QW-483 PROCEDURE QUALIFICATION RECORD (PQR) Interprovincial Pipe Line Incorporated, IPL Tower, 10201 Jasper Ave, Edmonton, Alberta Procedure Qualification Record No. UB-45-1 Date September 22, 1998 Welding Procedure Specification No. UB-45 Welding Process(es) SMAW. Type(s) Manual JOINTS (QW-402) Type Butt joint, single vee groove, see next page BASE METALS (QW-403) Material Spec. CSA 2245.1 Type or Grade __Gr.483 P-No. To P-No. CSEPaEy, Thickness 15.9 mm (0.625 in. Diameter 762 mm (30.0 in.) O.D. Other N/A St Se SI CRS WE A/A/OB FILLER METALS (QW-404) ROOT HOTPASS, FILL & CAP Specification No. (SFA) SFA 5.1 SFA 5.5 SFASS AWS No. (Class) E6010 £8010-G £8018-C3 F-No. F3 FS. Fa A-No. Al 2 Ato - Size 1/8 in. ‘SSZin, 1/8 in. Deposited Weld Metal Thickness _0.063 in. .063 in. (0.500 in. Other _* Chemical composition meets the requirements per attached Lincoln 70+ Spec. Sheet POSITION (QW-405) Position of Groove 5 Weld Progression Root, Fill & Cap: Vertical Ui Hot Pass: Vertical Down PREHEAT (QW-406) Preheat Temperature 121°C (250°F) Interpass Temp. (Max.) _ 149°C (30°F) POSTWELD HEAT TREATMENT (QW-407) Temperature NA Time NA ELECTRICAL CHARACTERISTICS (QW-409) Current Direct Polarity __ Reverse, electrode positive ‘Amps ‘See next page Volts ‘See next page Heat Input E6010: 52,925 J/in. max. £8010-G: 37,339 J/in. max. 8018-C3: 93,890 Jin. max. TECHNIQUE (QW-410) String or Weave _Root& Hot: String Remainder: Weave Travel Speed __See next page _ Multiple or Single Pass Per Side Multiple Multiple or Single Electrodes Single -60° PQR NO. 0.625 in. Welder: Terry Hiller (1/2 of pipe) Pass ] Process | Filer Metal | Diameter | Current & | Amperage | Vollage | Travel Speed mm(in) | Polati Range | Range | _ mm/min (ipm [| swaw— [E6010 32 (ve) | DCRP 80-90 | 27-29 80 (8.1) 2 | SMaW | £60106 | 4.0 (6/32) | DCRP. 420-130] 31-33 1817.1) 3 [smaw | eso1e-c3 [3.2 (178) | DCRP | 100-110 | 21-23 41 (1.8) 4 [smaw | €8018-C3 | 32(1/8) | DORP__| 110-120 | 22-24 461.8) S| smaw [€8018-c3 | 3.218) | OcRP | 110-120 | 22-24 50 (2.0) Welder: Greg McEachren (1/2 of pipe) Pass | Process | Filer Metal | Diameter | Current& | Amperage ] Volage | Travel Speed mm(in) | Polarity || Range | Range | mmvinin io.) 1_| SMAW | E6010 3.2 (1/8) | DCAP. 80-90 | 29-31 73 (2.9) 2 | smaw | E8010-G | “4.0 (532) _| DCRP | 145-155 | 29-31 184 (7.2) 3_| saw [e8018-c3 | 32(1/) | DCRP__| 115-125 | 22-24 45-(1.8) 4 | saw [€6018-cs | 32(1/8) | oCRP | 120-130 | 22-24 50_(2.0) 5 | smaw ~ £8018 -C3 [3.2 (1/8) DCRP_ 420-130 _[ 22-24 57 (2.3)PQR NO. __UB-45-1 TENSILE TEST (QW-150) ‘Specimen ] Width | Thickness | Area Unimate Utimate ‘Character & No. | mm(in) | mmiin) | $q.mm Load Stress Fracture Loc, (Sq. in.) | _N (bs.) Mpa (Psi) Tt 130 43 263 “168,900, 590. PORG, (0.748) | (0.587) | (0.439)_| (37,500) (5.500) Parent Metal 7 19.4 15.0 287 467,200 584 PC &C, (0.752) [ (0.591) | (0.444) T (37,600) (84.600), Weld Metal GUIDED BEND TEST (QW-160) Type & Figure No. Result Type & Figure No. Result ‘QW-462.2, TSB - ST Pass ‘QW.462.2, TSB - S3 Pass (QW-462.2, TSB - S2 Pass ‘QW-462.2, TSB-S4 Pass OTHER TESTS Vickers Micro Hardness Test - see attached report Welders Name Terry Hiller/Greg MeEachren Tests Conducted By Ludwig & Associates Lid. Laboratory Test No. 98-651 We certify the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer Interprovincial Pipe Line Incorporated Date osferfer Signed US ii LOWf Dr LUDWIG & ASSOCIATES in. Materials and Welding Engineering LABORATORY TEST REPORT CUSTOMER: _Interprovincial Pipe Line Incorporated Laboratory Test No.: E98-651.2 IPL Tower, 10201 Jasper Avenue Date: September 24, 1998 P.O. Box 398 W.0.# EN06486 Edmonton, AB TS 2J9 Attention: Robert Lazor PQR Number: UB-45-1 Heat Number: 387627 Material: CSA 2245.1 Gr. 483 Thickness: 15.9 mm (0.625 in.) ‘Thermal Condition: _As Welded TENSILE TEST QW-150 SAMPLE NUMBER 1 QW-462.1(a) 12 QW-462.1(a) WIDTH mm (in) 19.0 (0.748) 19.1 (0.752) THICKNESS mm (in) 14.9 (0.587) 15.0 (0.591) AREA sq mm (sq in) 283 (0.439) 287 (0.444) ULT. LOAD N (Ibs) 166 900 (37,500) 167 200 (37,600) UTS MPa (psi) 590 (85,500) 584 (84,600) FRACTURE TYPE Partial Cup & Cone Partial Cup & Cone FRACTURE LOCATION Parent Metal Weld Metal GUIDED-BEND TEST QW-160 SAMPLE WIDTH: —9.52mm_ (0.375 in.) SAMPLE THICKNESS: — 15.9mm_ (0.625 in.) PLUNGER SIZE: 38.1mm_ (1.50 in.) YOKE SIZE: 0.3mm (2.375 in.) Qw-462.2 Side Bend Side Bend Side Bend Side Bend SAMPLE NUMBER(S) — St s2 83 84 RESULTS Pass Pass Pass Pass We certify the test results in this report and that the specimens) were prepared and tested in accordance with the requirements of ASME Section IX, 1995 editfon and latest addenda. The information regarding material identification (ie. size, thickness, heat number, etc.) has been provided by the customer whose name appears on this report. 4 Laboratory Test Conducted ey Dares flees aren Koens, CET. 4027-14 Spel SE, CALGARY, ALBERTA T2G 3K PHONE: (03) 262.7072 FAX: 403) 263169 7925 Davies Rod EOMONTON, ALBERTA. TSE ANT” PHONE 403) 468-3030 FAX: 403 468.30324 AS LUDWIG & ASSOCIATES in. Materials and Welding Engineering LABORATORY TEST REPORT CUSTOMER: __Interprovincial Pipe Line Incorporated Laboratory Test No.: £98-651.2 IPL Tower, 10201 Jasper Avenue Date: September 24, 1998 P.O. Box 398 W.0.# ENO6486 Edmonton, AB SJ 29 Attention: Robert Lazor PR Number: UB-45-7 ~ Heat Number: 387627 Mater CSA 2245.1 Gr. 483, Thickness: 15.9 mm (0.625 in.) Thermal Condition: As Welded _ HARDNESS TEST TYPE OF TEST: Vickers SCALE: 5009 INSTRUMENT TYPE: —_Leco V-100-C1 im Typ. Midwall AG 17 1) 188 HV = 8) 180 HV 183 HV = 22) 200 HV 2) 184 HV 8) 186 HV ‘8) 206 HV = 23) 200 HV 3) 198 HV 10) 184 HV 17) 192 HV. 24) 204 HV 4) 182 HV 11) 180 HV 18) 180 HV. = -25)--209 HV 5) 191 HV 12) 196 HV 19) 183 HV 26) 199 HV 6) 181 HV 13) 182 HV 20) 185 HV 27) 184 HV 7) 202HV 14) 181 HV 21) 207 HV