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Lecture#1: 1. SolarSystemTypes
SOLARPVBASICS 2. PVSystemComponents(BOS)
3. PVRackingSystems
4. PVElectricalSystemDesign
Lecturer, GregSachs,PE
Written/Checked: CTO 5. Quiz
Version: 30Sept2009
Company: EmPowerCES,LLC
CleanEnergySolutions
TYPES,PhotoVoltaic
1. Conversion:
SolarRadiation>
MovingElectrons
(Electricity)
2. SolarPVistheFocusof
thisPresentation
HarnessingEnergyfromtheSun
3. Shownisthe
SOLARENERGYSYSTEMTYPES "PhotovoltaicEffect"
– Generatesapprox0.5
volts
TYPES,ConcentratedSolar
1. ThermalorPV
2. CollectorTypes
– ParabolicTrough
– Heliostats
"BalanceofSystem" BOS
PVSYSTEMCOMPONENTS
BOS,PVProducts&Applications BOS,PVProducts&Applications
1. ClassificationbyCrystal 1. ClassificationbyCrystal
Type Type
2. RigidModules 2. RigidModules
3. Thinfilm(glazing,rolls) 3. Thinfilm(glazing,rolls)
– Usedwhenthereis 4. BuildingIntegrated
plentyofroofspace Photovoltaics(BIPV)
– Notthatcommoninthe – Typicallyreplacesa
NYmarket buildingmaterial
4. BuildingIntegrated – Generallycustommade
Photovoltaics(BIPV) – FirstSolar,GE,Sanyo,
SunSlate,UniSolar
BOS,Inverters BOS,ChargeController
1. Definition:Inverter 1. Definition:
– ConvertshighvoltageDCinto
AC DC/DCController
2. "GridTied" – Convertmediumvoltage
(Mosttypical)
– Typical~450VDC to DCtolowvoltageDC
240/120VAC (splitph) – Asbefore,12/24/48VDC
– Contains(a)"HBridge",(b)
Filter,(c)Transformer 2. SmallController
– ResidentialRange3kWto
7kW (Lighting)
3. OffGrid(Battery) – Lightingcontrollers
– Convertsbatterybankvoltage
toAC – Requiresmallbattery
– Typically12/24/48Vto – Commontypes
240/120VAC
BOS,Meters&Monitoring BOS,Meters&Monitoring
1. Importanceof 1. Importanceofmonitoring
monitoring production
production 2. "RevenueGrade"
– Isthesystem – +/ 0.2%Accuracy
running? – Usedtoaccurately
– Istheproduction measureenergyproduced
asdesigned? – "PerformanceBased"
2. "RevenueGrade" incentives,FeedInTariff
3. TypicalMeter (FIT),SREC,GreenTags
– PowerPurchase
Socket Agreement(PPA)
4. Prepackaged 3. TypicalMeterSocket
"Solutions" 4. Prepackaged"Solutions"
BOS,Racking
1. Manytypes
2. Worthyofseparate
section....
MeansofSecuringPVtoStructureorGround
RACKING/MOUNTINGSYSTEMS
RACKING,Residential RACKING,Commercial
1. TypicalRail&LFoot 1. KeyClassification
2. Considerations – Ballasted
3. Newtypes (NonPenetrating)
– SharpSystem – Anchored
– UniRac "ClickSys" (Penetrating)
4. CustomSystems 2. Examples
– Usedaslastresort 3. Pro's&Con's
– Requiresengineering
– Nottestedasacomplete
system
RACKING,Commercial RACKING,Commercial
1. KeyClassification 1. KeyClassification
2. Examples 2. Examples
3. Pro's&Con's 3. Pro's&Con's
– Ballasted – Ballasted
– Anchored – Anchored
• (+)Canbeestheticallypleasing – Hybrid
• (+)Elevatedarrayhasasmallfootprint • (+)Usedtoreduceballast
• ()Morecomplicated • ()Complicatedinstallation
• ()Moreexpensive
– Hybrid
ManagingRenewableElectricity
SystemComponents:
BASICPVELECTRICALSYSTEM 1. PVStrings(DC)
2. RooftopJunctionBox
5.
6.
