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PIPE
RELINING
GUIDE
A SUPPLEMENT OF
6
CONTENTS
TRENCHLESS PIPE RELINING
20
AN ENVIRONMENTAL AND
38
LATERAL REINSTATEMENT CUTTERS
CONTINUES TO THRIVE ECONOMIC SOLUTION TO A CRUCIAL TO RELINING PROJECTS
As a result of the convergence of GROWING PROBLEM One of the most important pieces of
technology and opportunity, the The City of Rock Springs, Wyo., equipment when working on a relining
trenchless relining market has discovered a problem with a culvert project is the lateral reinstatement
flourished, even remaining strong in an upscale neighborhood.Then, the cutter. Without it, those connected to
through the worldwide economic problem turned dire. the pipe would not be able to enjoy its
recession that began in 2007-2008. By John Hepfinger newly relined status.
By Jim Rush By Mike Kezdi
12 22 30
LINER MANUFACTURERS MEET
DEVELOPING A REHABILITATION DEMAND FOR PRESSURE PIPE REHAB SLIPLINING USED TO REHAB A
STRATEGY FOR SEWER PIPE LINING While pressure pipes have been around for SINGLE, 1,740-FT, 132-IN. CULVERT
Development of a rehabilitation strategy a long time, assessment and rehabilitation The Mobile (Ala.) Regional Airport
for lining sewer pipes first involves technology is finally catching up. recently underwent a slipline rehab
asking some questions about the system. By Sheila Joy project that involved the repair of a
How these questions are answered will single 1,740-ft long, 132-in. diameter
provide direction to a lining project.
By Kelly Kolpak
24 culvert that ran under Runway 14/32.
By Hugh Mickel, P.E.
MIPP TECHNOLOGY REDUCES
14 INVASIVE BURDENS ON MUNICIPAL 34
CIPP TESTING REMAINS ESSENTIAL COMMUNITIES COMMITMENT TO QUALITY IS KEY
TO INDUSTRY’S SUCCESS Manufactured-in-Place Pipe
(MIPP) technology originated as a
TO LONG-TERM SUCCESS IN CIPP
Testing — it’s a word that has been
rehabilitation pipeline solution for the MARKETPLACE
met with some apprehension by many The key to unlocking the door to long-
energy and power industries, noted for
involved in the cured-in-place pipe term success at today’s modern CIPP
their very high value infrastructure and
(CIPP) over the years. However, testing is company is the same one used by the
pipelines with variable geometries.
a critical function of the quality control industry founders more than 40 years
By Kent Weisenberg
process as it relates to the CIPP industry. ago — quality.
By Rick Eastwood By Jim Kalishman
16 26 36
DATA MANAGEMENT IN WISCONSIN EMERGING CIPP MARKET: PIPE RELINING MANUFACTURERS
The City of Madison, Wis.’s engineering ASBESTOS CEMENT WATER MAINS AND SUPPLIERS
department uses its inspection systems Projected to have a 50- to 70-year life
to their fullest potential. expectancy, decaying asbestos cement
By Mary Shafer pipes today are a major source of asbestos
18
in drinking water and pose even greater
threats when they are removed or repaired.
SEEING THE (UV) LIGHT By Michael Davison
Washington Dulles International Airport used
UV-CIPP lining to rehab faulty pipe lines that
are used to transport glycol runoff.
By Michael A. Hoffmaster
CONTINUES TO EDITORIAL
Editor: James W. Rush
jrush@benjaminmedia.com
W
Contributing Staff Editors:
elcome to the 2014 Pipe Relining Guide, a special supplement to Trenchless Tech- Mike Kezdi • Brad Kramer • Keith Gribbins
nology. We are happy to again bring this supplement to you, which is filled with Kelly Pickerel • Pam Kleineke
informative and interesting stories from the world of pipe relining.
A recent informal survey conducted by Trenchless Technology showed that a majority SALES+MARKETING
Marketing Director: Kelly Dadich
of utilities across the United States are routinely using trenchless relining methods to address the kdadich@benjaminmedia.com
condition of their underground infrastructure. Eighty-four percent of the utilities polled said CIPP is Brand Sales Manager: Dan Sisko
the most commonly used method.According to Global Water Intelligence (2009), the global pipeline dsisko@benjaminmedia.com
rehabilitation market exceeds $8 billion and was expected to top $10 billion by 2016, with CIPP Regional Sales Representative: Renee Sanders
spending estimated to be at least $1 billion. Let that sink in for a moment — $10 billion by 2016. rsanders@benjaminmedia.com
We have bewteen 700,000 and 800,000 miles of public sewer mains and many are approach- Conferences Sales Coordinator: Brittany Maurer
bmaurer@benjaminmedia.com
ing the end of their useful life.The 2013 ASCE Report Card for America’s Infrastructure noted that
the capital investment needed to address our sewer collection system infrastructure would total PRODUCTION+FULFILLMENT
about $300 billion over the next 20 years — twice the current level of investment by all levels of Production Manager: Chris Slogar
cslogar@benjaminmedia.com
government — with pipes representing the largest capital need.
Lead App Designer/Graphic Designer
Pipe relining has become the go-to method to address many of these infrastructure issues, al- Deb McManus
lowing municipalities to improve and upgrade their water and wastewater pipes in ways that are Web/Interactive Manager: Mark Gorman
cost-effective and minimally invasive. Pipes thought to be a lost cause or need disruptive and costly mgorman@benjaminmedia.com
dig-and-replacement find a second and lengthy life through the use of trenchless pipe relining. Circulation & Fulfillment Coordinator: Lillian Lopeman
Trenchless technology — and the pipe relining market in particular — has been a bright llopeman@benjaminmedia.com
light within the construction community the last few years, succeeding against the backdrop
EDITORIAL ADVISORY BOARD
of a devastating recession that crippled the construction industry. Our underground infrastruc- Chairman: Dr. Tom Iseley, P.E.
ture doesn’t care about a bad economy; its age and deterioration need addressed. Director of the Trenchless Technology Center, Ruston,
As you will find within the pages of the 2014 Pipe Relining Guide, there are interesting sto- Louisiana
ries to tell of work being done within the pipe relining market — from case studies showcas- Dr. Samuel Ariaratnam P.E.
