Академический Документы
Профессиональный Документы
Культура Документы
4310
Aquaculture Center October 2013
VI
PR
2
While the majority of these economic models sup- This is seen in the production of bioethanol from mature
port the use of open systems as a means to create large- cured stalks of corn with the ears removed (corn stover)
scale production systems capable of producing low cost where transportation costs outweigh the benefits of lower
algae, there are numerous production considerations that manufacturing costs at plant sizes above 8,000 tons/day
are not considered in these economic modeling exer- (7,252 mt/day). If a plant were to be larger than 8,000 tons/
cises. One of the greatest challenges with open systems is day (7,257 mt/day), the cost to produce ethanol from corn
maintaining a singular algal culture (monoculture) in the stover might be lower, but the shipping costs would negate
tank or pond. An open system is much more susceptible this advantage.
to contamination from rain water, animals, birds, other Costs for closed ($2,950/ton ($3,252/mt)) and open
microorganisms, and other algae species which are not systems ($3,800/ton ($4,189/mt)) at 100 tons per year (110
considered in current economic models. Therefore, aside mt/yr) would decrease to $470/ton ($518/mt) and $600/
from considerations regarding initial investment and ton ($661/mt) of biomass, respectively, for a 10,000 ton per
production costs of a given system, algae selection and the year (11,023 mt/yr) system. In contrast an assessment of
biological and chemical needs of growing a productive five microalgae systems by Amer et al. (2011) shows that
and robust culture need to be taken into account. the reduction in cost does not scale well with the increase
in production size (Table 2). The table demonstrates how
Combined System production costs ($/ton) for algae vary compared to the
A combined system has been proposed to optimize first year cost to produce algae in a 120 acre (50 ha) pond.
both biomass and oil yield in an algae production system. This is a result of the modular nature of these systems
Optimal growth conditions for some microalgae spe- where economies of scale do not apply well. Generally, the
cies produce only 5 to 20 percent oil and with nutrient economics do not improve significantly moving from a
deprived conditions this increases to 20 to 50 percent. 124 acre to a 1,236 acre to a 12,355 acre (50 ha to a 500 ha
This may be possible through the use of an open system to a 5,000 ha) algae production facility.
for optimal growth conditions followed
by a nutrient deprived closed system for
maximum oil production, or vice versa. A Table 2: Variations in algae production cost for bioenergy with changes in cultivation
combined system has the potential to reduce size and time (Adapted From: Amer et al. 2011)
feedstock production costs by optimizing Production System Product* Size 1st year 2nd year
both growth and oil production in separate (acre) (%) (%)
unit operations. These combined systems Open Pond TAG 124 $10,200/ton
do have a number of drawbacks includ- (baseline) -8.8%
ing determination of optimization points 1,236 -26.5% -35.3%
between the systems, additional handling 12,355 -29.4% -37.3%
and infrastructure costs, and an increased FAME 124 $6,800
potential for contamination so additional (baseline) -13.2%
research is required to determine the best 1,236 -39.7% -55.9%
conditions for such a system and the associ- 12,355 -44.1% -55.9%
ated economic benefits. Solar Photobioreactor FFA 124 $31,700
(baseline) -32.2%
Production Scale 1,236 -5.7% -37.2%
12,355 -3.8% -36.0%
Economies of scale refers to the advan-
FAME 124 $26,700
tages in cost due to the increased size of
(baseline) -36.7%
manufacturing operations. Generally for
industrial operations, as the quantity of pro- 1,236 -6.0% -42.7%
duction increases the cost per unit decreases. 12,355 -4.1% -41.2%
This is usually not a linear rate that goes
LED Photobioreactor TAG 124 $33,000
to zero but some curved function that (baseline) -23.3%
approaches an optimized size for minimum 1,236 0.9% -23.3%
production costs. It does not apply well to 12,355 12.4% -11.8%
total systems where costs outside of manu-
*Product Key: TAG = triacylglycerol, FAME = fatty acid methyl ester, FFA = free fatty acid
facturing have a major impact on total cost.
