CEMOS Setup and Controls Guide: CLAAS LEXION Combines

CEMOS setup and controls guide
CLAAS LEXION combines

CEMOS setup and controls guide
Company: CLAAS of America Inc.
Address: 8401 South 132nd Street

Omaha, NE 68138
Phone: 402-861-1000
Fax: 402-861-1003
Website: www.claas.com
Images and content are intended to cover ALL features and options available on 2017 LEXION Combines.
Content may vary on each machine configuration.
LEXION Model: 780-670
Build Year: 2017
Effective Date: 6/1/2017
Last Revision: 6/19/2017
2 CLAAS of America Inc. | CEMOS setup and controls guide LEXION 780 - 670 (2017)
Contents
CRUISE PILOT setup 5

QUANTIMETER setup 17
CEMOS integrated in CEBIS setup 20
CEMOS integrated in CEBIS MOBILE setup *if available 25
CEMOS learning phases 36
Overview
CEBIS MOBILE
 CEMOS AUTOMATIC
 CEMOS DIALOG
CEBIS
 CEMOS AUTOMATIC
 CRUISE PILOT
 Combine adjustment
This setup guide is a supplement to the CEBIS guide.

For information on how to navigate CEBIS and how to set up other
features please refer to the CEBIS and controls guide.
This setup guide is not a substitute for the Operator’s Manual. Further
information concerning CRUISE PILOT and CEMOS is available in the
Combine Operator’s Manual and CEBIS MOBILE Operator’s Manual.
CRUISE PILOT setup
Engine load
Loss rate
Crop volume in feederhouse
CRUISE PILOT setup
Procedure
Engage the processor and feederhouse; learn the max. no-load speed
1
 Learn the max. no-load speed periodically to ensure accurate reading of the engine load indicator
Select “on” in the master switch screen to turn on CRUISE PILOT

2
 Page 8: CRUISE PILOT functions are located under gear icon
Select desired CRUISE PILOT driving strategy

3
 Page 9: recommended strategy: Maximum throughput with grain loss sensing
Learn zero throughput with no crop in the feederhouse

4
 Page 10
Set maximum desired harvesting ground speed

5
 Page 13: the combine will not operate over this set speed when CRUISE PILOT is engaged
To set the target throughput, harvest normally at the desired throughput level (ignoring losses for now), then press
6 and hold the A-button button until it beeps; target throughput will now be set to crop thickness in the feederhouse
 Page 12: to set target throughput manually
If using “Maximum throughput with grain loss sensing“ strategy, set the loss sensors to the desired loss sensitivity
7  The loss triangles should be filled roughly halfway, to ensure that the machine can read a change is loss levels; repeat this process
if necessary
To engage CRUISE PILOT, briefly press the A-button on the multi-function lever
Engagement:
 If held until it beeps, the combine will relearn current throughput in feederhouse
To disengage CRUISE PILOT, tap the foot brake (recommended) or pull back on the multi-function lever.
Disengagement:
 Tapping the brake makes for a smoother disengagement
CRUISE PILOT symbols
Description Function
(1) indicates the limiting factor in the The target throughput, as set by the
present conditions; this may alternate Throughput
between the other icons when operator, has been reached
optimum performance is achieved The maximum engine load, as set by the
Engine load
operator, has been reached
Separation Acceptable separation (rotor) loss, as set by
losses the operator, has been reached
Cleaning Acceptable cleaning (sieve) loss, as set by
losses the operator, has been reached
Maximum material volume in the returns
Returns
elevator, as set by the operator, has been
volume
Selected strategy Set throughput reached
Engine A sudden extreme spike in load on machine
1
protection Ground speed will be reduced to compensate
Maximum set Maximum ground speed, as set by the