Arizona State University, Tempe, Arizona
ing the multiple methods of relining to the latest trends in the market. All good stuff!
Dr. David Bennett, P.E.
When it comes to pipe relining, CIPP remains the cornerstone of the rehab market, whether Bennett Trenchless Engineers, Folsom, California
the curing method be steam or ultraviolet (UV) light. This segment continues to expand its Steven R. Kramer, P.E.
reach and gain acceptance in municipalities across the United States and Canada. But there’s AECOM, Arlington, Virginia
more to pipe relining than CIPP — there’s close-fit lining (Swagelining, fold-and-form), sliplin- Joseph Loiacono, ing.
Montreal, Quebec
ing, spiral wound, spray lining and panels.
Irene McSweeney, P.E.
While pipe relining has always been a strong option for gravity sewer applications, new mar- Boston Water and Sewer Commission,
kets are emerging. These include pressure pipes, storm water/culverts and water lines. Some Boston, Massachusetts
are gaining acceptance quicker than others but the innovative technology and thinking have
made these markets something to watch. I can’t wait to see where the technology takes us. REPRINTS
Wright’s Media
In reading all of the articles in the 2014 Pipe Relining Guide, I marvel at the widespread Ph: 877-652-5295 • Fax: 281-419-5712
usage of pipe relining and the different circumstances in which it can be used. We cover pipe
relining in virtually each issue of Trenchless Technology and even that monthly coverage is
not enough to properly discuss the abundance of work, technology and products used in the
pipe relining market. A special supplement that pulls all that together in one big issue is an
enormous undertaking but well worth the effort by our staff and those who contribute their
stories. And there are more stories to tell.
I am looking forward to seeing how trenchless pipe relining will continue to flourish in the
coming years — an exciting and dynamic market with untapped potential still to be unleashed!
Chief Executive Officer: Bernard P. Krzys
bkrzys@benjaminmedia.com
Managing Editor,
President: Robert Krzys
robk@benjaminmedia.com
Controller: Marianne Saykes
msaykes@benjaminmedia.com
ston,
Trenchless
Pipe Relining
Continues to
Thrive
NEW MARKETS,
TECHNOLOGIES EXPAND
FOOTPRINT
BY JIM RUSH
T
he trenchless pipe relining market As a result of the convergence of technol- The biggest changes in CIPP work have
has come a long way since it was ogy and opportunity, the trenchless relin- been in technological advancements and
first used to mend a section of a ing market has flourished, even remaining improved procedures, production and
London sewer back in 1971. First strong through the worldwide economic equipment, according to Dave Fletcher,
viewed as a premium process — and recession in 2007-2008. Throughout most national sales manager for Applied Felts.
viewed by some with suspicion — pipe of its history, trenchless pipe relining, in- “While it has a successful and proven
relining has become a mainstay within cluding CIPP, has been strongly linked to track record of high performance and
sewer systems across North America. gravity sewer applications. And while that impressive design life, until now CIPP ap-
While pipe relining — notably sliplin- market outlook remains strong, new devel- plications have primarily focused on grav-
ing — has roots predating the 1970s, it opments in trenchless relining methods ity lines that use traditional felt liners,” he
was the invention of the cured-in-place are also emerging. said. “All of that is changing rapidly with
pipe (CIPP) method — the “Insituform” Here, we take a look at some of the new and exciting innovations in this mar-
process — by Eric Wood that fueled the developing trends within the trenchless ket being designed to rehabilitate pres-
growth of the trenchless rehabilitation relining market. In brief, they include: ap- sure pipes, potable water and lateral seal-
market. Wood and his company, Insitu- plications outside of the traditional grav- ing. CIPP can accommodate modifications
form, completed its first U.S. installation ity sewer market and the continued evo- to traditional applications because of its
in 1976 and were granted a U.S. patent lution of pipe relining methods. flexibility, structural components, corro-
for CIPP in 1977, planting the seed for sion resistance and economic advantages.
market growth.The expiration of the pat- RELINING MARKET OVERVIEW “Manufacturers like Applied Felts are
ent in 1994 led to new entrants into the A recent informal survey by Trench- answering the call for liners that are stron-
marketplace and increased competition. less Technology showed that a major- ger, thinner and can withstand the high
Of course, the technology itself matured ity of utilities across the United States internal pressures required for pressure
over the years, too. It was also about this are routinely using trenchless relining pipe applications. Liners reinforced with
time that we began to recognize the need methods. Of the utilities polled, 84 per- fiberglass blend the properties of felt and
to re-invest in our infrastructure that was cent claim CIPP as the most common fiberglass to create liners that are stron-
beginning to show its age. Landmark pub- method, and industry experts agree ger than ever before. In addition to added
lications like the Water Infrastructure Net- there have been several significant de- strength, the liners are typically thinner
work (WIN) report (2000) and the EPA Gap velopments in CIPP and across the pipe than traditional liners so they deliver sig-
Report (2002) began opening ours eyes to relining market. nificant resin savings and can lower over-
the problem by documenting multi-billion Some of the major innovations in pipe all material costs. Custom combinations
dollar needs in water and wastewater in- relining have taken place in CIPP work, of liner, resins and coatings help to create
vestment. According to Global Water Intel- and according to the Trenchless Technol- CIPP applications for even the most chal-
ligence (2009), the global pipeline rehabili- ogy survey, it remains the preferred meth- lenging rehabilitation projects.”
tation market exceeds $8 billion, and was od. Industry-wide, it is estimated that CIPP Steam-cured CIPP is the predominant
expected to top $10 billion by 2016 (the has been used to rehabilitate more than method of installation in the United States
CIPP spending was estimated at $1 billion). 35,000 miles of pipe since the early 1970s. due primarily to the fact that it allows for
Developing a
Rehabilitation
Strategy for
Sewer Pipe
Lining
BY KELLY KOLPAK
D
evelopment of a rehabilitation with all materials). National Association of Sewer Servicing
strategy for lining sewer pipes Proving that it isn’t always about age, Companies (NASSCO) pipeline assess-
first involves asking some ques- sewers built pre-WWII are sometimes ment and certification program (PACP)
tions about the system, such as: in much better condition than those standards when televising sewers is im-
Where are there maintenance problems? built immediately after. The rapid pace portant for being able to rank the sewer
Where have collapses and failures oc- of construction that occurred during from the operations and maintenance
curred? When were the sewers built? Are the large-scale migration of people from (O&M) standpoint, as well as a structural
there Sanitary Sewer Overflows (SSOs) or downtown areas to the suburbs during standpoint. This ranking assists in the
basement backups? What areas have high the 1950s and 1960s oftentimes resulted identification of areas in the system that
flows? What parts of the system are near in the use of inferior sewer materials. requires more immediate attention ver-
bodies of water — creeks, rivers, lakes, Consequently, systems built in that time- sus areas that need no rehabilitation.
etc.? What parts of the system are most frame sometimes deteriorate faster than If the decision is made to investigate
critical to keep working? Is the pipe re- systems that are 100 years old. sewer laterals, similar investigation tech-
habilitation addressing only sewer mains niques can be utilized. Televising of the
or also sewer laterals? FURTHER INVESTIGATION lateral can be done from both a cleanout,
How these questions are answered
will provide direction to a lining project.
AND ANALYSIS as well as from a camera launched from
the main. Similarly, dye flooding can be
The investigative process to determine
Establishment of a priority list based on performed by soaking the ground sur-
which pipes need lining usually comes
both the likelihood of having an issue face over the lateral with dyed water to
from more detailed TV inspections. Pri-
and the consequence of that issue to the simulate a storm event. Defects found in
oritizing where to conduct TV inspec-
community is the first step in the pro- the sewer main such as breaks, roots and
tions can be based on the initial system
cess. leaks can also be identified in the lateral.
assessment from age and material, as well
NASSCO has inspection standards for lat-
INITIAL SYSTEM ASSESSMENT as issues such as backups, blockages and
grease. Sometimes the recommendation
erals, as well as mains, the lateral assess-
An initial approach to system assess- ment certification program (LACP). Simi-
to televise can be driven by other field
ment would be to look at the age and lar to how the PACP works, the ranking
investigations that include smoke test-
materials of the sewer system. Identify- of observations in the lateral assist with
ing, visual pipe inspection, full descent
ing which areas are made of older ma- determining where lining would be rec-
manhole inspection and zoom camera
terials such as clay, concrete or asbestos ommended.
inspection. Another investigative tech-
cement, particularly those located in or
close to parkways or backyards where
nique that can be used to identify likely
candidates for lining is dyed water flood-
CRITICAL SEWERS
roots can be more of an issue would go Development of a meaningful reha-
ing. Flooding the storm sewer that cross-
higher on the priority list. Areas that are bilitation plan requires identification of
es or is near a sanitary sewer, in conjunc-
made of plastic PVC (polyvinyl chloride), those places where a sewer failure would
tion with televising the sanitary sewer
truss pipe or HDPE (high-density poly- result in major disruption or public in-
can identify sewers with leaky joints or
ethylene) can be put lower on the list (al- convenience such as a collapse under an
lateral connections that leak. Use of the
though defective installation can occur expressway or a railroad, large pipe near
12 TRENCHLESS TECHNOLOGY SPECIAL SUPPLEMENT www.trenchlessonline.com
Quality Control
CIPP TESTING REMAINS
ESSENTIAL TO INDUSTRY’S
SUCCESS
BY RICK EASTWOOD
T
esting — it’s a word that has been
met with some apprehension by
many involved in the cured-in-
place pipe (CIPP) over the years.
However, testing is a critical function of
the quality control process as it relates to
the cured-in-place pipe industry.
With the inception of CIPP in North
America in the 1970s, quality control and
testing became based on testing by man-
ufacturers for the pre-requisite approval
of liner designs.As the technology gained
acceptance by the pipe rehabilitation in-
dustry, there became an ever increasing
amount of concern over verification of
product installation and the projected
design life of the material. It was deter- WHY TESTING? a large number of tests on variety of lin-
ing materials — both cured laminates
mined that testing was critical to verify Thus, an opportunity presented itself
from the field, as well as the raw mate-
the structural integrity and the resistance for testing of CIPP by independent third
rials. These tests include liner thickness,
to chemical substances contained within party testing laboratories using a variety
of testing methods. Many laboratories water tightness, short-term flexural and
the liner.
took it upon themselves to begin con- tensile tests, long-term creep and chemi-
Testing of CIPP liners is a useful and
effective tool for installers, municipali- ducting testing on CIPP materials. Certi- cal tests. Testing of materials is also a
ties and engineers. Testing can provide fied laboratories go through a compre- critical component in the development
information that will assist with the de- hensive accreditation process to achieve of new products.
sign strengths of a liner, long-term val- accreditation by the American Associa- One of these labs is HTS Pipe Consul-
ues of the product and provide a critical tion for Laboratory Accreditation (A2LA), tants located in Houston. Established in
step in quality control process of a CIPP which meets ISO 17025 and ISO 9001 1979 by Tom Schultz and Larry McMi-
liner by determining if the liner meets standards. chael, HTS was developed with plans to
ASTM strength minimums stated in ASTM These accredited labs are called upon test a number of construction materials
F1216, F1743 and D2019. as an independent third-party to perform (concrete, soils, asphalts, etc.). However,
W
hen it was time for the City
of Madison, Wis.’s engineer-
ing department to purchase a
new CCTV camera rig at the
beginning of this year, operations man-
ager Kathleen Cryan assembled her field
technicians to weigh in on their wish list
for the new equipment.
One unanimous requirement was that it
must interface with the Pipelogix Inc. sew-
er inspection software package they had
grown to know and depend on since 2000.
Cryan and company realized they need-
ed to bring their analog CCTV system into
the 21st century. She spent three to four
months researching what the industry had
available in digital setups, and would have
final decision-making authority on the pur-
chase. The second requirement was that
the camera’s output must integrate with THE CITY OF MADISON, WIS., REALIZED IT NEEDED TO BRING THEIR ANALOG CCTV SYSTEM INTO THE 21ST CENTURY. SHE SPENT
GIS software, to allow the department to THREE TO FOUR MONTHS RESEARCHING WHAT THE INDUSTRY HAD AVAILABLE IN DIGITAL SETUPS.
track historic pipe conditions.
All bidding vendors were required to per- had no software, but knew we couldn’t readers, and the manhole module. They
form onsite demonstrations of their prod- keep doing paper and VHS,” Cryan re- ended up choosing an IBAK Panoramo
ucts with Madison’s field staff.“We wouldn’t calls. “We knew we needed to go to a side-scanning camera from for $277,000.
buy a system like this without testing it, more modern digital system. We looked The Pipelogix GIS module integrates
having our technicians operate the equip- for a manufacturer who was going to with Madison’s industry-standard ESRI
ment in our field conditions,” explains Cry- be around for a while and offer good ArcGIS mapping software, and Cryan is
an.“Their input and buy-in is critical to the tech support. We needed a package we talking with Pipelogix about providing
decision-making process. If it doesn’t work wouldn’t outgrow quickly, that would be customization that will allow data to be
for them, it doesn’t work for us.” supported and upgraded.” ported to/from the City’s newer GT View-
Her research took roughly three to er GIS Microstation software in the future.
STICKING WITH A WINNER four months. “I went to the Pumper/
Since first purchasing Pipelogix in Cleaner show to look at equipment, did FINDING THE GROOVE
2000, the City replaced its original CCTV a lot of Internet research and read trade “Previously, all 13 techs rotated
van with an Aries vehicle setup in 2007. publications. I also contacted other mu- through the CCTV area,” Cryan says.
This year’s purchase would expand its nicipalities doing the same type of work, Once we got the software, we were get-
fleet with a side-scanning camera system, to see what they were using and would ting more downtime due to the signifi-
and would also need to interface seam- recommend. We finally decided that cant learning curve and we found that
lessly with the established software. The Pipelogix being at the forefront of this didn’t work. They need to be on the
previous system comprising the vehicle, industry niche bodes well for us not be- equipment regularly to gain proficiency
camera equipment, computer and soft- ing left behind. We’re looking to develop and be effective. We had four operators
ware cost $142,000, and the Aries setup a database of information that’s taking a plus the floor supervisor go for PACP
was $175,000. long time to obtain, and we want it to be certification training through Pearpoint,
Pipelogix flexible asset management usable well into the future.” then subsequently at local NASSCO train-
interface, filtering capabilities, choice of As a significant part of that growth, Cry- ings.That made it a much smaller number
report formats and excellent technical an and crew needed a camera that could of equipment operators — two primary
support are some of the package’s fea- take advantage of the Pipelogix GIS mod- and two backup, in two vans — keeping
tures that have made it a hit with the City. ule, which would be added to the existing them proficient.”
Its versatility in working with all CCTV package once the new camera was pur- The software is used daily, to pinpoint
systems was a major selling point when chased. The department was already us- immediate problems and fully code pipes
first purchased nearly 15 years ago. “We ing the core software, a number of report so the City can rate them to plan its capi-
TYPICAL DEPLOYMENT
Usually, technicians take a work order
into the field and open the Pipelogix ap-
plication. They complete new project
header information with Pipe ID and in-
formation on diameter, material, location,
previous cleaning, weather and traffic con-
ditions at time of visit, and other pertinent
details. Then they put the camera in the
line. As it encounters a structural element, PIPELOGIX FLEXIBLE ASSET MANAGEMENT INTERFACE, FILTERING CAPABILITIES, CHOICE
it’s documented with clock location and OF REPORT FORMATS AND EXCELLENT TECHNICAL SUPPORT ARE SOME OF THE PACKAGE’S
coded with PACP for any issues. Engineers FEATURES THAT HAVE MADE IT A HIT WITH THE CITY.
Seeing the
(UV) Light
WASHINGTON DULLES
INTERNATIONAL AIRPORT
USES UV CIPP LINING FOR
THE FIRST TIME
BY MICHAEL A. HOFFMASTER
S
ometimes you have to step out collection system, as well as the lining of Maryland-based Pleasants Construc-
of your comfort zone in order to three collection lines. The undertaking tion Inc., a certified installer of the Alpha-
solve a problem. That is exactly necessitated extensive planning and co- liner product for the Mid-Atlantic region
what officials with Washington ordination as the work would be taking of the United States, was one the sub-
Dulles International Airport did when place within the Airport Operation Area contractors under consideration by TMG.
