PADEYE DESIGN

PROJECT : BANGGAI AMMONIA PLANT PREPARED BY : FIAN

CLIENT : PANCA AMARA UTAMA DATE : 17 AUG 16
CASE : PADEYE DESIGN FOR SWI LIFTING

y-axis
DESIGN PARAMETERS
PADEYE
PADEYE ORIENTATION
ORIENTATION P
P
• FACTOR OF SAFETY FOS = 2.00
P Fv
P Fy
x-axis • LIFTING ANGLE ß= 60.00 Deg
Fy a • OUT OF PLANE ANGLE : ø= 1.50 Deg
a • SLING ANGLE a= 0.00 Deg
Fx Fh
b • MAX. VERTICAL LOAD R= 11.75 MT
Fx f

COMPONENT FORCES
• PULLING FORCE P= 23.50 MT
FyT • VERTICAL FORCE FV = 20.35 MT
VERTICAL • HOR. FORCE FH = 11.75 MT
HORIZONTAL
HORIZONTAL POSITION
POSITION VERTICAL POSITION
POSITION z-axis
Fy P • PADEYE ORIENTATION [ H ] [ V ] >>: H
Sling
Rc2
Rm FORCES AT PADEYE
ds Fy2
a • HORIZONTAL FORCE Fx = 11.75 MT
Shackle • VERTICAL FORCE Fz = 20.35 MT
lm
Rc1
• OUT OF PLANE FORCE
Tc1 > (At Pin), Fy1 = 5% P Fy1 = 1.18 MT
Rm > (At Shackle) Fy2 = 0.31 MT
Fx D
Fy1 • TOTAL FORCE AT PIN FyT = 1.48 MT

SHACKLE AND SLING DATA

H Tc2
w1 • TYPE: SHACKLE G-2140 CROSBY SHACKLE
SIDE VIEW > Max Capacity SWL = 30 MT
> Pin Diameter Pds = 41 mm
NA ex
w2
ex1 FRONT VIEW > Jaw Width Js = 61 mm
z > Inside Length Hs = 146 mm
or Tm Tc
> Sling Diameter ds = 20 mm
Tm
INPUT Tm IF T MBL = 6.5MT
s (max)

NO STIFFENER • MAT'L PROPERTY Fys = 240.00 MPa

X
X • PIN HOLE DIAMETER REQUIREMENTS:
b 

> Pin Hole, 1.05Pds D = 43 mm

> Pin Hole, PdS + 0.25 D = 48 mm
sn s
n ex1 : Pin CL to outermost fiber • REQUIRED PADEYE TOTAL THICKNESS :
PLAN VIEW > 90% Js (Max.) Tt max = 54.45 mm
Xc2 Xc1 > 60% Js (Min.) Tt min
= 36.30 mm
PADEYE GEOMETRY : ( INPUT ) > Tt = P/(0.9FyPds) Tt = 25.78 mm
L d(max) reqd