ground speed operator, has been reached
Unloading Unloading mode is on and active
mode Mode can be turned off in set-up menus
Current throughput
If header is moved outside of working
position or no material is measured in the
Turning mode
feederhouse, the machine will continue to
travel at a constant speed.
Step 1: Master switch
When to perform: at the start of harvest, ensure “on” is selected to utilize CRUISE PILOT features
Navigate to: / /
Setting
Off
Disables utilization of CRUISE PILOT features
On
Enables utilization of CRUISE PILOT features
Step 2: Strategy
When to perform: after master switch is switched on, change if different driving strategy is desired
Navigate to: / /
Setting
Cruise control
Harvests at a constant ground speed
Constant throughput
Automatically adjusts ground speed to maintain a constant throughput
based on the crop thickness measured in the feederhouse
Maximum throughput with grain loss sensing

(recommended)
Automatically adjusts ground speed to maintain a constant throughput
(bu/hr), while maintaining acceptabler grain loss within the limits of the
loss monitor
Step 3: Learning zero throughput
When to perform: after an extended period of inactivity and periodically throughout the day, as conditions change
Navigate to: / /
Procedure
Zero calibration of CRUISE PILOT feederhouse
volume sensors
Engage processor and feederhouse

1
Do not harvest crop during this step
2 Throttle to full
3 Press “OK” to learn zero throughput
Step 4a: Set target speed
When to perform: after selecting cruise control strategy
Navigate to: / /
Setting
Set desired speed to be maintained when operating in

cruise control strategy
 Adjust to desired ground speed
 Rande: 1.2 – 9.9 mph
 Not available if using either throughput strategy
Target speed Actual speed

Set by operator
Step 4b: Set target throughput
When to perform: after selecting either constant throughput or maximum throughput with grain loss sensing
Navigate to: / /
Setting
Set desired throughput level to be maintained when

operating in either throughput strategy
 Adaptive (ground speed will change to maintain constant
throughput)
 Adjust target throughput number manually via HOTKEY or
automatically using A-button on the multi-function lever
 Range: 10 – 150
 Not available if using cruise control strategy
Target throughput
Actual throughput
Set by operator
Step 5: Maximum speed
When to perform: after selecting desired strategy
Navigate to: / /
Setting
Set the maximum ground speed limit the is allowed when
no or minimal crop flow is registered by the feederhouse
volume sensors
 Range: 1.2 – 9.9 mph
 Set for all strategies
Step 6: Sensitivity
Navigate to: / /
Setting
How quickly the machine will respond to changing field

conditions when operating with CRUISE PILOT
 Very gentle
 Gentle (standard setting)
 Medium
 Aggressive
 Very aggressive
Step 7: Unloading mode
Navigate to: / /
Setting
Off
 CRUISE PILOT will continue to function normally while unloading
on-the-go
 Ground speed may change if engine load exceeds the max. engine
load set by the operator
 Recommended strategy
Emptying
 Ground speed is reduced by 7 – 15% and remains constant while
unloading on-the-go
 Pressing the A-button again deactivates this mode
 After unloading is complete, there are two ways to resume
selected strategy
 After the auger is swung in, the selected strategy will resume
 If the auger remains swung out after unloading is turned off, the
selected strategy will resume after 30 seconds
 Recommeneded use in tough-to-thresh conditions
Step 8: Engine load
Navigate to: / /
Setting
Max engine load that is allowed when CRUISE PILOT
is engaged
 Range: 85% – 104%
QUANTIMETER setup
Step 11: QUANTIMETER yield setup
When to perform: start of each crop type and periodically throughout harvest to confirm accuracy
Navigate to: /
Procedure
1 Enter crop type & test weight
With machine parked and running, calibrate zero
2
yield ( )
3 On test-weighing screen ( ) turn status to ON
Harvest a load of grain that can be measured
4
(half grain tank minimum)
5 Weigh the grain in the truck or cart if used
Crop weight
6 = Crop yield weighed
Test weight
Calibration factor will adjust automatically after the

