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PT.

PUSAKA JAYA INTERNATIONAL


The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

WELDING PROCEDURE SPECIFICATION (WPS)


(Section IX, ASME Boiler and Pressure Vessel Code)
Company Name PT. Pusaka Jaya International By : Welding Engineer
Welding Procedure Specification No. 04-WPS-ASME-PJI-GTAW Date August 15, 2016 Supporting PQR No. (s) 04-PQR-ASME-PJI-GTAW

Revision No. 0

Welding Process (es) GTAW Type(s) Manua


(Automatic, Manual, M

JOINTS (QW-402) Det


Joint Design As Per Details
Root Spacing As Per Details
Backing (Yes) ( No)
Backing Material (Type) Yes
(Refer to both backing and retainers)

Metal Nonfusing Metal


Nonmetallic Other (Weld Metal)
Sketches, Production Drawings, Weld Symbols or Written Description
shoul show the general arrangement of the parts to be welded. Where
applicable, the root spacing and details of weld groove may be specified.

(At the option of the Mfgr., sketches may be attached to illustrate joint design,
weld layers and bead sequence, e.g., for notch toughness procedures, for (Weld details shown are reference on
multiple process procedures, etc.) shall take precedence for

* BASE METALS (QW-403)


P-No. 5A Group No. All to P-No. 5A
OR
Specification and type / grade or UNS Number -
to Specification and type / grade or UNS Number -
OR
Chem. Analysis and Mech. Prop. -
to Chem. Analysis and Mech. Prop. -
Thickness Range :
Base Metal : Groove 1.5 mm up to 9 mm Fillet
Maximum Pass Thickness ≤ 1/2 in. (13mm) (Yes) (No)
Other None

* FILLER METALS (QW-404)


Spec. No. (SFA) 5.28
AWS No. (Class) ER 90S-B3
F-No. 6
A-No. 4
Size or Filler Metals 1.6 mm to 3.2 mm including
Filler Metal Product Form Solid
Supplemental Filler Metal N.A
Weld Metal
Thickness Range :
Groove Max. 9 mm
Fillet All Sizes & All Diameters
Electrode-Flux (Class) N.A
Flux Type N.A
Flux Trade Name N.A
Consumable Insert None
Other / Trade name As Requirement

* Each base metal-filler metal combination should be recorded individually.


Page 1 of 2
CEDURE SPECIFICATION (WPS)
E Boiler and Pressure Vessel Code)
Welding Engineer
04-PQR-ASME-PJI-GTAW Date August 15, 2016

Manual
(Automatic, Manual, Machine, or Semi-Auto)

Details

(Weld details shown are reference only, engineering design drawing


shall take precedence for production welding)

Group No. All

-
-

-
-

All Sizes & Diameters

None

5.28
ER 90S-B3
6
4
1.6 mm to 3.2 mm including
Solid
N.A

Max. 9 mm
All Sizes & All Diameters
N.A
N.A
N.A
None
As Requirement
PT. PUSAKA JAYA INTERNATIONAL
The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

WPS No.: 04-WPS-ASME-PJI-GTAW


POSITION (QW-405) POSTWELD HEAT TREATMENT (QW-407)
Position(s) of Groove All Positions Temperature Range None
Welding Progression : Up √ Down √ Time Range None
Position(s) of Fillet All Positions Other None
Other None
GAS (QW-408)
PREHEAT (QW-406) Percent Composition
Preheat Temperature, Minimum 20 ⁰C Gas (es) (Mixture)
Interpass Temperature, Maximum 260 ⁰C Shielding Argon 99.997%
Preheat Maintenance N.A Trailing None None
Other None Backing None None
(Continuous or special heating where applicable should be recorded) Other None None

ELECTRICAL CHARACTERISTICS (QW-409)

Filler Metal
Wire Feed Travel Speed
Weld Pass Current Type Amps Energy or Power
Process Speed Volts (Range), V (Range), Com
(s) Diameter and Polarity (Range),A (Range)
Classificatio (Range) mm/min Add
n T
(mm)