d D= 50.00 mm Hole = OK • MIN RADIUS, Rmmin=1.25D Rm min

= 62.50 mm
Tm = 16.00 mm Rm = 85.00 mm • MIN. CLEARANCE, lmmin=0.5ds lm min
= 10.00 mm
Tc1 = 10.00 mm Rc1 = 60.00 mm • ACTUAL CLEARANCE, lm lm = 61.70 mm OK !
Tc2 = 0.00 mm Rc2 = 0.00 mm • CHEEK PLATE THK. 0.5Tm = 8.00 mm
ELEM. THK. WIDE Xn † Zn † Tc3 = 0.00 mm Rc3 = 0.00 mm 0.75Tm = 12.00 mm
Tm 16 590 109 0 T= 36.00 mm OK ! < Js
s1 16 50 0 0 L= 218.00 mm d = 250.00 mm (max) • MIN. BASE LENGTH OF PADEYE
s2 16 50 218 0 H= 85.00 mm bs = 50.00 mm (max) > 2Rm L = 170.00 mm
s3 > Due to tension, P/(Tm0.6Fys) L = 100.06 mm
s4 ex1 = 109.00 mm Xc1 = 141.00 mm > Due to shear, FZ/(Tm0.4Fys) L = 129.98 mm
s5 ex = 32.00 mm Xc2 = 109.00 mm • MIN. PIN HEIGHT 3/8+Rm Hmin = 94.53 mm
s6 • STIFFENER REQUIREMENTS
At = 5088.00 mm2 > Max. Effective Width 2H = 170.00 mm
† Xn : Distance to centroid of element from outermost fiber. Sx-x = 1.63E+04 mm3 Ax = 3488.00 mm2 > Area Required As = 120.07 mm2
† Zn : Distance to centroid of element from centroid of main plate. Sz-z = 2.33E+05 mm3 Ay = 1600.00 mm2 > Local Buckling Limits, 171/(Fys)1/2 = b / t = 11.02
> Max. Width bs = 176.28 mm
CHECK STRESSES AT PIN HOLE
CHECK STRESSES AT BASE PADEYE WELD SIZE REQUIREMENT AT PIN
§ BEARING STRESS : § SHEAR STRESS:
• Ap = TPdS Ap = 1490.40 mm2 • fsx = Fx / Ax fsx = 33.05 Mpa OK ! • Weld Strength Ftw = 240 Mpa
• DUE TO Fy2 • Fv = 0.4Fys Fv = 96.00 Mpa • Allow. Shear, Fsw = 0.3Ftw Fsw = 72.00 Mpa
• BM = HsFy2 BM = 4.41E+05 Nt-mm § TENSILE STRESS: • Shear Factor, Fs = SQRT(1.8) Fs = 1.34
• fp1 = 2BM/(T2Pds) • ft = F y / A t ft = 39.24 Mpa OK ! • Pc1 = [P(Tc1+Tc2+Tc3)Fs]/T Pc1 = 8.76 MT
fp1 = 16.42 Mpa • Ft = 0.6Fys Ft = 144.00 Mpa • Pc2 = [P(Tc2+Tc3)Fs]/T Pc2 = 0.00 MT
• DIRECT FORCE § BENDING STRESS: • Pc3 = [PTc3Fs]/T Pc2 = 0.00 MT
• fp2 = P/Ap fp2 = 154.68 MPa • IN PLANE : >> MIN. FILLET WELD SIZE :
• Fp = fp1+fp2 fp = 171.10 Mpa OK ! • MZ =FxH-Fyex MZ = 3.41E+06 Nt-mm • w1 = Pc1/(2πRc1Fsw 0.7) w1 = 4.52 mm
• Fp = 0.9Fys Fp = 216.00 Mpa • fbZ = My / Sz-z fbZ = 14.63 Mpa OK ! • w2 = Pc2/(2πRc2Fsw 0.7) w2 = 0.00 mm
§ SHEAR STRESS : • FbZ = 0.66Fys FbZ = 158.40 Mpa • w3 = Pc3/(2πRc3Fsw 0.7) w2 = 0.00 mm
• As = Tm (2Rm-D)+2Tc1(2Rc1-D)+2Tc2(2Rc2-D) >> OUT OF PLANE : AT BASE :
As = 3320.0 mm2 • Mx = Fy1H+Fy2(Hs+H) Mx = 1.68E+06 Nt-mm • Weld N.A. to Pin Center Line e= 32.00 mm
• fv = P/As fv = 69.44 Mpa OK ! • fbx = Mx / Sx-x fbx = 102.81 Mpa OK ! • Weld Treated as a line, Aw (WELD) = 6.68E+02 mm2
• Fv = 0.4Fys Fv = 96.00 Mpa • Fbx = 0.75Fys Fbx = 180.00 Mpa Sw x-x = 2.81E+03 mm2 Sw y-y = 3.19E+04 mm2
§TENSILE STRESS : >> UNITY CHECK • Bending f1 = Fze/Swz-z f1 = 2.0E+02 N/mm
• At = A s At = 3320.0 mm2 • UC = ft / Ft + fbx / Fbx + fbz / Fbz f2 = Fx H/Swz-z f2 = 307.18 N/mm
• ft = P / A t ft = 69.44 Mpa OK ! UC = 0.936 < 1.0 OK ! f3 = Mx/Swx-x f3 = 597 N/mm
• Ft = 0.45 Fys Ft = 108.00 Mpa § VON-MISES YIELDING CRITERIA • Parallel f4 = Fx/Aw f4 = 172.56 N/mm
§ CHECK BENDING DUE TO FY2 : • txz = fsx txz = 33.05 Mpa OK ! • Transverse f5 = Fz/Aw f5 = 298.88 N/mm
• Ixx =[(Rc2T3)/6]+[(Rc1-Rc2)(Tm+2Tc1)3/6]+[(Rm-Rc1)Tm3)/6]-(DT3)/12 • Fv = 0.4Fys Fv = 96.00 Mpa • Resultant, fr = [(f1+f2+f3)2+f42+f52]1/2
• fx = ft + fbz fx = 53.87 Mpa fr = 1,157 N/mm
• fZ = fbx fZ = 102.81 Mpa >> MIN. WELD SIZE :
Ixx = 2.9E+05 mm4 • fc = [(fx2+fz2-fxfz+3txz2)]1/2 • w = fr/[(0.3Fsw( 0.707)] w = 22.73 mm (FILLET)
• fb = BMT/(2Ixx) fb = 27.42 Mpa OK ! fc = 105.88 Mpa OK ! • w = fr / Fsw w = 16.07 mm (GROOVE)
• Fb = 0.75Fys Fb = 180 Mpa • Fc = 0.66Fys Fc = 158.40 Mpa

