Roche 91xx - Service Manual

91xx pH/Electrolyte Analyzers
Service Manual
COBAS
is a trademark of Roche.
©2007 Roche Diagnostics
Roche Diagnostics GmbH

D-68298 Mannheim
Germany
www.roche-diagnostics.com
Version History
Manual Version Software Version Version date Changes

1.0 n/a July 2004 First edition
2.0 n/a April 2007 New template
Language Order Number

English 03077063001
e For more information, see:

Software on page G-5
Service Manual on page G-6
Edition notice
91xx pH/Electrolyte Analyzers This Service Manual is for the maintenance and repair of 91xx pH/Electrolyte
Service Manual Analyzers (9110 pH Analyzers and 9120, 9130, 9140, 9180 and 9181 Electrolyte
Analyzers).
91xx pH/Electrolyte Analyzers Every effort has been made to ensure that all the information contained in this
manual is correct at the time of printing. However, Roche Diagnostics GmbH reserves
the right to make any changes necessary without notice as part of ongoing product
development.
Any customer modification to the instrument will render the warranty or service
agreement null and void.
Software updates are done by Roche Service representatives.
9180 Electrolyte Analyzers SN > 12001 are IVD compliant.
Intended use
This manual contains all of the information required for maintenance and repair of
91xx pH/Electrolyte Analyzers (9110 pH Analyzers and 9120, 9130, 9140, 9180 and
9181 Electrolyte Analyzers).
The user must be familiar with the function and operation of the instrument to fully
understand the processes described here.
e For more information about 91xx pH/Electrolyte Analyzers, refer to corresponding
Instructions for Use.
Observe the service and repair procedures described in this manual and use only
genuine Roche replacement parts and Roche-approved materials to guarantee the full
functionality of the 91xx pH/Electrolyte Analyzers.
e For the order numbers of replacement parts, refer to:
91xx pH/Electrolyte Analyzers Spare Part List
Roche Diagnostics April 2007

Service Manual · Version 2.0 3
e For an overview of possible revisions and available software versions, see:

Copyrights
© 2007 Roche Diagnostics GmbH, All rights reserved.

The contents of this document may not be reproduced in any form or communicated
to any third party without the prior written consent of Roche Diagnostics. Every
effort is made to ensure its correctness. Subject to change without notice.
Trademarks
COBAS, LIFE NEEDS ANSWERS, ROCHE MICROSAMPLER, SNAPPAK, ISETROL

are trademarks of Roche.
All other trademarks are the property of their respective owners.
Contact addresses
Manufacturer Roche Diagnostics GmbH

D-68298 Mannheim / Germany
www.roche.com

4 Service Manual · Version 2.0
Contents
Version History 3 System interconnect - 9110, 9120, 9130, 9140 A-42

Edition notice 3 SBC PCB - power supply - 9110, 9120, 9130, 9140
Intended use 3 A-43
Copyrights 4 SBC PCB - valve drivers - 9110, 9120, 9130, 9140
Trademarks 4 A-44
Contact addresses 4 SBC PCB - pump motor driver / door detect - 9110,
Contents 5 9120, 9130, 9140 A-45
Preface 9 SBC PCB - input amplifiers - 9110, 9120, 9130, 9140
How to use this manual 9 A-46
Where to Find Information 9 SBC PCB - temperature circuit - 9110, 9120, 9130,
Conventions used in this manual 10 9140 A-47
SBC PCB - analog selector and A/D converter - 9110,
9120, 9130, 9140 A-48
System Description Part A SBC PCB - microprocessor - 9110, 9120, 9130, 9140
A-49
1 Safety information SBC PCB - printer display drivers - 9110, 9120, 9130,
Important information A-5 9140 A-50
Operating safety information A-6 Printer daughter PCB - 9110, 9120, 9130, 9140, 9180,
Important notes and warnings A-6 9181 A-51
Disinfectants A-7 Lamp PCB - 9110, 9120, 9130, 9140 A-52
Deproteinizer A-7 Display daughter PCB - 9110 A-53
Other disinfectants A-7 Preheater PCB - 9110 A-54
ESD protection measures A-8 Display daughter PCB - 9120, 9130, 9140 A-55
Explanation of the phenomenon A-8 System interconnect - 9180, 9181 A-56
Influence of electrostatic charges on components A-8 SBC PCB - power supply - 9180, 9181 A-57
Why is ESD protection so important today? A-9 SBC PCB - valve drivers - 9180, 9181 A-58
How can ESD protection be guaranteed? A-9 SBC PCB - pump motor driver/door detect - 9180,
Conclusion A-9 9181 A-59
SBC PCB - input amplifier - 9180, 9181 A-60
2 Specifications SBC PCB - temperature circuit - 9180, 9181 A-61
Specifications A-13 SBC PCB - analog selector and A/D converter - 9180,
Specifications A-13 9181 A-62
Operating Parameters A-13 SBC PCB - microprocessor - 9180, 9181 A-63
Classifications A-15 SBC PCB - microprocessor - 9180, 9181 A-64
SBC PCB - Fluid pack detector - 9180, 9181 A-65
3 Interface specifications Lamp PCB - 9180, 9181 A-66
Interface specifications A-19 Display daughter PCB - 9180 A-67
Interface information A-19
Example data string information A-20
Data Link Information (9180/9181 only) A-20
Software operation Part B
4 Description of modules 6 Software operation 9110

Description of modules A-23 Software operation 9110 B-5
Mechanical assemblies A-23 Overview B-5
Fluidic Module A-27 Overall program operation flow B-6
Electronics A-33 Main menu B-7
Measurement sequence B-8
5 Electronic diagrams Print functions menu B-9
Electronic diagrams A-39 QC sample menu B-10
9110 analyzer block diagram A-39 Daily maintenance menu B-11
9120, 9130, 9140, 9180 analyzer block diagram A-40 Operator functions menu B-12
9181 analyzer block diagram A-41 Program instrument menu B-13

Service manual · Version 2.0 5
Service functions menu B-14 10 Service functions

Calibration sequence B-15 Service functions B-65
TEST ELECTRODES B-65
7 Software operation 9120, 9130, 9140 TEST SAMPLE SENSOR B-65
Software operation 9120, 9130, 9140 B-19 TEST SnapPak SENSOR (9180 and 9181 only) B-65
Overview B-19 TEST LANGUAGE SWITCH (9180 and 9181 only)
Overall program operating flow B-20 B-65
Main menu B-21 TEST SAMPLE DOOR (except 9181) B-66
Measurement sequence B-22 TEST PROBE (9181 only) B-66
Print functions menu B-23 TEST AUTOSAMPLER (9181 only) B-66
QC/standard/urine sample menu B-24 TEST PUMP B-66
Daily maintenance menu B-25 TEST PINCH VALVES B-67
Operator functions menu B-26 TEST INTERFACE B-67
Program instrument menu B-27 TEST AMPLIFIER B-67
Service functions menu B-28 ENTER SERVICE CODE B-67
Calibration sequence B-29 Miscellaneous functions B-69
8 Software operation 9180

Software operation 9180 B-33
Maintenance Part C
Overview B-33
Overall program operation flow B-34 11 Adjustments
Main menu B-35 Adjustments C-5
Measurement sequence B-36 Sample contacts adjustment (9110 only) C-5
Print functions menu B-37 Sample sensor adjustment (9120/9130/9140/9180/
QC/standard/dialysate/urine sample menu B-38 9181 only) C-5
Daily maintenance menu B-39 Temperature Adjustment (9110/9140/9180/9181
Operator functions menu B-40 only) C-6
Program instrument menu B-41
Service functions menu B-42 12 Maintenance
Calibration sequence (1) (Example Na/K/Li Maintenance C-9
calibration) B-43 Daily maintenance C-9
Calibration sequence (2) (Example Na/K/Li Weekly maintenance C-9
calibration) B-44 Monthly maintenance C-9
Power-up B-45 Six month maintenance C-9
Annual preventive maintenance C-9
9 Software operation 9181
Software operation 9181 B-49
Overview B-49
Troubleshooting Part D
Overall program operting flow B-50
Main menu B-51 13 Troubleshooting
Manual measurement sequence B-52 Error messages and troubleshooting D-5
Automated measurement sequence B-53 Status-LEDs D-5
Print functions menu B-54 STATUS: NOT CALIBRATED D-5
QC/std/dialysate/urine sample menu B-55 STANDARD A NOT DETECTED D-5
Daily maintenance menu B-56 STANDARD B NOT DETECTED, STANDARD C
Operator functions menu B-57 NOT DETECTED (9180/9181 only) D-6
Program instrument menu B-58 CHECK SAMPLE CONTACTS(9110), CHECK
Service functions menu B-59 SAMPLE SENSOR (9120/30/40/80/81) D-6
Calibration sequence (1) (example Na/K/Li CHECK REFERENCE HOUSING D-7
calibration) B-60 PLEASE CLOSE SAMPLE DOOR (except 9181) D-7
Calibration sequence (2) (example Na/K/Li NO SAMPLE D-8
calibration) B-61 CLEANING FLUID NOT DETECTED D-8
Power-up sequence B-62 CONDITIONING FLUID NOT DETECTED (except
9110) D-8
INTERFACE ERROR D-9

6 Service manual · Version 2.0
PAPER JAM OR PRINTER DEFECT D-9

CHECK ELECTRODES D-9
## NOT CAL’D D-9
CLOG IN SAMPLE PATH (9110 only), CLOG
CHECK FLUID PATH (except 9110) D-11
↑↑↑↑ ↓↓↓↓ (Out of range) D-11
↑ ↓ (Temparature out of range) D-11
ERR D-12
PERFORM DAILY MAINTENANCE (except 9110)
D-12
REPLACE FLUID PACK D-12
CHECK TEMPERATURE (9140/9180/9181 only)
D-12
VALVE OVERTEMP! CHECK VALVES D-13
ERROR: UPPER NEEDLE SENSOR D-13
ERROR: LOWER NEEDLE SENSOR D-13
WHEEL MISSING OR SAMPLER DEFECT D-13
SAMPLER JAMMED OR DEFECTIVE D-14
Glossary Part E
Glossary E-3
Index Part F
15 Index
Versions Part G
16 Versions
Software G-5
Service Manual G-6
Version 1.0 G-6
Version 2.0 G-6


Preface
This manual contains all of the information required for the maintenance and repair
of the 91xx pH/Electrolyte Analyzers.
The user must be familiar with the function and operation of the instrument to fully
understand the processes described here.
e For more information about instructions, refer to:
9180 Electrolyte Analyzers Instructions for Use
Observe the service and repair procedures described in this manual and use only
genuine Roche replacement parts and Roche-approved materials to guarantee the full
functionality of the 91xx pH/Electrolyte Analyzers.
e For the order numbers of replacement parts, refer to:
91xx pH/Electrolyte Analyzers Spare Part List
e For an overview of possible revisions and available software versions, see:
How to use this manual
o Keep this Service manual in a safe place to ensure that it is not damaged and remains available
for use.
o This Service manual should be easily accessible at all times.
To help finding information quickly, there is a table of contents at the beginning of

the book and each chapter. In addition, a complete index can be found at the end.
Where to Find Information
In addition to the Service manual, the following documents are also provided to assist
in finding desired information quickly:
o 91xx pH/Electrolyte Analyzers Instructions for Use
o 9180 Electrolyte Analyzer Short Instruction
o 91xx pH/Electrolyte Analyzers Service manual (PDF or iSDoc version in
GRIPS)
o 91xx pH/Electrolyte Analyzers Spare Part List (PDF or iSDoc version in
GRIPS)

Conventions used in this manual
Visual cues are used to help locate and interpret information in this manual quickly.
This section explains formatting conventions used in this manual.
Symbols The following symbols are used:
Symbol Used for

a Start of procedure
o List item
e Cross-reference
h Call-up (software reference)
Note
All sections or text locations marked with "NOTE" describe safe
procedures that are intended to provide the user with additional help.
Caution
All sections or text passages that are marked with this symbol describe
procedures or indicate conditions or dangers that could damage or
lead to malfunctions in the instrument, and which therefore should
never be attempted.
Warning
Sections marked with this symbol contain information that must be
observed for the prevention of personal injury (to patients, users or
third parties).
Risk of infection!
(according to the standard DIN EN 61010-2-101:2002) (Instrument)
Risk of infection!
(according to the standard DIN ISO 15223-1:2005) (Consumables)
High Voltage
Passages that are marked with this symbol warn of an immediate
danger in connection with electrical wiring or components.
ESD protection measures
All sections or passages that are marked with this symbol warn of
specific dangers in connection with static discharge. Packages that are
marked with this symbol must only be opened by trained technical
staff.
For more information about ESD protection measures, see ESD protection measures
on page A-8.

IVD symbols Instruments: applicable for 9180 Electrolyte Analyzers SN > 12001.
The IVD symbols are used in accordance with DIN EN 980:2003, ISO 15223:2000 (as
per the In Vitro Diagnostics Directive 98/79/EC), and DIN EN ISO 780:1997.
Symbol Description
This product complies with the requirements in the directive
98/79/EC on in vitro diagnostic medical devices.
Lot designation
Consumables: use by... (expiry date)

The consumables must be completely consumed by the indicated
date.
If a day is not indicated, apply the last day of the respective month.
Store at ...
The conditions necessary to preserve the product's shelf life before
opening.
For in vitro diagnostic use
"Grüner Punkt" (in Germany)
Manufacturer — according to directive 98/79/EC on in vitro

diagnostic medical devices
Store upright
Risk of infection!
(according to the standard DIN ISO 15223-1:2005) (Consumables)
Catalogue number
Caution (refer to accompanying documents). Please refer to safety-

related notes in the manual, accompanying this instrument.
Please consult instructions for use
Serial number (model plate)

Other symbols The following symbols are listed as additional information:
Symbol Description
Electrodes:
This date indicates the limit of the maximum storage time of an
electrode. The electrode must be installed in the instrument no later
than the imprinted date.
If the installation takes place on the imprinted date, it still falls within
the specifications. The calculation of the “Install before” date is based
on the production date of the elctrode.
Danger symbol: T: Toxic (on the packaging of the reference electrode)
Rating: Inhalation, swallowing or skin contact with even small
quantities can lead to serious health risks, including fatal risks.
Characteristics of this type of item are severe, possible irreversible
T: R23/33/50-53 damage to health through repeated or prolonged contact, particular
with carcinogenic, genetic or reproductive (danger to reproductive
capabilities) effects.
Caution: Avoid any contact with the human body. If you feel unwell,
contact a doctor immediately. Any substances with carcinogenic,
genetic or reproductive dangers are indicated appropriately. Always
observe the regulations when handling such substances.
Danger symbol: N: Dangerous to the environment (on the packaging
of the reference electrode)
Rating: If released into aquatic and non aquatic environments, can
cause immediate or delayed damage to ecosystems through a change
N: S45/60/61/7 in environmental conditions.
These substances or their by-products can cause simultaneous
damage to sensitive environmental areas.
Caution: Depending on the potential for damage, do not allow the
substance to enter sewers, soils or the environment. Observe the
specific disposal regulations.
Danger symbol: Xi: Irritant

Rating: Although not corrosive, momentary, longer-lasting, or
repeated contact with skin or mucous membrane may result in
inflammation. Danger of sensitization during contact with skin
XI: R36/37/38, S 26-37 (when classified with R 43).
Caution: Avoid contact with eyes and skin, do not inhale vapors.
Do not use content if the packaging is damaged
Protective gloves, protective goggles and suitable protective clothing

must be worn

Abbreviations The following abbreviations are used:
Abbreviation Definition
A
ADC Analogue to digital converter
ANSI American National Standards Institute
C
CMOS Complementary Metal-Oxide Semiconductor
E
EEPROM Electrically erasable programmable read-only memory
e.g. exempli gratia – for example
EC European community
EN European standard
ESD Electrostatic Discharge
H
HIV Human Immunodeficiency Virus
HW Hardware
I
IEC International Electrical Commission
ISE Ion selective electrode
IVD In vitro Diagnostics
L
LCD Liquid Cristal Display
LED Light Emitting Diode
M
MC Measuring chamber
MOS Metal-Oxide Semiconductor
MSDS Material safety data sheet
P
PCB Printed Circuit Board
Q
QC Quality control
R
REF Reference solution
S
SBC board Mainboard of the instrument
SW Software
T
TTL Transisitor-Transistor Logic


System Description A
1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

2 Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-11
3 Interface specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-17
4 Description of modules . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-21
5 Electronic diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-37
April 2007
91xx pH/Electrolyte Analyzers 1 Safety information
Table of contents
Safety information
In this chapter Chapter 1

Important information ............................................................................................... A-5
Operating safety information ..................................................................................... A-6
Important notes and warnings ................................................................................... A-6
Disinfectants ................................................................................................................ A-7
Deproteinizer ......................................................................................................... A-7
Other disinfectants ................................................................................................ A-7
ESD protection measures ............................................................................................ A-8
Explanation of the phenomenon .......................................................................... A-8
Influence of electrostatic charges on components ............................................... A-8
Why is ESD protection so important today? ........................................................ A-8
How can ESD protection be guaranteed? ............................................................. A-9
Conclusion ............................................................................................................. A-9

Service manual · Version 2.0 A-3
1 Safety information 91xx pH/Electrolyte Analyzers
Table of contents

A-4 Service manual · Version 2.0
Important information
Important information
This Service Manual contains vital warning and safety information.

This instruments are intended to be used only for the specialized purpose described
in the instructions. The most important prerequisites for use, operation, and safety
are explained to ensure smooth operation. No warranty or liability claims will be
covered if the instrument is used in ways other than those described or if the
necessary prerequisites and safety measures are not observed.
The instrument may be operated only by persons whose qualifications enable them to
comply with the safety measures that are necessary during operation of the
instrument.
Suitable protective equipment, like laboratory clothing, protective gloves, protective
goggles and if necessary mouth protectors, must be worn to prevent direct contact
with biological working materials. In addition, a face mask is required if there is a
risk.
Adjustments and maintenance performed with removed covers and connected power
may be attempted only by a qualified technician who is aware of the associated
dangers.
Instrument repairs are to be performed only by the manufacturer or qualified service
personnel.
Only accessories and supplies either delivered by or approved by Roche are to be used
with the instrument. These items are manufactured especially for use with this
instrument and meet the highest quality requirements.
Operation of the instrument with solutions whose composition is not consistent with
that of the original solutions can negatively affect, above all, the long term
measurement accuracy. Deviations in the composition of the solutions can also
decrease the service life of the electrodes.
The quality control requirements must be completed at least once daily for safety
reasons. Because accurate measurement results depend not only on the proper
functioning of the instrument, but also on a number of other factors (such as
preanalytics), the results produced by the instrument should be examined by a
trained expert before subsequent decisions are reached that are based on the
measurement values.
Explanation:
"Caution, refer to accompanying documents“

Operating safety information
Operating safety information
The instrument has been constructed and tested according to the following European
Standards:
o IEC/EN 61010-1:2001
o IEC/EN 61010-2-101:2002 (valid for 9180 Electrolyte Analyzers SN > 12001 only)
o IEC/EN 61010-2-081:2002 + A1:2003
It was delivered from the factory in flawless condition with regards to safety features.
In order to preserve this condition and ensure safe operation, the user must respect
the notices and warnings that are contained in this Service Manual
o This instrument is classified under the protection class I according to
IEC/EN 61010-1.
o The instrument meets the conditions for overvoltage category II.
o The instrument meets the conditions for contamination level 2.
o Do not operate the instrument in an explosive environment or in the vicinity of
explosive anesthetic mixtures containing oxygen or nitrous oxide.
o If an object or liquid enters the internal areas of the instrument, remove the
instrument from its power supply and allow an expert to check it thoroughly
before using it again.
o The instrument is suitable for long-term operation indoors.
o The power cord may be plugged into a grounded socket only. When using an extension cord,
make sure it is properly grounded.
o Any rupture of the ground lead inside or outside the instrument or a loose ground connection
may result in hazardous operating conditions. Intentional disconnection of the grounding is not
permitted.
o The instrument is not suitable for operation with a direct current power supply. Use only the
original mains plug delivered with the instrument.
Important notes and warnings
o Never operate the analyzer in the vicinity of volatile or explosive gases

(e.g. anesthetic gases, etc.)!
o The instrument must be connected to a 2-pin, grounded socket.
o The power cable and the plug must be undamaged. Damaged power cables and plugs must be
replaced immediately.
o Before opening the back panel switch off the instrument and disconnect the power cable.
o Replace damaged fuses with the specified type of fuse.

Disinfectants
o Service and repair work must be done only as specified in this manual. Unqualified service or
repair work may result in warranty claims not being granted.
o Use only suitable tools and test instruments for service and repair work.
o Do not allow fluids to enter the interior of the instrument, because this may damage the
electronics.
o Use only slightly moistened cloths or cotton sticks to clean the instrument.
Disinfectants
Use only liquid disinfectant such as protein remover (Roche deproteinizer) or an alcohol-based
(about 70%) surface disinfectant.
Do not spray disinfectant directly onto the instrument because this could cause malfunctions in the
electronics.
Do not use any type of bleaching agent. Exception: Roche Deproteinizer.
Do not attempt to clean/decontaminate any part of the instrument before shutting it down and
unplugging it from the power source.
Before plugging in the instrument again and switching it on always wait for 15 minutes to allow the
disinfectant to evaporate.
Deproteinizer
Composition Aqueous NaOCl solution with active chlorine (≤ 2%)
Hazards identification Due to the basic and oxidizing character of the reagent ("Deproteinizer") local
irritations after contact with eyes, skin or mucous membranes cannot be excluded.
First aid measures After inhalation: breath fresh air, drink large amounts of water
After skin contact: wash with generous amounts of water, remove contaminated clothing
After eye contact: rinse eyes with generous amounts of water, contact an eye specialist
After drinking: drink large amounts of water, avoid vomiting, contact a doctor
Other disinfectants
Use standard alcohol-based (70%) disinfectants to clean the surface of the

instrument. Read the product information first.
Never use standard disinfectant to clean the tubes and tubing paths under any circumstances!
Do not use any type of bleaching agent. Exception: Roche Deproteinizer.

ESD = Electrostatic Sensitive Device
Explanation of the phenomenon
The most frequent cause of electrostatic discharge is friction of various materials such
as plastic, synthetic fiber, hard rubber or paper.
It can also be caused by bending or applying pressure to a material.
Discharges that are dangerous to components occur when "charged" bodies or
components do not have a discharge connection (ground) to discharge the
electrostatic charge.
The discharges normally do not have a high capacity, but there are often voltage
differences in the range of several thousand volts. The discharges are perceived as
small shocks or visible sparks.
Examples: o Shoes with rubber soles:

Friction is caused by walking. A person develops an electrical charge different
from the ground. A discharge occurs when an object (e.g. door handle) is
contacted.
o Synthetic fiber clothing:
Discharge is audible and is visible in darkness.
The dryer the air the greater the risk of electrical discharge caused by friction.
Eectrostatic charges are less likely to build up in humid air, particularly when saturated with water
vapor.
The probability of ESD phenomena is therefore particularly great in a northern hemisphere winter
in centrally heated rooms where the humidity is low.
Influence of electrostatic charges on components
If a person with an electrostatic charge touches a component, a discharge over a

connection of an IC or semiconductor element may occur. The resulting voltages may
damage the component.
Critical situations can occur while repairing or testing components if they are lying
on a more or less conductive surface (e.g. table top) and a person with an electrostatic
charge touches them. A discharge through a critical component connection can also
occur in this case.

