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TABLE OF CONTENTS
1.0 SCOPE .................................................................................................................................................... 3
2.0 QUALIFICATIONS .................................................................................................................................. 3
3.0 SOILS ...................................................................................................................................................... 3
3.1 RESPONSIBILITIES – Contracted / Subcontracted Work ....................................................... 3
3.2 GENERAL ................................................................................................................................ 4
3.2.1 Inspection .................................................................................................................. 4
3.2.2 Technical supervision of the test agency will include: .............................................. 4
3.3 FORMS .................................................................................................................................... 4
4.0 CONCRETE AND GROUT ...................................................................................................................... 5
4.1 RESPONSIBILITIES - Contracted Work .................................................................................. 5
4.2 GENERAL ................................................................................................................................ 5
4.2.1 Concrete Inspection: ................................................................................................. 5
4.2.2 Batch Plant Technical Supervision ........................................................................... 6
4.2.3 Coordination of the placement will include: .............................................................. 6
4.2.4 Technical supervision of the Test Agency will include:............................................. 6
4.3 FORMS .................................................................................................................................... 6
5.0 STRUCTURAL STEEL............................................................................................................................ 7
5.1 RESPONSIBILITIES - Contracted Work .................................................................................. 7
5.2 PROCEDURE .......................................................................................................................... 7
5.2.1 Verify Interface Structures: ....................................................................................... 7
5.2.2 Erection of Structural Steel: ...................................................................................... 7
5.2.3 In-Process Inspection of Structural Steel Erection: .................................................. 8
5.2.4 Perform Final Inspection: .......................................................................................... 8
5.3 FORMS .................................................................................................................................... 8
6.0 CIVIL INSPECTION BY COMPANY ....................................................................................................... 9
7.0 ATTACHMENTS ..................................................................................................................................... 9
1.0 SCOPE
This procedure applies for quality control for earthwork, concrete and gout, and structure steel. This
procedure shall be used with Civil Inspection and Test Plan IQWQ-CE1092-CPQAC-00-0001.
2.0 QUALIFICATIONS
All Civil Inspectors are to have at least five years’ experience in inspection of soils testing, concrete
installation and testing, foundations, and pavement.
Contractor shall, if applicable, obtain the services of a Soils and Concrete Testing Laboratory.
Soils
ICC Soils Inspector (or company approved equivalent)
IQWQ-FT-NSPDS-00-040901_1-earthwork
Concrete
ACI Concrete Inspector (or company approved equivalent)
Structural Steel
ICC Structural Steel Inspector (or company approved equivalent)
3.0 SOILS
FREQUENCY OF
ACTIVITY RESPONSIBILITY DOCUMENTATION
ACTIVITY
As required by
Perform soil work Contractor ………………
specification/dwg
Inspect in -process soils Daily during life of
Contractor From ITP format
work activity
3.2 GENERAL
3.2.1 Inspection
• Inspection will include the items on the Soil Inspection Checklist Inspection Reference(Form
F70102Q).
• As a minimum, there will be a Soils Inspection Checklist for each location represented bythe
Field Compaction Test Record (Form F70101Q).
• Monitor on-site testing for compliance to approved test procedures and schedule. The
soildensity test shall be given unique numbers starting with number 1 and runningconsecutively
until the last test.
• Compaction tests shall be recorded on the Soil Density Test Log F70105Q.
• Establishing that the test agency is qualified to perform the testing required.
• Schedule soils testing with the testing laboratory as required by the specifications.
• Verify that results and test frequency conform to specification requirements and aretraceable to
work. Failing tests are to be backed up by acceptable tests .
• Maintaining soils test and/or inspection records received from the test agency. This
includesretention of failed tests. Retests shall be the same test number as the failed test using
suffix R1,R2, etc.
3.3 FORMS
The below Quality Control Forms shall be developed in CIVIL INSPECTION AND TEST
PLAN(IQWQ-CE1092-CPQAC-00-0001).
4.0 CONCRETE
FREQUENCY OF
ACTIVITY RESPONSIBILITY DOCUMENTATION
ACTIVITY
Supply concrete supplier Batch ticket As required
Perform concrete
contractor Form F71003Q As required
placement
Batch plant technical Civil construction Forms F02004Q
Initially the random
supervision Engineer F71010Q
Forms F71001Q
concrete inspection contractor F71002Q F71007Q Each placement
F71008Q
NOTE 1: Approved Test Agency Reports on their letterhead is preferred over the use ofForm
F71007Q for documenting concrete tests, but it must containat least the information provided by
these forms.
