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9.3.11.13 In practice it is noticed that corroded steel plates and bolts limit the expected movement which may
result in additional stresses. The DESIGNER should consider this potential for additional stresses in
their design consideration.
9.3.12 Steel structures supporting equipment shall be fireproofed where required by project fire safety
analysis. For Fireproofing criteria, see Section 9.8.
Bracings located within the fireproofing zone shall also be fireproofed similar to other members as
bracings are part of structural stability. Fireproofing loads shall be considered under dead loads in the
structural design.
9.3.13 The slenderness ratio for all the structural steel members (including bracings) shall be less than 200.
9.3.14 Lifting/transportation calculations, drawings and Method statement shall be provided if the structural
components / modules are planned to be installed by lifting.
9.3.15 Guardrail configuration shall confirm to the IBC and OSHA requirements as a minimum.
9.3.16 Workplace walking and working surfaces shall conform to the safety requirements of ANSI/ASSE
A1264.1.
9.3.18 Spacing of the expansion joints for steel pipe racks and structures shall be limited to 40m.
9.4.1 Cast-in-place concrete structures shall be designed in accordance with ACI 318 and IBC Chapter 19 or
BS 8110 / BS 8004, except as specified otherwise in this specification. Specifications DGS 1783 002
for Concrete Construction, DGS 1783 003 for On-Site Testing Laboratory and ACI 301 shall be used
during design, installation and inspection of concrete.
9.4.2 Cast-in-place concrete structures shall be designed for the loads and load combinations specified in
Sections 10.0 and 11.0 of this specification.
9.4.3 The strength design method shall be used for the structural design of concrete members unless
otherwise indicated. Load combinations and load factors for all concrete design shall be in accordance
with ACI 318 and IBC / ASCE7 or BS 8110 / BS 8004.
9.4.4 The design and details of cast-in-place concrete structures shall consider the monolithic nature of
concrete construction.
9.4.5 Construction joints in a concrete structure shall be located so as to least impair the integrity and
strength of the structure. Construction joints in beams at column or pedestal faces should be avoided.
The DESIGNER/CONTRACTOR Site Management shall approve the location of all construction joints.
9.4.6 Moving concentrated loads on elevated concrete beams and slabs shall be treated in accordance with
applicable recommendations of the referenced AASHTO specifications.
9.4.7 Slabs at grade for buildings and process areas shall be designed in accordance with the publications
as per Section 9.5.11.
9.4.8 Concrete pavements for heavy storage areas shall be designed in accordance with the publications as
per Section 9.5.11.
DGS-1882-001 Rev 2
Rev.
DGS 0710 001 2
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ABU DHABI GAS INDUSTRIES LTD. (GASCO)
AIR COOLED HEAT EXCHANGER
(AMENDMENTS AND SUPPLEMENTS TO API STD 661)
4.0 GENERAL
4.1 [Add]: Pressure vessel design code for Tube bundles and auxiliary heating coils for Air
Cooled heat exchanger shall be ASME Section VIII.
Normative referenced:
Standards and Publications not amended by DGS 0710-001 ‗Air Cooled Heat Exchanger -
Amendments / Supplements To API STD 661)‘ and/or other Specifications and Standards,
referenced in paragraphs 2.0 and 3.0 of Part 1 of this specification, remain in force.
5. PROPOSALS
5.1 [Replace With]: VENDOR‘S proposal shall include submission of a set of the completed Data
Sheets or statement of compliance as defined in paragraph 10.1.7 of Part 1 this
Specification.
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12.3.14 The following Non-destructive Examination (NDE) are required for structural welding per ASNT-TC-
1A:
12.3.14.1 Five percent of the total number of full penetration welds shall be radiographed or ultrasonically
examined 100 percent of the entire length of the weld(s) selected.
12.3.14.2 Five percent of the total number of fillet or partial penetration welds shall be magnetic particle
examined 100 percent of the entire length of the weld(s) selected. If anywhere one weld line meets
another weld line, that location shall be one of the selected.
12.3.14.3 When a selected weld is rejected, two additional welds shall be subject to NDE. This procedure of
examining two welds for every weld rejected shall continue until all welds examined are accepted.
The replaced welds shall also be examined.
12.3.14.4 Weld selected to satisfy this five percent requirements shall be selected by CONTRACTOR’s
representative and shall represent a sample of each welder’s work for each type of weld.
12.3.15 FABRICATOR shall visually inspect all completed welds. Procedures and acceptance criteria shall
be in accordance with AWS D1.1/D1.1M. Undercutting beyond the limits of AWS D1.1/D1.1M,
surface porosity, and crack-like discontinuities shall be removed to sound metal and repaired. Weld
profiles shall be in accordance with Figure 3.6 of AWS D1.1/D1.1M.
12.3.16 All Inspections, Acceptance Criteria, NDT procedures & Extent of testing shall be in accordance to
AWS D1.1 Section 6 parts A, B, C, D, F and the scope of this DGS.
12.4 Finishing
12.4.1 Upon completion of fabrication, all surfaces of structural steel not noted otherwise are to be blasted
and primed by MANUFACTURER according to the Specifications for Painting.
12.4.2 All structural steel members (columns, beams, bracing, connection plates, and base plates) shall be
hot-dip galvanized and painted as per DGS 1300-175 “Galvanizing” and DGS 6600-010 “Painting”,
unless noted otherwise on the design drawings. Stair treads, open grid flooring, floor plates, ladders,
ladder cages, and handrail assemblages shall be as specified in other sections of this specification.
12.4.3 Prior to galvanizing or shop priming, all sharp corners, burrs (including bolt hole burrs), weld spatter,
slag, weld flux, loose mill scale and other foreign matter shall be removed.