3
Byproduct Utilization and Externalities provided by the material. However, use as a soil additive
is still a better option than having to pay for material
After the oil is extracted, there is a large quantity of
disposal. It is also possible to recycle some of the residual
excess material present with low economic value mak-
biomass material into the existing algal growth cycle
ing it imperative to develop strong byproduct markets to
to reduce nutrient requirements. Yet, this may not be a
ensure profitability of an algae production system. There
reasonable option if wastewater is being used as a major
are also externalities that may provide some additional
source of nutrients. Analysis of the biomass material is
profit to these systems. Externalities are unintended ben-
important in either case to determine what kinds of ben-
efits such as the ability of algae to produce oxygen, clean
efits the material can provide.
the air, clean water, sequester carbon, etc.
Through the use of byproducts to increase the value
Byproducts: Proteins and Carbohydrates of algae biodiesel, system profitability was achieved at
Though the desired product in many of these biofuel a price of $125 per barrel ($3.97 per gallon ($1.05/l)),
production systems is algae oil for biodiesel produc- but without the valuation of byproducts the system was
tion, a large amount of biomass material is produced as unprofitable even at a biodiesel price of $200 per barrel
a byproduct. This material consists of two major com- ($6.35 per gallon ($1.68/l)). These values were derived
ponents: proteins and carbohydrates. If this material is through the use of nutrient recycling to reduce costs and
not marketed properly, it may require disposal, thereby sale of high value proteins to the animal feed market.
increasing production costs instead of supplementing Multiple bioenergy products can be produced from
profits. An increase in lipid concentration will decrease the residual algal material including methane, heat/elec-
the protein and carbohydrate fractions of algal biomass. tricity, cellulosic ethanol, and other renewables. If used
Using different environmental factors to influence culti- as a cellulosic ethanol feedstock, additional byproducts
vation methods drastically alter the composition of algae become available including condensed distillers solubles,
between these three components (Fig. 2). Separation of dried distillers grains with solubles, and food grade CO2
the protein and carbohydrate portions is possible for which all have strong existing markets.
use in specific markets including animal feed (including Externalities: CO2 Mitigation and Wastewater Processing
aquaculture), soil additive, and bioenergy feedstock.
Algae require carbon dioxide to grow and thrive. As
they consume CO2, it is removed from the atmosphere
and stored in their cellular structure. The removal of CO2
Concentration in Algal Biomass
70
60
from the Earth’s atmosphere is beneficial to the environ-
50
ment, and some groups have assigned monetary value to
40
this benefit. It is important to account for CO2 mitiga-
tion correctly when dealing with an algae system. Even if
(%)
30
20 power plant flue gas is used as a carbon feedstock, if all of
10 the algae is combusted, there is no net reduction. How-
0 ever, the energy produced by the algae will offset other
0 20 40 60 80 100 fossil fuel heating sources which can be counted after
Concentration of Lipids in Algal Biomass (%) production is taken into account.
With the closing of the Chicago Climate Exchange in
Carbohydrate Protein 2010, there is no current U.S. market to freely trade car-
bon emissions. Private contracts with some utilities and
Figure 2. Varying lipid concentration impact on Chlorella composition
major corporations are still possible though they gener-
(Source: Spoehr & Milner 1949)
ally do not provide a high rate of return. Some studies
show that a CO2 mitigation credit would reduce algal oil
To fit the animal feed market, feed tests are required production costs to those similar to soybean oil. If there is
to determine specific characteristics of the algal biomass not a guaranteed contract, it should be assumed that there
after lipid extraction. These potential feed products may are no direct cost savings from CO2 mitigation.
have to discount markets where algal oil is of interest for In place of purchasing fertilizer as a nutrient source
feed such as in dairy cattle. Use as a soil amendment is during growth, it is possible to cultivate algae using nutri-
usually a last option for this biomass material as gener- ent rich wastewater. This can be from industrial, agri-
ally the cost of spreading will barely cover the soil benefits cultural, or municipal sources; though it is important to
4
ensure that the correct macro- and micro-nutrient levels
are maintained for optimal growth. This can reduce pro- 35
Algae (open) Corn Canola Switchgrass
duction costs and minimize costly wastewater treatment 30
operations. Creation of cooperative relationships like
10
What is LCA?
5
A Life Cycle Assessment (LCA) is a quantitative
0
process for determining environmental impacts of a wide
range of systems. The governing standards for LCA stem -5
Land (ha) Energy (MJ) GHG (kg CO2 Water (m3) x Eutrophication
from the International Standards Organization (ISO). x10^4 equiv) x 10^4 10^4 (kg PO4- equiv)
5
water in place of fertilizer for nutrients and GHG emis-
sion reductions are achieved through the use of flue gas.
