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1
Design Airflow
6.0
Design System Curve
5.0
4.0
Ps
3.0
Catalog Fan Curve
2.0
1.0
0.0
0 2 4 6 8 10 12 14
CFM x 1000
Fan Curves
• Show how a fan will operate in any system
(installation)
5
System Effects
Actual Airflow
6.0
5.0 System Curve
4.0
Ps
2.0
1.0
Actual Fan Curve
0.0
0 2 4 6 8 10 12 14
CFM x 1000
Why System Effect is Important
8
Three most common causes of deficient
performance of a fan/system are:
9
Fan Outlet Velocity Profiles
Blast Area
Outlet Discharge
Cut off
Area Duct
25%
Centrifugal Fan
50%
75%
Axial Fan
1
0
Effective Duct Length
1
1
System Effect
1
Curve
2
2
Adapted from AMCA Publication 201-202, Fans and Systems.
1
2
Blast Area Discharge
System Effect
Outlet
Area Duct
Cutoff
Curves for
Outlet Ducts -
Centrifugal 100% Effective Duct Length
Blast Area
System Effect Curve
Outlet Area
0.4 P R-S U W --
0.5 P R-S U W --
0.6 R-S S-T U-V W-X --
0.7 S U W-X -- --
0.8 T-U VW X -- --
0.9 W-W W-X -- -- --
1.0 -- -- -- -- --
1
3
System Effect
Curve 1
+0.45 in w.g. 3
2
Adapted from AMCA Publication 201-202, Fans and Systems.
1
4
Outlet Conditions
Good Poor
Outlet Elbows
Better Poor
1
6
Outlet Elbows - Centrifugal Fans
Position C
Position D
Position B
Inlet
Position A
Adapted from AMCA Publication 201-202, Fans and Systems.
1
9
Example:
•22-BISW
•12,000 CFM (4,200 fpm)
•2 in w.g.
•blast/outlet ratio = 0.7
•2016 rpm
•12.35 bhp (15 hp motor)
Outlet System Effect?
System Effect Curves for SWSI Fans
Outlet No 12% 25% 50% 100%
Blast Area Elbow Outlet Effective Effective Effective Effective
Outlet Area Position Duct Duct Duct Duct Duct
A N O P-Q S
0.4 B M-N N O-P R-S
C L-M M N Q
D L-M M N Q
A O-P P-Q R T
N P o s i tio n C
0.5 B N-O O-P Q S-T
C M-N N O-P R-S O
D M-N N O-P R-S P o s itio n D
A Q Q-R S U S
0.6 B P Q R T Y
C N-O O Q S S
D N-O O Q S T P o s it io n B
A R-S S T V E
0.7 B Q-R R-S S-T U-V M
C P Q R-S T
D P Q R-S T E
A S S-T T-U W F
0.8 B R-S S T V F
C Q-R R S U-V E I n le t
P o s iti o n A
D Q-R R S U-V C
A T T-U U-V W T
0.9 B S S-T T-U W
C R S S-T V F
D R S S-T V A
A T T-U U-V W C AMCA International Publication
1 B S-T T U W T 201-90
C R-S S T V O
D R-S S T V R
Adapted from AMCA Publication 201-202, Fans and Systems.
2
1
System Effect
Curve
2
2
System Effect Curves for SWSI Fans
Outlet No 12% 25% 50% 100%
Blast Area Elbow Outlet Effective Effective Effective Effective
Outlet Area Position Duct Duct Duct Duct Duct
A N O P-Q S
0.4 B M-N N O-P R-S
C L-M M N Q
D L-M M N Q
A O-P P-Q R T
N P o s i tio n C
0.5 B N-O O-P Q S-T
C M-N N O-P R-S O
D M-N N O-P R-S P o s itio n D
A Q Q-R S U S
0.6 B P Q R T Y
C N-O O Q S S
D N-O O Q S T P o s it io n B
A R-S S T V E
0.7 B Q-R R-S S-T U-V M
C P Q R-S T
D P Q R-S T E
A S S-T T-U W F
0.8 B R-S S T V F
C Q-R R S U-V E I n le t
P o s iti o n A
D Q-R R S U-V C
A T T-U U-V W T
0.9 B S S-T T-U W
C R S S-T V F
D R S S-T V A
A T T-U U-V W C AMCA International Publication
1 B S-T T U W T 201-90
C R-S S T V O
D R-S S T V R
Adapted from AMCA Publication 201-202, Fans and Systems.
