SAT Test Book ADDC

N-656505 RTU of RMU Substation DMS Project

EM DG SWS Contract No.: MBZ- H2 Project

SAT Test Book

For the RTU

Of
RMU Substation

____________________________

DMS656505-PRO-SAGH-RTU-SAT-ADDC-0001-V03

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

Revision History

Version Date Comments / Modifications

V01 12.09.2017 Initial Version

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

Table of Contents

1 Introduction ................................................................................................................................ 4

1.1 RTU Testing/Commissioning Definitions.......................................................................... 4

1.1.1 Aims of the RTU SAT ....................................................................................................... 4
1.1.2 Fundamentals of the Test ................................................................................................. 4
1.1.3 RTU Site Acceptance Test................................................................................................ 4
1.1.4 Test Equipments ............................................................................................................... 5
1.1.5 Recording of Tests............................................................................................................ 5
1.1.6 Associated Test Documentation ....................................................................................... 5
1.2 Test Details ......................................................................................................................... 6
1.2.1 RTU Signal Test Procedure .............................................................................................. 6
2 RTU SAT Test sheets ................................................................................................................. 7

2.1 RTU Module Configuration Checks ................................................................................... 7

2.2 RTU Cubicle ........................................................................................................................ 7
2.3 Time Synchronization ........................................................................................................ 7
2.4 Check of RTU Internal Alarms for Correct Parameterization ........................................... 8
2.5 RTU Software / Parameter Versions ................................................................................ 10
2.6 Status indications at the RTU Module ............................................................................. 10
2.7 Normal operation from Local Control panel including Hit & Run function .................. 12
2.8 24V DC Supply: ................................................................................................................. 13
2.9 Communication Standby Connection Check.................................................................. 14
2.9.1 The following parameter checking is applicable for stations where GPRS Modem
communication is used. .............................................................................................................. 14
2.9.2 The following parameter checking is applicable for stations where Ethernet Switch
communication is used. .............................................................................................................. 14
2.10 Communication device installed inside RTU .................................................................. 14
2.11 Record of Remarks........................................................................................................... 15

Appendix 1 : RTU SAT Analogue Measurements Test Sheets

Appendix 2 : RTU I/O Connection Diagram

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

1 Introduction
The following are the step-by- step procedure involved in testing and commissioning the
RTU signals from the process/SWGR or SCADA terminals to checking the IEC messages
up to the RTU output to the communication interface.

1.1 RTU Testing/Commissioning Definitions

1.1.1 Aims of the RTU SAT

The purpose of this document is to describe the test procedures to be carried out to
provide sufficient evidence of correct configuration, testing and commissioning of the
Remote Terminal Unit for the RMU Substation as part of the DMS contract N-656478.

The tests shall be performed by SIEMENS Personnel and are witnessed by the customer
or his nominated representative. Each test (or sequence of tests) will be signed upon
completion by the SIEMENS Test Engineer and the present witnesses.

The primary intention of this document for testing is to guide the engineer in testing all
areas of the RTU and associated I/O signals.

1.1.2 Fundamentals of the Test

The RTU SAT will verify the correct IEC address used for the Control Centre
communication using the protocol test kit (FINK) as per the RTU I/O connection diagram.

1.1.3 RTU Site Acceptance Test

The RTU SAT will generally cover the following:

 Verification of RTU Hardware.

 Verification and Recording of installed RTU Firmware Versions.
 Verification of Digital signals from process/SWGR via MDF to the RTU.
 Verification of command/control orders from the RTU via MDF to the
process/SWGR.
 Verification of Analogue signals from output of Transducer / CT by injecting
voltage/current through injection kit from the process/SWGR/field terminals via
MDF to the RTU.
 Verification of IEC messages as per the RTU I/O connection diagram.
 Verification of remote Time Synchonization.
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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

1.1.4 Test Equipments

The test equipments generally consist of the following:

 1 Laptop PC with FINK IEC-101/104 protocol test software,

 1 DC mA current simulation kit
 1 CT Secondary Current Injection kit
 Multimeter(s)

1.1.5 Recording of Tests

All test results shall be recorded on the associated test documentation and their attachments as
applicable. A correct test shall be recorded on the record sheets by placing a tick next to the
appropriate data in each row and in each column on each sheet (Column 1 for RTU SAT and
Column 2 for Point to Point test). Once the sheet has all data ticked it shall be signed in the
bottom right corner to show that no more tests are required.