Why is ESD protection so important today?
Formerly, current controlling semiconductors were mostly used (TTL, normal

transistors, etc.).
Today the principle of current logic is virtually the only technology in use in MOS
and CMOS components.
Currents generated by an electrostatic discharge (as much as several kV!) destroy the
sensitive component inputs or cause hidden damage. This damage is generally not
immediately detectable.
Another effect is that the clearances inside the ICs continuously become smaller. The
internal wires become thinner and thinner, the allowable maximum input voltages
become smaller and the effects of any discharges become more and more critical.
How can ESD protection be guaranteed?
A continuous discharge is required when working on an electronic assembly. Do this

as follows:
o Use ESD wrist bands (special wrist bands connected to a protective ground).
o Repairs and tests on assemblies must only be conducted on tables with ESD mats
connected to grounds or ESD wrist bands.
o Always pick up components at the edge (e.g. like a photo).
o Components must always be transported in ESD packages or appropriate storage
or shipping containers (use original packaging!).
o Shoes with rubber soles or clothing of synthetic fibers must not be worn in
workshops where electronic components are repaired.
o Use a humidifier if necessary to maintain optimum humidity in the work area.
o Do not touch assemblies or components with the hand after testing.
o Always transport and ship assemblies or components for repair in ESD protective
packaging only. This will prevent further damage that may result in
misinterpretation of the original cause of the fault.
The ESD mat consists of materials that have a very low, defined conductivity (1012 ohms).
The following materials prevent charges caused by friction from building up and protect the
component from damage.
o ESD mats
o ESD packages
o Shipping containers
Conclusion
Of course, not all circuit boards and electronic assemblies require such careful
handling. An electrical board that only carries simple plug connectors does not
require ESD packaging.
In cases of doubt always use ESD packaging.


91xx pH/Electrolyte Analyzers 2 Specifications
Table of contents
Specifications

Specifications ............................................................................................................. A-13
Specifications ....................................................................................................... A-13
9110 ................................................................................................................ A-13
9120/9130/9140/9180/9181 ........................................................................... A-13
Operating Parameters ......................................................................................... A-13
9110 ................................................................................................................ A-13
9120/9130/9140/9180/9181 ........................................................................... A-14
Common operating parameter ..................................................................... A-14
Classifications ...................................................................................................... A-15
Product data ................................................................................................... A-15
Approvals ....................................................................................................... A-15

2 Specifications 91xx pH/Electrolyte Analyzers
Table of contents

Specifications
Specifications
Specifications
9110
Sample types Whole blood, Serum, Plasma, QC solutions
Reported parameters Measuring range Resolution

pH 6.00 - 8.00 0.001 pH units
Table A-1 9110 reported parameters
9120/9130/9140/9180/9181
Sample types Whole blood, Serum, Plasma

Sodium (Na+) 40 - 205 mmol/L 0.1 mmol/L
+)
Potassium (K 1.5 - 15 mmol/L 0.01 mmol/L
(0.8 - 15 mmol/L dialysate)
Chloride (Cl–) 50 - 200 mmol/L 0.1 mmol/L
2+)
Calcium (Ca 0.2 - 5.0 mmol/L 0.01 mmol/L
+)
Lithium (Li 0.1 - 6.0 mmol/L 0.001 mmol/L
Table A-2 9120, 9130, 9140, 9180, 9181 reported parameters (1)
Sample type Urine

Sodium (Na+) 1 - 300 mmol/L 1.0 mmol/L
+)
Potassium (K 4.5 - 120 mmol/L 0.1 mmol/L
(60 - 120 mmol/L
with add. dilution)
Chloride (Cl–) 1 - 300 mmol/L 1.0 mmol/L
Table A-3 9120, 9130, 9140, 9180, 9181 reported parameters (2)
Calcium and Lithium are not measured in urine samples.

Lithium is not measured in dialysate samples.
Operating Parameters
9110
Sample types Whole blood, serum, plasma, aqueous and QC solutions
Sample device Syringe, sample cup, capillary, Roche MICROSAMPLER

Specifications
Sample size 25 μL
Analysis time 70 seconds
Sample rate o 40 per hour with printout

o 50 per hour without printout
pH Sensor pH sensitive flow-through glass capillary electrode in transparent acrylic plastic
Reference System Open liquid junction, flow-through electrode
Calibration o Fully automatic

o 1 point with each sample
o 2 point every 3 hours
Warm-up time 10 minutes
9120/9130/9140/9180/9181
Sample types Whole blood, serum, plasma, urine, dialysate (acetate or bicarbonate)
Sample device Syringe, sample cup, capillary, Roche MICROSAMPLER
Sample size 95 μL
Analysis time 50 seconds
Sample rate o 45 per hour with printout

o 60 per hour without printout
Sodium (Na+) sensor Ion-selective, flow-through, glass capillary electrode
Potassium (K+) sensor Ion-selective, flow-through, liquide membrane electrode
Chloride (Cl–) sensor Ion-selective, flow-through, liquide membrane electrode
Calcium (Ca2+) sensor Ion-selective, flow-through, liquide membrane electrode
Lithium (Li+) sensor Ion-selective, flow-through, liquide membrane electrode
Reference system Open liquid junction, flow-through electrode
Calibration o Fully automatic

o 1 point with each sample
o 2 point every 3 hours (9180/9181 every 4 hours)
Warm-up time 10 minutes
Common operating parameter
Standby mode Suspends calibrations
Temperature Room temperature, 15 - 32°C, 60 - 90 °F

Specifications
Humidity maximum 85 % relative humidity, non-condensing
Data management Quality control memory storage, 3 levels, 35 values; calculation of mean, standard
deviation and coefficien of variation (CV)
Diganostic programs user-controlled diagnostics, YES/NO operation via the display
Electronics Microprocessor-controlled
Display LCD dot-matrix, 2 lines, 16 characters per line
Printer Integral thermal printer, 16 characters width
Autosampler (9181 only) Integral turntable, 18 positions, 2 mL or 0.25 mL sample cups
Interface RS232C serial port
DataLink Data link to COMAPCT 2/3 (9180/9181)
Electrical requirements 100 - 240 VAC, 50/60 Hz (90 - 250 VAC for 9110), self adjusting
Nominal power consumption 50 W
Dimensions Height 335 mm (12.2")

Width 315 mm (12.4")
Depth 295 mm (12.0")
Weight approx. 6 kg (13 lbs)
Table A-4 Instrument dimensions
Classifications
Product data
Safety category I
Device type B (according to ÖVE-MG/EN 60601-1,

IEC 601-1)
Mode of operation continuous operation
Protection classification IP 20
Explosion protection the device is not designed for operation in explosive environments.
Approvals
CSA, CE, FCC Class B
CLIA Complexity Category: Moderate
Test System Code: 04739

Specifications
FDA 510(k) numbers: K932642 (9110)

K961458 (9180)
K972673 (9181)
Analyte Codes: Na+: 5805

K+: 4910
Cl–: 1018
Ca2+: 1004
Li+: 3712
Special requirements for IVD EN 61010-2: 2001-12

products
EN 61010-2: 2002-01
(9180 SN > 12001 only)
Data subject to change without notice. Technical information is supplied for general informational
purposes only!

91xx pH/Electrolyte Analyzers 3 Interface specifications
Table of contents
Interface specifications

Interface specifications .............................................................................................. A-19
Interface information .......................................................................................... A-19
Software ......................................................................................................... A-19
Example data string information ....................................................................... A-20
Automatic Calibration Report ...................................................................... A-20
Serum sample report ..................................................................................... A-20
Data Link Information (9180/9181 only) .......................................................... A-20

3 Interface specifications 91xx pH/Electrolyte Analyzers
Table of contents

91xx pH/Electrolyte Analyzers 3 Interface specifications
Interface information
The 9110, 9120, 9130, 9140, 9180 and 9181 analyzers are equipped with a standard
serial interface output. This interface output is intended to be used with standard
commercially available computer systems.
The data transmitted through the serial interface port employs the ASCII code.
The serial interface is terminated on the rear cover with a 9-pin male DB-9 connector.
The signal levels are as follows:
o Binary 1 = -12 V to -3 V
o Binary 0 = +3 V to +12 V
Two stop bits follow the eight data bits to complete the 10 bit word.
The baud rate is set at 9600 Baud fixed.
The maximal recommended cable length is 40 feet.
The pin assignment is as follows:
o pin 1...sample ground...GND
o pin 2...receive data....RxD
o pin 3...send data.......TxD
o pin 4...NC
o pin 5...signal ground...GND
o pin 6...NC
o pin 7...RTS (not used)
o pin 8...CTS(not used)
o pin 9...NC
(NC=Not Connected)
Higher discharge current

A higher discharge current can be expected when using the serial interface. This must be checked by
suitably qualified personnel, depending on the local regulations.
Software
The patient sample data is sent at the end of each measurement, the calibration report
is sent at the end of each calibration.
The interface is always on, independent of the printer settings; the data is always sent.
Note
The arrow up (e.g. out of normal range) is sent as HEX 18 (↑), the arrow down as HEX19 (↓) and
the ° (degree) is sent as HEX1A (→).

3 Interface specifications 91xx pH/Electrolyte Analyzers
Example data string information
Automatic Calibration Report

<sx>* AVL 9130*<cr><crlf>ELECTROLYTE ISE<cr><crlf> 03JAN92
10:51crcrlf*CALIBR REPORT*<cr><crlf><cr><crlf>
DailyMaintenance<cr><crlf>Performed Last: <cr><crlf> 02JAN92 10:35
<cr><crlf><cr><crlf> Standard A<cr><crlf>Na = -112mV (3)<cr><crlf>
K = -1392mV (3)<cr><crlf>Cl = -106mV (3)<cr><crlf><cr><crlf>
Difference A-B<cr><crlf>Na = 1402mV ( )<cr><crlf>K = 1032mV ( )
<cr><crlf>Cl = -1006mV ( ) <cr><crlf><cr><crlf>Fluid Pack:<cr><crlf>
68% Remaining<cr><crlf><cr><crlf><ex>
Serum sample report

<sx>* AVL 9130*<cr><crlf>ELECTROLYTE ISE<cr><crlf> 03JAN92
10:59<cr><crlf><cr><crlf> Name: ..........<cr><crlf> ..........
<cr><crlf>Sample: SERUM<cr><crlf><cr><crlf> Sample No.13
<cr><crlf><cr><crlf>Na= 159soh mmol/L<cr><crlf>K = 5.4 mmol/L
<cr><crlf>Cl= 122soh mmol/L<cr><crlf><cr><crlf>*PERFORM DAILY *
<cr><crlf>*MAINTENANCE ! *<cr><crlf><cr><crlf><ex>
Data Link Information (9180/9181 only)
The data link with the COMPACT 2/3 blood gas analyzer allows to combine ISE
results with pH/blood gas results on one printout. If Ca2+ is activated on the 9180/
9181, a pH-corrected Ca2+ value will be calculated and printed on the combined
sample report.
For connection of the 9180/9181 analyzer to the COMPACT 2/3 analyzer, the optional
Interface Kit is required. To install the kit, first turn both instruments off. Connect the
interface filter provided in the kit to the RS232 port on the 9180/9181. Then connect
one end of the cable to the interface filter, the other end to the COM 2 port on the
COMPACT 2/3. On the COMPACT 2/3, select 9180 under the COM 2 interface
options.
e See COMPACT 2/3 Operator's Manual for details.

91xx pH/Electrolyte Analyzers 4 Description of modules
Table of contents
Description of modules
Insert introducing text here.

Description of modules ............................................................................................ A-23
Mechanical assemblies ........................................................................................ A-23
Front door assembly ...................................................................................... A-23
Needle unit assembly ..................................................................................... A-23
Electrode holder assembly ............................................................................ A-24
Peristaltic pump assembly ............................................................................. A-24
Solenoid assembly ......................................................................................... A-25
Printer assembly ............................................................................................ A-25
Rear panel assembly ...................................................................................... A-25
SBC board ...................................................................................................... A-26
Lamp board .................................................................................................... A-27
Display board ................................................................................................. A-27
Fluidic Module .................................................................................................... A-27
Standard A .................................................................................................... A-27
Standard B ..................................................................................................... A-27
Standard C (not on 9110) ............................................................................. A-27
Cleaning solution (9110 only) ...................................................................... A-28
Reference solution ......................................................................................... A-28
Waste liquids .................................................................................................. A-28
Main tube set (all models)/ Intake tube set (9110 only) ............................. A-28
Sample Contacts (9110 only) ........................................................................ A-29
Electronics ............................................................................................................ A-33
ISE SBC card .................................................................................................. A-33
Lamp board .................................................................................................... A-34
Display board ................................................................................................. A-35

4 Description of modules 91xx pH/Electrolyte Analyzers
Table of contents

After changing any part of the analyzer always perform a calibration of the analyzer as well as a full
QC measurement. QC measurements must be performed in their entirety (i.e., all three QC levels
must be measured). Omitting QC measurements or ignoring QC measurement results may lead to
incorrect patient measurements, which may result in incorrect clinical decisions, possibly
endangering the patient's health.
Mechanical assemblies
Front door assembly

For the 9110, 20, 30, 40 and 80 analyzers, the front door can be removed by moving
the analyzer to the edge of a work surface so the analyzer door, when opened, will
extend past the edge of the work surface. With one hand, hold the analyzer door near
the right side hinge pin and, with the other hand, gently apply pressure to the middle
rear area of the door. This will allow the right hinge pin to clear the retaining hole in
the main chassis. The door can then be removed from the analyzer.
The 9181 front panel can be removed by tilting it slightly away from the analyzer and
lifting it straight up. The plastic window can also be replaced in the field by gently
pressing from the rear of the window and snapping the plastic window out toward the
front of the analyzer door. The door magnets cannot be replaced in the field as they
are glued in place with conductive adhesive.
Due to the update of the 9180 Electrolyte Analyzer according to IVDD compliance a new shielded
front door "FRONT DOOR 9180" is available and compatible with any 9180 Electrolyte Analyzer
(old type SN < 11999 and new type SN > 12001) and with 9120, 30, 40 Electrolyte Analyzers.
Further information: see the 91xx Spare Parts List.
e See the 91xx Spare Parts List for a detailed reference of the parts of this assembly.
Needle unit assembly

To remove the 9110 fill port for replacement or cleaning, grasp the white tab on the
fill port and rotate the bayonet-style connector counter-clockwise. Gently pull the fill
port forward to remove. Replacement can be accomplished in the reverse order.
During removal, be careful not to bend the needle.
The 9110 fill port assembly is desinged for easy removal without the use of tools, for
cleaning, changing tubing or replacement. First, disconnect the sample intake tube on
the left side of the fill port assembly from the sample preheater. Grasp the fill port
assembly and pull it forward carefully. Disconnect the wire from the needle arm. To
reassemble, reconnect the wire, press the fill port assembly into place and reconnect
the tubing.
The 9110 wash port located on the underside of the flap can be removed by appying
pressure to one side to overcome the snap fit. To reinsert, align wash port and apply
pressure to snap into place.
The 9120, 30, 40, 80 and 81 sample needle and fill port are both designed for easy
replacement by the user. To remove the fill port assembly for replacement, pull the fill

port holder towards the front for easy access. Then, press the two plastic tabs on the
fill port to allow removal of the fill port from the fill port holder. The sample needle
can also be removed and is supplied as a one-piece assembly including the intake
tubing.
To remove the 9120, 30, 40, 80 and 81 sample needle, grasp the needle near the white
holder block and pull up to unsnap the sample needle from its position. To replace
the assembly, align a replacement sample needle and press the replacement assembly
into place.
Two (9110) or three screws (9120, 30, 40, 80, 81) located on the left side of the
assembly hold the needle unit assembly in place. To access the two rear screws, turn
power off and remove the rear panel. The rear panel can be moved away from the unit
for easier access by unplugging the wire harness from the power supply. The SBC
board can now be removed by removing the screws which secure the SBC board and
disconnecting the cables on the SBC board.
Disconnect the connector to the lamp board which supplies the Door Open signal.
The two rear screws which secure the needle unit can now be removed using a Philips
screwdriver (9110) or an Allen wrench (9120, 30, 40, 80, 81). Then, remove the front
securing screw (n./a. on the 9110), the sample intake tubing and the reagent supply
tubing (red tag) from the fill port. The needle unit can now be removed from the
front of the analyzer for replacement.
e See the 91xx Spare Parts List for a detailed reference of the parts of the needle unit.
Electrode holder assembly

To remove the electrode holder assembly from the analyzer, first unplug the sample
intake tubing on the right side of the module, then the preheater cable (9110 only) or
the sample sensor cable (9120, 30, 40, 80 and 81), then remove the reference solution
tubing connector and last, take out the waste tube (green tag) at the left side of the
electrode holder. The electrode holder can now be removed by pressing the two
plastic tabs (right and left side of the module) and sliding the module forward. Press
the plastic tabs again to release the second detent and completely remove the module
from the analyzer. The sample preheater or the sample sensor and/or the left side
electrode holder can be removed and replaced by removing the screws on the under
side of this module.
e See the 91xx Spare Parts List for a detailed reference of the parts of this assembly.
Peristaltic pump assembly

Replacement of the roller assembly of the peristaltic pump can be accomplished by
removing the pump tubing and firmly pulling the roller assembly toward the front. To
replace the roller assembly, align the roller and the flat on the motor shaft and press
the replacement roller into position.
To remove the motor, first remove the rear panel assembly and SBC Board.
e For details, see Rear panel assembly on page A-25, SBC board on page A-26.
Now, the electrical connector on the lamp board can be accessed to unplug the motor
connector. The motor can now be removed by removing four screws located on the
front of the housing near the peristaltic pump.

Solenoid assembly
Removal of each solenoid is identical. Each solenoid valve has a removable pressure
piece which is held in place by a solenoid cap. To remove the pressure piece, locate the
arrow on the solenoid cap and remove the solenoid cap by sliding it off the solenoid
shaft in the direction of the arrow. This exposes the pressure piece which can now be
removed from the solenoid shaft. To replace pressure piece and cap, energize the
solenoid as described in TEST PINCH VALVES on page B-67. This extends the
solenoid shaft to the outermost position for ease in replacing pressure piece and cap.
Removal of the pressure piece and cap is required prior to removing the solenoid and
allows for easier replacement of the tubing under each solenoid.
To remove the solenoid assembly, the rear panel and the SBC Board (described in
Rear panel assembly on page A-25 and SBC board on page A-26) must be removed
first.
Each solenoid has an electrical connection to the lamp board which must be
unplugged prior to removal of the solenoid. At this point, remove the two screws on
the front panel to remove the solenoid assembly.
Note
The 9110 R-solenoid incorporates two heat sinks and is not interchangeable with the other
solenoids.
Printer assembly
The printer assembly is designed to allow for easy removal by the user which can be
accomplished without removal of the electrical power to the analyzer. Slide the paper
tray forward to allow access to the printer, tear the paper roll and completely remove
it together with the paper tray. Slide fingers under the printer assembly and pull the
printer forward. This will disengage the printer from the interconnector and enable
removal of the assembly from the front of the analyzer. Removal of the printer should
be performed for replacement and for removal of a paper jam.
To replace the printer, locate the printer slide and insert the printer assembly. Press
firmly into place to ensure electrical connection of the printer.
Note
Never attempt to dislodge paper from the printer with a paper clip or similar object to avoid
damage to the print head or printer platen.
Due to the update of the 9180 Electrolyte Analyzer according to IVDD compliance a new printer
assembly "PRINTER MODULE, ISE" is available and compatible with 9110 pH Analyzers and
with any 9120, 30, 40, 80 and 81 Electrolyte Analyzer.
e Further information: see the 91xx Spare Parts List.
Rear panel assembly

To remove the rear panel assembly, ensure that the power cord has been disconnected
from the analyzer. Remove the four corner screws to expose the rear panel. The power
supply module located on the rear panel assembly can now be removed by removing
the three screws securing the circuit board and by disconnecting the wiring

interconnections. The main power receptacle can also be replaced by removing the
two screws holding this assembly.
Due to the update of the 9180 Electrolyte Analyzer according to IVDD compliance a new power
supply module "POWER SUPPLY 9180 >SN 12001" is available and compatible with 9180
Electrolyte Analyzers serial number > 12001 only.
The former power supply "MODULE POWER SUPPLY, ISE" is still available and has to be used
for 9180 Electrolyte Analyzers SN < 11999, for 9110 pH Analyzers and for 9120, 30, 40 and 81
Electrolyte Analyzers.
e Further information: see the 91xx Spare Parts List.
After changing the main board or the power supply always perform a measurement of protective
ground resistance to ensure a safe connection of the system ground. Always measure with the power
cord attached to the analyzer. The resistance measurement has to be done between the ground pin
of the power plug and several ground connectors placed on each of the analyzer's electronic
components such as power supply or main board and shielding. The total resistance should not
exceed 0.5 ohms. Be sure to consider the resistance of the ohmmeter's connecting cables.
SBC board
After the rear panel has been removed, the SBC Board is accessible for removal. This
circuit board can be removed by removing the seven screws securing the board to the
housing and by disconnecting electrical connectors from the power supply module,
display board and lamp board.
e For details, see Rear panel assembly on page A-25.
The electrode push pins can now be replaced by simply pulling the connecting pin
from its socket. When installing the board, make sure to place the plastic washers
under the screw heads.
Due to the update of the 9180 Electrolyte Analyzer according to IVDD compliance a new SBC
board "MAINBOARD 9180 >SN 12001" is available and compatible with 9180 Electrolyte
Analyzers serial number > 12001 only. The former SBC board "MAINBOARD 9180 <SN 11999"
is still available and has to be used for 9180 Electrolyte Analyzers SN < 11999.
Further information: see the 91xx Spare Parts List.
After changing the main board or the power supply always perform a measurement of protective
ground resistance to ensure a safe connection of the system ground. Always measure with the power
cord attached to the analyzer. The resistance measurement has to be done between the ground pin
of the power plug and several ground connectors placed on each of the analyzer's electronic
components such as power supply or main board and shielding. The total resistance should not
exceed 0.5 ohms. Be sure to consider the resistance of the ohmmeter's connecting cables.
Note
Due to the update of the 9180 Electrolyte Analyzer according to IVDD compliance the printouts,
display messages and data links sequences of the 9180 Electrolyte Analyzers serial number > 12001
will show "Roche" instead of "AVL". This also applies to 9180 Electrolyte Analyzers serial number
< 11999 in case of replacing the main board "MAINBOARD 9180 >SN 12001" or the program set
"PROGRAM SET 9180".