As Req. GTAW ER 90S-B3 1.6 DCEN 60-120 N.A N.A 10-20 50-150
As Req. GTAW ER 90S-B3 2.4 DCEN 70-135 N.A N.A 10-20 50-150
As Req. GTAW ER 90S-B3 3.2 DCEN 80-175 N.A N.A 10-25 50-150
Amps and volts, or power or energy range, should be recorded for each electrode size, position, and thickness, etc

Pulsing Current None Heat Input (max) 5250 J/mm

Tungsten Electrode Size and Type Dia. 2.4 mm 2 % Thoriated (WT20), AWS Class EWTH-2
Pure Tungsten, 2% Thoriated, etc

Mode of Metal Transfer for GMAW N.A


Spray arc, short circuiting arc, etc

Other Welding Parameters Maybe Used Recommended From Consumable Manufacturer

TECHNIQUE (QW -410)


String or Weave Bead String or Weave
Orifice, Nozzle, or Gas Cup Size 1.6 mm to 10 mm
Initial and Interpass Cleaning (Brushing, Grinding, etc.) Brushing, Grinding
Method of Back Gouging Grinding or Air Arc Gouging
Oscillation None
Contact Tube to Work Distance N.A
Multiple or Single Pass (Per Side) Multiple Pass
Multiple or Single Electrodes None
Electrode Spacing None
Peening None
Other None

Prepared by, Reviewed by, KEMENAKER


Page 2 of 2

Rev.: 0

None
None
None

Percent Composition
Flow Rate
10 - 15 LPM
None
None
None

Other

(e.g., Remarks,
Comments, Hot Wire
Addition, Technique,
Torch Angle, Etc.)

None
None
None

a. 2.4 mm 2 % Thoriated (WT20), AWS Class EWTH-2

N.A

eters Maybe Used Recommended From Consumable Manufacturer

String or Weave
1.6 mm to 10 mm
Brushing, Grinding
Grinding or Air Arc Gouging
None
N.A
Multiple Pass
None
None
None
None

KEMENAKERTRANS RI
PT. PUSAKA JAYA INTERNATIONAL
The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

PROCEDURE QUALIFICATION RECORD (PQR)


( Section IX, ASME Boiler and Pressure Vessel Code)
Record Actual Conditions Used to Weld Test Coupon
Company Name PT. Pusaka Jaya International
Procedure Qualification Record No. 04-PQR-ASME-PJI-GTAW Rev : 0 Date August 15,
WPS No 04-WPS-ASME-PJI-GTAW Rev : 0 Date August 15,
Welding Process (es) GTAW
Types (Manual, Machine, Automatic, Semi-Auto) Manual

JOINTS (QW-402)

Groove Design of Test Coupon


(For combination qualifications, the deposited weld metal thickness shall be recorded for each filler metal or process u
BASE METALS (QW 403) POSTWELD HEAT TREATMENT (QW-40
Material Spec SA 213M to SA 213M Temperature No
Type or Grade, or UNS Number T22 to T22 Time No
P-No 5A Group No. 1 To P-No. 5A Group No. 1 Other No
Thickness of Test Coupon 4.5 mm
Diameter of Test Coupon 51 mm
Maximum Pass Thickness 3 mm
Other None
GAS (QW-408)
Percent Co
Gas (es)
Shielding Argon
FILLER METALS (QW - 404) Trailing None
SFA Specification 5.28 Backing None
AWS Classification ER 90S-B3 Other None
Filler Metal F-No 6
Weld Metal Analysis A-No. 4 ELECTRICAL CHARACTERISTICS (QW-
Size of Filler Metal 2.4 mm Current D
Filler Metal Product Form Solid Polarity E
Supplemental Filler Metal N.A Amps. 90 - 120 A
Electrode Flux Classification N.A Tungsten Electrode Size
Flux Type N.A Mode of Metal Tranfer for GMAW (FCAW
Flux Trade Name N.A Heat Input Max. 288
Weld Metal Thickness 4.5 mm Other Non
Other None

POSITION (QW-405) TECHNIQUE (QW-410)


Position of Groove 5G Travel Speed 50 - 90 m
Weld Progression (Uphill, Downhill) Uphill String or Weave Bead Weave Bea
Other None Oscillation No
Multipass or Single Pass (per side)
Single or Multiple Electrodes
PREHEAT (QW-406) Other Non
Preheat Temperature 32 ⁰C
Interpass Temperature 260 ⁰C
Other None
Page 1 of 2
ALIFICATION RECORD (PQR)
Boiler and Pressure Vessel Code)
itions Used to Weld Test Coupon

August 15, 2016


August 15, 2016

metal thickness shall be recorded for each filler metal or process used)
POSTWELD HEAT TREATMENT (QW-407)
None
None
None

Percent Composition
(Mixture) Flow Rate
99.997 % 10 LPM
None None
None None
None None

ELECTRICAL CHARACTERISTICS (QW-409)


DC
EN
Volts 10 - 20 V
Dia. 2.4 mm
Mode of Metal Tranfer for GMAW (FCAW) N.A
Max. 2880 mm
None

50 - 90 mm/min
Weave Bead
None
Multiple
None
None
PT. PUSAKA JAYA INTERNATIONAL
The East Building LT. 20 Unit 01
Jl. Lingkar Mega Kuningan Kav. E-3.2 No. 1 Jakarta 12950
Phone : (62) 21-57958203
Fax : (62) 21-57958207

PQR No. 04-PQR-ASME-PJI-GTAW


Tensile Test (QW-150)
Ultimate Ultimate Type of
Speciment Out side Thickness
Area (mm2 ) Total Load Unit Stress, MPa Failu
No. (mm) (mm)
(kN)

T1 19.22 4.59 88.22 42.52 482 Duct


T2 19.19 4.51 86.55 39.47 456 Duct

Guided-Bend Tests (QW-160)

Type and Figure No. Result


FB 1, Face Bend, Fig No. QW 462.3 (a) Accepted
FB 2, Face Bend, Fig No. QW 462.3 (a) Accepted
RB 1, Root Bend, Fig No. QW 462.3 (a) Accepted
RB 2, Root Bend, Fig No. QW 462.3 (a) Accepted

Toughness Tests (QW-170)


Speciment Notch Speciment Test Impact Values
Drop
No. Location Size Temperature ft-Ib or J % Shear Mils (in) or mm
N.A N.A N.A N.A N.A N.A N.A
N.A N.A N.A N.A N.A N.A N.A

Comments : Accepted

Fillet-Weld Test (QW-180)


Result - Satisfactory : Yes N.A No. N.A Penetration into Parent Metal : Yes

Macro - Results N.A

Other Tests
Type of Test Radiography Test
Result Accepted
Deposit Analysis N.A
Other N.A

Welder's Name Didik Clock No. - Stamp No. Z 42


Test conducted by : Mr Danny Fahreza, ST (PT Hi-Test) Laboratory Test No. HT/JKT/0816/011
We certify that the statements in this record are correct and that the test welds were prepared, welded, and tested in accordance with the
requirements of Section IX of the ASME Boiler and Pressure Vessel Code.

Date August 15, 2016


Manufacturer
PT. Pusaka Jaya International Reviewed by, KEMENAKERTRA

(Detail of record of tests are illustrative only and may be modified to conform to the type and number of tests required by the Code.)
Page 2 of 2

PQR No. 04-PQR-ASME-PJI-GTAW Rev.: 0

Type of
Failure and
Location

Ductile and Base Metal


Ductile and Base Metal

nd Tests (QW-160)

Result
Accepted
Accepted
Accepted
Accepted

s Tests (QW-170)

Drop Weigh Break (Y/N)

N.A
N.A

d Test (QW-180)
N.A No. N.A

her Tests

Z 42
HT/JKT/0816/011
KEMENAKERTRANS RI