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earth's sub-surface, for example in order to extract natural resources such as gas
or oil. During such drilling, data is acquired from the drilling rig sensors for a
range of purposes such as: decision-support to monitor and manage the smooth
operation of drilling; to make detailed records (or well log) of the geologic
formations penetrated by a borehole; to generate operations statistics and
performance benchmarks such that improvements can be identified, and to provide
well planners with accurate historical operations-performance data with which to
perform statistical risk analysis for future well operations. The terms Measurement
While Drilling (MWD), and Logging While Drilling (LWD) are not used consistently
throughout the industry. Although, these terms are related, within the context of
this section, the term MWD refers to directional-drilling measurements, e.g., for
decision support for the smooth operation of the drilling, while LWD refers to
measurements concerning the geological formation made while drilling.[1]
MWD typically concerns measurement taken of the wellbore (the hole) inclination
from vertical, and also magnetic direction from north. Using basic trigonometry, a
three-dimensional plot of the path of the well can be produced. Essentially, a MWD
Operator measures the trajectory of the hole as it is drilled (for example, data
updates arrive and are processed every few seconds or faster). This information is
then used to drill in a pre-planned direction into the formation which contains the
oil, gas, water or condensate. Additional measurements can also be taken of natural
gamma ray emissions from the rock; this helps broadly to determine what type of
rock formation is being drilled, which in turn helps confirm the real-time location
of the wellbore in relation to the presence of different types of known formations
(by comparison with existing seismic data).
Density and porosity, rock fluid pressures and other measurements are taken, some
using radioactive sources, some using sound, some using electricity, etc.; this can
then be used to calculate how freely oil and other fluids can flow through the
formation, as well as the volume of hydrocarbons present in the rock and, with
other data, the value of the whole reservoir and reservoir reserves.
An MWD downhole tool is also "high-sided" with the bottom hole drilling assembly,
enabling the wellbore to be steered in a chosen direction in 3D space known as
directional drilling. Directional drillers rely on receiving accurate, quality
tested data from the MWD Operator to allow them to keep the well safely on the
planned trajectory.
This is done by using a downhole "pulser" unit which varies the drilling fluid
(mud) pressure inside the drillstring according to the chosen MPT: these pressure
fluctuations are decoded and displayed on the surface system computers as wave-
forms; voltage outputs from the sensors (raw data); specific measurements of
gravity or directions from magnetic north, or in other forms, such as sound waves,
nuclear wave-forms, etc.
Surface (mud) pressure transducers measure these pressure fluctuations (pulses) and
pass an analogue voltage signal to surface computers which digitize the signal.
Disruptive frequencies are filtered out and the signal is decoded back into its
original data form. For example, a pressure fluctuation of 20psi (or less) can be
�picked out� of a total mud system pressure of 3,500psi or more.
MWD tools are generally capable of taking directional surveys in real time. The
tool uses accelerometers and magnetometers to measure the inclination and azimuth
of the wellbore at that location, and they then transmit that information to the
surface. With a series of surveys; measurements of inclination, azimuth, and tool
face, at appropriate intervals (anywhere from every 30 ft (i.e., 10m) to every 500
ft), the location of the wellbore can be calculated.
By itself, this information allows operators to prove that their well does not
cross into areas that they are not authorized to drill. However, due to the cost of
MWD systems, they are not generally used on wells intended to be vertical. Instead,
the wells are surveyed after drilling through the use of multi-shot surveying tools
lowered into the drillstring on slickline or wireline.
MWD tools can also provide information about the conditions at the drill bit. This
may include:
Many MWD tools, either on their own, or in conjunction with separate LWD tools, can
take measurements of formation properties. At the surface, these measurements are
assembled into a log, similar to one obtained by wireline logging.
The MWD tool allows these measurements to be taken and evaluated while the well is
being drilled. This makes it possible to perform geosteering, or directional
drilling based on measured formation properties, rather than simply drilling into a
preset target.
Most MWD tools contain an internal gamma ray sensor to measure natural gamma ray
values. This is because these sensors are compact, inexpensive, reliable, and can
take measurements through unmodified drill collars. Other measurements often
require separate LWD tools, which communicate with the MWD tools downhole through
internal wires.
This is the most common method of data transmission used by MWD tools. Downhole, a
valve is operated to restrict the flow of the drilling fluid (Mud) according to the
digital information to be transmitted. This creates pressure fluctuations
representing the information. The pressure fluctuations propagate within the
drilling fluid towards the surface where they are received from pressure sensors.