2
3
System Effect
Curve
2
4
Outlet Elbows - Centrifugal Fans
Position C
+2 in w.g.
Position D
+2 in w.g.
+1.3 in w.g.
Position B
Inlet
Position A
+1 in w.g.
2
5
Three most common causes of deficient
performance of a fan/system are:
2
6
Inlet Conditions
Length
of D uct
2
7
System Effect - Square elbow and turning vanes
S ys tem E ff ec t C ur ve s S y stem E ffe ct C urv es S ys tem E ffec t C ur ve s
R /D No 2D 5D R /D No 2D 5D R /D No 2D 5D
D u ct D uc t D uc t D uc t Du ct D uc t D uc t D uc t D uc t
0.5 O Q S 0 .5 S T- U V 0.5 S T -U V
0.7 5 P R S -T 1 .0 T U -V W 1.0 T U -V W
1.0 R S- T U -V 2 .0 V V- W W -X 2.0 V V -W W -X
2.0 S T- U V
H H H
Sq ua re S q ua re S qu ar e
L en g th Le n gt h Le ng t h
o f D u ct of D uc t of D uc t
R R R
2
9
System Effect
Curve
3
0
System Effect on round inlet ducts
System Effect Curves System Effect Curves
R/D No 2D 5D R/D No 2D 5D
Duct Duct Duct Duct Duct Duct
0.5 O Q S 0.5 P-Q R-S T
System Effect Curves
0.75 Q R-S T-U 0.75 Q-R S U
R/D No 2D 5D
Duct Duct Duct 1.0 R S-T U-V 1.0 R S-T U-V
-- N P R-S 2.0 R-S T U-V 2.0 R-S T U-V
3.0 S T-U V 3.0 S-T U V-W
D D D
R R
R
3
1
System Effect
Curve
3
2
Three most common causes of deficient
performance of a fan/system are:
3
3
Inlet Swirl
Pre-Rotation Counter-Rotation
3
4
Inlet Swirl
Best solution for inlet swirl is turning vanes.
3
5
The CALL !!!
“My fan isn’t performing, come fix it.”
3
6
What's the PROBLEM?
• Fan?
• Motor?
• Inlet conditions?
• Outlet conditions?
Let's Look at Installation!!!
Back to The CALL!
Givens:
•Centrifugal Fan
•3,000 cfm at 1 inch static pressure
•13 by 13 inch fan discharge / duct size
•9 by 13 inch blast area
•NO duct length after discharge
3
8
Blast Area Discharge
System Effect
Outlet
Area Duct
Cutoff
Curves for
Outlet Ducts -
Centrifugal 100% Effective Duct Length
Blast Area
System Effect Curve
Outlet Area
0.4 P R-S U W --
0.5 P R-S U W --
0.6 R-S S-T U-V W-X --
0.7 S U W-X -- --
0.8 T-U VW X -- --
0.9 W-W W-X -- -- --
1.0 -- -- -- -- --
3
9
System Effect
Curve S
2556 FPM
Adapted from AMCA Publication 201-202, Fans and Systems.
4
0
Solution?
Increased BHP
BHP
Ps
Expected
Actual
Increased RPM
Final
CFM
Back to The CALL!
Givens:
•Centrifugal Fan
•3,000 cfm at 1 inch static pressure
•13 by 13 inch fan discharge / duct size
•9 by 13 inch blast area
4
2
Blast Area Discharge
System Effect
Outlet
Area Duct
Cutoff
Curves for
Outlet Ducts -
Centrifugal 100% Effective Duct Length
Blast Area
System Effect Curve
Outlet Area
0.4 P R-S U W --
0.5 P R-S U W --
0.6 R-S S-T U-V W-X --
0.7 S U W-X -- --
0.8 T-U VW X -- --
0.9 W-W W-X -- -- --
1.0 -- -- -- -- --
4
3
System Effect
Curve
2556 FPM
Adapted from AMCA Publication 201-202, Fans and Systems.
4
4
Nice Work!
Flow Probe System Effect
Plenum Fan
Typical Flow Probes
• Mounted into the smallest
diameter of the fan inlet
venturi
• Use 3/8" to 3/4" tubing
that is designed to
measure total and static
pressure components of
airflow
Flow Probe System Effect Video
General Rules of Thumb
5
0
Thank You for your Time