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TABLE OF
PAGE i
INTRODUCTION
PAGE 1-1
OPERATING
INSTRUCTIONS
PAGE 2-1
MAINTENANCE
INSTRUCTIONS
PAGE 3-1
REFERENCES
PAGE A-1
COMPONENTS OF
END ITEM OF
BASIC ISSUE ITEMS
LISTS
PAGE B-1
ADDITIONAL
AUTHORIZATION LIST
PAGE C-1
EXPENDABLE
LAUNCHER
SUPPLIES AND
MATERIALS LIST
PAGE D-1
TRANSPORTING:
SUBJECT INDEX
PAGE I-1
FOR BRIDGE,
ARMORED-VEHICLE-LAUNCHED
SCISSORING TYPE, CLASS 60
5420-01-076-6096
20 FEBRUARY 1981
4. BE ALERT at all times during vehicle operation for exhaust odors and
exposure symptoms. I f e i t h e r are present, IMMEDIATELY
VENTILATE personnel compartments. If symptoms persist, remove
affected personnel from vehicle and treat as follows: expose to fresh
air; keep warm; DO NOT PERMIT PHYSICAL EXERCISE: if neces-
sary, administer artificial respiration.
TA106156
TM 5-5420-226-10
C8
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 8 Washington, D.C., 1 May 1996
OPERATOR’S MANUAL
LAUNCHER
AND
TRANSPORTING:
FOR BRIDGE,
ARMORED-VEHICLE-LAUNCHED
i and ii i and ii
2-21 thru 2-34 2-21 thru 2-34
2-34.1 and 2-34.2 None
2-35 thru 2-42 2-35 thru 2-42
2-42.1 thru 2-42.4 None
2-43 thru 2-52 2-43 thru 2-52
2-52.1 and 2-52.2 None
2-53 thru 2-60 2-53 thru 2-60
File this change sheet in front of the publication for reference purposes.
Approved for public release; distribution is unlimited.
Page 1 of 2
TM 5-5420-226-10
C8
DENNIS J. REIMER
General, United States Army
Chief of Staff
DISTRIBUTION:
To be distributed in accordance with DA Form 12-37-E, block 1220, requirements for
TM 5-5420-226-10.
Page 2 of 2
TM 5-5420-226-10
C7
CHANGE HEADQUARTERS
DEPARTMENT OF THE ARMY
NO. 7 Washington D.C., 1 November 1995
OPERATOR’S MANUAL
LAUNCHER
AND
TRANSPORTING:
FOR BRIDGE,
ARMORED-VEHICLE-LAUNCHED
a and b a and b
1-1 and 1-2 1-1 and 1-2
None 2-52.1/(2-52.2 blank)
A-3/(A-4 blank) A-3/(A-4 blank)
DENNIS J. REIMER
General United States Army
Chief of Staff
DISTRIBUTION:
To be distributed in accordance with DA Form 12-37-E, block 1220, requirements for
TM 5-5420-226-10.
TM 5-5420-226-10
C6
HEADQUARTERS
CHANGE DEPARTMENT OF THE ARMY
NO. 6 Washington, D. C., 11 September 1992
OPERATOR’S MANUAL
LAUNCHER
AND
M48A5 TANK CHASSIS,
TRANSPORTING:
FOR BRIDGE,
ARMORED-VEHICLE-LAUNCHED
SCISSORING TYPE, CLASS 60
5420-01-076-6096
None a and b
b and c c/(d blank)
1-5 thru 1-8 1-5 thru 1-8
2-20.1/(2-20.2 blank) 2-20.1/(2-20.2 blank)
2-23 and 2-24 2-23 and 2-24
2-33 and 2-34 2-33 and 2-34
None 2-34.1 and 2-34.2
2-42.1 and 2-42.2 2-42.1 and 2-42.2
2-60.1 and 2-60.2 2-60.1 and 2-60.2
2-65 and 2-66 2-65 and 2-66
2-71 thru 2-76 2-71 thru 2-76
2-80.3 and 2-80.4 2-80.3 and 2-80.4
2-82.1 and 2-82.2 2-82.1 and 2-82.2
2-85 and 2-86 2-85 and 2-86
2-101 and 2-102 2-101 and 2-102
2-129 and 2-130 2-129 and 2-130
2-130.5 thru 2-130.8 2-130.5 thru 2-130.8
2-133 and 2-134 2-133 and 2-134
2-135 and 2-136 2-135 and 2-136
2-139 and 2-140 2-139 and 2-140
None 2-140.1 thru 2-140.4
2-141 thru 2-144 2-141 thru 2-144
2-159 and 2-160 2-159 and 2-160
File this change sheet in front of the publication for reference purposes.
Page 1 of 2
TM 5-5420-226-10
C6
GORDON R. SULLIVAN
General, United States Army
Chief of Staff
Official:
MILTON H. HAMILTON
Administrative Assistant to the
Secretary of the Army
02695
Distribution:
To be distributed in accordance with DA Form 12-37-E, Block 1220 operator’s
maintenance requirements for TM 5-5420-226-10.
Page 2 of 2
TM 5-5420-226-10
WARNING
The following summary list is adapted from the warnings within the manual. How-
ever, all warnings should be observed as noted in the text.
Make sure all personnel are in a safe position before launching or retrieving
bridge.
Neither the gas-particulate filter unit nor the M25A1 protective mask will protect
you against carbon monoxide poisoning.
Make sure fuel tank filler neck and fuel nozzle are touching while refueling.
Do not allow flames or sparks within area while refueling. Have a manned fire
extinguisher handy.
Frostbite to the cheekbone area of the face may be experienced by wearers of the
M25A1 protective mask from sub-freezing air delivered by the gas-particulate filter
unit. Do not connect the protective mask to the filter unit unless the ambient
temperature is well above freezing.
Do not disconnect/connect any part of the electrical equipment with power on.
Operation of this equipment presents a noise hazard to personnel in the area. The
noise level exceeds the allowable limits for unprotected personnel. Wear ear muffs
or ear plugs.
WARNING
HIGH VOLTAGE
High voltage is used in the operation of this equipment. Turn on NIGHT VISION
power switch only when using IR (infra-red) M24 periscopes. Be sure that IR pow-
er cables are connected to prevent accidental shock to personnel.
Change 7 a
TM 5-5420-226-10
WARNING
Dry Cleaning Solvent P-D-680 is toxic and flammable. To avoid injury, wear protec-
tive goggles and gloves and use in a well-ventilated area. Avoid contact with skin,
eyes, and clothes, and do not breathe vapors. Do not use ‘near open fire or exces-
sive heat. The flash point for Type I Dry Cleaning Solvent is 100°F (38°C), and for
Type II is 140°F (60°C). If you become dizzy while using Dry Cleaning Solvent, get
fresh air immediately and get medical aid. If contact with eyes is made, wash your
eyes with water and get medical aid immediately.
WARNING
FRH hydraulic fluid may contain tricresyl phosphate which, if taken internally, can
produce paralysis. Hydraulic fluid may be absorbed through the skin. Wear long
sleeves, gloves, goggles, and faceshield. If FRH gets in eyes, wash them immedi-
ately and get medical aid immediately. If FRH gets on skin, thoroughly wash with
soap and water. Wash hands thoroughly prior to eating or smoking. Application of
these measures is considered an effective control of the hazard.
WARNING
If NBC exposure is suspected, all air filter media must be handled by personnel
wearing protective equipment. Contact your unit NBC Officer or NBC NCO for
appropriate handling or disposal.
WARNING
If equipped with mine clearing line charge (MICLIC), wear hearing protection and
ensure all crew hatches are closed and vehicle exhaust fans are off before launch-
ing MICLIC. Failure to do so may result in injury or death to personnel from rocket
launching fumes and hazardous noise.
b Change 7
TM 5-5420-226-10
Before you work around tracked vehicles, remove rings, bracelets, and
wristwatches. These items may be caught in projections and cause
injury or may be shorted across an electrical circuit and cause severe
burns and electrical shock.
OPERATOR’S MANUAL
LAUNCHER AND M48A5 TANK CHASSIS,
TRANSPORTING:
FOR BRIDGE, ARMORED-VEHICLE-LAUNCHED,
SCISSORING TYPE, CLASS 60
NSN 5420-01-076-6096
TABLE OF CONTENTS
Change 8 i
TM 5-5420-226-10
TABLE OF CONTENTS-Continued
ii Change 8
TM 5-5420-226-10
CHAPTER 1
INTRODUCTION
SCOPE
This manual is for your use in operating and maintaining the M48A5
AVLB. This heavily armored vehicle is used for launching and retrieving
a scissoring type, class 60 bridge. The two-man crew consists of an
operator and a commander.
Department of the Army forms and procedures used for equipment maintenance
are those prescribed by DA PAM 738-750, The Army Maintenance Management
System (TAMMS).
Change 7 1-1
TM 5-5420-226-10
EQUIPMENT PURPOSE
● Launch, retrieve, and transport scissoring type bridge.
EQUIPMENT CAPABILITIES
● Can be operated in nuclear, biological, or chemical environments.
● Can be operated on rough ground.
● Can be forded in water up to 4 feet deep (1.2 meters) without special equip-
ment.
● Can launch or retrieve bridge on uphill or downhill slope of 15% or side slope
of 8%.
EQUIPMENT FEATURES
● Quick launch (2-5 minutes).
WARNING
Before launching mine clearing line charge (MICLIC) (if equipped), wear hearing
protection, close all crew hatches, and turn off vehicle exhaust fans. Failure to do
so may result in injury or death to personnel from rocket launching fumes and
hazardous noise.
● If vehicle is equipped with mine clearing line charge (MICLIC), refer to TM 9-
1375 -215-14&P for operating instructions.
1-2 Change 7
TM 5-5420-226-10
The M48A5 AVLB is divided into two sections - hull and launching
mechanism. The hull contains the:
TA106162
1-3
TM 5-5420-226-10
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - Continued
TA106164
1-4
TM 5-5420-226-10
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - Continued
Change 6 1-5
TM 5-5420-226-10
1. Personnel heater
2. Valve bank control
3. Radio
4. Power take off (PTO), pump-clutch assembly
5. Operator’s master control panel
6. Indicator panel
7. Batteries (6)
8. Fire extinguishers (3)
9. Grenade launcher controls
TA271854
1-6 Change 1
TM 5-5420-226-10
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - Continued
Change 6 1-7
TM 5-5420-226-10
LOCATION AND DESCRIPTION OF MAJOR COMPONENTS - Continued
DETAILED DESCRIPTION
Smoke Generator
1-8 Change 2
TM 5-5420-226-10
PERFORMANCE DATA
Controls:
Brakes hydraulic-mechanical foot pedal
Steering
Type hydraulic-mechanical
Turning capability 360-degree pivot
Transmission
Type CD-850-6A, 2 speeds forward,
1 reverse
Operation mechanical, lever, 5 positions
(P, N, L, H, R)
Engine:
Model AVDS-1790-2D or - 2DA
Type V-12, turbosupercharged
Governed speed
full load 2400 rpm
no load 2650 rpm
idle 700 to 750 rpm
Fuel diesel oil
20° to 115°F (-7° to 46°C) 40 cetane, regular grade, DF-2
-25° to 20°F (-32° to -7°C) 40 cetane, regular grade, DF-1
-65° to -25°F (-55° to -32° C) 40 cetanej regular grade, DF-A
Cooling system (engine and oil) air-cooled
Fuel consumption 1.13 gpm (gal per mile) (4.3 Lpm)
Change 2 1-9
TM 5-5420-226-10
Electrical System:
Input 24 vdc
Batteries, type 12 vdc, wet-cell
Number 6
Capacity 100 ampere-hours
Charging system type generator
output 300 amp (max)
Regulator relay (electro-mechanical)
Land Performance:
Speeds (maximum)
Low 10 mph (16 kph)
High 30 mph (48 kph)
Reverse 5 mph (8 kph)
Towing speeds (maximum)
Transmission connected 3 mph (5 kph)
Transmission disconnected 12 mph (20 kph)
Grade (maximum), transporting
Uphill or downhill 30%
Side slope 15%
Grade (maximum), launching/
retrieving
Uphill or downhill 15%
Side slope 8%
Obstacle height vehicle will
climb (maximum)
Forward 18 in. (46.2 cm)
Ditch width vehicle will cross 84 in. (214.8 cm)
Center of gravity (w/o bridge)
Lengthwise (from center of 130.25 in. (330.8 cm)
drive sprocket)
Height (above ground) 47.5 in. (120.7 cm)
Center of gravity (w/bridge)
Lengthwise (from center of 116.5 in. (295.9 cm)
drive sprocket)
Height (above ground) 62 in. (157.5 cm)
TA106170
1-10
TM 5-5420-226-10
TA271856
Change 1 1-11
TM 5-5420-226-10
TRANSPORTATION NAMEPLATE
TA106172
1-12
TM 5-5420-226-10
PERFORMANCE DATA - Continued
LAUNCHER NAMEPLATE
TA106173
1-13/(1-14 blank)
TM-5-5420-226-10
CHAPTER 2
Section I.
Control or
Key Indicator Function
Change 2 2-1
TM 5-5420-226-10
GENERAL
Con trol or
Key indicator Function
2-2 Change 2
TM 5-5420-226-10
Control or
Key Indicator Function
NOTE
Fixed fire extinguishers
are used to put out fire
in the engine compart-
ment.
TA106176
2-3
TM 5-5420-226-10
Control or
Key Indicator Function
TA106177
2-4
TM 5-5420-226-10
Control or
Key Indicator Function
TA106178
2-5
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GENERAL
Control or
Key Indicator Function
2-6
TM 5-5420-226-10
Control or
Key Indicator Function
TA106180
2-7
TM 5-5420-226-10
GENERAL
Control or
Key Indicator Function
TA106181
2-8
TM 5-5420-226-10
OPERATOR’S CONTROLS AND INDICATORS - Continued
Control or
Key Indicator Function
TA106182
2-9
TM 5-5420-226-10
Control or
Key Indicator Funct ion
2-10 Change 2
TM 5-5420-226-10
Control or
Key Indicator Function
Change 2 2-11
TM 5-5420-226-10
Control or
Key Indicator Function
2-12 Change 2
TM 5-5420-226-10
OPERATOR’S CONTROLS AND INDICATORS - Continued
Control or
Key Indicator Function
Control or
Key Indicator Funct ion
TA106186
2-13
TM 5-5420-226-10
Control or
Key Indicator Function
TA106187
2-14
TM 5-5420-226-10
Control or
Key Indicator Function
TA106188
2-15
TM 5-5420-226-10
Control or
Key Indicator Function
2-16
TM 5-5420-226-10
Control or
Key Indicator Function
TA106190
2-17
TM 5-5420-266-10
Control or
Key Indicator Function
TA106191
2-18
TM 5-5420-226-10
Control or
Key Indicator Function
TA106192
2-19
TM 5-5420-226-10
OPERATOR'S CONTROLS AND INDICATORS - Continued
Control or
Key Indicator Function
TA106193
2-20
TM 5-5420-226-10
GENERAL
Preventive Maintenance Checks and Services (PMCS) means systematic caring, in-
specting, and servicing of equipment to keep it in good condition and to prevent
breakdowns.
Be sure to perform your PMCS each time you operate the vehicle. Always do your
PMCS in the same order, so it gets to be a habit. Once you have some practice,
you will quickly spot anything wrong.
PMCS PROCEDURES
Explanation of Columns.
Column 1 - Item No. Provides the sequence in which the PMCS procedures are to
be performed. Use this item number on DA Form 2404 to identify the area where
you found something wrong and notify organizational maintenance.
Before you begin operating the vehicle, do the Before interval procedures.
While operating the vehicle, do the During interval procedures.
Once a week do the Weekly interval procedures. If the vehicle has not been
operated in the last week, also do the Before interval procedures at the same
time.
Once a month do the Monthly interval procedures. If the vehicle has not been
operated in the last month, also do the After interval procedures at the same
time.
If you are operating the vehicle for the first time, do the Weekly and Monthly
interval procedures the first time you do the Before interval procedures.
Column 5 - Not Fully Mission Capable If: Identifies vehicle conditions that will
prevent the vehicle from performing a mission. Vehicles with any of the conditions
identified must be reported as not available and not mission capable.
Change 8 2-21
TM 5-5420-226-10
SPECIAL INFORMATION
The following paragraphs provide information and general guidelines necessary for
the successful completion of PMCS.
General
If you find something wrong when performing PMCS, fix it if you can, using
Chapter 3 troubleshooting and maintenance procedures.
Leakage Definitions
It is necessary to know how fluid leakage affects the status of the vehicle. The
following are definitions of the classes of leakage an operator or crewmember
needs to know to be able to determine the condition of a leak. Learn, then be
familiar with them, and REMEMBER - WHEN IN DOUBT, ASK YOUR SUPERVISOR.
CLASS II Leakage of fluid great enough to form drops but not enough to cause
drops to drip from item being checked.
CLASS Ill Leakage of fluid great enough to form drops that fall from the item being
checked.
CAUTION
. Equipment operation is allowable with minor leakages (Class I or
II) except for fuel leaks. Of course, consideration must be given
to the fluid capacity of the item or system being checked. When
in doubt, ask your supervisor.
2-22 Change 8
TM 5-5420-226-10
Inspection
Look for any sign of a problem or trouble. Senses help here. You can feel, smell,
hear, or see many problems. Be alert when on the vehicle.
Inspect to see if items are in good condition and are correctly assembled, stowed,
and secured. Inspect to see if items are excessively worn, leaking, corroded, or
properly lubricated. Correct any problems found or notify organizational mainte-
nance.
There are some common items to check all over the vehicle. These include the
following:
WARNING
Use dry cleaning solvent (item 32, Appendix D) to clean grease or oil from all
metal parts.
Do not use material coarser than crocus cloth (item 11, Appendix D) to remove
rust from metal surfaces.
After cleaning, coat unprotected metal surfaces with CLP (item 7.1, Appendix D).
Clean all optical lenses with lens cleaning compound (item 12, Appendix D).
Change 8 2-23
TM 5-5420-226-10
WARNING
Compressed air used for cleaning purposes will not exceed 30 psi.
Use only with effective chip-guarding and personal protective
equipment (goggles/faceshield, gloves, etc.).
The outside of the vehicle may be cleaned using steam, water, or air under pres-
sure if the following precautions are observed:
c. Install exhaust and intake plugs on personnel heater to keep water from
entering heater. Remove plugs after washing vehicle.
d. Do not direct steam, water, or air under pressure directly into top deck
grille and air intake openings. Hydraulic and electrical fitting lines could be
damaged.
e. Do not direct steam, water, or air under pressure directly at any periscope
seal.
f. Do not direct steam or water under pressure directly into rear grille doors.
Water may enter engine exhaust system and could damage engine.
Inspect all external and internal parts and surfaces for corrosion. If corrosion is
found, notify organizational maintenance.
LO 5-5420-226-12, M48A5 AVLB lubrication order, has been rescinded. All crew
lubrication tasks have been incorporated into Appendix F and PMCS contained in
this manual. They are to be performed as required or as a part of crew PMCS.
Any reference to LO 5-5420-226-12 must be considered a reference to Appendix
F, the crew PMCS, or organizational PMCS, and must be performed in accordance
with instructions provided in the procedures.
2-24 Change 8
TM 5-5420-226-10
These routing diagrams will help you perform your Before, During, and After
PMCS. Shown are the locations where you will perform various PMCS items. The
locations are identified by the related PMCS item numbers. Before PMCS must
include a walk around with checks for fluid leaks, obvious damage, tampering and
missing parts.
Change 8 2-25
TM 5-5420-226-10
Location
Item Interval Item to Crewmember Not Fully Mission
No. Check/ Procedure Capable if:
Service
Driver
1 Before Fire Extin- Make sure safety wire/lead Safety wire/lead seal
guisher seals on fire extinguisher broken or missing.
Handles external release handles are
(External) not missing or broken.
2-26 Change 8
TM 5-5420-226-10
Change 8 2-27
TM 5-5420-226-10
2-28 Change 8
TM 5-5420-226-10
Change 8 2-29
TM 5-5420-226-10
Location
Item Interval Item to Crewmember Not Fully Mission
No. Check/ Procedure Capable if:
Service
2-30 Change 8
TM 5-5420-226-10
Change 8 2-31
TM 5-5420-226-10
2-32 Change 8
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Change 8 2-33
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2-34 Change 8
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Change 8 2-35
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2-36 Change 8
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Change 8 2-37
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2-38 Change 8
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Change 8 2-39
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2-40 Change 8
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Change 8 2-41
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2-42 Change 8
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Change 8 2-43
TM 5-5420-226-10
2-44 Change 8
TM 5-5420-226-10
Location
Item Interval Item to Crewmember Not Fully Mission
No. Check/ Procedure Capable if:
Service
21 Before AN/VVS-2
(Night Night Vi-
Opera- sion View-
tions) er and
Hatch
CAUTION
Change 8 2-45
TM 5-5420-226-10
2-46 Change 8
TM 5-5420-226-10
Change 8 2-47
TM 5-5420-226-10
2-48 Change 8
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Change 8 2-49
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2-50 Change 8
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Change 8 2-51
TM 5-5420-226-10
2-52 Change 8
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Change 8 2-53
TM 5-5420-226-10
2-54 Change 8
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
After operation PMCS tasks are easier to perform with the bridge in
the standing "A" position.
Change 8 2-55
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
38 After Hydraulic
Reservoir
Fluid and
Fluid
Strainer
WARNING
2-56 Change 8
TM 5-5420-226-10
38
WARNING
Change 8 2-57
TM 5-5420-226-10
Location
Interval Item to Not Fully Mission
Check/ Capeble if
Service
38 After Hydraulic
Reservoir
Fluid and
Fluid
Strainer
(Cont)
2-58 Change 8
TM 5-5420-226-10
Location
Interval Item to Not Fully Mission
Check/ Capable if:
Service
40 After Top Deck Check that all doors are pre- Any top grille door
Grille sent. missing.
Doors
(Left and Lift open grille doors start-
Right) ing at rear.
Change 8 2-59
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Service
42 After Air Clean- Check that air cleaner intake Intake or outlet hose
er Elbows, hoses and outlet hoses are damaged or missing.
not cracked, damaged or
missing.
2-60 Change 8
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
Change 8 2-61
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
45
2-62 Change 8
TM 5-5420-226-10
46 After Make sure grille doors are Rear grille door miss-
secure. ing or can not be
secured.
47 After Check for Class Ill oil leak- Any Class Ill fluid
age between final drive and leak.
bottom of sprocket. Report
class Ill fluid leakage to or-
ganizational maintenance.
Check for sheared mounting More than two final
studs. drive hub studs
sheared on any one
final drive
WARNING
48
Change 8 2-63
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Service
2-64 Change 8
TM 5-5420-226-10
WARNING
INNER
INNER OUTER ROADWHEEL
ROADWHEEL ROADWHEEL
HUB
INSIDE RIM
WASHER
Change 8 2-65
TM 5-5420-226-10
2-66 Change 8
TM 5-5420-226-10
Change 8 2-67
TM 5-5420-226-10
2-68 Change 8
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
Change 8 2-69
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Service
2-70 Change 8
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
Change 8 2-71
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
2-72 Change 8
TM 5-5420-226-10
Location
Item Intervel Item to Not Fully Mission
No. Check/ Capable if:
Service
Change 8 2-73
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
2-74 Change 8
TM 5-5420-226-10
Location
Item Interval Item to
N0. Check/
Service
Change 8 2-75
TM 5-5420-226-10
Location
Item Item to Not Fully Mission
No. Check/ Capable if
Services
55 After Track Ad- Check that link assembly is Track adjusting link
justing not missing or broken. broken or missing.
Link (Left
and Right Check that cotter pin
Sides) is not missing or
56
(page 3-23).
2-76 Change 8
TM 5-5420-226-10
Change 8 2-77
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Service
2-78 Change 8
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Services
58 Weekly Batteries
(Left and
Right
Sides)
(Cont)
Change 8 2-79
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Service
2-80 Change 8
TM 5-5420-226-10
Location
lntervaI Item to Not Fully Mission
Check/ Capable if:
Service
WARNING
Change 8 2-81
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Service
NOTE
If air flow is blocked at either hose outlet, use personnel gas mask.
2-82 Change 8
TM 5-5420-226-10
Change 8 2-82.1
TM 5-5420-226-10
Location
Interval Item to Not Fully Mission
Check/ Capable if
Service
2-82.2 Change 8
TM 5-5420-226-10
Weekly
Change 8 2-82.3
TM 5-5420-226-10
2-82.4 Change 8
TM 5-5420-226-10
Location
Interval Item to Not Fully Mission
Check/ Capable if:
I Service I
65 Weekly
CAUTION
Change 8 2-82.5
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
67 Monthly Exercising
Hydraulic
System
WARNING
2-82.6 Change 8
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if
Service
Monthly
Hydraulic -
System
(Cont)
WARNING
Change 8 2-82.7
TM 5-5420-226-10
Location
Item Interval Item to Not Fully Mission
No. Check/ Capable if:
Service
NOTE
2-82.8 Change 8
TM 5-5420-226-10
Location
lnterval Item to
Check/
Service
Bridge
Seat and loose pad mounting screws,
Pads and loose bridge mounting
screws.
Change 8 2-82.9
TM 5-5420-226-10
Location
Interval Item to Not Fully Mission
Check/ Capable if:
Service
Monthly Grenade
Launcher
Power
Box
WARNING
2-82.10 Change 8
TM 5-5420-226-10
page 3-1
2-83
TM 5-5420-226-10
ADJUST SEAT
UP OR DOWN
FORWARD OR BACKWARD
2. P u l l a n d h o l d s e a t c o n t r o l
handle (3) toward seat.
2-84
TM 5-5420-226-10
OPERATE FIXED FIRE EXTINGUISHERS
1. Stop vehicle.
2. Quickly pull handle (1) hard and
let go.
NOTE
Pulling handle releases 1st
shot and shuts off engine
fuel.
2.1. If engine continues to run, pull up
on fuel shut off handle (2).
3. If fire is not out in 20 seconds:
a. Push handle (1) in.
b. Pull hard on handle (1) and
let go.
NOTE
Pulling handle releases
2nd shot.
Change 6 2-85
TM 5-5420-226-10
OPERATE FIXED FIRE EXTINGUISHERS - Continued
2. Get out of vehicle.
6.
7. Tell organizational maintenance you’ve had a fire and used the fire
extinguishers.
CAUTION
ON
2-86
TM 5-5420-226-10
5. P r e s s a n d release dimmer
switch (5) to select high or low
beam.
OFF
ON
OFF
TA106260
2-87
TM 5-5420-226-10
OPERATE BLACKOUT MARKER
LIGHTS
ON
OFF
OFF
TA106261
2-88
TM 5-5420-226-10
6. Check IR by placing hand on lens. You will feel heat if lights are
operating.
8. Press and release dimmer switch (6) to select high or low beam.
OFF
1. To turn off lights, move lever (3) to OFF.
TA106262
2-89
TM 5-5420-226-10
2-90
TM 5-5420-226-10
OPERATE DOMELIGHT - Continued
2. Press plunger (2) and move switch (3) to right for white light (4).
OFF
OPEN
Push lever (1) down and to the
right into detent to lock open.
CLOSE
OPEN
CLOSE
TA106264
2-91
TM 5-5420-226-10
CAUTION
Heater could be damaged
if run with heater exhaust
plug (1) in.
CAUTION
Do not turn HEATER
MASTER switch (2) OFF
except for deep water
fording or electrical
trouble.
START HEATER
1. Remove exhaust plug (1).
CAUTION
Notify Organizational
Maintenance if ON-
HI/OFF/ON-LO switch (3)
is OFF and indicator (4) is
lit.
3. With switch, (3) in OFF position, press indicator (4). It should light,
indicating it is all right to start heater. If indicator (4) does not
light, notify organizational maintenance.
TA106265
2-92
TM 5-5420-226-10
OPERATE PERSONNEL HEATER - Continued
7. You can change air temperature (but not amount of air flow) by
moving switch (3) from ON-LO to ON-HI, or vice versa. Do not stop
in OFF position when adjusting air temperature.
STOP HEATER
TA106266
2-93
TM 5-5420-226-10
OPERATING M24 PERISCOPE
1. Install periscope, if required
(page 3-45).
2. Set MASTER BATTERY switch
(1) to ON.
3. Set BO SELECTOR switch (2)
to IR.
4. Raise and hold UNLOCK lever
TA106267
2-94
TM 5-5420-226-10
NOTE NOTE
CAUTION
Change 2 2-94.1
TM 5-5420-226-10
OPERATING AN/VVS-2 NIGHT VISION VIEWER (IF EQUIPPED) -
Continued
CLEANING DURING OPERATION
1. Loose dust may be removed with the lens dusting brush (item 7, app
D).
2-94.2 Change 2
TM 5-5420-226-10
APPLYING PARKING BRAKE
CAUTION
NOTE
Press brake pedal (1), push transmission shift lever lock (4) forward,
move transmission shift lever (3) to the N (neutral) postion, and
release brake pedal.
Change 2 2-95
TM 5-5420-226-10
SHIFTING TRANSMISSION
CAUTION
If engine stalls when going over an incline, do not
allow vehicle to roll backwards while trans-
mission shift lever is in a drive range. If engine
starts to run backwards, stop vehicle and shut off
engine. Attempt to restart. If braking does not
stop vehicle, move transmission shift lever to the
N position.
CAUTION
Never go down a slope
with shift lever in N. Do
not shift from N to L, H,
or R unless engine is at
idle speed (700 to 750
rpm). Damage to trans-
mission will result.
CAUTION
Never shift from R to L or H unless vehicle is
stopped and engine is at idle speed (700 to 750
rpm). Damage to transmission will result.
2-96
TM 5-5420-226-10
TA106270
2-97
TM 5-5420-226-10
STEERING VEHICLE
CAUTION
Do not let steering control return to its center
position by releasing it. Guide it back to center
by hand to avoid damage to steering control or
linkage.
CAUTION
Apply steering gradually. Never jerk vehicle
arouud. You may cause a track to be thrown or
damage to transmission.
CAUTION
Do not oversteer or let vehicle get out of control.
CAUTION
Never slow vehicle by steering from side to side,
you may damage the tracks.
NOTE
Turning radius is dependent cm how far you turn
the steering control, transmission range you
select, and engine speed.
NOTE
You can make a sharper
turn with transmission
shift lever in L than you
can with it in H.
TA106271
2-98
TM 5-5420-226-10
TA106272
2-99
TM 5-5420-226-10
STARTING ENGINE
NOTE
Before starting engine or
operating vehicle, per-
form the operation checks
and services (page 2-21).
2-100
TM 5-5420-226-10
13. If engine has not been operated for a week or more, proceed with
step 14. If engine has been operated - within a week, skip step 14 and
proceed with step 15. For cold weather starting, skip step 15.
TA106274
2-101
TM 5-5420-226-10
CAUTION
Do not hold manifold
heater switch (12) longer
than 15 seconds Damage
to manifold heaters could
result.
Press accelerator pedal (13)
about 2/3 to 3/4 of its travel
and press and hold STARTER
switch (14). While engine is
cranking, press manifold heater
switch (12) and pump purge
pump handle (11). If engine
does not start after 30
(maximum) seconds cranking,
release STARTER switch and
wait at least 2 minutes before
you attempt another start. If
15. Normal Starting. engine does not start after
second try, troubleshoot as
Press accelerator pedal (13) specified in troubleshooting
about 2/3 to 3/4 of its travel table (page 3-3).
and press and hold STARTER
switch (14). When engine
starts, release STARTER
switch and proceed to step 17.
If engine does not start after 30
(maximum) seconds cranking,
release STARTER switch and
wait at least 2 minutes before
you attempt another start. If
engine does not start after
second try, troubleshoot as
specified in troubleshooting
table (page 3-3).
TA106275
2-102 Change 6
TM 5-5420-226-10
STARTING ENGINE - Continued
NOTE
2-103
TM 5-5420-226-10
b. BATTERY-GENERATOR
indicator (21): green area.
d. POWERPLANT WARNING
LAMP (10): off.
e. DUST DETECTOR
WARNING LAMP
(23.1) (If equipped): off.
.
2-104 Change 2
TM 5-5420-226-10
Change 2 2-105
TM 5-5420-226-10
PLACING VEHICLE IN MOTION - Continued
NOTE
If you cannot release
brake, notify organi-
zational maintenance.
STOPPING ENGINE
1. After stopping vehicle, run
engine at 1,000 to 1,200 rpm
for several minutes to cool.
2-106 Change 2
TM 5-5420-226-10
4 . Raise and hold ENGINE FUEL SHUTOFF switch (3) until engine stops.
5. If engine does not stop within 15 seconds, shut off fuel with MANUAL
FUEL shutoff handle (4) and increase engine rpm to 1,400. Notify
organizational maintenance if it was necessary to shut off engine
with MANUAL FUEL shutoff handle.
TA106280
2-107
TM 5-5420-226-10
DRIVING VEHICLE
FLAT GROUND
a. Surface conditions.
b. Weather.
c. Visibility.
d. Traffic.
e. Speed limits (if posted).
f. Tactical situation.
CROSSING, DITCH, SHELL HOLE, OR TRENCH
CAUTION
Avoid crossing ditches shell
holes or trenches that would
cause rear fenders to strike
or dig into the ground. Be
careful not to damage rear
fenders when climbing out of
ditches, shell holes, or
trenches. Maximum width
of ditch that vehicle can
cross is 84 inches (214.6 cm).
TA106281
2-108
TM 5-5420-226-10
3. L i f t f o o t f r o m a c c e l e r a t o r
when you crest (vehicle is
centered on obstacle).
TA106282
2-109
TM 5-5420-226-10
DRIVING VEHICLE - Continued
2-110
TM 5-5420-226-10
Warning
Care must be token to avoid inury to personnel, and excessive wear
and tear to the Class 60 Armored Vehicle Launched Bridge.
GOING DOWNHILL
1. Move transmission shift lever
(1) to L.
TA106284
2-111
TM 5-5420-226-10
LAUNCHING BRIDGE - Continued
NOTE
In considering launching site, it is important to
consider which end of bridge you will be retrieving
from. This end of bridge should be provided more
ground support if possible.
CAUTION
Do not pull up clutch lever
(3) with engine running
over 1,000 rpm, as power
take-off components may
be damaged.
CAUTION
When launching bridge
with bridge resting on
bridge seat, never push
OVERHEAD lever (6)
down. This will acti-
vate overhead cylinder,
pushing bridge down on
bridge seat, resulting in
breaking bridge seat
weld.
NOTE
Holddown chains are
automatically released
when operator pushes up
overhead cylinder tom-
trol lever.
TA106285
2-112
TM 5-5420-226-10
WARNING
NOTE
Ease up on brake pedal (1)
while extending overhead
cylinder to allow vehicle
to ride up on outrigger (8).
firmly on ground.
NOTE
10. Press brake pedal (1) and move shift lever (2) to P, engaging parking
brake.
TA106286
Change 3 2-113
TM 5-5420-226-10
LAUNCHING BRIDGE - Continued
NOTE
Correct position of bridge is about 2 feet above
groung when fully open.
14. Pull SCISSORS lever (10) down until scissoring cables (11) are slack.
2-114
TM 5-5420-226-10
21. R a i s e a c c e l e r a t o r l o c k l e v e r
(5).
TA106288
2-115
TM 5-5420-226-10
LAUNCHING BRIDGE - Continued
NOTE
use care in backing
vehicle to prevent exces-
sive bulldozer action of
outrigger.
NOTE
Quick-disconnect fittings
between launcher and
bridge will disconnect
automatically when vehi-
cle is backed away from
bridge.
NOTE
As a safety measure, ejection cylinder control is
interlocked with locking cylinder rod end line and
operates only when locking cylinder control is
held in retracting position.
TA106289
2-116
TM 5-5420-226-10
LAUNCHING BRIDGE - Continued
TA106290
2-117
TM 5-5420-226-10
LAUNCHING BRIDGE - Continued
TA106291
2-118
TM 5-5420-226-10
RETRIEVING BRIDGE
2-119
TM 5-5420-226-10
6. R e m o v e d u s t p l u g s ( 9 ) f r o m
sockets (10) and stow in spring
clips. Remove dust caps (11)
from plugs (12).
NOTE
A snap can be felt when
clutch is properly en-
gaged.
11. Press a c c e l e r a t o r ( 1 5 ) u n t i l
engine is running 1,800 rpm.
TA106293
2-120
TM 5-5420-226-10
TA106294
2-121
TM 5-5420-226-10
24. Release the handles (26) and push plugs (12) into the sockets (10) until
sockets retract.
2-122
TM 5-5420-226-10
a. O p e n b o t h v a l v e s ( 2 7 ) o n
scissors cylinder to relieve
pressure.
TA106296
2-123
TM 5-5420-226-10
NOTE
Free end of bridge should not be more than 2 feet
above ground during retrieval.
2-125
TM 5-5420-226-10
TA106299
2-126
TM 5-5420-226-10
TA106300
2-127
TM 5-5420-226-10
2. To transmit on receiver-transmitter:
Note
Insure communication cord with
yellow band is connected to the left
intercom box connector.
3. To talk on intercom:
2-128
TM 5-5420-226-10
NOTE
Fire extinguisher is most
effective when held within
five feet (1.5 meters) of fire.
5. Press down and hold trigger (5) to shoot fire extinguisher at fire.
NOTE
If fire was inside. vehicle, open all hatches and let vehicle air out for five
minutes before continuing operation.
6. Put pin (3) back into trigger (5).
7. Turn horn (4) down.
8. Tag fire extinguisher (1) with word empty.
9. Replace empty fire extinguisher (1) as soon as possible.
Change 6 2-129
TM 5-5420-226-10
M239 SMOKE GRENADE LAUNCHER
page 4-3
1. Make sure grenade power switch (1) is OFF (light (2) OFF).
2. Set MASTER BATTERY switch to OFF.
TA271841
2-130 Change 1
TM 5-5420-226-10
LOADING - Continued
3. Remove canvas covers (3) from both dischargers (4) and stow
in fender stowage box (5).
4. Check that all barrels of each discharger are clear and clean.
Change 1 2 - 1 3 0 . 1
TM 5-5420-226-10
LOADING - Continued
6. Push six grenades (6), base first, into barrels of each discharger (4).
Spring clip (7) on grenade base must engage tip plug (8) at bottom of
each barrel.
7. Rotate each grenade (6) 1/4 to 1/2 turn in either direction to make
sure of electrical contact.
TA271842
2-130.2 Change 1
TM 5-5420-226-10
Change 1 2-130.3
TM 5-5420-226-10
FIRING - Continued
2-130.4 Change 1
TM 5-5420-226-10
FIRING - Continued
5. When grenade power light (2)
comes ON, press either FIRE
SMOKE LEFT (3), RIGHT (4),
or both pushbuttons to fire
smoke grenades from dis-
chargers.
3. A DUD is a smoke grenade that has fired from a discharger, but has failed to
burst or burn. Wait 15 minutes with hatches closed. Notify EOD personnel
and give type and precise location of dud grenade.
Change 6 2-130.5
TM 5-5420-226-10
UNLOADING
page 4-3
TA271846
2-130.6 Change 1
TM 5-5420-226-10
UNLOADING - Continued
TA271836
Change 1 2-130.7
TM 5-5420-226-10
M239 SMOKE GRENADE LAUNCHER (IF EQUIPPED) - Continued
UNLOADING - Continued
2-130.8 Change 6
TM 5-5420-226-10
GENERAL CONDITIONS
GENERAL
1. You must prepare your equip ment when you are scheduled for
operation in extreme cold. Generally, extreme cold will cause
lubricant to thicken; f r e e z e b a t t e r i e s o r p r e v e n t t h e m f r o m
furnishing enough current for start ing the engine; crack insulation
and cause electrical short circuits; prevent fuel from vaporizing to
form a combustible mixture for starting; and will cause some
materials to become hard, brittle, and easy to damage or break.
TA106303
1. When you stop for short shutdown periods, park your vehicle in a
sheltered spot out of the wind. If you cannot find a sheltered spot,
park so that front of vehicle faces into wind. This keeps rain, snow,
and sleet from entering engine compartment through rear grille door.
When you shut down for a long period, and cannot find dry ground,
park vehicle on a footing of planks or brush to prevent tracks from
freezing to ground.
2. Additional things you must do when getting ready for shutdown are:
b . Cover all grille doors to retain heat and prevent snow entrance
which will melt and freeze in engine compartment.
c . Open hull drain valves to drain melted snow while engine heat is
present. After draining, close drain valves to prevent their
freezing in an open position.
d. Clear mud, snow, and ice from vehicle as soon as you can after
you stop.
GENERAL
Under normal and especially dusty conditions, operate vehicle with air
cleaner intakes set to draw air from crew compartment. When operating
in extreme cold, where you want all the heat possible, and if a nuclear,
biological or chemical attack is expected, set intakes to draw air from
the engine compartment.
TA106304
2-131
TM 5-5420-226-10
TA106305
2-132
TM 5-5420-226-10
ENGINE AIR CLEANER INTAKES - Continued
11. Using 9/16 inch socket extension and ratchet, tighten eight nuts (4).
2-133
TM 5-5420-226-10
OPERATING IN HOT, HUMID, OR SALTY AREAS
1. If you operate your vehicle for long periods at high speeds, on long hard pulls
in low or reverse on steep grades, or in soft terrain, you may cause engine to
overheat. Avoid using low and reverse for long periods whenever possible.
Keep an eye on ENGINE and TRANSMISSION TEMP F indicators. If either
indicates in red area, stop vehicle and run engine at 1000 to 1200 rpm until
indicator is in green area. Resume operation. If temperature does not return
to normal or if overheating recurs, shut down engine and notify
organizational maintenance.
2. Frequently check for moisture, corrosion, and fungus growth. Dry all
exposed unpainted surfaces and lubricate as prescribed in LO 5-5420-202-12.
3. Shield sighting equipment as much as possible from direct rays of the sun.
4. Weapons require cleaning and 1 ubricating more often when weapons are not
in use. Cover exposed metal surfaces with a film of general purpose
lubricating oil as prescribed in the LO and keep covers in place.
CAUTION
NOTE
1. Operation in dusty and sandy areas shortens service life of the air cleaner.
Service inspection parts, air cleaner filter element, and air cleaner box
assembly more frequently.
2. When at halt for extended periods, cover entire vehicle with canvas. Where
entire vehicle cannot be covered, protect periscopes and other optical
surfaces against scratches by wind-blown sand. Protect engine compartment
against entry of sand or dust.
2-134 Change 6
TM 5-5420-226-10
NOTE
CAUTION
1. The engine will act as a partial brake when moving forward downhill
with transmission in reverse or moving rearward downhill with trans-
mission in low or high. Use of engine as a brake should be avoided and
should be used only when vehicle brakes will not hold.
WARNING
TA106308
2-135
TM 5-5420-226-10
BRAKING VEHICLE WITH ENGINE - Continued
FORDING
sec III
app B
2-136 Change 6
TM 5-5420-226-10
FORDING - Continued
d. Insure that engine air cleaner intakes (5) are set to draw air from
crew compartment (intake screen (6) on crew compartment side
of bulkhead). If intakes are set to draw air from engine compart-
ment, see page 2-132 for reversing procedures.
e. Insure that hull drain valves (7) are closed (page 2-91).
TA106310
2-137
TM 5-5420-226-10
FORDING - Continued
j. Drive at 3 to 4 mph (5 to 6
kph) while fording. Keep
engine speed up to at least
1,000 rpm. Slow vehicle
with brake, i f n e c e s s a r y ,
while maintaining 1,000
rpm.
CAUTION
If you accidentally drive into water more than 4
feet deep, do not stop engine while it is under
water. Exhaust pressure will prevent water
from entering engine through the
system. If engine stops while it is under water,
do not try to restart. Have vehicle towed from
water as soon as possible. If you must stop
vehicle while engine is under water, shift
transmission to high, apply and hold brakes and
keep engine speed at 1,000 rpm. Do not attempt
to operate vehicle after submerging until
organizational maintenance has checked it.
TA106311
2-138
TM 5-5420-226-10
SLAVE STARTING
Change 6 2-139
TM 5-5420-226-10
SLAVE STARTING - Continued
2-140 Change 6
TM 5-5420-226-10
SLAVE STARTING - Continued
2. Inspect slave cables for:
a. Frayed insulation or exposed wiring.
b. Cable connectors and adapter completeness and serviceability.
3. Notify Organizational Maintenance of any defects.
4. Dead vehicle:
a. Check that connections
on battery cables, leads,
and terminals are clean
and tight.
b. In cold climates: Make
sure batteries (9) are not
frozen. Take off caps
(10). If you see ice or
frost inside cell opening
(11), batteries are fro-
zen.
c. Check for correct elect-
rolyte level in all six
batteries (9).
d. Notify Organizational
Maintenance of any de-
fects.
5. Station one person in driver’s
station of each vehicle. Or-
ganizational mechanic will
give directions from the
ground.
6. Live vehicle: Start engine
(see operator’s manual).
Change 6 2-140.1
TM 5-5420-226-10
SLAVE STARTING - Continued
9. Make sure:
Both vehicles:
a. Parking brakes are
set.
b. Hatches are locked
open.
c. AH electrical equip-
ment is off.
Dead vehicle: MASTER
BATTERY switch (5) is
set to OFF.
2-140.2 Change 6
TM 5-5420-226-10
Change 6 2-140.3
TM 5-5420-226-10
SLAVE STARTING - Continued
NOTE
If tactical situation will not allow
you to take the time to charge bat-
teries, go to step 16.
CAUTION
When you try to
start dead vehicle,
do not hold
STARTER switch
(14) longer than 15
seconds. Wait 3 to 5
minutes before mak-
ing second attempt
to start.
c. Dead vehicle: Try to
start engine once. If en-
gine starts, go to step
17.
2-140.4 Change 6
TM 5-5420-226-10
page 3-1
Change 6 2-141
TM 5-5420-226-10
SLAVE STARTING - Continued
2-142 Change 6
TM 5-5420-226-10
TOWING A DISABLED VEHICLE
(TM 5-5420-203-14).
page 2-146
TA106316
Change 6 2-143
TM 5-5420-226-10
TOWING A DISABLED VEHICLE - Continued
NOTE
Two persons are required
to lift shroud.
NOTE
You may have to rotate
quick-discoxmec t ring (9)
to gain access to screw
(10) and lockwire (11).
k. Remove lockwire.
NOTE
When removing screw (10),
hold on to quick-dis-
connect ring (9), or it will
snap open and fall down
into engine compartment.
NOTE
You may have to hit
quick-disconnect ring (9)
to remove.
m. Separate quick-disconnect
ring (9).
n. Remove quick-disconnect
ring (9) from both sides of
transmission.
2-144
TM 5-5420-226-10
o . Insert pinch bar (12) (item 4, sec III, app B) and, using hammer, pry
final drive adapter (13) toward final drive (14) far enough to free
final drive adapter from universal joint (15) on both sides of
transmission.
Reposition shroud (8). Using 3/4 inch combination wrench, rotate six
cam screws (7) to secure shroud.
TA106318
2-145
TM 5-5420-226-10
TOWING A DISABLED VEHICLE - Continued
3. Connect tow bar (16) to towing eyes (17) of disabled vehicle (18).
a. Remove cotter pin (19) from pintle (20) of towing vehicle (21).
b. Raise latch (22) and lift lock (23).
c. Aline pintle (20) with tow bar (16), lower tow bar into pintle,
lower lock (23).
d. Install cotter pin (19).
4. Remove chocks.
6. Tow vehicle in a straight line and when necessary, make wide turns.
2-146
TM 5-5420-226-10
1. On operating vehicle:
page 2-100
page 2-106
2. On both vehicles:
2-147
TM 5-5420-226-10
SLAVING HYDRAULIC SYSTEM - Continued
2-148
TM 5-5420-226-10
3. On non-operating vehicle:
2-149
TM 5-5420-226-10
2-150
TM 5-5420-226-10
4. On operating vehicle:
TA106324
2-151
TM 5-5420-226-10
SLAVING HYDRAULIC SYSTEM-Continued
TA106325
2-152
TM 5-5420-226-10
page 2-106
TA106326
2-153
TM 5-5420-226-10
8. On operating vehicle:
TA106327
2-154
TM 5-5420-226-10
SLAVING HYDRAULIC SYSTEM - Continued
12. Stow a slave hose in the left rear fender stowage box (5) of each
vehicle.
TA106328
2-155
TM 5-5420-226-10
RREMOVING/INSTALLING ESCAPE HATCH
REMOVAL
CAUTION
Escape hatch should be
operated only for emer-
gency exit from vehicle.
Hatch weighs about 125
pounds and will fall t o
ground when released.
INSTALLATION
TA106329
2-156
TM 5-5420-226-10
REMOVING/INSTALLING ESCAPE HATCH - Continued
TA106330
2-157
TM 5-5420-226-10
OPERATING ENGINE SMOKE GENERATOR
Engine should be run a while after smoke system is shut down to clear
exhaust.
2. Lift cover (1) and place SMOKE GENERATOR switch (2) on. Light
(3) should come on. (The left and right exhaust pipes should emit
white smoke).
2-158
TM 5-5420-226-10
Change 6 2-159
TM 5-5420-226-10
OPERATING GAS-PARTICULATE FILTER UNIT - Continued
2-160 Change 6
TM 5-5420-226-10
OPERATING GAS PARTICULATE FILTER UNIT - Continued
For your maximum safety, it is vital that the gas and particulate filters
of the filter unit M8A3 be fully serviceable. You are responsible for
notifying organizational maintenance when one or more of the following
conditions exist. They are responsible for changing filters when
notified.
a. Physical damage.
Change 6 2-161
TM 5-5420-226-10
REMOVING/STOWING/INSTALLING HEADLIGHT
2-162
TM 5-5420-226-10
INSTALLATION
TA106336
2-163/(2-164 blank)
TM 5-5420-226-10
CHAPTER 3
MAINTENANCE INSTRUCTIONS
For safer, more trouble-free operation, see to it that your vehicle is serviced when
it needs it. LO 5-5420-226-12, M48A5 AVLB lubrication order, has been rescind-
ed. All crew lubrication tasks have been incorporated into Appendix F and into the
PMCS contained in this manual. They are to be performed as required or as a part
of crew PMCS. Any reference to LO 5-5420-226-12 must be considered a refer-
ence to Appendix F, crew PMCS, or organizational PMCS, and must be performed
in accordance with instructions provided in the applicable procedures. All lubrica-
tion instructions are mandatory.
Your vehicle will require extra service and care when you operate under unusual
conditions. High or low temperatures, long periods of hard use, or continued use
in sand, water, mud, or snow will break down the lubricant. Then you have to add
or change lubricant more often. But during long periods when the vehicle isn’t
used, service intervals can be stretched.
The way you operate and maintain your vehicle will determine how often you’ll
have to use the troubleshooting section.
Pages 3-2 through 3-22 list common malfunctions which you may find during
operation or maintenance of your vehicle or its components. You should perform
test/inspections and corrective actions in the order listed.
This manual cannot list all malfunctions that may occur, nor all tests or inspec-
tions and corrective actions. If a malfunction is not listed or is not corrected by
listed corrective actions, notify your supervisor.
Change 8 3-1
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR lNSPECTION
CORRECTIVE ACTION
ENGINE
3-2
TM 5-5420-226-10
TROUBLESHOOTING - Continuedd
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 1. Pump purge handle (2) until you feel back pressure.
3-3
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
CAUTION
NOTE
3-4
TM 5-5420-226-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 4. Operate fuel shutoff handle (1) three times. Push fuel
shutoff handle in and start engine.
page 2-106
TA106341
3-5
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
TA106342
3-6
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
CAUTION
Step 1. Pump purge pump handle (2) until back pressure is felt.
3-7
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
4. ENGINE RUNS ROUGH OR DOES NOT IDLE PROPERLY
(AFTER WARMUP) - Continued
NOTE
AVLB vehicles may not be
equipped with air restriction
indicators. If the vehicle does
not have air restriction
indicators, go to step 3.
Step 2. Visually check both air cleaner air restriction indicators
(1), if equipped, for condition of air cleaner filters.
3-8 Change 2
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR Inspection
CORRECTIVE ACTION
If air cleaner filters are dirty, service air cleaners (page 3-50).
TA106345
3-9
TM 5-5420-226-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
page 2-106
Step 1. Check right and left top deck grille doors to see if anything
is blocking airflow.
3-10
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
5. POWERPLANT WARNING LIGHT COMES ON WHILE
ENGINE IS RUNNING ABOVE 750-800 RPM - Continued
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR Inspection
CORRECTIVE ACTION
BRAKES
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
VOLTAGE REGULATOR
Step 1. Increase engine speed to 1600 rpm and watch for pointer to
move toward green.
page 2-106
3-12
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 3. Check that all electrical connectors (3) in both right and
left headlight harness assemblies (4) are connected.
3-13
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
page 2-143
3-14
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR Inspection
CORRECTIVE ACTION
STEERING
TA106351
3-15
TM 5-5420-226-10
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
PERSONNEL HEATER
NOTE
Step 1. Check blower air inlet (2) and airflow ducts (3) for anything
blocking airflow.
TA106352
3-16
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTTON
CORRECTIVE ACTION
12. PERSONNEL HEATER STARTS, RUNS SHORT TIME, STOPS -
(Continued) Continued
Step 2. Check personnel heater e x h a u s t t u b e ( 1 ) f o r a n y t h i n g
3-17
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTTON
CORRECTIVE ACTION
If exterior lenses are dirty, clean with lens tissue or soft, clean
cloth and lens cleaning compound (item 12, app D).
a. If dirty, clean with lens tissue or soft, clean cloth and lens
cleaning compound (item 12, app D). Install periscope head
(page 3-49).
3-18
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 2. Grab power cable below connector with one hand. Push
cable up, then pull down.
a. If cable moves, tighten cable.
b. If cable does not tighten, go to step 3.
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
page 3-52.1
CAUTION
3-20 Change 2
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Change 2 3-20.1
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
page 3-52.1
3-20.2 Change 2
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 2. If smoke generator lamp (1) does not come on, notify
organizational maintenance.
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
Step 1. Make sure spring clip (1) has been lifted from air intake
opening on filter unit (2).
Step 2.
3-21
TM 5-5420-226-10
TROUBLESHOOTING - Continued
MALFUNCTION
TEST OR INSPECTION
CORRECTIVE ACTION
18. BRIDGE FAILS TO OPEN DURING LAUNCHING OR FAILS TO
CLOSE WHEN RETRIEVING - Continued
Step 3. Check for open valves (2) on bridge scissors cylinder (3).
3-22
TM 5-5420-226-10
Section III.
Vehicles are fielded with three and five support rollers. Perform step 2
only if vehicle has three support rollers, and step 3 only if vehicle has five
support rollers.
Change 6 3-23
TM 5-5420-226-10
CAUTION
When adjusting track
tension, do not extend
track adjusting link (1)
beyond red painted groove,
because in operation not
enough threads would be
left to support the load and
adjusting link could be
damaged.
3-24 Change 6
TM 5-5420-226-10
5. If track tension is still too loose, remove one track link (page 3-29).
Then adjust for required clearance (page 3-24).
page 2-95
3-25
TM 5-5420-226-10
DISCONNECTING TRACK -
Continued
2. Loosen track adjusting link
lockscrew (3).
3-26
TM 5-5420-226-10
9. T i g h t e n e n d c o n n e c t o r p u l l e r
screws alternately to remove
-end connectors. Repeat pro-
cedure for opposite side of
track.
2.
3.
3-27
TM 5-5420-226-10
3-28
TM 5-5420-226-10
REMOVING TRACK LINK
2. Using 15/16 inch socket and T-handle, loosen both end connector
wedge bolts (2) on both sides of track link to be removed. Rap bolts
(2) with sledge hammer (item 23, sec III, app B) to loosen wedges (3).
Remove bolts (2) and wedges (3).
TA106365
3-29
TM 5-5420-226-10
3-30
TM 5-5420-226-10
1. Removal:
b. Remove nut (1) from center guide (2) using 1-5/16 inch socket and
extension. If necessary, tap centerguide bolt (3) with hammer
(item 23, sec III, app B) to loosen from track link pins. Remove
cap (4) and centerguide assembly.
2. Installation:
Install centerguide cap (4), centerguide (2), and bolt (3) in place.
Tighten nut (1) using 1-5/1 6 inch socket and extension.
TA106367
3-31
TM 5-5420-226-10
1. Removal:
b. Remove track pad nut (3) using 1-1/8 inch socket and T-handle. If
necessary, tap pad stud (4) with hammer (item 23, sec III, app B),
and remove pad (4) from track link (5).
2. Installation:
Position track pad (4) in link (5), and secure nut (3) with 1-1/8 inch
socket and handle to stud (6).
TA106368
3-32
TM 5-5420-226-10
page 3-25
Change 6 3-33
TM 5-5420-226-10
REPLACING THROWN TRACK - Continued
9. Start engine. Let engine idle. Release parking brake (page 2-95).
Position steering control for left pivot steer for right track
installation or right pivot steer for left track installation.
10. While holding free end of rope (10) tight, speed engine enough to slowly
rotate drive sprocket (11). When sprocket teeth (11) have engaged three
track links, apply parking brakes (page 2-95) and stop engine (page 2-106).
11. Remove rope from around sprocket and rear support roller. With
rope still secured to track link pin, pass rope forward over and
between all five (or three) dual support rollers (12) and compensating
idler wheel.
11.1. Start engine, warm up. and let idle (page 2-100).
12. With engine idling, release parking brake (page 2-95) and move shift
lever to L (low) (page 2-97). Hold rope tight and walk in front and
slightly to one side of vehicle. Speed engine enough to move track
over support rollers and compensating idler wheel.
13. When track is over compensating idler wheel and tight around drive
sprockets, apply brakes (page 2-95). Stop engine (page 2-106).
3-34 Change 6
TM 5-5420-226-10
3. Insert hose into opening. Allow for fuel expansion by filling to about
6 inches below opening (approximately 385 gallons for complete
refill). Remove any spilled fuel immediately.
4. Remove hose. Replace filler cap (4) and turn 1/4-turn clockwise to
tighten.
5. Position and lower cover (3). Secure with lockpin (2). Using 15/16
inch wrench, secure lockpin with lockscrew (1).
4. Inspect vent cap and screen (5) inside of vent cap (2) for foreign
particles.
6. With vent cap (2) removed, inspect fuel filler cap (1) float and ball
operation as follows:
b. With fuel filler cap (1) upside-down, float point should be visible
in relief vent (3).
c. If float is not visible, notify organizational maintenance.
TA106372
3-36
TM 5-5420-226-10
3. U s i n g 7 / 1 6 i n c h s o c k e t a n d
ratchet (item 28, sec III, app B),
remove eight screws and
washers (5).
5. Insert fuel hose into filler opening and refuel. Remove any spilled
fuel immediately.
6. Remove fuel hose. Manually secure filler cover (3) and gasket (6)
with eight screws and washers (5).
4. Using pliers (item 44, sec III, app B), remove lockwire (5) from fuel
tank crossover butterfly valve (6) and collar (7).
3-38
TM 5-5420-226-10
11. Using 7/16 inch wrench on nuts of clamps, remove clamps (10) and
exhaust elbows (11) from exhaust pipes on each side of transmission
shroud (12).
12. Using 3/4 inch wrench, unlock six turnlock assemblies (13) and
remove transmission shroud (12). Cover exhaust pipe openings to
prevent foreign matter from entering engine.
13. Pull up on ring (14) and move left side transmission guide (15)
rearward for access to fuel selector valve (16).
14. Using pliers, remove lockwire (17). Turn fuel selector valve (16) to
either left or right emergency, as required. Have organizational
maintenance install lockwire (17) as soon as possible.
15. Raise lock latch (18) and move left side transmission guide (15)
forward until it snaps in place.
3-39
TM 5-5420-226-10
7. If water was added, start engine. Run engine for 15 minutes to mix
electrolyte with water.
8. If necessary, clean battery terminals (6) as follows:
a. Wipe with a cloth soaked with a solution of bicarbonate of soda
(baking soda) and water.
b. Apply a coat of grease (item 15, app D) to terminals.
TM 9-6140-200-12.
11. Using 9/16 inch wrench, secure retainer and cover with four screws
lockwashers, and washers (1). TA106377
3-40
TM 5-5420-226-10
c. Position sealed-beam in
headlight body.
TA106378
3-41
TM 5-5420-226-10
a. Wipe IR lens (10), clear lens (11), and blackout lenses with a clean
cloth.
b. Aline guide pin (4) with guide pin hole (12) and push cover in until
seal (13) is firmly seated.
2. Using flat-tip screwdriver (item 46, sec III, app B), unscrew six
captive screws (1) and open door (2).
3. Press in defective lamp for service drive (3), service stoplight (4),
blackout marker (5), or blackout stoplight (6), turn counterclockwise,
and remove.
TA106379
3-42
TM 5-5420-226-10
4. Aline replacement lamp (service drive (3), item 22, app D; service
stoplight (4), item 19, app D; blackout marker (5), item 22, app D;
and/or blackout stoplight (6), item 22, app D) pins with socket, press
lamp in, and turn clockwise to lock.
5. Wipe lenses and door (2) with a clean cloth.
6. Install door (2) and, using screwdriver, secure with six captive screws
(1). Make sure seal is seated properly.
2. Using flat-tip screwdriver (item 46, sec III, app B), unscrew eight
captive screws (1) and remove door (2) from body (3).
TA106380
3-43
TM 5-5420-226-10
REPLACING LAMP - MASTER CONTROL PANEL, SMOKE GENER-
ATOR, AND POWERPLANT WARNING LIGHTS
NOTE
2. Remove lens cap (2) from defective master control panel light,
SMOKE GENERATOR, or POWERPLANT WARNING light as
applicable.
3. Unscrew adapter (3) with gasket and press defective lamp (4) in.
Turn counterclockwise and remove.
2. Close hatch.
3. Pull periscope holder lid handle (1) down, depress lid latch (2) push lid
(3) open.
CAUTION
Periscope could be
damaged if exposed to
direct sunlight.
Change 2 3-45
TM 5-5420-226-10
INSTALLING M24 INFRARED PERISCOPE (IF EQUIPPED) - Continued
3-46 Change 2
TM 5-5420-226-10
Change 2 3-47
TM 5-5420-226-10
REMOVING M24 INFRARED PERISCOPE (IF EQUIPPED) - Continued
8.
3-48 Change 2
TM 5-5420-226-10
REPLACING M24 INFRARED PERISCOPE HEAD (IF EQUIPPED)
Change 2 3-49
TM 5-5420-226-10
NOTE
3-50 Change 2
TM 5-5420-226-10
INSTALLING AN/VVS-2 NIGHT VISION VIEWER (IF EQUIPPED) -
Continued
Change 2 3-51
TM 5-5420-226-10
6. Engage front edge of mounting plate (14) with slots (15) at front of
hatch. Then move rear end of mounting plate upward until viewer
is vertical.
3-52 Change 2
TM 5-5420-226-10
INSTALLING AN/VVS-2 NIGHT VISION VIEWER (IF EQUIPPED) -
Change 2 3-52.1
TM 5-5420-226-10
INSTALLING AN/VVS-2 NIGHT VISION VIEWER (IF EQUIPPED -
Continued
3-52.2 Change 2
TM 5-5420-202-10
REMOVING AN/VVS-2 NIGHT VISION VIEWER (IF EQUIPPED)
1. If vehicle power was being used, set NIGHT VISION switch (1) to
OFF. If battery power was used, remove battery.
Change 2 3-52.3
TM 5-5420-226-10
REMOVING AN/VV-2 NIGHT VISION VIEWER (IF EQUIPPED) -
Continued
10. I n s t a l l s n a p - o n l e n s c o v e r
(13). Snap-on lens cover is
s t o w e d i n viewer stowage
box.