12.4.4 Provisions shall be made for inaccessible surfaces after assembly - such surfaces shall be painted
before assembly.
12.4.5 Shop fire proofed members, as required by the purchase order, shall be in accordance with DGS
6531-010 “Fire Proofing”. These members shall be galvanized and fireproofed. Structural steel
above required fire proofed areas shall be galvanized and painted.
12.5.1 Design
The design shall be in accordance with DGS 2020-013 “Prefabricated Metal Buildings”.
12.5.2 Design loads shall be in accordance with DGS 1882-001 “Structural Design Basis”.
c) Lifting & hoisting (but VENDOR shall provide weight of all equipment parts which are to
be removed / installed during installation & maintenance).
d) Site installation and commissioning
e) Temperature sensors, Pressure gauges for process.
f) Instrument air supply.
g) Electrical Power supply.
h) Switch gear / MCC.
i) Interconnecting cabling between MCC / LV Switchgear to VFD Panel, VFD Panel to LV
Motor.
j) Skid lighting.
k) Motor Remote Control Unit (RCU).
l) Interconnecting multi-core cabling between instrument junction boxes and control room.
m) Control system / safeguarding / logic system.
n) Insulation (but cleats / supports for insulation attached to the equipment shall be
provided).
o) Fire proofing (but fire proofing supports shall be provided).
p) Process piping from the equipment nozzle flanges, unless otherwise specified.
q) Piping support brackets will be provided by EPC Contractor.
r) Machine monitoring system and associated panels for vibration sensors.
8.6 Interfaces
8.6.1 General
VENDOR shall furnish tie-in schedule in GA drawing listing out all the tie-in points between
the VENDOR package & COMPANY facility.
8.6.2 Electrical
LV VFDs for Air Cooled Motor shall be able to communicate with the MCC and associated
IPCS/DCS by means of a standard serial communication interface. Modbus TCP/IP is the
preferred protocol.
8.6.3 Instrumentation
VENDOR shall supply all instrumentation including proximitors, vibration sensors and
junction boxes as mentioned in Equipment Datasheet. All proximitors shall be housed in
Exe certified junction boxes. All VENDOR instruments shall be wired to the skid mounted
VENDOR junction boxes.
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ABU DHABI GAS INDUSTRIES LTD. (GASCO)
AIR COOLED HEAT EXCHANGER – DESIGN CRITERIA
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On request, the VENDOR shall provide objective evidence of QA/QC surveillance for all levels of
the VENDOR activity.
COMPANY/ CONTRACTOR reserves the right to inspect materials and workmanship at all stages
of manufacture and to witness any or all tests. The VENDOR, 30 days after award but prior to the
pre-inspection meeting, shall provide the CONTRACTOR with a copy of its manufacturing
Inspection and Test Plan and with copies of all related/ referenced procedures for review and
approval. The Inspection and Test Plan will also be reviewed for inclusion of any mandatory
COMPANY/ CONTRACTOR witness or hold points."
7 RESPONSIBILITIES
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9.3.11.13 In practice it is noticed that corroded steel plates and bolts limit the expected movement which may
result in additional stresses. The DESIGNER should consider this potential for additional stresses in
their design consideration.
9.3.12 Steel structures supporting equipment shall be fireproofed where required by project fire safety
analysis. For Fireproofing criteria, see Section 9.8.
Bracings located within the fireproofing zone shall also be fireproofed similar to other members as
bracings are part of structural stability. Fireproofing loads shall be considered under dead loads in the
structural design.
9.3.13 The slenderness ratio for all the structural steel members (including bracings) shall be less than 200.
9.3.14 Lifting/transportation calculations, drawings and Method statement shall be provided if the structural
components / modules are planned to be installed by lifting.
9.3.15 Guardrail configuration shall confirm to the IBC and OSHA requirements as a minimum.
9.3.16 Workplace walking and working surfaces shall conform to the safety requirements of ANSI/ASSE
A1264.1.
9.3.18 Spacing of the expansion joints for steel pipe racks and structures shall be limited to 40m.
9.4.1 Cast-in-place concrete structures shall be designed in accordance with ACI 318 and IBC Chapter 19 or
BS 8110 / BS 8004, except as specified otherwise in this specification. Specifications DGS 1783 002
for Concrete Construction, DGS 1783 003 for On-Site Testing Laboratory and ACI 301 shall be used
during design, installation and inspection of concrete.
9.4.2 Cast-in-place concrete structures shall be designed for the loads and load combinations specified in
Sections 10.0 and 11.0 of this specification.
9.4.3 The strength design method shall be used for the structural design of concrete members unless
otherwise indicated. Load combinations and load factors for all concrete design shall be in accordance
with ACI 318 and IBC / ASCE7 or BS 8110 / BS 8004.
9.4.4 The design and details of cast-in-place concrete structures shall consider the monolithic nature of
concrete construction.
9.4.5 Construction joints in a concrete structure shall be located so as to least impair the integrity and
strength of the structure. Construction joints in beams at column or pedestal faces should be avoided.
The DESIGNER/CONTRACTOR Site Management shall approve the location of all construction joints.
9.4.6 Moving concentrated loads on elevated concrete beams and slabs shall be treated in accordance with
applicable recommendations of the referenced AASHTO specifications.
9.4.7 Slabs at grade for buildings and process areas shall be designed in accordance with the publications
as per Section 9.5.11.
9.4.8 Concrete pavements for heavy storage areas shall be designed in accordance with the publications as
per Section 9.5.11.
DGS-1882-001 Rev 2