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Component Location

UENR2540 Harness And Wire Electrical Schematic Symbols


November 2011
Module Identifiers (MID) Wire Description Component
Schematic Machine
Component
Schematic Machine Symbols
Wire Wire Wire Wire Location Location Location Location
MID No. Module Number Color
Description
Number Color
Description
A/C Unit D-5 1 Sensor Inj Actuation Pressure B-11 2
1E Monitor Panel Power Circuits Lighting Circuits Alarm Fault F-3 G Sensor Intake Air Temperature B-11 2
T
Alarm Travel A-4 3 Sensor Squeeze Pressure A-9 E
24 Engine Controller 101 RD Battery + 607 PK Chassis Lamp
Circuit Breaker
103 RD Monitor 615 YL Cab Lamp Alternator E-11 4 Sensor Turbo Outlet Pressure B-11 2 Pressure Temperature Level Flow
69 Engine/Pump Controller Battery F-11 5 Sensor WTR Separator Level I-7 16 Symbol Symbol Symbol Symbol Symbol
105 RD Key Switch 616 BU Boom Lamp
6A Attachment Controller Battery F-12 5 Solenoid 1 1Pump-2Pump Exchange B-10 28
109 RD Alternator B+ 638 WH ATCH Beacon Relay
Breaker Alternator H-10 1 Solenoid 1Way/2Way Cont B-5 17 Symbols and Definitions
110 RD Timer Relay B+ 645 RD Switch Panel to Boom Lamp Relay
Breaker Heater H-10 36 Solenoid 2 1Pump-2Pump Exchange B-10 28
112 PU Main Power Relay Output 646 RD Switch Panel to Cab Lamp Relay Fuse: A component in an electrical circuit that will open the circuit if too much current flows
Solenoid A/C Clutch E-11 25
Component Identifiers (CID¹) For 113 OR Switch Panel/Radio A623 BU Switch Panel to Chassis Lamp Relay
Control Power Window G-4 8
through it.
Control Engine / Pump E-8 1 Solenoid Action 1 B-5 29
Engine/Pump Control (MID² No. 69) 114 RD Forward Horn Control Circuits
Control Valve C-7 31 Solenoid Action 2 B-5 30 Switch (Normally Open): A switch that will close at a specified point (temp, press, etc.). The
CID Component 115 RD Cab Lamp 763 BU Travel Speed Solenoid Control Wiper F-2 G Solenoid DBL Action B-10 28 circle indicates that the component has screw terminals and a wire can be disconnected from it.
118 GY Wiper/Washer 779 WH Low Pressure ATCH Quick Coupler Solenoid Solenoid Fine Swing C-3 18
91 Throttle Position Signal Converter D-5 10
Switch (Normally Closed): A switch that will open at a specified point (temp, press, etc.).
119 PK Aux Ckt 780 PU Quick Coupler SW to Solenoid Converter 12V 7A I-5 13 Solenoid Flow Limit A-12 19
96 Fuel Level Sensor No circle indicates that the wire cannot be disconnected from the component.
120 YL 12V 10A Converter 1 788 YL Engine Speed - Diode B-2 9 Solenoid Hyd Lock C-9 20
110 Engine Coolant Temperature Sensor 123 WH Aux Circuit A701 GY Injector #1 Diode I-12 1 Solenoid Power Shift Cont A-11 E Ground (Wired): This indicates that the component is connected to a grounded wire. The
167 Alternator 124 GN A/C A702 PU Injector #2 Diode I-9 1 Solenoid Primary NFC A-12 E grounded wire is fastened to the machine.
Engine Control F-12 4 Solenoid Quick Coupler A-11 E
168 Voltage Of The Power Supply (keyswitch) 129 BU Cigar Lighter A703 BR Injector #3
Engine Speed Pickup E-12 14 Solenoid Relief 1 B-5 E Ground (Case): This indicates that the component does not have a wire connected to ground.
190 Speed Sensor 130 RD Coolant Temp Sensor A704 GN Injector #4
Heater Unit D-5 1 Solenoid Relief 2 B-5 E It is grounded by being fastened to the machine.
286 Signal For Engine Oil Pressure Decrease 135 BU Switched Conveter Output A705 BU Injector #5
Horn C-1 6 Solenoid Relief Check 1 B-5 17
139 OR 12V Mem Out A706 GY Injector #6 Solenoid Relief Check 2 B-5 24 Reed Switch: A switch whose contacts are controlled by a magnet. A magnet closes the
291 Fan Motor Proportional Reducing Valve IAP Control Valve A-11 35
contacts of a normally open reed switch; it opens the contacts of a normally closed reed switch.
143 BR Boom Float A755 PK Throttle Switch #1 Ind Unit H-1 B Solenoid Stem 1 Cont (A) B-9 E

325C Excavator
374 Swing Brake Solenoid Valve Solenoid Stem 1 Cont (B) B-9 E
147 PU Atch Sol A756 BU Throttle Switch #2 Injector 1 thru 6 C-11 2
Sender: A component that is used with a temperature or pressure gauge. The sender
376 Travel Alarm 149 RD Boom Lamp A757 GY Throttle Switch #3 Joystick H-1 B Solenoid Stem 2 Cont (A) B-9 E measures the temperature or pressure. Its resistance changes to give an indication to