Lamp board
The rear panel and SBC board must be removed to gain access to the lamp board.
Remove one screw and washer which hold the board in place and remove the
electrical connectors to remove this board.
Display board
The rear panel and SBC board must be removed to gain access to the display board.
Remove three screws and 50 degree spacers and unplug the preheater or sample
sensor cable from the front and the ribbon cable to the SBC board to remove the
display board.
Fluidic Module
Standard A
Standard A is drawn to the electrode module by vacuum provided by the peristaltic
pump.
9110 pH Analyzers: When Standard A is to be aspirated into the electrode module, solenoid valve A and R
are opened. Standard A is then drawn from the ISE SnapPakTM until Sample Contact
1 detects Standard A bridging the T-piece and Sample Contact 1. At this point,
solenoid valve V is opened and solenoid valve A is closed. The standard is pumped up
the tubing, through the wash portand into the sample needle until Sample Contact 2
detects the standard. The peristaltic pump slows down and the standard moves into
the electrode module until detected by Sample Contact 3 (bridge between sample
preheater tube and reference electrode). Then, the pump stops.
9120, 30, 40, 80, 81 Electrolyte When Standard A is to be aspirated into the electrode module, solenoid valve A is
Analyzers: opened and solenoid valves B, V and R are closed. Standard A is then drawn from the
ISE SnapPakTM, to the fill port, through the sample needle and is sensed by the
sample sensor. At this point, solenoid valve V is opened and solenoid valve A is closed
as the peristaltic pump continues to pump Standard A into the electrode module. As
the trailing edge of the Standard A sample is sensed by the sample sensor, the
peristaltic pump stops.
During the time Standard A is aspirated into the electrode module, the reference
housing is pressurized due to the peristaltic pump providing pressure to the reference
solution line and solenoid valve R being closed. An amount of reference solution is
forced out through the reference junction to provide contact to the sample.
Standard B
The process for Standard B is identical to that of Standard A with the exception of the
operation of solenoid valve B. This solenoid valve is operated in reverse order of
Standard A aspiration.
Standard C (not on 9110)

The process for Standard C is identical to that of Standard A with the exception of the
operation of solenoid valve C. This solenoid valve is operated in reverse order of
Standard A aspiration.

Cleaning solution (9110 only)

The cleaning routine within the 9110 pH Analyzer is automatic with cleaning solution
being aspirated through the system every 40th sample or every 24 hours. Automatic
operator-initiated cleaning can also be performed, by selecting ELECTRODE
CLEANING from the main menu. The cleaning routine is very similar to the
aspiration of Standard A or B with solenoid valve C being opened to allow cleaning
solution to be aspirated through the fluidic path. The timing of the cleaning solution
routine allows for a larger volume of cleaning solution to be aspirated than the
Standard A or B cycles to ensure that cleaning solution covers the electrodes, wash
port, fill port, sample needle and preheater during the cleaning cycle.
Reference solution
The reference housing is filled automatically using the second winding of the
peristaltic pump and solenoid valve R. The reference solution connector allows for
the reference housing tubing to be plugged into the reference solution circuit. As the
peristaltic pump aspirates reference solution, solenoid valve R is opened to allow
excess solution to be pumped into the reference return line of the ISE SnapPakTM.
A check valve is placed in the return line to ensure that the KCl output is constant
(9110 only).
Waste liquids
Calibration standard and sample waste are pumped out of the left side of the
electrode module (green-banded tubing) through the peristaltic pump to the waste
line of the ISE SnapPakTM. An internal one-way valve is incorporated into the waste
line of each ISE SnapPakTM to prevent any waste products from leaking out of the ISE
SnapPakTM.
Main tube set (all models)/ Intake tube set (9110 only)
The main tube set is supplied as a pre-cut tubing harness with the fluidic
interconnections preassembled. Replacement of the tube set should be performed
annually. For removal of the tubing, first remove the ISE SnapPakTM from the reagent
compartment. This will allow access for removal of the white TPR block which is the
main interconnection between the ISE SnapPakTM and the tubing. This block can be
removed by grasping the front surface and pulling forward. Next, remove tubing from
each solenoid valve. Follow the procedure outlined in Section 4.1.5 for disassembly of
the solenoid valves to enable fluidic tubing to be easily removed at each solenoid.
Pull the two pump windings at the peristaltic pump tube set off the pump roller and
remove the white reference solution tube connector. Remove the white TPR reference
solution block by grasping the front of the block and pulling forward. The three tube
connections are labeled with green, blue and red tags. All remaining tubes can now be
removed and the entire tubing harness can be discarded.
Fit the replacement tubing harness and assemble in reverse order as disassembly.
Reference the Tube Diagram on the next page for correct tube locations.
Intake Tube Set (9110 only) The intake tube set comprises three pieces of tubing. A short piece (red tag) fits
between the white T-piece and the standard contact. The long piece can be positioned
between the standard contact and the wash port. The remaining tube can be fitted
between the sample needle and the preheater tube.

Sample Contacts (9110 only)

The 9110 fluid detection is based on the principle of measuring the impedance in a
sample contact path. There are three sample contacts in the 9110 pH Analyzer.
Sample Contact 1 senses standard solution draws.

A-30
9110 FLUIDIC DIAGRAM
Figure A-1
Roche Diagnostics
YELLOW DOT SAMPLE PROBE

YELLOW DOT
ASSEMBLY
GREEN
4 Description of modules
REFERENCE PRE
REF pH
CONNECTOR HEATER
9110 fluidic diagram

SOLENOID R ELECTRODE ASSY
AIR VENT
CHECK VALVE SAMPLE
PROBE
BLUE
REF. RETURN
PERI PUMP
SOLENOID V
REF
WASTE
CLEANING FILLPORT
SOLENOID C
B
SOLENOID B
A
FLUID SOLENOID A
RED
FLUID PACK CONNECTOR
Service manual · Version 2.0

April 2007
9120, 9130, 9140 FLUIDIC DIAGRAM
Figure A-2
Roche Diagnostics
YELLOW DOT

ASSEMBLY
GREEN
REFERENCE
REF Na K Cl
CONNECTOR Ca
9120, 9130, 9140 fluidic diagram

AIR VENT
SAMPLE
PROBE
BLUE
REF. RETURN
PERI PUMP
SOLENOID V
REF
WASTE
NOT USED C FILLPORT
B
SOLENOID B
A
FLUID SOLENOID A RED
April 2007
A-31
A-32
9180/9181 FLUIDIC DIAGRAM
Figure A-3
Roche Diagnostics

YELLOW DOT
ASSEMBLY
GREEN
REFERENCE Li
REF Na K Cl
CONNECTOR
Ca
9180, 9181 fluidic diagram

AIR VENT
SAMPLE
PROBE
BLUE
REF. RETURN
PERI PUMP
SOLENOID V
REF
WASTE
C FILLPORT
SOLENOID C
B
SOLENOID B
A
FLUID SOLENOID A
RED

April 2007
Electronics
ISE SBC card
Power circuits Power is supplied to this circuit board through connector JP3 from the power supply
assembly. Test points are provided to measure supply voltages, and light emitting
diodes D1 through D5 are turned on to indicate each supply voltage present on the
card. Since each LED is connected in series after the fuse, a blown fuse results in the
respective LED turned off.
Four additional voltage regulator circuits are mounted on the ISE SBC II Card.
IC U2 and IC U3 provide -8 VDC and +8 VDC (9180/9181: -5 VDC and
+5 VDC) and are used to provide the supply voltages for the analog circuitry. IC U1
develops the supply voltage used to operate the peristaltic pump and provide either
+10 VDC or +22 VDC. The +22 VDC is supplied only for the FAST speed and
+10 VDC is used for all other pump speeds. Signal FAST/SLOW determines which
supply voltage is selected.
U5 switches the voltage between 22 VDC and 12.5 VDC (16 VDC on the 9110) which
supplies the solenoids. When a solenoid is turned on, the voltage switches to 22 VDC
for 0.5 sec, then it returns to 12.5 VDC (16 VDC on the 9110).
The circuit which includes Q7 and R5 provides necessary switching for the measuring
chamber illuminator LEDs.
The following list identifies the test points, fuses and LEDs for each respective DC
supply voltage:
Test point Voltage Fuse Rating LED

TP1 +24 VDC F3 1.25 AT D3
TP2 +5 VDC F1/F2 2.0 AT/1.6 AT D1/D2
TP3 -12 VDC F4 0.3 AT D4
TP4 +12 VDC F5 0.3 AT D5
TP5 Ground
Table A-5 Voltage test points, LEDs
Test point Voltage

TP6 -8 VDC (9180/9181: -5 VDC)
TP7 +22/12 VDC
TP8 +8 VDC (9180/9181: +5 VDC)
TP9 Na+ channel (pH channel on the 9110)
TP10 K+ channel (not used on the 9110)
TP11 Ca2+/Cl– channel (Li+ 9180/9181 only; not used on the 9110)
TP12 Temperature
TP13 +10.000 V ref. voltage
TP14 -2.500 V ref.voltage (-2.500 V on the 9110)
TP15 Sample sensor (sample contact voltage on the 9110)
TP16 +22/12.5 VDC (+22/+16 VDC on the 9110)
Table A-6 Voltage test points

Valve drivers The solenoids are activated by transistors Q9 - Q13. To open the solenoid, a 0.5-
second pulse of 22 V is applied, then the voltage drops down to 12.5 V (16 V on the
9110) to hold the solenoid open.
Pump motor driver/cover sensor The pump driver circuit IC U9 and IC U10 provide the drive and control for the
peristaltic pump. Signals PUMPEN, Pump Enable and PUMPSTEP, Pump Step Pulses
enable IC U10 to provide the necessary control to driver IC U9 which supplies pump
drive signals PHASE A through PHASE D to control peristaltic pump operation.
IC U11 operates with signal DCLOSED from the sample door light gate to provide
signal DOOR which detects the status of the sample door (open or closed).
Input amplifiers IC U13, U14 and U15 (9110/9180/9181: U13 only) provide high to low input
impedance matching for each Electrode input. Offset generator IC U12D and
amplifiers IC U12A, U12B and U12C provide the necessary gain and offset for each
electrode channel. TP9, TP10 and TP11 provide test points for the Na+ (TP9: pH on
the 9110), K+ and Cl–/Ca2+/Li+ channels respectively.
9110 only: IC U300 is used as the input amplifier for the reference electrode, IC U12A
is used for the subtraction of the reference electrode signal from the pH electrode
signal. For sample detection, the reference electrode is switched to ground (relay
K300) during aspiration.
Temperature sensor This circuit is used in the 9110 pH Analyzer to amplify the signal of the temperature
sensor in the preheater. This is an optional circuit which is used in the 9140, 9180 and
9181.
The circuit creates a temperature-dependent voltage which is converted by software to
degrees Celsius. R54 can be adjusted for correct temperature display.
Analog channel selector and A/D Analog inputs from the input amplifiers are selected via signals ADSEL0 through
converter ADSEL2 and are multiplexed by IC U19. This multiplexed signal is then fed to the A/
D Converter IC U20. IC U21 supplies the necessary reference voltage (2500mV) for
the A/D Converter and can be measured at TP14.
Microprocessor Microprocessor IC U31, EPROM IC U25 (9180/9181: U40) and MOSTEK Real Time
Clock/RAM IC U22 form the components of the central processing system. IC U23
Address Demultiplexer, IC U24 Programmable Array Logic (PAL) and IC U28
provide serial data buses (9180/9181: U23, U24 and U28 not present). IC U34
through IC U38 convert serial data to parallel data and provide printer data, display
data, solenoid valve control and peristaltic pump control (9110: U34 not present).
This fashion of serial to parallel data conversion is used to prevent analyzer lock-up by
peripheral devices. The RS232 serial interface is a direct input/output from the
microprocessor utilizing interface driver and receiver U29 and U30.
SnapPak Sensor (9180/9181 Optical detector ISO1 provides a signal indicating if the ISE SnapPak™ is in place.
only) This signal is fed to U41 which converts the light gate input to a digital logic output
indicating SnapPak position (IN or OUT).
Lamp board
The lamp board contains the LED array used to illuminate the measuring chamber
and the interconnectors used for all solenoids, the peristaltic pump, door sensor and
sample turntable (9181 only). A ribbon cable from the SBC Board supplies the
electrical connection for each signal through connector JP6.

Display board
The display board contains the LCD display, sample contact circuit (9110 only) or
sample sensor connector, the preheater (9110 only) and the YES and NO switches
used for operation of the analyzer. Power and signal interconnection is accomplished
via a ribbon cable from the SBC board through JP2 on the display board.
9110 only The sample contact circuit consists of a square wave generator U1B which generates a
500 Hz signal. U1A amplifies the signal, D2 and C3 rectify the square wave. The gain
can be adjusted with R10. The sample contact output provides a DC voltage, which is
proportional to the square wave amplitude. During sample aspiration, the preheater
tube and the sample contact 1 tube are connected to the square wave via relay K1.
The heater control circuit controls two transistors which are placed in the preheater
block. A thermistor provides temperature feedback to the setting of potentiometer
R20. The signal difference drives the base of the heating transistors via buffer U2C.
U2D shuts the system off in case the thermistor opens. U2B limits the maximum
heating current during warm-up. U1C and attached circuit is used as an AC/DC
converter to create negative voltage -VSS, using square wave generator U1B.
9181 only Display boards utilized in the 9181 analyzer also contain circuitry for both the needle
mechanism motor control and position sensor. The autosampler "Table Present"
signal is also buffered through U1 on this board.


91xx pH/Electrolyte Analyzers 5 Electronic diagrams
Table of contents
Electronic diagrams

Electronic diagrams ................................................................................................... A-39
9110 analyzer block diagram .............................................................................. A-39
9120, 9130, 9140, 9180 analyzer block diagram ................................................ A-40
9181 analyzer block diagram .............................................................................. A-41
System interconnect - 9110, 9120, 9130, 9140 ................................................... A-42
SBC PCB - power supply - 9110, 9120, 9130, 9140 ........................................... A-43
SBC PCB - valve drivers - 9110, 9120, 9130, 9140 ............................................. A-44
SBC PCB - pump motor driver / door detect - 9110, 9120, 9130, 9140 ........... A-45
SBC PCB - input amplifiers - 9110, 9120, 9130, 9140 ....................................... A-46
SBC PCB - temperature circuit - 9110, 9120, 9130, 9140 ................................. A-47
SBC PCB - analog selector and A/D converter - 9110, 9120, 9130, 9140 ......... A-48
SBC PCB - microprocessor - 9110, 9120, 9130, 9140 ........................................ A-49
SBC PCB - printer display drivers - 9110, 9120, 9130, 9140 ............................. A-50
Printer daughter PCB - 9110, 9120, 9130, 9140, 9180, 9181 ............................. A-51
Lamp PCB - 9110, 9120, 9130, 9140 .................................................................. A-52
Display daughter PCB - 9110 .............................................................................. A-53
Preheater PCB - 9110 .......................................................................................... A-54
Display daughter PCB - 9120, 9130, 9140 .......................................................... A-55
System interconnect - 9180, 9181 ....................................................................... A-56
SBC PCB - power supply - 9180, 9181 ............................................................... A-57
SBC PCB - valve drivers - 9180, 9181 ................................................................. A-58
SBC PCB - pump motor driver/door detect - 9180, 9181 ................................. A-59
SBC PCB - input amplifier - 9180, 9181 ............................................................ A-60
SBC PCB - temperature circuit - 9180, 9181 ..................................................... A-61
SBC PCB - analog selector and A/D converter - 9180, 9181 ............................. A-62
SBC PCB - microprocessor - 9180, 9181 ............................................................ A-63
SBC PCB - microprocessor - 9180, 9181 ............................................................ A-64

5 Electronic diagrams 91xx pH/Electrolyte Analyzers
Table of contents
SBC PCB - Fluid pack detector - 9180, 9181 ..................................................... A-65

Lamp PCB - 9180, 9181 ...................................................................................... A-66
Display daughter PCB - 9180 .............................................................................. A-67

Electronic diagrams
Electronic diagrams
9110 analyzer block diagram
SBC Board
Display Board
Preamplifier
JP4
Display Driver
Display Module YES/NO Switches
Ph Electrode
Ph Amp JP2
not used
not used
Reference Temp Sensor Sample Contacts
Electrode Temperature Control
GND
Sample Contact1 / Preheater
JP1
Printer Driver
Analog Selector
and
A/D Converter JP1 Printer
Assembly
Microprocessor
Power Supply
+22 VDC / +10 VDC
+8 VDC / -8 VDC JP5
Peristaltic Pump Driver
+22 VDC / +16 VDC
P. Pump Motor
JP8 JP6
Lamp Board
Sample Door
JP7
Solenoid Valve Drivers
Interface Driver
Valve A JP1
Valve B JP2
JP3 Valve C JP3

JP7
Valve V JP4
RS232 Valve R JP5
JP1
Power Supply Module

90 - 250 V~ Power Receptacle
MAIN 1.6 AT
Fuse F1 2.5 A/250 V +5 VDC/+24 VDC
50 - 60 Hz 1.6 AT
+12 VDC/-12 VDC
Figure A-4 9110 analyzer block diagram

Electronic diagrams
9120, 9130, 9140, 9180 analyzer block diagram
SBC Board
Preamplifier Fluid Pack Detector
Sensor
(9180 only)
Na Electrode
Na Amp
K K Amp
Display Board
Cl Cl/Ca/Li Amp JP4
Display Driver
Reference Display Module YES/NO Switches
Electrode
GND JP2
Temp Sensor
Temperature Control Sample Sensor
(9140/9180 only)
(9140/9180 only)
Analog Selector JP1

Sample Sensor/Temp Sensor
and Printer Driver
A/D Converter
JP1 Printer
Assembly
Microprocessor
Power Supply
+22VDC / +10VDC
+5VDC / -5VDC (9180)
+8VDC / -8VDC JP5
+22VDC / +12.5VDC Peristaltic Pump Driver
P. Pump Motor
JP8 JP6
Lamp Board
Sample Door
JP7
Interface Driver
Valve A JP1
Valve B JP2
JP3 Valve C JP3

JP7
Valve V JP4
RS232 Valve R JP5
JP1
Power Supply Module

MAIN 1.6 AT
Fuse F1 2.5A/250V +5VDC/+24VDC
50 - 60 Hz 1.6 AT
+12VDC/-12VDC
Figure A-5 9120, 9130, 9140, 9180 analyzer block diagram

Electronic diagrams
9181 analyzer block diagram
SBC Board
Display Board
JP5
Preamplifier
Fluid Pack Detector Needle Motor Driver Probe Motor
Sensor
Na Electrode
Na Amp Needle Sensor
Position Sensor
JP6
K K Amp Position Buffer
Cl Cl/Ca/Li Amp JP4
Display Driver
Reference
Electrode Display Module YES/NO Switches
GND
JP2 Needle
Mechanism
Temperature Control
Temp Sensor Sample Sensor Assembly
JP1 JP1
Analog Selector JP1 Sample Sensor/Temp Sensor

and Printer Driver
A/D Converter
Turntable Assembly
JP1
Printer
Needle Ctrl Lines
Assembly Driver BD
Home Sensor
Position Sensor
Microprocessor
Turntable Ctrl Lines
Power Supply BK5014 BK5013

+22 VDC / +10 VDC
+5 VDC / -5 VDC
+8 VDC / -8 VDC JP5 JP9 Bulkhead
+22 VDC / +12.5 VDC Peristaltic Pump Driver
Ctrl Lines
Turntable P. Pump Motor
JP8
JP6
Lamp Board
Sample Door
JP7
Interface Driver
Valve A JP1
Valve B JP2
JP3 Valve C JP3

JP7
Valve V JP4
RS232 Valve R JP5
JP1
Power Supply Module

MAIN 1.6 AT
Fuse F1 2.5 A/250 V +5 VDC/+24 VDC
50 - 60 Hz 1.6 AT
+12 VDC/-12 VDC
Figure A-6 9181 anayzer block diagram

|LINK
|MB1.SCH
|MB2.SCH
|MB3.SCH R900-R903 DO NOT PHYSICALLY EXIST
A-42
|MB4.SCH THEY ARE TO ALLOW GROUNDS TO BE SEPARATED
|MB5.SCH
|MB6.SCH POWER PRINTER
|MB7.SCH R900 0
|MB8.SCH JP3 1 2 DGND GND SYSTEM GROUND JP1
|MB9.SCH
Figure A-7
1 PVCC PRINTVCC A1
PVCC R901 0 JP2
2 1 2 AGND 1 B1
3 DOT1- A2
4 DOT2- B2
P+24V R902 0 62650-1
5 1 PGND DOT3- A3
6 P-12V PGND DOT4- B3
AMP
1
7 P+12V DOT5- A4
R903 0
1 2 SGND R904 DOT6- B4
26-60-4070 SGND
Electronic diagrams
DOT7- A5
Roche Diagnostics
MOLEX 270K_1/4W
MATES WITH MOLEX 09-50-8073 MOTOR- B5
NOTE: FOR AVL ONLY TACHO A6
FEED B6
2
CUT TRACE AND INSERT R904
CHECK A7
B7
A8
RS-232 10Amp TRACE - NO VIA's ALLOWED B8
A9
JP7
5 Electronic diagrams
5 B9
9 PGND A10
4 B10
8 EZC10DRXH
CTS
3
RS232OUT
SULLINS
7
RTS
2
RS232IN
6
1
DB9P
AMP 745061-4
DISPLAY BOARD
JP4
LAMP BOARD
JP5
1
PGND 2 1
3 2
VCC 4 LAMP+ 3
System interconnect - 9110, 9120, 9130, 9140

VCC 5 4
+5VA 6 OVERTEMP- 5
SAMPLELED- 7 VALVEA- 6
SAMPLE 8 7
9 VALVEB- 8
TEMP 10 9
CONTRAST 11 VALVEC- 10
NOTE: DATA/INST- 12 11
SAMPLEGND IS RUN INDIVIDUALLY DISPR/W- 13 TO DISPLAY BOARD JP2 VALVEV- 12 TO LAMP BOARD JP8
AND CONNECTED AT THE SHIELD DISPEN DD0 14 VALVE+ 13
AREA. DD1 15 VALVER- 14
DD2 16 PHASEA 15
DD3 17 PHASEB 16
DD4 18 PHASEC 17
19 PHASED 18
System interconnect - 9110, 9120, 9130, 9140
DD5
DD6 20 DLED+ 19
DD7 21 DCLOSED 20
22 21
Y ES- 23 22
NO- 24 23
SSEN 25 24
+10V 26 25
+24V 26
CHR26G-ND
CHR26G-ND
DD[0..7]
DD[0..7]
mb1.sch
Title
SCHEMATIC, MAIN BOARD 91XX
Size Document Number Rev
A ZD5005 F
Date: Thurs day, June 27, 2002 Sheet 1 of 9

April 2007
Q7 R5
PRINTVCC MJE800 1 2
LAMP+
F1 3.9/10W
PVCC 1 2 PRINTVCC
1
2AT R10 D1
2
"2AT" 1 2 2 1 + C64
1000uF/16V R103
Figure A-8
220 LED 1K
2
"+5V/F1"
F2
1
1 2
1
1
PVCC VCC LAMPEN
1.6AT R9 D2 D6 + C30 TP7
1
"1.6AT" 1 2 2 1 ICTE.5 2200uF/16V UT35-017
Roche Diagnostics
2
"+5V" 220 LED "+22V/12V"
2
"+5V/F2" U1
1
TP2 F3 LM317
UT35-017 1 2 3 2
1
P+24V +24V +24V VIN VOUT +VS
1
1
1.25AT R8 D3 + C29
1
1
"1.25AT" 1 2 2 1 2200uF/50V C1 C6

ADJ
0.1uF R4 0.1uF
2
2
2
"+24V" 1.2K LED 180
1
"+24V/F3"
TP1 F4
2
UT35-017 1 2
P-12V V-
2
1
0.300AT R7 D4
1
"0.300AT" 1 2 1 2 + C25 R3
470uF/25V 1.2K
"-12V" 560 LED
1
"-12V/F4"
TP3 F5
UT35-017 1 2
1
1 2
P+12V V+
R1
0.300AT R6 D5 + C26 1 2 Q1 R2
1
"0.300AT" 1 2 2 1 470uF/25V FAST/SLOW- 2N3904 1.8K

1K
2
"+12V" 560 LED
2
"+12V/F5"
TP4 TP6
UT35-017 UT35-017
TP5 "-8V"
UT35-017 U2
1
LM7908
"GND" V- 2 3 -8V
VIN VOUT
ZCLIP1 ZCLIP2
2
2
2
1
FUSECLIP FUSECLIP C2 + C28 C5
0.1uF
1
10uF/16V 0.1uF
1
1
ZCLIP3 ZCLIP4
1
FUSECLIP FUSECLIP
ZCLIP5 ZCLIP6 ZHS1 TP8

UT35-017
FUSECLIP FUSECLIP HEATSINK
SBC PCB - power supply - 9110, 9120, 9130, 9140

"+5V"
ZCLIP7 ZCLIP8 U3
1
LM7805
FUSECLIP FUSECLIP V+ 1 3 +5V
VIN VOUT
1
1
1
ZCLIP9 ZCLIP10
C3 + C27 C4
2
FUSECLIP FUSECLIP 0.1uF 10uF/16V 0.1uF
2
2
VCC
1
1
1
1
1
1
1
1
1
1
1
1
1
C7 C8 C9 C10 C11 C12 C65 C66 C67 C68 C69 C70 C71
SBC PCB - power supply - 9110, 9120, 9130, 9140
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
2
2
2
2
2
2
2
2
2
2
2
2
2
+5V
mb2.sch
1
1
1
1
1
1
C13 C14 C15 C16 C17 C18
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
2
2
2
2
2
2
OPTIONAL
Title
-8V SCHEMATIC, MAIN BOARD 91XX
2
2
2
2
2
2
C19 C20 C21 C22 C23 C24 A ZD5005 F
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
1
1
1
1
1
1
Date: Thursday, June 27, 2002 Sheet 2 of 9
Electronic diagrams
April 2007
A-43
U5
LM317
+24V 3 2
VIN VOUT VALVE+
A-44
1
1
1
1
ADJ
C31 R18 C32
0.1uF 200 1% 0.1uF "+22V/12.5V"
2
1
2
Figure A-9
2
TP16
UT35-017
1
R19 ZHS2
1.82K 1%
HEATSINK
Electronic diagrams
Roche Diagnostics
1 2
R21 R20
1 2 Q8 1.5K
VALVE- 2N3904
4.7K
2
VALVE DRIVERS
C36
2 1
VALVEA-
+
2.2uF/50V
R11
1 2 Q9
OPEN1 MJE800
1K
C37
2 1
VALVEB-
+
2.2uF/50V
R12
1 2 Q10
OPEN2 MJE800
1K
C38
2 1
VALVEC-
+
2.2uF/50V
R13
1 2 Q11
OPEN3
SBC PCB - valve drivers - 9110, 9120, 9130, 9140

MJE800
1K
C39
2 1
VALVEV-
+
2.2uF/50V
R14
1 2 Q12
OPEN4 MJE800
1K
SBC PCB - valve drivers - 9110, 9120, 9130, 9140
C40
2 1
VALVER-
+
2.2uF/50V
R15
1 2 Q13
OPEN5 MJE800
1K
SGND
SGND
R16
1 2
OVERTEMP- THERM-
360K
1 mb3.sch
R17
180K
2
Title
A ZD5005 F
Date: Thur s day, June 27, 2002 Sheet 3 of 9

April 2007
+VS
PUMP DRIVER +22V/12V
1
VCC VCC
1
+ C46
C41 100uF/50V
0.1uF
1
1
2
2
C42 C45 +VS +VS +VS +VS
Figure A-10
0.1uF 0.1uF SGND SGND
2
2
1
1
1
1
SGND SGND D7 D8 D9 D10
1N4004 1N4004 1N4004 1N4004
U10 U9
2
2
2
2
17 4 2 3
Roche Diagnostics
CW/CCW A IN1 OUT1 PHASEA
18 5 1 4
PUMPSTEP 19 STEP INH1 6 9 ENA SENSE1 8
HALF/FULL B IN2 OUT2 PHASEB
20 7
RESET 7 12 SENSE2 13
C IN3 OUT3 PHASEC
11 8 11 14
10 CONTROL INH2 9 19 ENB SENSE3 18
PUMPEN ENABLE D IN4 OUT4 PHASED
1 3 17
1
1
1
1

VCC SY NC HOME 14 20 SENSE4 5
16 SENSE1 13 VSS GND 6 D11 D12 D13 D14
OSC SENSE2 15 10 GND 15 1N4004 1N4004 1N4004 1N4004
1
12 VREF 2 VS GND 16
ZS2
R23 VS GND GND
2
2
2
2
22K L297 DIP20 L293E
ZS1 SGND SGND SGND SGND SGND SGND
DIP20
1 2
1
1
C43 VCC R25 R26
3.3nF 1 1
2
1
2
2
SGND R24
10K 1% SGND SGND
1
+ C47
10uF/16V
1 2
1
SGND
2
R32
C44 562 1%
SGND 0.1uF
2
2
SGND SGND SGND
SAMPLE DOOR SWITCH DETECT
VCC
1
R33
2.2K
R31
2
1 2
VCC VCC
100K
VCC
1
1
R30 R29
33K 10K U11
8
5
6
SAMPLE DOOR V+ B BS
2
2
2 +
DCLOSED 7
DOOR
3 -
1
V- GND
R28 LM311N
4
1
10K
VCC
2
1
R27
100
SBC PCB - pump motor driver / door detect - 9110, 9120, 9130, 9140
2
DLED+
mb4.sch
Title
A ZD5005 F
Date: Thur s day, June 27, 2002 Sheet 4 of 9
SBC PCB - pump motor driver / door detect - 9110, 9120, 9130, 9140
Electronic diagrams
April 2007
A-45
INPUT AMPLIFIERS NOTE VALUES OF R44 AND R47
ARE DIFFERENT FOR ISE AND pH C48
* 1 2
A-46
OFFSET = -2200mV Na
R44
0.22uF OFFSET = -1100 mv pH
R47 1 2
NOTE: NOTE: NO SOLDER MASK IN PROBE AREA
*
1 2
*
GUARD RING AND PROBE AREAS 59K 1% ISE
SHOULD BE CLEAR OF SOLDER 165K 1% ISE 18.2K 1% pH
MASK. 102K 1% pH
Figure A-11
+5V -8V TP9
ZPROBE2 UT35-017
U13
7
U12A
R4WW "Na/pH"
11
R34 2 - R41
1 2 TLC279CN
1
8 6 1 2 2 - R63
Electronic diagrams
Roche Diagnostics
3 + 1 1 2
100K Na/pHOUT
Na/pH 1K 1% 3 +
LMC6061 PH ISE 1K
P2
4
1
PROBE
4
NOTE: PROBE THRU IN+ SHIELDED -8V R113
1K C49
3
2
1
1 2
+8V C49 NOT STUFFED FOR 9110
2
0.22uF
JP202
HEADER 3 OFFSET = 0
ISE 1-2
pH 2-3 R45
+5V 1 2 TP10
ZPROBE3 UT35-017
U14 43.2K 1%
7
R4WW "K"
2 - R40 U12B
R35 8 6 1 2 6
1 R64
-
1 2 3 + 7 1 2
KOUT
K 1K 1% 5 +
100K LMC6061 1K
1
1
P3
4
PROBE R114 TLC279CN R111
NOTE: PROBE THRU IN+ SHIELDED -8V 1K 100K
C50 C50 NOT STUFFED
2
2
1 2 FOR 9110
0.22uF
NOT STUFFED
OFFSET = -700mV
TP11
+5V R48 R46 UT35-017
ZPROBE4 1 2 1 2
U15
7
R4WW 604K 1% 68.1K 1% "Cl/Ca/Li"
2 - R39 U12C
1
R36 8 6 1 2 9 - R65
1 2 3 + 8 1 2
Cl/Ca/LiOUT
Cl 1K 1% 10 +
100K LMC6061 1K
1
1
P4 R115
4
or PROBE 1K TLC279CN R112
NOTE: PROBE THRU IN+ SHIELDED -8V 100K
Li
SBC PCB - input amplifiers - 9110, 9120, 9130, 9140

2
2
NOT STUFFED FOR 9110

NOT STUFFED
+5V
ZPROBE5
7
R4CR U300
2 - R301
R300 8 6 1 2
1 2 3 + -8V +8V
1
1K 1%
1
Ref 100K LMC6061 R302
2
1
P5
4
C300 18.2K 1%
PROBE 0.22uF C52
C51 0.1uF
2
-8V 0.1uF
SBC PCB - input amplifiers - 9110, 9120, 9130, 9140
K300
2
1
2
JP201
1
SIP RELAY SPST OPEN pH
1 CLOSED ISE
2
VCC HEADER 2 -8V
3
5
7
mb5.sch
1
R42
D300 2.2K U12D
1 2 13 -
14
1N4148 NOTE: 300 SERIES COMPONENTS -6.2V 12 +
R303 FOR 9110 ONLY Title
1 2
1 2
Q300 D15 TLC279CN SCHEMATIC, MAIN BOARD 91XX
GPO 10K 2N3904 1N827 Size Document Number Rev
A
Date: Thur s day, June 27, 2002 ZD5005
Sheet of F
2
5 9
OFFSET GENERATOR

April 2007
Na/pHOUT
KOUT
Cl/Ca/LiOUT
TEMPOUT
Figure A-12
2
2
2
2
R67 R69 R68 8 TO 1 MULTIPLEXER C54 A/D CONVERTER ADDAT[0..7]
1K 1K 1K 1nF ADDAT[0..7]
1
U19 R61 U20
13 3 1 2 35 16 ADDAT0
X0 X INHI B1
1
1
1
14 34 15 ADDAT1
Roche Diagnostics
15 X1 33 INLO B2 14 ADDAT2
100K
12 X2 2.05V COMMON B3 13 ADDAT3
1 X3 36 B4 12 ADDAT4
5 X4 39 REFIN+ B5 11 ADDAT5
2 X5 1uF REFIN- B6 10 ADDAT6
1
+5V

4 X6 37 B7 9 ADDAT7
1
X7 C57 38 REFCAP+ B8 8 ADDAT0
-8V REFCAP- B9
6 R71 7 ADDAT1
1
1
INH B10
2
11 200K 1% 29 6 ADDAT2
ADSEL0 10 A C56 C55 REFOUT B11 5 ADDAT3
ADSEL1 9 B 150nF 330nF 30 B12 4 ADDAT4
ADSEL2 C BUFFER OR
2
2
2
31 3 ADDAT5
32 AZ POL
4051
1
1
INT 2
STATUS ADSTATUS
R66 R60 TP14 VCC 17
1K 100 21 TEST
UT35-017
18 MODE
"2.500V" 19 LBEN
HBEN
2
2
20
CE/LOAD
1
26
27 RUN/HOLD
SEND
U21 R72 24
2
1 2 1 2 25 OSCSEL 40
+5V VIN VOUT BUFFOSCOUT V+ VCC
3 X1 22 1
1
1
GND +2.500V 1K 1% 3.58MHz 23 OSCIN GND 28
OSCOUT V- -8V
MC1403 R70
1
R73 1K ICL7109
4.53K 1%
2
2
NOTE:
1 LSB APPROXIMATELY 1mV
ADLBEN-
SBC PCB - temperature circuit - 9110, 9120, 9130, 9140

ADHBEN- mb7.sch
ADCE-
ADRUN
Title
A ZD5005 F
SBC PCB - temperature circuit - 9110, 9120, 9130, 9140
A-47
Electronic diagrams
April 2007
Na/pHOUT
KOUT
Cl/Ca/LiOUT
A-48
TEMPOUT
Figure A-13
2
2
2
2
R67 R69 R68 8 TO 1 MULTIPLEXER C54 A/D CONVERTER ADDAT[0..7]
1
U19 R61 U20
13 3 1 2 35 16 ADDAT0
X0 X INHI B1
Electronic diagrams
1
1
1
14 34 15 ADDAT1
Roche Diagnostics
100K
1 X3 36 B4 12 ADDAT4
2 X5 1uF REFIN- B6 10 ADDAT6
1
X6 +5V B7
4 37 9 ADDAT7
1
X7 C57 38 REFCAP+ B8 8 ADDAT0
-8V REFCAP- B9
6 R71 7 ADDAT1
1
1
INH B10
2
11 200K 1% 29 6 ADDAT2
ADSEL0 10 A C56 C55 REFOUT B11 5 ADDAT3
ADSEL2 C BUFFER OR
2
2
2
31 3 ADDAT5
32 AZ POL
4051
1
1
INT 2
STATUS ADSTATUS
R66 R60 TP14 VCC 17
1K 100 21 TEST
UT35-017
18 MODE
"2.500V" 19 LBEN
HBEN
2
2
20
CE/LOAD
1
26
27 RUN/HOLD
SEND
U21 R72 24
2
1 2 1 2 25 OSCSEL 40
+5V VIN VOUT BUFFOSCOUT V+ VCC
3 X1 22 1
1
1
OSCOUT V- -8V
MC1403 R70
1
R73 1K ICL7109
4.53K 1%
2
2
NOTE:
mb7.sch
ADLBEN-
ADHBEN-
ADCE-
ADRUN
Title
A ZD5005 F
SBC PCB - analog selector and A/D converter - 9110, 9120, 9130, 9140
SBC PCB - analog selector and A/D converter - 9110, 9120, 9130, 9140

April 2007
CPU AD[0..7]
AD[0..7]
C59 U31 R81 ADDRESS A[0..15]
A[0..15]
R76 2 1 7 34 2 1
2
1
EXTAL IC3/PA0 VCC
VCC 1 2 33 DE-MUX
X2 R74 IC2/PA1 32
22pF 10K U23
8MHz 10M IC1/PA2 31 AD0 3 2 A0
10K
OC5/OC1/PA3 30 AD1 4 D0 Q0 5 A1
C60
OC4/OC1/PA4 D1 Q1
1
2 1 8 29 AD2 7 6 A2
XTAL OC3/OC1/PA5 D2 Q2
2
28 AD3 8 9 A3
OC2/OC1/PA6 D3 Q3
Figure A-14
22pF 17 27 AD4 13 12 A4
RESET PAI/OC1/PA7 AD5 14 D4 Q4 15 A5
R75
2
2
1 2 3 9 AD0 AD6 17 D5 Q5 16 A6
VCC MODA/LIR AD0/PC0 D6 Q6
R101 2 10 AD1 R78 R80 AD7 18 19 A7
1 2 MODB/VSTBY AD1/PC1 11 AD2 10K 10K D7 Q7
VCC 10K
19 AD2/PC2 12 AD3 1
18 IRQ AD3/PC3 13 AD4 11 OC
JP6 10K
XIRQ AD4/PC4 G
1
1
14 AD5
Roche Diagnostics
1 52 AD5/PC5 15 AD6 VCC VCC 74HCT373
2 51 VRH AD6/PC6 16 AD7
+5V VRL AD7/PC7
BERG2
43 42 A8 U24 DECODE
45 AN0/PE0 A8/PB0 41 A9 1 23
+5V AN1/PE1 A9/PB1 I1/CLK O1 RD-
47 40 A10 2 22
1
AN2/PE2 A10/PB2 I2 O2 WR-

JUMPER U27 PIN1 TO PIN3 49 39 A11 3 21
AN3/PE3 A11/PB3 I3 O3 PROMEN-
C58 44 38 A12 A7 4 20
0.1uF AN4/PE4 A12/PB4 I4 O4 RAMEN0-
46 37 A13 VCC A8 5 19
AN5/PE5 A13/PB5 I5 O5 RAMEN1-
2
48 36 A14 A9 6 18
50 AN6/PE6 A14/PB6 35 A15 A10 7 I6 O6 17 A3
1
AN7/PE7 A15/PB7 A11 8 I7 O7 16 A4
SAMPLE 4 R77 A12 9 I8 O8 15 A5
AS/STRA 6 1K A13 10 I9 O9 14 A6
R82
1 2 R/W/STRB 5 A14 11 I10 O10
VCC E I11
A15 13
I12
2
10K 20
Y ES- RXD/PD0 21
GPO 22V10 ZS6
TXD/PD1 22
R83
1 2 MISO/PD2 23
VCC DIP24/3
MOSI/PD3 24 IOSTROBE-
SCK/PD4 25
10K
NO- SS/PD5
DOOR OEM
MC68HC11A0FN U28 SPI STROBES
R84 AVL ISE HANDSHAKE A0 1 15
DISTR
1 2 2-3 1-2 A1 2 A Y0 14
VCC B Y1 VASTR
ZS3 3-4 A2 3 13
ADOSTR
C Y2 12
10K JP400 ADISTR
FEED Y3
1
2
3
4
R85 PLCC52 11
Y4 PRSTR
VCC 1 2 VCC 6 10
4 G1 Y5 9
5 G2A Y6 7
10K
CHECK pH JUMPER 3 TO VCC G2B Y7
ADSTATUS
74HCT138 BUZZER
MISO
THERM- PUMPEN
DISPBF PUMPSTEP
FAST/SLOW-
N/C VALVE-
2
MOSI
SCK
RESET-
1 3
RS232IN
LAMPEN
V+
U30A
1489 U29A
D17 PROGRAM
2 1 NON-VOLATILE 2 3
SBC PCB - microprocessor - 9110, 9120, 9130, 9140

RS232OUT
1N4148
EPROM RAM
NOT STUFFED RAM & CLOCK
AD[0..7] 1488
AD[0..7]
A[0..15] U29B
A[0..15] 4
U25 U26 U22 6
RTS
A0 10 11 AD0 A0 10 11 AD0 A0 10 11 AD0 5
9
A1 9 A0 O0 12 AD1 A1 9 A0 D0 12 AD1 A1 9 A0 D0 12 AD1
A2 8 A1 O1 13 AD2 A2 8 A1 D1 13 AD2 A2 8 A1 D1 13 AD2 1488
10 8 A3 7 A2 O2 15 AD3 A3 7 A2 D2 15 AD3 A3 7 A2 D2 15 AD3
TACHO A3 O3 A3 D3 A3 D3 RTSO
A4 6 16 AD4 A4 6 16 AD4 A4 6 16 AD4
1
A5 5 A4 O4 17 AD5 A5 5 A4 D4 17 AD5 A5 5 A4 D4 17 AD5
1
A6 4 A5 O5 18 AD6 A6 4 A5 D5 18 AD6 A6 4 A5 D5 18 AD6 R116
R86 U30C V+ A7 3 A6 O6 19 AD7 A7 3 A6 D6 19 AD7 A7 3 A6 D6 19 AD7 10K
10K 1489 A8 25 A7 O7 A8 25 A7 D7 A8 25 A7 D7
U29C
A9 24 A8 A9 24 A8 A9 24 A8 1 9
D18 VCC
A9 A9 A9 INT
2
2 1 A10 21 A10 21 A10 21 8

A10 A10 A10
2
A11 23 A11 23 A11 23 10
A12 2 A11 A12 2 A11 A12 2 A11
1N4148
5
SBC PCB - microprocessor - 9110, 9120, 9130, 9140
A13 26 A12 A12 A12

VCC VCC 1488
A14 27 A13 20 20
4 6 A15 1 A14 26 CS1 26 CS1 28 VCC U29D
CTS A15 27 CS2 27 CS2 VCC 12
2
WE WE VCC
20 22 22 14 11
R117 22 CE OE OE GND 13
4.7K U30B OE
6264 MK48T08
1489 27512 1488
ZPWB1
1
ZS4 ZS5
PWB
V+ DIP28 DIP28
mb8.sch
PROMEN-
RD-
WR-
RAMEN0-
RAMEN1- Title
A ZD5005 F
Electronic diagrams
A-49
April 2007
U37
14 15
MOSI SER QA ADSEL0
1
QB ADSEL1
11 2
SCK SRCLK QC ADSEL2
A-50
VCC 10 3 SSEN
SRCLR QD SSEN
4
QE ADLBEN-
12 5
ADOSTR RCLK QF ADHBEN-
13 6
RESET- RCLR QG 7
QH ADRUN
9
Figure A-15
QH'
12
ADCTRL 74HC594
13 11
ADCE-
Electronic diagrams
Roche Diagnostics
U36 U30D
14 15 1489
SER QA OPEN1
1
QB OPEN2
11 2
SRCLK QC OPEN3
VCC 10 3
SRCLR QD OPEN4
4
QE OPEN5
12 5
VASTR RCLK QF DISPR/W-
13 6
RCLR QG DATA/INST-
7
QH DISPEN
9
QH'
VACTRL 74HC594
PRINTVCC
U33
U34 10
14 15 1 VCC 18
SER QA IN1 OUT1 DOT1-
1 2 17
QB IN2 OUT2 DOT2-
11 2 3 16
SRCLK QC IN3 OUT3 DOT3-
VCC 10 3 4 15
SRCLR QD IN4 OUT4 DOT4-
4 5 14
QE IN5 OUT5 DOT5-
12 5 6 13
PRSTR RCLK QF IN6 OUT6 DOT6-
13 6 7 12
RCLR QG IN7 OUT7 DOT7-
7 8 11
QH INM OUTM MOTOR-
9 PGND
9 GND
QH'
PRCTRL LB1256
PGND
74HC594
DD[0..7]
DD[0..7]
U35
14 15 DD0
SER QA DISPBF
1 DD1
11 QB 2 DD2 VCC
10 SRCLK QC 3 DD3 V+
VCC SRCLR QD 4 DD4
1
12 QE 5 DD5
1
DISTR 13 RCLK QF 6 DD6 R88
G QG 7 DD7 R90 4.7K
QH 1K
9
QH'
2
DSPDATA BZ1 CONTRAST
2
74HC595 1
2
1
R89
BUZZER "CONTRAST" 5KPOT
ADDAT[0..7] U38 R87 2
ADDAT[0..7] 10 150 NOT
ADDAT0 11 SER STUFFED
ADDAT1 12 A
R91
B
SBC PCB - printer display drivers - 9110, 9120, 9130, 9140

2
ADDAT2 13 1 2 Q6
C BUZZER 2N3904
3
ADDAT3 14
ADDAT4 3 D
10K
ADDAT5 4 E
ADDAT6 5 F
ADDAT7 6 G 9
H QH MISO
ADDATA 2 7 TP15
15 CLK QH
UT35-017
1 INH
ADISTR SH/LD "SS"
74HC165
1
SAMPLE SAMPLE
1
R99
+5VA +5VA +5VA 5.1K
1
1
2
R97
10K R92
R98 1K
1 2 Q5 +5V
SBC PCB - printer display drivers - 9110, 9120, 9130, 9140
2
2N3906
10K
R93
1 2
SAMPLELED-
R102 U39A
8
10K "SS ADJ."
1 2 Q4 2 3 R94
1
2N3904 + 1 1 2 Q3 mb9.sch
R96 2 2N3904
1K - 1K
5KPOT LF353
3
4
2
1
-8V R95 Title

100
NOT STUFFED FOR 9110 Size Document Number Rev
2
A ZD5005 F

April 2007
JP1
A1 VCC J1
B1 DOT1-
A2 DOT2- 1
B2 DOT3- 2
A3 3
Figure A-16
DOT4-
B3 DOT5- 4
A4 DOT6- 5
B4 DOT7- 6
A5 MOTOR- 7
B5 8
Roche Diagnostics
TACHO
A6 FEED
D1
2 1
B6 AMP 520315-8
CHECK
A7
B7 1N4004
J2
A8

B8 1
A9 2
B9 3
A10 4
B10 5
NOTE: Only stuffed for "A" and "B" type printers 6
EDGE20
1
2
AMP 520315-6
JP2
JUMPER
1
S1 SPST
PAPER SCHURTER
FEED SWITCH
2
Printer daughter PCB - 9110, 9120, 9130, 9140, 9180, 9181

COMPONENT SIDE ZM5003
B1 B2 B10 PWB
A1 .100 CENTERS
ON SOLDER SIDE
MATES WITH SULLINS EZC10DRXH
Title
SCHEMATIC, PRINTER DAUGHTER BOARD
Printer daughter PCB - 9110, 9120, 9130, 9140, 9180, 9181

A ZD5003 E
Date: Monday, May 10, 1999 Sheet 1 of 1
Electronic diagrams
April 2007
A-51
NOTE: I = 480 ma.
VALVEA VALVEB VALVEC VALVEV VALVER
A-52
U1 JP8 JP1 JP2 JP3 JP4 JP5
1 2
1 1 1 1 1 1
4 3 2 LAMP+ 2 2 2 2 2
3 3 3 3 3 3
5 6 4 OVERTEMP- 103670-2 103670-2 103670-2 103670-2 103670-2
Figure A-17
5 VALVEA- AMP AMP AMP AMP AMP
8 7 6
7 VALVEB-
9 10 8
LED ARRAY 9 VALVEC-
12 11 10 VALVE+
11
Electronic diagrams
VALVEV-
Roche Diagnostics
13 14 12 VALVE+
13 VALVER-
16 15 14 PHASEA
15 PHASEB
HLMP2885
16 PHASEC
PUMP
17 PHASED
18 DLED+
U2 JP6
1 2 19 DCLOSED
20 1
4 3 21 2
22 3
5 6 23 4
ZPWB1
24 5
8 7 25 6
PWB
26
103670-5
9 10 LED ARRAY C3APT-2606G-ND AMP
12 11
13 14
DOOR SENSOR
JP7
16 15 1
2
3
HLMP2885
4
U3 103670-3
1 2
AMP lamp.sch
4 3
Lamp PCB - 9110, 9120, 9130, 9140

5 6
8 7
9 10 LED ARRAY Title

12 11 SCHEMATIC, LAMP BOARD
Lamp PCB - 9110, 9120, 9130, 9140
13 14 Size Document Number Rev

A ZD5007 C
16 15
Date: Friday, Nove m be r 21, 1997 Sheet 1 of 1
HLMP2885

April 2007
ZPWB1
R3
PWB 2 1 +5VA
1
C1 1M
4
1nF
6 - U1B R7 R35 C2
U1A
2
JP5 LCD DISPLAY 7 2 1 1 2 1 2 3 R9 D2
5 + + 1 1 2 SAMPCONT
1 2
TLC279 100K 470K 0.1uF
2 - 470 1N4148
1
3 VCC
VCC R6 R4 TLC279
Figure A-18
4
11
1 2 2 1 R27
1
5 +5VA +5VA
TBD R10
6 SAMPCONT 150K R5
JP6 100K
7 100K 50K
8 TEMP 1
1
9 VCC 2
CONTRAST
1
1 2
10 3
2
DATA/INST- + C3
11 DISPR/W- 4 R8 R28 2.2uF
C5
Roche Diagnostics
12 DISPEN 5 2 1 1M TBD
13 6
2
DD0 DD0
14 DD1 DD1 7
1.0uF
15 8
2
2
DD2 DD2
16 DD3 DD3 9
1
17 DD4 DD4 10
18 DD5 DD5 11 R26

19 DD6 DD6 12 10M
20 DD7 DD7 13
21 14 12 U1D
22 +
2
HEADER 14 +10V 14 TEMP
23 SSEN MOLEX 13
24 YES -
1
25 TLC279
S1
26 Y ES- R22
HEADER 26 9.09K 1%
IP1241.1082.3
SCHURTER 12 U2D
+
2
14
NO 13
-
+24V
S2 LM324
1
+10V NO- -Vss
R23 10 U1C C8 D6
+
IP1241.1082.3 562 1% 8 1 2
SCHURTER 9
- 10uF 1N4148
2
2
D5
TLC279 1N4148 C9
Display daughter PCB - 9110

14
1
+
10uF
K1
VCC DIP RELAY SPDT
6
2
7
+10V
-Vss
D1
1N4148 "TEMP SET"
1
1
TP1 R14
R11 R13 1 2
90.9K 1% 90.9K 1%
3
R1 1M
R33 1 2 2 Q1
11
2N3904
2
2
JP4 1 R24
SAMP1 1 2 1 2 2 U2A
10K - R15
1
1
BLOCK 1 1 2
2 SAMP2 3
1K +
3
R29 10K
1 2 LM324 1N4148
AMP 103670-2
4
R20 D3
68K 500 6 -
+24V 7
5
1
1
+
C4 R25 R16 R18

JP1 1uF 7.5K 1% 1 2 1 2 U2B LM324 D4
+5VA
2
BASE 1N4148
1
1
1 BLOCK 1K 10K
2
2
+24V R12
3 R JUNCTION
4 3.09K 1% R17
THERMISTOR1 1K
5 THERMISTOR2
1
6
2
2
RJ12 R2
5.1 2W
MOLEX 15-43-8566 R19 10
1 2 8 +
2
9
470 -
R21 U2C LM324
2 1
R32 D7
+24V 1 2 1 2 10K
3
1.5K LED R31
2Q2 2 1
2N3904
1.5K
11
VBKL
R30 R34 A
220 1 2 1 VCC +5VA
VCC
5.1 2W SOLDER PAD
1
1
2
K C6 C7
1 0.1uF 0.1uF
2
2
Title
SOLDER PAD SCHEMATIC, PCB, pH DISPLAY , 9110

B ZD5010 E
Date: Monday , March 03, 2003 Sheet 2 of 2
PHTEMP BREADBOARD
BREADBOARD VERSION FOR FEASIBILITY
CLL 24 FEB 1992
PHTEMP BREADBOARD
BREADBOARD VERSION FOR FEASIBILITY
Electronic diagrams
April 2007
A-53
Electronic diagrams
Preheater PCB - 9110
R(T)
10K @ 25C
1 2
Q1
2
3 3 Q2 USE INSULATOR PADS
MJE800 FOR Q1 AND Q2
MJE800
11
11
R1 R2
JP1 1.0
BLU 1.0
6 YEL
5 GRN
2
4 RED
3 BLK
2 WHT
1
MODULAR PLUG
1
BLOCK
TP1
CONNECT TO BLOCK
Title
SCHEMATIC, SAMPLE HEATER BLOCK

A ZD5009 A
PHb.sch
Date: Thursday , Nov ember 14, 1996 Sheet 1 of 1
Figure A-19 Preheater PCB - 9110

Electronic diagrams
Display daughter PCB - 9120, 9130, 9140
LCD DISPLAY
JP3
1
SAMPLE SENSOR VCC 2
3
4
JP1
5
1 +5VA 6
+5VA DD0
2 SAMPLELED- DD1 7
3 SAMPLEPT DD2 8
4 SAMPLEGND DD3 9
5 TEMP DD4 10
6 DD5 11
DD6 12
RJ12
DD7 13
MOLEX 15-43-8566 14
HEADER 14
MOLEX
JP2
ALTERNATE
1
LCD DISPLAY
2
3 VCC
4 VCC
5 +5VA
6
7
8
9 VCC
CONTRAST NOT STUFFED
10 DATA/INST-
11 DISPR/W-
12 DISPEN
13 DD0 DD0
14 DD1 DD1
15 DD2 DD2
16 DD3 DD3
17 DD4 DD4
18 DD5 DD5
19 DD6 DD6
20 DD7 DD7
21
22 DD[0..7]
23 MOLEX
24
25
ZPWB1
26
PWB
HEADER 26 YES
S1
Y ES-
IP1241.1082.3
SCHURTER
NO
S2
NO-
IP1241.1082.3
SCHURTER
TP1 NOT STUFFED

MAINDOOR
UT35-017
display .sch
Title
SCHEMATIC, DISPLAY DAUGHTER BOARD

B LCISE C
Date: Thursday , February 27, 2003 Sheet 1 of 1
Figure A-20 Display daughter PCB - 9120, 9130, 9140

R900-R903 DO NOT PHYSICALLY EXIST
THEY ARE TO ALLOW GROUNDS TO BE SEPARATED
A-56
POWER PRINTER
JP3 R900 0 JP1
1 2 DGND DGND
PVCC PRINTVCC
Figure A-21
1 A1
PVCC R901 0 ZFST-JP1-1
2 1 2 AGND B1
3 DOT1- A2
FASTENER2
4 DOT2- B2
P+24V R902 0
5 1 2 PGND DOT3- A3
P-12V PGND ZFST-JP1-2
6 DOT4- B3
7 P+12V DOT5- A4
R903 0 FASTENER2
Electronic diagrams
Roche Diagnostics
1 2 SGND DOT6- B4
26-60-4070 SGND
MOLEX DOT7- A5
MOTOR- B5
MATES WITH MOLEX 09-50-8073 TACHO A6
FEED B6
CHECK A7
B7
A8
B8
A9
B9
PGND A10
LANGUAGE SELECT B10
EZC10DRXH
SYSTEM GROUND SULLINS
VCC
SW1 JP2
1 R933 IS NOT
1 8 62650-1
RS-232 PHYSICALLY INSTALLED
1
LGSEL0 AMP
2 7 R926
LGSEL1 C82
3 6 270K JP7
LGSEL2
4 5 5 VCC
LGSEL3 3.3uF/50V 9
VCC R932
78B04 4
2
8
CTS
3 R933
RS232OUT
7 0
RTS 0
2
RS232IN
6
1
1
1
1
1
System interconnect - 9180, 9181

R905 R906 R907 R908 DB9P ZSCRW-JP7-1 ZSCRW-JP7-2
10K 10K 10K 10K
SCREW SCREW
AMP 745061-4
2
2
2
2
System interconnect - 9180, 9181
DISPLAY BOARD LAMP BOARD

JP4 JP5
PGND 1 1
2 2
VCC ZEJ-JP4-1 ZEJ-JP5-1
3 LAMP+ 3
VCC 4 4
+5VA EJECTOR EJECTOR
5 OVERTEMP- 5
SAMPLELED- 6 VALVEA- 6
ZEJ-JP4-2 ZEJ-JP5-2
SAMPLE 7 7
8 VALVEB- 8
EJECTOR EJECTOR
TEMP 9 9
CONTRAST 10 VALVEC- 10
DATA/INST- 11 11
NOTE: DISPR/W- 12 VALVEV- 12
DISPEN DD0 13 VALVE+ 13
SAMPLEGND IS RUN INDIVIDUALLY 14 VALVER- 14
AND CONNECTED AT THE SHIELD DD1
DD2 15 PHASEA 15
AREA. 16 PHASEB 16
DD3
DD4 17 PHASEC 17
DD5 18 PHASED 18
DD6 19 DLED+ 19
DD7 20 DCLOSED 20
21 21
Y ES- 22 22
R904
NO- 23 1 2 23
SSEN 24 VCC 24
+10V 25 25
DD[0..7] +24V 10K
DD[0..7] 26 26
27 27
28 TBMOTEN- 28
CW/CCW 29 TURNTABLE UPTBPOS 29
ROTCLK 30 CONTROL LINES LWTBPOS 30
NEEDLE MECHANISM NDMOTEN- 31 31
CONTROL LINES UPNDPOS 32 32
LWNDPOS 33 VCC 33
TABLEPRES 34 +24V 34
CWN-300-34-0000 CWN-300-34-0000
1
1
R934 R935
10K 10K D23
2 1
VCC
2
2
R118 1N4148 R119
Title
330 D24 330
SCHEMATIC, MAIN BOARD 9180 / 9181
1 2
1N4148 A ZD5015 G
Date: Monday , May 03, 1999 Sheet 2 of 11

April 2007
Q7 R5
PRINTVCC MJE800 1 2
LAMP+
F1 3.9/10W
PVCC 1 2 PRINTVCC
1
2AT R10 D1
2
"2AT" 1 2 2 1 + C64
1000uF/16V R103
220 LED 1K
"+5V/F1"
Figure A-22
F2
1
1 2
1
1
PVCC VCC LAMPEN
1.6AT R9 D2 D6 + C30 TP7
1
"1.6AT" 1 2 2 1 ICTE.5 2200uF/16V TP
"+5V" "+22V/12V"
2
220 LED
Roche Diagnostics
"+5V/F2"
2
U1
TP2
1
F3 LM317
1 2 3 2
1
P+24V +24V +24V VIN VOUT +VS
1
1
1.25AT R8 D3 + C29
1
1
"1.25AT" 1 2 2 1 2200uF/50V C1 C6
ADJ
0.1uF R4 0.1uF

"+24V"
2
2
2
1.2K LED 180
"+24V/F3"
1
ZHS1
TP1 F4
2
P-12V 1 2 V- HEATSINK
2
1
0.300AT R7 D4
1
"0.300AT" 1 2 1 2 + C25 R3
470uF/25V 1.2K
"-12V" 560 LED
"-12V/F4"
1
TP3 F5
1 2
1
1 2
P+12V V+
R1
0.300AT R6 D5 + C26 1 2 Q1 R2
1
"0.300AT" 1 2 2 1 470uF/25V FAST/SLOW- 2N3904 1.8K
1K
"+12V"
2
560 LED
"+12V/F5"
2
TP4 TP6
TP
TP5 "-5VA"
U2
1
LM7905
"GND" 2 3
V- VIN VOUT -5VA
ZHLDR1
2
2
2
1
FUSEHOLDER C2 + C28 C5
1
0.1uF 10uF/16V 0.1uF
SBC PCB - power supply - 9180, 9181

1
1
ZHLDR2 ZFST-U2
1
FUSEHOLDER FASTENER1
ZHLDR3 TP8
TP
FUSEHOLDER
"+5VA"
SBC PCB - power supply - 9180, 9181
ZHLDR4 U3
1
LM7805
FUSEHOLDER V+ 1 3 +5VA
VIN VOUT
1
1
1
ZHLDR5
C3 + C27 C4
2
FUSEHOLDER 0.1uF 10uF/16V 0.1uF
2
2
ZFST-U3
2
FASTENER1
VCC
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
C7 C8 C9 C10 C11 C12 C65 C66 C67 C68 C69 C70 C71 C72 C73 C74 C75
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
2
+5VA
1
1
1
1
1
1
C13 C14 C15 C16 C17 C18
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF
2
2
2
2
2
2
Title
-5VA
2
2
2
2
2
2
C19 C20 C21 C22 C23 C24 Size Document Number Rev
0.1uF 0.1uF 0.1uF 0.1uF 0.1uF 0.1uF A ZD5015 G
1
1
1
1
1
1
A-57
Electronic diagrams
April 2007
U5
LM317
+24V 3 2
VIN VOUT VALVE+
A-58
1
1
1
1
ADJ
C31 R18 C32
0.1uF 200 1% 0.1uF "+22V/12.5V"
2
1
2
2
TP16
Figure A-23
1
R19 ZHS2
1.82K 1%
HEATSINK
Electronic diagrams
Roche Diagnostics
1 2
R21 R20
1 2 Q8 1.5K
VALVE- 2N3904
4.7K
2
VALVE DRIVERS
C36
2 1
VALVEA-
+
2.2uF/50V
R11
1 2 Q9
OPEN1 MJE800
1K
C37
2 1
VALVEB-
+
2.2uF/50V
R12
1 2 Q10
OPEN2 MJE800
SBC PCB - valve drivers - 9180, 9181

1K
C38
2 1
VALVEC-
+
2.2uF/50V
SBC PCB - valve drivers - 9180, 9181
R13
1 2 Q11
OPEN3 MJE800
1K
C39
2 1
VALVEV-
+
2.2uF/50V
R14
1 2 Q12
OPEN4 MJE800
1K
C40
2 1
VALVER-
+
2.2uF/50V
R15
1 2 Q13
OPEN5 MJE800
1K
SGND
SGND
R16
1 2
OVERTEMP- THERM-
10K
2
D19
1N750
1
Title
A ZD5015 G

April 2007
+VS
PUMP DRIVER
1
VCC VCC
1
+ C46
C41 100uF/50V
0.1uF
1
1
2
2
Figure A-24
C42 C45 +VS +VS +VS +VS
0.1uF 0.1uF SGND SGND
2
2
1
1
1
1
SGND SGND D7 D8 D9 D10
1N4004 1N4004 1N4004 1N4004
Roche Diagnostics
U10 U9
2
2
2
2
17 4 2 3
CW/CCW A IN1 OUT1 PHASEA
18 5 1 4
PUMPSTEP 19 STEP INH1 6 9 ENA SENSE1 8
HALF/FULL B IN2 OUT2 PHASEB
20 7
RESET 7 12 SENSE2 13
C IN3 OUT3 PHASEC

11 8 11 14
10 CONTROL INH2 9 19 ENB SENSE3 18
PUMPEN ENABLE D IN4 OUT4 PHASED
1 3 17
1
1
1
1
VCC SY NC HOME 14 20 SENSE4 5
16 SENSE1 13 VSS GND 6 D11 D12 D13 D14
OSC SENSE2 15 10 GND 15 1N4004 1N4004 1N4004 1N4004
1
12 VREF 2 VS GND 16
ZS2
R23 VS GND GND
2
2
2
2
22K L297 DIP20 L293E
ZS1 SGND SGND SGND SGND SGND SGND
DIP20
1 2
1
1
C43 VCC R25 R26
3.3nF 1 1
2
1
2
2
SGND R24
10K 1% SGND SGND
1
+ C47
10uF/16V
1 2
2
R32
C44 562 1%
0.1uF
2
2
SGND SGND SGND
VCC
DOOR SWITCH DETECT
1
R33
2.2K
R31
2
1 2
VCC VCC
100K
SBC PCB - pump motor driver/door detect - 9180, 9181

VCC
1
1
R30 R29
33K 10K U11
8
5
6
V+ B BS
2
2
2 +
DCLOSED 7
DOOR
3 -
1
V- GND
R28 LM311N
4
1
10K
VCC
2
1
R27
100
SBC PCB - pump motor driver/door detect - 9180, 9181
DGND GND
2
DLED+
Title
A ZD5015 G
Electronic diagrams
A-59
April 2007
INPUT AMPLIFIERS C48
3.3uF/50V
A-60
NOTE: OFFSET = 2200mV
NOTE: NO SOLDER MASK IN R44
GUARD RING AND PROBE AREAS PROBE AREA 1 2
SHOULD BE CLEAR OF SOLDER MASK 59K 1%

R47
1 2
Figure A-25
+5VA TP9
ZPROBE2 66.5K 1%
U13B "Na"
R4WW U12A
4
6 R41
1
7 1 2 2 R63
1 2 5 1 1 2
NaOUT
Electronic diagrams
Na 1K 1% 3
Roche Diagnostics
LMC6064 -
R34 100K 1K
P2 TLC279CN
11
PROBE
1
NOTE: PROBE THRU IN+ SHIELDED R113
1K -5VA
2
C49
3.3uF/50V
OFFSET = 0
+5VA
R45 TP10
ZPROBE3 1 2
U13A "K"
4
R4WW 43.2K 1%
2 R40
1
1 1 2 6 U12B R64
1 2 3 7 1 2
KOUT
K 1K 1% 5
LMC6064 -
R35 100K 1K
1
P3
11
TLC279CN
PROBE R114
1K
NOTE: PROBE THRU IN+ SHIELDED -5VA
2
C50 OFFSET = 700mV
R48
1 2 3.3uF/50V
243K 1% R46 TP11

ZPROBE4 1 2
U13D
R4WW 68.1K 1% "Cl/Ca/Li"
SBC PCB - input amplifier - 9180, 9181

13 R39
1
R36 14 1 2 9 U12C R65

1 2 12 8 1 2
Cl/Ca/LiOUT
Cl,Li,or Ca 1K 1% 10
LMC6064 -
100K 1K
1
P4 TLC279CN
PROBE R115
1K
NOTE: PROBE THRU IN+ SHIELDED
SBC PCB - input amplifier - 9180, 9181
2
ZPROBE5
U13C
R4CR
9
8
10 -5VA +5VA
Ref
LMC6064
2
1
P5
PROBE C51 C52
0.1uF 0.1uF
1
2
OFFSET GENERATOR
ZSPHLDR1 V-
PROBEHOLDER
1
ZFST-P2P5-1 R42 U12D
82K
FASTENER3 13
14
2
ZFST-P2P5-2 -2.5V 12
- Title
FASTENER3 U42 TLC279CN SCHEMATIC, MAIN BOARD 9180 / 9181
1 3
A ZD5015 G
2
LM385BXZ-2.5

April 2007
+10V
U18
+24V 2 6
4 VIN VO 5
GND TRIM
MAX674
TP13
Figure A-26
D16
"10.00V" 2 1
1
1N4148
Roche Diagnostics
-5VA R59
1
1 2

R53 TP12
R56 274K 1% 118K 1%
90.9K 1% U17A
4
U17B "TEMP"
2
2 - R52
2
1
1 1 2 6 - R62
3 + 7 1 2
TEMPOUT
10K 1% 5 +
LF412 1K
8
R55 LF412
1
1 2
R110
R54 68.1K 1% 100K
1
+5VA
1
1
2 2
R49 R51
7.5K 1% "TEMP ADJ." 10K 1%
10KPOT
2
3
2
TEMP
SBC PCB - temperature circuit - 9180, 9181

Title
SBC PCB - temperature circuit - 9180, 9181
A ZD5015 G
Electronic diagrams
April 2007
A-61
ANALOG CHANNEL SELECTOR A/D CONVERTER
A-62
NaOUT
KOUT
Cl/Ca/LiOUT
Figure A-27
TEMPOUT
Electronic diagrams
Roche Diagnostics
2
2
2
2
R67 R69 R68 C54 ADDAT[0..7]
1
U19 R61 U20
13 3 1 2 35 16 ADDAT0
X0 X INHI B1
1
1
1
14 34 15 ADDAT1
100K

1 X3 36 B4 12 ADDAT4
2 X5 16 1uF REFIN- B6 10 ADDAT6
1
X6 VDD +5VA B7
4 37 9 ADDAT7
1
X7 7 C57 38 REFCAP+ B8 8 ADDAT0
VEE -5VA REFCAP- B9
6 R71 7 ADDAT1
1
1
INH B10
2
11 8 200K 1% 29 6 ADDAT2
ADSEL0 10 A VSS C56 C55 REFOUT B11 5 ADDAT3
ADSEL2 C BUFFER OR
2
2
2
31 3 ADDAT5
32 AZ POL
4051
1
1
INT 2
STATUS ADSTATUS
R66 R60 TP14 VCC 17
1K 100 21 TEST
TP
18 MODE
"2.500V" 19 LBEN
HBEN
2
2
20
CE/LOAD
1
26
27 RUN/HOLD
SEND
U21 R72 24
2
1 2 1 2 25 OSCSEL 40
+5VA VIN VOUT BUFFOSCOUT V+ VCC
3 X1 22 1
1
1
OSCOUT V- -5VA
MC1403 R70
1
R73 1K ICL7109
4.53K 1%
2
2
NOTE:
SBC PCB - analog selector and A/D converter - 9180, 9181

ADLBEN-
ADHBEN-
ADCE-
ADRUN
Title
A ZD5015 G
DGND GND
SBC PCB - analog selector and A/D converter - 9180, 9181

April 2007
R911
VCC 1 2 BERR PROGRAM EPROM RAM NON-VOLATILE RAM
A[0..18]
10K A[0..18]
R912 CPU D[8..15]
D[8..15]
VCC 1 2 VCC
U31 U40 U26 U22
10K 1 90 A0 A0 12 13 D8 A0 10 11 D8 A0 10 11 D8 D8
+5VA VDDI A0 A0 O0 A0 D0 A0 D0
R76 8 19 A1 A1 11 14 D9 A1 9 12 D9 A1 9 12 D9
1 2 21 VDDE A1 20 A2 A2 10 A1 O1 15 D10 A2 8 A1 D1 13 D10 A2 8 A1 D1 13 D10
1
VCC VDDE A2 A2 O2 A2 D2 A2 D2
40 23 A3 A3 9 17 D11 A3 7 15 D11 A3 7 15 D11
1
C58 10K VDDE A3 A3 O3 A3 D3 A3 D3
59 24 A4 A4 8 18 D12 A4 6 16 D12 A4 6 16 D12 R927
VDDI A4 A4 O4 A4 D4 A4 D4
Figure A-28
0.1uF 61 25 A5 A5 7 19 D13 A5 5 17 D13 A5 5 17 D13 1K
84 VDDE A5 26 A6 A6 6 A5 O5 20 D14 A6 4 A5 D5 18 D14 A6 4 A5 D5 18 D14
VDDE A6 A6 O6 A6 D6 A6 D6
2
98 27 A7 A7 5 21 D15 A7 3 19 D15 A7 3 19 D15
113 VDDE A7 28 A8 A8 27 A7 O7 A8 25 A7 D7 A8 25 A7 D7
VCC VCC VCC VCC 124 VDDE A8 30 A9 A9 26 A8 A9 24 A8 A9 24 A8 1
2 2
VDDE A9 31 A10 A10 23 A9 A10 21 A9 A10 21 A9 INT
2
2
2
2
71 A10 32 A11 A11 25 A10 A11 23 A10 A11 23 A10 D20
R82 R83 R84 R85 70 BERR A11 33 A12 A12 4 A11 A12 2 A11 A12 2 A11 1N4148
Roche Diagnostics
10K 10K 10K 10K 69 HALT A12 34 A13 A13 28 A12 A12 A12
RESET A13 A13 VCC VCC
35 A14 A14 29 20 20
A14 A14 CS1 CS1
1
42 36 A15 A15 3 26 26 28 VCC
VDDA A15 A15 CS2 CS2 VCC
1
1
1
1
37 A16 A16 2 27 27
Y ES- A16 38 A17 A17 30 A16 22 WE 22 WE 14
ZS4
NO- 78 A17 39 A18 A18 31 A17 OE OE GND
77 I1/PF1 A18 119 A18
DIP32 6264 MK48T08
I2/PF2 A19/CS6/PC3

76 120
FPDET 75 I3/PF3 A20/CS7/PC4 121 ZS5
DOOR 74 I4/PF4 A21/CS8/PC5 122 22 1
I5/PF5 A22/CS9/PC6 CE VPP VCC
73 123 24 DIP28
R909 I6/PF6 A23/CS10 OE
VCC 1 2 72
I7/PF7 109 27C040
10K 44 D0 108
SAMPLE 45 ADA0/PAD0 D1 107
THERM- 46 ADA1/PAD1 D2 106
ADSTATUS 47 ADA2/PAD2 D3 104
DISPBF 48 ADA3/PAD3 D4 103
CHECK ADA4/PAD4 D5 R924
49 102 1 2
2
FEED 52 ADA5/PAD5 D6 101
53 ADA6/PAD6 D7 100 D8 D17
1K
50 ADA7/PAD7 D8 99 D9 1N4148
R81
2 1 51 VRH D9 96 D10
VCC VRL D10 RESET-
95 D11
D11
1
10K 128 94 D12
127 PWMA D12 93 D13

BUZZER PWMB D13 LAMPEN
126 92 D14
129 PCLK D14 91 D15
PAI D15 PUMPEN
130
IC4/OC5/OC1/PGP FAST/SLOW-
131
FPCLK OC4/OC1/PGP6 VALVE-
132 80
OC3/OC1/PGP5 R/W PUMPSTEP
3 R78
4 OC2/OC1/PGP4 81 2 1
LGSEL3 OC1/PGP3 SIZ1/PE7 VCC
5 82
LGSEL2 IC3/PGP2 SIZ0/PE6 10K
6 86
LGSEL1 IC2/PGP1 DS/PE4 UPNDPOS
7 85 CTSIN
LGSEL0 IC1/PGP0 AS/PE5 LWNDPOS
87
AVEC/PE2 UPTBPOS
17 88
RXD DSACK1/PE1 LWTBPOS
18 89
TXD DSACK0/PE0 TABLEPRES
12
SCK 10 SCK 66
SBC PCB - microprocessor - 9180, 9181

MISO 11 MISO BKPT/DSCLK 67
MOSI MOSI IPIPE0/DS0 CW/CCW
13 68
ADOSTR PCS0/SS IPIPE1/DS1 NDMOTEN-
14 64
VASTR PCS1 FREEZE/QUOT TBMOTEN-
15 65
PRSTR 16 PCS2 TSTME/TSC
DISTR PCS3 ROTCLK
110 R913
ADISTR 54 CSBOOT 116 1 2
VSTBY BR/CS0 VCC
43 117
2 VSSA BG/CS1 118 10K
9 VSSI BGACK/CS2 111 R116 U29B
22 VSSE FC0/CS3/PC0 114 1 2 4
VSSE FC1/CS4/PC1 VCC

29 115 6
VSSI FC2/CS5/PC2 10K RTS
41 63 5
9
58 VSSE CLCKOUT 79
VSSI MODCLK/PF0 L1
62 1 2 1488
1
VSSE VCC R74
10 8 83 56 10uH 1 2
TACHO 97 VSSE VDDSY N C76
105 VSSE 60 0.1uF 10M
U29A
1
VSSI XFC
2
112 57 X2
R86 U30C 125 VSSE EXTAL 55 1 2 1 2 2 3
1
10K 1489 VSSE XTAL RS232OUT
1
1
C77 R910
MC68HC16Z1 + 32.768KHz
1uF 330K 1488
20V
2
C59 C60
22pF
2
2
2
22pF
U29C
2
VCC 9
8
1 3 10
RS232IN
OPTIONAL 1488
D21
1 2 U30A U29D
V+
1489 JP9 BDM 12
VCC
1N4148 VCC 11
BERR 1 CONN 13
1
2
D22 R925
1 2 R80 1 2 3
V+ VCC 1488
4
10K
5
1N4148 10K
5
6
7
2
4 6 CTSIN 8
CTS VCC 9
2
10
R117 HEADER2X5
4.7K U30B Title
1489 SCHEMATIC, MAIN BOARD 9180 / 9181
GND ZPWB1
DGND
1
PWB A ZD5015 G
V+
Electronic diagrams
April 2007
A-63
U37
14 15
MOSI SER QA ADSEL0
1
QB ADSEL1
11 2
ADSEL2
A-64
SCK 10 SRCLK QC 3 SSEN
VCC SRCLR QD SSEN
4
QE ADLBEN-
12 5
ADOSTR RCLK QF ADHBEN-
13 6
RESET- RCLR QG 7
QH ADRUN
9
Figure A-29
VCC QH'
ADCTRL
12
R928 74HC594
1 2
13 11
ADCE-
4.7K
VCC
Electronic diagrams
Roche Diagnostics
R929
1 2 U36 U30D
14 15 1489
SER QA OPEN1
4.7K 1
QB OPEN2
11 2
SRCLK QC OPEN3
VCC 10 3
SRCLR QD OPEN4
4
QE OPEN5
12 5
VASTR RCLK QF DISPR/W-
13 6
RCLR QG DATA/INST-
7
QH DISPEN
9
QH'
VACTRL 74HC594
PRINTVCC
VCC
R930 U33
1 2 U34 10
14 15 1 VCC 18
SER QA IN1 OUT1 DOT1-
4.7K 1 2 17
QB IN2 OUT2 DOT2-
11 2 3 16
SRCLK QC IN3 OUT3 DOT3-
VCC 10 3 4 15
SRCLR QD IN4 OUT4 DOT4-
4 5 14
QE IN5 OUT5 DOT5-
12 5 6 13
PRSTR RCLK QF IN6 OUT6 DOT6-
13 6 7 12
RCLR QG IN7 OUT7 DOT7-
7 8 11
QH INM OUTM MOTOR-
9 PGND
9 GND
QH'
PRCTRL LB1256
PGND
74HC594
DD[0..7]
DD[0..7]
U35
14 15 DD0
SER QA DISPBF
1 DD1

11 QB 2 DD2 V+ VCC
10 SRCLK QC 3 DD3
VCC SRCLR QD 4 DD4
1
1
12 QE 5 DD5
DISTR 13 RCLK QF 6 DD6 R90 R88
G QG 7 DD7 1K 4.7K
QH
9 R931 BZ1
QH'
2
2
DSPDATA 1 2 1
CONTRAST
74HC595 2
1.5K
1
PKM22EPP-4001
R87
ADDAT[0..7] U38 150
ADDAT[0..7] 10
ADDAT0 11 SER
R91
A
2
ADDAT1 12 1 2 Q6
ADDAT2 13 B BUZZER 2N3904
ADDAT3 14 C
10K
ADDAT4 3 D
ADDAT5 4 E
ADDAT6 5 F
ADDAT7 6 G 9
H QH MISO
ADDATA 2 7 TP15
15 CLK QH
1 INH
ADISTR SH/LD "SS"
74HC165
1
SAMPLE
1
R99
+5VA +5VA +5VA 5.1K
1
1
2
R97
10K R92
R98 1K
1 2 Q5 +5VA
2
2N3906
2
10K
R93
1
SAMPLELED-
R102 U39A
8
10K "SS ADJ."
1 2 Q4 2 3 R94
1
2N3904 + 1 1 2 Q3
R96 2 2N3904
1K -
1K
5KPOT LF353
3
4
2
Title
1
-5VA R95
100 Size Document Number Rev
A ZD5015 G
DGND GND
2

April 2007
V+
1
R920
3.3K
Figure A-30
1 2
R919
620
Roche Diagnostics
1 2
R918

3.9K
V+
2
VCC VCC
8
7
6
5
U41 VCC
LM2907N-8
1
1
CP
1
R915 R917
160 200 D18
1N4148
2
2
1
2
3
4
2
ISO1 R922 C80

1 3 1 2 1 2
FPDET
4.3K 0.01uF
SBC PCB - Fluid pack detector - 9180, 9181

2 4
1
1
1
OPB712
1
1
1
R914 R923 R916 R921

1 2 Q14 C81 4.3K C79 3.0K
FPCLK 2N3904 160K 1.0uF
0.01uF C78
2
2
2
1K
1000pF
2
2
2
SBC PCB - Fluid pack detector - 9180, 9181
Title
A ZD5015 G
Electronic diagrams
April 2007
A-65
VALVE A VALVE B VALVE C VALVE V VALVE R
U1 JP8 JP1 JP2 JP3 JP4 JP5
A-66
1 2
1 1 1 1 1 1
4 3 2 2 2 2 2 2
3 3 3 3 3 3
5 6 4 OVERTEMP- AMP 103670-2 AMP 103670-2 AMP 103670-2 AMP 103670-2 AMP 103670-2
Figure A-31
5 VALVEA-
8 7 6
7 VALVEB-
9 10 8
LED ARRAY 9 VALVEC-
12 11 10 VALVE+
Electronic diagrams
Roche Diagnostics
11 VALVEV-
13 14 12
13 VALVER-
16 15 14 PHASEA
15
16 PHASEC
HLMP2885
17 PHASED
U2 18 JP6
DLED+
1 2 19 DCLOSED
20 1
4 3 21 2
22 3
5 6 23 4 PUMP ZPWB1
24 5
8 7 25 6
PWB
26
AMP 103670-5
9 10 27
LED ARRAY
Lamp PCB - 9180, 9181
28
29
Lamp PCB - 9180, 9181

12 11
30
13 14 31
32 JP7
16 15 33
34 1
2
HLMP2885 DOOR SENSOR
3
U3 HEADER 34
4
1 2 AMP 103670-3
4 3
JP9
5 6
8 7 1
2
9 10 3
LED ARRAY 4
12 11 5 NEEDLE MECHANISM
6
13 14 7
8
16 15 9
10
HLMP2885 AMP 103670-9
lamp.sch
Title
SCHEMATIC, LAMP BOARD, 9180/9181
B ZD5014 B
Date: Friday , January 31, 1997 Sheet 1 of 1

April 2007
Electronic diagrams
SAMPLE
SENSOR
JP1
1 +5VA
2 +5VA
SAMPLELED-
3 SAMPLEPT
4 SAMPLEGND
5 TEMP
6
RJ12
MOLEX 15-43-8566
JP2 LCD
1
2
DISPLAY
3 VCC
4 VCC
5 +5VA
JP4
6
7
8 1
9 VCC 2
CONTRAST
10 DATA/INST- 3
11 DISPR/W- 4
12 5
13 DD0 DD0 6
14 DD1 DD1 7
15 DD2 DD2 8
16 DD3 DD3 9
17 DD4 DD4 10
18 DD5 DD5 11
19 DD6 DD6 12
20 DD7 DD7 13
21 14
22 DD[0..7]
23 MOLEX
24 22-03-2141
25 ZPWB1
26 +24V
27 PWB
28
29 YES
30 S1
31 Y ES- 1 2
32
33
IP1241.1082.3
34
SCHURTER
HEADER 34
NO
S2
NO- 1 2
IP1241.1082.3
SCHURTER
Title
SCHEMATIC, DISPLAY BOARD, 9180
A ZD5016 C
Date: Monday , July 22, 2002 Sheet 1 of 1
Figure A-32 Display daughter PCB - 9180

Electronic diagrams

Software operation B
6 Software operation 9110 . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-3

7 Software operation 9120, 9130, 9140 . . . . . . . . . . . . . . . . . . . . B-17
10 Service functions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . B-63
April 2007
91xx pH/Electrolyte Analyzers 6 Software operation 9110
Table of contents
Software operation 9110

Software operation 9110 ............................................................................................. B-5
Overview ................................................................................................................ B-5
Overall program operation flow ........................................................................... B-6
Main menu ............................................................................................................ B-7
Measurement sequence ......................................................................................... B-8
Print functions menu ............................................................................................ B-9
QC sample menu ................................................................................................. B-10
Daily maintenance menu .................................................................................... B-11
Operator functions menu ................................................................................... B-12
Program instrument menu ................................................................................. B-13
Service functions menu ....................................................................................... B-14
Calibration sequence ........................................................................................... B-15

Service manual · Version 2.0 B-3
6 Software operation 9110 91xx pH/Electrolyte Analyzers
Table of contents

B-4 Service manual · Version 2.0
Overview
Software operation of the 9110 pH Analyzers can be accessed by YES/NO selection on

the analyzer front panel. The following flow chart diagrams are provided to identify
operating sequences of the 9110 pH Analyzers:
1 Overall Program Operation Flow

2 Main Menu
3 Measurement Sequence
4 Print Functions Menu
5 QC/Standard/Urine Sample Menu
6 Electrode Cleaning Menu
7 Operator Functions Menu
8 Program Instrument Menu
9 Service Functions Menu
10 Calibration Sequence

Overall program operation flow
Figure B-1 9110 program flow

Main menu
Figure B-2 9110 main menu

Measurement sequence
Figure B-3 9110 measurement sequence

Print functions menu
Figure B-4 9110 print functions menu

QC sample menu
Figure B-5 9110 QC sample menu

Daily maintenance menu
Figure B-6 9110 daily maintenance menu

Operator functions menu
Figure B-7 9110 operator functions menu

Program instrument menu
Figure B-8 9110 program instrument menu

Service functions menu
Figure B-9 9110 service functions menu

Calibration sequence
Figure B-10 9110 calibration sequence


91xx pH/Electrolyte Analyzers 7 Software operation 9120, 9130, 9140
Table of contents
Software operation 9120, 9130, 9140

Software operation 9120, 9130, 9140 ....................................................................... B-19
Overview .............................................................................................................. B-19
Overall program operating flow ......................................................................... B-20
Main menu .......................................................................................................... B-21
Measurement sequence ....................................................................................... B-22
Print functions menu .......................................................................................... B-23
QC/Standard/urine sample menu ...................................................................... B-24
Calibration sequence ........................................................................................... B-29

7 Software operation 9120, 9130, 9140 91xx pH/Electrolyte Analyzers
Table of contents

Overview
1 Overall Program Operating Flow

2 Main Menu
5 QC/Standard/Urine Sample Menu
6 Daily Maintenance Menu
10 Calibration Sequence!

Overall program operating flow
Figure B-11 9120, 9130, 9140 program flow

Main menu
Figure B-12 9120, 9130, 9140 main menu

Figure B-13 9120, 9130, 9140 measurement sequence

Figure B-14 9120, 9130, 9140 print functions menu

QC/standard/urine sample menu
Figure B-15 9120, 9130, 9140 QC/Standard/urine sample menu

Figure B-16 9120, 9130, 9140 daily maintenance menu

Figure B-17 9120, 9130, 9140 operator functions menu

Figure B-18 9120, 9130, 9140 program instrument menu

Figure B-19 9120, 9130, 9140 service functions menu

Calibration sequence
Figure B-20 9120, 9130, 9140 calibration sequence


Table of contents

Software operation 9180 ........................................................................................... B-33
Overview .............................................................................................................. B-33
Overall program operation flow ......................................................................... B-34
Main menu .......................................................................................................... B-35
Measurement sequence ....................................................................................... B-36
QC/standard/dialysate/urine sample menu ....................................................... B-38
Calibration sequence (1) (Example Na/K/Li calibration) ................................. B-43
Calibration sequence (2) (Example Na/K/Li calibration) ................................. B-44
Power-up .............................................................................................................. B-45

Table of contents

Overview

2 Main Menu
5 QC/Std/Dialysate/Urine Sample Menu
11 Power-up Sequence

Overall program operation flow

Main menu

Figure B-23 9180 measurement sequence


QC/standard/dialysate/urine sample menu
Figure B-25 9180 QC/standard/dialysate/urine sample menu





Calibration sequence (1) (Example Na/K/Li calibration)
Figure B-30 9180 calibration sequence (1) (Example Na/K/Li calibration)

Calibration sequence (2) (Example Na/K/Li calibration)
Figure B-31 9180 calibration sequence (2) (Example Na/K/Li calibration)

Power-up
Figure B-32 9180 power-up


Table of contents

Software operation 9181 ........................................................................................... B-49
Overview .............................................................................................................. B-49
Overall program operting flow ........................................................................... B-50
Main menu .......................................................................................................... B-51
Manual measurement sequence ......................................................................... B-52
Automated measurement sequence .................................................................... B-53
QC/std/dialysate/urine sample menu ................................................................. B-55
Calibration sequence (1) (example Na/K/Li calibration) ................................. B-60
Calibration sequence (2) (example Na/K/Li calibration) ................................. B-61
Power-up sequence .............................................................................................. B-62

Table of contents

Overview

2 Main Menu
5 QC/Std/Dialysate/Urine Sample Menu
9 ervice Functions Menu
11 Power-up Sequence

Overall program operting flow

Main menu

Manual measurement sequence
Figure B-35 9181 manual measurement sequence

Automated measurement sequence
Figure B-36 9181 automated measurement sequence


QC/std/dialysate/urine sample menu
Figure B-38 9181 QC/std/dialysate/urine sample menu





Calibration sequence (1) (example Na/K/Li calibration)
Figure B-43 9181 calibration sequence (1) (example Na/K/Li calibration)

Calibration sequence (2) (example Na/K/Li calibration)
Figure B-44 9181 calibration sequence (2) (example Na/K/Li calibration)

Power-up sequence
Figure B-45 9181 power-up

91xx pH/Electrolyte Analyzers 10 Service functions
Table of contents
Service functions

Service functions ....................................................................................................... B-65
TEST ELECTRODES ........................................................................................... B-65
TEST SAMPLE SENSOR .................................................................................... B-65
TEST SnapPak SENSOR (9180 and 9181 only) ................................................. B-65
TEST LANGUAGE SWITCH (9180 and 9181 only) ......................................... B-65
TEST SAMPLE DOOR (except 9181) ................................................................ B-66
TEST PROBE (9181 only) ................................................................................... B-66
TEST AUTOSAMPLER (9181 only) ................................................................... B-66
TEST PUMP ........................................................................................................ B-66
TEST PINCH VALVES ........................................................................................ B-67
TEST INTERFACE .............................................................................................. B-67
TEST AMPLIFIER ............................................................................................... B-67
ENTER SERVICE CODE .................................................................................... B-68
Miscellaneous functions ...................................................................................... B-70
Deleting data .................................................................................................. B-70
Warm-up bypass ............................................................................................ B-70

10 Service functions 91xx pH/Electrolyte Analyzers
Table of contents

Service functions
Service functions
The Service Functions mode provides a menu of service test functions to assist in
failure diagnosis and identification. A logic flow chart is provided for reference of the
sequences included in the Service Functions mode.
TEST ELECTRODES
This mode allows for the measurement and display of electrode voltages.
Standard A, Standard B or an external sample can be measured to determine
electrode performance and provide measurement data useful in locating electrode
calibration faults. Each electrode parameter will be displayed and the electrode
voltage associated with the sample type selected can be observed.
Example displays St.A: Na=1582 St.B: Ext: Na=1321

K=654 Cl=-904 pH=-808 K=-598 Cl=-127
(9110 pH Analyzer)
TEST SAMPLE SENSOR
In this mode, the sample sensor output is displayed which is useful for electrical
adjustment or for troubleshooting sample sensor faults. A dry sample sensor should
display a value of 100 with a range of 80 to 120. After verifying a dry sensor, aspiration
of a clear fluid (i.e., water) should increase the displayed value by at least 40 units.
Example displays DRY 80-120: 102 External: 153 DRY 135-145: 141
YES=Pump/NO=Exit Pump: NO=OFF YES=Pump/NO=Exit
(9110 pH Analyzer)
TEST SnapPak SENSOR (9180 and 9181 only)
In this test, the SnapPak Sensor detects whether the ISE SnapPak™ is in place. "I"
indicates that the ISE SnapPak™ is in place, "O" indicates that it is either not present
or not completely seated.
Example display SnapPak: I

I=IN O=OUT
TEST LANGUAGE SWITCH (9180 and 9181 only)
This mode displays the language selected for display and printout. To change the
selection, set the language switch (located behind printer) to the desired language.
The display will indicate the language choice according to the switch setting. To
activate a new language, turn the analyzer off and back on with the switch set to the
desired language.

Service functions
Example display LanguageSwitch

English
English ᣣᧄ⺆
Deutsch Polski
Français Português
Español Spare 3
Italiano Spare 4
Figure B-46 Example 9180 language label
TEST SAMPLE DOOR (except 9181)
This test verifies the operation of the sample door light gate and its associated
circuitry. The display indicates an “O” or “C” depending on the position of the door.
Example display SampleDoor:C

C:Closed/O:Open
TEST PROBE (9181 only)
This test verifies the operation of the sample probe motor, position sensor and
associated circuitry. The "U" represents the output of the upper position sensor, the
"L" represents the output of the lower position sensor.
Example display U=0 L=1

Sample Position?
TEST AUTOSAMPLER (9181 only)
This test verifies the operation of the Autosampler turntable assembly. The display
indicates the output of both the position and home sensors.
Note
If the Autosampler is not plugged in or the TABLE PRESENT bit is not activated, this test will not
appear under the [SERVICE FUNCTIONS] menu.
Example display Home=0

Pos=1
TEST PUMP
This test turns on the peristaltic pump at each of the four pump speeds. The display
indicates for two seconds each pump speed while each pump speed is being tested.
Observe that the peristaltic pump changes speed as is indicated on the display.