NOTE 2: WQ1 QC Surveillance is required for construction activities not being documentation other
inspection forms by WQ1 Quality.
4.2 GENERAL
• Inspection will include the items on the applicable checklist (Forms F71001Q and F71002Q,)
depending on the type of concrete. Form F71001Q is completed before ordering concrete.
• Batch plant inspection is performed for individual placements in excess of 200 cubic yards and
periodically. These inspections are recorded on Form F71010Q.
• Monitoring of water addition to assure maximum allowable is not exceeded and verify that an
additional minimum of 30 revolutions at mixing speed has been applied to the load.
• Monitoring onsite inspection/testing for compliance to approved test procedures and schedule.
• Establishing that the concrete supplier is capable of performing the contracted scope.
• Review and acceptance of the concrete suppliers mix design and retain copy on site.
• Schedule the concrete testing, with the Testing Agency, as required by specifications.
• Obtaining agreement among the disciplines and/or subcontractors that concrete placement is
ready to be performed. This agreement is documented on Form F71003Q. Concrete placement
shall not commence until all "sign offs" have been made.
• Establishing that the Testing Agency is qualified to perform the work required.
• Verify that results and test frequency conform to specification requirements and are traceable to
work. Failing tests are to be backed up by acceptable tests. Maintain compression test summary
on the "Concrete Placement Log" Form F71008Q.
• Maintain test and/or inspection records received from the Test Agency.
4.3 FORMS
The below Quality Control Forms shall be developed in CIVIL INSPECTION AND TEST PLAN
(IQWQ-CE1092-CPQAC-00-0001).
Erect structural steel Contractor F72002Q& F02208Q Daily during life of activity
Inspect in-process
Contractor F72002Q Daily during life of activity
structural steel erection
5.2 PROCEDURE
• Prior to structural steel being erected, verify that all interface work such as foundation elevations,
and size and location of anchor bolts conform to the applicable drawings. Verify that concrete
has attained adequate compressive strength before loading.
• Structural steel shall be erected in accordance with the applicable project specifications.
• Assure structures are not loaded prior to sufficient progression of erection and completed bolt-
up has been accepted.
• Welding shall be performed by AWS (or other approved recognized standards) qualified welders
in accordance with weld procedure specifications approved by Company Welding Technology or
his representative.
• Modifications to steel member shall only take place upon issuance of direction from
Construction Engineering.
• Inspect the in-process steel erection to verify that fabrication is correct and erection is in
accordance with the drawings. Inspection shall include checking for plumbness, rectangularity,
field welds, bolt tensioning and touch-up painting.
• When a calibrated impact wrench is used for erection, the calibration shall be verify by the Civil
Construction Engineer or QC Inspector and documented on Form F72003Q, Torque Wrench
Calibration Log.
• When bolting inspection by impact is required, it shall be performed with a separate calibrated
inspection wrench.
• When “twist-off” type tension control structural bolt/nut/washer assemblies are specified they
shall conform to ASTM F1852-98 and shall be, installed in accordance with the manufacturer'’
published specifications.
• Inspect bolts installed by turn-of-nut method in accordance with Specification or other approved
recognized standard for Structural Joints using ASTM A325 or A490 bolts.
• The number of checklists completed should be a sufficient number to clearly indicate full
coverage of all portions of the work on the project as work progresses.
• Each checklist generated should represent a well defined piece of work, i.e., etc.
• Perform final inspection, in part, or on the total structure for area on MC FormS01A.
5.3 FORMS
The below Quality Control Forms shall be developed in CIVIL INSPECTION AND TEST PLAN
(IQWQ-CE1092-CPQAC-00-0001).
The ITP stage surveillance and witness inspection points will be agreed with Company prior to work
commencing and recorded on the ITP. In order to control this inspection work process, CPECC will
initiate a Request for Inspection notification system. The format of this notification system will be
agreed with Company.
CPECC shall ensure that the Company Representative is given sufficient time to witness tests and
re-inspect Work performed by Contractor. Unless otherwise specified in the Contract Specifications.
