ContiTech

Service Material

Conveyor Belt Group

Conveyor Belt Group 2

ContiTech Service Material

ContiTech Conveyor Belt Group

We are a leading manufacturer of conveyor belts,
integrated in the ContiTech AG organization and thus
part of Continental AG and Continental Corporation.
We offer complete solutions – from textile and steel
conveyor belts to special products and service
materials. With locations close to our customers,
we are able to provide comprehensive support for
your conveyor belts and systems worldwide. With
high-end conveyor technology from ContiTech,
material handling systems run reliably, cost effectively
and are environmentally friendly. As a leading develop-
ment partner with innovative conveyor belt technol-
ogies, we support the mining, machinery equipment
construction as well as a host of other industries.
conveying excellence
ContiTech Service Material 3

The complete Solution for all Conveyor Belt Systems

ContiTech service material is the optimal solution for power transmission and
system protection as well as for splices, repair and wear protection. It provides high For further information:
functional security and above average life of conveyor belts and associated splices. www.contitech.de/cbg-smat-e

CORREX® ABS Skirtboard CONREMA® cold CORREX® profiled

wear resistant material rubber repair materials pulley lagging

CORREX®
smooth pulley lagging

ABS Scrapers

System Protection
System surfaces are subject to corrosion and wear. This leads to extended downtime
and increased cost for maintenance. CORREX-Lining reduces and prevents such
effects and enhances productivity.

CORREX® with smooth Surface and Contact Layer

Application
R drum lagging for non driven pulleys
R wear protection
R corrosion protection
Standard Size
R width: 2000 mm (1200 mm at 4 mm thickness)
R thickness: 4-20 mm (up to 40 mm possible)
R length: 10 m

Standard Program Caouchouc Specific Weight Shore Hardness Abrasion

Type g/cm 3 Shore A mm 3

Extra SBR 1.17 63 120

Hard
SBR 1.16 90 120
(different standard size)
Soft NR 1.05 50 150

Blue NR 1.12 45 200

Beige NR 1 40 170
Conveyor Belt Group 4

Power Transmission
To improve the coefficient of friction between the conveyor belt
and the drive pulley, pulleys are lagged with profiled rubber.

CORREX® with Profile and Contact Layer

Application
R drum lagging for driven and non driven pulleys

CORREX® Large Diamond

Standard Size Standard Program Caouchouc Specific Weight Shore Hardness Abrasion
R width: 2000  mm Type g/cm 3 Shore A mm 3

R thickness: 10 – 20  mm Extra SBR 1.17 63 120

R length: 10 m Super SBR / BR 1.13 58 50

FR SBR 1.19 65 110

CORREX® Mini Diamond

Standard Size Standard Program Caouchouc Specific Weight Shore Hardness Abrasion
R width: 2000  mm Type g/cm 3 Shore A mm 3

R thickness: 6 – 15  mm TransCorrex SBR 1.13 60 110

R length: 10  m X65 NBR 1.19 60 230

Red NR 1.1 45 170

CORREX® Square Diamond

Standard Size Standard Program Caouchouc Specific Weight Shore Hardness Abrasion
R width: 1300  mm Type g/cm 3 Shore A mm 3

R thickness: 8  mm White NBR 1.21 53 300

R length: 10  m

Further Profiles

CORREX®-Button Profile CORREX®-Ceramic CORREX®-Herring Bone CORREX®-Rough Top

Roll Strip Lagging Roll Roll
R 1300 mm x 8 – 20 mm x 10 m R 500 mm x 12 mm x 2.5 m R 1400 mm x 8 – 20 mm x 10 m R 1400 mm x 8 – 20mm x 10 m

Different sizes and qualities are available on request.

ContiTech Service Material 5

Belt Cleaning
ABS are vulcanized rubber sheets for many applications including scrapers and skirtboard
rubber for conveyor belt systems. Various applications are possible. The rubber sheets
come without a contact layer and are available in the same quality as CORREX®.

ABS

Application Standard Program

R scraper rubber R width: 2000 mm
R gasket rubber R thickness: 6 – 20  mm
R blankets R length: 10 m
R skirtboard rubber

Standard Program Caouchouc Specific Weight Shore Hardness Abrasion

Type g/cm 3 Shore A mm 3

Extra SBR 1.17 63 120

50 NR 1.02 43 150

Blue NR 1.12 45 200

Combi Scraper NR / BR / NR 1.17 / 1.1 / 1.17 63 / 45 / 63 120 / 230 / 120

Different sizes and qualities are available on request.

Belt Splicing
To make conveyor belts continuous or to insert repair pieces, splice material is necessary. Length and
dimension of the splice vary from belt to belt. To ensure an optimal splice, ContiTech engineers are available
to discuss our customers’ unique applications. ContiTech service teams are able to perform splices worldwide.

Splicing Material

Application Standard Program

R splicing of conveyor belts R splice kits for steel cord,
R repair of conveyor belts textile and sidewall belts
R rolls of uncured rubber for
cover and intermediate layer

PREFORM Splice
The preformed top and bottom panel for the carcass simplify laying down the
cords and provide a straight uniform splice. Using PREFORM Splice reduces splice
time by 15-25 % over conventional splices.

Application Production
R for steel cord belts with a R PREFORM Splice is manufactured in
tension starting at ST1250 accordance with the belt specifications
Conveyor Belt Group 6

Adhesives and Solutions

Innovative solutions in conveyor belt technology is to employ cold bonding
with contact adhesives for many belt splices and certain repairs. The technique
replaces the hot vulcanization which saves time and money.

Conti Secur®

Application
R cold splicing of conveyor belts R cold bonding rubber to rubber
R cold repair of conveyor belts R cold bonding rubber to metal

Conti Secur® BFA

Conti Secur® BFA is a two component contact adhesive for cold bonding applications including both rubber to rubber
and rubber to metal. It is designed specifically for cold splicing and cold repair of conveyor belts, but also for all areas
of wear and corrosion protections. Continual high adhesion strength is achieved, even for dynamic demands.

Conti Secur® PREMIUM

Conti Secur® PREMIUM is a universally usable one component adhesive removing the need for an activator which
provides for easy processing. Partially used cans can be stored and the leftover material be used at a later time.

Standard Program 0.5 l 0.8 l 4.8 l 22.2 l 200 l

Conti Secur® BFA X X X X X

Hardener RE 25 g glass bottle 40 g glass bottle 750 g UN aluminum bottle

Conti Secur® BFA white X X

Hardener RFE 40 g glass bottle

Conti Secur® PREMIUM X X X X X

ContiPlus® Metal Primer

Application Standard Program

R metal primer for rubber-metal- R 0.75 l tin
bonding
R temporary corrosion protection
for metal surfaces by treatment
with ContiPlus® Metal Primer.

Conti Cleaning Solution CCS

Application Standard Program

R solution for cleaning of metal R 1.0 l bottle
and rubber surfaces R 5.0 l can
ContiTech Service Material 7

Solution RB

Application Standard Program

R hot splicing solution for R 0.6 kg tin
standard splices R 4 kg tin
R hot splicing solution for heat R 20 kg bucket
resistant belts in SBR quality
R 150 kg drum

Conti TLLE

Application Standard Program

R hot splicing solution for heat R 0.5 kg tin
resistant belts in EPDM quality

Belt Maintenance
The serviceability and service life of a conveyor belt depends on the servicing
and maintenance of the system. Downtime for repairs can be reduced by the
use of CONREMA® cold repair material.

CONREMA® Repair Material

Application
R cold repair of textile and steel cord belts

Standard Program Length Width Thickness Comment / Type

m mm mm

CONREMA® Repair Strip 10 50 bis 300 2.0 feathered edges

CONREMA® Repair Strip

10 100 bis 300 4.0 feathered edges
with fabric reinforcement

5 500 ca. 1.5 bonding layer on one side

CONREMA® Repair Sheets
5 500 ca. 3.0 cut edges

5 500 ca. 1.5 bonding layer on one side

CONREMA® Repair Sheets
5 500 ca. 3.0 cut edges

CONREMA® Filler Rubber 10 1200 0.8

CONREMA® Repair Fabric EP 160 10 1200 1.8

CONREPU Repair Material

Within a short amount of time, damage to either the carrying side or the bottom side of rubber
conveyor belt covers can be repaired by a simple filling and bonding procedure using CONREPU.
Repairs using CONREPU are a simple, quick and inexpensive solution.

Application
R repair of holes up to 50 mm in diameter and tears of 50 mm width
Conveyor Belt Group
Contact
ContiTech Transportbandsysteme GmbH
D-37154 Northeim, Germany
Phone +49 (0)5551 702-2845
E-mail: transportbandsysteme@
cbg.contitech.de
www.contitech.de/cbg-en
Your local contact
www.contitech.de/contactlocator
For further information:
www.contitech.de/cbg-smat-e
ContiTech. Smart Solutions Beyond Rubber
The ContiTech division of the Continental Corpora-
tion is one of the world’s leading industry specialists.
As a technology partner, our name is synonymous
with expertise in development and materials for com-
ponents made of natural rubber and plastics and also
in combination with other materials such as metal,
fabrics or silicone. By integrating electronic compo-
nents, we are also generating solutions for the future.
Beyond products, systems and services we also pro-
vide holistic solutions and have a formative influence
on the industrial infrastructure. We see digitalisation
and current trends as an opportunity to work with
our customers to add sustainable value – for both
sides and for good.
CBG 7370 EN 09.17 (Schr/BL) Printed with ContiTech offset printing blankets on bleached paper free of chlorine
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www.contitech.de/discl_en