On the surface, the received pressure signals are processed by computers to
reconstruct the information. The technology is available in three varieties:
positive pulse, negative pulse, and continuous wave.
Positive pulse
Positive-pulse tools briefly close and open the valve to restrict the mud flow
within the drill pipe. This produces an increase in pressure that can be seen at
surface. The digital information can be encoded in the pressure signal using line
codes or pulse-position modulation.
Negative pulse
Negative pulse tools briefly open and close the valve to release mud from
inside the drillpipe out to the annulus. This produces a decrease in pressure that
can be seen at surface. The digital information can be encoded in the pressure
signal using line codes or pulse-position modulation.
Continuous wave
Continuous wave tools gradually close and open the valve to generate sinusoidal
pressure fluctuations within the drilling fluid. Any digital modulation scheme with
a continuous phase can be used to impose the information on a carrier signal. The
most widely used modulation scheme is continuous phase modulation.
When underbalanced drilling is used, mud pulse telemetry can become unusable. This
is usually because, in order to reduce the equivalent density of the drilling mud,
a compressible gas is injected into the mud. This causes high signal attenuation
which drastically reduces the ability of the mud to transmit pulsed data. In this
case, it is necessary to use methods different from mud pulse telemetry, such as
electromagnetic waves propagating through the formation or wired drill pipe
telemetry.
The EM tool generates voltage differences between the drillstring sections in the
pattern of very low frequency (2�12 Hz) waves. The data is imposed on the waves
through digital modulation.
This system generally offers data rates of up to 10 bits per second. In addition,
many of these tools are also capable of receiving data from the surface in the same
way, while mud-pulse-based tools rely on changes in the drilling parameters, such
as rotation speed of the drillstring or the mud flow rate, to send information from
the surface to downhole tools. Making changes to the drilling parameters in order
to send information to the tools generally interrupts the drilling process, causing
lost time.
Several oilfield service companies are currently developing wired drill pipe
systems. These systems use electrical wires built into every component of the
drillstring, which carry electrical signals directly to the surface. These systems
promise data transmission rates orders of magnitude greater than anything possible
with mud-pulse or electromagnetic telemetry, both from the downhole tool to the
surface and from the surface to the downhole tool. The IntelliServ[4] wired pipe
network, offering data rates upwards of 1 megabit per second, became commercial in
2006. Representatives from BP America, StatoilHydro, Baker Hughes INTEQ, and
Schlumberger presented three success stories using this system, both onshore and
offshore, at the March 2008 SPE/IADC Drilling Conference in Orlando, Florida.[5]
Retrievable tools
Retrievable tools, sometimes known as Slim Tools, can be retrieved and replaced
using wireline through the drill string. This generally allows the tool to be
replaced much faster in case of failure, and it allows the tool to be recovered if
the drillstring becomes stuck. Retrievable tools must be much smaller, usually
about 2 inches or less in diameter, though their length may be 20 ft (6.1 m) or
more. The small size is necessary for the tool to fit through the drillstring;
however, it also limits the tool's capabilities. For example, slim tools are not
capable of sending data at the same rates as collar-mounted tools, and they are
also more limited in their ability to communicate with, and supply electrical power
to, other LWD tools.
Collar-mounted tools, also known as fat tools, cannot generally be removed from
their drill collar at the wellsite. If the tool fails, the entire drillstring must
be pulled out of the hole to replace it. However, without the need to fit through
the drillstring, the tool can be larger and more capable.
The ability to retrieve the tool via wireline is often useful. For example, if the
drillstring becomes stuck in the hole, then retrieving the tool via wireline will
save a substantial amount of money compared to leaving it in the hole with the
stuck portion of the drillstring. However, there are some limitations on the
process.
Limitations
Retrieving a tool using wireline is not necessarily faster than pulling the tool
out of the hole. For example, if the tool fails at 1,500 ft (460 m) while drilling
with a triple rig (able to trip 3 joints of pipe, or about 90 ft (30 m) feet, at a
time), then it would generally be faster to pull the tool out of the hole than it
would be to rig up wireline and retrieve the tool, especially if the wireline unit
must be transported to the rig.
Wireline retrievals also introduce additional risk. If the tool becomes detached
from the wireline, then it will fall back down the drillstring. This will generally
cause severe damage to the tool and the drillstring components in which it seats,
and will require the drillstring to be pulled out of the hole to replace the failed
components; this results in a greater total cost than pulling out of the hole in
the first place. The wireline gear might also fail to latch onto the tool, or, in
the case of a severe failure, might bring only a portion of the tool to the
surface. This would require the drillstring to be pulled out of the hole to replace
the failed components, thus making the wireline operation a waste of time.