3-52.4 Change 2
TM 5-5420-226-10
REMOVING AN/VVS-2 NIGHT VISION VIEWER (IF EQUIPPED) -
Continued
Hold handle (16) and then press lever (17) and allow handle (16) to
rotate down and then forward. Push handle (16) up until lever (17)
locks in place.
NOTE
13. Rotate handle (18) counterclockwise until door (19) is over hatch
opening. Pivot handle (18) down to drop door (19) into place. Pivot
handle (18) up to lock door closed.
Change 2 3-53
TM 5-5420-226-10
OPEN DOORS
CLOSE DOORS
TA106444
3-54
TM 5-5420-226-10
page 2-130.1
page 2-130.6
Change 1 3-54.1
TM 5-5420-226-10
NOTE
3-54.2 Change 6
TM 5-5420-226-10
C h a n g e 1 3-54.3/(3-54.4 blank)
TM 5-5420-226-10
3. Tracks and suspension: If possible, clean mud, snow, and ice from
tracks and suspension after stopping. See FM 9-207 for more detailed
information about maintenance of and effects of cold weather on
tracks and suspension.
4 . Canvas covers: Canvas covers present difficulties in conforming to
their intended use due to apparent shrinkage. Shrinkage is usually a
result of wrinkles that are extremely difficult to smooth out at
subzero temperatures. Whenever possible, you should warm and
unfold canvas in heated exclosures. Clean all snow, mud, and ice
from vehicle before covering. Keep ends of canvas off ground to
TA106392
3-55
TM 5-5420-226-10
MAINTENANCE UNDER ADVERSE CONDITIONS - Continued
6. Plastic and rubber parts: You must handle any parts made of plastic
or rubber carefully. Plastic and rubber parts become brittle in cold
weather and may break due to vibration of handling. To prevent
insulation from cracking and causing short circuits, you must warm
rubber or plastic insulated cables before bending, and make sure that
all cables are properly installed.
3. Metal parts: Remove paint blisters with abrasive paper and spot
paint as required.
4. Plastic and rubber parts: Check plastic and rubber insulated cables
for cracks which can result in short circuits. Check all plastic and
rubber parts for cracks and aging.
3-56
TM 5-5420-226-10
MAINTENANCE UNDER ADVERSE CONDITIONS - Continued
3. Canvas covers: You must clean and dry canvas covers often to
prevent mildew.
TA106394
3-57
TM 5-5420-226-10
MAINTENANCE UNDER ADVERSE CONDITIONS - Continued
AFTER FORDING
1. G e n e r a l : The following services should be performed on vehicle after
fording, especially in salt water. Perform these services, as soon as
tactical situation permits, to halt deterioration and avoid damage
before the vehicle is driven extensively in regular service. Heat
generated by moving parts during operation of vehicle will evaporate
or force out most of the water which may have entered at various
points. Also, any small amount of water which has entered engine
crankcase through leakage or due to condensation will usually be
evaporated and passed by ventilating system.
2. H u l l :
a. Open drain valves and allow all water to drain (page 2-91).
b. If fording was in salt water, wash all traces of salt water and salt
deposits from vehicle.
c. Clean, dry, and lubricate all exposed surfaces that will affect
operation or deteriorate due to exposure to water.
4. Brake controls:
a. Using 9/16 inch socket,
remove six screws and
lockwashers (1) securing
e a c h o f t w o r e a r access
covers (2) to underside of
hull. Remove covers and
gaskets.
TA106395
3-58
TM 5-5420-226-10
TA106396
3-59/(3-60 blank)
TM 5-5420-226-10
CHAPTER 4
AMMUNITION
SMOKE GRENADE
GENERAL
TA271849
Change 1 4-1
TM 5-5420-226-10
SMOKE GRENADE - Continued
TA271850
4 - 2 Change 1
TM 5-5420-266-10
TA271851
Change 1 4-3
TM 5-5420-226-10
TA271852
4-4 Change 1
TM 5-5420-226-10
APPENDIX A
REFERENCES
A-1. SCOPE
This appendix lists all forms, field manuals, and technical manuals
referenced in this manual.
A-2. FORMS
Recommended Changes To DA
Publications DA Form 2028
TA248719
Change 1 A-1
TM 5-5420-226-10
REFERENCES - Continued
A-4.1 PAMPHLET
TA248677
A-2 Change 1
TM 5-5420-226-10
MISCELLANEOUS PUBLICATIONS
REFERENCES-Continued
Section I. INTRODUCTION
B-1. SCOPE
This appendix lists components of end item and basic issue items for
the M48A5 AVLB to help you inventory items required for safe and
efficient operation.
B-2. GENERAL
The Components of End Item and Basic Issue Items Lists are divided
into the following sections:
b. Section III. Basic Issue Items. These are the minimum essential
items required to place the M48A5 AVLB in operation, to operate it, and
to perform emergency repairs. Although shipped separately packaged,
BII must be with the M48A5 AVLB during operation and whenever it is
transferred between property accounts. The illustrations will assist you
with hard-to-identify items. This manual is your authority to
request/requisition replacement BII, based on TOE/MTOE authorization
of the end item.
TA106399
B-1
TM 5-5420-226-10
TA106443
B-2
TM 5-5420-226-10
Section II. COMPONENTS OF END ITEM
(4)
National Stock Description
number FSCM and Part number U/M
Change 6 B-3
TM 5-5420-226-10
Section II. COMPONENTS OF END ITEM-Continued
B-4 Change 6
TM 5-5420-226-10
Section II. COMPONENTS OF END ITEM - Continued
(2) (3)
National Stock Description
number FSCM and Part number
13 DISCHARGER, LEFT EA 1
(K6897) FV855990
(2) (3)
Illus. National Stock Description
number number FSCM and Part number
Change 6 B-5
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
B-6 Change 6
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
( 1 ) (2)
Illus. National Stock Description
number number FSCM and Part number
Change 6 B-7
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
(1) (2) (3)
IllUs. National Stock Description
numbe number FSCM and Part number
B-8 Change 6
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
(2) (3) (4) (5)
National Stock Description Qty
number FSCMand Part number U/M rqr
Change 6 B-9
TM 5-5420-226-10
B-10 Change 6
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
(2) (3)
National Stock Description
number FSCM and Part number
Change 6 B-11
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
B-12 Change 6
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
-r
IllUs.
(2)
National Stock
(3) x m-
Description Qty
numbw number FSCM and Part number Umfl rqr
39 MANUAL, OPERATOR’S EA 1
(BRIDGE]: (IN PAMPHLET BAG
TM 5-5420-203-14
40 MANUAL, OPERATOR’S: EA 1
(IN PAMPHLET BAG)
TM 5-5420-226-10
page B-14
Change 6 B-15
TM 5-5420-226-10
B-16 Change 6
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
T (2) (3) (4)
Ulus. National Stock Description
rwrllbe number FSCM and Part number Uml
51 5120-00-293-3336 SHOVEL, HAND: EA
ROUND POINT, D-HANDLE,
SHORT (IN LEFT FRONT
FENDER STOWAGE BOX)
(19207) 11655784
Change 6 B-17
TM 5-5420-226-10
B-18 Change 6
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS - Continued
Change 6 B-19
TM 5-5420-226-10
B-20 Change 6
TM 5-5420-226-10
Section III. BASIC ISSUE ITEMS (Continued)
-Ti- (21 (3) T
IMMS. National Stock Description
numbe number FSCM and Part number u/M
61 5120-00-277-2307 WRENCFI,DOUBLE HEAD, EA
OPEN END: 5/161N.AND3/8
IN.(INTOOLBAG IN RIGHT
FRC)NTFENDER STOWAGE
BOX]
(55719) S1OI2
Section I. INTRODUCTION
1. SCOPE
This appendix lists additional items you are authorized for the
support of the M48A5 AVLB.
2. GENERAL
This list identifies items that do not have to accompany the M48A5
AVLB and that do not have to be turned in with it. These items are all
authorized to you by Combined Table of Allowances (CTA), Modified
Table of Organization and Equipment (MTOE), Table of Distribution and
Allowances (TDA), or Joint Table of Allowances (JTA).
3. EXPLANATION OF LISTING
TA106419
C-1
TM 5-5420-226-10
Section II. ADDITIONAL AUTHORIZATION LIST
(1) (2) (3) (4)
NATIONA DESCRIPTION
STOCK u/M 2TY
FSCM&PARTNUMBER e
NUMBER -.. .
11TH
MTOEAUTHOFUZED ITEMS
or
or
CONSISTING OF:
C-2 Change 6
TM 5-5420-226-10
(1)
NATIONAL
(2)
DESCRIPTION
z G_
STOCK u/M 1/N QTY
NUMBER FSCM& PARTNUM13ER
— ,UTH
CTA AUTHORIZED ITEMS-Continued
APPENDIX D
Section I. INTRODUCTION
1. SCOPE
This appendix lists expendable supplies and materials you will need
to operate and maintain the M48A5 AVLB. These items are authorized
to you by CTA 50-970, Expendable Items (except Medical, Class V,
Repair Parts, and Heraldic Items).
2. EXPLANATION OF COLUMNS
C - Operator/Crew
O - Organizational Maintenance
F - Direct Support Maintenance
H - General Support Maintenance
TA106422
D-1
TM 5-5420-226-10
TA248679
D-2 Change 1
TM 5-5420-226-10
Change 2 D-3
TM 5-5420-226-10
24 DELETED
25 )ELETED
26 )ELETED
D-4 Change 6
TM 5-5420-226-10
TA248682
APPENDIX E
1. SCOPE
2. GENERAL
The figures below and on the next pages show the location of decals,
stencils, and metal signs used on the vehicle. Most of these signs mark
the places where equipment should be stowed. Some are cautions or
information you need to operate the vehicle safely.
N O T E
Signs outlined with boxes are
decals, applied in locations
shown to read from angle
shown. Signs not outlined
with boxes are stencils.
TA106427
E-1
TM 5-5420-226-10
E-2
TM 5-5420-266-10
E-3
TM 5-5420-226-10
E-4
TM 5-5420-226-10
E-5/(E-6 blank)
TM 5-5420-226-10
APPENDIX F
LUBRICATION INSTRUCTIONS
F-1. SCOPE
F-2. GENERAL
For equipment under manufacturer’s warranty, hard time service intervals shall be
followed. Intervals shall be shortened if lubricants are known to be contaminated
or equipment is operated under adverse conditions.
Engine, transmission, and hydraulic system fluid levels are checked according to
this appendix, but drain and refill are subject to Army Oil Analysis Program
(AOAP). If AOAP is not available, hard time intervals apply.
Hard (fixed) time intervals and the related man-hour times are based on normal
operation. The man-hours time specified is the time you need to do all the ser-
vices prescribed for a particular interval. Change the interval if your lubricants are
contaminated or if you are operating the equipment under adverse conditions,
including longer-than-usual operating hours. The interval may be extended during
periods of low activity. If extended, adequate preservation precautions must be
taken.
