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A pipe elbow is a type of piping that is bent at an angle or curve to allow straight pipes to
be joined at an angle. The pipe elbow can be made from a variety of materials, from brass
or cast iron to steel, alloy or plastic, and they are often threaded to allow other pipes to be
joined to them. These corner fittings are often used in plumbing applications, but they can
be used for other applications as well. The size and shape of the pipe elbow depends
entirely on the user’s needs, and the materials used depend on the function of the piping
unit.
Plumbing applications often necessitate the use of a pipe elbow. Since pipes do not
always run straight, a pipe elbow may be necessary to allow water to flow around
obstructions, through walls, or even to the outside of the house. The pipe elbow can come
in different degrees of bend to allow for greater flexibility in piping options. In plumbing
applications, the elbows are often joined to other piping pieces by screwing the pieces
together with threads that are treated with plumber’s tape. This tape helps prevent leaks in
the joints and also helps prevent the joints from loosening. Brass is a common choice of
material for plumbing applications.
Other pipe elbow may be welded to the other pipes for a more permanent fixture. This is
common when used on automobiles or heavy machinery. The elbows can be cut to length
and then welded to straight pieces to form the desired shape. Exhaust systems on
vehicles often require piping to run in between or around other parts of the car, so pipe
elbows are used to accomplish the desired circuit. Stainless steel or other types of steel
are common choices for automobile applications.
Elbows, also known as “ells,” are used to change the direction of a pipe system. An elbow
typically features a 45, 90 or 180 degree bend, although other angles are also available.
Elbows come in a variety of diameters and are generally threaded for connectivity. A
common example of an elbow fitting in the home is the piece that extends from the wall of
your shower to which the shower head connects.
Elbow are an English rock band consisting of Guy Garvey (lead vocals, guitar), Craig
Potter (keyboard, piano, backing vocals), Mark Potter (guitar, backing vocals) and Pete
Turner (bass guitar, backing vocals). They have played together since 1990, adopting the
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In the west-east gas transmission of course, cold bends cost is low. elbow need
manufacturers make to order, needs corrosion, order cycle is long,but cold bends can use
ready-made straight bend by Bending Machine to bend. One-time completed also don’t
need second corrosion. The cold bend construction technology need follow oil
standard .west-east gas transmission have the enterprise standard,but we can use either
elbow nor bend in open area.
An elbow is a pipe fitting installed between two lengths of pipe or tubing to allow a change
of direction, usually a 90°or 45°angle, though 22.5°elbows are also made. The ends
may be machined for butt welding, threaded (usually female), or socketed, etc. When the
two ends differ in size, the fitting is called a reducing elbow or reducer elbow.
An elbow is a pipe fitting installed between two lengths of pipe or tubing to allow a change
of direction, usually a 180°or 90°angle, though 45°elbows are also made. The ends may
be machined for butt welding (SW) or socketed welding(SW) etc.
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Most elbows are available in short radius or long radius variants. When the two ends differ
in size, the fitting is called a reducing elbow or reducer elbow.
Long Radius (LR) Elbow is also called LR elbow – means the radius is 1.5 times
the pipe diameter
o L/R 45°Elbow: Long radius 45 degree elbow changes the direction by 45
degrees.
o L/R 90°Elbow: Long radius 90 degree elbow changes the direction by 90
degrees.
o L/R 180°Elbow: Long Radius 180 degree return bend allows complete
reversal of flow.
Short Radius (SR) Elbow is also called SR elbow, – means the radius is 1.0 times
the pipe diameter
o Short radiu 45°Elbow: Short radius 45°elbow changes the direction by 45
degrees.
o Short radius 90°Elbow: Short Radius 90°elbow is same as LR90 except
for the measurement between end of elbow to center line is 1 x NPS.
o Short radius 180°Elbow: Short Radius 180°return bend allows complete
reversal of flow.
Long Radius (LR) Elbows – radius is 1.5 times the pipe diameter
Short Radius (SR) Elbows – radius is 1.0 times the pipe diameter
90 Degree Elbow – where change in direction required is 90°
45 Degree Elbow – where change in direction required is 45°
A 90 degree elbow is also called a “90 bend” or “90 ell”. It is a fitting which is bent in such
a way to produce 90 degree change in the direction of flow in the pipe. It used to change
the direction in piping and is also sometimes called a “quarter bend”. A 90 degree elbow
attaches readily to plastic, copper, cast iron, steel and lead. It can also attach to rubber
with stainless steel clamps. It is available in many materials like silicone, rubber
compounds, galvanized steel, etc. The main application of an elbow (90 degree) is to
connect hoses to valves, water pressure pumps, and deck drains. These elbows can be
made from tough nylon material or NPT thread.