Inverter
"ACDisconnect“
DESIGN 3. "CombinerBox" 7. PVProductionMeter
4. "DCDisconnect" 8. GridInterconnection
ELECT,ModuleEnergyProduction ELECT,ModuleEnergyProduction
1. ModulePerformance 1. ModuleProduction
Standards Standards
– "StandardTestConditions" 2. Assemblingthearray
(STC),Celltemp25°C – Voltagesaddinseries
– "ProductionTest – Currentaddsinparallel
Conditions"(PTC),Cell – Maximizemodulesin
tempapprox50°C seriesfirstthanseries
2. Assemblingthearray circuitsinparallel
3. Power=Volts*Current 3. Power=Volts*Current
4. Energy=Power*Time 4. Energy=Power*Time
5. Solarconditionsaffect 5. Solarconditionsaffect
productionthroughout productionthroughout
theday theday
ELECT,ArraySizing ELECT,ArraySizing
1. Mainconsiderations 1. Mainconsiderations
– Energyusage 2. SolarInsolence
– Availableroofarea – EarthSurfaceExpected
– Incentives – Alteredbasedonpitch&
2. SolarInsolence orientation
3. MatchingSystemSizeto – Concept:SunHours
EnergyUsage 3. MatchingSystemSizeto
4. Thumbrules EnergyUsage
4. Thumbrules
ELECT,NetMetering ELECT,NetMetering
1. Energyisnotstored ina 1. Energyisnotstored ina
typicalgridtied typicalgridtied
installation installation
2. Twowaypower 2. Twowaypower
3. ImportantConcept: – Supplementalenergy
"AntiIslanding" requiredfromthegrid
(meterspinforward)
(UL1741) – Excesssolarenergy
suppliedtothegrid
(meterspinbackward)
3. ImportantConcept:
"AntiIslanding"(UL1741)
7Feb10 47 CleanEnergySolutions 7Feb10 48 CleanEnergySolutions
ELECT,NetMetering ELECT,OffGridSystems
1. Energyisnotstored ina 1. Designedtooperate
typicalgridtied withoutelectricalgrid
installation 2. PVEnergysenttolarge
2. Twowaypower batterybankbycharge
3. ImportantConcept: controller
"AntiIslanding" 3. DCBatteryenergy
(UL1741) convertedtoACon
demand
QUIZ
1. Q1:Whatarethethreecrystaltypesusedinsolar
photovoltaics?Whatarethepros&consofeach?
2. Q2:Whatarethetwogeneralcommercialracking
methods?Listtheprosandconsforeach.
3. Q3:Define"NetMetering"&howitdifferswithan
offgridsystem.
TestingYourKnowledge
4. Q4:Describetheeffectsofaddingmodulesinseries
POPQUIZ and/orparalleltoanarray.
2. HowmanyEngineersinAudience?
– Electrical?
– Plumbing?
– Other? Designing"SolarReady"Homes
3. OtherDisciplinesRepresented? ARCHITECTS:RESIDENTIAL
– GeneralContractors?
– SolarContractors?
A:RESI,GeneralGuidelines A:RESI,GeneralGuidelines
1. Orientation 1. Orientation
2. Pitch
– 180deg'True'south – Latitudeangle=
– Nottobeconfused Theoreticalmax
withMagneticSouth irradiation
eg.40°39‘forNYC.
2. Pitch – 33° (8:12)=Ideal
3. RoofDesign – Lat+15° =maxwinter
– Lat15° =maxsummer
4. Shading 3. RoofDesign
5. RoofFraming 4. Shading
5. RoofFraming
A:RESI,GeneralGuidelines A:RESI,MEPGuidelines
1. Orientation 1. Locationofelectrical&
2. Pitch plumbingequipment
– Inverterlocation?