If operating in 0°F to -65°F (-18°C to -54°C) temperatures without Army Oil Analy-
sis, quarterly/750 mile transmission and engine oil changes are required.
Change 8 F-1
TM 5-5420-226-10
If no other treatment is directed, paint or clean and coat unprotected metal sur-
faces with cleaner/lubricant/preservative (CLP) (item 7.1, Appendix D).
Clean around filler necks/drain plugs/openings before servicing to keep dirt from
entering system.
WARNING
Use clean rag (item 29, Appendix D) and dry cleaning solvent (item 33, Appendix
D) to clean grease or oil from all metal surfaces except those exposed to powder
fouling. For powder-fouled surfaces, use CLP (item 7.1, Appendix D).
F-2 Change 8
TM 5-5420-226-10
LUBRICANT INTERVAL
b. After Firing: Immediately clean with CLP (item 7.1, Appendix D) and wipe dry.
Apply a light coat of CLP to all surfaces. Make sure all surfaces are coated.
Do not wipe dry. After firing, repeat process for 2 days.
c. Inactivity: If not to be fired for an extended period, quarterly, clean with CLP
(item 7.1, Appendix D), wipe dry and apply CLP to all surfaces.
Change 8 F-3
TM 5-5420-226-10
LUBRICANT INTERVAL
LAUNCHER
RESERVOIR
(See Note 1)
ENGINE
(See Note 2)
TRANSMISSION
(See Note 3)
F-4 Change 8
TM 5-5420-226-10
WARNING
Change 8 F-5
TM 5-5420-226-10
NOTE
Hot Oil Level Check (Engine has been operating for an extended period of
time.)
If tactical situation permits, allow engine to idle at 700 to 750 rpm for 5
to 10 minutes, then remove engine dipstick and note oil level. If oil level
is above “ADD” mark, engine is safe to operate. However, if current mis-
sion is expected to be of a long duration, add oil, as required, to bring oil
level to “HOT FULL” mark. If oil level is below “ADD” mark, add oil as
required to bring oil level to “HOT FULL” mark.
If tactical situation does not permit running of engine for 5 to 10 minutes,
allow engine to idle at 700 to 750 rpm and remove engine dipstick and
note oil level. If oil level is 2 to 3 inches (5.08 to 7.62 cm) above “HOT
FULL” mark, engine is safe to operate. Indication of overfilled condition is
normal. This condition is due to oil expansion and aeration. If oil level is
below “ADD” mark, add oil as required to bring oil level to “HOT FULL”
mark.
Cold Oil Level Check (Engine has been operating at 700 to 1200 rpm for
5 to 10 minutes.)
Remove engine dipstick with engine idling at 700 to 750 rpm. If oil level
on dipstick is in “IDLING RANGE” (between "ADD" and “HOT FULL”
marks), engine is safe to operate. If oil level is below “ADD” mark, add oil
as required to bring level to “COLD FULL” mark.
F-6 Change 8
TM 5-5420-226-10
Install dipstick in tube with dipstick loop facing hull. Close inner cover. Close
outer cover and secure with screw.
Change 8 F-7
TM 5-5420-226-10
LUBRICANT l INTERVAL
HYDRAULIC
BRAKE
MASTER
CYLINDER
(See Note)
SUBJECT Page
A
Index 1
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
D
Index 2 Change 2
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
Escape hatch
Controls . . . . . . . . . . . . . . . . . . . . . . . 2-6
Installation . . . . . . . . . . . . . . . . . . . . . 2-156
Removal . . . . . . . . . . . . . . . . . . . . . . . 2-156
Extinguisher, fire (see Fire extinguisher, fixed or portable)
Extreme cold weather
At halt and parking . . . . . . . . . . . . . . . . . . 2-131
General . . . . . . . . . . . . . . . . . . . . . . . 2-130
Maintenance . . . . . . . . . . . . . . . . . . . . . 3-55
Extreme hot weather. . . . . . . . . . . . . . . . . . . 3-56
Hatch, escape
Controls . . . . . . . . . . . . . . . . . . . . . ... . ... . . . . . . . . . ..2-6
Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . .. . . . . . . . .2-156
TA271857
Change 1 Index 3
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
Removal 2-156
Headlights, infrared (see Lights)
Heater, personnel. . . 2-92
Hot, humid or salty areas
Maintenance . . . 3-57
Operation . . . . . . 2-134
Hydraulic reservoir
Controls and indicators 2-19
Hydraulic reservoir filter
Controls and indicators 2-20
Hydraulic system slaving 2-147
Indicator panel
Controls and indicators 2-13
Infrared headlights (see Lights)
Intakes, engine air cleaner
General 2-131
Reversing . . . . . . . . . . . 2-132
Intercom set, C-2298/VRC . . . . 2-128
Isolating fuel tanks . . . . . . . 3-38
L
Lamp j replacement
Blackout drive . . . . . . . . 3-41
Blackout marker . . . . . . . . 3-41
Domelight . . . . . . . . . . 3-43
Dust detector warning . . . . . 3-44.1
Headlights . . . . . . . . . 3-41
Instrument panel cluster assembly 3-45
Master control panel . . . . . . 3-44
Powerplant warning . . . . . . 3-44
Taillight . . . . . . . . . . . 3-42
Launching bridge. . . . . . . . . 2-111
Launching controls, bridge . . . . 2-12
Lights
Blackout drive
Operation. . . 2-88
Replacement . 3-41
Blackout marker
Operation . . . 2-88
Index 4 Change 2
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
Replacement . . . . . . . . . . . . . 3-41
Domelights
Operation . . . . . . . . . . . . . . 2-90
Replacement . . . . . . . . . . . . . 3-43
Headlight
Install . . . . . . . . . . . . . . . . 2-163
Operation . . . . . . . . . . . . . . 2-87
Remove . . . . . . . . . . . . . . . 2-162
Replacement . . . . . . . . . . . 3-41
Stowing . . . . . . . . . . . . . . 2-162
Infrared headlights
Operation . . . . . . . . . . . . . . 2-89
Panel
Operation . . . . . . . . . . . . . . 2-90
Replacement . . . . . . . . . . . . . 3-44
Parking
Operation . . . . . . . . . . . . . . 2-90
Service drive
Operation . . . . . . . . . . . . . . 2-86
Service Stoplight
Operation . . . . . . . . . . . . . . 2-87
Taillight
Replacing . . . . . . . . . . . . . . 3-42
Location and description of major components 1-3
Lubrication instructions. . . . . . . . . . 3-1
M
M24 periscope
Controls and indicators . . . . . . . . 2-10
Installation . . . . . . . . . . . . . . . . . . . . . . 3-45
Operation . . . . . . . . . . . . . . . . . . . . . . 2-94
Removal . . . . . . . . . . . . . . . . . . . . . . . 3-47
Replacing head . . . . . . . . . . . . . . . . . . . . 3-49
M239 Smoke Grenade Launcher
(see Smoke Grenade Launcher)
Maintenance under adverse conditions
After fording . . . . . . . . . . . . . . . . . . . . . 3-58
Extreme cold weather. . . . . . . . . . . . . . . . . 3-55
Extreme hot weather . . . . . . . . . . . . . . . . . 3-56
General . . . . . . . . . . . . . . . . . . . . . . . 3-55
High humidity, or salty atmosphere . . . . . . . . . . . 3-57
Sand, dust, or mud . . . . . . . . . . . . . . . . . . 3-57
Marker lights, blackout (see Lights)
Maintenance forms and records . . . . . . . . . . . . . . 1-1
Major components, location and description . . . . . . . . . 1-3
Master control panel . . . . . . . . . . . . . . . 2-15
Measuring track drive sprocket wear . . . . . . . . . . . . 3-25
Index 5
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
N
Index 6 Change 2
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
P
Change 2 Index 7
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
Refueling
Emergency . . . . . . . . . . . . . . . . . . . . . . 3-37
Pressurized source . . . . . . . . . . . . . . . . . . 3-35
Reporting equipment improvement recommendations . . . . . 1-1
Reservoir, hydraulic (see Hydraulic reservoir)
Reservoir filter, hydraulic (see Filter, hydraulics reservoir)
Retrieve bridge . . . . . . . . . . . . . . . . . . ...2-119
Scope . . . . . . . . . . . . . . . . . . . . . . . . . 1-1
Seat
Adjusting forward and backward . . . . . . . . . . . . 2-84
Adjusting height . . . . . . . . . . . . . . . . . . . 2-84
Service drive lights (see Lights)
Service stoplights (see Lights)
Shifting transmission. . . . . . . . . . . . . . . . . . 2-96
Slave starting . . . . . . . . . . . . . . . . . . . . . 2-139
Slaving hydraulic system . . . . . . . . . . . . . . . . 2-147
Smoke generator, operating . . . . . . . . . . . . . . . 2-158
Smoke Grenade Launcher, M239
Ammunition . . . . . . . . . . . . . . . . . . . . 4-1
Care, handling, and preservation . . . . . . . . . . . 4-3
Cleaning dischargers . . . . . . . . . . . . . . . . 3-54.1
Controls . . . . . . . . . . . . . . . . . . . . . . 2-20.1
Destruction to prevent enemy use . . . . . . . . . . . 4-2
Dud . . . . . . . . . . . . . . . . . . . . . . . 2-130.5
Firing . . . . . . . . . . . . . . . . . . . . . . . 2-130.3
Hangfire . . . . . . . . . . . . . . . . . . . . . . 2-130.5
Identification . . . . . . . . . . . . . . . . . . . . 4-2
Loading . . . . . . . . . . . . . . . . . . . . . . 2-130
Misfire . . . . . . . . . . . . . . . . . . . . . . 2-130.5
Stowing grenades . . . . . . . . . . . . . . . . . . 3-54.3
Unloading grenades . . . . . . . . . . . . . . . . . 2-130.6
Sprocket wear, measuring . . . . . . . . . . . . . . . . 3-25
Start engine . . . . . . . . . . . . . . . . . . . . . . 2-100
Steering vehicle . . . . . . . . . . . . . . . . . . . . 2-98
Stopping engine . . . . . . . . . . . . . . . . . . . . 2-106
Stopping vehicle . . . . . . . . . . . . . . . . . . . . 2-106
Stowing headlight . . . . . . . . . . . . . . . . . . . 2-162
TA248678
Index 8 Change 1
TM 5-5420-226-10
INDEX - Continued
SUBJECT Page
TA271859
E. C. MEYER
General, United States Army
Offical: Chief of Staff
ROBERT M. JOYCE
Brigadier General, United States Army
The Adjutant General
Distribution:
To be distributed in accordance with DA Form 12-37, Operator Mainten-
ance requirements for Tank, Bridge, Launcher, M48A5 (AVLB).
THE METRIC SYSTEM AND EQUIVALENTS
PIN: 048100-008