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INTRODUCTION TO
MANUFACTURING AND
METAL CUTTING
INTRODUCTION TO MANUFACTURING
Manufacturing describes the entire sequence of events from the time the raw material is
brought into the production system until it is changed into the desired characteristics of a
product.
There are several methods of changing the geometry of bulk material to produce a
mechanical part:
• By putting material together (+); Performed on the atomic, micro, or macro scales. E.g.
electroplating, electroforming (at atomic level);
• By moving material from one region to another (0); Rolling; Forging and extrusion
• By Melting the material and giving it desired shape; casting
• By converting the material into powder and than giving it desired shape; powder
metallurgy
• By removing unnecessary material (-); Metal cutting
• Rapid Prototyping/ layered manufacturing
DR. VINAY SHARMA , PROFESSOR & HEAD, PRODUCTION ENGINEERING, BIT MESRA RANCHI-835215 2
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16-01-2015
DR. VINAY SHARMA , PROFESSOR & HEAD, PRODUCTION ENGINEERING, BIT MESRA RANCHI-835215 3
DR. VINAY SHARMA , PROFESSOR & HEAD, PRODUCTION ENGINEERING, BIT MESRA RANCHI-835215 4
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MACHINING
DR. VINAY SHARMA , PROFESSOR & HEAD, PRODUCTION ENGINEERING, BIT MESRA RANCHI-835215 5
DR. VINAY SHARMA , PROFESSOR & HEAD, PRODUCTION ENGINEERING, BIT MESRA RANCHI-835215 6
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16-01-2015
METAL CUTTING:
Machining is a process designed to change the size, shape, and surface of a material through
removal of materials that could be achieved by
Conventional Machining:
straining the material to
fracture
Hybrid Machining:
combination of the above
DR. VINAY SHARMA , PROFESSOR & HEAD, PRODUCTION ENGINEERING, BIT MESRA RANCHI-835215 7
METAL CUTTING:
DR. VINAY SHARMA , PROFESSOR & HEAD, PRODUCTION ENGINEERING, BIT MESRA RANCHI-835215 8