Electrical System
Proportional Reducing Valve For The Power Shift 150 OR Quick Coupler A758 BR Throttle Switch #4 Joystick I-3 C Solenoid Stem 2 Cont (B) B-9 E T
the gauge of the temperature or pressure.
581 Lamp Boom C-1 7 Solenoid Stem 3 Cont (A) B-9 E
Pressure 151 GN Neutral Start Limit Switch A762 PU Engine Speed +
Lamp Cab G-1 8 Solenoid Stem 3 Cont (B) B-9 E Relay (Magnetic Switch): A relay is an electrical component that is activated by electricity.
586 Engine Speed Dial 152 BU Lower Wiper/Washer A768 BU Backup EPR SW Valve to Power Switch Sol
Lamp Chassis B-2 9 Solenoid Swing Brake C-9 20 It has a coil that makes an electromagnet when current flows through it. The
154 RD Neutral Start Limit Switch A769 GY Backup EPR SW Valve to Power Switch Sol electromagnet can open or close the switch part of the relay.
587 Feedback Sensor For The Governor Actuator Lamp Dome G-2 10 Solenoid Thumb Close (Atachment) A-12 38 BMM499-UP
160 PU Chassis Lamp A770 PK Electronic Pump Control Bypass Switch to Resistor Lighter F-2 A Solenoid Thumb Open (Atachment) A-12 38
590 Engine Control BKW398-UP Solenoid: A solenoid is an electrical component that is activated by electricity. It has a
168 RD Aux Circuit F773 OR Governor Acceleration Meter Service F-2 A Solenoid Travel Speed C-9 20
coil that makes an electromagnet when current flows through it. The electromagnet
Solenoid Travel Straight C-9 20
598 Travel Speed Solenoid 169 PK Backup/Monitor Control F774 WH Governor Deceleration Monitor F-1 11 can open or close a valve or move a piece of metal that can do work.
175 RD A/C Blower H705 BR Fuel Pump Relay Motor Fuel Pump I-7 25 Switch 1Pump-2Pump Exchange D-4 B
600 Hydraulic Oil Temperature Sensor Motor Lower Washer I-7 31 Switch A/C Panel D-1 G Magnetic Latch Solenoid: A magnetic latch solenoid is an electrical component that is
179 BU 12V 10A Converter 2 H792 BR ATCH Boom Start Boom Up/Down Relay 1
Motor Lower Wiper I-2 H Switch ACL F-9 E activated by electricity and held latched by a permanent magnet. It has two coils (latch and unlatch)
1161 Pump Delivery Pressure Sensor (Drive) 180 GN Aux Circuit M734 BR Travel Mode Switch
Switch Auxillay Hydraulic Pressure I-1 32 that make electromagnet when current flows through them. It also has an internal switch that places
Motor Starter E-12 12
1162 Pump Delivery Pressure Sensor 2 (Idle) 184 RD E/P Control M736 BU Governor Command
Motor Washer I-7 15 Switch Backup EPR Valve G-2 B the latch coil circuit open at the time the coil latches.
188 WH Fuel Pump M737 WH Flow Limit Press Valve Solenoid
1178 Boom Hold Pressure Sensor Motor Wiper F-1 34 Switch Backup Governor H-2 B
189 RD Engine Governer Actuator M738 OR Prim NFC Press PRV Pump Refueling A-2 27 Switch Coolant Level I-7 21 Harness and Wire Symbols
¹ The CID is a diagnostic code that indicates which component is faulty.
191 WH Atch Fine Swing Cont SW M739 YL Solenoid Return 2 Relay Boom Lamp I-8 23 Switch Disconnect G-8 23 Wire, Cable, or Harness Harness Identification Letter(s):
² The MID is a diagnostic code that indicates which electronic control module Relay Cab Lamp H-9 23 Switch Engine Oil Level A-4 12 Assembly Identification: Includes (A, B, C, ..., AA, AB, AC, ...)
196 BU INSP Lamp M740 PK Travel Straight Solenoid
diagnosed the fault. Harness Identification Letters and
199 OR Beacon Lamp M741 GY Travel Alarm Cancel Relay Chassis Lamp H-9 23 Switch Engine Oil Level E-11 12 Harness Connector Serialization Code:
Harness Connector Serialization
The "C" stands for "Connector" and the
Relay Fuel Pump G-9 1 Switch Fine Swing Control D-3 D Codes (see sample).
Ground Circuits M742 PU AEC Model Switch number indicates which connector in the
Relay Heater F-11 23 Switch Hammer Pressure I-1, A-12 E AG-C4 L-C12 harness (C1, C2, C3, ...).
Component Identifiers (CID¹) For 200 BK Main Chassis M743 GN Travel Mode Switch
Relay Horn H-9 23 Switch Heater Panel D-1 G 111-7898 3E-5179
L-C12
201 BK Opr. Mon. Return M744 PK ATCH Boom Float Display Relay 3E-5179
Engine Control (MID² No. 24) 210 BK Converter Ground M745 BU ATCH Smart Boom Up/Down Relay 2
Relay Hydraulic Lock H-9 23 Switch Hydraulic Filter A-5 E
Part Number: for Connector Plug 1
Part Number: for Connector Receptacle
Relay Main H-12 23 Switch Joystick Pressure I-2 H
CID Component 211 BK Converter Ground M746 YL ATCH Smart Boom Up/Down Relay 1 Relay Neutral Start G-9 23 Switch Key H-1 B 2
229 BK Battery - M747 PU ATCH Boom Float Exchange Relay Refueling Power A-2 27 Switch Lower Washer D-2 B
Plug Receptacle
1 Injector Solenoid 1st Cylinder 235 BK E/P Control Ground M748 OR ATCH Boom Down Pressure Sw Relay Refueling Start A-3 26 Switch Lower Wiper D-2 B Pin or Socket Number
Switch Medium Line Pressure I-1 32 5A
Relay Refueling Stop A-3 27
2 Injector Solenoid 2nd Cylinder Basic Machine Circuits M749 WH ATCH Boom Check Solenoid 2
1 Deutsch connector: Typical representation
Component
Relay Start H-12 23 Switch Neutral Start Limit I-3 H of a Deutsch connector. The plug contains all Fuse (5 Amps) 9X-1123
304 WH Start Relay Output R746 PK Turbo Outlet Pressure 2 Part Number
3 Injector Solenoid 3rd Cylinder Relay Thumb Open Relay (Atachment) I-12 37 Switch One Touch Low Idle H-1 B sockets and the receptacle contains all pins.
306 GN Starter Relay Coil to Neut Start Switch R747 GY Atmospheric Pressure 325-AG135 PK-14
Relay Thumb Close Relay (Atachment) I-12 37 Switch Panel E-1 G
307 OR Key Start To Neut Start Switch 892 BR CAT Data Link - 1 Sure-Seal connector: Typical representation Harness identification code:
4 Injector Solenoid 4th Cylinder Relay Timer I-10 23 Switch Power Window D-2 H of a Sure-Seal connector. The plug and receptacle This example indicates wire group 325, Wire Gauge
5 Injector Solenoid 5th Cylinder 308 YL Main Power Relay Coil 893 GN CAT Data Link + Seat with Seat Heater H-2 27 Switch Power Window G-4 G 2 contain both pins and sockets. wire 135 in harness "AG". Wire Color
310 PU Start Aid Switch To Start Aid Solenoid A893 OR Fuel Pump Sender Hydraulic Temperature A-5 A Switch Quick Coupler F-3 B
6 Injector Solenoid 6th Cylinder Switch Refueling A-4 26
320 RD Horn Relay To Horn Switch F889 WH Throttle Sensor A/C Photo F-1 G
42 Injector Actuation Control Valve 321 BR Backup Alarm Lamp Travel Alarm G826 BR Oil Pressure Sensor +5V Sensor Atmospheric Pressure B-11 2 Switch Refueling (NC) A-3 26
91 Backup Throttle Position Switch 322 GY Forward Horn G827 BU Oil Pressure Sensor Return Sensor Coolant Temperature B-11 2 Switch Refueling (NO) A-3 26
© 2011 Caterpillar All Rights Reserved Printed in U.S.A.
Sensor Discharge Pressure 1 A-11 E Switch Seat Heater D-2 G
94 Fuel Pressure Sensor 323 WH ATCH Refueling Power Relay G828 WH Eng Pressure Sensor +5V
Switch Secondary Shutdown G-5 C
Sensor Discharge Pressure 2 A-10 E
100 Engine Oil Pressure Sensor 325 PK ATCH Refueling Stop Sw G829 GN Eng Pressure Sensor Return
Sensor Dual Cam SP/TMG (HIGH) B-11 2 Switch Single-Double Action Exchange D-3 B
326 RD Engine Shutdown Solenoid To Key Switch G833 PK Eng Temp Sensor Rtn
110 Engine Coolant Sensor Sensor Dual Cam SP/TMG (LOW) B-11 2 Switch Str Pressure I-1 C
329 YL ATCH Refueling Stop Relay G849 BR Inj Actuation Pressure Sensor Engine Oil Pressure C-11 2 Switch Throttle Position H-1 B
164 Injector Pressure Sensor
365 YL ATCH Refueling Start Relay G850 BU Inlet Air Htr Relay Sensor Engine Oil Temperature Passive B-11 2 Switch Travel Left I-2 H
168 System Voltage Monitoring Circuits G853 OR Intake Air Temp Sensor FLY TMG Cal B-11 2 Switch Travel Right I-2 H
172 Inlet Air Temperature Sensor 403 GN Alternator+C96 Term G854 PK IAP Control Valve Sensor Fuel Level A-4 26 Switch Window Limit F-1 33
Sensor Fuel Pressure C-11 2 Switch Window Limit G-1 G
175 Engine Oil Temperature Sensor 405 GY Opr. Mon. Oil Pressure (Low Setting) G855 PU IAPCV Common
Connector Location Off Machine Switch Specification
247 J1939 Data Link 410 WH Opr. Mon. Fault Alarm G856 WH Timing Cal Probe + A = Inside of Cab Area E = Inside of pump Compartment
Schematic Machine Part No. Function Actuate Deactuate Contact Position
412 BU Opr. Mon. Coolant Level G857 YL Timing Cal Probe - Connector Number
253 Personality Module B = Inside of Right Console Area F = Inside of Engine Compartment Location Location
635 ± 58 mm H2O
154-0498 ACL Switch - Normally Open
430 BU Opr. Mon. Air Filter K843 GN Stem 3 Extend Switch C = Inside of Left Console Area G = Around Dash Area CONN 1 C-12 2
254 ECM Error
487 OR Hyd. Oil Flow Switch K844 GY Stem 4 Extend Switch D = Swing Motor Area H = Under Operators Platform CONN 2 G-12 23 ATCH Boom Down Pressure Switch
261 Timing Sensor Calibration CONN 3 G-12 23
ATCH Hammer Pressure Switch
491 PK Hyd. Oil Temp Sensor K847 PU Stem 3 Retract Switch
Joystick Pressure Swicth
262 Analog Sensor Power Supply Voltage 495 GN Fuel Level Signal K848 WH Stem 4 Retract Switch CONN 4 G-11 23
ATCH Str Pressure Switch
490 ± 49 kPa 290 kPa MIN
Normally Open
CONN 5 G-10 23 167-3466 (71.07 ± 7.11 psi) (42.06 psi)
263 Digital Supply Sensor 496 WH Opr. Mon. Panel Hyd. Oil Level K849 YL Hammer Pressure Switch Travel Left Pressure Switch
CONN 6 G-10 23 Travel Right Pressure Switch
268 Check Programmable Parameters C468 BU Engine Oil Level K850 BR ATT Stem 2
CONN 7 I-10 23 ATCH Aux Hyd Pressure Switch
ATCH Medium line Pressure Switch
273 Turbocharger Compressor Outlet Press. Sens. E469 YL Tool Pressure Sensor K851 BU Medium Line Pressure SW CONN 8 G-7 H

(Dimensions: 39 inches x 28 inches)


E470 BR Negative Cont. Pressure Sensor 1 K852 GN Aux Hyd Pressure SW CONN 9 H-7 H
274 Atmospheric Pressure Sensor 168-7557 ATCH Up/Down Pressure Switch 13780 kPa Max 10335 ± 689 kPa Normally Closed
E471 BU Negative Cont. Pressure Sensor 2 K853 GY Atch Pump 1 Control Valve 23 CONN 10 I-5 H
320 Speed Timing Sensor 37 16 C CONN 11 E-6 13
E472 GN 12V Supply From Valve Control K854 OR Atch Pump 2 Control Valve 15 31
36
342 Secondary Speed Timing Sensor E473 GY Stem 1 Modulation K855 PK Seperator Valve 5
A 10 H 8 CONN 12 A-6 H
32 33 34
CONN 13 E-6 E
617 Air Heater Relay E474 OR Stem 2 Modulation K856 PU Stem 1 Control Valve A 1 B
21 13 11 CONN 14 F-5 E
1627 Fuel Pump Relay E475 PK Stem 3 Modulation K857 WH Stem 2 Control Valve A G
7 CONN 15 F-4 H
35
24 30
E476 PU Stem 4 Modulation K858 YL Stem 3 Control Valve A 25 CONN 16 E-4 G
Resistor, Sender and Solenoid Specifications

UENR2540
39
E480 WH Overload Alm Cancel Sw K859 BR Stem 4 Control Valve A D CONN 17 E-4 G
Part No. Component Description Resistance (Ohms)¹
Component Identifiers (CID¹) For F441 GN Oil Temp K860 BU Stem 1 Control Valve B 2
18
6
CONN 18 E-4 G Travel Speed Solenoid
CONN 19 D-4 G Swing Brake Solenoid
Valve Control (MID² No. 06A) H446 PK O.L.W.D. Pressure Sensor K861 GN Stem 2 Control Valve B 4 22
F
12
26
29
20 17
CONN 20 B-4 26
121-1491
Travel Straight Solenoid
32.0 ± 3.2
H465 GN Travel Alarm Cancel Indicator K862 GY Stem 3 Control Valve B 14
CID Component CONN 21 B-4 26 Hydraulic Lock Solenoid
H466 BU AEC Mode Indicator K863 OR Stem 4 Control Valve B E 111-9916 ATCH Valve Separate Valve Solenoid 11.7 ± 2.2
CONN 22 G-3 H
145 12 V Power Supply 38 28
27 Hydraulic Oil Temperature Sendor
H467 WH Travel Mode Indicator 1 K864 PK ATT Relief Valve Solenoid 1 9 CONN 23 H-3 H 4I-5394 6134 to 7496
3
1522 Variable Relief #2 Check Solenoid Valve H473 BR Travel Straight Pressure Switch K865 PU ATT Relief Valve Solenoid 2 CONN 24 H-3 H 112-0090 ATCH Relief Solenoid 19.5 ± 2.0
19
1523 Variable Relief #1 Check Solenoid Valve H474 GN Travel Right Pressure Switch K866 WH ATT 1-Way/2-Way Control Valve Solenoid
CONN 25 H-3 H 107-7056 ATCH Fine Swing Solenoid 34 ± .5
CONN 26 I-3 C
1593 ATT Valve #1 Extension H475 BU Travel Left Pressure Switch K867 YL ATT Solenoid Return 1 7Y-8242 Backup Resistor 47 ± 4.7
CONN 27 I-3 C
1594 ATT Valve #2 Extension H476 WH Joystick Pressure Switch K868 BR ATT Solenoid Return 2
CONN 28 C-2 H
1595 ATT Valve #3 Extension Accessory Circuits K869 BU ATT Solenoid Return 3 CONN 29 C-2 39 ¹ At room temperature unless otherwise noted.
501 GN Wiper - Front (Low) K870 GN ATT Solenoid Return 4 CONN 30 F-1 G
1596 ATT Valve #1 Retraction
506 PU Washer - Front K876 BR ATT Relief Check Valve Solenoid 1 CONN 31 H-3 H
1597 ATT Valve #1 Retraction CONN 32 G-12 23
508 PU Radio Speaker - Left K877 BU ATT Relief Check Valve Solenoid 2
1598 ATT Valve #1 Retraction CONN 33 G-10 23
509 WH Radio Speaker - Left (Common) 954 GN ATCH Hammer Solenoid
CONN 34 G-10 23
1609 Squeeze Load Pressure Sensor 511 BR Radio Speaker - Right 995 BU Coolant Temp CONN 35 F-5 E
1615 1 Way / 2Way Changeover Solenoid Valve 512 GN Radio Speaker - Right (Common) 998 BR Throttle Return CONN 36 F-4 G