7.0 ATTACHMENTS
Observations/Deficiency:
ATT - A (Page 1 of 7)
West Qurna I
Form No. F70101Q
Contract: AWQ0109
Rev. 0 For Field Compaction Test Record
ProjectLocation:Basra,Iraq
Serial No
.
FIELD COMPACTION TEST RECORD
Laboratory Standard:
Type Date Max. Density Optimum Moisture
Comments:
Tested By Approved By
ATT - A (Page 2 of 7)
West Qurna I Form No. F70102Q
Contract: AWQ0109 Rev. 0 For Soil Inspection Checklist
Project Location: Basra, Iraq Serial No.
SOIL INSPECTION CHECKLIST ID C70102A
Tag Description: Tag No.:
P. O. No.: Inspection Classification Turnover System:
Subcontractor: Subcontractor Client Sub – System:
Fluor Other Location:
Drawing No.:
Specification No.:
Remarks:
ATT - A (Page 3 of 7)
West Qurna I Form No. F02204Q
Contract: AWQ0109 Rev. 0 For Civil Earthwork and Concrete Processes
Project Location: Basra, Iraq Serial No.
Compliance
Item Review Attribute C - Compliant Comments
N - Does not comply
N/A - Not Applicable
ATT - A (Page 4 of 7)
West Qurna I Form No. F02204Q
Contract: AWQ0109 Rev. 0 For Civil Earthwork and Concrete Processes
Project Location: Basra, Iraq Serial No.
Recommendations
Witnessed By:
(Contractor or Sub-Contractor Representative)
ATT - A (Page 5 of 7)
West Qurna I Form No. F70105Q
Contract: AWQ0109 Rev. 0 For Soil Density Test Log
Project Location: Basra, Iraq Serial No.
ATT - A (Page 6 of 7)
West Qurna I Form No. F02403Q
Contract: AWQ0109 Rev. 0 For Mechanical Completion Civil Checklist
Project Location: Basra, Iraq Serial No.
ATT - A (Page 7 of 7)
IQWQ-CE1092-QPQAC-00-0001 Quality Control Procedure For Civil 13-Nov-2016
Observations/Deficiency:
Compliance
Item Review Attribute C - Compliant Comments
N - Does not comply
N/A - Not Applicable
Recommendations
Witnessed By:
(Contractor or Sub-Contractor Representative)
Concrete Structure/Location:
Referenced Drawings:
1.Forms 3.Sub-Foundation Conduits
Survey Checked Piles Ground Wire/Earthing
Orientation Compaction Water Stop
Orientation:
Location
(coordinates):
Elevation:
*NOTE: Verify Delivery Ticket before unloading and attach to this form
Description Subcontractor CPECC
1. Verify form work, Construction and Control Joints
2. Verify rebar and covering, consolidation
3. Verify grounding/earthing
4. Verify embedments in place i.e. pipes, conduits
5. Verify anchor bolts fixed, measured and greased - taped off
Material certificates checked, if applicable
6. Verify template (vessels, columns)
7. Verify weather protection
8. Verify curing duration and finish
9. Verify design mix
10. Verify test cube taken. Amount:
11. Patching/Pointing
12. Saw cut joints, Install joint sealant
13. Application if hardeners or dust proofing
14. Pour date
15. Formwork remove date:
16. Pour accepted
Subcontractor CPECC Client
Name Name Name
1. Planning Information
Originator Date
Location Elevation
Civil Date
Mechanical Date
Electrical Date
Survey Date
3. Pour
Weather
Remarks
1.2 Base concrete was cleaned, roughened and pre-saturated for __________ hours.
1.3 Baseplate Size:_____________ Vertical Clear: ____________
Horizontal Clear:___________
1.4 Vent holes in baseplates checked and are sufficient or additional holes were drilled.
1.5 Hold point for rotating equipment.
Name:__________________________________ Date:________________
Signature:____________________________________________
REMARKS:
Subcontractor CPECC
1. Grout consistency as measured by Corps of Engineers flow cone (CRD-79) was Grout
consistency is:
Remarks
Subcontractor CPECC
1. Specified materials did not exceed shelf life recommended by vendor.
2. The materials were temperature stabilized 24 hours prior to mixing, and the
aggregate was dry prior to mixing.