they needed to repair faulty pipe lines (AOA), which means active airfield. Con- Alphaliner is a fiberglass reinforced
that are used to transport glycol runoff. sidering airport activity occurs around pipe liner that is cured-in-place (CIP),
Situated in Loudoun County, Va., on the clock with nearly 22 million passen- utilizing ultra violet light. Reline America
more than 11,830 acres is Washington gers passing through the gates last year, Inc., located in Saltville, Va., is the manu-
Dulles International Airport, serving the this would be no easy feat. facturer of Alphaliner and the company
Washington, D.C.-metropolitan area since The Matthews Group Inc. (TMG), a Vir- readily agreed to Pleasants Construc-
1962. Currently, 5,000 acres are being ginia-based company, was selected as the tion’s two-year warranty requirements.
used for aircraft operation. The airport general contractor to perform the neces- As a result, TMG awarded the pipe lining
has undergone numerous expansions sary repairs and enhancements. Brandon portion of the Washington Dulles Inter-
and updates in its 52-year existence. Eiker, AIC-AC, EIT, with TMG stated that national Airport project to Pleasants Con-
Airport construction projects are nev- the majority of the pipe lining companies struction Inc. and Reline America Inc.
er routine and are often highly complex consulted were hesitant to offer a two-year Not surprisingly, security was a top
and challenging. warranty on their liner products, due to its priority in regards to this endeavor. All
Glycol — technically referred to as eth- exposure to glycol and potentially jet fuel. necessary vehicles had unique identifica-
ylene or propylene glycol — is typically
a component used in the deicing process THE PROJECT REQUIRED
on aircraft. According to Ray Mizener, P.E., THE REMOVAL OF THE
and resident engineer with Airport Design CONCRETE APRON/
Consultants Inc. (ADCI), “For many years, TAXIWAY, EXCAVATION,
the airport has been unable to reuse the INSTALLATION OF
glycol run-off from the western apron and THREE NEW PRECAST,
taxiway, due to faulty pipe lines.” CONCRETE MANHOLES
Therefore, ADCI was contracted by ENABLING ACCESS
Washington Dulles International Airport to INTO THE GLYCOL
evaluate the extent of repairs needed on its COLLECTION SYSTEM,
glycol collection system, design a solution AS WELL AS THE
and oversee the problem’s correction. LINING OF THREE
ADCI determined that the project COLLECTION LINES.
would require the removal of the con-
crete apron/taxiway, excavation, instal-
lation of three new precast, concrete
manholes enabling access into the glycol
18 TRENCHLESS TECHNOLOGY SPECIAL SUPPLEMENT www.trenchlessonline.com
An Environmental
and Economic
Solution to a
Growing Problem
BY JOHN HEPFINGER
T
he City of Rock Springs,Wyo., discovered a problem with a • The crown had caved over a 10-ft section of the structure run-
culvert in an upscale neighborhood. ning directly under the road.
Then, the problem turned dire. Suddenly, things had turned from bad to worse.
The culvert — a roughly 700-ft long arched corrugated
metal pipe — had a maximum height of 48 in. and a maximum
width of 72 in. The initial problem? A residential backyard fell
A GRADE OF “D”
Decaying infrastructure has become a growing problem nation-
into a sinkhole, swallowing a large brick fireplace and a three-
wide, and wastewater, in particular, faces a stiff challenge.The Ameri-
season deck. It was the latest sinkhole in a community where
can Society of Civil Engineers (ASCE) 2013 report on America’s in-
coal mines built underneath the town have collapsed due to ne-
frastructure gives the wastewater category a grade of “D,” estimating
glect and some environmental factors. It’s called subsidence, and
that nearly $300 billion will be needed over the next 20 years.
it’s happening in older mining towns all over the West, according
“Pipes represent the largest capital need, comprising three
to a NPR story in July 2013 by Amanda LeClaire.
quarters of total needs,” according to the report. “Fixing and ex-
Crews stabilized the fireplace and deck, using a crane to hold panding the pipes will address sanitary sewer overflows, com-
them in place for weeks while workers performed emergency re- bined sewer overflows and other pipe-related issues. In recent
pairs. The culvert ran through many backyards that were closely years, capital needs for the treatment plants comprise about 15
spaced, and workers had relatively good access through man- percent to 20 percent of total needs but will likely increase due
holes located at either end of the line. To stop further collapses, to new regulatory requirements.”
crews jacked up sections of the pipe and placed sections of new The report underscores many potential health issues. If toxins
pipe inside the old. or contaminants leak from those pipes, they could pollute neigh-
After the emergency repairs, city officials let a contract for the boring soil or water. But digging up the pipes and replacing them
full run of pipe, releasing older videos for contractors to review. could create other environmental and economic issues. It would
What they saw was disturbing. disturb local environments near the piping. It would be a heavy
REVEALING THE REAL DAMAGE burden for taxpayers.And disrupting the existing piping could cre-
ate additional contamination of soil and groundwater.
The pipes had not been fully cleaned during earlier inspec- The problem needed a new type of solution.
tions, so the extent of the damage was unknown. The pipe’s
invert was initially filled with dirt and trash, obscuring the real
damage. Only after cleaning operations began could workers de-
TRENCHLESS REPAIRS
City engineers decided a trenchless repair method would be
termine:
the most economical solution for several reasons. It would mini-
• The majority of the invert had been completely corroded away. mize disruption to the neighborhood, save existing backyards
and reduce the time needed to complete the project.
• Nearly 18 in. of the underlying soil had eroded along the full length
Some trenchless technologies, however, have raised questions
of the culvert.
about their potential effect on the environment. Cure-in-place
• In multiple areas, 4 x 4 wooden beams supported the pipe. pipe (CIPP), for instance, uses styrene-containing resin systems
• Separations stretching more than 6 in. were found in many to create a new pipe inside the old, but critics claim it can leach
joints. contaminates into the water systems. And standard concrete or
Liner
Manufacturers
Meet Demand
for Pressure
Pipe Rehab
BY SHEILA JOY
O
ne thing’s for certain: While our
infrastructure may be out of sight
and out of mind, new trenchless
technologies are not. The recent
clamor for more and better information
for technologies aimed at rehabilitat-
ing pressure pipes is getting louder and
louder.