1657 Left Joystick Thumb Wheel 530 OR Washer C987 RD Atch Valve Cont +B 8
CONN 37 E-4 G

30 Page,
578 BU Washer - Aux. C990 YL Eng Oil Pressure 10 The connectors shown in this chart are for harness to harness connectors.
1658 Right Joystick Thumb Wheel A
7
586 BR Not Used C991 PK Fuel Pressure Connectors that join a harness to a component are generally located at or near the
Proportional Reducing Valve For Variable Component. See the Component Location Chart.
1665 590 GY Wiper Switch To Intermittent Module E963 BK Top Cam S/T - 32
C
Relief Valve #2 A537 PK Not Used E964 WH Top Cam S/T + 13 30
17 39 33
34
35 F
23 31 G B
Proportional Reducing Valve For Variable A579 OR Wiper Motor + E965 BU Bottom Cam S/T - 37
14 2
16 1 24
1666 36 4 12 26
11
Relief Valve #1 A580 GN Wiper Motor - E966 YL Bottom Cam S/T+ 25 E
38 28
18
6
D
22
A584 BU Front Window Limit Switch to Wiper Cont. G976 BU Water Separator Sensor 29
21 5 20
19 15 3 27 9 H
A586 OR Wiper Switch. To Wiper Cont K904 GN Pump Discharge Pressure Sensor 1 - Signal
A588 GN Hyd Lock Sol. Relay to Hyd Lock Sol. K906 GN Swing Brake Sol - Signal
C537 GN A/C Photo Sensor + Sig K907 BU Swing Brake Cancel Sol
C538 OR A/C Photo Sensor - Sig L968 OR E/P Control PS Valve -
C569 YL Second DC/DC Converter Power Output L969 WH E/P Control PS Valve +
E554 PK A/C Controller to A/C Compressor Clutch L972 BU Low Idle Switch
E562 PU Buzzer As L973 GN Fine Swing Control Relay to Sol Valve
E564 PK Relay L976 GN ATCH Refueling Start Sw (NO)
E565 BU Rotary Sw L983 WH Injector Common 1&2 Machine Harness Connector And Component Locations
L984 OR Injector Common 3&4
L985 YL Injector Common 5&6
M906 BU Squeeze Pressure Sensor
T967 YL Pump Discharge Pressure Sensor 2 - Signal
12 11 10 9 8 7 6 5 4 3 2 1
OPERATOR STATION
CONN 27
ATCH WTR N E E A
RESISTOR FUEL PUMP
SEPARATOR 120-YL 120-YL 120-YL 120-YL E472-GN-18 1 E472-GN-18 1 +12V ATCH H473-BR-18 H473-BR-18 1 ATCH
7Y-8242 188-6121 L60
LEVEL SNSR 120-YL 120-YL E474-OR-18 2 E474-OR-18 3 PWM+ JOYSTICK K849-YL-18 235-BK-18 2 STRAGHT
D D
A770-PK-18 169-PK-18 169-PK-18 COOL LEVEL SWITCH 178-2345 24V MEMORY 1 120-YL Y 24V MEMORY 1 120-YL X A K844-GY-18 4 K844-GY-18 5 SWITCH 1 177-7712 K852-GN-18 PRESS.SW
245-9205 L16 167-3466
169-PK-18 MOTOR 24V IN 2 120-YL 1 24V IN 2 120-YL 1 120-YL K848-WH-18 6 K848-WH-18 6 SWITCH 2 K851-BU-18
L57 ATCH 12V 7A
A770-PK-18 GND 3 200-BK 2 GND 3 200-BK 2 200-BK 235-BK-18 5 235-BK-18 4 COMMON 235-BK-18 235-BK-18
CONVERTER L59
235-BK-18 235-BK-18

L60
12V OUT 5 135-BU 5 12V OUT 5 135-BU 5 135-BU 3 235-BK-18 2 GND
167-3467 GND 6 210-BK 6 GND 6 210-BK 6 210-BK 235-BK-18 H476-WH-18 235-BK-18 A

SIGNAL
GROUND

SIGNAL
DIODE T713-GN-18 1 ATCH

L59
623-BU-18 12V MEMORY 4 3 12V MEMORY 4 3 179-BU 2 235-BK-18 235-BK-18 235-BK-18 A K849-YL-18 1
D 121-1022 684-RD-18 Y 4 X 4 200-BK H475-BU-18 H476-WH-18 1 JOYSTICK 235-BK-18 2 HAMMER

+B
D ATCH 12V 7A 3 PRESS.SW
GND B A 105-RD 684-RD-18 7 7 C569-YL H474-GN-18 PRESS SW

1
2
4 235-BK-18 2
KEY OFF C C 308-YL 684-RD-18 684-RD-18 B 179-BU 179-BU 8 CONVERTER 8 229-BK 167-3466 167-3466
167-3467 235-BK-18 5
+B A B 200-BK 179-BU 9 9 6 HORN SW
A588-GN A588-GN 24V MEMORY 1 179-BU 10 10 CONN 11 CONN 26 128-2134 A

A893-OR
I I

A278-BK

C569-YL
TRAVEL LEFT A ATCH

2
1
2

229-BK

210-BK
135-BU
RELAY 1 684-RD-18 1 684-RD-18 147-PU 24V IN 179-BU 11 11 200-BK 200-BK-18 2 200-BK-18 H475-BU-18 1
LAMP SW 2 2 646-RD-18 322-GY ATCH 12V 7A GND 3 200-BK 12 12 235-BK-18 2 PRESS SW K852-GN-18 1 AUX HYD
L48 L48 L48 200-BK-18 1 320-RD-18
RR 607-PK B CONVERTER 12V OUT 5 C569-YL 12V 7A A E E 167-3466 235-BK-18 2 PRESS SW

4
2

3
1
D 308-YL A 616-BU 167-3467 GND 6 229-BK 167-3466

235-BK-18
412-BU-18
CONSOLE(LH)
893-GN-18 D CONN 7 A893-OR B 12V MEMORY 4
L56 L56 L49 Y A
892-BR-18 E 320-RD-18
L49 A

G976-BU-18

L27
235-BK-18 B 12V 7A X 2 (NOTE E) 154-RD A RD-18

235-BK-18
ATCH THUMB ATCH THUMB L17 L17
C ET CONN B ATCH TRAVEL RIGHT A ATCH

114-RD
115-RD
149-RD

147-PU
200-BK 151-GN B WH-18 H474-GN-18 1
308-YL-18

308-YL-18

OPEN RELAY CLOSE RELAY D


308-YL 4 IN F BOOM LAMP RELAY 578-BU MOTOR LOWER 200-BK 189-RD C BK-18 235-BK-18 2 PRESS SW K851-BU-18 1 MEDIUM LINE
149-5050 149-5050 TIMER 161-3128 WASHER 167-3466 PRESS SW

114-RD
115-RD
149-RD

L59
189-RD
200-BK 2 GND G 200-BK 235-BK-18 2
(NOTE G) (NOTE G) 110-RD 1 +B RELAY H 149-RD 645-RD-18 7T-8890 200-BK-18 1 NEUTRAL START 167-3466
3 OUT 163-6703 J 149-RD 200-BK-18 GROUND STRAP 200-BK-14 2 LIMIT SW
D 149-RD 616-BU 200-BK-18 7G-1060 200-BK-14 3 163-6785 A
AC AC

L16
D 200-BK-18 200-BK-14 M743-GN-18 4 576-PK-18 3
200-BK-14 L79 L81 L16
T713-GN-18 535-BU 1
T714-BU-18
T713-GN-18

T714-BU-18
T713-GN-18

B WASHER CHASSIS PLATFORM 235-BK-18 L15 L15 ATCH LOWER


T715-WH-18 575-YL-18 4 235-BK-18 235-BK-18

L17
306-GN 7T-8890 A + WIPER MOTOR
306-GN 184-RD 506-PU-18 MOTOR 200-BK-18 2 235-BK-18 235-BK-18
308-YL

308-YL

L55 CHASSIS LAMP RELAY L81 4 167-7079


105-RD S +1 235-BK-18
161-3128 L60 L60 1 MOTOR
130-RD-14 200-BK-18
L59 L59 T715-WH-18 2 -
160-PU 623-BU-18 576-PK-18
DIODE D PRODUCT LINK L26 L15 3

L59

L60
5A 172-GN-18 160-PU 179-BU 535-BU
121-1022 15A 130-RD-14 ENG CONT 160-PU 607-PK 5A 120-YL 575-YL-18

L57
DIODE
D 10A 114-RD HORN D 5A 320-RD-18 307-OR N CONN 25
121-1022 TIMER RELAY L17
10A 110-RD 10A 154-RD M743-GN-18 1 K847-PU-18 E472-GN-18 1 +12V
200-BK CAB LAMP D L14 L14
10A 115-RD 10A 151-GN E472-GN-18 2 E472-GN-18 E473-GY-18 3 PWM+
306-GN KEY SW FUEL PUMP
D 10A 105-RD 607-PK 607-PK 10A 188-WH-18 189-RD 169-PK-18 E473-GY-18 3 E473-GY-18 F K843-GN-18 5 SWITCH 1
D BOOM LAMP WIPER/WASHER L59 F ATCH
306-GN 308-YL 10A 149-RD 607-PK 10A 118-GY 169-PK-18 169-PK-18 K843-GN-18 4 K843-GN-18 200-BK-18 GND K847-PU-18 6 SWITCH 2
D E/P CONT CAB LAMP RELAY CHASSIS LAMP F SEAT WITH
308-YL 10A 184-RD 10A 160-PU A770-PK-18 A537-PK-18 1 607-PK +B 235-BK-18 4 COMMON
BACKUP/MONITOR CONT L32 L32 CONN 24
200-BK 2 200-BK 308-YL 15A C987-RD-14 ATCH V CONT 161-3128 5A 169-PK-18 307-OR 200-BK-18 2 SEAT HEATER 235-BK-18 2 GND
DOME LAMP/MEMORY SEAT HEATER 164-0505 IND UNIT
306-GN 1 200-BK 308-YL 10A 103-RD 115-RD 684-RD-18 5A 123-WH-18 105-RD 200-BK-18 11 200-BK-18 F
D A/C BLOWER L54 LOWER WIPER/WASHER L16 L16 163-6702 ATCH JOYSTICK

G976-BU-18
200-BK 308-YL 15A 175-RD-14 115-RD 10A 152-BU 150-OR-18 8 607-PK

412-BU-18

506-PU-18
A278-BK
CIGAR LIGHTER 177-7711

578-BU
200-BK

147-PU
30A 168-RD-10 115-RD 615-YL 10A 129-BU A588-GN 169-PK-18 5 L972-BU-18 200-BK-18 200-BK-18

A893-OR
NN D SW PANEL/RADIO
304-WH-8 109-RD-8 112-PU-6 5A 113-OR-18 191-WH-14 607-PK 1 A755-PK-18 200-BK-18 607-PK
PP NN MM ATT SOL L33 L33 L13
109-RD-6 10A 147-PU 123-WH-18 A770-PK-18 A770-PK-18 2 A756-BU-18 L972-BU-18
LL HH 12V 7A CONVERTOR 1 L32
H START RELAY
125-1302
101-RD-4
HORN RELAY
10A 120-YL
12V 7A CONVERTOR 2
615-YL 150-OR-18 150-OR-18 3 A757-GY-18 A755-PK-18 2 S1 H

147-PU
147-PU
L57

L48
KK JJ 10A 179-BU 118-GY 105-RD 105-RD 4 A758-BR-18 A756-BU-18 3 S2
161-3128 A/C L25

L27
101-RD-4 109-RD-4 15A 124-GN-14 646-RD-18 307-OR 307-OR 307-OR 12 235-BK-18 L13 A757-GY-18 4 S3

L26
KK 80A QUICK COUPLER BACKUP GOV SW
114-RD 320-RD-18 5A 150-OR-18 113-OR-18 307-OR 308-YL 7 F773-OR-18 A758-BR-18 5 S4

L74
ALT BREAKER POWER WINDOW B A 163-6711 F
114-RD 15A 191-WH-14 CONN 10 L59 L60
129-BU L972-BU-18 6 F774-WH-18
2 1
235-BK-18 1 COM
VV 171-2210 WW

L56

L55
151-GN 114-RD 322-GY 5A 308-YL 11 152-BU A755-PK-18 10 169-PK-18 998-BR-18 F774-WH-18 6 L972-BU-18
D AUX CKT F F THROTTLE
151-GN 151-GN 101-RD-4 108-RD-4 10A 180-GN 129-BU 8 103-RD A756-BU-18 9 M736-BU-18 F773-OR-18 235-BK-18
L55 L55 80A F 3F POS SW ONE TOUCH
CONN 23

E472-GN-18
K847-PU-18
K843-GN-18
E473-GY-18
E474-OR-18
K844-GY-18
K848-WH-18
E472-GN-18

L25
152-BU 6 645-RD-18 A757-GY-18 A

235-BK-18
L48 L48 106-0107 LOW IDLE SW

147-PU
HEATER BREAKER 123-WH-18 9 147-PU A758-BR-18 1 998-BR-18
L56 L56 HYD LOCK SOL RELAY MM 128-2134
216-4970 A770-PK-18 2 308-YL 308-YL 235-BK-18 2 F889-WH-18
306-GN 161-3128 645-RD-18 3 124-GN-14 308-YL F773-OR-18 A F CONN 31 169-PK-18
1 2
151-GN 200-BK-18 191-WH-14 615-YL 4 175-RD-14 F774-WH-18 5 A537-PK-18 K906-GN-18

112-PU-6
3 R
112-PU-6 150-OR-18 320-RD-18 1 607-PK 607-PK M736-BU-18 6 K907-BU-18 K907-BU-18 K906-GN-18
189-RD A588-GN 124-GN-14 151-GN 12 607-PK 607-PK K907-BU-18 11 A770-PK-18 A770-PK-18 L12 308-YL 235-BK-18 235-BK-18
4 5 C OFF

L79
D 179-BU 154-RD 10 L969-WH-18 8 L969-WH-18 A768-BU-18 326-RD
L46 6 S ON 235-BK-18 235-BK-18

L80
120-YL 105-RD 7 L968-OR-18 9 L968-OR-18 L969-WH-18 307-OR 235-BK-18
B ST
L55

L50 L50 L33 7


189-RD 189-RD 147-PU 189-RD 5 A769-GY-18 3 A769-GY-18 M736-BU-18 105-RD
235-BK-18 8
189-RD 113-OR-18 A768-BU-18 2 A768-BU-18 F889-WH-18 235-BK-18

175-RD-14
124-GN-14
200-BK-14
200-BK-14
B A
200-BK L47 CONN 9 L18 L18 9 F L KEY SW

607-PK

L16
L54 129-BU A588-GN 4 K906-GN-18 1 K906-GN-18
NEUTRAL START RELAY 9G-7641
105-RD
105-RD

200-BK 200-BK-18 152-BU 118-GY 1 780-PU-18 10 308-YL 235-BK-18 235-BK-18


L26 L12 10 11
L57

L46 161-3128

H705-BR-18
200-BK 200-BK-18 123-WH-18 191-WH-14 3 E472-GN-18 1 326-RD 7 326-RD A769-GY-18 235-BK-18 235-BK-18
12

L74
154-RD 200-BK-18 150-OR-18 2 E475-PK-18 3 998-BR-18 12 307-OR L968-OR-18 235-BK-18

320-RD-18

645-RD-18

188-WH-18
235-BK-14 200-BK-18
L56

A588-GN
L48

(NOTE C) F F

L27
154-RD
189-RD

607-PK
615-YL

118-GY
235-BK-18 2 F889-WH-18 4 105-RD

235-BK-18
235-BK-18
B A F BACKUP
L52 307-OR 307-OR 5 CONN 8 4 A537-PK-18 A F CONN 22 EPR VALVE SW
F

L54

L47

L46
D

E472-GN-18
E472-GN-18
E472-GN-18
CONN 34

L12
CONN 33 BK-00 175-RD-14 1 5 1 150-OR-18

235-BK-18
235-BK-18
163-6710
CC
C987-RD-14

A770-PK-18
101-RD-4

BK-00 103-RD 8 6 2 780-PU-18


130-RD-14

892-BR-18
893-GN-18
235-BK-14

168-RD-10

646-RD-18

169-PK-18

780-PU-18
CAB
T714-BU-18
T716-PK-18
T713-GN-18
T715-WH-18

304-WH-8

109-RD-6
109-RD-4

101-RD-4
308-YL
308-YL
308-YL
308-YL

L68
A588-GN

(NOTE F) FF
308-YL

151-GN

105-RD
184-RD

147-PU
322-GY
607-PK
616-BU

151-GN

DISCONNECT SW. 607-PK 7 N A F


L53 ATCH SPEAKER (R) 511-BR-18

H705-BR-18
200-BK-18 12

175-RD-14

320-RD-18

645-RD-18

172-GN-18

191-WH-14
150-OR-18
124-GN-14

113-OR-18

123-WH-18
7N-0718 150-OR-18 1

A588-GN
7Y-5505 512-GN-18

L24
308-YL
103-RD

154-RD
189-RD

607-PK
615-YL

118-GY

307-OR

179-BU
120-YL
147-PU

129-BU
152-BU
200-BK-18 7N-0719(NOTE F) 124-GN-14 3 SECONDARY 780-PU-18 2
L53 L52 L47

L46
229-BK-18 179-BU 4 SHUTDOWN SW G,H
BLOCK AS. 120-YL 2 4D-1836 XX
AC 121-1023 D
A770-PK-18

D D 147-PU 6
130-RD-14

892-BR-18
893-GN-18
235-BK-14

168-RD-10

646-RD-18

169-PK-18

PP LL JJ HH D N A
304-WH-8
109-RD-4
101-RD-4
108-RD-4
A588-GN

A893-OR

2 1 235-BK-18 H

G976-BU-18
147-PU

607-PK
105-RD
184-RD

322-GY
616-BU

151-GN

113-OR-18 10 CONSOLE(RH)

506-PU-18

412-BU-18
2
10
11

4
3
12

D D
C

6
2
5

4
2
A

3
B
B

A278-BK
FUEL PUMP RELAY

A893-OR
235-BK
235-BK

578-BU

200-BK
169-PK-18 9 1 F. LIMIT A584-BU-18

147-PU
235-BK
235-BK
B 161-3128 3 ATCH POWER L58
G G

E472-GN-18
E472-GN-18
646-RD-18 11 SW. UP A589-OR-14 CAB

235-BK-18
235-BK-18
AB AC N B G
11

10

12
7
8

5
6
9

2
4
1

12

10
F716-WH-18

11
B B B B H705-BR-18 229-BK-18 WINDOW CONT SW. DOWN A590-BU-14

8
7
9
1
4
2
6

5
3
GROUND STRAP H GG GG
L52 117-6305 ATCH
L77

L53

167-3583 WIPER A583-YL-18 615-YL 615-YL 615-YL 615-YL


CONN 32 CONN 3

F716-WH-18
CONN 4 B B

235-BK-18
H CAB LAMP
L85

188-WH A893-OR +B 191-WH-14 615-YL 200-BK 200-BK


168-RD-10
304-WH-8

109-RD-4

101-RD-4

108-RD-4

D L50 L65 167-3441


A591-PU-18 NEUTRAL A588-GN
G,H

L42
GND 200-BK-14
DOME LAMP
H705-BR-18

A770-PK-18
235-BK-18 2 200-BK-18 R. LIMIT A591-PU-18 103-RD
168-RD-10

130-RD-14

235-BK-14

172-GN-18
893-GN-18
892-BR-18

646-RD-18
169-PK-18
113-OR-18

124-GN-14

175-RD-14

150-OR-18
191-WH-14

320-RD-18

645-RD-18

123-WH-18
108-RD-4
101-RD-4
109-RD-4

304-WH-8

L47
A588-GN

A893-OR

A588-GN CHASSIS A893-OR 176-1986


607-PK

616-BU
322-GY

184-RD

147-PU
120-YL
179-BU

607-PK
103-RD

307-OR

118-GY

189-RD
105-RD
154-RD
151-GN

615-YL

152-BU
129-BU
147-PU
308-YL
E472-GN-18 1 200-BK 200-BK G
L45 (NOTE C) ATCH POWER
184-RD E476-PU-18 3 200-BK-14 200-BK H GG GG
L46 L39 WINDOW LIMIT SW ATCH
892-BR-18 4 200-BK-18 615-YL 615-YL
893-GN-18 5 117-6306 (NOTE B) 200-BK-14 200-BK 200-BK 200-BK CAB LAMP
G,H
412-BU-18 6 508-PU-18 200-BK 200-BK 167-3441
308-YL L37 ATCH SPEAKER (L) G,H
308-YL 308-YL G976-BU-18 N 509-WH-18 200-BK-18
7Y-5505 L23
308-YL 430-BU-18 511-BR-18
L53 CAB
L50
L44

L45

512-GN-18 G,H G,H


200-BK-18 WINDOW
147-PU 147-PU LIMIT SW

L24

L16
L18

L26

L27
A584-BU-18

L25
L50 L50 147-PU L50

L37
117-6306
L77

L45 L45 L73

L80
L42

L23
L65
L58
L68
L44 L44 150-OR-18 L6 L6
ATCH 135-BU-14
L77 L77 L42 L42 780-PU-18
12V 7A SOCKET 210-BK-14
L38 L38 L38 XX YY 121-0987 MONITOR CONN 30