7
crop weighed is entered.
Step 12: Calibrating the QUANTIMETER moisture sensor
When to perform: start of each crop type and periodically throughout harvest to confirm accuracy
Navigate to: / /
Procedure
1 Switch status (A) to “ON”
2 Determine actual grain moisture
A
Observe combine’s moisture readout (C) B
3
while harvesting
Adjust the “moisture correction” (B) value to
4 shift the combine readout up or down to match
the true moisture
CEMOS integrated in CEBIS setup
When to perform: initial CEMOS AUTOMATIC set up
Navigate to: / /
Setting
On
CEMOS AUTO CLEANING automatically and constantly controls
cleaning components
 Upper sieve position
 Lower sieve position
 Fan speed
Off
Operator manually controls cleaning components
 Upper sieve position
 Lower sieve position
 Fan speed
On
CEMOS AUTO SEPARATION automatically and constantly controls
separation components
 Rotor speed
 Rotor cover plate position
Off
Operator manually controls separation components
 Rotor speed
Step 2: Optimization strategy
When to perform: initial CEMOS AUTOMATIC setup, change if different combine performance is desired
Navigate to: / /
Setting
Maximum throughput (recommended)

Combine could harvest with one or multiple of the following to achieve
selected strategy:
 High engine load
 Low grain quality (high FM)
 High grain loss
Minimum fuel consumption / high straw quality

selected strategy:
 Low engine load
 Low rotor speed
High threshing quality (clean grain sample)

selected strategy:
 High grain quality (low FM) The strategies are used to make large changes in machine performance.
 High grain loss When the optimization strategy is changed, the machine will go through a
learning phase, see page 36.
*Operate with CRUISE PILOT set to maximum throughput with grain
Balanced loss sensing
This strategy is a mix of all the above strategies
Step 3: Grain cleanliness within the strategy
When to perform: after optimization strategy has been selected, change if different combine performance is desired
Navigate to: / /
Setting
Low (increase throughout)
Lowest grain quality (highest FM) within strategy
Medium
Intermediate grain quality within strategy
High
Highest grain quality (lowest FM) within strategy
The above strategies are used for smaller incremental changes within the
previously selected optimization strategy. For a larger change in performance,
select a different optimization strategy, as seen on the previous page.
Step 4: Learning inclination
When to perform: at beginning of harvest and periodically to ensure sensor accuracy
Navigate to: / /
Procedure
Learning inclination
Calibration should be done periodically to ensure that CEMOS
functions correctly
Always perform this calibration on a flat / level surface
This calibration ensures performance and accuracy of the following
systems when harvesting on changing terrain:
 QUANTIMETER yield monitor
 AUTO SLOPE (automatic fore/aft compensation of the cleaning fan
speed and lower sieve)
 4D cleaning (automatic rotor cover plate adjustment)
CEMOS integrated in CEBIS MOBILE setup
CEBIS MOBILE display
1 Crop Displays the selected crop as text
2 Threshing drum speed
3 Threshing concave position
Input information about machine equipment,

4 Setup menu front attachment equipment and harvesting
14
conditions
5 Fan speed
Exits the menu or the functions without saving Wheat

6 Back
1
any changes 13
2 12
Displays the status of the selected automatic
7 Status indicator functions 11
see page 27 3 10
Calls up a help text or a picture (if available) 4 5 9
8 Help
relating to the current menu item
Opens CEMOS Dialog for optimizing threshing 6 8

9 Start optimization menu mechanism, cutter bar or straw chopper or for
fine-tune adjustment of CEMOS AUTOMATIC
10 Lower sieve position 7

