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Essential Variables API 1104 2016

Qualification of Welding Procedures with Filler Metal Additions


No Essential Variables Q/T Code No.
.
1. Welding Process or Method of Application Q 5.4.2.1
2. Base Material Q 5.4.2.2
3. Joint Design Q 5.4.2.3
4. Position Q 5.4.2.4
5. Wall Thickness Q 5.4.2.5
6. Filler Metal Q 5.4.2.6
7. Electrical Characteristics Q 5.4.2.7
8. Time Between Passes Q 5.4.2.8
9. Direction of Welding Q 5.4.2.9
10. Shielding Gas and Flow Rate Q 5.4.2.10
11. Shielding Flux Q 5.4.2.11
12. Speed of Travel Q 5.4.2.12
13. Preheat Q 5.4.2.13
14. PWHT Q 5.4.2.14
Essential Variables API 1104 2016
Mechanized Welding with Filler Metal Additions
Mechanized welding shall be performed using one or more of the following processes:
a) submerged arc welding,
b) gas metal arc welding,
c) gas tungsten arc welding,
d) flux-cored arc welding with or without external shielding,
e) plasma arc welding,
f) the use of a manual or semiautomatic process combined with one of the mechanized processes
listed in this section.

No Essential Variables Q/T Code No.


.
1. Welding Process Q 12.5.2.1
2. Materials Q 12.5.2.2
3. Joint Design Q 12.5.2.3
4. Wall Thickness Q 12.5.2.4
5. Pipe Diameter Q 12.5.2.5
6. Filler Metal Q 12.5.2.6
7. Size of Filler Metal Wire Q 12.5.2.7
8. Time Between Passes Q 12.5.2.8
9. Direction of Welding Q 12.5.2.9
10. Shielding Gas and Flow Rate Q 12.5.2.10
11. Shielding Flux Q 12.5.2.11
12. Speed of Travel Q 12.5.2.12
13. Preheat Q 12.5.2.13
14. PWHT Q 12.5.2.14
15. Electrical Characteristics Q 12.5.2.15
16. Orifice Diameter or Orifice Gas Composition Q 12.5.2.16
17. Method of Cooling After Welding Q 12.5.2.17

Essential Variables API 1104 2016


Automatic Welding Without Filler Metal Additions
Automatic welding without filler metal additions shall be done using the flash butt-welding
process

No Essential Variables Q/T Code No.


.
1. pipe material; Q
2. Q
3. specified pipe wall thickness or specified OD; Q
4. Q
pipe preparation dimensions;
5. Q
6. welding position; Q
7. Q 13.5.2
8. requirements for preheat treatment; Q
9. Q
10. welding voltage tolerances; Q
11. Q
welding current tolerances;

axial speed tolerances;

time intervals in weld cycle;

upset stroke tolerances;

requirements for PWHT.

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