308-YL
147-PU
G,H
L85

L39
157-3198 M M G,H

E472-GN-18
K847-PU-18
K843-GN-18
E473-GY-18
E474-OR-18
K844-GY-18
K848-WH-18
E475-PK-18
E476-PU-18

A584-BU-18
184-RD

235-BK-18
L39 ATCH
892-BR-18 C569-YL-14 GND 2 201-BK-18 2 201-BK-18

235-BK-18

430-BU-18
893-GN-18 893-GN-18 12V 7A SOCKET 229-BK-14 ACC 3 169-PK-18 3 169-PK-18
G,H

L6
892-BR-18 L76 L6
L40
403-GN-18
CONN 36 121-0987 (NOTE E) G,H
ATCH QUICK
129-BU CIGAR LIGHT 7 607-PK 7 607-PK
A G,H 200-BK LIGHTER CDL + 5 893-GN-18 5 893-GN-18
L973-GN COUPLER SW
892-GN-18 12 229-BK-14 7N-2353 2 3 2 235-BK-18 9W-0335 CDL - 6 892-BR-18 6 892-BR-18
892-BR-18 L27 L5
ACL SW

L43
FF 893-GN-18 893-GN-18 11 C569-YL-14 1 410-WH-18 +B 1 103-RD 1 103-RD
154-0498 L67 10 210-BK-14 403-GN-18 + - SERVICE +12V 4 4 152-BU

169-PK-18
(NOTE F) F889-WH-18 893-GN-18 893-GN-18
CONN 35 FAULT ALARM G,H METER

607-PK
B L973-GN 9 135-BU-14 8 8 535-BU
BK-00

RD-00

BK-00

RD-00

893-GN-18 893-GN-18 G,H


EE 200-BK-14 200-BK-14 1 200-BK-14 132-1829 6T-7337

150-OR

780-PU
403-GN-18 L67 B A
1 172-GN-18

A584-BU-18
A584-BU-18
(NOTE F) B B 37 F716-WH-18 200-BK-14 3 200-BK-14 200-BK-18

410-WH-18
235-BK-18

403-GN-18
DD M736-BU-18 892-BR-18

F889-WH-18
F889-WH-18

129-BU
RD-00 RD-00 45 308-YL 18 A588-GN 535-BU 152-BU

403-GN-18
403-GN-18
3 308-YL K907-BU-18 892-BR-18
F (NOTE F) 892-BR-18 L65
F

L973-GN
L973-GN
CC BB AA L76 33 K851-BU-18 17 191-WH-14 191-WH-14 G,H G,H
5 893-GN-18 L969-WH-18 892-BR-18 892-BR-18
NEG POS NEG POS NEG POS NEG POS L76 L968-OR-18 31 H473-BR-18 19 191-WH-14 YY ZZ
6 892-BR-18 L30 5 K849-YL-18 7 147-PU L73 ATCH UNDER
H466-BU-18 150-OR-18 MOTOR
WIPER CONT WINDOW LIMIT SW

L23
4 403-GN-18 H465-GN-18 F889-WH-18 6 K852-GN-18 14 K871-WH 780-PU-18
ATCH BATTERY BATTERY L43 L16 155-7042 G,H 129-6466 G,H

L26
H467-WH-18 L973-GN 4 H476-WH-18 A537-PK-18 15 K872-OR
3T-5760 3T-5760 2 235-BK-18 L44 ENG/PUMP CONT L58
410-WH-18 M736-BU-18 3 H475-BU-18 576-PK-18 16 K879-GN WIPER CUT 3 A584-BU-18 A579-OR
(NOTE F) 157-3165 J1 L26 L10 L10

L38
J2 403-GN-18 2 H474-GN-18 535-BU 4 307-OR W. CCW 1 A579-OR A580-BR

235-BK-18
L77

17 OPTION V SW(2) 49 K907-BU-18 37 235-BK-18 575-YL-18 5 310-PU W. CW 2 A580-BR A581-GN


K907-BU-18 4 SWING BK CANCEL SOL SW RETURN 6 L969-WH-18 23 307-OR 13 L973-GN REV 13 A581-GN A582-PU
ENG CONT

F889-WH-18

L37
L969-WH-18 7 PS CONT PRV 44 L968-OR-18 24 235-BK-18 169-PK-18 8 123-WH-18 STOP 12 A582-PU 200-BK

403-GN-18
403-GN-18
L51

L973-GN
157-3165 B L968-OR-18 19 PRV RETURN(1) 34 L30 L30 H466-BU-18 34 235-BK-18 607-PK 6 576-PK-18 INT(6) 4 A586-OR-18
1 H466-BU-18 14 AEC MODE IND 35 H465-GN-18 32 235-BK-18 235-BK-18 20 607-PK-18 INT(3) 9 590-GY-18 WIPER
ANALOG SENSOR POWER 2 2 TT G850-BU-18 H465-GN-18 24 TRAVEL ALM CANCEL IND 15 H467-WH-18 35 A588-GN 21 607-PK-18 607-PK LOW 8 501-GN-18 A/C PHOTO MOTOR
L51 L81
ANALOG SENSOR RETURN 3 1 C987-RD-18 H467-WH-18 15 TRAVEL MODE IND 3 410-WH-18 38 235-BK-18 191-WH-14 2 607-PK 607-PK WASH 7 530-OR-18 Y/G SENSOR 161-3667

K849-YL-18

L24

L25
THROTTLE POWER 4 410-WH-18 23 FAULT ALM 25 892-BR-18 7 L972-BU-18 123-WH-18 G,H CONN 17 ACC 6 118-GY 167-7083
A

T713-GN-18
T713-GN-18
K849-YL-18
6 108-RD-4 M736-BU-18 47 BKUP SW 24 893-GN-18 11 A755-PK-18 615-YL 9 615-YL 235-BK-18 RISE. S 11 A583-YL-18 (NOTE D)
B

L10
7 403-GN-18 35 ALT R TERM CREEPER TRAVEL FUNCTION SW 17 K849-YL-18 12 A756-BU-18 118-GY 13 169-PK-18 410-WH-18 GND 10 200-BK C538-OR-18
HEATER AIR HEATER L25 L4
10 L973-GN 6 FREE SWING OVER LOAD ALM CANCEL SW 16 K851-BU-18 13 A757-GY-18 646-RD-18 15 129-BU WA+ 5 506-PU-18 Y/W C537-GN-18
RELAY L11 G,H
11 F889-WH-18 44 GOV COMMAND 37 K852-GN-18 14 A758-BR-18 113-OR-18 16 403-GN-18
235-BK-18

209-5582 G,H

L23
12 763-BU-18 2 TRAVEL SP CHG SOL 36 AB H473-BR-18 10 F773-OR-18 129-BU 12 118-GY 506-PU-18
13 788-YL-18 16 SP SNSR(-) 27 H476-WH-18 9 F774-WH-18 152-BU 7 H466-BU-18 645-RD-18 A586-OR-18 4 W. INT(6)
L18

K849-YL-18

K851-BU-18

K852-GN-18
14 A762-PU-18 25 SP SNSR(+) 26 H475-BU-18 8 M736-BU-18 103-RD 1 H465-GN-18 590-GY-18 W. INT(3)

4
5

5
3

1
6

892-BR-18

893-GN-18
L42

15 ALT M740-PK-18 1 TRAVEL STR SOL OPTION SW 7 CONN 12 H474-GN-18 46 K907-BU-18 645-RD-18 14 M741-GY-18 501-GN-18 14 W. LOW

L82
L41 L8 L8 L8
NOT AVAILABLE-USED ON J2 16 109-RD-4 + R 403-GN-18 M737-WH-18 8 FLOW LIMIT PRESS PRV OPTION SW 8 L29 L972-BU-18 47 L969-WH-18 147-PU 2 M742-PU-18 530-OR-18 17 WASH

L5
B B L66
L38

L40

17 M738-OR-18 9 PRIM NFC PRESS PRV AUTO LUB FAILURE 5 A755-PK-18 48 L968-OR-18 11 M734-BR-18 200-BK 200-BK 645-RD-18 2 L. BOOM
ALTERNATOR

184-RD
18 321-BR-18 13 TRAVEL ALM SPL FLTR PLUGGED 52 A756-BU-18 44 A769-GY-18 H466-BU-18 10 646-RD-18 200-BK-18 200-BK-18 200-BK-18 20 GND

L11
185-5294 B N

L67
19 200-BK-4 M739-YL-18 20 PRV RETURN(2) F SEC FLTR PLUGGED 51 A757-GY-18 43 A768-BU-18 H465-GN-18 8 H467-WH-18 3

200-BK-18

200-BK-14

201-BK-18
200-BK

200-BK

200-BK
200-BK
20 495-GN-18 30 FUEL LEVEL F PRIM FLTR PLUGGED 38 A758-BR-18 42 K906-GN-18 M741-GY-18 5 575-YL-18 12

4
21 K904-GN-18 37 PUMP DISCH(1)PRESS SNSR CAPSULE FLTR PLUGGED 42 487-OR-18 M741-GY-18 30 326-RD M742-PU-18 4 113-OR-18 113-OR-18 13

5
3

1
6

2
L38 B
L44

L43

SHARED WITH TDC CAL 24 491-PK-18 39 HYD OIL TEMP SNSR HYD. OIL LEVEL SW 32 496-WH-18 M742-PU-18 29 780-PU-18 M734-BR-18 17 113-OR-18 15
SHARED WITH TDC CAL 25 A/C CLUTCH B T967-YL-18 45 PUMP DISCH (2) PRESS SNSR ENG OIL PRESS SW 41 405-GY-18 M734-BR-18 36 998-BR-18 H467-WH-18 18 16
SOL L9 L9

K850-BR-18
K852-GN-18
K851-BU-18
K849-YL-18

K849-YL-18
K849-YL-18
K851-BU-18
K851-BU-18
K852-GN-18
K852-GN-18
26 2 200-BK-18 29 COOL TEMP SNSR ENG OIL LEVEL SW 40 C468-BU-18 308-YL 22 F889-WH-18 410-WH-18 3 586-BR 118-GY 11 TRAVEL MODE IND 2

893-GN-18
892-BR-18

892-BR-18
892-BR-18
893-GN-18
893-GN-18
113-3499 L9
NOT AVAILABLE-USED ON J2 27 1 E554-PK-18 36 GOV FDBK GND 14 235-BK F716-WH-18 20 H466-BU-18 893-GN-18 6 A537-PK-18 G H466-BU-18 19 AEC MODE IND

L8
(NOTE D) CAB
CONN 37

184-RD
184-RD
29 3 GND 2 235-BK 578-BU 19 H465-GN-18 892-BR-18 H H465-GN-18 18 ALARM CANCEL IND
E B
E
L41

30 18 50 506-PU-18 15 M741-GY-18 310-PU 2 410-WH-18 M741-GY-18 8 ALARM CANCEL SW


ENG OIL L8
31 2 235-BK-18 11 OPTION CONT PRV(1) 54 E554-PK-18 16 M742-PU-18 578-BU 7 129-BU M742-PU-18 7 AEC MODE SW

L58
LEVEL SW L11 L11 L58
32 1 C468-BU-18 12 OPTION CONT PRV(2) ACL PLUGGED 48 430-BU-18 F773-OR-18 17 M734-BR-18 506-PU-18 1 403-GN-18 M734-BR-18 6 TRAVEL MODE SW
113-0677 L37 L7 L7
33 21 PRV RETURN(3) WTR SEPARATOR LEVEL SW 47 G976-BU-18 F774-WH-18 21 H467-WH-18 403-GN-18 3 506-PU-18 646-RD-18 1 L. CHASSIS
L28 L9 L10