11 Upper sieve position
12 Rotor speed
13 Rotor cover plate position

Displays all available main menus
14 Main menu bar The black background indicates which menu is
selected
CEMOS symbols
Displays the status of
CEMOS AUTO SEPARATION off
the automatic function
CEMOS AUTO SEPARATION on
CEMOS AUTO SEPARATION active
CEMOS AUTO CLEANING off
CEMOS AUTO CLEANING on
CEMOS AUTO CLEANING active
Displays the selected
Maximum throughput
optimization strategy
Minimal fuel consumption
High threshing quality
Balanced
Step 1: CEMOS settings
When to perform: at beginning of initial CEMOS AUTOMATIC set up, will retain selection after machine reset
Navigate to: /
Setting
Demo mode
Should always be off when running CEMOS AUTOMATIC
Machine monitoring
Allows machine to read data sent from sensors used to run system
Needs to be on for CEMOS AUTOMATIC to function
Step 2: Machine equipment
When to perform: after machine reset, ensure machine equipment matches machine configuration
Navigate to: /
Machine equipment
Type of feeder house
Indicates which feederhouse is equipped on machine
 Adjustable header pitch: HP feederhouse equipped
 Standard conveyor: fix face plate feederhouse equipped
Threshing segment
ITS are installed on the back-side of the pre-concave to increase the
pitch of the pre-concave to ensure more wrap on the threshing
cylinder
 Installed: Intensive Threshing Segment (ITS) installed
 Not installed: Intensive Threshing Segment (ITS) not installed
Disawner plates
Lever open/closes blanking plates under the APS grates
 Open: lever on right side feederhouse is flipped down
 Closed: lever on right side feederhouse is flipped up
Threshing drum reduction gearbox
 Available: 2 speed threshing gearbox is in low gear
(range: 180 – 450 rpm)
 Not available: 2 speed threshing gearbox is in high gear
(range: 400 – 1050 rpm)
Friction bottom
Indicates if the friction floor in the TURBO/PRO CHOP choppers
is engaged
 Opened: friction floor is down
 Closed: friction floor is up
Step 3: Front attachment equipment
When to perform: after machine reset, ensure machine equipment matches machine configuration
Navigate to: /
Crop divider type
Special crop divider

Vertical side knives installed on either the VARIO or MAXFLO header
Standard crop divider
Straight cut header with an extended tip installed is on the header
No crop divider
Corn head or a straight cut header without an extended tip installed on
the machine
Step 4: Harvest conditions
When to perform: after master switch is switch on, change strategy if different driving mode is desired
Navigate to: /
Harvest conditions
Straw condition
Setting changes the aggressiveness of CEMOS AUTO
CLEANING adjustments
 Dry: straw moisture is dry (least aggressive)
 Normal: straw moisture is normal
 Damp: straw moisture is damp (most aggressive)
Crop condition
Setting changes the aggressiveness of CEMOS AUTO
CLEANING adjustments
 Kinked or broken: crop condition is kinked or broken
(most aggressive)
 Laid: crop condition is laid
 Standing: crop condition is standing (least aggressive)
 Weed-infested: crop condition is weed-infested
When to perform: initial CEMOS AUTOMATIC set up, will retain selection after machine reset
Navigate to: /
Setting
On (recommended)
CRUISE PILOT functions can be utilized
Can either be turned on in CEBIS or CEBIS MOBILE terminals
Off (not recommended)
CEMOS AUTOMATIC will not function correctly
On
CEMOS AUTO CLEANING automatically and constantly controls
cleaning components
 Upper and lower sieve position
 Fan speed
Off
Operator manually controls cleaning components
 Upper and lower sieve position
 Fan speed
On
CEMOS AUTO SEPARATION automatically and constantly controls
separation components
 Rotor speed
Off
Operator manually controls separation components
 Rotor speed
Step 6: Optimization strategy
When to perform: initial CEMOS AUTOMATIC setup, change if different combine performance is desired
Navigate to: /
Setting
Maximum throughput (recommended)

selected strategy:
 High engine load
 Low grain quality (high FM)
 High grain loss
Minimum fuel consumption / high straw quality

selected strategy:
 Low engine load
 Low rotor speed
High threshing quality (clean grain sample)

