Produktkatalog DEABB 1660 11 en

Product catalog
Service Power Technologies

Sustainable solutions for the lifecycle of
installations and products
Contents
1 Introduction
2 Service for medium-voltage products

and installations rated between 6 and 50 kV
3 Service for high-voltage products

and installations > 50 to 420 kV
– Gas-insulated switchgear

– Circuit breaker operating mechanisms

– Life tank circuit breakers
6 Service for products and installations

for high-current systems
7 Service for medium- and high-voltage products

– Diagnosis services
8 Servicetools for medium-voltage and high-voltage

products and installations rated between 6 and 420 kV
9 System service for installations rated up to 420 kV
10 Training seminars for medium-voltage

and high-voltage products and installations
rated between 6 and 420 kV
11 System service for offshore installations
12 Electrical system consulting
13 Range of services
14 Contacts for Service Power Technologies
3 Product catalog | Service Power Technologies

Chapter 1 1
2
We are a global technology company 3
and manufacturer of power technology

4
products and systems. We supple-
ment these by providing a comprehen-
5
sive range of services round the clock
24/7. Our aim is to increase the avail- 6
ability of our customers’ plants, even
after many years of operation, and 7
thus extend the equipments service
life. 8
As the Service Power Technologies, 9

we not only work on standardized
offers to optimize maintenance pro- 10
cedures, but also on innovative retrofit

11
solutions which make the service
more reliable, and therefore, even 12
more cost efficient.
13
14
Service Power Technologies | Product catalog 1-1

Intelligent solutions
for your success
1-2 Product catalog | Service Power Technologies

Our spectrum of products and services 1
for Service Power Technologies rang-
es from network planning, various 2
maintenance measures and tool
management through to service for 3
offshore grid connections. These are
completed by training options for our 4
products and services.

5
10
11
12
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Service Power Technologies | Product catalog 1-3

General
Maintenance measures aim to ensure Service and spare part packages for
that equipment is able to operate through- maintenance on high- and medium-volt-
out its service life. The priorities are age products and installations are tai-
optimizing the plants, increasing avail- lored to the lifecycle of the product.
ability and maintaining functional and They include technical improvements as
personal safety. well as retrofit solutions to extend the
service life of equipment.
The Scope and type of the measures
depend on various factors: All the procedures of our maintenance
– The number of short-circuit switch offs measures are individually coordinated with
– The number of switching operations the customer for the particular switching
– Environment conditions system and associated products.
– Operating period
Product service life

Sales release End of serial production End of single-piece Information to
and transfer production customers – end of
to the service service support
Product support
“Active” “Legacy”
Responsibility “Restricted” Limited “Obsolete”
taken by Full responsibility service No more service
manufacturer for service support support
Product service life over time
1-4 Product catalog | Service Power Technologies

Energy efficiency in focus 1
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Service Power Technologies | Product catalog – Medium-voltage service 2-1

Chapter 2
Service for medium-voltage products and installations
We provide services that are specially developed retrofit concepts, help to

designed for circuit breakers, isolators ensure the safety, maximum availability
and installations. Our solutions are and reliability of your medium-voltage
based on our extensive experience and installation throughout the entire service
are tailored to manufacturers' specifica- life of your switchgear.
tions and the existing design documenta-
tion. Of course, we are an authorized service
partner and qualified according to
The various graded packages for spare ISO 9001 and SCC.
parts and services, as well as specially
2-2 Product catalog – Medium-voltage service | Service Power Technologies

Spare parts packages for maintenance measures on medium-
voltage products and installations rated between 6 and 50 kV 1
Medium-voltage minimum-oil-volume circuit breakers
2
Spare parts packages always contain all the manufacturer’s

original spare parts that are required to fully carry out the 3
maintenance measures.
Auxiliaries, tools and services are not included.

4
Name Type Article number Description

5
Service directory
Spare parts package
– Trip unit on the OD3 / SD / SG 1HDS739201R0101 Highly stressed mechanical
operating mechanism OD4 / SCA parts of the tripping unit. 6
OD5
from manufacturers BBC,
ABB and Calor Emag
Spare parts package

Year of manufacture: all
7
– Gasket kit OD2 / OK2 / SC GCEH179000R0101 Contains outer and inner
Pole parts from manufacturers BBC, gaskets and the corresponding
ABB and Calor Emag fastenings.
Year of manufacture: all 8
Spare parts package

– Gasket kit OD3 / SD / SG GCEH179504R0110 Contains outer and inner
Pole parts from manufacturers gaskets and the corresponding
9
BBC, ABB, Calor Emag fastenings.
Ratings: 12 kV / 24 kV,
up to 1250 A
Year of manufactur: all 10
Spare parts package
– Gasket kit OD3 / OK3 / SE GCEH179521R0110 Contains outer and inner
Pole parts from manufacturers BBC, gaskets and the corresponding
ABB and Calor Emag
Ratings:
fastenings.
11
30 kV, 1250 A
Spare parts package
– Gasket kit OD3 high current D26, GCEH179522R0111 Contains outer and inner 12
Pole parts SE gaskets and the corresponding
from manufacturers BBC, fastenings.
ABB and Calor Emag
Ratings: 13
12 kV, from 1250 A
up to 750 MVA
24 kV from 1600-2000 A
14

voltage products and installations rated between 6 and 50 kV

Service directory
Spare parts package
– Gasket kit OD3 high current D35 GCEH179522R0112 Contains outer and inner
for the pole parts Ratings: gaskets and the corresponding
12 kV, from 1250 A fastenings.
up to 600 MVA
24 kV, 2500 up to 3000 A
Spare parts package

– Gasket kit OD3 / SE GCEH179542R0110 Contains outer and inner
for the pole parts from manufacturers ABB, gaskets and the corresponding
BBC und Calor Emag fastenings.
Ratings:
30 kV, from 1000 A
Spare parts package
– Gasket kit OD4 / OK4 GCEH179541R0110 Contains outer and inner
for the pole parts Ratings: gaskets and the corresponding
12 kV / 24 kV fastenings.

voltage products and installations rated between 6 and 50 kV 1
2

5
Service directory
Spare parts package
– Operating mechanism OD3 / OD4 / OD5 GCEH179485R0128 Brings the operating mechanism
modernization SD / SE / SCA / SDA up to latest level of the outphased 6
Upgrade kit I Year of manufacture: all discontinued production and
for circuit breaker increases the number of possible
operating mechanism switching operations.
Spare parts package

7
– Plastic parts for OD3 / OD4 / OD5 GCEH179485R0196 Plastic parts are subject to an
operating mechanism SD / SE / SCA aging process. The spare parts
Upgrade kit II SDA package contains all plastic parts
for circuit breaker Year of manufacture: all and the small parts required for 8
operating mechanism the replacement.
10
11
12
13
14

Spare parts packages for maintenance measures
on medium-voltage products and installations
Medium-voltage vacuum circuit breakers

Service directory
Spare parts package
– Storage and VD4 / VBL GCEH990123R0100 Highly stressed mechanical
fusing of the VD5 parts of the tripping unit.
main trip shaft from manufacturers ABB,
BBC and Calor-Emag
with mechanical
operating mechanism

on medium-voltage products and installations 1
Medium-voltage switch disconnectors
2

5
Service directory
Upgrade kit for CK2 / CR2 GCE9270318R0180 Contains all plastic parts,
switch disconnectors All years of manufacture that are exposed to dielectric and
and pole parts from manufacturers mechanical stress and are 6
Rated ABB, BBC, Calor Emag subject to component aging.
voltage: 12 kV
Upgrade kit for CK2 / CR2 GCE9270319R0180 Contains all plastic parts,
7
switch disconnectors All years of manufacture that are exposed to dielectric
and pole parts from manufacturers and mechanical stress and are
Rated ABB, BBC, Calor Emag subject to component aging.
voltage: 24 kV 8
Spare parts package for CK3 / CR3 / CS3 GCEH363491R0130 Required measures for all process
pole parts and contact All years of manufacture equipment manufactured before 1993
fastening on the switch from manufacturers which has not yet been upgraded
9
disconnetors – 630 A. ABB, BBC, Calor Emag as well as for switches used
Rated voltage: to prevent fatigue, which have
10 and 20 kV already been updated.
10
Upgrade kit for CK3 / CR3 / CS3 GCEH260471R0120 Required measures for all process
switch disconnectors All years of manufacture equipment manufactured before 1993
and pole parts. from manufacturers which has not yet been upgraded
Rated current: 630 A
At the current status
ABB, BBC, Calor Emag as well as for switches used to
prevent fatigue, which have already
11
of production. been upgraded.
12
13
14

Service packages for maintenance measures
Service packages for small-oil-volume circuit breakers prevent This safeguards the reliability and availability of the circuit breaker
component aging. They always include all labor and the and reduces down-time.
necessary original spare parts according to the manufacturer’s The measures carried out on site include all higher-level
specifications. All maintenance measures are carried out tasks, such as a visual inspection, dismantling and assembly
and performed by our certified personnel. of components, cleaning and lubricating, as well a functional
check and a maintenance report.

Service directory
Service package
– Standard maintenance OD2 / OK2 1HDS732101R1001 – Inspection of the switching pins,
for circuit breaker from manufacturers ABB, quenching heads, tulip contacts
operating mechanism BBC and Calor Emag and rockers
including pole parts. Year of manufacture: all – Gasket replacement, filling with
new insulating and quenching oil
Spare parts packages – Checks of the switch settings,
included: contact points and all screw
GCE8495070R0102 connections
GCEH179000R0101
Service package
– Standard maintenance OD3 / SG / SD 1HDS733101R1001 – Inspection of the switching pins, for
including pole parts. Ratings: – Gasket replacement, filling with
12 kV / 24 kV, new insulating and quenching oil
Spare parts packages up to 1250 A – Checks of the switch settings,
included: Year of manufacture: all contact points and all screw
GCE8495070R0102 connections
GCEH179504R0110
1HDS739201R0101
Service package
including pole parts. Ratings: – Gasket replacement, filling
30 kV, up to 1250 A with new insulating and
Spare parts packages quenching oil
included: – Checks of the switch
GCE8495070R0102 (2x) settings, contact points and
GCEH179521R0110 all screw connections
1HDS739201R0101
GCEH179542R0110
Service package
– Standard maintenance OD3 high current 1HDS733101R1002 – Inspection of the switching pins,
for circuit breaker Ratings: quenching heads, tulip contacts
operating mechanism 12 kV, from 1250 A, and rockers
including pole parts. 750 MVA – Gasket replacement, filling
24 kV, 1600-2000 A with new insulating and
Spare parts packages quenching oil
GCE8495070R0102 (2x) settings, contact points and all
GCEH179522R0111 screw connections
GCEH179542R0110

2
4
Service directory
Service package
– Standard maintenance OD3 high current 1HDS733101R1003 – Inspection of the switching pins,
for circuit breaker D35 >1250 quenching heads, tulip contacts
5
operating mechanism Ratings: and rockers
including pole parts 12 kV, from 1250 A – Gasket replacement,
up to 600 MVA filling with new insulating
Spare parts packages 24 kV, 2500 – 3000 A and quenching oil 6
included: Year of manufacture: all – Checks of the switch
GCE8495070R0102 settings, contact points and
1HDS739201R0101
Service package
7
for circuit breaker Ratings: quenching heads, tulip contacts
operating mechanism 12 kV, 24 kV and rockers
including pole parts Year of manufacture: all – Gasket replacement, 8
filling with new insulating
Spare parts packages and quenching oil
GCE8495070R0102 settings, contact points and
9
1HDS739201R0101
Service package
– Upgrade kit I OD3 / OD4 / OD5 1HDS739203R1001 – Replacement of the components
Circuit breaker from manufacturers ABB, contained in the spare parts 10
operating mechanism BBC and Calor Emag package
Year of manufacture: all – Adjustments
Spare parts package
included:
GCEH179485R0128
11
Service package
– Upgrade kit II OD3 / OD4 / OD5 1HDS739203R1010 – Replacement of the
Circuit breaker from manufacturers ABB, components contained
operating mechanism BBC and Calor Emag in the spare parts package 12
Year of manufacture: all – Adjustments
Spare parts package
included:
GCEH179485R0196 13
14

Medium-voltage vacuum circuit breakers
Service packages for medium-voltage vacuum circuit breakers This safeguards the reliability and availability of the circuit breaker
prevent component aging. They always include all labor and and reduces down-time. The measures carried out on site
the necessary original spare parts according to the manufac- include all higher-level tasks, such as a visual inspection, dis-
turer’s specifications. All maintenance measures to be mantling and assembly of components, cleaning and lubricat-
carried out are performed by our certified personnel. ing, as well as functional check and a maintenance report.

Service directory
Service package
– Standard maintenance VD4 / VBC / VD5 1HDS744101R1001 – Voltage drop measurement and
for circuit breaker with mech. operating vacuum test
mechanism – Provision of special measuring
“Service only”
Year of manufacture: all devices, such as voltage
drop measuring device
and vacuum tester
Service package
– Inspection of circuit VM1 1HDS741102R1001 – Voltage drop measurement
breaker unit Year of manufacture: all and vacuum test
– Provision of special measuring
“Service only”
devices, such as voltage
drop measuring device
and vacuum tester
No spare parts!! Inspection only!
Service package
– Replacement of highly VD4 / VBC / VD5 1HDS744204R1001 – Installing the mechanical parts
stressed components with mech. operating of the tripping unit
mechanism

2
Service packages for medium-voltage switch disconnectors The measures carried out on site include all higher-level
prevent component aging. They always include all labor and tasks, such as a visual inspection, dismantling and
necessary original spare parts according to the manufac- assembly of components, cleaning and lubricating, as well 3
turer’s specifications. All maintenance measures are carried as function inspections and a maintenance report.
out and performed by our certified personnel.
This safeguards the reliability and availability of the circuit 4

breaker and reduces down-time.