L4
L51

34 10 FAN MOT CONT PRV COOL. LEVEL SW 31 412-BU-18 A769-GY-18 49 410-WH-18 K871-WH 8 645-RD-18 H467-WH-18 10 TRAVEL MODE IND 1
35 ENG SPEED B 22 PRV RETURN(4) +B 13 184-RD A768-BU-18 41 893-GN-18 K872-OR 12 235-BK-18 113-OR-18 9 +B
PICKUP

A537-PK-18

A589-OR-14
A590-BU-14
A584-BU-18
A583-YL-18
36 WH-18 1 788-YL-18 40 SNSR RETURN +B 1 184-RD K906-GN-18 40 892-BR-18 K879-GN 10 893-GN-18 575-YL-18

607-PK-18

191-WH-14
123-WH-18

576-PK-18
L973-GN
K871-WH
K879-GN
K872-OR
6V-2455 SWITCH PANEL

147-PU

586-BR
147-PU

147-PU
147-PU
147-PU

147-PU

307-OR
310-PU
37 BK-18 2 A762-PU-18 5 HEATER RLY/STARTER RLY AIR HEATER CONTROLLER 4 780-PU-18 53 310-PU L973-GN 9 892-BR-18
(Dimensions: 39 inches x 28 inches)

L7 163-6701
38 28 ATCH STEM 2 SWING CANCEL 18 K850-BR-18 998-BR-18 51 578-BU 586-BR 6 152-BU
B
39 304-WH-8 780-PU-18 780-PU-18 26 OPTION V SW(1) CAT DATA LINK(-) 43 892-BR-18 892-BR-18 235-BK-18 50 506-PU-18 5 535-BU
40 G S 780-PU-18 31 ANLG SNSR RETURN CAT DATA LINK(+) 33 893-GN-18 893-GN-18 52 403-GN-18 4 578-BU
B L31 L31 K871-WH
41 101-RD-4 46 O.L.W.D PRESS SNSR ATCH STEM 1 SWING CANCEL 28 K849-YL-18 K849-YL-18 K879-GN 28 L973-GN 11 103-RD 103-RD 893-GN-18
AA
235-BK-14 L78

L29
42 MTR BAT RD-00 52 +12V SPLY ATCH STEM 3 SWING CANCEL 45 K851-BU-18 K851-BU-18 25 K871-WH 103-RD 103-RD 892-BR-18
235-BK-14 L84

K872-OR A G,H L7 L7 L5
43 RD-00 54 ATCH STEM 4 SWING CANCEL 46 K852-GN-18 K852-GN-18 26 K872-OR 103-RD
DD(NOTE F)
A762-PU-18
C468-BU-18
E554-PK-18

200-BK-18
235-BK-18
235-BK-14
235-BK-18
200-BK-18
235-BK-18

44 48 OPTION PWM IN(1) TRAVEL STR PRESS SW 53 H473-BR-18 27 K879-GN 152-BU


788-YL-18

403-GN-18

235-BK-18
200-BK-18

B
235-BK-14

200-BK-4
304-WH-8

108-RD-4
109-RD-4
101-RD-4

MOTOR
A278-BK
A278-BK

C
B
CONN 14

A
235-BK

45 34 JOYSTICK PRESS SW 29 H476-WH-18 54 586-BR 535-BU 535-BU


235-BK
235-BK
235-BK

L42
L44

L43

L38

L40

L34
L41

STARTER

L24
46 33 TRAVEL LEFT PRESS SW 30 H475-BU-18 P 1 E554-PK-18 578-BU 535-BU
47 MOTOR 43 TRAVEL RIGHT PRESS SW 39 H474-GN-18 39

L67
49 6V-5539 49 ONE TOUCH LO IDEL SW 11 L972-BU-18
200-BK-18

L63
L29 L29
H705-BR-18

F716-WH-18
C468-BU-18

F889-WH-18

A762-PU-18
M740-PK-18
M737-WH-18
M738-OR-18

F774-WH-18
F773-OR-18
E554-PK-18
K906-GN-18
A768-BU-18
A769-GY-18
M739-YL-18

K904-GN-18

T967-YL-18

50 50 THRT POS 1 9 A755-PK-18


235-BK-14

130-RD-14

487-OR-18
496-WH-18
405-GY-18
168-RD-10

235-BK-18

506-PU-18

893-GN-18
892-BR-18
403-GN-18

763-BU-18
788-YL-18

321-BR-18

780-PU-18
495-GN-18

491-PK-18

998-BR-18
109-RD-4
101-RD-4
108-RD-4

304-WH-8

L973-GN
A588-GN

GROUND STRAP B
616-BU
322-GY
308-YL
147-PU

578-BU

235-BK
235-BK
607-PK

51 51 THRT POS 2 10 A756-BU-18 535-BU-18 535-BU


278-BK

128-8886
L77

54 32 THRT POS 3 19 A757-GY-18 CAB 535-BU-18


L36

L23
L84

L85

L28
55 41 THRT POS 4 20 A758-BR-18

L66

10
1

4
2
9
6

5
8
UENR2540

7
56 42 TRAVEL ALM CANCEL SW 22 M741-GY-18 W
229-BK-14 N L4
L34

C560-OR-18
C566-PK-18
57 53 AEC MODE SW 12 M742-PU-18

113-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

200-BK-18
CHASSIS

103-RD

607-PK
58 38 TRAVEL MODE SW 21 M734-BR-18
L24

A537-PK-18

A589-OR-14
A590-BU-14
USER DEFINED SHUTDOWN 59 27 KEY SW ON 23 308-YL

113-OR-18

509-WH-18
512-GN-18
508-PU-18
511-BR-18

200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

200-BK-18
200-BK-18

607-PK-18
607-PK-18

123-WH-18
200-BK-18
200-BK-18

607-PK-18
607-PK-18

191-WH-14
200-BK-18
200-BK-18

607-PK-18
607-PK-18

535-BU-18

200-BK-18
200-BK-18

607-PK-18
535-BU-18
575-YL-18
576-PK-18
200-BK-18
200-BK-18
L973-GN
K871-WH

K879-GN
K872-OR
B

C537-GN-18
C538-OR-18
103-RD

147-PU

147-PU

307-OR

310-PU

586-BR

147-PU

147-PU

578-BU
60 B
T714-BU-18
T716-PK-18
K849-YL-18
K849-YL-18
T713-GN-18
T715-WH-18

L51
200-BK-18
200-BK-18

200-BK-18
235-BK-18

E554-PK-14
62

175-RD-14
124-GN-14

200-BK-14
200-BK-14
H705-BR-18

F716-WH-18
235-BK-14

235-BK-18
200-BK-18
A762-PU-18

C468-BU-18
E554-PK-18

F774-WH-18
F773-OR-18

F889-WH-18

K906-GN-18
M740-PK-18

A768-BU-18
A769-GY-18

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

607-PK
64
788-YL-18

403-GN-18

893-GN-18
892-BR-18

998-BR-18
405-GY-18
130-RD-14

763-BU-18

168-RD-10

780-PU-18

496-WH-18
487-OR-18

491-PK-18
495-GN-18
321-BR-18

235-BK-18
235-BK-18

506-PU-18
101-RD-4
108-RD-4
304-WH-8

109-RD-4

G,H HARNESS AS.


A588-GN

L973-GN

W
308-YL

200-BK
616-BU
322-GY
607-PK

147-PU

578-BU
A278-BK

67
235-BK

IDENT PART NO. LOC


235-BK

-B 61 229-BK-14 24V 103-RD

10
A 204-1812 G-3

4
2
9
6

5
8
7
-B 63 229-BK-14 229-BK-14 780-PU-18 IGN 113-OR-18 G,H G G G G G H G G
H H H H H G B 251-0259 A-2
-B 65 229-BK-14 E554-PK-18 A 12V 592-BU-18 H H C 197-4328 B-4
NOTE C NOTE C H
D D

BACKUP
ACC
ILLUMI
SPEAKER (-)
SPEAKER (-)
SPEAKER (+)
SPEAKER (+)
AUX-SPEAKER(+)
AUX-SPEAKER(-)
GND
+B 48 130-RD-14 F773-OR-18 MEM A513-RD-18

5
4

2
6
1
D 231-1677 H-8
+B 52 130-RD-14 130-RD-14 F774-WH-18 GND 200-BK-18

200-BK-18

200-BK-18
L34 L28 L28 E 170-6959 I-3
L36

A513-RD-18
L21
L35

+B 53 130-RD-14 A769-GY-18

592-BU-18
L36 L36 ATCH F 186-4624 G-1

R/L
68 A768-BU-18

BR
G

B
B
69 130-RD-14 K906-GN-18 CONVERTER G 163-6787 D-1
L83

L82

FUEL PUMP RELAY 19 H705-BR-18 998-BR-18 134-1346 H 170-6813 D-1


F716-WH-18 J 186-4617 C-1
USER DEFINED SHUTDOWN 59 H716-WH-18 W K 186-4618 C-1
THROTTLE RETURN 5 998-BR-18 L35 L 170-6828 G-1
CAT DATA LINK + 8 893-GN-18 578-BU

8
5

3
6

7
2
4
CAT DATA LINK - 9 892-BR-18 L35 L35 ATCH ATCH ATCH M 163-6810 F-1
506-PU-18 AM/FM RADIO AM/FM RADIO AM RADIO A/C SW PANEL N 186-4637 H-3
THROTTLE BACKUP (ACCEL) 22 F773-OR-18 235-BK-18
THROTTLE BACKUP (DECEL) 23 F774-WH-18 ATCH TO RADIO (CASSETTE) 163-6707 163-6706 ATCH 1PUMP-2PUMP ATCH SINGLE-DOUBLE ATCH FINE ATCH SEAT ATCH POWER ATCH LOWER ATCH LOWER 157-3210 P 186-4635 B-4
LOW OIL PRESSURE OUTPUT 28 405-GN-18 HEATER UNIT 163-6709 EXCHANGE SW ACTION EXCHANGE SW SWING CONT SW HEATER SW WINDOW SW WASHER SW WIPER SW ATCH HEATER R 183-0998 A-6
THROTTLE 66 F889-WH-18 164-0490 170-6955 170-6956 163-6722 163-6721 163-6720 163-6719 163-6718 SW PANEL S 193-3494 C-3
IGNITION KEY SW 70 308-YL L82 FOR O/S JAPAN FOR JAPAN NOTE B 176-2005 T 204-1686 A-2
A/C UNIT U 116-0098 A-3
161-3779 CAB CAB V 116-0096 A-3