While pressure pipes have been
around for a long time, assessment and
rehabilitation technology is finally catch-
ing up. At NASSCO’s 2014 Annual Confer-
ence in San Diego in February, the most
highly attended committee meeting was
the Pressure Pipe Committee, in which
NASSCO members gathered to learn
more about recent advances in technolo-
gies designed specifically for force mains
and other pressure pipe applications.
Force mains are pipelines that convey
wastewater under pressure from the dis- for the system to fail. Until now, the cost working to develop reliable technical in-
charge side of a pump or pneumatic ejec- to assess and rehabilitate was in some formation, guidelines, and other referenc-
tor to a discharge point. Pumps or com- cases comparable to replacement, and es for: capabilities, limitations and costs
pressors located in a lift station provide with some pipes 80-plus years old, re- of force main assessment and rehabilita-
the energy for wastewater conveyance placement was historically the economi- tion technologies, which will help own-
in force mains. Constructed from various cal choice over finding and fixing the ers and engineers with rehabilitation of
materials and available in a wide range of problem.” pressure pipes. Some of the Committee’s
diameters, force mains are often used to NASSCO’s Pressure Pipe Committee recent activity includes:
convey water from a lower to a higher was formed to ensure standards are met
•D
evelopment of an assessment pres-
elevation. in the assessment and rehabilitation of
sure pipe technology matrix that
“Cities are looking for guidance to as- water and sewer force mains. Pressure
combines professional experience
sess and rehabilitate pressure pipes,” said pipelines are not as easy to inspect and
with industry standards to populate
John Schroeder, associate engineer at rehabilitate as gravity lines are, primarily
information.The matrix is available in
CDM Smith Inc., and also co-chairperson because of the lack of access, as well as
the Specifications area of nassco.org.
of NASSCO’s Pressure Pipe Committee. the inability to take the pressure pipes
“We are finally starting to see reasonable out of service for any period of time. • Summarization of various technolo-
costs for assessment, instead of waiting NASSCO’s Pressure Pipe Committee is gies used across the world for pres-
MIPP
Technology
Reduces
Invasive
Burdens on
Municipal
Communities
BY KENT WEISENBERG
A
s evidenced by a major rupture of neered to meet the host pipelines specific excavations for a new manway and valve
a high pressure waterline near the internal pressure and/or external loading installations. The lining of the final 500-ft
campus of UCLA in Los Angeles, design requirements, resulting in a mono- section of pipe took advantage of an exist-
over the decades of development, lithic custom fit, structural polymer pipe, ing 20-in. vault located at the intersection
much of America’s aging and deteriorating which is installable into pipelines ranging of two four-lane thoroughfares to facilitate
pipelines that serve our cities are under from 6-in. to greater than 144-in. diam- robotic communications.
or near high value infrastructure, whether eters. Environmentally friendly, chemical- The highlighted lesson learned from
transportation, commercial, institutional and abrasion-resistant properties of the this action was the lining of major munici-
or residential. liner, which have formulations NSF61 ap- pal pipelines was, in fact, feasible without
This elevated risk, combined with ever- proved, make it highly suitable to either impactful disruption of traffic flow and
increasing demands on shrinking resourc- potable water or sewer force main. reconstruction of roadbeds when vault
es, raises to paramount importance the access was present.
need for versatile rehabilitation technolo- TECHNOLOGY DEBUTED This realization of true trenchless reha-
gies that maximizes restoration of critical The MIPP technology debuted into the bilitation fostered research and design of a
pipeline assets and minimizes all burdens municipal setting with a project complet- modularized large-diameter lining robot to
and impact of construction. ed in partnership with the City of Tacoma, support insertion and assembly/disassem-
One such innovative technology that Wash., during spring 2013. This water proj- bly in pipe through a standard manhole.
can satisfy the demands of municipal and ect was the rehabilitation of a 2,168-ft sec- High interest in MIPP was present in
industrial engineers — as well as the uni- tion of a 58-in. deteriorated carbon steel wa- many of America’s utilities. City of Tacoma
versal goal of communities to minimize ter transmission pipeline installed in 1936. officials were excited to see its pilot MIPP
capital outlays and the disruptive impact of The construction of the manufactured-in- performance results, as they view MIPP
construction upon business and residents place pipe represented the first success- technology an important technology to
— is manufactured-in-place pipe (MIPP). ful robotic lining of a large-diameter water use on large transmission pipeline reha-
This novel technology originated as a transmission pipeline in North America. bilitation, with identified projects pending
rehabilitation pipeline solution for the en- Without the guidance of an established pipeline condition assessments.Tacoma re-
ergy and power industries, noted for their standard for high build polymers, Tacoma opened pipe for the first year inspection of
high value infrastructure and pipelines Water’s engineers worked with the con- the installed liner in May 2014, the findings
with variable geometries. This technology tractor to design loading calculations and of which were unremarkable. — meaning
has now migrated successfully into pub- the subsequent installation specification. no change in standard or condition.
lic works. Created to rehabilitate partial The requirement of which was deliver
or fully deteriorated straight pipelines, as
well as those with acute bends, concen-
a liner designed for a minimum 50-year
lifespan that would retain ring stiffness
MANWAY ENTRY MANAGEMENT
tric deviations and elevations changes, and circumferential integrity of the liner SYSTEM TRIAL PROVES PROCESS
MIPP is a robotically installed construct through a depressurized state to a surge During the interim between installa-
of a fast-set high-build polymer liner.A key pressure of 150 psi. This pioneer munici- tion and inspection, a January 2014 trial
feature is that the liner thickness is engi- pal lining project required two 10-ft x15-ft of the new robot design was shifted to the
Emerging
CIPP Market:
Asbestos
Cement Water
Mains
BY MICHAEL DAVISON
A
sbestos has come to be one of cutting, drilling, filing, scraping, surface applied to thousands of miles of cast
the most feared words and ma- cleaning, sanding or even dismantling. iron and other metal water mains with
terials in the world. Yet, in the Thus, the reasons for national agencies a 99.99 percent degree of success. Re-
1940s, 1950s and 1960s, more to step in when using the above ways to cently, there has been a growing num-
than 600,000 miles of asbestos cement replace or repair this type of pipe. ber of projects and interest concerning
— also called transite and used for its There is good news that solutions ex- rehabilitation of AC pipes. Such interest
light weight, corrosion resistance, rigid- ist today — and that is cured-in-place is especially prompted by the fact that it
ity, ease of handling and installation — pipe lining (CIPP), a trenchless rehabili- presents a huge solution, as well as a ma-
was installed to handle water through- tation process that can and does pres- jor cost saver.