5
Service directory
Service package
– Standard maintenance CK2 / CR2 1HDS722101R1001 – Inspection of the contact system
operating mechanism Rated voltage: – Inspection of the rockers 6
and contact system 12 kV – Visual inspection of the
Year of manufacture: all switch disconnector
Spare parts package – Setting check
included:
GCE9270318R0180
– Contact points check
7
Service package
– Standard maintenance CK2 / CR2 1HDS722101R1002 – Inspection of the contact system
operating mechanism Rated voltage: – Inspection of the rockers
and contact system 24 kV – Visual inspection of the 8
Year of manufacture: all switch disconnector
Spare parts package – Setting check
included: – Contact point check
GCE9270319R0180
Service package
9
– Standard maintenance CR3 / CK3 / CS3 1HDS723101R1001 – Inspection of the contact system
contact system and series 10 / 20 – Inspection of the rockers
contact fastening Ratings: – Visual inspection of the
12 / 24 kV, up to 630 A switch disconnector 10
Spare parts package Year of manufacture: all – Setting check
included: – Contact points check
GCEH360491R0130
Service package
– Upgrade kit to bring CR3 / CK3 / CS3 1HDS723303R1001 – Inspection of the contact system
11
contact system up to Ratings: – Inspection of the rockers
latest technical 12 / 24 kV, up to 630 A – Visual inspection of the
standard Year of manufacture: all switch disconnector
– Setting check 12
Spare parts package – Contact points check
included:
GCEH260471R0120
13
14


Service directory
Service package
– Inspection of the CK2 / CR2 1HDS722102R1001 – Inspection of the contact system
operating mechanism Series 10 / 20 – Inspection of the rockers
unit of the contact Rated voltage: – Visual inspection of the
“Service only”
system 12 / 24 kV switch disconnector
Year of manufacture: all operating mechanism
– Settings check
Service package
– Standard maintenance CK2 / CR2 1HDS722101R1011 – Dismantling of the contact system
of the operating Series 10 / 20 – Inspection of the rockers
mechanism unit Rated voltage: – Visual inspection of the
“Service only”
of the contact system 12 / 24 kV switch disconnector
Year of manufacture: all operating mechanism
– Settings check
Service package
– Standard maintenance NAL 1HDS727501R1001 – Inspection of the contact system
of the operating Year of manufacture: all – Inspection of the rockers
mechanism unit – Visual inspection of the
“Service only”
of the contact system switch disconnector
operating mechanism
– Settings check
Service package
– Standard maintenance BK / BR 1HDS723501R1001 – Inspections of the contact system
of the operating Year of manufacture: all – Inspection of the rockers
mechanism unit – Visual inspection of the
“Service only”
of the contact system switch disconnector
operating mechanism
– Settings check

Medium-voltage air-insulated switchgear
2
Service packages for medium-voltage air-insulated switch- The measures carried out on site include all higher-level
ing systems prevent component aging. They always include tasks, such as a visual inspection, dismantling and
all labor and the necessary original spare parts according to assembly of components, cleaning and lubricating, 3
the manufacturer’s specifi cations. All maintenance measures as well as function inspections and a maintenance report.
are carried out and performed by our certified personnel.
This safeguards the reliability and availability of the switch- 4

gear and reduces down-time.

5
Service directory
Service package
– Standard maintenance ZS1 classic / Switching panel, general
for air-insulated Unigear ZS1 1HDS771101R1001 – Check pressure relief dampers 6
switchgear, excluded for easy motion and cabin doors
maintenance for for correct closure.
circuit breakers and ZS2 1HDS772101R1001 – Inspection of warning and
switch disconectors information signs, short-circuit and
grounding equipment as well as “Service only”
7
ZS4 1HDS774101R1001 bus bar component and manual
control elements of the installation.
– Inspection of screws on primary
ZK8 1HDS778101R1001 conductors with appropriate 8
tightening torques.
– Inspection of insulation on the
ZS8 / ZS8.4 1HDS778101R1002 bus bars and their outlets as well
as inspection of the bus bar
conduits, cable connection
9
ZE 1HDS773101R1001 compartment.
– Inspection of screws on current
and voltage transformers,
primary and secondary switches. 10
– Inspection of screws on the cable
flying leads and cable connection
compartment.
– Inspection of screws on current
and voltage transformers, primary
11
and secondary circuits (3-phase
and grounding conductor) and
lower insertion contacts.
– Check setting in the circuit 12
breaker compartment.
– Check movement device for
easy motion.
– Check connections on terminals 13
and devices.
– Inspection of terminal screws in
the circuit breaker socket.
14

Service packages for maintenance measures on medium-voltage
Medium-voltage gas-insulated switchgear
Service packages for medium-voltage gas-insulated switching The measures carried out on site include all higher-level tasks,
systems prevent component aging. They always include labor such as a visual inspection, dismantling and assembly of
and the necessary original spare parts according to the components, cleaning and lubricating, as well as function
manufacturer’s specifications. All maintenance measures are inspections and a maintenance report.
carried out and performed by our certified personnel.
This safeguards the reliability and availability of the switchgear

and reduces down-time.

Service directory
Service packages
– Standard maintenance ZV2 1HDS762101R1001 – Check of the SF6-insulating gas
for gas insulated – Measurements:
switchgear excluded Dew point measurement
maintenance for circuit ZL4 1HDS764101R1001 (humidity content)
breakers and switch Percentage measurement
disconnectors (proportion of air)
Measurement of the
decomposition products
Gas pressure check
– Bursting disk check
– Check of the isolator and grounding “Service only”
operating mechanism with
functional check and test switching.
– Inspection of connections
on terminals and devices
– Cable connector check
– Inspection of screws
– Check of cabin doors for correct
closure.
– Inspection and check of warning
and information signs,
short-circuiting and grounding
equipment as well as manual
control elements of the installation.

Retrofit solutions for medium-voltage switchgear
rated between 6 and 50 kV 1
2
In many cases, from economical point of and of course using of the latest
view, it makes more sense to upgrade protection and control technology on
the secondary side.
3
existing switchgear than to carry out
the necessary regular maintenance or
replace old switching gear with new This ensures the maximum availability
equipment. This is why our retrofit solu- and optimum performance of the 4
tions enable you to upgrade your system switchgear and also extends its life
retrospectively by integrating customized, time.
new, modern components, such as 5
maintenance-free vacuum circuit break-
ers VD4 and VM1 on the primary side
6
9
Technical specification for the VD4 / VM1 in retrofit solutions
Standards VDE 0670, Section 10 IEC 60694 and VDE 0671, Section 100 / IEC 62271-100 10
and IEC 60068-2-30, 0721-2-1
Rated switching sequence O - 0.3 s - CO - 3 s - CO

Rated frequency fr (Hz) 50 / 60
Rated
11
lightning Rated
Rated Rated impulse Rated short-circuit Rated short-circuit short-time withstand
current voltage voltage breaking current making current current
Type I r (A) U r (kV) U p (kV) I sc (kA) i p (kV) i p (kV) 3 sec 12
VD4 630... 12 75 16...40 40...100 16...40
4000
13
VD4 630... 17.5 95 16...40 40...100 16...40
4000
VD4 630... 24 125 16...25 40...63 16...25

2500
14

Retrofit for circuit breakers VD4 / VM1

Service directory
Retrofit solution
– Circuit breaker BA, BB, ZE, ZP, ZW 1HDS8001897G0100 Rated voltage: 17.5 kV
OD3, OD4, SE Rated current: 1600 – 3000 A
Rated short-circuit current: 40 kA
Retrofit solution
– Circuit breaker BA, BB, ZE, ZP, ZW 1HDS8001731G0200 Rated voltage: 17.5 kV
OD, SJ Rated current: 1250 A
Retrofit solution
– Circuit breaker BA, BB, ZE, ZP, ZW 1HDSCE800715G0300 Rated voltage: 12 kV
OD, SJ, GK1 Rated current: 1250 A
Rated short-circuit current: 31.5 kA
Retrofit solution
– Circuit breaker BA, BB, ZE, ZP, ZW, ZP 1HDS8001897G0400 Rated voltage: 17.5 kV
OD3, OD4, GD, HB Rated current: 1600 A

Retrofit for circuit breakers VD4 / VM1
2

5
Service directory
Retrofit solution
– Circuit breaker HKK GCER007560R0101 Rated voltage: 12 kV / 24 kV
ASEA VHE / VHD Rated current: 1200 – 3100 A 6
Rated short-circuit current: 25 – 40 kA
7
Retrofitsolution
– Circuit breaker HKK GCER007560R0101 Rated voltage:: 12 kV / 75 kV
ASEA VHE / VHD Rated current: 630 - 1250 A
with PTI-Polteil Rated short-circuit current:: 31,5 kA 8
Retrofit solution
9
– Circuit breaker OD1 M GCER007560R0101 Rated voltage: 17.5 kV
ZK4 Rated current: 1600 A
10
11
12
13
14

Retrofit for earthing switches

Service directory
Retrofit solution
– Earthing switchgear BA1 – Swiss version GCER006800P0101 Rated voltage: 12 kV
including Rated current: 1250 A
capacitive voltage Rated short-circuit current: 25 kA
indication and
voltage lock

Ultra fast earthing switch UFES
2
The innovative combination of the vacuum interrupter and This effectively prevents thermal and mechanical damage
IS limiter – ABB products that have proved their worth over inside the switchgear to be protected. The system offers
decades – enabled the development of a new arc fault benefits for all air-insulated medium-voltage switching 3
protection system with the ultra fast grounding switch UFES. system, independent of their test classification.
The principle of the system comprises three-phase grounding
immediately after an internal arc fault occurs. The extremely The time-proven ABB light monitoring system TVOC-2 is
short operating time of the special vacuum device, in used for optical detection of the arc fault. It can monitor 4
conjunction with rapid and reliable detection of fault current up to 50 additional fields.
and light, ensures immediate extinguishing of an internal arc
(within 4 ms) after detection.
Standards IEC 62271-1, IEC 62271-102, IEC 62271-200 - IEC 60255-1
6
Type Rated voltage Rated Switching panel width
short-circuit current (3s)
UFES Service box < 12 kV 25 kA –
31.5 kA –
7
40 kA –
50 kA – 8
< 17.5 kV 25 kA –
31.5 kA –
9
40 kA –
50 kA –
10
< 24 kV 25 kA –
UFES on draw-out < 12 kV 25 kA 650 mm / 800 mm
31.5 kA 650 mm
11
50 kA 800 mm
< 17.5 kV < 25 kA 650 / 800 mm 12

31.5 kA 650 mm
50 kA 800 mm 13
< 24 kV 25 kA 800 mm
14

Ultra fast earthing switch UFES

Service directory
Retrofit solution Ratings:
– UFES on thrust 12 / 17.5 kV, 1HDS711699R0100 Standard solution including
Unigear ZS1 25 kA, 650 mm light monitoring system for
ZS1 classic 12 / 17.5 kV, 1HDS711699R0111 three panels. Can be
ZS2 25 kA, 800 mm extended up to 50 panels.
ZS4 12 / 17.5 kV, 1HDS711699R0112
PowerBloc 31.5 kA, 650 mm
12 / 17.5 kV, 1HDS711699R0113
31.5 / 40 kA, 800mm
12 / 17.5 kV, 1HDS711699R0114
50 kA, 800 mm
24 kV, 25 kA, 800 mm 1HDS711699R0121
Retrofit solution Ratings:
– UFES service box 12 / 17.5 kV, 25 kA 1HDS710699R0111 Including light monitoring
non-proprietary 12 / 17.5 kV, 31.5 kA 1HDS710699R0112 system for three switching panels.
12 / 17.5 kV, 40 kA 1HDS710699R0113 Can be extended for up to
12 / 17.5 kV, 50 kA 1HDS710699R0114 50 fields.
24 kV, 25 kA 1HDS710699R0121
Retrofit solution
– TVOC-2 1HDS710099R1001 Package for three additional fields
Installation 1HDS710099R0101 (material)
1HDS710099R1002 Package for six additional fields
No images are available
1HDS710099R1003 (material)
at present.
Package for ten additional fields
(material)
Installation per additional field
(service)
Installation Including Installation and
– UFES service box commissioning plus the relevant
Installation 1HDS710699R1001 primary and secondary engineering “Service only”
Installation Including Installation and

– UFES on draw out 1HDS710699R1002 commissioning plus the relevant
primary and secondary engineering “Service only”

Capacitive voltage test system CAPDIS-PI
2
The CAPDIS–PI is a capacitive voltage test system Retrofit can be carried out on all capacitive interfaces, even
based on the IEC61245-6 or VDE 0682T415 standard for when live the system is under-tension without mechanical
voltage testing in medium-voltage installations rated up to intervention to the switching gear construction. 3
50 kV and can be retrofitted on existing HR and LRM
interfaces.
The CAPDIS-PI can also be tested when disconnected from 4

the power supply using a function test button and is thus
instrinsically safe.

5
Service directory
Retrofit solution
– Capacitive voltage- CAPDIS-PI Upon request as – 3-phase ongoing voltage test
test system for it depends – Integrated repeat test removes 6
special adjustment on the project the obligation to carry out the
to the existing specified 6-year repeat cycle
operating systems – Integrated function tests
technology. – Integrated measurement point
for phase comparison
7
10
11
12
13
14

Protection and control units SCU and REF 542
In 1993, ABB introduced the combined bay control and The extended requirements concerning connections to the
protection unit SCU (later REF 542), which combines the station level resulted in a re-worked and improved version
functions of a protective relay and a bay control unit. Since of the previous SCU / REF 542. With significantly increased
the device was introduced, it has been implemented in functionality and modern design, the multifunctional bay
numerous power distribution systems worldwide. control and protection unit REF 542 plus is fully compatible
with the previous SCU / REF 542 in terms of functionality.

Service directory
Upgrade kit
– Protection and For all switching system Upon request as – Various models available for
control types with SCU or depends on the project the different versions of the
REF 542 REF542 plus.
– Simple to assemble mechanically,
with no special tools required.
– Exchange within short
down-time < 3 hours
(without testing).

1
10
11
12
13
14

Skilled and reliable
3-1 Product catalog – High-voltage service | Service Power Technologies

We perform all services throughout 1
the entire service life of a switchgear
and its components. This safe- 2
guards the end-to-end continuity and
availability of all of our customers’ 3
equipment.
4
10
11
12
13
14
Service Power Technologies | Product catalog – High-voltage service 3-2

Chapter 3
Service for high-voltage products
Gas-insulated switchgear
ABB’s gas-insulated switchgear have current flows at rated conditions, but

become an essential feature of electric also incidents with up to 63 kA. In order
power distribution. Gas-insulated switch- to ensure that this vast level of output
gear have been produced and success- is controlled, even for circuit breakers that
fully installed since the mid 1960s. They have been in use for more than 35 years,
are an integral part of electric power low-maintenance gas-insulated switch-
distribution for millions of people across ing systems also need to be kept in good
the globe, as well as for the industry. condition. This work is carried out by
the ABB Service Power Technologies.
As a result of ongoing developments to
the switchgear, it can not only control

General 1
2
In order to properly carry out maintenance measures, additional Our spare parts packages contain the original spare parts
consumables are also required for the scope of the mainte- required to fully carry out the maintenance measures.
nance. These include lubricants and cleaning agents as well On-site work should be carried out by certified experts. 3
as work safety materials.

5
Service directory
Spare parts package
– Construction site safety Gas-insulated 1HDS112025R0004 Personal protective equipment
switchgear (PPE) for work on construction sites. 6
Spare parts package

– Consumables Gas-insulated 1HDS619060R0100 Consumables for an
7
switchgear installation inspection.
10
11
12
13
14

Gas-insulated switchgear EBK-010
EBK-010 switchgear were produced between 1972 and 1974.

These switchgear have a three-phase encapsulated bus bar.
In contrary, the dual-pressure circuit breakers and bay outlets
are encapsulated with a single-phase configuration. The
EBK-010 dual-pressure circuit breakers are driven by a
hydraulic operating mechanism with a nitrogen accumulator.

Service directory
Spare parts package
– Rotary feedthrough EBK-010 1HDS601260R0500 Material for exchanging the
for make-proof rotary feedthrough on the make-proof
grounding switch grounding conversion of the
switch lock
Spare parts package

– Rotary feedthrough EBK-010 1HDS601360R0500 Material for exchanging the
for isolators rotary feedthrough on the isolator.

Gas-insulated switchgear EBK-020 1
2
With a three-phase bus bar and single-phase circuit breaker The EBK-020 was installed between 1972 and 1977 and
and bay outlet, the switchgear of the EBK-020 series was the was the last series to have dual-pressure circuit breakers.
same bay section as the system in the EBK-010 series. 3
However, the isolators, make-proof grounding switches and
circuit breakers in this series have been developed and
improved. 4

5
Service directory
Spare parts package
– Hydraulic operating EBK-020 1HDS602960R0100 Material for complete
mechanism maintenance of the hydraulic 6
operating mechanism.
Spare parts package

– Isolators, EBK-020 Material for maintenance
7
2000 A Control voltage: of the complete isolator
110 V - 125 V 1HDS602360R0110 operating mechanism, 2000 A.
220 V - 250 V 1HDS602360R0220
8
Spare parts package
– Isolators, EBK-020 Materia for maintenance
3000 A Control voltage: of the complete make-proof
110 V - 125 V 1HDS603360R0110 grounding switch, 3000 A.
220 V - 250 V 1HDS603360R0220
9
Spare parts package
– Upgrade for EBK-020 Material for maintenance
make-proof Control voltage: of the complete make-proof 10
grounding switch 110 V - 125 V 1HDS602290R0110 grounding conversion of the
with gear system 220 V - 250 V 1HDS602290R0220 switch lock
Spare parts package

– Upgrade for EBK-020 Material for maintenance
11
make-proof Control voltage: of the complete make-proof
grounding switch 110 V - 125 V 1HDS602291R0110 grounding switch. einschließ
without gear system 220 V - 250 V 1HDS603291R0220 Umbau Schaltschloss
12
Spare parts package
– Electronic EBK-020 1HDS602910R0100 Modernization of the existing
pressure switch unit gas-pressure control of the
DS 6.1 double pressure circuit breaker 13
(HD / ND)
Spare parts package
pressure switch unit oil-pressure switch to regulate the
DS 6.3 pressure of the operating energy
14
of gas insulated switchgear.

The EBK-030 switchgear differs from EBK-020 basically only As well as having the same compartment module layout,
from its circuit breaker. In contrast to the EBK-020, this circuit EBK-020 and EBK-030 also have identical isolators and fast
breaker is a Single-pressure breaker and it operates according acting grounding switches. This means that the isolators and fast
to the blast piston principle. acting grounding switches of both series can be maintained in
the same manner.
Furthermore, these assets, compared to the switchgears of the
first generation of the EBK-010 series, have an unchanged bay
section. The switchgears were produced from 1977 to 1981.

Service directory
Spare parts package
– ELKX Hydraulic EBK-030 1HDS603960R0100 Material for complete
operating mechanism maintenance of the hydraulic
Spare parts package

– Isolators, EBK-030 Material for maintenance
110 V - 125 V 1HDS602360R0110 operating mechanism, 2000 A
220 V - 250 V 1HDS602360R0220
Spare parts package

– Isolators, EBK-030 / 110 V Material for maintenance
110 V - 125 V 1HDS603360R0110 operating mechanism, 3000 A.
220 V - 250 V 1HDS603360R0220
Spare parts package

– Upgrade for EBK-030 Material for maintenance of the
make-proof Control voltage: complete make-proof grounding
grounding switch 110 V - 125 V 1HDS602290R0110 switch operating mechanism
with gear system 220 V - 250 V 1HDS602290R0220 including conversion of switch lock.
Spare parts package

– Upgrade of fast-acting EBK-030 Material for maintenance of the
grounding switch Control voltage: complete fast-acting grounding
without gear system 110 V - 125 V 1HDS602291R0110 switch operating mechanism
220 V - 250 V 1HDS603291R0220 including conversion of switch lock.
Spare parts package

pressure switch unit Control voltage: oil-pressure switch to regulate the

Gas-insulated switchgear ELK-01 1
2
In contrary to the EBK-0 series, EBK-01 gas-insulated switchgear One bay of an asset with a double bus bar weighs up to 3.500
has a three-phase system module. In order to encapsulate the kg. The switchgear was produced from 1987 to the mid
asset, aluminum casting was used. Due to a significantly reduced 1980s. 3
weight compared to a steel capsule no complex/ extensive
grounding/base is needed.

5
Service directory
Spare parts package
– Isolators, without ELK-01 Material for maintenance of the
rotary feedthrough Control voltage: complete isolator operating No images are available 6
110 V - 125 V 1HDS604361R0125 mechanism at present.
220 V - 250 V 1HDS604361R0220
Spare parts package

– Renewal make-proof ELK-01 Material for exchanging the complete
7
grounding switch Control voltage: make-proof grounding switch No images are available
rotary feedthrough 110 V - 125 V 1HDS604291R0125 including conversion of the at present.
220 V - 250 V 1HDS604291R0220 switch lock
8
Spare parts package
– Electronic ELK-01 1HDS603910R0100 Modernization of the existing
pressure switch unit Control voltage: oil-pressure switch to regulate the
9
10
11
12
13
14

Gas-insulated switchgear ELK-02
ELK-02 switchgears were produced between 1981 and 1986. Until 1985, the switchgears were driven by a hydraulic
In contrary to the EBK series, the ELK series has a complete operating mechanism. From 1985 onwards, the circuit
three-phase encapsulated bay section. breakers were equipped with compact hydraulic operating
mechanisms.

Service directory
Spare parts package
– Hydraulic operating ELK-02 HA 1HDS605960R0100 Material for a complete maintenance
mechanism HA of the hydraulic operating
mechanism HA
Spare parts package

– Hydraulic operating ELK-02 HKA-4 1HDS605960R0200 Material for a complete maintenance
mechanism HKA of the hydraulic operating No images are available
mechanism HKA. at present.
Spare parts package

mechanism HKA-8 ( bis1993 ) of the hydraulic operating
mechanism HKA-8.
Spare parts package

mechanism HKA-8 ( ab 1993 ) of the hydraulic operating
mechanism HKA-8.
Spare parts package

– fast-acting grounding ELK-02 Material for a complete maintenance
switches Control voltage: of the fast-acting grounding switches
110 V - 125 V 1HDS605260R0110
220 V - 250 V 1HDS605260R0220
Spare parts package

– Isolators ELK-02 Material for a complete maintenance
Control voltage: of the Isolators
110 V - 125 V 1HDS605360R0110
220 V - 250 V 1HDS605360R0220


5
Service directory
Spare parts package
– Electronic pressure EBK-02 1HDS605910R0100 Modernization of the existing
switch unit DS 6.3 Control voltage: oil-pressure switch to regulate the 6
for HA/HKA operating pressure of the operating energy
mechanism of gas insulated switchgear.
Spare parts package
– Electronic pressure
switch unit DS 8.3
EBK-02
Control voltage:
1HDS605915R0100 Modernization of the existing
oil-pressure switch to regulate the
7
for HA/HKA operating pressure of the operating energy
mechanism of gas insulated switchgear.
10
11
12
13
14

The switchgear of the ELK-03 series has a bay section which The motor drive energy savings of more than 80% enables
was changed compared to that of their direct predecessors the the usage of the smaller AHMA1 motor drive.
ELK-02 in such a way that the separate isolators and ground-
ing switches were integrated into the bus bar by a combined From 1991 onwards, the first generation of auto-puffer
isolator and grounding switch unit. chambers for circuit breakers was integrated into the asset
series and were admitted for a rated voltage up to 170 kV.
These series were produced between 1987 and 1993 and were
the first series of switchgear having a hydro-mechanic operat-
ing mechanism.

Service directory
Spare parts package
– Combined isolator ELK-03 Technical improvement of the
and grounding switch Control voltage: mechanical locking by installing
locking 110 V - 125 V 1HDS606391R0110 a double actuation lock for the
220 V - 250 V 1HDS606391R0220 combined isolator and grounding
switch mechanism.
Spare parts package

– Motordrive AHMA1 ELK-03 Technical improvement of the
at ELK-03 Control voltage: mechanical locking by installing
110 V - 125 V 1HDS606960R0125 a double actuation lock for the
220 V - 250 V 1HDS606960R0220 combined isolator and grounding
switch mechanism.
Spare parts package

– make-proof grounding ELK-03 1HDS606260R0999 Installing technically improved
switch material for the rubber dampers
Single-pressure breaker No images are available
damping unit. at present.
Spare parts package

– make-proof grounding ELK-03
switch, with pinion Control voltage:
and Rotary bushing 110 V - 125 V 1HDS606260R0110 No images are available
220 V - 250 V 1HDS606260R0220 at present.
Spare parts package

– Make-proof high-speed ELK-03 1HDS606260R0999 Replacing Rubber dampeers for
grounding switch the ON movement
No images are available
at present.

2
The switchgear of the ELK-04 series have been in production The great success of this series resulted in several updates
since 1992. They have a significantly more compact three- so that, upon request, it can deal with and manage faults of
phase bay section and use HMB1 second-generation spring up to 63,000 A and rated currents of up to 4,000 A. 3
operating mechanisms.

5
Service directory
Spare parts package
– Flange connection ELK-04 1HDS607594R0102 Material for opening the
for the circuit breaker circuit breaker cover in the 6
cover case of outdoor erection.
(outdoor erection)
Spare parts package

– Combined isolator ELK-04 1HDS607391R0110 Technical improvement of the
7
and grounding switch Control voltage: mechanical locking by installing
locking 110 V - 125 V a double actuation lock for the
(rotary disconnector) isolator and grounding mechanism.
8
Spare parts package
– Make-proof ELK-04 1HDS606260R0999 Installing technical material
high-speed grounding of the rubber dampers.
switch, replacing the No images are available
damping unit at present.
9
Spare parts package

– Make-proof ELK-04 1HDS606260R0199 Replacing rubber rings in the event 10
high-speed grounding of material embrittlement. No images are available
switch, replacing the at present.
rotary bushing.
11
Spare parts package
– Make-proof ELK-04 1HDS606260R0110
high-speed grounding Control voltage: No images are available
switch, replacing, 110 V - 125 V at present. 12
with pinion
Spare parts package 13

– Make-proof high ELK-03 1HDS606260R0999 Replacing rubber damper for
speed grounding switch the ON movement No images are available
replacing the rubber at present.
damper
14

Service packages for gas-insulated switchgear prevent The measures carried out on site include all higher-level work,
component aging. The spare parts contained in the packages such as construction site setup, general functional checks
are original spare parts by our certified ABB employees and visual inspection of equipment. Once the maintenance
according to the manufacturers instructions and will replace measures have been carried out, the switchgear is started
the existing parts in the switchgear. up again and a corresponding maintenance report is issued.
This safeguards the maximum availability of the gas-insulated

switchgear and increases supply reliability.

Service directory
Service package
– Standard maintenance EBK-010 1HDS601560R1000 – Measurement of switching speed
for circuit breakers from manufacturers or switching time No images are available
BBC, ABB – Visual inspection of the plug-in at present.
connections of the control cables
– Reading of operation counter
Service package
– Standard maintenance EBK-010 1HDS601260R1000 – Replacement of the components
of make-proof from manufacturers contained in the spare parts
grounding switch BBC, ABB package, visual inspection
– Measurement of motor current
Spare parts package – Inspection of the auxiliary switch
included: and end position switch
1HDS601260R0500 – Functional check of the
condensation-water
heating (if installed)


5
Service directory
Service package
of the isolator from manufacturers contained in the spare parts 6
BBC, ABB package
Spare parts package – Visual inspection
included: – Inspection of operating
1HDS601360R0500 mechanism linkage
7
– Inspection of the auxiliary switch
and the end position switches
Service package
– Standard maintenance EBK-010 1HDS601160R1000 – Check of the SF6 pressure 8
of the SF6 gas supply from manufacturers – Measurement of the gas moisture
BBC, ABB (dewpoint) volume percentage,
measurement (proportion of air) No images are available
– Measurement of the decompo- at present.
sition products (SO2)
9
– Gas density check
– Check of the density-monitor
alarm pressures
Service package 10
of the control cabinet from manufacturers contained in the spare parts
BBC, ABB package
– Check of status signals / alarms
– Inspection of switch setting
11
indicators
– Check of the bay locking
– Inspection of the blocking for the No images are available
circuit breaker operating mechanism at present. 12
– Inspection of the protection
release on the relay or terminal strip
– Functional check of the conden-
sation-water heating (if installed) 13
– Functional check of the controls
according to the circuit diagram
14
Service Power Technologies | Product catalog – high-voltage service 3-14

Service packages for gas-insulated switchgear prevent The measures carried out on site include all higher-level
component aging. The spare parts contained in the packages work, such as construction site setup, general functional
are original spare parts by our certified ABB employees checks and visual inspection of equipment. Once the
according to the manufacturers instructions and will replace maintenance measures have been carried out, the switch-
the existing parts in the switchgear. gear is started up again and a corresponding maintenance
report is issued.

Service directory
Service package
of circuit breakers from manufacturers or switching time No images are available
BBC, ABB – Reading of operation counter at present.
Service package
of the circuit breaker contained in the spare parts
operating mechanism from manufacturers package.
BBC, ABB – Inspection of the auxiliary switch
Spare parts package – Functional check of the spring
included: deflection switch
1HDS602960R0100 – Measurement of charging time
for the hydraulic pump from
atmospheric pressure to the end
of pumping
– Reading of pump-start counter
– Check of the stored
switching sequence
– Functional check of the
condensation-water
heating (if installed)
Service package
of make-proof from manufacturers contained in the spare parts
grounding switch package
BBC, ABB – Measurement of motor current
Spare parts packages and the end position switches
included: – Functional check of the
1HDS602290R0110 110 V / 125 V water-condensation
1HDS603290R0220 110 V / 250 V heating (if installed)
1HDS602291R0110 110 V / 125 V

1HDS603291R0220 220 V / 250 V


5
Service directory
Service package
for isolators from manufacturers contained in the spare parts 6
BBC, ABB package
– Visual inspection
– Inspection of operating
Spare parts packages
included: Control voltage:
mechanism linkage
7
1HDS602360R0110 110 V / 2000 A – Inspection of the auxiliary switch
1HDS603360R0110 110 V / 3000 A and the end position switches
1HDS602360R0220 220 V / 2000 A 8

1HDS603360R0220 220 V / 3000 A
Service package
– Standard maintenance EBK-020 1HDS602160R1000 – Check of the SF6 pressure and
of the SF6 gas supply from manufacturers filling (if necessary *)
BBC, ABB – Measurement of the gas moisture
9
(air proportion point)
– Volume percentage measurement No images are available
(proportion of air) at present.
– Measurement of the 10
decomposition products (S02)
Service package
alarm pressures
11
– Standard maintenance EBK-020 1HDS602860R1000 – Visual inspection package
of the control cabinet from manufacturers – Check status signals / alarms
BBC, ABB – Inspection of switch setting
indicators 12
– Check of the bay locking
– Inspection of the blocking for the
circuit breaker operating mechanism No images are available
– Inspection of the protection release at present. 13
on the relay or terminal strip
– Functional check of the condensa-
tion-water heating (if installed)
– Inspection of the controls
14

Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level
nent aging. The spare parts contained in the packages are work, such as construction site setup, general functional
original spare parts by our certified ABB employees according checks and visual inspection of equipment. Once the
to the manufacturers instructions and will replace the existing maintenance measures have been carried out, the switch-
parts in the switchgear. gear is started up again and a corresponding maintenance
report is issued.

Service directory
Service package
BBC, – Reading of the operation counter at present.
Service package
of the circuit breaker from manufacturers contained in the spare parts
operating mechanism BBC, ABB package
Spare parts package – Functional check of the spring
included: deflection switch
1HDS603960R0100 – Measurement of charging time
of pumping
– Reading of the pump-start counter
switching sequence
sation-water heating ( if installed )


5
Service directory
Service package
– Standard maintenance EBK-030 1HDS603160R1000 – Check of the SF6 pressure and
of the SF6 -gas supply from manufacturers filling (if required *) 6
(dew point)
(proportion of air)
– Measurement of decomposition
at present.
7
products (S02)
alarm pressures 8
Service package
BBC, ABB package
– Visual inspection
9
indicators No images are available
– Check of the bay locking at present. 10
circuit breaker operating mechanism
11
sation-water heating (if installed)
12
13
14

Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level work,
nent aging. The spare parts contained in the packages will be such as construction site setup, general functional checks and
replaced by new original spare party, according to the manufac- visual inspection of the equipment. Once the maintenance
turer’s instructions, by our certified ABB employees. measures have been carried out, the switchgear is started up
again and a corresponding maintenance report is issued.

Service directory
Service package
– Standard maintenance ELK-01 1HDS604560R1000 – Measurement of switching speed
BBC, ABB – Visual inspection of the plug-in at present.
– Reading of the operation counter
Service package
– Standard maintenance ELK-01 1HDS604960R1000 – Inspection of the auxiliary switch
for the circuit breaker from manufacturers – Functional check of the
operating mechanism BBC, ABB pressure switch
(Retrofit solution with – Measurement of the charging time
HMB-4 available) for the hydraulic pump from
atmospheric pressure to No images are available
the end of pumping at present.
switching sequence
– Visual inspection of oil density /
switch linkage
Service package
– Standard maintenance ELK-01 1HDS604260R1000 – Replacement of the components
of the make-proof from manufacturers contained in the spare parts package
grounding switch BBC, ABB – Measurement of motor current No images are available
Depending on configuration, – Inspection of the auxiliary switch at present.
Spare parts packages and the end position switches
included: Control voltage: – Functional check of condensation-
1HDS604291R0125 110 V up to 125 V water heating (if installed)
1HDS604291R0220 220 V up to 250 V – including conversion of the switch lock
Service package
of isolators from manufacturers contained in the spare parts package
BBC, ABB – Measurement of motor current No images are available
Depending on configuration, – Inspection of the operating at present.
Spare parts packages mechanism linkage
included: Control voltage: – Inspection of the auxiliary switch
1HDS604361R0125 110 V up to 125 V and the end position switches
1HDS604361R0220 220 V up to 250 V – Functional check of condensation-
water heating (if installed)


5
Service directory
Service package
– Standard maintenance ELK-01 1HDS604160R1000 – Check of the SF6 pressure
of the SF6 gas supply from manufacturers and filling (if required *) 6
(dew point)
(proportion of air)
at present.
7
products (S02)
alarm pressures 8
Service package
BBC, ABB package
9
– Inspection of the switch setting
indicators
– Check of the bay locking No images are available
– Inspection of the blocking at present. 10
for the circuit breaker
operating mechanism
11
12
13
14

Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level
nent aging. The spare parts contained in the packages are work, such as construction site setup, general functional
original spare parts by our certified ABB employees according checks and visual inspection of the equipment. Once the
to the manufacturers instructions and will replace the existing maintenance measures have been carried out, the switch-
parts in the switchgear. gear is started up again and a corresponding maintenance
report is issued.

Service directory
Service package
– Standard maintenance ELK-02 1HDS605560R1000 – Measurement of switching speed No images are available
of circuit breakers from manufacturers or switching time at present.
BBC, ABB – Visual inspection of the plug-in
Service package
– Standard maintenance ELK-02 1HDS605960R1000 – Replacement of components con-
of the circuit breaker from manufacturers tained in the spare parts package
operating mechanism BBC, ABB – Functional check pressure switch
– Visual inspection of oil level indicator
Spare parts packages – Visual inspection of motor brushes
included: – Inspection of the auxiliary switch
1HDS605960R0100 – Functional check of the spring
( Retrofit solution with deflection switch
HMB-4 available ) – Pressure switch
– Measurement of charging time
of pumping
switching sequence
longitudinal gasket
– Functional check of condensation-
water heating (if installed)
– Visual inspection of the plug-in
Service package
grounding switch BBC, ABB – Visual inspection, functional check
– Measurement of the motor current
Spare parts packages – Inspection of the auxiliary switch
included: Control voltage: and the end position switches
1HDS605260R0110 110 V - 125 V – Functional check of the conden-
1HDS605260R0220 220 V - 250 V sation-water heating (if installed)


5
Service directory
Service package
of isolators from manufacturers contained in the spare parts package 6
BBC, ABB – Visual inspection, functional check
– Inspection of operating
included:
1HDS605360R0110
Control voltage:
110 V - 125 V
Inspection of the auxiliary switch
7
1HDS605360R0220 220 V - 250 V and the end position switches
Service package 8
– Standard maintenance ELK-02 1HDS605160R1000 – Check of the SF6 pressure and
of the SF6 gas supply from manufacturers filling (if required *)
(dew point)
9
products (S02)
– Gas density check 10
alarm pressures
Service package
– Standard maintenance
control cabinet
ELK-02
from manufacturers
1HDS605860R1000 – Replacement of the components
contained in the spare parts package
11
BBC, ABB – Visual inspection
– Inspection of switch setting indicators
– Check of the bay locking 12
– Inspection of the blocking for the No images are available
circuit breaker operating mechanism at present.
– Inspection of the protection release
on the relay or terminal strip 13
14
connectors of the control cables

Service packages for gas-insulated switchgear prevent The measures carried out on site include all higher-level work,
component aging. The spare parts contained in the packages such as construction site setup, general functional checks
are original spare parts by our certified ABB employees and visual inspection of the equipment. Once the maintenance
according to the manufacturers instructions and will replace measures have been carried out, the switchgear is started
the existing parts in the switchgear. up again and a corresponding maintenance report is is-
sued.

Service directory
Service package
– Standard maintenance ELK-03 1HDS606560R1000 – Visual inspection, functional check
of circuit breakers from manufacturers – Measurement of switching speed
BBC, ABB or switching time No images are available
– Visual inspection of the plug-in at present.
Service package
of the circuit breaker from manufacturers contained in the spare parts package
operating mechanism BBC, ABB – Visual inspection, functional check
included: Control voltage: – Inspection of the auxiliary switch
1HDS606960R0125 110 V - 125 V – Functional check of the spring
1HDS606960R0220 220 V - 250 V deflection switch
– Measurement of charging time for
the hydraulic pump from atmospheric
pressure to the end of pumping
switching sequence
longitudinal gasket
Service package
of the make-proof from manufacturers contained in the spare parts package No images are available
grounding switch BBC, ABB – Visual inspection, functional check at present.
Spare parts packages – Inspection of the auxiliary switch No images are available
included: Control voltage: and the end position switches at present.
1HDS606260R0999 – Visual inspection of the plug-in
connection of the control cables


5
Service directory
Service package
of the isolator and from manufacturers contained in the spare parts package 6
(Rotating isolator) – Inspection of operating
Depending on configuration, mechanism linkage
Spare parts packages
Included: Control voltage:
7
1HDS606391R0110 110 V - 125 V and the end position switches
1HDS606391R0220 220 V - 250 V – Visual inspection of the plug-in
Service package 8
– Standard maintenance ELK-03 1HDS606160R1000 – Check of the SF6 pressure and
of the SF6 gas supply from manufacturers filling (if required *)
(dew point)
9
– Measurement of the
decomposition products (S02)
alarm pressures
Service package
– Standard maintenance
of the control cabinet
ELK-03
from manufacturers
1HDS606860R1000 – Visual inspection
package
11
BBC, ABB – Check of the status signals / alarms
– Inspection of the switch setting
indicators
– Inspection of the protection at present.
release on the relay or terminal strip 13
14

Service packages for gas-insulated switchgear prevent compo- The measures carried out on site include all higher-level work,
nent aging.The spare parts contained in the packages are such as construction site setup, general functional checks
original spare parts by our certified ABB employees according and visual inspection of the equipment. Once the maintenance
to the manufacturers instructions and will replace the existing measures have been carried out, the switchgear is started
parts in the switchgear. up again and a corresponding maintenance report is is-
sued.

Service directory
Service package
– Standard maintenance ELK-04 1HDS607560R1000 – Visual inspection, functional check
of the circuit breaker from manufacturers – Measurement of the switching No images are available
BBC, ABB speed or switching time at present.
Service package
of the circuit breaker from manufacturers contained in the spare parts package
operating mechanism BBC, ABB – Visual inspection, functional check
included: – Inspection of the auxiliary switch
1HDS699900R0100 – Functional check of the spring
1HDS699900R0102 deflection switch
1HDS699900R0103 – Measurement of charging time for No images are available
1HDS699900R0104 the hydraulic pump from atmospheric at present.
1HDS699900R0105 pressure to the end of pumping
1HDS699900R0106 – Reading of the pump-start counter
1HDS699900R0107 – Check of the stored
1HDS670930R0102 switching sequence
1HDS670900R0124 – Visual inspection of oil density /
switch linkage
Service package
Depending on configuration, – Measurement of the motor current No images are available
Spare parts packages – Inspection of the auxiliary switch at present.
included: Control voltage: and the end position switches
1HDS606260R0999 – Visual inspection of the plug-in


5
Service directory
Service package
of the isolator and from manufacturers contained in the spare parts package 6
– Inspection of the operating
included:
1HDS607391R0110
Control voltage:
110 V - 125 V
7
and the end position switches
Service package 8
– Standard maintenance ELK-04 1HDS607160R1000 – Check of the SF6 pressure
of the SF6 gas supply from manufacturers and filling (if required *)
(dew point)
9
products (S02)
alarm pressures
Service package
– Standard maintenance ELK-04
of the control cabinet from manufacturers
1HDS607860R1000 – Visual inspection
package, visual inspection
11
BBC, ABB – Check of status signals / alarms
indicators
– Inspection of the protection at present.
release on the relay or terminal strip 13
14

Retrofit solutions for gas-insulated switchgear
Retrofitting is retroactive upgrading of This is why our engineers have devel-

older equipment in energy transmission oped retrofit solutions. These solutions
and distribution systems with the latest enable the use of modern SF 6-auto
state-of-the art components. Further- puffer switches with hydraulic spring
more, the focus is on environmental operating mechanisms to replace
protection requirements, systemoptimiza- older technology in existing gas-
tion systems engineering and increasing insulated switchgear.
personal safety.

EBK Retrofit solutions for single-phase
gas-insulated switchgear 1
The EBK retrofit solutions are adapted to high-maintenance circuit breaker

meet the customer’s technical and operating mechanism and older 3
economic requirements, without shutting graphite bursting disks can be up-
down the entire substation. graded with relatively little effort.
Existing switchgear with obsolete 4

circuit breaker quenching principles,
10
11
12
13
14

Retrofit solutions for single-phase gas-insulated switchgear
EBK-010
EBK-010 switchgear were produced between 1972 and 1974. The new EBK-SW21 retrofit circuit breaker is operated by a
The dual-pressure circuit breakers are first generation and can latest-generation hydro-mechanical HMB operating mechanism.
be exchanged without any problems through an adaptive
retrofit solution, requiring no major modifications.

Service directory
Retrofit solutions with EBK-010, GPFL021000 – Retrofit solution without
EBK-SW21 for circuit double busbar, current transformer
breakers with extension from manufacturers in “horizontal” design
and without integrated BBC, ABB
current transformer
Retrofit solutions with EBK-010, GPFL021000 – Retrofit solution including

EBK-SW21 single busbar integrated current transformer
for circuit breakers in “horizontal” design
with “vertical” operating
mechanism

EBK-020 1
2
EBK-020 switchgear were produced between 1972 and 1977. The new EBK-SW21 retrofit circuit breaker is operated by
The dual-pressure circuit breakers were essentially a further a latest-generation hydro-mechanical HMB operating
development of the first-generation circuit breakers. They can mechanism. 3

5
Service directory
Retrofit solutions with EBK-020, GPFL021000 – Retrofit solution
EBK-SW21 for circuit double busbar, without current transformer
breakers with extension from manufacturers in “horizontal” design 6
and without integrated BBC, ABB
current transformer
Retrofit solutions with EBK-020, GPFL021000 – Retrofit solution

7
EBK-SW21 and integrated single busbar including integrated
current transformer for circuit breakers current transformer
in “horizontal” design
with “vertical” operating 8
mechanism
10
11
12
13
14

EBK-030
EBK-030 switchgear were produced between 1972 and 1977. The new EBK-SW21 retrofit circuit breaker is operated
The dual-pressure circuit breakers were essentially a further by a latest-generation hydro-mechanical HMB operating
development of the first-generation circuit breakers. They can mechanism.

Service directory
Retrofit solutions with EBK-030, double GPFL021000 – Retrofit solution
EBK-SW21 for circuit busbar horizontal model
breakers with extensions
without integrated
current converter
Retrofit solutions with EBK-030, GPFL021000 – Retrofit solutions

EBK-SW1 single busbar vertical model
for circuit breakers

Retrofit solutions for three-phase gas-insulated switchgear
ELK-0 1
2
Using the ELK-0 retrofit solutions, ex- The components being replaced can
isting ELK-0 switchgear are modernized be overhauled by the ABB Service
Power Technologies and saved as
3
and components are upgraded to state-
of-the-art during operation. spare parts on a long-term basis.
10
11
12
13
14

ELK-01
In the early 1980s, ELK-01 switchgear were among the first Special modifications make it possible to replace the operat-
three-phase encapsulated switchgear. The switchgear were ing mechanism on existing circuit breakers with a latest-
operated using a hydraulic operating mechanism (ELKX). generation HMB hydro-mechanical operating mechanism.
A modern ELK-SW01 circuit breaker retrofit solution allows

you to replace the complete circuit breaker, including the

Service directory
Retrofit solution ELK-01, 40 kA, GPFL050100 – Replacement of the existing
for circuit breakers from manufacturers circuit breaker and the
ELK-SW01 BBC, ABB components contained in the
spare parts package
– Functional check
– Measurement of the switching
speed or switching time
– Inspection of the plug-in
Retrofit solution ELK-01, 40 kA, GPFL050100 – Replacement of the existing
ELK-SW01 with from manufacturers circuit breaker and the
voltage transformer BBC, ABB components contained
connection to the in the spare parts package
circuit breaker – Functional check
– Measurement of switching speed
or switching time
Retrofit solution ELK-01, GPFL050600 – Replacement of the circuit
for circuit breaker from manufacturers breaker operating mechanism
operating mechanisms BBC, ABB with HMB-4 and the components
contained in the spare parts
package
or switching time

ELK-02 1
2
ELK-02 switchgear were produced between 1981 and 1986. Special modifications give you the option of adapting the
The switchgear were operated using hydraulic operating older hydraulic operating mechanisms smoothly with a
mechanisms until 1985. From 1985 onwards, the switches latest-generation HMB hydro-mechanical operating 3
were fitted with compact hydraulic operating mechanisms. mechanism.
The ELK-SW02 retrofit circuit breaker allows you to exchange
the existing circuit breaker without any problems and with no
major modifications required. 4

5
Service directory
Retrofit solution ELK-02, 40 kA GPFL051800 – Replacement of the existing
ELK-SW02 with busbar circuit breakers and the
for replacement at bottom side, components contained 6
on circuit breakers from manufacturers in the spare parts package
ELK-02 BBC, ABB – Functional check
or switching time
7
Retrofit solution ELK-02, 40 kA with GPFL051800 – Replacement of the existing
ELK-SW02 busbar at top side, circuit breakers and the
for replacement from manufacturers components contained 8
on circuit breakers BBC, ABB in the spare parts package
ELK-02 – Functional check
– Measurement of the switching
speed or switching time
9
Retrofit solution of an ELK-02 GPFL051600 – Replacement of the existing
ELK-02-HA hydraulic from manufacturers circuit breaker operating mechanism
operating mechanism by BBC, ABB and the components contained 10
a new hydromechanical in the spare parts package
operating mechanisms – Functional check
HMB4 – Measurement of switching speed
or switching time
11
Retrofit solution of an ELK-02 GPFL051001 – Replacement of the existing
ELK-02-HKA hydraulik HMB4 circuit breaker and the
operating mechanism by components contained 12
a new hydromechanical in the spare parts package No images are available
operating mechanisms – Functional check at present.
HMB4 – Measurement of switching speed
or switching time 13
14

ELK-02

Service directory
Retrofit solution for ELK-02, GPFL051500 – Replacement of the existing
isolator and grounding from manufacturers isolator and grounding switches
switches BBC, ABB with a retrofit isolator /
grounding switch without a fast
acting grounding switch and
the components contained
in the spare parts package
or switching time

Retrofit solution for three-phase gas-insulated switchgear
ELK-03 1
2
ELK-03 switchgear were produced between 1987 and 1993 The ELK-SW03 retrofit solution now gives you the option of
and were the first series of switchgear to feature a hydraulic upgrading the existing circuit breaker from 31.5 to 40 kA.
spring operating mechanism of the AHMA series. From 1991 3
onwards, the auto-puffer chambers were installed, and these Special modifications enable you to use a latest-generation
are still used today. The associated savings in operating HMB hydro-mechanical operating mechanism.
power of over 8 % make it possible to use the smaller
AHMA1 operating mechanism. 4

5
Service directory
Retrofit solution ELK-03 GPFL051800 – Replacement of the existing
for circuit breakers circuit breakers, circuit breaker and the
ELK-SW03 40 kA components contained 6
with double busbar, in the spare parts package
from manufacturers – Functional check
BBC, ABB – Measurement of switching speed
or switching time
7
Retrofit solution ELK-03 GPFL051800 – Replacement of the existing
for circuit breakers circuit breakers, circuit breaker in Z form
ELK-SW03 40 kA and the components contained 8
with single busbar, in the spare parts package
from manufacturers – Functional check
BBC, ABB – Measurement of switching speed
or switching time
9
Retrofit solution ELK-03, GPFX053050 – Replacement of the existing
for HMB-1 operating from manufacturers circuit breaker operating
mechanism including BBC, ABB mechanism and the components 10
control cabinet contained in the spare parts package
to replace the existing – Functional check
operating mechanisms – Measurement of switching speed
AHMA-1 or switching time
11
Retrofit solution ELK-03, 1HDH111000 – Replacement of the existing
for integrated operating from manufacturers circuit breaker operating mechanism
mechanism to replace BBC, ABB and the components contained in 12
the hydraulic operating the spare parts package
mechanism / compact – Functional check
hydraulic operating – Measurement of the switching
mechanism components speed or switching time 13
HA / HKA – Inspection of the plug-in
14

Chapter 4
Service for high-voltage products and installations 1
> 50 to 420 kV
Circuit breaker operating mechanisms
2
Through our service for switchgear solutions for the operating mechanisms
components, we safeguard their opera- supplied by us on outdoor circuit- 3
tional reliability as well as the availability breakers, gas-insulated switchgear
of installation equipment in electrical and generator circuit breakers.
power distribution. Our services cover
all maintenance measures, including
4
provision of comprehensive retrofit
10
11
12
13
14

Hydromechanical spring operating mechanism AHMA
The hydraulic spring operating mechanism AHMA has been Depending on the operating period (10 years when set up in
designed in such a way that all of the operating mechanism open air or extreme indoor conditions, 20 years when set up
components are able to meet the requirements of its entire indoors) and years of production, parts are installed that
lifespan. Experience with the product has shown that there contain technical improvements to components.
are individual modules and components that are replaced or
serviced as part of preventive or future-oriented maintenance
measures.

Service directory
Spare parts package
– Basic package AHMA-1 1HDS670960R0100 Extensive basic package for
minor maintenance work
without removing the operating
mechanism from the equipment.
Spare parts package

– Consumables AHMA-1 1HDS670930R0102 Consumables to be provided.
Spare parts package

– Lubricants AHMA-1 1HDS670900R0124 Separately manageable
consumables, always used during
maintenance work.
Spare parts package

– Control cabinet AHMA-1 1HDS670960R0101 Spare parts required according to
manufacturer specifications for the
operating period.
Spare parts package

– Coupling AHMA-1 1HDS670960R0103 Spare parts required according to
manufacturer specifications after
10,000 switching operations ( CO ).
Spare parts package

– Throttle screws AHMA-1 1HDS670960R0110 Spare parts required according
to manufacturer specifications
to readjust switching speed.

Hydromechanical spring operating mechanism AHMA 1

5
Service directory
Spare parts package
– Spring housing, AHMA-1 1HDS670960R0117 Replacement only in the case of
horizontal defective parts. 6
Spare parts package

– Piston rod AHMA-1 1HDS670960R0118 Replacement only in the case of
7
defective parts.
8
Spare parts package
– Accumulator piston AHMA-1 1HDS670960R0119 Replacement only in the case of
defective parts.
9
Spare parts package
– Pump module AHMA-1 1HDS670900R0114 Spare parts required according to
manufacturer specifications for the 10
operating period or 10,000 switching
operations ( CO ). Applies to operating
mechanisms produced before 1990.
Spare parts package
– Spring package AHMA-1 1HDS670960R0123 Replacement only in the case of
11
defective parts.
12
13
14


Service directory
Spare parts package
– Pressure switch AHMA-1 GPFX052250R0057 Replacement in the event of defective
bracket parts and problems with the function
of the spring deflection switch.
Spare parts package

– Changeover AHMA-1 1HDS699900R0104 Replacement of gasket in the event
poppet valve of maintenance work and internal
leakages.


5
Service directory
Spare parts package
– Basic package AHMA-4 1HDS670900R0100 Extensive basic package for
minor maintenance work 6
Spare parts package

7
8
Spare parts package
– Lubricants AHMA-4 1HDS670900R0124 Separately manageable consumables.
Always used during maintenance
work.
9
Spare parts package
manufacturer specifications after 10
10,000 switching operations ( CO ).
Spare parts package

11
– Throttle screws AHMA-4 1HDS670900R0110 Replacement in the case of leakages
and if the switching speed deviates
from manufacturer specifications.
12
Spare parts package
– Complete casing AHMA-4 GPFX052074R0002 Spare parts required according to
manufacturer specifications for the 13
operating period.
14


Service directory
Spare parts package
– Spring stroke switch AHMA-4 1HDS670930R0106 Replacement in the case
Switzerland of defective micro switches.
Spare parts package

– Spring stroke switch AHMA-4 1HDS670930R0107 Replacement in the case
USA of defective micro switches.
Spare parts package

– USR valve AHMA-4 1HDS670930R0113 Technical improvement to
USR valve in the case of oil leaks
and operating mechanisms
produced before 2001.
Spare parts package

operations (CO). Only applies to
operating mechanisms produced
before 1990.
Spare parts package
– Set of terminal AHMA-4 1HDS670900R0116 Spare parts package for sealing bush
connector and gaskets in accordance with
manufacturer specifications. To be
replaced in the event of leakages.
Diameter: D = 16 and D = 18
Spare parts package
– Accumulator piston AHMA-4 1HDS670900R0119 Spare parts package for set of
pistons in accordance with


5
Service directory
Spare parts package
– Changeover AHMA-4 1HDS670930R0122 Replacement of gaskets in the
poppet valve event of maintenance measures 6
and internal leakages.
Spare parts package

– Disk spring stack AHMA-4 1HDH112040R9010 Replacement only in the event
7
of visible damage or defects.
10
11
12
13
14


Service directory
Spare parts package
– Basic package AHMA-8 1HDS670930R0100 Minor maintenance work
Spare parts package

Spare parts package

– Lubricants AHMA-8 1HDS670900R0124 Separately manageable
consumables.
Always used during maintenance work.
Spare parts package

manufacturer specifications after
10,000 switching operations (CO)
Spare parts package

operations (CO). Only applies to
before 1988.
Spare parts package
– Set of terminal AHMA-8 1HDS670930R0116 Spare parts package for sealing bush
connector and gaskets in accordance with


5
Service directory
Spare parts package
– Set of pistons AHMA-8 1HDS670930R0119 Spare parts package for set of
pistons in accordance with 6
manufacturer specfications. To be
Spare parts package
– Throttle screw AHMA-8 1HDS670930R0110 Replacement in the case of leakages
7
and if the switching speed
deviates from manufacturer
specifications.
8
Spare parts package
– Spring stroke switch AHMA-8 1HDS670930R0106 Replacement in the case of
Switzerland defective micro switches.
9
Spare parts package
– Spring stroke switch AHMA-8 1HDS670930R0107 Replacement in the case of
USA defective micro switches. 10
Spare parts package

– Complete casing AHMA-8 GPFX052093R0002 Spare parts required according to
11
operating period.
12
13
14


Service directory
Spare parts package
– USR valve AHMA-8 1HDS670930R0113 Technical improvement to USR
valve in the case of oil leaks and
before 2001.
Spare parts package

– Changeover poppet AHMA-8 1HDS670930R0122 Replacement of gaskets in the
valve event of maintenance measures
Spare parts package

– Disk spring stack AHMA-8 1HDH112040R9030 Replacement only in the event of
visible damage or defects.

Hydromechanical spring operating mechanism HMB 1
2
The hydraulic spring operating mechanism HMB is a second serviced as part of preventive or future-oriented mainte-
generation operating mechanism that has been on the nance measures. Depending on the operating period (10
market since the beginning of the 1990s. years when set up in open air or extreme indoor conditions, 3
20 years when set up indoors) and years of production,
It has a more compact design than the AHMA in order to parts are installed that contain technical improvements to
cover an even greater range of applications. components.
4
Experience with the product has shown that there are
individual modules and components that are replaced or

5
Service directory
Spare parts package
– Pump module HMB1 1HDS699900R0100 Spare parts required according
to manufacturer specifications 6
for the operating period or
10,000 switching operations (CO).
Spare parts package

– Memory module HMB1 1HDS699900R0102 Replacement of gaskets in the
7
event of maintenance measures
8
Spare parts package
– Working module HMB1 1HDS699900R0103 Replacement of gaskets in the
9
Spare parts package
– Changeover HMB1 1HDS699900R0104 Replacement of gaskets in the
poppet valve event of maintenance measures 10
Spare parts package

– Spring stroke switch HMB1 1HDS699900R0105 Spare parts package for
11
replacement of defective switching
mechanism excluding switching
element.
12
13
14

Hydromechanical spring operating mechanism HMB

Service directory
Spare parts package
– Consumables HMB1 1HDS670930R0102 Consumables to be provided.
Spare parts package

– Lubricants HMB1 1HDS670900R0124 Separately manageable
consumables.
Always used during
maintenance work.
Spare parts package

– Set of piston rods HMB1 1HDS699900R0106 Replacement of gaskets in the
Diameter: D = 12
Spare parts package

Diameter: D = 14


5
Service directory
Spare parts package
to manufacturer specifications 6
for the operating period or
Spare parts package

7
8
Spare parts package
– Working module HMB2 1HDS699910R0103 Replacement of gaskets in the
9
Spare parts package
– Control block HMB2 1HDS699910R0104 Replacement of gaskets in the
event of maintenance measures 10
Spare parts package

– Spring deflection HMB2 1HDS699900R0105 Spare parts package for
11
switch replacement of defective switching
mechanism or switching element.
12
13
14


Service directory
Spare parts package
Diameter: D = 14
Spare parts package

Diameter: D = 16
Spare parts package

– Consumables HMB2 1HDS670930R0102 Separately manageable
consumables.
Spare parts package

– Lubricants HMB2 1HDS670900R0124 To be replaced in the event
of maintenance measures.
Always used during
maintenance work.


5
Service directory
Spare parts package
– Basic package HMB4 1HDS699930R0100 Extensive basic package for minor
maintenance work without 6
removing the operating mechanism
from the equipment.
Spare parts package

– Lubricants HMB4 1HDS670900R0124 To be replaced in the event of
7
maintenance measures.
Always used during
maintenance work.
8
Spare parts package
– Consumables HMB4 1HDS670930R0102 Separately manageable
consumables.
9
Spare parts package
– Clamping piece, HMB4 1HDH111088R0001 Spare parts required according to
complete manufacturer specifications after 10
Spare parts package

– Throttle screw HMB4 1HDS699930R0110 Replacement in the case of
11
leakages and if the switching speed
deviates from manufacturer
specifications.
12
Spare parts package
to manufacturer specifications
for the operating period or 13
14


Service directory
Spare parts package
– Tank 18 HMB4 1HDS699930R0116 Replacement of gaskets in the
Spare parts package

– Tank 22 HMB4 1HDS699930R0117 Replacement of gaskets in the
Spare parts package

– Piston rod HMB4 1HDS699930R0118 Replacement of gaskets in the
Spare parts package

Spare parts package

– Control block HMB4 1HDS699930R0122 Replacement of gaskets in the
Spare parts package

– Complete casing HMB4 1HDH111130R1001 Spare parts required according to
operating period.

1
10
11
12
13
14

Chapter 5
Service for high-voltage products and installations 1
> 50 to 420 kV
High-voltage outdoor circuit breakers
2
ABB’s air-insulated circuit breakers are The technical improvements recognized

delivered worldwide. Ongoing further during the course of the product life- 3
development on this product up to create cycle are discussed with the customer
of a gas-insulated high voltage compo- and incorporated into the equipment
nents had the aim of avoiding downtime, during maintenance work.
increasing availability and minimizing main-
4
tenance work. Our various graded spare parts packages
for maintenance measures all comprise
The aim of maintenance measures on technical improvements and contribute 5
air-insulated high-voltage switching towards upgrading the equipment to
devices is therefore to increase availabil- the latest technology in a cost-effective
ity with optimized outlay, as well as to and environ mentally sound way. 6
keep the equipment running reliably.
10
11
12
13
14

Service for high-voltage products and installations
High-voltage outdoor minimum-oil-volume circuit breakers

Service directory
Spare Parts package
– Reduced TR 123 d 1HDS620501R0100 Maintenance package for TR 123
maintenance package circuit breaker with USR valve.
for TR circuit-breaker The reduced maintenance package
with USR valve covers all necessary materials, such
as seals, bearings, various spare
parts, and the material needed
for overhauling the USR valve.
Spare Parts package
– Reduced TR 123 d 1HDS620502R0100 Maintenance package for TR 123
maintenance package circuit breaker wih USK valve.
for TR circuit-breaker The reduced maintenance package
with USK valve covers all necessary materials
reqauired, such as seals, bearings,
various spare parts, and the material
needed for overhauling the USK
valve.

High-voltage outdoor circuit breakers 1
2
Since 1987, filters have been attached to the high voltage
outdoor circuit breaker ELF series.
3
Circuit breakers delivered before that time have to be
retrofitted immediately.

5
Service directory
Spare parts package
– Lubricants ELF 1HDS644500R0101 Comprises oils, greases,
lubricants and cleaning agents 6
for simple inspections.
Spare parts package

7
– Basic package ELF 1HDS644500R0100 Standardized basic package
includes gaskets and fairly small
consumables for simple inspections.
8
Spare parts package

– Filter retrofit ELF SF 2-1 1HDS631502R0104 The package serves for modification
ELF SL 2-1 ( filter retrofit ) or can also be used for
9
replacing the filters.
10
Spare parts package
– Seals ELF SF 2-1 1HDS631502R0103 Separate package for seal replace-
for pole columns ELF SL 2-1 ment at the circuit-breaker`s pole
columns
11
12
13
14

High-voltage outdoor circuit breakers

Service directory
Spare parts package
– Material, filters and ELF SF 2-1 1HDS622501R0103 The spare parts package contains
accessories for all materials, required for retrofitting
pole column SF6 filters, checking the contact
system, and replacing the seals of
the pole columns.
Spare parts package

– Material for the ELF SF 2-1 1HDS631502R0105 Package for modifying the common
Common control block control block in conformity with the
manufacturer`s stipulations.
Spare parts package

– Lage maintenance ELF 123 nc 1 h 1HDS622501R0100 Spare parts package including all
package materials required for maintaining
change-over seat valves, Hänchen
cylinders, etc.
Spare parts package

– Electronic ELF 123 nc 1 h 1HDS625910R0100 Modernization of the existing
pressure switch unit ELF 2-1 oil-pressure switch to regulate the
of SF6 high voltage outdoor circuit
breaker.
Spare parts package
– Electronic ELF 123 nc 1 h 1HDS625915R0100 Modernization of the existing
pressure switch unit ELF 2-1 oil-pressure switch to regulate the
of SF6 high voltage outdoor circuit
breaker.

SF6 high voltage outdoor circuit breakers 1
2
Modules for air-insulated circuit breakers were gradually The existing modules are usually integrated into standar-
optimized during the last years and they contain, beside dized service packages and offered as a service.
original spare parts, auxiliaries and lubricants in accordance 3
with manufacturer specifications which are necessary for
inspections and maintenance measures for all the different
switchgear types.
4

5
Service directory
Spare parts package
– Lubricants ELF SV 2-1 1HDS644500R0101 Comprises oils, greases,
lubricants and cleaning agents 6
Spare parts package

7
– Basic package ELF SV 2-1 1HDS644500R0100 Standardized basic package
8
10
11
12
13
14

SF6 high voltage outdoor circuit breakers

Service directory
Spare parts package
– Lubricants LTB 123-170 D1 1HDS644500R0101 Comprises oils, greases,
lubricants and cleaning agents
Spare parts package

– Basic package LTB 123-170 D1 1HDS644500R0100 Standardized basic package
Spare parts package

– Seals for pole columns LTB 123-170 D1 1HDS621501R0103 The package contains all seals,
Polsäule With HMB1 operating required for Opening the pole No images are available
mechanism column. at present.
Spare parts package

– Circuit-breaker LTB 123-170 D1 1HDS621502R0103 The package covers all materials
Flange replacement With HMB1 operating required for a flange replacement
with bursting disk mechanism with bursting disk, e.g. seals,
connection pot, new filters, etc.
The flanges are supplied only as
replacements for the old ones.
Spare parts package
– Circuit-breaker LTB 123-170 D1 1HDS621503R0103 The package covers all materials
Flange replacement With HMB1 operating required for a flange replacement
without bursting disk mechanism job, e.g. seals, connection pot, new
new filters, etc.
The flanges are supplied only as
replacements for the old ones.

1
10
11
12
13
14

Chapter 6
Service for high-current systems and installations 1
High-current systems are one of the key maintenance on bus-ducts to the latest
technologies in power plants. applications of monitoring and diagnos- 3
tics.
Since the mid-1960’s, ABB has equipped This is done through continuous tem-
and converted more than 700 power perature fluctuations scanning by 4
plant units worldwide with isolated phase multiple arranged pyrometers. Our
bus-ducts. innovation and quality are key features
for our product and service offerings in 5
All ABB bus-ducts are installed and the high-current technology.
commissioned by certified specialist,
thus a maximum of safe and high quality All of ABB isolated phase bus-ducts
power plant operation is guaranteed. transfer current rates up to 50 kA and 6
cover the voltage levels up to 40 kV,
Our comprehensive service portfolio in with peak short-circuit currents from
the range of enclosed and open high- > 1000 kA. 7
current systems ranges from regular
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Service Power Technologies | Product catalog - Service for high-current systems and installations 6-1
Service for high-current systems and installations

Service directory
o w
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f o
i ll
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6-2 Product catalog – Service for high-current systems and installations | Service Power Technologies
Service for high-current systems and installations
1

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Service directory
Spare parts package
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Service Power Technologies | Product catalog - Service for high-current systems and installations 6-3
6-4 Product catalog – Service for high-current systems and installations | Service Power Technologies
Chapter 7
Service for medium-voltage and high-voltage products 1
Diagnosis service
2
The diagnosis specialist is confronted benefits, the measurement technology

by a wide range of customer-specific part, such as condition assessment, 3
problems. is divided into routine tests, visual
inspections and detailed investigations.
With a view to maximizing customer
4
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Service Power Technologies | Product catalog – Diagnosis service 7-1

Service for medium-voltage and high-voltage products
Measuring and testing devices for diagnosis

Service directory
Infrared thermography For all outdoor Detecting hidden hot
(IR) switchgear installaltions spots using infrared cameras,
e. g., contact problems, high
transition resistances, asymmetric
or overly high load
Blockages in heating or No images are available
cooling circuits, tears in insulators. at present.
Heat accumulation due to
construction errors
Malfunctions in secondary systems
Low-voltage systems
(e. g. defective relays)
Acoustic partial Recording the mechanical energy
discharge measurement Gas-insolated medium- released by PD using an
and high-voltage ultrasound measurement system on
installations and electrical equipment accessible from
transformers outside, for instance.
Making it possible to detect and
locate not only the outer
partial discharge measurement,
e. g. corona, but also the inner
partial discharge measurement,
e. g. hopping particle.
Conventional Gas-insolated Broadband PD measurement using a
discharge measurement medium- and high- coupling capacitor on, for instance
voltage cabel- gas-insulated switching systems and
implementation voltage transformers, in accordance
with IEC 60270 and verification of
the insulation system
7-2 Product catalog – Diagnosis service | Service Power Technologies

and installations rated between 6 and 420 kV 1
2

5
Service directory
artial discharge Detection of the EM wave
measurement using High voltage determined by PD in the UHF
UHF method voltage installations measurement range using the UHF 6
with UHF sensors antenna, UHF sensors, monitor
and spectrum analyzer; for instance,
on gas-insulated switchgear
Gas-in-oil analysis
and conduits
Early recognition of electrical
7
Oil-insulated high- errors in the interior of the No images are available
voltage devices equipment investigated at present.
by determining the cracked
gas dissolved in oil 8
Physical / chemical Investigation of oil samples with
insulating Oil-insulated high- regard to color, purity, odor, water
oil investigations voltage devices content, neutralization value,
saponification number, breakdown
voltage, dielectric loss factor
9
or refractive index as per DIN 57370
Furfurol analysis Determining the degree of
Oil-insulated high- depolimerization of cellulose in oil /
voltage devices paper insulation and making it No images are available 10
possible to obtain direct indications at present.
of the mechanical strength of
paper insulation and timber joints
C / Tand measurement
in transformers
Measuring the capacity and
11
hight voltage loss factor in the dielectric medium
transformers, of the insulation, for instance. No images are available
Power transformers Analyzing and assessing the at present.
Voltage transformers quality or trend of insulation 12
Conduits by comparing measurement data
taken at an early stage
13
14


Service directory
FDS (Frequency Domain Operating conditions: Measuring the capacity and
Spectroscopy) Oil-insulated high- loss factor of the insulation
voltage devices at different frequencies
on, for instance:
– Power transformers
– Voltage transformers
– Cables
– Conduits
– Generators
Assessing the state of oil and
solid insulation, humidity content
in the solid insulation and other
possible insulation problems
FRA (Frequency Operating conditions: Determining changes, e. g.,

Response Analysis) Oil-insulated high- deformation and displacement of the
voltage devices coils on, for instance, transformers
and voltage transformers by means
of comparing the frequency-
dependent transmission functions
Switching time / Operating conditions: Measuring the switching time and

switching speed – Isolators switching speed of different
measurements – Fast-acting rounding combinations of switching
switch operations (e. g., O; C; CO; OCO)
of, for instance.
Dynamic Operating conditions: Measuring the contact resistance

resistance measurement – Circuit breakers of, for instance, circuit breakers
– Generator switch and generator switches and making
it possible to assess the state of
the pre-arcing electrode

2

5
Service directory
Insulation measurement Operating conditions: Measuring the insulation resistance
All High-voltage products of system parts, such as:
– Cables 6
– Partition insulator
– Voltage transformer etc.
Assessment or determination
Oscillation measurement Operating conditions: Measuring the oscillation amplitude,

7
static and rotating oscillation acceleration,
engine oscillation speed of vibrating parts,
machines and systems. No images are available
Detecting medium-term and at present. 8
long-term damage caused by
material fatigue or cracks.
High-voltage test Operating conditions: High-voltage test on gas-insulated

All High-voltage products witching systems with test voltage
9
on switching systems before they
are finally connected as per
specification or in accordance
with relevant regulations. No images are available 10
The required test voltage can be at present.
established in the traditional way
using a high-voltage test transformer
or using modern resonance testing
equipment.
11
Partial discharge Operating conditions: Installation and commissioning
monitoring / Gas-insolated both the online and the offline PDM
PD monitoring (PDM) high-voltage system on, for instance, 12
installations and gas-insulated switching systems.
Generator switch Possible additional service,
e. g., training and trouble-shooting.
13
14

As part of our service support capabilities, we also offer an The engineering, plus modification/installation of system
option for system-integration of individual measuring and integration into the existing configuration will usually be carried
testing instruments into existing substations or for upgrading out during the regular standstill times and will thus not cause
also equipment. any additional downtime.

Service directory
Assembly:
Numerical monitoring BISS 1HDS112239M0001 Including radiation pyrometer
system for SF6-high- CT09: K6-ABB DC / DC circuit
voltage and generator converter 200 / 24 V, connecting
breakers. cables spec. plug connector / plug
Pyrometer accessories: connector coupling insulating disks,
DC / DC circuit converter fixing material set.
sundry connecting cables – Contact pitting computation
4 x 2 x 0,25 – Total of currents switched
– Total of operating cycles
– Total of currents switched
– Temperature of the arcing chamber
– Temperature monitoring
– SF6 gas density
– Operating time
– Measurement of currents and
voltages
– Acquiring and displaying the
switchgear positions
– Moisture measurement
Service package:
– Erection and – Cut-out for installing BISS, cut for
commissioning accommodating BISS.
including programming Cabling of the device in the control
of the numerical cubicles and converter.
– Mounting the pyrometers with
bracket at the breaker.
– Cabling of the individual pyro-
meters (3 phases) to circuit-
breakers and BISS.
– Setting the alarms and starting
the device up.
– Performing trial switching opera-
tions and function checks.
– Familiarization and handing-over
of the system to the operator with
documentation.

2

5
Service directory
Earthing measuring HW2S 1HDS412000P0001 The HW2S is used to measure the
instrument complete set earthing resistance of overhead
The HW2S is used for transmission line masts with 6
the complete set. overhead earth wires fitted.
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Chapter 8
1
Servicetools for medium-voltage and high-voltage products
2
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Service Power Technologies | Servicetools – Product catalog 8-1


Service directory
Standard tool set 1HDS112799R6505 Toolbox for all installation
Installation - 01 and erection work.
Wirer box without 1HDS112799R6507 Toolbox for erection and cabling of

electrical devices - 02 switches, control cabinets and
similar secondary systems.
Instrument lead box,, 1HDS112799R6501 Basic tool set with reduced

multi-purpose complexity for standard procedures
cabling on site. All toll sets can be easily
tools- 03 retrofitted with more tools for
full-service work.
Tool set for 1HDS112799R6504 The tool set for ligth-current

light-current - installation work is equipped with -,
installation - 04 installation, measuring and repair -
tools for work in the light-current
range.
8-2 Product catalog – Servicetools | Service Power Technologies

1

5
Service directory
SF6-measuring 1HDS112799R6509 Toolbox for GIS service work -
instruments box - 05 Service with gas filling and
measuring device, cylinder pressure - 6
reducing set for nitrogen und SF6,
2 x 15 m hose set, various DILO
screw couplings and thermometer
SF6-toolbox without 1HDS112799R6510 Toolbox for erection work in the

7
electrical devices - 06 GIS field. Also contains various
GIS specialized tools.
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Service directory
SF6 –enclosed test The switching Test Adapter is
adapter for 1- und intended specifically for phase-
3-phasige tests: selective high-voltage testing on
– Changeover test adapter 1HDG114850R0001 EXK-0, ELK-04 and ELK-14 (245)
complete, standard gas-insulated substations (GIS).
– Additional parts UA 1HDG114850R0002 In addition, its 4-flange casing can
connection ELK-14 be used for adapting the test
– Additional parts 1HDG114850R0003 modules to be used on single-phase
connection for test plug ELK-14 (300) GIS installations.
– Connection variant 1HDG114895R0100
complete ELK-04
– Connection variant 1HDG114896R0100
complete ELK-04
including 245 kV
connections
– Transport crate 1HDS112237P0001
changeover test adapter
Additional parts and
connections
8-4 Product catalog – Servicetools | Service Power Technologies

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Optimized solutions – the key to success
9-1 Product catalog – System service | Service Power Technologies

We offer our customers an end-to-end 1
service with extensive solutions for
power transmission and distribution 2
systems. Thanks to our long time
experience, we can provide system 3
expertise and optimized maintenance
concepts. 4
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Service Power Technologies | Product catalog – System service 9-2

Chapter 9
System service for installations rated up to 420 kV
ABB has more than 100 years of experi- This includes extension and modernizing
ence worldwide in the construction of primary technology systems, including
gas-insulated and air-insulated switch- project management, engineering, as-
gear ranging from very high voltages to sembly and commissioning.
low voltages.
In addition, we offer comprehensive
With regards to provide an end-to-end preventive and corrective maintenance
service required by our customers, we as a system service in conjunction
offer extensive solutions for the systems with service agreements.
and components used in power trans-
mission and distribution.

Commissioning for control and protection technology 1
Service: Commissioning for control and protection technology / system commissioning

5
Article number: Project-based
Customer benefits: Once the assembly work has been completed, experienced ABB service specialists carry out all 6
required acceptance tests for the systems and components installed and release the systems for
operation.
The Service Power Technologies staff take care of commissioning for complete systems, including
any third-party products used.
7
Content of the service: – Specialist project management for protection and control technology
– Planning and coordinating commissioning
– Commissioning primary technology switching systems 8
– Performing high-voltage tests in accordance with legal regulations and guidelines
– Commissioning all substation control systems,
including connecting them to existing remote control stations
– Commissioning protection equipment and complex protection systems in low-voltage, medium- 9
voltage and high-voltage networks from various manufacturers
– Commissioning data transmission systems
– Commissioning generator protection equipment,
excitation systems and fast-switching devices
– Carrying out all common current and voltage transformer tests 10
– Transformer commissioning including function inspections
for fan control and tap changer operating mechanisms
– Works approval and factory acceptance tests in ABB’s own test environment
and / or on supplier premises 11
– Quality inspections
– Commissioning for devices from various manufacturers, including:
ABB: Relion® (IED670) / REx316 *4 / REx5xx / REB500 / Spacom
Siemens: Siprotec4 / Siprotec3
Areva: MICOM 12
Expense: In line with requirements specification
13
14

Site management and assembly
Service: Construction management and assembly monitoring
Customer benefits: Overall or partial management of construction sites as well as monitoring and implementation
of assembly work by experienced and certified ABB construction managers.
Planning and coordination of construction work from construction site

mobilization to the end of the project.
Systems and components are mounted, installed, tested and

made available for commissioning the system.
Content of the service: Construction management and assembly comprise:

– Planning, assembly expense and assembly process
– Planning, selecting and coordinating the assembly personnel and assembly company
– Coordination and reporting with project management and end customer
– Coordinating the individual technical workers on site
– Coordinating construction site logistics
– Ensuring and checking the work performed and assuring quality
– Monitoring the schedule and assembly goals
– Providing specialist technicians
– Adherence to all safety and quality standards, environmental protection and disposal guidelines
Construction management and assembly for the following systems:

– Transformers
– Gas-insulated and air-insulated high-voltage systems
– Gas-insulated and air-insulated medium-voltage systems
– Emergency power supply and battery system
– Steel constructions, bus bars, grounding system
– Cables, including cable grip systems and support systems
– Air conditioning and ventilation system
– Protection system and devices
– Substation control technology / automation and control devices
– Communication systems

1
Service contracts
Service: Service agreement

5
Customer benefits: Defining an individual service agreement for specific products 6

and system parts from our broad range of services.
Individual activities are coordinated and tailored to system operation.

The aim is to achieve minimum downtime in running processes.
7
– Early recognition of system parts at risk of failure by service specialists.
– Services at transparent costs to retain the system status.
Content of the service: – Hotline and on-site service with guaranteed response time for fault rectification 8
– Damage analysis and corrective maintenance
(i.e., all measures to restore the target status)
– Plannable maintenance measures (i. e., inspections and maintenance measures
that are necessary to obtain the target status as well as to determine and assess 9
the actual status)
– Non-plannable maintenance, i. e. trouble-shooting and repairs to restore availability
– Spare parts management in the form of requirements determination, spare parts
packages and processing
10
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14

System modernization and retrofit
Service: Modernization and retrofit project
Customer benefits: Modernizing systems and subsystems in line with system condition, lifecycle and the availability
of spare parts through targeted interventions and modifications in the existing system.
The aim is to avoid making changes to the existing infrastructure; for instance, the distribution
station and power cables. The aim of the project is to ensure that the system is ready for operation,
has a reliable power supply and is highly available while also improving user friendliness by
incorporating modern functionality.
Progressive modernization within the maintenance budget and minimum interruption to system
operation.
Cost reduction thanks to a modern power supply: improved energy efficiency, reduction in down-
time and lower maintenance costs.
Content of the service: The projects include the provision of all products and services
beginning with design and planning right through to the entire project processing.
The measures cover not only the primary and secondary technology,
but also auxiliary systems and additional systems:
– Transformers, high-voltage systems, medium-voltage systems,
low-voltage sub-distribution boards, compensation and filter systems
– Protective devices, automation and control devices, substation control technology
– Communications systems
– Self-sufficiency, uninterruptible power supply, emergency power systems

Switchgear extension 1
Service: Switchgear extension and modification

5
Customer benefits: Expanding substations in the transmission and distribution network through changed network 6
utilization and network concepts as well as increasing demands on supply reliability.
Expanding substations in distribution networks and industrial networks in conjunction with

modifying the network structures or supplying additional processes and consumers.
7
Content of the service: Designing and planning the expansion or modification measures as well as processing and
delivery of the overall project by ABB.
Not only primary and secondary technology, but also auxiliary systems and additional systems 8
may be included in the project scope. Expansions are adapted to the existing system and
incorporated into the protection and control system.
Defining the expansion planning and system expansions, taking account of:
– System status
9
– Network utilization
– Security of supply
– Reduction of downtime
– Budget planning 10
– Environmental aspects

11
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Assessment of systems and installations
Service: System assessment and analysis
Customer benefits: Customers obtain an in-depth assessment of the status of their system. This provides
recommended actions based on results from system inspections and checks, including:
– Statements regarding reliable further operation
– Estimates regarding the remaining service life
– Advice regarding the switching system design
– Recommendation for strengthening measures
Content of the service: Visual inspection of the entire system, system inspection and thermography as per system checklist.
Inspection as per checklists by an ABB specialist for:

– Circuit breakers
– Isolators
– Converters
– Surge arresters
– Transformers
– Secondary installations
– Protection
– Calculations of the installaltions thermal and dynamic protection against short circuits
– Status assessments and material analyses with the aid of specialized companies
– Reporting on the basis of the tests and inspections

Maintenance measures on systems and installations 1
Service: Maintenance projects

5
Customer benefits: Maintenance projects comprise all inspections, maintenance work and repairs that are carried out 6
tailored to system operation, activation options and the system status.
The customer’s contact person is a service specialist who plans and processes
not only internal ABB services, but also services by third-party companies.
7
The aim is to increase system availability and the service life of the existing system. In conjunction
with maintenance projects, necessary maintenance measures on the various components and
system parts for power distribution are planned and carried out.
8
Content of the service: Maintenance projects are planned and processed in close collaboration with the customer and
can be offered for the entire power transmission and distribution network:
– Maintenance measures are tailored to production processes and switch-off planning
– Maintenance for ABB and third-party products
– Planning of measures based on the system documentation or a picture of the system
9
– Consideration of the product lifecycles of individual system parts
– Deployment planning for service specialists
– Management of subcontractors
– Construction site management and logistics including all material and spare parts planning 10
– Documentation of the maintenance measures carried out and recomendations for further
measures
Expense: Determined individually in accordance with scope of service 11

and on the basis of the systems and technology involved
12
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14

Corrective maintenance for systems and installations
Service: Corrective maintenance
Customer benefits: Top-speed fault rectification, repairs and spare parts delivery in the event of a disaster.
Restoration of system availability and reduction of downtime. Professional support
in the event of faults or damage by a team of qualified and experienced engineers.
Content of the service: – Recording damages to determine and assess the actual status
– Rectifying faults, dealing with damages and performing repair work (i.e., measures to restore
the target status)
– In the event of major damage or accidents also appraisal work placing an emphasis
on protection (protection philosophy, settings and functions).
– Spare parts delivery
Expense: Price on request

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Chapter 10
Training seminars for medium-voltage and high-voltage 1
2
Our technical training aims at incorpo-

rating the knowledge of ABB products 3
directly into the processes of our
customers. Various course packages are
available for this purpose.
4
The training is provided in accordance
with standards that apply worldwide.
5
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Service Power Technologies | Product catalog – Training seminars 10-1

Training seminars for medium-voltage and high-voltage
Operation training for installations
Service: Operation training for installations
Article number:
Customer benefits: The target group for this training seminar is operation and maintenance staff for installations. Staff
are familiar with the installations structure and know how it works. Reliable operation and visual
inspections ensure that the installation works just as it should, with maximum availability. In the
event of an error, the reduction of downtime / service time is supported by the qualified error
description or the implementation of minor error rectification work.
Content of the training: The introduction to switching system technology covers, amongst other things, the individual
modules and components. This makes the structure, function and special features of the various
components clear. Alongside work safety rules, the seminar looks at how to operate the system.
In performing minor error rectification work, staff are equipped for the tasks involved in operating
the system and ensuring system availability.
10-2 Product catalog – Training seminars | Service Power Technologies

products and installations rated between 6 bis 420 kV 1
Operation and maintenance training for circuit breaker
operating mechanisms 2
Service: Operation and maintenance training for circuit breaker operating mechanisms
5
Article number:
Customer benefits: Staff are familiar with the circuit breaker operating mechanism’s structure and know how it works. 6
Reliable operation and visual inspections of the operating mechanism ensure that the installation
works just as it should, with maximum availability. In the event of an error, the reduction of
downtime / service time is supported by the qualified error description or the implementation of
minor error rectification work.
7
Content of the training: The introduction to operating mechanism technology covers, amongst other things, the indi-
vidual modules and components. This makes the structure, function and special features of the
various components clear. Alongside work safety rules, the seminar looks at how to operate the
operating mechanism. In performing minor error rectification work, staff are equipped for the tasks 8
involved in operating the system and ensuring system availability.

9
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13
14

Training seminars for medium-voltage and high-voltage products
New assembly training for installations – basics
Service: New assembly training for installations – basics
Article number:
Customer benefits: Staff are familiar with the switching system’s structure and know how it works. By being familiar with
and implementing the technical requirements, occupational safety provisions and assembly steps,
staff can install the installations correctly in accordance with manufacturer specifications.
In the event of an error, the reduction of downtime / service time is supported by the qualified error
description or the implementation of minor error rectification work. This basic course in the
manufacturer’s plant provides an initial overview, allows participants to acquire knowledge and
practice skills many times over, and provides an opportunity for questions, explanations and
technical and organizational connections.
Content of the training: The introduction to switching system technology presents, amongst other things, the individual
modules and components. This makes the structure, function and special features of the various
components clear. This is followed by occupational safety rules, ambient conditions and environ-
mental conditions. The theoretical knowledge is put into practice by performing appropriate steps.
After a final performance of minor error rectification work, staff are ready for the advanced course
(construction site training), i. e., setting up a switching system on site.

products and installations rated between 6 and 420 kV 1
New assembly training for installations – on site training
2
Service: New assembly training for installations – on site training

5
Article number:
Customer benefits: Staff build on the basic knowledge gained. In the specific project environment, the appropriate 6
knowledge is gained for the implementation of switching system facilities (practical experi-
ence). The ABB supervisor ensures that occupational safety rules and manufacturer specifica-
tions are determined and adhered to and that the project progresses as required. This construc-
tion site training enables staff to set up systems themselves.
7
Content of the training: The setup personnel are accompanied by the ABB supervisor in line with the “demonstration –
hand-in-hand – supervision” strategy. Staff are provided with the necessary organizational and
technical knowledge as well as suitable abilities from construction site preparation and system
setup through to completion of construction. 8
10
11
12
13
14

Training seminars for medium-voltage and high-voltage products
Qualification and certification for SF6 recovery
Service: Qualification for SF6 recovery

Examination course to acquire the certificate of expertise and certification as per regulations (EC)
no. 842 / 2006, (EC) no. 305 / 2008 and the chemicals climate protection regulation.
Article number:
Customer benefits: Upon successfully passing the tests, participants receive a personal, unlimited certification
(certificate of expertise) that authorizes them to extract SF6 on high-voltage switching devices
as defined in the F-Gas Regulation. This ensures that staff work in compliance with the law when
extracting SF6 from switching systems. Personal fines up to EUR 50,000 are thus avoided.
Content of the training: Before attending the course, participants are given appropriate training documents for preparation.
In the theoretical part on the first day, participants are specifically prepared for the relevant topics
and the test in a small group. The second day comprises the theory test and practical training.
The course then ends with a practical examination of each participant.

1
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14

Obligation to observe
very high safety standards
11-1 Product catalog – System service for offshore installation | Service Power Technologies
Our service specialists are provided 1
with a maximum level of training
in offshore safety standards. Quality, 2
occupational safety and health
protection are subject to constant 3
monitoring, as well as integrated
management processes. 4
10
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14
Service Power Technologies | Product catalog – System service for offshore installation 11-2
Chapter 11
System service for offshore installations
Whether it expanding, restructuring or windparks on a HVDC basis, the Service

integrating decentralized power Power Technologies has grouped its
generators, every change in the specific competences to form an all-
energy network of a public power round range of services.
supplier requires special service
solutions. In the service, the platform and building,
direct and alternating current compo-
With regard to offshore connections, nents as well as sea cables are super-
in particular for connecting large vised by an ABB service manager.
On-site installaltion 1
Service: On-site installaton (HVDCM)

5
Customer benefits: Installation services from a single source allow customers to enjoy top reliability and quality 6
thanks to ABB’s decades of experience in the delivery of turnkey systems.
The assembly services can be carried out on installations on dry land,

in the shipyard, on offshore platforms and, as partial assembly, even at sea.
7
Content of the service: See the page after next
The testing and commissioning of the HVDC systems may include the following:
– High-voltage installations 8
– Isolators, grounding switches and circuit breakers
– Current and voltage transformers
– Filtering systems
– Auxiliary transformers
9
– Control cabinets
– Control systems
– Safety cabinets
– Medium-voltage switching systems 10
– Emergency power generators
– Air conditioning
– Telephone and communication systems
11
Testing devices required: Compiled individually depending on the service
12
13
14
Platform service
Service: Platform service (PS)
Customer benefits: Facility management at sea comprises all activities necessary to maintain
the operation, structure and safety of the offshore platforms.
Content of the service: – PS structure: Testing and preventive maintenance for the underwater structures
and the above-water section of the platform. Special features of these services include
protecting against or removing corrosion, removing vegetation and sealing doors.
– PS safety: Pays attention to all safety and life-saving facilities on the platform.
Tests and certifies active and passive fire protection systems as well as
rescue equipment from the oxygen mask to the escape route and lifeboat.
– PS living area: Ensures that all social facilities and the air conditioning are kept in working
order.
– PS operating infrastructure: Corrective maintenance for all operation-critical components
and systems in order to maintain functionality on the platform.
Expense In line with requirements specification
System commissioning 1
Service: On-site commissioning (HVDCI)

5
Customer benefits: Commissioning services from a single source allow customers to enjoy top reliability and 6
quality thanks to ABB’s decades of experience in the delivery of turnkey systems.
The commissioning services can be carried out on installations on dry land,

in the shipyard, on offshore platforms and even at sea.
7
Content of the service: The testing and commissioning of the HVDC systems may include the following:
– High-voltage installations
– Current and voltage transformers 8
– Control systems
9
– Safety cabinets
– Medium-voltage switching systems
– Air conditioning 10

11
12
13
14
System service
Service: System service (HVDCA)
Customer benefits: Facility management at sea comprises all activities necessary to maintain
the operation, structure and safety of the offshore platforms.
Content of the service: The testing and commissioning of the HVDC systems may include the following:
– High-voltage switching systems
– Current and voltage transformers
– Control systems
– Safety cabinets
– Medium-voltage switching systems
– Air conditioning
1
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11
12
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14
Chapter 12
Power systems consulting 1
Analyzing networks, calculating the energy network of an industrial

networks, optimizing networks: enterprise or public power supplier 3
Based on many years of experience and should always be preceded by meticu-
extensive knowledge of our lous planning. We plan the electri-
experts. Whether it basic planning cal networks of our customers in such
or planning expansions, network restruc- a way that they can be operated and
4
turing or integrating decentralized maintained in a more economical and
power generators, every change to reliable way – worldwide.
5
10
11
12
13
14
Service Power Technologies | Product catalog – Power systems consulting 12-1

Power systems consulting
Software & support
Service: Software und support
Article number: 1HDN140271 P0001
Customer benefits: NEPLAN® is the leading calculation and documentation system for electricity, gas, water and
district heating networks. Experienced network planning engineers guarantee competent support.
Content of the service: Modules:

– Short circuit current calculation
– Power flow calculation
– Reliability analysis
– Static and dynamic stability
– Dynamic motor start-up
– Harmonic analysis
– Protection system design and selectivity analysis
– Cable dimensioning
– Maintenance
Software packages:
– Industry
– Distribution networks
– Transmission networks
– Wind turbines
– Piping
12-2 Product catalog – Power systems consulting | Service Power Technologies

System studies and consulting 1
Service: System studies and consulting

5
Article number:
Customer benefits: We plan the electrical networks of our customers in such a way that they can be operated and 6
maintained in a more economical and reliable way. More than 30 years of experience, a huge
number of reference projects and customers, and a unique knowledge of electrical energy
systems all over the globe guarantee the success of our customers.
7
Content of the service: – Analyses, planning and technical / economical optimization
for electrical transmission, distribution and industrial networks
– Reliability analyses and calculations
– Stability investigations for transmission networks and industrial networks
– Surveys of voltage quality 8
– Network protection concepts including the protection settings
– Incorporation of power stations, wind parks on land and at sea,
as well as photovoltaic systems and other decentralized power generators
– Feasibility studies for the integration of high-voltage direct current
transmission systems (HVDC) and FACTS (Flexible AC Transmission Systems)
9
– Overvoltage calculations and protection
– Grounding calculations

10
11
12
13
14

Asset management solutions
Service: Asset management solutions
Article number:
Customer benefits: Asset management is increasingly experiencing a conflict between cost optimization
and the required network or system availability. With our tools and expertise,
we can support you in optimizing your investment and maintenance budget.
Content of the service: – Status assessment for equipment and systems

– Technical and economic assessment based on status and significance
– Development of efficient maintenance and replacement strategies
– Asset simulations for long-term planning
– Support with budgeting
– NEPLAN maintenance for decision support

NEPLAN consulting 1
Service: NEPLAN consulting

5
Article number:
Customer benefits: NEPLAN consulting stands for partnership with maximum benefits. 6
In addition to the standard tasks that you regularly perform with the aid of NEPLAN, sporadically
occurring problems require additional processing capacity and special expertise. We provide you
with both of these things with NEPLAN consulting.
7
Content of the service: – Software deliveries and maintenance
– Interface modification and software integration
– Professional support during network data entry
– Training by experienced network planners
– Network calculation, analysis, optimization 8
– Consulting and knowledge transfer
Expense: In line with requirements specification and outline agreements

9
10
11
12
13
14

NEPLAN training
Service: NEPLAN training
Article number: 1HDN140271 P0019
Customer benefits: Our extensive NEPLAN training program offers something for everyone – from beginners to experts.
Experienced network planning engineers not only teach participants to work professionally with
NEPLAN, but also incorporate their own practical experience into the training. Courses and work-
shops can also be designed individually in terms of scope and topics.
Content of the service: – Quick beginner course

– Standard and advanced courses
– Courses on individual NEPLAN modules
– Courses on special issues
Expense: Training catalog

1
10
11
12
13
14

Chapter 13
Range of services
Installation Electrical System service

system system for offshore
Product services services consulting installations
Medium- High-
voltage voltage Diagnostic
service service service
Round-the-clock hotline support x x x x x x
Factory training x x x x
On-site training x x x x x x
Maintenance work as per DIN EN 13306 x x x x
Acoustic PD localization x
Analysis of the voltage signal x
Recording the saturation characteristic x
Determining the protection class x
Determining the insulating resistance x
DRM switching time measurement x x
DRM overlap measurement x x
SF6 humidity measurement x x x
Gas-in-oil analysis x
Speed measurement x x x
High-voltage test x x x
Infrared thermography x x x x
Measurement of the dielectric loss factor x
Monitoring x
Product installation x x
Product retrofit x x
Switching stroke measurement x
13-1 Product catalog – Range of services | Service Power Technologies

Range of services 1
Installation
system
Electrical
system
System service
for offshore
3
Product service services consulting installations
Medium- High-
voltage voltage Diagnostic
service service service 4
Cable reverse voltage measurement x
Switching time measurement x x x

5
SF6 gas analysis x x x
Partial discharge measurement x x x

6
Vibration measurement x x x
FRA (transformer) x x x
Service agreements x x
7
System retrofit x x
System expansion x x x 8
System assembly x x x
System commissioning x x x
9
Construction (site) management x x x
Project processing x
10
Project planning x
Software & support x
System studies x
11
NEPLAN consulting x
Asset management solutions x 12

NEPLAN training x
Platform service x 13
Generator busduct assembly x
14
Service Power Technologies | Product catalog – Range of services 13-2

Chapter 14
Contacts for Service Power Technologies
Service and diagnosis on products and installations Phone: +49 (0)2102 12-1684
for medium-voltage products Email: power.service-team@de.abb.com
for high-voltage prducts Email: power.service-team@de.abb.com
for high-current systems Email: power.service-team@de.abb.com
System service for installations rated up to 420 kV Phone: +49 (0)621 381-1881
Email: power.service-team@de.abb.com
Training seminars for medium-voltage and high-voltage Phone: +49 (0)621 381-1881
products and installations rated between 6 and 420 kV Email: power.service-team@de.abb.com
System service for offshore-installations Phone: +49 (0)621 381-1881

Email: power.service-team@de.abb.com
Electrical system consulting Phone: +49 (0)621 381-2715

Email: neplan@de.abb.com
13-3 Product catalog – Contact persons | Service Power Technologies

For more information pleace contact:
ABB AG Notes:
DEABB 1660 11 en printed in Germany (08.11)

Power Technologies We reserve the right to make changes to the
contents of this document at any time without
P.O. Box 10 03 51
prior notice. The respective characteristics
68128 Mannheim, Germany
agreed in each case apply to orders. ABB AG
Phone: +49 ( 0 )621 381 3000 does not assume any responsibility for any
Fax: +49 ( 0 )621 381 2645 errors or incomplete information in this document.
Email: powertech@de.abb.com
We reserve all rights to this document and the
www.abb.de/pt items and images it contains. The reproduction,
disclosure to third parties or the use of the con-
tent of this document – including parts thereof
– are prohibited without the prior written per-
mission of ABB AG. All images shown in this
document are example applications and may
be different in reality.
Copyright© 2011 ABB

All rights reserved

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Product catalog

Service Power Technologies

2 Service for medium-voltage products

3 Service for high-voltage products

4 Service for high-voltage products

5 Service for high-voltage products

6 Service for products and installations

7 Service for medium- and high-voltage products

8 Servicetools for medium-voltage and high-voltage

9 System service for installations rated up to 420 kV

10 Training seminars for medium-voltage

11 System service for offshore installations

12 Electrical system consulting

14 Contacts for Service Power Technologies

3 Product catalog | Service Power Technologies

We are a global technology company 3

and manufacturer of power technology

As the Service Power Technologies, 9

cedures, but also on innovative retroﬁt

Service Power Technologies | Product catalog 1-1

1-2 Product catalog | Service Power Technologies

products and services.

Service Power Technologies | Product catalog 1-3

Product service life

Product service life over time

1-4 Product catalog | Service Power Technologies

Service Power Technologies | Product catalog – Medium-voltage service 2-1

We provide services that are specially developed retrofit concepts, help to

2-2 Product catalog – Medium-voltage service | Service Power Technologies

Spare parts packages always contain all the manufacturer’s

Auxiliaries, tools and services are not included.

Name Type Article number Description

Spare parts package

Spare parts package

Service Power Technologies | Product catalog – Medium-voltage service 2-3

Name Type Article number Description

Spare parts package

2-4 Product catalog – Medium-voltage service | Service Power Technologies

Name Type Article number Description

Spare parts package

Service Power Technologies | Product catalog – Medium-voltage service 2-5

Name Type Article number Description

2-6 Product catalog – Medium-voltage service | Service Power Technologies

Name Type Article number Description

Service Power Technologies | Product catalog – Medium-voltage service 2-7

Name Type Article number Description

2-8 Product catalog – Medium-voltage service | Service Power Technologies

Service Power Technologies | Product catalog – Medium-voltage service 2-9

Name Type Article number Description

2-10 Product catalog – Medium-voltage service | Service Power Technologies

This safeguards the reliability and availability of the circuit 4

Name Type Article number Description

Service Power Technologies | Product catalog – Medium-voltage service 2-11

Name Type Article number Description

2-12 Product catalog – Medium-voltage service | Service Power Technologies

This safeguards the reliability and availability of the switch- 4

Name Type Article number Description

Service Power Technologies | Product catalog – Medium-voltage service 2-13

This safeguards the reliability and availability of the switchgear

Name Type Article number Description

2-14 Product catalog – Medium-voltage service | Service Power Technologies

Rated switching sequence O - 0.3 s - CO - 3 s - CO

VD4 630... 24 125 16...25 40...63 16...25