow tubes for reverse pulsing.
Below the tube sheet is the filter (or dirty air) section of the dust collector.
The base of the collector is attached to the silo via a welded flange.
Dust laden air enters the dirty air section from the bottom of the filter chamber. As the air passes
through the filter the dust is retained on the outside of the filter bags and the clean air exits via the
clean air plenum.
The filter bags are reverse pulsed in rows causing the dust to be released from the filter material and
deposited below the filter chamber, back into the silo.

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1.4.2 Filter Bags & Support Cages

The filter bags are suspended from the tube sheet by snap lock cuffs sewn into the top of the bag.
Selection of the cloth is made for the specific application.
The filter bags are supported by wire cages fitted inside the bag to help retain shape and form.
Attached to the top of the support cage is a venturi designed to increase the compressed air volume by
drawing external air into the top of the filter bag.
Below the filter bags is an enclosed section with a mesh screen to protect the bags from damage by over
filling of the silo as well as preventing any used bags or foreign objects making their way into the silo

1.4.3 Blow Tubes

The blow tubes are fitted into the bulk head connectors above the tube sheet to direct jets of
compressed air into the venturi and filter bags for reverse pulse cleaning.
The blow tube receives pulses of compressed air via diaphragm valves mounted above the compressed
air plenum. The compressed air plenum is provided to ensure a clean, sharp pulse of the required
measurement of air into the blow tubes and filter bags

1.4.4 Control Box

Solenoid valves mounted in the electrical control box receive signals from the timer card to activate the
diaphragm valve.
As each type of dust and dust loading requires different pulsing, the electronically operated solid state
timer has provision to adjust the time between pulses and the duration of the pulse. A transformer is
used for protection against external electrical surge. Indicator lights are provided for pulse station
checking. Power input is 110 volts

1.5 Surface Treatment

Internal Surfaces As Fabricated

External Surfaces Blast Cleaned to Class 2.5

Paint Powder Coated

Colour N44 Bridge grey

Examine the unit carefully when it arrives at your site. Ensure that no physical damage has occurred and
that all components have arrived.
Depending on transport requirements transport plates may be fitted to the suspension points at four (4)
places to prevent damage to the seal. These should be removed after installation. In some cases the unit
will be delivered unassembled, please obtain the packing list from the crate containing the gyrator,
suspension links, seal, seal straps, and fasteners and cross check that all components have been
received. If this is not the case immediately notify Lime Systems.

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2.0 TECHNICAL SPECIFICATIONS

2.1 Dust Collector

Model SVF-18
Serial Number SVF18-036
Filter Bag Details 18off, 1300mm Long, PE551 Polyester
Filter Cage Details 18off, 1300mm Long, Mild Steel with Aluminium Venturi
Filter Area 11.91m2
Control Card Dwyer 24V
Diaphragm Valves Goyen DD Series Air Operated
Solenoid Valves Goyen 24VDC
Compressed Air Consumption 15.2m3/hr
Recommended Air Pressure 630-700 kPa (90-100psi)
Maximum Air Pressure 790 kPa (110psi)
Fan Model SVF18-FAN
Fan Motor Manufacturer Weg
Fan Motor Power 0.55kW, 2-pole
Fan air throughput 1200 M3/hr
Weight 380Kg
Overall Dimensions (LxWxH) 1800mm x 1400mm x 1600mm

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3.0 STORAGE

If equipment is not to be placed into immediate use or if temporary or prolonged periods of storage is
anticipated, the following procedures should be implemented:
• Indoor storage is highly recommended
• Outdoor storage is acceptable if indoor storage is not achievable, however, the unit must be
covered with watertight wrap and sealed so no cavities can accumulate water
• Thorough inspection of parts and components must be carried out after prolonged storage to
ensure all parts are in good condition. Any irregularities must be communicated to Lime
Systems before the equipment is re-installed to facilitate warranty considerations.

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4.0 INSTALLATION

The Lime Systems - Bulk Storage Solutions SILO VENT FILTER will be shipped to the customer in an
assembled condition requiring only the fan to be fitted (shipped separate for transport ease).
A gasket and bolts will be supplied for fitment to the silo mounting flange.

4.1 Procedure
Fit the fan and motor assembly to the Lime Systems - Bulk Storage Solutions Silo Vent Filter whilst at
ground level before lifting into the service location
The Silo Vent Filter can be lifted by the lugs provided on the upper section of the unit and around the
fan outlet flange, lowered partially in situ ready for mating to the silo roof flange.