out the United States. Applications ent a low-cost solution in situations Prior to initial work in the Carolinas
included potable water mains, storm where AC pipe can be rehabilitated. and Alaska, and now with a growing
drains and sanitary sewers. To date, several projects, among them number of projects in the works across
Projected to have a 50- to 70-year life one in Alaska and numerous new ones the United States, structural CIPP re-
expectancy, decaying AC pipes today pending across the United States, have lining is being viewed as an optimum
are a major source of asbestos in drink- demonstrated that CIPP is a viable al- “interim” solution. I say this facetious-
ing water and pose even greater threats ternative to other methods, and, as ly in that by saying interim, this CIPP
when they are removed or repaired. It is compared to structurally relining cast process can extend the life of the wa-
the 12 to 15 percent of chrysotile asbes- iron piping, offers even greater sav- ter main by 50 years or more. Obvious
tos fibers added to the Portland cement ings. Best of all, this is without the at- drawbacks of other removal or rehabili-
for strength and corrosion resistance tendant costs, strictures and safeguards tation methods, other than huge poten-
that causes the health hazards. So what imposed by the EPA. tial costs, include meeting regulatory
are municipalities and public works enti- requirements.
ties to do? ARE THERE ANY OPTIONS? Ongoing studies have shown that
Most states do not require public or Alternative solutions to rehabilitate as- the possible health risks in AC drinking
private utilities or municipalities to re- bestos cement pipe to control dust and water pipes are technically difficult to
move and replace AC pipe. But, the in- fiber release require wet methods. These measure. These studies have concluded,
creasing incidence of decaying pipes in include water with surfactants, thickened however, that there might be poten-
residential areas that should be consid- substances, wet sponges, material soften- tial exposure to asbestos in the water
ered for removal or rehabilitated by pipe ing agents, liquid adhesives or wet wip- through inhalation of aerosol fibers
bursting or pipe reaming are subject to ing, plus the proper handling of nearby that might become trapped on clothes
strict and costly EPA and/or other super- water, piping and soil. when washed and then emitted into
visory bodies regulations. Major down- To accomplish this safely and cost- the atmosphere.
sides to this are both the high costs and, effectively, current CIPP processes reno- Here is the bottom line why there
naturally, safety concerns. vate water mains by lining the walls of is great potential for rehabilitating the
Health hazards associated with asbes- existing water mains with a hardened 600,000 miles of AC water mains: The
tos cement pipes, when asbestos fibers synthetic polymer tube and cured us- Aqua-Pipe CIPP process exposes into
are inhaled, can be caused by breaking, ing hot water. It has been successfully the environment far less asbestos than
26 TRENCHLESS TECHNOLOGY SPECIAL SUPPLEMENT www.trenchlessonline.com
I
nflow and infiltration (I/I) is one of the larg-
est issues facing North America’s sewer and
water infrastructure and one of the ways to
combat this problem is through pipe relining.
One of the most important pieces of equip-
ment when working on a relining project is the
lateral reinstatement cutter. Without it, those
connected to the pipe would not be able to en-
joy its newly relined status.
Most lateral cutters are robotic and work in
conjunction with CCTV camera units, and they
have evolved into one of the most sophisticated
pieces of equipment on a relining project. De-
pending on the style, the lateral reinstatement
cutter also proves to be a versatile tool used both
before and after the relining process.
“It can be used to clean the pipe, to prep it for THE IMS MICRO PREMIUM
relining and afterward to reinstate the laterals to CUTTER FROM PIPELINE
the mainline pipe. For reinstatement, the machine RENEWAL TECHNOLOGIES
is positioned at the lateral connection. Then, the CRAWLS AND CLIMBS USING
cutting head of the machine is advanced so that REMOTE SELF-POSITIONING
the lining material can be removed from the cov-
ered lateral connection,” says Jessica Bowman,
general manager of Bowman Tool Co. & Systems.
“When the ‘coupon’ of liner is removed, the cut-
ter finishes the reinstatement process by clean-
ing the cut so that the connection is completely
free of sharp edges or mismatched pipe.”
The option — and it is not really much of an
option when discussing trenchless projects — is
digging up each lateral connection and manu-
ally reinstating the service. To get a better idea
of how contractors use the equipment, a simple
YouTube search for lateral cutters returns a bevy
of results.
In the early days, cutters were skid-mounted
and pulled in place along with the CCTV camera
explains Pipeline Renewal Technologies business
unit manager Pete Kurz.
The pull designs, still in use today, face compe-
tition from self-propelled units with integrated
cameras. Europe, as with many aspects of the
pipe relining industry, is leading the design of
these units that typically accommodate 6- to 28-
in. pipes. Small push-in cutters are common for
smaller 2- to 6-in. diameter pipes.
“The first cutters were very big, heavy, and
complicated with numerous internal parts. Over DESIGNED WITH EFFICIENCY IN MIND, THE BOWMAN DOMINATOR CUTTERS HAVE
the years, advances in materials and machining ONLY EIGHT INTERNAL MOVING PARTS COMPARED OTHER WHICH HAVE ABOUT 50.
Airport Assistance
SLIPLINING USED TO REHAB A SINGLE, 1,740-FT, 132-IN. CULVERT BY HUGH MICKEL, P.E.