L67
L66
ENG CONT GND STRAP
L77
L78

OPERATOR STATION
L21

W 167-3527 D-5

L63
L21 L21 L21 X 167-3457 I-5
ENG BLOCK CONN 28 J
L51

Y 167-3473 I-6
INLET AIR HTR RLY COMMON 9 C987-RD-18 ANTENNA B K (NOTE A) 616-BU Z 163-6750 C-2
INLET AIR HTR RLY 12 G850-BU-18 L51 167-3492 616-BU 616-BU 1 616-BU 616-BU ATCH TT 195-7336 C-11
63 235-BK-18 322-GY 200-BK 2 200-BK 200-BK BOOM LAMP
UU 235-BK-18 L21
UU 153-8920 C-10
10 A706-GY 1 INJECTOR 235-BK-18 235-BK-18 235-BK-18 607-PK 200-BK 153-2521 GG 167-3456 G-1
SOL 6 B L1 J
11 L985-YL 2 235-BK-18 235-BK-18 235-BK-18 168-RD-10 322-GY 1 XX 204-1923 G-3
8 TRAVEL 2 235-BK-18 235-BK 147-PU 200-BK 2 K (NOTE A) YY 204-1920 F-4
UU INJECTOR B STRAIGHT SOL 1 M740-PK-18 M740-PK-18 K904-GN-18 B Z
13 L985-YL 1 L22 L22
ZZ 204-1919 F-3
SOL 5 TRAVEL 121-1491 CONN 29

M740-PK-18
K906-GN-18

A769-GY-18
A768-BU-18

M739-YL-18
M737-WH-18
M738-OR-18
T967-YL-18
K904-GN-18
2

200-BK
200-BK
4 UU A705-BU 2 235-BK-18 K906-GN-18 T967-YL-18

763-BU-18

235-BK-18

780-PU-18
487-OR-18
496-WH-18
321-BR-18
495-GN-18
491-PK-18

168-RD-10
235-BK-18
TT AB 213-0553 G-12 (NOTE G)

L973-GN
A588-GN
SPEED SOL B

147-PU

607-PK
322-GY
616-BU
INJECTOR 6 55 A706-GY-18 6 1 763-BU-18 763-BU-18 M738-OR-18 AC 204-1954 G-12 (NOTE G)
UU 121-1491 SWING ATCH

235-BK
30 Page,

INJECTOR

L22
6 L985-YL-18 8 A704-GN 1 1 K906-GN-18 A588-GN M737-WH-18 200-BK
SOL 4 B BRAKE SOL L3 BOOM LAMP
INJECTOR COMMON 5&6 46 L985-YL-18 L985-YL-18 7 L984-OR 2 2 235-BK-18 200-BK-18 M739-YL-18 616-BU
HYD LOCK 121-1491 L2 153-2521 WIRE AS. CABLE AS.
INJECTOR 5 54 A705-BU-18 5 1 A588-GN 491-PK-18 IDENT PART NO. LOC

L3
UU INJECTOR SOL 2 200-BK-18 495-GN-18
IDENT PART NO. LOC
INJECTOR 4 39 A704-GN-18 4 L984-OR 1 J LL 167-3618 G-12 AA 204-1788 E-11
SOL 3 121-1491 321-BR-18
INJECTOR COMMON 3&4 45 L984-OR-18 L984-OR-18 10 A703-BR 2 ATCH MM 224-2859 H-8
BB 170-6929 F-11
496-WH-18 K (NOTE A) CC 197-4435 G-8
C INJECTOR 3
5
38 A703-BR-18
L984-OR-18 9
3 A702-PU
UU
1 INJECTOR
SOL 2 L77 L77
VALVE CONT
157-3200 L77
487-OR-18
NN
PP
167-3619
111-4829
H-12
G-12
DD
EE
204-1789
170-6929
E-11 (NOTE F)
F-12 (NOTE F)
C
ATCH

200-BK
200-BK
INJECTOR 2 37 A702-PU-18 2 L983-WH 2 780-PU-18 Z RR 163-6758 I-12 FF 186-4634 G-8 (NOTE F)
INJECTOR COMMON 1&2 44 L983-WH-18 L983-WH-18 12 N N L3 A768-BU-18 FINE SWING SOL 322-GY HORN HH 197-4353 H-11
UU SS 132-1827 A-4
7 L983-WH-18 11 L983-WH 1 INJECTOR 4 +B 1 C987-RD-14 A769-GY-18 107-7056 200-BK 7Y-3919 JJ 213-0562 H-10
SOL 1 5 +B 13 C987-RD-14 C987-RD-14 235-BK-18 B S S KK 197-4304 H-10
INJECTOR 1 36 A701-GY-18 1 A701-GY 2 L77 VV 213-0561 G-12
15 6 INTER LOCK 53 151-GN 151-GN L973-GN L973-GN 1 1 322-GY WW 213-0837 G-12
30 11 KEY SW 23 308-YL 308-YL 200-BK 2 2 322-GY HORN
L72 7Y-3920
17 15 4 308-YL 200-BK
OIL PRESSURE SENSOR +5V 41 TT +5V 17 STEM1 EXTEND SW 9 200-BK
G826-BR-18 A OR ENG OIL PRESSURE
SENSOR Z
L72

ENG OIL PRESSURE 24 C990-YL-18 C WH SENSOR SIGNAL 20 STEM1 RETRACT SW 10


194-6725 21 STEM2 EXTEND SW 19
OIL PRESSURE SENSOR RETUM 42 G827-BU-18 B BK SENSOR COMMON
19 24 STEM2 RETRACT SW 20
L67

20 32 STEM3 EXTEND SW 11 K843-GN-18 M740-PK-18


TT
K868-BR-18
K860-BU-18
K861-GN-18
K869-BU-18
K862-GY-18
K858-YL-18

K856-PU-18
K857-WH-18

M906-BU-18

21 G827-BU-18 B YL SENSOR COMMON FUEL PRESSURE 16 STEM3 RETRACT SW 12 K847-PU-18 K906-GN-18


SENSOR L67 L67 L22
FUEL PRESSURE 16 C991-PK-18 C GN SENSOR SIGNAL 27 STEM4 EXTEND SW 21 K844-GY-18 763-BU-18
194-6725 WIRE GROUP COLOR DESCRIPTIONS
L66

47 G826-BR-18 A OR +5V 31 STEM4 RETRACT SW 22 K848-WH-18 A588-GN

L2

L1
L63
50 34 5 E474-OR-18 235-BK B
51 G828-WH-18 42 6 E473-GY-18 235-BK-18 GROUND CIRCUIT
L71 235-BK-18 200-BK
52 G828-WH-18 43 7 E476-PU-18
TT 44 8 E475-PK-18 200-BK-18 200-BK-18 200-BK WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS OFF
ENG PRESS SENSOR +5V 2 G828-WH-18 G828-WH-18 A OR +5V ATMOSPHERIC L63 200-BK-18 200-BK-10
ATMOSPHERIC PRESSURE 14 R747-GY-18 C GN SENSOR SIGNAL PRESS. SNSR 35 NEG CONT PRESS SNSR1 16 E472-GN-18 P WIRES THAT HAVE SYSTEM VOLTAGE WHEN THE KEY SWITCH IS ON
194-6722 45 NEG CONT PRESS SNSR2 51 235-BK-18 N P
ENG PRESS SENSOR COM 3 G829-GN-18 G829-GN-18 B YL SENSOR COMMON ATCH ATCH S ACTION CHASSIS
26 G829-GN-18 47 PUMP1 F1 F CONT PRV 52 235-BK K864-PK-18 K864-PK-18 1 2 200-BK-18 200-BK-18 VOLTAGE CONVERTER OUTPUT CIRCUIT
RELIEF SOL1 SOL1
TT 48 17 K870-GN-18 K870-GN-18 K870-GN-18 2 1 K872-OR 200-BK-18
28 G829-GN-18 B BK SENSOR COMMON INJ ACTUATION 165-9555 165-9560 L2 L2 STARTING CIRCUIT
PRESS. SNSR L83 52 18 K865-PU-18 K870-GN-18 K872-OR K872-OR
INJ ACTUATION PRESSURE 27 G849-BR-18 C WH SENSOR SIGNAL L64 L63 L61
194-6726 53 26 K876-BR-18 K871-WH K871-WH START AID CIRCUIT
29 G828-WH-18 A OR +5V
38 PRV RETURN(1) 27 235-BK-18 N K879-GN K879-GN
31 ATCH ENGINE PUMP CONTROL CIRCUIT
TT

K904-GN-18
T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18

A768-BU-18
A769-GY-18
50 GND 2 235-BK-14 K877-BU-18 K870-GN-18 2

491-PK-18
496-WH-18
495-GN-18
321-BR-18
780-PU-18

235-BK-18
487-OR-18

325-PK-18
33 G829-GN-18 B YL SENSOR COMMON TURBO OUTLET RELIEF SOL2
16 235-BK-18

147-PU
TURBO OUTLET PRESSURE 40 R746-PK-18 R746-PK-18 C GN SENSOR SIGNAL PRESSURE SENSOR M906-BU-18 STEM1 (SQUEEZE PRESS SNSR) GND 14 235-BK-14 K865-PU-18 1 165-9555 PANEL LAMP CIRCUIT
161-9929 K858-YL-18 9 ATCH STEM3 CONT PRV(A) RS422 RX+ 3 235-BK-14 K866-WH-18
25 G828-WH-18 A OR +5V VALVE CONTROL CIRCUIT
67 K857-WH-18 18 ATCH STEM2 CONT PRV(A) RS422 RX- 15
ATCH 1PUMP-2PUMP N K856-PU-18 28 ATCH STEM1 CONT PRV(A) RS422 TX+ 24 B T B
53 GAGE CIRCUIT
EXCHANGE SOL1 K862-GY-18 1 K868-BR-18 39 SOL GND2 RS422 TX- 25
43 200-BK-10
121-1491 K869-BU-18 2 ATCH STEM 3 N K862-GY-18 19 ATCH STEM3 CONT PRV(B) SNSR GND 28 B B B ENGINE CONTROL CIRCUIT
1 168-RD-10
B B

2
1
TT ENG OIL TEMP P CONT SOL(A) 1 K858-YL-18 K861-GN-18 29 ATCH STEM2 CONT PRV(B) ATCH STEM1 NEUTRAL 31 L1 CHASSIS
OIL TEMP 34 F411-GN-18 1 GN SENSOR SIGNAL 607-PK 200-BK

11

12
10
PASSIVE SENSOR L72 HEATER AND AIR CONDITIONER CIRCUIT

3
4
CONN 20

2
200-BK-18 2 ATCH STEM 3 111-9916 2 K869-BU-18 K860-BU-18 8 ATCH STEM1 CONT PRV(B) ATCH STEM2 NEUTRAL 32 T LAMP

8
6
5
7
3
1
2
4
ENG TEMP SENSOR RTN 18 G833-PK-18 G833-PK-18 2 YL SENSOR COMMON 191-6587 607-PK
K871-WH 1 CONT SOL(B) 30 ATCH STEM4 CONT PRV(A) RS232 RX 34 153-2523 TURN SIGNAL / WIPER WASHER CIRCUIT
56 G833-PK-18 C C

325-PK-18
111-9916 K869-BU-18 40 SOL GND3 RS232 TX 35 N
57 G833-PK-18 ATCH RELIEF 200-BK-10 200-BK-10
COOLANT TEMP 32 995-BU-18
TT
1 GN SENSOR SIGNAL COOLANT TEMP 10 ATCH STEM4 CONT PRV(B) ATCH STEM3 NEUTRAL 41 K876-BR-18 1 CHECK SOL1 CONN 21 200-BK-18
SENSOR ATCH 1PUMP-2PUMP K869-BU-18 K869-BU-18 25 TOOL PRESS SNSR ATCH STEM4 NEUTRAL 42 235-BK-18 235-BK-18 2 OTHER COLOR DESCRIPTIONS
200-BK-18
200-BK-18

60 G833-PK-18 2 YL SENSOR COMMON 130-9811 215-4890


WXCHANGE SOL2

A768-BU-18
A769-GY-18
K904-GN-18

T967-YL-18
M738-OR-18
M737-WH-18
M739-YL-18
K869-BU-18 7 SEPARATE VALVE PRV RS232 GND 44

487-OR-18
780-PU-18

491-PK-18
496-WH-18
235-BK-18
495-GN-18
321-BR-18
325-PK-18
69
TT 121-1491 ATCH STEM 2

147-PU
INTAKE AIR TEMP 35 G853-OR-18 1 GN SENSOR SIGNAL INTAKE AIR TEMP 49 MASK ENABLE 54 HIGHWAYS
SENSOR P CONT SOL(B) K866-WH-18 1 1WAY/2WAY CONT SOL 29 N
64 G833-PK-18 2 YL SENSOR COMMON 130-9811 ATCH RELIEF
200-BK-18 2 111-9916 N K876-BR-18 2 RLF CHK V1 30 K877-BU-18 2 DIODE
65 L69 CHECK SOL2
TT
L64

TOP CAM S/T - 49 E963-BK-18 A GN S/T - DUAL CAM K871-WH 1 K861-GN-18 1 K877-BU-18 3 RLF CHK V2 36 235-BK-18 1 215-4890 121-1022
TOP CAM S/T + 48 E964-WH-18 B YL S/T + SP/TMG SNSR(HI) K868-BR-18 2 N K864-PK-18 12 ATCH1 RLF PRV 37 ABBREV COLOR SYMBOL DESCRIPTION
169-3300
K871-WH
K871-WH

ATCH STEM 2 1 K857-WH-18 K865-PU-18 22 ATCH2 RLF PRV 38


66 ATCH DBL ACTION CONT SOL(A) N P L19
TT DUAL CAM 2 K868-BR-18 K870-GN-18 41 SOL GND4 39 ATCH S ACTION T T RD RED CIRCUIT CONNECTED
BOTTOM CAM S/T - 59 E965-BU-18 A GN S/T -

323-WH-10
200-BK-10
SP/TMG SNSR(LOW) SOL N 111-9916 E474-OR-18 26 ATCH STEM2 MODULATION 40 235-BK-18 2 ATCH 1WAY/2WAY 1 K872-OR
200-BK-18
200-BK-18

BOTTOM CAM S/T + 58 E966-YL-18 B YL S/T + 169-3300 SOL2


121-1491 K860-BU-18 1 E473-GY-18 36 ATCH STEM1 MODULATION 45 K866-WH-18 1 CONT SOL 2 200-BK-18 K872-OR WH WHITE
68 215-4890

2
1

1
2
L71 L61

L976-GN-18
L976-GN-18
TT FLY. TMG CAL P K868-BR-18 2 ATCH STEM 1 N E476-PU-18 37 ATCH STEM4 MODULATION 46 215-4890 200-BK-18 200-BK-18 CIRCUIT NOT CONNECTED

L976-GN-18
L976-GN-18

L976-GN-18
TIMING CAL PROBE + 22 G856-WH-18 1 GN TCD + U V

168-RD-18

365-YL-18

200-BK-18
365-YL-18
365-YL-18

329-YL-18

329-YL-18

168-RD-18

168-RD-18

168-RD-18
168-RD-18
168-RD-10
SENSOR CONT SOL(A) L62
200-BK-18 2 1 K856-PU-18 E475-PK-18 46 ATCH STEM3 MODULATION CDL(+) 33 893-GN-18 K871-WH K871-WH OR ORANGE

L976-GN-18
TIMING CAL PROBE - 23 G857-YL-18 2 YL TCD - 6V-2197

365-YL-18
325-PK-18

168-RD-18
K879-GN 1 ATCH STEM 1 111-9916 2 K868-BR-18 E472-GN-18 54 12V SPLY CDL(-) 43 892-BR-18 K879-GN K879-GN ELECTRICAL CONNECTION TO
70 CONT SOL(B) L66 L66
TT IAP CONTROL K849-YL-18 13 ATCH STEM1 49 K849-YL-18 T MACHINE STRUCTURE
L78

IAP CONTROL VALVE 61 G854-PK-18 1 GN IAPCV L70 200-BK-18 L19 YL YELLOW


VALVE 111-9916 K852-GN-18 14 ATCH STEM4 50 K852-GN-18 C
IAPCV COMMON 62 G855-PU-18 2 YL COMMON 150-0375 235-BK-18 INTERNAL ELECTRICAL CONNECTION
L70
K871-WH

K868-BR-18 K868-BR-18 K851-BU-18 23 ATCH STEM3 47 K851-BU-18 235-BK-18 PK PINK TO SURFACE OF COMPONENT
TT CHASSIS
L62

K868-BR-18 K868-BR-18 K850-BR-18 33 ATCH STEM2 48 K850-BR-18 780-PU-18 T


L20
K868-BR-18 A768-BU-18
L71

L70
A769-GY-18 C T
BK BLACK CONNECTOR
L83 L71
+B YL-18 A 308-YL K904-GN-18 HYD OIL 1 496-WH-18
ATCH HAMMER L19 T GY GRAY
1 K849-YL-18 SIGNAL BR-18 C M906-BU-18 K866-WH-18 147-PU LEVEL SW 2 235-BK-18 H# CIRCUIT GROUPING DESIGNATION
PRESS. SW
170-9376
323-WH-10 + -
200-BK-18 GROUND BK-18 B 235-BK-18 K876-BR-18 T967-YL-18 U U V V
200-BK-18

167-3466 2 L69 PU PURPLE


K871-WH
K879-GN

N K877-BU-18 B M738-OR-18 M738-OR-18


(NOTE G) L64 L64 L75 ATCH WIRE, CABLE, COMPONENT
ATCH SQUEEZE K864-PK-18 A M737-WH-18 M737-WH-18 ATCH ATCH ATCH ATCH ATCH
PRESS. K865-PU-18 C M739-YL-18 M739-YL-18 REFUELING REFUELING REFUELING REFUELING REFUELING ATCH BR BROWN
SENSOR K870-GN-18 R C 487-OR-18 STOP SW(NC) START SW(NO) START RELAY STOP RELAY POWER RELAY REFUELING PUMP SPLICE
ATCH THUMB AB
CLOSE SOL
L83 157-3182 235-BK-18 CONN 13 491-PK-18 9X-4184 6T-9442 149-5050 149-5050 165-4026 123-3929 GN GREEN
1 T716-PK-18 ATCH QUICK C FUEL LEVEL C
121-1491 GN-18 2 200-BK-18 235-BK-18 235-BK-14 BLADE, SPADE, RING OR SCREW
A 2 200-BK-18 COUPLER SOL SENSOR BU BLUE A
L62

(NOTE G) GN-18 1 780-PU-18 L78 235-BK-18 YL 1 495-GN-18 TERMINAL


152-8346 L78 163-6700 BK 2 235-BK-18
L20

ATCH THUMB AB 308-YL 235-BK-18


POWER SHIFT L62 L62 L62
OPEN SOL 1 235-BK-18 235-BK-18
T716-PK-18 CONT SOL 1 A768-BU-18 200-BK-18 235-BK-18
121-1491 2 235-BK-18
200-BK-18 111-9916 2 A769-GY-18 780-PU-18 235-BK-18 235-BK-18
(NOTE G)
C A768-BU-18
A769-GY-18 235-BK-18 ATCH 2
C
235-BK-18
WIRE PAIRS OF 892-BR & 893-GN MUST BE TWISTED
THIS SCHEMATIC IS FOR THE 325C EXCAVATOR ELECTRICAL SYSTEM
147-PU
L20 L20 L20 HYD OIL TRAVEL ALARM AT LEAST 1 TURN PER 25mm.
K904-GN-18 1 321-BR-18
ATCH SIGNAL BR-18 C K904-GN-18 +B YL-18 A 147-PU 147-PU 147-PU 491-PK-18 TEMP SENDER 3E-7738 NOTE A: USE WITH SHORT BOOM. MEDIA NUMBER: UENR2540
FLOW LIMIT +B YL-18 A 147-PU SIGNAL BR-18 C T967-YL-18 T967-YL-18 C C 4I-5394 NOTE B: USE WITH POWER WINDOW.
SOL T NOTE C: NOT USE ON THIS VEHICLE.
ATCH 171-0188
M738-OR-18
M738-OR-18
GROUND BK-18 B
C
235-BK-18 GROUND BK-18 B
C
235-BK-18 235-BK-18 235-BK-18
235-BK-18 ATCH SS SS C NOTE D: NOT USE WITH HEATER UNIT. SCHEMATIC PART NUMBER: 183-1008, CHANGE: 05, VERSION: HE
PRIMARY L75 PUMP DISCHARGE REFUELING SW NOTE E: USE WITH 12V 7A X 2 CONVERTE
1 1
L75

M738-OR-18 M737-WH-18 M737-WH-18 235-BK-18 C 325-PK-18 1 Components are shown installed on a fully operable machine with the key and engine off, transmission shifter
NFC SOL 2 M739-YL-18 2 M739-YL-18 M739-YL-18 PRESS SENSOR1 PUMP DISCHARGE 235-BK-18 2 GROUND HYD OIL 5C-6108 2 NOTE F: USE WITH COLD WEATHER.
171-0114 R R 157-3182 PRESS SENSOR2 487-OR-18 1 SIGNAL FILTER SW NOTE G: USE WITH CONFIG.15 in neutral and with parking brake set.
M739-YL-18 157-3182 173-3518
L75 L75 L75 L75 UNLESS OTHERWISE SPECIFIED ALL WIRE IS 16 GAGE. Refer to the appropriate Service Manual for Troubleshooting, Specifications and Systems Operations.
12 11 10 9 8 7 6 5 4 3 2 1

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