Incorrect slinging may cause damage to the equipment. Always use all lifting lugs provided.
Lifting should only be carried out by suitably trained personnel
Please refer to the Dust Collector General Arrangement Drawing for Specific Dimensions and Weights

Ensure sealing gasket is in place before lowering into the roof cavity,
Check the correct orientation of the Silo Vent Filter is achieved then remove the transport bolts holding
the bag protection basket and line up the bolt holes.
Lower the unit fully onto the mating flange ensuring the two sealing gaskets are in place.
Once correct alignment is achieved, bolt & tighten the Silo Vent Filter to the silo mating flange.

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Connect plant air to the compressed air plenum and plant power to the fan motor ensuring correct
polarity and rotation of the fan impellor, then connect the plant power to the units control box
The timer card is pre-wired to the solenoid valves. A 110 Volt 2 Amp supply is required to power the
card. If external control switching is not required, the terminals provided for this purpose should be
looped. (DIP controls may require interconnection).
The Silo Vent Filter is ready to run once the start-up procedure is completed – See Section 6 of this
manual for correct start-up procedure.

4.2 Electrical
See Section 11.0 – Appendices for Sub-vendor information and manuals

4.3 Start-up

4.3.1 Timer

Check the pulse timer is operating on catch step. For initial start up and running, the duration of pulse is
factory set and should be left as is. The time between pulses may be set at 24 second intervals for the
initial period of start up. The differential pressure drop should be monitored and the pulse intervals
adjusted to allow the collector to maintain an even pressure drop of between 0.5 kPa and 1.5 kPa.

4.3.2 Lids

Check both lids are closed and sealing by tightening the two wing nuts as pictured below

4.3.3 Compressed Air

Turn on the compressed air ensuring a supply of clean dry air between 630 and 700 kPa after checking
the compressed air plenum for retained water via the drain valve located on the left underside of the

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compressed air plenum. The Silo Vent Filter should commence pulsing in sequence with power to the
timer. Check the pressure in the compressed air plenum returns to at least 630 kPa before the next
sequence pulse to ensure sufficient air quantity is available.

4.3.4 Leaks

Once the Silo Vent Filter fan is operating the unit should be checked for leaks at all the sealing points.
If any leaks are evident disconnect the air supply and tighten the offending component or add sealant
and allow to dry before re connecting to plant air.

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5.0 OPERATION

When fully installed, operation of the Lime Systems dust collector will be fully automatic.

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6.0 MAINTENANCE

6.1 Operational Spot Checks

Plant operators and maintenance staff should be encouraged to note any changes in operation of the
dust collector whilst carrying out their normal duties in the area, e.g. different noise levels, rattles and
dust emissions.
CAUTION: Opening the Silo Vent Filter
Before opening the Silo Vent Filter, close the plant air valve located on the compressed air plenum and
drain the air from the plenum via the drain valve

6.2 Routine Checks

• Pulse is regular on each step
• Compressed air is maintained at between 630 and 700 kPa
• No visible emissions
• The pressure drop across the filter remains reasonably stable without sharp fluctuations.
• Lids are sealed correctly to prevent ingress of water.
• Check the moisture in compressed air supply by draining compressed air plenum.

6.3 Three Monthly Checks

• Open the top access doors and check for visible signs of dust inside the clean air chamber
• Check the door seals for signs of wear and deterioration
• Drain the compressed air plenum
• Pulse the collector, checking the sequence and timing of the pulse
• Check pressure of pulse timer

6.4 Yearly Checks

• Strip and check the diaphragm valve
• Check for signs of deterioration in the pulse flexible Connection
• Check the deterioration or damage of protective coatings
• Remove the filter bags and replace (see “changing the bags”)
• Check the venturis and cages for damage
• Check the blow tubes for damage
• Check the electrical connection for deterioration
• Check for deterioration in the signal tube connector

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6.5 SERVICE

6.5.1 Bag Removal

For bag replacement please follow the procedure described below. Open the two lid halves and lock into
place using the Safety Pins provided (Figure 1). Failure to use Safety Pins could result in an injury due to
lids closing prematurely.

Figure 1

Loosen the retaining nut and unscrew the bulk head fitting enough to release the blow tube and
withdraw the tube (Figure 2)

Figure 2

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Remove the cage (venturi attached).
Squeeze the snap cuff away from the tube sheet and withdraw the filter bag (Figure 3). Always wear a
face mask during this operation.