L
ocally owned and operated, the Mobile
Regional Airport is located in south-
PROJECT SOLUTION uct portfolio includes storm water qual-
ity management, wastewater treatment,
Given the location of the existing cul-
ern Alabama and is the second airport bridges, drainage, retaining walls, erosion
vert, replacement was completely out of
in the United States to have a federal- the question. The airport did not want to control and soil stabilization solutions.
ized screening workforce.The airport is also have to completely shut down daily op- Rehabilitation and relining a drainage
home to the U.S. Coast Guard Aviation Train- erations while construction was under structure is complicated and requires a
ing Center, where advanced training is pro- way. Ultimately, airport officials turned site specific analysis process. As a re-
vided to U.S. Coast Guard pilots and aircrew. to a 120-in. nominal diameter DuroMaxx sult, there were several elements that
In February 2013, the Mobile Airport steel-reinforced polyethylene (SRPE) had to be considered during the struc-
Authority filed an application with the liner pipe manufactured by Contech En- tural and hydraulic design for the reline
Federal Aviation Administration to garner gineered Solutions to slipline into the ex- project at the airport. First, the struc-
a small stipend intended for continued isting culvert. The fact that Contech has tural design for the SRPE liner pipe had
development and rehabilitation for the been involved in relining drainage struc- to omit the load carrying capabilities of
airport. Part of that involved the rehabilita- tures, supplying both products and engi- the host pipe completely. Contech sup-
tion of a single 1,740-ft long, 132-in. diam- neering consultative services, since the plied calculations as outlined by the
eter culvert that ran under Runway 14/32. 1930s provided additional confidence in project that also met the requirements
The project took place in March 2014. this sliplining solution. Contech’s prod- of the AASHTO LRFD Bridge Design
SLIPLINING
The sliplining process varies from
product to product and shape to shape.
For this particular project, the contractor,
Indiana Reline Inc., created a unique sys-
tem that allowed them to pull multiple
pipe segments (trains) through the exist-
ing culvert utilizing a large heavy-duty
winch that was set up near the upstream
end of the culvert. They created an ex-
ceptional pulling system that enabled
them to avoid overloading the joints
during the push. The initial push was a
preassembled train of 540 lf of thirteen
40-ft length pipes and a standard 20-ft
length pipe, which was pulled the entire
way through the pipe. The initial train
was grouted first before additional trains
were placed into the existing culvert.
Next, several smaller trains were cre-
ated and pulled into place. Each train was
Commitment
to Quality Is
Key to Long-
Term Success
in CIPP
Marketplace
BY JIM KALISHMAN
T
he key to unlocking the door to long-term success at to- lifecycle of a project when integrating quality can make a big
day’s modern CIPP company is the same one used by the difference in the outcome. The most impactful areas are in the
industry founders more than 40 years ago — quality. While planning process, internal and external communications and
cost control is important for understandable reasons, only team building.
by consistently delivering a quality solution can a company The planning stage of a CIPP job is the starting point for ensur-
achieve enduring success. ing that quality is deeply rooted in the project. Planning, in its
By focusing on quality at all stages of a CIPP project — from most basic form, is the conversion of strategic goals and objec-
planning to building a team and through post-installation — a tives into tactical goals and objectives. It describes milestones,
CIPP provider can increase the probability of delivering a great conditions for success and explains how a strategic plan will be
rehabilitation solution AND achieving profit goals (or better). put into operation during a given operational period, or in the
Ford Motor Co. founder Henry Ford once said,“Quality means case of construction, for a specific project. The operational plan
doing it right when no one is looking.” That can be interpreted is then the basis for, and justification of, a project budget. Conse-
to mean that the act of incorporating quality into a job is so in- quently, assuring quality procedures are followed every step of
grained in a person or company that it’s done without think- the way as a project is brought to completion has a direct bear-
ing. In the CIPP world, there are opportunities throughout the ing on the profit earned.
Factoring quality, not just cost, into CIPP project planning
drives decision-making across the board. For example, the per-
formance of the materials and vendors you select can have a big
impact on success. Resins, felt, liner — every product selected
for a job — must have standards set by the company that meet or
exceed the job requirements. Standardizing on a quality material
THE PLANNING or vendor, while not always possible, is a great way to proceed.
STAGE OF A Sometimes a material may not be the lowest cost option avail-
CIPP JOB IS able, but using it affords confidence and peace-of-mind that its
THE STARTING quality is uniform and that it should perform as expected. Losing
POINT FOR a liner during an install because of a deviation from a standard
ENSURING specification is simply not worth the risk. It’s in this way that
THAT QUAL- committing to quality can have a direct impact on the profit of
ITY IS DEEPLY a CIPP job.
ROOTED IN THE There’s an old adage from the late Margaret Thatcher, a former
PROJECT. Prime Minister of Great Britain, to “Plan your work for today, then
work your plan” and that advice applies well to the CIPP process.
Selecting the materials during planning is just the first step in
ensuring quality because these materials must ultimately be in-
stalled correctly. So it follows that part of the planning process
needs to be directed to creating clear instructions, guidelines
and documentation for material usage and installation. Everyone,
34 TRENCHLESS TECHNOLOGY SPECIAL SUPPLEMENT www.trenchlessonline.com
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PIPE RELINING
Manufacturers
and Suppliers
Bradley Mechanical Services Global Pipeline Systems West Inc. Masterliner Inc.
www.bradleymechanical.com www.gpswestern.com www.masterliner.com
Central Coast Pipe Lining Inc. HOBAS Pipe USA Milliken Infrastructure Solutions
www.hobaspipe.com www.infrastructure.millilken.com
Channeline International Ltd.
www.channelineinternational.com Hose Solutions Inc. Next Generation Power
www.hosesolutions.com Engineering Inc.
CIPP Corp. www.nextgenerationpower.com
www.usa-cipp.com