Is Growing Microalgae for Feedstocks
Right for You?—Questions to Ask
Algae Renewable Energy Applications
Assessing if microalgae are an appropriate aqua-
Biodiesel is often one of the most preferred prod- cultural enterprise for a production system is a difficult
ucts that can be produced from algal oils. However, the decision. In order to make an informed decision from an
implications of growing algae for biodiesel production economic and environmental standpoint, the following
seem to indicate it may have the greatest negative impact questions should be evaluated. These questions are critical
as a feedstock, from an environmental standpoint. Studies for assessing the likelihood for success if a microalgae
have shown that the harvest and separation methods used production enterprise is selected for an aquaculture facil-
to extract oil significantly influence the life cycle analysis ity.
of algal biodiesel. For example, it has been found that the 1) What is the estimated production cost?
use of a centrifuge would be more energy intensive than a Review numbers in this publication as well as
filter press to remove water and that an enzymatic process other published literature to determine if the
to breakdown algal cells in the ponds would help reduce estimated production cost for the algae ($/ton) is
the environmental burdens of algae production. Yet the in line with the numbers provided for the system
harvest operations in general are problematic to the life being considered. Significant variations between
cycle assessment. Additionally, if commercial fertilizers published numbers and the system under consid-
are used as a nutrient source, biodiesel production from eration require additional explanation. For exam-
algae was net energy negative. The main source of GHG ple: Is the production technology more efficient,
emissions and energy use come from cultivation requiring if so how? Are the materials used in construction
electricity, with closed systems being significantly higher cheaper? Is less energy required to operate the
than open systems. system?
An analysis of a combined system, consisting of a 2) How do the production system costs breakdown?
closed system for algae growth followed by an open sys- Understand what costs are associated with con-
tem for oil accumulation showed that the closed system structing the system versus those required to
portion used the most energy in the cultivation portion, operate the system. How do those operating costs
but lipid extraction used by far the most energy in the breakdown, and are all the costs considered? Elec-
total system. The lipid extraction portion alone makes the tricity, water, water filtration, maintenance, labor,
system energy negative. Sensitivity analysis indicates that and algal nutrition are just a few costs that have to
even an increase in oil production by 20 percent would be considered. Unfortunately, just inoculating an
only reduce the total energy required by 5.6 percent. open top tank with algae and expecting efficient
Other uses for algae in conditions believed to have growth yielding a valuable product with no input
environmental improvement impacts have shown simi- is unrealistic.
lar results as biodiesel production. Studies have shown 3) What is the cost of culture failure?
that when algae is used as a CO2 mitigation medium for If some form of contamination were to enter the
flue gas and then used as a co-firing agent for electricity production system and the value of the algae
production, a reduction in total GHG and acidification under production was either lost or significantly
is achieved, but there is an increase in natural resource devalued, what is the impact to the bottom line?
depletion and eutrophication. The increase in natural Not only is there the loss of product revenue, but
resource depletion was a result of algae production prac- there may be additional costs to re-establish the
tices requiring crude oil and natural gas resources which system. If such a loss were to occur, would the
outweighed the benefits of algal displacement of coal production enterprise be able to withstand it?
during co-firing. Also, in using algae as a feedstock for Also, an algae production system operator would
methane production, the majority of environmental need to know the resources and time required to
impacts are dominated by emissions produced from elec- sanitize the system and re-initiate the production
tricity production. These analyses reinforce the need to cycle. Investigating the types of insurance avail-
fully evaluate the energy and environmental impacts able to cover such operations would be another
of the operations and combination of operations chosen worthwhile pursuit.
to implement an algal production system.
6
4) What is the market for byproducts? culture coupled to biogas production. Bioresource
The plan for byproduct utilization (materials Technology 102(1):207-214.
remaining after oil is extracted) is an important Huntley, M.E. and D.G. Redalje. 2007. CO2 mitigation and
component of an algal enterprise. Having a plan renewable oil from photosynthetic microbes: a new
to use the material will help avoid tipping fees at appraisal. Mitigation and Adaptation Strategies for
landfills and provide additional income. Make Global Change 12:573-608.
sure the potential market is both stable and large ISO. 2006a. 14040 Environmental management-life cycle
enough to handle tremendous amounts of bio- assessment-principles and framework. London: Brit-
mass. Smaller niche markets for biomass would ish Standards Institution.