Directional Information
MWD tools are generally capable of taking directional surveys in real time. The
tool uses accelerometers and magnetometers to measure the inclination and azimuth
of the wellbore at that location, and they then transmit that information to the
surface. With a series of surveys at appropriate intervals (anywhere from every 30
feet to every 500 feet), the location of the wellbore can be calculated.
By itself, this information allows operators to prove that their well does not
cross into areas that they are not authorized to drill. However, due to the cost of
MWD systems, they are not generally used on wells intended to be vertical. Instead,
the wells are surveyed after drilling through the use of Multishot Surveying Tools
lowered into the drillstring on slickline or wireline.
[edit]
Drilling Mechanics Information
MWD tools can also provide information about the conditions at the drill bit. This
may include:
[edit]
Formation Properties
Many MWD tools, either on their own, or in conjunction with separate Logging While
Drilling tools, can take measurements of formation properties. At the surface,
these measurements are assembled into a log, similar to one obtained by wireline.
The MWD tool allows these measurements to be taken and evaluated while the well is
being drilled. This makes it possible to perform Geosteering, or Directional
Drilling based on measured formation properties, rather then simply drilling into a
preset target.
Most MWD tools contain an internal Gamma Ray sensor to measure natural Gamma Ray
values. This is because these sensors are compact, inexpensive, reliable, and can
take measurements through unmodified drill collars. Other measurements often
require separate Logging While Drilling tools, which communicate with the MWD tools
downhole through internal wires.
[edit]
Data Transmission Methods
[edit]
Mud Pulse Telemetry
This is the most common method of data transmission used by MWD tools. It can be
divided into two general categories - positive and negative pulse.
Positive Pulse
Positive Pulse tools operate by briefly interfering with the mud flow within the
drill pipe. This produces an increase in pressure that can be seen at the surface.
Negative Pulse
Negative pulse tools operate by briefly venting mud from inside the drillpipe out
to the annulus. This produces a decrease in pressure that can be seen at the
surface.
These pulses are generated by the tool in specific patterns, which are detected and
decoded by computers on the surface.
[edit]
Electronic Pulse Telemetry
These tools insert an electrical insulator into the drillstring, and then generate
a voltage difference between the top part (the main drillstring), and the bottom
part (the drill bit, and other tools located below the MWD tool). On the surface,
one wire is attached to the wellhead, which makes contact with the drillpipe at the
surface, and another is attached to a rod driven into the ground some distance
away. The voltage difference that the tool generates can then be detected between
these two wires on the surface.
[edit]
Retrievable Tools
MWD tools may be semi-permanently mounted in a drill collar (only removable at
servicing facilities), or they may be self-contained and wireline retrievable.
Retrievable tools, sometimes known as Slim Tools, can be retrieved and replaced
using wireline though the drill string. This allows the tool to be replaced much
faster in case of failure, and it allows the tool to be recovered if the
drillstring becomes stuck. Retrievable tools must be much smaller, usually about 2
inches or less in diameter, though their length may be 20 feet or more. The small
sizes is necessary for the tool to fit through the drillstring, however, it also
limits the tool's capabilities. For example, slim tools are not capable of sending
data at the same rates at collar mounted tools, and they are also more limited in
their ability to communicate with and power other LWD tools.
Collar-mounted tools, also known as Fat Tools, cannot generally be removed from
their drill collar at the wellsite. If the tool fails, the entire drillstring must
be pulled out of the hole to replace it. However, without the need to fit through
the drillstring, the tool can be larger and more capable.
[edit]
Companies with MWD Tools
Weatherford
Schlumberger
Halliburton
Pathfinder
Drill-Tek MWD Services Ltd
--------------------------------------...
Logging While Drilling (LWD), along with "Measurement While Drilling" (MWD) systems
provide wellbore directional surveys, petrophysical well logs, and drilling
information in real-time while drilling. MWD refers to measurements acquired down
hole while drilling that specifically describe directional surveying and drilling-
related measurements. LWD refers to petrophysical measurements, similar to open
hole wireline logs, acquired while drilling. These systems are based on mud
telemetry (mud pulse), where variations in pressure exercised by the tool can be
sensed on the surface via a computer, and thus communication is established.
[edit]
Measured parameters
A suite of tools record different parameters of the drilled rocks: