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IN
ABC LIMITED
DOHA, QATAR
By
STUDENT NAME
Register No:
Verified By
Mr.R.XXXXXXX
1
LIST OF CONTENTS
1 Executive Summery 4
4 Background Research 11
5 Assessment of Risks 12
7 Conclusion 16
8 Bibliography 17
2
LIST OF APPENDICES
S.NO TITLE NO
6 Verification Certificate 6
3
Part - 1
Executive Summery
4
Part – 2
ABC Limited of Qatar associated with XYZ group, one of the largest
insulation, painting, scaffolding, fire proofing, refractory and civil contracting
organization has access to the full financial and technical expertise of the
group.
5
The study was undertaken in the foam glass and PIR prefabrication
workshop.
Scope of work
For thermal insulation of utility systems, Cora foam or PIR rigid foam
is used. The rigid expanded polyurethane modified polyisocyanurate foam
is being manufactured and supplied by Duna – USA Inc in the size of
18cm x 45cm x 60 cm blocks.
The foam blocks are cut, fabricated to the required / relevant size &
shape and fabricated in the workshop to suit the shape and position of the
pipeline / equipment(s) needs to be insulated.
BLOCK
6
EQUIPMENTS HANDLED:
WORK ACTIVITY
1. As per the requirements of the size & shape, the solid rigid foam
block will be cut by CNC machine for automatic operation.
2. The same cutting operation normally done by using horizontal and
vertical band saw machine.
3. On cutting into required piece, it will be shaped to the requirement
with help of growing machine as well as using horizontal band saw
to attain required curvature for the cylindrical sub strates.
4. All the above said work activities are performed after a thorough
risk assessment carried out by a team of members, after the risk
brought to As Low As reasonably practicable level ( ALARP) by
suitable & sufficient control measures and suitable & adequate
personal protective equipments ( PPEs)usage with supervision.
7
FOAM FABRICATION ACTIVITY USING HORIZONTAL / VERTICAL
BAND SAW MACHINES
18 CM X 45 CM X 60 CM SIZE MACHINE
8
Part – 3
9
All the above hazards are adequately controlled and the risks are
brought below As Low As Reasonably Practicable (ALARP) level and
activities are monitored under continuous supervision.
10
Part – 4
Background Research
HAZARDS IDENTIFIED
It is further observed that the safety goggle used is not giving any
side protection for employee. (COSHH assessment as appendices – 3)
11
Part – 5
Assessment of Risks
12
Part – 6
Employee satisfaction
Increased production
13
Proposed Control Measures
14
IMPROVEMENTS POST RISK ASSESSMENT AT FABRICATION SHOP
15
Conclusion
16
Part – 7
Bibliography
17