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Types of 90°elbows:
90°elbows are manufactured as SR (Short Radius) elbows and LR (Long Radius)
elbows:
SR (Short Radius) Elbows:
These elbows have a Center-to-Face dimension of 1.0 X diameter. They are typically
used in tight areas where clearance is the main issue.
LR (Long Radius) Elbows:
These elbows have a Center-to-Face dimension of 1.5 X diameter. They are the most
common type of elbow and used when space is available and flow is more critical.
We have adopted advanced production equipment to make our 90 degree Short Radius
Elbow(1D D711.2~D1219.2), which can not only improve product quality, but also save
raw materials.
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1/2 21.3 38 16 – –
3/4 26.7 38 19 57 24
1 33.4 38 22 76 31
1¼ 42.2 48 25 95 39
1½ 48.3 57 29 114 47
2 60.3 76 35 152 63
2½ 73 95 44 190 79
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10 +4 -3 3,2 thickness 2 7 7 2
12 a 18 +4 -3 3,2 3 10 7 2
20 a 24 +6 -5 4,8 3 10 7 2
26 a 30 +7 -5 4,8 3 ….. ….. …..
32 a 48 +7 -5 4,8 5 ….. ….. …..
The 90 degree Short Radius Elbow manufactured using superior grade raw materials. The
90 degree Short Radius Elbows are used for connecting pipes of different diameters and
find wide applications in various chemicals, construction industries, paper, cement & ship
builders.
O.D. Center-to-End
NPS
D A
1 33.4 25
1¼ 42.2 32
1½ 48.3 38
2 60.3 51
2½ 73 64
3 88.9 76
3½ 101.6 89
4 114.3 102
5 141.3 127
6 168.3 152
8 219.1 203
10 273 254
12 323.8 305
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14 355.6 356
16 406.4 406
18 457 457
20 508 508
22 559 559
24 610 610
ASME B16.9 90°SHORT RADIUS ELBOW DIMENSIONAL TOLERANCE
1/2 to 26 to
Nominal Pipe Size 3 to 3½ 4 5 to 8 10 to 18 20 to 24 32 to 48
2½ 30
Outside Diameter + 1.6 + 2.4 + 4 + 6.4 + 6.4 + 6.4
1.6 1.6
at Bevel (D) – 0.8 – 1.6 – 3.2 – 4.8 – 4.8 – 4.8
+ 6.4 + 6.4
Inside Diameter at End 0.8 1.6 1.6 1.6 3.2 4.8
– 4.8 – 4.8
Center-to-End (A) 2 2 2 2 2 2 3 5
Wall Thickness (t) Not less than 87.5% of Nominal Wall Thickness
A 45 degree elbow is also called a “45 bend” or “45 ell”. It is commonly used in water
supply facilities, food industrial pipeline networks, chemical industrial pipeline networks,
electronic industrial pipeline networks, air conditioning facility pipeline, agriculture and
garden production transporting system, pipeline network for solar energy facility, etc.
45°Pipe Elbow
45° Pipe Elbow is also known as “45 bends or 45 ells”. The 45° pipe elbow is used to
connect tubes at a 45°pipe angle. As the name suggests, this is a pipe fitting device
which is bent in such a way to produce 45°change in the direction of flow of the fluid/gas
in the pipe.
Like a 90°elbow, the 45°pipe elbow also attaches readily to pipes of various materials
like plastic, copper, cast iron, steel, lead, rubber etc. They are typically made as LR (Long
Radius) elbows. These types of elbows are available in various sizes (in mm or inches).
They are available with different male to female BSP thread connections. Providing a wide
choice of colors, these 45°elbows can be manufactured to meet different specifications,
in terms of size and diameter.
Butt weld 45 degree LOng Radius Elbow are used for connecting pipes of
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different diameters and find wide applications in various chemicals, construction industries,
paper, cement & ship builders.
1/2 21.3 38 16 – –
3/4 26.7 38 19 57 24
1 33.4 38 22 76 31
1¼ 42.2 48 25 95 39
1½ 48.3 57 29 114 47
2 60.3 76 35 152 63
2½ 73 95 44 190 79
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4 +2 -1 1,6 than 2 7 7 1
8 2 1,6 of nominal 2 7 7 1
10 +4 -3 3,2 tickness 2 7 7 2
12 a 18 +4 -3 3,2 3 10 7 2
20 a 24 +6 -5 4,8 3 10 7 2
The 180 degree Short radius Elbow manufactured using superior grade raw materials.
The 180 degree Short radius Elbows are used for connecting pipes of different diameters
and find wide applications in various chemicals, construction industries, paper, cement &
ship builders.
45 degree SR elbow
The 45 degree Short Radius Elbow manufactured using superior grade raw materials.
Butt weld 45 degree Short Radius Elbow are used for connecting pipes of different
diameters and find wide applications in various chemicals, construction industries, paper,
cement & ship builders.