Figure 3

Note: the filter bag may be rolled up as it is withdrawn keeping it below face level and thus allowing
dust to fall down and away from the service personnel. Place the bag into a receptacle such as a garbage
bag and seal or refit after inspection. Thoroughly clean the clean air plenum of loose dust before start
up.
To replace the bags, Lower the base of the bag through the hole in the tube sheet and squeeze the snap
cuff out of the round. Fit snap cuff groove to the tube sheet and allow to snap into position. Check the
groove is engaged completely by tapping the inside of the bag lightly.
Then lower the cage into the filter bag ensuring the lip of the venturi rests on the support ring sitting on
the tube sheet surrounding the filter bag snap cuff (Figure 4).

Figure 4

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Replace the end of the blow tube in the bulk head fitting, sliding home until the bolt hole is aligned at
the other end. Secure the bolt. Ensure the blow tube holes face downward central to the venturis.

6.6 Diaphragm Valves

Remove the back of the valve carefully to avoid the loss of internal parts. Remove the diaphragm and
inspect for deterioration. If deterioration has occurred these need to be replaced.

6.7 Lid Seals

Before closing Lids, always ensure there are no particles adhered to the seal. After closing, tighten the
clamps evenly without over compression of the seal.

6.8 Warnings

6.8.1 Electrical

Isolate and tag off electrical connections before commencing maintenance on the system.

6.8.2 Compressed Air

Isolate, bleed off pressure and tag compressed air connection before commencing maintenance on the
system.

6.8.3 Under Pressure Suction

Do not open lids while the system is operating.

6.8.4 Explosive Dust

Some dusts are explosive. Do not commence “Hot Work” without correct permit.

6.8.5 Respiration

Ensure adequate masks are worn in dusty places.

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7.0 SPARE PARTS

7 Recommended spare parts for the Lime Systems - Bulk Storage Solutions SILO VENT FILTER are:

Part Number Quantity Description

14-0018-0001 18 Filter Bag

14-0018-0002 4 Filter Bag Cage

14-0018-0003 1 Diaphragm Valve

14-0018-0004 1 Solenoid Valve

A full list of spares and pricing is available on request from Lime Systems.

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8.0 TROUBLE SHOOTING

Please refer to the troubleshooting guide on the next page

NOTE:
Choked-up bags may be cleaned by pulsing collector without the fan running. If bags cannot be cleaned
in this manner, or choke up rapidly again, full investigation should be carried out or bags may need
replacement.
Sharp fluctuation of the pressure drop across the filter usually indicates other mechanical problems,
whereas slow rise in pressure may indicate bag life has been reached.

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 8.1 Troubleshooting Guide

Symptom Possible Verification Corrective

Preventative Action Comments
Observed Cause(s) Check Action

DUST EMITTING CHECK CAGE FOR DAMAGE

HOLE IN BAG INSPECT BAG & CAGE REPLACE BAG OK? - see next
FROM FAN OUTLET REPLACE IF DAMAGED

DUST EMITTING INCORRECTLY

INSPECT BAG FITMENT REFIT BAG READ INSTALLATION MANUAL
FROM FAN OUTLET INSTALLED BAG

PRESSURE BUILD UP INCREASE MAINTENANCE

CHOKED BAGS INSPECT BAGS REPLACE BAGS OK? - see next
IN SILO SCHEDULE

DRAIN COMPRESSED INCREASE MAINTENANCE

BAGS CHOKING MOISTURE PRESENT INSPECT BAG OK? - see next
AIR PLENUM SCHEDULE

INSPECT CLEAN AIR

BAGS CHOKING MOISTURE PRESENT TIGHTEN LID SEAL ENSURE LID SEALING CORRECTLY
PLENUM

NO AIR PLANT AIR OFF OPEN DRAIN VALVE TURN PLANT AIR ON OK? - see next

INCORRECTLY
NO AIR PULSING CHECK BLOW TUBE
INSTALLED BLOW REFIT TUBES READ INSTALLATION MANUAL OK? - see next
INTO BAGS ALIGNMENT
TUBE

NO AIR PULSING DIAPHRAGM NOT

DISMANTLE & INSPECT REPAIR OR REPLACE OK? - see next
INTO BAGS WORKING

TOO LONG BETWEEN

INCORRECT PULSING INCORRECT TIMING ADJUST TIMING ADJUST TO SUIT CONDITIONS OK? - see next
PULSES

TOO SHORT BETWEEN

INCORRECT PULSING INCORRECT TIMING ADJUST TIMING ADJUST TO SUIT CONDITIONS OK? - see next
PULSES

SOLENOID NOT TEST WITH

INCORRECT PULSING REPLACE SOLENOID
WORKING VOLTMETER

TURN PLANT POWER

NO PULSING NO POWER CHECK PLANT POWER
ON

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