Service functions
Example displays ---Test Pump!--- ---Test Pump!---

Very Slow Speed Slow Speed
---Test Pump!--- ---Test Pump!---

Medium Speed Fast Speed
TEST PINCH VALVES
This test turns on/off each solenoid valve as indicated and is useful to verify both
electronic control and mechanical operation of each solenoid valve.
Example displays Test Valve A: Test Valve B: Test Valve C:

YES/NO = ON/OFF YES/NO = ON/OFF YES/NO = ON/OFF
(9180/9181 only)
Test Valve V: Test Valve R:
YES/NO = ON/OFF YES/NO = ON/OFF
TEST INTERFACE
The Interface Test can be used to verify correct operation of the RS232C serial port.
To operate this test, jumper pin 2 and pin 3 of the rear interface connector prior to
invoking the test. During the interface test, the analyzer sends out a test string and
checks if it is received within a set period of time. If correct operation is observed after
completion of the test, [INTERFACE OK] will be displayed.
TEST AMPLIFIER
The Amplifier Test displays ground, reference and output voltage of each input
amplifier. The values displayed for each electrode channel will be dependent on the
electrode inputs and may vary. Display of the ground should read between -10 mV
and +10 mV with the reference voltage reading between -2490 mV and -2510 mV.
With all inputs open, the display should read +/- 4095 for each channel. On the 9140/
9180/9181, an additional display indicating the temperature voltage and temperature
in degrees C is available to verify the temperature adjustment. On the 9110, the
temperature reading should be between 36.8 and 37.2°C.
Example display Na=#### K=#### GND =0 Temp(mV) =-####

Cl/Ca/Li=#### -2500mV=-2499 Temp(°C) = ##.#
(depending on parameter configuration) (9180/9181 only)
pH=####
(9110 only)

Service functions
ENTER SERVICE CODE
Service Codes are available and allow additional programming features. Following is a
listing of the available Service Codes and functions:
Set Reset Service code description

ALL LLA This service code will enable the Ca2+ value during auto-(9181 only)
matic serum/blood measurement. Special precautions are necessary
to obtain the correct Ca2+ value due to sample exposure to room air.
CDC – Clears all Service Codes.
9110: Except SLC.
DEC CED Provides one additional digit of resolution for each measured
parameter for blood and serum samples. QC and Standard samples
are always displayed with high resolution. Urine samples are always
displayed in low resolution.
ECO OCE Allows the operator to run the instrument in the economy mode. The
instrument will enter the STANDBY MODE. This occurs at the time
of the next 2-point calibration when no samples have been analyzed
since the last 2-point calibration.
FIF IFI Allows printing of electrode voltages during printout of
measurements and calibrations. (not available for 9140)
LEM MEL 9180/9181 only!
This service code will print the last 20 error messages.
MGL LGM This service code is available only in the model 9140/9180/9181
analyzer and enables Ca2+ values to be displayed in mg/dL. The
normal mode displays values in mmol/L. QC and Standard results are
always displayed in mmol/L.
NOB BON 9180/9181 only!
This service code disables the beep.
QCC CCQ When this code is enabled, QC values will be reported in direct ISE
measurement instead of flame-equivalent values. In this mode,
correlation factors are NOT applied to the measured values.
SFC – 9180/9181 only!
This code allows the input of a percentage for the ISE SnapPakTM
counter.
SLC CLS 9110/9180/9181 only!
When this code is set, the current setting of the leasing counter, which
cannot be reset by the operator, is printed on the calibration report.
SSC CSS 9181 only!
This code toggles needle height to accommodate smaller (9181 only)
sample cups. In the default setting, the analyzer works with 2.0 mL
cups. To select 0.25 mL sample cups, SSC has to be activated. To
return to the default setting, CSS has to be activated.
CHP PHC This code allows for the display and printout of pH results in
concentration of H+ ions. The cH+ will be shown in addition to the
pH value. cH+ is not shown on QC values and statistics reports.
Table B-1 Service code descriptions

Service functions
Set Reset Service code description

EXW WXE 9110 only!
This code extends the wash cycle following a serum or blood
measurement. Normally 10 Standard A segments are used for the
wash cycle; with EXW set, 20 Standard A segments will be used.
NTD DTN 9110 only!
When the code TMP is set, NTD prevents the temperature from
(9110 only) being reset after each sample and causes the last
temperature value to remain until changed.
TMP PMT 9110 only!
When this code is set, the [CHANGE PATIENT TEMPERATURE?]
menu will appear in the sampling process. The analyzer will perform
a temperature correction calculation to convert the measured results
for the desired patient temperature. The temperature will be reset
after each sample to 37°C unless NTD is entered. Temperature
corrections can only be performed in the range of 15 - 45°C.
Table B-1 Service code descriptions
Code Description 9110 9120 9130 9140 9180 9181

ALL Enables Ca2+ during automat. blood/ X
serum measuement
CHP Display results in concentratio of cH+ ions X
CDC Clears all Service Codes X X X X X X
DEC Additional display resolution X X X X X X
ECO Economy mode X X X X X X
EXW Extended wash following serum/blood X
samples
FIF Cal. voltages on display X X X X X
LEM Last 20 error messges printed X X X
MGL Display mg/dL X X X
NOB No beep X X X
NTD Prevents temperature from being reset X
following each sample
QCC QC values direct ISE measurement X X X X X X
SFC SnapPak counter input X X
SLC Set "Leasing counter" X X
SSC Small sample cups X
TMP Allows temperature correction for X
measured results
Table B-2 Instrument / service code matrix

Service functions
Miscellaneous functions
Deleting data
Clearing sample count
a To reset the sample count to 0

1 At the [READY] display and press NO until the display [OPERATOR
FUNCTIONS?] appears. Confirm with YES.
2 Press NO until [Reset Sample Number?] appears. Press YES.
3 When the prompt [Are you sure?] appears, press YES again.
Clearing all data
a To reset the analyzer software to the default values

1 Press the YES and NO keys simultaneously and switch the analyzer off and on
again. This function can be performed optionally upon completion of
decommissioning.
CAUTION!
All QC data and instrument programming will be lost.
All QC values and statistics will be deleted and the sample number reset to 0. QC and
normal values as well as correlation factors, printer settings, date/time and liquid
content of the SnapPak will be reset to default values. All service codes will be
deactivated. It is recommended that all data be deleted if the analyzer is to be used by
other persons at a later date.
Warm-up bypass
a To bypass the instrument warm-up

1 Press YES and NO keys simultaneously during instrument warm-up.

Maintenance C
11 Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-3
12 Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . C-7
April 2007
91xx pH/Electrolyte Analyzers 11 Adjustments
Table of contents
Adjustments

Adjustments .................................................................................................................C-5
Sample contacts adjustment (9110 only) .............................................................C-5
Sample sensor adjustment (9120/9130/9140/9180/9181 only) ...........................C-5
Temperature Adjustment (9110/9140/9180/9181 only) ......................................C-6

Service manual · Version 2.0 C-3
11 Adjustments 91xx pH/Electrolyte Analyzers
Table of contents

C-4 Service manual · Version 2.0
91xx pH/Electrolyte Analyzers 11 Adjustments
Adjustments
Adjustments
The 9110, 20, 30, 40, 80 and 81 Analyzers have been designed to require minimal
electronic adjustment. The sample contact circuit may require adjustment following a
change of the sample contact components or during a routine troubleshooting (9110
only) or the sample sensor circuit may require adjustment following a change of the
sample sensor or during routine troubleshooting. The temperature adjustment is
active only for models 9110/9140/9180/9181 and requires the temperature
adjustment test plug for correct calibration of the temperature circuit.
Sample contacts adjustment (9110 only)
In preparation for correct electronic adjustment, several steps must be performed.
a To adjust the sample contacts

1 Slide the electrode holder forward and remove the electrode from the analyzer.
2 Disconnect the intake tube from the preheater.
3 Remove the trim panel (located below the needle mechanism) and disconnect the
plug for sample contact 1.
4 Select [TEST SAMPLE CONTACTS] in the [SERVICE FUNCTIONS] menu and
adjust R10 (Display Board) for a reading of 140.
5 Reconnect sample contact 1 plug, intake tubing and electrode.
6 Check to ensure the value (140) remains the same.
Note
If the value drops after reconnecting each of the three sample contacts, follow the troubleshooting
guidelines for fault isolation.
e For details, see Error messages and troubleshooting on page D-5.
Sample sensor adjustment (9120/9130/9140/9180/9181 only)
a To adjust the sample sensor

1 Select [TEST SAMPLE SENSOR] in the [SERVICE FUNCTIONS] menu which
will display the current sample sensor setting.
2 Adjust R93 Sample Sensor Adjust located at the top of the ISE SBC card to a value
of 100.
3 Press YES to turn on peristaltic pump and ensure displayed value remains
constant.
Raise sample door and aspirate clear fluid (e.g. water). Displayed reading should now
be 150 or greater.

11 Adjustments 91xx pH/Electrolyte Analyzers
Adjustments
Note
R93 can be accessed through the rear cover vent slot and is located at the top center on the circuit
card.
Temperature Adjustment (9110/9140/9180/9181 only)
a To adjust the temperature amplifier

1 Select [AMPLIFIER TEST] in the [SERVICE FUNCTIONS] menu which will
display the current amplifier voltages.
2 Press NO twice to display the temperature voltage and actual temperature display.
3 Unplug the preheater (9110 only) or the sample sensor and fit the Temperature
Adjustment Test Plug in place of the preheater or sample sensor plug.
4 Adjust R54 located on the SBC Board for a display of 3000 mV.
5 Unplug the Temperature Adjustment Test Plug and fit the preheater or the sample
sensor connector to display the actual temperature.
9110 Wait 5 minutes for the preheater to stabilize. The display should now read
37.0±0.2°C. Adjust R20 on the display board (clockwise to increase) for 37.0±0.1°C.
9140/9180/9181 Due to the elevated temperature inside the analyzer, it is normal for the displayed
temperature to be several degrees C higher than the actual room temperature.
If no Temperature Adjustment Test Plug is available, place a quality thermometer
(preferably mercury) next to the right side electrode holder. With the front door
open, wait approx. 10 min. Then adjust the displayed temperature to match the
reading on the thermometer.

91xx pH/Electrolyte Analyzers 12 Maintenance
Table of contents
Maintenance

Maintenance ................................................................................................................C-9
Daily maintenance .................................................................................................C-9
Weekly maintenance ..............................................................................................C-9
Monthly maintenance ...........................................................................................C-9
Six month maintenance ........................................................................................C-9
Annual preventive maintenance ...........................................................................C-9

12 Maintenance 91xx pH/Electrolyte Analyzers
Table of contents

91xx pH/Electrolyte Analyzers 12 Maintenance
Maintenance
Maintenance
Maintenance procedures for the 9110, 20, 30, 40, 80, 81 Analyzers require minimal
time by the operator to perform. The procedures outlined below should be performed
by the schedule indicated. Detailed instructions for these procedures can be found in
the Instructions for Use describing the correct method to perform routine analyzer
maintenance.
Daily maintenance
m Perform cleaning cycle.

m Perform conditioning cycle.
Weekly maintenance
m Clean sample probe and fill port.

m Clean analyzer surfaces.
Monthly maintenance
m Clean reference electrode housing.

m Check level of pH Filling Solution (9110 only).
Six month maintenance
m Replace peristaltic pump tubing.
Annual preventive maintenance
m Replace complete tubing set.

m Replace peristaltic pump tubing.
m Replace intake tubing (9110 only).
m Replace fill port assembly.
m Replace sample probe.
m Replace sample sensor Quad-ring (9120/30/40/80/81 only).
m Replace preheater Quad-ring (9110 only).
m Check sample sensor voltage (9120/30/40/80/81 only).
m Check sample contact voltage (9110 only).
m Check sample temperature (9140/80/81 only).

12 Maintenance 91xx pH/Electrolyte Analyzers
Maintenance

Troubleshooting D
13 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . D-3
April 2007
91xx pH/Electrolyte Analyzers 13 Troubleshooting
Table of contents
Troubleshooting

Error messages and troubleshooting ......................................................................... D-5
Status-LEDs .......................................................................................................... D-5
STATUS: NOT CALIBRATED ............................................................................. D-5
STANDARD A NOT DETECTED ....................................................................... D-5
STANDARD B NOT DETECTED, STANDARD C NOT DETECTED (9180/9181
only) ...................................................................................................................... D-6
CHECK SAMPLE CONTACTS(9110), CHECK SAMPLE SENSOR (9120/30/40/
80/81) .................................................................................................................... D-6
CHECK REFERENCE HOUSING ...................................................................... D-7
PLEASE CLOSE SAMPLE DOOR (except 9181) ............................................... D-7
NO SAMPLE ......................................................................................................... D-8
CLEANING FLUID NOT DETECTED ............................................................... D-8
CONDITIONING FLUID NOT DETECTED (except 9110) ............................. D-8
INTERFACE ERROR ........................................................................................... D-9
PAPER JAM OR PRINTER DEFECT .................................................................. D-9
CHECK ELECTRODES ....................................................................................... D-9
## NOT CAL’D ..................................................................................................... D-9
CLOG IN SAMPLE PATH (9110 only), CLOG CHECK FLUID PATH (except
9110) ................................................................................................................... D-11
↑↑↑↑ ↓↓↓↓ (Out of range) ............................................................................... D-11
↑ ↓ (Temparature out of range) ........................................................................ D-11
ERR ..................................................................................................................... D-12
PERFORM DAILY MAINTENANCE (except 9110) ........................................ D-12
REPLACE FLUID PACK .................................................................................... D-12
CHECK TEMPERATURE (9140/9180/9181 only) ........................................... D-12
VALVE OVERTEMP! CHECK VALVES ............................................................ D-13
ERROR: UPPER NEEDLE SENSOR ................................................................. D-13
ERROR: LOWER NEEDLE SENSOR ................................................................ D-13

Service manual · Version 2.0 D-3
13 Troubleshooting 91xx pH/Electrolyte Analyzers
Table of contents
WHEEL MISSING OR SAMPLER DEFECT .................................................... D-13

SAMPLER JAMMED OR DEFECTIVE ............................................................ D-14

D-4 Service manual · Version 2.0
Error messages and troubleshooting
Status-LEDs
The 5 status LEDs at the bottom of the chassis back panel are lit simultaneously
during normal operation. See below if any LED is blank.
Figure D-1 Status LEDs (back panel, bottom)
Possible causes and remedies

o One ore more supply voltages are out of range or missing. Check the voltage test
points.
e For details, see Power circuits on page A-33.
o If the voltages are correct:
O Check subsequent cicuits and cabling for obvious damage and replace, if
necessary.
O Check and replace the corresponding fuse.
o Replace the SBC board.
o Replace the power supply.
STATUS: NOT CALIBRATED
This message is only displayed when a calibration has been interrupted by pressing
NO or opening the sample door. Perform a calibration to return to the [READY]
Mode.
STANDARD A NOT DETECTED
This message is displayed when sample contact 1 (9110 only) or the sample sensor is
unable to properly detect the Standard A solution in a programmed time period. As
the analyzer draws a sample of Standard A, the leading edge of the solution is detected
by sample contact 1 (by bridging solution between both parts of sample contact 1) or
the sample sensor. The sample sensor must also detect a continuous flow of
Standard A Solution into the sample chamber, lasting several seconds, without
encountering air bubbles or air. After several seconds, the trailing edge of the

Standard A sample is sensed, the peristaltic pump stops and measurement occurs. If
aspiration fails, the analyzer will wash and repeat up to 3 times.

o Check for air leaks preventing the Standard from being drawn into the chamber.
Ensure that all O-rings are in place.
There must be a continuous draw of standard solution, free of air bubbles.
o Check solenoid V for proper sealing of the vent line.
o Check fill port to ensure the absence of air leaks.
o Verify that the sample needle is not bent.
o Check/replace fill port and wash port to ensure the absence of air leaks (9110
only).
o Check for clots or crystals formed in the Standard A tubing or electrode chamber.
o Replace peristaltic pump tube set to ensure proper sample aspiration.
o Ensure that the preheater cable (9110 only) or the sample sensor is plugged in
securely and perform h [TEST SAMPLE CONTACTS] or h [TEST SAMPLE
SENSOR] to ensure correct operation. Clean, adjust or replace sample sensor to
correct sample sensor operation.
o Check the fluid remaining in the ISE SnapPakTM. If less than 5% remains, replace
the ISE SnapPakTM.
STANDARD B NOT DETECTED, STANDARD C NOT DETECTED (9180/9181 only)
The system for drawing Standard B or C is like that of Standard A. If Standard A is

drawn properly and Standard B or C is not detected, check Standard B tubing for
crystallization. Perform checks for Standard A detection problems to correct. During
the calibration sequence, Standard B or C is drawn into the measuring chamber prior
to Standard A, therefore check if Standard A calibrant can be properly detected to
isolate possible fluidic faults. If neither Standard A, B nor C are detected check for air
leaks or blockages within the fluidic path.
CHECK SAMPLE CONTACTS(9110), CHECK SAMPLE SENSOR (9120/30/40/80/

81)
The sample contacts must provide a reading of 135 - 145 when air is detected and the
sample sensor must provide a reading of 80 - 120 when air is detected.
Perform h [TEST SAMPLE CONTACTS] or h [TEST SAMPLE SENSOR] to
observe sample contact or sample sensor response. When clear fluid (e.g. water) is
aspirated, the sample sensor display must indicate an increase of of at least 40 units.
For blood samples (not transparent), the reading should decrease by at least 40 units.
The sample contacts can be adjusted (see cross reference below), the sample sensor is
calibrated with air during each calibration.
e For details, see Sample contacts adjustment (9110 only) on page C-5.
Perform a calibration to remove the error message after troubleshooting.


o Check for correct drying of measuring chamber during the wash cycle.
o Replace peristaltic pump tube set.
9110 o Check for clots and leaks in the sample path, especially in the fill port area.
o Clean the sample contacts using Electrode Cleaning procedure.
o Test and adjust sample contacts to correct adjustment.
o Replace sample contacts as needed.
Note
Sample contacts can be tested by invoking [TEST SAMPLE CONTACTS] within [SERVICE
FUNCTIONS]. If reading is low, disconnect each sample contact and notice a change in the
displayed result to isolate a specific contact fault.
9120/30/40/80/81 o Clean sample sensor using Daily Cleaning procedure.

o Test and adjust sample sensor to correct adjustment.
o Replace sample sensor assembly.
CHECK REFERENCE HOUSING
At the beginning of a calibration, pressure is formed in the reference housing while

the R valve is closed and the V valve is open. After Standard A is detected in the
sample chamber, the back pressure formed in the reference housing causes the
Standard A solution to move back toward the preheater (9110) or the sample sensor.
When the standard A solution is detected by the preheater (9110) or the sample
sensor, the R valve is opened to release the pressure. If the preheater (9110) or the
sample sensor does not detect standard A as it moves back, [CHECK REFERENCE
HOUSING] will be displayed.

o Check for clogged reference housing and clean per monthly maintenance
procedures.
o Check and ensure that reference tubing is securely connected at the tubing
connector.
o Check for proper filling of the reference housing and ensure that reference
solution reagent level allows complete filling of the reference housing.
o Check for bubble-free aspiration of Standard A.
PLEASE CLOSE SAMPLE DOOR (except 9181)
This message occurs and prints [NO SAMPLE] on the print-out, when either of two
conditions exists.
o Sample door is not closed within 20 seconds after samples are in place.
o Sample door has been opened and no sample is detected within 20 seconds.


o Close sample door within the time allowed.
o Check needle mechanism light gate.
o Check whether preheater (9110) or sample sensor is plugged in.
NO SAMPLE
This message is displayed when any of the following conditions occur:

o During sampling, either a bubble in the sample is detected or the sample size is
smaller than the minimum sample required.
o The sample door is opened and no sample is fed into the analyzer.
o Sample door is not closed within 20 seconds after sample is detected.

o Check whether the sample sensor is plugged in and perform h [TEST SAMPLE
CONTACTS] or h [TEST SAMPLE SENSOR] to verify that it operates
correctly.
o Check sample draw and look for clots or leaks in the sampling system.
CLEANING FLUID NOT DETECTED
When the cleaning cycle has been initiated, the analyzer checks for proper aspiration
of the cleaning solution using the sample contacts (9110) or the sample sensor. If
solution is not detected in the proper time, above error message will be displayed.

o Ensure that a sufficient volume of cleaning solution is presented for aspiration and
no air bubbles are present as solution is aspirated.
o Check to ensure that the solution is being aspirated through the sampling
mechanism correctly. The sample path must be free of leaks or clots.
o Verify that sample sensor is properly plugged in and perform h [TEST SAMPLE
CONTACTS] or h [TEST SAMPLE SENSOR] to verify the correct operation of
the sample sensor.
o Check pump tubing and replace as necessary to ensure a correct pump rate.
CONDITIONING FLUID NOT DETECTED (except 9110)
When the conditioning cycle has been initiated, the analyzer checks for proper
aspiration of the conditioning solution using the sample sensor. If the solution is not
detected in the proper time, this error message will be displayed.

o Ensure that a sufficient volume of conditioning solution is presented for
aspiration and no air bubbles are present as solution is aspirated.

o Check to ensure that the solution is being properly aspirated through the
sampling mechanism. The sample path must be free of leaks or clots.
o Verify that sample sensor is correctly plugged in and perform h [TEST SAMPLE
SENSOR] to verify its proper operation.
o Check pump tubing and replace as necessary to ensure correct pump rate.
INTERFACE ERROR
This message is displayed only during the h [INTERFACE TEST]. Pins 2 and 3
must be shorted together to perform the h [INTERFACE TEST]. Make sure that
the pins are not shorted to chassis ground.
Possible cause and remedy

o Replace SBC Card.
PAPER JAM OR PRINTER DEFECT
This message is displayed when the printer head is jammed and tries to print. It is a
temporary message that is displayed for 2 seconds and then sample results are
displayed. To clear paper jam remove printer from the analyzer and remove jammed
paper. Replace printer and retry. The printer can be removed by grasping the rear
edge of the printer assembly and pulling it to the front. The printer can be removed
with the Analyzer power on. To free up jammed paper, turn the small gears on the left
side of the printer module.
CHECK ELECTRODES
This message is displayed when either of the following conditions are present.
1 More than six aspirations of Standard A are required for all electrode channels.
2 The difference between voltage A and B is out of specification for all channels.

o Check the level of the filling solution in the pH electrode (9110 only).
o Electrodes are not plugged in. Check the slide mechanism to ensure it is in the
correct position and firmly pushed into electrode connectors.
o Perform Electrode Cleaning (9110 only) or Daily Maintenance.
o Check or replace reference electrode.
o Replace ISE SnapPakTM.
## NOT CAL’D
o NA NOT CAL’D (all except 9110)

o K NOT CAL’D
o CL NOT CAL’D

o CA NOT CAL’D
o LI NOT CAL’D
These messages will be displayed when a specific electrode does not calibrate properly
during a calibration sequence. If more than six standard draws are required or the
difference between Standard A and Standard B voltages is out of range, the [NOT
CALIBRATED] message will be displayed for each channel which exhibits either of
these conditions. A copy of the calibration report should be printed to provide the
electrode output voltages measured during calibration.
The electrode voltage range table identifies correct voltage ranges for each electrode
parameter.
If the difference between Standard A and Standard C (9180/9181 only) is out of range
for Li+ or Na+, [LI NOT CAL’D] will be displayed.