Page 1 of 11
 PADEYE DESIGN CHECK
• Maximum Vertical Load R = 11.75 MT SHACKLE PROPERTIES : UNIT : mm MT
• TYPE: SHACKLE G-2140 CROSBY SHACKLE
• Safety Factor FOS = 2.00
• Safe Working Load SWL = 30.00 MT
• Lifting Angle ß = 60.00 Deg.
• Pin Diameter Pds = 41.40 mm
• Padeye Orientation : [H] Horizontal H
[V] Vertical • Jaw Width Js = 60.50 mm
• Sling Angle a= 60.00 Deg.
• Pulling Force: P = R * FOS P= 23.50 MT • Inside Length Hs = 146.00 mm
• Vertical Force Fz = 20.35 MT
• Horizontal Force Fx = 11.75 MT • Pin Hole Diameter (min.) Pds+0.25 = 47.75 mm
• Out of Plane Force : Fy1 = 5% P Fy1 = 1.18 MT
• Total Force at Pin: FyT = Fy1+Fy2 FyT = 1.48 MT • Pin Hole Diameter (Actual) D= 50.00 mm
Fz
P

Rm a

Rc1

Fx Fy1

A : PADEYE GEOMETRY : UNIT : MMS NEWTON

• PADEYE TOTAL THICKNESS SELECTION GUIDE
90% Js (Max.) Ttmax = 54.45 mm MATRIAL PROPERTY, FY = 240.00 Mpa
60% Js (Min.) Ttmin = 36.30 mm
Tt=P/(0.9FY*Pds) Tt = 25.78 mm Radius(Min), 1.25D = 62.50 mm
• Main Plate Thickness Tm = 16.00 mm • Radius, Rm = 85.00 mm
• 1st Cheek Plate Thickness Tc = 10.00 mm • Radius, Rc1 = 60.00 mm
• 2nd Cheek Plate Thickness Tc2 = 0.00 mm • Radius, Rc2 = 0.00 mm
• 3rd Cheek Plate Thickness Tc3 = 0.00 mm • Radius, Rc3 = 0.00 mm

• TOTAL THICKNESS PROVIDED T= 36.00 mm NG !

B : CHECK STRESSES AT PIN HOLE : UNIT : MMS NEWTON

B.1 ] BEARING:
• Bearing Area Ap = Pds T Ap = 1,490.400 mm2
• Bearing Stress fp = P/Ap fp = 154.680 Mpa OK !
• Allowable Stress Fp = 0.9Fy Fp = 216.000 Mpa
B.2 ] SHEAR:
• Double Shear Area, As = Tm (2Rm-D)+2Tc1(2Rc1-D)+2Tc2(2Rc2-D) + 2Tc3(2Rc3 - D) As = 3,320.000 mm2
• Shear Stress fv = P/As fv = 69.438 Mpa OK !
• Allowable Stress Fv = 0.4Fy Fv = 96.000 MPa
B.3 ] TENSION:
• Double Tensile Area At = As At = 3,320.000 mm2
• Tensile Stress ft = P/At ft = 69.438 MPa OK !
• Allowable Stress Ft = 0.45Fy Ft = 108.000 MPa
C : PADEYE PROPERTIES : UNIT : MMS NEWTON
C.1 ] MINIMUM BASE LENGTH OF PADEYE
• 2*Main Plate Radius = 170.00 mm • PROVIDE BASE LENGTH, L = 218.00 mm
• DUE TO TENSION : P/(Tm0.6FY) = 100.06 mm
• DUE TO SHEAR : Fx/Tm0.4FY = 75.04 mm
C.2 ] MIN. HEIGHT OF PIN HOLE FROM BASE
• 3/8+Rm = 94.53 mm • HEIGHT FROM PIN HOLE, H = 85.00 mm

Page 2 of 11
C.3] STIFFENER REQUIREMENTS
• Due to Fy1 , Area required As = Fy1/0.4FY = 120.070 mm2 • Stiffener thick, ts = 16.00 mm
• Maximum effective widht of stiffener 2H = 170.000 mm
• Based limit (b/t ratio) of • b/t = 171/sqrt(FY) = 11.017 • Stiffener width, bs = 176.28 mm
compact section • Max. width, bs = 176.277 mm

Y Elem 1 Elem  2,4

X X 50.00 Max.

CL

Y
Elem 3,5
250.00 Max
INPUT "Tm" THK. IF NO
STIFFENER
AREA X-X AXIS
ELEM NO. b d (An) Yn YnAn bd3/12 AnYn²

1 (Tm) 218.00 16.00 3.49E+03 0.00 0.00E+00 7.44E+04 0.00E+00

2 16.00 50.00 8.00E+02 0.00 0.00E+00 1.67E+05 0.00E+00
3 16.00 50.00 8.00E+02 0.00 0.00E+00 1.67E+05 0.00E+00
4 0.00 0.00 0.00E+00 0.00 0.00E+00 0.00E+00 0.00E+00
5 0.00 0.00 0.00E+00 0.00 0.00E+00 0.00E+00 0.00E+00
6 0.00 0.00 0.00E+00 0.00 0.00E+00 0.00E+00 0.00E+00
7 0.00 0.00 0.00E+00 0.00 0.00E+00 0.00E+00 0.00E+00
SUMMATION 5.09E+03 0.00E+00 4.08E+05 0.00E+00
Yc = 0.00 mm Yc1 = 25.00 mm
Yc2 = (25.00) mm Ix-x = 4.08E+05 mm4
Sx-x = 1.63E+04 mm3
Yn : Distance to centriod of element from middle of middle main plate.

AREA Y-Y AXIS

ELEM NO. d b (An) Xn XnAn db3/12 AnXn²

1 (Tm) 16.00 218.00 3.49E+03 1.09E+02 3.80E+05 1.38E+07 4.14E+07

2 50.00 16.00 8.00E+02 0.00E+00 0.00E+00 1.71E+04 0.00E+00
3 50.00 16.00 8.00E+02 2.18E+02 1.74E+05 1.71E+04 3.80E+07
4 0.00 0.00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
5 0.00 0.00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
6 0.00 0.00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
7 0.00 0.00 0.00E+00 0.00E+00 0.00E+00 0.00E+00 0.00E+00
SUMMATION 5.09E+03 5.55E+05 1.38E+07 7.95E+07
Xc = 109.00 mm Xc1 = 141.00 mm
Xc2 = 109.00 mm Iy-y = 3.29E+07 mm4
Sy-y = 2.33E+05 mm3
Xn: Distance to centroid of element from centroid of main plate
• AREA:
At = 5.09E+03 mm2 Ax = 3.49E+03 mm2 Ay = 1.60E+03 mm2

D : CHECK STRESSES AT BASE : UNIT : MMS NEWTON

• AT PIN HOLE DISTANCE H :
Pin CL to outermost fiber ex1 = 109.00 mm
Pin CL to N.A. ex = 32.00 mm
Yc1 = cy = 25.00 mm
D.1] SHEAR
• In Plane Stress fsx = Fx / Ax fsx = 33.05 Mpa OK !
• Allowable Stress Fv = 0.4FY Fv = 96.00 Mpa
D.2] TENSILE ft = Fz / At ft = 39.24 Mpa OK !
• Allowable Stress Ft = 0.6Fy Ft = 144.00 Mpa

Page 3 of 11
D.3] BENDING
• In Plane B.M. My = FxH-Fzex My = 3.409E+06 Nt-mm
• In Plane Stress fby = My/Sy-y fby = 14.63 Mpa OK !
• Allowable Stress Fby = 0.66Fy Fby = 158.40 MPa
• Out of Plane B.M. Mx = Fy1 H+Fy2(Hs+H) Mx = 1.677E+06 Nt-mm
• Out of Plane Stress fbx = Mx/Sx-x fbx = 102.81 Mpa OK !
• Allowable Stress Fbx = 0.75Fy Fbx = 180.00 MPa

D.4] INTERACTION EQUATION UC = ft/Ft+fbx/Fbx+fby/Fby , UC = 0.94 < 1.0 OK !

D.5] CHECK VON-MISES YIELDING CRITERIA

• Average Shear Stress txy = fsx txy = 33.05 Mpa OK !
• Allowable Stress Fv = 0.4FY Fv = 96.00 MPa

• Sum of Stresses in X-Plane fx = ft+fby fx = 53.87 Mpa

• Sum of Stresses in Y-Plane fy = fbx fy = 102.81 MPa

• Max. Combined Stress fc = (fx2+fy2-fxfy+3txy2)1/2 fc = 105.88 Mpa OK !

• Allow Combined Stress Fc = 0.66Fy Fc = 158.40 MPa

E : PADEYE WELD SIZE REQUIREMENT : UNIT : MMS NEWTON

E.1] CHEEK PLATE WELD SIZE :
• Electrode:
• Weld Strength: Ftw = 240.00 Mpa
• Allowable Shear Fsw = 0.3Ftw Fsw = 72.00 Mpa
• Shear Factor Fs = SQRT(1.8) Fs = 1.34
• Effective Weld Length = 70%
• Load on Cheek Plate Pc1 = [P (Tc1+Tc2)Fs]/T Pc1 = 8.76 MT
Pc2 = [P(Tc2)Fs]/T Pc2 = 0.00 MT
Pc3 = [PTc3Fs]/T Pc3 = 0.00 MT
• WELD SIZE REQUIRED:
w1 = Pc1 /(2πRc1Fsw 0.7) w1 = 4.52 mm
w2 = Pc2 /(2πRc2Fsw 0.7) w2 = 0.00 mm
w3 = Pc3 /(2πRc3Fsw 0.7) w3 = 0.00 mm
E.2] BASE WELD SIZE :
• WELD PROPERTIES: WELD TREATED AS A LINE
Aw AwYn AwYn2 d3/6 bd2/2 AwXn AwXn2 b3/6 db2/2
468 0.00E+00 0.00E+00 6.83E+02 2.79E+04 5.101E+04 5.560E+06 1.727E+06 3.802E+05
100.00 0.00E+00 0.00E+00 2.08E+04 0.000E+00 0.000E+00 6.827E+02 6.400E+03
100.00 0.00E+00 0.00E+00 2.08E+04 2.180E+04 4.752E+06 6.827E+02 6.400E+03
0.00 0.00E+00 0.00E+00 0.00E+00 0.000E+00 0.000E+00 0.000E+00
0.00 0.00E+00 0.00E+00 0.00E+00 0.000E+00 0.000E+00 0.000E+00
0.00 0.00E+00 0.00E+00 0.00E+00 0.000E+00 0.000E+00 0.000E+00
0.00 0.00E+00 0.00E+00 0.00E+00 0.000E+00 0.000E+00 0.000E+00
6.7E+02 0.0E+00 0.0E+00 4.2E+04 2.8E+04 7.3E+04 1.0E+07 1.7E+06 3.9E+05

• WELD MOMENT OF INERTIA

Iwx-x = AwYn²+d3/6+bd²/2- ((AwYn)²/Aw) Iwy-y = Aw * Xn² + b^3/6 + db² / 2 - ((Aw * Xn)² / Aw)
Iwx-x = 70,253.33 mm3 Iwy-y = 4,497,262.67 mm3
Swx-x = 2,810.13 mm2 Swy-y = 31,895.48 mm2
Yw = 0.00 mm Xw = 109.00 mm
Yw1 = 25.00 mm Xw1 = 141.00 mm
Yw2 = (25.00) mm Xw2 = 109.00 mm
Aw (WELD) = 668.00 mm2
PIN CL TO WELD N.A. e= 32.00 mm
E.3 ] BENDING f1 = Fz e/Sw y-y f1 = 200.30 Nt./mm
f2 = Fx H/Swy-y f2 = 307.18 Nt./mm
f3 = Mx / Swx-x f3 = 596.69 Nt./mm
E.4 ] PARALLEL LOAD f4 = Fx / Aw f4 = 172.56 Nt./mm
E.5 ] TRANSVERSE LOAD f5 = Fz / Aw f5 = 298.88 Nt./mm
E.6 ] RESULTANT fr = ((f1+f2+f3)2+f42+f52)1/2 fr = 1,156.85 Nt./mm

ELECTRODE: WELD ALLOW. SHEAR Fsw = 72.00 Mpa

E.7 ] MIN. LEG SIZE FILLET WELD w = fr/(0.707Fsw) w = 22.73 mm

E.8 ] MIN. GROOVE WELD w = fr/Fsw w = 16.07 mm

Page 4 of 11