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The 180 degree Short radius Elbow manufactured using superior grade raw materials.
The 180 degree Short radius Elbows are used for connecting pipes of different diameters
and find wide applications in various chemicals, construction industries, paper, cement &
ship builders.
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applications in various chemicals, construction industries, paper, cement & ship builders.
We have adopted advanced production equipment to make our 180 degree Long Radius
Elbow(1D D711.2~D1219.2), which can not only improve product quality, but also save
raw materials.
ASME B16.9 BUTT WELD 180 DEGREE LONG RADIUS ELBOW DIMENSIONS
180°Long Radius
NPS O.D. D Center to Center Back to Face
O K
1/2 21.3 76 48
3/4 26.7 76 51
1 33.4 76 56
1¼ 42.2 95 70
1½ 48.3 114 83
2 60.3 152 106
2½ 73 190 132
3 88.9 229 159
3½ 101.6 267 184
4 114.3 305 210
5 141.3 381 262
6 168.3 457 313
8 219.1 610 414
10 273 762 518
12 323.8 914 619
14 355.6 1067 711
16 406.4 1219 813
18 457 1372 914
20 508 1524 1016
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The short radius elbows have a center-to-end distance equal to the Nominal Pipe Size
(NPS) in inches, while the long radius is 1.5 times the NPS in inches. Short elbows are
widely available, and are typically used in pressurized systems.
Long elbows are typically used in low-pressure gravity-fed systems and other applications
where low turbulence and minimum deposition of entrained solids are of concern.
45-Degree and 90-Degree Elbow Fittings with SW& Threaded Connection Ends.
Pressure: 2000LBS, 3000LBS, 6000LBS, 9000LBS
Our prefessional foundry can do sand casting,lost wax casting and die casting .
4 Sand Casting Plants (mainly produce Cast Iron and Ductile Iron Products)
2 Resin Sand Casting Plants (mainly produce Cast Steel&Cast Iron Products)
3 Investment Casting Plants (mainly produce Stainless Steel and Carbon Steel
products)
An elbow provides a change in material-flow direction. This adds pressure losses to the
system due to impact, friction and re-acceleration.
As product enters the inlet of the elbow, it typically continues moving straight ahead to the
first (or primary) impact zone. The product is then deflected at an angle toward the outlet
of the elbow. The deflection angle is determined by the elbow design, the product’s
characteristics, the conveying velocity, and specific load (also called the product-to-gas
ratio). In many designs, the product will hit one or more secondary impact zones before
exiting the elbow.
Impact forces can cause severe degradation of fragile or breakage-sensitive products,
generating a large amount of fines or dust and creating quality issues. Heat-sensitive
products, such as plastic pellets, can overheat on the contact surface this can result in
unwanted tails or streamers on the pellet or film build-up on the surface of the elbow,
which can eventually lead to product contamination. Abrasive products can cause wear,
leading to work-out elbows and system leaks and causing maintenance and safety issues.
Elbows can change direction to any angle as per requirement. An elbow angle can be
defined as the angle by which the flow direction deviates from its original flowing direction
(See Fig.1 below).Even though An elbow angle can be anything greater than 0 but less or
equal to 90°But still a change in direction greater than 90°at a single point is not desirable.
Normally, a 45°and a 90°elbow combinedly used while making piping layouts for such
situations.
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Whether an elbow or bend is used the minimum thickness requirement from code must be
met. Code ASME B 31.3 provides equation for calculating minimum thickness required (t)
in finished form for a given internal design pressure (P) as shown below:
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Dimensions of stainless steel butt welded fittings are as per MSS-SP-43. Physical
dimensions for fittings are identical under ASME B16.9 and MSS-SP-43. It is
implied that the scope of ASME B16.9 deals primarily with the wall thicknesses
which are common to carbon and low alloy steel piping, whereas MSS-SP-43
deals specifically with schedule 5S & 10S in stainless steel piping.
Dimensions for short radius elbows are as per ASME B16.28 in case of carbon
steel & low alloy steel and MSS-SP-59 for stainless steel.
Butt welded fittings are usually used for sizes 2” & above. However, for smaller
sizes up to 1-1/2” on critical lines where use of socket welded joints is prohibited,
pipe bends are normally used. These bends are usually of 5D radius and made at
site by cold bending of pipe. Alternatively, butt welded elbows can be used in lieu
of pipe bends but usually smaller dia lines are field routed and it is not possible to
have the requirement known at initial stage of the project for procurement purpose.
So pipe bends are preferred. However, pipe bends do occupy more space and
particularly in pharmaceutical plants where major portion of piping is of small dia.
and layout is congested, butt welded elbows are preferred.
Butt welded joints can be radiographed and hence preferred for all critical
services.
Material standards as applicable to butt welded fittings are as follows:
ASTM A234:
This specification covers wrought carbon steel & alloy steel fittings of seamless and
welded construction. Unless seamless or welded construction is specified in order, either
may be furnished at the option of the supplier. All welded construction fittings as per this
standard are supplied with 100% radiography. Under ASTM A234, several grades are
available depending upon chemical composition. Selection would depend upon pipe
material connected to these fittings.
Some of the grades available under this specification and corresponding connected pipe
material specification are listed below:
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ASTM A403:
This specification covers two general classes, WP & CR, of wrought austenitic stainless
steel fittings of seamless and welded construction.
Class WP fittings are manufactured to the requirements of ASME B16.9 & ASME B16.28
and are subdivided into three subclasses as follows:
WP – SManufactured from seamless product by a seamless method of manufacture.
WP – W These fittings contain welds and all welds made by the fitting manufacturer
including starting pipe weld if the pipe was welded with the addition of filler material are
radiographed. However no radiography is done for the starting pipe weld if the pipe was
welded without the addition of filler material.
WP-WX These fittings contain welds and all welds whether made by the fitting
manufacturer or by the starting material manufacturer are radiographed.
Class CR fittings are manufactured to the requirements of MSS-SP-43 and do not require
non-destructive examination.
Under ASTM A403 several grades are available depending upon chemical composition.
Selection would depend upon pipe material connected to these fittings. Some of the
grades available under this specification and corresponding connected pipe material
specification are listed below:
ASTM A420:
This specification covers wrought carbon steel and alloy steel fittings of seamless
& welded construction intended for use at low temperatures. It covers four grades
WPL6, WPL9, WPL3 & WPL8 depending upon chemical composition. Fittings
WPL6 are impact tested at temp – 50°C, WPL9 at -75°C, WPL3 at -100°C and
WPL8 at -195°C temperature.
The allowable pressure ratings for fittings may be calculated as for straight
seamless pipe in accordance with the rules established in the applicable section
of ASME B31.3.
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The pipe wall thickness and material type shall be that with which the fittings have
been ordered to be used, their identity on the fittings is in lieu of pressure rating
markings.
One of the most common Pipe Fittings Manufacturing Process for manufacturing
Elbows Or Pipe Bends from the pipe is mandrel method which is kind of hot
forming methods.
In this method, the pipe is cut in pieces and push with the help of hydraulic ram. It
is pushed over a die called “mandrel” which allows the pipe to expand and bend
simultaneously.
This method can be used to manufacture a wide range of the diameter
of elbows or pipe bends
Extrusion Method
In cold Extrusion method, a pipe with the same diameter as finished product is pushed
through a die and formed into its desired shape. Usually applied to stainless steel small to
medium sizes elbows or pipe bends.
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Extrusion Method
UO Method
UO method is used to manufacture medium size of the elbow, tee, and reducers. The
plate is cut out into a specially designed shape, it is formed first into a U-shape using a die
and then into an O-shape or tubular form using another die, that is why this method is
known as UO method. Once the fittings formed in tumbler shaped it is welded from inside
and outside of the closing seam. A cut plate is 1st from in U shape and then in O shape.
UO Method
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In a Hot Forming Die Bending method, a Pipe is heated to forming temperature & formed
in the die with the specific shape, this process may be repeated as needed to obtain the
required shape, size and wall thickness. Usually applied to thick-wall items that cannot be
bent on a mandrel die.
MATERIALS
STANDARDS
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They are manufactured to be used in flow lines for gases, fluids in industrial
processes, medical, construction and many other specialized applications.
The elbows are constructed of heavy materials for rigid applications like extreme
high/low temperature resistance etc.
The elbows are specifically designed for use on process and control systems,
instrumentation, and equipment used in chemical, petroleum, fluid power,
electronic and pulp and paper plants.
Source: China Pipe Elbow Manufacturer – Yaang pipe fitting Industry Co., Limited
(www.steeljrv.com)
(Yaang Pipe Industry is a leading manufacturer and supplier of nickel alloy and stainless
steel products, including Super Duplex Stainless Steel Flanges, Stainless Steel Flanges,
Stainless Steel Pipe Fittings, Stainless Steel Pipe. Yaang products are widely used in
Shipbuilding, Nuclear power, Marine engineering, Petroleum, Chemical, Mining, Sewage
treatment, Natural gas and Pressure vessels and other industries.)
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Please notice that you might be interested in the other technical articles we’ve published:
References:
https://en.wikipedia.org/wiki/Elbow_(band)
https://www.yaang.com/what-are-pipe-elbows.html
https://hardhatengineer.com/pipe-fittings/pipe-fittings-manufacturing-process/
http://www.whatispiping.com/piping-elbows-and-bends
https://www.yaang.com
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