We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the requirements of ASTM E384 - 89. The information regarding material identification (i.e. size, thickness, heat number, etc.) has been provided by the customer whose name appears on this report. Hardness values reported have not been rounded. Laboratory Test Conducted By: asia [eens Karen Koens, C.E. (27 14 Set SE, CALGARY ALBERTA T2G 366. PHONE: (403) 262-7 7925 Devies Road EDMONTON, ALBERTA TSE AN} PHONE: (423) 68-2030. FAX: 403) 468-3032 72 A: (03) 266.316930 aTI1¥0 Ob 3MLL 10H 11 Asoeonea a onzoh Sonsssue 1831 oF a 1S SSSNLIM ds» 1 3 SSW 36 6/1 ANI dnULtOL OOH. x00) Wraaiva was x s=1n0f 103 rOUIsnVa <1H013n anus waNs x 34S nm S837] NOLLISHWL dia ‘nt | cooototg ta101 | sau] rao} WO ONE AvL Maueqiy ‘ssoWue9 ‘3808 6F - ZOES SsauOOY ben wore ‘Auwduog ady4 2s0sue9 HOLS he 1S W/E SISBL AdWHO —a3CT3N JV ORDEEMENS TTENOG TWA WHS X “oro MUS, BY BOVED 5 -1018 -96 -on wos s6/z0r44 #a1v0 b's92z v9 9348 1018 “OM gor 0682 did 40 SISATYAY WWOINaKD wO/aNY 5311440 WOINVHOSH 40 LWOd3Y G3Ld11¥70QW-483 PROCEDURE QUALIFICATION RECORD (PQR) Interprovincial Pipe Line Incorporated, IPL Tower, 10201 Jasper Ave, Edmonton, Alberta Procedure Qualification Record No, __UB-45-2 atte ‘September 28, 1998 Welding Procedure Specification No. B45 Welding Process(es) ‘SMAW Type(s) ___ Manual JOINTS (QW-402) Type Butt joint, single vee groove, see next page BASE METALS (QW-403) Material Spec. CSA 2245.1 Type or Grade __Gr.483 P-No. To P-No. C: Thickness te 9 mm (0.625 in.) Diameter 7 762 mm (30.0 in.) 0.D. Other STERS sles WK aR FILLER METALS (QW-404) ROOT HoTPass FILL & CAP Specification No. (SFA) SFA 5.1 SFA 5.5. AWS No. (Class) ee at )-G es 18-C3. F-No. A-No. 7 ie Size 41/8 in. 5/32 in. 1/8 in. Deposited Weld Metal Thickness. in. in, ‘0.500 in. Other _* Chemical composition meets the requirements per attached Lincoln 70+ Spec. Sheet. POSITION (QW-405) Position of Groove 5G Weld Progression Root, Fill & Cap: Vertical Ui Hot Pass: Vertical Down PREHEAT (QW-406) Preheat Temperature 21°C (250°F) Interpass Temp. (Max.) _177°C (350°F) POSTWELD HEAT TREATMENT (QW-407) Temperature NA Time NA ELECTRICAL CHARACTERISTICS (QW-409) Current Direct Polarity ___ Reverse, electrode positive ‘Amps jee next page Volts ‘See next page Heat Input £6070: 36,050 Jin, max, E8010-G: 24,000 Jin. max, E8018-C3: 77,050 Jin, max. TECHNIQUE (QW-410) String or Weave _Root& Hot: String Remainder: Weave Travel Speed __See next page Multiple or Single Pass Per Side Multiple Multiple or Single Electrodes Single60° C.D 0.628 in. LI 1/8 in. Welder: Terry Hiller (1/4 of pipe) Pass | Process | Filer Metal | Dameler | Curent & | Amperage] Vago] Travel Speed mmin) | Polarty | Range | Range_| _mmimin tom) 7_| Saw —| E5070 32(8)_| DOP | 70-60 | 29-31 | 105 (4.2) 2 | SwaW | €8010-G—| 4.0 /a)| BCRP | iss 165] 39-45] 21 (126) 3_| SWAW | €8018-C3 | 3.(1”) | DORP | 100-110 | 21-29 742.9) 4 | SMAW[E6018-c3 | 321) | DCRP__| 110-120 | 21-29 S23) S| SMAW | E8018-C3_| 321) | DCRP__| 110-190 | 21-29 522.) [swan —[eaora-ca [a2 (va) | perp] 110-120[ at=2a 602.3 Welder: Greg McEachren (1/4 of pipe) Pass | Process | Filer Metal | Diameter | Current & | Amperage | Vollage | Travel Speed mm(in) | Polarity | Range _| Range _|_mmimin (om) 7 __| SMAW [E6070 3.2 (1/8) | _DCAP 80-90 | 28-30 104 (4.1) 2 | SMAW | E8010-G__| 4.0 (5/32) | DCAP. 150-170 | 29-31 '305"(12.0) 3 | smaw [E8018 -C3_| 3.21/83) | DCRP. 115-125 | 22-24 85 (3.3) 4_| smMaw [E8018 -C3 | 3.2(1/8)_| DCRP. 115-125 | 22-24 65 (2.8) S| smaw | e8018-c3 | 3.2(1/8) | DCRP. 115-125 | 22-26 55 (2.1) 6 _[smaw | £8018-c3 | 3.2(¥/)_| DCRP 115-125 | 22-24 59 (2.3)PQR NO. __UB-45.2 CHARPY IMPACT TOUGHNESS Type of Test Charpy V Noteh Orientation Transverse Test Temperature _-45°C (-49°F Specimen Size 10 X 10mm ‘Specimen No. Notch Location Impact Values J (ft bs) C24 Weld Metal 89.8 (66.2) C22 Weld Metal 61.0 (45.0) — C28 Weld Metal Scammers 11(02.2) C34 RAZ 55280) C32 HAZ 3325 (2240) 3.3 HAZ 298 (220) OTHER TESTS Welders Name Terry Hiller/Greg McEachren Tests Conducted By Ludwig & Associates Ltd. Laboratory Test No. 98-6513 We certify the statements in this record are correct and that the test welds were prepared, welded and tested in accordance with the requirements of Section IX of the ASME Code. Manufacturer Interprovincial Pipe Line Incorporated ~ Date ___03/27/u1 Signed ok ASS4 AS LUDWIG & ASSOCIATES 1. Materials and Welding Engineering CUSTOMER: __Interprovincial Pipe Line Incorporated LABORATORY TEST REPORT IPL Tower, 10201 Jasper Avenue Date: Laboratory Test No.: £98-651.3 ‘September 29, 1998 P.O. Box 398 W.0.# ENO6486 Edmonton, AB T5J 29 Attention: Robert Lazor PQR Number: UB-45-2 Heat Number: 387827 Mater CSA 2245.1 Gr. 483 Thickness: 15.9 mm (0.625 in.) Thermal Condition: As Welded Location of Test: __ Top (Greg) NOTCH-TOUGHNESS TEST TYPE OF TEST: Charpy V-Notch ORIENTATION: Transverse TEST TEMPERATURE: -45°C (-49°F) SPECIMEN SIZE: 10x 10 mm Specimen Notch Impact Values Shear Number Location Joules (ft.\bs) % c2.4 Weld Metal within 1/16" of root 89.8 (66.2) 30 2.2 Weld Metal within 1/16" of root 61.0 (45.0) 28 2.3 Weld Metal within 1/16" of root 111 (82.2) 34 cat HAZ >325 (2240) NF 3.2 HAZ >325 (>240) NF c3.3 HAZ 298 (220) 100 Note: NF - No Fracture We certify the test results in this report and that the specimen(s) were prepared and tested in accordance with the requirements of ASME Section Vill, Div. |, UG-84, 1995 edition and latest addenda. The information regarding ‘material identification (i.e. size, thickness, heat number, etc.) has been provided by the customer whose name appears on this report Laboratory Test Conducted By: 241 At Karen Koens, C.E.T. 4027-14 Suet SE, CALGARY, ALBERTA 1263K6. PHONE: (402) 262.7072 AX 403) 266-3169, 7825 Davies Road EOMONTON, ALBERTA, T6E4N} PHONE: 402) 4683030 (403) 4683032