RTU signal list pertaining to the substation under test will be used for recording the results and
will be signed off by SIEMENS, Consultants and ADDC representative.

1.1.6 Associated Test Documentation

Generally a set of following documents will be used for reference and conducting the testing and
commissioning of the RTU.

Title

Analogue measurement test Sheet. (Appendix 1)

RTU I/O connection diagram (Appendix 2)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

1.2 Test Details

This section defines the hardware and software that are used as part of SAT and the method by
which the test equipment will be employed.

1.2.1 RTU Signal Test Procedure

 Testing will be performed using a combination of simulation and test equipments.

 Alarms and Indications will be simulated from the process/SWGR or field SCADA
terminal to verify signal transfer to the Digital Inputs of the RTU via MDF.

 Commands from the RTU will drive a command relay to verify the correct command
up to process/SWGR via MDF.

 Analogue inputs will be simulated by an adjustable DC mA current simulator/CT

Secondary current injection kit from the process/SWGR field terminals up to RTU.

 The IEC 101/104 protocol analyzer (FINK) will be used to verify the RTU processing
of the above signals as messages on the communication port.

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2 RTU SAT Test sheets

2.1 RTU Module Configuration Checks
The RTU Module configuration will be checked for the number of bays (switch/CB) as per the
TRM/QRM stations.

2.2 RTU Cubicle

Substation RTU Cubicle: +YY01
Substation Name: ______________________
Switchgear Make: ______________________

The list below mentioned the main items to be checked as part of SAT.
Cabinet features Checks Remarks
RTU Make/Type: SELTA O. K.
Door fastening O. K.
Check that the panel is fully secured to the wall O. K
Check that the panel door can be fully opened O. K
Labels O. K.
Cable inlet O. K.
Cable Marking & Identification as per Cable O. K
overview & Cable list
Earthing O. K.
Power supply 24 V DC terminal at MCB Output O. K.
Power supply 230 VAC terminal O. K.
Protection class O. K.
Heater O. K.
O. K.
RTU Sl.no: ___________

Charger Sl.no: ___________

LCP Sl.no: ___________

Station Address: O. K.
Mac Address: O. K.

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.3 Time Synchronization

Actions Status Remarks

1. Check that the RTU is in operation and the O. K.
RTU does not have any actual time displayed
prior to the test.
Time synchronism alarm should be ON
on the CPU module.
2. Issue time Sync. Command from FINK O. K.
protocol test PC.
3. Time synchronism alarm should be OFF on O. K.
the Fink.(000/000/004)

Check that the IEC protocol is stamped with

accurate time (whole time stamp) when
signals are simulated on the RTU and
alternatively verify the event log for the
synchronized time.

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.4 Check of RTU Internal Alarms for Correct Parameterization

The internal alarms (such as Time synchronization fail, serious alarm of the watchdog, etc.) of
the RTU are generated with in the CPU and cannot be checked on Site. Thus, they will be
checked in the RTU Parameterization in order to verify they are correctly configured in the Data
base.

Test for RTU internal Alarms Applicable for Parameterized Remarks

1. Power Supply Alarm: Selta O.K.
IEC Object Address 000/000/001
2. Serious alarm watchdog: Selta O.K. only locally indicated on
CPU
3. Indicative Alarm: Selta O.K. only locally indicated on
CPU
4. Communication lost Centre C Selta O.K.
IEC Object Address 000/000/011
5. Buffer fill 75 % Centre C Selta O.K.
IEC Object Address 000/000/012
6. Buffer fill 100 % Centre C Selta O.K.
IEC Object Address 000/000/013
7. Bus CAN does not respond: Selta O.K.
IEC Object Address 000/000/015
8. Communication lost Centre B Selta O.K.
IEC Object Address 000/000/016
9. Buffer fill 75 % Centre B Selta O.K.
IEC Object Address 000/000/017
10. Buffer fill 100 % Centre B Selta O.K.
IEC Object Address 000/000/018
11. At least one Mix Selta O.K.
IEC Object Address 000/000/019
12. Modem Reset Command Selta O.K.
IEC Object Address 000/000/006

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.5 RTU Software / Parameter Versions

The following tables shall identify the installed RTU Firmware/Software versions used during the
test for the specific RTU make.

Item Description Version Number

1 CPU 3000-L

2 32 ODI-12DCO-2OAI – Multi - I/O

3 RTU Parameter Database

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.6 Status indications at the RTU Module

Check the 3 LED indications located on the front of the CPU processor board.

The following light signaling is available, in this order, on the CPU3000 L Central Unit:

Description Color Acronym Checked

Steady State Operation Green RUN O.K.

Generic alarm (blinking),

Red WD O.K.
WD (steady on)

Time Synchronization missing

Yellow IND O.K.
alarm

 RUN LED : Indicates whether the CPU is running.

 IND LED : Indicates whether the Processor is healthy or the time synchronization failed.
 WD LED : Indicates the status of Hardware watchdog.

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.7 Normal operation from Local Control panel including Hit & Run function
For testing purpose MDF Terminal will be isolated & Dummy relay (with deactivated switching
contacts) will be used.

Actions Status Remarks

1. RTU is in normal Operation. Move O. K.
Local/Remote switch into local mode. Verify actual
status of LBS/CB to be used for the test.
2. Set & Note the setting for “local maneuver O. K.
Delay“(Hit & Run): ____________Sec

3. Press Open or Close command button on local O. K.

panel for the Bay to be tested (without pressing
Control enable button at the same time). Local
command should not be executed. Check for local
Error indication / beep.
4. Press Open or Close command and Control O. K.
enable button on local panel simultaneously for the
Bay to be tested. Local command should be
executed.
5. Confirm the functionality of Hit & Run, O. K.
corresponding to setting in Item no 2 above.
6. Check for all LBS & CB for various operations. O. K.

Note: The Hit and Run Function applies only for the Load Break switches

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.8 24V DC Supply:

The list below mentioned items to be checked.

Mechanical Inspection Checked Remarks

Visual and workmanship checks O. K. not O. K.

Make of Battery: O. K. not O. K.

Battery Type & Rating: O. K. not O. K.

Check Battery polarity & Interconnection O. K. not O. K.

links
Check there are no crack and leakage of O. K. not O. K.
Batteries
DC Distribution 1 MCB/Fuse O. K. not O. K.

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.9 Communication Standby Connection Check

2.9.1 The following parameter checking is applicable for stations where GPRS Modem
communication is used.

Check the 104 Parameterization page for enabling (the check box is ticked) of the GPRS
‘Standby Connection’.

Standby Connection Enabled O. K.

2.9.2 The following parameter checking is applicable for stations where Ethernet
Switch communication is used.

Check the IEC 104 Ethernet Parameterization page for enabling (the check box is ticked) of the
Ethernet ‘Standby Connection’.

Standby Connection Enabled O. K.

2.10 Communication device installed inside RTU

Check whether there is a GPRS modem or an Ethernet switch installed inside the RTU and note
down the device information.
GPRS modem available NOT O. K. O. K.
Model Type: __________________________
MAC Address: ___ ___ ___ ___ ___ ___
Serial Number:__________________________
or Ethernet switch available NOT O. K. O. K.
Model Type: __________________________
MAC Address: ___ ___ ___ ___ ___ ___
Serial Number:__________________________

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

2.11 Record of Remarks

In the summary list, items shall be entered that have been tested, but the test result is not in line
with the SAT test document.

Item Description Code Action Date

The below signature confirms, that the tests results were within the specified boundaries and that no relevant errors were
found.

Signature: Signature: Signature: Date:

(ADDC) (CONSULTANT) (SIEMENS)

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

Appendix 1
RTU SAT Analogue Measurements Test Sheets _______ pages

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 SAT Test Book ADDC
N-656505 RTU of RMU Substation DMS Project
EM DG SWS Contract No.: MBZ- H2 Project

Appendix 2

RTU I/O Connection Diagram _______ pages

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