o Check to ensure calibration reagents are transported correctly. Test for leaks,
blockages, bubbles, or improper pump flow rate.
o Check or replace ISE SnapPak™.
o Check whether electrodes are plugged in properly. Check the slide mechanism to
ensure it is in the correct position and firmly pushed into electrode connectors.
Clean and/or replace electrode.
o If A-C is out of range for Na+, repeat the calibration or replace the ISE SnapPak™.
o Check or replace SBC Card.
ELECTRODE VOLTAGE RANGES 9110

Electrode Standard A Standard B Allowable Difference A-B
pH -2100 to -100 -1600 to +900 -430 to -650
Table D-1 9110 electrode voltage ranges
ELECTRODE VOLTAGE RANGES 9120, 9130, 9140

Electrode Standard A Standard B Allowable Difference A-B
9120/9130 9140
Na+ -600 to +2400 -1600 to +2200 +720 to +2000 +250 to +680
+
K -700 to +1000 -2500 to +500 +520 to +1800 +470 to +120
Cl– -3100 to -100 -1100 to +1800 -520 to -1200 not used
2+
Ca -2600 to +1400 -2100 to +2700 not used -480 to -900
Table D-2 9120, 9130, 9140 electrode voltage ranges
ELECTRODE VOLTAGE RANGES 9180, 9181

Electrode Standard A Standard B Standard C Allowable Difference
A-B A-C
+
Na -600 to +2400 -1600 to +2000 -600 to +2400 +250 to +680 -50 to +50
+
K -700 to +1000 -2500 to +500 -700 to +1000 +470 to +1200 -40 to +40
Cl– -3100 to -100 -1000 to +3000 -3100 to -100 -370 to -860 not used
2+
Ca -3100 to +1000 -2300 to +2500 -3100 to +1000 -350 to -660 -150 to +150
+
Li -3100 to +1900 -3600 to +1400 -2600 to +3400 +1 to +760 -1730 to -285
Table D-3 9180, 9181 electrode voltage ranges

CLOG IN SAMPLE PATH (9110 only), CLOG CHECK FLUID PATH (except 9110)
After completion of sample measurement or calibration, the analyzer will monitor the
sample sensor to determine if the sample path has been cleared. This message will be
displayed if the sample path has not been cleared.

o Check for leaks in the fill port and electrode area.
o Check for blockages in the sample path, especially in the sample probe, the tubing
to the preheater or the sample sensor and in the preheater or the sample sensor.
o Perform Electrode Cleaning (9110 only).
o Check sample contacts (9110 only) or sample sensor is securely plugged in and
check Sample Contact Test (9110 only) or Sample Sensor Test to ensure correct
operation.
o Check peristaltic pump and tubing are correct and all tubing is properly in place.
↑↑↑↑ ↓↓↓↓ (Out of range)
In case the analyzer displays arrows up or arrows down instead of sample results, the
concentration of the sample is outside of the measurement range.

o If the sample is a urine sample, arrows up instead of the K+ result indicate that
further dilution of the specimen is required (except 9110).
o Check for proper sample preparation.
o Ensure that the sample is correctly aspirated into the measuring chamber and
ensure small air bubbles are not present.
o Check for proper aspiration of Standard A.
o Check the programmed conversion factors. The sample result has to be within the
measurement range after conversion factors have been applied.
o Check the level of Filling Solution in the pH Electrode.
↑ ↓ (Temparature out of range)
On the 9140, 9180 and 9181 models, the calibration report will print an arrow up or
down instead of the actual temperature, if the temperature measured is out of range
(10.0°C - 40.0°C). The temperature sensor is located in the right side electrode holder.

o Ensure that sample sensor cable is securely plugged in.
o Check whether room temperature is within specified limits (15°C to 32°C / 60°F
to 90°F).
o Perform temperature adjustment procedure.
o Replace SBC board or right side electrode holder.

ERR
The analyzer will display ERR in place of sample results when the analyzer is unable to
obtain valid voltage readings from the electrode (A/D over- or underflow).
Possible causes and remedies:

o Ensure that the electrodes are securely in place and plugged into the analyzer.
o Check to ensure proper filling of the reference electrode has occurred.
o Ensure proper sampling and proper sample preparation. Check for air bubbles in
the sample.
o Check level of filling solution in the pH electrode and refill if necessary.
PERFORM DAILY MAINTENANCE (except 9110)
This message will be printed at the end of a sample report when cleaning or
conditioning have not been performed within the last 24 hours. This message is
printed only. Perform Daily Maintenance to clear this message.
REPLACE FLUID PACK
When the monitored fluid level in the ISE SnapPakTM reaches 5% remaining, the
analyzer will print REPLACE FLUID PACK at the end of each sample report. This
message is printed only. Replace the ISE SnapPakTM following the instructions
outlined in the Operator Manual.
To maximize the life of the ISE SnapPakTM, continue running the analyzer until a
STANDARD A NOT DETECTED message is displayed. This will ensure that the ISE
SnapPakTM is completely depleted before replacement.
CHECK TEMPERATURE (9140/9180/9181 only)
On the 9140/80/81 models, the analyzer will display CHECK TEMPERATURE at the
end of each measurement, if the temperature measured is out of range (10.0°C to
40°C). The temperature sensor is located in the right side electrode holder.
On the 9110, this message will be displayed if the temperature of the preheater is out
of range (36.0°C to 38.0°C).
Possible causes and remedies:

o Ensure that the preheater cable (9110 only) or sample sensor cable is securely
plugged in.
to 90°F).
o Check fuse F3 (LED D3).
o Perform temperature adjustment procedure.
o Replace SBC board or preheater (9110 only) or right side electrode holder.

VALVE OVERTEMP! CHECK VALVES
In case one of the valve solenoids overheats, the message VALVE OVERTEMP!
CHECK VALVES will be displayed. Each solenoid incorporates a thermo-fuse, which
will reset automatically.

o Turn power off for at least one hour.
o Check fuse F3 (24V).
to 90°F).
ERROR: UPPER NEEDLE SENSOR
If probe movement to the upper position is not detected within a certain time period,
the above message is displayed.
Possible remedies
o Check for foreign material that may prevent the probe from moving freely.
o Contact Roche Diagnostics for technical assistance.
ERROR: LOWER NEEDLE SENSOR
If probe movement to the lower position is not detected within a certain time period,
the above message is displayed.
Possible remedies
o Make sure the fill port is installed correctly.
o Check for foreign material that may prevent the probe from moving freely.
o Contact Roche Diagnostics for technical assistance.
WHEEL MISSING OR SAMPLER DEFECT
During the homing sequence, the sampler checks for the sample wheel to be present.
Possible remedies
o Make sure the wheel is present and seated correctly.
o Replace sample wheel.
o Replace sampler.

SAMPLER JAMMED OR DEFECTIVE
The analyzer checks for correct movement of the sample wheel. If the sample wheel
does not move at the expected speed, the above error message is displayed.
Possible remedies
o Check for obstructions preventing the sample wheel from moving freely.
o Replace sampler.

Glossary E
14 Glossary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . E-3
April 2007
Glossary
A ISE measuring chamber The ISE measuring

chamber and its sensors are used to measure the
hematocrit value and the electrolyte values Na+, K+,
Alkaline Basic. Ca2+, Cl– and Li+.
Arterial blood Blood taken from aorta. ISETROL QC material for checking ISE.
Autosampler Sample wheel for automatic

measurements with 9181 Electrolyte Analyzers. L
C
Locking lever This lever fixes the electrodes in the
measuring chamber.
Clot Catcher Coagulate trap.
M
D
Measurement evaluation The validity of the test
Dummy electrode The dummy electrode is simply a results from the instrument must be carefully examined
flow electrode and is only intended as a spacer and it has by a clinical-medical specialist who will take the patient's
no additional measuring functions. clinical condition into consideration before any clinical
decisions are reached based on the test results.
E Measuring chamber Underneath the front door is the

ISE measuring chamber with the electrodes.
Electrodes The electrodes are flow-through electrodes MC abbr. for "measuring chamber"
with a visible sample channel.
Electrode simulator Test device for the Measuring N

chamber.
NIST standards Are precise serums with accredited

H target values.
Heparin salts Are the only clot inhibitors that may be P

used for analyses in the 91xx pH/Electrolyte Analyzers.
Peristaltic pump see Pump

I
Plasma Plasma samples are obtained by centrifuging
heparinized whole blood, during which the cel-lular
Input unit The sample insertion as well as the components of the blood are removed from plasma.
aspiration of solutions is carried out via input unit which
consists of the sample probe mechanism behind the PP abbr. for peristaltic pump
sample door.
Printer Low-noise thermoprinter.
ISE abbr. for ion sensitive electrodes

Service manual · Version 2.0 E-3
Pump One peristaltic pump transports the sample and W

the operating fluids inside the instrument.
Waste Container Waste water, part of the SnapPak.

Q
QC abbr. for Quality control
QC material see ISETROL
Quality control A quality control program includes the

analysis of sample materials with known ranges of
expected values and the comparison of these values with
analyzer results.
"Ready" mode Top level of the analyzer mode.
Reference electrode The reference electrode must

always produce the same signal, regardless of the sample's
composition. This is achieved by mixing the sample flow
with a liquid of a higher KCl concentration (reference
solution).
Rubber sealing sealing of SnapPak.
Sample contact Sample contacts support monitoring

(conductivity) when filling the measuring chamber with
fluid.
Sample sensor Sample sensors support monitoring

(optically) when filling the measuring chamber with
fluid.
Sample throughput Number of samples per hour.
SnapPak Calibration solutions for ISE including waste

container.
Volume limitation Is the maximum volume of sample

which is aspirated from the container.

E-4 Service manual · Version 2.0
Index F
15 Index . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . F-3
April 2007
Index
– Electrode holder
A
– Electrode holder assembly, A-24
– Front door, A-23
Adjustment – Lamp board, A-27
– Sample contacts (9110 only), C-5 – Needle unit, A-23
– Sample sensor (9120/9130/9140/9180/9181 only), C-5 – Peristaltic pump, A-24
– Temperature (9110/9140/9180/9181 only), C-6 – Printer, A-25
Approvals, A-15 – Rear panel, A-25
– SBC board, A-26
B – Solenoid, A-24
Disinfectants
– Deproteinizer, A-7
Block diagram – Other disinfectants, A-7
– 9110 analyzer, A-39 Display board, A-27, A-35
– 9120, 9130, 9140, 9180 analyzer, A-40 Document information, 3
– 9181 analyzer, A-41
E
C
Edition notice, 3
Classifications Electronic diagrams, A-39
– Approvals, A-15 – 9110 analyzer
– Product data, A-15 – Display daughter PCB, A-53
Cleaning solution (9110 only), A-28 – Preheater PCB, A-54
Clear – 9110, 9120, 9130, 9140 analyzer
– all data, B-69 – Lamp PCB, A-52
– Sample count, B-69 – Printer daughter PCB, A-51
Common operating parameter, A-14 – SBC PCB
Contact addresses, 4 – Analog selector and A/D converter, A-48
Copyrights, 4 – Input amplifiers, A-46
– Microprocessor, A-49
D – Power supply, A-43
– Printer display drivers, A-50
– Pump motor driver / door detect, A-45
Deproteinizer, A-7 – Temperature circuit, A-47
Description of modules – Valve drivers, A-44
– Electronics – 9120, 9130, 9140 analyzer
– Display board, A-35 – Display daughter PCB, A-55
– ISE SBC card, A-33 – 9180 analyzer
– Lamp board, A-34 – Display daughter PCB, A-67
– Fluidic Module, A-27 – 9180, 9181 analyzer
– Cleaning solution (9110 only), A-28 – Lamp PCB, A-66
– Main tube set (all models)/ Intake tube set (9110 – Printer daughter PCB, A-51
only), A-28 – SBC PCB
– Reference solution, A-28 – Analog selector and A/D converter, A-62
– Sample Contacts (9110 only), A-29 – Fluid Pack detector, A-65
– Standard A, A-27 – Input amplifier, A-60
– Standard B, A-27 – Microprocessor, A-63, A-64
– Standard C (not on 9110), A-27 – Power supply, A-57
– Waste liquids, A-28 – Pump motor driver/door detect, A-59
– Mechanical assemblies – Temperature circuit, A-61
– Display board, A-27

Service manual · Version 2.0 F-3
– Valve drivers, A-58 – Main tube set (all models)/ Intake tube set (9110 only),
– System interconnect, A-56 A-28
– Block diagram – Reference solution, A-28
– 9110 analyzer, A-39 – Sample Contacts (9110 only), A-29
– 9120, 9130, 9140, 9180 analyzer, A-40 – Standard A, A-27
– 9181 analyzer, A-41 – Standard B, A-27
– System interconnect - 9110, 9120, 9130, 9140, A-42 – Standard C (not on 9110), A-27
Electronics, A-33 – Waste liquids, A-28
– Display board, A-35 Front door assembly, A-23
– ISE SBC card, A-33
– Lamp board, A-34
H
Error messages, D-5
– ↑ ↓, D-11
– ↑↑↑↑ ↓↓↓↓, D-11 How to Use This Manual, 9
– CHECK ELECTRODES, D-9
– CHECK REFERENCE HOUSING, D-7 I
– CHECK SAMPLE CONTACTS(9110), D-6
– CHECK TEMPERATURE (9140/9180/9181 only),
D-12 Important information, A-5
– CLEANING FLUID NOT DETECTED, D-8 Important notes and warnings, A-6
– CLOG IN SAMPLE PATH (9110 only), D-11 Intended use, 3
– CONDITIONING FLUID NOT DETECTED (except Interface information, A-19
9110), D-8 Interface specifications
– ERR, D-12 – Data Link Information (9180/9181 only), A-20
– ERROR – Example data string information, A-20
– LOWER NEEDLE SENSOR, D-13 – Interface information, A-19
– UPPER NEEDLE SENSOR, D-13 ISE SBC card, A-33
– INTERFACE ERROR, D-9
– NO SAMPLE, D-8 L
– NOT CAL’D, D-9
– PAPER JAM OR PRINTER DEFECT, D-9
– PERFORM DAILY MAINTENANCE (except 9110), Lamp board, A-27, A-34
D-12
– PLEASE CLOSE SAMPLE DOOR (except 9181), D-7 M
– REPLACE FLUID PACK, D-12
– SAMPLER JAMMED OR DEFECTIVE, D-14
– STANDARD A NOT DETECTED, D-5 Main tube set (all models)/ Intake tube set (9110 only),
– STANDARD B NOT DETECTED STANDARD C NOT A-28
DETECTED (9180/9181 only), D-6 Maintenance, C-9
– STATUS – Annual preventive, C-9
– NOT CALIBRATED, D-5 – Daily, C-9
– VALVE OVERTEMP! CHECK VALVES, D-13 – Monthly, C-9
– WHEEL MISSING OR SAMPLER DEFECT, D-13 – Six month, C-9
ESD protection, A-8 – Weekly, C-9
– Conclusion, A-9 Mechanical assemblies
– Explanation of the phenomenon, A-8 – Display board, A-27
– How can ESD protection be guaranteed?, A-9 – Electrode holder, A-24
– Influence of electrostatic charges on components, A-8 – Front door, A-23
– Why is ESD protection so important today?, A-9 – Lamp board, A-27
– Needle unit, A-23
– Peristaltic pump, A-24
F – Printer, A-25
– Rear panel, A-25
Fluidic Module, A-27 – SBC board, A-26
– Cleaning solution (9110 only), A-28 – Solenoid, A-24

F-4 Service manual · Version 2.0
– How to use, 9
N
– IVD symbols, 11
– Other symbols, 12
Needle unit assembly, A-23 – Symbols, 10
– Version, 3, G-6
O Software
– Version, 3, G-5
Software operation 9110, B-5
Operating Parameters – Calibration sequence, B-15
– 9110, A-13 – Daily maintenance menu, B-11
Operating Parameters 9120/9130/9140/9180/9181, A-14 – Main menu, B-7
Operating safety information, A-6 – Measurement sequence, B-8
Other disinfectants, A-7 – Operator functions menu, B-12
– Overall program operation flow, B-6
P – Print functions menu, B-9
– Program instrument menu, B-13
– QC sample menu, B-10
Peristaltic pump assembly, A-24 – Service functions menu, B-14
Printer assembly, A-25 Software operation 9120, 9130, 9140, B-19
Product data, A-15 – Calibration sequence, B-29
– Daily maintenance menu, B-25
R – Main menu, B-21
– Measurement sequence, B-22
– Operator functions menu, B-26
Rear panel assembly, A-25 – Overall program operating flow, B-20
Reference solution, A-28 – Print functions menu, B-23
S – QC/standard/urine sample menu, B-24
– Service functions menu, B-28
Safety information
– Calibration sequence (Example Na/K/Li calibration),
– Important information, A-5
B-43, B-44
– Operating safety information, A-6
Sample Contacts (9110 only), A-29
– Main menu, B-35
Sample contacts adjustment (9110 only), C-5
– Measurement sequence, B-36
Sample sensor adjustment (9120/9130/9140/9180/9181
– Operator functions menu, B-40
only), C-5
– Overall program operation flow, B-34
SBC board, A-26
– Power-up, B-45
Service functions, B-65
– Print functions menu, B-37
– ENTER SERVICE CODE, B-67
– TEST AMPLIFIER, B-67
– QC/standard/dialysate/urine sample menu, B-38
– TEST AUTOSAMPLER (9181 only), B-66
– TEST ELECTRODES, B-65
– TEST INTERFACE, B-67
– Automated measurement sequence, B-53
– TEST LANGUAGE SWITCH (9180 and 9181 only),
– Calibration sequence (example Na/K/Li calibration),
B-65
B-60, B-61
– TEST PINCH VALVES, B-67
– TEST PROBE (9181 only), B-66
– Main menu, B-51
– TEST PUMP, B-66
– Manual measurement sequence, B-52
– TEST SAMPLE DOOR (except 9181), B-66 – Operator functions menu, B-57
– TEST SAMPLE SENSOR, B-65 – Overall program operting flow, B-50
– TEST SnapPak SENSOR (9180 and 9181 only), B-65 – Power-up sequence, B-62
Service Manual – Print functions menu, B-54
– Abbreviations, 13 – Program instrument menu, B-58
– Conventions used, 10 – QC/std/dialysate/urine sample menu, B-55
– Finding information, 9

Service manual · Version 2.0 F-5

Solenoid assembly, A-24
Specifications
– 9110, A-13
– 9120/9130/9140/9180/9181, A-13
System interconnect - 9110, 9120, 9130, 9140, A-42
Temperature Adjustment (9110/9140/9180/9181 only),

C-6
Trademarks, 4
Troubleshooting, D-5
– Status-LEDs, D-5
Waste liquids, A-28

F-6 Service manual · Version 2.0
Versions G
16 Versions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . G-3
April 2007
91xx pH/Electrolyte Analyzers 16 Versions
Table of contents
Versions
This chapter provides information about the released software versions and the
released service manuals.

Software .......................................................................................................................G-5
Service Manual ............................................................................................................G-6
Version 1.0 .............................................................................................................G-6
Version 2.0 .............................................................................................................G-6

Service manual · Version 2.0 G-3
16 Versions 91xx pH/Electrolyte Analyzers
Table of contents

G-4 Service manual · Version 2.0
91xx pH/Electrolyte Analyzers 16 Versions
Software
Software
Version Nr. Release Date Remark

A10X1.18 – 9110 only
A20X3.18 – 9120 only
A30X2.18 – 9130 only
A30X2.24 – 9140 only
Table G-1 9110, 9120, 9130 and 9140 software releases
For the 9110, 9120, 9130 and 9140 software, substitute X by one of the following
language codes: English (E), French (F), German (D), Italian (I), Japanese (J) and
Spanish (S).
Version Nr. Release Date Remark

A80X1.00 – initial version for 9180 only
A80X2.00 – 9181 software included
A80X2.04 – minor bug fixes and text changes
A80X2.05 17 May 2004 9180/81 SN > 12001 only
"AVL" replaced by "Roche", minor text changes
Table G-2 9180, 9181 software releases
The 9180 and 9181 software was published as multi-language version.

Service manual · Version 2.0 G-5
16 Versions 91xx pH/Electrolyte Analyzers
Service Manual
Service Manual
Version 1.0
Version Nr. Date of Release Modified Chapters Applicable from Software Version
1.0 July 2004 First edition A80X2.05
Table G-3 Version 1.0 release information
Version 2.0
Version Nr. Date of Release Modified Chapters Applicable from Software Version
2.0 April 2007 all n/a
Table G-4 Version 2.0 release information
Chapter–Page Modification / Addition

all FrameMaker Templates applied for usage with iSDoc
(Preface) 10 symbols: updated
A-5 important information: protective equipment: updated
A-15 nominal power consumption: modified
A-20 data link information (9180/81 only): new
B-69 deleting data: new
D-5 Status-LEDs: new
Glossary, Versions new
Table G-5 Version 2.0 modifications

G-6 Service manual · Version 2.0

Roche 91xx - Service Manual

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Roche 91xx - Service Manual

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91xx pH/Electrolyte Analyzers

Roche Diagnostics GmbH

Manual Version Software Version Version date Changes

Language Order Number

e For more information, see:

Roche Diagnostics April 2007

e For an overview of possible revisions and available software versions, see:

© 2007 Roche Diagnostics GmbH, All rights reserved.

COBAS, LIFE NEEDS ANSWERS, ROCHE MICROSAMPLER, SNAPPAK, ISETROL

Manufacturer Roche Diagnostics GmbH

Roche Diagnostics April 2007

Version History 3 System interconnect - 9110, 9120, 9130, 9140 A-42

4 Description of modules 6 Software operation 9110

Roche Diagnostics April 2007

Service functions menu B-14 10 Service functions

8 Software operation 9180

Roche Diagnostics April 2007

PAPER JAM OR PRINTER DEFECT D-9

Roche Diagnostics April 2007

Roche Diagnostics April 2007

How to use this manual

To help finding information quickly, there is a table of contents at the beginning of

Where to Find Information

Roche Diagnostics April 2007

Conventions used in this manual

Symbols The following symbols are used:

Symbol Used for

Roche Diagnostics April 2007

Consumables: use by... (expiry date)

"Grüner Punkt" (in Germany)

Manufacturer — according to directive 98/79/EC on in vitro

Caution (refer to accompanying documents). Please refer to safety-

Please consult instructions for use

Serial number (model plate)

Roche Diagnostics April 2007

Other symbols The following symbols are listed as additional information:

Danger symbol: Xi: Irritant

Protective gloves, protective goggles and suitable protective clothing

Roche Diagnostics April 2007

Abbreviations The following abbreviations are used:

Roche Diagnostics April 2007

Roche Diagnostics April 2007

1 Safety information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . A-3

In this chapter Chapter 1

Roche Diagnostics April 2007

Roche Diagnostics April 2007

This Service Manual contains vital warning and safety information.

"Caution, refer to accompanying documents“

Roche Diagnostics April 2007

Operating safety information

Important notes and warnings

o Never operate the analyzer in the vicinity of volatile or explosive gases

Roche Diagnostics April 2007

Composition Aqueous NaOCl solution with active chlorine (≤ 2%)

Use standard alcohol-based (70%) disinfectants to clean the surface of the

Roche Diagnostics April 2007

ESD protection measures

ESD = Electrostatic Sensitive Device

Explanation of the phenomenon

Examples: o Shoes with rubber soles:

Influence of electrostatic charges on components

If a person with an electrostatic charge touches a component, a discharge over a

Roche Diagnostics April 2007

Why is ESD protection so important today?