quickly become overwhelmed, and any new Jorquera, O., A. Kiperstok, E.A. Sales, M. Embiruçu, and
product market runs the risk of failure. Marketing M.L. Ghirardi. 2010. Comparative energy life-cycle
biomass to larger, established industries, such as analyses of microalgal biomass production in open
animal feed, would provide the greatest opportu- ponds and photobioreactors. Bioresource Technology
nity. Assessing synergistic relationships (nutrients 101(4):1406-1413.
from wastewater, carbon dioxide from flue gas, Lardon, L., A. Hélias, B. Sialve, J.P. Steyer, and O. Bernard.
etc.) and determination of growth conditions may 2009. Life-cycle assessment of biodiesel production
affect by-product composition, ultimately limiting from microalgae. Environmental Science and Tech-
available markets. nology 43(17):6475-6481.
5) What are the local impacts from this system? Pokoos-Aikins, G., A. Nadim, M.M. El-Halwagi, and V.
This factsheet discussed numerous life cycle Mahalec. 2010. Design and analysis of biodiesel pro-
assessments for algae production systems, and duction from algae grown through carbon sequestra-
while life cycle analysis often looks at a very big tion. Clean Technologies and Environmental Policy
picture, it is possible to use it for smaller sites 12:239-254.
as well. Water quality and water supply impacts Pulz, O., K. Scheibenbogen, and W. Gross. 2000. Biotech-
are probably the greatest concern for individual nology with cycanobacteria and microalgae. In: Rehm
farms. Filling large tanks may be the initial con- H-J, Reed G. (eds) Biotechnology 10 ed 2. Wiley-VCH,
cern, but there will also be wastewater handling Weinheim, 105-136.
considerations. Electrical power use and the need Pulz, O. and W. Gross. 2004. Valuable products from
for back-up power (generators) as well as a fuel biotechnology of algae. Applied Microbiology and
source for the back-up power is another impact Biotechnology 65:635-648.
that should be investigated. Richardson, J.W., M.D. Johnson, and J.L. Outlaw. 2012.
Economic comparison of open pond raceways to
Additional Resources photo bio-reactors for profitable production of algae
for transportation fuels in the Southwest. Algal
This list represents a truncated version of the refer- Research 1(1):93-100.
ences used in the development of this publication. This Sander, K. and G.S. Murthy. 2010. Life cycle analysis of
reduction was necessary to meet SRAC formatting algae biodiesel. The International Journal of Life Cycle
requirements. A fully cited version of this publication is Assessment 15(7):704-714.
available from the authors. Soratana, K. and A.E. Landis. 2011. Evaluating industrial
Amer, L., B. Adhikari, and J. Pellegrino. 2011. Techno- symbiosis and algae cultivation from a life cycle per-
economic analysis of five microalgae-biofuels pro- spective. Bioresource Technology 102(13):6892-6901.
cesses of varying complexity. Bioresource Technology Spoehr, H.A. and H.W. Milner. 1949. The chemical com-
102:9350-9359. position of Chlorella; effect of environmental condi-
Chisti, Y. 2007. Biodiesel from microalgae. Biotechnology tions. Plant Physiology 24(1):120.
Advances 25:294-306. Stephenson, A.L., E. Kazamia,J.S. Dennis, C.J. Howe, S.A.
Clarens, A.F., E.P. Resurreccion, M.A. White, and L.M. Scott, and A.G. Smith. 2010. Biodiesel from algae:
Colosi. 2010. Environmental life cycle comparison of challenges and prospects. Energy Fuels 24:4062-4077.
algae to other bioenergy feedstocks. Environmental Williams P.J. le B. and L.M.L. Laurens. 2010. Microalgae
Science & Technology, 44(5):1813-1819. as biodiesel & biomass feedstocks: Review and
Collet, P., A. Hélias, L. Lardon, M. Ras, R.A. Goy, and analysis of the biochemistry, energetics & economics.
J.P. Steyer. 2011. Life-cycle assessment of microalgae Energy & Environmental Science 3:554-590.
7
SRAC fact sheets are reviewed annually by the Publications, Videos and Computer Software Steering Committee. Fact sheets are revised
as new knowledge becomes available. Fact sheets that have not been revised are considered to reflect the current state of knowledge.
The work reported in this publication was supported in part by the Southern Regional
Aquaculture Center through Grant No. 2010-38500-21142 from the United States
Department of Agriculture, National Institute of Food and Agriculture.