(Indicate: ) Resin brand_________________ Catalyst brand_________________
3. The mix procedure is in accordance with the manufacturer's recommendations.
4. The concrete is at least 14 days old prior to grouting.
5. The concrete bond surface is clean, roughened and dry.
6. Metal surfaces to be embedded in grout are clean.
7. Metal surfaces to be kept free of grout are caulked or covered with plastic tape.
8. Formwork sealed, watertight and coated to prevent bonding.
9. Anchor bolt holes sealed (if not to be grouted) or dried.
10. Foundation adequately protected against sunlight, rain or sudden temperature
changes during grout placement.
11. Final cleaning of metal surfaces completed just prior to grouting.
12. Formwork checked for leaks during placement.
13. Placement complete within manufacturer's recommended time.
14. Foundation adequately protected against sunlight, rain or sudden temperature
changes during grout curing.
15. Curing of grout was in accordance with manufacturer's recommendations.
16. The temperature was measured and is in accordance with manufacturer's
recommendations for mixing, placing and curing.
Outside Ambient: Aggregate:
Inside Ambient: Mixed Grout:
Resin: Equipment Plates:
Catalyst: Foundation:
Remarks:
Concrete Supplier:
Mix Design No.:
Contractor:
Admixture, brand
Test Data
Specimen Truck Slump WT. Air Temp. Test Test Strength
Location and Volume Presented
Identity No. Inches lbs. % °F Days PSI
Date 1.0 Location of Pour Pour 7 Day 28 Day Other Cu. Yds. Cu. Yds. Placed
ACC. REJ.
Placed Represented Number Results Results Results Placed To Date
From:
Report Date: Report No.
CC: Construction Contractor(s)
Construction Manager(s) Contracts:
QC Supervisor(s)
Civil Supervisor(s) Location:
Description Remarks
1. Cement silos are watertight and adequate to provide separate types of cement.
2. Aggregate stockpiles are free draining and adequate to provide separate types of aggregates.
3. Water supply is clean and adequate for all weather conditions.
4. Admixtures storage is prevented from freezing and suitable for separate types of admixtures.
5. On batching equipment the latest calibration is indicated and calibration documents are available.
Manual Control Semi-Automatic Control
6. Batching system:
Visual Control Automatic Control
7. Recording system: Manual Computer Print-Out
8. Quality control: Manual Computer Print-Out
9. Approved Material Used
10. Approved Mix Design Used
Conclusion /Recommendations:
ATT-C (5 pages)
West Qurna I Form No. F02201Q
Contract: AWQ0109 Rev.0 Surveillance Report
Project Location: Basra, Iraq Serial No.
Observations/Deficiency:
ATT-C (Page 1 of 5)
West Qurna I Form No. F02208Q
Contract: AWQ0109 Rev.0 Structural Welding and Erection Processes
Project Location: Basra, Iraq Serial No.
Compliance
Item Review Attribute C - Compliant Comments
N - Does not comply
N/A - Not Applicable
ATT-C (Page 2 of 5)
West Qurna I Form No. F02208Q
Contract: AWQ0109 Rev.0 Structural Welding and Erection Processes
Project Location: Basra, Iraq Serial No.
16 If Load Indicating Washers (LIW) are utilized, the proper
procedure is employed in obtaining appropriate thread
loading, and loaded connections are appropriately
marked
17 Craftsman/Craft Supervision/QCI visual is requested
and/or recorded
18 NDE is requested if appropriate
Overall Comments
Recommendations
Witnessed By:
(Contractor or Sub-Contractor Representative)
ATT-C (Page 3 of 5)
West Qurna I Form No. F72002Q
Contract: AWQ0109 Rev.0 For Structural Steel Inspection Checklist
Project Location: Basra, Iraq Serial No.
STRUCTURAL STEEL INSPECTION CHECKLIST IDS72002A
Tag Description: Tag No.:
P. O. No.: Inspection Classification Area/Unit:
Subcontractor: Subcontractor Client Turnover System:
Work Package: Fluor Other Sub – System:
ATT-C (Page 4 of 5)
West Qurna I Form No. S01A
Contract: AWQ0109 Rev.0 MC Check Sheet-Structural steel Inspection
Project Location: Basra, Iraq Serial NO.
ATT-C (Page 5 of 5)