3. RoofDesign – Conduit&piperuns?
4. Shading – Consultwithsolar
5. RoofFraming integrator
– Assessmentofexisting 2. Inverterplacement
conditions(requiresvisual guidelines
inspection) 3. Preparingforrunfrom
– Loadanalysis rooforarraylocation
– Assescoderequirements 4. Preparingforelectrical
– Mayneedextra interconnection
bracing/reinforcements 5. Solarhotwaterstorage
A:RESI,MEPGuidelines A:RESI,MEPGuidelines
1. Preparingforelectrical& 1. Preparingforelectrical&
plumbingequipment plumbingequipment
2. Inverterplacement 2. Inverterplacement
guidelines guidelines
3. Preparingforrunfrom 3. Preparingforrunfrom
rooforarraylocation rooforarraylocation
4. Preparingforelectrical 4. Preparingforelectrical
interconnection interconnection
– Leaveroominelectric 5. Solarhotwaterstorage
panelforbackfed – Typicalresidentialheater
breakers is4060gal
– Leavespaceadjacentto – SHW storageis80gal
panelforadditionalpanel – Runningpipingismore
5. Solarhotwaterstorage challengingthanelectrical
A:RESI,Relationw/GreenBuilding
1. ZeroEnergyHomes
– Solarispartofamuchbigger
picture
– “WholeSystems”approachis
key
– SolarDecathlon—good
exampleofintegrated
approach
2. EnergyStar
– DOE Programfadingout
3. LEED
– Morestringentthanenergy
star
– Recentlyincreasedexam
difficultylevel
ARCHITECTS:COMMERCIAL
4. EnergyCodes
– State,NYC,Town
– ASHRAE 189.1(greenbldgstd)
E:SOW,EarlyDesign&Bidding
1. Workingcloselywith
architects&owners
2. Basicrooflayout&
makingbuildings"Solar
Ready"
3. Writingbidspecs
TypicalEngineer"ScopeofWork"(SOW) 4. Reviewingproposals
ENGINEER:
TYPICALRESPONSIBILITIES
E:SOW,StructuralDesign E:SOW,ElectricalDesign
NOTE: 1. PV,DCPowerCollection
StructuralendorsementistypicallyrequiredbyAHJ – Module"Stringing"
forIssuingabldgpermit. – Array&CombinerBox
placement
– Wireselection,etc
2. ACInterconnection
E:RESI,KeyIssues
1. RecallTwoRequirements...
– "LiftOff"
– "RoofCollapse/Failure"
2. LiftOff
– Racking frequentlystamped
byPEinthatstatebythe
manufacturer(i.e.,UniRac)
– Mustbeinstalledto
"manufacturerguidelines/
Requirementsforthetypicalresidential"solarjob".
specifications"
– ONLYCOVERSRACKING
ENGINEER:RESIDENTIAL INTEGRITY,NOTROOF!
3. RoofCollapse/Failure
4. ElectricalInterconnection
E:COMM,Orientation&Obstructions
1. Building/SolarSystem
Orientation Tilt Azimuth SunHrs ACProd. %Loss
– OnflatroofsPVmodules 32 180 4.58 1225 0%
aretypicallyoriented 32 90 3.73 974 19%
paralleltoroofsides 32 270 3.70 960 19%
– SeasawPVarraylayout 0 NA 4.00 1050 13%
ismorecomplicatedto 90 90 2.37 586 48%
install 90 180 3.09 798 33%
2. RooftopMechanical 90 270 2.33 572 49%
LargeScaleSolar,etc. Equipment
3. ParapetShading
ENGINEER:COMMERCIAL
E:COMM,Orientation&Obstructions E:COMM,BasicElectrical
NOTE: 1. Firststeps
Commercialsitesare – CreateabasicDCelectrical
design
often“ruined”by – EvaluateACinterconnection
amountofequipment requirements
onroof – Evaluateinvertertypes
– Enlisttheassistanceofa
knowledgeableSolar
Integrator
– Stepthroughthe
implications
2. CommonMistakes
3. Provisionsforelectricalruns
&interconnection
4. ElectricalCapacityPlanning
5. Moduletypesusedin
commercial
7Feb10 37 Clean Energy Solutions 7Feb10 38 Clean Energy Solutions
E:COMM,BasicElectrical E:COMM,BasicElectrical
1. Firststeps 1. Firststeps
2. CommonMistakes 2. CommonMistakes
– Notbalancingstrings 3. Provisionsforelectricalruns
properly! &interconnection
– Mustalwaysmaintain – Challengingto“coredrill”