selected strategy: The above strategies are used to make large changes in machine performance.
 High grain quality (low FM) When the optimization strategy is changed, the machine will go through a
 High grain loss learning phase, see page 36.
*Operate with CRUISE PILOT set to Maximum throughput with grain
loss sensing
Balanced
This strategy is a mix of all the above strategies
Step 7: Grain cleanliness within the strategy
When to perform: after optimization strategy has been selected, change if different combine performance is desired
Navigate to: /
Setting
Low (increase throughout)
Lowest grain quality (highest FM) within strategy
Medium
Intermediate grain quality within strategy
High
Highest grain quality (lowest FM) within strategy
Step 8: Longitudinal inclination sensor calibration
When to perform: at beginning of harvest and periodically to ensure sensor accuracy
Navigate to: /
Procedure
Longitudinal inclination sensor calibration

Calibration should be done periodically to ensure that CEMOS
functions correctly
Always perform this calibration on a flat / level surface
This calibration ensures performance and accuracy of the following
systems when harvesting on changing terrain:
 QUANTIMETER yield monitor
 AUTO SLOPE (automatic fore/aft compensation of the cleaning fan
speed and lower sieve)
 4D CLEANING (automatic rotor cover plate adjustment)
Learning phases
After CEMOS AUTOMATIC has found the effective range

for each system to function within for those particular
harvest conditions, the systems will then go through check
phases between every 4 and 40 minutes. These check
phases will ensure that the machine is functioning within
the correct range for the harvest conditions. The learning
phases usually do not take longer than 20 seconds and
are displayed by a symbol in the CEBIS loss display.
During the learning phases of the CEMOS AUTOMATIC

functions, the loss or returns displays in the CEBIS
harvest display are temporarily displayed in grey.
CEMOS AUTO SEPARATION learning phase: “ “
symbol appears above the rotor losses.
CEMOS AUTO CLEANING learning phase: “ “ symbol
appears above the sieve losses.

CEMOS Setup and Controls Guide: CLAAS LEXION Combines

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CEMOS setup and controls guide

CLAAS LEXION combines

Company: CLAAS of America Inc.

Address: 8401 South 132nd Street

LEXION Model: 780-670

Build Year: 2017

Effective Date: 6/1/2017

Last Revision: 6/19/2017

CRUISE PILOT setup 5

This setup guide is a supplement to the CEBIS guide.

Crop volume in feederhouse

Select “on” in the master switch screen to turn on CRUISE PILOT

Select desired CRUISE PILOT driving strategy

Learn zero throughput with no crop in the feederhouse

Set maximum desired harvesting ground speed

Maximum set Maximum ground speed, as set by the

Maximum throughput with grain loss sensing

Engage processor and feederhouse

When to perform: after selecting cruise control strategy

Set desired speed to be maintained when operating in

Target speed Actual speed

Set desired throughput level to be maintained when

When to perform: after selecting desired strategy

When to perform: after selecting desired strategy

How quickly the machine will respond to changing field

When to perform: after selecting desired strategy

When to perform: after selecting desired strategy

Calibration factor will adjust automatically after the

When to perform: initial CEMOS AUTOMATIC set up

Maximum throughput (recommended)

Minimum fuel consumption / high straw quality

High threshing quality (clean grain sample)

When to perform: at beginning of harvest and periodically to ensure sensor accuracy

2 Threshing drum speed

3 Threshing concave position

Input information about machine equipment,

Exits the menu or the functions without saving Wheat

Opens CEMOS Dialog for optimizing threshing 6 8

10 Lower sieve position 7

13 Rotor cover plate position

Crop divider type

Special crop divider

Maximum throughput (recommended)

Minimum fuel consumption / high straw quality

High threshing quality (clean grain sample)

When to perform: at beginning of harvest and periodically to ensure sensor accuracy

Longitudinal inclination sensor calibration

After CEMOS AUTOMATIC has found the effective range

During the learning phases of the CEMOS AUTOMATIC

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