propercombinationof bulkheadsandfloorstoget
seriesandparallelstrings toswitchgearroom,etc
ateach“combiner” – Leavechaseforplumbing
location
andelectricalfromroofto
3. Provisionsforelectrical electricalroomand
runs&interconnection mechanicalroom
4. ElectricalCapacity 4. ElectricalCapacityPlanning
Planning 5. Moduletypesusedin
5. Moduletypesusedin commercial
commercial
7Feb10 39 Clean Energy Solutions 7Feb10 40 Clean Energy Solutions
E:COMM,BasicElectrical E:COMM,BasicElectrical
1. Firststeps 1. Firststeps
2. CommonMistakes 2. CommonMistakes
3. Provisionsforelectricalruns 3. Provisionsforelectricalruns
&interconnection &interconnection
4. ElectricalCapacityPlanning 4. ElectricalCapacityPlanning
– Leaveextraphysicalspace 5. Moduletypesusedin
forinverter/s(preferably commercial
indoors) – Rigidpanelsmost
– Planforextraelectrical common
capacity
– Inverterplacementmuch
– BIPV popularinsome
morechallengingthan instances(e.g.glasswall
residential curtain)
5. Moduletypesusedin – Amorphousroofing
commercial material
E:COMM,AdvancedElectrical E:COMM,AdvancedElectrical
1. TypesofInverter 1. TypesofInverter
Arrangements Arrangements
2. ServiceTransformer 2. ServiceTransformer
InterconnectionIssues InterconnectionIssues
– Needtodetermine – Needtodetermine
whethertheservice whethertheservice
transformerhasadelta transformerhasadelta
woundorWYE wound woundorwye wound
primary primary
– Preapprovalformwith – Preapprovalformwith
LIPAshouldbefiled(See LIPAshouldbefiled(See
procedureonLISEIA procedureonLISEIA
websitewww.LISEIA.org) websitewww.LISEIA.org)
E:COMM,Specs&Bidding E:COMM,Specs&Bidding
1. SubcontractingChallenges 1. SubcontractingChallenges
2. OurRecommendation: 2. OurRecommendation
Ownershouldseekbids 3. Fewtrulyfamiliarwith
territory
fromPVIntegrators – "Everybody"enteringthe
/Contractorsdirectly,notvia solarfieldnowdays
ElectricalContractor(QBS) – IE,electricalcontractorwith
noexperienceofferingtodo
3. Fewtrulyfamiliarwith solar
territory 4. TradeCrossover
4. TradeCrossover – Notjustonetrade
– SpecializedElectrical
interconnection
– Structural/IronWork
– AddedcomplicationsinNYC
QUIZ
5. Q5:Define"Billowing"andwhatitsimpactsmightbe
onasolararray.Whatmustbedonetopreventit?
6. Q6:Whatdoyouthinkarethemostcommon
impedimentstoadoptionofsolaroncommercial
structures?Whatmustyoudotopreventthem?
7. Q7:WherecanyoufindprocedurestoassessAC
interconnection&LIPApermittingprocess?
8. Q8:Approximatelyhowmuchproductioncapacity Q&A
(inpercent)islostwhenmodulesareinstalledflat,
asopposedto33degrees?
RESIPV,BasicSizing(1/4) RESIPV,BasicDCSystemDesign(2/4)
1. Determinepitch&orientationofroof 1. Selectinvertermodel
2. Measurespaceavailableformodules 2. Determinemaximumnumberofmodulesper
3. SelectaPVmodulesquantity&orientation inverter
4. EstimatePVProduction(usingPVWatts) 3. Assessvoltage¤toptions
5. Forexistinghomesdetermineannualenergy – WWWbasedcalculatoravailableformanyinverters
offsetfromLIPAbill 4. Assessbasicelectricalissues
– Locationofjunctionboxes
– Conductor&ConduitSizing
TYPICALWINDCALCULATION
RESIPV,TypicalASCE Method(4/4)
1.BuildingClassifications
2.FactorSelection
3.CalculateVelocityPressure
4.DesignWindPressure
5.InterpretationofResults
TestingYourKnowledge
POPQUIZ
ContactInformation
1. GregSachs
– Besttocontactviaemail
gsachs@empowerces.com
– WorkPhone:5168373459
2. OriShmul(CoLecturer)
– Besttocontactviaemail:
mshmul@optonline.net
– WorkPhone:9175363585
CleanEnergySolutions